Pump. Slurry Selection - Typical - Warman

16
20
25
2.2
2.8
3.5
1.9
2.3
1.8
2.9
4.4
1.8
2.0
2.5
2.9
3.5
4.2
4.8
2.3
2.9
3.6
4.3
5.1
6.3
7.1
3.7
4.6
5.8
6.8
8.2
10.0
11.4
5.5
6.9
8.6
10.3
12.3
15.1
17.1
32
2
3
40
50
63
75
90
110
125
1.8
1.9
2.2
2.7
3.1
1.8
2.0
2.3
2.8
3.4
3.9
140
3.5
4.3
5.4
8.0
12.7
19.2
12
160
180
200
225
250
280
315
355
400
4.0
4.4
4.9
5.5
6.2
6.9
7.7
8.7
9.8
4.9
5.5
6.2
6.9
7.7
8.6
9.7
10.9
12.3
6.2
6.9
7.7
8.6
9.6
10.7
12.1
13.6
15.3
9.1
10.2
11.4
12.8
14.2
15.9
17.9
20.1
22.7
14.6
16.4
18.2
20.5
22.7
25.4
28.6
32.2
36.3
21.9
24.6
27.4
30.8
34.2
38.3
43.1
48.5
54.7
13
450
11.0
13.8
17.2
25.5
40.9
61.5
22
500
560
630
710
800
900
1000
1100
1200
1400
1600
Dn [mm]
12.3
13.7
15.4
17.4
19.6
22.0
24.5
26.9
29.4
34.4
39.2
2 1/2
15.3
19.1
28.4
45.4
17.2
21.4
31.7
50.8
19.3
24.1
35.7
57.2
21.8
27.2
40.2
64.5
24.5
30.6
45.3
27.6
34.4
51.0
30.6
38.2
56.7
33.7
42.0
62.4
36.7
45.9
68.0
42.9
53.5
49.0
61.2
3.2
4
6
10
Presiones nominales PN [bar]
HDPE PE80 DIN 8074 / ISO 4427
Espesor [mm]
68.3
23
6
7
8
9
10
11
14
15
16
17
18
19
20
21
24
25
26
27
28
29
30
31
32
33
16
10
11
12
13
14
15
16
17
120
140
160
STD
XS
XXS
2.77
3.73
7.47
2.87
3.38
3.56
3.68
3.91
5.16
5.49
5.74
3.91
4.55
4.85
5.08
5.54
7.01
7.62
8.08
7.82
9.09
9.7
10.15
11.07
14.02
15.24
2
3
Pipe Thickness [mm], according ASME B36.10M
ASME B36.10M SCHEDULE / IDENTIFICATION
5
6
Size
dext
10
20
30
40
60
80
2.11
2.77
100
1/ 2
21.3
1.65
2.41
3.73
4.78
3/ 4
1
1 1/ 4
1 1/ 2
2
2 1/ 2
3
3 1/ 2
26.7
33.4
42.2
48.3
60.3
73
88.9
101.6
1.65
1.65
1.65
1.65
1.65
2.11
2.11
2.11
2.11
2.77
2.77
2.77
2.77
3.05
3.05
3.05
2.41
2.9
2.97
3.18
3.18
4.78
4.78
4.78
2.87
3.38
3.56
3.68
3.91
5.16
5.49
5.74
3.91
4.55
4.85
5.08
5.54
7.01
7.62
8.08
0
0
0
0
5.56
6.35
6.35
7.14
8.74
9.53
11.13
13.49 6.02
10
11
12
13
14
15
16
114.3
2.11
3.05
4.78
6.02
8.56
11.13
17
5
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
141.3
168.3
219.1
273
323.8
355.6
406.4
457
508
559
610
660
711
762
813
864
914
965
1016
2.77
2.77
2.77
3.4
3.96
3.96
4.19
4.19
4.78
4.78
5.54
6.35
-
3.4
3.4
3.76
4.19
4.57
6.35
6.35
6.35
6.35
6.35
6.35
7.92
7.92
7.92
7.92
7.92
7.92
-
6.35
6.35
6.35
7.92
7.92
7.92
9.53
9.53
9.53
12.7
12.7
12.7
12.7
12.7
12.7
-
7.04
7.8
8.38
9.53
9.53
11.13
12.7
12.7
14.27
15.88
15.88
15.88
15.88
15.88
-
6.55
7.11
8.18
9.27
10.31
11.13
12.7
14.27
15.09
17.48
17.48
17.48
19.05
-
10.31
12.7
14.27
15.09
16.66
19.05
20.62
22.23
24.61
-
9.53
10.97
12.7
15.09
17.48
19.05
21.44
23.83
26.19
28.58
30.96
-
15.09
18.26
21.44
23.83
26.19
29.36
32.54
34.93
38.89
-
12.7
14.27
18.26
21.44
25.4
27.79
30.96
34.93
38.1
41.28
46.02
-
20.62
25.4
28.58
31.75
36.53
39.67
44.45
47.63
52.37
-
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
15.88
18.26
23.01
28.58
33.32
35.71
40.49
45.24
50.01
53.98
59.54
-
8.56 17.12
6.55 9.53 19.05

