Auma Acexc01.2

Actuator controls
AUMATIC AC 01.2
Control
Parallel
Profibus DP
Modbus
Manual
Operation and setting
Table of contents
Actuator controls
AUMATIC AC 01.2 Profibus DP
Read operation instructions first.
Observe safety instructions.

Purpose of the document:
This document contains information for the commissioning, operation and maintenance staff. It is intended to
support local device operation and setting modifications.
Reference documents:
Operation instructions (Assembly, operation, commissioning) for actuator.
Manual (Device integration Fieldbus) AUMATIC AC 01.2/ACExC 01.2 Profibus DP

Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA
(refer to <Addresses>).
Table of contents
Page
1.
1.1.
1.2.
1.3.
1.4.
Safety instructions.................................................................................................................
Basic information on safety
Range of application
Warnings and notes
References and symbols
6
6
6
7
7
2.
2.1.
2.2.
Identification...........................................................................................................................
Name plate
Short description
8
8
8
3.
3.1.
3.2.
3.3.
3.3.1
3.4.
3.4.1
3.4.2
3.5.
3.5.1
Operation................................................................................................................................
Local actuator operation
Actuator operation from remote
Menu navigation via push buttons (for settings and indications)
Menu layout and navigation
User level, password
Password entry
Password change
Language in the display
Change language
10
10
11
11
12
13
13
14
14
14
4.
4.1.
4.2.
4.2.1
4.2.2
4.2.3
4.3.
Indications..............................................................................................................................
Indications during commissioning
Indications in the display
Feedback indications from actuator and valve
Status indications according to AUMA classification
Status indications according to NAMUR recommendation
Indication lights
16
16
16
17
19
20
22
5.
5.1.
5.2.
5.2.1
5.2.2
5.3.
5.3.1
5.3.2
5.3.3
Signals.....................................................................................................................................
Signals via fieldbus
Output contacts
Assignment of outputs
Encoding of outputs
Analogue signals
Assignment of analogue output 1
Signal range of analogue output 1
Adjustment of analogue output 1
23
23
23
23
23
24
24
25
25
Actuator controls
5.3.4
5.3.5
5.3.6
Table of contents

25
25
26
6.
6.1.
6.2.
6.2.1
6.3.
6.3.1
6.4.
6.5.
6.6.
6.7.
6.8.
Operation ...............................................................................................................................
Operation mode Off
Operation mode Local
Push-to-run operation or self-retaining Local
Operation mode Remote
Push-to-run operation or self-retaining Remote
Operation mode EMERGENCY
Operation mode EMERGENCY stop
Operation mode Disabled
Operation mode Interlock
Operation mode Service
27
27
27
27
28
28
29
29
29
30
30
7.
7.1.
7.1.1
7.2.
7.2.1
7.3.
7.3.1
7.4.
7.5.
7.5.1
7.5.2
7.5.3
7.5.4
7.5.5
7.6.
Basic settings for commissioning........................................................................................

Type of seating for end positions
Type of seating: set
Torque switching
Torque switching: set
Limit switching
Limit switching: set
Date and time
Display formats
Date format
Time format
Number format
Torque unit
Temperature unit
Contrast
31
31
31
32
33
34
34
36
36
36
37
37
37
37
37
8.
8.1.
8.1.1
8.1.2
8.1.3
8.2.
8.2.1
8.2.2
8.2.3
8.3.
8.4.
8.4.1
8.4.2
8.4.3
8.4.4
8.4.5
8.4.6
8.4.7
8.4.8
8.4.9
Application functions.............................................................................................................
Intermediate positions (pivot points)
Intermediate positions (pivot points): determine
Signal behaviour of intermediate positions: set
Hysteresis for intermediate positions: set
Operation profiles (operation behaviour) for intermediate positions
Operation profile: activate
Off times for intermediate positions (pivot points): set
Two-wire control
Positioner (operation mode Remote SETPOINT)
Positioner: enable
Positioner: activate
Adaptive behaviour: switch on or off
Overrun (inner dead band): set manually
Max. error variable (outer dead band): set manually
Dead time setting
Hysteresis for positioner: set
Permissible starts/h: set
Closing fully/opening fully (end position tolerance for setpoint)
38
38
38
38
39
39
40
40
41
41
42
42
42
42
43
44
44
44
44
45
Table of contents
Actuator controls
8.4.10
8.4.11
8.4.12
8.5.
8.5.1
8.5.2
8.5.3
8.5.4
8.6.
8.6.1
8.7.
8.8.
Change-over between OPEN - CLOSE control and setpoint control

Input of setpoint position
Input range of setpoint position
Stepping mode
Stepping mode: activate
Operation mode for stepping mode
Start and end of stepping mode
On times and off times
Profibus DP interface
Bus address (slave address)
Additional bus inputs
Combination of fieldbus-parallel interface
45
46
46
47
47
48
48
48
49
49
49
50
9.
9.1.
9.2.
9.2.1
9.2.2
9.2.3
9.2.4
9.2.5
9.3.
9.3.1
9.3.2
9.3.3
9.3.4
9.3.5
9.3.6
9.3.7
9.3.8
9.3.9
9.3.10
9.4.
9.4.1
9.4.2
9.4.3
9.5.
9.5.1
9.5.2
9.5.3
9.5.4
9.6.
9.6.1
9.7.
Failure functions....................................................................................................................
Reversing time
Failure behaviour on loss of signal
Failure behaviour initiation on loss of signal
Failure source (failure reason) for a failure operation: set
Failure operation (reaction of the actuator) on loss of signal
Failure position: define
Delay time: set
EMERGENCY behaviour
EMERGENCY behaviour: activate
EMERGENCY failure behaviour
Failure source (failure reason) for an EMERGENCY operation: set
Operation mode for EMERGENCY behaviour
EMERGENCY operation
EMERGENCY position
Torque switching: by-pass
Motor protection: by-pass
Stepping mode: by-pass
Operation profile: by-pass
Local controls: enable
Enabling function: enable
Enabling function: activate
Enabling function behaviour
Interlock (enable operation commands)
Interlock: enable
Interlock: activate
Interlock behaviour (running direction)
Local Stop
Behaviour
EMERGENCY stop function
51
51
51
51
52
52
52
53
53
54
54
55
55
55
56
56
56
56
57
57
58
58
58
58
59
59
60
60
60
60
61
10.
10.1.
10.2.
10.3.
10.4.
10.5.
Monitoring functions..............................................................................................................
Torque monitoring
Motor protection monitoring (thermal monitoring)
Type of duty monitoring (motor starts and running time)
Operation time monitoring
Reaction monitoring
62
62
62
63
65
65
Actuator controls
Table of contents
10.6.
10.7.
10.8.
10.9.
10.10.
10.11.
10.12.
Motion detector
Manual operation monitoring
Monitoring of electronics power supply
Temperature monitoring
Verification of sub-assemblies
Phase failure monitoring
Phase sequence detection and correction of the direction of rotation
66
66
66
66
67
67
67
11.
11.1.
11.2.
11.3.
11.4.
11.5.
11.6.
11.7.
Service functions...................................................................................................................
Direction of rotation
Factory setting
Languages: reload
Data export
Data import
Firmware update
Service software AC ToolSuite (Bluetooth)
69
69
69
70
70
70
71
71
12.
12.1.
12.2.
12.3.
12.4.
12.5.
12.6.
12.7.
Diagnostics.............................................................................................................................
Electronic device ID
Operating data
Event report
Bluetooth connection: diagnostics
Profibus interface: diagnostics
Sub-assemblies: diagnostics
Torque-travel characteristics
72
72
73
73
75
75
75
76
13.
13.1.
13.2.
Simulation (inspection and test function)............................................................................

Actuator signals
Interface signals
77
77
77
14.
14.1.
14.2.
Corrective action....................................................................................................................
Primary fuses
Fault indications and warning indications
78
78
78
15.
15.1.
15.2.
Appendix.................................................................................................................................
Selection overview for output contacts and indication lights (digital outputs DOUT 1 12)
Selection overview of binary signals for digital inputs (DIN 1 10)
82
82
83
16.
Index........................................................................................................................................
87
17.
Parameter index.....................................................................................................................
90
Addresses...............................................................................................................................
93
Actuator controls
Safety instructions
1.
Safety instructions
1.1
Basic information on safety

Standards/directives
AUMA products are designed and manufactured in compliance with recognised

standards and directives. This is certified in a Declaration of Incorporation and a EC
Declaration of Conformity.
The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of installation.
They include among others:
Standards and directives such as: EN 60079 Electrical apparatus for explosive
gas atmospheres"
Part 14: Electrical installations in hazardous areas (other than mines).
Part 17: Inspection and maintenance of electrical installations in hazardous
areas (other than mines).
Applicable configuration directives for fieldbus applications.

They include among others Applicable configuration directives for fieldbus
applications.
Safety instructions/warnings
All personnel working with this device must be familiar with the safety and warning
instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or property
damage.
Qualification of staff
Assembly, electrical connection, commissioning, operation, and maintenance must

be carried out exclusively by suitably qualified personnel having been authorised by
the end user or contractor of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.
Work performed in potentially explosive atmospheres is subject to special regulations
which have to be observed. The end user or contractor of the plant are responsible
for respect and control of these regulations, standards, and laws.
Commissioning
Operation
Prior to commissioning, it is important to check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation. The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.
Prerequisites for safe and smooth operation:
Protective measures
Maintenance
1.2
Correct transport, proper storage, mounting and installation, as well as careful

commissioning.
Only operate the device if it is in perfect condition while observing these instructions.
Immediately report any faults and damage and allow for corrective measures.
Observe recognised rules for occupational health and safety.
Observe the national regulations.
The end user or the contractor are responsible for implementing required protective
measures on site, such as enclosures, barriers, or personal protective equipment
for the staff.
Any device modification requires the consent of the manufacturer.
Range of application
AUMA actuator controls are exclusively designed for the operation of AUMA actuators.
Other applications require explicit (written) confirmation by the manufacturer. The
following applications are not permitted, e.g.:
Actuator controls
Safety instructions
motor control
pump control
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device's

designated use.
1.3
Warnings and notes

The following warnings draw special attention to safety-relevant procedures in these
operation instructions, each marked by the appropriate signal word (DANGER,
WARNING, CAUTION, NOTICE).
Indicates an imminently hazardous situation with a high level of risk. Failure
to observe this warning could result in death or serious injury.
Indicates a potentially hazardous situation with a medium level of risk. Failure

to observe this warning could result in death or serious injury.
Indicates a potentially hazardous situation with a low level of risk. Failure to

observe this warning may result in minor or moderate injury. May also be used
with property damage.
Potentially hazardous situation. Failure to observe this warning may result in

property damage. Is not used for personal injury.
Arrangement and typographic structure of the warnings
Type of hazard and respective source!
Possible consequence(s) in case of non-observance (option)
Measures to avoid the danger
Further measure(s)
Safety alert symbol
warns of a potential personal injury hazard.
The signal word (here: DANGER) indicates the level of hazard.

1.4
References and symbols

The following references and symbols are used in these instructions:
Information
The term Information preceding the text indicates important notes and information.
Symbol for CLOSED (valve closed)
Symbol for OPEN (valve open)
Important information before the next step. This symbol indicates what is required
for the next step or what has to be prepared or observed.
<>
Reference to other sections

Terms in the brackets shown above refer to other sections of the document which
provide further information on this topic. These terms are either listed in the index,
a heading or in the table of contents and may quickly be found.
Actuator controls
Identification
2.
Identification
2.1
Name plate
Each device is equipped with a name plate.
Figure 1:
[1]
Data for identification
Type and size
Controls name plate
Figure 2:
[1]
[2]
[3]
[4]
Arrangement of name plate
Controls name plate
Type and size of the controls

Commission number
Wiring diagram
Control
These instructions apply to the following devices:

Types: AC/ACExC = AUMATIC actuator controls
Size: 01.2
Versions: Intrusive and Non-Intrusive
Commission number
Wiring diagram
An order-specific commission number is assigned to each device. This commission

number can be used to directly download the wiring diagram, inspection records and
further information regarding the device from the Internet: http://www.auma.com.
9th position in the TPA wiring diagram: Position transmitter (actuator):
Control unit: electromechanical:
0 = Without position transmitter
A, B, J, K, L, N = Potentiometer
C, D, E, G, H, M = RWG (electronic position transmitter)
Control unit: electronic:
I = MWG (Magnetic limit and torque transmitter)
Control
Profibus DP = Control via Profibus DP interface

Profibus DP/24 V DC = Control via Profibus DP interface and parallel interface at
24 V DC.
2.2
Short description
Actuator controls
The AUMATIC actuator controls are used to operate AUMA actuators and are supplied
ready for use. The controls may be mounted directly to the actuator or separately
on a wall bracket.
Actuator controls
Identification
The functions of the AUMATIC controls include standard valve control in OPEN CLOSE duty, positioning, process control, logging of operating data, diagnostic
functions right through control via fieldbus.
Local controls/AUMA
ToolSuite
Operation, setting, and display can be performed on site directly at the controls or
alternatively from REMOTE via a fieldbus interface.
On site it is possible to
Intrusive - Non-Intrusive
operate the actuator via the local controls (push buttons and display) and perform
settings (contents of these instructions).
read in or out data or modify and save settings via the AUMA ToolSuite software
(option), using a computer (laptop or PC). The connection between computer
and AUMATIC is wireless via Bluetooth interface (not included in these instructions).
Intrusive version (control unit: electromechanical):
Limit and torque setting is performed via switches in the actuator.
Non-Intrusive version (control unit: electronic):
Limit and torque setting is performed via the controls, actuator and controls
housings do not have to be opened. For this purpose, the actuator is equipped
with an MWG (magnetic limit and torque transmitter), also supplying analogue
torque feedback signals/torque indication and analogue position feedback signals/position indication.
Actuator controls
Operation
3.
Operation
Valve damage due to incorrect basic setting!
Prior to electrical operation of the actuator, the basic settings i.e. type of seating,
torque and limit switching have to be completed.
3.1

Local actuator operation is performed using the push buttons of the local controls of
the AC.
Figure 3:
[1]
[2]
[3]
[4]
[5]
Local controls
Push button for operation command in direction OPEN

Push button STOP
Push button for operation command in direction CLOSE
Push button RESET
Selector switch
Hot surfaces, e.g. possibly caused by high ambient temperatures or strong

direct sunlight!
Danger of burns
Check surface temperature and wear protective gloves, if required.
Set selector switch [5] to position Local control (LOCAL).
Information
10
The actuator can now be operated using the push buttons [1 3].
Run actuator in direction OPEN: Press push button [1]
Stop actuator: Press push button STOP [2].
Run actuator in direction CLOSE: Press push button [3]
.
.
The OPEN - CLOSE operation commands can be given either in push-to-run operation mode or in self-retaining mode. For further information, please refer to <Pushto-run operation or self-retaining local> chapter.
Actuator controls
3.2
Operation

Set selector switch to position Remote control (REMOTE).
Information
3.3
Now, the actuator can be remote-controlled via fieldbus.
For actuators equipped with a positioner, it is possible to select between open-close

control (Remote OPEN-CLOSE) and setpoint control (Remote SETPOINT). For
further information, please refer to <Selection between open-close control and setpoint
control>.
Menu navigation via push buttons (for settings and indications)

Menu navigation for display and setting is made via the push buttons [1 4] of the
local controls.
Set the selector switch [5] to position 0 (OFF) when navigating through the menu.
The bottom row of the display [6] serves as navigation support and explains which
push buttons [1 4] are used for menu navigation.
Figure 7:
[14] Push buttons or navigation support

[5]
Selector switch
[6]
Display
Table 1:
Important push button functions for menu navigation
Push buttons
[1]
[2]
Navigation sup- Functions

port on display
Change page/selection
8S
Change values
Enter figures from 0 to 9
Change page/selection
'RZQ
Change values
Enter figures from 0 to 9
11
Actuator controls
Operation
Push buttons
[3]
[4] C
Backlight
3.3.1
Navigation support on display

2N
6DYH
(GLW
'HWDLOV
(VF
Functions
Confirm selection
Save
Enter <Edit> menu
Display more details
Cancel process
Return to previous display
The display is illuminated in white during normal operation. The backlight turns
to red under fault conditions.
The screen illumination is brighter when operating a push button. If no push
button is operated for 60 seconds, the display will become dim again.
Menu layout and navigation

Groups
The indications on the display are divided into 3 groups:

Figure 8:
[1]
[2]
[3]
ID
Startup menu
Status menu
Main menu
Status menu and main menu are marked with an ID.

Figure 9:
S
M
Group selection
Groups
Marking with ID
ID starts with S = status menu

ID starts with M = main menu
It is possible to select between status menu 6 and main menu 0:

For this, set selector switch to 0 (OFF), hold down push button C for approx. 2
seconds until a screen containing the ID 0 appears.
Figure 10:
Select menu groups
You return to the status menu if:
Direct display via ID
12
the push buttons on the local controls have not been operated within 10 minutes
or by briefly pressing C
When entering the ID within the main menu, screens can be displayed directly (without
clicking through).
Actuator controls
Operation
Figure 11:
Direct display (example)
Display indicates in the bottom row: *R WR

1.
2.
3.
4.
5.
3.4
Press push button *R WR.

Display indicates: *R WR PHQX 0
Use push buttons
8S 'RZQ to select figures 0 to 9.
Press push button 2N to confirm first digit.
Repeat steps 2 and 3 for all further digits.
To cancel the process: Press C (VF.
User level, password

A password must be entered to allow parameter modification. The display indicates:
3DVVZRUG
User level
There are 6 different user levels. The user level is indicated in the top row:
Figure 12:
User level display (example)
A specific password is assigned to each user level and permits different actions.
Table 2:
User levels and authorisations
Designation (user level)

2EVHUYHU
2SHUDWRU
0DLQWHQDQFH
6SHFLDOLVW
$80$ VHUYLFH
$GPLQLVWUDWRU
3.4.1
Authorisation/password
Verify settings
No password required
Change settings
Default factory password: 0000
Reserved for future use
Change device configuration
e.g. type of seating, assignment of output
contacts
Default factory password: 0000
AUMA service staff
Change basic configuration settings
AUMA administrator
Password entry
Display indicates: 3DVVZRUG
Information
1.
2.
3.
Use push buttons

8S 'RZQ to select figures 0 to 9.
Confirm first digit of password via push button 2N.
Repeat steps 1 and 2 for all further digits.
Having confirmed the last digit with 2N, access to all parameters within one
user level is possible if the password entry is correct.
If no entry is made over a longer period of time (approx. 1 min), the display automatically returns to the previous display screen.
13
Actuator controls
Operation
3.4.2
Password change
Only the passwords of same or lower user level may be changed.
Example: The user is signed in as 6SHFLDOLVW . This authorises him or her to modify
the passwords between user levels (1) to (4).
'HYLFH FRQILJXUDWLRQ 0

6HUYLFH IXQFWLRQV 0
&KDQJH SDVVZRUGV 0
Menu point 6HUYLFH IXQFWLRQV 0 is only visible if user level has been set to
6SHFLDOLVW or higher.
Select main menu
Change passwords
1.
Set selector switch to position 0 (OFF).
2.
Press push button C 6HWXS and hold it down for approx. 3 seconds.
3.
Display goes to main menu and indicates: 'LVSOD\

Select parameter &KDQJH SDVVZRUGV either:
to parameter, or
click via the menu
4.
3.5
via direct display: press and enter ID 0

Display indicates: &KDQJH SDVVZRUGV
The user level is indicated in the top row (1 6), e.g.:
For user level 1 (view only), passwords cannot be changed. To change passwords, you must change to a higher user level. For this, enter a password via
a parameter.
For a user level between 2 and 6: Press push button 2N.
5.
The display indicates the highest user level, e.g.: )RU XVHU
6.
Display indicates: &KDQJH SDVVZRUGV 3DVVZRUG
7.
Display indicates: &KDQJH SDVVZRUGV 3DVVZRUG QHZ
8.
Display indicates: &KDQJH SDVVZRUGV )RU XVHU (example)
Select user level via push buttons
8S 'RZQ and confirm with
Enter current password ( enter password).

