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s.r.l.

CAST RESIN AND OIL IMMERSED TRANSFORMERS according to IEC 60076

INTRODUCTION
Dear Sirs,
herewith we would like to introduce ALTRAFO s.r.l., an Italian company
dealing with the production of electric cast resin and oil immersed HV
transformers.
ALTRAFO stands in the industrial area of Matera (South of Italy).

ALTRAFO starts its activity in 2005 following the A.L. Srl transformation,
already transformers manufacturer and with a multi-ten-yearly experience in
electric plant engineering, in manufacturing HV cabins and LV panels, in
repairing motors and electric transformers.

____________________________________________________________________________________________
ALTRAFO s.r.l.
Sede Legale Amministrativa ed Operativa: Via Alvino snc Z. I. La Martella - 75100 Matera - Italy
P.Iva: 01113730772
E-mail: sales@altrafo.com tecnico@altrafo.com amministrazione@altrafo.com Tel. / Fax: (+39) 0835268821

s.r.l.
CAST RESIN AND OIL IMMERSED TRANSFORMERS according to IEC 60076

Cast resin transformer


Cast resin transformer represents an alternative solution for HV electric
energy distribution. Greater sturdiness, smaller required maintenance, very
reduced fire risk, moderate environmental impact, higher permissible working
temperatures are some of the numerous advantages that cast resin
transformer proposes.

Oil immersed transformer


Oil immersed transformer is particularly suitable whereas it is necessary to
have very high efficiencies transformers or in external installations that suffer
weathering. Oil immersed machines can also be used in case of high ratings
transformers (over 5 MVA) and/or high working voltages (over 24 kV class).
For these applications, the corresponding cast resin machines should be
produced but to the detriment of product cheapness, so, except if there are
environmental restrictions as, for example, self-extinguishability, it sould be
better to choose oil immersed solution to cast resin one.

____________________________________________________________________________________________
ALTRAFO s.r.l.
Sede Legale Amministrativa ed Operativa: Via Alvino snc Z. I. La Martella - 75100 Matera - Italy
P.Iva: 01113730772
E-mail: sales@altrafo.com tecnico@altrafo.com amministrazione@altrafo.com Tel. / Fax: (+39) 0835268821

s.r.l.
CAST RESIN AND OIL IMMERSED TRANSFORMERS according to IEC 60076

ALTRAFO transformers are the result of the thirty-year technical experience


in electric and electrotechnical field and the passion of its founders and
novelty injected by young and skilled human resources who develop planning
and producing know-how, paying a particular attention to product research
and development. In fact, in a more and more competitive market, it should
not be possible to maintain high quality standards of the product but for a
continuous plans revision and raw material research. Moreover, our
company, during these working years, has developed thanks to a continuous
technological updating regarding both materials and machinaries, to
personalized solutions (in order to meet customers requirements), to strict
tests to which each transformer is subject both during productive process and
in final testings. In a modern tests room, ALTRAFO performes acceptance,
type and special tests according to IEC 60076-11 standard: ohmic measure
of windings resistances, tappings measure, loadless test, short circuit test,
tightness test to industrial voltage, induced voltage test, partial discharge
measure.

____________________________________________________________________________________________
ALTRAFO s.r.l.
Sede Legale Amministrativa ed Operativa: Via Alvino snc Z. I. La Martella - 75100 Matera - Italy
P.Iva: 01113730772
E-mail: sales@altrafo.com tecnico@altrafo.com amministrazione@altrafo.com Tel. / Fax: (+39) 0835268821

s.r.l.
CAST RESIN AND OIL IMMERSED TRANSFORMERS according to IEC 60076

Figure 1 Test room

Figure 2 Test room

Targets and strategies aim to guarantee an highly qualified product and very
competitive prices both for fitters and for big national and international
retailers.

Factory activities obey to certified quality system UNI EN ISO 9001and ISO
14001.

ALTRAFO transformers also obey to the highest climatic, environmental and


fire specifications and for this reason they obtained certification for C2, E2, F1
classes following a lot of internal tests and at external laboratory CESI sited in
Milan (ITALY).

The main characteristics of these classes are:


Climatic class C2 Transformer that can work in ambient temperatures
down - 25 C.
Environmental class E2 Transformer ready to work in environments
subject to frequent condensation or heavy pollution or a combination of
these two phenomenons.
Fire class F1 Transformers subject to a fire hazard. They present a
restricted inflammability, low emission of toxic substances and opaque
fumes.

____________________________________________________________________________________________
ALTRAFO s.r.l.
Sede Legale Amministrativa ed Operativa: Via Alvino snc Z. I. La Martella - 75100 Matera - Italy
P.Iva: 01113730772
E-mail: sales@altrafo.com tecnico@altrafo.com amministrazione@altrafo.com Tel. / Fax: (+39) 0835268821

s.r.l.
CAST RESIN AND OIL IMMERSED TRANSFORMERS according to IEC 60076

Moreover, ALTRAFO obtained other certifications such as the dynamic shortcircuit test issued by ZKU-KEMA laboratory in Prague, E3 test issued by
CESI (Milan Italy), Conformity certification for Polish market issued by IEL
laboratory (Warsaw Poland), Lightning impulse voltage test issued by IEN
laboratory (Warsaw Poland) and GOST certification for Russian market.