7.11 10.97 21.95
8.18 12.7 22.23
9.27 12.7 25.4
9.53 12.7 25.4
9.53 12.7
9.53 12.7
9.53 12.7
9.53 12.7
9.53 12.7
9.53 12.7
9.53 12.7
9.53 12.7
9.53 12.7
9.53 12.7
9.53 12.7
9.53 12.7
9.53 12.7
9.53 12.7
-
36
39
42
44
46
48
1067
1118
1168
1219
9.53
9.53
9.53
9.53
12.7
12.7
12.7
12.7
Pump selection according "Warman Slurry Pumping Handbook" [1]

1. Warman pump example
1.- Pulp properties
2. Pipe
3.- Slurry velocity
4.- Frictional pressure loss
5.- Limiting settling velocity
6.- Singular pressure drop
7.- Total dynamic head
8.- Pump selection
9.- Pump power
10.- Available NPSH
11.- Resume
2.- Equations
Derivation of power equations
3.- Warman example (pdf & xls)
The pdf solution is accompanied with the solution in Excel
4.- R & HR
Warman slurry correction factors HR and ER
Rev. cjc. 14.06.2016
5.- Pump
Performance curve for Warman 6/4 D-AH pump
6.- Motors
Motors table CAN/CSA C391-1
7.- Belt
Drive efficiency
References
Pump selection according "Warman Slurry Pumping Handbook" [1]

Input data
1
Solids flow rate
ms =
65
t/h
Specific gravity of solids
Ss =
2.65
Density of liquid
1000
Average particle size
L =
d50 =
211
kg/m
m
Solids concentration
Cw
30
Static discharge head
Zd =
20
Suction head
Pipeline length
Suction equiv. lenght
Number of long rad. 90 elb.
Zs =
1
100
3
5
m
m
m
-
3.35
10
3
CS
m
C
bar
-
6
STD
0.1
in
mm
100
mm
5
6
7
8
9
10
11
12
13
14
L=
Leq_suc =
N=
Lelbow =
t=
P=
Mat =
dn =
Elbow equiv. length

Temperature
Pressure
Pipe material
17
Pipe nominal diameter

Pipe schedule
Pipe absolute rugosity
18
Pump discharge diameter
sch =
Rabs =
dp =
Loss at pipe discharge
Kexit =
21
Loss at entrance
Height above sea level
Kentr =
0.5
2700
22
transmission efficiency
15
16
19
20
HASL =
trans =
98
m.a.s.l.
(See sheet "7.- Belt")
Solution
1.- Pulp properties
Water absolute viscosity
Pulp density
P
w = SaturatedWaterAbsoluteViscosity_t
100
C w 100 Cw
s
L
p =
t=
10
w =
#VALUE!
C
Pa s
100 / (Cw/s +(100-Cw)/L )
Cw =
30
s =
2.65
L =
Pulp viscosity
t/m
Ratio of absolute viscosities (Thomas)
t/m
p/f=(1+2.5*Cv 10.05*Cv^2+0.00273*Exp(16.6*Cv))
p = S p
1.23
t/m
p =
1230
kg/m
Volumetric concentration
Cv
Cw
S s 1 C w C w
Cv =
0.1392
p / f =
1.57
p =
p / w * w
p / f =
1.57
w =
#VALUE!
Pa s
p =
#VALUE!
Pa s
Cv =
100 * Cw / (Ss* (1-Cw) +Cw )
Cw =
0.30
Ss=
2.65
p =
p /p
L =
Cv =
t/m3
p =
#VALUE!
Pa s
p =
1229.7
kg/m
p =
#VALUE!
m/s
13.9
Pulp kinematic viscosity
3.- Slurry velocity
4.- Frictional pressure loss

Reynolds
Re =
v=
d=
=
Slurry mass flow rate

m
mP s
Cw
ms m P C w
mP =
ms =
ms / Cw
65
0.3
216.7
Cw =
mP =
Slurry volume flow rate

QP =
m P / P
mP =
216.7
P =
QP =
QP =
Slurry velocity
vP =
VP =
A=
vP =
1.23
176.2
48.9
t/h
t/h
Re =
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Relative rugosity
Rabs =
0.1
di =
#VALUE!
Rrel =
#VALUE!
t/h
t/m3
m/h
l/s
m/s
m
m/s
mm
mm
-
Friction factor
f=
f(Rrel, Re)
Rrel =
#VALUE!
Re =
#VALUE!
f=
Pipe_Friction_Factor_Rrel_Re
f=
#VALUE!
-
VP / A
0.049
#VALUE!
#VALUE!
v*d/
m/s
m
m/s
6.- Singular pressure drop

Loss at entrance to suction pipe
Loss in discharge pipe enlargement
Entrance loss factor

Kentr =
0.5

dP =
100
mm
pipe diameter
di =
mm
Kinematic pressure
hv =
#VALUE!
mpc
#VALUE!
Gradual expansion ( = 30)

= dp / di
#VALUE!
Exit pressure loss

Pentr =
Kentr * hv
Kentr =
hv =
Pentr =
0.5
Pipe_Expansion_Theta30gr_beta
#VALUE!
mpc
#VALUE!
mpc
K2_ = 30 =
#VALUE!
Pressure loss in expansion

K2_ = 30 * hv
Pexp =
K2_ = 30 =
#VALUE!
hv =
Pexp =
#VALUE!
mpc
#VALUE!
mpc
8.- Pump selection

The availabler pump curves are expressed
Correction factor HR to express the head
in graphics Q (m/s) vs H (m.w.c)
in a equivalent water column.

