PL WorkCentre 5890f PDF

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708P91010
August 2015
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Xerox WorkCentre 5890 Family

Multifunction Printer
Service Manual
PL 11 - LVF Booklet Maker
PL 1 - Standby Power
PL 1.10 Power and Control Assembly.............................................................................
PL 1.15 Main Power Cables............................................................................................
5-3
5-4
PL 11.50 LVF BM - Covers .............................................................................................

PL 11.52 LVF BM Docking Latch ....................................................................................
PL 11.54 LVF BM Hole Punch Unit .................................................................................
PL 11.56 LVF BM Paddle Shaft Assembly......................................................................
PL 11.58 LVF BM Bin 1 Control Components (1 of 2) ....................................................
PL 11.60 LVF BM Bin 1 Control Components (2 of 2) ....................................................
PL 11.62 LVF BM Paper Entry Transport........................................................................
PL 11.64 LVF BM Tamper Assembly ..............................................................................
PL 11.66 LVF BM Ejector Assembly ...............................................................................
PL 11.68 LVF BM Staple Head Unit/Traverse Assembly ................................................
PL 11.70 LVF BM Bin 0 Entry .........................................................................................
PL 11.72 LVF BM Bin 1 Entry .........................................................................................
PL 11.74 LVF BM Booklet Tamper Assembly .................................................................
PL 11.75 LVF BM Compiler Entrance Guides.................................................................
PL 11.76 LVF BM Compiler Guide Assembly .................................................................
PL 11.78 LVF BM Booklet Stapler Assembly ..................................................................
PL 11.80 LVF BM Back Stop Assembly ..........................................................................
PL 11.82 LVF BM Crease Blade Assembly.....................................................................
PL 11.84 LVF BM Crease Roll Assembly (1 of 3) ...........................................................
PL 11.90 LVF BM Electrical ............................................................................................
PL 2 - User Interface
PL 2.10 User Interface ....................................................................................................
5-5
PL 5 - SPDH
PL 5.10 SPDH (Complete), Covers, SPDH PWB............................................................
PL 5.17 SPDH Transport Assembly ................................................................................
PL 5.18 SPDH Drive Assembly .......................................................................................
PL 5.19 SPDH Read Assembly.......................................................................................
PL 5.20 SPDH Top Cover Assembly...............................................................................
PL 5.25 SPDH Separation Assembly ..............................................................................
PL 5.30 Input Tray Assembly ..........................................................................................
PL 10 - Copy Transportation and Fusing
5-6
5-7
5-8
5-9
5-10
5-11
5-12
5-13
5-14
5-15
5-16
5-17
5-18
5-19
5-20
5-21
PL 11 - 2K LCSS
5-22
5-23
5-24
5-25
5-26
5-27
5-28
5-29
5-30
5-31
5-32
5-33
5-34
5-35
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PL 11.2 2K LCSS Covers................................................................................................

PL 11.4 2K LCSS Docking Latch ....................................................................................
PL 11.6 2K LCSS Hole Punch Unit .................................................................................
PL 11.8 2K LCSS Paddle Wheel/Safety Gate.................................................................
PL 11.10 2K LCSS Bin 1 Control Components (1 of 2)...................................................
PL 11.12 2K LCSS Bin 1 Control Components (2 of 2)...................................................
PL 11.14 2K LCSS Paper Entry Transport......................................................................
PL 11.16 2K LCSS Tamper Assembly ............................................................................
PL 11.18 2K LCSS Ejector Assembly .............................................................................
PL 11.20 2K LCSS Staple Head Unit/Traverse Assembly ..............................................
PL 11.22 2K LCSS Bin 0 Entry........................................................................................
PL 11.23 2K LCSS Bin 1 Entry........................................................................................
PL 11.24 2K LCSS Entry Guide Cover/Jam Clearance Guide........................................
PL 11.26 2K LCSS Electrical...........................................................................................
5-36
5-37
5-38
5-39
5-40
5-41
5-42
5-43
5-44
5-45
5-46
5-47
5-48
5-49
5-50
5-51
5-52
5-53
5-54
5-55
5-56
5-57
PL 11 - 1K LCSS
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PL 10.8 Fuser Module (45-55 ppm) ................................................................................

PL 10.10 Fuser Module (65-90 ppm) ..............................................................................
PL 10.11 Inverter Decurler Assembly (1 of 4) .................................................................
PL 10.15 Inverter Drive Gears and Jam Clearance Knobs .............................................
PL 10.25 Short Paper Path Assembly.............................................................................
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PL 3 - Machine Run Control

PL 3.22 Single Board Controller PWB Module................................................................
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PL 11.100 1K LCSS Covers............................................................................................

PL 11.102 1K LCSS Docking Latch ................................................................................
PL 11.104 1K LCSS Paddle Wheel/Safety Gate.............................................................
PL 11.106 1K LCSS Bin 1 Control Components .............................................................
PL 11.110 1K LCSS Paper Entry Transport....................................................................
PL 11.112 1K LCSS Tamper Assembly ..........................................................................
PL 11.114 1K LCSS Ejector Assembly ...........................................................................
PL 11.116 1K LCSS Staple Head Assembly...................................................................
PL 11.118 1K LCSS Bin 0 Entry......................................................................................
PL 11.120 1K LCSS Bin 1 Entry......................................................................................
PL 11.122 1K LCSS Entry Guide Cover/Jam Clearance Guide......................................
PL 11.124 1K LCSS Electrical.........................................................................................
5-58
5-59
5-60
5-61
5-62
5-63
5-64
5-65
5-66
5-67
5-68
5-69
PL 11 - HVF
PL 11.130 HVF Covers and Docking ..............................................................................
PL 11.135 HVF Stacker...................................................................................................
PL 11.140 HVF Ejector, Pressing and Support (1 of 2)...................................................
PL 11.145 HVF Ejector, Pressing and Support (2 of 2)...................................................
PL 11.150 HVF Main Drives............................................................................................
PL 11.153 HVF Feed Assembly and Punch (1 of 3) .......................................................
PL 11.157 HVF Power and Control .................................................................................
August 2015
5-1
5-70
5-71
5-72
5-73
5-74
5-75
5-76
5-77
5-78
Parts Lists
PL 11 - HVF Booklet Maker
PL 40 - Main Drive Assembly
PL 11 - Inserter
PL 11.175 Inserter Covers ..............................................................................................

PL 11.177 Inserter Main Drives (1 of 3) ..........................................................................
PL 11 - Tri-Folder
PL 11.190 Tri-Folder Covers...........................................................................................

PL 11.193 Tri-Folder Drives module ...............................................................................
PL 11.195 Tri-Folder Top Door Cover Assembly ............................................................
PL 11.197 Tri-Folder Main Drives Assembly...................................................................
PL 12 - OCT
PL 12.10 OCT .................................................................................................................
PL 17 - Secure Access
PL 17.00 Secure Access Additions .................................................................................

PL 20.05 Fax Module ......................................................................................................
PL 25 - Accessories
5-89
5-90
5-91
5-92
5-93
5-94
5-95
5-96
5-97
5-98
5-99
5-100
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PL 25.10 Convenience Stapler .......................................................................................

PL 26.10 Consumables and Tools (1 of 2)......................................................................
PL 26.11 Consumables and Tools (2 of 2)......................................................................
PL 28 - Covers
PL 28.10 Main Covers.....................................................................................................

PL 28.11 Front Door Assembly (65-90 ppm) ..................................................................
PL 28.15 Covers .............................................................................................................
5-101
5-102
5-103
5-104
5-105
PL 31.11 - Maintenance/Installation/Removal Kits
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PL 31.11 Maintenance/Installation/Removal Kits (1 of 4) ...............................................

PL 31.35 Line 1 Fax Kits .................................................................................................
PL 31.40 Line 2 Fax Kits .................................................................................................
Parts Lists
PL 60 - Imaging
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PL 40.10 Main Drive Module (65-90 ppm) (1 of 2)..........................................................

PL 60.10 ROS .................................................................................................................
PL 60.15 Scanner Module, CVT/Document Glass..........................................................
PL 60.20 Scanner Electrical Components ......................................................................
PL 60.25 Scan Carriage Assembly .................................................................................
PL 60.30 Side 2 Scan Assembly.....................................................................................
5-106
5-107
5-108
5-109
5-110
5-111
5-112
5-113
5-114
5-115
5-116
5-117
5-118
5-119
5-120
PL 70 - Paper Supply
PL 70.10 Tray 1 and 2 Assembly ....................................................................................

PL 70.18 Tray 3 and 4 Assembly (1 of 2)........................................................................
PL 70.19 Tray 3 and 4 Assembly (2 of 2)........................................................................
PL 70.21 Elevator Motor and Control PWB.....................................................................
PL 70.26 Tray 3 and 4 Assembly Covers........................................................................
PL 70.30 Bypass Tray and Left Door Assembly .............................................................
PL 70.40 Stand Assembly...............................................................................................
PL 70.60 Tray 6 Covers ..................................................................................................
PL 70.62 Tray 6 Base .....................................................................................................
PL 70.64 Tray 6 Guides ..................................................................................................
PL 70.68 Tray 6 Lift assembly (1 of 2) ............................................................................
PL 70.70 Tray 6 Lift assembly (2 of 2) ............................................................................
5-121
5-122
5-123
5-124
5-125
5-126
5-127
5-128
5-129
5-130
5-131
5-132
PL 80 - Paper Transport
PL 80.15 Registration Transport (45-55 ppm).................................................................

PL 80.17 Registration Transport (65-90 ppm).................................................................
PL 80.20 Duplex Transport (65-90 ppm).........................................................................
PL 80.22 Duplex Transport (45-55 ppm).........................................................................
PL 80.25 Tray 1 and 2 Paper Feed Assembly (1 of 2)....................................................
PL 80.26 Tray 1 and 2 Paper Feed Assembly (2 of 2)....................................................
PL 80.32 Tray 3 Paper Feed Assembly ..........................................................................
PL 80.33 Tray 4 Paper Feed Assembly ..........................................................................
PL 80.36 Tray 3 Transport Assembly..............................................................................
PL 80.40 Tray 6 Feed Assembly (1 of 3) ........................................................................
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PL 20 - Fax
PL 26 - Consumables and Tools
5-79
5-80
5-81
5-82
5-83
5-84
5-85
5-86
5-87
5-88
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PL 11.160 HVF BM Module (Complete)..........................................................................

PL 11.161 HVF BM Entry and Front Cover.....................................................................
PL 11.162 HVF BM Tamper Assembly ...........................................................................
PL 11.163 HVF BM Back Stop Motor..............................................................................
PL 11.164 HVF BM Back Stop Assembly .......................................................................
PL 11.165 HVF BM Crease Blade Motor ........................................................................
PL 11.166 HVF BM Crease Rolls Motor and PWB .........................................................
PL 11.167 HVF BM Crease Rolls and Support Leg ........................................................
PL 11.168 HVF BM Stapler Assemblies .........................................................................
PL 11.169 HVF BM Bin 2 ................................................................................................
5-133
5-134
5-135
5-136
5-137
5-138
5-139
5-140
5-141
5-142
5-143
5-144
PL 90 - Xerographics
PL 90.10 Waste Toner Bottle Assembly .........................................................................
PL 90.15 Developer Assembly (65-90 ppm) ...................................................................
PL 90.17 Developer Assembly (45-55 ppm) ...................................................................
PL 90.20 Xerographic Module and Short Paper Path Assembly ....................................
PL 90.25 Ozone Fan and Photoreceptor Fan .................................................................
Common Hardware .........................................................................................................
August 2015
5-2
5-145
5-146
5-147
5-148
5-149
5-150
Description
2
3
960K73365
105K35817
105K36402
105K36412
105K37780
105K37790
4
5
6
7
105K29554
110K14020
8
9
10
962K63630
108E06730
11
12
13
962K27020
962K49460
Power and control assembly

(USSG/XCL) (Not Spared) (REP
1.1)
Power and control assembly (XE)
(Not Spared) (REP 1.1)
IOT PWB (REP 3.1)
LVPS and base module (see below
for variants) (REP 1.9)
45-55 ppm (W/O TAG 013)
65-90 ppm (USSG/XCL) (W/O TAG
013)
65-90 ppm (XE) (W/O TAG 013)
65-90 ppm (XE) (W/TAG 013)
65-90 ppm (USSG/XCL) (W/TAG
013)
Shield (Not Spared)
HVPS (REP 1.10)
Locking screw (Not Spared)
Front door interlock switch (S01300) (NOTE) (REP 1.8)
IOT internal tray 6 harness
In-line fuse (2.5A slow blow)
Main power cord (REF: PL 1.15
Item 1)
Not used
IOT - HVPS harness
IOT - Finisher harness
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NOTE: For the left door interlock (S01-305), refer to PL 70.30

Item 3
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PL 1.10 Power and Control Assembly
August 2015
5-3
Parts Lists
PL 1.10
Description
152S06400
152S06401
152S06410
152S06413
152S06406
152S06414
152S06407
152S06415
152S06404
152S06416
152S06420
152S06402
152S06403
152S06405
Main power cord (see below for

variants)
USSG/XCL (45-55 ppm)
USSG/XCL (65-90 ppm)
XE (45-55 ppm)
XE (Alternate) (45-55 ppm)
XE (65-90 ppm)
United Kingdom (45-55ppm)
United Kingdom (65-90 ppm)
Denmark (45-55 ppm)
Denmark (65-90 ppm)
Switzerland (45-55 ppm)
Switzerland (65-90 ppm)
Argentina (45-55 ppm)
Argentina (65-90 ppm)
South Africa (65-90 ppm)
20A power cord (P/O PL 31.12 Item
17)
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PL 1.15 Main Power Cables
Parts Lists
PL 1.15
August 2015
5-4
2
3
848E91201
4
5
123K08651
848K72132
6
7
8
9
10
848K72122
960K72633
960K72651
952K26981
960K72641
952K26990
11
12
13
948K14350
822E41240
822E41250
14
15
16
17
18
19
650K33680
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User interface assembly (Not

Spared) (45-55 ppm) (REP 2.1)
User interface assembly (Not
Spared) (65-90 ppm) (REP 2.1)
UI screen clamp
UI power/comms harness (REF: PL
3.22 Item 24)
UI touch screen (REP 2.2)
User interface housing (USSG/
XCL)
User interface housing (XE)
UI Control PWB (REP 2.3)
UI Status PWB
Control to status PWB ribbon cable
UI Keyboard PWB
Control to keyboard PWB ribbon
cable
USB socket cover
UI Surround (45-55 ppm)
UI Surround (65-90 ppm)
SBC PWB/ UI USB port harness
(REF: PL 3.22 Item 22)
SBC PWB/ UI Control PWB video
harness (REF: PL 3.22 Item 23)
Clamp (Not Spared)
Left overlay label (P/O PL 2.10 Item
19)
Middle overlay label (P/O PL 2.10
Item 19)
Right overlay label (P/O PL 2.10
Item 19)
French/Canadian overlay kit
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PL 2.10 User Interface
August 2015
5-5
Parts Lists
PL 2.10
952K27570
952K27580
237E26845
18
19
105K37480
20
952K31921
21
22
23
952K27620
952K27611
24
25
26
27
28
960K27451
962K82620
29
30
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14
15
16
17
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952K27601
127K56210
952K26710
952K27590
960K79561
K-
4
5
6
7
8
9
10
11
12
Description
Power distribution PWB
Hard disk drive (SATA) (REP 3.2)
SBC PWB (P/O PL 31.14 Item 6)
(W/TAG 003) (REP 3.3)
HDD cable
Cooling fan assembly
ROS data cable (Not Spared)
SBC PWB power harness
Thumb screw (Not Spared)
Blanking plate (Not Spared)
Fax communication ribbon cable
Memory module
Service connector cover (Not
Spared)
SBC/PDB harness
LVPS/PDB PWB harness
SBC PWB module (Not Spared)
SD card (REP 3.4)
SIM card (Non Page pack enabled)
(P/O PL 31.14 Item 1) (NOTE 1)
SIM card (Page pack enabled) (XEonly) (P/O PL 31.14 Item 2) (NOTE
2)
Battery
Power distribution PWB/Scanner
PWB comms/power harness (Not
Spared)
SBC PWB/ Scanner PWB data
cable
Cable tie (Not Spared)
SBC PWB/ UI USB port harness
SBC PWB/ UI Control PWB video
harness
UI power/comms harness (Not
Spared)
SBC PWB /IOT PWB harness
Foreign interface device PWB
Foreign interface device harness
Wireless network adapter (P/O PL
31.13 Item 1)
Extension cable (P/O PL 31.13 Item
1)
SBC PWB Jumper (P/O PL 31.14
Item 5) (W/TAG 003)
Part
960K73320
121E28130
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PL 3.22 Single Board Controller PWB

Module
NOTE: 1. To obtain a Non Page pack enabled SIM card it will

be neccesary to order the relevant initialisation kit, PL 31.14
Item 1.
NOTE: 2. To obtain a Page pack enabled (XE) SIM card, it

will be neccessary to order the relevant SIM kit, PL 31.14
Item 2.
Parts Lists
PL 3.22
August 2015
5-6
3
4
090K02600
5
6
960K72570
117E43830
7
8
9
10
826E66710
084K42695
11
12
13
110E21490
14
15
16
117E43800
17
18
960K79450
Rear cover
Right counterbalance (Not Spared)
(ADJ 5.2, ADJ 5.3)
Document pad (REP 5.23)
Left counterbalance (Not Spared)
(ADJ 5.2, ADJ 5.3)
SPDH PWB
Side 2 scan assembly power ribbon
cable (REP 5.22)
Thumbscrew
Top cover (REF: PL 5.20)
SPDH (complete) (REP 5.19)
Feed assembly (REF: PL 5.20)
(ADJ 5.3)
Seperation assembly (REF: PL
5.25)
Side 2 scan assembly (REF: PL
60.30)
Top cover interlock switch (S05305)
Mounting bracket (P/O PL 5.10
Item 13)
Harness guide (REF: PL 60.15)
Side 2 scan assembly data ribbon
cable (REP 5.22)
Side 2 LED drive PWB
Side 2 LED drive PWB support (P/
O PL 5.10 Item 9)
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NOTE: To clean the SPDH, refer to ADJ 5.4.
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Description
848K83770
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2
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PL 5.10 SPDH (Complete), Covers,

SPDH PWB
August 2015
5-7
Parts Lists
PL 5.10
Description
059K84040
059K84070
059K84050
059K84060
6
7
8
9
10
11
12
059K84880
Takeaway roll assembly (REP 5.5)

Exit roll assembly (REP 5.7)
Mid scan roll assembly (REP 5.18)
Pre scan roll assembly (REP 5.17)
Exit jam clearance knob (P/O PL
5.19 Item 24) (REP 5.7)
Idler gear (P/O PL 5.19 Item 24)
Drive gear (P/O PL 5.19 Item 24)
Gear (P/O PL 5.19 Item 24)
Pre scan pulley (P/O PL 5.19 Item
24)
Bearing (P/O PL 5.19 Item 24)
Pre scan jam clearance knob (P/O
PL 5.19 Item 24)
Lower pre scan roller assembly
(REP 5.6)
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2
3
4
5
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PL 5.17 SPDH Transport Assembly
Parts Lists
PL 5.17
August 2015
5-8
Description
127K69270
127K69260
127K69250
005E35810
5
6
7
127E17510
127E17520
130E19040
10
11
12
13
130E19090
Read motor (MOT05-030) (REP

5.13)
Feed motor (MOT05-020) (REP
5.12)
Tray elevator motor (MOT05-390)
(REP 5.24)
Feed clutch (CL05-025)(REP 5.14)/
Takeaway clutch (CL05-425)(REP
5.15)
Bracket (Not Spared)
Bearing (Not Spared)
Motor cooling fan (MOT05-380)
(REP 5.20)
LED cooling fan (MOT05-370)
(REP 5.21)
Lift home position sensor (Q05307)(REP 5.4)/Calibration home
position sensor (Q05-360)(REP
5.11)
Sensor bracket (Not Spared)
Reg sensor (Q05-340) (REP 5.10)
Mounting bracket (Not Spared)
Static eliminator (Not Spared)
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PL 5.18 SPDH Drive Assembly
August 2015
5-9
Parts Lists
PL 5.18
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
007K20561
059K84860
Parts Lists
PL 5.19
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Retard roll intermediate drive gear

(P/O PL 5.19 Item 23)
Retard roll driven gear (P/O PL
5.19 Item 23)
Retard roll drive gear (P/O PL 5.19
Item 23)
Feed clutch drive gear/pulley (P/O
PL 5.19 Item 23)
Feed assembly drive idler gear (P/
O PL 5.19 Item 23)
Takeaway roll drive gear (P/O PL
5.19 Item 23)
Calibration shutter idler gear/TAR
clutch drive gear (P/O PL 5.19 Item
23)
Calibration shutter driven gear (P/O
PL 5.19 Item 23)
Tray elevator reduction gear (P/O
PL 5.19 Item 23)
Calibration shutter drive gear (P/O
PL 5.19 Item 23)
Feed assembly drive gear /pulley
(P/O PL 5.19 Item 23)
Exit roll /pre-scan roll drive pulley
(P/O PL 5.19 Item 23)
Mid scan roll drive pulley (P/O PL
5.19 Item 23)
Pre scan belt idler pulley (P/O PL
5.19 Item 23)
Read motor intermediate pulley (P/
O PL 5.19 Item 23)
Read motor belt tension spring (P/
O PL 5.19 Item 23)
Mid scan drive belt tension spring
(P/O PL 5.19 Item 23)
Read motor belt / feed assembly
drive belt (P/O PL 5.19 Item 23)
Feed motor belt (P/O PL 5.19 Item
23)
Pre-scan roll drive belt (P/O PL
5.19 Item 23)
Mid scan drive belt (P/O PL 5.19
Item 23)
Retard/ feed drive gear/pulley (P/O
PL 5.19 Item 23)
SPDH drive kit (REP 5.25)
Read assembly (REP 5.23)
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PL 5.19 SPDH Read Assembly
August 2015
5-10
Description
2
3
130E19040
5
6
8
9
10
130E19090
11
12
13
14
15
16
059K84850
Top cover (P/O PL 5.20 Item 15)