Enter new password ( enter password).
Select next user level via push buttons
via (VF.

The AUMATIC display is multilingual.
3.5.1
Change language
'LVSOD\ 0
/DQJXDJH 0
Select main menu
14
1.
2N.
8S 'RZQ or cancel the process
Actuator controls
Change language
Language selection
Operation
2.
3.
4.
Display indicates: /DQJXDJH
5.
Display indicates the selected language, e.g.: 'HXWVFK
6.
Press
7.
Display indicates: 2EVHUYHU
8.
Press
9.
Press
Press
2N.
2N.
The bottom row of the display indicates:
6DYH continue with step 10
(GLW continue with step 6

(GLW.
Select user level via

8S 'RZQ resulting in the following significations:
black triangle: = current setting
white triangle: = selection (not saved yet)

2N.
Enter password ( enter password).
Display indicates: /DQJXDJH and 6DYH (bottom row)

10. Select new language via

11. Confirm selection via 6DYH.
The display changes to the new language.The new language selection is saved.
15
Actuator controls
Indications
4.
Indications
4.1
Indications during commissioning

LED test
When switching on the power supply, all LEDs on the local controls illuminate for
approx. 1 second. This optical feedback indicates that the voltage supply is connected
to the controls and all LEDs are operable.
Figure 16:
Language selection
LED test
During the self-test, the language selection can be activated so that the selected
language is immediately indicated in the display. For this, set selector switch [5] to
position 0 (OFF).
Activate language selection:
Display indicates in the bottom row: /DQJXDJH VHOHFWLRQ PHQX"
5HVHW
Press push button RESET and hold it down until the following text is displayed
in the bottom line: /DQJXDJH PHQX ORDGLQJ SOHDVH ZDLW.
Figure 17: Self-test
1.
2.
The language selection menu follows the startup menu.

Startup menu
The current firmware version is displayed during the startup procedure:

Figure 18:
Startup menu with firmware version: 01.02.0100
If the language selection feature has been activated during the self-test, the menu
for selecting the display language will now be indicated. For further information on
language setting, please refer to chapter <Language in the display>.
Figure 19:
Language selection
If no entry is made over a longer period of time (approx. 1 minute), the display
automatically returns to the first status indication.
4.2
Indications in the display

Status bar
16
The status bar (first row in the display) indicates the operation mode [1], the presence
of an error [2] and the ID number [3] of the current display indication.
Actuator controls
Indications
Figure 20:
[1]
[2]
[3]
Navigation support
Information in the status bar (top)
Operation mode
Error symbol (only for faults and warnings)
ID number: S = Status page
If further details or information are available with reference to the displayed code,
the following indications 'HWDLOV or 0RUH appear in the navigation support (bottom
display row). Then, further information can be displayed via the push button.
Figure 21:
[1]
[2]
Navigation support (bottom)
shows list with detailed indications

shows further available information
The navigation support (bottom row) is faded out after approx. 3 seconds. Press any
push button (selector switch in position 0 (OFF)) to fade in the navigation support.
4.2.1
Feedback indications from actuator and valve

Display indications depend on the actuator version.
Valve position (S0001)
This indication is only available if a position transmitter (potentiometer, RWG or
MWG) is installed in the actuator.
6 on the display indicates the valve position in % of the travel.
The bargraph display appears after approx. 3 seconds.
When issuing an operation command, an arrow indicates the direction

(OPEN/CLOSE).
Figure 22: Valve position and direction of operation
Reaching the preset end positions is additionally indicated via symbols

and
(OPEN).
Figure 23:
(CLOSED)
End position CLOSED/OPEN reached
0% Actuator is in end position CLOSED

100% Actuator is in end position OPEN
17
Actuator controls
Indications
Torque (S0002)
The indication is only available if the actuator is equipped with an MWG (magnetic
limit and torque transmitter).
6 on the display indicates the torque applied at the actuator output.
The bargraph display appears after approx. 3 seconds.
Figure 24: Torque
Select unit
The push button allows to select the unit displayed (percent , Newton metre 1P
or pounds per foot /EVIW
Figure 25:
Display in percent
Units of torque
100 % indication equals the max. torque indicated on the name plate of the actuator.
Example: SA 07.5 with 20 60 Nm.
100 % corresponds to 60 Nm of nominal torque.

50 % corresponds to 30 Nm of nominal torque.
Operation commands (S0003)

The display 6 indicates:
active operation commands, like e.g.: Operation in direction CLOSE or in direction OPEN
the actual value E2 as bargraph indication and as value between 0 and 100 %.
for setpoint control (positioner): setpoint E2
for stepping mode or for intermediate positions with operation profile: pivot
points and operation behaviour of pivot points
The navigation support (bottom row) is faded out after approx. 3 seconds and the
axis/axes for pivot point display are shown.
OPEN - CLOSE control
Active operation commands (OPEN, CLOSE, ...) are shown above the bargraph
display. The figure below shows the operation command in direction CLOSE.
Figure 26:
E2
18
Display for OPEN - CLOSE control
Actual position value
Actuator controls
Setpoint control
Indications
If the position is enabled and activated, the bargraph indication for E1 (position
setpoint) is displayed.
The direction of the operation command is displayed by an arrow above the bargraph
indication. The figure below shows the operation command in direction CLOSE.
Figure 27:
E1
E2
Pivot point axis
Display for setpoint control (positioner)
Position setpoint
Actual position value
The pivot points and their operation behaviour (operation profile) is shown on the
pivot point axis by means of symbols.
The symbols are only displayed if at least on of the following functions is activated:
2SHUDWLRQ SURILOH 0
6WHS IXQFWLRQ &/26( 0
6WHS IXQFWLRQ 23(1 0
Figure 28: Examples: on the left pivot points (intermediate positions); on the right
stepping mode
Table 3:
Symbol
|
Symbols along the pivot point axis

Pivot point (intermediate position)
with operation profile
Pivot point without reaction
Stop during operation in direction
CLOSE
Stop during operation in direction
OPEN
Stop during operation in directions
OPEN and CLOSE
Pause for operation in direction CLOSE
Stepping mode
End of stepping mode
Start of stepping mode in direction
CLOSE
Start of stepping mode in direction
OPEN
Pause for operation in direction OPEN

Pause for operation in directions OPEN
and CLOSE
4.2.2
Status indications according to AUMA classification

These indications are available, if the 'LDJQRVWLF FODVVLILF 0 parameter is set
to $80$.
Warnings (S0005)
If a warning has occurred, the display shows 6:
the number of warnings occurred

a blinking question mark after approx. 3 seconds
19
Actuator controls
Indications
Figure 29:
Warnings
For further information, please also refer to <Corrective action>.

Not ready REMOTE (S0006)
The 6 display shows indications of the Not ready REMOTE group.
If such an indication has occurred, the display shows 6:
the number of indications occurred
a blinking crossbar after approx. 3 seconds
Figure 30: Not ready REMOTE indications

Fault (S0007)
If a fault has occurred, the display shows 6:
the number of faults occurred
a blinking exclamation mark after approx. 3 seconds
Figure 31: Fault

4.2.3
Status indications according to NAMUR recommendation

These indications are available, if the 'LDJQRVWLF FODVVLILF 0 parameter is set
to 1$085.
Out of Specification (S0008)
The 6 indication shows out of specification indications according to the NAMUR
recommendation NE 107.
20

a blinking triangle with question mark after approx. 3 seconds
Actuator controls
Figure 32:
Indications
Out of specification

Function check (S0009)
The 6 indication shows function check indications according to the NAMUR
If an indication has occurred via the function check, the display shows 6:
a blinking triangle with a spanner after approx. 3 seconds
Figure 33: Function check

Maintenance required (S0010)
The 6 indication shows maintenance indications according to the NAMUR
a blinking square with a oil can after approx. 3 seconds
Figure 34: Maintenance required

Failure (S0011)
The 6 indication shows the causes of the failure indication according to the
NAMUR recommendation NE 107.
a blinking circle with a cross after approx. 3 seconds

Figure 35: Failure

21
Actuator controls
Indications
4.3
Indication lights
Figure 36:
[1]
[2]
Arrangement and signification of indication lights
Marking with symbols (standard)

Marking with figures 1 6 (option)
End position CLOSED reached (blinking: for operation in direction CLOSE)
1
2 Tc Torque fault CLOSE
Motor protection tripped
3
4 To
5
Torque fault OPEN

End position OPEN reached (blinking: for operation in direction OPEN)
Bluetooth connection
Modify indication light assignment (indications)

Different indications can be assigned to LEDs 1 5.

/RFDO FRQWUROV 0
,QGLFDWLRQ OLJKW OHIW 0
,QGLFDWLRQ OLJKW 0
,QGLFDWLRQ OLJKW 0
,QGLFDWLRQ OLJKW 0
,QGLFDW OLJKW ULJKW 0
6LJQDO LQWHUP SRV 0
Defaut values (Europe):
,QGLFDWLRQ OLJKW OHIW = (QG S &/26(' EOLQN

,QGLFDWLRQ OLJKW = 7RUTXH IDXOW &/26(
,QGLFDWLRQ OLJKW = 7KHUPDO IDXOW
,QGLFDWLRQ OLJKW = 7RUTXH IDXOW 23(1
,QGLFDW OLJKW ULJKW = (QG S 23(1 EOLQN
6LJQDO LQWHUP SRV = 23(1&/26(' 2II
Further setting values:
Refer to <Appendix>/<Selection overview for output contacts and indication lights>
22
Actuator controls
5.
Signals
5.1
Signals via fieldbus
Signals
Feedback signals via fieldbus can be configured. Configuration is possible for both
data structure and data contents.
Configuration is defined via the GSD file only.
Information
If required, download the GSD file (General Station Description) from the Internet:
www.auma.com
For information on the feedback signals via fieldbus and the configuration of the
parameters via fieldbus interface, refer to Manual (Device integration fieldbus) Profibus
DP.
5.2
Output contacts
(Option)
Characteristics
5.2.1
Output contacts are used to send status signals (e.g. reaching the end positions,
selector switch position, faults...) as binary signals to the control room. Depending
on the version, the AC is equipped with up to 12 output contacts (digital outputs).
Assignment of outputs
The output contacts (outputs DOUT 1 12) can be assigned to various signals.
Required user level: 6SHFLDOLVW or higher.

,2 LQWHUIDFH 0
'LJLWDO RXWSXWV 0
6LJQDO '287 0
Default values:
6LJQDO '287 = (QG SRVLWLRQ &/26('

6LJQDO '287 = (QG SRVLWLRQ 23(1
6LJQDO '287 = 6HOHFWRU VZ 5(027(
6LJQDO '287 = 7RUTXH IDXOW &/26(
6LJQDO '287 = 7RUTXH IDXOW 23(1
6LJQDO '287 = )DXOW
6LJQDO '287 = (QG SRVLWLRQ &/26('
6LJQDO '287 = (QG SRVLWLRQ 23(1
6LJQDO '287 = 6HOHFWRU VZ 5(027(
6LJQDO '287 = 7RUTXH IDXOW &/26(
6LJQDO '287 = 7RUTXH IDXOW 23(1
6LJQDO '287 = )DXOW
Further setting values:
Refer to <Appendix>/<Selection overview for output contacts and indication lights>
5.2.2
Encoding of outputs
The output signals DOUT 1 12 can be set either to high active or low active.
High active = output contact closed = signal active
Low active = output contact open = signal not active

,2 LQWHUIDFH 0
'LJLWDO RXWSXWV 0
&RGLQJ '287 0
23
Actuator controls
Signals
Default values for DOUT 1 12: +LJK DFWLYH
5.3
Analogue signals
(Option)
Conditions
Characteristics
The actuator is equipped with a position transmitter (potentiometer, RWG or MWG).

Depending on the actuator equipment, different signals, such as travel, torque or
output speed can be recorded and issued as continuous values, e.g. 4 to 20 mA.
The AC is equipped with up to two analogue outputs AOUT1 and AOUT2.
.
5.3.1

Designation in the wiring diagram: AOUT 1.

,2 LQWHUIDFH 0
$QDORJXH RXWSXWV 0
6LJQDO $287 0
Default value: $FWXDO SRVLWLRQ
Information
The signal range of the output (e.g. 0/4 20 mA) is set via a separate parameter
(6LJQDO UDQJH $287 0).
Setting values:
1RW XVHG
$FWXDO SRVLWLRQ
Analogue output 1 is not assigned.

Position feedback of the valve position (actual position E2)
Condition: Position transmitter (potentiometer, RWG or MWG) installed in the actuator
An adjustment to the end positions or the defined travel is not required. An automatic
adjustment is done via the end positions (LSC (WSR) and LSO (WOEL)).
For torque seating, the end positions OPEN and CLOSED of the limit switching
should be set as close as possible to the end positions of the valve to minimise the
deviation of the feedback.
7RUTXH
Torque feedback E6
Condition: Magnetic limit and torque transmitter (MWG) in the actuator.
The zero point is in the centre of the selected output range (10 mA or 12 mA). The
torque in direction CLOSE is indicated with 0 10 mA or 4 12 mA, the torque in
direction OPEN with 10 20 mA or 12 20 mA. For 100 % of the nominal output
torque, 0 or 4 mA are indicated in direction CLOSE, and 20 mA are indicated in
direction OPEN.
Figure 37:
Actual torque value
-100 %= maximum nominal torque in end position CLOSED reached

+100 %= maximum nominal torque in end position OPEN reached
,QSXW $,1
Analogue value transmitted via AIN1 (refer to wiring diagram) to the actuator.
Condition: An analogue signal (e.g. 0 20 mA) is connected to the analogue input
AIN 1.
,QSXW $,1
24
Analogue value transmitted via AIN 2 (refer to wiring diagram) to the actuator.
Actuator controls
Signals
Condition: An analogue signal (e.g. 0 20 mA) is connected to the analogue input

AIN 2.
)LHOGEXV $287
Analogue value transmitted from the fieldbus to the actuator.

The value is transmitted via fieldbus in per mil (value: 0 1000) and can be sent as
continuous value. e.g 4 to 20 mA, via output 6LJQDO $287 .
)LHOGEXV $287
5.3.2
If another analogue value is transmitted via fieldbus to the actuator, it can be sent
as continuous value. e.g 4 to 20 mA, via output 6LJQDO $287 .


,2 LQWHUIDFH 0
$QDORJXH RXWSXWV 0
6LJQDO UDQJH $287 0
Default value: P$
Setting values:
5.3.3
P$
Analogue output 1 generates a 0 20 mA signal.
P$
P$
P$

The initial values and end values of the signal range can be corrected by 1 mA.
Example: Parameter 6LJQDO UDQJH $287 = P$
The initial value (4 mA) can be adapted within a range of 3 mA to 5 mA.
The end value (20 mA) can be adapted within a range of 19 mA to 21 mA.

,2 LQWHUIDFH 0
$QDORJXH RXWSXWV 0
$GMXVWPHQW $287 0
P$ LQLWLDO YDOXH 0
P$ ILQDO YDOXH 0
Default values:
Setting ranges: ( 1.00 to + 1.00 mA)
5.3.4

Designation in the wiring diagram: AOUT2.

,2 LQWHUIDFH 0
$QDORJXH RXWSXWV 0
6LJQDO $287 0
Default value: 7RUTXH
Setting values:
Description see <Assignment of analogue output 1>.
5.3.5

25
Actuator controls
Signals

,2 LQWHUIDFH 0
$QDORJXH RXWSXWV 0
6LJQDO UDQJH $287 0
Default value: P$
Setting values:
5.3.6
P$
P$
P$
P$

Initial values and end values of the signal range can be corrected by 1 mA
Example: Parameter 6LJQDO UDQJH $287 = P$
The initial value (4 mA) can be adapted within a range of 3 mA to 5 mA.
The end value (20 mA) can be adapted within a range of 19 mA to 21 mA.
Required user level: 6SHFLDOLVW or higer.

,2 LQWHUIDFH 0
$QDORJXH RXWSXWV 0
$GMXVWPHQW $287 0
P$ LQLWLDO YDOXH 0
P$ ILQDO YDOXH 0
Default values:
Setting ranges: ( 1.00 to + 1.00 mA)
26
Actuator controls
6.
Operation
Operation
Different operation modes (states) are available. The current operation mode is
indicated in the first line of the display:
Figure 38:
Example: Operation mode Off
This chapter describes the characteristics of the different operation modes; the
respective functions are described in separate chapters.
6.1
Operation mode Off

The selector switch is in position 0 (OFF).
Characteristics
6.2
The indication in the top row of the display shows: 2II

Electric operation is not possible (not even EMERGENCY operation).
The controls remain fully operative as far as signalling is concerned (controls
power supply is maintained).
Push buttons
C can be used for menu navigation via the display.
Operation mode Local

Selector switch is in position Local control (LOCAL).
Characteristics
6.2.1
The indication in the top row of the display shows: /RFDO

In motor operation, the actuator can be controlled locally via the push buttons
(OPEN), STOP
(CLOSE).
Faults and warnings without automatic reset can be confirmed with the push
button RESET.
Push-to-run operation or self-retaining Local

The parameter 6HOIUHWDLQLQJ /2&$/ 0 determines the operation behaviour of
the actuator to operation commands via the push buttons of the local controls.
&XVWRPHU VHWWLQJV 0

/RFDO FRQWUROV 0
6HOIUHWDLQLQJ /2&$/ 0
Default value: 23(1 DQG &/26(
Setting values:
2II SXVKWRUXQ RS
Push-to-run operation activated, self-retaining off:

Actuator only runs in direction OPEN or CLOSE while an operation command is
being received. The actuator stops if the operation command is cancelled.
23(1
In direction OPEN = self-retaining (in direction CLOSE push-to-run operation):

After an operation command in direction OPEN, the actuator continues to run, even
if the operation command is cancelled (self-retaining). The actuator is either stopped
by the STOP command or if end position OPEN or an intermediate position OPEN
has been reached.
&/26(
In direction CLOSE = self-retaining (in direction CLOSE push-to-run operation):
27
Actuator controls
Operation
After an operation command in direction CLOSE, the actuator continues to run, even
by the STOP command or if end position CLOSED or an intermediate position
CLOSED has been reached.
23(1 DQG &/26(
In directions OPEN and CLOSE = self-retaining:

After an operation command, the actuator continues to run in directions OPEN or
CLOSE, even if the operation command is cancelled (self-retaining). The actuator
is either stopped by the STOP command or if an end position or intermediate position
has been reached.
23(1 &/ ZR 6723
In directions OPEN and CLOSE = self-retaining without stop:

Direct reversal of operation direction without STOP command is possible.
Information
6.3
(OPEN) or
(CLOSE) for more than 2 seconds to actiHold down push buttons
vate self-retaining, press STOP to reset the operation mode to push-to-run operation.
Operation mode Remote

Selector switch is in position Remote control (REMOTE).
Characteristics
The indication in the top row of the display shows the set source of the operation
commands:
5HPRWH (parallel interface)

5HPRWH ,, (parallel interface, operation box
)LHOGEXV (channel 1 or channel 2)
Depending on the control, a distinction is made between:
Information
6.3.1
OPEN - CLOSE control (operation mode Remote OPEN - CLOSE)

Control is made via binary operation commands OPEN, STOP, CLOSE.
Setpoint control (operation mode Remote SETPOINT):
Control via analogue operation commands, e.g. 4 20 mA.
Binary signals (e. g. +24 V DC) via digital inputs are only recognised as valid
operation commands if the signal is present for at least 100 ms.
If a positioner or process controller is available, change-over between OPEN CLOSE control (operation mode Remote OPEN - CLOSE) and setpoint control
(operation mode Remote SETPOINT) is possible. Refer to chapter <Changeover between OPEN - CLOSE control and setpoint control>.
Push-to-run operation or self-retaining Remote

Parameters 6HOIUHWDLQLQJ 5HPRWH 0 and 6HOIUHWDLQLQJ 5HPRWH ,, 0
determine the operation behaviour of the actuator to binary operation commands
(OPEN, STOP, CLOSE) from Remote.
The two parameters have no influence on the operation commands transmitted via
fieldbus. Setting will only be required if, in addition to the fieldbus interface, digital
inputs (OPEN, STOP, CLOSE) are available for control.
&XVWRPHU VHWWLQJV 0

,2 LQWHUIDFH 0
6HOIUHWDLQLQJ 5HPRWH 0
6HOIUHWDLQLQJ 5HPRWH ,, 0
Default value: 2II SXVKWRUXQ RS
Setting values:
2II SXVKWRUXQ RS
28
Push-to-run operation activated, self-retaining off:
Actuator controls
Operation
Actuator only runs in direction OPEN or CLOSE while an operation command is

being received. The actuator stops if the operation command is cancelled.
23(1
In direction OPEN = self-retaining (in direction CLOSE push-to-run operation):

After an operation command in direction OPEN, the actuator continues to run, even
by the STOP command or if end position OPEN or an intermediate position OPEN
has been reached.
&/26(
In direction CLOSE = self-retaining (in direction OPEN push-to-run operation):

After an operation command in direction CLOSE, the actuator continues to run, even
by the STOP command or if end position CLOSED or an intermediate position
CLOSED has been reached.
23(1 DQG &/26(
In directions OPEN and CLOSE = self-retaining:

After an operation command, the actuator continues to run in directions OPEN or
CLOSE, even if the operation command is cancelled (self-retaining). The actuator
is either stopped by the STOP command or if an end position or intermediate position
has been reached.
23(1 &/ ZR 6723
In directions OPEN and CLOSE = self-retaining without stop:

Direct reversal of the operation direction without STOP command is possible.
6.4
Operation mode EMERGENCY

See also: Failure function <EMERGENCY behaviour>
Characteristics
The indication in the top row of the display shows: (0(5*(1&<

The operation mode EMERGENCY is initiated by the EMERGENCY signal.
The actuator performs an EMERGENCY operation. For example, the actuator
moves to a predefined EMERGENCY position (i.e. end position OPEN or end
position CLOSED).
As long as the EMERGENCY signal is present, the actuator does not respond
to any other operation commands (EMERGENCY signal has top priority).
The actuator can start immediately when switching on!

