Академический Документы
Профессиональный Документы
Культура Документы
(V4.0)
Operators Manual
Address: Zeyang building 604 Room, Fushi road No.166, Shijingshan District Beijing
Tel:010-88799803 88909150
Fax:010-88799864 88909271
P.C:100043
SH-2002AH/ST
SH-2002AH/ST
Contents
SECTION 1 Overview-----------------------------------------------------------------------------------------6
1.1Function---------------------------------------------------------------------------------------------6
1.2Features----------------------------------------------------------------------------------------------6
1.3Hardware Specifications- -----------------------------------------------------------------------------6
SECTION 2 Main Menu---------------------------------------------------------------------------------------7
SECTION 3 Auto Function------------------------------------------------------------------------------------8
3.1Auto menu instruction-----------------------------------------------------------------------------8
3.2Function----------------------------------------------------------------------------------------------9
3.3START Auto cutting------------------------------------------------------------------------------10
3.4Control and Compensate during Auto cutting-------------------------------------------------10
3.5Cutting back along origin trace-----------------------------------------------------------------10
3.6Break resume and power down come back----------------------------------------------------11
3.7Select Segment function--------------------------------------------------------------------------11
3.8Extend pierce--------------------------------------------------------------------------------------12
SECTION 4 Edit-----------------------------------------------------------------------------------------------13
SECTION 5 Instructions-------------------------------------------------------------------------------------14
5.1Programming symbol-----------------------------------------------------------------------------14
5.2Coordinate system--------------------------------------------------------------------------------14
5.3G Basic prepare instruction----------------------------------------------------------------------15
5.4M Function-----------------------------------------------------------------------------------------18
SECTION 6 Parameter Setup------------------------------------------------------------------------------20
6.1Speed parameters---------------------------------------------------------------------------------20
6.2System parameters--------------------------------------------------------------------------------21
6.3Flame parameters---------------------------------------------------------------------------------21
6.4Plasma parameters--------------------------------------------------------------------------------22
6.5Control parameters--------------------------------------------------------------------------------23
SECTION 7 Diagnoses----------------------------------------------------------------------------------------24
SECTION 8 Library Shapes---------------------------------------------------------------------------------25
8.1Part option------------------------------------------------------------------------------------------25
8.2Set and nest part-----------------------------------------------------------------------------------25
SECTION 9 Outer Connect----------------------------------------------------------------------------------27
9.1Input signal-----------------------------------------------------------------------------------------27
9.2Outside output-------------------------------------------------------------------------------------27
9.3Definition----------------------------------------------------------------------------------------- -28
9.4Outside Driver Interface------- ------------------------------------------------------------------28
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APPENDIX 1
APPENDIX 2
Install Dimension-------------------------------------------------------------------31
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Section 1 Overview
1.1 Function
SH-2002AH/ST Flame/Plasma cutting machine system, control machine tool cutting use Flame or plasma. The operating
display by system adopt window hint step by step. Under main menu, after press one function key, system will display the sub-menu..
According to the hint and press F1 to F6 to select. Press ESC to quit and return to back menu.
1.2 Features
High-reliability, Prevention of strong plasma disturb and lightning strike etc;
The storage of user program can reach to 16-32M, the cutting program can have 10000 lines;
Chinese and English can switch easily, can execute, display and save Chinese files name;
Rich software function, Applied cutting technique, special is the deal with of little line, it can be used widely in Ad, Iron
technique etc;
Can extend to 4 axes interconnected function;
Dynamic shape attach 5.7 LCD display, it is perfect;
Adopt U disk to Read/Write program and Upgrade Software.
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Section 2
Main menu
F3PARA:
Setup Parameters
F4DIAG:
F5LIB:
Shape Library
F6SETB:
INS
it is used for increasing LCD brightness.
DEL
it is used for decreasing LCD brightness.
G
G
3
Initialize, show as follow:
FILE FORMAT
PARAMETER
Fig 2.2
Chinese/English select.
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Current speed
Hole No.
Strong
current
Work mode
output
coordinates
Work
Operation
parameters
buttons hint
Function menu
Fig.
Adjust speed fast, the speed ratio will be transformed between 5% and 80%;
Y AUTO-SPD: Adjust speed automatically, press this key is select Auto ratio or Manual ratio;
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F+
F- ADD/SUB speed: Adjust the value of speed ratio;
F+
F- ADD/SUB speed: Adjust the value of speed ratio;
IGNTINGStrong current control key, refer to M20
PRCTRLStrong current control key, open Preheat Oxy electromagnetic valve, refer to 24
GASStrong current control key, open Acetylene(GAS) electromagnetic valve, refer to 10
CUTOXYStrong current control key, open CUTOXY electromagnetic valve, refer to 12
PREHEAStrong current control key, complete a pierce course, operation as below:
Flame cutting First torch up (M72), open CUTOXY(M12), Torch down(M73);
Plasma cutting Execute M07.