(REP 5.1)
Bushing (P/O PL 5.20 Item 15)
Feed assembly frame (P/O PL 5.20
Item 15) (REP 5.2)
Stack height sensor (Q05-310)
(REP 5.8)
Shaft (P/O PL 5.20 Item 15)
Feed roll (P/O PL 31.11 Item 16)
(See NOTE 2, NOTE 3) (REP 5.2)
Nudger roll (P/O PL 31.11 Item 16)
(See NOTE 2, NOTE 3) (REP 5.2)
Roll housing (P/O PL 5.20 Item 15)
TAR sensor bracket (P/O PL 5.20
Item 15) (REP 5.8)
Feed sensor (Q05-330)/ Takeaway
sensor(Q05-335) (REP 5.8)
Spacer (P/O PL 5.20 Item 15)
Lower cover (P/O PL 5.20 Item 15)
Item 15)
Top cover assembly (REP 5.1)
Feed assembly (P/O PL 5.20 Item
15)
NOTE: 1.For the top cover interlock switch, refer to PL 5.10

Item 13.
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NOTE: 3. Also supplied with PL 5.25 Item 3.
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NOTE: 2.HFSI. To reset the HFSI count, refer to dC135.
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PL 5.20 SPDH Top Cover Assembly
August 2015
5-11
Parts Lists
PL 5.20
Part
Description
4
5
6
7
Separation frame (P/O PL 5.25

Item 8)
Retard roll cover (P/O PL 5.25 Item
8)
Retard roll (P/O PL 31.11 Item 16)
(See NOTE) (REP 5.3)
Coupling (P/O PL 5.25 Item 8)
Cap (P/O PL 5.25 Item 8)
Retard roll retainer (P/O PL 5.25
Item 8) (REP 5.3)
Separation assembly (Not Spared)
(W/O TAG D-004) (REP 5.3)
Separation assembly (P/O PL
31.14 Item 15) (W/TAG D-004)
Mylar guide (P/O PL 31.14 Item 14)
(W/TAG D-004)
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PL 5.25 SPDH Separation Assembly
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NOTE: HFSI. To reset the HFSI count, refer to dC135.
Parts Lists
PL 5.25
August 2015
5-12
050K74650
607K03220
130E19040
7
8
9
059K84030
10
11
12
13
14
15
16
17
18
130E19330
19
20
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Description
Input tray assembly (complete)
(REP 5.4)
Tray upper assembly (W/O TAG D002 & TAG D-003) (REP 5.4)
Tray upper assembly (P/O PL
31.14 Item 12) (W/TAG D-002 &
TAG D-003)
Tray lower assembly (Not Spared)
(W/O TAG D-002 & TAG D-003)
Tray lower assembly (W/TAG D001 & TAG D-003) (REP 5.4)
Tray lower cover (P/O PL 5.30 Item
3)
Length sensor 1 (Q05-315)(REP
5.9)/Doc present sensor (Q05309)(REP 5.16)/Width sensor 1
(Q05-325)(REP 5.16)/Width sensor
2(Q05-326)(REP 5.16)/Width
sensor 3(Q05-327)(REP 5.16)
Doc present sensor actuator (P/O
PL 5.30 Item 3) (W/O TAG D-001)
Doc present sensor actuator (P/O
PL 31.14 Item 8) (W/TAG D-001)
(REP 5.16)
Restack arm (P/O PL 5.30 Item 1)
Retard pad
Length sensor 2 (Q05-320)(P/O PL
31.14 Item 11) (REP 5.9)
Length sensor 1 actuator (P/O PL
5.30 Item 3)
Tray upper hinge (Not Spared)
(REP 5.4)
Sensor mounting plate (P/O PL
5.30 Item 2)
Shaft assembly (P/O PL 5.30 Item
16) (REP 5.4)
Cam (P/O PL 5.30 Item 16)
Lift shaft assembly (P/O PL 5.30
Item 3)
Ground spring (P/O PL 5.30 Item
16)
Last sheet out sensor (Q05-308)
(W/O TAG D-002) (REP 5.16)
Last sheet out sensor (Q05-308)
(P/O PL 31.14 Item 11) (W/TAG D002)
Actuator spring (P/O PL 31.14 Item
8) (REP 5.16)
Filter (P/O PL 31.14 Item 9) (W/
TAG D-002)
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PL 5.30 Input Tray Assembly
August 2015
5-13
Parts Lists
PL 5.30
Description
109R00751
109R00752
2
3
4
7
8
9
10
11
110E20190
12
13
14
15
Fuser module (XE) (NOTE 1)

Fuser module (USSG/XCL) (NOTE
1)
Web drive dog (Not Spared)
Spring (P/O PL 10.8 Item 1)
Fuser stripper finger kit (REF: PL
31.13 Item 19)
Fuser latch (P/O PL 10.8 Item 10)
(REP 10.10)
Fuser latch pin (P/O PL 10.8 Item
10)
Latch stop (P/O PL 10.8 Item 10)
Screw (P/O PL 10.10 Item 10)
Fuser latch pin kit (REF: PL 31.13
Item 2) (REP 10.10)
Fuser exit switch (S10-100) (REP
10.16)
Fuser upper exit guide (P/O PL
10.8 Item 1)
Fuser top cover (P/O PL 10.8 Item
1)
Lower input guide (Not Spared)
Lamp (P/O PL 10.8 Item 1)
NOTE: 1. An ozone filter, PL 90.25 Item 3, is supplied with

the fuser module.
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NOTE: 2. For the fuser web motor, fuser connector assembly

and fuser CRUM connector, refer to PL 40.15.
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PL 10.8 Fuser Module (45-55 ppm)
Parts Lists
PL 10.8
August 2015
5-14
Description
109R00772
109R00773
2
3
4
7
8
9
10
11
110K20910
12
13
14
15
Fuser module (XE) (NOTE 1)

Fuser module (USSG/XCL) (NOTE
1)
Web drive dog (Not Spared)
Fuser stripper finger kit (REF: PL
31.13 Item 19)
Fuser latch (P/O PL 10.10 Item 10)
(REP 10.10)
Fuser latch pin (P/O PL 10.10 Item
10)
Latch stop (P/O PL 10.10 Item 10)
Fuser latch pin kit (REF: PL 31.13
Item 2) (REP 10.10)
Fuser exit switch (S10-100) (REP
10.16)
Fuser upper exit guide (P/O PL
10.10 Item 1)
Fuser top cover (P/O PL 10.10 Item
1)
Lower input guide (Not Spared)
Lamp (P/O PL 10.10 Item 1)
NOTE: 1. An ozone filter, PL 90.25 Item 3 is supplied with the

fuser module.
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NOTE: 2. For the fuser web motor, fuser connector assembly

and fuser CRUM connector, refer to PL 40.10.
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PL 10.10 Fuser Module (65-90 ppm)
August 2015
5-15
Parts Lists
PL 10.10

006K30320
121K44381
8
9
10
11
12
13
130E12080
14
121K44391
15
16
17
18
19
20
21
22
962K96240
960K41881
960K32891
23
24
25
Parts Lists
PL 10.11
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3
4
5
6
Link arm
Shaft actuator (P/O PL 10.11 Item
25) (REP 10.9)
LH Spring (P/O PL 10.11 Item 25)
Nip split shaft assembly (REP 10.8)
RH Spring (P/O PL 10.11 Item 25)
Inverter nip solenoid (SOL10-050)
(REP 10.5)
Retaining ring (P/O PL 10.11 Item
16)
Adjuster (P/O PL 10.11 Item 16)
Support bracket (P/O PL 10.11 Item
16)
IOT exit sensor mounting bracket
(P/O PL 10.11 Item 23)
Screw (M4x8) (P/O PL 10.11 Item
16)
Inverter output assembly (P/O PL
10.11 Item 23)
IOT Exit sensor (Q10-120) (REP
10.17)
Inverter path solenoid (SOL10-045)
(REP 10.4)
Shoulder screw (M4x12) (P/O PL
10.11 Item 16)
Inverter decurler kit (REF: PL 31.13
Item 3)
Inverter nip solenoid bracket (P/O
PL 10.11 Item 25)
Inverter jumper harness
Not used
Not used
Inverter motor driver PWB (4555ppm)
Inverter motor driver PWB (65-90
ppm)
Inverter decurler assembly (P/O PL
31.13 Item 3) (45-55 ppm) (REP
10.2)
Inverter decurler assembly (P/O PL
31.13 Item 3) (65-90 ppm) (REP
10.2)
Output guide (P/O PL 10.11 Item
25)
Output guide assembly (Not
Spared)
El
Description
011E25300
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Part
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2
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PL 10.11 Inverter Decurler Assembly

(1 of 4)
August 2015
5-16
3
4
013E36980
006K29971
10
11
12
13
14
15
16
17
18
19
20
21
22
038K17843
23
24
038K23890
123E02481
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Description
Inverter output assembly (P/O PL
10.11 Item 23)
Post fuser gear (20T) (REF: PL
10.15 Item 7)
Bearing
Dog drive assembly (REF: PL
10.15 Item 6) (REP 10.12)
Idler gear (20T) (REF: PL 10.15
Item 4)
Tri-roll knob (REF: PL 10.15 Item
12)
Inverter gate (Not Spared) (REP
10.11)
Tri-roll shaft (Not Spared) (REP
10.12)
Post fuser exit roller (W/O TAG
004) (REP 10.12)
Post fuser exit roller (P/O PL 10.12
Item 24) (W/TAG 004)
Tri-roll guide (P/O PL 10.11 Item
23) (REP 10.12)
Front gravity finger (P/O PL 10.11
Item 23)
Gravity gate finger (P/O PL 10.11
Item 23)
Rear gravity gate finger (P/O PL
10.11 Item 23) (REP 10.12)
Upper baffle (P/O PL 10.12 Item
22)
Idler roll (P/O PL 10.12 Item 22)
Idler roll shaft (P/O PL 10.12 Item
22)
Post fuser jam clearance latch
(REF: PL 10.15 Item 11)
Inverter sensor (Q10-105) (P/O
item 22) (65-90 ppm) (NOTE) (REP
10.20)
Hinge pin (P/O PL 10.12 Item 22)
Torsion spring (P/O PL 10.12 Item
22)
Upper baffle assembly (45-55 ppm)
(REP 10.7)
Upper baffle assembly (65-90 ppm)
Upper LED (REP 10.18)
Inverter transparency feed kit (REF:
PL 31.12 Item 2) (W/TAG 004)
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(2 of 4)
NOTE: The 45-55 ppm machines do not have the inverter

sensor.
August 2015
5-17
Parts Lists
PL 10.12
Description
4
5
6
7
013E36980
8
9
10
11
12
13
14
15
Inverter assembly duct seal (P/O

PL 10.11 Item 23)
Inverter assembly duct (P/O PL
10.11 Item 23) (65-90 ppm)
Baffle guide (P/O PL 10.11 Item 23)
(45-55 ppm)
Inverter bracket (Not Spared)
Bearing
Spacer (Not Spared)
Baffle guide (65-90 ppm) (P/O PL
10.11 Item 23)
Decurler roll (P/O PL 31.13 Item 5)
Not used (REP 10.14)
Camshaft assembly (Not Spared)
(REP 10.6)
Link arm (P/O PL 10.13 Item 10)
Toothed cam (P/O PL 10.13 Item
10)
Camshaft (P/O PL 10.13 Item 10)
Link arm bush (Not Spared)
Handle (Not Spared)
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(3 of 4)
Parts Lists
PL 10.13
August 2015
5-18
Description
121K44381
2
3
4
5
6
7
8
10
11
12
13
123E02481
127K53210
127K53540
Tri-roll nip split solenoid (SOL10055) (65-90 ppm) (REP 10.19)

Actuator assembly (Not Spared)
Nip roller (Not Spared)
Solenoid ramp (Not Spared)
Jam clearance knob (2b) (REF: PL
10.15 Item 13)
Gear (24T) (REF: PL 10.15 Item 9)
Gear assembly (REF: PL 10.15
Item 8)
Upper inverter drive shaft (P/O PL
10.14 Item 11)
Lower inverter drive shaft (P/O PL
10.14 Item 11)
Drive roll repair kit (REF: PL 31.13
Item 9) (W/TAG 051)
Lower LED (REP 10.18)
Inverter motor (MOT10-030) (45-55
ppm) (REP 10.3)
Inverter motor (MOT10-030) (65-90
ppm) (REP 10.3)
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(4 of 4)
August 2015
5-19
Parts Lists
PL 10.14
Description
807E15800
807E15790
807E15780
007K19670
807E15770
807E15820
807E15850
807E15840
003K20990
003E77261
003E77271
003E77251
16
Exit gear (17T) (Not Spared)

Idler gear (47T)
Idler gear (33/19T) (Not Spared)
Idler gear (20T)
Idler gear (19T)
Dog drive assembly
Post fuser gear (20T)
Gear assembly (24T)
Gear (24T)
Gear (21T)
Post fuser jam clearance latch
Tri-roll knob
Jam clearance knob (2b)
Latch cam handle
Inverter motor gear (45-55 ppm) (P/
O PL 10.14 Item 13)
Inverter motor gear (65-90 ppm) (P/
O PL 10.14 Item 13)
Idler (21T) (Not Spared)
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2
3
4
5
6
7
8
9
10
11
12
13
14
15
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PL 10.15 Inverter Drive Gears and

Jam Clearance Knobs
Parts Lists
PL 10.15
August 2015
5-20
3
4
5
6
8
9
807E15940
10
11
12
13
14
15
16
17
18
19
20
21
22
028E16630
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Short paper path assembly (P/O PL

31.11 Item 9) (W/O TAG 001) (REP
10.1)
Short paper path assembly (P/O PL
31.11 Item 9) (W/TAG 001) (REP
10.1)
Corotron carrier (P/O PL 10.25 Item
1)
Gear (P/O PL 10.25 Item 1) (16T)
Gear (P/O PL 10.25 Item 1) (32T)
Transfer/Detack harness (REF: PL
90.20 Item 9)
Intermediate drive assembly (P/O
PL 10.25 Item 1)
Gear/Pulley (28T/25G)
Gear/Pulley (P/O PL 10.25 Item 1)
(16T/30G)
Intermediate drive belt (P/O PL
10.25 Item 1) (REP 10.15)
Item 9) (W/TAG 051)
Ozone duct (P/O PL 10.25 Item 1)
Push rod (P/O PL 10.25 Item 1)
Ground harness (P/O PL 10.25
Item 1)
Base (P/O PL 10.25 Item 1)
Roll assembly (P/O PL 10.25 Item
11)
Corotron carrier latch (P/O PL
10.25 Item 20)
Snap on washer (M6)
Spring clip (P/O PL 10.25 Item 20)
4B latch kit (P/O PL 31.12 Item 7)
Not used
Carrier seal (P/O PL 31.11 Item 6)
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Description
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PL 10.25 Short Paper Path Assembly
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NOTE: For the registration and halo bias contact, refer to PL

80.15 Item 23.
August 2015
5-21
Parts Lists
PL 10.25
848E97182
848K98090
5
6
7
8
9
10
017K03750
017K04520
802K48320
050K67380
050K75970
050K68490
11
050K75960
848K06180
848K95900
12
13
14
019K13380
15
16
17
848E97190
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Exit cover (W/O TAG F-012)

Exit cover (W/TAG F-012)
Top cover (W/O TAG F-012) (REP
11.1-110)
Top cover (W/TAG F-012)
Entry guide cover (REF: PL 11.24
Item 5) (REP 11.15-110)
Front door cover assembly (P/O PL
11.2 Item 14) (W/O TAG F-012)
(REP 11.1-110)
Front door assembly (W/TAG F012)
Fixed castor
Adjustable castor
Output cover (Not Spared)
Lower right cover
Bin 0 (W/O TAG F-012)
Bin 0 (W/TAG F-012)
Bin 1 (W/O TAG F-012, TAG F-013)
(ADJ 11.1-110)
Bin 1 (W/TAG F-012)
Rear cover assembly (W/O TAG F012)
Rear cover assembly (W/TAG F012) (REP 11.1-110)
Upper right cover (Not Spared)
Bin 1 alignment clip
2K LCSS front door cover assembly
kit (REF: PL 31.12 Item 10)
Hole punch assembly cover (Not
Spared)
Bin 1 tray kit (improved stacking)
(REF: PL 31.11 Item 18) (W/TAG F013)
Top edge cover (W/TAG F-012)
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Description
802K48330
038E47461
848K06190
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PL 11.2 2K LCSS Covers
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NOTE: Refer to ADJ 11.2-110 to align the 2K LCSS to the

machine.
Parts Lists
PL 11.2
August 2015
5-22
Item
Part
Description
110K13980
003K20401
120K02591
003K20410
Sensor cover (Not Spared)

Docking interlock switch (S11-300)
Link bracket assembly
Stopper (Not Spared)
Docking latch (P/O PL 11.4 Item 8)
Not used
Docking actuator
Docking latch assembly (REP
11.16-110)
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3
4
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6
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PL 11.4 2K LCSS Docking Latch
August 2015
5-23
Parts Lists
PL 11.4
127K55900
4
5
6
7
180K00280
180K00320
180K00200
180K00310
180K00300
093E03821
130E10380
8
9
10
11
12
13
14
15
014K10610
Parts Lists
PL 11.6
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Punch head home sensor (Q11350), Punch head present sensor

(Q11-351) (REP 11.7-110)
Hole punch motor assembly
(MOT11-042) (REP 11.7-110)
Hole punch unit (see below for
variants) (REP 11.7-110, ADJ 11.3110)
2 Hole (XE)
2 Hole Legal
3 Hole (USSG/XCL)
4 Hole (Sweden)
4 Hole (XE)
Chad bin
Bracket (P/O PL 11.6 Item 14)
Punch sensor (Q11-110), Chad bin
level sensor (Q11-348) (REP 11.7110)
LCSS hole punch repair kit (REF:
PL 31.13 Item 10) (W/TAG F-006)
(ADJ 11.3-110)
PL 31.13 Item 10) (NASG) (W/TAG
F-014) (ADJ 11.3-110)
Bracket (P/O PL 11.6 Item 9) (W/
TAG F-014)
Bracket (P/O PL 11.6 Item 9) (W/
TAG F-006)
Punch drive gear (P/O PL 11.6 Item
9) (W/TAG F-006)
Punch drive gear (P/O PL 11.6 Item
9) (W/TAG F-014)
Punch cam (P/O PL 11.6 Item 3)
(W/O TAG F-014)
(W/TAG F-006)
Punch spacer (P/O PL 11.6 Item 9)
(W/TAG F-006)
Punch sensor assembly (Not
Spared) (W/O TAG F-008)
Punch sensor assembly (W/TAG F008)
Hole punch assembly cover
El
Description
130E10360
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Part
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PL 11.6 2K LCSS Hole Punch Unit
August 2015
5-24
Part
Description
1
2
3
4
5
6
7
8
9
10
013E25790
127K55881
11
12
130E10360
13
Spring bracket (Not Spared)

Spring (Not Spared)
Switch actuator (Not Spared)
Paddle wheel shaft assembly (Not
spared) (W/O TAG F-016) (REP
11.12-110)
Paddle wheel shaft assembly (P/O
PL 31.12 Item 6) (W/TAG F-016)
Bearing
Gear (Not Spared)
Flag (Not Spared)
Cable clamp (Not Spared)
Output cover (REF: PL 11.2 Item 7)
Paddle motor assembly (MOT11024)
Paddle roll home sensor (Q11-326)
Shaft (P/O PL 11.8 Item 4) (W/TAG
F-016)
Paddle (P/O PL 11.8 Item 4)
(NOTE) (W/TAG F-016)
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PL 11.8 2K LCSS Paddle Wheel/Safety

Gate
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NOTE: Paddles are also supplied (4 off) as a kit PL 31.12

Item 11.
August 2015
5-25
Parts Lists
PL 11.8
Description
023E24320
110E20180
110K13990
4
5
6
7
8
9
130E10360
013E37470
127K55891
10
11
130E20380
12
13
14
15
Bin 1 drive belt (REP 11.5-110)

Rear belt clamp (Not Spared) (ADJ
11.1-110)
Bin 1 upper limit switch (S11-334)
Bin 1 upper limit switch (alternate)
(S11-334)
Bin 1 90% full sensor (Q11-331)
Pulley (Not Spared)
Bearing
Bin 1 elevator motor (MOT11-030)
Front belt clamp (Not Spared) (ADJ
11.1-110)
Motor bracket (Not Spared)
Bin 1 motor encoder sensor (Q11336)
Pulley assembly (Not Spared)
Belt tensioner (Not Spared)
Spring (Not Spared)
Idler (Not Spared)
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PL 11.10 2K LCSS Bin 1 Control

Components (1 of 2)
Parts Lists
PL 11.10
August 2015
5-26
Description
110K13990
130E10360
4
5
Bin 1 lower limit switch (S11-335)

Not used
Bin 1 Upper level sensor (Q11332), Bin 1 Lower level sensor
(Q11-333) (REP 11.11-110)
Actuator (Not Spared)
Sensor support assembly (Not
Spared)
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3
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Components (2 of 2)
August 2015
5-27
Parts Lists
PL 11.12
Description
023E24340
127K55860
3
4
5
6
7
8
013E25790
006K27980
013E37460
9
10
006K31670
Input drive belt (REP 11.2-110)

