Вы находитесь на странице: 1из 144

DOC.

NO:- BE-LAL-EMV-116-S-0001

LALITPUR SUPER THERMAL POWER PROJECT 3X660 MW


LALITPUR, UTTARPRADESH

TECHNICAL SPECIFICATIONS
FOR
MISCELLANEOUS CRANES AND HOISTS

BAJAJ INFRASTRUCTURE DEVELOPMENT


COMPANY LTD.

CARBERY INFRASTRUCTURE PTE LTD


SECTION: INDEX

Lalitpur Super Thermal Power Project - 3 x


660 MW Lalitpur, Uttar Pradesh.

SHEET 1 OF 1

INDEX SHEET

INDEX SHEET FOR SPECIFICATION VOLUMES

Volume I

Instructions to bidders, Bid Qualification requirements,


Important Commercial Terms and Conditions

Volume II

Scope of works, General Technical requirements,


Schedules

Lalitpur Super Thermal Power Project - 3 x 660 MW


Lalitpur, Uttar Pradesh.

TECHNICAL SPECIFICATION FOR


MISCELLANEOUS CRANES AND HOISTS
Volume II

BAJAJ INFRASTRUCTURE DEVELOPMENT COMPANY LIMITED


OCTOBER 2012

CARBERY INFRASTRUCTURE PTE LTD

VOLUME - II

Lalitpur Super Thermal Power Project - 3 x 660

SECTION:
CONTENTS

MW Lalitpur, Uttar Pradesh.

SHEET 1 OF 3

CONTENTS
MISCELLANEOUS CRANES AND HOISTS

CONTENTS
Section

Title

No of
Sheets

SECTION A
A

Scope of Enquiry

Project Information

Specific Requirements Electrically Operated Travelling Crane

18

Specific Requirements Electrically Operated Hoists

12

Specific Requirements Semi Gantry Crane

13

C2

Codes and Standards

C3

Start up, Recommended and Essential spares

C4

Performance and Layout Requirements

C5

Performance Guarantee & Tests

C6

Tender Evaluation

C7

Information to Be Furnished Along With the Bid

C8

Data/Drawings to be Submitted After Award of Contract

C9

General Painting Requirements

12

SECTION B
B
SECTION C
C1
PART A
C1
PART B
C1
PART C

SECTION D

CARBERY INFRASTRUCTURE PTE LTD

VOLUME - II

Lalitpur Super Thermal Power Project - 3 x 660

SECTION:
CONTENTS

MW Lalitpur, Uttar Pradesh.

SHEET 2 OF 3

CONTENTS
MISCELLANEOUS CRANES AND HOISTS

D1

Electrically Operated Travelling Over Head Crane

D2

Datasheet-A

Datasheet-B

Electrically Operated Travelling Under Slung Crane

D3

Datasheet-A

Datasheet-B

Electrically Operated Hoists

D4

Datasheet-A

Datasheet-B

Semi Gantry crane

D5

Datasheet-A

Datasheet-B

Motors write - up

Data sheet-A

Data Sheet- B

SECTION E
E1

Minimum Inspection Requirements

E2

Minimum Inspection Requirements ELECTRICAL & MANUAL HOISTS

EOT CRANES

6
2

SCHEDULES
F-1

Schedule of Prices

F-2

Overall Time Schedule

F-3

Schedule of Deviations from Technical Specification

CARBERY INFRASTRUCTURE PTE LTD

VOLUME - II

Lalitpur Super Thermal Power Project - 3 x 660

SECTION:
CONTENTS

MW Lalitpur, Uttar Pradesh.

SHEET 3 OF 3

CONTENTS
MISCELLANEOUS CRANES AND HOISTS

F-4

Schedule of Deviations From Commercial Terms and Conditions

F-5

Schedule of Mandatory Spares

F-6

Schedule of Recommended Spare Parts

F-7

Schedule of Special Erection, Maintenance Tools and Tackles

F-8

Schedule of Places Of Test and Inspection

F-9

Schedule of Weights and Dimensions

List of Cranes and Hoists

ANNEXURE
Annexure-I

CARBERY INFRASTRUCTURE PTE LTD

VOLUME - II

Lalitpur Super Thermal Power Project - 3 x 660

SECTION: A

MW Lalitpur, Uttar Pradesh.

SHEET 1 OF 1

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

1.0

SCOPE OF ENQUIRY

1.1

The scope of this specification comprises design, engineering, material selection,


manufacturing, inspection & testing at works, packing and forwarding, supply to site,
unloading, storage, handling, erection, testing, commissioning, performance testing
at site and other related items of work for crane and hoists for individual buildings as
indicated in Annexure-I inclusive of all mechanical and electrical works for the same
with all related accessories.

1.2

It is not the intent to specify completely herein all the details of design, construction
of the equipment, erection, commissioning and testing requirements. However, the
equipments shall conform in all respects to high standards of engineering, design
and workmanship and be capable of performing continuous commercial operation up
to the VENDORs guarantee ensuring high degree of reliability, ease of operation
and maintenance of the equipment in a manner acceptable to the Purchaser who will
interpret the meaning of specification and shall be entitled to reject any work or
material which in his judgement is not in full accordance therewith.

1.3

The extent of supply under the contract includes all items shown in the drawings, not
withstanding the fact that such items may have been omitted from the specifications
or schedules. Similarly, the extent of supply also includes all items mentioned in the
specification and/or schedule, not withstanding the fact that such items may have
been omitted in the drawings.

1.4

In the event of conflict between requirements of any two clauses of the specification
documents or requirements of different codes/standards, specified, the more
stringent requirement as per the interpretation of the Purchaser shall apply.

1.5

All necessary co-ordination with regard to sub-contracted equipment shall be carried


out by the VENDOR. The Purchaser will communicate only with the VENDOR for all
matters pertaining to this contract.

1.6

Additions or Deletions may occur in the Quantities indicated in Annexure-I


after the finalization of contract based on the unit price quoted for each item.
Further Bidder to note that unit rate, as quoted by Bidder, shall stand firm
during execution of the contract.

CARBERY INFRASTRUCTURE PTE LTD

VOLUME - II

Lalitpur Super Thermal Power Project - 3 x 660

SECTION: B

MW Lalitpur, Uttar Pradesh.

SHEET 1 OF 5

GENERAL PROJECT INFORMATION


MISCELLANEOUS CRANES AND HOISTS

PROJECT INFORMATION
1.

Owner

: Lalitpur Power Generation company Limited


(LPGCL)

2.

Owners Consultant

: TATA Consulting Engineers Limited

3.

BOP Contractor

: Carbery Infrastructure PTE Ltd

4.

Purchaser

: Bajaj Infrastructure Development Co. Ltd

5.

Project Title

: Lalitpur Super Thermal Power Project - 3 x 660 MW


Lalitpur, Uttar Pradesh.

6.

Location

: At Mirchwara and Buraugaon near Utari river,


Lalitpur District, U.P, India

7.

Nearest Railway station

: Lalitpur railway station (At a distance of 37 kms


from site) in the connecting railway line between
Jansi & Bhopal.

8.

Site elevation

: 325 m

9.

Access Road

: Approach to site from national highway which is


about 23 km from Bansi on NH-26 which connects
Jhansi and Sagar.

10.

Nearest Airport

: Gwalior Airport (At a distance 186 km from site)

11.

Nearest Sea port

: Kolkata

12.

Latitude of site

: 2447'0.65''N

13.

Longitude of site

14.

Meteorological data

7838'0.74''E

a)

Temperature

i)

Annual mean of daily max.

32.40C

ii)

Annual mean of daily min.

17.50C

CARBERY INFRASTRUCTURE PTE LTD

VOLUME - II

Lalitpur Super Thermal Power Project - 3 x 660

SECTION: B

MW Lalitpur, Uttar Pradesh.

SHEET 2 OF 5

GENERAL PROJECT INFORMATION


MISCELLANEOUS CRANES AND HOISTS

iii)

Annual mean of monthly max.

45.10C

iv)

Annual mean of monthly min.

1.90C

v)

Maximum extreme temp recorded

46.2C

vi)

Minimum extreme temp recorded

0C

vii)

Temperature to be considered for


design of electrical equipment/devices

50C

viii)

Ambient DBT for performance


guarantee of boiler, ID fan, PA fan,
FD fan & ESP

270C

b)

Relative humidity

i)

Maximum

87%

ii)

Minimum

22%

iii)

Annual mean of maximum

65%

iv)

Annual mean of minimum

49%

v)

Ambient RH for performance


guarantee of boiler, ID fan, PA fan,
FD fan & ESP

c)

Rainfall

i)

Annual variation

3.0 mm to 387.3 mm

ii)

Average annual RF

91.42 mm

d)

Wind Data

i)

Basic wind speed

47 m/s

15.

Languages Spoken in the Region

Hindi

16.

Official language for the Contractor to deal


with

English

60%

CARBERY INFRASTRUCTURE PTE LTD

VOLUME - II

Lalitpur Super Thermal Power Project - 3 x 660

SECTION: B

MW Lalitpur, Uttar Pradesh.

SHEET 3 OF 5

GENERAL PROJECT INFORMATION


MISCELLANEOUS CRANES AND HOISTS

17.

Tropicalisation

18.

Cooling water inlet temperature

19.

20.

All equipment supplied against


this specification shall be given
tropical and fungicidal treatment
in view of climatic conditions
prevailing at site.

a)

Design (Condenser & PHE secondary


side)

33C

b)

Maximum (Condenser & PHE secondary


side)

36C

Seismic data as per IS 1893: 2002


a)

Zone

Zone-III

b)

Zone factor-Z

0.16

c)

Importance factor (I)

1.75 (as per latest IS1893)

Auxiliary power supply

Auxiliary electrical equipment to be


supplied against this specification will be
suitable for operation on the following
supply system.

(a)

(b)

(c)

For motors rated above 1500

11000V, 3 phase, 3 wire, 50Hz (Medium

kW

resistance earthed) AC Supply

For motors rated above 200 kW

6600V, 3 phase, 3 wire, 50Hz (Medium

and up to & including 1500 kW

resistance earthed) AC Supply

For motor rated up to & including :

415V, 3 phase, 3 wire solidly earthed AC

200 kW

Supply

CARBERY INFRASTRUCTURE PTE LTD

VOLUME - II

Lalitpur Super Thermal Power Project - 3 x 660

SECTION: B

MW Lalitpur, Uttar Pradesh.

SHEET 4 OF 5

GENERAL PROJECT INFORMATION


MISCELLANEOUS CRANES AND HOISTS

(d)

DC

motor

starters,

DC :

220 V DC, 2 wire, unearthed DC

solenoids, DC alarm, control and


protections
(e)

AC control & protective devices

110 V, 1 phase, 50Hz, 2 wire AC supply.


The single-phase 110V AC supply will be
derived by Contractor by providing 415V/
110V control transformers of adequate
rating with MCCB /MCB on both the
primary and secondary sides.

(f)

Uninterrupted power supply

240 V, 1 phase, 50Hz, 2 wire AC supply

(g)

AC solenoids, space heaters (for

240 V, 1 phase, 2 wire, 50Hz AC system

motors rated 30kW and above)

with solidly earthed neutral. The power


supply will be derived by Contractor by
providing 415V/ 240V transformer of
adequate rating with MCCB/MCB on
primary/secondary sides.

(h)

Solid state controls (including :

24 V DC, 2 wire, supply from (24V DC

solenoid valves)

supply derived from 240 V AC UPS


supply)

(i)

Lighting fixtures

240 V, 1 phase, 2 wire, 50Hz solidly


earthed AC system.

(j)

a. Lighting fixtures and space :

240 V, AC 1 phase, 2 wire, 50Hz solidly

heaters in panels

earthed AC system.

b. Construction power supply

415V, 3 phase, 4 wire, 50Hz solidly


earthed AC supply

(k)

The above voltages may vary as follows:

CARBERY INFRASTRUCTURE PTE LTD

VOLUME - II

Lalitpur Super Thermal Power Project - 3 x 660

SECTION: B
SHEET 5 OF 5

MW Lalitpur, Uttar Pradesh.

GENERAL PROJECT INFORMATION


MISCELLANEOUS CRANES AND HOISTS

All devices will be suitable for continuous operation over the entire range of
voltage and frequency indicated below without any change in their performance.
i.

AC supply

Voltage variation

10%

Frequency variation

+5% to -5%

Combined voltage & frequency variation


10%
ii.

DC supply

Voltage variation

+10% to -15%

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - A
SHEET 1 OF 18

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

PART A
CRANES - SPECIFIC TECHNICAL REQUIREMENTS
1.0

SCOPE

1.1

This specification covers the general design, materials, construction features,


manufacture, shop inspection and testing at the manufacturers works, delivery at site,
handling at site, erection, testing, commissioning, performance testing and handing over
of Cranes for the areas as indicated in Annexure-I. Some of the details (Lift, runway
length, hook approaches, span) furnished in this Annexure-I are tentative and may
change marginally during detailed engineering (DDE) of the respective buildings. The
final dimensions will be confirmed later after the building sizes are finalised.

1.2

Bidders scope of supply shall essentially include but not limited to the following:
I.

Down shop leads with PVC shrouded copper bus bar, insulators and fixtures for
the crane runway length specified in datasheet-A including current collectors (or)
Flexible trailing cable arrangement for the entire runway length as specified in
Data sheet-A.

II.

All electrical accessories to make the equipment complete in all respects.

III.

Purchasers incoming cable will be terminated at the isolating junction box to be


supplied and installed by the vendor. The isolating junction box shall be located
1000mm above the ground on one of the building columns below the runway
conductors. Termination of Purchasers incoming cable in the isolating junction
box shall be in the scope of the Vendor.

IV.

Crane buffer shall include the buffers and stops on bridge itself as well as the
buffers on end carriage and stops to be fixed (by vendor) on the runway girder,
and wheel stops for CT and LT motions.

1.3

Essential spares as per Section C3 of this specification.

1.4

One set of Maintenance tools and tackles including special tools shall be Included in the
base price for the cranes.

1.5

The start up / commissioning spares as required during the commissioning of the


equipment till handing over of the cranes to the Purchaser / OWNER shall be included in
the base price for the crane.

1.6

In addition to the spares mentioned above, the BIDDER shall quote for any additional
spare parts recommended for a period of 3 years for trouble free operation of the cranes.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - A
SHEET 2 OF 18

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

Quantity and unit prices for the recommended spares as called for in sectionF shall be
indicated. The recommended spare parts price will not be considered for bid evaluation.
1.7

slings required for the cranes shall be included in the scope.

1.8

Test loads required for load test at site shall be arranged by PURCHASER. However
handling of test loads with in plant is in bidder scope. Cradle for the test load shall be
supplied by bidder to suit the test loads.

1.9

First fill of lubricants and that required till handing over of crane shall be included in
Bidders scope.

1.10

The VENDORs scope of work shall include proper packing, loading, transport to site,
unloading from carriers/wagons, inspection, storing at site, complete erection, testing,
painting and commissioning of the cranes and accessories as specified.

2.0

DESIGN REQUIREMENTS

2.1

The equipment shall be designed for maximum reliability and availability particularly with
respect to the following:

2.1.1

The equipment shall be of proven design, using materials established as appropriate to


the intended service. Fabrication/manufacturing processes shall be subject to quality
surveillance and tests as specified.

2.1.2

The BIDDER shall indicate the specific design features that contribute towards better
availability and shall support this data by actual figures on similar capacity cranes in
operation.

2.2

The duty class of the crane shall be class-M5 as per IS 3177 & IS 807 for
Mechanical and structural components and class- M5 for electrical components.

2.3

Motors shall be selected considering a margin of 10% over the actual KW requirement.

2.4

The cranes shall be suitable for operation from the pendent push button from ground
level. Pendent for operation of crane should have STOP push button of lockable type.

2.5

For all the motions of crane viz. Hoisting, CT and LT drives shall be provided with VVVFD
for varying the speed to achieve creep speed and inching operation.

2.6

Hand rails, toe guards and guard rails shall be provided where ever applicable for safety
of maintenance personnel.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - A
SHEET 3 OF 18

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

3.0

CONSTRUCTIONAL FEATURES

3.1

The crane shall be a complete unit with bridge girder, end carriages for long travel,
travelling trolley for cross travel, rope drums, wire ropes, sheaves, drive units, brakes,
end stops, buffers, conductors, all electrical etc. to make the equipment complete in all
respects. The steel used for the crane construction shall be of standard quality. All
materials used shall be of recent manufacture, free from defects, mill scales, laminations,
pittings, flakes, rust etc. All welds shall be free from defects like blowholes, lack of
penetration, slag intrusions etc.

3.2

Bridge Girder

3.2.1

The crane bridge shall consist of single/double girder as specified in Datasheet-A of


Section D1.

3.2.2

The bridge girder shall have enough strength to carry the rated load without causing
undue stress or deflection.

3.3

End Carriages

3.3.1

End carriages connected with bridge girder at the two (2) ends shall be made from
structural steel.

3.3.2

End carriage design shall be such that it facilitates easy removal of the wheels for
maintenance. Suitable jacking pads shall be provided for maintenance and easy removal
of crane wheels.

3.3.3

The wheels shall be single flanged for crane. The wheels shall be machined on their
treads to match profile of the crane rail.

3.3.4

Wheel base and structural frame of the end carriages shall be designed and connected
with bridge girder in such a way that the crane remains square and skewness is
prevented. The ratio between wheelbase and crane span shall be as stipulated in IS 807.

3.4

Travelling Trolley

3.4.1

Trolley frames shall be fabricated from rolled structural steel sections

3.4.2

In case of single girder cranes, the side plates of the trolley shall extend beyond wheel
flanges, thus providing bumper protection for the wheels. The two side plates shall be
connected by means of an equalising pin. The wheels shall be machined on their treads
to match the profile of the monorail.

3.4.3

Suitable jacking pads shall be provided for maintenance and easy removal of wheels

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - A
SHEET 4 OF 18

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

3.5

Rope Drums
Rope drums shall be as per IS 3177. Rope drums shall be made of seamless pipe or cast
or welded to sustain concentrated loads resulting from rope pull. In case of welded drum,
same shall be stress relieved. Drums shall be machine grooved right and left with
grooves of a proper shape for the rope used. Grooving shall be of proper length to handle
entire rope required to make the specified lift plus the two dead laps at each anchor
point, without overlapping.

3.6

Wire Ropes
Wire ropes shall be extra flexible and well lubricated as per IS: 3177. Wire ropes shall be
of Right Hand Ordinary (RHO) lay construction. The rope shall be fastened to the drum
with an attachment having strength equal to that of the rope. The rope fastening at the
swinging end shall be aligned so as to prevent rope coming off its reeving. Rope shall be
of sufficient length so that two (2) full laps shall remain on the drum at extreme low
position of the hook. Reverse bends or cross bends and bird caging shall be avoided.
The breaking loads for the hoist ropes shall not be less than the factor specified in IS
3177. The load shall include rated load on hooks, weight of the bottom block and the
weight of rope.

3.7

Sheaves
Sheaves shall be as per IS 3177. These shall be equipped with anti-friction bearings and
shall be fully guarded to prevent the rope coming off. Equalising sheaves, if provided,
shall also be as per IS 3177. Grooves shall be machined to proper shape for the rope
used.

3.8

Gears
All gears shall be machine cut and profile ground. All gears shall be of forged
construction and suitably heat treated. All gears and pinions shall be hardened and
ground finished. Strength, quality of steel, heat treatment, face, pitch of teeth and design
shall conform to IS 4460. Split gears shall not be used. Gears and pinions shall be
pressed on and keyed to shafts. All gears and pinions shall be totally enclosed type upto
last stage of reduction in all motions and shall be carried in fabricated steel gear boxes
which shall be dust proof and firmly sealed to prevent oil leakages. Gearboxes shall have
covers split horizontally and arranged such that top half can be removed for inspection.
The gearboxes shall be fitted with bolted type machined inspection covers. Cast steel
cartridge housings shall be provided for carrying roller bearings. Dipsticks or indicator
shall be provided for indicating oil level. No overhanging gears shall be used. Drain plugs
shall be provided on all gearboxes. Lifting lugs shall be provided for handling purposes.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - A
SHEET 5 OF 18

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

3.9

Bearings
Bearings may be ball, roller or removable bronze bushing type except that motor
bearings shall be of ball or roller type only. Babbitt bearings can be used for bridge and
trolley drive shafts. All anti-friction bearings shall be of approved make, which are
interchangeable with corresponding size bearings of other make. Bearing housings shall
be of split type or so designed to permit easy removal of the shaft. The design shall be
such that there is no ingress of dust and oil or grease does not leak out. Drip pans shall
be provided to accept accidental leakage and drippings. Bearings shall have minimum
life expectancy of 10,000 working hours.

3.10

Shafts, Axles, Couplings, Keys and Spines

3.10.1 Shafts and axles shall be of forged steel and shall have ample strength, rigidity and
adequate bearing surface for intended duties. Shafts and axles shall be accurately
machined and properly supported. Shafts shall, as far as possible, be furnished straight.
If shouldered, these shall be provided with fillets of ample radius or shall be tapered to
avoid loss of strength and stress concentration. These shall be designed considering
allowances for keys and spines.
3.10.2 All couplings shall be of steel.
3.10.3 Keys and keyways shall conform to IS 2048 / 2291 / 2292 / 2293 as applicable. Spines
and serrations shall be of involute or straight-sided form. Straight-sided spines shall
comply to IS 2327/ 2610 as applicable.
3.11

Brakes

3.12

All brakes shall be of fail-safe design and shall operate automatically in case of power
failure. Hoisting motion shall be provided with two brakes. Out of the two (2) brakes, one
shall be provided at the gearbox input shaft and other on motor side. For cross travel and
long travel, brakes shall be provided on the high speed side of the gearbox. Hoisting
brakes shall be designed to hold 1.5 times full load torque while cross travel and long
travel brakes shall be designed to hold 1.25 times full load torque. Type of brakes shall
be as specified in data Sheet A. Separate brakes shall be provided for creep motions. All
brakes shall have weatherproof enclosures. Coupling halves shall not be used as brake
drums.
Lifting Hooks
The lifting hooks shall be C-shank type as indicated in Datasheet A of section D1. The
hooks shall be solid, forged, heat treated, of rugged construction and provided with a
standard depress type safety latch. Lifting hooks shall have swivels and operate on ball
or roller thrust bearings with hardened races. Lock to prevent hook from swivelling shall
be provided.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - A
SHEET 6 OF 18

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

3.13

Wheels and Rails

3.13.1 Bridge and trolley track wheels shall be of forged or cast steel with cylindrical straight
tread. The minimum hardness of the wheel rim shall be maintained between 300 and 350
BHN with minimum depth of 10 mm. Steel used for wheels shall not contain more than
0.060 per cent of either sulphur or phosphorus. The wheels shall be mounted in such a
manner as to facilitate easy removal and placement.
3.13.2 The wheel diameter shall be suitably selected so as to meet the requirements of wheel
loading for the specified duty class of crane. The bridge and trolley track wheel bearings
shall be anti-friction roller bearing and shall be carried on specially designed bearing
support blocks of L type design (commonly known as L type bearing housings).
3.13.3 In case of overhead crane, the required runway rails along with rail clamps and other
accessories for mounting the rail on the PURCHASERs structure shall be provided.
Runway rails shall have adequate strength and rigidity. Hardness of the rail shall be
marginally lower than wheel hardness. Square bars shall not be used as crane rails.
3.14

Buffers, Stops and Sweeps

3.14.1 Spring or rubber buffers shall be provided on the trolley. Suitable end stops welded to the
bridge girder shall be provided to contact the buffers mounted on the trolley. Spring or
rubber buffers shall also be provided on the end carriages. Suitable end stops welded to
the long runway girder shall be provided to contact the buffers mounted on the end
carriages.
3.14.2 Bridge and trolley wheel stops shall be provided before the end stops. These shall match
to wheel radius. Stops to prevent bridge and trolley from running off the monorail shall be
abutted against ends of monorail. Stops shall be welded to the monorail.
3.14.3 Sweeps shall be attached to the end carriages and to the trolley, to remove foreign
material from the tracks.
3.15

Guards

3.15.1 All exposed couplings, shafts, gear wheels, pinions, drives etc. shall be safely encased
and guarded.
3.15.2 The sheaves of hook blocks shall be guarded to prevent trapping of hand between a
sheave and the in-running rope.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - A
SHEET 7 OF 18

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

3.16

Lubrication

3.16.1 Grease lubrication unit with hand operated grease pump shall be provided for anti-friction
bearings. One unit shall be provided on bridge platform for line shaft anti-friction bearings
and another unit shall be provided on trolley for top sheave and drum anti-friction
bearings.
3.16.2 All other anti-friction bearings shall be lubricated manually by hand operated grease
pump through respective grease nipples. Accessibility shall be such that parts may be
safely lubricated from the walkways or ladders.
3.17

Name Plate
A nameplate showing rated capacity and year of manufacture shall be placed on either
side of the girder in such a manner as to be legible from the ground or operating floor.
Manufacturers name, make, model number etc. shall appear on the nameplate.

3.18

Steel Box
A steel box with hinged cover shall be provided. It shall be conveniently fastened to the
bridge girder for storing of tools, oil tins, grease and waste. It shall contain proper tools
necessary for minor repairs and maintenance work.

4.0

ELECTRICAL EQUIPMENT

4.1

All accessories and auxiliary electrical equipment including drive motors, electrically
operated brakes, controllers, resistors, conductors, protective devices, operating devices,
cables, conduits, etc. necessary for the safe and satisfactory operation and maintenance
of the crane shall be included in the VENDORS scope of supply. Electrical equipment
shall be adequately rated to permit simultaneous operation of any combination of motions
of the crane for its duty service.

4.2

All electrical equipment and systems shall be suitable for operation for supply systems as
described in section-B.

4.3

Motors

4.3.1

Drive motors shall be as per IS 325 and companion specifications indicated in with data
sheet A and B.. Motors for long travel and cross travel, main and auxiliary hoist shall be
totally enclosed, squirrel cage type induction motors with VVVF drive. Motors shall be
suitable for frequent reversal, braking and acceleration. The starting torque shall be 2.25
times the rated full load torque and the Pull-out torque shall be 250% of the rated torque.
The main motors shall be with 40% CDF and suitable for 150 starts per hour. Breakaway
and Pull-out torque of Motor shall be such that the motor can start safely with full load
even with 80% voltage at Motor Terminal

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - A
SHEET 8 OF 18

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

4.3.2

4.4

In case motors with synchronous speed above 1000 rpm are selected, it shall be subject
to PURCHASERS approval.
Solenoids
All solenoids shall be provided with class E or better insulation.

4.5

Controls

a)

All motors and control circuit components for the long and cross travel motions shall be
suitable for plugging control. Speed control of various motors shall be achieved by
providing variable frequency variable voltage drives for the motors. Relays and
controllers shall be suitable for start-stop operation of around 150 times per hour.

b)

The VVVF Drive shall be equipped at least with 1024 Pulse incard, droop control for
synchronization and crane software. The rating of VVVF shall be decided considering
250% of full load current of respective drive motor based on in panel rating with de rated
at 50C ambient.

4.6

Controllers

4.6.1

Controller for crane motors shall comprise reversing type magnetic contactors.

4.6.2

Controllers shall have at least five (5) uniformly proportioned steps of control.

4.6.3

Independent controllers shall be provided to control each crane motion. Also each main
and creep drive shall have independent controller.

4.6.4

Controller contact shall have ample current capacity for the duty cycle, type and number
of auxiliary contacts for required electrical interlocks.

4.6.5

a) Master controllers for all motions shall be so arranged in the operator's cabin as to
provide maximum convenience and view of the operator.
b) All controllers shall be provided with spring return to OFF position feature. When in
OFF position, the controller shall disconnect power supply to the respective motor.
c) Each controller shall bear suitably engraved inscription of motions controlled in English
and of direction of motions by arrows.

