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PE-S-60001-4-34-200-C-1000_A
Pell Frischmann | Design Work Scope: Proposed Baji Central Booster Station Dry Well
PE-S-60001-4-34-200-C-1000_A
Table of Contents
1
DESIGN WORK SCOPE: PROPOSED BAJI CENTRAL BOOSTER STATION DRY WELL ... 3
1.1
DESCRIPTION: .................................................................................................................. 3
1.1.1 Process Description .............................................................................................................. 6
1.2
1.3
STANDARDS: ............................................................................................................................... 9
CIVIL: ................................................................................................................................ 10
ELECTRICAL:................................................................................................................... 10
MECHANICAL: ................................................................................................................. 11
PROCESS: ....................................................................................................................... 11
DOCUMENTATION INCLUDED: ..................................................................................... 12
3.5.1 Previous Details to Be Used: ............................................................................................... 15
3.5.2 Design Documents Expected: ............................................................................................. 15
List of Tables
Table 2.1 Civil Standards ..................................................................................................................... 9
Table 2.2 Electrical Standards ............................................................................................................. 9
Table 2.3 Mechanical Standards .......................................................................................................... 9
Table 2.4 Process Standards ............................................................................................................... 9
Table 3.1 List of Drawings.................................................................................................................. 12
Table 3.2 List of Records ................................................................................................................... 14
Table 3.3 Drawings to be Provided .................................................................................................... 15
Table 3.4 Relevant Standard Details ................................................................................................. 20
Table 3.5 Standard Details in Development ...................................................................................... 21
Table 3.6 Detailed Design Timescale ................................................................................................ 22
Table 3.7 Contact List ........................................................................................................................ 22
Pell Frischmann | Design Work Scope: Proposed Baji Central Booster Station Dry Well
PE-S-60001-4-34-200-C-1000_A
1.1
Description:
The work scope covers the detailed design of the proposed Baji Central Booster Station
situated on a new site to the west of Baji town.
This scope includes:
MCC room
Loading bay
To follow in Part 2:
Administration building
Operator dwellings
Security wall
Site layout including levels, hardstandings, ducting, buried pipework, foul drainage,
potable water and cable layout.
The proposed Baji Central booster station shall receive a maximum of 180 Ml/d from the
existing and proposed Baji WTPs.
The design philosophy is to construct the booster station within the proposed site that will
deliver treated water to proposed Baji East and West distribution networks and to the
proposed booster stations at Siniya and Hajaj & Butameh.
Pell Frischmann | Design Work Scope: Proposed Baji Central Booster Station Dry Well
PE-S-60001-4-34-200-C-1000_A
Dry well
The dry well will be a below ground concrete structure containing a total of 18 no. pumps,
manifolded to serve a number of areas. At least 1m will be provided between each pump
arrangement. The dry well is also to contain a floor drainage channel and a sump pump
discharging to a wadi outside the booster station compound. Pump removal and
replacement will be by a 5 ton gantry crane, which will deposit pumps onto a pump lay-down
area within the loading bay. The lower level of the dry well is to be accessed by staircases
at each end.
Outflow pipework is to exit the dry well and rise to the standard minimum operational depth.
The dry well chamber is to be forced ventilated.
An indicative pipe fittings schedule has been provided.
schedule during completion of the detailed design.
MCC room
An MCC room is to be located to the end of the dry well and will consist of two areas:
1. MCC room housing the LV Distribution Board and MCC/ICA panels for the booster
pumping station operation.
2. Transformer compound and HV switchboard area, housing 2 no. HV/LV distribution
transformers and associated HV switchgear. This area will have a mesh frontage
Pell Frischmann | Design Work Scope: Proposed Baji Central Booster Station Dry Well
PE-S-60001-4-34-200-C-1000_A
with 300mm thick reinforced concrete blast walls separating each transformer and
HV switchgear.
The MCC room is to have double access doors for maintenance, suitable door access to the
dry well, escape exit and venting panels. A hard standing area is to be provided beside the
room with access to the works access road.
The MCC room is to have a cable trench under the panel position a minimum of 1m deep
with steel supports for the panel. Areas of trench around the panel are to be covered with
chequer plate flooring. Ducts are to be provided into the cable trench from outside the
building.
Walls are to be in masonry and have sand trap louvers for the ventilation. The roof is to be
reinforced concrete with an overlay of mastic sealed concrete tiles.
Instruments, equipment and access will be supported by the structure.
The detailed design shall specify heating, ventilation and air conditioning systems to meet
the requirements of the Republic of Iraq General Directorate for Water General Specification.
Loading bay
The loading bay is to be located at the other end of the dry well building and consist of:
Pell Frischmann | Design Work Scope: Proposed Baji Central Booster Station Dry Well
PE-S-60001-4-34-200-C-1000_A
Administration building
Awaiting detail from Architect in Abu Dhabi, to follow.