Transport motor 1 (MOT11-000)
(REP 11.2-110)
Spring (Not Spared)
Pulley (Not Spared)
Nylon bearing
Feed roll shaft (short)
Bearing
Jam clearance guide (REF: PL
11.24 Item 1)
Feed roll shaft (long)
Thumb wheel (Not Spared)
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PL 11.14 2K LCSS Paper Entry

Transport
Parts Lists
PL 11.14
August 2015
5-28
Description
068K54281
130E10360
Tamper assembly (REP 11.6-110)

Tamper unit (P/O PL 11.16 Item 1)
Front tamper home sensor (Q11310), Rear tamper home sensor
(Q11-311), Rear tamper away
sensor (Q11-319)
Sensor bracket (P/O PL 11.16 Item
1)
Static eliminator (stacker) (REF: PL
11.23 Item 7)
Sensor retainer (P/O PL 11.16 Item
1)
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2
3
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PL 11.16 2K LCSS Tamper Assembly
August 2015
5-29
Parts Lists
PL 11.16
Description
054K43583
130E10360
4
5
6
7
8
9
10
11
12
023E24330
019K13390
020K21490
13
14
15
604K67690
Ejector assembly (REP 11.10-110)

Ejector base (P/O PL 11.18 Item 1)
Ejector home sensor (Q11-320),
Ejector out sensor (Q11-322),
Ejector motor encoder sensor(Q11177) (REP 11.10-110)
Pulley (Not Spared)
Ejector belt (REP 11.17-110)
Clip (P/O PL 11.18 Item 1)
Support finger set (Qty. 4)
Pulley drive gear
Washer (Not Spared)
Slide ejector bearing (P/O PL 11.18
Item 15)
Wide slide ejector bearing (P/O PL
11.18 Item 15)
Cushion washer (P/O PL 11.18
Item 15)
LCSS bearing assembly kit
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3
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PL 11.18 2K LCSS Ejector Assembly
Parts Lists
PL 11.18
August 2015
5-30
Description
014K11461
130E10360
4
5
6
7
130E10380
029K04521
8
9
10
Stapler traverse assembly (REP

11.8-110)
Head traverse unit (P/O PL 11.20
Item 1)
SU1 Home sensor (Q11-370), SU1
Front index sensor (Q11-371)
SH1 Paper sensor (Q11-361)
Staple head unit (REP 11.9-110)
Stapler cover (P/O PL 11.20 Item 1)
Staple cartridge (REF: PL 26.10
Item 11)
Not used
Sensor cover (P/O PL 11.20 Item 1)
Staple head assembly (P/O PL
11.20 Item 1)
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PL 11.20 2K LCSS Staple Head Unit/

Traverse Assembly
August 2015
5-31
Parts Lists
PL 11.20
Description
006K27960
013E25790
023E24330
127K55870
6
7
8
9
10
11
115E12830
006K27980
013E37460
032K04580
130E11440
12
13
121K45010
14
023E24340
15
16
17
18
19
20
006K27970
003K17531
Top tray exit shaft

Nylon bearing
Pulley (Not Spared)
Intermediate paper drive belt (REP
11.3-110)
(REP 11.4-110)
Spring (Not Spared)
Static eliminator
Bearing
Paper guide (REP 11.18-110)
Top exit sensor (Q11-130) (REP
11.18-110)
Diverter solenoid (SOL11-002)
Shaft diverter assembly (P/O PL
31.13 Item 6) (W/TAG F-017)
Paper output drive belt (REP 11.4110)
Drive shaft assembly
Jam clearance knob
Spring (Not Spared)
Washer (Not Spared)
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3
4
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PL 11.22 2K LCSS Bin 0 Entry
Parts Lists
PL 11.22
August 2015
5-32
Description
032K04610
032K04590
130E11440
013E25790
115E11810
10
11
013E37460
Left paper guide

Lower right paper guide
Ejector drive shaft (Not Spared)
2nd to top exit sensor (Q11-140)
Nylon bearing
Pulley (Not Spared)
Static eliminator (stacker)
Paper output drive belt (REF: PL
11.22 Item 14)
Upper right paper guide (Not
Spared)
Bearing
Mylar safety cover (P/O PL 11.23
Item 1)
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2
3
4
5
6
7
8
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August 2015
5-33
Parts Lists
PL 11.23
Description
032K04601
3
4
5
6
130E10380
848K06161
809E78390
Paper entry guide assembly

Jam clearance handle (P/O PL
11.24 Item 1)
Entry sensor (Q11-100)
Entry guide cover (REP 11.15-110)
Jam clearance guide (P/O PL 11.24
Item 1)
Latch
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2
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PL 11.24 2K LCSS Entry Guide Cover/

Jam Clearance Guide
Parts Lists
PL 11.24
August 2015
5-34
Part
Description
2
3
4
5
105K35842
960K34490
962K56952
110K13980
110K13970
2K LCSS PWB (P/O PL 31.14 Item

15) (CAUTION) (REP 11.14-110)
Power supply module
Pause to unload PWB
Cord bracket assembly
Front door interlock switch (S11303)
LCSS communications harness (P/
O PL 11.26 Item 4)
LCSS power cord (P/O PL 11.26
Item 4)
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PL 11.26 2K LCSS Electrical
CAUTION
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Do not install a new 2K LCSS PWB until the cause of the

damage to the old 2K LCSS PWB has been determined. Go
to the 311G-110 2K LCSS PWB Damage RAP.
August 2015
5-35
Parts Lists
PL 11.26
Description
038E47461
848E97182
848K83720
5
6
7
8
9
10
11
017K03750
017K04520
050K75970
050K75960
848K98040
12
13
019K13380
14
15
16
17
18
19
848E97190
848K98071
20
Exit cover
Top cover (REP 11.1-150)
Entry guide cover assembly (REP
11.15-150)
Front door (P/O PL 11.50 Item 19)
(REP 11.1-150)
Fixed castor
Adjustable castor
Right cover (Not Spared)
Bin 0
Bin 1
Rear cover assembly (REP 11.1150)
Front cover assembly (P/O PL
11.50 Item 19)
Hinge (P/O PL 11.50 Item 19)
Hinge pin (P/O PL 11.50 Item 19)
Top edge cover
Lower right cover (REP 11.45-150)
Bin 2 (Not Spared)
Front door cover assembly (REP
11.1-150)
Hole punch assembly cover (Not
Spared)
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NOTE: Refer to ADJ 11.2-150 to align the LVF BM to the

machine.
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PL 11.50 LVF BM - Covers
Parts Lists
PL 11.50
August 2015
5-36
Description
110K13980
003K20401
6
7
003K20410
120K02591
Docking latch cover (Not Spared)

Link bracket assembly
Stopper (P/O PL 11.52 Item 7)
Docking latch (P/O PL 11.52 Item
7)
Latch hook (P/O PL 11.52 Item 7)
11.16-150)
Docking actuator
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2
3
4
5
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PL 11.52 LVF BM Docking Latch
August 2015
5-37
Parts Lists
PL 11.52
127K55900
4
5
6
7
180K00280
180K00320
180K00200
180K00310
180K00300
093E03821
130E10380
8
9
10
11
12
13
14
15
014K10610
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Punch head home sensor (Q11350), Punch head present sensor

(Q11-351) (REP 11.7-150)
Hole punch motor assembly
(MOT11-042) (REP 11.7-150)
variants) (REP 11.7-110, ADJ 11.3110)
2 Hole (XE)
2 Hole legal
3 Hole (USSG/XCL)
4 Hole (Sweden)
4 Hole (XE)
Chad bin
Punch sensor (Q11-110), Chad bin
level sensor (Q11-348) (REP 11.7150)
PL 31.13 Item 10) (ADJ 11.3-110)
Punch drive gear (P/O PL 11.54
Item 9) (W/TAG F-006)
(W/O TAG F-014)
Punch spacer (P/O PL 11.54 Item
9) (W/TAG F-006)
Punch sensor assembly (Not
Spared) (W/O TAG F-008)
Hole punch blanking assembly
El
Description
130E10360
K-
Part
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PL 11.54 LVF BM Hole Punch Unit
Parts Lists
PL 11.54
August 2015
5-38
Part
Description
2
3
4
5
6
7
8
9
130E10360
013E25790
10
127K55881
11
12
13
Paddle shaft assembly (REF: PL

31.12 Item 6) (REP 11.12-150)
Paddle (P/O PL 11.56 Item 1)
(NOTE)
Bearing
Gear (Not Spared)
Flag (Not Spared)
Cable clamp (Not Spared)
Output cover (REF: PL 11.50 Item
7)
Paddle motor assembly (MOT11024) (REP 11.12-150)
Spring bracket (Not Spared)
Spring (Not Spared)
Switch actuator (Not Spared)
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PL 11.56 LVF BM Paddle Shaft

Assembly
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Item 11.
August 2015
5-39
Parts Lists
PL 11.56
Description
023E24320
3
4
5
6
7
8
110E20180
130E10360
127K55891
130E20380
10
11
007K20531

11.1-110)
Pulley (Not Spared) (ADJ 40.1)
11.1-110)
Stacker tray drive assembly (Not
Spared)
Stacker tray drive and motor
assembly (REP 11.5-150)
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2
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PL 11.58 LVF BM Bin 1 Control

Components (1 of 2)
Parts Lists
PL 11.58
August 2015
5-40
Description
110K13990
2
3
130E10360
4
5

(REP 11.45-150)
Not used
Bin 1 Upper level sensor (Q11332), Bin 1 Lower level sensor
(Q11-333) (REP 11.11-150)
Sensor support assembly (Not
Spared)
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PL 11.60 LVF BM Bin 1 Control

Components (2 of 2)
August 2015
5-41
Parts Lists
PL 11.60
Description
023E24340
927K01140
3
4
5
6
7
8
9
10
11
12
013E25790
006K27980
013E37460
006K31670

Transport motor 1 and gearbox
assembly (MOT11-000) (REP 11.2150)
Pulley (Not Spared)
Nylon bearing
Upper feed roll assembly
Bearing
Lower feed roll assembly
Magnet (P/O PL 11.62 Item 7)
Latch (Not Spared)
Compiler entrance drive belt 1
(REP 11.2-150)
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2
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PL 11.62 LVF BM Paper Entry

Transport
Parts Lists
PL 11.62
August 2015
5-42
Description
068K54281
130E10360

sensor (Q11-319) (REP 11.6-150)
Sensor bracket (P/O PL 11.64 Item
1)
11.72 Item 7)
Sensor retainer (P/O PL 11.64 Item
1)
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Part
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2
3
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PL 11.64 LVF BM Tamper Assembly
August 2015
5-43
Parts Lists
PL 11.64
Description
054K54273
130E10360
4
5
6
7
8
9
10
11
12
023E24330
019K13390
020K21490
13
14
15
604K67690

Ejector base (P/O PL 11.66 Item 1)
Pulley (Not Spared)
Support finger (REP 11.10-150)
Pulley drive gear
Washer (Not Spared)
Slide ejector bearing (P/O PL 11.66
Item 15)
Wide slide ejector bearing (P/O PL
11.66 Item 15)
Cushion washer (P/O PL 11.66
Item 15)
Bearing assembly kit
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2
3
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PL 11.66 LVF BM Ejector Assembly
Parts Lists
PL 11.66
August 2015
5-44
Description
130E10360
130E10380
5
6
7
029K04521
8
9
10
Stapler traverse assembly kit (REF:

PL 31.12 Item 9) (REP 11.8-150)
Head traverse unit (P/O PL 11.68
Item 1)
SU1 Home sensor (Q11-370), SU1
Front index sensor (Q11-371) (REP
11.8-150)
SH1 Paper sensor (Q11-361) (REP
11.8-150)
Staple head unit (REP 11.9-150)
Stapler cover (P/O PL 11.68 Item 1)
Item 11)
Not used
Sensor cover (P/O PL 11.68 Item 1)
Staple head assembly (P/O PL
11.68 Item 1)
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PL 11.68 LVF BM Staple Head Unit/

Traverse Assembly
August 2015
5-45
Parts Lists
PL 11.68
127K55870
6
7
8
9
10
11
115E12830
006K27980
013E37460
032K04580
130E11440
12
121K45010
13
14
023E24340
15
16
17
006K27970
003K17531
18
19
20
Top tray exit shaft

Nylon bearing
Pulley (Not Spared)
Intermediate paper drive belt (REP
11.3-150)
(REP 11.4-150)
Spring (Not Spared)
Static eliminator
Bearing
Paper guide (REP 11.46-150)
Top exit sensor (Q11-130) (REP
11.46-150)
Bin 0/Bin 1 diverter solenoid
(SOL11-002)
Bin 0/Bin 1 diverter assembly (P/O
PL 31.13 Item 6)
Jam clearance knob
Belt tensioner (Not Spared) (ADJ
40.1)
Spring (Not Spared)
Washer (Not Spared)
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Description
006K27960
013E25790
023E24330
El
Part
1
2
3
4
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Item
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PL 11.70 LVF BM Bin 0 Entry
Parts Lists
PL 11.70
August 2015
5-46
Description
032K04610
032K04590
3
4
5
6
7
8
130E11440
013E25790
115E11810
10
11
013E37460
Left paper guide

Lower right paper guide (REP
11.47-150)
Ejector drive shaft (Not Spared)
Nylon bearing
Pulley (Not Spared)
Paper output drive belt (REF: PL
11.22 Item 14)
Spared)
Bearing
Item 1)
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Part
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2
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PL 11.72 LVF BM Bin 1 Entry
August 2015
5-47
Parts Lists
PL 11.72
Description
090K02590
031E16740
127E17690
4
5
130E10380
130E10360
Booklet tamper assembly (REP

11.38-150)
Booklet tamper arm (REP 11.42150)
Booklet tamper motor (MOT11-066)
(REP 11.41-150)
Sensor bracket (P/O item 1)
Booklet staple paper detect sensor
(Q11-444) (REP 11.43-150)
Booklet tamper home sensor (Q11384) (REP 11.40-150)
Booklet tamper frame (P/O item 1)
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PL 11.74 LVF BM Booklet Tamper

Assembly
Parts Lists
PL 11.74
August 2015
5-48
050E29410
032K10350
4
5
6
130E21610
130E10380
8
9
10
121K45010
11
059K84790
12
059K84800
13
14
15
BM upper entrance guide (REP

11.31-150)
Booklet diverter gate (REP 11.33150)
BM entrance guide assembly (REP
11.32-150)
Bush (Not Spared)
Lever (Not Spared)
BM Entry sensor (Q11-160) (REP
11.32-150)
Finisher entry sensor (Q11-100)
(REP 11.31-150)
Pulley (Not Spared)
Compiler entrance drive belt 2 (Not
Spared) (REP 11.34-150)
Booklet diverter gate solenoid
(SOL11-074)
1st feed roll assembly (REP 11.34150)
2nd feed roll assembly (REP 11.35150)
Spring (Not Spared)
Upper guide (Not Spared)
Lower guide (Not Spared) (REP
11.32-150)
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Description
El
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PL 11.75 LVF BM Compiler Entrance

Guides
August 2015
5-49
Parts Lists
PL 11.75
2
3
4
5
7
8
9
10
033K05270
11
12
13
14
15
130E10360
16
17
055K44530
18
BM compiler guide assembly (REP

11.30-150)
Cover (P/O PL 11.76 Item 1)
Idler roll assembly (P/O PL 11.76
Item 1)
Static eliminator (P/O PL 11.76 Item
1)
Latch (P/O PL 11.76 Item 1)
Handle (P/O PL 11.76 Item 1)
BM compiler flapper (REP 11.30150)
Pulley (P/O PL 11.76 Item 1)
Belt (P/O PL 11.76 Item 1)
BM Flapper motor (MOT11-390) (P/
O PL 11.76 Item 1)
BM Flapper home sensor (Q11391)
Drive shaft (P/O PL 11.76 Item 1)
BM Flapper motor assembly (REP
11.30-150)
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Description
055K45240
El
Part
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PL 11.76 LVF BM Compiler Guide

Assembly
Parts Lists
PL 11.76
August 2015
5-50
Description
029K04812
130E10360
127E17680
077E00081
029K04800
7
8
9
029K04820
107E35740
10
822E18810
BM stapler assembly (REP 11.38150)

Staple unit home sensor (Q11-438)/
Staple unit away sensor (Q11439)(REP 11.48-150)
BM staple unit move motor
(MOT11-435)
BM stapler frame (P/O PL 11.78
Item 1)
BM staple head assembly (REP
11.48-150)
BM staple cartridge assembly (REP
11.37-150)
BM staple cartridge
Staple cartridge LED (REP 11.39150)
LVF BM Back stop cover
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PL 11.78 LVF BM Booklet Stapler

Assembly
August 2015
5-51
Parts Lists
PL 11.78
Description
127K74620
10
130E10360
11
12
674K08890
13
Left guide (REP 11.19-150)

Right guide (REP 11.19-150)
Belt (Not Spared)
Pulley (Not Spared)
Shaft (Not Spared)
Drive pulley (Not Spared)
Drive Belt (Not Spared)
Back stop motor (MOT11-065)
(REP 11.18-150)
BM guide home sensor (Q11-383)/
BM end-stop mid home
sensor(Q11-440)(REP 11.20-150)
Stapler stop guide (Not Spared)
Back stop assembly (REP 11.19150)
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Part
1
2
3
4
5
6
7
8
9
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PL 11.80 LVF BM Back Stop Assembly
Parts Lists
PL 11.80
August 2015
5-52
127E17650
011E30810
130E10360
037K01490
6
7
807E46760
8
9
10
11
12
13
008E08860
007K20511
14
016E21260
15
16
013E43930
Crease blade handle (REP 11.23150)

Crease blade motor (MOT11-061)
(REP 11.21-150)
Crease blade guide (REP 11.22150)
Crease blade home sensor (Q11416)/Crease blade motor encoder
sensor (Q11-418)(REP 11.21-150)
Crease blade assembly (REP
11.22-150)
Crease blade shaft (Not Spared)
Crease blade drive gear (REP
11.23-150)
Front blade arm (Not Spared)
Rear blade arm (Not Spared)
Spacer (Not Spared)
Crease blade gearbox assembly
(P/O PL 11.82 Item 13) (REP 11.21150)
Blade crank (REP 11.23-150)
Crease blade motor assembly
(REP 11.21-150)
Crease blade bearing (REP 11.23150)
Crease blade shaft bearing
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Description
803E20900
El
Part
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PL 11.82 LVF BM Crease Blade

Assembly
August 2015
5-53
Parts Lists
PL 11.82
Description
803E20910
059E11860
059E11870
020E55510
5
6
7
8
023E32470
020E55520
016E21260
059K84780
899E07760
10
013E43940
11
031E16710
12
13
14
15
Crease roll handle (REP 11.24-150)

Upper crease roll (REP 11.24-150)
Lower crease roll (REP 11.24-150)
Crease roll handle pulley (REP
11.24-150)
Exit roll belt (REP 11.27-150)
Exit roll pulley (REP 11.27-150)
Bush (REP 11.27-150)
BM exit roll assembly (REP 11.27150)
Crease roll spring (x2) (REP 11.24150)
Crease roll bearing (REP 11.24150)
Front crease roll lever (REP 11.24150)
Spacer (Not Spared)
Bin 2 support (Not Spared) (REP
11.44-150)
Exit roll paddle (Not Spared) (REP
11.27-150)
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2
3
4
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PL 11.84 LVF BM Crease Roll

Assembly (1 of 3)
Parts Lists
PL 11.84
August 2015
5-54
127E17650
6
7
130E10360
031E16720
10
007K20520
11
013E43940
12
899E07760
13
807E46770
Crease roll gear 1 (P/O item 13)

(REP 11.26-150)
(REP 11.26-150)
(REP 11.26-150)
(REP 11.26-150)
Crease roll motor (MOT11-062)
(REP 11.25-150)
Spacer (Not Spared)
Crease roll motor encoder sensor
(Q11-419) (REP 11.25-150)
Crease roll gearbox assembly (P/O
PL 11.86 Item 10)
Rear crease roll lever (REP 11.24150)
Crease roll motor and gearbox
assembly (REP 11.25-150)
Crease roll spring (x2) (REP 11.24150)
Crease roll gear kit (REP 11.26150)
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Description
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Assembly (2 of 3)
August 2015
5-55
Parts Lists
PL 11.86
Description
031K09230
2
3
050E29400
032K10330
4
5
6
7
130E10360
868E93710
10
11
899E07770
059E11880
Bail arm assembly (REP 11.29150)

Bin 2
Exit upper guide assembly (REP
11.28-150)
Exit lower guide (Not Spared)
Bail arm support bracket (P/O PL
11.88 Item 1)
Bail arm pin (P/O PL 11.88 Item 1)
(REP 11.29-150)
BM exit sensor (Q11-409) (REP
11.28-150)
Static eliminator (P/O PL 11.88 Item
3)
Bail arm spring (REP 11.29-150)
Bail arm roller (x2) (REP 11.29-150)
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Assembly (3 of 3)
Parts Lists
PL 11.88
August 2015
5-56
Description
960K73660
105E24900
110K13980
110K13970
960K73670
LVF BM PWB (REP 11.36-150)