4.7

Pendent push button station


The push button station shall be supported independently, earthed separately
independent of suspension and shall comprise the following push buttons and indicating
lamps :

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - A
SHEET 9 OF 18

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

a)

Start and Stop

b)

Long travel - To and Fro

c)

Cross travel - Right and Left

d)

Hook - Hoist and Lower

Red lamp shall indicate supply ON. All push buttons shall be hold to run type.
4.8
4.8.1

Crane control equipment


All control equipment for the crane shall be housed in dust tight, sheet steel cabinets with
IP-54 degree of protection. Sheet steel thickness shall be minimum 2mm CRCA.
Separate panels shall be provided for the following :a) Main Power panel ,b) Motor
control panels- hoisting, Bridge motion and Trolley motion.
Main power panel shall comprise of the following:
a)

415 V, 3 pole MCCB for the incoming power supply to the crane.

b)

Red and green indicating lamps (clustered LED type) to indicate ON and OFF
conditions of the main power.

c)

Suitably rated 415V / 110 V single phase transformer for the crane control supply.

d)

415 V double pole MCCB on the primary side of the Control transformer.

e)

110 V double pole, MCB across the secondary of the control transformer.

f)

Set of MCBs the secondary of the control & lighting transformer.

g)

415 V / 240 V, 415/24V single phase, lighting transformer to supply the crane
lighting loads/hand lamp.

h)

415 V double pole MCCB on the primary side of the lighting transformer.

i)

240 V single phase, double pole MCB across the secondary of the lighting
transformer.

j)

415 V triple pole MPCB/MCCBs and contactors for each motor serving as drive for
all driven on the crane.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - A
SHEET 10 OF 18

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

k)

Small wiring upto terminal blocks.

4.8.2

415 V triple pole main contactor for controlling the incoming power supply, together with
START and STOP push buttons.

4.8.3

Compartmentalised panel(s) for housing the control gear comprising of contactors,


timers, isolator switches, moulded case circuit breakers all brought upto terminal blocks,
etc. inside the panel and push buttons, indicating lamps, operating handles, etc. brought
out on the panel door.

4.8.4

The control panel shall essentially house the following:

4.8.5

a)

A suitable sensing device for each drive motor for stopping the drive motor at zero
speed during plugging.

b)

Contactors to control the thrustor brakes for cross travel and hoist motors.

c)

Two pole reversing contactors mechanically interlocked for each main as well as
creep motion.

d)

Magnetic reversing type contact controllers as follows:


I

Two pole magnetic reversing contacts mechanically interlocked, accelerating


contactors and suitable time relays for each controller.

II

Three pole contactors required for control of the lowering motion of hoisting.

Panel
a) The panels shall be front connected type with front hinged door for access to wiring
and terminals. Engraved name plates shall be furnished for all panels and also for the
equipment and device mounted thereon.
b) All panels shall be factory wired and terminated on suitable terminal blocks for external
cable connection. All internal wiring shall be identified with numbering ferrules at both
ends as per relevant wiring diagram. Terminal blocks shall have 20% spare terminals.
c).Each panel shall have internal illumination with fluorescent lamp and thermostat
controlled space heater, suitable for operation on 240V 1_ph 50 Hz supply. Lamps and
heater circuits shall have individual ON_OFF switches.
d) Control wiring shall be carried out with flexible, heat resistant, insulated switchboard
wires with minimum 2.5 Sq.mm stranded copper conductor.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - A
SHEET 11 OF 18

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

4.9

Protection

4.9.1

Operation of the overload relays for any of the motors shall operate the main supply
contactor to cut off power supply to all the motors. Single phase preventor can be made a
part of the overload relay.

4.9.2

Under voltage interlock shall be provided to operate the main supply contactor and open
the main contactor contacts and its holding contact.

4.9.3

Start push button of the main supply shall be wired in series with the Off position
contacts of all the controllers, thus requiring that all controller circuits are in Off position
before the main supply contactor can be switched on.

4.9.4

Load sensing overload limiter shall be provided.

4.9.5

All controls shall be designed to be fail safe on loss of power.

4.10

Operating and Indicating Device

4.10.1 The following devices shall be provided:

4.11

a)

415 V, triple pole MCCB across the incoming power supply to the crane.

b)

Start push button. This shall be with lock and key arrangement.

c)

Stop push button. This shall be mushroom head type and red in colour.

d)

Horn for warning.

e)

Red and Green indicating lamps with series resistors to indicate main supply
contactor ON and OFF conditions.

Limit Switches
Automatic reset type of limit switches shall be provided to prevent over-travel for each of
the following motions.
a)

For over-hoisting and over-lowering motions of the hook.

b)

Long travel motion.

c)

Cross travel motion.

All limit switches for all motions shall have one set of spare contacts.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - A
SHEET 12 OF 18

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

4.12

Conductors

4.12.1 Crane shall be provided with three (3) phase power conductors(PVC shrouded copper
bus bar) and an earthing conductor for the entire length of crane runway and trolley
runway complete with necessary power feed arrangement, insulators, brackets, mounting
supports and access platform. The runway conductors shall be designed such that the
voltage drop across the downshop leads is less than 3%.
4.12.2 Crane runway conductors carried on suitable insulators shall be rigidly fixed to the
structural bracket pieces. All conductors are mounted in vertical formation. Insulators
shall be spaced not more than two (2) metres apart along each conductor. Design shall
be such that provision shall be made for future extension of conductors and conductor
joints be properly welded to ensure smooth surface to the conductors. Conductors shall
be provided with protective wire mesh guard over the entire length to prevent injury to
personnel and to guard against mechanical damage. Provision shall be made to access
the conductors for maintenance and replacement. .Two (2) nos. isolating switches shall
be provided one at each end of the down shop lead for disconnecting the supply during
maintenance. A suitable inspection cage shall be provided with access ladder for the
collectors for maintenance purposes. Flexible trailing cable arranged in festoon
configuration with festoon trolley on rollers, travel rail, supports etc. shall be used for long
travel motion for short runway lengths upto forty (40) metres.
4.12.3 Cross travel motion shall be achieved by flexible trailing cable arranged in festoon
configuration with festoon trolley on rollers, travel rail, supports etc.
4.12.4 Indicating lamps shall be provided at suitable intervals along the length of the down shop
leads to indicate that the conductors are live.
4.13

Collectors

4.13.1 All power collectors must be properly hinged on insulated brackets provided with flexible
connection of ample current carrying capacity.
4.13.2 Current carrying collectors for use with conductors shall be spring loaded type. Provision
shall be made for access to current collectors for maintenance.
4.14

Safety Switches

4.14.1 Four (4) non-fusible air break isolating switches of adequate rating (not less than 15
amps) shall be fitted at the four corners of the crane so as to be accessible while
standing on the crane platform. These shall be wired up in series with the emergency
stop to open the main power contactors.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - A
SHEET 13 OF 18

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

4.15

Cables and Conduits

4.15.1 All wiring shall be furnished and shall be installed in rigid cable trays. Conduits shall form
a continuous system and shall be rigidly supported and clamped within the structural of
the crane. Flexible conduits shall be used as required.
4.15.2 Conductors, if of open wire construction, shall be cut to length with insulators attached,
assembled and packed for shipment.
4.15.3 Wiring adjacent to resistors and control panel wiring shall be of stranded 1100 V grade,
flame, heat and moisture resistant with proper insulation for operation at elevated
temperatures.
4.15.4 Wires for motor primary and secondary circuits shall have adequate current carrying
capacities to carry maximum plugging control of the motors for the duty service of the
crane. Wires shall be properly connected to withstand vibrations. No splices shall be
made in any wiring on the panel or in conduit. All insulation and all clearances to ground
shall be designed so that the live parts will withstand a high potential test of not less than
2500 V at 50 Hz for 60 seconds.
4.15.5 Conductors for main power circuits shall be selected taking into consideration
simultaneous operation of the hoist and bridge motors.
4.15.6 The power cables shall be 1.1kV grade, Aluminium conductor, XLPE insulated, Extruded
PVC inner sheathed, FRLS PVC outer sheathed conforming to IS-7098 Part-I. Control
cables shall be 1.1 kV, aluminium conductor, multi-core, minimum 2.5 sq.mm cross
section, PVC insulated PVC inner sheathed and FRLS PVC outer sheathed conforming
to IS-1554 Part-1.
The outer sheath of FRLS PVC compound will meet the following performance
requirements:
a)

The critical oxygen index value will be minimum 29 when tested at 27 +2oC as per
ASTM-D-2863-77 and the temperature index will be minimum 250oC at oxygen
index value of 21 when tested as per NES-715.

b)

The maximum acid gas generation as determined by titration will be less than 20%
by weight when tested as per IEC-60754 1.

c)

The smoke generation under fire will have maximum smoke density rating of 60%
when tested as per ASTM-D-2843.

d)

The cables will pass the hydraulic stability and ultraviolet tests as per DIN 53387.The
values of ultimate tensile strength and elongation shall not vary more than 60% of

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - A
SHEET 14 OF 18

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

those measured before the test.


The finished cables shall pass the flammability test as per IEC-60322-1 and IEEE3833. In addition, it will also pass flammability test as per Class-F3 of Swedish
Standard SS-424-1475.
4.15.7 The Power cables shall be sized to carry the full load current of the circuit continuously
under site conditions considering the various derating factors like ambient temperature,
grouping, method of laying etc., For cables to 415V motors and feeders protected by
MPCBs, the minimum cross section of cables shall be based on the cut off current of the
MPCBs and time. The Voltage dip at the motor terminals during starting of motors shall
be limited to 15% of the rated voltage. Voltage drop in feeder cables shall be limited to
5% during full load running condition.
4.15.8 The trailing cables shall be annealed tinned copper conductor, EPR insulated, EPR inner
sheathed, CSP outer sheathed and shall generally conform to IS-691.
4.16

Safety Earthing

4.16.1 Crane structures, motor frames and metal cases of all electrical equipment including
metal conduit and cable guards shall be effectively earthed.
4.16.2 All motors, brakes, limit switches, panels, drum, controllers, resistor unit sets, etc. shall
be provided with two studs for earthing.
4.16.3 A separate long travel conductor rail shall be fitted on the runway gantry girder in the
same plane as the three main power rails to serve as the earth bus. The earthbus shall
be solidly bonded to plant earth at two independent points by BIDDER.
4.16.4 A separate collector shoe identical to the main power collector shoe shall be provided to
engage runway earth conductor rail. Duplicate earthing circuits shall be tapped and taken
round the bridge platform from this earth collector shoe.
4.16.5 An additional earth collector shall be provided to engage with the cross travel earthing rail
located below all other rails.
4.16.6 All electrical equipment on the bridge shall be solidly bonded to the bridge earth circuit.
All electrical equipment in the trolley shall be solidly bonded to earthing circuit tapped
from the cross travel earth collector. CONTRACTOR shall ensure the adequacy of
conductivity of collector gear components and bonding.
4.17

Control Schematic and Wiring Diagrams


One (1) set of as-built control connection diagrams shall be fitted inside the control
cabinet for ready reference for the operating staff.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - A
SHEET 15 OF 18

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

4.18

Resistors
Resistors shall be properly ventilated and protected. Resistors shall be rustproof
unbreakable grid type, suitable for starting and regulating duty, intermittent ten minute
rated with equal pauses, followed by 5 minutes rest.
Hoist resistors shall be graded to pass 75% of full load current on first notch, while the
trolley and bridge resistors shall be graded to pass 100% full load current on the first
notch. Resistors shall be mounted in pressed sheet steel end plates with drip proof and
louvered side covers, in separate units.
Temperature of any exposed portion of the resistor enclosure shall not exceed 3250C.

5.0

TERMINAL POINTS

5.1

Cable and cable accessories from Purchasers switchgear will be supplied, installed and
terminated at both end by the vender.
For single phase power requirements, Bidder shall derive the same by using necessary
control transformers. For Crane lighting, cabin lighting, etc, Bidder shall derive the single
phase power supply by using a suitable lighting transformer.

5.2

Earth riser for connecting to vendors equipments and termination at both end including
accessories shall be in vendor scope.

6.0

NOT USED

7.0

FINAL TAKEOVER
Crane shall to be provided for the and shall be erected as and when the building gets
ready as per the schedule.

8.0

ADDITIONAL REQUIREMENTS

8.1

No Cast Iron part shall be used on the cranes except for electrical equipment. Similarly,
wood or combustible material and bush bearing shall not be used in any part of the
cranes. Open gears shall not be used in any drive/motion.

8.2

Following to be considered during design of cranes:

8.2.1

Top flanges of the crane girders shall not be considered as giving support to the rails, in
computing the rail sizes.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - A
SHEET 16 OF 18

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

8.2.2

Trolley rail sections shall not be considered in the design of the crane girders.

8.2.3

Wearing plates and chequered plates shall not be considered as load carrying members
in the strength calculation of crane girders.

8.3

Travelling trolley

8.3.1

Provision shall be made by fitting the travelling trolley with substantial safety stops to limit
the drop of trolley truck frames to a maximum of 25mm in the event of wheel, boggie or
axle failure. Safety stops shall not interfere with the removal of wheels.

8.3.2

Jacking pads shall be at a height of about 300mm from the rail level and shall not
interfere with the replacement of wheels.

8.3.3

Travelling trolley frames shall be fabricated from rolled structural steel sections or plates,
welded together to form a box. Suitable stiffening diaphragms shall be provided,
wherever required. The material used shall be steel as per is-2062 (latest).

8.4

Wire rope drums


Hoist drum outboard bearings shall be of anti - friction ball type. Combined bending &
crushing strength shall not exceed 1400 kg/cm2 for the cast or fabricated drums. Drum
gears shall be pressed on and keyed to a large diameter hub or the drum rim.

8.4

End Carriages

8.4.1

Provision shall be made by fitting the end carriages with substantial safety stops to limit
the drop of trolley truck frames to a maximum of 25mm in the event of wheel, boggie or
axle failure. Safety stops shall not interfere with the removal of wheels.

8.4.2

Jacking pads shall be at a height of about 300mm from the rail level and shall not
interfere with the replacement of wheels.

8.4.3

End carriages shall have ample strength to resist all the stresses likely to be imposed on
them under service conditions including collision with the cranes or stops. The length of
the end carriages shall be such that no other part of the crane is damaged in collision.

8.5
8.5.1

Sheaves
Equalizer Sheaves, if applicable, shall be mounted above the Trolley Floor and shall be
easily accessible and removable from the Trolley Floor Level.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - A
SHEET 17 OF 18

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

8.6

Gears & Gear Boxes

8.6.1

Straight and helical spur gears shall only be used for reduction gearing. Worm and bevel
gears shall not be used. First and high speed reductions shall be through helical gears.

8.6.2

Machined bolts shall only be used for joining the gear box cover to the lower half of the
gear box body. All gears/pinions shall be pressed on and keyed to the raised, short
axle/shaft which shall be mounted on anti - friction spherically seated ball/roller bearings.
No overhanging gears shall be used.

8.6.3

Drip pans shall be accessible for draining and cleaning.

8.7

Bearings

8.7.1

Bearing brackets shall be of sturdy cast or welded steel. All brackets separate from the
frame of the crane shall be kept in perfect alignment by properly fitted keys or dowels.

8.7.2

Thrust bearings shall be selected in such a way that the thrust load due to transmission
of power for the helical gears shall be considered as one of the design criteria and
bearings shall be selected on such basis.

8.8
8.8.1

8.9

Shafts
Unsupported Span of Shafts shall not exceed Two (2) Metres. Shaft Deflections shall not
exceed 0.0008 Times the Bearing Spans.
Couplings

8.9.1

All couplings shall be made of cast or forged steel material and of flanged, compression
or split type with recessed bolts. Couplings shall be designed to develop full strength of
the shaft, to suit the maximum torque that may be developed and shall be shrunk and
keyed to the shaft. "A" type keys shall be provided as per is - 2048.

8.9.2

Arrangement and design of couplings shall be such as to relieve bearings and/or shafts
of stresses due to misalignments and also to permit easy removal and replacement of
parts.

8.9.3

Flexible shock-absorbing couplings shall be provided at all joints with motors to gear
boxes. Flexible geared or universal couplings shall be provided between the
gears/pinions/gear box short axles to line shafts. Additional flexible couplings, as needed
along line shaft, shall also be provided. Necessary wire mesh or approved equal coupling
safety guards shall be provided.

8.9.4

Pin bush couplings shall not be used.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - A
SHEET 18 OF 18

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

8.10

Brakes

8.10.1 Electro-hydraulic thrustor operated shoe type brakes shall be adequately sized to ensure
needed inching operation of all the crane motions and gentle application/release of
brakes without jerks or shocks. The brakes shall be capable of arresting and holding any
load upto 150% of the rated load of the hoist at any position of the lift, when the current in
the motor circuits is cut - off or fails, irrespective of the other brake is in operation.
8.10.2 Electro magnetic brakes shall be continuous rated, spring set, shoe type, solenoid
operated and suitable for 40% duty cycle. The brakes shall be effective in both directions
of travel and shall be capable of overcoming at least 150% of the full load torque exerted
by the motor.
8.10.3 Service brakes for hoist motions shall be adequately sized to arrest the motions and hold
at rest any load upto and including test load at any position of the lift.
8.10.4 Adequate arrangements shall be provided to limit all the crane movements within their
safe and specified working limits.
8.10.5 All brakes shall have smooth braking capacity to decelerate in safe manner to avoid any
derailment even when applied at maximum speed.
8.10.6 Brake magnets shall incorporate an arrangement for Stroke Length adjustment.
Thrustors shall have sufficient reserve stroke length available for necessary adjustment
as well as provision for time lag.
8.10.7 All brakes shall have pivotted shoe type arrangement and easy accessible means of
adjustments for brake shoes shall be provided to make the adjustments for wear & tear of
brake lining. adequate protection of brakes from oil, grease or other adverse effects shall
be provided.
8.10.8 One parking brake of suitable design and capacity shall be provided for the bridge travel
motion.
8.10.9 Hand or foot operated mechanical brakes shall be adequately arranged such that a force
not exceeding 12 kgf (120 n) at the handle or 20 kgf (200 n) at the foot pedal is required
for their effective operation.
8.11

Wheels and rails

8.11.1 Wheels shall be shrunk fitted on the axles.


8.11.2 Wheel Axles may be either of stationary or rotating type as per manufacturer's standard.
In case of stationary type, they shall be prevented from turning in the truck by means of a
key plate fitting into a slot in the end of the axle and in case of rotating type, wheels shall
be keyed to them.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x
660 MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION:C1
Part - B
SHEET 1 OF 12

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

PART B
ELECTRIC OPERATED HOISTS - SPECIFIC TECHNICAL REQUIREMENTS
1.0

SCOPE

1.1

This specification covers the general design, materials, construction features,


manufacture, shop inspection and testing at the manufacturers works, delivery at
site, handling at site, erection, testing, commissioning, performance testing and
handing over of Electric Hoists with motorised trolleys as indicated in Annexure-I.
Some of the details (Lift, Elevation of monorail & runway length) furnished in this
Annexure-I are tentative and will be confirmed during detailed engineering.

1.2

Bidders scope shall include but not limited to the following:


I.

Down shop leads with PVC shrouded copper bus bar, insulators and
fixtures for the hoist runway length specified in Annexure-II including
current collectors (or) Flexible trailing cable arrangement for the entire
runway length as specified in Data sheet-A.

II.

All electrical accessories to make the equipment complete in all respects

III.

Hoist buffer shall include the buffers and stops on bridge itself as well as
the buffers on trolley and stops as required, and wheel stops for LT motion.

IV.

Purchasers incoming cable will be terminated at the isolating junction box


to be supplied and installed by vendor. The junction box shall be located
1000mm above the operating floor. Termination of Purchasers incoming
cable in the isolating junction box etc. shall be in the scope of the Vendor.

1.3

Essential spares as per Section C3 of this specification.

1.4

One set of Maintenance tools and tackles including special tools shall
Included.

1.5

The start up/ commissioning spares as required during the commissioning of the
equipment till handing over of the Hoists to the Purchaser / OWNER shall be
included in the base price for the Hoist.

1.6

In addition to the spares mentioned above the BIDDER shall quote for any
additional spare parts recommended for a period of 3 years for trouble free
operation of the Hoists. Quantity and unit prices for the recommended spares as
called for in sectionF shall be indicated. The recommended spare parts price
will not be considered for bid evaluation.

be

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x
660 MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION:C1
Part - B
SHEET 2 OF 12

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

1.7

Slings required for the hoists shall be included in the scope.

1.8

First fill of lubricants shall be included in vendors scope.

1.9

The VENDORs scope of work shall include proper packing, loading, transport to
site, unloading from carriers/wagons, inspection, storing at site, complete
erection, testing, painting and commissioning of the electric hoists and
accessories as specified.

2.0

DESIGN REQUIREMENTS

2.1

The hoist shall be electrically operated and shall be designed and equipped for
indoor operation complete with all accessories.

2.1.1

The equipment shall be designed for maximum reliability and availability


particularly in respect of the following.

2.1.2

The equipment shall be of proven design, using materials established as


appropriate to the intended service. Fabrication/manufacturing processes shall
be subject to quality surveillance and tests as specified.

2.1.3

The BIDDER shall indicate the specific design features that contribute towards
better availability and shall support this data by actual figures on similar capacity
electric hoists in operation.

2.2

The duty class of the electric hoist shall be class-II as per IS 3938 & IS 807 for
Mechanical and structural components and class-M5 for electrical
components.

2.3

Motors shall be selected considering a margin of 10% over the actual kW


requirement.

2.4

The electric hoists shall be suitable for operation from the pendent push button
from ground level. Pendent for operation of hoist should have STOP push
button of lockable type.

2.5

Hand rails, toe guards and guard rails shall be provided where ever applicable
for safety of maintenance personnel.

3.0

CONSTRUCTIONAL FEATURES

3.1

GENERAL

3.1.1

Electrically operated hoist shall be a complete unit with travelling trolley, hoisting
motor, travel motor (if travelling trolley is motor operated), rope drum, wire rope,

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x
660 MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION:C1
Part - B
SHEET 3 OF 12

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

necessary gearing, sheaves, brakes, hook, pendent push button station,


contactor panel, all wiring, conductor for travel motion (if travelling trolley is motor
operated), limit switches, end stops, buffers, earthing terminals and other
accessories to make the equipment complete in all respects.
3.2

MATERIALS AND WORKMANSHIP

3.2.1

Steel supplied by VENDOR shall be of standard quality conforming to IS 2062


grade A / grade B. Mill test certificates for the steel supplied by VENDOR shall
be furnished to Purchaser for approval.

3.2.2

Stress relieving of welded assemblies shall be performed when either an


assembly is under restraint during welding or when shrinkage stresses occur as
a result of welding or when machining is to be performed.

3.2.3

If required by Purchaser, VENDOR shall check any weld / welds by radiography


(100%) or other non-destructive tests and a test certificate submitted to
Purchaser.

3.3

TRAVELLING TROLLEY
The travelling trolley shall be motor driven type as specified in data sheet-A.
Trolley frames shall be fabricated from rolled structural steel sections. The side
plates of the trolley shall extend beyond wheel flanges, thus providing bumper
protection for the wheels. The two side plates shall be connected by means of an
equalising pin. The wheels shall be machined on their treads to match the profile
of the monorail.

3.4

ROPE DRUM
Rope drum shall be as per IS 3938. Rope drum shall be either cast or welded to
sustain concentrated loads resulting from rope pull. Drum shall be machine
grooved right and left with grooves of a proper shape for the rope used. Grooving
shall be of proper length to handle entire rope required to make the specified lift
plus the two dead laps at each anchor point, without overlapping.

3.5

WIRE ROPES
Wire ropes shall be extra flexible with well lubricated hemp core having six (6)
strands of thirty-seven (37) or thirty-six (36) wires per strand with ultimate tensile
strength of 1.6 106 KN/M. Wire ropes shall be of Right Hand Ordinary (RHO)
lay construction. The rope shall be fastened to the drum with an attachment
having strength equal to that of the rope. The rope fastening at the swinging end
shall be aligned so as to prevent rope coming off its reeving. Rope shall be of
sufficient length so that two (2) full laps shall remain on the drum at extreme low

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x
660 MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION:C1
Part - B
SHEET 4 OF 12

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

position of the hook. Reverse bends or cross bends and bird caging shall be
avoided. The breaking loads for the hoist ropes shall not be less than the factor
specified in IS 3938. The load shall include rated load on hooks, weight of the
bottom block and the weight of rope.
3.6

SHEAVES
Sheaves shall be as per IS 3938. These shall be equipped with anti-friction
bearings and shall be fully guarded to prevent the rope coming off. Equalising
sheaves, if provided, shall also be as per IS 3938. Grooves shall be machined to
proper shape for the rope used.

3.7

GEARS
All gears shall be machine cut and profile ground. All gears shall be of forged
construction and suitably heat treated. All gears and pinions shall be hardened
and ground finished. Strength, quality of steel, heat treatment, face, pitch of
teeth and design shall conform to IS 4460. Split gears shall not be used. Gears
and pinions shall be pressed on and keyed to shafts. All gears and pinions shall
be totally enclosed type upto last stage of reduction in all motions and shall be
carried in fabricated steel gear boxes which shall be dust proof and firmly sealed
to prevent oil leakages. Gearboxes shall have covers split horizontally and
arranged such that top half can be removed for inspection. The gearboxes shall
be fitted with bolted type machined inspection covers. Cast steel cartridge
housings shall be provided for carrying roller bearings. Dipsticks or indicator
shall be provided for indicating oil level. No overhanging gears shall be used.
Drain plugs shall be provided on all gearboxes. Lifting lugs shall be provided for
handling purposes.

3.8

BEARINGS
Bearings may be ball or roller type. All anti-friction bearings shall be of approved
make, which are interchangeable with corresponding size bearings of other
make. Bearing housings shall be of split type or so designed to permit easy
removal of the shaft. The design shall be such that there is no ingress of dust
and oil or grease does not leak out. Bearings shall have minimum life
expectancy of 10,000 working hours.

3.9

SHAFTS AND AXLES


Shafts and axles shall be of forged steel and shall have ample strength, rigidity
and adequate bearing surface for intended duties. Shafts and axles shall be
accurately machined and properly supported. Shafts shall, as far as possible, be
furnished straight. If shouldered, these shall be provided with fillets of ample

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x
660 MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION:C1
Part - B
SHEET 5 OF 12

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

radius or shall be tapered to avoid loss of strength and stress concentration.


These shall be designed considering allowances for keys and splines.
3.10

BRAKES
All brakes shall be of fail-safe design and shall operate automatically in case of
power failure. Each of the trolley and hoisting motors shall be equipped with
electrically released, spring set, friction shoe type brakes. Hoisting brake shall be
designed to hold 1.5 times full load torque while trolley travel brake shall be
designed to hold 1.25 times full load torque. Separate brakes shall be provided
for creep motions. All brakes shall have weather-proof enclosures. Coupling
halves shall not be used as brake drums.

3.11

LIFTING HOOK
The lifting hook shall be single hook type, solid, forged, heat treated, of rugged
construction and provided with a standard depress type safety latch. Lifting hook
shall have swivels and operate on ball or roller thrust bearings with hardened
races. Lock to prevent hook from swivelling shall be provided.

3.12

BUFFERS, STOPS AND SWEEPS


Spring or rubber buffers shall be provided on the trolley. Suitable end stops shall
be provided which shall be welded on the ends of monorail to contact the buffers
mounted on the trolley.
Trolley wheel stops shall be provided before the end stops. These shall match to
wheel radius. Stops to prevent trolley from running off the monorail shall be
abutted against ends of monorail. Stops shall be welded to the monorail.
Sweeps shall be attached to the trolley to remove foreign material from the tracks
(mono rail - I beam).

3.13

GUARDS
All exposed couplings, shafts, gear wheels, pinions, drives etc. shall be safely
encased and guarded.
The sheaves of hook blocks shall be guarded to prevent trapping of hand
between a sheave and the in-running rope.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x
660 MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION:C1
Part - B
SHEET 6 OF 12

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

4.0

ELECTRICAL EQUIPMENT

4.1

Equipment
Whether explicitly indicated in the specification or not, all electrical equipment
including drive motors, brakes, controllers, resistors, conductors, insulators,
current collectors, protective devices, operating devices, cables, conduits, etc.,
necessary for the safe and satisfactory operation of the hoist shall be deemed to
be included in the scope of supply. Electrical equipment shall be adequately
rated to permit simultaneous operation of any combination of motions of the
Hoist and hooks.