ALTRAFO machines can be used in several fields: the HV distribution,


railway industry, automation and electric drive applications, photoelectric ad
aeolian plants, transformers for furnaces, LV and insulation transformers.
ALTRAFO deals with planning of transformer components and produces
windings, encapsulation in resin, oil filling and dipping, electric connections
system exterior to the machine, assignes skilled suppliers the task to look
after laminations cut, their assembling and metal structure for oil immersed
machines. Standard series take into account cast resin with rated power from
50 kVA up to 3150 kVA and voltages up to 36 kV class; for oil immersed
transformers from 50 KVA up to 40 MVA and voltages up to 72 KV. On
demand, it is also possible to realize special sizes under 50 kVA.

____________________________________________________________________________________________
ALTRAFO s.r.l.
Sede Legale Amministrativa ed Operativa: Via Alvino snc Z. I. La Martella - 75100 Matera - Italy
P.Iva: 01113730772
E-mail: sales@altrafo.com tecnico@altrafo.com amministrazione@altrafo.com Tel. / Fax: (+39) 0835268821

s.r.l.
CAST RESIN AND OIL IMMERSED TRANSFORMERS according to IEC 60076

Figure 3 HV winding machine

Figure 4 HV winding by aluminium foil

Figure 5 HV winding by wire

Figure 6 Tank for casting

Figure 7 New production plant view

____________________________________________________________________________________________
ALTRAFO s.r.l.
Sede Legale Amministrativa ed Operativa: Via Alvino snc Z. I. La Martella - 75100 Matera - Italy
P.Iva: 01113730772
E-mail: sales@altrafo.com tecnico@altrafo.com amministrazione@altrafo.com Tel. / Fax: (+39) 0835268821

s.r.l.
CAST RESIN AND OIL IMMERSED TRANSFORMERS according to IEC 60076

Below our references for railway industry:


1. Auxiliary cast resin transformers supply for railway station in Torino
(Italy):
2 x 100kVA 2,7/0,4kV, Dyn11, Vcc 6%, aluminium windings;
2. Traction cast resin transformers supply for Il Cairo Metro (Egypt):
2 x 3308kVA 20/0,585-0,585kV, YNyn0d11, Vcc 8%, copper
windings;
4 x 100kVA 20/0,4kV, Dyn11, Vcc 6%, copper windings;
6 x 250kVA 20/0,4kV, Dyn11, Vcc 6%, copper windings;
4 x 630kVA 20/0,4kV, Dyn11, Vcc 6%, copper windings;
4 x 1000kVA 20/0,4kV, Dyn11, Vcc 6%, copper windings;
3. Traction cast resin transformers supply for System Trams in Bari (Italy):
1 x 1250kVA 20/0,59 kV
4. Supply for construction site of Napoli Metro (Italy):
1 x 1250kVA 9/11kV
5. Traction cast resin transformers supply for Napoli Metro (Italy):
2 x 1930kVA 20/0,59-0,59 kV Dynd
Below our references for automation and electric drive application:
1. Cast resin transformers for 12 pulse static converter for Poland market:
2 x 500kVA 6/0,69-0,69 kV Dyn5d0
2. Cast resin transformers for multilevel static converter for Russian
market:
1 x 1890kVA 6,6/9x1,345 kV (with phase displacement), Ynd,
aluminium windings;
3. Cast resin transformers for multilevel static converter for Italian
customer:
1 x 938kVA 6,6/9x1,345 kV (with phase displacement), Ynd,
aluminium windings;
4. Cast resin transformers for automation test room for Italian customer:
____________________________________________________________________________________________
ALTRAFO s.r.l.
Sede Legale Amministrativa ed Operativa: Via Alvino snc Z. I. La Martella - 75100 Matera - Italy
P.Iva: 01113730772
E-mail: sales@altrafo.com tecnico@altrafo.com amministrazione@altrafo.com Tel. / Fax: (+39) 0835268821

s.r.l.
CAST RESIN AND OIL IMMERSED TRANSFORMERS according to IEC 60076

1 x 27kVA 0,4/9x0,135 kV (with phase displacement), Ynd,


aluminium windings;
5. Cast resin transformers for automation test room for Italian customer:
1 x 500kVA 20/1,1 2,2 3,3 4,4 5,5 6,6 kV, YNd11(yn0),
aluminium windings;

Via Alvino, sn
75100 Matera Italy
Tel. / Fax: 0039.0835.268821
www.altrafo.com

____________________________________________________________________________________________
ALTRAFO s.r.l.
Sede Legale Amministrativa ed Operativa: Via Alvino snc Z. I. La Martella - 75100 Matera - Italy
P.Iva: 01113730772
E-mail: sales@altrafo.com tecnico@altrafo.com amministrazione@altrafo.com Tel. / Fax: (+39) 0835268821