Power supply module
Fuse (Not Spared)
Power cable (Not Spared)
Communications cable (Not
Spared)
LVF PWB (REP 11.14-150)
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Part
1
2
3
4
5
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PL 11.90 LVF BM Electrical
August 2015
5-57
Parts Lists
PL 11.90
Part
Description
1
2
3
802K48330
848K06150
848K06130
6
7
8
9
10
050K67380
050K68490
11
12
13
14
848K06140
019K13380
017E11260
Exit cover
Entry guide cover (REF: PL 11.122
Item 5)
Front door cover assembly (REP
11.1-120)
1K LCSS mounting bracket repair
kit
Thumbscrew (Not Spared)
Not used
Bin 0
Bin 1 (W/O TAG L-013) (ADJ 11.1120)
(REF: PL 31.11 Item 18) (W/TAG L013)
Rear cover (REP 11.1-120)
Right cover (Not Spared)
Stability foot (REP 11.3-120)
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PL 11.100 1K LCSS Covers
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NOTE: W/TAG L-013 improves stacking on machines

running large stacks of 8.5" x 11" or A4 LEF.
Parts Lists
PL 11.100
August 2015
5-58
Description
110K13980
003K20401
4
5
6
7
8
120K02591
003K20391
Sensor cover (P/O PL 11.102 Item

8)
(REP 11.14-120)
Link bracket assembly (REP 11.14120)
Not used
Docking latch (P/O PL 11.102 Item
8) (REP 11.14-120)
Docking actuator
11.14-120)
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PL 11.102 1K LCSS Docking Latch
August 2015
5-59
Parts Lists
PL 11.102
Part
Description
3
4
006K34580
5
6
7
8
9
013E25790
10
127K55840
11
130E10360
Shaft (P/O PL 11.104 Item 4) (W/

TAG L-016)
Paddle wheel (P/O PL 31.12 Item
11) (NOTE) (W/TAG L-016)
Not used
Paddle wheel shaft assembly (Not
spared) (W/O TAG L-016) (REP
11.10-120)
Paddle wheel shaft assembly (W/
TAG L-016)
Bearing
Not used
Flag/Gear (Not Spared)
Not used
Output cover (REF: PL 11.100 Item
7)
Paddle motor assembly (MOT11024)
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PL 11.104 1K LCSS Paddle Wheel/

Safety Gate
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Item 11.
Parts Lists
PL 11.104
August 2015
5-60
Description
023E30710
3
4
5
110E20180
130E10360
6
7
8
9
013E37470
127K55891
10
11
12
13
14
15
16
17
18
110K13990
130E20380

11.1-120)
Bin 1 90% full sensor (Q11-331),
Bin 1 upper level sensor (Q11-332)
(REP 11.9-120)
Pulley (Not Spared)
Bearing
11.1-120)
Pulley assembly (Not Spared)
Sensor support (Not Spared)
P-clamp (Not Spared)
Spring (Not Spared)
Idler (Not Spared)
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Components
August 2015
5-61
Parts Lists
PL 11.106
Description
023E30690
127K55820
3
4
5
6
7
8
013E25790
006K27980
013E37460
9
10
006K31670

(REP 11.2-120)
Spring (Not Spared)
Pulley (Not Spared)
Nylon bearing
Bearing
Jam clearance guide (REF: PL
11.122 Item 1)
Feed roll shaft (long)
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PL 11.110 1K LCSS Paper Entry

Transport
Parts Lists
PL 11.110
August 2015
5-62
Description
068K54281
130E10360

sensor (Q11-319)
Sensor bracket (P/O PL 11.112
Item 1)
11.120 Item 7)
Sensor retainer (P/O PL 11.112
Item 1)
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2
3
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PL 11.112 1K LCSS Tamper Assembly
August 2015
5-63
Parts Lists
PL 11.112
Description
054K43583
130E10360
4
5
6
7
8
9
023E24330
020K21490

Ejector base (P/O PL 11.114 Item
1)
Pulley (Not Spared)
Pulley drive gear
Washer (Not Spared)
KL-Clip (Not Spared)
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2
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PL 11.114 1K LCSS Ejector Assembly
Parts Lists
PL 11.114
August 2015
5-64
Description
014K10100
130E10380
8
9
108R00682
108R00535
Stapler assembly (REP 11.7-120)

Item 1)
Stapler harness (P/O PL 11.116
Item 1)
SH1 Paper sensor (Q11-361) (REP
11.7-120)
Staple head unit (P/O PL 11.116
Item 1)
Stapler cover (P/O PL 11.116 Item
1)
Cable clamp (P/O PL 11.116 Item
1)
Staple cartridge
Staple refills
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2
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PL 11.116 1K LCSS Staple Head

Assembly
August 2015
5-65
Parts Lists
PL 11.116
Description
006K27960
013E25790
023E30700
115E12830
006K27980
013E37460
032K04550
130E11440
121K45290
14
15
16
17
006K27970
003K17531
Ejector drive shaft

Nylon bearing
Pulley (Not Spared)
Intermediate paper drive belt
Spring (Not Spared)
Spring (Not Spared)
Static eliminator
Bearing
Paper guide
Top exit sensor (Q11-130)
Shaft diverter assembly (P/O PL
31.13 Item 6) (W/TAG L-003)
Jam clearance knob
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Part
1
2
3
4
5
6
7
8
9
10
11
12
13
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Parts Lists
PL 11.118
August 2015
5-66
Description
032K04570
032K04560
4
5
6
7
8
130E11440
013E25790
115E11810
023E24340
10
11
12
13
013E37460
127K55830
14
Left paper guide

Lower right paper guide
Ejector drive shaft (REF: PL 11.118
Item 1)
Nylon bearing
Pulley (Not Spared)
Spared)
Bearing
Spring (Not Spared)
Transport motor 2 (MOT 11-001)
(REP 11.4-120)
Item 1)
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2
3
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August 2015
5-67
Parts Lists
PL 11.120
Description
032K04601
3
4
5
6
130E10380
848K06161
809E78390

Jam clearance handle (P/O PL
11.122 Item 1)
Entry sensor (Q11-100)
Entry guide cover (REP 11.13-120)
Jam clearance guide (P/O PL
11.122 Item 1)
Latch
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2
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PL 11.122 1K LCSS Entry Guide

Cover/Jam Clearance Guide
Parts Lists
PL 11.122
August 2015
5-68
Part
Description
960K21262
2
3
4
5
105K28272
962K56942
110K13980
110K13970
8
9
10
11
1K LCSS PWB (CAUTION) (W/

TAG L-001) (REP 11.12-120)
Power supply module
Not used
Cord bracket assembly
1K LCSS communication harness
(P/O PL 11.124 Item 4)
Power cord (P/O PL 11.124 Item 4)
Lower bracket (P/O PL 11.124 Item
4)
Upper bracket (P/O PL 11.124 Item
4)
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PL 11.124 1K LCSS Electrical
CAUTION
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Do not install a new 1K LCSS PWB until the cause of the

damage to the old LCSS PWB has been determined. Go to
the 311G-120 LCSS PWB Damage RAP.
August 2015
5-69
Parts Lists
PL 11.124
Description
848K12490
848K12501
848E17790
848K12510
848K12520
848K12530
848E17800
848E17810
9
10
11
848K12540
017K04830
12
13
14
017K04630
15
16
17
017K04641
110K13970
120K02591

Foot cover (REP 11.1-171)
Front door (REP 11.1-171)
Door support (REP 11.1-171)
Vent cover (REP 11.1-171)
Foot cover (REP 11.1-171)
Inserter removable cover (REP
11.1-171)
Top tray (REP 11.3-171)
Seal (Not Spared)
Fixed castor assembly (REP 11.96171)
Fixed castor bracket (P/O PL
11.130 Item 11)
Adjustable castor (REP 11.96-171)
Adjustable castor washer (P/O PL
11.130 Item 13)
Mounting bracket assembly
Docking actuator
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2
3
4
5
6
7
8
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PL 11.130 HVF Covers and Docking
Parts Lists
PL 11.130
August 2015
5-70
848E17840
130E12830
023E31220
110K20890
8
9
10
127K56592
11
12
13
14
15
16
17
18
19
20
21
22
050E23670
848E17830
019K13380
110K20880
23
24
25
26
110K21060
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2
3
Upper right side cover (REP 11.5171)

Lower right side cover
Bin 1 90% full sensor (Q11-311)/
Stacker unit encoder sensor (Q11182)
Rear main belt clamp (1 of 2) (Not
Spared)
Rear main belt clamp (2 of 2) (Not
Spared)
Bin 1 main drive belt (REP 11.38171)
Bin 1 upper limit switch (REP
11.75-171) (S11-334)/Bin 1 lower
limit switch (REP 11.75-171) (S11335)
Main belt pulley (Not Spared)
Main belt tensioner (Not Spared)
Bin 1 elevator motor assembly
(REP 11.12-171)
Bin 1 rear lift bar bracket (Not
Spared)
Bin 1 front lift bar bracket (Not
Spared)
Bin 1 lift bar (Not Spared)
Front main belt clamp (2 of 2) (Not
Spared)
Front main belt clamp (1 of 2) (Not
Spared)
Bin 1 (REP 11.4-171)
Not used
Not used
Middle right side cover
Bin 1 retaining clip (REP 11.4-171)
Bin 1 lift bar brace (Not Spared)
Stacker full sensor and lower limit
switch assembly (REP 11.75-171)
Sensor/switch bracket (Not Spared)
Stacker tray guide (P/O PL 11.135
Item 26)
Stacker tray guide pulley (P/O PL
11.135 Item 26)
Stacker tray guide assembly
El
Description
848E17820
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PL 11.135 HVF Stacker
August 2015
5-71
Parts Lists
PL 11.135
6
7
049K23160
003K20653
003K20663
10
11
12
019K13380
13
032K09652
14
15
029K04631
130E12830
16
130K75470
17
18
19
130K75900
127K56551
127K56580
20
130K75480
21
032E35301
22
23
032E35311
24
25
962K82410
26
033K04850
003K21101
30
31
32
33
34
35
822E18820
w
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27
28
29
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Description
Ejector front cover (Not Spared)
Ejector assembly (P/O PL 31.14
Item 13) (REP 11.6-171)
Offset module (Not Spared) (REP
11.9-171)
Front pressing plate finger (P/O PL
11.140 Item 28) (REP 11.7-171)
Rear pressing plate finger (P/O PL
11.140 Item 28) (REP 11.7-171)
Pressing plate bracket
Front support finger (NOTE) (W/
TAG V-009) (REP 11.8-171)
Rear support finger (NOTE) (W/
TAG V-009) (REP 11.8-171)
Support finger motor assembly (P/
O PL 11.140 Item 18)
Offset rod (Not Spared)
Offset rod KL clip
Stapler module (P/O PL 11.140
Item 14) (REP 11.2-171)
Rear tamper assembly (REP 11.15171)
Staple assembly (REP 11.2-171)
Pressing and support encoder
sensor (Q11-172), Bin 1 offset
sensor (Q11-337), Offset index
sensor (Q11-187), Offset away
sensor (Q11-176)
Bin 1 upper level sensor (receiver)
(Q11-332) (REP 11.76-171)
Bin 1 rear wall sensor (Q11-196)
Motor encoder assembly
Bin 1 offset motor (MOT11-034)
(REP 11.9-171)
Bin 1 upper level sensor
(transmitter) (Q11-332) (REP
11.76-171)
Rear tamper arm (W/O TAG V-006)
Rear tamper arm (reinforced) (P/O
PL 11.140 Item 13) (W/TAG V-006)
Tamper arm set (W/TAG V-006)
Stapler harness (P/O PL 11.140
Item 25)
P-clip (P/O PL 11.140 Item 25)
Stapler harness and p-clip
assembly
Ejector paddle assembly (W/TAG
V-007) (REP 11.100-171)
Rear tamper (P/O PL 11.140 Item
13)
Pressing plate kit (NASG)
Ejector assembly safety cover (P/O
PL 31.11 Item 15)
Support finger home sensor (Q11192), Support finger init sensor
(Q11-191), Support finger out
sensor (Q11-193) (P/O PL 11.140
Item 13)
Rear tamper motor (MOT11-004)
(P/O PL 11.140 Item 13)
Rear tamper drive belt (P/O PL
11.140 Item 13)
Item 22)
Ejector belt cover (REP 11.6-171)
Front support finger guide
K-
Part
Item
1
2
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PL 11.140 HVF Ejector, Pressing and

Support (1 of 2)
NOTE: If both front and rear support finger assemblies are

needed, then order PL 31.14 Item 16.
Parts Lists
PL 11.140
August 2015
5-72
4
5
6
7
8
050K67801
9
10
11
12
13
674K03550
14
15
16
130E12830
17
18
19
20
21
22
23
674K03541
013E37150
24
110K13970
25
26
006K33400
27
28
033K04581
29
110K13980
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033K04414
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Description
Paper pusher (P/O PL 11.145 Item
8)
Paddle module assembly (REP
11.49-171)
Pusher mylar (P/O PL 11.145 Item
8)
Timing belt pulley (Not Spared)
Timing belt tensioner (Not Spared)
Front stacker pulley bracket (Not
Spared)
Thrust washer (Not Spared)
Paper pusher assembly (REP
11.53-171)
Pinion gear E-clip (Not Spared)
Compile exit upper guide (Not
Spared)
Stacker main drive gear shaft (Not
Spared)
Stacker main drive gear (Not
Spared)
Paper pusher motor assembly
(MOT11-083) (REP 11.51-171)
Pinion gear (Not Spared)
Pinion gear shaft (Not Spared)
Paper pusher upper sensor (Q11171)/Paper pusher lower sensor
(Q11-173) (REP 11.54-171)
Stapler gate safety switch (S11365) (P/O PL 11.145 Item 22)
Sensor screw (P/O PL 11.145 Item
22)
Sensor assembly bracket (P/O PL
11.145 Item 22)
Lower exit guide (Not Spared)
Pusher dampers (P/O PL 11.145
Item 8)
Sensor assembly (REP 11.54-171)
Stacker shaft bearing (plastic) (REP
11.37-171)
Stacker idler roll (REP 11.10-171)
Top jam clearance guide assembly
(Not Spared) (REP 11.14-171)
Not used
Paddle wheel (NOTE) (REP
11.101-171)
K-
Part
Item
1
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PL 11.145 HVF Ejector, Pressing and

Support (2 of 2)
August 2015
5-73
Parts Lists
PL 11.145
Description
127K56570
127K56560
121K45290
5
6
127K56610
7
8
9
10
11
Buffer feed motor (MOT11-079)

(REP 11.65-171)/Transport motor 2
(MOT11-001) (REP 11.66-171)
(REP 11.63-171)/Bypass feed
motor (MOT11-080) (REP 11.64171)
Solenoid bracket (P/O PL 11.150
Item 4)
BM diverter solenoid (SOL11-074)
(ADJ 11.14-171)/Exit diverter
solenoid (SOL11-002)/Buffer clamp
solenoid (SOL11-082)
Solenoid connector (Not Spared)
Paddle unit motor assembly
(MOT11-027) (REP 11.48-171)
Transport motor 1 belt (Not Spared)
Bypass feed motor belt (Not
Spared)
Buffer feed motor belt (Not Spared)
Exit feed motor 2 belt (A) (Not
Spared)
Exit feed motor 2 belt (B) (Not
Spared)
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PL 11.150 HVF Main Drives
Parts Lists
PL 11.150
August 2015
5-74
059K59551
868E05770
127K56601
7
8
9
038E40870
059K59560
10
059K59531
11
059K59540
12
059K59521
13
059K59512
14
15
16
17
18
19
121K45300
130E12810
130E12840
20
180K00280
180K00320
180K00200
180K00300
180K00310
130E10380
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4
5
HVF hole punch carrier assembly

HVF chad bin
Hole punch thumb screw (P/O PL
11.153 Item 1)
Hole punch blanking assembly
Front tamper arm (W/O TAG V-006)
Front tamper arm (reinforced) (P/O
PL 11.140 Item 22) (W/TAG V-006)
Front tamper motor assembly
(MOT11-003) (REP 11.11-171)
Diverter exit gate (REP 11.35-171)
Upper exit guide (5c)
BM diverter gate (P/O PL 31.13
Item 13) (W/TAG V-008) (REP
11.39-171)
Buffer pocket jam clearance guide
(REP 11.33-171)
Inserter jam clearance guide
assembly (8a) (REP 11.34-171)
Input jam clearance guide (5a)
(REP 11.32-171)
Buffer guide assembly (5b) (REP
11.31-171)
Nip split motor cover (P/O PL
11.153 Item 13)
Nip split motor (MOT11-081) (P/O
PL 11.153 Item 13)
Magnet
Paper edge sensor (NOTE)
Chad bin present sensor (Q11-112)
variants)
2 Hole (XE)
2 Hole legal
3 Hole (USSG/XCL)
4 Hole (XE)
4 Hole (Sweden)
Chad bin level sensor (Q11-348)
El
Description
604K54741
604K83750
K-
Part
1
2
3
Item
de
PL 11.153 HVF Feed Assembly and

Punch (1 of 3)
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NOTE: There is no component control code for the paper

edge sensor
August 2015
5-75
Parts Lists
PL 11.153
Description
006K32700
7
8
019K13660
9
10
11
12
006K32690
Stacker exit feed roll (REP 11.46171)

Buffer upper roll (REF: PL 11.155
Item 1) (REP 11.45-171)
Buffer lower roll (REF: PL 11.155
Item 1) (REP 11.44-171)
Inserter guide roll (REF: PL 11.155
Item 1) (REP 11.41-171)
Booklet entrance roll (REF: PL
11.155 Item 1) (REP 11.43-171)
Buffer pocket roll (REF: PL 11.155
Item 1) (REP 11.42-171)
Buffer clamp
Input roll (REF: PL 11.155 Item 1)
(REP 11.40-171)
Stacker exit roll
Top exit roll (Not Spared)
Top exit feed roll (REF: PL 11.155
Item 1) (REP 11.47-171)
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Punch (2 of 3)
Parts Lists
PL 11.155
August 2015
5-76
Part
Description
130E12830
130E12810
130E12840
Front tamper home sensor (Q11310)/Front tamper tray away sensor

(Q11-174)/Nip split sensor (Q11170)/Nip home sensor (Q11-159)
Entry sensor (Q11-100)/2nd to top
exit sensor (Q11-140)/Buffer
position sensor (Q11-157)/Buffer
path sensor (Q11-164)/Inserter
sensor (NOTE)
Top exit sensor (Q11-130)/Booklet
exit sensor (Q11-158)
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Punch (3 of 3)
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NOTE: There is no component code number for the Inserter

sensor
August 2015
5-77
Parts Lists
PL 11.156
Description
105K30211
2
3
960K41772
960K41780
4
5
105K36840
6
7
952K00411
HVF power supply unit (REP 11.55171)

HVF control PWB (REP 11.57-171)
Pause to unload PWB (REP 11.97171)
Power cord
Inline fuse (10A slo-blow) (Not
Spared)
Harness (Not Spared)
Power communications cable
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PL 11.157 HVF Power and Control
Parts Lists
PL 11.157
August 2015
5-78
PL 11.160 HVF BM Module (Complete)

Item
Part
Description
801K27251
010K04360
BM Module (REP 11.61-171)

Slide assembly (REP 11.62-171)
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1
2
August 2015
5-79
Parts Lists
PL 11.160
10
11
022E30620
12
130K74072
13
14
020E39990
15
16
006K28660
130K74110
17
18
19
20
21
22
125E00430
809E46411
23
24
25
26
27
28
29
30
125K03831
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Drawer handle
Crease roll leaf spring
BM Front cover
Crease blade knob (6d)
Crease roll handle (6c)
Nylon bearing
Paper guide (P/O PL 11.161 Item
22) (REP 11.60-171)
Jam clearance handle (Not Spared)
(REP 11.60-171)
Nip spring (Not Spared) (REP
11.60-171)
Nip roll (REP 11.60-171)
Nip shaft (P/O PL 11.161 Item 22)
(REP 11.60-171)
Flapper home sensor (Q11-391)
(REP 11.16-171)
BM Entry roll pulley (REP 11.22171)
BM Entry roll (REP 11.22-171)
BM Entry sensor (Q11-160) (REP
11.23-171)
Static eliminator
Rear latch (Not Spared)
Shaft (Not Spared)
Latch spring
Front latch (Not Spared)
Entrance baffle assembly (Not
Spared) (REP 11.60-171)
BM Flapper (P/O PL 11.161 Item
30) (REP 11.16-171)
BM flapper bracket (P/O PL 11.161
Item 30)
BM Compiler shaft (Not Spared)
Static eliminator
Top baffle (Not Spared)
Pulley (Not Spared)
BM flapper drive belt (Not Spared)
BM Flapper assembly (Not Spared)
El
Description
003E69092
809E46511
802E66650
003E69022
003E66010
013E12610
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K-
Part
1
2
3
4
5
6
7
Item
de
PL 11.161 HVF BM Entry and Front

Cover
Parts Lists
PL 11.161
August 2015
5-80

127K47660
007K13190
10
007K13180
11
12
807E15450
13
14
15
802E59410
16
17
18
125K03593
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2
3
BM Tamper 1 home sensor (Q11384)

LH Frame plate (Not Spared)
BM Tamper 1 motor (MOT 11-066)
(REP 11.30-171)
BM Tamper spring (P/O PL 11.162
Item 10)
BM Rear tamper arm (P/O PL
11.162 Item 9) (REP 11.30-171)
BM Front tamper arm (P/O PL
11.162 Item 10) (REP 11.30-171)
BM Rear tamper rack (P/O PL
11.162 Item 9) (REP 11.30-171)
BM Front tamper rack (P/O PL
11.162 Item 10) (REP 11.30-171)
BM Rear tamper assembly (REP
11.30-171)
BM Front tamper assembly (REP
11.30-171)
BM Tamper gear (REP 11.30-171)
BM Tamper bracket (Not Spared)
(REP 11.30-171)
BM Tamper rack guide (Not
Spared) (REP 11.30-171)
BM Connector cover
BM Tamper guide plate (Not
Spared) (REP 11.30-171)
BM Rear tamper finger (Not
Spared) (REP 11.30-171)
BM Front tamper finger (Not
Spared) (REP 11.30-171)
BM Static eliminator
El
Description
107E22600
K-
Part
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Item
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PL 11.162 HVF BM Tamper Assembly
August 2015
5-81
Parts Lists
PL 11.162
5
6
023E23300
809E78370
9
10
11
802E59180
12
13
14
15
809E25100
16
17
18
19
20
012E20870
107E22600
127K54710
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2
3
Ground wire (P/O PL 11.163 Item