4.2

Control Supply
Except as noted in Data Sheet A of Section-D4 all control equipment shall be
suitable for operation on 110 V, A. C. single phase, and 50 Hz system.

4.3

Motors
Drive motors shall be as per IS 325 and companion specifications indicated in
data sheet A. Motors for long travel and cross travel, main and auxiliary hoist
shall be totally enclosed, squirrel cage type induction motors with VVVF drive.
Motors shall be suitable for frequent reversal, braking and acceleration. The
starting torque shall be 2.25 times the rated full load torque and the Pull-out
torque shall be 250% of the rated torque. The main motors shall be with 40%
CDF and suitable for 150 starts per hour. Breakaway and Pull-out torque of
Motor shall be such that the motor can start safely with full load even with 80%
voltage at Motor Terminal.
In case motors with synchronous speed above 1000 rpm are selected, it shall be
subject to PURCHASERS approval.

4.4

Solenoids
All solenoids shall be provided with class E or better insulation.

4.5

Controls

a)

All motors and control circuit components for the long and cross travel motions
shall be suitable for plugging control. Relays and controllers shall be suitable for
start-stop operation of around 150 times per hour.

b)

The VVVF Drive shall be equipped at least with 1024 Pulse incard, droop control
for synchronization and crane software. The rating of VVVF shall be decided
considering 250% of full load current of respective drive motor based on in panel

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x
660 MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION:C1
Part - B
SHEET 7 OF 12

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

rating with de rated at 50C ambient.


4.6

Controllers

4.6.1

Controller for Hoist motors shall comprise reversing type magnetic contactors.

4.6.2

Controllers shall have at least five (5) uniformly proportioned steps of control.

4.6.3

Independent controllers shall be provided to control each Hoist motion. Also each
main and creep drive shall have independent controller.

4.6.4

Controller contact shall have ample current capacity for the duty cycle, type and
number of auxiliary contacts for required electrical interlocks.

4.6.5

a) Master controllers for all motions shall be so arranged in the operator's cabin
as to provide maximum convenience and view of the operator.
b) All controllers shall be provided with spring return to OFF position feature.
When in OFF position, the controller shall disconnect power supply to the
respective motor.
c) Each controller shall bear suitably engraved inscription of motions controlled in
English and of direction of motions by arrows.

4.7

Pendent push button station


The push button station shall be supported independently, earthed separately
independent of suspension and shall comprise the following push buttons and
indicating lamps :
a)

Start and Stop

b)

Long travel - To and Fro

c)

Hook - Hoist and Lower

Red lamp shall indicate supply ON. All push buttons shall be hold to run type.
4.8
4.8.1

Hoist control equipment


All control equipment for the hoist shall be housed in dust tight, sheet steel
cabinets with IP-54 degree of protection. Sheet steel thickness shall be minimum
2mm CRCA. Separate panels shall be provided for the following: a) Main Power
panel, b) Motor control panels- Hoisting, Bridge motion and Trolley motion.
Main power panel shall comprise of the following:

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x
660 MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION:C1
Part - B
SHEET 8 OF 12

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

a)

415 V, 3 pole MCCB for the incoming power supply to the crane.

b)

Red and green indicating lamps (clustered LED type) to indicate ON and
OFF conditions of the main power.

c)

Suitably rated 415V / 110 V single phase transformer for the crane control
supply.

d)

415 V double pole MCCB on the primary side of the Control transformer.

e)

110 V double pole, MCB across the secondary of the control transformer.

f)

Set of MCBs the secondary of the control & lighting transformer.

g)

415 V / 240 V, 415/24V single phase, lighting transformer to supply the


crane lighting loads/hand lamp.

h)

415 V double pole MCCB on the primary side of the lighting transformer.

i)

240 V single phase, double pole MCB across the secondary of the lighting
transformer.

j)

415 V triple pole MPCB/MCCBs and contactors for each motor serving as
drive for all driven on the crane.

k)

Small wiring upto terminal blocks.

4.8.2

415 V triple pole main contactor for controlling the incoming power supply,
together with START and STOP push buttons.

4.8.3

Compartmentalised panel(s) for housing the control gear comprising of


contactors, timers, isolators switches, moulded case circuit breakers all brought
upto terminal blocks, etc. inside the panel and push buttons, indicating lamps,
operating handles, etc. brought out on the panel door.

4.8.4

The control panel shall essentially house the following:


a)

A suitable sensing device for each drive motor for stopping the drive motor
at zero speed during plugging.

b)

Contactors to control the thrustor brakes for cross travel and hoist motors.

c)

Two pole reversing contactors mechanically interlocked for each main as


well as creep motion.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x
660 MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION:C1
Part - B
SHEET 9 OF 12

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

d)

Magnetic reversing type contact controllers as follows:


I

Two pole magnetic reversing contacts mechanically interlocked,


accelerating contactors and suitable time relays for each controller.

II

Three pole contactors required for control of the lowering motion of


hoisting.

4.8.5

Panel
a) The panels shall be front connected type with front hinged door for access to
wiring and terminals. Engraved name plates shall be furnished for all panels
and also for the equipment and device mounted thereon.
b) All panels shall be factory wired and terminated on suitable terminal blocks for
external cable connection. All internal wiring shall be identified with numbering
ferrules at both ends as per relevant wiring diagram. Terminal blocks shall
have 20% spare terminals.
c).Each panel shall have internal illumination with fluorescent lamp and
thermostat controlled space heater, suitable for operation on 240V 1_ph 50 Hz
supply. Lamps and heater circuits shall have individual ON_OFF switches.
d) Control wiring shall be carried out with flexible, heat resistant, insulated
switchboard wires with minimum 2.5 Sq.mm stranded copper conductor.

4.8.6

All controls shall be designed to be fail safe on loss of power.

4.9

Resistors
Resistors shall be properly ventilated and protected. Resistors shall be rustproof
unbreakable grid type, suitable for starting and regulating duty, intermittent ten
minute rated with equal pauses, followed by 5 minutes rest.
Hoist resistors shall be graded to pass 75% of full load current on first notch,
while the trolley and bridge resistors shall be graded to pass 100% full load
current on the first notch. Resistors shall be mounted in pressed sheet steel end
plates with drip proof and louvered side covers, in separate units.
Temperature of any exposed portion of the resistor enclosure shall not exceed
3250C.

4.10

Limit Switches
Automatic reset type of limit switches shall be provided to prevent over travel for
each of the following motions:

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x
660 MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION:C1
Part - B
SHEET 10 OF 12

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

4.11

(i)

To and Fro travel of the trolley

(ii)

For Up and Down motions of the hook.

Cable and Conductors

4.11.1

Extra flexible cable with three phase and earth conductors to cover the entire
length of hoist runway along with cable reeling drums, cable boxes with glands,
lugs, etc., shall be provided. For the trolley run way (i.e. cross travel) threephase and earth conductors with necessary feed boxes, insulators, brackets and
mounting supports shall be provided

4.11.2

Hoist runway conductors shall be of 1100-Volt grade, annealed tinned copper


conductor, EPR insulated, EPR inner sheathed, CSP outer sheathed and shall
confirm of IS-691.

4.12

Cable and Conduits

4.12.1

All wiring shall be in rigid galvanized steel conduit and pull boxes shall be
provided at frequent intervals to allow cable or conductors to be pulled without
abrasion or injury. Conduits shall be properly supported within the structural
framing of the hoist. The entire conduit system shall be grounded and shall be
installed so that any moisture will be drained away from terminal boxes and
electric devices. No conduit of size smaller than 25 mm diameter shall be used.
Flexible conduits when used shall be PILCA pipes.

4.12.2

Magnetic control boards and resistors mounted on the bridge shall be shop wired
and wires shall be terminated on suitable terminal blocks housed in a junction
box. Trolley shall be completely wired in the shop.

4.12.3

Wiring adjacent to resistors and control panel wiring shall be of stranded copper
of 1100 V grade, flame, heat and moisture resistant insulation, suitable for
operation at high temperature.

4.12.4

In any wiring on the panel or in conduit, the insulation and electric clearances to
ground shall be designed such that the live parts will withstand a high voltage
test of 2500 V at 50 Hz for one minute. No part of the panel supporting
structures shall be cut to give the required clearance.

4.12.5

Conductor sizes for main power circuits shall be selected considering


simultaneous operation of the hoist and bridge motors.

4.12.6

The power cables shall be 1.1kV grade, Aluminium conductor, XLPE insulated,
PVC inner sheathed, FRLS PVC outer sheathed conforming to IS-7098 Part-I.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x
660 MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION:C1
Part - B
SHEET 11 OF 12

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

Control cables shall be 1.1 kV, aluminium conductor, multi-core, minimum 2.5
sq.mm cross section, PVC insulated PVC inner sheathed and FRLS PVC outer
sheathed conforming to IS-1554 Part-1.
4.12.7

The outer sheath of FRLS PVC compound will meet the following performance
requirements:
a)

The critical oxygen index value will be minimum 29 when tested at 27 +2oC
as per ASTM-D-2863-77 and the temperature index will be minimum 250oC
at oxygen index value of 21 when tested as per NES-715.

b)

The maximum acid gas generation as determined by titration will be less


than 20% by weight when tested as per IEC-60754 1.

c)

The smoke generation under fire will have maximum smoke density rating
of 60% when tested as per ASTM-D-2843.

d)

The cables will pass the hydraulic stability and ultraviolet tests as per DIN
53387.The values of ultimate tensile strength and elongation shall not vary
more than 60% of those measured before the test.

The finished cables shall pass the flammability test as per IEC-60322-1 and
IEEE-3833. In addition, it will also pass flammability test as per Class-F3 of
Swedish Standard SS-424-1475.

4.13

Safety Earthing

4.13.1

Hoist structures, motor frames and metal cases of all electrical equipment
including metal conduit and cable guards shall be effectively earthed at two
points.

4.13.2

A separate conductor shall be provided in the long travel cable to serve as the
earth bus. This earth conductor will be connected to Purchaser earthing grid by
BIDDER at two points.

4.13.3

Duplicate earthing circuits shall be tapped and taken round the bridge platform.

4.13.4

An additional earth collector shall be provided to engage with the cross travel
earthing rail located below all other rails.

4.13.5

All electrical equipment on the bridge shall be solidly bonded to the bridge earth
circuit. Similarly, all electrical equipment in the trolley shall be solidly bonded to
the earthing circuit tapped from the cross travel earth collector.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x
660 MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION:C1
Part - B
SHEET 12 OF 12

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

4.14

Wiring Diagram
A durable copy of the control-wiring diagram shall be fixed inside the control
panel cover.

5.0

SERVICES BY OTHERS
Monorail (I-beam) required for runway shall be provided by PURCHASER.

6.0

TERMINAL POINTS

6.1

Cable and cable accessories from Purchasers switchgear will be supplied,


installed and terminated at both end by the vender.
For single phase power requirements, Bidder shall derive the same by using
necessary control transformers. For Crane lighting, cabin lighting, etc, Bidder
shall derive the single phase power supply by using a suitable lighting
transformer.

6.2

Earth riser for connecting to vendors equipments and termination at both end
including accessories shall be in vendor scope.

7.0

FINAL TAKEOVER

7.1

Hoist are to be provided for the individual buildings and shall be erected as and
when the building gets ready as per the schedule.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - C
SHEET 1 OF 13

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

PART C
SEMI GANTRY CRANE - SPECIFIC TECHNICAL REQUIREMENTS
1.0

SCOPE
This Specification covers the design, manufacture, construction features,
delivery to site, erection and testing performance testing of Semi-gantry crane.

2.0

CODES AND STANDARDS

2.1

The crane in its entirety shall comply with all currently applicable statutes,
regulation and safety codes relating to the design, construction and operation of
cranes in the locality where the crane shall be installed. Nothing in these
Specifications shall be construed to relieve BIDDER of this responsibility. The
cranes supplied shall comply with the latest applicable codes and standards of
the Indian/British / American Standard Institutions with the requirements of local
authorities as applicable. In particular, the equipment shall conform to the latest
editions of the following codes and standards.
IS-3177

Code of practice for design of overhead travelling cranes and


semi-gantry cranes

IS-694

PVC Insulated Cables for working voltages upto and


including 1100 V.

IS-800

Code of practice for use of structural steel in general building


construction.

IS-807

Code of practice for design, manufacture, erection and


testing of Cranes and Hoists.

IS-814

Covered Electrodes for metal are welding of structural steel.

IS-816

Code of practice for the metal is welding for general


construction in mild steel.

IS-1554

PVC Insulated (heavy-duty) Electric Cables (part-I) for


voltages upto and including 1000 V.

IS-1893

Recommendation
structures.

for

earthquake

resistant

design

of

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - C
SHEET 2 OF 13

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

IS-2062

Structural steel

IS-2266

Steel Wire Rope for general Engineering purposes.

IS-732

Code of practice for electrical wiring installations (system


voltage exceeding 650 V).

IS-2365

Steel wire suspension ropes for Lifts and Hoists.

IS-13947part-4-sec-1

Contactors and motor starters.

BS-2903

Higher tensile steel hooks.

BS-3017

Mild steel forged Ramshorn Hooks.

BS-6994

High tensile steel shackles.

BS-3037

Tyres for crane rail wheels.

3.0

DESIGN REQUIREMENTS

3.1

The semi-gantry crane shall be electrically operated, bridge type and shall be
designed and equipped for indoor / outdoor operation complete with all
accessories.

4.0

DESIGN REQUIREMENTS - STRUCTURAL

4.1

GENERAL

4.1.1

The Semi-gantry Bridge shall consist of two bridge girders each carrying one of
the two tracks rails on which a wheeled trolley shall run. The semi-gantry legs,
sills and trolley frames shall be built up of structural steel members. Access
walkways with hand railing are required along the full span length.

4.1.2

Structural work in bridges, semi-gantry sills, legs and trolley frames shall be of
welded construction.

4.1.3

The semi-gantry legs and girders shall be designed to carry safely the loads
specified in IS-807-part I.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - C
SHEET 3 OF 13

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

4.2

MATERIALS AND WORKMANSHIP

4.2.1

Steel supplied by BIDDER shall be of standard quality conforming to BE 2062.


Mill test certificates for the steel supplied by BIDDER shall be furnished to
Purchaser for approval.

4.2.2

Stress relieving of welded assemblies shall be performed when either an


assembly is under restraint during welding or when shrinkage stresses occur as
a result of welding or when machining is to be performed.

4.2.3

If required by Purchaser, BIDDER shall check any weld / welds by radiography


or other non-destructive tests and a test certificate submitted to Purchaser.

4.3

SEMI-GANTRY FRAME CONSTRUCTION

4.3.1

The individual semi-gantry girders shall be of box type construction without out
rigger girders. Diaphragms and ribs shall reinforce the box section. It shall also
be of space frame construction comprising single web plate or latticed main
girder and latticed out rigger girder with suitable bracing to give necessary
lateral strength and rigidity.

4.3.2

All box girders shall be provided with end plates for sealing.

4.3.3

The legs adjacent to cantilever extension of the bridge, which are of open
design to permit load carry through, shall be of box construction.

4.3.4

Semi-gantry sills, legs and bridge girders shall be well braced and rigidly
connected together. Trucks shall be attached to semi-gantry sills in a manner to
ensure that crane shall remain square on the runway.

4.3.5

The bridge girders shall be designed for the maximum deflection specified in IS807. If possible, top and bottom cover plates and angles of box girder section
shall each be in one piece throughout the length of the girder. Minimum
thickness of web plates shall be 8 mm.

4.4

TRUCKS AND TROLLEY FRAMES

4.4.1

Semi-gantry trucks and trolley frames shall be of built-up structural steel


members. Dual wheel trucks of all welded construction shall be stress relieved.

4.4.2

Mountings shall be so designed as to facilitate easy removal of the wheels,


bearing and journals from the truck or semi-gantry sill. Wheel mountings shall
be complete with safety lugs to prevent a drop of more than 2.5 cm in case of a
broken axle.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - C
SHEET 4 OF 13

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

4.4.3

The semi-gantry trucks shall be designed so as to ensure that the crane remains
square and prevent skewness.

4.4.4

When two trucks are intended to work on the same girders, buffers shall be
provided between the trucks.

4.5

WALKWAYS AND LADDERS


Walkways shall be at least 500 mm clear inside with 6 mm of thick chequered
plate surface and 6 mm thick toe plates projecting 75 mm above the floor.

4.5.1

Hand rails shall be of steel pipe of flush welded construction, ground smooth
using 32 mm nominal bore light type pipe, provided with double rail, top rail
about 1 metre platform walkway level and posts spaced not more than 1.75
metres apart.

4.5.2

Ladders shall be 450-mm clear width with 20-mm dia rungs spaced 300 mm
apart and shall be equipped with safety cages when the ladder is more than 6.5
metres high.

4.6

BUFFERS
Adequate number of spring type buffers shall be provided at either end of the
carriages.

4.7

STOPS AND SWEEPS


Stops and sweeps shall be provided as follows

4.7.1

Semi-gantry and trolley stops shall be provided as follows :

4.7.2

Rail sweeps shall be provided at the ends of the end carriages.

4.8

GUARDS

4.8.1

All moving parts, which might constitute a hazard, shall be guarded.

4.8.2

Effective guards shall be provided for revolving shafts and couplings.

5.0

DESIGN REQUIREMENTS - MECHANICAL

5.1

SEMI-GANTRY AND TROLLEY DRIVES


Drive assemblies shall be provided as follows:

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - C
SHEET 5 OF 13

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

5.1.1

Semi-gantry would be driven by means of electric motor (s) mounted either on


the crane girder or on semi-gantry sills / trucks and connected through shafting
and gearing to at least 50% of crane wheels. When more than one motor is
provided, manufacturer shall ensure and provide controlling for starting all
motors simultaneously.

5.1.2

The trolley shall be driven by electric motor (s) mounted on the trolley frame (s)
and connected to at least one driving wheel on each side of the trolley through
flexible couplings and totally enclosed gearing and shafting.

5.2

BRAKES

5.2.1

One electro magnetic brake and one electric thrustor brake shall be provided for
each of main and auxiliary hoists. One electro magnetic brake shall be provided
for each of cross travel and long travel motions.

5.2.2

Brake drum shall be separately mounted and coupling halves shall not be used
as brake drum.

5.2.3

Brake for hosting shall be designed to hold 1.5 times full load torque while the
same for C.T and L.T. shall be designed to hold 1.25 times full load torque.

5.3

WHEELS AND RAILS

5.3.1

Semi-gantry and trolley truck wheels shall be double flanged with cylindrical
Straight or Taper thread.

5.4

HOOKS
Hooks shall be solid, forged, heat-treated alloy of carbon steel of rugged
construction of the single hook type or ramshorn type and provided with a
standard depress type safety latch. They shall have swivels and operate on ball
or roller thrust bearing with hardened races. Lock to prevent hooks from
swivelling shall be furnished.

5.5

HOIST ROPE
Hoist ropes shall be extra flexible, improved plough steel rope with well
lubricated hemp core and having six strands of 37 wires per strand with
minimum ultimate tensile strength of 1.6 x 106 KN/m2. The rope shall be
fastened to the drum with an attachment having strength equal to that of the
rope. Rope shall be of sufficient length so that two full laps shall remain on the
drum at extreme low position of the hook. Reverse bends or cross bends are to
be avoided. The breaking loads for the Main and Auxiliary hoist ropes shall not

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - C
SHEET 6 OF 13

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

be less than six times the calculated load in the ropes at the drum, based on
rated load on hooks plus the weight of the bottom block, plus the weight of rope.
5.6

DRUMS
Rope drums shall be either cast iron Gr. 25 or above or cast steel of Class 1 or
welded steel conforming to IS-3177. The ratio of diameters of drum to rope
shall also be as per IS-3177.

5.7

SHEAVES
Rope sheaves shall be of cast iron of Gr. 25 or above cast steel or Class 1 or
conforming to IS-3177. Sheaves shall be equipped with antifriction type
bearings. Sheaves shall be fully guarded so that the rope cannot come off.

5.8

BEARINGS
All antifriction bearings shall have a minimum life expectancy of 50,000 hours
and may be ball, roller, or removable bronze bushing type. Babbitted bearings
shall be permitted for semi-gantry and trolley drive shaft bearings only. Bearing
housing shall be split or so designed as to permit easy removal of the shaft.

5.9

LUBRICATION
Crane lubrication shall be as outlined below :

5.9.1

Centralised grease lubrication unit with hand operating grease pumps is to be


provided for antifriction bearings.

5.9.2

The points that can not be clubbed with centralised lubrication are to be
lubricated manually by hand operated grease pump through respective grease
nipples.

5.10

TOOL BOX
A steel toolbox with a hinged cover containing proper tools shall be provided at
convenient location and permanently secured.

5.11

FIRE EXTINGUISHER
A 2.5 Kg CO 2 : gas type fire extinguisher shall be provided in the cab.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - C
SHEET 7 OF 13

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

5.12

CAPACITY PLATE
A capacity plate showing year of manufacture and rated capacity of each hoist
shall be placed on each side of the crane girder in such a manner as to be
easily legible from the ground or floor. Manufacturers name shall also appear
on capacity plate.

5.13

RAIL CLAMPS AND STORAGE LOCKS


Automatic hydraulic rail clamps and parking locks shall be provided with proper
interlocks to allow travel of crane only which the clamps lock are released.

6.0

DESIGN REQUIREMENTS - ELECTRICAL

6.1

ELECTRICAL EQUIPMENT
Whether explicitly indicated in the Specification or not, all electrical equipment
including drive motors, brakes, controllers, resistors, conductors, insulators,
current collectors, protective devices, operating devices, cables, conduits, etc.,
necessary for the safe and satisfactory operation of the crane shall be deemed
to be included in the scope of supply. Electrical equipment shall be adequately
rated to permit simultaneous operation of any combination of motions of the
crane and hooks.

6.2

CONTROL SUPPLY
Except as noted in Data Sheet A all control equipment shall be suitable for
operation on 110 V, A. C. single phase, and 50 Hz system.

6.3

MOTORS

6.3.1

Drive motors shall be as per IS 325 and companion specifications indicated in


data sheet A1. Motors shall be suitable for frequent reversal, braking and
acceleration. The starting torque shall be 2.25 times the rated full load torque
and the Pull-out torque shall be 250% of the rated torque. The main motors shall
be with 40% CDF and suitable for 150 starts per hour.

6.3.2

In case motors with synchronous speed above 1000 rpm are selected, it shall be
subject to PURCHASERs approval.

6.4

CONTROLS

6.4.1

Crane shall be either cab operated controller type, stepped control or floor
operated, pendant type, push button control as specified in Data Sheet A.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - C
SHEET 8 OF 13

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

6.4.2

With either type of control, long and cross travel motions of the crane shall be
provided with reversing plugging control for rapid deceleration and stopping for
accurate spotting.

6.4.3

With either type of control, hoisting and lowering motions of the hook shall be
provided with inching controls. All motions of the crane and the hook shall be
provided with uniformly proportioned steps of speed control.

6.4.4

All motions of the crane shall be provided with soft start arrangement.

6.4.5

The VVVF Drive shall be equipped at least with 1024 Pulse incard, droop control
for synchronization and crane software. The rating of VVVF shall be decided
considering 250% of full load current of respective drive motor based on in panel
rating with de rated at 50C ambient.

6.5

CONTROLLERS

6.5.1

Stepped controllers for motor upto 30 KW rating may be of the variable speed
reversing drum type. Controllers for motors rated 30 kW and more shall be of
the magnetic reversing type.

6.5.2

The details of controllers provided by the manufacturer shall be furnished along


with the bid.

6.5.3

Master controllers for all motions shall be so arranged in the operator's cabin as
to provide maximum convenience and view of the operator.

6.5.4

All controllers shall be provided with spring return to OFF position feature. When
in OFF position, the controller shall disconnect power supply to the respective
motor.

6.5.5

Each controller shall bear suitably engraved inscription of motions controlled in


English and of direction of motions by arrows.

6.6

PENDANT PUSH BUTTON STATION

6.6.1

Pendant type push button stations, shall be sheet steel enclosed, and shall
comprise necessary indicating lamps and push buttons for
Start & Stop,
L.T- Right & Left, C.T-To & Fro, Hook-hoist & lower.

6.6.2

Pendant type bush button shall be supported independently independent of the


suspension of the electrical cable and earthed separately.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - C
SHEET 9 OF 13

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

6.7

CRANE CONTROL EQUIPMENT

6.7.1

All Control equipment for the crane shall be housed in a weatherproof dust tight,
sheet steel cabinet. The control and consumed shall be included with
Specification M4-219-01 entitled Control Cabinets.

6.7.2

All controls provided and ratings shall be suitable for the duty requirements
specified.

6.7.3

The panels shall be front connected type with front hinged door for access to
wiring and terminals. Engraved name plates shall be furnished for all panels and
also for the equipment and device mounted thereon.

6.7.4

All panels shall be factory wired and terminated on suitable terminal blocks for
external cable connection. All internal wiring shall be identified with numbering
ferrules at both ends as per relevant wiring diagram. Terminal blocks shall have
20% spare terminals.

6.7.5

Each panel shall have internal illumination with fluorescent lamp and thermostat
controlled space heater, suitable for operation on 240V 1_ph 50 Hz supply.
Lamps and heater circuits shall have individual ON_OFF switches.

6.7.6

Control wiring shall be carried out with flexible, heat resistant, insulated
switchboard wires with minimum 2.5 Sq.mm stranded copper conductor.

6.8

PROTECTION

6.8.1

Suitable overload relays for motors, under voltage protection for main supply
shall be provided.

6.8.2

All controls shall be designed to be fail safe on loss of power.

6.9

OPERATING AND INDICATING DEVICES

6.9.1

The following operating and indicating devices shall be provided in the cabin for
controlling the crane equipment :
i.

415V, triple pole air break isolating switch across the incoming power
supply to the crane.

ii.

Start push button.

iii.

Stop push button.

iv.

Horn push button for sounding the warning horn.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - C
SHEET 10 OF 13

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

v.

Red and Green indicating lamps with series resistors to indicate main
supply ON and OFF conditions.

vi.

240V, single phase, single pole miniature circuit breakers to control each
of the following circuits :
a) Cabin lighting circuit
b) Flood light
c) Power receptacles

6.9.2

Control equipment mounted in the cabin shall be furnished with uniform indelible
name plates indentifying the various controls and indicating the direction of
motion.

6.10

RESISTORS

6.10.1 Resistors shall be properly ventilated and protected. Resistors shall be


rustproof unbreakable grid type, suitable for starting and regulating duty,
intermittent ten minute rated with equal pauses, followed by 5 minutes rest.
6.10.2 Hoist resistors shall be graded to pass 75% of full load current on first notch,
while the trolley and bridge resistors shall be graded to pass 100% full load
current on the first notch. Resistors shall be mounted in pressed sheet steel
end plates with drip proof and louvred side covers, in separate units.
6.10.3 Temperature of any exposed portion of the resistor enclosure shall not exceed
3250C.
6.11

LIMIT SWITCHES
Automatic reset type of limit switches shall be provided to prevent overtravel for
each of the following motions:

6.12

(i)

Right and Left travel of the bridge

(ii)

To and Fro travel of the trolley

(iii)

For Up and Down motions of the main hook and auxiliary book.

CABLE AND CONDUCTORS

6.12.1 Extra flexible cable with three phase and earth conductors to cover the entire
length of crane runway along with cable reeling drains cable window, cable

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - C
SHEET 11 OF 13

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

boxes with glands, lugs, etc., shall be provided. For the trolley run way (i.e.
cross travel) three-phase and earth conductors with necessary feed boxes,
insulators, brackets and mounting supports shall be provided.
6.12.2 Crane runway conductors shall be of 1100-Volt grade, extra flexible, PVC
insulated and armoured cable with adequately sized conductors.
6.13

COLLECTORS
Current collectors for use with the conductors shall be of the slide shoe type.
Current collectors for use with bare stranded copper conductors shall be of the
V-groove tandem wheel spring type, and shall assume continuous contact.
Current collectors shall be mounted on out rigger arms providing accessibility for
maintenance.

