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IDMEC/IST Universidade Tcnica de Lisboa, Av. Rovisco Pais 1, 1049-001 Lisboa, Portugal,
jorge@dem.ist.utl.pt
ABSTRACT
The main purpose of this work is to use the analytical mobility method to analyze journal
bearings subjected to dynamic loads, with the intent to include it in a general computational
program that has been developed for the dynamic analysis of general mechanical systems. A
simple journal bearing subjected to a dynamic load is chosen as a demonstrative example, in
order to provide the necessary results for a comprehensive discussion of the methodology
presented.
1. INTRODUCTION
Most mechanical systems are expected to
work in different regimes. In what respects
to the journal bearing, as part of a
equipment, this means that variations of
rotating speed and of magnitude and
direction of the applied load must be
accounted for in the design stage. Examples
include reciprocating machinery such as
compressors, internal combustion engines
and other industrial processing machinery.
Lubricated joints are designed so that, even
in the worst conditions, journal and bearing are
not expected to come into contact. Two very
good reasons for designing journal bearings in
this way are to reduce friction and to minimize
wear and rupture risks. Furthermore, the
hydrodynamic fluid film developed plays an
important role in the stability of the
mechanical systems, due to its damping
characteristics, which can not be disregarded.
Lubrication theory for the dynamically
loaded journal bearing is mathematically
complex and, over the last few decades,
several analytical approaches have been
proposed. The multigrid techniques based
Mecnica Experimental, 2006, Vol 13, Pg 115-127
h = c(1 + cos )
(1)
(2)
e y = e cos
(3)
or in non-dimensional form,
x = sin
(4)
y = cos
(5)
F(t)
h()
X
e
(6)
or
(7)
or
h
V =
(9)
+ c& cos + c& sin
F(t)
3.
h
U
+ 12V
6U
= 6h
x
x
(10)
(11)
and, hence,
x = R
(12)
ce&
ce&
cos +
sin +
R
U
R
6h
= 6
2
&
x
+ ee& cos 2 + e cos sin
R
R
(13)
ee&
2
e sin + sin
R
h
6U
= 6
2&
x
e
cos sin
R
(14)
(16)
(17)
6 c
& cos + & sin z 2 0.25L2 (18)
3
(19)
&
2
6 R
p=
c 2
1
1
(1 + cos )2 (1 + )2
2 + 2 (1 + cos )2
(20)
F = 2L pR cos ddz
2 i
L
F = 2L pR sin ddz
2 i
(21)
(22)
2
c
F
R
& = M +
LD
L 2
2 I 20 I 02 I 11 I 11
3 3
D 3 3
M =
M =
=1
I 02 sin + I 11 cos
3
3
L 2
2 I 20 I 02 I 11 I 11
3 3
D 3 3
I nlm =
sin l cos m
d
(1 + cos )n
2
c
F
R
& = M
LD
120
(23)
(27)
(1 )
5
2
(28)
L 2
D
4 (1 ) 2
M =
2 L 2
D
and for negative force, F<0,
3
(26)
(25)
where
(24)
(1 + )
5
2
(29)
(30)
L 2
D
4 (1 + ) 2
M =
2 L 2
D
where
3
(31)
M = M cos + M sin
(32)
M = M sin + M cos
(33)
= cos
(34)
= sin
(35)
5. DEMONSTRATIVE APPLICATION
TO A JOURNAL BEARING SUBJECTED TO A DYNAMIC LOAD
A simple journal bearing, as illustrated in
Fig.5, subjected to a dynamic load is chosen
here as numerical example to demonstrate
the use of the mobility method presented in
the previous section. The dimensions were
based on the journal bearing test rig that has
been studied by Bouldin and Berker [21],
which, in turn, was chosen to be
representative of a common journal
bearings used in automobile engines.
Journal bearings of slider-crank mechanism
of internal combustion engines are typical
examples of dynamically loaded journal
bearings that present complex load diagram
as well as unsteady relative motion.
The journal bearing properties and initial
conditions are listed in Table 1. The lengthto-diameter (L/D) of this journal bearing is
0.4, and, therefore, it can be considered a
short journal bearing. The full time
simulation corresponds to two full crank
rotations. The dynamic fluid viscosity is
taken as to 4.16 cP, which is a typical value
used in internal combustion engines. The
external load applied on the journal bearing
is taken from reference [21] presents the
form of Fig. 6. The load is plotted against
the crank angle.
In the present example, the value for
journal centre motion and the attitude angle
are plotted as a quantitative measure of the
performance of the journal bearing, as
shown in Figs. 7a and 7b. In addition, the
maximum pressure distribution at the
central plane of the journal bearing and
minimum fluid thickness are also presented
and analyzed, as illustrated in Figs. 8 and 9,
respectively.