20)
Motor damper (P/O PL 11.163 Item
20) (REP 11.20-171)
BM back stop motor (MOT11-065)
(P/O PL 11.163 Item 20) (REP
11.20-171)
Pulley (Not Spared)
BM back stop bearing (Not Spared)
(REP 11.26-171)
BM back stop drive belt (REP
11.20-171)
BM back stop tensioner spring
(REP 11.20-171)
Allen key (3mm) (Not Spared)
Sensor cover
BM back stop bearing (Not Spared)
(REP 11.26-171)
BM back stop idler bracket (Not
Spared) (REP 11.26-171)
BM back stop idler shaft (Not
Spared)
BM back stop tensioner link (Not
Spared)
BM back stop link spring (REP
11.26-171)
BM back stop link (REP 11.26-171)
LH frame plate (Not Spared)
BM guide home sensor (Q11-383)
Not used
BM back stop motor assembly
(REP 11.20-171)
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Description
K-
Part
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PL 11.163 HVF BM Back Stop Motor
Parts Lists
PL 11.163
August 2015
5-82
4
5
6
031E11300
8
9
809E71970
10
11
12
13
14
006K30790
15
16
17
023E23140
019K13550
Anti-play shoe
BM back stop lock washer (P/O PL
11.164 Item 17)
Cable fastener (P/O PL 11.164 Item
17)
Anti-rattle arm
Flanged hex nut (P/O PL 11.164
Item 17)
Back stop adjust spring (P/O PL
11.164 Item 17)
Anti-play spring
Solenoid spring (P/O PL 11.164
Item 17)
Shaft support (Not Spared)
Belt clamp (P/O PL 11.164 Item 17)
BM back stop solenoid nut (P/O PL
11.164 Item 17)
Pivoting clamp (P/O PL 11.164 Item
17)
BM back stop drive shaft (REP
11.26-171)
BM back stop belt (REP 11.26-171)
BM back stop shaft (Not Spared)
BM back stop assembly (P/O PL
31.12 Item 4) (REP 11.21-171)
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Description
019E74451
El
Part
1
2
w
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K-
Item
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PL 11.164 HVF BM Back Stop

Assembly
August 2015
5-83
Parts Lists
PL 11.164
Description
107E22600
127K54690
4
5
6
7
8
9
10
11
12
13
014E47460
007E69830
413W30654
008E08220
012E20860
802E59171
809E42861
815K11660
14
032E19330
15
BM Crease blade motor encoder

sensor (Q11-418), BM Crease
blade home sensor (Q11-416) (Not
Spared) (REP 11.18-171)
Motor bracket (P/O PL 11.165 Item
3)
BM Crease blade motor assembly
(MOT11-061) (REP 11.18-171)
Motor encoder (REP 11.18-171)
Drive shaft (Not Spared)
Drive gear
Bearing (REP 11.18-171)
Crank (REP 11.18-171)
Connecting rod (REP 11.36-171)
Motor cover
Crease nip spring (REP 11.58-171)
Crease blade assembly (REP
11.36-171)
Crease blade support guide (REP
11.36-171)
Crease blade home sensor bracket
(Not Spared)
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PL 11.165 HVF BM Crease Blade

Motor
Parts Lists
PL 11.165
August 2015
5-84
3
4
5
6
7
8
127K53620
107E22600
10
11
960K42390
12
127K54680
13
14
15
16
014E47460
023E25430
127K55520
17
18
19
20
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BM Compiler motor (MOT11-060)/

BM flapper motor (MOT11-390)
(REP 11.25-171)
Damper bracket (P/O PL 11.166
Item 16) (REP 11.25-171)
Ground wire (P/O PL 11.166 Item
16)
Not used
Not used
Not used
Crease roll gate motor (MOT11401) (REP 11.24-171)
BM Crease roll gate home sensor
(Q11-415), BM Crease roll motor
encoder sensor (Q11-419)
BM PWB (REP 11.17-171)
Motor bracket (P/O PL 11.166 Item
12)
BM crease roll motor assembly
(MOT11-062) (REP 11.19-171)
BM Crease roll motor encoder
Support bracket (Not Spared)
Belt
BM Compiler motor assembly (REP
11.25-171)
BM flapper motor pulley (Not
Spared)
BM flapper motor drive belt (Not
Spared)
Tri-folder interlock cheat (Not
Spared)
Tri-folder logic cheat (Not Spared)
El
Description
127K43751
K-
Part
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Item
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PL 11.166 HVF BM Crease Rolls Motor

and PWB
August 2015
5-85
Parts Lists
PL 11.166
413W31054
6
7
006K29391
007E69081
9
10
11
12
13
007E69070
14
007E68951
15
020E38701
16
020E38081
17
18
19
20
21
22
23
050E23160
807E06040
24
25
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Lower crease roll bearing (P/O PL

11.167 Item 23)
Shaft keyed clutch plate (P/O PL
11.167 Item 23)
Lower crease roll gear (P/O PL
11.167 Item 23)
Gear keyed clutch plate (P/O PL
11.167 Item 23) (REP 11.52-171)
Upper crease roll (REP 11.52-171)
Lower crease roll (P/O PL 11.167
Item 25) (REP 11.52-171)
Crease roll gate rack gear (REP
11.59-171)
Not used
Not used
Not used
Crease roll gate rack drive gear
(REP 11.59-171)
Crease roll gate rack (REP 11.59171)
Crease roll gate front guide (REP
11.59-171)
Crease roll gate rear guide (REP
11.59-171)
Crease roll drive shaft (Not Spared)
Crease roll gate shaft (Not Spared)
Crease roll gate (REP 11.59-171)
Retainer (P/O PL 11.167 Item 23)
Upper crease roll gear
Lower crease roll and clutch
assembly (Not Spared)
Wavy washer (P/O PL 11.167 Item
25)
Crease roll repair kit (Not Spared)
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Description
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Part
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PL 11.167 HVF BM Crease Rolls and

Support Leg
Parts Lists
PL 11.167
August 2015
5-86
008E06850
029K03232
8
9
050K21270
10
11
12
809E48830
13
14
15
802E42770
16
17
125E02750
130E11640
18
107E22600
19
20
21
055E51870
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6
7
Front follower
Actuator
Rear follower (Not Spared)
Spring
BM paper present sensor (Q11190)
Latch slide
BM Staple head assembly (REP
11.27-171)
Staples (1x 2000)
Staple bracket handle (Not Spared)
(REP 11.28-171)
Stapler bracket assembly (Not
Spared) (REP 11.28-171)
Torsion spring (REP 11.28-171)
Bearing (Not Spared) (REP 11.28171)
Spring (Not Spared) (REP 11.28171)
Staple head cover
BM Right cover (Not Spared) (REP
11.56-171)
Static eliminator
BM exit sensor (Q11-409) (REP
11.50-171)
BM Stapler head carrier closed
sensor (Q11-421) (REP 11.28-171)
Lower shaft (Not Spared) (REP
11.28-171)
Upper shaft (Not Spared) (REP
11.28-171)
Mylar guide
El
Description
020E38513
016E17732
809E44010
130K74090
K-
Part
1
2
3
4
5
w
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Item
de
PL 11.168 HVF BM Stapler Assemblies
August 2015
5-87
Parts Lists
PL 11.168
Description
023E18612
050E21971
127K53630
019E61171
7
8
826E32840
10
11
809E47341
007E69000
Conveyor belt (REP 11.29-171)

HVF BM Bin 2 extension
HVF BM Bin 2 upper cover (P/O PL
11.169 Item 8)
BM Conveyor belt drive motor
(MOT11-402)
HVF BM Bin 2 90% full sensor
(Q11-389)
HVF BM Bin 2 lower cover (P/O PL
11.169 Item 8)
Thumbscrew
HVF BM Bin 2 assembly (Not
Spared)
HVF BM Bin 2 connector (Not
Spared)
HVF Bin 2 actuator spring
Gear (50T)/pulley (24T)
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2
3
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PL 11.169 HVF BM Bin 2
Parts Lists
PL 11.169
August 2015
5-88
4
5
9
10
11
12
13
14
15
16
17
18
19
050K68100
20
848K19170
21
848K19180
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Front cover (Not Spared) (REP

11.83-171)
Rear cover (Not Spared) (REP
11.83-171)
Sensor tray (P/O PL 11.175 Item
20) (REP 11.89-171)
Bottom tray spring (Not Spared)
Bottom tray shaft (P/O PL 11.175
Item 19)
Bottom tray (P/O PL 11.175 Item
19) (REP 11.90-171)
Top left door (P/O PL 11.175 Item
21) (REP 11.92-171)
Top cover door (P/O PL 11.179
Item 20)
Pivot pin (Not Spared)
Acceleration sensor (P/O PL
11.175 Item 21) (REP 11.92-171)
Unit empty sensor (Q11-153) (Not
Spared) (REP 11.90-171)
Sheet size detector 1 (Q11-150)/
Sheet size detector 2 (Q11-151) (P/
O PL 11.175 Item 20) (REP 11.89171)
Inserter paper width sensor 1 (Q11152) (P/O PL 11.175 Item 19) (REP
11.90-171)
Inserter paper width sensor 2 (P/O
PL 11.175 Item 19) (NOTE) (REP
11.90-171)
Bottom tray bracket (P/O PL 11.175
Item 19)
Bottom tray rack (P/O PL 11.175
Item 19)
Bottom plate sensor (Q11-156) (P/
O PL 11.175 Item 19) (REP 11.94171)
Top cover (Not Spared)
Left door interlock switch (S11-431)
(Not Spared) (REP 11.88-171)
Bottom tray assembly (REP 11.90171, REP 11.95-171)
Sensor tray assembly (REP 11.89171)
Top left door assembly (REP 11.92171)
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Description
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PL 11.175 Inserter Covers
NOTE: Inserter paper width sensor 2 has no component

control code.
August 2015
5-89
Parts Lists
PL 11.175
Description
9
10
11
12
13
14
Idler (Not Spared)

Idler pin (Not Spared)
Gear (Not Spared)
Pulley (Not Spared)
Belt (Not Spared)
Jam drive belt (Not Spared)
Top cover interlock switch (S11306) (Not Spared) (REP 11.87-171)
Loading lever (Not Spared)
Loading gear (Not Spared)
Torsion spring (Not Spared)
Loading shaft (Not Spared)
Front loading bracket (Not Spared)
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2
3
4
5
6
7
8
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PL 11.177 Inserter Main Drives (1 of 3)
Parts Lists
PL 11.177
August 2015
5-90

005K12890
6
7
8
9
10
960K46170
11
12
13
14
15
16
17
18
050K68090
19
006K32470
20
848K19160
21
22
23
24
25
848K37330
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2
3
Pickup assembly (See NOTE)

(REP 11.95-171)
Pickup gear (Not Spared)
Inserter clutch (CL11-077) (REP
11.86-171)
Reverse roller drive idler (Not
Spared)
Pickup assembly bracket (Not
Spared)
Reverse roller drive belt (Not
Spared)
Reverse roller drive (Not Spared)
Inserter PWB (REP 11.85-171)
IDG pickup sensor (P/O PL 11.179
Item 20) (REP 11.91-171)
TE sensor (Q11-155) (REP 11.93171)/LE sensor (Q11-154) (REP
11.93-171) (P/O PL 11.179 Item 19)
Idle roller assembly (P/O PL 11.179
Item 19) (REP 11.98-171)
Idler roller bracket (Not Spared)
Idler roller spring (P/O PL 11.179
Item 19)
Top inside cover (Not Spared)
Idler roller cover (P/O PL 11.179
Item 19)
Top cover door (P/O PL 11.179
Item 20) (REP 11.91-171)
Reverse feed roller (REP 11.95171)
Idler roller assembly (REP 11.98171)
Top cover door assembly (REP
11.91-171)
Retard cover
Drive coupling (Not Spared)
Reverse feed roll core (Not Spared)
Pin (Not Spared)
Shaft (Not Spared)
El
Description
050K68080
K-
Part
Item
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w
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August 2015
5-91
Parts Lists
PL 11.179
Description
127K61990
2
3
4
5
6
7
8
9
10
11
Inserter motor (MOT11-078) (REP

11.84-171)
Idler (Not Spared)
Driver gear (Not Spared)
Idler (Not Spared)
Tray down gear (Not Spared)
Gear cover bracket (Not Spared)
Idler (Not Spared)
Bottom shaft drive (Not Spared)
Feed roller drive gear (Not Spared)
Tray down clutch (Not Spared)
Tray down clutch assembly (Not
Spared)
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Parts Lists
PL 11.181
August 2015
5-92
Part
Description
1
2
3
4
802K94010
848K11740
6
7
8
9
802E93931
848E17430
10
107E26490
11
12
13
802E99581
017K04190
Door pin (Not Spared)

Front door (REP 11.67-171)
Top cover door assembly (REF: PL
11.195 Item 10) (REP 11.73-171)
Top cover door assembly spring (P/
O PL 11.190 Item 8)
Right side cover (REP 11.67-171)
Tri-Folder (complete) (Not Spared)
Top cover door assembly shaft (P/O
PL 11.190 Item 8)
Top cover interlock sensor (Q11394) (REP 11.77-171)
Top cover locking stud (Not Spared)
Front cover
Castor
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PL 11.190 Tri-Folder Covers
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NOTE: For detail of bin 2, refer to PL 11.169.
August 2015
5-93
Parts Lists
PL 11.190
6
7
8
10
11
12
13
023E23290
023E30780
007K14460
005K12690
14
675K53640
15
16
960K24000
17
18
19
20
21
962K49592
962K49571
22
23
24
25
023E23370
26
020E39921
27
28
020E39930
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2
3
Drive coupling assembly bracket

(P/O PL 11.193 Item 13)
Feed/exit roll drive gear (40T) (P/O
PL 11.193 Item 13)
Gear (40T) (Black) (P/O PL 11.193
Item 13)
Driven pulley (P/O PL 11.193 Item
13)
Idler assembly bracket (P/O PL
11.193 Item 13)
Drive clutch (CL11-087) (P/O PL
11.193 Item 13)
Crease roll belt
Coupler drive belt
Drive assembly (REP 11.68-171)
Drive coupling assembly (REP
11.69-171)
Tri-Folder install kit (REP 11.68171)
Thumb screw (P/O PL 11.193 Item
14)
Tri-folder control PWB (REP 11.80171)
Drive coupler (P/O PL 11.193 Item
12)
Align gauge coupler (P/O PL
11.193 Item 12)
Bin 2 tray harness (REP 11.81-171)
Tri-folder harness (REP 11.81-171)
Drive belt tensioner pulley (Not
Spared)
Feed roller bearing (Not Spared)
Feed roll pulley (Not Spared) (REP
11.70-171)
Feed roll belt (Not Spared) (REP
11.70-171)
Feed roll drive belt (REP 11.68171)
Pulley gear 19T/20T BM (REP
11.68-171)
Pulley gear 38T (REP 11.68-171)
Drive assembly bracket (P/O PL
11.193 Item 12)
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Description
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PL 11.193 Tri-Folder Drives module
Parts Lists
PL 11.193
August 2015
5-94
Description
8
9
059K58690
10
848K11680
11
Top access cover (P/O PL 11.195

Item 10)
Top cover door assembly spring
(Not Spared)
Top cover door assembly shaft (Not
Spared)
Latch hook (P/O PL 11.195 Item
10)
Top door cover assembly base (P/O
PL 11.195 Item 10)
Latch handle (P/O PL 11.195 Item
10)
Latch spring (P/O PL 11.195 Item
10)
Idler assembly (REP 11.73-171)
Idler spring (P/O PL 11.195 Item
10)
Top cover door assembly (REP
11.73-171)
Idler assembly (Not Spared)
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PL 11.195 Tri-Folder Top Door Cover

Assembly
August 2015
5-95
Parts Lists
PL 11.195
110E19840
110E19831
130E11861
7
8
020E38480
121K44660
011E13832
10
11
809E44040
130K74920
12
130K74051
13
14
15
16
121K44650
17
050E23180
Roller assembly (Not Spared) (REP

11.74-171)
Front door interlock switch (S11393) (REP 11.77-171)
Top cover interlock switch (REP
11.77-171)
Top access cover docking catch
(Not Spared)
Pressing and stacking assembly
(Not Spared)
Assist gate sensor (Q11-184) (REP
11.78-171)
Crease roll pulley (REP 11.74-171)
Assist gate solenoid (SOL11-086)
(REP 11.71-171)
Centerfold entry gate lever (REP
11.74-171)
Crease roll spring (REP 11.72-171)
Entry sensor (Q11-183) (REP
11.78-171)
Exit sensor (Q11-185) (REP 11.79171)
Not used
Feed roller bearing (Not Spared)
Feed roller (Not Spared) (REP
11.70-171)
(REP 11.74-171)
Diverter gate
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Description
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Part
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PL 11.197 Tri-Folder Main Drives

Assembly
Parts Lists
PL 11.197
August 2015
5-96
Part
Description
1
2
3
4
5
6
050K77430
130E81311
868E85870
059K83312
OCT (complete)
Tray (P/O PL 12.10 Item 1)
OCT level sensor (Q12-304)
Thumbscrew (P/O PL 12.10 Item 1)
Mounting bracket
OCT transport assembly (REP
12.1)
Right cover infill panel (P/O PL
28.10 Item 4)
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PL 12.10 OCT
August 2015
5-97
Parts Lists
PL 12.10
Description
101E28760
105E24030
Secure access controller

Xerox secure access power supply
Xerox secure access card reader
(HID)
(MAGSTRIPE)
(MIFARE)
(LEGIC)
Xerox secure access power cord
(NA)
(EU)
(UK)
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1
2
3
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PL 17.00 Secure Access Additions
Parts Lists
PL 17.00
August 2015
5-98
8
9
10
848E74310
962K82620
ec
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4
5
6
7
Fax module
1 line (P/O PL 31.35 Item 1)
2 line (P/O PL 31.40 Item 1)
Fax connector PWB
Telephone cable (not shown on
illustration)
USSG/XCL
United Kingdom
Germany
Italy
Netherlands
Belgium
Switzerland
Denmark
Austria
Sweden
France
Norway
Portugal/Spain
Finland
Thumbscrew (Not Spared)
Front cover (P/O PL 20.05 Item 9)
Ground plate (P/O PL 20.05 Item 1)
Fax PWB (see below for variants)
1 line (W/O TAG X-001) (Not
Spared)
2 line (W/O TAG X-001) (Not
Spared)
1 line (W/TAG X-001) (P/O PL
31.35 Item 2)
2 line (W/TAG X-001) (P/O PL
31.40 Item 2)
1 line fax34 (W/TAG X-002) (P/O
PL 31.35 Item 2)
2 line fax34 (W/TAG X-002) (P/O
PL 31.40 Item 2)
Rear cover (P/O PL 20.05 Item 9)
Covers assembly
Fax connector PWB to Fax module
harness
El
Description
960K73340
K-
Part
2
3
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PL 20.05 Fax Module
August 2015
5-99
Parts Lists
PL 20.05
Part
Description
2
3
4
008R12964
008R12941
Convenience stapler kit (REF: PL

31.11 Item 5) (NOTE)
Power cord (P/O PL 25.10 Item 1)
PSU (P/O PL 25.10 Item 1)
Staple cartridge (1 cartridge 5000
staples)
Staple cartridge refill (3 cartridges,
3 x 5000 staples)
Convenience stapler (P/O PL 25.10
Item 1) (XE)
Convenience stapler (USSG/XCL)
(P/O PL 25.10 Item 1)
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PL 25.10 Convenience Stapler
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NOTE: The convenience stapler has no serviceable parts.
Parts Lists
PL 25.10
August 2015
5-100
043P00048
3
4
5
6
7
8
9
10
600T02133
043P00045
600T02231
600T02252
600T02261
043E00550
043P00081
099P03037
11
108R00493
12
13
14
15
16
17
600T02058
035E56460
082E02000
082E02010
082E02020
082E08230
18
19
20
21
22
23
24
25
082P00448
008R90275
070P00043
146E02700
008R12912
600T91952
600T02332
108R00682
9 Way gender changer/Null modem

adapter (Not Spared)
Formula A cleaning fluid
(WARNING)
Line test tool
Film remover (WARNING)
USB Cable
Ethernet crossover cable
Finisher bypass connector
Plastislip grease
Lens and mirrors cleaner
Disposable gloves (general
protection) (Qty. 100) (WARNING)
Staple cartridge (3 x 5000) (2K
LCSS/LVF BM)
Serial cable
Wiper
Test pattern (A3/11x17)
Test pattern (A4)
Test pattern (8.5x11)
Test pattern (solid area density
scale)
Test pattern (visual scale)
Antistatic fluid
Molub grease 777
USB Reader (HITAG)
Staple cartridge (HVF) (1 x 5000)
Mag seal repair tool
Data cable
1K LCSS staple cartridge
WARNING
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Description
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Part
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Item
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PL 26.10 Consumables and Tools (1 of