Risk of personal injuries or damage to the valve.
Ensure that the EMERGENCY signal is present when switching on.
Should the actuator start unexpectedly: Immediately set selector switch to position 0 (OFF).
6.5
Operation mode EMERGENCY stop

Option
See also: Failure function <EMERGENCY stop function>
Condition
Characteristics
EMERGENCY Stop switch (via AUMA electrical connection)
6.6
The indication in the top row of the display shows: (0&< VWRS
In an emergency, the EMERGENCY stop button can be used to interrupt the
power supply of the motor controls (contactors or thyristors).
Operation mode EMERGENCY stop supersedes all other operation modes.
A new operation command can only be executed once the pressed EMERGENCY stop button is released and the commands OPEN, STOP, CLOSE are
cleared using a Reset command.
Analogue operation commands (e.g. 0/4 20 mA) or operation commands via
fieldbus are immediately executed again.
Operation mode Disabled

See also: Application function <Local controls:enable>
29
Actuator controls
Operation
Characteristics
The indication in the top row of the display shows: 'LVDEOHG

The operation via the push buttons on the local controls is disabled.
Operation mode 'LVDEOHG is possible in selector switch positions LOCAL and
OFF.
Table 4:
Functions depending on the selector switch position:
Selector switch is in position

Local control (LOCAL)
0 (OFF)
6.7
Function during indication = 'LVDEOHG

Actuator cannot be operated locally
Local menu operation not possible
For control via fieldbus interface, the fieldbus disables or enables the operation.

See also: Application function <Interlock (enable operation commands)>
Characteristics
6.8
The indication in the top row of the display shows: ,QWHUORFN

The ,QWHUORFN operation mode is started once an operation command is present
for which the release signal is missing.
In the ,QWHUORFN operation mode, the actuator does not respond to the operation
command.
Operation mode Service

Conditions:
Set selector switch = position Local control (LOCAL) or Remote control (REMOTE).
Display indicates in the first row: 6HUYLFH
Characteristics
Information
30
The indication in the top row of the display shows: 6HUYLFH

For operation mode service, a PC or laptop with the ToolSuite service software
is required. AUMA service uses this software (e.g. during commissioning or
maintenance) to perform settings at the AUMATIC.
In selector position Local control (LOCAL), press any push button to exit the service
operation mode and to activate operation mode local.
Actuator controls
7.
Basic settings for commissioning

Definition
7.1
Basic settings such as type of seating, torque and limit switching are required for
safe commissioning of the AUMATIC together with the actuator. Basic settings for
display, such as date and time or display formats, can be changed, if required.

Function
Selection of the type of seating (according to valve manufacturer's specifications)

Limit seating in end position
Torque seating in end position
For end positions OPEN and CLOSE, the following can be set individually:
Limit seating
The controls switch off the actuator in the end positions (OPEN/CLOSED) set via
limit switching.
For end position seating via limit switching, you have to account for the overrung of
the actuator. Overrun [1] is the travel from switching off until complete standstill. The
overrun depends on the inertia of both the actuator and the valve and the delay time
of the controls.
Figure 42:
P
[1]
Limit seating
Tripping position
Overrun
Torque seating
The controls switch off the actuator in the end positions via torque switching.
For this the torque switching has to be set to the tripping torque specified by the
valve manufacturer. When reaching the end position, the torque increases within the
valve seat. As soon as the set tripping torque is reached, the controls automatically
switch off the actuator.
In this context, the limit seating is used to signal that the limit switching will trip shortly
before reaching the end position.
7.1.1
Type of seating: set

Valve damage due to incorrect setting!
The type of seating must suit the valve.
Only change the setting with prior consent of the valve manufacturer.
&XVWRPHU VHWWLQJV 0

7\SH RI VHDWLQJ 0
(QG SRVLWLRQ &/26(' 0
(QG SRVLWLRQ 23(1 0
Default value: /LPLW
Setting values:
/LPLW
7RUTXH
Seating in end positions via limit switching.

Seating in end positions via torque switching.
31
Actuator controls

Select main menu
Select parameter
1.
2.
3.

Select parameter either:
click via the menu
CLOSE or OPEN
Log on user
Change settings
to parameter, or
via direct display: press and enter ID 0 or 0
4.
Display indicates: (QG SRVLWLRQ &/26('
5.
The black triangle indicates the current selection.

Press
Display indicates the current setting: /LPLW or 7RUTXH
6.
The bottom row of the display indicates either:
7.
Display indicates: 6SHFLDOLVW
8.
The symbols have the following meaning:
9.
The screen indicates the pre-set type of seating ( /LPLW or 7RUTXH) by means
of a black triangle .
Use
8S 'RZQ to select:
(QG SRVLWLRQ &/26('
(QG SRVLWLRQ 23(1
2N.
(GLW continue with step 6

6DYH continue with step 10
Press (GLW.
Use
8S 'RZQ to select user:
Information: Required user level: 6SHFLDOLVW or higher
Press 2N.
10. Select new setting
11.

Confirm selection via 6DYH.
The setting for the type of seating is complete.

12. Back to step 4 (CLOSED or OPEN): Press (VF .
7.2
Torque switching
Conditions
MWG in actuator (Non-intrusive version).

For torque switches in the actuator (Intrusive version), the torque switching is set as
described in the operation instructions.
Function
32
Overload protection across full travel

Tripping in end positions (for torque seating)
Tripping in during manual operation also possible
Actuator controls
Indication or setting either in percent , Newton metre 1P or in pounds per

foot /EVIW
<Torque monitoring> chapter
More information on this

topic:
Torque switching: set
7.2.1
The torque switching acts as overload protection over full travel and is active even
if actuator is set to limit seating in end positions.
Information
The torque switches may also trip during manual operation.

Valve damage due to incorrect setting!
The torque must suit the valve.
Only change the setting with the consent of the valve manufacturer.
&XVWRPHU VHWWLQJV 0

7RUTXH VZLWFKLQJ 0
7ULS WRUTXH &/26( 0
7ULS WRUTXH 23(1 0
Default value: According to order data
Setting range: Torque range according to actuator name plate
Select main menu
Select parameter
1.
2.
3.

click via the menu
CLOSE or OPEN
Log on user
to parameter, or
via direct display: press and enter ID 0.
4.
Display indicates: 7ULS WRUTXH &/26(
5.

Press
Display shows the set value.
6.
The bottom row indicates: (GLW (VF
7.
Display indicates:
Select via
8S 'RZQ :
7ULS WRUTXH &/26(
7ULS WRUTXH 23(1
Press
2N.
(GLW.
6SHFLDOLVW continue with step 7

in bottom row 8S 'RZQ (VF continue with step 11
Use
8S 'RZQ to select user:
8.
The symbols have the following meanings:

Press 2N.
33
Actuator controls
Change value
9.
Display shows the set value.
The bottom row indicates: (GLW (VF

10. Press (GLW.
11. Enter new value for tripping torque via
8S 'RZQ .
Information: The adjustable torque range is shown in round brackets
12. Save new value via
6DYH.
The tripping torque is set.

13. Back to step 4 (CLOSED or OPEN): Press
Information
(VF.
The following fault signals are sent if the set torque is reached in mid-travel:
Status indication 6 )DXOW = 7RUTXH IDXOW 23(1 or 7RUTXH IDXOW &/26(
The fault has to be acknowledged before the operation can be resumed. The
acknowledgement is made:
7.3
1.
either by an operation command in the opposite direction.

For 7RUTXH IDXOW 23(1 : Operation command in direction CLOSE
For 7RUTXH IDXOW &/26( : Operation command in direction OPEN
2.
or, in case the torque applied is lower than the preset tripping torque:
via the RESET push button in selector switch position Local control
(LOCAL).
or via the Profibus, command reset (process representation output: byte
1, bit 3).
Limit switching
Conditions
MWG in actuator (Non-intrusive version).

For torque switches in the actuator (Intrusive version), the limit switching is set as
described in the operation instructions.
Functions
Tripping in end positions (limit seating)

Signalling the end positions (torque seating)
7.3.1
Limit switching: set

Valve damage at valve/gearbox due to incorrect setting!
When setting with motor operation: Stop actuator before reaching end of travel
(press push button STOP).
Allow for overrun when selecting limit seating.
&XVWRPHU VHWWLQJV 0

/LPLW VZLWFKLQJ 0
6HW HQG SRV&/26('" 0
6HW HQG SRV 23(1" 0
Select main menu
34
1.
2.
Press push button C and hold it down for approx. 3 seconds.
Actuator controls
Select parameter
3.

click via the menu
to parameter, or
via direct display: press and enter ID 0.
CLOSED or OPEN
Log on user
Set end position CLOSED &0'
4.
Display indicates: 6HW HQG SRV&/26('"
5.
6.
8S 'RZQ to select:
6HW HQG SRV&/26('" 0
6HW HQG SRV 23(1" 0
Use
Press
2N.
The display indicates either:

6HW HQG SRV&/26('" &0' continue with step 9
6HW HQG SRV 23(1" &0' continue with step 14
6SHFLDOLVW continue with step 6
Use
8S 'RZQ to select a user:
7.
8.
9.
The display indicates either:

Press 2N to confirm selected user level.
6HW HQG SRV&/26('" &0' continue with step 9
6HW HQG SRV 23(1" &0' continue with step 14
Re-set end position CLOSED:
9.1 For large strokes: Set selector switch in position Local control (LOCAL)
and operate actuator in motor operation via push button
(CLOSED) in
direction of the end position.
Information: Stop actuator before reaching end of travel (press push
button STOP) to avoid damage.
9.2 Engage manual operation.
9.3 Turn handwheel until valve is closed.
9.4 Turn back the handwheel by an amount equal to the overrun.
9.5 Set selector switch to position 0 (OFF).
Display indicates: 6HW HQG SRV&/26('" <HV 1R
10. Press
<HV to accept new end position setting.
Display indicates: (QG SRV &/26(' VHW
The left LED is illuminated (standard version) and thus indicates that the end
position CLOSED setting is complete.
35
Actuator controls
11. Make selection:
(GLW back to step 9: Set end position CLOSED "once again"
(VF back to step 4; either set end position OPEN or exit the menu.
Set end position OPEN
&0'
12. Re-set end position OPEN:

12.1 For large strokes: Set selector switch in position Local control (LOCAL)
and operate actuator in motor operation via push button
(OPEN) in direction of the end position.
Information: Stop actuator before reaching end of travel (press push
button STOP) to avoid damage.
12.2 Engage manual operation.
12.3 Turn handwheel until valve is open.
12.4 Turn back the handwheel by an amount equal to the overrun.
12.5 Set selector switch to position 0 (OFF).
Display indicates: 6HW HQG SRV 23(1" <HV 1R
13. Press
<HV to accept new end position setting.
Display indicates: (QG SRV 23(1 VHW
The right LED is illuminated (standard version) and thus indicates that the end
position setting is complete.
14. Make selection:
(GLW back to step 9: Set end position OPEN "once again"
(VF back to step 4; either set end position CLOSED or exit the menu.
Information
7.4
If an end position cannot be set: Check the type of control unit in actuator.
Date and time

After commissioning, we recommend to check and set date and time. Date and time
are required for the function Event report.
In case of a mains failure, date and time are stored. This data will only have to be
checked after a longer downtime.
'LVSOD\ 0
'DWH DQG WLPH 0
Information
7.5
The date format, e.g. day/month/year, can be changed via the parameter 'DWH
IRUPDW 0.
The time format, e.g. 12/24h can be changed via the parameter 7LPH IRUPDW
0.
For Profibus DP-V2 control, data and time can be synchronised using the
fieldbus.
Display formats
The indications on the display can be represented in different formats: Country-specific
spellings, for example, can be accounted for.
7.5.1
Date format
The data can be represented in day/month/year or in year/month/day.
'LVSOD\ 0
'DWH IRUPDW 0
Default value: ''00<<<<
36
Actuator controls
Setting values:
7.5.2
00''<<<<
Indication in: Month/day/year, example: 01/21/2009
''00<<<<
Indication in: Day/month/year, example: 21.01.2009
<<<<00''
Indication in: Year/month/day, example: 20090121
Time format
The time can be indicated in 12 or 24 hour format.
'LVSOD\ 0
7LPH IRUPDW 0
Default value: K
Setting values:
7.5.3
K
Indication of hour/minute/second in 12-hour format, example: 02:25:09 PM
K
Indication of hour/minute/second in 24-hour format, example: 14:25:09
Number format
The number format determines the sign for indicating the decimal places. Either a
decimal point or a decimal comma can be used to separate integral numbers and
decimal places.
'LVSOD\ 0
1XPEHU IRUPDW 0
Default values:
For English as display language = [[[
For all other display languages = [[[
Setting values:
7.5.4
[[[
Indication of the decimal places using a decimal point, example: 20.0 mA
[[[
Indication of the decimal places using a decimal comma, example: 20.0 mA
Torque unit
The torque can be indicated in different units.
'LVSOD\ 0
7RUTXH XQLW 0
Default value: 1P
Setting values:
1P
/EVIW

7.5.5
Indication in Nm
Indication in pounds per foot
Indication in percent
Temperature unit
The temperature unit can either be displayed in Celsius [C] or Fahrenheit [F].
'LVSOD\ 0
7HPSHUDWXUH XQLW 0
Default value: &
Setting range: & or )
7.6
Contrast
The contrast can be used to adapt the display backlight (light or dark background).
'LVSOD\ 0
&RQWUDVW 0
37
Actuator controls
Application functions
8.
Definition
Application functions are functions used to adapt the AC to special applications. This
includes device functions, communication functions and device information.
If they are enabled, these functions can be programmed by the user for his/her
specific task using parameters.
8.1
Intermediate positions (pivot points)

Option
Conditions
This function requires one of the following equipments within the actuator:
Characteristics
8.1.1
MWG (Non-Intrusive version).

Potentiometer
Electronic position transmitter RWG
With the AC, up to 8 intermediate positions (pivot points) can be set to any value
between 0 % and 100 % of the travel.
Each intermediate position can be activated or deactivated individually.
When reaching an intermediate position, a signal can be generated.
A hysteresis can be defined for each pivot point.
Intermediate positions (pivot points): determine

Each intermediate position can be set to a value between 0 and 100 % of the travel.
&XVWRPHU VHWWLQJV 0

,QWHUPHGLDWH SRVLWLRQV 0
3LYRW SRLQWV 0
3LYRW SRLQW 0
Default values: for all 8 intermediate positions
Setting range: to of the travel (from OPEN to CLOSED)
Information
8.1.2
The pivot points are also valid for the functions <Operation profile> and <Operation
to position>.
Signal behaviour of intermediate positions: set

Reaching a pivot point (intermediate position) can be signalled:
via bus (see separate instructions)
via indication lights (LEDs) of the local controls or
via output contacts

The signal behaviour of the different pivot points may be set individually.
&XVWRPHU VHWWLQJV 0

6LJQDO EHKDYLRXU 0
6LJQDO EHKDYLRXU 0
Default value: 1R VLJQDO
Setting values:
1R VLJQDO
38
A: Signal behaviour Off. Intermediate position is not signalled.
&BBBBBBBB_2
B: Signal is active from reaching the intermediate position to end position OPEN.
&_BBBBBBB2
C: Signal active from end position CLOSED to reaching the intermediate position.
&BBBBBBB__BBBBBBB2
D: When passing the intermediate position, a pulse signal is sent. The pulse range
(range +/ around the pivot point) depends on the set hysteresis.
Actuator controls
Figure 48:
8.1.3
Signal behaviour of intermediate positions
Hysteresis for intermediate positions: set

The hysteresis determines the tripping point.
Example
Parameter 3LYRW SRLQW 0 is set to 50.0 % of the travel.

Parameter +\VWHUHVLV 0 is set to 1.0 % of the travel.
Figure 49:
%
P1
P2
Switching behaviour for signalling behaviours B, C, D and hysteresis 1
Switch-on point ()
Tripping point ()
Required user level: $80$ VHUYLFH or higher.
&XVWRPHU VHWWLQJV 0

+\VWHUHVLV 0
+\VWHUHVLV 0
Default values: for all 8 positions
8.2
Operation profiles (operation behaviour) for intermediate positions

Option
Conditions
Function <Positioner>, parameter 3RVLWLRQHU 0 = )XQFWLRQ DFWLYH (Required

user level: 6SHFLDOLVW or higher)
39
Actuator controls
Characteristics
The function <Operation profiles> can be used to define the operation behaviour of
the actuator when reaching an end position. Example: The actuator stops and only
continues its operation after another operation command.
This function is required in special applications to avoid water hammer, possibly also
in combination with the timer.
8.2.1
Operation profile: activate


$SSOLFDWLRQ IXQFWLRQV 0
$FWLYDWLRQ 0
2SHUDWLRQ SURILOH 0
Default value: )XQFWLRQ QRW DFWLYH
Setting values:
)XQFWLRQ QRW DFWLYH
)XQFWLRQ DFWLYH
8.2.2
Function <Operation profile> deactivated.

Function <Operation profile> activated.

When reaching an intermediate position, the operation behaviour of the actuator
may be set.
&XVWRPHU VHWWLQJV 0

2SHUDWLRQ EHKDYLRXU 0
2SHUDWLRQ EHKDYLRXU 0
Default value: 2II
Setting values:
2II
6WRS LQ 23(1
No intermediate stop, actuator continues the operation.

Actuator stops at pivot point during operation in direction OPEN.
The operation command has to be cleared by means of the STOP command
and a new operation command has to be sent to resume operation.
This function is not active in the operation mode Remote SETPOINT.
Actuator stops at pivot point during operation in direction CLOSE.

Actuator stops automatically upon reaching the pivot point.