From Figure 2-3, oder using the VB
The obtained pump results are

Q=
HP =
48.9
#VALUE!
function
l/s
HR =
m.p.c.
Slurry_HR_factor_Ss_Cw_d50
Validity
Ss :
1-6
To be able to use the Q-H graphics,
Cw :
1- 70%
the head has to be corrected using

the correction factor HR
d50 :
20 - 10000
Ss =
2.7
Cw =
30
d50 =
211
%
m
HR =
0.89
9.- Pump power
Q l S p Hw m.w.c.
PkW
For the selection of the motor, the

efficiency of the transmition type
has to be considered.
(7)
1.02 w _ %
Pmotor =
P / trans
P=
#VALUE!
kW
trans =
98
Pmotor =
#VALUE!
kW
Pump power
P=
Qp =
Q * Sp* Hw /( 1.02 * w_%)

48.9
L/s
Sp =
1.23
Hw =
#VALUE!
m.w.c.
Selected pump power
w_% =
66
#VALUE!
kW
From sheet Motors

P=
30
P=
kW
11.- Resume
Data for pump enquiry
Pulp temperature
Pulp flow rate
Total dynamic head
Calculated data
t=
QP =
TDH =
s =
10
Pulp Spec. Gravity
48.9
l/s
Pulp volume concentration
###
mpc
Pulp kinematic viscosity
2650
kg/m
1000
kg/m
Pulp weight concentration
L =
Cw =
Ss =
2.65
d50 =
FVF =
NPSHa =
211
0
###
Solids density
Liquid density

Froth volume factor
Available net press. suc. head
30
%
m
m.p.c.
Height correction value

Efficincy correction value
Equivalent water height
Data from selected pump

Pump type
Motor velocity
Efficiency on water
Efficiency on pulp
Pump power requirement
Motor power
Required net press. suc. hea
For consideration of froth, see:

www.piping-tools.net
Pump. Froth_Selection_Warman.xlsm
2. Pipe
Carbon steel pipeinterior diamweter
dn =
6
in
sch =
STD
di =
Pipe_Imp_CS_Dint_dn_sch
di =
#VALUE!
mm
di =
#VALUE!
Pipe area
Pipe equivalent length

Pipe lenght
L=
100

N=
Elbow equivalent lenght

Lelbow =
3.35
N-Elbows equivalent lenght

LN-lbow =
N *Lelbow
A=
di =
(pi()/4) * di^2
#VALUE!
A=
#VALUE!
N=
Lelbow =
5
3.35
LN-elbows =
16.75
Total eqivalent length

L + LN-elbows
Leq =
L=
LN-elbows =
100
16.75
Leq =
116.8
5.- Limiting settling velocity

Kinematic pressure
hv =
v^2 / (2*g)
v=
#VALUE!
hv =
#VALUE!
Friction unit pressure los
J=
f * (1/d) * hv
f=
#VALUE!
d=
#VALUE!
hv =
#VALUE!
J=
#VALUE!
Limiting settlig velocity calculated with

the VBA function
m/s
mpc
Validity ranges
d50 >= 200 m
5% <= Cv <= 40%
m
mpc
mpc/ m
116.75
#VALUE!
#VALUE!
d50 =
Cv =
d=
SS =
VL =
Frictional pressure loss

Hf =
Leq * J
Leq =
J=
Hf =
VL=Slurry_Limit_Deposition_Velocity_JRI_Imp_d50_Cv_dn_Ss
211
13.9
6
2.65
#VALUE!
#VALUE!
m
%
in
m/s
m
mpc/m
mpc
7.- Total dynamic head

Exit loss factor
Kexit =
Total singular pressure drop

Hsing =
psing_i
-
Kinematic pressure
hv =
#VALUE!
mpc
Pentr =
#VALUE!
mpc
Pexp =
#VALUE!
mpc
Pexit =
#VALUE!
mpc
Hsing =
Exit pressure loss

Pexit =
Kexit * hv
Kexit =
hv =
Pexit =
#VALUE!
mpc
#VALUE!
mpc
#VALUE!
mpc
Total dynamic head of pulp

Hp =
(Zd -Zs) + Hfric + Hsing
Zd =
20
m.p.c.
Zs =
m.p.c.
Hfric =
#VALUE!
m.p.c.
Hsing =
#VALUE!
m.p.c.
Hp =
#VALUE!
m.p.c
g=
9.80665
m/s
Equivalent water total dynamic head Hw
In this case, a Warman &/4 D-AH heavy duty rubber
The correctionfactor HR is
lined pump is selected, with a 5 vane closed rubber
HR =
0.89
impleller (Figure 3-4 from sheet Pump).
The calculated total dynamic head is