6.14

CRANE LIGHTING

6.14.1 If cabin operated is specified in Data Sheet A the cabin shall be provided with
the following lighting fixtures, ceiling fan and receptacles:

6.15

i.

1 (one): 2 x 36 W industrial type fluorescent fixture mounted in the cabin.

ii.

1 (one): Swivel type 250 W sodium vapour flood light fitting complete
with control gear. The gear shall be mounted in the cabin, so that the
lamp can focus by the operator as required.

iii.

1 (one): 300 mm sweep, non-swivelling but adjustable cabin type 240V,


single phase, A. C. fan complete with guard mesh, toggle switch and
regulator.

iv.

3 (three): 3 pin, 240V, 15A, single phase, interlocked power receptacles,


located one each in the cabin, control cabinet, and middle of bridge
respectively.

SAFETY SWITCHES
Four (4) 15 Amp. Non-fusible air break isolating switches shall be fitted at the
Four Corners of the crane which can be accessible while standing on the crane
platform. These shall be wired up in the control circuit as required to meet the
safety interlocks specified in relevant Indian standards.

6.16

CABLE AND CONDUITS

6.16.1 All wiring shall be in rigid galvanized steel conduit pull boxes shall be provided
at frequent intervals to allow cable or conductors to be pulled without abrasion

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - C
SHEET 12 OF 13

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

or injury. Conduits shall be properly supported within the structural framing of


the crane. The entire conduit system shall be grounded. Conduit shall be
provided for power or control circuits specified less than size recommended by
relevant IS for the cable sizes installed therein. The entire conduit system shall
be installed so that any moisture shall be drained away from terminal boxes and
electric devices. No conduit of size smaller than 25 mm diameter shall be used.
Flexible conduits when used shall be PILCA pipes.
6.16.2 Wiring of all equipment and control devices located in the cabin shall be
completed in the shop, and wires shall be terminated on terminal blocks housed
in a junction box. Magnetic control boards and resistors mounted on the bridge
shall be shop wired and wires shall be terminated on suitable terminal blocks
housed in a junction box. Trolley shall be completely wired in the shop.
6.16.3 Wiring adjacent to resistors and control panel wiring shall be of stranded copper
of 1100 V grade, flame, heat and moisture resistant insulation, suitable for
operation at high temperature.
6.16.4 In any wiring on the panel or in conduit. The insulation and electric clearances
to ground shall be designed such that the live parts shall withstand a high
voltage test of 2500 V at 50 Hz for one minute. No part of the panel supporting
structures shall be cut to give the required clearance.
6.16.5 Conductor sizes for main power circuits shall be selected considering
simultaneous operation of the main hoist and bridge motors.
6.17

SAFETY EARTHING

6.17.1 Crane structures, motor frames and metal cases of all electrical equipment
including metal conduit and cable guards shall be effectively earthed at two
points.
6.17.2 A separate conductor shall be provided in the long travel cable to serve as the
earth bus. This earth conductor shall be connected to SPL earthing grid by
provided by Purchaser at two points.
6.17.3 Duplicate earthing circuits shall be tapped and taken round the bridge plat form
and cab from this earth conductor.
6.17.4 An additional earth collector shall be provided to engage with the cross travel
earthing rail located below all other rails.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C1
Part - C
SHEET 13 OF 13

SCOPE OF ENQUIRY
MISCELLANEOUS CRANES AND HOISTS

6.17.5 All electrical equipment on the bridge and cab shall be solidly bonded to the
bridge earth circuit. Similarly, all electrical equipment in the trolley shall be
solidly bonded to the earthing circuit tapped from the cross travel earth collector.
6.18

WARNING HORN
In addition to providing a brass gong, securely suspended outside the cab and
operated by the cab driver an electric warning horn shall be provided and
mounted on underside of the cab. The horn that operates automatically when
bridge travels motor is energised. Manual control shall also be provided in
operators cab at a location convenient to the operator. Horn shall be heavyduty howler 95 dbA at 3.5 metres-double bell projector suitable for 240V, A. C.
operation.

6.19

WIRING DIAGRAM
A durable copy of the control-wiring diagram shall be fixed inside the control
panel cover.

6.20

TERMINAL POINTS

6.20.1 Cable and cable accessories from Purchasers switchgear will be supplied,
installed and terminated at both end by the vendor. For single phase power
requirements, Bidder shall derive the same by using necessary control
transformers. For Crane lighting, cabin lighting, etc, Bidder shall derive the
single phase power supply by using a suitable lighting transformer.
6.20.2 Earth riser for connecting to vendors equipments and termination at both end
including accessories shall be in vendor scope.
7.0

EXCLUSIONS

7.1

NA

8.0

PERFORMANCE GUARANTEE
Performance parameters to be guaranteed by the Bidder and tolerances
permitted shall be as indicated in data sheet A. Bidder shall confirm acceptance
of these by indicating values in data sheet B. Crane or any portion thereof is
liable for rejection, if it fails to give any of the guaranteed performance
parameters.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C2
SHEET 1 OF 3

CODES AND STANDARDS


MISCELLANEOUS CRANES AND HOISTS

CODES AND STANDARDS

1.1

All equipment, system and services covered under this specification shall comply
with all currently applicable statutes, regulations and safety codes. Nothing in this
specification shall be construed to relieve the VENDOR of his responsibility.

1.2

The standards not indicated in the specification are also acceptable, if they are
established to be equal or superior to the standards indicated in the specification.

1.3

The metric units/SI units shall be used in all data/ drawings submitted against this
package.

1.4

The BIDDER shall furnish the English translations of all standards to which the
equipment and systems offered are conforming to, as and when required by the
PURCHASER.

1.5

In the event of any conflict between the codes and the standards referred to
elsewhere in the specification and the requirements of this specification, more
stringent of the two shall govern.

1.6

The latest issue of IS codes prevailing at the time of submission of final offer shall
be applicable. However, if there are any revisions during the execution of the
contract, the same shall be applicable and the cost implication if any shall be
mutually discussed.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C2
SHEET 2 OF 3

CODES AND STANDARDS


MISCELLANEOUS CRANES AND HOISTS

1.7

Following are some of the important codes and standards relevant to this
specification:
IS-3177

Code of practice for design of overhead travelling cranes and


gantry cranes

IS 13834

Cranes Classification.

IS 3832

Hand - Operated chain Pulley Block

IS 3938

Electric Wire Rope Hoists

IS 3443

Crane Rails

IS-694

PVC Insulated Cables for working voltages upto and including


1100 V.

IS-800

Code of practice for use of structural steel in general building


construction.

IS-807

Code of practice for design, manufacture, erection and testing


of Cranes and Hoists.

IS-814

Covered Electrodes for metal are welding of structural steel.

IS-816

Code of practice for the metal is welding for general


construction in mild steel.

IS-1554

PVC Insulated (heavy-duty) Electric Cables (part-I) for voltages


upto and including 1000 V.

IS-1893

Recommendation for earthquake resistant design of structures.

IS-2062

Structural steel

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C2
SHEET 3 OF 3

CODES AND STANDARDS


MISCELLANEOUS CRANES AND HOISTS

IS-2266

Steel Wire Rope for general Engineering purposes.

IS-732

Code of practice for electrical wiring installations (system


voltage exceeding 650 V).

IS-2365

Steel wire suspension ropes for Lifts and Hoists.

IS-13947-part- Contactors and motor starters.


4-sec-1
BS-2903

Higher tensile steel hooks.

BS-3017

Mild steel forged Ramshorn Hooks.

BS-6994

High tensile steel shackles.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C3
SHEET 1 OF 4

START UP, RECOMMENDED AND ESSENTIAL


SPARES
MISCELLANEOUS CRANES AND HOISTS

START UP, RECOMMENDED AND ESSENTIAL SPARES


1.0

SPARES

1.1

The BIDDER shall include in his scope: (a) Start-up Spares (b) Recommended
spares (c) Essential spares. A detailed list of Recommended Spares shall be
furnished by the BIDDER. However, it shall be noted that Recommended Spares
will not be considered in the Bid evaluation.

1.2

The spares supplied shall be directly interchangeable with parts for which they
are intended for replacement.

1.3

The spares shall be treated and packed for long storage (minimum 5 years) under
the climatic conditions prevailing at the Site.

1.4

The BIDDER shall indicate the service expectancy periods for all the spare parts
in terms of hours of operation under normal operating conditions after which
replacement will become necessary.

2.0

START UP SPARES
The Start-Up spares are those spares which will be required during start-up and
commissioning of the equipment/systems until the equipment/systems are
handed over to the Purchaser/OWNER after completion of performance testing.
The prices of the Start-Up Spares shall be included in the lump sum supply price
of the total system. An adequate stock of Start-Up Spares shall be available at
the Site such that the start-up and commissioning of the equipment/systems,
performance testing and handing over the equipment/ systems to the Purchaser/
OWNER can be carried out without hindrance or delay. All Start-Up Spares which
remain unused after the taking over the plant shall remain the property of the
OWNER. The BIDDER shall furnish the Schedule of Start-up Spares with unit
prices.

3.0

RECOMMENDED SPARES

3.1

BIDDER shall furnish in his bid a list of Recommended Spares with unit prices.
The OWNER reserves the right to buy any of the Recommended Spare parts as
considered necessary by him.

3.2

The Recommended Spares shall include the following:


a)

Spares to be stored in the power station for three years trouble free
operation

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C3
SHEET 2 OF 4

START UP, RECOMMENDED AND ESSENTIAL


SPARES
MISCELLANEOUS CRANES AND HOISTS

b)

3.3

Any strategic spares or consumables which the VENDOR recommends the


OWNER to hold to avoid delay in return to service following a breakdown.
Justification for such holdings shall form part of the tender submission.

Spares held off-site by the Manufacturer in his works shall not be included in
Recommended Spares list. BIDDER can however indicate the details of such
spares normally held by him.

3.4

The price of the Recommended Spares shall be kept firm up to twelve (12)
months from the expiry of the validity of the offer for main equipment. Purchase of
these spare parts will be covered by a separate order or an amendment to the
contract and will be normally considered for ordering only after the receipt of the
complete information such as instruction manuals/general arrangement and
spares identification drawings, etc. for the equipment from the VENDOR to
enable the PURCHASER to finalise the exact requirements. Subsequent to
placement of order for Recommended Spares, VENDOR shall furnish
details/dimensional drawings for all such spares.

4.0

ESSENTIAL SPARES
VENDOR shall supply the following list of essential spares separately for each of
Cranes and Hoists as applicable.

A.

Mechanical Spares

1.

Linings for Brakes


a) Hoisting ( for each brake)
b) Cross travel ( for each brake)
c) Long travel ( for each brake)

2.

2 Pairs
2 Pairs
2 Pairs

Bearings
a)
b)
c)
d)

3.

Quantity

For each motor


For each gear box
For each rope sheave
For each wheel

1 Complete Set
1 Complete Set
1 Complete Set
1 Complete Set

Thruster brakes
a) Hoisting (Fully assembled brake)

1 Set

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.
START UP, RECOMMENDED AND ESSENTIAL
SPARES
MISCELLANEOUS CRANES AND HOISTS

4.

Oil Seal
a) Gear couplings
b) For each gear box

5.

3 Sets
3 sets

Pinions
a) Long travel pinion
b) Cross travel pinion

1 Piece
1 Piece

6.

Set of gaskets of all sizes wherever 3 Sets


applicable

7.

Rubber bushes for flexible coupling

8.

Rope guide
a) Hoisting

9.

1 Pair
1 Pair
1 Pair

Brake disc
a) Hoisting (for each brake)
b) Cross travel (for each brake)
c) Long travel (for each brake)

11.

1 Pair

Brake spring
a) Hoisting ( for each brake)
b) Cross travel ( for each brake)
c) Long travel ( for each brake)

10.

3 Sets

1 Pair
1 Pair
1 Pair

O Rings
a) Hoisting unit
b) Cross travel unit
c) Long travel unit

2 Sets
2 Sets
2 Sets

VOLUME - II
SECTION: C3
SHEET 3 OF 4

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C3
SHEET 4 OF 4

START UP, RECOMMENDED AND ESSENTIAL


SPARES
MISCELLANEOUS CRANES AND HOISTS

12.

Bearing Seal
a) Hoisting unit
b) Cross travel unit

2 Sets
2 Sets

c)

2 Sets

Long travel unit

B.

Electrical Spares

13.

Contactor for controllers


a) Hoisting
b) Cross travel
c) Long travel

2 Sets
2 Sets
2 Sets

14.

Insulators for down shop lead

5 % of total numbers provided

15.

Collector brush for DSL

2 Sets

16.

Carbon brushes of each size for motors resistance controllers


a) Hoisting
b) Cross travel
c) Long travel

17.

Over load relays / MPCB / MCCB


a) For each motor ( for each motion)

18.

2 Sets
2 Sets
2 Sets

2 Sets

Limit switches
a) Hoist
b) Cross
c) Long travel

1 no. rotary geared type + 1 no.


counter weight type
1 No. 2-Way Roller Lever type
1 No. 2-Way Roller Lever type

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C4
SHEET 1 OF 1

PERFORMANCE AND LAYOUT REQUIREMENTS


MISCELLANEOUS CRANES AND HOISTS

PERFORMANCE AND LAYOUT REQUIREMENTS


1.1

Performance Requirements

1.1.1 The equipment is normally expected to operate intermittently in three shifts.


1.1.2 Fluctuations in Power Supply Conditions
Although the rated frequency is 50 Hz., it is expected that reduced frequencies
will prevail over sustained periods of time owing to possible shortage of power in
the region. All motor driven auxiliary equipment and accessories shall be
capable of continuously delivering the rated outputs for a voltage variation of +/10 percent and frequency variation of +/- 5 percent occurring separately or
combined voltage and frequency variation of 10 percent.
1.2

Layout Requirements

1.2.1 For all cranes and hoists, the location of down shop leads and the orientation of
hook with respect to powerhouse columns shall be indicated in the building GA
drawings.
1.2.2 For all cranes and hoists, hook approaches shall be as indicated in the building
GA drawings with adequate space around the equipment.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C5
SHEET 1 OF 2

PERFORMANCE GUARANTEES & TESTS


MISCELLANEOUS CRANES AND HOISTS

PERFORMANCE GUARANTEES & TESTS


1.1

Performance Guarantees

1.1.1 The performance of the cranes in regard to the following items/features shall be
guaranteed as specified below:
a)

Hoist

Tolerance Limit

i.

Safe Working Load (SWL)

(-) 0.00%

ii.

With 125% of safe working


load, the crane shall be able
to operate without any
permanent
deformation.
During this test, the specified
speeds need not be attained

b)

Hoist Lift

(-) 0.00%

c)

Hook approaches

(+) 0.00%

d)

Specified speeds for


motions with full load

all

10% of the value indicated by


the BIDDER and accepted by the
Purchaser.

e)

Deflection of main girder with


safe working load

Maximum 1/900 of crane span

f)

Crane shall be operating


satisfactorily with full load for
the following conditions

i.

Rail span

+/- 10 mm

ii.

Difference in level (vertical )


of rails

+/- 15 mm

iii.

Division of crane rail from its


true centre

1/1300 subject to Max. 30 mm

iv.

Slope of rail

1/1000

g)

Distance between centre line

(+) 0.00

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C5
SHEET 2 OF 2

PERFORMANCE GUARANTEES & TESTS


MISCELLANEOUS CRANES AND HOISTS

of hook to end of buffers


h)

1.2

Energy consumption of
motors for different motions
for crane

(+) 0.00

Performance Tests

1.2.1 Performance tests shall be carried out to prove the guarantees indicated as
above. These shall be conducted at vendor works and at Site also.
1.2.2 The VENDOR shall conduct at shop and site, tests on the Cranes and Hoists as
indicated in Datasheet-A of Section-D.
1.2.3 Interlock and sequential operation of the control schemes shall be demonstrated
both at shop and at Site.
1.2.4 100% radiographic test shall be carried out for butt welds in tension zone.
1.2.5 Energy consumption of motors of different motions while handling safe working
loads at the rated speeds.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C6
SHEET 1 OF 1

TENDER EVALUATION
MISCELLANEOUS CRANES AND HOISTS

TENDER EVALUATION
Policy for Bids under consideration
1.1

Performance Evaluation
The BIDDERS shall comply with the performance parameters wherever they are
specified in Data Sheets-A of this volume. No credit will be given during tender
evaluation, if parameters better than those specified are offered by the BIDDER.

1.2

Deviations from the specification, if acceptable to the PURCHASER, in so far as


practicable, will be converted to a rupee value and added to the Bid Price to
compensate for the deviation from the specification. In determining the rupee
value of the deviations, the PURCHASER will use parameters consistent with
those specified in the specifications or the highest quoted values among other
Bids or other information as necessary and available to the PURCHASER.

1.3

BIDDER shall completely study all sections of this specification and indicate all
deviations in the Schedule of Deviations. If no deviations are indicated or except
for the deviations indicated in the Bid, it will be presumed that the Bid conforms
in all respects to the specification and PURCHASER reserves the right to
evaluate the Bid without any further reference to the BIDDER. It is binding on the
part of BIDDER to supply the equipment in accordance with the specification
except for the deviations accepted by the PURCHASER. No extra claims on this
account will be accepted after the award of the Contract

1.4

BIDDER shall furnish all the data information called for in Data Sheet-B and
various Schedules of the specification without which the Bid is liable to be
rejected.

1.5

BIDDER shall note that for the purpose of evaluation, recommended spare parts
as quoted by BIDDERS will not be considered for evaluation. However, the
BIDDER shall furnish the unit prices as well as the total prices of these items as
called for in the Schedules.

1.6

BIDDER shall also refer section A3 of volume I for details of tender evaluation.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660 MW
Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C7
SHEET 1 OF 1

INFORMATION TO BE FURNISHED ALONG WITH THE


BID
MISCELLANEOUS CRANES AND HOISTS

INFORMATION TO BE FURNISHED ALONG WITH THE BID


1.

All Data Sheets and Schedules as per enclosed formats duly filled in.

2.

GA drawing of long travel drive arrangement

3.

GA drawing of cross travel assembly.

4.

GA drawing indicating crane rail fixing arrangement with insert plate details.

5.

G A drawing of Runway conductors.

6.

Flexible trailing cable arrangement drawing.

7.

PERT chart covering the complete activity - from design and engineering up to
commissioning and performance testing at site.

8.

Brief write-up on speed control system and other control logic.

9.

List of drawings and documents.

10.

ISO specifications of the lubricants.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C9
SHEET 1 OF 12

GENERAL PAINTING REQUIREMENTS


MISCELLANEOUS CRANES AND HOISTS

DATA/DRAWINGS TO BE SUBMITTED AFTER AWARD OF CONTRACT


1.1

List of drawings/documents to be submitted for review, approval and


information with scheduled submission dates.

1.2

Quality assurance plan (QAP)

1.3

Motor power calculations.

1.4

Girder deflection calculations.

1.5

Brake selection calculations.

1.6

Detailed to-scale dimensioned GA drawing of crane showing all the


components like bridge girder, end carriages, travelling trolley, rope drums,
wire ropes, sheaves, hooks, rails, end stops, buffers etc. Drawing shall also
include part list of all the crane components along with materials and codes of
construction

1.7

GA drawing of long travel & cross travel arrangement.

1.8

GA drawing indicating crane rail fixing arrangement. Location and details of


insert plates (IPs) for fixing crane rails.

1.9

GA drawing of runway conductors.

1.10

Flexible trailing cable arrangement drawing.

1.11

Write-up & recommended logic schemes for interlock, protection and


sequential controls to be provided by VENDOR for Crane and its auxiliaries.

1.12

Characteristic of temperature elements included under VENDORS scope.

1.13

List of alarm and trip settings.

1.14

Installation, operation and maintenance manual with lubrication schedule.

1.15

Detailed explanatory functional write-up of control scheme, wiring diagrams


and control cabinet drawings.

1.16

Component drawings for (a) rope drums (b) sheaves (c) wheel assembly
(d) hooks (e) End stops (f) buffers (g) wheel stops (h) rail clamps etc

1.17

Wire rope selection calculations

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C9
SHEET 2 OF 12

GENERAL PAINTING REQUIREMENTS


MISCELLANEOUS CRANES AND HOISTS

1.18

Wheel load calculations

1.19

PG test procedure

1.20

Detail write up on VVVF Control system.

1.21

Crane assembly drawings:

1.21.1 Main Hook Block Assembly


1.21.2 Aux Hook Block Assembly
1.21.3 Drive Wheel assembly
1.21.4 Crane Lubrication
1.21.5 Main Hoist Machinery assembly
1.21.6 Aux Hoist Machinery Assembly
1.21.7 Box Girder Assembly
1.21.8 End Carriage Assembly
1.22

GA of following electrical panels:

1.22.1 Aux Hook


1.22.2 Main Hook
1.22.3 Cross Travel Panel
1.22.4 Long Travel Panel
1.23

Motor data sheets with Speed v/s Torque, Thermal withstand Curves

1.24

Test Certificated - During Inspection

1.25

Lighting Layout

1.26

Cable Tray Layout & Cable Sizing Calculation

1.27

Earthing Layout
NOTE: Bidder shall submit 2 sets of Drawing / Documents for approval & 5
Sets of drawing / documents on Final approval.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C9
SHEET 3 OF 12

GENERAL PAINTING REQUIREMENTS


MISCELLANEOUS CRANES AND HOISTS

GENERAL PAINTING REQUIREMENTS


1.1

SCOPE
This section covers the painting requirements for the Cranes and its
auxiliaries.

1.2

CODES AND STANDARDS


Painting of equipment shall be carried out as per the specifications
indicated below and shall conform to the relevant IS specification for the
material and workmanship.
The following Indian Standards may be referred to for carrying out the
painting job:
IS 5

Colours for ready mixed paints and enamels

IS 1303

Glossary of terms relating to paints

IS 1477

Code of practice for painting of ferrous metals in


buildings (Parts I & II)

IS 2524

Code of practice for painting of non-ferrous metals


in buildings (Parts I & II)

IS 158

Ready mixed paint, brushing, bituminous, black,


Lead free, acid, alkali, water and heat resisting

IS 2074

Ready mixed paint, air drying, red Oxide Zinc


Chrome, priming

IS 104

Ready mixed paint, brushing, Zinc Chrome,


priming

IS 2932

IS 14506

Enamel, synthetic, exterior (a) undercoating (b)


finishing
Epoxy Redoxide Zinc Phosphate Weldable Primer,
Two Component Specification

IS 14209

Epoxy Enamel,
Specification

Two

Component,

Glossy

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C9
SHEET 4 OF 12

GENERAL PAINTING REQUIREMENTS


MISCELLANEOUS CRANES AND HOISTS

1.3

PREPARATION OF SURFACES
All surfaces to be painted shall be thoroughly cleaned of all grease, oil,
loose mill scale, dust, rust and any other foreign matter. Mechanical
cleaning by power tool and scrapping with steel wire brushes or shot / sand
blasting shall be adopted to clean the surfaces to SA 2 as per BS:4232.
Cleaning with solvents shall be resorted to only in such areas where other
methods specified above have not achieved the desired results. Cleaning
with solvents shall be adopted only after written approval of the Purchaser.
For bought out items of electrical and instrumentation the surfaces shall be
pre treated through chemical cleaning (7 tank process).

1.4

PRIMER PAINT
Inorganic Zinc Phosphate of minimum 70 micron (2 coats of x 35 each) Dry
Film Thickness DFT shall be provided. Primer shall be applied to ensure
a continuous film without holidays.

1.5

FINISH PAINT

1.5.1

Finish coat of minimum 50 micron (2 coats of 25 each) DFT shall be of


Synthetic Enamel paint shall be provided.

1.5.2

All paints including primer shall be of reputed brand / manufacturer and as


approved by the Purchaser.

1.6

PAINT APPLICATION
Painting shall be carried out by any one or the combination of the following
method of application to suit the site condition and the type of paint being
used. Manufacturers recommended method of application shall be strictly
followed
i.
ii.
iii.

1.6.1

Brush Application.
Roller Application.
Spray Application.

Brush Application
Brush application of paint shall be in accordance with the following.
i.

Brushes shall be of a style and quality that will enable proper


application of paint

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C9
SHEET 5 OF 12

GENERAL PAINTING REQUIREMENTS


MISCELLANEOUS CRANES AND HOISTS

ii.
iii.
iv.
1.6.2

Round, Oval or Wide flat brushes shall be used depending upon the
surface irregularity, rough or pitted steel, large flat painting areas etc
There shall be a minimum of brush marks left in the applied paint.
Surfaces not accessible to brushes shall be painted by spray.

Roller Application
Suitable rollers of different nap length to suit varying surface roughness
shall be used. Rollers are not generally recommended for application of
primers. Roller application shall only be used if the first or priming coat of
paint has been applied by brush or other means. Manufacturers
recommendation shall be strictly followed for roller applied paints.

1.6.3

Spray Application

1.6.3.1

Airless or pneumatic spray application shall be in accordance with the


following
i.
ii.

iii.

1.6.3.2

Airless spray application shall be as per steel structure paint Manual


Vol 1 & Vol 2 SSPC, USA.
Spraying shall be carried out keeping the spray gun at the minimum
suitable distance from the work piece and consistently at 90 0 to the
surface being painted.
Correct spray tips, air pressures etc as recommended by the
equipment supplier shall be used.

Air spray application shall be in accordance with the following:


i.

ii.

iii.
iv.

v.

The equipment used shall be suitable for the intended purpose, shall
be capable of properly atomising the paint to be applied, and shall be
equipped with suitable pressure regulators and gauges.
Appropriate pressure and nozzles shall be those recommended by the
manufacturer of the equipment for the material being sprayed. The
equipment shall be kept in satisfactory condition to permit proper paint
application.
Correct combination of air volume, air pressure and fluid flow to give
good atomisation shall be ensured to get a defect free painted surface.
Traps or separators shall be provided to remove oil and condensed
water from the air. These traps or separators must be of adequate size
and must be drained periodically during operations. The air from the
spray gun impinging against the surface shall show no condensed
water or oil.
Ingredients shall be kept properly mixed in the spray pots or containers
during application by continuous mechanical agitation.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C9
SHEET 6 OF 12

GENERAL PAINTING REQUIREMENTS


MISCELLANEOUS CRANES AND HOISTS

vi.

Spray equipment shall be kept sufficiently clean so that dirt, dried paint
and other foreign materials are not deposited in the paint film. Any
solvents left in the equipment shall be completely removed before
applying paint to the surface being painted.

1.6.3.3

Selection of type of spray application shall depend upon the type of paint
coating being used. At all time paint manufacturers recommendation shall
be strictly followed.

1.7

COATING PROCEDURE

1.7.1

Compatibility
General Compatibility between primer, intermediate and top coats, as
applicable for individual painting system shall be established through the
paint manufacturer supplying the paints. Primer and finishing paint for the
entire project shall preferably be procured from the same manufacturer.
Mixing of material from different manufacturers is strictly prohibited

1.7.2

Surface shall not be coated in rain, wind, when steel surface temperature is
less than 50 C, or when the relative humidity is greater than 85%.

1.7.3

Applied paint system shall be allowed to cure at ambient and surface


temperatures between 10 C and 60 C with relative humidity below 85%.
All paint shall be air curing.

1.7.4

A suitable test area (approx 0.5 m2) shall be painted with agreed paint
system. The test area shall be fully coated with all coats of the agreed
coating system using the tools and equipment to be used for the actual
coating work. The painted test area shall be maintained for the duration of
the project. Painting on test piece shall be carried out such that all the coats
shall be made visible for reference at all time.

1.7.5

Surface shall be preferably prime coated at shop and subsequent finish


coats shall be carried out at site after the alignment and erection is
complete. Portions of structural steel members to be embedded into the
concrete shall not be painted.

1.7.6

Surfaces inaccessible after assembly shall receive two coats of primer prior
to assembly.