Actuator stops at pivot point during operation in direction OPEN. If an operation
command in direction OPEN is present at the end of the pause time, the actuator
resumes operation into direction OPEN. If an operation command in direction CLOSE
is present during the pause time, the pause is interrupted and operation into direction
CLOSE resumed.
6WRS LQ &/26('
6WRS LQ 23(1 &/
2II WLPH LQ 23(1
2II WLPH LQ &/26('
When reaching the pivot point, the actuator stops during operation in direction CLOSE.
If an operation command in direction CLOSE is present at the end of the pause time,
the actuator resumes operation into direction CLOSE. If an operation command in
direction OPEN is present during the pause time, the pause is interrupted and
operation into direction OPEN resumed.
2II WLPH LQ 23(1 &/
Actuator stops automatically upon reaching the pivot point. If an operation command
in direction OPEN or CLOSE is present at the end of the pause time, the actuator
resumes operation depending on the operation command.
40
Actuator controls
Information
8.2.3
The actuator stops for each activated intermediate position, for which operation behaviour 6WRS LQ 23(1, 6WRS LQ &/26(' or 6WRS LQ 23(1 &/ is assigned. If a
position is to be approached directly (without stop at any intermediate position), the
function <Operation to position (direct operation)> is available as an option.

An off time can be defined for each pivot point.
Once a pivot point with the operation behaviour 2II WLPH LQ 23(1 , 2II WLPH LQ
&/26(' or 2II WLPH LQ 23(1 &/ is reached, the AC generates the +\GUDXOLFV
IDXOW indication during the off time.
&XVWRPHU VHWWLQJV 0

2II WLPHV 0
2II WLPH 0
Default values: V
Setting ranges: to seconds
8.3
Two-wire control
Option
Conditions
Characteristics
Information
<Additional inputs> or additional <parallel interface>
Operation mode5HPRWH (Selector switch = position Remote control).

With the function <Two-wire control>, the actuator can be operated to end position
OPEN or CLOSED via a digital input.
In this function, the actuator only reacts to commands via the input 23(1&/26('.
Other inputs to which operation commands OPEN, STOP, CLOSE were assigned
do not have any function.
Execute operation commands via digital input:
Designation of digital input 23(1&/26('
(wiring diagram designation: OPEN/CLOSE
Default setting
Input 23(1&/26(' = low level (0 V DC or input open):

Actuator runs in direction CLOSE.
Input 23(1&/26(' = high level (Standard: +24 V DC):
Actuator runs in direction OPEN.
Configuration of digital input

For two-wire control, a digital input for the signal 23(1&/26(' has to be available
and configured.

,2 LQWHUIDFH 0
'LJLWDO LQSXWV 0
Example
Use input DIN 5 for signal 23(1&/26(':

Parameter: 6LJQDO ',1 0 = 23(1&/26('
Information
The logic for the digital inputs may be inverted. Depending on the parameter setting
(e.g. &RGLQJ ',1 0), the input is either +LJK DFWLYH or /RZ DFWLYH. Default
setting is +LJK DFWLYH.
41
Actuator controls
8.4
Positioner (operation mode Remote SETPOINT)

Conditions
Electronic control unit with MWG (Non-Intrusive version)
Potentiometer

Further conditions for the positioner operation mode:
Positioner enabled and activated.

Operation mode 5HPRWH (selector switch = position Remote control).
The positioner records setpoint position E1 and actual position E2 for comparison.
Depending on the detected deviation, the actuator motor then runs in direction OPEN
or CLOSE.
Characteristics
Information
8.4.1
If the actuator is controlled via a setpoint (e.g. 0 20 mA), the status indication
6 on the display shows both the setpoint position E1 and the actual position
E2.
If the status indication 6 only shows the actual position E2, OPEN - CLOSE
control is active: there is no setpoint control via the positioner. In this case, you
have to change-over to setpoint control first, refer to <Change-over between
OPEN - CLOSE control and setpoint control> chapter.
Positioner: enable
The menu (QDEOLQJ 0 will only become visible in the display from user level
6SHFLDOLVW .

(QDEOLQJ 0
3RVLWLRQHU 0 ($80$ VHUYLFH )
3RVLWLRQHU 0 (6SHFLDOLVW )
Information
In user level 6SHFLDOLVW , an additional activation password (works number specific)

is required to activate or deactivate the function.
Setting values:
)XQFWLRQ QRW DFWLYH

)XQFWLRQ DFWLYH
8.4.2
Function <Positioner> deactivated.

Function <Positioner> activated.
Positioner: activate

$FWLYDWLRQ 0
3RVLWLRQHU 0
Setting values:
)XQFWLRQ QRW DFWLYH
)XQFWLRQ DFWLYH
8.4.3
Function <Positioner> deactivated.

Function <Positioner> activated.
Adaptive behaviour: switch on or off

Adaptive positioning may reduce the number of starts and compensate for the overrun
of the actuator.
As standard, the adaptive positioning is switched on, i.e. overrun and max. error
variable are automatically defined by the positioner.
42
Actuator controls
&XVWRPHU VHWWLQJV 0

3RVLWLRQHU 0
$GDSWLYH EHKDYLRXU 0
Default value: $GDSWLYH ,
Setting values:
2II
$GDSWLYH ,
Adaptive behaviour switched off.

Adaptive behaviour for precise positioning (high positioning accuracy).
Due to the inertia of actuator and valve, the valve position changes only slightly after
switching off the actuator (overrun). The positioner determines the resulting error
between setpoint and actual value for both directions and automatically adapts the
inner dead bands Xi and therefore switching point P2.
On the basis of the determined inner dead bands Xi and the set hysteresis (parameter
3RVLWLRQHU K\VW 23(1 0 or. 3RVLWLRQHU K\VW &/26( 0), the outer dead
bands XT are automatically determined.
This reduces the error caused by the overrun after only a few operations and a high
positioning accuracy is achieved.
Figure 50:
E1
E2
P1
P2
P3
XT
Xi1
Xi2
8.4.4
Positioner positioning behaviour
Setpoint
Actual value
Switch-on point
Switch-off point in OPEN direction
Setpoint reached
Max. error (outer dead band)
Overrun in direction OPEN (inner dead band OPEN)
Overrun in direction CLOSE (inner dead band CLOSE)
Overrun (inner dead band): set manually

The inner dead band determines the switch-off point of the actuator and therefore
influences the overrun.
The inner dead band may be set individually for the directions OPEN and CLOSE.
Manual setting is only possible if the adaptive behaviour, parameter $GDSWLYH
EHKDYLRXU 0 is switched off.
&XVWRPHU VHWWLQJV 0

3RVLWLRQHU 0
'HDG EDQG 23(1 0
'HDG EDQG &/26( 0
Default values: for dead band OPEN and CLOSED
43
Actuator controls
Setting ranges: for dead band OPEN and CLOSED
Information
Inner dead bands may not be set wider than outer dead bands.
Inner dead bands may not be set too narrow as this may cause unnecessary
switching procedures (premature wear) or oscillation of the actuator.
.
8.4.5
Max. error variable (outer dead band): set manually

The outer dead band determines the switching-on point of the actuator.
The motor starts if the actual value (input signal E2) or a change in nominal value is
higher than the max. error variable determined by the outer dead band.
Manual setting is only possible if the adaptive behaviour, parameter $GDSWLYH
EHKDYLRXU 0 switched off.
&XVWRPHU VHWWLQJV 0

3RVLWLRQHU 0
2XWHU GHDG EDQG 0
Default value:
Setting range:
8.4.6
Dead time setting

The dead time prevents the operation to a new setpoint position within a
pre-determined time.
&XVWRPHU VHWWLQJV 0

3RVLWLRQHU 0
'HDG WLPH 0
Default value: V
Setting range: V (seonds)
Information
8.4.7
It must be ensured via the controls that the max. permissible number of starts of the
actuator is not exceeded. This can be achieved by setting the dead time to a sufficiently high value.
Hysteresis for positioner: set

The hysteresis determines the switching accuracy. It can be used to reduce the
number of starts for example.
This setting can only be made if the adaptive behaviour, parameter $GDSWLYH
EHKDYLRXU 0 is set to $GDSWLYH ,.
&XVWRPHU VHWWLQJV 0

3RVLWLRQHU 0
3RVLWLRQHU K\VW 23(1 0
3RVLWLRQHU K\VW &/26( 0
Default values: for OPEN and CLOSED
8.4.8
Permissible starts/h: set

This setting can only be made if the adaptive behaviour, parameter $GDSWLYH
EHKDYLRXU 0 is set to $GDSWLYH ,,.
&XVWRPHU VHWWLQJV 0

3RVLWLRQHU 0
3HUPLVVLEOH VWDUWVK 0
Default value:
44
Actuator controls
Setting range: starts/h

Behaviour:
The positioner increases the outer dead band XT, if the value set here is exceeded
(starts/h).
The positioner reduces the outer dead band XT, if the value set here is fallen short
of be more than 25 % (starts/h).
Information
8.4.9
The setting of this parameter influences the number of starts of the positioner. It
does, however, not inffluence the <Type of duty monitoring (motor starts and running
time)>.
Closing fully/opening fully (end position tolerance for setpoint)

If the end positions cannot be reached due to inaccurate analogue setpoint signals
(0/4 mA or 20 mA), a tolerance for the setpoint within the end position range can be
set. If the tolerance is exceeded or not reached, the actuator continues the operation
until the full end position has been reached. This ensures that the actuator opens
and closes fully.
Information
The tolerance ranges are not effective if the operation commands are transferred to
the actuator as fieldbus telegrams. In this case the actuator runs completely CLOSED
as soon as it receives the nominal value 0.0 % and completely OPEN as soon as it
receives the nominal value 100.0 %.
&XVWRPHU VHWWLQJV 0

3RVLWLRQHU 0
7ROHUDQFH &/26( 0
7ROHUDQFH 23(1 0
Default values:
7ROHUDQFH &/26( =

7ROHUDQFH 23(1 =
Setting ranges: (in percent of the travel)
7ROHUDQFH &/26( =

7ROHUDQFH 23(1 =
8.4.10
Change-over between OPEN - CLOSE control and setpoint control

For actuators equipped with a positioner, it is possible to select between open-close
control (Remote OPEN-CLOSE) and setpoint control (Remote SETPOINT).
Change-over via fieldbus command:
For control via fieldbus interface, the change-over is done via fieldbus command
)LHOGEXV 6(732,17.
Switching behaviour:
)LHOGEXV 6(732,17 = 1 = Remote OPEN-CLOSE:
The actuator reacts to operation commands OPEN, STOP, CLOSE
)LHOGEXV 6(732,17 = 0 = Remote SETPOINT:

The actuator reacts to a setpoint signal (e.g. 0/4 20 mA)
If the operation commands are not transmitted via fieldbus commands, but via
<Additional inputs> or additional <Parallel interface>, a digital input has to be available
and configured for change-over.


,2 LQWHUIDFH 0
45
Actuator controls
'LJLWDO LQSXWV 0

Example
Use input DIN 4 for change-over:

Parameter: 6LJQDO ',1 0
Setting value: 02'( (wiring diagram designation: MODE)
Information
Change-over via digital input MODE
Switching behaviour for coding +LJK DFWLYH:
8.4.11
Input 02'( = high level (Standard: +24 V DC) = Remote OPEN-CLOSE:

The actuator reacts to operation commands OPEN, STOP, CLOSE.
Input 02'( = low level (0 V DC or input open) = Remote SETPOINT:
The actuator reacts to a setpoint signal (e.g. 0/4 20 mA)
Input of setpoint position

In Profibus DP standard version, the setpoint position is transmitted via the fieldbus
interface, channel 1 or channel 2.
Configuration (process representation) is defined via the GSD file only.
Information
If required, download the GSD file (General Station Description) from the Internet:
www.auma.com
AC with two additional inputs
Option
The setpoint position can also be fed via an analogue input. In this case, one of the
inputs AIN 1 or AIN 2 has to be configured as setpoint position.

,2 LQWHUIDFH 0
$QDORJXH LQSXWV 0
6LJQDO $,1 0
6LJQDO $,1 0
Setting value: 6HWSRLQW SRVLWLRQ
Information
8.4.12
The AC will only react to the additional analogue input, if high level (default: +24 V
DC) is available at the I/O INTERFACE input.
Input range of setpoint position

The input range defines the signal range, i.e the initial and the end value of the
setpoint signal. For example: 0 20 mA, 4 20 mA or another value.
In Profibus DP standard version, the input range for setpoint position is set to 0.0 %
... 100.0 %.
AC with two additional inputs
Option
If the setpoint position is fed via an analogue input, the signal range of the respective
input (AIN1 or AIN2) has to be correctly set. The configuration is then made via
parameters.

46
Actuator controls
,2 LQWHUIDFH 0

$QDORJXH LQSXWV 0
/RZ OLPLW $,1 0
+LJK OLPLW $,1 0
Default values:
/RZ OLPLW $,1 = P$
+LJK OLPLW $,1 = P$
Setting values: P$
8.5
Stepping mode
Option
Conditions
MWG (Non-Intrusive version)
Potentiometer

Further requirements for positioner operation:
Operation mode 5HPRWH (selector switch = position Remote control).

With stepping mode, the operating time can be increased for the entire or any
portion of the valve travel.
Stepping mode can be individually activated for the directions OPEN and
CLOSE.
Figure 51: Stepping mode
Characteristics
[1]
[2]
P1
P2
t1
t2
t3
t4
8.5.1
Stepping range OPEN

Stepping range CLOSE
Start of stepping mode
End of stepping mode
Operating time for normal operation
Operating time for stepping mode
Running time
Off time
Stepping mode: activate

Stepping mode can be individually activated for the directions OPEN and CLOSE.
47
Actuator controls

$FWLYDWLRQ 0
6WHS IXQFWLRQ &/26( 0
6WHS IXQFWLRQ 23(1 0
Setting values:
)XQFWLRQ QRW DFWLYH
)XQFWLRQ DFWLYH
8.5.2
Function <Stepping mode> deactivated.

Function <Stepping mode> activated.
Operation mode for stepping mode

Stepping mode can be activated via operation modes Local and/or Remote.
&XVWRPHU VHWWLQJV 0

7LPHU 0
6WHS PRGH &/26( 0
6WHS PRGH 23(1 0
Default value: 2II both directions
Setting values:
2II
5HPRWH
/RFDO
5HPRWH DQG ORFDO
Information
8.5.3
Stepping mode is switched off.

Stepping mode is active in the operation modes: 5HPRWH, 5HPRWH ,,, )LHOGEXV
Stepping mode is active in the operation modes: /RFDO, 6HUYLFH
Stepping mode is active in the operation modes: 5HPRWH, 5HPRWH ,,, )LHOGEXV, /RFDO,
6HUYLFH
The timer cannot be by-passed in <operation mode EMERGENCY>.
Start and end of stepping mode

Start and end of stepping mode can be individually set for both directions.
&XVWRPHU VHWWLQJV 0

7LPHU 0
(QG VWHSSLQJ &/26( 0
6WDUW VWHSSLQJ &/26( 0
6WDUW VWHSSLQJ 23(1 0
(QG VWHSSLQJ 23(1 0
Default values:
(QG VWHSSLQJ &/26( =

6WDUW VWHSSLQJ &/26( =
6WDUW VWHSSLQJ 23(1 =
(QG VWHSSLQJ 23(1 =
Setting ranges:
(QG VWHSSLQJ &/26( =

6WDUW VWHSSLQJ &/26( =
6WDUW VWHSSLQJ 23(1 =
(QG VWHSSLQJ 23(1 =
8.5.4
On times and off times

The on or off times can be set individually for the directions OPEN and CLOSE.
&XVWRPHU VHWWLQJV 0

7LPHU 0
2Q WLPH &/26( 0
48
Actuator controls
2II WLPH &/26( 0

2Q WLPH 23(1 0
2II WLPH 23(1 0
Default values: V (for all on and off times)
Setting ranges: V (for all on and off times)
8.6
8.6.1
Bus address (slave address)

The bus address can be entered manually via push buttons at the local controls
according to the description below. For information on how to set the bus address
via fieldbus, refer to Manual Device integration Profibus DP.
&XVWRPHU VHWWLQJV 0

3URILEXV '3 0
'3 VODYH DGGUHVV 0
'3 VODYH DGGUHVV 0
Default value:
Setting range:
Information
8.7
Parameter '3 VODYH DGGUHVV is only available for some redundancy options.

Option
AC controls with fieldbus interface can be equipped with additional digital and
analogue inputs. Depending on the version, up to 6 digital inputs (default: 24 V DC)
and two analogue 0/4 20 mA inputs are available.
If additional inputs are available, operation commands can be sent both via fieldbus
and the additional inputs.
Information
In the event of loss of bus communication, the additional inputs do not automatically
take over!
Change-over via I/O interface input
Default setting:
Information
Input ,2 LQWHUIDFH = low level (0 V DC or input open):

The AC only reacts to operation commands via fieldbus.
Input ,2 LQWHUIDFH = high level (Standard: +24 V DC):
The AC reacts to additional input signals only.
Irrespective of the signal assignment of the additional inputs, the fieldbus
communication with the DCS will remain intact.
Configuration of additional inputs
A digital input for the I/O interface signal has to be configured for change-over.

,2 LQWHUIDFH 0
'LJLWDO LQSXWV 0
$QDORJXH LQSXWV 0
49
Actuator controls
Example
8.8
Use digital inputs DIN 2 to 4 for operation commands:

6LJQDO ',1 0 = &/26('
6LJQDO ',1 0 = 23(1
6LJQDO ',1 0 = 6723
Use digital input DIN 6 for the I/O interface signal:
6LJQDO ',1 0 = ,2 LQWHUIDFH (wiring diagram designation: I/O interface)

Option
An AC with fieldbus interface may be additionally equipped with a parallel interface.
Depending on the version, up to 10 digital inputs (default: 24 V DC) and up to two
analogue 0/4 20 mA inputs are available.
For this combined version, operation commands can be executed both via fieldbus
and the inputs of the parallel interface (I/O interface).
Information
In the event of loss of bus communication, the parallel interface does not automatically take over!
Change-over via I/O interface input
Standard setting:
I/O interface input = low level (0 V DC or input open):

The AC only reacts to operation commands via fieldbus.
I/O interface input = high level
AC reacts to parallel interface signals only:
Irrespective of the signal assignment of the additional inputs, the fieldbus
communication with the DCS will remain intact.
Configuration of I/O interface inputs

A digital input for the I/O interface signal has to be configured for change-over.
Required access level: $80$ VHUYLFH or higher.

,2 LQWHUIDFH 0
'LJLWDO LQSXWV 0
$QDORJXH LQSXWV 0
Example
Information
50
Use digital inputs DIN 2 to 4 for operation commands:

6LJQDO ',1 0 = &/26('
6LJQDO ',1 0 = 23(1
6LJQDO ',1 0 = 6723
Use digital input DIN 6 for the I/O interface signal:
6LJQDO ',1 (wiring diagram designation: I/O interface)
Actuator controls
9.
Failure functions
Definition
9.1
Failure functions
Failure functions are started by certain events and lead to a defined action of the
controls or the actuator. A failure operation can be started by a manual action (e.g.
pressing an EMERGENCY stop button). In general, a failure operation is automatically
started by a fault signal from a monitoring function (e.g. loss of signal).
Reversing time
Application
Prevention of impermissible operation states such as: Operation command in direction

OPEN, actuator still runs in direction CLOSE due to the delay time.
Characteristics
The reversing time (off-time between two operation commands in opposite direction)
prevents a restart for a defined interval once the motor has switched off.
Parameters and instructions for setting

6ZLWFKJHDU 0
5HYHUV SUHYHQW WLPH 0
Default value: V seconds
Setting range: V seconds
9.2
Failure behaviour on loss of signal

Characteristics
The failure behaviour can be used to define AC reaction to loss of signal or a defective
signal.
Information
The failure function can only be set off when the watchdog function is activated within
the master.
As soon as the cause for initiating the failure function is eliminated (connection
restored, master in Operate state), the operation commands from the master can
be executed again at once.
9.2.1
Failure behaviour initiation on loss of signal

&XVWRPHU VHWWLQJV 0

)DLOXUH EHKDYLRXU 0
)DLOXUH EHKDYLRXU 0
Default value: *RRG VLJQDO ILUVW
Setting values:
*RRG VLJQDO ILUVW
The <Failure behaviour> is only initiated if the monitored signal fails (falling edge).
This setting ensures that if the signal is missing, the actuator will not start when
switching on (Good signal first).
,PPHGLDWHO\ DFWLYH
The <Failure behaviour> is immediately initiated if the monitored signal is missing

(is not present).
For the setting ,PPHGLDWHO\ DFWLYH:
Ensure that the signal set under parameter )DLOXUH VRXUFH 0 is present
when switching on.
Should the actuator start unexpectedly: Immediately set selector switch to position Local control (LOCAL) or 0 (OFF).
51
Actuator controls
Failure functions
9.2.2
Failure source (failure reason) for a failure operation: set
&XVWRPHU VHWWLQJV 0

)DLOXUH EHKDYLRXU 0
)DLOXUH VRXUFH 0
Default value: )LHOGEXVVHWS SRV
Setting values:
)LHOGEXV
6HWSRLQW SRVLWLRQ
The failure behaviour is initiated in case of bus communication loss.