2)
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Wear protective gloves, PL 26.10 Item 10 when using

solvents and cleaning agents.
August 2015
5-101
Parts Lists
PL 26.10
Description
008R12964
108R01158
029K04820
006R01551
006R01552
008R12941
5
6
7
600T01937
008R12897
600T02329
8
9
10
11
600T02331
070P00072
070E00460
070E01480
Convenience stapler cartridge (1

cartridge 5000 staples)
Staple cartridge (LVF BM) (4 x
2000)
Staple cartridge (LVF BM) (1 x
2000)
Toner cartridge (2) pack (45-55
ppm)
Toner cartridge (2) pack (65-90
ppm)
Convenience stapler cartridge refill
(staples only - 3 x 5000)
Handset tool
Staples (HVF BM) (8 x 2000)
PFP stack height sensor & retard
shield setting tool (W/TAG P-050,
TAG P-051)
LVPS test box
Molykote silicone dry lubricant
Moovit oil
Hi-Lube grease (ADJ 40.1)
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PL 26.11 Consumables and Tools (2 of

2)
Parts Lists
PL 26.11
August 2015
5-102
Description
802E93222
848E91101
848E97020
848K77530
8
9
10
848E91081
848K61023
11
12
13
014E67571
898E52982
898E52972
898E52962
898E52952
898E52942
Rear cover
Rear left infill panel
Left cover
Right cover
Ozone filter (Not Spared)
Ozone filter cover (Not Spared)
Thumbscrew (P/O PL 28.10 Item
11)
Work shelf (P/O PL 28.10 Item 11)
Rear right infill panel
Front door assembly (45-55 ppm)
Front door assembly (REF: PL
28.11 Item 10) (65-90 ppm)
Work shelf assembly kit (REF: PL
31.12 Item 14)
Stand off cable holder
Speed label (see below for variants)
45 ppm
55 ppm
65 ppm
75 ppm
90 ppm
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PL 28.10 Main Covers
August 2015
5-103
Parts Lists
PL 28.10
Description
2
3
5
6
7
8
9
10
11
848K61041
Internal cover (P/O PL 28.11 Item

10)
Grill (P/O PL 28.11 Item 10)
Paper path cooling fan 1 (P/O PL
28.11 Item 10)
Cooling duct (P/O PL 28.11 Item
10)
Foam seal (P/O PL 28.11 Item 10)
Paper path cooling fan 2 (P/O PL
28.11 Item 10)
Harness (P/O PL 28.11 Item 10)
Front door (P/O PL 28.11 Item 10)
Logo badge (P/O PL 28.11 Item 10)
Front door assembly
Door hinge pin (P/O PL 28.11 Item
10)
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PL 28.11 Front Door Assembly (65-90

ppm)
Parts Lists
PL 28.11
August 2015
5-104
Description
3
4
5
6
7
8
9
10
11
12
SPDH covers (REF: PL 5.10)

Tray 3 and 4 assembly covers
(REF: PL 70.26)
Main covers (REF: PL 28.10)
2K LCSS covers (REF: PL 11.2)
1K LCSS covers (REF: PL 11.100)
Stand covers (REF: PL 70.40)
Scanner covers (REF: PL 60.15)
HVF covers (REF: PL 11.130)
Tray 6 covers (REF: PL 70.60)
Inserter covers (REF: PL 11.175)
Tri-folder covers (REF: PL 11.190)
LVF BM covers (REF: PL 11.50)
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PL 28.15 Covers
August 2015
5-105
Parts Lists
PL 28.15
604K67600
604K67610
604K67620
498K10260
498K17900
498K12090
498K11400
498K10280
498K11411
498K10270
498K10310
498K12130
498K12140
498K08260
498K08250
6
7
604K67700
498K16091
8
9
10
11
12
604K84840
604K73040
604K73360
497K13850
049K00280
604K97840
604K97880
13
130K75140
14
15
007K20550
604K73230
16
17
18
059K85120
604K48700
604K48150
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604K67590
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Description
Fax adapter kit (see below for
variants)
UK, Ireland, Spain, Portugal,
Greece
France, Netherlands, Belgium
Germany, Austria, Italy, Switzerland
Sweden, Norway, Finland,
Denmark
Hole punch kit (see below for
variants)
2 hole punch kit (LCSS/LVF)
4 hole punch kit (HVF) (Sweden)
(Not spared)
4 hole punch kit (HVF)
2 hole punch kit (legal) (USSG/
XCL) (XE)
(USSG/XCL)
3 hole punch kit (USSG/XCL)
(Sweden)
Tray 6 paper feed kit (A3 SEF
option)
Tray 6 paper feed kit (A4 SEF
option)
Convenience stapler kit (XE)
Convenience stapler kit (USSG/
XCL)
Seal replacement kit
Xerox copier assistant (XE)
Xerox copier assistant (USSG/XCL)
(Not Spared)
Tray 6 shaft and roll assembly kit
Short paper path kit (W/TAG 001)
Short paper path kit (W/O TAG 001)
Paper tray security kit
Tray 6 install kit
ROS spares kit (REF: PL 60.10
Item 4) (45-55 ppm)
Item 4) (65-90 ppm)
LCSS stapler edge registration
sensor kit
Scanner drive kit
HVF ejector assembly safety cover
kit
SPDH feed roll kit
Paper tray lip kit
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Removal Kits (1 of 4)
NOTE: Do not order 497/8K parts. 497/8K parts are customer

install kits and are shown for reference only.
Parts Lists
PL 31.11
August 2015
5-106
Description
604K84550
604K84560
604K54010
3
4
5
6
604K24570
604K42020
604K24650
604K73070
7
8
9
10
604K41110
604K41120
604K41341
604K41411
11
604K73050
12
13
14
15
16
17
18
19
20
604K96691
604K67240
497K11490
604K42090
604K96681
498K19200
604K55050
604K83690
497K09960
Toner dispense module kit (45-55

ppm)
Toner dispense module kit (65-90
ppm)
Inverter transparency feed kit (4555 ppm) (W/TAG 004)
Trickle outlet shutter kit
BM back stop repair kit
Auger damper kit
Paddle wheel shaft assembly (W/
TAG F-016)
4B latch kit
Developer latch pin kit
Stapler traverse assembly kit
2K LCSS front door cover assembly
kit
LCSS paddle spares kit (W/TAG F016)
Feedhead assembly spares kit
Registration clutch kit
Work shelf assembly kit
2K LCSS front door spares kit
Tray 3 transport shaft kit
20 amp adapter kit
Paper feed module frame repair kit
Exit shaft kit
OCT accessory kit
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August 2015
5-107
Parts Lists
PL 31.12
Description
497K11500
604K35371
604K84510
604K84520
498K17550
604K55120
6
7
604K83560
604K55500
8
9
10
604K16890
604K55571
604K53830
604K21620
11
12
498K17546
604K24930
13
14
15
16
17
18
19
20
604K73370
604K83641
604K55101
604K53940
604K84020
604K54760
604K48340
604K96670
Wireless network adapter kit

Fuser latch pin kit
Inverter decurler kit (45-55 ppm)
Inverter decurler kit (65-90 ppm)
Foreign device interface kit
Decurler soft roll repair kit (REP
10.14)
Shaft diverter assembly spares kit
Skew bypass tray spares kit (x2
spring)
Out of toner sensor kit
Drive roll repair kit
2K LCSS Hole punch field repair kit
(W/TAG F-014)
2K LCSS Hole punch repair kit (W/
TAG F-006)
CAC enablement kit (USSG/XCL)
Developer/Drives interface kit
(REF: PL 90.15 Item 23)
BM Diverter kit
Feed/Nudger/Retard roll spares kit
HCF Heater kit (W/TAG 111)
XRU skids kit
Stack height sensor and shim kit
Envelope tray feeding kit
Fuser stripper finger kit
Tray 3 exit sensor spares kit
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Parts Lists
PL 31.13
August 2015
5-108
604K95380
604K95390
604K95400
604K95410
604K95420
607K09660
607K09670
607K09680
604K84190
604K94310
604K97800
604K97833
604K95440
607K03160
607K03210
607K03190
607K04310
12
604K96640
13
14
15
16
607K08141
607K06880
607K01040
607K07950
17
607K06930
18
19
607K09420
607K09430
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7
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097S04422
097S04423
097S04424
097S04425
097S04426
097S04429
097S04430
097S04431
097S04432
097S04433
097S04475
097S04476
097S04477
097S04478
097S04479
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Description
Initialisation kits (see below for
variants) (NOTE)
45 ppm (DMO)
55 ppm (DMO)
65 ppm (DMO)
75 ppm (DMO)
90 ppm (DMO)
45 ppm (XE)
55 ppm (XE)
65 ppm (XE)
75 ppm (XE)
90 ppm (XE)
45 ppm (USSG/XCL)
55 ppm (USSG/XCL)
65 ppm (USSG/XCL)
75 ppm (USSG/XCL)
90 ppm (USSG/XCL)
SIM kits (Page Pack enabled) (XE)
- see below for variants
45 ppm
55 ppm
65 ppm
75 ppm
90 ppm
Billing impression mode (65 ppm)
FAR HCF bowl curl kit
Tray 6 adjustable castor kit
SBC PWB Jumper kit (W/TAG 003)
SBC PWB kit (W/TAG 003)
Idle gear shaft spare kit
Doc present sensor actuator kit
SPDH last sheet out sensor filter kit
HCF exit sensor kit
SPDH last sheet out sensor kit (W/
TAG D-002)
SPDH input tray upper assembly
spares kit (W/TAG D-002)
Ejector assembly kit
Adjustable retard shield kit
2K LCSS PWB kit
HVF support finger kit (W/TAG V009)
Tray 6 lower feedhead kit (W/TAG
P-051)
SPDH Mylar kit (W/TAG 004)
Separation assembly kit (W/TAG
004)
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NOTE: 097S parts are customer install kits and are shown for
reference only.
August 2015
5-109
Parts Lists
PL 31.14
Description
497K06250
497K06230
497K06060
497K06090
497K06070
497K06080
497K11280
497K16410
497K16430
497K16470
497K16480
497K16490
497K16500
497K16550
607K08120
607K09570
Line 1 Fax kits (see below for

variants) (NOTE)
XE & South Africa
USSG/XCL
United Kingdom, Spain, Greece,
Ireland, Portugal
Austria, Germany, Switzerland, Italy
Netherlands, Belgium, France
Denmark
Brazil
CFax (XE)
CFax (USSG/XCL)
CFax34 (United Kingdom, Spain,
Greece, Ireland, Portugal)
CFax34 (Netherlands, Belgium,
France)
CFax34 (Austria, Germany,
Switzerland, Italy)
CFax34 (Sweden, Norway, Finland,
Denmark)
CFax34 (Brazil)
Line 1 Fax PWB kits (see below for
variants)
CFax (W/TAG X-001)
CFax34 (W/TAG X-002) (See
NOTE 2)

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version 073.xxx.xxx.xxx before installing this fax kit.
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PL 31.35 Line 1 Fax Kits
Parts Lists
PL 31.35
August 2015
5-110
Description
497K06260
497K06240
497K06100
497K06130
497K06110
497K06120
497K11290
497K16420
497K16440
497K16510
497K16520
497K16530
497K16540
497K16560
607K08130
607K09580
Line 2 Fax kits (see below for

variants) (NOTE)
XE & South Africa
USSG/XCL
United Kingdom, Spain, Greece,
Ireland, Portugal
Austria, Germany, Switzerland, Italy
Netherlands, Belgium, France
Denmark
Brazil
CFax (XE)
CFax (USSG/XCL)
CFax34 (United Kingdom, Spain,
Greece, Ireland, Portugal)
CFax34 (Austria, Germany,
Switzerland, Italy)
CFax34 (Sweden, Norway, Finland,
Denmark)
CFax34 (Netherlands, Belgium,
France)
CFax34 (Brazil)
Line 2 Fax PWB kits (see below for
variants)
CFax (W/TAG X-001)
CFax34 (W/TAG X-002) (See
NOTE 2)

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version 073.xxx.xxx.xxx before installing this fax kit.
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PL 31.40 Line 2 Fax Kits
August 2015
5-111
Parts Lists
PL 31.40
Description
007K14325
807E09920
4
5
6
8
9
10
11
130E10530
114E18630
12
13
14
15
16
055K36091
17
18
Main drive module (REP 40.5)

Flywheel (P/O PL 40.10 Item 1)
Photoreceptor drive gear (REP
40.4)
Dowel pin (P/O PL 40.10 Item 1)
Main drive (P/O PL 40.10 Item 1)
Main drive motor and PWB
assembly (MOT42-010) (Not
Spared) (NOTE) (REP 40.6)
Ozone fan (MOT42-030) (REF: PL
90.25 Item 1)
Waste toner door switch (S93-380)
Fuser connector assembly
Auger damper kit (REF: PL 31.12
Item 5) (REP 90.10)
Item 1)
Shutter assembly (REP 90.10)
Washer (P/O PL 40.10 Item 1)
Waste toner full sensor (Q93-350)
Photoreceptor drive motor (MOT91010) (P/O PL 40.10 Item 1)
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NOTE: The main drive motor is an integral part of the main

drive PWB.
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PL 40.10 Main Drive Module (65-90

ppm) (1 of 2)
Parts Lists
PL 40.10
August 2015
5-112
6
7
807E09931
9
10
023E25040
807E06462
11
12
13
14
114E18810
15
807E05670
16
17
007K21830
18
19
023E25050
20
21
22
23
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3
4
Fuser web motor assembly

(MOT10-010) (REP 10.13)
Ozone seal (P/O PL 31.11 Item 6)
Xerographic CRUM connector (P/O
PL 40.10 Item 1)
Xerographic CRUM connector
screw (P/O PL 40.10 Item 1)
Output paper path drive gear (REP
40.7)
Intermediate drive gear (Not
Spared) (REP 40.7)
Main drive belt 2 (REP 40.7)
Fuser drive gear/pulley assembly
(REP 40.7)
Fuser CRUM connector
Support plate (P/O PL 40.10 Item
1)
Registration transport drive pulley
(REP 40.7)
Developer drive gear/pulley
assembly (P/O PL 90.15 Item 23)
(REP 40.7)
Main drive belt 1 (REP 40.7)
Scorotron cleaner home sensor
(Q91-070) (P/O PL 40.10 Item 1)
Charge scorotron harness (P/O PL
40.10 Item 1)
Charge scorotron grid harness (P/O
PL 40.10 Item 1)
Auto cleaner harness (P/O PL
40.10 Item 1)
Idler (P/O PL 40.10 Item 1)
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ppm) (2 of 2)
August 2015
5-113
Parts Lists
PL 40.12
Description
007K14339
807E06601
4
5
6
127K55421
8
9
10
11
12
130E10530
114E18630
055K36091
13
14
15
16
17
Main drive module (REP 40.1)

Flywheel (P/O PL 40.15 Item 1)
Photoreceptor drive gear (REP
40.4)
Main drive (P/O PL 40.15 Item 1)
Main drive motor and PWB
assembly (MOT42-010) (NOTE)
(REP 40.2)
Ozone fan (MOT42-030) (REF: PL
90.25 Item 1)
Fuser connector assembly
Shutter assembly (REP 90.10)
(P/O PL 90.10 Item 2)
Auger damper kit (REF: PL 31.12
Item 5) (REP 90.10)
Item 1)
Photoreceptor drive motor (MOT91010) (P/O PL 40.15 Item 1)
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NOTE: The main drive motor is an integral part of the main

drive PWB.
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ppm) (1 of 2)
Parts Lists
PL 40.15
August 2015
5-114
2
3
4
6
7
807E09931
9
10
11
12
13
14
023E30740
007K13202
114E18810
807E05670
15
16
007K21830
17
18
19
Fuser web motor assembly

(MOT10-010) (REP 10.13)
Ozone seal (P/O PL 31.11 Item 6)
Idler (P/O PL 40.15 Item 1)
Xerographic CRUM connector (P/O
PL 40.15 Item 1)
Xerographic CRUM connector
screw (P/O PL 40.15 Item 1)
Output paper path drive gear (REP
40.3)
Intermediate drive gear (Not
Spared) (REP 40.3)
Main drive belt (REP 40.3)
Fuser drive gear (REP 40.3)
Fuser CRUM connector
Registration transport drive pulley
(REP 40.3)
Developer drive gear (REP 40.3)
Scorotron cleaner home sensor
(Q91-070) (P/O PL 40.15 Item 1)
Auto cleaner harness (P/O PL
40.15 Item 1)
Charge scorotron harness (P/O PL
40.15 Item 1)
Charge scorotron grid harness (P/O
PL 40.15 Item 1)
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127K55430
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ppm) (2 of 2)
August 2015
5-115
Parts Lists
PL 40.17
Description
2
3
4
952K43150
952K43160
Scanner module (REF: PL 60.15

Item 1)
Spacer (Not Spared)
Grommet (Not Spared)
Item 12) (45-55 ppm)
Item 12) (65-90 ppm)
ROS Power distribution/
Communication harness (45-55
ppm)
ROS Power distribution/
communication harness (65-90
ppm)
Scanner frame securing bracket
(Not Spared)
Scanner module mounting frame
ROS (P/O PL 60.10 Item 4) (REP
60.15)
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PL 60.10 ROS
Parts Lists
PL 60.10
August 2015
5-116
Part
Description
1
2
3
4
5
6
062K28532
848K83740
019E89100
053E08560
127K69240
8
9
848K83750
10
Scanner module (REP 60.2)

Top cover assembly (REP 60.3)
Fan filter housing (REP 60.14)
Fan filter (REP 60.14)
Cooling fan (MOT62-029) (REP
60.14)
Top cover plug (P/O PL 60.15 Item
1)
Rear cover (REP 60.1)
SPDH harness guide (P/O PL
60.15 Item 1) (REP 5.19)
Fan bracket (P/O PL 60.15 Item 6)
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PL 60.15 Scanner Module, CVT/

Document Glass
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NOTE: Refer to ADJ 60.3 for the optics cleaning procedure.
August 2015
5-117
Parts Lists
PL 60.15
130E19050
4
5
960K72462
130E19040
10
117E43811
11
12
13
14
120K03740
15
16
17
117E43821
18
19
20
21
22
23
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127K69280
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Description
Scan carriage assembly (REF: PL
60.25 Item 1) (REP 60.5)
Scan carriage motor assembly
(MOT62-031) (REP 60.10)
Document size sensor 1 (Q62-251),
Document size sensor 2 (Q62-253)
(REP 60.13)
Scanner PWB (REP 60.4)
Power distribution PWB/Scanner
PWB comms/power harness (REF:
PL 3.22 Item 19) (REP 60.4)
Scanner PWB cover (Not Spared)
(REP 60.4)
Carriage home sensor (Q62-100)/
SPDH angle sensor(Q62-301)(REP
60.9)/SPDH platen down sensor
(Q62-019)
Scan carriage drive belt (P/O PL
60.20 Item 16) (REP 60.11)
Scan carriage idler pulley (P/O PL
60.20 Item 16) (REP 60.12)
Scan carriage power ribbon cable
(REP 60.7)
Actuator spring (P/O PL 60.20 Item
13)
SPDH angle sensor actuator (P/O
PL 60.20 Item 13) (REP 60.9)
Actuator support (REP 60.9)
Cable shield (Not Spared) (REP
60.9)
Harness guide (Not Spared) (REP
60.4)
Scanner drive kit (REF: PL 31.11
Item 14)
Scan carriage data ribbon cable
(REP 60.8)
Tension spring (P/O PL 60.20 Item
16)
Ground spring (P/O PL 60.20 Item
16)
Mounting plate (Not Spared)
Faraday shield (Not Spared) (REP
60.1)
SBC PWB/Scanner PWB data
cable (REF: PL 3.22 Item 20)
Pulley flange (P/O PL 60.20 Item
16)
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PL 60.20 Scanner Electrical

Components
NOTE: Refer to ADJ 60.3 for the optics cleaning procedure.
Parts Lists
PL 60.20
August 2015
5-118
Description
041K06841
Scan carriage assembly (REP

60.5)
Scanner LED lamp PWB (P/O PL
60.25 Item 1)
LED lamp assembly (P/O PL 60.25
Item 1)
Scanner CCD PWB (P/O PL 60.25
Item 1)
Scan carriage unit (P/O PL 60.25
Item 1)
Scanner LED drive PWB (P/O PL
60.25 Item 1)
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PL 60.25 Scan Carriage Assembly
August 2015
5-119
Parts Lists
PL 60.25
Description
041K06851
6
7
130E19060
Side 2 scan assembly (REP 60.6,

ADJ 60.4)
Side 2 LED lamp PWB (P/O PL
60.30 Item 1)
Side 2 LED lamp assembly (P/O PL
60.30 Item 1)
Side 2 CCD PWB (P/O PL 60.30
Item 1)
Side 2 LED drive PWB cover (P/O
PL 60.30 Item 1)
Not used
Scan carriage unit (P/O PL 60.30
Item 1)
Side 2 reg sensor (Q05-343)
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PL 60.30 Side 2 Scan Assembly
Parts Lists
PL 60.30
August 2015
5-120
960K42122
809E84170
059K59261
5
6
7
8
059K59230
10
11
12
13
14
15
16
059K59270
059K59221
17
18
025E07320
19
20
21
22
23
24
25
26
050K68570
27
050K68580
28
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3
4
Tray housing (P/O PL 70.10 Item