1.7.7

Surfaces inaccessible after erection, including top surfaces of floor beams

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C9
SHEET 7 OF 12

GENERAL PAINTING REQUIREMENTS


MISCELLANEOUS CRANES AND HOISTS

supporting grating / chequered plate / RC Slabs shall receive one additional


coat of finish paint over and above the number of coats specified prior to
erection.
1.7.8

Each coat of paint material shall be applied as continuous film uniform


thickness free of porous. Any spot or areas missed in application shall be
recoated and permitted to dry before the next coat is applied. Applied paint
should have the desired wet film thickness.

1.7.9

Each coat shall be in proper state of cure or dryness before the application
of succeeding coat. Material shall be considered dry for recoating when an
additional coat can be applied without development of any detrimental film
irregularities, such as lifting or loss of adhesion of the under coat.
Manufacturers instruction shall be strictly followed for intercoat intervals.

1.7.10

No paint shall be force dried under conditions which will cause checking,
wrinkinling, blistering formation of pores or detrimentally affect the condition
of the paint.

1.7.11

No drier shall be added to paint on the job unless specifically called for in
the manufacturer's specification for the paint.

1.7.12

Paint shall be protected from rain, condensation, contamination, snow and


freezing until dry to the fullest extent practicable.

1.7.13

Blast cleaned surface shall be coated with one coat of primer before
surface degradation occurs but in no case later than 3hrs. Irrespective of
the method of surface preparation, the first coat of primer shall be applied
not later than 2-3 hours after preparation and on dry surface.

1.7.14

When the successive coat of the same color is specified, alternate coat
shall be tinted as far as practicable; sufficiently to produce enough contrast
to indicate complete coverage of the surface. The tinting material shall be
compatible with the material and not detrimental to its service life.

1.7.15

All field welded areas on shop painted item shall be mechanically cleaned
(including the weld area proper, adjacent areas contaminated by weld
spatter or fumes and areas where existing primer, intermediate / finishing
paint is burnt). Subsequently, new primer and finishing coats of paint shall
be applied as per painting specification.

1.7.16

Care shall be taken to protect adjacent equipment, piping, structures etc.,


from spillage and spatter during field painting by use of adequate temporary
covers. If surfaces are accidentally spattered or sprayed, the paint shall be

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C9
SHEET 8 OF 12

GENERAL PAINTING REQUIREMENTS


MISCELLANEOUS CRANES AND HOISTS

immediately and thoroughly removed. For cleaning of spillages an inert


absorbent material shall be used
1.7.17

All structures shall receive appropriate number of primer, intermediate and


finishing coats in order to achieve overall DFT as per the drawings /
specifications/ data sheets.

1.8

PAINTING SYSTEM
The recommended painting system of all Works covering surface
preparation, application of Primer coats, Intermediate coats (if specified)
and Final coats to develop required minimum DFT shall be as indicated
above.

1.9

REPAIR OF COATED SURFACE


Wherever shop primer painting is scratched, abraded or damaged, the
surfaces shall be thoroughly cleaned using emery paper and power driven
wire brush wherever warranted, and touched up with corresponding primer.
Touching up paint shall be matched and blended to eliminate conspicuous
marks.
If more than 30% area of the painted surface of an item requires repair, the
entire surface shall be repainted. In such an event no extra payment will be
permitted.

1.10

TEST ON PAINTING SYSTEM


Following inspection and tests shall be performed during and after the
application of paint system.
i.

Wet film thickness (WFT) spot checks shall be carried out during the
course of painting operation to ensure that film thickness is being
maintained.

ii.

Dry film thickness (DFT) check of intermediate and final coating layers
in accordance with the specification and /or paint manufacturers
recommendation.

iii.

Quality of adhesion between the coating system and the steel


substrate and of the adhesion between the coatings layers shall not be
less than those specified in the Codes / Standards.
Porosity Check: Holiday detection test shall be carried out and all
indications shall be repaired as per approved repair procedures.

iv.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C9
SHEET 9 OF 12

GENERAL PAINTING REQUIREMENTS


MISCELLANEOUS CRANES AND HOISTS

1.11

FINAL INSPECTION

1.11.1

As part of the Quality Assurance, a final inspection in the presence of the


representatives of Owner/BOP Contractor/Purchaser and Contractor shall
be conducted prior to the final acceptance of the paintwork. Part of this final
inspection checks shall
i.

Visual check of the appearance

ii. Checks on DFTs of the total applied coating system


iii. Shade verification
iv. Holiday Testing.
v. Scratch Test
vi. Adhesion test.
1.11.2

As part of acceptance procedure, a report shall be prepared that shall


include:
i.

General:

Names of the Painting Contractor and the responsible personal

Scope of work

Dates when the work was carried out.

Copy of the work and quality plan

Deviations from this Specification and/or the quality plan.

ii.

iii.

Inspection equipment
Type and calibration of instruments used.
Surface Preparation

Condition of surface before preparation

Checks on the requirements as specified for cleaned surface.

iv.

Coating application
Information on coating systems being applied (i.e. product names,
DFTs)

Checks on requirements as specified for coating application

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C9
SHEET 10 OF 12

GENERAL PAINTING REQUIREMENTS


MISCELLANEOUS CRANES AND HOISTS

v.

vi.

1.12

Check on dry film thickness of the total coating system applied


Conditions
Checks on humidity, dew point and substrate temperature.
Inspection reports

Copy of the inspection reports of the Contractor

Inspection from an independent third party

DOCUMENTATION
Contractor shall keep records and furnish the following documents to the
Purchaser
i.

A written quality plan with procedure for qualification trials and for the
actual work

ii. Daily progress report with details of weather conditions, particular of


applications, number of coats and type of material applied, anomalies,
progress of work versus program,
iii. Results of measurement of temperatures relative humidity, surface
profile, film thickness, holiday detection, adhesion tests with signature
of appropriate authority.
iv. Particulars of surface preparation and paint application during trials
and during the work.
v. Details of non-compliance, rejects and repairs.
vi. Type of testing equipments and calibration.
vii. Code and batch numbers of paint materials used including shelf life.
viii. Visual examination of surface preparation compared with the
standards.
ix. Profile check of the prepared surface with suitable profilometer.
x. Dry film thickness check of intermediate and final coating layers, in
accordance with the specification and/or paint manufacturers
recommendation
xi. Checks/ tests carried out as per clauses above.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

VOLUME - II
SECTION: C9
SHEET 11 OF 12

GENERAL PAINTING REQUIREMENTS


MISCELLANEOUS CRANES AND HOISTS

1.13

GUARANTEE

1.13.1

The paint system shall provide sufficient protection of the underlying steel
surface against the attack of the environment, other than mechanical
damage, chemical spillage as result of operational activities or other
unusual occurrences from the outside caused by others.

1.13.2

The Contractor is fully responsible for the quality of the work and for all
related QA/QC activities as indicated in the specification.

1.13.3

The Contractor shall guarantee quality of their coating works for the period
specified in Data Sheet-B and for the coating condition as specified below.

1.13.4

The guarantee period starts from the date of acceptance of Contractors


paint work.

1.13.5

Initial acceptance of any new coating work by Purchaser will not release the
Contractor of his obligation under this section until final inspection has been
carried out and acceptance of the completed work has been agreed in
writing.

1.13.5

These guarantee clauses regarding coating specifications are prevailing


and supersede the warrantee requirements in General Conditions of
Contract.

1.14

MEASUREMENT
Painting work shall not be measured separately, if primer painting and/or
primer and finish painting are already included in the scope of the item of
work of fabrication and erection of structural steel since the rate per ton of
steel is deemed to include for painting as specified.
In cases where primer and/or finish painting work as specified is carried out
on erected structural steel executed by a different agency, the method of
measurement for painting shall be on the basis of tonnage of the steel
erected. For this purpose, the tonnage of erected steel as certified for
payment to the different agency shall be considered as the basis and no
measurement will be carried out separately.

CARBERY INFRASTRUCTURE PTE LTD

VOLUME - II

Lalitpur Super Thermal Power Project - 3 x 660


MW Lalitpur, Uttar Pradesh.

SECTION: C9
SHEET 12 OF 12

GENERAL PAINTING REQUIREMENTS


MISCELLANEOUS CRANES AND HOISTS

1.15

SUGGESTED COLOUR CODES FOR PAINTING


ITEM/SERVICE

1.15.1

COLOUR

Structures, platforms,

Dark

galleries, ladders and

Admirality

handrails
1.15.2

Crane & Hoists

1.15.3

Crane structure

1.15.4

Trolley and hook

1.15.6

COLOUR

IS-5

(BAND)

632

356

540

Grey

Golden
Yellow
Crimson
Light grey

1.15.5

IS-5 Grade

RAL
7032(external)

Control & relay panels

Machinery guards

Glossy

RAL 9010

White

(internal)

Signal red

537

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

SECTION : D1

DATA SHEET A

VOLUME - II

ELECTRICALLY OPERATED TRAVELLING CRANE


(OVERHEAD)

15.

1. DESIGNATION : ELECTRICALLY
OPERATED TRAVELLING (EOT)
CRANE

SHEET : 1 OF 4

VOID

16. TYPE OF HOOK :


16.1 MAIN :

2. NUMBER REQUIRED : Refer


Annexure - I
3. TAG NUMBERS : Later

C- Shank

16.2 AUXILIARY :

NA

4. LOCATION IN HAZARDOUS AREA :


17. SPEEDS : M /
MIN
17.1 MAIN HOIST

MAIN

CREEP

2.0

0.2

17.2 AUX. HOIST

NA

NA

6. LOCATION : INDOOR

17.3 LONG TRAVEL

15.0

1.5

7. CRANE CLASSIFICATION AS PER

17.4 CROSS
10.0
TRAVEL
18. METHOD OF OPERATION :
1) PENDENT PUSH BUTTON
2) RADIO REMOTE

5. HAZARDOUS AREA
CLASSIFICATION : NA

IS 13834
8. MECHANISM CLASS AS PER IS
13834
MECHANICAL- M5
ELECTRICAL- M5
9. TYPE : Refer Annexure - I
10. TYPE OF GIRDER : BOX
11. CAPACITY :

DESIGN DATA

11.1 MAIN HOIST : T


11.2 AUXILIARY
HOIST : T
12. SPAN mm :
13. RUNWAY
LENGTH * mm
14. RANGE OF
LIFTING FOR* :
14.1 MAIN HOIST:
ELEVATION M
14.2 AUXILIARY
HOIST :
ELEVATION
M

Refer Annexure
-I
NA
Refer Annexure
-I
Refer Annexure
-I

Refer Annexure
-I
NA

DESIGN DATA (CONTD.)

GENERAL

NO

19. INCHING AND PLUGGING


CONTROLS: VVFD DRIVE
19.1 INCHING CONTROL REQUIRED
FOR :
HOISTING/LT/CT
19.2 PLUGGING CONTROL REQUIRED
FOR :
HOISTING/LT/CT
20. DESIGN SEISMIC COEFFICIENT
FOR THE CRANE :
AS PER PROJECT INFORMATION,
SECTION B
21. LONG TRAVEL WALKWAY
REQUIRED: YES, BY OTHERS

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x
660 MW Lalitpur, Uttar Pradesh.

SECTION : D1

DATA SHEET A
ELECTRICALLY OPERATED TRAVELLING CRANE

SHEET : 2 OF 4

22. BRIDGE GIRDER : IS 2062 /


23. END CARRIAGE : IS 2062 /
24. ROPE DRUMS AND SHEAVES : IS
3177(NOTE 1)
25. WIRE ROPE : IS 2266/IS1804/1835

BRAKES
(CONTD.)

(OVERHEAD)

36. MOTORS : BY CONTRACTOR

26. GEARS AND PINIONS : SPUR/


HELICAL/
AS PER IS 4460/IS 7443/ BS 436/

37. STARTERS : BY CONTRACTOR

BS 721/ AGMA STANDARDS (NOTE 1)

38. CONTROL PANEL MOUNTING :

27. BEARINGS : BALL OR ROLLER TYPE

MOUNTED ON BRIDGE GIRDER

ANTI-FRICTION BEARINGS AS PER


IS 5669 / IS 5692 / IS 5932 / IS 5935
28. SHAFTS AND AXLES: CARBON STEEL
29. LIFTING HOOKS : FORGED AND HEAT
TREATED ALLOY STEEL / CARBON
STEEL AS PER IS 3813 / IS 3815
TABLE 1
/ IS 3815 TABLE 2 (25 T TO 50 T) /
IS 3815 TABLE 3/IS 4164/IS 5749/IS
8610
30. LONG AND CROSS TRAVEL WHEELS
:
RIM TOUGHENED, HEAT TREATED

39. RUNWAY CONDUCTORS :


ELECTRICALS (NOTE 2)

MATERIALS AND CODES OF CONSTRUCTION

35. LONG TRAVEL AND CROSS TRAVEL:


DC ELECTRO MAGNETIC OR
ELECTRO THRUSTOR

PVC SHROUDED COPPER BUS BAR

40. CROSS TRAVEL CONDUCTORS :


FLEXIBLE TRAILING CABLE

41. POWER CONDUCTORS : MINIMUM


6 mm COPPER / ALUMINIUM

42. CONTROL CABLE : MINIMUM 2.5 mm

CAST STEEL OR WROUGHT STEEL


/ BS 3037

STRANDED COPPER

(NOTE 1)

43.

31. CRANE RAILS : IS 3443

44.

32. LUBRICATION : GROUP

45.
46. ERECTION OF CRANE RAIL WITH
FIXTURES : BY CONTRACTOR

LUBRICATION WITH HAND


OPERATED GREASE PUMP

34. MAIN HOIST & AUXILIARY HOIST :


1 NO. DC ELECTRO MAGNETIC AND 1
NO. ELECTRO THRUSTOR

ERECTION

BRAKES

33.

47. ERECTION OF RUNWAY


CONDUCTORS
WITH FIXTURES : BY CONTRACTOR

48.
49.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x
660 MW Lalitpur, Uttar Pradesh.

SECTION : D1

DATA SHEET A
ELECTRICALLY OPERATED TRAVELLING CRANE

SHEET : 3 OF 4

(OVERHEAD)
50.
51.
52.

69. OVER LOAD TEST

53.

69.1 FOR HOISTING : 125 % OF


SPECIFIED LOAD :
YES

SPARES AND
MAINTENANCE TOOLS
AND TACKLES

54
55. AS PER SECTION C3 AND
SCHEDULE F-7.
55.1

69.2 FOR CRANE MOTIONS : 125 % OF


SPECIFIED LOAD :
YES

55.2

70. TEST LOADS : BY PURCHASER

55.4

71. DEFLECTION OF MAIN GIRDERS


WITH LOAD AT THE CENTRE :
MAXIMUM 1/900 OF SPAN

55.5

PAINTING

55.6
72. SPEED CHECK FOR ALL
MOTIONS:YES
73. INSULATION TEST FOR ALL
ELECTRICAL EQUIPMENT
YES
74. CAPACITY : T 0%

56 SHALL BE AS PER SEC.C9


57
58.

62.
63.
64.
65.
66.
67.

LIST OF APPROVED
SUB-VENDORS

68.

75. LIFT MH 0%
:
AH 0%
M
76. SPEEDS FOR ALL MOTIONS :
MPM

10 %

77.
78. POWER :
79.

PENALTY

61.

COST
LOADING AND

60.

PERFORMANCE
GUARANTEES

59.

Rs.2,41,000 PER KW

80.
81.
82.

83. MOTORS

ABB, ALSTOM, BHEL, CGL, KEC, SIEMENS

84. BRAKES

86. BEARINGS

ELEKTROMAG, OMEGA CONTROLS, SPEED-O-CONTROL, STROM


KRAFT
ELECTROMAG, OMEGA CONTROLS, STROM KRAFT, KAKKU,
SPEED-O-CONTROL
FAG, NTN, SKF

87. HOOKS

KARACHIWALA, SMRITHI FORGING

88. WIRE ROPE

FORT WILLIAM, USHA MARTIN

85. LIMIT SWITCHES

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x
660 MW Lalitpur, Uttar Pradesh.

SECTION : D1

DATA SHEET A
ELECTRICALLY OPERATED TRAVELLING CRANE

SHEET : 4 OF 4

(OVERHEAD)
89. VVVFD
90. RADIO REMOTE
CONTROL
91. CONTACTORS
92.PUSH BUTTONS

L&T, ABB, SIEMENS, YASAKAWA


TELECRANE OR EQUIVALENT
SIEMENS , L & T,BCH
SIEMENS, L & T, AIRON

NOTES
1. MATERIALS OF CONSTRUCTION INDICATED ARE FOR CRANES OPERATING IN NONHAZARDOUS AREA. FOR THE CRANES OPERATING IN HAZARDOUS AREA, ALL CONTACT
PARTS SHALL BE OF DISSIMILIAR MATERIALS. FOR EXAMPLE : BRONZE TO STEEL, BRASS TO
STEEL ETC.
2. ALL ELECTRICAL EQUIPMENT SHALL BE SUITABLE FOR SPECIFIED HAZARDOUS ZONE AS PER
IS 5572.
3.* DIMENSIONS INDICATED ARE TENTATIVE. SAME SHALL BE FINALISED AFTER RECIEPT OF
DATA FROM RESPECTIVE EQUIPMENT VENDOR. HOWEVER THERE SHALL BE NO CHANGE IN
PRICE FOR INCREASE IN SPAN UPTO 0.5 M.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x
660 MW Lalitpur, Uttar Pradesh.

SECTION : D1

DATA SHEET B
SHEET :

ELECTRICALLY OPERATED TRAVELLING

1 OF 5

(OVERHEAD) CRANE
ENQUIRY / SPECIFICATION NO.
SL.
NO.
1.

ITEM
DESIGNATION

BIDDER

2.

NUMBER OFFERED

3.

TAG NUMBERS

4.

TYPE OF CRANE

5.

TYPE OF GIRDER

BOX / LATTICE

6.

CRANE CLASSIFICATION AND

AS PER IS 13834

Refer Annexure - I

Refer Annexure - I

MECHANISM CLASS OF CRANE


7.

MAKE AND MODEL NUMBER OF


CRANE

8.

MAKE AND MODEL NUMBER OF


HOIST

9.

CAPACITY OF MAIN HOIST

10.

11.

CAPACITY OF AUXILIARY
HOIST
SPAN

mm

12.

RUNWAY LENGTH

mm

13.

RANGE OF LIFTING FOR

13.1

MAIN HOOK

ELEVATION FROM

13.2

AUXILIARY HOOK

NA

14.

OPERATING FLOOR
ELEVATION
DEFLECTION OF MAIN GIRDER

15.

NA

1/

WITH LOAD AT THE CENTRE


16.

WIRE ROPE

16.1

NUMBER OF FALLS

16.2

DIAMETER OF ROPE

17.

GEAR DRIVES

17.1

TYPE

17.2

MAKE

MAIN HOIST

TO

OF SPAN
AUXILIARY HOIST
NA

mm

NA

NOTES TO BIDDER
1.

DATA SPECIFIED IN DATA SHEET A HAS NOT BEEN


REPRODUCED IN DATA SHEET B. IN CASE OF DEPARTURE
FROM DATA SHEET A, BIDDER SHALL BRING OUT THE SAME IN
SCHEDULE OF DEVIATIONS, FAILING WHICH IT SHALL BE
CONSTRUED
THAT
BIDDER
COMPLIES
WITH
THE
REQUIREMENTS STIPULATED IN DATA SHEET A.

2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A


COPY SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

SIGNATURE OF BIDDER

DATE

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x
660 MW Lalitpur, Uttar Pradesh.

SECTION : D1

DATA SHEET B
SHEET :

ELECTRICALLY OPERATED TRAVELLING

2 OF 5

(OVERHEAD) CRANE
ENQUIRY / SPECIFICATION NO.
SL.
NO.
18.

ITEM
COUPLINGS

BIDDER

18.1

TYPE

18.2

MAKE

19.

HARDNESS OF COMPONENTS

19.1

LT WHEELS AND CT WHEELS

BHN

19.2

GEARS

BHN

19.3

PINIONS

BHN

20.

LIST OF PARTS WHICH SHALL BE

HOISTING

LT

CT

PIN BUSHED

PIN BUSHED

PIN BUSHED

/GEARED

/GEARED

/GEARED

STRESS RELIEVED
21.

CRANE LUBRICATION TYPE

22.

STEEL BOX WITH TOOLS

CENTRALISED / LOCAL
YES / NO

23.
24.
25.

IF THE CRANE IS OPERATING IN


HAZARDOUS AREA :

25.1

ROPE DRUMS AND SHEAVES

25.2

GEARS AND PINIONS

25.3

LONG TRAVEL WHEELS

25.4

CROSS TRAVEL WHEELS

26.

LONG TRAVEL (LT) WHEEL BASE

mm

27.

CROSS TRAVEL(CT) WHEEL BASE

mm

28.

LT RAIL SIZE

mm

29.

CT RAIL SIZE IN CASE OF

30.

DOUBLE GIRDER CRANE

mm

NUMBER OF LT WHEELS AT

mm

EACH END AND DIAMETER


NOTES TO BIDDER
1. DATA SPECIFIED IN DATA SHEET A HAS NOT BEEN REPRODUCED
IN DATA SHEET B. IN CASE OF DEPARTURE FROM DATA SHEET A,
BIDDER SHALL BRING OUT THE SAME IN SCHEDULE OF
DEVIATIONS, FAILING WHICH IT SHALL BE CONSTRUED THAT
BIDDER COMPLIES WITH THE REQUIREMENTS STIPULATED IN
DATA SHEET A.
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

SIGNATURE OF BIDDER

DATE

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x
660 MW Lalitpur, Uttar Pradesh.

SECTION : D1

DATA SHEET B
SHEET :

ELECTRICALLY OPERATED TRAVELLING


(OVERHEAD ) CRANE
ENQUIRY / SPECIFICATION NO.
SL.
NO.
31.

BIDDER
ITEM
NUMBER OF CT WHEELS AT
EACH END AND DIAMETER

32.

Kg

Kg

WEIGHT OF THE HOIST AND


TROLLEY

36.

WEIGHT OF COMPLETE CRANE


WITHOUT HOIST AND TROLLEY

35.

Kg

WHEEL LOAD WITH IMPACT /


WITHOUT IMPACT FOR CT

34.

WHEEL LOAD WITH IMPACT /


WITHOUT IMPACT FOR LT

33.

mm

Kg

CLEARANCE DIAGRAM - DATA SHEET


WITH DIMENSIONS

WHETHER ENCLOSED

DULY FILLED TO BE ENCLOSED


37.

YES / NO

PRELIMINARY DIMENSIONED
GENERAL ARRANGEMENT
DRAWING OF CRANE TO BE

WHETHER ENCLOSED

ENCLOSED

YES / NO

38.
39.
40.

IF THE CRANE IS CABIN


OPERATED

40.1

SIZE OF CABIN

40.2

EXTRA PLUG PROVIDED

YES / NO

40.3

ELECTRICAL HORN PROVIDED

YES / NO

40.4

VENTILATION FAN PROVIDED

YES / NO

40.5

FIRE EXTINGUISHER PROVIDED

YES / NO

40.6
40.7

NOTES TO BIDDER
1. DATA SPECIFIED IN DATA SHEET A HAS NOT BEEN REPRODUCED
IN DATA SHEET B. IN CASE OF DEPARTURE FROM DATA SHEET A,
BIDDER SHALL BRING OUT THE SAME IN SCHEDULE OF
DEVIATIONS, FAILING WHICH IT SHALL BE CONSTRUED THAT
BIDDER COMPLIES WITH THE REQUIREMENTS STIPULATED IN
DATA SHEET A.
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

SIGNATURE OF BIDDER

DATE

3 OF 5

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x
660 MW Lalitpur, Uttar Pradesh.

SECTION : D1

DATA SHEET B
SHEET :

ELECTRICALLY OPERATED TRAVELLING

4 OF 5

(OVERHEAD) CRANE
ENQUIRY / SPECIFICATION NO.
SL.
BIDDER
NO. ITEM
41.
FOLLOWING LIMIT SWITCHES
ARE TO BE PROVIDED :
41.1

WHETHER PROVIDED

OVER HOISTING AND OVER


LOWERING OF MAIN HOISTS

YES / NO

41.2

LT MOTION

YES / NO

41.3

CT MOTION

YES / NO

41.4
42.

MOTORS : MAIN SPEED

42.1

MAIN HOIST MOTOR

KW

42.2

AUXILIARY HOIST MOTOR

KW

42.3

LT MOTOR

KW

42.4

CT MOTOR

KW

43.

MOTORS : CREEP SPEED

43.1

MAIN HOIST MOTOR

KW

43.2

AUXILIARY HOIST MOTOR

KW

43.3

LT MOTOR

KW

43.4

CT MOTOR

KW

44.

TYPE OF CONDUCTORS

44.1

RUNWAY CONDUCTORS

44.2

CT CONDUCTOR

45.

FOLLOWING ELECTRICAL ITEMS

POWER

RATING

SPEED

CONSUMPTION

(KW)

(RPM)

NA

NA

NA

NA

NA

NA

ARE TO BE PROVIDED
45.1

WHETHER PROVIDED

CONTROL EQUIPMENT AS
SPECIFIED

45.2

YES / NO

CRANE RUNWAY CONDUCTORS


AND ACCESSORIES

YES / NO

NOTES TO BIDDER
1. DATA SPECIFIED IN DATA SHEET A HAS NOT BEEN REPRODUCED
IN DATA SHEET B. IN CASE OF DEPARTURE FROM DATA SHEET A,
BIDDER SHALL BRING OUT THE SAME IN SCHEDULE OF
DEVIATIONS, FAILING WHICH IT SHALL BE CONSTRUED THAT
BIDDER COMPLIES WITH THE REQUIREMENTS STIPULATED IN
DATA SHEET A.
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

SIGNATURE OF BIDDER

DATE

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x
660 MW Lalitpur, Uttar Pradesh.

SECTION : D1

DATA SHEET B
SHEET :

ELECTRICALLY OPERATED TRAVELLING

5 OF 5

(OVERHEAD) CRANE
ENQUIRY / SPECIFICATION NO.

ELECTRICALS
(CONTD.)

SL.
NO.
45.3

BIDDER
ITEM
CT CONDUCTORS AND
ACCESSORIES

YES / NO

45.5

CONTROLLERS AND RESISTORS

YES / NO

45.6

ELECTRICAL WIRING IN GI

45.4

CONDUITS

YES / NO

46.

PERFORMANCE
GUARANTEES

47.
48.

CAPACITY

49.

LIFT

50.

SPEEDS FOR ALL MOTIONS

MPM

51.

HOOK APPROACH

52.

ENERGY CONSUMPTION OF
MOTORS FOR DIFFERENT
MOTIONS OF THE CRANE

kW

53.

NOTES TO BIDDER
1. DATA SPECIFIED IN DATA SHEET A HAS NOT BEEN REPRODUCED
IN DATA SHEET B. IN CASE OF DEPARTURE FROM DATA SHEET A,
BIDDER SHALL BRING OUT THE SAME IN SCHEDULE OF
DEVIATIONS, FAILING WHICH IT SHALL BE CONSTRUED THAT
BIDDER COMPLIES WITH THE REQUIREMENTS STIPULATED IN
DATA SHEET A.
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

SIGNATURE OF BIDDER

DATE

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

SECTION : D2

DATA SHEET A
SHEET : 1 OF 3

ELECTRICALLY OPERATED TRAVELLING


UNDERSLUNG CRANE
1. DESIGNATION: ELECTRICALLY

15. SPEEDS: M / MIN

UNDERSLUNG CRANE FOR VARIOUS


BUILDINGS AS PER ANNEXURE - I
2. NUMBER REQUIRED: REFER
ANNEXURE - I
3. LOCATION: INDOOR
4. CRANE CLASSIFICATION AS PER
IS 13834

5. MECHANICAL CLASS : M4

DESIGN DATA (CONTD.)