[SKILL] This is a very important function, and it will be used in PAUSE, BACK, EXTEND
HOLE again and again, press PREHE (pierce)key, make this work finished perfectly.
CLOSEStrong current control key, Close all strong current outputs;
Strong current control key, press: Torch up Release: Raise stop;
Strong current control key, press: Torch down Release: fall stop;
Direction key.
Function
F1STEP: Rip cut, select this function(highlight), system will hint:
Distance: 0.0
Under this mode, press Direction key (ARROW key) once, The torch will move a set value.
F2SELE: Specify system start cutting from random segment(or pierce). Usually be used from the
programs some segment start to cut, or only cut part. for more detail, Refer 3.7;
F3TEST: (Dry run) When system working, moving normally, but dont execute outside strong current
operations;
F4VIEW: It can check the program whether right or not. Select this function, display the shape that
expected cutting, there are + cursor in center, press 1or2key to zoom or comeback the shape
size. Press Direction key can move the display position;
F5BRK: (Come back Break), Select this function, press STARTkey, it will execute Come back Break
function, for more detail, refer to 3.6;
F6ASSI: Enter next menu, show as follow:
F4ROTAT: ROTATE, Because the steel board that expected cutting can not be placed perfectly
once, it needs rotate by a certain angle to cut. PressF4key and enter next menu:
Before Auto cutting, Make sure the program is correct, select appropriate speed, After all prepared, there are
two means to start cutting.
1Press START (Green button) key;
2Press the Start button that outside connect.(Refer 8.3).
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During cutting, if there have cutting uncompleted and need back cut along origin trace, deal with as follow:
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1Press PAUSE key, system will display mark and hint F5 BACE F6 FORWARD.
Press5system will back along origin trace, press,forward along origin trace base on back. If get
to the position, press PAUSE key and repeat the above state, select BACE or FORWARD again;
During back operation, if encounter G00( arrive a Pierce), system will pause, operator can select whether
back continue or forward;
After back to the specified position, can press corresponding strong-current key( like Preheat , CUTOXY
etc). Usually adopt means : after preheat well, pressPREHEAkey, If flame, Torch up ,Open
CUTOXY, Torch down and system continue cutting; if plasma, Open start arc switch, after start arc
finish, system continue cutting.
4The above state operation can be executed repeatedly until get satisfied effect.
5When pause, pressESC
system will quit cutting state.
6The number of program that can back is 300 at most. If it is break point resume or select
segment cutting, the start line that back is the current break or the segment line.
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1Break resumePause by operator, system will save current position of torch tip as a break point, and the
break point will be saved permanently. Under AUTO mode, if the current program have no change, press
F5to select Break resume function, press STARTagain, system will start resume break point, when
find it, system will hint three select:
1) Return to origin traceReturn to break point position by G00s speed;
2) Cutting returnWhen break resume , the torch should leave a little distance from break point, in
order to the break point more smooth;
3) Current position pierceStart cutting at current position, continue operation that after pause.
This moment ,press corresponding strong current button(INGITING, CUTOXY etc)
Suggest: After preheat, then pressPREHEA, system will continue cutting from break point position.
After find break point, pressESC,system will quit cutting state.
2Attention: Whether Break point resume or Power cut resume, it is prohibit to change the cutting
program ,rotate angle or scale etc, or else system will not find the break point.
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10
For former, usually find a disuse material, aim at pierce point cutting directly(CURRENT POSI-); For later,
position from reference (FROM REFERENCE). System will hint:
CURRENT POSIFROM REFERENCE
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Extend Pierce
During Auto cutting, when cutting deep steel board, need use EXTEND PIERCE. Means: Before pierce,
move the torch to brink of steel board, start preheat, after preheat finished, pressPREHEA, the torch cutting by
selected speed along straight to Hole point, then continue cutting.
Adopt EXTEND PIERCE, first should set parameter EXTEND PIERCE is 1(enable), when need pierce,
system will hint as below:
HOLE
MOVE HOLE
NO HOLE
Fig 3.6 Extend Pierce dialogue
1 HOLE--- Current position pierce, Original position pierce, usually be used on inside hole;
2 MOVE HOLE --- Extend pierce, Operator pressto adjust the torchs position to
extend brim of steel board(this moment the speed ratio is 5% automatically) start preheat, after preheat finished,
pressPREHEA, the torch cutting by selected speed along straight to Hole point, then continue cutting.
3 NO HOLE --- System will move from current position.
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SECTION 4
Edit
Fig 4.1
Edit
Fig 4.2
U Disk operation
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SECTION 5
Instructions
5.2
Coordinate system
Adopt standard coordinate system,
+Y
+X
5.3
1) G92
Reference point setup
When setup program cutting, the cutting start point (reference point) must be put programs begin and setup by
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absolute coordinate.