Figure 7a shows the journal centre
trajectory for the initial conditions for
eccentricity ratio and attitude angle equal to
0=0.1 and 0=1.5 rad, respectively. It is
observable that the external load produces
an unsteady motion of the journal within
121
(1 ) 2
L 2
D
if
3
4 (1 ) 2
=
2
2 L
D
5
M =
START
L , D ,c , ,
0 , 0 , F 0
t 0 ,t end , t
Compute location
of journal centre
= cos
= sin
(1 + )
L 2
D
3
4 (1 + ) 2
=
2 L 2
D
F >0
ReEvaluate the mobility
components
M = M cos + M sin
M = M sin + M cos
5
2
F <0
if
Compute eccentricity
ratio velocity & and time
rate of attitude angle &
2
& =
t = t + t
F = f(t)
& =
No
c
F
R M
LD
Report output
data
Is
c
F
R M +
LD
t + t = t + &t + t t
t>tend?
, ,& ,&
t + t = t + &t + t t
Yes
STOP
F(t)
Journal
Fixed bearing
25.40 mm
63.50 mm
35.56 mm
4.16 cP
2000 rpm
Initial eccentricity, 0
Initial attitude angle, 0
Initial time simulation
Final time simulation
Integration time step
0.1
1.5 rad
0.0000 s
0.0060 s
0.0001 s
(36)
&
( )
i = tan 1
&
o = i +
(37)
2.0
Load [kN]
1.0
0.0
-1.0
-2.0
-3.0
0
180
360
540
720
Crank angle []
Fig.6 Real journal bearing load presented by Bouldin and Berker [21].
1.0
7.0
6.0
Attitude angle [rad]
0.5
0.0
-0.5
5.0
4.0
3.0
2.0
1.0
-1.0
0.0
-1.0
-0.5
0.0
0.5
1.0
180
360
540
720
Crank angle []
(a)
(b)
Fig.7 (a) Journal centre motion; (b) Attitude angle as function of the crank angle.
6
4
2
0
0
90
Circ
um
180
fere
ntial
ang
le
12.7
[]
270
0
360
12.7
ia
Ax
ld
ire
n
tio
m
[m
Fig.8 Maximum pressure developed at the central plane of the journal bearing.
123
35
30
25
20
15
10
5
0
0
180
360
540
720
Crank angle []
124
[2]
[3]
[4]
[5]
125
NOMENCLATURE
c radial clearance between the journal and
bearing, c=RB-RJ, [L]
D nominal diameter of the journal bearing, [L]
e eccentricity [L]
e& variation or radial velocity [LT-1]
F journal bearing applied load [F]
h fluid film thickness [L]
L journal bearing length [L]
M mobility vector
p hydrodynamic film pressure [FL-2]
R nominal journal bearing radius [L]
t time [T-1]
U tangential velocity component [LT-1]
V normal velocity component [LT-1]
eccentricity ratio, =e/c, [-]
& non-dimensional eccentricity ratio variation,
& = e& c , [T-1]
i
o
APPENDIX I
The x coordinate in the unwrapped film is,
x = R
(A1)
and, consequently,
x = R
(A2)
The tangential and normal velocities of the journal bearing are expressed as,
U = R + e& sin e& cos
(A3)
and,
V =
h
+ e& cos + e& sin
(A4)
(A5)
U 1
=
R + e& sin e& cos
x
R
U 1
= e& cos + e& sin
x
R
(A6)
(A7)
126
(A8)
Mecnica Experimental, 2006, Vol 13, Pg 115-127
and therefore,
6h
1
U
= 6(c + e cos ) e& cos + e& sin
x
R
6h
ce&
ce&
ee&
e 2&
U
sin + cos 2 +
cos sin
= 6 cos +
R
R
R
R
x
(A9)
(A10)
(A11)
h 1
(c + e cos )
=
x R
(A12)
h 1
= ( e sin )
x R
(A13)
6U
h
1
= 6 R + e& sin e& cos ( e sin )
x
R
6U
h
ee&
e 2&
= 6 e sin + sin 2
cos sin (A15)
x
R
R
(A14)
=
(c + e cos )
(A16)
h
= e sin
(A17)
[
]
12V = 12( e sin + e& cos + e& sin )
12V = 12 ( e sin ) + e& cos + e& sin
(A18)
(A19)
Combining Eqs. (A10), (A15) and (A19), the right-hand side of the Reynolds equation (10) is given by,
e&
e&
2ee& e
2e&
2e&
h 3 p h 3 p
= 6c cos +
sin +
sin +
cos +
sin
+
R
cR
c
c
c
z z
x x
R
(A20)
h 3 p h 3 p
2c 2&
c&
+
= 6c cos +
sin + 2& cos + 2& sin
sin +
x x
z z
R
R
cR
(A21)
h 3 p h 3 p
c
+
= 6c & cos + & sin + 2c& + 2& sin sin + 2& cos
x x z z
R
(A22)
) (
For typical journal bearings, c R << 1 , then the final form of Reynolds equation is given by,
h 3 p h 3 p
+
= 12c & cos + & sin
x x z z
(A23)
127