The failure behaviour is initiated in case of loss of setpoints.
The monitoring depends on the preset setpoint range, e.g.:
Setpoint = 4 20 mA, E1 lower than 3.7 mA = loss of signal
Setpoint = 10 20 mA, E1 lower than 9.7 mA = loss of signal

For a setpoint range of 0 20 mA , monitoring is not possible.
)LHOGEXVVHWS SRV
The failure behaviour is initiated in case of bus communication loss and/or loss of
setpoints/actual values.
Possible failure reasons in case of bus communication loss
9.2.3
The connection to the master is interrupted.

The master goes into Clear state and sends:
either global control telegrams with the content Clear
or data telegrams of the length 0 (FailSafe mode).
Failure operation (reaction of the actuator) on loss of signal

The failure operation determines which action is executed by the actuator once the
failure behaviour is initiated.
&XVWRPHU VHWWLQJV 0

)DLOXUH EHKDYLRXU 0
)DLOXUH RSHUDWLRQ 0
Default value: 6723
Setting values:
6723
&/26(
23(1
The actuator stops in the current position.

The actuator runs to end position CLOSED.
The actuator runs to end position OPEN.
$SSURDFK SRVLWLRQ
The actuator runs to the predetermined position. Conditions:
([HFXWH ODVW &0'
The function <Positioner> is activated.
Parameter )DLOXUH VRXUFH 0 is set to 6HWSRLQW SRVLWLRQ

(for fieldbus control: )LHOGEXVVHWS SRV)
The actuator executes the last operation command before it is stopped.
Behaviour depending on the selector switch position:

Once the failure operation is triggered, the defined position is approached. If the
actuator is then moved to another position (e.g. by manual operation), it will try to
perform the set failure operation while the selector switch is in position Remote
control (REMOTE).
Information
9.2.4
To prevent a new approach to the failure position during handwheel operation, the
selector switch must be set to position Local control (LOCAL) or 0 (OFF) before
operating the handwheel.
Failure position: define

If the failure operation $SSURDFK SRVLWLRQ is set, the actuator moves to the failure
position indicated here.
52
Actuator controls
Failure functions
Required access level: 6SHFLDOLVW or higher.
&XVWRPHU VHWWLQJV 0

)DLOXUH EHKDYLRXU 0
)DLOXUH SRVLWLRQ 0
Default value:
Setting range: (from end position OPEN to CLOSED)
9.2.5
Delay time: set

A failure operation is only performed once the delay time has expired. This prevents
a short-term loss of signal, which does not have an effect on the process, from directly
starting a failure operation
&XVWRPHU VHWWLQJV 0

)DLOXUH EHKDYLRXU 0
'HOD\ WLPH 0
Default value: V
9.3
EMERGENCY behaviour
Application
Characteristics
The EMERGENCY behaviour can be used to determine the actuator behaviour in

an emergency.
The function <EMERGENCY behaviour> is initiated by the EMERGENCY signal.

The actuator performs a defined EMERGENCY operation. For example, the
actuator moves to a predefined EMERGENCY position (i.e. end position OPEN
or end position CLOSED).
As long as the EMERGENCY signal is present, the actuator does not respond
to any other operation commands (EMERGENCY signal has top priority.
After initiating the EMERGENCY behaviour, binary operation commands (via
digital inputs) may have to be sent again.
Analogue operation commands (e.g. 0/4 20 mA) or operation commands via
fieldbus are immediately executed again.
Perform EMERGENCY operation via fieldbus command

For control via fieldbus interface, the EMERGENCY command is done via fieldbus
command )LHOGEXV (0&<.
)LHOGEXV (0&< = 0 (low active) = EMERGENCY behaviour is initiated.
)LHOGEXV (0&< = 1 = No EMERGENCY operation
If the EMERGENCY command is not to be transmitted via a fieldbus command but
using a binary signal, (e.g. + 24 V DC) via <Additional inputs> or via an additional
<Parallel interface>, a digital input has to be available and configured.


,2 LQWHUIDFH 0
'LJLWDO LQSXWV 0
Example
Use input DIN 4 for signal (0(5*(1&<:

Setting value: (0(5*(1&< (wiring diagram designation: EMERGENCY)
53
Actuator controls
Failure functions
Information
(e.g. &RGLQJ ',1 0), the input is either +LJK DFWLYH or /RZ DFWLYH. For safety
reasons, the (0(5*(1&< signal input is generally set to/RZ DFWLYH.
Change-over via digital input EMERGENCY
Switching behaviour for coding /RZ DFWLYH:
9.3.1
Input (0(5*(1&< = low level (0 V DC or input open-circuit)

EMERGENCY operation is initiated.
I/O interface input = high level
No EMERGENCY operation
EMERGENCY behaviour: activate


$FWLYDWLRQ 0
(0(5*(1&< EHKDYLRXU 0
Setting values:
)XQFWLRQ QRW DFWLYH
)XQFWLRQ DFWLYH
Function <EMERGENCY behaviour> deactivated.

Function <EMERGENCY behaviour> activated.
For activated EMERGENCY behaviour:
The actuator can start its operation due to an EMERGENCY signal.
For commissioning and maintenance work: Set selector switch to position 0
(OFF). The motor operation can only be interrupted in this selector switch position.
9.3.2
EMERGENCY failure behaviour

&XVWRPHU VHWWLQJV 0

(0&< EHKDYLRXU 0
(0&< DFWLYDWLRQ 0
Default value: *RRG VLJQDO ILUVW
Setting values:
54
*RRG VLJQDO ILUVW
The <EMERGENCY behaviour> is initiated as soon as the EMERGENCY signal

changes from high to low. Example: In case of a binary EMERGENCY input from
+24 V DC to 0 V. This prevents the <EMERGENCY behaviour> from being initiated
immediately once the AC is switched on and no EMERGENCY signal is present.
,PPHGLDWHO\ DFWLYH
The <EMERGENCY behaviour> is initiated by a low level at the EMERGENCY signal.

For this setting, the EMERGENCY has to have a high level before switching on the
AC; otherwise <EMERGENCY behaviour> is initiated immediately after switching
on.
Actuator controls
Failure functions
For the setting ,PPHGLDWHO\ DFWLYH:

Ensure that the EMERGENCY signal is present when switching on.
9.3.3
Failure source (failure reason) for an EMERGENCY operation: set
&XVWRPHU VHWWLQJV 0

(0&< EHKDYLRXU 0
(0&< IDLOXUH VRXUFH 0
Default value: ,2 DQG ILHOGEXV
Setting values:
,2 LQWHUIDFH
The EMERGENCY signal is present as binary signal (default: +24 V DC) at a digital
input. If this voltage (i. e. the signal) is no longer present, the EMERGENCY behaviour
is initiated.
)LHOGEXV LQWHUIDFH
The EMERGENCY signal is sent as fieldbus command. If the command is no longer

present, the EMERGENCY behaviour is initiated.
,2 DQG ILHOGEXV

9.3.4
If the fieldbus command and/or the binary signal is no longer present, the
EMERGENCY behaviour is initiated.

The EMERGENCY behaviour can be activated for the operation modes Remote
and/or Local
&XVWRPHU VHWWLQJV 0

(0&< EHKDYLRXU 0
(0&< RSHUDWLRQ PRGH 0
Default value: 5HPRWH RQO\
Setting values:
5HPRWH RQO\
5HPRWH DQG ORFDO
Information
9.3.5
EMERGENCY behaviour is active in the operation modes: 5HPRWH 5HPRWH ,, )LHOGEXV

EMERGENCY behaviour is active in the operation modes: 5HPRWH, 5HPRWH ,,,
)LHOGEXV, /RFDO, 6HUYLFH
In the operation mode Off (selector switch position 0), no emergency operation is
performed.
EMERGENCY operation
The EMERGENCY operation determines which action is executed by the actuator
once the emergency behaviour is initiated.
&XVWRPHU VHWWLQJV
(0&< EHKDYLRXU
(0&< RSHUDWLRQ
Default value: 6723
Setting values:
6723
&/26(
23(1
$SSURDFK (0&< SRV
The actuator stops in the current position.

The actuator runs to end position CLOSED.
The actuator runs to end position OPEN.
The actuator runs to the predetermined position.
55
Actuator controls
Failure functions
9.3.6
EMERGENCY position
If the EMERGENCY operation $SSURDFK (0&< SRV is set, the actuator moves to
the EMERGENCY position entered here.
&XVWRPHU VHWWLQJV 0

(0&< EHKDYLRXU 0
(0&< SRVLWLRQ 0
Default value:
Setting range: (from end position OPEN to CLOSED)
9.3.7

If the EMERGENCY signal initiates an EMERGENCY operation, the torque switching
can be by-passed during this operation.
&XVWRPHU VHWWLQJV 0

(0&< EHKDYLRXU 0
%\SDVV WRUTXH 0
Default value: 2II
Setting values:
9.3.8
2II
No by-pass of the torque switching.
2Q
The signals of the torque switching in the actuator are by-passed
Motor protection: by-pass

If the EMERGENCY signal initiates an EMERGENCY operation, the motor protection
&XVWRPHU VHWWLQJV 0

(0&< EHKDYLRXU 0
7KHUPDO E\SDVV 0
Default value: 2II
Setting values:
9.3.9
2II
No by-pass of motor protection.
2Q
The signals of the thermoswitches or the PTC thermistors of the motor winding are
by-passed.
Information
It is not possible to by-pass the motor protection for actuators with explosion protection.

If the EMERGENCY signal initiates an EMERGENCY operation, the stepping mode
&XVWRPHU VHWWLQJV 0

(0&< EHKDYLRXU 0
%\SDVV WLPHU 0
Default value: 2II
Setting values:
2II
56
No by-pass of stepping mode.
Actuator controls
2Q
9.3.10
Failure functions
Stepping mode is by-passed.

If the EMERGENCY signal initiates an EMERGENCY operation, the set operation
profile (operation behaviour) can be by-passed during this operation.
&XVWRPHU VHWWLQJV 0

(0&< EHKDYLRXU 0
%\SDVV RSHUDWSURILOH 0
Default value: 2II
Setting values:
9.4
2II
No by-pass of operation profile.
2Q
The operation profile is by-passed.

Option
Application
Protection against unauthorised operation via local controls

Protection against unauthorised parameter setting via local controls
The selector switch functions LOCAL and/or OFF may be enabled or disabled.
Characteristics
Enable/disable local controls via fieldbus command

For control via fieldbus interface, the command for enabling the local controls is done
via fieldbus command )LHOGE HQDEOH /2&$/.
)LHOGE HQDEOH /2&$/ = 1 = enable:
Operation via local controls enabled
)LHOGE HQDEOH /2&$/ = 0 = enable:

Operation via local controls disabled
and configured to enable/disable the local controls.
Assigment of digital input


,2 LQWHUIDFH 0
'LJLWDO LQSXWV 0
Example
Use input DIN 5 for signal (QDEOH /2&$/:

Setting value: (QDEOH /2&$/ (wiring diagram designation: Enable LOCAL)
Information
Enable/disable local controls via digital input
Switching behaviour for coding +LJK DFWLYH:
Input (QDEOH /2&$/ = low level(0 V DC or input open):

Operation via local controls enabled
Input (QDEOH /2&$/ = high level (Standard: +24 V DC):
Operation via local controls disabled
57
Actuator controls
Failure functions
9.4.1
Enabling function: enable


(QDEOLQJ 0
(QDEOH /2&$/ 0
Setting values:
)XQFWLRQ QRW DFWLYH
)XQFWLRQ DFWLYH
9.4.2
Function <Local controls: enable> deactivated.

Function <Local controls: enable> activated.
Enabling function: activate


$FWLYDWLRQ 0
(QDEOH /2&$/ 0
Setting values:
)XQFWLRQ QRW DFWLYH
)XQFWLRQ DFWLYH
9.4.3
Function <Local controls: enable from REMOTE> deactivated.

Function <Local controls: enable from REMOTE> activated.
Enabling function behaviour

The enable behaviour determines which selector switch functions (LOCAL, OFF)
require an additional enable signal.
&XVWRPHU VHWWLQJV 0

/RFDO FRQWUROV 0
(QDEOH /2&$/ 0
Default value: 6HO VZ ORFDO
Setting values:
6HO VZ ORFDO
6HO VZ ORFDO RII
Disabling or enabling is only effective in operation mode LOCAL (selector switch is

in position Local control). If there is no enable signal present, local operation via
push buttons is disabled.
Disabling or enabling is effective in operation modes LOCAL and OFF (selector
switch positions Local control and 0). If there is no enable signal present, local
operation via push buttons is disabled.
In case the bus fails, the local controls allow actuator operation via the push buttons.
9.5
Interlock (enable operation commands)

Option
Characteristics
58
An operation command will only be executed if an additional release signal for

the operation command is present.
Enabling may be activated or deactivated individually for operation commands
OPEN and CLOSE.
Enabling can be set for the different operation modes.
Actuator controls
Failure functions
Enable/disable operation commands via fieldbus command:

For control via fieldbus interface, the command for enabling the local controls is done
via fieldbus command )LHOGE,QWHUO 23(1.
)LHOGE,QWHUO 23(1 or )LHOGE,QWHUO &/26( = 1 = enable:
Operation command enabled.
)LHOGE,QWHUO 23(1 or )LHOGE,QWHUO &/26( = 0 = disabled:

Operation command disabled,
and configured to enable/disable the local controls.


,2 LQWHUIDFH 0
'LJLWDO LQSXWV 0
Example
Use input DIN 5 to enable operation commands in direction CLOSE:

Setting value: ,QWHUORFN &/26( (wiring diagram designation: Interlock CLOSE)
Information
Enable/disable operation commands via digital input:
Switching- behaviour for coding +LJK DFWLYH:
9.5.1
Input ,QWHUORFN 23(1 or ,QWHUORFN &/26( = low level (0 V DC or input open):

Operation command enabled.
Input ,QWHUORFN 23(1 or ,QWHUORFN &/26( = high level (Standard: +24 V DC):
Operation command disabled,
Interlock: enable

(QDEOLQJ 0
,QWHUORFN 0
Setting values:
9.5.2
)XQFWLRQ QRW DFWLYH
Function <Interlock (enable operation commands)> disabled.
)XQFWLRQ DFWLYH
Function <Interlock (enable operation commands)> enabled.
Interlock: activate

$FWLYDWLRQ 0
,QWHUORFN 0
59
Actuator controls
Failure functions
Setting values:
)XQFWLRQ QRW DFWLYH
)XQFWLRQ DFWLYH
9.5.3
Function <Interlock (enable operation commands)> deactivated.

Function <Interlock (enable operation commands)> activated.

The additional release signal can be activated for different operation modes.
&XVWRPHU VHWWLQJV 0

,QWHUORFN 0
2SHU PRGH ,QWHUORFN 0
Default value: 2II both directions
Setting values:
2II
5HPRWH
/RFDO
5HPRWH DQG ORFDO
9.5.4
Interlock ist aus.

Interlock is active in the operation modes: 5HPRWH 5HPRWH ,, )LHOGEXV
Interlock is active in the operation modes: /RFDO, 6HUYLFH
Interlock is active in the operation modes: 5HPRWH, 5HPRWH ,,, )LHOGEXV, /RFDO, 6HUYLFH
Interlock behaviour (running direction)

The Interlock behaviour determines which selector switch functions (LOCAL, OFF)
require an additional enable signal.
&XVWRPHU VHWWLQJV 0

,QWHUORFN 0
5XQQLQJ GLU ,QWHUORFN 0
Default value: 23(1 DQG &/26(
Setting values:
23(1
The release signal is only required for operation commands in direction OPEN.
&/26(
The release signal is only required for operation commands in direction CLOSE.
23(1 DQG &/26(

9.6
The release signal is required for operation commands in directions OPEN and
CLOSE.
Local Stop
Option
Characteristics
Information
9.6.1
The function Local Stop can be used to stop an operation from Remote locally
with the push button STOP.
All operation commands are interrupted.
After releasing push button STOP, and operation command which might still be
present will become active immediately.
Behaviour
&XVWRPHU VHWWLQJV 0

/RFDO FRQWUROV 0
/RFDO 6723 0
Default value: 6HO VZ ORFDO
Setting values:
6HO VZ ORFDO
60
Push button STOP can only interrupt an operation in operation mode /RFDO (selector
switch = position Local control).
Actuator controls
6HO VZ ORFDO UHPRWH
Information
9.7
Failure functions
In the operation modes /RFDO, 5HPRWH, 5HPRWH ,,, (0(5*(1&< and 6HUYLFH, push
button STOP interrupts an operation.
In operation mode 'LVDEOHG, an interruption is NOT possible.
EMERGENCY stop function

Option
Conditions
Characteristics
Information
An EMERGENCY stop button is located on the electrical connection

In an emergency, the EMERGENCY stop button can be used to interrupt the
power supply of the motor controls (contactors or thyristors). Possibly present
operation commands with self-retaining will be reset
The indication in the top row of the display shows: (0&< VWRS
Figure 52: EMERGENCY stop button on the electrical connection
The EMERGENCY stop button is intended for operation in an emergency. For

maintenance work, the mains supply of the AC has to be switched off and protected against accidental switching on.
The EMERGENCY stop button is not available for the ACExC, but only for the
weatherproof versions of the AC.
Operation commands
After having unlocked the EMERGENCY stop button, a possibly active operation
command will NOT immediately be re-activated, but only after a confirmation by the
user has been given which resets the EMERGENCY stop status.
The acknowledgement is made:
via the RESET push button in selector switch position Local control (LOCAL).
or via fieldbus reset byte 1 bit 3 of output data (for this, the selector switch must
be set to Remote control).
via a digital input from Remote. Assignment: 5(6(7
61
Actuator controls
Monitoring functions
10.
Definition
10.1
The monitoring functions signal a warning or a fault as soon as a certain value is

outside the permissible range. Faults generally cause an actuator shutdown.
Torque monitoring
The torque monitoring serves as overload protection over the whole travel.
Depending on the version, the required tripping torques are either set via the torque
switching in the actuator or via the parameters 7ULS WRUTXH &/26( 0 and 7ULS
WRUTXH 23(1 0 (Non-Intrusive version).
It fhe torque monitoring trips, the following fault indications are issued:
Status indication 6 )DXOW or 6 )DLOXUH Details = 7RUTXH IDXOW 23(1
or 7RUTXH IDXOW &/26(
The fault has to be acknowledged before the operation can be resumed. The
acknowledgement is made:
1.
either by an operation command in the opposite direction.

For 7RUTXH IDXOW &/26( : Operation command in direction OPEN
For 7RUTXH IDXOW 23(1 : Operation command in direction CLOSE
2.
or, in case the torque applied is lower than the preset tripping torque:
via the RESET push button in selector switch position Local control
(LOCAL).
or via the Profibus, command )LHOGEXV 5(6(7(process representation
output: byte 1, bit 3).
Torque by-pass
By means of the torque by-pass, the torque monitoring is deactivated for a set (short)
time. During this interval, the full actuator torque may be used, for example, to realese
the actuator from a jammed end position or any other jammed position.
Valve damage due to excessive torque!
Only apply torque by-pass with the consent of the valve manufacturer.
&XVWRPHU VHWWLQJV 0

7RUTXH VZLWFKLQJ 0
7RUTXH E\SDVV 0
Default value: )XQFWLRQ DFWLYH
Setting values:
)XQFWLRQ DFWLYH
)XQFWLRQ QRW DFWLYH
The torque by-pass is activated.