26, PL 70.10 Item 27)
Tray 1 and 2 control PWB
Leaf spring (REP 70.4)
Paper guide latch assembly (REP
70.3)
Label tray 1 (P/O PL 70.10 Item 26)
Label tray 2 (P/O PL 70.10 Item 27)
Cam assembly (REP 70.4)
Tray home cam (P/O PL 70.10 Item
7)
Paper size cam (P/O PL 70.10 Item
7)
Retaining plate (Not Spared)
Not used
MAX Fill label (P/O PL 70.10 Item
4)
Tray 1 and 2 paper lift plate (P/O PL
70.10 Item 26, PL 70.10 Item 27)
Paper stop assembly
Lift gear kit (REP 70.12)
IOT-PFM Harness (Not Spared)
(REP 70.13)
Paper tray 1 & 2 lift arm
Bearing (P/O PL 70.10 Item 26, PL
70.10 Item 27)
Quadrant gear (60T) (P/O PL 70.10
Item 15)
Gear (13T) (P/O PL 70.10 Item 15)
Not used
Lift arm pin (P/O PL 70.10 Item 15)
Paper tray lip (P/O PL 70.10 Item
24)
Paper tray lip kit (REF: PL 31.11
Item 17) (W/TAG 002)
Gear (60T) (P/O PL 70.10 Item 15)
Tray 1 assembly (See NOTE) (REP
70.1)
Tray 2 assembly (See NOTE) (REP
70.1)
Lift arm bracket (P/O PL 70.10 Item
26, PL 70.10 Item 27)
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PL 70.10 Tray 1 and 2 Assembly
NOTE: For the envelope tray feeding kit, refer to PL 31.13

Item 18.
August 2015
5-121
Parts Lists
PL 70.10
Description
050K77170
050K77160
604K84081
10
604K84091
11
12
13
14
15
16
17
004K07860
004K07870
868E87140
868E87150
Tray hoist pulley (Not Spared)

Tray 4 assembly
Tray 3 assembly
Front short elevator cable (Tray 4)
(P/O PL 70.18 Item 9)
Rear elevator cable (tray 4) (P/O
PL 70.18 Item 10)
Rear elevator cable (tray 3) (P/O
PL 70.18 Item 9)
Front long elevator cable (tray 4)
(P/O PL 70.18 Item 10)
Front long elevator cable (tray 3)
(P/O PL 70.18 Item 9)
Tray 3 elevator cable kit (REP
70.16)
Tray 4 elevator cable kit (REP
70.16)
Pulley carrier (Not Spared)
Tray 4 elevate damper assembly
Tray 3 elevate damper assembly
Retard pad (Not Spared)
Tray 3 skew bracket (NOTE)
Tray 4 skew bracket (NOTE)
Front short elevator cable (Tray 3)
(P/O PL 70.18 Item 10)
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NOTE: Also part of PL 31.12 Item 12, PL 31.14 Item 3.
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2
3
4
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PL 70.18 Tray 3 and 4 Assembly (1 of

2)
Parts Lists
PL 70.18
August 2015
5-122
3
4
604K83671
8
9
10
019E74532
819E20420
11
12
13
14
815E92301
15
16
17
18
19
20
21
22
23
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Tray 4 assembly (REF: PL 70.18

Item 2)
Tray 3 assembly (REF: PL 70.18
Item 3)
Tray 3 and 4 clamp kit
Side clamp (2 off) (P/O PL 70.19
Item 3)
Centre clamp (P/O PL 70.19 Item
3)
Tray 4 paper tray guide (P/O PL
70.18 Item 2)
Tray 3 paper tray guide (P/O PL
70.18 Item 3)
Retaining clips
Front clip
Tray 3 elevator drives gear coupling
(P/O PL 70.18 Item 9)
Tray 4 paper guide (P/O PL 70.18
Item 2)
Item 3)
Separation strip
Lift plate (P/O PL 70.10 Item 1, PL
70.10 Item 2)
Guide plate (P/O PL 70.18 Item 9,
PL 70.18 Item 10)
Tray 3 elevator pulley (P/O PL
70.18 Item 9)
Tray 3 elevator gear (P/O PL 70.18
Item 9)
Tray 4 elevator drives gear coupling
(P/O PL 70.18 Item 10)
Tray 4 elevator pulley
Tray 4 elevator gear (P/O PL 70.18
Item 10)
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Description
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Part
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PL 70.19 Tray 3 and 4 Assembly (2 of

2)
August 2015
5-123
Parts Lists
PL 70.19
Description
127K78351
2
3
4
960K84462
819E21570
Tray 3 elevator motor (MOT73010)/ Tray 4 elevator motor

(MOT74-010)
HCF control PWB
Sensor holder
Tray 3 home sensor (Q73-300)/
Tray 4 home sensor (Q74-300) (P/
O PL 31.13 Item 17) (REP 70.18)
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PL 70.21 Elevator Motor and Control

PWB
Parts Lists
PL 70.21
August 2015
5-124
Part
Description
848E63676
822E26830
859K03060
604K83651
604K83660
822E26820
Rear cover
Left cover
Castor (locking)
Tray 4 front cover
Tray 3 front cover
Castor (Not spared)
Right cover
Cover infill 1 (P/O PL 70.26 Item 2)
Cover infill 2 (P/O PL 70.26 Item 2)
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1
2
3
4
5
6
7
8
9
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PL 70.26 Tray 3 and 4 Assembly

Covers
August 2015
5-125
Parts Lists
PL 70.26

110E19990
121E25680
130E20360
8
9
10
11
12
13
14
809E57640
807E05311
809E84190
15
16
17
18
19
1C
050K67893
20
21
059K39862
22
23
24
003E78141
130E12770
25
130E11610
26
27
28
29
30
31
32
33
34
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2
3
4
Description
Bypass tray and left door assembly
(45-55 ppm) (REP 70.2)
Left door (P/O PL 70.30 Item 1)
Left door interlock (S01-305)
Bypass feed solenoid (SOL81-050)
(REP 80.7)
Feed head assembly (P/O PL 70.30
Item 1) (REP 80.13)
Feed head (P/O PL 70.30 Item 5)
(REP 80.13)
Bypass empty sensor (Q75-320)
(REP 80.17)
Hinge pin (Not Spared)
Spring retainer (P/O PL 70.30 Item
11)
Spring drive gear
Drive gear assembly (REP 80.14)
Bypass tray (P/O PL 70.30 Item 1)
Ground spring
Feed head top cover (P/O PL 70.30
Item 5)
Feed roll (P/O PL 70.30 Item 21)
(REP 80.15)
Nip roll (P/O PL 70.30 Item 5)
Left door cover (P/O PL 70.30 Item
2)
Retard pad bracket (P/O PL 70.30
Item 21)
Retard pad assembly (P/O PL
70.30 Item 21) (REP 80.16)
Bypass tray and left door assembly
(65-90 ppm) (REP 70.2)
Retard pad spring (P/O PL 70.30
Item 21)
Feed roll and retard pad assembly
(See NOTE 2) (REP 80.16)
Solenoid spring (P/O PL 70.30 Item
4)
Interlock cover
Tray 1 feed sensor (Q81-101)/Tray
2 feed sensor (Q81-102) (REP
80.18)
Wait Sensor (Q81-100) (65-90
ppm) (See NOTE 1) (REP 80.11)
Nip roll (Not Spared)
Not used
Pre-reg nip roll spring (P/O PL
70.30 Item 29)
Skew bypass tray spares kit (x2
spring) (REF: PL 31.13 Item 7) (W/
TAG 048)
Nip roller (Not Spared)
Shaft (Not Spared)
Lower cover (Not Spared)
Front pre-nip roll spring (Not
Spared)
Middle pre-nip roll spring (Not
Spared)
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Part
050K67883
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Item
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PL 70.30 Bypass Tray and Left Door

Assembly
NOTE: 1.Refer to PL 80.15 Item 3 for the 45-55 ppm wait

sensor.
Parts Lists
PL 70.30
August 2015
5-126
Part
Description
1
2
3
4
5
6
7
8
859K03060
822E26820
10
11
12
Stand unit (complete) (Not Spared)

Front door (Not Spared) (NOTE)
Castor (locking)
Right cover
Rear cover (Not Spared)
Stand base (Not Spared)
Screw (M6x30)
Door hinge pin (P/O PL 70.40 Item
2)
Cover infill 1 (P/O PL 70.40 Item
11)
Cover infill 2 (P/O PL 70.40 Item
11)
Cover infill kit (Not Spared)
Left cover (Not Spared)
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PL 70.40 Stand Assembly
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NOTE: Hinge pins (PL 70.40 Item 8) are supplied with the
front door.
August 2015
5-127
Parts Lists
PL 70.40
110E20570
110E07300
7
8
9
10
11
12
13
848K19110
802E82351
802E82363
848E05863
14
15
16
17
18
Front door assembly

Front door hinge (P/O PL 70.60
Item 1)
Front door hinge pin (P/O PL 70.60
Item 1)
Trail edge guide assembly (P/O PL
70.60 Item 1)
Front door latch (P/O PL 70.60 Item
1)
Front door interlock switch (S76300) (See Note)
Interlock switch plate (Not Spared)
Front cover
Rear cover
Top cover
Cable clamp (P/O PL 70.60 Item 9)
Base knuckle cover
Front door interlock harness (Not
Spared)
Tamper guide lever (P/O PL 70.60
Item 1)
Tamper lever compression spring
(P/O PL 70.60 Item 1)
Label (Tray 6) (P/O PL 70.60 Item
8)
Label (Max) (P/O PL 70.60 Item 8)
Adjustable castor (P/O PL 31.14
Item 4)
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NOTE: For use with all tray 6 SEF option kits
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Description
802K93561
El
Part
1
2
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PL 70.60 Tray 6 Covers
Parts Lists
PL 70.60
August 2015
5-128
Description
2
3
4
5
6
7
009E74211
003E76870
003E78020
10
803E13680
11
12
13
068K54920
14
15
16
003K20681
Adjustable castor (P/O PL 31.14

Item 4)
Castor (Not Spared)
Platform assembly (Not Spared)
Spring bias
Latch bias
Docking latch
Docking latch spring (P/O PL 70.62
Item 16)
Docking latch bracket (P/O PL
70.62 Item 16)
Docking latch main bracket (P/O PL
70.62 Item 16)
Docking latch thumb screw (See
NOTE)
Docking plate (See NOTE)
Slide assembly (Not Spared)
Docking guides (P/O PL 70.62 Item
16)
Slide assembly locking nut (Not
Spared)
Docking plate assembly (P/O PL
31.11 Item 11)
Latch assembly
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NOTE: This part is can also be ordered as part of a kit PL

31.11 Item 11.
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PL 70.62 Tray 6 Base
August 2015
5-129
Parts Lists
PL 70.62
Description
110E07300
038E34402
10
11
12
13
038K16403
029K04680

Handle latch (Not Spared)
Latch spacer (Not Spared)
Slide latch (Not Spared)
Spring leaf (Not Spared)
Rear guide (P/O PL 70.64 Item 12)
Front guide assembly (Not Spared)
Guide strip
Adjustment plate (P/O PL 70.64
Item 13)
Docking pin (P/O PL 70.64 Item 13)
Rear guide assembly spring (P/O
PL 70.64 Item 12)
Rear guide assembly
Docking pin assembly
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Part
1
2
3
4
5
6
7
8
9
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PL 70.64 Tray 6 Guides
Parts Lists
PL 70.64
August 2015
5-130
130K74380
7
8
9
960K35024
130K75511
10
11
12
110E06961
13
14
15
16
17
003K20950
18
19
20
21
22
23
24
127K56330
25
007K19660
26
27
28
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2
3
4
Tray assembly (complete) (REF: PL

70.70 Item 1)
Crash bar (Not Spared)
Frame top brace (Not Spared)
Elevator motor (MOT76-010) (P/O
PL 70.68 Item 24) (REP 70.8)
Elevator motor encoder sensor
(Q76-340) (REP 70.7)
Elevator motor bracket (P/O PL
70.68 Item 24)
Elevator motor shaft (Not Spared)
Tray 6 control PWB
Stack down sensor (Q76-335)
(REP 70.15)
Standoff (Not Spared)
Tray level drive gear clip (Not
Spared)
Upper limit switch (S76-412) (REP
70.9)
Rear elevator rack (P/O PL 70.68
Item 25) (REP 70.13)
Front elevator rack (P/O PL 70.68
Item 25) (REP 70.13)
Retard roller shield (P/O PL 80.47
Item 1)
Shipping handle assembly
Shipping pin bearing (P/O PL 70.68
Item 16)
Shipping pin spring (P/O PL 70.68
Item 16)
Shipping pin (P/O PL 70.68 Item
16)
Shipping pin handle (P/O PL 70.68
Item 16)
Cable tie (Not Spared)
Clinch stud (Not Spared)
Cable holder (Not Spared)
Elevator motor assembly (REP
70.8)
Elevator rack assembly (REP
70.13)
Upper limit switch actuator (Not
Spared)
Tray level drive gear (P/O PL 70.68
Item 25) (REP 70.13)
Actuator spring (Not Spared)
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Description
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PL 70.68 Tray 6 Lift assembly (1 of 2)
August 2015
5-131
Parts Lists
PL 70.68
3
4
5
6
7
8
9
025E06871
019K13470
10
11
12
13
14
15
16
17
18
19
20
21
22
612W25655
815K11380
962K50461
032E29800
032E29790
Tray lift assembly (Not Spared)

Tray down limit switch (S76-415)
(REP 70.10)
Lower safety bar
Lift plate (Not Spared)
Fixing plate (Not Spared)
Infill plate (P/O PL 70.70 Item 19)
Cork pad
Tray lift top cover (Not Spared)
Lift plate crash bar actuator 2 (Not
Spared)
Lift plate crash bar actuator 1 (Not
Spared)
Crash bar actuator spring (Not
Spared)
Not used
Infill actuator arm (P/O PL 70.70
Item 19)
Infill actuator arm spring (P/O PL
70.70 Item 19)
Infill actuator arm pin (P/O PL 70.70
Item 19)
Infill plate spring (P/O PL 70.70
Item 19)
Lower safety spring (Not Spared)
Tray down limit switch screw
Infill plate assembly
Tray 6 elevator harness
Rear elevator tray guide
Front elevator tray guide
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Description
110E06961
El
Part
1
2
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PL 70.70 Tray 6 Lift assembly (2 of 2)
Parts Lists
PL 70.70
August 2015
5-132

130E11430
5
6
7
059K52341
028E16630
8
9
10
013E36980
806E18030
11
12
13
14
15
16
17
18
19
20
21
22
23
24
835E05350
25
26
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2
3
Registration transport assembly

(REP 80.2, ADJ 80.1)
Retainer bracket (Not Spared)
Wait sensor (Q81-100),
Registration sensor (Q82-150)
(NOTE 2) (REP 80.4)
Registration transport guide (P/O
PL 80.15 Item 1)
Registration nip assembly
Snap on washer (M6)
Registration clutch (CL82-070) (P/
O PL 31.12 Item 13) (REP 80.3,
ADJ 80.1, ADJ 40.1)
Bearing
Drive roll assembly (REP 80.20)
Jam clearance knob (P/O PL 80.15
Item 1)
Gear (26T) (P/O PL 80.15 Item 1)
Spring arm (P/O PL 80.15 Item 1)
1)
Ring pitch (P/O PL 80.15 Item 1)
Black nylon washer (P/O PL 80.15
Item 1)
Gear (22G/28T) (P/O PL 80.15 Item
1) (ADJ 40.1)
(ADJ 40.1)
1)
Drive belt (P/O PL 80.15 Item 1)
(REP 80.21)
Spring arm pin (P/O PL 80.15 Item
1)
Lower bias guide (P/O PL 80.15
Item 1)
Bias contact (NOTE 1)
Clutch cover (P/O PL 31.12 Item
13)
Item 9) (W/TAG 051)
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Description
059K60041
K-
Part
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PL 80.15 Registration Transport (4555 ppm)
NOTE: 1. HFSI. To reset the HFSI count, refer to dC135.
NOTE: 2. Sensor reference Q08-110 may also be seen when

the tray 6 is present.
August 2015
5-133
Parts Lists
PL 80.15

130E11610
5
6
7
059K52341
028E16630
8
9
10
013E36980
806E18030
11
12
13
14
15
16
17
18
19
20
21
22
23
24
835E05350
25
26
27
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2
3
Registration transport assembly

(REP 80.2, ADJ 80.1)
Retainer bracket (Not Spared)
Registration sensor (Q82-150)
(REP 80.9)
Registration transport guide (P/O
PL 80.17 Item 1)
Registration nip assembly
Snap on washer (M6)
Registration clutch (CL82-070) (P/
O PL 31.12 Item 13) (REP 80.3,
ADJ 80.1, ADJ 40.1)
Bearing
Drive roll assembly (REP 80.20)
Jam clearance knob (P/O PL 80.17
Item 1)
Spring arm (P/O PL 80.17 Item 1)
1)
Ring pitch (P/O PL 80.17 Item 1)
Black nylon washer (P/O PL 80.17
Item 1)
1) (ADJ 40.1)
(ADJ 40.1)
1)
(REP 80.27)
Spring arm pin (P/O PL 80.17 Item
1)
Lower bias guide (P/O PL 80.17
Item 1)
Bias contact (NOTE)
Clutch cover (P/O PL 31.12 Item
13)
Registration sensor bracket (Not
Spared)
Item 9) (W/TAG 051)
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Description
059K60051
K-
Part
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PL 80.17 Registration Transport (6590 ppm)
Parts Lists
PL 80.17
August 2015
5-134
130E11610
5
6
7
8
003K20760
127K62340
960K32880
10
11
12
13
14
15
16
059K49400
17
18
19
20
123E02481
Duplex transport (REP 80.5)

Drive belt (76T) (P/O PL 80.20 Item
1) (REP 80.6)
Drive belt (285T) (P/O PL 80.20
Item 1) (REP 80.6)
Duplex sensor (Q83-160) (REP
80.22)
Jam clearance latch
Nip roll shaft (P/O PL 80.20 Item 1)
Duplex motor (MOT83-060) (REP
80.6)
Duplex motor driver PWB (REP
80.6)
Drive pulley (P/O PL 80.20 Item 1)
Duplex duct (P/O PL 80.20 Item 1)
Duplex nip roll shaft (P/O PL 80.20
Item 1)
Nip roll assembly
Duplex drive roll shaft (P/O PL
80.20 Item 17)
Item 9) (W/TAG 051)
Duplex transport LED (REP 80.48)
LED harness guide (Not Spared)
Duplex transport LED harness (Not
Spared)
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Description
059K84730
El
Part
1
2
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PL 80.20 Duplex Transport (65-90

ppm)
August 2015
5-135
Parts Lists
PL 80.20
130E12070
5
6
7
8
003K20760
127K53190
960K52720
10
11
12
13
14
15
059K49400
16
17
18
19
123E02481
Duplex transport (REP 80.5)

Drive belt (76T) (P/O PL 80.22 Item
1) (REP 80.6)
Drive belt (285T) (P/O PL 80.22
Item 1) (REP 80.6)
Duplex sensor (Q83-160) (REP
80.22)
Jam clearance latch
Nip roll shaft (P/O PL 80.22 Item 1)
Duplex motor (MOT83-060) (REP
80.6)
Duplex motor driver PWB (REP
80.6)
Drive pulley (P/O PL 80.22 Item 1)
Duplex nip roll shaft (P/O PL 80.22
Item 1)
Nip roll assembly
Duplex drive roll shaft (P/O PL
80.22 Item 16)
Item 9) (W/TAG 051)
Duplex transport LED (REP 80.48)
LED harness guide (Not Spared)
Duplex transport LED harness (Not
Spared)
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Description
059K84720
El
Part
1
2
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PL 80.22 Duplex Transport (45-55

ppm)
Parts Lists
PL 80.22
August 2015
5-136
Description
2
3
4
5
023E31270
020E54150
020E48680
127K61842
013E37480
013E37490
8
9
10
11
12
059K70070
962K64030
962K64020
120E36130
Tray 1 or 2 paper feed assembly

Transport drive belt (REP 80.8)
Pulley
Pulley idler
Transport roll drives motor
(MOT81-025) (REP 80.12)
Rear transport roll bearing (REP
80.10)
Front transport roll bearing (REP
80.10)
Transport roll (REP 80.10)
Power harness
Signal harness
Cable holder
Connection harness (Not Spared)
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PL 80.25 Tray 1 and 2 Paper Feed

Assembly (1 of 2)
August 2015
5-137
Parts Lists
PL 80.25
Part
Description
604K61761
2
3
005K12242
059K69800
4
5
127K61850
130E12770
130E19350
9
10
11
12
014E67650
809E84180
13
Tray 1 or 2 paper feed assembly

(REP 80.1)
Friction clutch (REP 80.29)
Roll assembly (3 rolls) (See NOTE)
(REP 80.25)
Feed Nudger roll assembly (P/O PL
80.26 Item 3)
Tray 1 elevator motor (MOT71010)/Tray 2 elevator motor
(MOT72-010)
Tray 1 empty sensor (Q71-320)/
Tray 2 empty sensor (Q72-320)
Tray 1 stack height sensor (Q71330)/Tray 2 stack height sensor
(Q72-330)
Guide (P/O PL 80.26 Item 1)
Shim sensor
Retard roll gate spring
Retard roll gate (P/O PL 80.26 Item
1)
Clutch coupling (P/O PL 80.26 Item
1) (REP 80.29)
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PL 80.26 Tray 1 and 2 Paper Feed