Hp =
#VALUE!
m.p.c.
The total head of equivalent water is

Hw =
Hp / HR
For the data

Q=
48.9
Hw =
#VALUE!
l/s
m.w.c.
one obtains
Hp =
#VALUE!
m.p.c.
Pump efficiency on water
HR =
Hw =
0.89
#VALUE!
m.w.c.
Ew =
Pump velocity
66
N=
1130
The pump can now be selected, using the

required flow rate Q, and the equivalent
water head Hw.
Q=
48.9
l/s
Hw =
#VALUE!
m.w.c.
From 5.- Sheet sheet Pump
From the graphic, the efficiency is
Ew =
66
%
%
rpm
Net pressure suction height required

NPSHr =
2.8
m
10.- Available NPSH

Atmospheric pressure
patm =
101,325* (1 -2,25577E-5 * H)^5,25588
H=
2700
m.a.s.l.
patm =
72,824.8
Pa
patm =
6.04
Static sucction height

Hsucc =
1
Water saturation pressure

Psat = Exp(ca / tK + cb + cc * tK + cd * tK ^ 2 + ce * tK ^ 3 + cf * Ln(tK))
m.p.c.
m.p.c.
Suction pressure loss

Frictional pressure loss
Pf =
Leq * J
Leq_suc =
J=
Pf =
3
#VALUE!
m
mpc/m
#VALUE!
mpc
#VALUE!
mpc
#VALUE!
mpc
Psuc=
#VALUE!
mpc
alculated data
ulp Spec. Gravity
Sp =
1.23
ulp volume concentration
Cv =
13.9
ulp kinematic viscosity
p =
#VALUE!
eight correction value
HR =
0.89
ficincy correction value
HE =
Hw =
0.89
#VALUE!
mwc
N=
Ew =
Ep =
P=
P=
NPSHr =
AH 6/4
1130
66
58.8
#VALUE!
30
#VALUE!
rpm
%
%
kW
kW
m.p.c.
quivalent water height
m/s
ata from selected pump
otor velocity
ficiency on water
ficiency on pulp
ump power requirement
equired net press. suc. head
tk =
283.2
ca =
cb =
-5800.2
-5.5
cc =
-0.05
cd =
4.2E-05
ce =
-1.4E-08
cf =
Pw_vap =
6.5
1.228
kPa
Pw_vap =
1228
Pa
Pw_vap =
0.102
m.p.c.
NPSHa =
Total suction pressure loss

Psuc=
Pf + Pentr
Pentr =
10
Available net suction pressure height

NPSHa = Patm + Hsuc -Psuc - Pw_vap
Loss at entrance of suction pipe

Pentr =
#VALUE!
mpc
Pf =
t=
#VALUE!
m.p.c.
Rev. cjc. 14.06.2016

Page 1 of 7
Page 2 of 7
Page 3 of 7
Page 4 of 7
Page 5 of 7
AH heavy duty rubber

vane closed rubber
Page 6 of 7
K ^ 3 + cf * Ln(tK))
Page 7 of 7
Pump power
Q m TDH Pa
P
3
m
s
m3
s
m3
s
m3
s
Q m TDH Pa
PW
m N
Pa
s m
N m
Pa
s
J
Pa
s
Q m g TDHmm. w. c .
PW
PW
Q m TDH Pa
Q m g 1000 S p TDHm. p. c .
PW
PkW
PkW
1000
1
1000
PkW
PkW
PkW
1
Q l g S p TDHm. p .c .
1000 s
1000
Q l S p TDHm. p. c.
s
PkW
Q l S p TDHm. p. c.
PkW
%
100
Q l S p TDHm. p. c.
PkW
102
1.02 %
Correction factor for the head
Thus, to select a pump the head

needs to be expressed in water
equivalent meters.
Warman gives following relation
for the water equivalent head as a
function of the pulp head Hp
expressed in meters of pulp
column (mpc), and usig a head
correction factor HR :
H
Hw p
HR
The head correction factor is given
in Figure 2 - 3, where
102
Head of equivalent water Hw

Pump curves have its pressure
expressed in water column (Hw).
Q l S p TDHm. p. c.

Q m g 1000 S p TDHm. p. c.
Q l S p TDHm.
g
1
1000 102
Q l S p TDHm. p. c.
PkW s
102
Q m g S p TDHm. p .c .
Pa W
s
Q m g 1000 TDH m. w.c.