GENERAL

OPERATED TRAVELLING

MAIN

CREEP

15.1 MAIN HOIST

2.0

0.2

15.2 AUX. HOIST

NA

NA

15.3 LONG TRAVEL

8.0

0.8

15.4 CROSS TRAVEL

6.0

0.6

16. METHOD OF OPERATION:


PENDANT OPERATED

17. LONG TRAVEL WALKWAY REQUIRED:


NO

6. ELECTRICAL CLASS :

18. DESIGN SEISMIC COEFFICIENT FOR

M5

THE CRANE : AS PER PROJECT

8. TYPE OF GIRDER : BOX

9.1 MAIN HOIST : *


9.2 AUXILIARY HOIST : NA
10. SPAN : *
11. RUNWAY LENGTH :

12. RANGE OF LIFTING FOR :


12.1 MAIN HOIST:

ELEVATION FROM m TO m
12.2 AUXILIARY HOIST : NA
ELEVATION FROM m TO m
13.OPERATING FLOOR ELEVATION :
*
14. TYPE OF HOOK :

14.1 MAIN : C-Shank


14.2 AUXILIARY : NA

19. DESIGN OF CRANE SHALL BE AS PER


IS 807 & IS 3177
20. ROPE DRUMS AND SHEAVES : IS 3177
21. WIRE ROPE : IS 2266
22. LIFTING HOOKS : FORGED AND HEAT
TREATED ALLOY STEEL / CARBON
STEEL AS PER IS 3813 / IS 3815 TABLE 1
/ IS 3815 TABLE 2 (25 T TO 50 T) /
IS 3815 TABLE 3/IS 4164/IS 5749/IS 8610
23. CRANE RAILS : IS 3443
24. LUBRICATION : CENTRALISED
GREASE LUBRICATION WITH HAND
OPERATED GREASE PUMP
25. MAIN HOIST: 2 NOS.

BRAKES

DESIGN DATA

9. CAPACITY : *

INFORMATION, REFER SECTION - B

MATERIALS AND CODES OF CONSTRUCTION

7. TYPE : SINGLE/ DOUBLE GIRDER


UNDERSLUNG (as applicable)

26. TYPE: DCEM / EHT

26. AUXILIARY HOIST : NA

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

SECTION : D2

DATA SHEET A
ELECTRICALLY OPERATED TRAVELLING

SHEET : 2 OF 3

27. LONG TRAVEL AND CROSS TRAVEL:


39. FINISH PAINT :

ELECTRO MAGNETIC OR ELECTRO


THRUSTOR

REFER SEC-C9

28. MOTORS :
SQUIRREL CAGE MOTORS

29. STARTERS : BY BIDDER

PAINTING

BRAKES
(CONTD.)

UNDERSLUNG CRANE

39.1 NUMBER OF COATS :

39.2 DRY FILM THICKNESS PER COAT :

30. CONTROL PANEL MOUNTING :

31. RUNWAY CONDUCTORS :


PVC SHROUDED COPPER BUS BAR

40. OVER LOAD TEST

32. CROSS TRAVEL CONDUCTORS :


40.1 FOR HOISTING :

FLEXIBLE TRAILING CABLE

33. POWER CONDUCTORS : MINIMUM


6 mm COPPER / ALUMINIUM
34. CONTROL CABLE : MINIMUM 2.5 mm
STRANDED COPPER
35. LIGHTING CABLES : MINIMUM 2.5 mm
SINGLE CORE STRANDED COPPER

TESTS AND INSPECTION

ELECTRICALS

MOUNTED ON CRANE BRIDGE

ERECTION

36. ERECTION OF CRANE RAIL WITH

125 % OF SPECIFIED LOAD : YES

40.2 FOR CRANE MOTIONS :


125 % of SPECIFIED LOAD : YES
41. TEST LOADS :
BY PURCHASER

42. DEFLECTION OF MAIN GIRDERS

FIXTURES:

WITH LOAD AT THE CENTRE :


BY CONTRACTOR

MAXIMUM 1/900 OF SPAN

37. ERECTION OF RUNWAY CONDUCTORS

43. SPEED CHECK FOR ALL MOTIONS:YES

WITH FIXTURES :

44. INSULATION TEST FOR ALL


BY CONTRACTOR

ELECTRICAL EQUIPMENT

: YES

38.1 NUMBER OF COATS :

38.2 DRY FILM THICKNESS PER COAT :

PERFORMANCE
GUARANTEES

PAINTING

38. PRIMER : REFER SEC-C9


45. CAPACITY :

T 0%

46. LIFT :

M 0%

47. SPEEDS FOR ALL MOTIONS :


MPM

10 %

48. COST LOADING AND PENALTY FOR


POWER: Rs.2,41,000 PER KW

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

SECTION : D2

DATA SHEET A
ELECTRICALLY OPERATED TRAVELLING

SHEET : 3 OF 3

LIST OF APPROVED SUB-VENDORS

UNDERSLUNG CRANE
49. MOTORS

ABB, ALSTOM, BHEL, CGL, KEC, SIEMENS

50. BRAKES
51. LIMIT SWITCHES

ELEKTROMAG, OMEGA CONTROLS, SPEED-O-CONTROL, STROM


KRAFT,
ELECTROMAG, OMEGA CONTROLS, STROM KRAFT

52. BEARINGS

FAG, NTN, SKF

53. HOOKS

KARACHIWALA, STEEL FORGING

54. WIRE ROPE

FORT WILLIAM, USHA MARTIN

55.VVFD

L&T, ABB, SIEMENS

56.RADIO REMOTE
CONTROL

TELECRANE OR EQUIVALENT

57.CONTACTORS

SIEMENS , L & T,BCH

58. PUSH BUTTONS

SIEMENS, L & T, AIRON

NOTES
1) * Refer ANNEXURE - I
2) All the control / junction boxes should be protected against corrosion.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

SECTION : D2

DATA SHEET B
SHEET :

ELECTRICALLY OPERATED TRAVELLING


UNDERSLUNG CRANE

SL.
NO.
1.

ITEM
DESIGNATION

BIDDER

2.

NUMBER OFFERED

3.

TAG NUMBERS

4.

TYPE OF CRANE

5.

TYPE OF GIRDER

BOX

6.

CRANE CLASSIFICATION AND

AS PER IS 13834

Refer Annexure - I

Refer Annexure - I

MECHANISM CLASS OF CRANE


GENERAL

7.

MAKE AND MODEL NUMBER OF


CRANE

8.

MAKE AND MODEL NUMBER OF


HOIST

9.

CAPACITY OF MAIN HOIST

10.

CAPACITY OF AUXILIARY HOIST

11.

SPAN

mm

12.

RUNWAY LENGTH

mm

13.

RANGE OF LIFTING FOR

13.1

MAIN HOOK

ELEVATION FROM

TO

13.2

AUXILIARY HOOK

ELEVATION FROM

TO

14.

OPERATING FLOOR ELEVATION

15.

DEFLECTION OF MAIN GIRDER


1/

MECHANICAL
FEATURES

WITH LOAD AT THE CENTRE


16.

WIRE ROPE

16.1

NUMBER OF FALLS

16.2

DIAMETER OF ROPE

17.

GEAR DRIVES

17.1

TYPE

17.2

MAKE

MAIN HOIST
mm

NOTES TO BIDDER
1. DATA SPECIFIED IN DATA SHEET A HAS NOT BEEN REPRODUCED
IN DATA SHEET B. IN CASE OF DEPARTURE FROM DATA SHEET A,
BIDDER SHALL BRING OUT THE SAME IN SCHEDULE OF DEVIATIONS,
FAILING WHICH IT SHALL BE CONSTRUED THAT BIDDER COMPLIES
WITH THE REQUIREMENTS STIPULATED IN DATA SHEET A.
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A
COPY SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

SIGNATURE OF
BIDDER

DATE

OF SPAN

1 OF 5

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

SECTION : D2

DATA SHEET B
SHEET : 2 OF 5

ELECTRICALLY OPERATED TRAVELLING

MECHANICAL FEATURES (CONTD.)

UNDERSLUNG CRANE

SL.
NO.
18.

ITEM
COUPLINGS

BIDDER

18.1

TYPE

18.2

MAKE

19.

HARDNESS OF COMPONENTS

19.1

LT WHEELS AND CT WHEELS

BHN

19.2

GEARS

BHN

19.3

PINIONS

BHN

20.

LIST OF PARTS WHICH SHALL BE

HOISTING

LT

CT

PIN BUSHED

PIN BUSHED

PIN BUSHED

/GEARED

/GEARED

/GEARED

STRESS RELIEVED
21.

CRANE LUBRICATION TYPE

22.

STEEL BOX WITH TOOLS

CENTRALISED / LOCAL
YES / NO

23.
24.

MATERIALS OF
CONSTRUCTION

25.

IF THE CRANE IS OPERATING IN


HAZARDOUS AREA :

25.1

ROPE DRUMS AND SHEAVES

25.2

GEARS AND PINIONS

25.3

LONG TRAVEL WHEELS

25.4

CROSS TRAVEL WHEELS

WEIGHTS AND
DIMENSIONS

25.6
26.

LONG TRAVEL (LT) WHEEL BASE

mm

27.

CROSS TRAVEL(CT) WHEEL BASE

mm

28.

LT RAIL SIZE

mm

29.

CT RAIL SIZE IN CASE OF

30.

DOUBLE GIRDER CRANE

mm

NUMBER OF LT WHEELS AT

mm

EACH END AND DIAMETER


NOTES TO BIDDER
1. DATA SPECIFIED IN DATA SHEET A HAS NOT BEEN
REPRODUCED IN DATA SHEET B. IN CASE OF DEPARTURE
FROM DATA SHEET A, BIDDER SHALL BRING OUT THE
SAME IN SCHEDULE OF DEVIATIONS, FAILING WHICH IT
SHALL BE CONSTRUED THAT BIDDER COMPLIES WITH THE
REQUIREMENTS STIPULATED IN DATA SHEET A.
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND
A COPY SHALL BE ENCLOSED WITH EACH COPY OF THE
BID.

SIGNATURE OF BIDDER

DATE

SECTION : D2

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.
DATA SHEET B

SHEET :

ELECTRICALLY OPERATED TRAVELLING

3 OF 5

UNDERSLUNG CRANE

SL.
NO.
31.

BIDDER
ITEM
NUMBER OF CT WHEELS AT
EACH END AND DIAMETER

32.
WEIGHTS AND DIMENSIONS (CONTD.)

Kg

Kg

WEIGHT OF THE HOIST AND


TROLLEY

36.

WEIGHT OF COMPLETE CRANE


WITHOUT HOIST AND TROLLEY

35.

Kg

WHEEL LOAD WITH IMPACT /


WITHOUT IMPACT FOR CT

34.

WHEEL LOAD WITH IMPACT /


WITHOUT IMPACT FOR LT

33.

mm

Kg

CLEARANCE DIAGRAM - DATA SHEET


WITH DIMENSIONS

WHETHER ENCLOSED

DULY FILLED TO BE ENCLOSED


37.

YES / NO

PRELIMINARY DIMENSIONED
GENERAL ARRANGEMENT
DRAWING OF CRANE TO BE

WHETHER ENCLOSED

ENCLOSED

YES / NO

38.
39.

OPERATORS CABIN

40.

IF THE CRANE IS CABIN


OPERATED

40.1

SIZE OF CABIN

40.2

EXTRA PLUG PROVIDED

YES / NO

40.3

ELECTRICAL HORN PROVIDED

YES / NO

40.4

VENTILATION FAN PROVIDED

YES / NO

40.5

FIRE EXTINGUISHER PROVIDED

YES / NO

40.6
40.7
NOTES TO BIDDER
1. DATA SPECIFIED IN DATA SHEET A HAS NOT BEEN
REPRODUCED IN DATA SHEET B. IN CASE OF DEPARTURE
FROM DATA SHEET A, BIDDER SHALL BRING OUT THE
SAME IN SCHEDULE OF DEVIATIONS, FAILING WHICH IT
SHALL BE CONSTRUED THAT BIDDER COMPLIES WITH THE
REQUIREMENTS STIPULATED IN DATA SHEET A.
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND
A COPY SHALL BE ENCLOSED WITH EACH COPY OF THE
BID.

SIGNATURE OF BIDDER

DATE

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

SECTION : D2

DATA SHEET B
SHEET :

ELECTRICALLY OPERATED TRAVELLING

4 OF 5

UNDERSLUNG CRANE

LIMIT SWITCHES

SL.
NO.
41.

BIDDER
ITEM
FOLLOWING LIMIT SWITCHES
ARE TO BE PROVIDED :

41.1

WHETHER PROVIDED

OVER HOISTING AND OVER


LOWERING OF MAIN AND

YES / NO

AUXILIARY HOISTS
41.2

LT MOTION

YES / NO

41.3

CT MOTION

YES / NO

41.4

ELECTRICALS

42.

MOTORS : MAIN SPEED

42.1

MAIN HOIST MOTOR

KW

42.2

AUXILIARY HOIST MOTOR

KW

42.3

LT MOTOR

KW

42.4

CT MOTOR

KW

43.

MOTORS : CREEP SPEED

43.1

MAIN HOIST MOTOR

KW

43.2

AUXILIARY HOIST MOTOR

KW

43.3

LT MOTOR

KW

43.4

CT MOTOR

KW

44.

TYPE OF CONDUCTORS

44.1

RUNWAY CONDUCTORS

44.2

CT CONDUCTOR

45.

FOLLOWING ELECTRICAL ITEMS


ARE TO BE PROVIDED

45.1

RATING

SPEED

CONSUMPTION

(KW)

(RPM)

WHETHER PROVIDED

CONTROL EQUIPMENT AS
SPECIFIED

45.2

POWER

YES / NO

CRANE RUNWAY CONDUCTORS


AND ACCESSORIES

YES / NO

NOTES TO BIDDER
1. DATA SPECIFIED IN DATA SHEET A HAS NOT BEEN
REPRODUCED IN DATA SHEET B. IN CASE OF DEPARTURE
FROM DATA SHEET A, BIDDER SHALL BRING OUT THE
SAME IN SCHEDULE OF DEVIATIONS, FAILING WHICH IT
SHALL BE CONSTRUED THAT BIDDER COMPLIES WITH THE
REQUIREMENTS STIPULATED IN DATA SHEET A.
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND
A COPY SHALL BE ENCLOSED WITH EACH COPY OF THE
BID.

SIGNATURE OF BIDDER

DATE

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

SECTION : D2

DATA SHEET B
SHEET : 5 OF 5

ELECTRICALLY OPERATED TRAVELLING


UNDERSLUNG CRANE

ELECTRICALS (CONTD.)

SL.
NO.
45.3

BIDDER
ITEM
CT CONDUCTORS AND
ACCESSORIES

YES / NO

45.5

CONTROLLERS AND RESISTORS

YES / NO

45.6

ELECTRICAL WIRING IN GI

45.4

CONDUITS

YES / NO

46.

PERFORMANCE
GUARANTEES

47.
48.

CAPACITY

49.

LIFT

50.

SPEEDS FOR ALL MOTIONS

MPM

51.

HOOK APPROACH

52.

ENERGY CONSUMPTION OF
MOTORS FOR DIFFERENT
MOTIONS OF THE CRANE

kW

53.

NOTES TO BIDDER
1. DATA SPECIFIED IN DATA SHEET A HAS NOT BEEN
REPRODUCED IN DATA SHEET B. IN CASE OF DEPARTURE
FROM DATA SHEET A, BIDDER SHALL BRING OUT THE
SAME IN SCHEDULE OF DEVIATIONS, FAILING WHICH IT
SHALL BE CONSTRUED THAT BIDDER COMPLIES WITH THE
REQUIREMENTS STIPULATED IN DATA SHEET A.
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND
A COPY SHALL BE ENCLOSED WITH EACH COPY OF THE
BID.

SIGNATURE OF BIDDER

DATE

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x
660 MW Lalitpur, Uttar Pradesh.
DATA SHEET A
ELECTRICALLY OPERATED HOISTS AND TROLLEYS
1. DESIGNATION: ELECTRICALLY

SECTION : D3
SHEET : 1 OF 2

VOLUME - II

23. TYPE OF TROLLEY : MOTOR DRIVEN

OPERATED HOIST FOR VARIOUS


24. HOISTING SPEED :

M/min.

2. NUMBER REQUIRED : Refer Annexure-1

25. TROLLEY TRAVEL SPEED : 8

3. TAG NUMBERS :

26. CREEP SPEED REQUIRED FOR :

4. LOCATION IN HAZARDOUS AREA:

26.1 HOIST : YES

Refer Annexure-1

DESIGN DATA (CONTD.)

GENERAL

BUILDINGS : Refer Annexure-1

5. HAZARDOUS AREA CLASSIFICATION


AS PER IS 5572 ZONE 0/1/2
6. LOCATION: INDOOR
7. APPLICABLE STANDARD : IS 3938
8. DUTY CLASS :
Class II as per IS 3938
9. HOT METALS HANDLED :

NO

M/min.

26.2 TROLLEY : YES


27. TYPE OF DOWN SHOP LEAD :
FLEXIBLE TRAILING CABLE (BY
BIDDER)
28. METHOD OF OPERATION :
PENDANT PUSH BUTTON STATION

10.

29. INCHING AND PLUGGING CONTROLS


NOT REQUIRED
29.1 INCHING CONTROL REQUIRED FOR :

12. TYPE : TROLLEY SUSPENDED

29.2 PLUGGING CONTROL REQUIRED FOR

13. CAPACITY: Refer Annexure-1

30. MOTORS : REFER SEC D5

14. RANGE OF LIFTING: Refer Annexure-1


TO

15. OPERATING FLOOR ELEVATION:


DESIGN DATA

M
16. BOTTOM OF MONORAIL ELEVATION:
Refer Annexure-1
17. LENGTH OF MONORAIL : Refer
Annexure-1
M
18. MONORAIL TRACK :
Straight / Curved
19. RADIUS OF CURVATURE OF
MONORAIL : - NA20. MONORAIL BY :

M
PURCHASER

21. SIZE OF MONORAIL :


BIDDER TO INDICATE
22. TYPE OF HOIST : SPUR GEAR

31. TROLLEY WHEELS : RIM TOUGHENED,


MATERIALS AND CODES OF CONSTRUCTION

ELEVATION FROM

HEAT TREATED CAST OR FORGED OR


ROLLED STEEL / GRADED CAST IRON
(NOTE 1)
32. ROPE DRUM AND SHEAVES : IS 3938
(NOTE 1)
33. WIRE ROPE : IS 2266
34. CHAIN DRUM OR CHAIN WHEEL :
HEAVY DUTY MALLEABLE CASTING /
PRESSED SHEET STEEL

(NOTE 1)

35. CHAIN : ALLOY STEEL IS 3109 / IS 6216


36. GEARS AND PINIONS : SPUR/ HELICAL
AS PER IS 4460/ BS 436/ BS 721/
AGMA STANDARDS

(NOTE 1)

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3
x 660 MW Lalitpur, Uttar Pradesh.

SECTION : D3
SHEET : 2 OF 2
VOLUME - II

DATA SHEET A

37. BEARINGS : BALL OR ROLLER TYPE

48.

ANTI-FRICTION BEARINGS AS PER


38. SHAFTS AND AXLES : CARBON STEEL
39. BRAKES : ELECTROMAGNETIC /
ELECTRO THRUSTORS
40. LIFTING HOOK : FORGED AND HEAT
TREATED ALLOY STEEL / CARBON
STEEL AS PER IS 2758 / IS 2759 / IS 3813
/ IS 3815 TABLE 1 / IS 3815 TABLE 3 /
IS 3822 / IS 4164 / IS 8610

TESTS AND INSPECTION

IS 5669/ IS 5692/ IS 5932/ IS 5935


49. OVERLOAD TEST WITH 125 % OF
SPECIFIED LOAD :

51. SPEED CHECK FOR ALL MOTIONS: YES


52. INSULATION TEST FOR ALL
ELECTRICAL EQUIPMENT :

GREASE LUBRICATION WITH HAND

54.

OPERATED GREASE PUMP

55.

43
44. AS PER SEC C3

44.1
44.2
44.3
44.5
44.6
45. AS PER SEC C9

YES

53. PERFORMANCE TEST AT SITE BY


VENDOR :

42.

YES

50. TEST LOADS : BY BIDDER

41. LUBRICATION : CENTRALISED

YES

56. MOTORS : ABB, ALSTOM, BHEL, CGL,


KEC, SIEMENS
LIST OF APPROVED SUB-VENDORS

PAINTI
NG

SPARES AND MAINTENANCE


TOOLS AND TACKLES

MATERIALS AND CODES OF CONSTRUCTION (CONTD.)

ELECTRICALLY OPERATED HOISTS

57. BRAKES : ELEKTROMAG, OMEGA


CONTROLS, SPEED-O-CONTROL, STROM
KRAFT
58. LIMIT SWITCHES : ELECTROMAG,
OMEGA CONTROLS, STROM KRAFT
59. BEARINGS : FAG, NTN, SKF

60.

47.

NOTES
1.

2.
3.

MATERIALS OF CONSTRUCTION INDICATED ARE FOR HOISTS OPERATING IN NON-HAZARDOUS


AREA. FOR HOISTS OPERATING IN HAZARDOUS AREA, ALL CONTACT PARTS SHALL BE OF
DISSIMILAR MATERIALS. FOR EXAMPLE BRONZE TO STEEL, BRASS TO STEEL ETC.
ALL ELECTRICAL EQUIPMENT SHALL BE SUITABLE FOR SPECIFIED HAZARDOUS ZONE AS PER
IS 5572.
ALL THE CONTROL / JUNCTION BOXES SHOULD BE PROTECTED AGAINST CORROSION

SECTION : D 3

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x
660 MW Lalitpur, Uttar Pradesh.

SHEET : 1 OF 3
VOLUME - II

DATA SHEET B

HOIST

GENERAL

ELECTRICALLY OPERATED HOISTS

SL.
NO.
1.

ITEM
DESIGNATION

BIDDER

2.

NUMBER OFFERED

3.

TAG NUMBERS

4.

CAPACITY

5.

MANUFACTURER

6.

MAKE

7.

MODEL NUMBER

8.

ELECTRICAL REQUIREMENTS

TROLLEY

9.
10.

MANUFACTURER

11.

MAKE

12.

MODEL NUMBER

13.
14.

HOIST MOTOR :

14.1

MAKE

14.2

TYPE

14.3

RATING

KW

14.4

SPEED

RPM

15.

TROLLEY MOTOR :

15.1

MAKE

15.2

TYPE

15.3

RATING

KW

15.4

SPEED

RPM

16.

LIMIT SWITCHES FOR :

16.1

HOISTING : MAKE, TYPE AND NUMBERS

MAIN

CREEP

MAIN

CREEP

PROVIDED
16.2

TRAVELLING: MAKE, TYPE AND NUMBERS


PROVIDED

NOTES TO BIDDER
1. DATA SPECIFIED IN DATA SHEET-A HAS NOT BEEN
REPRODUCED IN DATA SHEET-B. IN CASE OF DEPARTURE
FROM DATA SHEET-A, BIDDER SHALL BRING OUT THE SAME
IN SCHEDULE OF DEVIATIONS, FAILING WHICH IT SHALL BE
CONSTRUED THAT BIDDER COMPLIES WITH THE
REQUIREMENTS STIPULATED IN DATA SHEET-A.
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A
COPY SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

SIGNATURE OF BIDDER

DATE

SECTION : D 3

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660
MW Lalitpur, Uttar Pradesh.

SHEET : 2 OF 3
VOLUME - II

DATA SHEET B

ELECTRICAL REQUIREMENTS (CONTD.)

ELECTRICALLY OPERATED HOISTS

SL.
NO.
17.

ITEM
TYPE OF DOWN SHOP LEAD

BIDDER

17.1

MAKE

17.2

SIZE

17.3

LENGTH

17.4

SUPPORTING ARRANGEMENT

17.5

IF CURVED MONORAIL, NUMBER OF CABLE

NO./

TROLLEYS PROVIDED AND WIDTH OF EACH

mm

TROLLEY
18.
19.
20.
21.
22.

MONORAIL IF PROVIDED BY VENDOR :


INDICATE BEAM SIZE MINIMUM/ MAXIMUM

mm

ISMB

/ ISMB

SUITABLE FOR TROLLEY MOVEMENT


DIMENSIONS

23.

MONORAIL IF PROVIDED BY PURCHASER :

YES/ NO

IS SIZE SPECIFIED IN DATA SHEET A SUITABLE


FOR TROLLEY MOVEMENT
24.

DISTANCE BETWEEN HIGHEST HOOK POSITION


TO BOTTOM OF MONORAIL

25.

mm

IF MONORAIL IS CURVED, MINIMUM RADIUS


TROLLEY CAN NEGOTIATE

mm

MATERIALS OF
CONSTRUCTION

26.
27.

IF HOIST IS IN HAZARDOUS AREA :

27.1

TROLLEY WHEELS

27.2

ROPE DRUM AND SHEAVES

27.3

GEARS AND PINIONS

28.
29.

OTES TO BIDDER
1. DATA SPECIFIED IN DATA SHEET-A HAS NOT BEEN
REPRODUCED IN DATA SHEET-B. IN CASE OF DEPARTURE
FROM DATA SHEET-A, BIDDER SHALL BRING OUT THE SAME
IN SCHEDULE OF DEVIATIONS, FAILING WHICH IT SHALL BE
CONSTRUED THAT BIDDER COMPLIES WITH THE
REQUIREMENTS STIPULATED IN DATA SHEET-A.
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A
COPY SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

SIGNATURE OF BIDDER

DATE

SECTION : D 3

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x
660 MW Lalitpur, Uttar Pradesh.

SHEET : 3 OF 3

VOLUME - II

DATA SHEET B

MISCELLANEOUS

ELECTRICALLY OPERATED HOISTS

SL.
NO.
30.

ITEM
WIRE ROPE DIAMETER

BIDDER
mm

31.

WIRE ROPE BREAKING LOAD

KN

32.

WEIGHT OF COMPLETE HOIST AND TROLLEY


ASSEMBLY

Kg

33.

WEIGHT OF HOIST

Kg

34.

WHEEL LOAD WITH IMPACT AND WITHOUT

Kg

IMPACT
35.

PRELIMINARY DIMENSIONED GENERAL


ARRANGEMENT DRAWING OF ELECTRICALLY

WHETHER FURNISHED

OPERATED HOIST ALONG WITH WHEEL STOP

YES/ NO

DETAILS TO BE FURNISHED
36.
37.
38.
39.

NOTES TO BIDDER
1. DATA SPECIFIED IN DATA SHEET-A HAS NOT BEEN
REPRODUCED IN DATA SHEET-B. IN CASE OF DEPARTURE
FROM DATA SHEET-A, BIDDER SHALL BRING OUT THE SAME
IN SCHEDULE OF DEVIATIONS, FAILING WHICH IT SHALL BE
CONSTRUED THAT BIDDER COMPLIES WITH THE
REQUIREMENTS STIPULATED IN DATA SHEET-A.
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A
COPY SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

SIGNATURE OF BIDDER

DATE

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660 MW
Lalitpur, Uttar Pradesh.

SECTION D4
SHEET 1 OF 3

DATA SHEET - A
VOLUME - II
ELECTRICALLY OPERATED SEMI-GANTRY
CRANES
GANTRY CRANE

INDOOR / OUTDOOR
OUTDOOR
INSTALLA
TION

1.

DESIGNATION

ELECTRICALLY OPERATED
SEMI-GANTRY CRANE

2.

NUMBER REQUIRED

Refer Annexure-I

3.

TYPE OF CRANE GIRDER

4.

CLASS OF CRANE

5.

CAPACITY

5.1

Main Hoist

TONNES

Refer Annexure-I

5.2

Auxiliary Hoist

TONNES

NA

6.

LIFTS

6.1

Main Hoist

Refer Annexure-I

6.2

Auxiliary Hoist Lift

NA

7.

CRANE SPAN

Refer Annexure-I

8.

LENGTH OF RUNWAY

Refer Annexure-I

9.

TYPE OF HOOK

9.1

Main Hoist

PLAIN SHANK TYPE

9.2

Auxiliary Hoist

NA

BOX /
LATTICE

BOX
Will be M5(T5-L2) as per Table 6
of IS-13834

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660 MW
Lalitpur, Uttar Pradesh.