The torque by-pass is deactivated.
Time interval for torque by-pass
During the time interval set here, the torque monitoring is deactivated.
&XVWRPHU VHWWLQJV 0

7RUTXH VZLWFKLQJ 0
7RUTXH E\SDVV >V@ 0
Default value: V
10.2
Motor protection monitoring (thermal monitoring)

In order to protect against overheating and impermissibly high temperatures at the
actuator, PTC thermistors or thermoswitches are embedded in the motor winding.
The thermoswitch is tripped as soon as the max. permissible winding temperature
has been reached.
62
Actuator controls
The actuator is switched off and the following signals are given:
LED 3 (motor protection trippped) on the local controls is illuminated.
Status indication 6 )DXOW or 6 )DLOXUH Details: 7KHUPDO IDXOW
The motor has to cool down before the operation can be resumed.
Depending on the parameter setting, the fault signal is either automatically reset or
the fault signal has to be acknowledged.
or via fieldbus, reset command, byte 1 bit 3 of output data (for this, the selector
switch must be set to REMOTE).
In addition, the AC cyclically (once per day) checks the motor protection monitoring
for its proper function. If this check fails, the controls generate the fault indication:
,( PRW SURW PRQLWRU
Motor protection behaviour


$FWXDWRU 0
0RWRU SURW PRGH 0
Default values:
Non-explosion-proof actuators = $XWR
Explosion-proof actuators = 37& WKHUPLVWRU UHVHW
Setting values:
$XWR
Automatic reset after the motor has cooled down.

Not possible for explosion-proof version ACExC 01.1
5HVHW
Manual reset.
via the push button RESET in selector switch position LOCAL.
or via the fieldbus, command reset.
If required the thermal overload relay has to be reset manually. To this end, remove
the cover on the back of the AC and operate the RESET button on the thermal
overload relay.
37& WKHUPLVWRU DXWR
Automatic reset after the motor has cooled down. Not possible for explosion-proof
version ACExC 01.1
37& WKHUPLVWRU UHVHW
Manual reset.
10.3
via the push button RESET in selector switch position LOCAL.

or via the fieldbus, command reset.
Type of duty monitoring (motor starts and running time)

This function monitors the permissible type of duty (e.g. S2 - 15 min, or S4) of the
actuator.
For this, the controls monitor whether the
permissible motor starts (starts) per hour
permissible running time (on-time) per hour is exceeded.
When exceeding the set values, the actuator is not stopped; however, warnings are
issued
Status indication 6 = or :UQ RQ WLPH VWDUWV

Status indication 6 = or :UQ RQ WLPH UXQQLQJ
63
Actuator controls
The warning signals will automatically be cleared if the permissible motor starts per
second or the permissible running time per hour are no longer reached.
The operating data logging device records both the number of times the values have
been exceeded and the number of motor starts and the motor running times.
'LDJQRVWLF 0
2SHUDWLRQDO LQIR 0
2SHUDWLRQDO LQIR 0
2Q WLPH ZDUQLQJ 0 contains the total of all starts/running time warnings.
2Q WLPH ZDUQLQJ 0 contains the max. time duration of a starts/running time
warning.
Example:
The AC signals a total of 4 starts/running time warnings because of an exceeding

of the set starts/h or running time/h: twice for 5 min., once for 10 min. once for 17
min. Afterwards the operating data counters contain the following values:
2Q WLPH ZDUQLQJ 0 = 37 min = Sum of all times (+5+10+17 min)
2Q WLPH ZDUQLQJ 0 = 17 min = Maximum period
Figure 53:
[1]
[2]
[3]
Example
Running time/h
Starts/h
On-time warning
Activate on-time monitoring

&XVWRPHU VHWWLQJV 0

2Q WLPH PRQLWRULQJ 0
Setting values:
)XQFWLRQ QRW DFWLYH
)XQFWLRQ DFWLYH
Function <On-time monitoring> deactivated.

Function <On-time monitoring> activated.
Set the permissible starts/h
&XVWRPHU VHWWLQJV 0

3HUPLVVLEOH VWDUWVK 0
Default value:
Setting range: starts/h
Set the permissible running time/h
&XVWRPHU VHWWLQJV 0

3RVLWLRQHU 0
3HUP UXQQLQJ WLPHK 0
Default value:
Setting range: minutes
64
Actuator controls
10.4

This function allows the monitoring of the operating time of the actuator. If the actuator
needs longer than the set time to move from end position OPEN to end position
CLOSED, a warning is signalled (the actuator is not stopped):
Status indication 6 :DUQLQJV = 2S WLPH ZDUQLQJ
Via fieldbus: %LW 2S WLPH ZDUQLQJ

The warning indication is automatically cleared once a new operation command is
executed.
When the actuator moves from an intermediate position to an end position, the set
monitoring time for the whole stroke is assigned in relation to the remaining
stroke/travel.
Activate operation mode
&XVWRPHU VHWWLQJV 0

2SHU WLPH PRQLWRULQJ 0
2SHUDWLRQ PRGH 0
Default value: 2II
Setting values:
2II
0DQXDO
The operating time monitoring is switched off

The operating time monitoring is switched on. The permissible operation time is set
via parameter 3HUPRS WLPH PDQXDO 0.
Set permissible operation time manually
&XVWRPHU VHWWLQJV 0

2SHU WLPH PRQLWRULQJ 0
3HUPRS WLPH PDQXDO 0
Default value:
Setting range: seconds (0 seconds to 1 hour)
10.5
Reaction monitoring
The AUMATIC monitors whether the actuator moves after an operation command.
If no reaction is recorded at the output drive of the actuator within a set time, either
a warning or a fault signal is generated depending on the setting:
Status indication 6 :DUQLQJV or 6 2XW RI VSHFLILFDWLRQ Details = :UQ
QR UHDFWLRQ
Status indication 6 )DXOW or6 2XW RI VSHFLILFDWLRQ Details = )DXOW QR

UHDFWLRQ
In the event of a fault signal, the fault has to be acknowledged to be able to resume
the operation. The acknowledgement is made:
or via the Profibus, command )LHOGEXV 5(6(7 (process representation
output: byte 1, bit 3).
In case of operation from an intermediate position, reaction monitoring will only be

performed if the actuator has a position feedback.
Activate switching off for reaction time error
&XVWRPHU VHWWLQJV 0

5HDFWLRQ PRQLWRULQJ 0
65
Actuator controls
:UQ FRQWUROV WHPS 0

Default value: 1R FXWRII
Setting values:
1R FXWRII
&XWRII
The reaction monitoring only issues a warning.

The reaction monitoring issues a fault signal, the actuator is stopped.
Set reaction time
&XVWRPHU VHWWLQJV 0

5HDFWLRQ PRQLWRULQJ 0
5HDFWLRQ WLPH 0
Default value:
Setting range: seconds (0 seconds to 30 minutes)
10.6
Motion detector
Option
Conditions:
Actuator of the type range SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

Position transmitter in actuator
The motion detector checks whether the actuator moves without operation command
(e.g. in manual operation or if there is no self-retaining).
Characteristics
The controls indicate 2XWSXW GULYH URWDWHV, if the actuator moves by more than an
adjustable travel difference within a set time.
10.7

Conditions
Characteristics
10.8

The manual operation monitoring function checks whether the actuator has changed
over to manual operation.
Monitoring of electronics power supply

The AUMATIC monitors the following voltages and signals a warning (refer to <Fault
signals and warnings> chapter):
10.9
Auxiliary voltage 24 V DC, e.g for supplying the control inputs

Voltage 24 V AC for controlling the reversing contactors, for thermoswitches
and heater within the actuator and for generating the 115 V AC auxiliary voltage
for the customer (option)
Internal 24 V DC power supply of the electronics components (within the controls
and in the actuator, e.g. RWG, MWG)
External 24 V DC supply of the electronics (option)
Characteristics
If the respective sensors are installed in the devices, the AUMATIC monitors different
temperatures.
If certain temperature limits are exceeded or fallen short of, the controls either send
a warning or a fault signal.
Conditions:

for temperature in the control unit of the actuator: additionally MWG (magnetic
limit and torque transmitter)
for motor temperature: additionally temperature sensor (PT 100) in the motor
for gear housing temperature additionally temperature sensor (PT 100) in the
gearing
Display current device temperatures

66
Actuator controls
'LDJQRVWLF 0
'HYLFH VWDWXV 0
'HYLFH WHPSHUDWXUHV 0
Indications:
7HPS FRQWUROV
7HPS FRQWURO XQLW
7HPS PRWRU
7HPS JHDUER[
10.10
Indication of current temperature in the controls housing

Indication of current temperature in the control unit of the actuator (actuator housing)
Indication of current temperature in the motor winding For further information refer
to <Motor protection monitoring (thermal monitoring>
Indication of current temperature in the actuator gear housing
Conditions

MWG position transmitter in actuator
The controls verify whether the sub-assemblies mounted in the actuators and the
controls correspond to the desired version.
Characteristics
In case incorrect sub-assemblies are mounted or if sub-assemblies are missing the

controls either sends a warning or a fault signal.
For detailed information on this indication refer to <Fault signals and warnings>
chapter.
10.11

Conditions:
The phase failure monitoring is only valid for connections to 3-phase AC power
supplies. For versions with 1-phase AC or DC, phase failure monitoring is not possible.
Characteristics
The AUMATIC monitors phase L2. If phase L2 is missing for a certain time interval,
the AUMATIC still can send and receive signals and generates a fault indication.
Since the AUMATIC is supplied via phases L1 and L3, the two phases cannot be
monitored. In case L1 or L3 fails, the AUMATIC is inoperable and the actuator stops.
Configuration of the tripping time

3KDVH PRQLWRULQJ 0
7ULSSLQJ WLPH 0
Default value: V
Setting range: V
Information
10.12
Faults in supply voltage (e.g. voltage drops) do not generate a fault signal during
the adjustable tripping time.
In case of phase L2 loss during motor operation, this does not necessarily lead
to an immediate standstill of the actuator. The reason is that the rotating motor
generates the missing phase itself. This leads, however, to a reduction of the
motor output torque. If the torque is sufficient for valve operation, the missing
phase L2 is only detected when switching off (e.g. in an end position) and the
error signal LOSS OF PHASE is generated.
Phase sequence detection and correction of the direction of rotation

Conditions:
Characteristics
The phase sequence detection is only valid for connections to 3-phase AC power
supplies. For versions with 1-phase AC or DC, phase sequence detection is not
possible.
Exchanging any two phase conductors in the 3-phase mains changes the direction
of phase rotation. Should the phases L1, L2 and L3 be connected in the wrong
sequence, this is detected and corrected by the AUMATIC: This prevents the actuator
from turning into the wrong direction.
67
Actuator controls
Activate phase sequence detection and correction of direction of rotation

3KDVH PRQLWRULQJ 0
$GDSW URWDU\ GLU 0
Setting values:
)XQFWLRQ DFWLYH
)XQFWLRQ QRW DFWLYH
68
Function <Phase sequence detection and correction of direction of rotation> is

activated.
Phase sequence detection and correction of direction of rotation is deactivated.
Actuator controls
11.
Service functions
Service functions
The functions described here may only be changed by the AUMA service or by
authorised and trained personnel.
Menu item 6HUYLFH IXQFWLRQV is only visible, if user level 6SHFLDOLVW or higher is
set.
11.1
Characteristics
This function allows changing the direction of rotation for actuators with 3-phase AC
motors.
The direction of rotation indicate the direction into which the drive shafts rotates its
own axis, viewed from the top of the actuator. Distinction is made between clockwise
and counterclockwise rotation.
Information
When changing from clockwise closing to counterclockwise closing or vice

versa, only the direction of rotation of the motor is changed. The change-over
requires further action:
The wiring diagram designation is marked on the AUMATIC name plate.
In case of a change, a new name plate with the new wiring diagram number
has to be requested from AUMA.
The actuator wiring diagram number is stored in the electronic device ID
(parameter :LULQJ GLDJUDP DFWXDWRU 0). The ID has to adapted to the
new designation once the conversion is complete.
The actuator mounted to the controls must be configured for the set direction of rotation. Subsequent conversion from clockwise closing to counterclockwise closing using an AUMA conversion kit.
Parameters and instructions for setting

Valve damage due to incorrect direction of rotation!
For 3-phase AC motors, the direction of rotation of the actuator has to correspond
to the direction of rotation of the valve.

$FWXDWRU 0
&ORVLQJ URWDWLRQ 0
Default value: &ORFNZLVH URWDWLRQ
Setting values:
&ORFNZLVH URWDWLRQ
&RXQWHUFORFNZLVH URW
11.2
The motor is controlled with a clockwise rotating field with the following sequence:
L1-U1, L2-U2, L3-U3 (clockwise closing).
The motor is controlled with a counterclockwise rotating field with the following
sequence: L1-U3, L2-U2, L3-U1 (counterclockwise closing).
Factory setting
The factory setting corresponds to the delivery state of the AUMATIC.
When converting the controls e.g. by the AUMA service, a new factory setting can
be generated to adapt the modified configuration.
Former factory settings can be restored.
Generate new factory setting

6HUYLFH IXQFWLRQV 0
&UHDWH IDFWRU\ VHWWLQJV 0
Generates new factory settings by accepting the current settings.
69
Actuator controls
Service functions
Restore factory setting

6HUYLFH IXQFWLRQV 0
5HVHW IDFWRU\ VHWWLQJV 0
Resets the current settings to factory settings.
11.3
Languages: reload
If texts are changed or if a new display language is available, the language file can
be updated from the external data carrier (SD card).

6HUYLFH IXQFWLRQV 0
5HORDG ODQJXDJHV 0
11.4
Data export
During data export the data is saved from the device to an external data carrier (SD
card).
Export data
Comprehensive export of all data; controls parameters, MWG parameters, operation
data and event protocol.
Operation data is device-specific data.

6HUYLFH IXQFWLRQV 0
([SRUW DOO GDWD 0
Export parameters
Export of all parameters (controls parameters and MWG parameters).
No operation data is transmitted.

6HUYLFH IXQFWLRQV 0
([SRUW DOO SDUDPHWHUV 0
Export event report

6HUYLFH IXQFWLRQV 0
([SRUW HYHQW UHSRUW 0
11.5
Data import
During data import, the data is transmitted to the controls from an external data
carrier (SD card).
Import parameters
Import of all parameters (controls parameters and MWG parameters). Operating
data is not overwritten.

70
Actuator controls
Service functions
6HUYLFH IXQFWLRQV 0

,PSRUW DOO SDUDPHWHUV 0
11.6
Firmware update
A firmware update is required in the following cases:
Upgrade with new functions
Corrective actions
A firmware update can be performed in the following ways:
1.
2.
3.
via Bluetooth connection using the AUMA ToolSuite software on a computer

or PDA
via an SD card (card slot in the local controls)
via Profibus DP (using the AUMA ToolSuite)
Firmware version
The firmware version can be displayed via the following menu:
'HYLFH ,' 0

9HUVLRQ 0
)LUPZDUH 0
Firmware update via SD card
The menu 8SGDWH ILUPZDUH is only displayed if an SD card has engaged in the card
slot of the local controls.

6HUYLFH IXQFWLRQV 0
8SGDWH ILUPZDUH 0
11.7
Service software AC ToolSuite (Bluetooth)

AC ToolSuite is a user-friendly setting and operation program for AUMA actuator
controls AC 01.2.
The connection between computer (PC, laptop, PDA ) and local controls is established
wireless via Bluetooth interface.
Activate Bluetooth

$FWLYDWLRQ 0
%OXHWRRWK 0
Setting values:
)XQFWLRQ QRW DFWLYH
)XQFWLRQ DFWLYH
Function deactivated.
Function activated. If the connection is active, the blue LED on the local controls is
illuminated.
Addresses and device tag
'LDJQRVWLF 0
%OXHWRRWK 0
'HYLFH WDJ 0
%OXHWRRWK DGGUHVV 0
%OXHWRRWK DGGSDUWQHU 0
71
Actuator controls
Diagnostics
12.
Diagnostics
Diagnostics comprise information (indications, signals, reports and characteristic
curves) for support during commissioning, maintenance or corrective action.
12.1
The electronic device ID provides information about the order data (important for
enquiries with the factory).
'HYLFH ,' 0

,GHQWLILFDWLRQ 0
9HUVLRQ 0
Information on device identifications can be modified with the appropriate rights (user
level).
Table 5:
Information on device identifications
,GHQWLILFDWLRQ 0
Indication on display
'HYLFH GHVLJQDWLRQ 0

'HYLFH WDJ 0
3URMHFW QDPH 0

&RPPLVVLRQ QR $& 0
&RPPLVVLRQ QR $& 0
:RUNV QR $& 0
:LULQJ GLDJUDP $& 0
'DWH RI PDQXIDFWXUH 0
$FWXDWRU 0
&RP QR DFWXDWRU 0
:RUNV QR DFWXDWRU 0
:LULQJ GLDJUDP DFWXDWRU 0
Table 6:
User level required for modification

AUMATIC device designation
$80$ VHUYLFH
Device ID for identification within the 6SHFLDOLVW
plant marking (e.g. KKS (Power Plant
Classification System)
Project name of the plant
6SHFLDOLVW
Information on the identification of Menu
the AUMATIC
Commission number (order number) $80$ VHUYLFH
of AUMATIC
Works number of AUMATIC
$80$ VHUYLFH
Wiring diagram number of AUMATIC $80$ VHUYLFH
Date of manufacture of controls
$80$ VHUYLFH
Information on the identification of Menu
actuator
Commission no. of actuator
$80$ VHUYLFH
Works number of actuator
$80$ VHUYLFH
Wiring diagram number of actuator $80$ VHUYLFH
Information on device version
9HUVLRQ 0
)LUPZDUH 0
/DQJXDJH 0
)LUPZDUH GHWDLOV 0
$UW1R /& 0

$UW1R ORJLF 0
$UW1R 0&0 0
$UW1R 362 0
$UW1R ,2 LQWHUIDFH 0
$UW1R ILHOGEXV 0
$UW1R 0:* 0
72
Description
Description
Firmware version
Language version
Menu with further items for requesting the firmware
versions of the individual sub-assemblies (only visible
for user level $80$ VHUYLFH )
Article number of the local controls electronics sub-assembly
Article number of the logic electronics sub-assembly
Article number of the MCM (Motor Control and Monitoring) electronics sub-assembly
Article number of the PSO (Power Supply Options)
electronics sub-assembly
Article number of the I/O interface (parallel interface)
electronics sub-assembly
Article number of the fieldbus (fieldbus interface) electronics sub-assembly
Article number of the MWG electronics sub-assembly
Actuator controls
12.2
Diagnostics
Operating data
Operating data provides details e.g. about the running time, the number of starts,
number of torque faults etc.
The analysis of this data provides valuable information regarding the optimization of
both actuator and valve. When using this information purposefully, actuator and valve
will be carefully operated, e.g. through appropriate parameter setting. In case of fault,
the logging of operating data makes a quick error diagnosis possible.
View operating data
There are two counters available, a lifetime counter and a resettable counter.
'LDJQRVWLF 0
2SHUDWLRQDO LQIR 0
2SHUDWLRQDO LQIR WRWDO 0
2SHUDWLRQDO LQIR 0
Description of the indications:
2SHUDWLRQDO LQIR WRWDO = Lifetime counter
2SHUDWLRQDO LQIR = Counter can be reset to 0
Table 7:
Operating data
0RWRU UXQQLQJ WLPH
0RWRU VWDUWV
7KHUPDO IDXOW
7RUTXH IDXOW &/26(
7RUTXH IDXOW 23(1
/LPLW WULS &/26('
/LPLW WULS 23(1
7RUTXH WULS &/26(
7RUTXH WULS 23(1
2Q WLPH ZDUQLQJ
2Q WLPH ZDUQLQJ
6\VWHP VWDUWV
Description
Motor running time
Number of motor starts (starts)
Number of thermal faults (motor protection)
Number of torque faults in direction CLOSE
Number of torque faults in direction OPEN
Number of limit switch trippings in direction CLOSE
Number of limit switch trippings in direction OPEN
Number of torque switch trippings in direction CLOSE
Number of torque switch trippings in direction OPEN
Total of all time intervals during which a start/run warning was signalled.
Max. time interval during which a start/run warning was
signalled.
Total of AUMATIC system starts
Reset operating data

There are two counters available, a lifetime counter and a resettable counter.
'LDJQRVWLF 0
0DQDJH GLDJQRVGDWD 0
5HVHW RSHUDWLRQ LQIR 0
The entries in the operating data logging can be reset (deleted) via this menu.
12.3
Event report
The event report records system events and status signals. The event protocol can
be exported to the external SD card or read via the ToolSuite software. This allows
conclusions on previous operation of actuator and valve.
Information
Since the events are recorded with a time stamp, date and time (parameter 'DWH
DQG WLPH 0) should be properly set.
73
Actuator controls
Diagnostics
Event filter for system events
The AUMATIC records system events such as operation commands or modifications

on the parameter settings. A filter is used to define the system events to be recorded
in the event report.
'LDJQRVWLF 0
(YHQW UHSRUW 0
(YHQW ILOWHU IRU 6\VWHP 0
An event is recorded (i.e. filter is active) if a black dot can be seen behind the value
on the display.
Events which can be recorded:
&RPPDQGV
3DUDPHWHUL]DWLRQ
(QDEOH SURFHVVHV
6\VWHP HYHQWV
All operation commands recognised as valid and executed are recorded. The
command source of the operation command is also recorded.
All modifications of the parameter settings are also recorded. Both the former and
the new value are recorded.
The enabling of a function is recorded.
All important system events are recorded. These are: System start, change of date,
downloads, modifications of the event filter, reset of operating data and switching
on the mains voltage.
Event filter for status indications
The AUMATIC records status indications such as faults, errors, warnings or Actuator
is in end position CLOSED/OPEN. A filter is used to define the status indications to
be recorded in the event report.
'LDJQRVWLF 0
(YHQW UHSRUW 0
(YHQW ILOWHU IRU (YHQWV 0
An event is recorded (i.e. filter is active) if a black dot can be seen behind the value
on the display.
Events which can be recorded:
The events which can be selected here are described in the <Faults and warnings>
chapter.
File size of event report
The file size of the event report can be modified to record more or less events as
desired. If the file is full, the oldest events will be overwritten so that the latest and
current events are recorded
'LDJQRVWLF 0
(YHQW UHSRUW 0
)LOH VL]H 0
Default value: [k]
Setting range: [k]
With the maximum setting range of 1,024 k, at least 10,000 events can be stored.
Information
74
Some events are stored in a sector which cannot be overwritten. This includes, for
example, modifications of the parameter setting, enabling of functions and certain
special functions.
Actuator controls
Diagnostics
Number of events in the buffer

The events are first stored into an internal RAM. From this buffer, they are written
to the report after the set report cycle. The number of events in the buffer can be set
here.
Information
In case of power failure, the events in the buffer will be lost.