3
PW
Head on pulp
Head on water
Hp
HR
Hw
and
Hp Hw HR
(3)
HR
Correction factor for the

efficiency
Efficiency on pulp
ER
Efficiency on water
Ep
ER
Ew
expressed in meters of pulp

column (mpc), and usig a head
correction factor HR :
H
Hw p
HR
The head correction factor is given
in Figure 2 - 3, where
HR f(S p , C w , d50)
Sp : Specific gravity of pulp also
designed with index s (slurry)

efficiency
Efficiency on pulp
ER
Efficiency on water
Ep
ER
Ew
and
Ep Ew ER
(4)
Rev. cjc. 14.06.2016
g
000
Q l S p TDHm. p . c.
s
Q l S p TDHm. p . c .
PkW
PkW
102
PkW
Q l S p TDHm. p. c.
s
102
1.02 %
%
100
Q l S p TDHm. p. c.
PkW
1000
Q m S p TDHm. p . c .
3600
h
1.02 %
3.67 %
3600
1.02 %
1000
3600
1.02 3.67
1000
Q m S p TDHm. p . c.
PkW h
3.67 %
102
(1)
Pump p ower
From equation
Q l S p TDHm. p. c.
PkW
1.02 %
(1)
(2)
Replacing equation (4a) into

Q l S p Hw m.w.c. HR
PkW s
1.02 %
Applyingthe correction factor HR
one gets
to the pulp TDH (TDH Hp )

TDHm. p .c. Hw m.w.c. HR
(3a)
PkW
PkW
1.02 %
Similarly, the efficiency on

p ulp Ep will be less than
efficiency on water Ew,
(6)
1.02 w _ % ER
HR ER
Q l S p Hw m.w.c.
(5)
(5)
Considerin g that
Replacing equation (3a) into

equation (1) one gets
(1)
Q m S p TDHm. p .c.
1.02 %
PkW
1.02 %
PkW
Q m S p TDHm. p . c.
Q l S p TDHm. p. c.
1.02 %
Q l S p TDHm. p. c .
(1)
1000 Q m S p TDHm. p . c.
1
102
Q l S p TDHm. p. c.
s
PkW
1.02 w _ %
(7)
When selecting the motor, the

efficiency of the transmition
(2)
Q l S p Hw m.w.c.
PkW
(5)
1.02 %
Similarly, the efficiency on

p ulp Ep will be less than
efficiency on water Ew,
according equation
Ep Ew ER
(4)
or
% w _ % ER
(4a)
PkW
1.02 w _ %
(7)
When selecting the motor, the

efficiency of the transmition
must be considered
w:% transm
Rev. cjc. 14.06.2016

Page 1 of 2
DHm. p . c .
(1)
DHm. p . c.
(2)
Page 2 of 2
Pump calculation according "Warman Slurry Pumping Handbook"
Slurry parameters
[2]
Slurry density
100
Cw 100 C w
s
L
[2] (1-4)
Carbon steel pipe selected

dn =
6
in
sch =
STD
di =
Pipe_Imp_CS_Dint_dn_sch
P =
100
Cw 100 C w
s
L
100 / (Cw/s +(100-Cw)/L )
di =
154.08
mm
di =
0.15408
Cw =
30
s =
2.65
t/m3
Pipe area
L =
t/m
P =
1.23
t/m3
A=
di =
A=
%
3
(pi()/4) * di^2
0.15408
0.0186
m
m
Slurry mass flow rate
ms m P C w
mP
ms
Cw
mP =
m s / Cw
ms =
65
t/h
Cw =
mP =
0.3
216.7
t/h
Slurry volume flow rate

VP =
m P / P
Slurry velocity
vP =
VP / A
VP =
0.049
m/s
A=
vP =
0.0186
2.6
m/s
Limiting settlig velocity

d50 =
211
Cv =
13.9
d=
SS =
in
2.65
mP =
216.7
t/h
P =
VP =
1.23
t/m
176.2
m/h
d50 >= 200 m
VP =
48.9
l/s
5% <= Cv <= 40%

cualquier dimetro
Volumetric concentration
VL=Slurry_Limit_Deposition_Velocity_JRI_Imp_d50_Cv_dn_Ss
Cw
Cv
S s 1 C w C w
Cv =
VL =
#VALUE!
#VALUE!
m/s
100 * Cw / (Ss* (1-Cw) +Cw )
Cw =
0.30
Ss=
2.65
t/m3
L =
Cv =
t/m3
13.9
Friction head Hf for the pipeline

Pipe equivalent length
Pipe lenght
L=
100
m
N=
5
Elbow equivalent lenght
Lelbow =
3.35
m
N-Elbows equivalent lenght
LN-lbow =
N *Lelbow
N=
5
Lelbow =
3.35
m
Slurry density
=
1230
Kinematic viscosity
=
/
=
2.0E-03
=
1229.7
=
1.7E-06
kg/m
Pa s
kg/m
m/s
Reynolds
Re =
v=
v*d/
2.62
m/s
d=
0.15408
LN-elbows =
16.75
Total eqivalent length
L + LN-elbows
Leq =
L=
100
LN-elbows =
16.75
Leq =
116.75
Slurry properties
t=
P=
10
3
w =
m
m
C
bar
SaturatedWaterAbsoluteViscosity_t
1.3E-03
1.7E-06
244,021
m/s
0.1
154.08
0.0006
mm
mm
-
Relative rugosity
Water absolute viscosity
w =
=
Re =
Pa s
Pulp viscosity
Ratio of viscosities (Thomas)
p / f = (1+2.5*Cv 10.05*Cv^2+0.00273*Exp(16.6*Cv))
Rabs =
di =
Rrel =
Friction factor
f=
f(Rrel, Re)
Rrel =
0.0006
Re =
244,021
f=
Pipe_Friction_Factor_Rrel_Re
f=
0.0192
Kinematic pressure
(/2) * v^2
hv =
=
1229.70
kg/m
Cv =
0.1392
v=
2.62
m/s
p / f =
hv =
4236.3
Pa
p =
1.57
p / w * w
p / f =
1.57
w =
1.3E-03
Pa s
p =
2E-03
Pa s
Unit pressure los