Format:
G92
Xn Yn
If it has no content after G92, the current coordinate of X and Y is reference point. Usually when use
machine tool to orientation, After G92, dont allow follow X and Z .
2G90/G91
Absolute coordinate system G90(in default)/ Relative coordinate system G91;
When use G90, The value of X and Y is absolute coordinate, U, V is relative value; When use G91, X,Y and
U ,V all are relative value.
Format G90
Format G91
Example 1 G92 X0 Y0
G91
G00 X100 Y100
G01 X500 Y100
Example 2 G92 X0 Y0
G90
G00 X100 Y100
G01 X600 Y200
// Relative coordinate
// Positioned point100100by fast speed, Same to G00 U100 V100
// Cutting to600200by line, Same to G01 U500 V100
// Absolute coordinate( in default)
// Positioned point100100by fast speed
// Cutting to (600200by line
G00
X[U]n Y[W]n
or
G00
PPn
+Y
Example:
G92 X0 Y0
G00 X120 Y280
(or G00 U120 V280)
M02
+280
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120
14
Example:G92 X0 Y0
+Y
+235
+95
+X
+200
G02[03]PPn In Kn [Fn]
+Y
G02
O
70
50
G03
+40
+100
+160
+X
Example (G02):
G92 X0 Y0
G00 X40 Y50
G02 X160 V0 I60 J20
G28
M02
ExampleG03:
G92 X0 Y0
G00 X40 Y50
G03 X160 V0 I60 J20
or G03 X160 V0 R63.25
G28
M02
Explain:
l
I and J is increment that X and Y axis direction centre of circle relative to start point(centre of circle
subtract start point).
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G22 Ln_
Cycle body
G80
Example: N000
G92
X100 Y100
N001
G00
X60 Y80
N002
G22
L5
N003
G00
V50 U-25
N004
G22
L5
N005
G01
U5
N006
5.4
G80
N007
G80
N008
G28
N009
M02
V-10
M Function
M00
M02
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M30
M10/M11
M12/M13
M14/M15
M16/M17
M24/M25
M20/M21
M07
M08
M07
Same to M02
GAS (acetylene) valve open. M10(open), M11(close)
CUTOXY valve open. M12(open), M13( close)
Torch Up switch, M14(open), M15(close)
Torch Down switch, M16(open), M17(close)
Standby. M24(open), M25(close)
IGNITING switch, M20(open), M21(close)
Pierce loop.
Close cutting loop.
Pierce loop
M08
17
.
M70
Torch Up Loop: Used programs start and a segment program running finish, raise torch, in
order to the torch move fast to next cutting position.
Sequence: Open Torch up switch(M14), Delay TORCHUP TIME( Refer 6.3), Close switch(M15).
M71 Torch Down Loop: Used before pierce, function contrary to M70, but value less, because gravity
action, torch down more quick than torch up.
Sequence: Open Torch down switch (M16), Delay TORCHDN TIME (refer 6.3), Close
switch(M17).
M72 Pierce Up Loop: Used after preheat finished, raise the torch to avoid the sparkling steel clinker
jam the torch tip when open CUTOXY.
Sequence: Open Torch up switch (M14), Delay PIERCEUP TIME(refer 6.3),close switch(M15).
M73 Pierce Down Loop: Used after preheat finished, after execute M72, Open CUTOXY, Place the
torch to cut position, function contrary to M72, but value less, because
gravity action, down more quick than up.
Sequence: Open Torch down switch(M16), delay PIERCEDN TIME(refer 6.3),close switch(M17).
M75 TORCH LOCATE TIME: When plasma torch locate, first torch down(M16) until encounter
Limit-(refer input port 8 XXW), Torch down stop(M17). Then torch up switch
open(M14), delay TORCH LOCATE TIME(refer 6.4), Torch up stop(M15);
M80 Total switch: Execute M80, all output ports be closed.
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Including:
SPED---- Speed parameters, including STARTUP(start speed),TIMING( Adjust time) and HIGH SPD(Max
limit speed);
SYST----System
parameters,
including
NUMERATOR,
DENOMINA-(electronic
gear
numerator/denominator), MA-ORIGIN(machine tool origin), REFERENCE(reference point),
CLEARANCE, OFFSET, SOFTLIMI+, SOFTLIMI-;
FLAME--- Flame parameters, including IGNITION(ignition time), HOTUP TIME(preheat time), TORCHUP
TIME(torch up time),TORCHDN TIME( torch down time), PIERCEUP(pierce torch up time),
PIERCEDN TIME(pierce torch down time);
PLAS --- Plasma parameters, including torch locate time, Arc on M order, Arc off M order, Arc-feedback,
Locate check, Locate Logic, Pierce time;
CTRL ----Control parameters, including flame/plasma mode select, cutting limit speed, Extend pierce, Shape
Max point etc.