'LDJQRVWLF 0
(YHQW UHSRUW 0
%XIIHU VL]H 0
Default value:
Setting range:
Save interval
The event report is updated and saved at a defined cycle. This cycle (save interval)
can be reduced or extended
'LDJQRVWLF 0
(YHQW UHSRUW 0
6DYH LQWHUYDO 0
Default value:
Setting range: [ms]
12.4
Bluetooth connection: diagnostics

The connection between computer (PC, laptop, PDA ) and local controls can be
established wireless via a Bluetooth interface.
Activate Bluetooth
'LDJQRVWLF 0
%OXHWRRWK 0
12.5

This diagnostics provides information on the current status of the Profibus
sub-assemblies.
'LDJQRVWLF 0
3URILEXV '3 0
3URILEXV '3
3URILEXV GHWDLOV
For a detailed description of the indications included these menus refer to Manual
(Device integration fieldbus) Profibus DP.
12.6
The controls signal an internal error if:
a mounted sub-assembly does not correspond to the desired version (com.no.)
a sub-assembly fails
a hardware error is detected
a firmware error is detected

An internal error starts with the designation IE ... (Internal Error), refer to <Fault
indications and warnings>.
75
Actuator controls
Diagnostics
12.7
Conditions

MWG position transmitter in actuator
Torque-travel characteristics indicate the torque requirement for an operation in
directions OPEN or CLOSE.
Characteristics
The characteristics can both be shown on the display or read via the service interface.
Figure 54:
Application
Example of torque-time characteristics
When comparing two characteristics (current characteristics with archived

characteristics), the wear within the valve or the actuator can be assessed.
The following information is saved with the characteristics:
Commission number
Works number
Save date
Nominal torque in direction OPEN/CLOSE
Set torque in direction OPEN/CLOSE
Device tag (20 characters)
Record and save characteristics

'LDJQRVWLF 0
&XUYHV 0
7RUTXH 7UDYHO 0
6DYH FKDUDFWHULVWLFV 0
5HVHW FKDUDFWHULVWLFV 0
7DJ WRUTXHWUDYHO 0
7DJ WRUTXHWUDYHO 0
7DJ WRUTXHWUDYHO 0
Set selector switch to position Local control (LOCAL) or Remote control (REMOTE)
to record the characteristics.
76
Actuator controls
13.
Simulation (inspection and test function)
Simulation (inspection and test function)

The service personnel or the commissioning engineer can use this simulation function
to simulate the operation and failure behaviour of the actuator or the AUMATIC to
check the interface to the DCS and the correct behaviour of the DCS.
13.1
Actuator signals
By simulating the actuator signals, the signal behaviour of the AUMATIC to the DCS
can be tested, for example, without actually having to fit the actuator.
'LDJQRVWLF 0
6LPXODWLRQ 0
$FWXDWRU VLJQDOV 0
Simulation values:
(QG SRVLWLRQ 23(1
(QG SRVLWLRQ &/26('
End position OPEN reached.

End position CLOSED reached.
7RUTXH IDXOW 23(1
Torque in direction OPEN reached.
7RUTXH IDXOW &/26(
Torque in direction CLOSE reached.
7KHUPDO IDXOW
Motor protection tripped (thermal fault)

The simulation is activated and deactivated by push button 2N.
A loop on the display indicates that the simulation is active.
13.2
Interface signals
By simulating the interface signals, the signal behaviour of the AUMATIC to the DCS
can be tested, for example, without having to connect the actuator.
'LDJQRVWLF 0
6LPXODWLRQ 0
6LJQDOV '287 0
6LJQDOV $287 0
6LJQDOV $287 0
Signals for simulating digital outputs:
Only the assigned outputs are displayed.
Numbers indicate the digital output.
Example:
)DXOW
The digital output 1 (parameter 6LJQDO '287 0) is assigned the indication
)DXOW.
The simulation is activated and deactivated by push button 2N.
Triangles indicate the activation:
Triangle pointing in upward direction: Output is coded high active.
High active (voltage is present, e.g. + 24 V DC)
High active (voltage is not present)
Triangle pointing in downward direction: Output is coded low active.
Low active (voltage is not present)
Low active (voltage is present, e.g. + 24 V DC)
Signals for simulating analogue outputs:

6LJQDOV $287
Simulation of output signal $FWXDO SRVLWLRQ, setting range: P$
6LJQDOV $287
Simulation of output signal 7RUTXH, setting range: P$
77
Actuator controls
Corrective action
14.
Corrective action
14.1
Primary fuses
The AUMATIC has to be opened to exchange the primary fuses. For detailed
information, refer to operation instructions for actuator.
14.2
Fault indications and warning indications

Faults interrupt or prevent the electrical actuator operation. In the event of a fault,
the display backlight is red.
Warnings have no influence on the electrical actuator operation. They only serve
for information purposes.
The following table shows all possible screen displays to be indicated via the status
pages.
The 'LDJQRVWLF FODVVLILF 0 parameter determines which status pages will be
displayed:
Table 8:
For 'LDJQRVWLF FODVVLILF = $80$, the status pages according to AUMA classification are displayed: 6, 6 and 6.
For 'LDJQRVWLF FODVVLILF = 1$085, the status pages according NAMUR recommendation are displayed: 6 to 6.
Faults and warnings on status indications
:DUQLQJV 6
Description/cause
Collective signal 02:
Indicates the number of active warnings.
1RW UHDG\ 5(027( 6

Indicates the number of active signals.
The actuator cannot be operated from REMOTE.
The actuator can only be operated via the local
controls.
Indicates the number of active faults.
The actuator cannot be operated.
Indication according to NAMUR recommendation NE 107
Actuator is operated outside the normal operation conditions.
The actuator is being worked on; output signals are temporarily invalid.
Recommendation to perform maintenance.
Actuator function failure, output signals are
invalid
For value > 0: Press push button 'HWDLOV to

display a list of detailed indications.

No analogue input defined
Collective signal 15: Internal warning
The device can still be operated with restrictions.
Device warnings
Configure analogue inputs AIN 1 or AIN 2,

refer to <Input for setpoint position>
AUMA service
Replacing a sub-assembly may be possibly
required.
)DXOW 6
2XW RI VSHFLILFDWLRQ 6
)XQFWLRQ FKHFN 6
0DLQWHQDQFH UHTXLUHG 6
)DLOXUH 6
Detailed indications
&RQILJ ZDUQLQJ
,QWHUQDO ZDUQLQJ
78
Remedy




Actuator controls
:UQ %DFNXS,Q8VH
9 '& FRQWURO YROW
9 '& LQWHUQDO
9 '& H[WHUQDO
:UQ RQ WLPH UXQQLQJ
:UQ RQ WLPH VWDUWV
57& QRW VHW
Corrective action
Description/cause
Remedy
Internal warning:
Backup is being used.
The 24 V DC customer auxiliary supply to
Check 24 V DC inputs (DIN).
control the digital inputs has failed.
Internal fault:
AUMA service
The internal 24 V DC power supply of the
controls used to provide the electronics components (sub-assemblies within the AC 01.2
controls and in the actuator, e.g. RWG, MWG)
has exceeded the power supply limits.
The external 24 V AC voltage supply of the
controls has exceeded the power supply limits.
Warning: Max. running time/h exceeded
Warning: Max. number of motor starts (starts)
exceeded
The real time clock has not yet been set on Set time.
the basis of valid values.
Exchange button cell.
2S WLPH ZDUQLQJ
The set time (3HUPRS WLPH PDQXDO 0 The warning indications are automatically
parameter) has been exceeded. The preset cleared once a new operation command is
executed.
operating time is exceeded for a complete
travel from end position OPEN to end position Check valve.
CLOSED.
Check 3HUPRS WLPH PDQXDO 0 parameter.
:UQ QR UHDFWLRQ
No actuator reaction to operation commands

within the set reaction time.
Heater failure within the actuator (control unit)
Warning: Actual position of actuator:
Verify E1 wiring.
Possible causes:
Input signal for setpoint E1 = 0 (signal

loss)
Signal range of the actual position is too

low.
No reference operation actual position actuator
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Temperature within the controls housing too

high
Temperature within the motor winding too high
Temperature within the actuator gear housing
too high
Warning: Loss of signal analogue input 1
Check wiring.
Warning: Loss of signal analogue input 2
Check wiring.
Input signal for actual value E2 = 0 (signal
Verify E2 wiring.
loss)
Possible causes:
Several operation commands (e.g. OPEN

and CLOSE simultaneously, or OPEN and
SETPOINT operation simultaneously)
One setpoint is present (E1 or E4) and the

positioner is not active
For fieldbus: Setpoint exceeds 100.0 %
Check operation commands (send one

operation command only).
Set 3RVLWLRQHU parameter to )XQFWLRQ DFWL
YH.
Check setpoint.
The actuator is controlled via the I/O interface

(parallel).
Operation mode Power Off
Check power supply.
Power supply has failed.
79
Actuator controls
Corrective action
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Description/cause
Operation mode EMERGENCY is active
(EMERGENCY signal was sent).
0 V are applied at the EMERGENCY input.
Remedy
Detect cause for EMERGENCY signal.
Verify failure source.
Apply +24 V DC at EMERGENCY input.
Interlock operation mode is active.

Disable Interlock function.
Operation via service interface (Bluetooth) and Exit service software.
service software AUMA ToolSuite.
The EMERGENCY Stop switch has been

Enable EMERGENCY Stop switch.
operated. The motor control power supply
Reset EMERGENCY Stop state by means

(contactors or thyristors) is disconnected.
of Reset command.
Manual operation is activated.
No valid communication via fieldbus (despite
available connection)
Selector switch is in position Local control Set selector switch to position Remote control
(LOCAL) or 0 (OFF).
(REMOTE).
Push button STOP of the local controls is
operated.
Verify signals:
The failure behaviour is active since all requi- Setpoint E1
red setpoints and actual values are incorrect. Actual value E2
Actual process value E4
For bus:
Check connection to master.
,QWHUQDO IDXOW
Check (clear) status of master.
AUMA service
7RUTXH IDXOW 23(1

Internal fault
Torque fault in direction OPEN
7RUTXH IDXOW &/26(
Torque fault in direction CLOSE
Perform one of the following measures:
Issue operation command in direction

OPEN.
Set selector switch to position Local control (LOCAL) and reset fault indication via
push button RESET.
Execute reset command via fieldbus.
7KHUPDO IDXOW
Perform one of the following measures:
Issue operation command in direction

CLOSE.
Set selector switch to position Local control (LOCAL) and reset fault indication via
push button RESET.
Execute reset command via fieldbus.
3KDVH IDXOW
80
Cool down, wait.

If the fault indication display persists after
cooling down:
- Set selector switch to position Local
control (LOCAL) and reset fault indication via push button RESET.
- Execute reset command via fieldbus.
Check fuses.
When connecting to a 3-ph AC system and Test/connect phases.

with internal 24 V DC supply of the electronics: Phase 2 is missing.
When connecting to a 3-ph or 1-ph AC
system and with external 24 V DC supply
of the electronics: One of the phases L1,
L2 or L3 is missing.
Actuator controls
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Description/cause
LCB internal error:
Error when comparing versions
LCB internal error:
Error in EEPROM
LCB internal error:
Error during parameter initialisation
LCB internal error:
Error when accessing a file on SD or NAND
Due to insufficient mains quality, the controls
cannot detect the phase sequence (sequence
of phase conductors L1, L2 and L3) within the
pre-set time frame provided for monitoring.
The phase conductors L1, L2 and L3 are
connected in the wrong sequence.
Only applicable if connected to a 3-ph AC
system.
Internal error logic:
The internal 24 V AC voltage supply of the
controls has exceeded the power supply limits.
The 24 V AC voltage supply is used to control
the reversing contactors, to assess the thermoswitches, to supply the internal actuator
heater and, as an option, to generate the 115
V AC supply for the customer.
System: Internal error registration:
Error when ordering a data object (PRM, PZD
or CH)
System: Internal error startup function block
Error during startup of a function block
System: Internal error startup sub-assembly
Error during startup of sub-assemblies
Motor protection monitoring is defective.
Internal fault: Local controls board
Internal fault: Logic board
Internal fault: MWG
Internal fault: Fieldbus
Internal fault: I/O board
Corrective action
Remedy
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Internal fault: MCM (Motor Control and Monitoring)

Internal fault: PSO (Power Supply Options)
Internal fault: Parameter configuration
Internal fault: Output defective (switchgear
control)
Internal fault: Configuration of the position
transmitter (for recording the actual position)
incorrect
Internal fault: Position transmitter (for recording the actual position)
Internal fault: IE selector switch
Check 7ULSSLQJ WLPH 0 parameter,

extend time frame if required.
Correct the sequence of the phase conductors

L1, L2 and L3 by exchanging two phases.
Check power supply (level and wiring).
Check power supply unit.
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Check ,2 LQWHUIDFH 0 parameter.The

setting must correspond to the wiring diagram.
Check wiring.
,( 0&0
Check mains voltage.
Check I/O interface.
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Replace selector switch.
81
Actuator controls
Appendix
15.
Appendix
15.1
Selection overview for output contacts and indication lights (digital outputs DOUT 1 12)
Depending on the version, the AC is equipped with up to 12 output contacts (digital
outputs).
Table 9:
Signal
1RW DVVLJQHG
(QG SRVLWLRQ &/26('
Description
End position CLOSED reached

Indication depends on the type of seating and means either
limit seating, end position CLOSED reached, or
(QG SRVLWLRQ 23(1
End position OPEN reached

Indication depends on the type of seating and means either
limit seating, end position OPEN reached, or
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5XQQLQJ 23(1
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6HOHFWRU VZ 5(027(
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82
torque seating, end position CLOSED reached
torque seating, end position OPEN reached
End position CLOSED reached or intermediate position reached

(The intermediate position is only indicated if parameter 6LJQDO LQWHUP SRV 0 =
23(1&/26(' 2Q.)
Signal blinking: Actuator runs in direction CLOSE.
End position OPEN reached or intermediate position reached
(The intermediate position is only indicated if parameter 6LJQDO LQWHUP SRV 0 =
23(1&/26(' 2Q.)
Signal blinking: Actuator runs in direction OPEN
The setpoint is within max. error variable (outer dead band). Signal occurs only if Profibus
DP master has set the )LHOGEXV 6(732,17 bit (process representation output).
Actuator runs in direction CLOSE.
Actuator runs in direction OPEN.
Selector switch is in position LOCAL.
Selector switch is in position REMOTE.
Selector switch is in position OFF.
Limit switch operated in direction CLOSE
Limit switch operated in direction OPEN
Torque in direction CLOSE exceeded
Torque in direction OPEN exceeded
Actuator function failure, output signals are invalid.
The actuator is being worked on; output signals are temporarily invalid.
Difference between setpoint and actual value is too important (exceeding the normal operation conditions).
Recommendation to perform maintenance.
Contains the result of a disjunction (OR operation) of all faults.
Contains the result of a disjunction (OR operation) of all warnings.
Contains the result of a disjunction (OR-operation) of the signals, forming the "Not ready
REMOTE" group.
The actuator cannot be operated from REMOTE.
The actuator can only be operated via the local controls.
Actuator is in pause time of stepping mode
Actuator controls
Signal
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15.2
Appendix
Description
The actuator is in an intermediate position e.g. neither in end position OPEN nor in end position CLOSED.
The actuator is within the set stepping range.
Actuator is running (output drive is moving)
Hard wired collective signal consisting of:
Output drive rotates due to operation command from LOCAL.
Output drive rotates due to operation command from REMOTE.
Output drive rotates without electric operation command.
Intermediate position 1 reached
A high signal (+24 V DC) is present at digital input 1.
Operation mode EMERGENCY stop is active (EMERGENCY stop button has been pressed).
Torque fault in direction CLOSE
Torque fault in direction OPEN
Torque fault in direction CLOSE or OPEN
One phase missing
High signal at fieldbus, digital output 1
Selection overview of binary signals for digital inputs (DIN 1 10)

Option
Conditions:
<Additional inputs> or additional <Parallel interface>

Depending on the version, the AC is equipped with up to 10 digital inputs.
The inputs are designed for binary signals (standard input level: +24 V DC) and can
be used, for example, to receive operation commands OPEN, STOP, CLOSE, to
control intermediate positions or for the EMERGENCY signal.
Configuration of digital inputs