J=
f * (1/d) * hv
f=
0.019
d=
0.15408
hv =
4236.3
J=
528.8
Kinematic pressure
hv =
v^2 / (2*g)
v=
2.62
g=
9.81
hv =
0.351
Pa/m
Pressure loss in expansion
K2_ = 30 * hv
Pexp =
Pressure loss
Hf =
Leq =
J=
Hf =
Hf =
Hf =
m/s
m/s
msc
Leq * J
116.75
528.8
61,736
6295
6.30
K2_ = 30 =
m
Pa /m
Pa
mmwc
mwc
Pressure loss in msc

Hf [msc] = Hf [mwc] / Ss
Hf =
6.30
mwc
Ss =
1.23
kg/m
Hf =
5.12
msc
Loss in discharge pipe enlargement
hv =
Pexp =
#VALUE!
0.351
msc
#VALUE!
msc

Exit loss factor
Kexit =
Kinematic pressure
hv =
0.351
Exit pressure loss

Pexit =
Kexit * hv
msc

dP =
100
pipe diameter
di =
154.08
mm
Kexit =
hv =
Pexit =
0.351
msc
0.35
msc
mm
Gradual expansion ( = 30)

=
0.65
Pipe_Expansion_Theta30gr_beta
K2_ = 30 =
#VALUE!
Loss at entrance to suction pipe
HR factor
Validity
Entrance loss factor

Kentr =
0.5
Ss :
-
Kinematic pressure
hv =
0.351
hv =
Pentr =
1- 70%
d50 :
20 - 10000
msc
Exit pressure loss

Pentr =
Kentr * hv
Kentr =
1-6
Cw :
Ss =
2.7
Cw =
30
d50 =
211
%
m
0.5
0.351
msc
HR =
0.18
msc
HR =
Total dynamic head

Zd =
20
0.891
Equivalent water column

Hw =
Hm / HR
Zs =
Hf =
Pexp =
-1
5.12
msc
#VALUE!
msc
Pexit =
0.35
msc
Pentr =
0.18
msc
Hm =
#VALUE!
msc
Hm =
HR =
Hw =
Correction factor HR to express the head

in water column (pump selection)
Let
Hw =
#VALUE!
0.891
#VALUE!
28.2
mwc equiv.
mwc
Pump selection
Select a pump with following results
VP =
48.9
l/s
Hw =
28.2
mwc
Ss =
2.65
In this case a Warman 6/4 D-AH heavy

duty ruber lined pump is selected with
a 5 vane closed rubber impeller at a

pump spedd of
N=
1130
rpm
See sheet "Pump
From figure 3.4, the efficiency on water
can be read as
w =
66
%
l
S P TDH msc
s
1.02 m %
with
TDH =
kW
P=
Q=
SP =
Hm
and
=
l
S P Hw msc
s
1.02 w %
Hw =
w =
Index "m": mixture (pulp)
P=
l
S P Hm msc
s
1.02 m %
kW
(1/1.02) * Q * Ss * Hw / w
48.9
l/s
1.23
28.2
66
25.2
mwc
kW
Also, the power can be expresses as
with
l
S P TDH msc
s
1.02 ER w %
kW
Hm =
Hw * HR
m =
w * ER
where w is the water equivalent
and
l
S P Hw HR msc
s
1.02 w E R %
pump efficiency, read from performance

curve for (Q, and Hw)
kW
as HR is assumed equal to HR
kW
l
S P Hw HR msc
s
1.02 w H R %
l
S P Hw msc
s
1.02 w %
kW
kW
Power
m3
Q
TDH Pa
s
P
P
m3 N