SECTION D4
SHEET 2 OF 3

DATA SHEET - A
VOLUME - II
ELECTRICALLY OPERATED SEMI-GANTRY
CRANES
10.

SPEEDS

10.1

Hoisting

M/MIN

1.2

10.2

Cross Travel

M/MIN

15

10.3

Long Travel

M/MIN

30

11.

OPERATION OF CRANE

11.1

From Cabin/By Pendant Type Push Button


Station

PENDANT PUSH BUTTON TYPE

12.1

SUPPLY & ERECTION OF CRANE

BY VENDOR

12.2

SUPPLY & ERECTION OF CRANE


RAILS WITH FIXTURES FOR RUNWAY
LENGTH

BY VENDOR

SPEED

13.

SUPPLY & ERECTION OF CABLE


REELING DRUM WITH CABLE FOR
FULL RUNWAY LENGTH

BY VENDOR

14.

DESIGN SEISMIC COEFFICIENT FOR


CRANE

REFER PROJECT
INFORMATION SECTION B

15.

TESTS AT MANUFACTURERS WORKS


IN THE PRESENCE OF PURCHASERS
REPRESENTATIVE AND TEST
CERTIFICATES

15.1

Visual Inspection and Dimensional Check

YES

15.2

25% Overload Test For All Motions


(Specified Speeds Need Not be Attained)

YES

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660 MW
Lalitpur, Uttar Pradesh.

SECTION D4
SHEET 3 OF 3

DATA SHEET - A
VOLUME - II
ELECTRICALLY OPERATED SEMI-GANTRY
CRANES
15.3

Check For Specified Speeds For All


Motions At Rated Load

15.4

Test Certificates For Material of


Construction Of All Equipment

YES/NO

15.5

Test Certificates For Structural Steel,


Hook, Wire Ropes and Brakes

YES/NO

16.

TESTS AT SITE

16.1

Test Specified Under 15.1 and 15.2 Above

16.2

Deflection Test

16.3

All Tests Shall Be Carried Out As Per IS


3177

17.

CONTROL PANEL MOUNTING

18.

RUNWAY CABLE (SUITABLE FOR


CABLE REELING DRUM

18.1

Conductor

WILL BE OF ALUMINIUM

18.2

Number of Cores

BY VENDOR

18.3

Size

BY VENDOR

1.

YES
YES
YES

YES
YES

YES
YES

FLOOR/
WALL
MOUNTIN
G TYPE

Rails and accessories for EOT & Semi Gantry CRANE are to be supplied by the bidder

CARBERY INFRASTRUCTURE PTE LTD

SECTION D4

Lalitpur Super Thermal Power Project - 3 x 660 MW Lalitpur, Uttar


Pradesh.

SHEET 1 OF 5

DATA SHEET - B
VOLUME - II

ELECTRICALLY OPERATED SEMI-GANTRY


CRANES

1.

TYPE AND CLASS OF CRANE


OFFERED

2.

CRANE CAPACITY

2.1

Main Hook

3.

MAXIMUM LIFT

3.1

Main Hook

4.

SPAN

5.

RAIL SIZE

6.

SPEEDS

6.1

Hoisting

M/MIN.

6.2

Long Travel

M/MIN.

6.3

Cross Travel

M/MIN.

7.0

WIRE ROPE

7.1

Type

7.2

No. of Wires/Strand

7.3

Factor of Safety

8.0

HOIST DRUM

8.1

Diameter of drum to diameter of


rope ratio

9.0

HOIST SHEAVES

TONNES

NOTE TO BIDDER
1. DATA SPECIFIED IN DATA SHEET A HAS NOT BEEN REPRODUCED IN DATA
SHEET B. IN CASE OF DEPARTURE FROM DATA SHEET A, BIDDER SHALL
BRING OUT THE SAME IN SCHEDULE OF DEVIATIONS, FAILING WHICH IT
SHALL BE CONSTRUED THAT BIDDER COMPLIES WITH THE REQUIREMENTS
STIPULATED IN DATA SHEET A.
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL
BE ENCLOSED WITH EACH COPY OF THE BID.

MAIN HOIST
MAIN HOIST
SIGNATURE
OF BIDDER:

DATE:

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660 MW Lalitpur, Uttar
Pradesh.

SECTION D4
SHEET 2 OF 5

DATA SHEET - B
ELECTRICALLY OPERATED SEMI-GANTRY
CRANES

9.1

Material

9.2

Diameter of sheave to diameter of


rope ratio

10.0

MAIN HOOK

10.1

Type

10.2

Material of construction

10.3

Do they conform to BS-482, BS2903, BS-3017 as Applicable?

11.0

BRAKES

11.1

HOISTING

11.1.1

No. provided

11.1.2

Type

11.1.3

Make

11.1.4

Design holding torque as


percentage of full load torque

11.2

CROSS TRAVEL

11.2.1

Type

11.2.2

Make

11.2.3

Design holding torque as


percentage of full load torque

YES/NO

NOTE TO BIDDER
1. DATA SPECIFIED IN DATA SHEET A HAS NOT BEEN REPRODUCED IN DATA
SHEET B. IN CASE OF DEPARTURE FROM DATA SHEET A, BIDDER SHALL
BRING OUT THE SAME IN SCHEDULE OF DEVIATIONS, FAILING WHICH IT
SHALL BE CONSTRUED THAT BIDDER COMPLIES WITH THE REQUIREMENTS
STIPULATED IN DATA SHEET A.
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL
BE ENCLOSED WITH EACH COPY OF THE BID.

SIGNATURE
OF BIDDER:

DATE:

VOLUME - II

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660 MW Lalitpur, Uttar
Pradesh.

SECTION D4
SHEET 3 OF 5

DATA SHEET - B
ELECTRICALLY OPERATED SEMI-GANTRY
CRANES

11.3

LONG TRAVEL

11.3.1

Type

11.3.2

Make

11.3.3

Design holding torque as


percentage of full load torque

12.0

MOTORS

MAIN
HOIST

12.1

Rating

KW

12.2

Speed

RPM

13.0

CRANE CONSTRUCTION

13.1

Box / Lattice

13.2

Does it conform to IS-807?

YES/NO

13.3

Whether chequered plate platform,


handrails, ladders, crane stops and
guards as per specification
included?

YES/NO

13.4

Has seismic coefficient as per


specification requirements been
considered?

YES/NO

14.0

CRANE WHEELS

14.1

No. of wheels at each end

14.2

Material

NOTE TO BIDDER
1. DATA SPECIFIED IN DATA SHEET A HAS NOT BEEN REPRODUCED IN DATA
SHEET B. IN CASE OF DEPARTURE FROM DATA SHEET A, BIDDER SHALL
BRING OUT THE SAME IN SCHEDULE OF DEVIATIONS, FAILING WHICH IT
SHALL BE CONSTRUED THAT BIDDER COMPLIES WITH THE REQUIREMENTS
STIPULATED IN DATA SHEET A.
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL
BE ENCLOSED WITH EACH COPY OF THE BID.

SIGNATURE
OF BIDDER:

DATE:

VOLUME - II

C.T

L.T

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660 MW Lalitpur, Uttar
Pradesh.

SECTION D4
SHEET 4 OF 5

DATA SHEET - B
ELECTRICALLY OPERATED SEMI-GANTRY
CRANES

14.3

Diameter

14.4

Maximum load / wheel (including


impact)

KN

14.5

Wheel base

MM

15.0

TROLLEY WHEELS

15.1

No. of wheels at each end

15.2

Material

15.3

Diameter

MM

15.4

Maximum load / wheel (including


impact)

KN

15.5

Wheel base

MM

16.0

ELECTRICAL EQUIPMENT:
HAVE THE FOLLOWING BEEN
PROVIDED?

17.0

TYPE OF CONTROLLERS
PROVIDED

17.1

Inspection at manufacturers works


YES/NO
by Purchaser/ Owner is acceptable?

18.0

Does bidder agree to conduct at


shop and the site tests as per the
data sheet A?

YES/NO

19.0

Dead weight of the complete crane

KG

NOTE TO BIDDER
1. DATA SPECIFIED IN DATA SHEET A HAS NOT BEEN REPRODUCED IN DATA
SHEET B. IN CASE OF DEPARTURE FROM DATA SHEET A, BIDDER SHALL
BRING OUT THE SAME IN SCHEDULE OF DEVIATIONS, FAILING WHICH IT
SHALL BE CONSTRUED THAT BIDDER COMPLIES WITH THE REQUIREMENTS
STIPULATED IN DATA SHEET A.
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL
BE ENCLOSED WITH EACH COPY OF THE BID.

SIGNATURE
OF BIDDER:

DATE:

VOLUME - II

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660 MW Lalitpur, Uttar
Pradesh.

SECTION D4
SHEET 5 OF 5

DATA SHEET - B
ELECTRICALLY OPERATED SEMI-GANTRY
CRANES

20.0

Dead weight of the crab

KG

21.0

Dead weight of the trolley

KG

22.0

Are automatic rail clamps included?

YES/NO

23.0

Is storage lock included?

YES/NO

24.0

Cable reeling drum and required


length of extra flexible cable for the
specified long travel included?

YES/NO

NOTE TO BIDDER
1. DATA SPECIFIED IN DATA SHEET A HAS NOT BEEN REPRODUCED IN DATA
SHEET B. IN CASE OF DEPARTURE FROM DATA SHEET A, BIDDER SHALL
BRING OUT THE SAME IN SCHEDULE OF DEVIATIONS, FAILING WHICH IT
SHALL BE CONSTRUED THAT BIDDER COMPLIES WITH THE REQUIREMENTS
STIPULATED IN DATA SHEET A.
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL
BE ENCLOSED WITH EACH COPY OF THE BID.

SIGNATURE
OF BIDDER:

DATE:

VOLUME - II

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660 MW Lalitpur, Uttar
Pradesh.

VOLUME - II
SECTION: D5.1
SHEET 1 of 3

LT MOTORS
MISCELLANEOUS CRANES AND HOISTS

1.0

SCOPE

1.1

The scope of work includes design, engineering, manufacture, inspection, testing


at manufacturers works, pre dispatch inspection, packing, loading, transportation,
unloading, security of material, intra-site transportation, comprehensive insurance
till commissioning, installation, commissioning, preparation and submission of As
Built drawings and PG testing of all electrical equipment/systems including
related mechanical, minor civil works required for the LT Motors for the 3 x 660
MW Super Critical TPP at Lalitpur, Uttar Pradesh, India.

2.0

A.C. MOTORS

2.1

The motor rating shall be arrived at considering 15% margin over the duty point
input or 10% over the maximum demand of the driven equipment, whichever is
higher. Motors shall be capable of starting and accelerating the load with the
applicable method of starting without exceeding acceptable winding temperatures
when supply voltage is 85% for LV motors.

2.2

This Specification shall be read in conjunction with Other sections, GA & SLD
Drawing and other bid drawings enclosed along with the specification.

2.3

The motors shall comply with the particulars indicated in enclosed Data Sheet-A
and the Bidder shall furnish the details in Data sheet-B in respective column
attached with the specification (The data sheet to be submitted separately
submitted for different type & rating of the motor).

2.4

Motors rated 200 kW and below shall be suitable for 415 V, 3 Phase, 50 Hz
power supply.

2.5

Motors shall be capable of developing the rated full load torque even if the supply
voltage drops to 70% of the rated voltage. If such operation is envisaged for a
period of one second, the pull out torque of the motor shall be at least 205% of
full load torque.

2.6

Motors shall withstand for 1 second the voltage and torque stresses developed
due to the vector difference between the motor residual voltage and the incoming
supply voltage equal to 150% of the rated voltage during fast change over of
buses.

2.7

Locked rotor current of LV motor shall not exceed 600% of full load current
inclusive of 20% tolerance.

2.8

The locked rotor withstand time under hot condition at 110% rated voltage shall
be more than the starting time at minimum permissible voltage specified above by
at least three seconds or 15% of the accelerating time whichever is greater.
Provision of speed switch shall be avoided to the extent possible.

2.9

The degree of protection for the motor enclosure shall be IP-55 for outdoor &
indoor applications and terminal boxes shall also be provided with IP-55. All
motors for outdoor duty shall have detachable metal canopy. For single core

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660 MW Lalitpur, Uttar
Pradesh.

VOLUME - II
SECTION: D5.1
SHEET 2 of 3

LT MOTORS
MISCELLANEOUS CRANES AND HOISTS

cable termination, gland plates shall be of non-magnetic material. All motors


located in hazardous area shall have flameproof design.
2.10

The ring oiling system if provided shall be adequate for starting and continuous
operation of the motor for at least one half hour without pressure oiling system in
operation. The prior approval of Purchaser is required for any Lubrication system
other then grease lubrication system.

2.11

The maximum double amplitude vibrations for motors upto 1500 rpm shall be 25
microns and 15 microns upto 3000 rpm. For 415 V motors, maximum double
amplitude vibrations upto 1500 rpm shall be 40 microns and 15 microns up to
3000 rpm.

2.12

Maximum noise level measured at a distance of 1 metre from the outer surface of
the motor shall not exceed 85 dB(A). It shall also meet the requirements of
ministry of environment and forest (MOFE), Govt of India.

2.13

The harmonic voltage factor for motors shall be as per IEC-34, Part 1.

2.14

Variable frequency controller will be provided for motors requiring speed control.

3.0

COOLING

3.1

Type of cooling for LT motors shall be TEFC Number of starts for LT motors shall
be as per relevant standard.

3.2

LT motors will have insulation class F with temperature rise limited to class B
i.e. 70 deg.C over the ambient of 50 deg.C.

3.3

Hot thermal withstand curve shall have a margin for at least 10% over the full load
curve of the motor to permit relay setting utilizing motor rated capacity.

3.4

In case no differential protection is required star point of the winding shall be


formed in the neutral terminal box to be provided on one side of the motor. The
phase segregated terminal box shall be placed on the other side of the motor.

3.5

The terminal boxes of all LT motors shall be suitable for termination of FRLS,
XLPE armoured aluminium cables. Easy termination of cables shall be possible
without employing additional adapter boxes.

3.6

Space heaters shall be provided for all LT motors of rating above 30 kW. Heaters
to be automatically OFF when the motor is switched ON.

3.7

All motors for outdoor duty shall have detachable metal canopy.

3.8

Each motor shall have two earthing terminals.

3.9

All motors shall be energy efficient type with Eff-1 level as per latest revision of
IEEMA-19. Standard.

3.10

The power factor of


indicated below:

LT motors shall be equal to or better than the values

LT Motors (Above 37 kW) : 0.88

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660 MW Lalitpur, Uttar
Pradesh.

VOLUME - II
SECTION: D5.1
SHEET 3 of 3

LT MOTORS
MISCELLANEOUS CRANES AND HOISTS

3.11

All motors shall be suitable for DOL starting.

3.12

Terminal boxes shall have fault withstand capacity equal to at least rated short
circuit level of the system voltage for 0.25 sec. The terminal boxes shall be
reversible to suit cable entry from bottom or top and suitable for termination of
FRLS, XLPE armoured aluminium cables. Each terminal box to have two inlets to
accommodate any parallel cables as required. Separate terminal boxes to be
provided for space heater, RTDs for windings/ bearings, vibration monitors etc. All
terminal boxes shall be provided with two earthing studs for termination of
protective earth conductor.

3.13

Double compression type brass cable glands and crimping type copper lugs shall
be provided for termination. Cage clamp type connectors shall be used for LT
control cables. Amp type lugs shall be used for LT motors of rating 110 kW and
above.

3.14

Variable frequency controller shall be provided for motors requiring speed control.

3.15

All LT motors terminal boxes shall be suitable for terminating FRLS, XLPE
armoured Aluminium cable of size as per approved cable sizing calculation
document for this project.

4.0

TESTS

4.1

Tests on all types of motors shall be conducted as per relevant standard.

4.2

For 415V motors and DC motors, if type test certificates are available for the
same rating of the motors offered, the same shall be furnished, else they shall be
conducted. However, all routine and acceptance tests shall be conducted on all
415V motors as per relevant standards.

4.3

Di-electric tests to establish the insulation withstand level of motors as indicated


in Clause 4.17 will be performed on a sample coil (identical to those to be used in
the motor quoted for) for each type of motor. These tested sample coils will not
be used in the motors to be supplied.

4.4

Noise level measurement test shall be conducted on one motor of each type.

5.0

TECHNICAL REQUIREMENTS

5.1

The LT will comply with the particulars indicated in Data Sheet A, section D5.1A.
Volume-II.
The Data SheetB, Section D5.1B, Volume-II to be furnished by the BIDDER.

5.2

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x
660 MW Lalitpur, Uttar Pradesh.

VOLUME - II
SEC. : D5.1A
SHEET 1 OF 3

LT MOTORS
DATASHEET - A
Sl. No.
1.0

DESCRIPTION

UNIT

REQUIREMENT

GENERAL
Application

Numbers Required

As required

1.3

Type Of Motor

Squirrel cage
Induction Motor

1.4

Supply System Fault Level

1.5

Type Of Earthing Of Supply System


Neutral

2.0

RATING

2.1

Rated Output

1.1
1.2

2.2
2.3
2.4

Rated Voltage

Synchronous Speed

3.0

DUTY

3.1

Type Of Duty (Clause 9.2 of Is:325 or


Equivalent)

3.2

Power Required By Load

4.0
5.0
5.1

415 V 50 kA
415 V - Effectively Earthed

kW
V

Number Of Phases &


Frequency
Supply condition (Ref.
cl.no.2.0 Volume-IIA, sec-C7.

2.5

3.3

MVA

As required
415 V- For Motors of 200 kW &
Below
3 Ph, 50Hz
*

RPM

(S5) Intermittent with starting and


electric breaking
kW

Energy Efficiency Class as per Is-12615

*
EFF1

METHOD OF STARTING

D.O.L.

Insulation
Class F With Temp. Rise Limited To
Class B

Class Of Insulation

5.2

Ref. Ambient Temperature

Deg. C

50

5.3

Temperature Rise Of Winding


By Winding Resistance Method

Deg. C

Corresponding To Class B
Insulation

6.0

INSTALLATION

6.1

Location

Indoor /
Outdoor

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x
660 MW Lalitpur, Uttar Pradesh.

VOLUME - II
SEC. : D5.1A
SHEET 2 OF 3

LT MOTORS
DATASHEET - A
Sl. No.

DESCRIPTION

UNIT

REQUIREMENT

6.2

Hazardous Area Division


(IS: 5572 or Equivalent)

As per classification(Flame Proof


Zone as applicable as per IS)

6.3

Atmosphere

Dusty

7.0

ENCLOSURE

7.1

Type Of Cooling (IS 6362)

IC4A1A1 (TEFC)

7.2

Designation For Degree Of


Protection (IS 4691)

IP55-Outdoor and Indoor application

8.0

MAIN TERMINAL BOX

8.1

8.2

Location As Seen From NonDrive End:


Ratings
(A) Short Time
I. Current :
Ii. Duration :
(B) Dynamic :

8.3

TOP/RIGHT/LEFT *
kA rms
Secs.

415 V 50 KA
0.25

kA peak

415 V -130 KA

External Cable Details

8.3.1

Type

XLPE Insulated, FRLS PVC


Sheathed

8.3.2

Size & No Of Cores

3C X *

8.4

Earthing Conductors

8.4.1

Material

GS FLAT

8.4.2

Size

As per motor rating

9.0

MISCELLANEOUS REQUIREMENTS

9.1

Shaft Orientation

9.2

Mounting Symbol (IS:2253 or Equivalent)

9.3

Rotation As Seen From Non-Drive End

9.4

Type Of Bearing

9.4.1

Drive End

9.4.2

Non Drive End

9.5

Whether Bed Plate Required

To be filled if motors are bought


separately
Horizontal / Vertical /
Hollow Vertical

Clockwise / Anti-Clockwise *

Yes

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x
660 MW Lalitpur, Uttar Pradesh.

VOLUME - II
SEC. : D5.1A
SHEET 3 OF 3

LT MOTORS
DATASHEET - A
Sl. No.

DESCRIPTION

UNIT

REQUIREMENT

A)
B)
C)
D)

Motor shall match the following torque


requirements of the driven equipment
Starting Torue
Full Load (Rated) Torque
Pull Out Torque
Pull Up Torque

9.7

Coupling By Motor Supplier

Yes

9.8

If Yes, Type of Coupling

9.9

GD2 of Load

10.0

COLOUR SHADES OF PAINT

Flint grey: RAL-7032

9.6

11
11.1
11.2
11.3
12

TEMPERATURE DETECTORS/
INDICATORS
Embedded temperature Detectors for
winding Required
Embedded temperature Detectors for
bearings Required
Bearing thermometers For driving end &
non Driving ends required
SPACE HEATERS FOR MOTORS
REQUIRED

As Required

NO
NA
NA
NA
Required for motors above 30 kW

NOTES
Drawings should be submitted for review as follows:
1)

General arrangement within 8 weeks after award of contract.

2)

Details marked thus (*) will be decided and intimated by the bidder based on
driven equipment characteristics. However, this data furnished by the bidder is
subject to purchasers approval.

3)

Data marked thus

will be decided and intimated by the bidder.

4)

All instruments and accessories as called for in I & C design requirements of this
specification shall also be supplied.

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x
660 MW Lalitpur, Uttar Pradesh.

VOLUME - II
SEC.: D5.1B
SHEET 1 OF 2

LT MOTORS
DATASHEET - B
ENQUIRY / SPECIFICATION NO.

Sl. No.

DESCRIPTION

1.

Application

2.

Manufacturer

3.

Country of Origin

4.

Applicable Standards

5.

Efficiency Category( For Energy


Efficient Motors only)
Rated

6.

(a) Output
(b) Speed
(c) Frame size

7.

Type of Duty (IS 325 or equivalent)

8.

Supply Conditions
a) Voltage
b) No. Of phases
c) Frequency

9.

Allowable variation in supply condition


a) Voltage
b) Frequency
c) Combined

10.

Current
a) Full Load
b) Starting

11.

Method of Starting

12.

Insulation
a) Class of Insulation
b) Whether Tropicalised

13.
14.

Reference Ambient Temperature


Temp. rise of windings by Resistance
Method
a) Stator
b) Rotor

NOTES TO BIDDER
1.

ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE


MARKED WITHIN ASTERISK (*) AND DETAILS TO BE GIVEN IN
SCHEDULE OF DEVIATIONS.

2.

THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A


COPY SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

BIDDER

UNIT

REQUIREMENT

kW
RPM

Volt
Hz

Amp.
% of FLC

Yes / No
o

SIGNATURE OF BIDDER & DATE

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x
660 MW Lalitpur, Uttar Pradesh.

VOLUME - II
SEC.: D5.1B
SHEET 2 OF 2

LT MOTORS
DATASHEET - B
ENQUIRY / SPECIFICATION NO.

Sl. No.
15.
16.
17.

18.

DESCRIPTION
Temp. rise of bearings
Degree of Protection
(IS 4691 or equivalent)
Suitable for Outdoor
Operation
Normal winding connection
a) Stator
b) Rotor

BIDDER

UNIT

REQUIREMENT

Yes / No

Star / Delta
Star / Delta

Terminal box
(i) Type & No. of Terminals brought Out
19.

(ii) Fault withstand capacity at rated


voltage & duration
(iii) Maximum size of Aluminium armoured
cable that can be terminated

20.

Space heater Rating

21.

Dimensional Drawing Enclosed


Torque
a. Full load torque

22.

kA
Cores X
Sqmm.
Watt
Yes / No
Kg. m

b. Starting torque

% of FLT

c.

Pull out Torque

% of FLT

d.

Pull up Torque

NOTES TO BIDDER
1.

ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE


MARKED WITHIN ASTERISK (*) AND DETAILS TO BE GIVEN IN
SCHEDULE OF DEVIATIONS.

2.

THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A


COPY SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

% of FLT

SIGNATURE OF BIDDER & DATE

CARBERY INFRASTRUCTURE PTE LTD

SECTION : E1

Lalitpur Super Thermal Power Project - 3 x 660 MW Lalitpur, Uttar Pradesh.


QUALITY ASSURANCE REQUIREMENTS
VOLUME - II

MINIMUM INSPECTION
REQUIREMENTS FOR EOT CRANES

SHEET 1 OF 6

QP. NO. :

SR.
COMPONENT /
NO.
1
2
1.0 MATERIALS :

CHARACTERISTICS
CHECKED
3

1.1 Plates for Flanges,


Web plate,
Rope drum, Trolley

Chem., Mech. properties,


Dimns.

Review of docs. 100% Material specification

TC

Soundness

TC

1.2 Castings for Rope


guide, etc.

Chem., Mech. properties,


Dimns.

UT (for thk 100% ASME SA 435


25mm)
Review of docs. 100% Material specification

TC

1.3 Forgings for wheel

Chem., Mech. properties,


Dimns.

Review of docs. 100% Material specification

TC

UT report

Hardness
report
TC

UT report

Hardness
report
TC

1.4 Forgings for pinions,


axles,Trunion and
gears

Soundness

UT (for dia >


50mm)

Hardness

Measurement

Chem., Mech. properties,


Dimns.
Soundness

1.5 Forgings for hook

TYPE /
OF CHECK
4

Surface hardening &


Hardness test
Chem., Mech. properties,
Dimns.

EXTEN
5

REF. DOCUMENT / FORMAT OF AGENCY


ACCEPTANCE NORM RECORD S M
P
6
7
8

100% Cl No: 3.3.4 of Sec. VIII


Div. 2

100% Material
specification/drawing
Review of docs. 100% Material specification
UT (for dia >
50mm)
Measurement

100% Cl No: 3.3.4 of Sec. VIII


Div. 2
100% Material
specification/drawing
Review of docs. 100% Material specification

REMARKS
9

CARBERY INFRASTRUCTURE PTE LTD

SECTION : E1

Lalitpur Super Thermal Power Project - 3 x 660 MW Lalitpur, Uttar Pradesh.


QUALITY ASSURANCE REQUIREMENTS
VOLUME - II

MINIMUM INSPECTION
REQUIREMENTS FOR EOT CRANES

SHEET 2 OF 6

QP. NO. :

Soundness

Strength

N
O
T
E

UT of complete 100% Manufacturer's NDT


hook before and
procedure
after proof load
test
Proof load test 100% IS 3815

NDT report

Load test
report

A. STATUTORY REQUIREMENTS WILL BE COMPLIED WITH BY THE CONTRACTOR.


B. MATERIAL TESTS OF SAMPLES DRAWN BY PURCHASER WILL BE WITNESSED BY PURCHASER.
C. FOR STAGES WITNESSED / DOCUMENTS REVIEWED BY PURCHASER, COPIES OF RELEVANT DOCUMENTS WILL BE FURNISHED TO
D. PURCHASERS IDENTIFICATION STAMP ON MATERIALS WILL BE PRESERVED / GOT TRANSFERRED BY PURCHASER AT APPROPRIATE
E. THE EXTENT INDICATED IN COLUMN 5 IS IN CONTRACTORS SCOPE. PURCHASER MAY INSPECT AS PER THIS COLUMN OR RANDOM
F. COLUMN 6 WILL BE AS PER PURCHASER APPROVED DRAWINGS / DATA SHEETS / SPECIFICATIONS WHEREVER APPLICABLE.
G. INSTRUMENTS FOR LEAK TESTS AND PERFORMANCE TESTS WILL HAVE VALID CALIBRATION CERTIFICATE WITH TRACEABILITY TO
H. LEGENDS :
S - SUB - CONTRACTOR,
M - MAIN CONTRACTOR,
P- PURCHASER
W - WITNESS,
V - DOCUMENTS REVIEW,
H - HOLD POINT.

1.6 Shafts

Chem., Mech.
properties, Dimns.
Soundness

Review of docs. 100% Material specification


UT (for dia >
50mm)

100% Cl No: 3.3.4 of Sec. VIII Div.


2

TC

UT report

CARBERY INFRASTRUCTURE PTE LTD

SECTION : E1

Lalitpur Super Thermal Power Project - 3 x 660 MW Lalitpur, Uttar Pradesh.