SAVE ----Save function, save the amended parameters.
6.1
Speed parameters
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Fig 6.2
Speed parameters
Including:
1STARTUPStart speed, the speed that X and Y axis start and stop(unit mm/minute);
2TIMING Adjust time, the time that system from start speed to Max speed needs.
3HIGH SPD The max limit speed, it is the max speed when manual cutting and execute G00 order.
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3. REFERENCE----- Reference point, Defined as cutting start point, it is specified by G92 order.
4. CLEARANCE ----- Reverse Clearance compensation, as the machine have reverse clearance, when system
move ,want to change direction, this clearance should be compensated. The value should be measured to get. unit:
mm;
5. OFFSET ----Marker Offset. The offset between the marker and torch axis;
6. SOFT LIMI+/SOFT LIMI- --- Soft Positive Limit and Soft Negative Limit, When the programs coordinates
over the set value, system will alarm. If dont use, the parameters set over actual used value.
6.3
Flame parameters
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22
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SECTION 7 Diagnoses
Under main menu, press F4to enter Diagnoses function. Menu show as follow:
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OFFSET
Rows
H-BETWEE
W-BETWEE
Fig 8.2 Nest Sketch Map
F6APPLY: The parameters setup well, press this key produce cutting program.
NOTE: In parts shape, there are a + cursor, this point is the position of initial torch
located.
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+5V
3K
System input
24VG
5VG
Inside CNC
Note: System request the logic of STOP, START, PAUSE and LIMIT is same, that is all connected Normal Open
or Normal Close (usually). After turn on the system, it will check the START state automatically as
control basis. So if dont connect outside START switch, the corresponding place should connect to 24V
Ground or connect nothing.
92 Outside output
Explain:
Control signal = 0 Switch/Relay ON ( Low enable, signal send out)
Control signal = 1 Switch/Relay OFF (Signal cancel)
Loader
+24V
Inside CNC
COM(+24V)
Relay
300
24VG
+5V
System output
25 Pins
Control signal
24VG
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9.3
Definition
Signal
>W+
25 Pins
1
W-<
14
DUP
DDN
DLZ
STO
PAU
XXW
2
15
3
16
4
17
5
18
6
19
7
20
8
21
M10/M11
Or M38/M39
M20/M21
M22/M23
M24/M25
22
10
23
11
24
12
25
13
24V
24V
24VG
24VG
9.4
Explain
X/Y+ limit, Two axes connect in series, High level: enable; if dont use,
connect to 24V ground.
X/Y- limit, Two axes connect in series, High level: enable; if dont use,
connect to 24V ground
Auto Height Control motor control up switch, connect Normal Close.
Auto Height Control motor control down switch ,connect Normal Close
Arc Voltage check, low level: enable
External STOP key, High level: enable if dont use, connect to 24V ground.
External PAUSE key, High level: enable if dont use, connect to 24V ground.
X DirX Pulse+
X Pulse10
Y Dir+
Y Dir11
Y Pulse+
12
Y PulseZ Dir+
Z Dir13
Z Pulse+
14
Z Pulse9
2
3
4
5
6
+5V
7
15
8
5VG
5VG
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9.5
Auto Height
24V Output/Valve
output
Up/Down
USB
CUTOXY(STA
Control (M38)
RT ARC)
Relay OH1
Relay OH2
Motor
motor
output, limit
Up/down motor
motor positive
positive rotate
rotate
relay OH3
OH4
Fig 9..1
output
Input
Up/down
interface
Output
Signal
relay
Back panel
Source/Valve
+24V
24G
Com
+24V
24G
24V
Auto Height
Control M38
01
CUTOXY(ARC
ON)
02
System
User
Interface
inside
18
F
Fig 9.2-1
Active connection
D+
D-
Com
Up-limit
Dn-Limit
Com
<+
>-
M
D-
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APPENDIX 1
Update software instruction
Function:
Upgrade software by U disk.
Step:
1. Copy the upgrade file to U disk. Attention: The file name only is STARTCNC.EXE.
2. Press the Button START(Green) and STOP(Red) at one time when power on the system,
until the upgrading interface appear.
3. Insert the U Disk, press F1, system will complete upgrade automatically. During upgrading,
system will hint some information.
4. Finish
If operation succeed, it will display succeed information and the beep will have one sound; If
failed, it will display failed information and the beep will sound all the while to alarm.
5. Turn off power source, pull out U disk. When you power up again, it is the new software.
Attention:
1. The files( STARTCNC.EXE) size dont over 248K.
2. The reason of upgrade failed more is caused by U disk, if system have not hint the U
disks operation course, please instead U disk and try again.
APPENDIX 2
Install Dimension
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