Q TDH
s m 2
P
P
P
m3
TDH Pa
s
P
m
N
s
P
Q TDH
Nm
s
P
Q TDH
J
Q TDH
s
P
P
Q TDH
P
W
P
________________
m3
TDH mmwc
s
P
l
S P TDH msc
s
1.02 %
Q
P g
m3
TDH mwc
s
P
g 100
3600
Q
P g 1000
m3
S P TDH msc
s
P
Q
P g 1000
g 1000
1000
m3
S P TDH msc
s
m3
S P TDH msc
s
P
Q
P g
W
kW
kW
m3
S P TDH msc
s
P %
Q
P g 100
g 100
P
1000
g
P
10
g
P
10
kW
l
S P TDH msc
s
P %
kW
l
S P TDH msc
s
P %
kW
l
S P TDH msc
s
1.02 P %
kW
l
S P TDH msc
s
P %
1
P
10
g
P
l
S P TDH msc
s
P %
kW
kW
36
m3
S P TD
h
%
m3
S P TDH m
h
%
m3
S P TDH msc
h
3.67 %
Rev. cjc. 14.06.2016
1
Solids flow rate
ms =
65
t/h
Ss =
2.65
d50 =
211
Solids concentration
Cw
30
Static discharge head
Zd =
20
Suction head
Pipeline length
Zs =
1
100
5
m
m
L=
N=
4
Kinematic pressure
hv =
v^2 / (2*g)
v=
2.62
g=
9.81
hv =
0.351
m/s
m/s
msc
Unit pressure los

J=
f * (1/d) * hv
f=
d=
0.019
0.154
hv =
J=
0.4
0.044
mwc
mwc/ m
Pressure loss
Hf =
Leq =
J=
Hf =
Leq * J
116.75
0.044
5.12
m
msc/m
msc
0.41
l
S P TDH msc
s
1.02 %
g 100
P
3600
36
kW
m3
S P TDH msc
h
%
m3
S P TDH msc
h
%
m3
S P TDH msc
h
3.67 %
Pump curves have TDH expressed in mwc.

To be able to use the pump curve for the
calculated TDH "Hm [msc]", Weir presents
following relation
kW
kW
kW
Hw
Hm
HR
where HR is always less than 1.

Thus, for the given flow rate, the equivalent water
TDH "Hw" is always larger than the calculated
value Hm [msc]
With the actual flow rate and with the equivalent
water height the efficiency on water can be obtained
from pump curve
Warman slurry correction factors HR and ER

Pump power
Example calculation of the HR factor

using the function.
The validity range of the input parameters
are:
Ss :
1-6
The power is given by

m3
TDH Pa
s

Q
P
(Eq. a)
With a unit transformation,
l
S P H w mpc
s
1.02 w %
Cw :
1- 70%
d50 :
20 - 10000
Let us assuming following data

Ss =
2.7
kW
where w is the water equivalent
(Eq. f)
Cw =
30
d50 =
211
HR =
HR =
0.891
pump efficiency, read from performance

curve and
Hw =
Hm / HR
where "Hm" is the calculated TDH
Hm =
TDH
[mpc]
and "HR" is the corretion factor given by
Figure 2-3
Let, as an example
TDH =
25.1
and with
HR =
0.891
the water equivalent head is
Hw =
28.17
Following data is required

Ss: Specific gravity of solids [- ]
Let also the pulp flow rate be

Q=
48.9
Cw : Weight concentration [%]

d50 = Average particle size [m]
The HR factor can be read from Figure 2-3
and also can be evaluated using the function
"Slurry_HR_factor" as shown in the example
With this information, the operating point

to be used with the pump performance
curves diagram of the selected pump is
Q=
48.9
Hw =
28.17
In the selected pump diagram, the water
equivalent pump efficency can be
estimated to be
w =
66
Rev. cjc. 14.06.2016
ion of the HR factor
Example of power calculation
e of the input parameters
With the help variables calculated, the

power can be calculatres as follows
Q * SP * Hw / (1.02 * w)
P=
P: Power [kW]
following data
Q: Pulp flow rate [l/s]

SP : Pulp specific gravity
Hw : Water equivalent head [mwc]
%
m
w:Water equivalent pump efficiency
urry_HR_factor_Ss_Cw_d50
mpc
Q=
Assume
SP =
48.9
l/s
1.23
Hw =
28.17
mwc
w =
P=
66
25.17
%
kW
ent head is
mwc
flow rate be
l/s
tion, the operating point

he pump performance
of the selected pump is
l/s
mwc
ump diagram, the water

efficency can be
%
Correction factor for the head

Head on pulp
HR
Head on water
Hp
HR
Hw
and
Hp Hw HR
(3)
efficiency
Efficiency on pulp
and
Hp Hw HR
(3)

efficiency
Efficiency on pulp
ER
Efficiency on water
Ep
ER
Ew
and
Ep Ew ER
(4)
H (m)
50
40
1200 rpm
30
20
10
0
0
Rev. cjc. 14.06.2016
In this case a Warman 6/4 D-AH heavy

duty ruber lined pump is selected with
a 5 vane closed rubber impeller, with
QP =
48.9
l/s
Hw =
#VALUE!
mwc
At this point,
N=
Ew =
NPSHr =
1130
66
#VALUE!
rpm
%
m
1350 rpm
60%
65%
70%
77.5% 70%
1300 rpm
66 %
1200 rpm
1130 rpm
1100 rpm
1000 rpm
28.2 mwc
2.5 m 3.0m
NPSH 4.5
m
48.9 l/s
20
40
60
80
100
Q (L/s)
120
Pump efficiency on water