QUALITY ASSURANCE REQUIREMENTS
VOLUME - II

MINIMUM INSPECTION
REQUIREMENTS FOR EOT CRANES
QP. NO. :

SHEET 3 OF 6

1.7 Pulleys

Chem., Mech.
properties, Dimns.

Review of docs. 100% Material specification

TC

1.8 Wire rope

Tensile strength,
Dimns., etc.

Review of docs. 100% IS 2266

TC

1.9 Cables

Type & Routine tests

Review of docs. 100% IS 694, IS 1554

TC

1.10 Fasteners

Chem., Mech.
properties, Dimns.

Review of docs. 100% Material specification

TC

1.11 Rails, structural steel

Chem., Mech.
properties, Dimns.

Review of docs. 100% Material specification

TC

MPE

Review of docs.

10% AWS D1.1

TC

Review of docs.

10% Material specification

TC

1.12 Gear Box

Hardness check (top


surface)
Performance

Run test

100% Drawing

1.13 Motors

Type test

Review of docs.

One IS 325
per
type

Inspection
report
TC

Routine test

Review of docs

100% IS 325

TC

Inspection
report

2.0 IN-PROCESS
INSPECTION :
2.1 Rope and drum assembly Dimension

Measurement

100% Drawing

CARBERY INFRASTRUCTURE PTE LTD

SECTION : E1

Lalitpur Super Thermal Power Project - 3 x 660 MW Lalitpur, Uttar Pradesh.


QUALITY ASSURANCE REQUIREMENTS
VOLUME - II

MINIMUM INSPECTION
REQUIREMENTS FOR EOT CRANES
QP. NO. :

2.2 Weld inspection

Surface defects

2.3 Welding

Procedure, Personnel
qualification

2.4 Non-destructive inspection


:a) Fillet welds between
Surface defects
flanges
and web
b) Butt welds in rope drum Soundness
(plate formed pipe)
c) Butt welds in tension
Soundness
flanges
and web plates
d) All other attachment
Surface defects
welds

Visual

100% AWS D 1.1

Review of docs. 100% AWS D 1.1/ASME Sec. IX

Inspection
report

WPS, PQR,
WPQ

MPI/LPI

100% AWS D 1.1/Manufacturer's


procedure

NDT report

RT

100% AWS D 1.1/Manufacturer's


procedure
100% AWS D 1.1/Manufacturer's
procedure

RT report

V RT film review

RT report

V RT film review

MPI/LPI

100% AWS D 1.1/Manufacturer's


procedure

NDT report

MPI/LPI

100% AWS D 1.1/Manufacturer's


procedure

NDT report

HT chart

Inspection
report

RT

e) Wheels, Gears,
Pinions, Shafts after
machining.
2.5 PWHT of rope drum
(if welded)

Surface defects

Temp. and time control

HT chart review 100% Drawing

2.6 Control panel

Electrical

IR, HV test, etc. 100% IS 13947 Part 1

3.0 FINAL:

SHEET 4 OF 6

Random
Witness

Random
Witness

Chart review

CARBERY INFRASTRUCTURE PTE LTD

SECTION : E1

Lalitpur Super Thermal Power Project - 3 x 660 MW Lalitpur, Uttar Pradesh.


QUALITY ASSURANCE REQUIREMENTS
VOLUME - II

MINIMUM INSPECTION
REQUIREMENTS FOR EOT CRANES
QP. NO. :

3.1 Visual

3.2 Performance testing

3.3 Completeness

Overall Dimensions,
Structural Alignment, LT
& CT Wheel Alignment,
Span Measurement and
Diagonal Checks
Performance
parameters

Visual,
Measurement

100% Drawing

Load test,
100% IS 3177/IS 3938approved
Overload
drg./data sheet/approved
test, Deflection
test procedure
test,
Speed, Control,
Lift, CT travel, etc.
Paint thk., Identification,
Visual,
100 % Drawing
etc.
Measurement

SHEET 5 OF 6

Inspection
report

Performance
test
report

Inspection
report

Inspection
report

4.0 SITE:
4.1 Visual

Overall Dimensions,
Structural Alignment, LT
& CT Wheel Alignment,
Span Measurement and
Diagonal Checks

Visual,
Measurement

100% Drawing

CARBERY INFRASTRUCTURE PTE LTD

SECTION : E1

Lalitpur Super Thermal Power Project - 3 x 660 MW Lalitpur, Uttar Pradesh.


QUALITY ASSURANCE REQUIREMENTS
VOLUME - II

MINIMUM INSPECTION
REQUIREMENTS FOR EOT CRANES
QP. NO. :

4.2 Performance testing at


site

Performance
parameters

Load test,
100% IS 3177/IS 3938approved
Overload
drg./data sheet/approved
test, Deflection
test procedure
test,
Speed, Control,
Lift, span, LT
travel, CT travel,
etc.

Performance
test
report

SHEET 6 OF 6

CARBERY INFRASTRUCTURE PTE LTD

SECTION : E1

Lalitpur Super Thermal Power Project - 3 x 660 MW Lalitpur, Uttar Pradesh.


QUALITY ASSURANCE REQUIREMENTS

VOLUME - II

MINIMUM INSPECTION REQUIREMENTS FOR


ELECTRIC OPERATED HOISTS

SHEET 1 OF

QP. NO. :
SR. COMPONENT / OPERATION
NO.
1
2
1.0 MATERIALS :

CHARACTERISTICS
CHECKED
3

TYPE / METHOD EXTENT


OF CHECK
4
5

REF. DOCUMENT /
ACCEPTANCE NORM
6

FORMAT OF
RECORD
7

AGENCY
M
P
8

1.1 Plates for Rope drum, Pulley,


Trolley, etc.
1.2 Castings for Rope guide, etc.

Chem., Mech. properties, Dimns.

Review of docs.

100%

Material specification

TC

Chem., Mech. properties, Dimns.

Review of docs.

100%

Material specification

TC

1.3 Forgings for wheel

Chem., Mech. properties, Dimns.

Review of docs.

100%

Material specification

TC

Soundness

UT

100%

Sl No: 3.3.4 of Sec. VIII Div. 2

UT report

Hardness

Measurement

100%

Material specification/drawing

Hardness report

Review of docs.

100%

Material specification

TC

MPI

100%

Manufacturer's NDT procedure

MPI report

Measurement

100%

Material specification/drawing

Hardness report

Review of docs.
RT/UT

100%
100%

Material specification
Manufacturer's NDT procedure

TC
NDT report

V
V

Proof load test

100%

IS 3815

Load test report

MPI

100%

Manufacturer's NDT procedure

NDT report

1.4 Forgings for gears

Chem., Mech. properties, Dimns.


Surface defects (after final machining)
Hardness

1.5 Forgings for hook

Chem., Mech. properties, Dimns.


Soundness
Strength
Surface defects (after load test)

1.6 Wire rope

Tensile strength, Dimns., etc.

Review of docs.

100%

IS 2266

TC

1.7 Cables

IR capacity

Review of docs.

100%

IS 694

TC

N
O
T
E

SR.

A.
B.
C.
D.
E.
F.
G.
H.

REMARKS
9

STATUTORY REQUIREMENTS SHALL BE COMPLIED WITH BY THE VENDOR.


MATERIAL TESTS OF SAMPLES DRAWN BY PURCHASER SHALL BE WITNESSED BY PURCHASER.
FOR STAGES WITNESSED / DOCUMENTS REVIEWED BY PURCHASER, COPIES OF RELEVANT DOCUMENTS SHALL BE FURNISHED TO PURCHASER.
PURCHASERS IDENTIFICATION STAMP ON MATERIALS SHALL BE PRESERVED / GOT TRANSFERRED BY PURCHASER AT APPROPRIATE STAGES.
THE EXTENT INDICATED IN COLUMN 5 IS IN VENDORS SCOPE. PURCHASER MAY INSPECT AS PER THIS COLUMN OR RANDOM SAMPLES.
COLUMN 6 SHALL BE AS PER PURCHASER APPROVED DRAWINGS / DATA SHEETS / SPECIFICATIONS WHEREVER APPLICABLE.
INSTRUMENTS FOR LEAK TESTS AND PERFORMANCE TESTS SHALL HAVE VALID CALIBRATION CERTIFICATE WITH TRACEABILITY TO NATIONAL LEVEL.
LEGENDS :
S - SUB - VENDOR, M - MAIN VENDOR, P- PURCHASER
W - WITNESS,
V - DOCUMENTS REVIEW, H - HOLD POINT.

COMPONENT / OPERATION

CHARACTERISTICS

TYPE / METHOD EXTENT

REF. DOCUMENT /

FORMAT OF

AGENCY

REMARKS

CARBERY INFRASTRUCTURE PTE LTD

SECTION : E1

Lalitpur Super Thermal Power Project - 3 x 660 MW Lalitpur, Uttar Pradesh.


QUALITY ASSURANCE REQUIREMENTS

VOLUME - II

MINIMUM INSPECTION REQUIREMENTS FOR


ELECTRIC OPERATED HOISTS

SHEET 2 OF

QP. NO. :
NO.
1
1.8 Fasteners

CHECKED
3
Chem., Mech. properties, Dimns.

2.0

IN-PROCESS INSPECTION :

2.1

Rope and drum assembly

Dimension

2.2

Weld inspection

Surface defects

2.3

Welding

Procedure, Personnel qualification

2.4

Gear Box

Performance

2.5

Non-destuctive inspection :

OF CHECK
4
Review of docs.

Measurement
Visual
Review of docs.
Run test

ACCEPTANCE NORM
5
6
100% Material specification

RECORD
7
TC

P
8

9
V

100% Drawing

Inspection report

100% AWS D 1.1

Inspection report

100% AWS D 1.1/ASME Sec. IX

WPS, PQR, WPQ

100% Drawing

Inspection report

a) Fillet welds

Surface defects

MPI

100% AWS D 1.1/Manufacturer's procedure

MPI report

b) Butt welds (plate formed pipe)

Soundness

RT

100% AWS D 1.1/Manufacturer's procedure

RT report

Review of films

2.6

PWHT of rope drum (if welded)

Temp. and time control

HT chart review

100% Drawing

HT chart

Chart review

2.7

Control panel

Electrical

IR, HV test, etc.

100% IS 13947 Part 1

Inspection report

2.8

Motors

Type test

Review of docs.

TC

Routine test

Review of docs

TC

Performance test
report

Inspection report

One per IS 325


type
100% IS 325

3.0

FINAL :

3.1

Performance testing of hoist at shop Performance parameters

Load test, Overload


test, Speed, Control,
Lift, etc.

3.2

Completeness

Visual, Measurement 100 % Drawing

Paint thk., Identification, etc.

100% IS 3938

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project 3 x 660 MW Lalitpur, Uttar

VOLUME: II
SECTION : F1
SHEET 1 of 2

SCHEDULE OF PRICES
MISCELLANEOUS CRANES AND HOISTS

SCHEDULE OF PRICES
The contract for the Miscellaneous Cranes Package shall be divided into (a) Supply of E.O.T
Crane and hoists (b) unloading, storage, handling, erection, testing and commissioning in
accordance with the specification.
Sl.No

Description

(1)
1.0

1.1

1.2

1.3
1.4
1.5

(2)
Supply Price
Ex-works price on lump-sum basis
covering scope of supply, engineering,
manufacture,
inspection/testing
at
manufacturers
works
including
packing and forwarding
Electrically Operated Travelling crane Over head type
(Capacity & Qty as per Annexure-I)
Electrically Operated Travelling crane Under slung type
(Capacity & Qty as per Annexure-I)
Electrically operated Hoists
(Capacity & Qty as per Annexure-I)
Semi Gantry cranes
(Capacity & Qty as per Annexure-I)
Total Ex-Works supply price

1.6

Applicable taxes and duties rates to


be indicated

2.0

Other costs

2.1

Transport cost to site of items at sl.no


1.1 to 1.4 above.
Applicable taxes and duties rates &
types of duties to be indicated

2.2

3.0
3.1

Erection, Testing & Commissioning


charges item-wise as under:
Electrically Operated Travelling crane Over head type
(Capacity & Qty as per Annexure-I)

Qty
(3)

Unit Price
(Rs)
(4)

Total Price
(Rs)
(5)

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project 3 x 660 MW Lalitpur, Uttar
SCHEDULE OF PRICES
MISCELLANEOUS CRANES AND HOISTS

3.2

3.3
3.4
3.5
3.6

Electrically Operated Travelling crane Under slung type


(Capacity & Qty as per Annexure-I)
Electrically operated Hoists
(Capacity & Qty as per Annexure-I)
Semi Gantry cranes
(Capacity & Qty as per Annexure-I)
Sum of ( 3.1 to 3.4 above)
Service Tax considered at 3.5 above
with rates to be indicated separately

SIGNATURE

------------------------

NAME

------------------------

DESIGNATION

------------------------

DATE

------------------------

COMPANY SEAL

VOLUME: II
SECTION : F1
SHEET 2 of 2

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660 MW
Lalitpur, Uttar Pradesh.

VOLUME: II
SECTION: F2
SHEET 1 OF 2

OVERALL TIME SCHEDULE


MISCELLANEOUS CRANES AND HOISTS

OVERALL TIME SCHEDULE


(a)

EOT OVERHEAD, UNDERSLUNG, SEMIGANTRY CRANES

Sl. No.

Work Description

1.0

Design and Engineering

2.0

Manufacture

3.0

Delivery to Site

4.0

Erection and Commissioning

WEEKS FROM DATE OF


LETTER OF INTENT
Start
Finish

(b) Electrically operated Hoists

Sl. No.

Work Description

1.0

Design and Engineering

2.0

Manufacture

3.0

Delivery to Site

4.0

Erection and Commissioning

WEEKS FROM DATE OF


LETTER OF INTENT
Start
Finish

CARBERY INFRASTRUCTURE PTE LTD


Lalitpur Super Thermal Power Project - 3 x 660 MW
Lalitpur, Uttar Pradesh.

VOLUME: II
SECTION: F2
SHEET 2 OF 2

OVERALL TIME SCHEDULE


MISCELLANEOUS CRANES AND HOISTS

Note:

The shipment schedule with details of equipment covered in each shipment shall be
furnished.

COMPANY SEAL

SIGNATURE :

--------------------

NAME

--------------------

DESIGNATION:

--------------------

DATE

--------------------

CARBERY INFRASTRUCTURE PTE LTD

VOLUME - II

Lalitpur Super Thermal Power Project - 3 x 660 MW


Lalitpur, Uttar Pradesh.

SECTION: F3
SHEET 1 OF 1

SCHEDULE OF DEVIATION FROM TECHNICAL


SPECIFICATION
MISCELLANEOUS CRANES AND HOISTS

SCHEDULE OF DEVIATIONS FROM TECHNICAL SPECIFICATION


All deviations from the Technical Specification shall be filled in by the Bidder
clause by clause in this schedule.

SECTION

SPECIFICATION

CLAUSE NO.

DEVIATION

The Bidder hereby certifies that the above mentioned are the only deviations
from the Purchasers Technical Specification for this enquiry. The Bidder
further confirms that in the event any other data and information
presented in the Bidder's proposal and accompanying documents
including drawings, catalogues, etc., are at variance with the specific
requirements laid out in the Purchaser's Technical Specifications, then the
latter shall govern and will be binding on the Bidder for the quoted price.

SIGNATURE
NAME
COMPANY SEAL

DESIGNATION
DATE

CARBERY INFRASTRUCTURE PTE LTD

VOLUME - II

Lalitpur Super Thermal Power Project - 3 x 660 MW


Lalitpur, Uttar Pradesh.

SECTION: F4
SHEET 1 OF 1

SCHEDULE OF DEVIATIONS FROM COMMERCIAL


TERMS AND CONDITIONS
MISCELLANEOUS CRANES AND HOISTS

SCHEDULE OF DEVIATIONS FROM COMMERCIAL TERMS AND CONDITIONS


All deviations from the General & Special conditions of contract shall be filled
in by the Bidder clause by clause in this schedule.

SECTION

SPECIFICATION

CLAUSE NO.

DEVIATION

The Bidder hereby certifies that the above mentioned are the only deviations from
the Purchaser's General Conditions of Contract and Special Conditions of
Contract. The Bidder further confirms that in the event any other data and
information presented in the Bidder's proposal and accompanying documents
including drawings, catalogues, etc., are at variance with the specific
requirements laid out in the Purchaser's General & Special Conditions of
Contract, then the latter shall govern and will be binding on the Bidder for the
quoted price.
SIGNATURE
NAME
COMPANY SEAL

DESIGNATION
DATE

CARBERY INFRASTRUCTURE PTE LTD

VOLUME - II

Lalitpur Super Thermal Power Project - 3 x 660 MW


Lalitpur, Uttar Pradesh.

SECTION: F5
SHEET 1 OF 2

SCHEDULE OF MANDATORY SPARES


MISCELLANEOUS CRANES AND HOISTS

SCHEDULE OF MANDATORY SPARES


The Bidder shall indicate the price for the mandatory spares specified in
Section-C3.
(a) EOT OVERHEAD, UNDERSLUNG AND SEMIGANTRY CRANES
ManufacItem
turer and
No.
Part No.
1

Delivery
Qty.
Unit
Qty.
Period Description Material per
Price
Included
(weeks)
Unit
Ex-works

Total
Price Remarks
(7x8)
9

10

(b) ELECTRICAL HOISTS


Item
No.

Manufactu
rer and
Part No.

Delivery
Period
(weeks)

Qty.
Description Material per
Unit
4

Qty.
Included

Unit
Price
Ex-works

Total
Price
(7x8)

Remarks

10

CARBERY INFRASTRUCTURE PTE LTD

VOLUME - II

Lalitpur Super Thermal Power Project - 3 x 660 MW


Lalitpur, Uttar Pradesh.

SECTION: F5

SCHEDULE OF MANDATORY SPARES


MISCELLANEOUS CRANES AND HOISTS

SIGNATURE
NAME
COMPANY SEAL

DESIGNATION
DATE

SHEET 2 OF 2

CARBERY INFRASTRUCTURE PTE LTD

VOLUME - II

Lalitpur Super Thermal Power Project - 3 x 660 MW


Lalitpur, Uttar Pradesh.

SECTION: F6
SHEET 1 OF 2

SCHEDULE OF RECOMMENDED SPARES PARTS


MISCELLANEOUS CRANES AND HOISTS

SCHEDULE OF RECOMMENDED SPARE PARTS


The Bidder shall give a list of spare parts recommended for three years for
trouble-free performance of the equipment offered by him in the format given
below.
(a) EOT OVERHEAD, UNDERSLUNG AND SEMIGANTRY CRANES

Item
No.

Manufacturer and
Part No.

Delivery
Period
(weeks)

Qty.
Description Material per
Unit
4

Qty.
Included
7

Unit
Price
Exworks
8

Total
Price
(7x8)

Remarks

10

CARBERY INFRASTRUCTURE PTE LTD

VOLUME - II

Lalitpur Super Thermal Power Project - 3 x 660 MW


Lalitpur, Uttar Pradesh.

SECTION: F6
SHEET 2 OF 2

SCHEDULE OF RECOMMENDED SPARES PARTS


MISCELLANEOUS CRANES AND HOISTS

(b) ELECTRICAL HOISTS

Item
No.

Manufact
urer and
Part No.

Delivery
Qty.
Qty.
Unit Price
Period Description Material per
Included Ex-works
(weeks)
Unit
3

SIGNATURE
NAME
COMPANY SEAL

DESIGNATION
DATE

Total
Price Remarks
(7x8)
9

10

CARBERY INFRASTRUCTURE PTE LTD

VOLUME - II

Lalitpur Super Thermal Power Project - 3 x 660 MW


Lalitpur, Uttar Pradesh.

SECTION: F7
SHEET 1 OF 2

SCHEDULE OF SPECIAL ERECTION, MAINTENANCE


TOOLS AND TACKLES
MISCELLANEOUS CRANES AND HOISTS

SCHEDULE OF SPECIAL ERECTION, MAINTENANCE TOOLS AND


TACKLES

The Bidder shall give the list of special erection, maintenance tools and
tackles offered by him in the format given below
(a) EOT OVERHEAD, UNDERSLUNG AND SEMIGANTRY CRANES
Item No.

Particulars

Quantity
Required
3

Unit Price
Ex-works
4

Total Price
(3 x 4)
5

CARBERY INFRASTRUCTURE PTE LTD

VOLUME - II

Lalitpur Super Thermal Power Project - 3 x 660 MW


Lalitpur, Uttar Pradesh.

SECTION: F7

SCHEDULE OF SPECIAL ERECTION, MAINTENANCE


TOOLS AND TACKLES
MISCELLANEOUS CRANES AND HOISTS

(b) ELECTRIC HOISTS


Item No.

Particulars

Quantity
Required
3

Unit Price
Ex-works
4

SIGNATURE
NAME
COMPANY SEAL

DESIGNATION
DATE

Total Price
(3 x 4)
5

SHEET 2 OF 2

CARBERY INFRASTRUCTURE PTE LTD

VOLUME - II

Lalitpur Super Thermal Power Project - 3 x 660 MW


Lalitpur, Uttar Pradesh.

SECTION: F8
SHEET 1 OF 2

SCHEDULE OF PLACES OF TEST AND INSPECTION


MISCELLANEOUS CRANES AND HOISTS

SCHEDULE OF PLACES OF TEST AND INSPECTION


The Bidder shall indicate the item of Equipment supplied, name of the
MANUFACTURER or SUBCONTRACTOR and place of test and inspection
as shown below:
(a) EOT OVERHEAD, UNDERSLUNG AND SEMIGANTRY CRANES
ITEM OF
EQUIPMENT

MANUFACTURER /
SUBCONTRACTOR

PLACE OF TESTING &


INSPECTION

CARBERY INFRASTRUCTURE PTE LTD

VOLUME - II

Lalitpur Super Thermal Power Project - 3 x 660 MW


Lalitpur, Uttar Pradesh.

SECTION: F8
SHEET 2 OF 2

SCHEDULE OF PLACES OF TEST AND INSPECTION


MISCELLANEOUS CRANES AND HOISTS

(b) ELECTRIC HOISTS


ITEM OF
EQUIPMENT

MANUFACTURER /
SUBCONTRACTOR

SIGNATURE
NAME
COMPANY SEAL

DESIGNATION
DATE

PLACE OF TESTING &


INSPECTION

CARBERY INFRASTRUCTURE PTE LTD

VOLUME - II

Lalitpur Super Thermal Power Project - 3 x 660 MW


Lalitpur, Uttar Pradesh.

SECTION: F9
SHEET 1 OF 2

SCHEDULE OF WEIGHTS AND DIMENSIONS


MISCELLANEOUS CRANES AND HOISTS

SCHEDULE OF WEIGHTS AND DIMENSIONS


The Bidder shall state the weights and dimensions of various packages for
shipment comprising the scope.
(a) EOT OVERHEAD, UNDERSLUNG AND SEMIGANTRY CRANES

DESCRIPTION

DIMENSIONS
(IN METERS)

WEIGHT
(IN TONNES)

CARBERY INFRASTRUCTURE PTE LTD

VOLUME - II

Lalitpur Super Thermal Power Project - 3 x 660 MW


Lalitpur, Uttar Pradesh.

SECTION: F9
SHEET 2 OF 2

SCHEDULE OF WEIGHTS AND DIMENSIONS


MISCELLANEOUS CRANES AND HOISTS

(b) ELECTRICAL HOISTS


DESCRIPTION

DIMENSIONS
(IN METERS)

SIGNATURE
NAME
COMPANY SEAL

DESIGNATION
DATE

WEIGHT
(IN TONNES)

CARBERY INFRASTRUCTURE PTE LTD

VOLUME-II

Lalitpur Super Thermal Power Project - 3 x 660 MW Lalitpur,


Uttar Pradesh.

ANNEXURE-I

ANNEXURE-I
MISCELLANEOUS CRANES AND HOISTS

Sl.
No

Location

Capacity
MH (T)

Span
(m)

Lift
(m)

Range of
Lift

Runway
length
(m)

Operating
floor (m)

CW motor and
pumps

50

12.5

12.5

0.5m to
13.0 m

75

(+)4.50 M

1 no

Equipments to be
handled

Quantity
(approx.)

1.0

OVER HEAD CRANES

1.1

Cooling water pump


house

2.0

UNDER SLUNG CRANE

2.1

Work Shop

Equipments in
workshop

10

11.0

9.0

0.00m to
9m

50

0.00 M

1 no

2.2

Raw Water Pump House

Raw Water motor


and pumps

10

10

0.00m to
10m

21

(+)4.0M

1 no

2.4

Main Plant Compressor

Compressor and
dryers

7.5

14

9.0

42.0

0.00M

1 no

2.5

HFO Unloading Pump


House

Motors and Pumps

10

5.5

0.00m to
9m
0.00m to
5.5 m

20.0

0.00M

1 no

2.6

Fuel Oil Forwarding


pump house

Motors, Pumps
and equipments

15

6.0

0.00m to
6.0 m

50.0

0.00M

1 no

2.7

Emergency DG House

DG and Generator

7.5

14

6.0

0.00m to
6.0 m

14.0

0.00M

2 nos

DG and Generator

7.5

14

6.0

0.00m to
6.0 m

21.0

0.00M

1 no

(unit 1 and unit 3)


2.8

Emergency DG House
(unit 2)

CARBERY INFRASTRUCTURE PTE LTD

VOLUME-II

Lalitpur Super Thermal Power Project - 3 x 660 MW Lalitpur,


Uttar Pradesh.

ANNEXURE-I

ANNEXURE-I
MISCELLANEOUS CRANES AND HOISTS

Sl.
No

Location

3.0

SEMI GANTRY CRANES

3.1

Cooling water pump

house ( Values will be


confirmed based on
vendor input)
3.2

Raw Water pump house


( Values will be
confirmed based on
vendor input)

Capacity
MH (T)

Span
(m)

Lift
(m)

Range of
Lift

Runway
length
(m)

Operating
floor (m)

Screens and stop


logs

7.5

9.0

12

(-) 0.5m
to
(+)12.0m

75.0

0.5 M

1 no

Screens and stop


logs

18

(-) 8.5 to
(+)9.5m

21.0

4.50M

1 no

Equipments to be
handled

ELECTRICALLY OPERATED HOISTS AND TROLLEYS

Quantity
(approx.)

CARBERY INFRASTRUCTURE PTE LTD

VOLUME-II

Lalitpur Super Thermal Power Project - 3 x 660 MW Lalitpur,


Uttar Pradesh.

ANNEXURE-I

ANNEXURE-I
MISCELLANEOUS CRANES AND HOISTS

Sl.no

Location

Capacity
T

Quantity

Lift in m

1
2

Air washer room B-C Bay at EL24.0 M (For all the 3units)
AC Plant room in TG bldg(unit-2) El 0.0m (For all the 3units)

3
4
5
5
6

Hytrogen Generation Plant ( For compressor handling)


Fire water booster pump handling in TG building for boiler building
Chain Pulley Block (for General application )
Chain Pulley Block (for General application )
Tripod arrangement for chain pulley Block

1
3
1
2

1
3
1
6
5
7
5
7
2 T Capacity ( 3 nos )

Travel
Length
11
21
Later
21

NOTE:
1) CRANES & HOIST: Capacity, Lift and span for cranes indiated in Annexure have not been finalised. In view of this Bidder shall

quote for such cranes based on tentative parameters indicated. Bidder shall furnish price change for change increase or
decrease of 1 tonne in capacity, for 1 meter of span and 1 meter of lift to enable adjustment of the contract price on finalisation of
the parameters during detail engineering. Dimensions shall be finalised after reciept of data from respective equipment vendor.
However there shall be no change in price for increase in span upto 0.5 m.
2) ELECTRIC AND MANUAL HOISTS: It may be noted that some additional electric hoists and trolley may be required during detail
engineering. Hence, Bidder shall furnish the unit rate for each electric and manual hoist and trolleys which will be used for
adjustment of contract price.
3) Rails for semi gantry and EOT cranes will be in bidders scope.