Assembly (2 of 2)
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Parts Lists
PL 80.26
August 2015
5-138
007K20321
130E11610
8
9
110E21540
10
11
12
13
14
15
16
17
18
19
20
21
121E27552
22
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2
3
4
Description
Tray 3 paper feed assembly (P/O
PL 31.12 Item 12) (REP 80.30)
Gear (NOTE 3) (REP 80.37)
Tray 3 and 4 transport roll (P/O PL
31.12 Item 19) (See NOTE) (REP
80.37)
Sensor mounting (P/O PL 80.32
Item 1) (REP 80.39, REP 80.40)
Tray 3 empty sensor (Q73320)(REP 80.39)/Tray 3 feed
sensor (Q81-103)(REP 80.40)/Tray
3 exit sensor (Q81-109)(REP
80.35) (NOTE 2)
Tray 3 stack height sensor (Q73330) (P/O PL 31.13 Item 17) (REP
70.17)
Tray 3 over elevate switch
Item 1) (REP 80.45)
Tray 3 feed motor (MOT81-030) (P/
O PL 80.32 Item 1)
Feed roll assembly (P/O PL 31.13
Item 14) (See NOTE) (REP 80.44)
(REP 80.44, ADJ 80.4)
Feed frame assembly (P/O PL
80.32 Item 1) (REP 80.30)
Earth cable (P/O PL 80.32 Item 1)
Support bracket (P/O PL 31.13 Item
20) (REP 80.30)
Tray 3 exit sensor bracket (P/O PL
31.13 Item 20) (REP 80.35)
(See NOTE) (REP 80.44, ADJ
80.3)
Shim (P/O PL 31.13 Item 17 & PL
31.13 Item 20)
Nudger roll weight (P/O PL 80.32
Item 11)
Gull wing cover (P/O PL 31.14 Item
3)
Feed clutch (CL81-033) (REP
80.49)
(REP 80.49)
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PL 80.32 Tray 3 Paper Feed Assembly
NOTE: 2. The tray 3 exit sensor is also part of PL 31.13 Item

20.
NOTE: 3. Also part of PL 80.36 Item 16.
August 2015
5-139
Parts Lists
PL 80.32
059K85140
130E11610
5
6
7
8
110E21540
10
11
12
13
14
15
16
17
18
19
121E27552
20
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Tray 4 paper feed assembly (P/O

PL 31.12 Item 12) (REP 80.31)
Idler roll assembly (metal shaft)
(REP 80.37)
Idler roll assembly (plastic shaft)
Tray 4 empty sensor (Q74320)(REP 80.42) / Tray 4 feed
sensor (Q81-104) (REP 80.43)/
HCF exit sensor (Q81-108) (NOTE
2)
HCF exit sensor bracket (P/O PL
31.14 Item 10)
Spring (Not Spared)
Tray 4 stack height sensor (Q74330) (P/O PL 31.13 Item 17) (REP
70.17)
Tray 4 over elevate switch
Tray 4 feed motor (MOT81-040) (P/
O PL 80.33 Item 1)
Feed roll assembly (P/O PL 31.13
Item 14) (See NOTE) (REP 80.44)
(REP 80.44, ADJ 80.4)
Item 1) (REP 80.46)
Sensor mounting (P/O PL 80.33
Item 1) (REP 80.42, REP 80.43)
Earth cable (P/O PL 80.33 Item 1)
Feed frame assembly (P/O PL
80.33 Item 1) (REP 80.31)
(See NOTE) (REP 80.44, ADJ
80.3)
Shim (P/O PL 31.13 Item 17)
Nudger roll weight (P/O PL 80.33
Item 9)
Gull wing cover (P/O PL 31.14 Item
3)
Feed clutch (CL81-043) (REP
80.49)
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Description
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Part
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PL 80.33 Tray 4 Paper Feed Assembly
NOTE: 2. The HCF exit sensor is part of PL 31.14 Item 10.
Parts Lists
PL 80.33
August 2015
5-140
859K04280
9
10
11
038K24380
12
13
14
15
16
17
604K97740
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Jam clearance door (P/O PL 80.36

Item 11)
Takeaway roll assembly (P/O PL
31.12 Item 16) (REP 80.36)
Takeaway roll bearing (P/O PL
31.12 Item 16) (REP 80.36)
Clutch drive (P/O PL 80.36 Item 16)
(REP 80.47)
Pulley (P/O PL 80.36 Item 16)
(REP 80.47)
(REP 80.47)
Drive coupling (P/O PL 31.12 Item
16) (REP 80.36)
Idler roll assembly (metal shaft)
(REP 80.36)
Idler roll assembly (plastic shaft)
(Not spared) (REP 80.36)
Tray 3 transport assembly (NOTE
1) (REP 80.34)
Transport gear pulley (P/O PL
80.36 Item 16) (NOTE 2) (REP
80.33)
HCF transport motor (MOT81-045)
(P/O PL 80.36 Item 16) (REP
80.32)
(REP 80.47)
Pulley flange (P/O PL 80.36 Item
16) (REP 80.47)
Transport motor and drives kit
Tray 3 transport brace (Not Spared)
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Description
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Part
Item
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PL 80.36 Tray 3 Transport Assembly
August 2015
5-141
Parts Lists
PL 80.36
127K56453
127K61980
4
5
6
7
8
423W09050
9
10
11
12
13
14
125E00430
15
16
17
18
19
962K50475
962K63351
20
21
007K14401
Upper feeder assembly (REF: PL

80.45 Item 1) (REP 80.28)
Transport motor (MOT81-065)
(REP 80.27)
Feed motor (MOT81-060) (REP
80.26)
Gear (P/O PL 80.40 Item 3)
Not used
Drive belt (REP 80.23)
Upper limit actuator spring (Not
Spared)
Upper limit actuator (Not Spared)
Belt tensioner spring (Not Spared)
Not used
Static eliminator
Transport motor harness (Not
Spared)
Tray 6 upper feeder assembly
harness (Not Spared)
Elevator motor harness
IOT to tray 6 harness
Not used
Feed/elevator motor harness (Not
Spared)
Elevator harness shield (Not
Spared)
Gear 30T bearing
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Description
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Part
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Item
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PL 80.40 Tray 6 Feed Assembly (1 of 3)
Parts Lists
PL 80.40
August 2015
5-142
130E11610
130E20360
8
9
013E93370
10
11
12
13
14
15
16
17
18
19
20
604K84480
21
604K55480
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Upper feed assembly (REP 80.28)

Upper feed assembly base (P/O PL
80.45 Item 1)
One way gear (P/O PL 80.45 Item
20)
One way coupling (P/O PL 80.45
Item 20)
Take away idler roller (P/O PL
31.11 Item 8)
Empty sensor (Q76-320)/Feed
sensor (Q81-106)(REP 80.19)
Stack height sensor (Q76-330)
(REP 70.6)
Bearing
1)
Nudger roll (P/O PL 80.45 Item 20
& PL 80.45 Item 21)
Upper feed assembly top cover (P/
O PL 80.45 Item 1)
Feed roll (P/O PL 80.45 Item 20 &
PL 80.45 Item 21)
Clutch (P/O PL 80.45 Item 20)
Roller belt (P/O PL 80.45 Item 1)
Torsion chute spring (P/O PL 80.45
Item 1)
Housing spring (P/O PL 80.45 Item
1)
Torsion nudger spring (P/O PL
80.45 Item 1)
Feed roll retrofit kit (See NOTES 1
& 3) (W/TAG P-002)
Feed roll kit (Pack of 3) (See
NOTES 2 & 3) (W/TAG P-002)
(REP 80.24)
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Description
059K69991
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Part
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2
Item
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NOTE: 1. Kit installs reduced miss-feed (different colour) rolls

and associated parts.
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NOTE: 2. Replaces the rolls installed with the feed roll

retrofit kit, PL 80.45 Item 20.
NOTE: 3. HFSI. To reset the HFSI count, refer to dC135.
August 2015
5-143
Parts Lists
PL 80.45
Part
Description
6
7
8
005E29040
10
11
12
13
Lower feed assembly (P/O PL

31.14 Item 17) (W/TAG P-051)
(REP 80.28)
Retard roll (P/O PL 80.45 Item 20 &
PL 80.45 Item 21)
Actuator pivot shaft (P/O PL 80.47
Item 1)
One way pulley clutch (P/O PL
80.47 Item 1)
Take away roller (P/O PL 31.11
Item 8) (REP 80.28)
Clutch (NOTE)
Torsion retard spring (P/O PL 80.47
Item 1)
Retard roller shaft (P/O PL 80.47
Item 1)
Lower feed assembly base (P/O PL
80.47 Item 1)
Clutch coupling (P/O PL 80.45 Item
20)
Actuator pivot shaft bearing (P/O
PL 80.47 Item 1)
Retard shield (P/O PL 31.14 Item
14) (W/TAG P-051) (ADJ 70.5)
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NOTE: Also supplied as part of PL 80.45 Item 20.
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Item
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Parts Lists
PL 80.47
August 2015
5-144
Part
Description
1
2
008R12896
130K74702
4
5
6
003E77450
803E03180
7
8
848E96690
Waste toner bottle

(REP 90.4)
Waste toner door (Not Spared)
(REP 90.1)
Strap (NOTE)
Hinge block
(REF: PL 40.10 Item 8, PL 40.15
Item 8)
Sensor cover (Not Spared)
Toner cover
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PL 90.10 Waste Toner Bottle

Assembly
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NOTE: Refer to REP 90.1 for the waste toner bottle

assembly.
August 2015
5-145
Parts Lists
PL 90.10
962K25641
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
604K18510
26
604K84580
27
604K84590
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K-
Description
Toner dispense module (P/O PL
90.15 Item 18) (REP 90.5)
Developer module (P/O PL 90.15
Item 26) (REP 90.2)
Retaining bracket (P/O PL 90.15
Item 1)
Toner cartridge (REF: PL 26.11
Item 3) (See NOTE 1)
Low toner sensor (Q93-310) (P/O
PL 90.15 Item 13)
Registration/Developer bias
harness
Toner concentration sensor (Q92601) (P/O PL 90.15 Item 2)
Toner cartridge latch (P/O PL 90.15
Item 24)
Retaining plate (P/O PL 90.15 Item
2)
Speed nut (P/O PL 90.15 Item 2)
Sleeve (P/O PL 90.15 Item 24)
Not used
Out of toner sensor kit (REF: PL
31.13 Item 8)
Push on fastener (P/O PL 90.15
Item 24)
Main drive gear (P/O PL 90.15 Item
23) (See NOTE 2)
Not used
Toner dispense module kit (REF:
PL 31.12 Item 1)
Trickle outlet shutter kit (REF: PL
31.12 Item 3)
Shutter assembly (P/O PL 90.15
Item 19)
Shutter spring (P/O PL 90.15 Item
19)
Item 19)
Developer/Drives interface kit
(REF: PL 31.13 Item 12) (See
NOTE 2)
Developer latch repair kit
Developer material (P/O PL 90.15
Item 26, PL 90.15 Item 27)
Developer spares kit (includes
developer)
Developer charge kit
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PL 90.15 Developer Assembly (65-90

ppm)
NOTE: 1. A waste toner bottle, PL 90.10 Item 1 is supplied

with the toner cartridges.
NOTE: 2. The main drive gear PL 90.15 Item 16 and

developer drive gear/pulley PL 40.12 Item 17, must always
be replaced as a pair.
Parts Lists
PL 90.15
August 2015
5-146
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
604K30560
25
26
604K84590
604K84570
27
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3
4
El
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Description
Toner dispense module (P/O PL
90.17 Item 27) (REP 90.5)
Developer module (P/O PL 90.17
Item 26) (See NOTE 1) (REP 90.2)
Retaining bracket (Not Spared)
Toner cartridge (REF: PL 26.11
Item 3) (See NOTE 2)
Low toner sensor (Q93-310) (P/O
PL 90.17 Item 13)
Registration/Developer bias
harness (Not Spared)
Toner concentration sensor (Q92601) (P/O PL 90.17 Item 2)
Not used
Not used
Not used
Stepped washer (Not Spared)
Washer (Not Spared)
Out of toner sensor kit (REF: PL
31.13 Item 8)
Item 23)
Sleeve (P/O PL 90.17 Item 23)
Toner cartridge latch (P/O PL 90.17
Item 23)
Not used
Trickle outlet shutter kit (REF: PL
31.12 Item 3)
Shutter assembly (P/O PL 90.17
Item 19)
Shutter spring (P/O PL 90.17 Item
19)
Item 19)
Developer latch repair kit
Developer material (P/O PL 90.17
Item 25, PL 90.17 Item 26)
Developer charge kit
Developer spares kit (includes
developer)
Toner dispense module kit (REF:
PL 31.12 Item 1)
K-
Part
Item
1
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PL 90.17 Developer Assembly (45-55

ppm)
NOTE: 1. To remove and replenish the developer material,

refer to the developer charge kit, PL 90.17 Item 25.
NOTE: 2. A waste toner bottle, PL 90.10 Item 1 is supplied

with the toner cartridges.
August 2015
5-147
Parts Lists
PL 90.17
113R00672
113R00673
113R00674
130E10510
960K40570
6
7
055E68280
504K12320
9
10
11
113K03330
815E79891
12
13
14
15
16
17
031E11102
809E69220
18
19
20
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Erase lamp (REP 90.9)

Xerographic module (see below for
variants, see also NOTE 1, NOTE 2
and NOTE 3)
Metered (USSG/XCL/XE)
Sold (XE)
Sold (USSG/XCL)
Short paper path assembly (REF:
PL 10.25 Item 1) (NOTE 1)
Humidity sensor (Q91-601)/
Ambient temperature sensor (Q91602)
Developer temperature sensor
(Q92-602)
Erase lamp support
Xerographic module latch (P/O PL
90.20 Item 17) (REP 90.6)
Transfer/Detack corotron (NOTE 1)
(ADJ 90.1)
Transfer/Detack harness
Pivot plate
Latch spring (P/O PL 90.20 Item
17)
Latch pin (P/O PL 90.20 Item 17)
Latch plate (Not Spared)
Developer paddle (REP 90.7)
Spring
Curly clip (Not Spared)
Developer latch pin kit (REF: PL
31.12 Item 8) (REP 90.6)
Bracket stabiliser (P/O PL 90.20
Item 19)
XRU skids kit (REF: PL 31.13 Item
16)
Stripper finger assembly (P/O PL
90.20 Item 19)
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Description
122K02660
K-
Part
1
2
Item
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PL 90.20 Xerographic Module and

Short Paper Path Assembly
NOTE: 1. A transfer/detack corotron PL 90.20 Item 8 is

supplied with the xerographic module.
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NOTE: 2. For the charge scorotron and the charge scorotron

grid harnesses, refer to PL 40.17 or PL 40.12.
Parts Lists
PL 90.20
August 2015
5-148
Description
127K42790
2
3
4
5
054E33051
053K04960
6
7
8
127K53200
054E33001
Ozone fan (MOT42-030) (REP

90.3)
Ozone duct
Ozone filter
Magnet (P/O PL 90.25 Item 2)
Photoreceptor duct (P/O PL 90.25
Item 6)
Photoreceptor fan assembly
Fan (P/O PL 90.25 Item 6)
Lower duct
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Part
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PL 90.25 Ozone Fan and

Photoreceptor Fan
August 2015
5-149
Parts Lists
PL 90.25
Screw M3x6 Taptite (Zinc finish)

Screw M4x8 Taptite
Screw M4x12 Self Tapping
Screw M3.9.5 Taptite
Screw M3x8 Taptite
Screw M3x7.5 Taptite
Screw M3x4.5 Machine
Screw M3x14 Self Tapping (Countersunk)
E-Clip M4
E-Clip M5
Screw M4x12 Taptite
KL Clip M6
Screw M4x30 Taptite
Screw M3x10 Taptite
Screw M3x6 Taptite
E-Clip M8
E-Clip M4
E-Clip M7
Screw M3x4 Taptite
E-Clip M6
Washer M8
Spring Washer M6
Screw M3.5x10 Self Tapping
Circlip M5
Circlip M8
Star Washer M4
Star Washer M3.5
Screw M3.5x5.5 Machine
Screw M3.5x6 Machine
Screw M5x11 Taptite
Screw M3x8 Taptite
Screw M4x8 Machine
Screw M3x5 Machine
E-Clip M3.5
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Parts Lists
Common Hardware
251W16355
Screw M3x14 Machine

Washer M4
Screw M4x16 Machine
Screw M4x5 Machine
Screw M3x10 Machine
Screw M3x6 Machine
Washer M3
Spring Washer M3
Screw M3x6 Machine
Retaining Ring (Skiffy) M7
Circlip M10
Screw M3x8 Machine
Screw M3x6 Taptite
Screw M3x4 Machine (Countersunk)
Screw M3x16 Machine
Screw M3x9.5 Self Tapping
Washer M4
Screw M4x7 Taptite
Screw M4x16 Taptite
Screw M4x5 Taptite
Circlip M6
Screw M3x10 Machine
Screw M4x5 Machine
E-clip M2.5
Washer M5
Screw M4x15 Taptite
Spring Washer M8
Screw M4x8 Machine
Nut M3
Nut M3
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Description
El
Part
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
AA
AB
AC
AD
AE
AF
AG
AH
AI
AJ
AK
AL
AM
AN
AO
AP
AQ
AR
AS
AT
AU
AV
AW
K-
Item
AX
AY
AZ
BA
BB
BC
BD
BE
BF
BG
BH
BI
BJ
BK
BL
BM
BN
BO
BP
BQ
BR
BS
BT
BU
BV
BW
BX
BY
BZ
CA
CB
CC
CD
CE
CF
CG
CH
CI
CJ
CK
CL
CM
CN
CO
CP
CQ
CR
CS
CT
CU
CV
CW
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Common Hardware
August 2015
5-150
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K-
El
Screw M4x6 Machine

Circlip M7
Screw M3x6 Machine
Screw M4x6 Taptite
M3 Star Washer
Screw M4x6 Machine
M3 Nut (Washer Head)
Screw M4x11 Machine
Washer M8 (Nylatron)
Screw M3 x 8
Screw M3x17 Taptite
Screw M2.5x8 Taptite
Screw M3.5x10 Torx
Screw M3.5x10 Taptite
Screw M4x6 Machine
Screw M4x10 Machine
Screw M4x8 Machine
Screw M5x6 machine
Pivot pin M4X10 Hex Head
Nylon bearing
6mm x 10mm x 13mm bush (bronze)
M4 x 5.5 Screw/Machine/Pozi/Wash Hd Brass
M3x16 Screw/Machine/Pozi/Pan Hd
KL Clip M4
Screw M4 x 25 Self Tapping
KL Clip M7
E-clip M3
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CX
CY
CZ
DA
DB
DC
DD
DE
DF
DG
DH
DI
DJ
DK
DL
DM
DN
DO
DP
DQ
DR
DS
DT
DU
DV
DW
EA
EB
EC
EF
EH
EI
EJ
ET
EU
EV
EW
EX
ZZ
August 2015
5-151
Parts Lists
Common Hardware
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KM
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Parts Lists
Common Hardware
August 2015
5-152

PL WorkCentre 5890f PDF

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ec

Xerox WorkCentre 5890 Family

PL 11 - LVF Booklet Maker

PL 11.50 LVF BM - Covers .............................................................................................

PL 10 - Copy Transportation and Fusing

PL 11.2 2K LCSS Covers................................................................................................

Xerox WorkCentre 5890 Family

PL 10.8 Fuser Module (45-55 ppm) ................................................................................

PL 3 - Machine Run Control

PL 11.100 1K LCSS Covers............................................................................................

PL 11 - HVF Booklet Maker

PL 40 - Main Drive Assembly

PL 11.175 Inserter Covers ..............................................................................................

PL 11.190 Tri-Folder Covers...........................................................................................

PL 12.10 OCT .................................................................................................................

PL 17.00 Secure Access Additions .................................................................................

PL 25.10 Convenience Stapler .......................................................................................

PL 28.10 Main Covers.....................................................................................................

PL 31.11 - Maintenance/Installation/Removal Kits

PL 31.11 Maintenance/Installation/Removal Kits (1 of 4) ...............................................

PL 40.10 Main Drive Module (65-90 ppm) (1 of 2)..........................................................

PL 70.10 Tray 1 and 2 Assembly ....................................................................................

PL 80.15 Registration Transport (45-55 ppm).................................................................

PL 26 - Consumables and Tools

PL 11.160 HVF BM Module (Complete)..........................................................................

Xerox WorkCentre 5890 Family

Power and control assembly

NOTE: For the left door interlock (S01-305), refer to PL 70.30

PL 1.10 Power and Control Assembly

Xerox WorkCentre 5890 Family

Main power cord (see below for

PL 1.15 Main Power Cables

Xerox WorkCentre 5890 Family

User interface assembly (Not

PL 2.10 User Interface

Xerox WorkCentre 5890 Family

PL 3.22 Single Board Controller PWB

NOTE: 1. To obtain a Non Page pack enabled SIM card it will

NOTE: 2. To obtain a Page pack enabled (XE) SIM card, it

Xerox WorkCentre 5890 Family

NOTE: To clean the SPDH, refer to ADJ 5.4.

PL 5.10 SPDH (Complete), Covers,

Xerox WorkCentre 5890 Family

Takeaway roll assembly (REP 5.5)

PL 5.17 SPDH Transport Assembly

Xerox WorkCentre 5890 Family

Read motor (MOT05-030) (REP

PL 5.18 SPDH Drive Assembly

Xerox WorkCentre 5890 Family

Retard roll intermediate drive gear

PL 5.19 SPDH Read Assembly

Xerox WorkCentre 5890 Family

Top cover (P/O PL 5.20 Item 15)

NOTE: 1.For the top cover interlock switch, refer to PL 5.10

NOTE: 3. Also supplied with PL 5.25 Item 3.

NOTE: 2.HFSI. To reset the HFSI count, refer to dC135.

PL 5.20 SPDH Top Cover Assembly

Xerox WorkCentre 5890 Family

Separation frame (P/O PL 5.25

PL 5.25 SPDH Separation Assembly

NOTE: HFSI. To reset the HFSI count, refer to dC135.

Xerox WorkCentre 5890 Family

PL 5.30 Input Tray Assembly