Ew =
66
%
Velocity
RPM =
1130
rpm
Net pressure suction height
NPSH =
2.8
m
http://oee.nrcan.gc.ca/regulations/products/14297
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Power (HP)
1
1.5
2
3
4
5
5.5
7.5
10
15
20
25
30
40
50
60
75
100
125
150
175
200
250
300
350
400
450
500
Power (kW)
0.75
1.1
1.5
2.2
3
3.7
4
5.5
7.5
11
15
19
22
30
37
45
55
75
90
110
132
150
185
225
260
300
335
375
Corresponds to Table 2 in the CAN/CSA C390-1

Energy Efficiency Standard (Percentage)
Open
2 Pole
4 Pole
6 Pole
8 Pole
75.5
82.5
80
74
82.5
84
84
75.5
84
84
85.5
85.5
84
86.5
86.5
86.5
84
86.5
86.5
86.5
85.5
87.5
87.5
87.5
85.5
87.5
87.5
87.5
87.5
88.5
88.5
88.5
88.5
89.5
90.2
89.5
89.5
91
90.2
89.5
90.2
91
91
90.2
91
91.7
91.7
90.2
91
92.4
92.4
91
91.7
93
93
91
92.4
93
93
91.7
93
93.6
93.6
92.4
93
94.1
93.6
93.6
93
94.1
94.1
93.6
93.6
94.5
94.1
93.6
93.6
95
94.5
93.6
94.5
95
94.5
93.6
94.5
95
94.5
93.6
94.5
95.4
95.4
94.5
95
95.4
95.4 95
95.4
95.4 95.4
95.4 95.8
95.8 95.8
95.8 -
N/CSA C390-1
fficiency Standard (Percentage)
2 Pole
75.5
82.5
84
85.5
85.5
87.5
87.5
88.5
89.5
90.2
90.2
91
91
91.7
92.4
93
93
93.6
94.5
94.5
95
95
95.4
95.4
95.4
95.4
95.4
95.4
Enclosed
4 Pole
6 Pole
82.5
80
84
85.5
84
86.5
87.5
87.5
87.5
87.5
87.5
87.5
87.5
87.5
89.5
89.5
89.5
89.5
91
90.2
91
90.2
92.4
91.7
92.4
91.7
93
93
93
93
93.6
93.6
94.1
93.6
94.5
94.1
94.5
94.1
95
95
95
95
95
95
95
95
95.4
95
95.4
95
95.4 95.4 95.8 -
Motors table CAN/CSA C391-1

8 Pole
74
77
82.5
84
84
85.5
85.5
85.5
88.5
88.5
89.5
89.5
91
91
91.7
91.7
93
93
93.6
93.6
94.1
94.1
94.5
-
N/CSA C391-1
http://www.vanmeterinc.com/assets/files/pdf/3.20VBeltsSynchronicBelts.EdHubble.pdf
Hubble.pdf
3 V Narrow
d
=
B Classical
d
=
For a 3V narrow type belt drive

dpulley =
=
4
95
in
%
4
94
in
%
r a 3V narrow type belt drive

6
98
in
%
[1]
http://www.pumpfundamentals.com/slurry/Warman_slurry_pumping.pdf
[2]
Slurry System Handbook

Abulnaga

Pump. Slurry Selection - Typical - Warman

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16

Pipe Thickness [mm], according ASME B36.10M

ASME B36.10M SCHEDULE / IDENTIFICATION

6.55 9.53 19.05

Pump selection according "Warman Slurry Pumping Handbook" [1]

Rev. cjc. 14.06.2016

Pump selection according "Warman Slurry Pumping Handbook" [1]

Solids flow rate

Specific gravity of solids

Average particle size

Static discharge head

Elbow equiv. length

Pipe nominal diameter

Pump discharge diameter

Loss at pipe discharge

100 / (Cw/s +(100-Cw)/L )

Ratio of absolute viscosities (Thomas)

100 * Cw / (Ss* (1-Cw) +Cw )

Pulp kinematic viscosity

3.- Slurry velocity

4.- Frictional pressure loss

Slurry mass flow rate

Slurry volume flow rate

6.- Singular pressure drop

Loss in discharge pipe enlargement

Entrance loss factor

Pump discharge diameter

Gradual expansion ( = 30)

Exit pressure loss

Pressure loss in expansion

8.- Pump selection

Correction factor HR to express the head

in graphics Q (m/s) vs H (m.w.c)

in a equivalent water column.

The obtained pump results are

To be able to use the Q-H graphics,

the head has to be corrected using

9.- Pump power

For the selection of the motor, the

Q * Sp* Hw /( 1.02 * w_%)

Selected pump power

From sheet Motors

Pulp Spec. Gravity

Pulp volume concentration

Pulp kinematic viscosity

Pulp weight concentration

Specific gravity of solids

Average particle size

Height correction value

Data from selected pump

For consideration of froth, see:

Pipe equivalent length

Number of long rad. 90 elb.

Elbow equivalent lenght

N-Elbows equivalent lenght

Total eqivalent length

5.- Limiting settling velocity

Limiting settlig velocity calculated with

Frictional pressure loss

7.- Total dynamic head

Total singular pressure drop

Exit pressure loss