,2 LQWHUIDFH 0
'LJLWDO LQSXWV 0
83
Appendix
Actuator controls
Table 10:
Signal
1RW XVHG
02'(
23(1
&/26('
6723
5(6(7
,2 LQWHUIDFH
23(1&/26('
(0(5*(1&<
,QWHUPHGLDWH SRV
,QWHUPHGLDWH SRV
,QWHUPHGLDWH SRV
,QWHUPHGLDWH SRV
,QWHUPHGLDWH SRV
,QWHUPHGLDWH SRV
,QWHUPHGLDWH SRV
,QWHUPHGLDWH SRV
,QSXW ',1
,QSXW ',1
,QSXW ',1
,QSXW ',1
(QDEOH /2&$/
,QWHUORFN 23(1
,QWHUORFN &/26(
84
Description
Input not assigned
Refer to chapter <Change-over between OPEN - CLOSE control and setpoint control>.
Operation command OPEN
Operation command CLOSE
Operation command STOP
Reset fault signal
Change-over between fieldbus interface and parallel interface
Operation command OPEN/CLOSE for two-wire control
Operation command: Run to intermediate position 1.
Signal for controlling output contact
Enables the selector switch function (LOCAL/OFF) on the local controls
Interlock: Enables operation command in direction OPEN
Interlock: Enables operation command in direction CLOSE
Actuator controls
85
Actuator controls
86
Actuator controls
Index
Index
16
A
Actual value - indication on
display
Actuator operation at the local
controls
Adaptive behaviour
Analogue output 1
Analogue output 1 adjustment
Analogue output 1 signal range
Analogue output 2
Analogue output 2 adjustment
Analogue output 2 signal range
Analogue signals
Appendix
B
Basic settings
Binary input signals
Bluetooth
Bluetooth diagnostics
Bus address
C
Change-over between OPEN
- CLOSE control and setpoint
control
Characteristcs
Closing fully/opening fully
Commission number
Commissioning
Commissioning (indications
on display)
Contrast
Control
Correction of the direction of
rotation
Corrective action
18
10
11
42
49
24
25
25
25
26
25
24
82
38
31
83
71
75
49
45
76
45
50
8
6
16
37
8 , 28
67
78
D
Data export
Data import
Date
Date format
Dead band
Dead time
Delay time
Device temperatures
Diagnostics
Digital inputs
Digital outputs
Direct display via ID
Direction of rotation:
Directives
Display (indications)
Display formats
Down time
E
EMERGENCY behaviour
EMERGENCY operation
EMERGENGY stop
Electronics monitoring power
supply
Enable operation commands
End position seating
End position tolerance
Error - indication on display
Error variable
Event report
F
Factory setting
Failure - indication on display
Failure behaviour
Failure functions
Failure operation
Failure position
Failure source (EMERGENCY
operation)
Failure source (failure operation)
Fault - indication on display
Fieldbus address
Firmware update
Firmware version
Function check - indication on
display
Fuses
G
GSD file
70
70
36
36
43 , 44
44
53
66
72
83 , 83
23
12
67 , 69
69
6
16
36
67
53
53 , 55
29
72
66
58
31
45
16
44
73
69
21
51
51
51
52
55
52
20
49 , 49
71
71
21
78
23
87
Actuator controls
Index
I
I/O interface change-over
Identification
Indication lights
Indications
Indications on display
Inspection record
Interlock behaviour
Interlock:
Intermediate position indication via LEDs
Intermediate positions
Intrusive
L
LEDs (indication lights)
Limit seating
Limit switching
Local Stop
Local control
Local controls
Local setting
Loss of signal
M
MODE
Maintenance
Maintenance required - indication on display
Menu navigation
Motion detector
Motor protection monitoring
Motor protection. by-pass
Motor starts
N
Name plate
Non-Intrusive
Not ready REMOTE - indication on display
Number format
88
50
8
22
16
16
8
60
58
22
38
9
22
14
31
34
60
10
10
10
57
11
51
45
6
21
66
11
62
66
62
56
63
8
9
20
37 , 37
O
OPEN - CLOSE control (Remote OPEN - CLOSE)
Off time
On time
Operating data
Operation
Operation commands - indications on display
Operation profiles
Out of specification - indication on display
Output contacts
Overrun
P
Password
Password change
Password entry
Permissible operation time
Permissible reaction time
Phase sequence detection
Positioner
Positioner - indication on display
Primary fuses
Profibus DP address
Protective measures
Push-to-run operation Remote
Push-to-run operation local
Q
Qualification of staff
R
Reaction monitoring
Reaction time
Remote actuator operation
Reversing time
Running time
45
41 , 48
48 , 63
73
6 , 10 , 27
18
57
39
65
20
23
43
13
14
13
65
66
67
67
42
19
78
49
49
75
6
28
27
6
65
66
11
51
63
Actuator controls
S
Safety instructions
Safety instructions/warnings
Selection overview for output
contacts and indication lights
Selector switch functions
Self-retaining Remote
Self-retaining local
Service
Service functions
Setpoint - indication on display
Setpoint control (Remote
SETPOINT):
Signals
Signals (analogue)
Simulation
Slave address
Standards
Start of stepping mode
Starts
Stepping mode
Stop step
Switching off for reaction time
error
T
Temperature indication
Temperature unit
Thermal monitoring
Time
ToolSuite
Torque - indication on display
Torque by-pass
Torque monitoring
Torque seating
Torque switching
Torque unit
Two-wire control
Type and size
U
User level
V
Valve position - indication on
display
W
Warnings - indication on display
Index
6
6
82
57
28
27
30
69
19
45
23
24
77
49
6
48
63
47
56
48
75
65
66
66
37
62
36
71 , 71
18
62 , 62
62
31
32 , 33
56
37
76
41
8
31
13
17
67
19
89
Actuator controls
Parameter index
Parameter index
0
0/4 mA (initial value)
25 , 26
2
20 mA (final value)
24 V DC control volt.
24 V DC external
24 V DC internal
25 , 26
79
79
79
A
Actual position
Adapt rotary dir.
Adjustment AOUT 1
Adjustment AOUT 2
Analogue outputs
24
68
25
26
24 , 25 , 25 , 25
, 26 , 26
B
Bluetooth add.partner
Bluetooth address
Buffer size
By-pass operat.profile
By-pass timer
By-pass torque
71
71
75
57
56
56
C
Change passwords
Closing rotation
Coding DOUT 1
Config. warning
Configuration error
Create factory settings
Curves
14
69
23
78
80
69
76
D
DP1 slave address
DP2 slave address
Date and time
Dead band CLOSE
Dead band OPEN
Device ID
Device tag
49
49
36
43
43
72
71
90
E
EMCY activation
EMCY behav. active
EMCY failure source
EMCY operation
EMCY operation mode
EMCY position
EMCY stop active
End position CLOSED
End position OPEN
End stepping CLOSE
End stepping OPEN
Event filter for Events
Event filter for System
Export all data
Export all parameters
Export event report
54
80
55
55
55
56
80
31
31
48
48
74
74
70
70
70
F
Failure
Failure source
Fault
Fieldbus AOUT 1
Fieldbus AOUT 2
File size
Firmware
Function check
78
52
78
25
25
74
71
78
H
Handwheel active
High limit AIN 1
Hysteresis
Hysteresis 1
80
47
39
39
Actuator controls
Parameter index
I
I/O interface
IE 24 V AC internal
IE EEPROM
IE I/O interface
IE LC
IE MCM
IE MWG
IE PSO
IE config. pos. transm.
IE fieldbus
IE file access
IE logic
IE mot. prot. monitor
IE output defective
IE parameter
IE parameter config.
IE position transmitter
IE registration
IE selector switch
IE startup FB
IE startup sub-assy
IE version
Import all parameters
Incorrect phase seq
Indicat. light 5 (right)
Indication light 1 (left)
Indication light 2
Indication light 3
Indication light 4
Input AIN 1
Input AIN 2
Interlock
Interlock active
Internal fault
Internal warning
79
81
81
81
81
81
81
81
81
81
81
81
81
81
81
81
81
81
81
81
81
81
71
81
22
22
22
22
22
24
24
59 , 59
80
80
78
L
Language
LnkNr_NoReaction_Error
Local STOP
Low limit AIN 1
14
80
60 , 80
47
M
Mains quality
Maintenance required
Manage diagnos.data
81
78
73
N
Not ready REMOTE
78
O
Off time 1
Off time CLOSE
Off time OPEN
Off times
On time CLOSE
On time OPEN
On time monitoring
On time warning 1
On time warning 2
Op. time warning
Oper. mode Interlock
Oper. time monitoring
Operation behaviour
Operation behaviour 1
Operation mode
Operation profile
Operational info
Operational info total
Out of specification
Outer dead band
41
49
49
41
48
49
64
64
64
79
60
65 , 65
40
40
65
40
73 , 73
73
78
44
P
Perm. running time/h
Perm.op. time, manual
Permissible starts/h
Phase fault
Phase monitoring
Pivot point 1
Positioner hyst. CLOSE
Positioner hyst. OPEN
Profibus DP
64
65
44 , 64
80
67
38
44
44
49
R
RTC not set
Reload languages
Reset factory settings
Reset operation. info
Revers. prevent. time
Running dir. Interlock
79
70
70
73
51
60
91
Actuator controls
Parameter index
S
Save interval
Sel. sw. not REMOTE
Self-retaining LOCAL
Self-retaining Remote II
Service active
Set end pos. OPEN?
Set end pos.CLOSED?
Signal AIN 1
Signal AIN 2
Signal AOUT 1
Signal AOUT 2
Signal DOUT 1
Signal behaviour
Signal behaviour 1
Signal interm. pos.
Signal range AOUT 1
Signal range AOUT 2
Start stepping CLOSE
Start stepping OPEN
Step function CLOSE
Step function OPEN
Step mode CLOSE
Step mode OPEN
Switchgear
75
80
27
28
80
34
34
46
46
24
25
23 , 77
38
38
22
25
26
48
48
48
48
48
48
51
T
Thermal by-pass
Thermal fault
Time format
Tolerance CLOSE
Tolerance OPEN
Torque
Torque - Travel
Torque by-pass [s]
Torque fault CLOSE
Torque fault OPEN
Trip torque CLOSE
Trip torque OPEN
Tripping time
Type of seating
56
80
37
45
45
24
76
62
80
80
33
33
67
31
U
Update firmware
71
V
Version
72
92
W
Warnings
Wrn BackupInUse
Wrn actual position
Wrn controls temp.
Wrn gearbox temp.
Wrn heater
Wrn input AIN 1
Wrn input AIN 2
Wrn motor temp.
Wrn no reaction
Wrn on time running
Wrn on time starts
Wrn setpoint position
Wrong oper. cmd
[
[Power Off]
78
79
79
66 , 79
79
79
79
79
79
79
79
79
79
79
79
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AUMA Riester GmbH & Co. KG
Plant Mllheim
DE 79373 Mllheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
riester@auma.com
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NL 2314 XT Leiden
Tel +31 71 581 40 40
Fax +31 71 581 40 49
office@benelux.auma.com
www.auma.nl
MEGA Endstri Kontrol Sistemieri Tic. Ltd.

Sti.
TR 06810 Ankara
Tel+90 312 217 32 88
Fax+90 312 217 33 88
megaendustri@megaendustri.com.tr
www.megaendustri.com.tr
CTS Control Limited Liability Company
UA 02099 Kiyiv
Tel+38 044 566-9971, -8427
Fax+38 044 566-9384
v_polyakov@cts.com.ua
Africa
AUMA South Africa (Pty) Ltd.
ZA 1560 Springs
Tel +27 11 3632880
Fax +27 11 8185248
aumasa@mweb.co.za
AUMA Polska Sp. z o.o.

PL 41-219 Sosnowiec
Tel +48 32 783 52 00
Fax +48 32 783 52 08
biuro@auma.com.pl
www.auma.com.pl
A.T.E.C.
EG Cairo
Tel +20 2 23599680 - 23590861
Fax +20 2 23586621
atec@intouch.com
Service-Center Bayern
DE 85386 Eching
Tel +49 81 65 9017- 0
Fax +49 81 65 9017- 2018
Riester@scb.auma.com
OOO Priwody AUMA

RU 124365 Moscow a/ya 11
Tel +7 495 221 64 28
Fax +7 495 221 64 38
aumarussia@auma.ru
www.auma.ru
MANZ INCORPORATED LTD.

NG Port Harcourt
Tel +234-84-462741
Fax +234-84-462741
mail@manzincorporated.com
manzincorporated.com
AUMA Armaturenantriebe GmbH

AT 2512 Tribuswinkel
Tel +43 2252 82540
Fax +43 2252 8254050
office@auma.at
www.auma.at
ERICHS ARMATUR AB
SE 20039 Malm
Tel +46 40 311550
Fax +46 40 945515
info@erichsarmatur.se
www.erichsarmatur.se
America
AUMA (Schweiz) AG
CH 8965 Berikon
Tel +41 566 400945
Fax +41 566 400948
RettichP.ch@auma.com
GRNBECH & SNNER A/S

DK 2450 Kbenhavn SV
Tel+45 33 26 63 00
Fax+45 33 26 63 21
GS@g-s.dk
www.g-s.dk
AUMA Servopohony spol. s.r.o.

CZ 250 01 Brands n.L.-St.Boleslav
Tel +420 326 396 993
Fax +420 326 303 251
auma-s@auma.cz
www.auma.cz
IBEROPLAN S.A.
ES 28027 Madrid
Tel+34 91 3717130
Fax+34 91 7427126
iberoplan@iberoplan.com
Service-Center Magdeburg
DE 39167 Niederndodeleben
Tel +49 39204 759 - 0
Fax +49 39204 759 - 9429
Service@scm.auma.com
OY AUMATOR AB
FI 02230 Espoo
Tel +358 9 5840 22
Fax +358 9 5840 2300
auma@aumator.fi
www.aumator.fi
AUMA France S.A.R.L.
FR 95157 Taverny Cedex
Tel +33 1 39327272
Fax +33 1 39321755
info@auma.fr
www.auma.fr
D. G. Bellos & Co. O.E.

GR 13671 Acharnai Athens
Tel+30 210 2409485
Fax+30 210 2409486
info@dgbellos.gr
SIGURD SRUM AS
NO 1300 Sandvika
Tel+47 67572600
Fax+47 67572610
post@sigum.no
INDUSTRA
PT 2710-297 Sintra
Tel+351 2 1910 95 00
Fax+351 2 1910 95 99
industra@tyco-valves.com
AUMA ACTUATORS INC.

US PA 15317 Canonsburg
Tel +1 724-743-AUMA (2862)
Fax +1 724-743-4711
mailbox@auma-usa.com
www.auma-usa.com
AUMA Argentina Representative Office
AR 1609 Boulogne
Tel/Fax +54 232 246 2283
contacto@aumaargentina.com.ar
AUMA Automao do Brasil Ltda.
BR So Paulo
Tel +55 11 8114-6463
bitzco@uol.com.br
AUMA Chile Representative Office
CL 9500414 Buin
Tel +56 2 821 4108
Fax +56 2 281 9252
aumachile@adsl.tie.cl
TROY-ONTOR Inc.
CA L4N 8X1 Barrie Ontario
Tel +1 705 721-8246
Fax +1 705 721-5851
troy-ontor@troy-ontor.ca
Ferrostaal de Colombia Ltda.
CO Bogot D.C.
Tel +57 1 401 1300
Fax+57 1 416 5489
dorian.hernandez@ferrostaal.com
www.ferrostaal.com
93
AUMA worldwide
PROCONTIC Procesos y Control

Automtico
EC Quito
Tel +593 2 292 0431
Fax +593 2 292 2343
info@procontic.com.ec
Corsusa International S.A.C.
PE Miraflores - Lima
Tel +511444-1200 / 0044 / 2321
Fax +511444-3664
corsusa@corsusa.com
www.corsusa.com
PASSCO Inc.
PR 00936-4153 San Juan
Tel +18 09 78 77 20 87 85
Fax +18 09 78 77 31 72 77
Passco@prtc.net
Suplibarca
VE Maracaibo Estado, Zulia
Tel +58 261 7 555 667
Fax +58 261 7 532 259
suplibarca@intercable.net.ve
Asia
AUMA Actuators Middle East W.L.L.

AE 15268 Salmabad 704
Tel +973 17877377
Fax +973 17877355
Naveen.Shetty@auma.com
PERFECT CONTROLS Ltd.
HK Tsuen Wan, Kowloon
Tel +852 2493 7726
Fax +852 2416 3763
joeip@perfectcontrols.com.hk
DW Controls Co., Ltd.
KR 153-702 Seoul
Tel +82 2 2624 3400
Fax +82 2 2624 3401
sichoi@actuatorbank.com
www.actuatorbank.com
Sunny Valves and Intertrade Corp. Ltd.
TH 10120 Yannawa Bangkok
Tel +66 2 2400656
Fax +66 2 2401095
sunnyvalves@inet.co.th
www.sunnyvalves.co.th/
Top Advance Enterprises Ltd.
TW Jhonghe City Taipei Hsien (235)
Tel +886 2 2225 1718
Fax +886 2 8228 1975
support@auma-taiwan.com.tw
www.auma-taiwan.com.tw
AUMA Actuators (Tianjin) Co., Ltd.

CN 300457 Tianjin
Tel +86 22 6625 1310
Fax +86 22 6625 1320
mailbox@auma-china.com
www.auma-china.com
Australia
AUMA (INDIA) PRIVATE LIMITED

IN 560 058 Bangalore
Tel +91 80 2839 4656
Fax +91 80 2839 2809
info@auma.co.in
www.auma.co.in
BARRON GJM Pty. Ltd.

AU NSW 1570 Artarmon
Tel +61 294361088
Fax +61 294393413
info@barron.com.au
www.barron.com.au
AUMA JAPAN Co., Ltd.

JP 210-0848 Kawasaki-ku, Kawasaki-shi
Kanagawa
Tel +91 80 2839 4655
Fax +81 44 366 2472
mailbox@auma.co.jp
www.auma.co.jp
AUMA ACTUATORS (Singapore) Pte Ltd.
SG 569551 Singapore
Tel +65 6 4818750
Fax +65 6 4818269
sales@auma.com.sg
www.auma.com.sg
94
AUMA worldwide
95
AUMA Riester GmbH & Co. KG

P.O.Box 1362
D 79373 Muellheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
riester@auma.com
www.auma.com
Y004.736/003/en/2.11
For detailed information on AUMA products refer to the Internet: www.auma.com

Auma Acexc01.2

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Actuator controls

Operation and setting

Read operation instructions first.

Observe safety instructions.

Operation instructions (Assembly, operation, commissioning) for actuator.

Manual (Device integration Fieldbus) AUMATIC AC 01.2/ACExC 01.2 Profibus DP

Assignment of analogue output 2

Basic settings for commissioning........................................................................................

Change-over between OPEN - CLOSE control and setpoint control

Simulation (inspection and test function)............................................................................

Basic information on safety

AUMA products are designed and manufactured in compliance with recognised

Applicable configuration directives for fieldbus applications.

Assembly, electrical connection, commissioning, operation, and maintenance must

Correct transport, proper storage, mounting and installation, as well as careful

Observance of these operation instructions is considered as part of the device's

Warnings and notes

Indicates a potentially hazardous situation with a medium level of risk. Failure

Indicates a potentially hazardous situation with a low level of risk. Failure to

Potentially hazardous situation. Failure to observe this warning may result in

warns of a potential personal injury hazard.

The signal word (here: DANGER) indicates the level of hazard.

References and symbols

Reference to other sections

Type and size

Controls name plate

Arrangement of name plate

Controls name plate

Type and size of the controls

These instructions apply to the following devices:

An order-specific commission number is assigned to each device. This commission

Profibus DP = Control via Profibus DP interface

Local actuator operation

Push button for operation command in direction OPEN

Hot surfaces, e.g. possibly caused by high ambient temperatures or strong

Actuator operation from remote

Now, the actuator can be remote-controlled via fieldbus.

For actuators equipped with a positioner, it is possible to select between open-close

Menu navigation via push buttons (for settings and indications)

[14] Push buttons or navigation support

Important push button functions for menu navigation

Navigation sup- Functions

Navigation support on display

Menu layout and navigation

The indications on the display are divided into 3 groups:

Status menu and main menu are marked with an ID.

ID starts with S = status menu

It is possible to select between status menu 6 and main menu 0:

Select menu groups

You return to the status menu if:

Direct display via ID

Direct display (example)

Display indicates in the bottom row: *R WR

Press push button *R WR.

User level, password

User level display (example)

User levels and authorisations

Designation (user level)

Use push buttons

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Set selector switch to position 0 (OFF).

Display goes to main menu and indicates: 'LVSOD\

via direct display: press and enter ID 0

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Display goes to main menu and indicates: 'LVSOD\

via direct display: press and enter ID 0

Display indicates: &KDQJH SDVVZRUGV 3DVVZRUG

Display indicates: &KDQJH SDVVZRUGV 3DVVZRUG QHZ

Display indicates: &KDQJH SDVVZRUGV )RU XVHU (example)

Display goes to main menu and indicates: 'LVSOD\

Display indicates: 2EVHUYHU

Display indicates: 3DVVZRUG

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