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CONTENTS________________________________________
1) Introduction
2) Advantages and Properties of AAC Blocks
3) General Installation Guidelines
Mortar Usage
Bottom Layers
Corners
Normal Wall
Windows/Door
Secondary Wall
Top Layer
Chicken mesh installation
Fasteners
Chiseling/drilling/ducting
4) Precautions
Introduction_______________________________________
Autoclaved aerated concrete, or AAC It is a lightweight, precast building material that simultaneously
provides structure, insulation, and fire and mold resistance. AAC products include blocks, wall panels,
floor and roof panels, and lintels.
It is made with the reaction of Aluminum on a proportionate blend of lime, Cement and Fly ash, the
hydrogen gas that escapes creates millions of tiny air cells giving it a strong honeycomb structure. In fact,
this type of concrete contains 80% air. In the factory where it is made, the material is molded and cut into
precisely dimensioned units.
Cured blocks or panels of AAC are joined with thin bed mortar. Components can be used for walls, floors,
and roofs. The lightweight material offers excellent sound and thermal insulation, and like all cementbased materials, is strong and fire resistant.
The purpose of this block installation guide is to serve as a reference for the installation of AAC blocks to
masons and those seeking experience in AAC block construction.
Parameter
Value
Density
550-650 kg/ m3
Compressive Strength
Shear Strength
0.6
Modulus of Elasticity
2040Mpa
8.1*10-6 K-1
Water Absorption
8%
Thermal Conductivity
0.16 w/k
0.46 m2-K/w
Drying Shrinkage
0.04%
Fire Rating
4 Hrs
44 db
Installation Procedure__________________________
Mortar Proportion:- The mortar which is used for the joining of blocks should be mixed up in
proper ratio. The amount of ratio in which the sand and cement is mixed should not increase by
1:5. It is however recommended to use the Thin Bed Mortar MagicBond (Block Joining Adhesive)
which has right proportion of sand cement and additives.
The installing procedures of AAC Blocks are as follows:-
1. Mark and level the Slab:Once the foundation is ready it will be necessary to mark the position of the walls, including door
openings, in accordance with construction drawing.It is recommended to set the string line level from
the top of leveling course point to assure the level of first course. The string should be stretched
hooking the line blocks properly. At the same time, the line should be checked by using a line level.
2. Bottom Layer or laying the first course:Using a brush, clean block surface before installation. Lay the first course over a semi-dry cementsand mortar leveling bed. Corner blocks are laid first and the first course should be completed
before the second course installation. Once the corner blocks are placed, use a brush to clean the
next block surface before mortar application.
Ensure that the top level of all blocks is at same height. This can be checked with either a
straight rod or simple level-o-meter. Any undulation might led to uneven load and can result
in cracks.
T shaped corners
Top view
Side view
Corners Joints
NON CORNER AREA / Normal Wall:After setting up the corners, remaining wall is built up with the proper measure so that no
space is left between the blocks.The block should be fixed up in a proper way. An
overlapping of the block is done with the centre of other blocks. After every 5-6 level of
blocks a lentil has to be made with just two 6-8 mm iron rod and a proper measurement has to be
done to get the wall completely horizontal.
Windows / Doors:Lintel has to be provided on top of doors and windows. Fixing of the door is done as shown in
figure. Concrete infill is recommended where door is attached to the wall
Secondary Wall
Ideal way to construct is following the installation procedure of making T shaped joints. Incase it
is not possible, To construct a secondary wall an L-angle has to be used after every 2 levels to
provide a proper strength and support to build a secondary wall along with the main wall.
If the length of secondary wall is small less than 600 mm then insert 5-6 mm steel rod after every
3 layers. And also ensure the last block is 100mm in length.
Top Level:The top level just connecting an upper beam. The space is filled with smaller block pieces
afteratleast 20 days of the removal of Shuttering and the mortar has to be filled with the ratio
of sand and cement not more than 1:5.
Fasteners
Anchors used with AAC shall be made of plastic or nylon. Wood, fiber, lead, metal or
expansion anchors are not recommended. To make the holes for fasteners power drills are
used. The anchor shall penetrate tightly in the hole to avoid rotation when placing the screw.
The hole should be removed to allow the anchor to fully penetrate into an AAC element.
Fasteners
Chiseling/Drilling/Ducting:For electrical conduits and piping installation, cut a chase using an electrical router or a
chasing tool. A power drill or router can be used to install an electrical box.
Electrical Conduiting
Precautions______________________________________
The precautions have to be taken as it is very important to avoid the cracks in an AAC block wall.
Level:-The level from the base to the top layer should be properly horizontal. There should
not be any gap between the joints
Bottom layer perfectly layered:-The bottom layer should be perfectly layered so that no
gaps should come in between or the block should not crack.
Centre of Blocks:-The blocks should be properly constructed as the overlapping should be
done with the centre of each block.
Corners need to made first using overlapping technique.
Use of chicken mesh while plastering at proper places
Coping/Lintel: -The coping and lentil should be placed after every 5-6 layer of blocks.
Coping beam with 2 nos 8mm reinforcement after 1.2mts height