Operator dwellings
Awaiting detail from Architect in Abu Dhabi, to follow.
Guard house
Awaiting detail from Architect in Abu Dhabi, to follow.
Security wall
For details of the security wall refer to PF standard detail PF-D-60001-9-90-900-Y-7210
Site layout including levels, hardstandings, ducting, buried pipework, foul drainage potable
water and cable layout.
Details to follow in Part 2.
1.1.1
Process Description
N/A
1.2
1.3
PE-S-60001-4-34-200-C-1000_A
Requirements:
Detailed design of the booster station and compound, in accordance with the principal
dimensions and levels noted on the outline design sketches. This must include the
mechanical and electrical equipment identified for inclusion on the sketches and the P&IDs.
Detailed design of the:
Foundations
All pipework configuration and supports (It is to be noted that the pipework
arrangement stated within the schedule has been requested within the
mechanical specification. The layout of this arrangement is to be determined
during detailed design. However, the diameters of the configuration and
equipment selection are not to be adjusted without approval of the Exeter
Office mechanical team)
Cable ducting and cable tray locations and arrangement around and within the
structure
Access road
Windows to enable the best use of natural light and with facilities to reduce mid day
solar gain
Lighting to enable safe operations at all times and within all locations within the
booster station compound
Pell Frischmann | Design Work Scope: Proposed Baji Central Booster Station Dry Well
Generator Slab
PE-S-60001-4-34-200-C-1000_A
Pell Frischmann | Design Work Scope: Proposed Baji Central Booster Station Dry Well
PE-S-60001-4-34-200-C-1000_A
2 Standards:
Table 2.1 Civil Standards
Standards Number
Title
BS EN 1992
BS EN 1998
BS 5395 pt 3
Title
17th Edition Wiring Regulations
Title
General Requirements
M201
Penstocks
M202
Valves
M301
Motors
M310
M401
M405
Sump Pumps
M451
Title
None
PE-S-60001-4-34-200-C-1000_A
3 Design Parameters:
The work is to be undertaken in conjunction with the design parameters noted in the Pell
Frischmann Design Statement and Technical Standards document for the project. However
the following specific design parameters apply to the requirements in this Work Scope:
3.1
Civil:
3.2
Electrical:
MCC Panel: The pumping station MCC panel is located inside the MCC room. The MCC
room to have suitable access doorways for installation/removal of the MCCs. The MCC
panels are based on Form 4 fully compartmented enclosures designed for front access and
cabling from below. The length of the MCCs is a preliminary estimate using nominal sizing
which will be subject to detailed design sizing by the selected MCC panel manufacturer.
The pump starters include electronic soft start systems.
The MCC panels will have integrated cooling systems to control the internal MCC
temperature as required for all the enclosed components and in accordance with the
specified climatic conditions.
10
PE-S-60001-4-34-200-C-1000_A
Standby generators: 2 no. 1500kVA standby diesel generators and associated bulk fuel tank
are located adjacent to the MCC room. The generators and bulk fuel tank are factory
assembled/tested containerised units - refer to example quotation from DDSL Ltd for details.
3.3
Mechanical:
The following items to be included in the design as shown in the attached sketches and
manufacturers literature.
Installation of the pumps to be at a level such that, to ensure correct priming of the pumps,
the top of the pump casing is to be below the minimum water level in the ground storage
tank
3.4
Process:
N/A
11
3.5
PE-S-60001-4-34-200-C-1000_A
Documentation Included:
The following documents are included for use during the detailed design. It must be noted that any details specified and listed, that are not
included in the below, will be issued under 4B1 Part 2
Table 3.1 List of Drawings
Document Number
Record Title
PE-K-60001-4-34-200-C-1000-A
Proposed Baji Central Booster Station, Pump Dry Well, Layout Plan (DWG)
PE-K-60001-4-34-200-C-1001-A
Proposed Baji Central Booster Station, Pump Dry Well, Sections (DWG)
PE-K-60001-4-34-200-C-1003-A
Proposed Baji Central Booster Station, Pump Dry Well, Pipework Plan (DWG)
PE-K-60001-4-34-200-C-1002-A
Proposed Baji Central Booster Station, Pump Dry Well, Roof Plan (DWG)
PE-K-60001-4-34-200-C-1004-A
Proposed Baji Central Booster Station, Pump Dry Well, Section 2-2 Plan (DWG)
PE-K-60001-4-34-200-C-1005-A
Proposed Baji Central Booster Station, Pump Dry Well, Section D-D (DWG)
PE-K-60001-4-34-200-C-1006-A
Proposed Baji Central Booster Station, Pump Dry Well, External Elevation (DWG)
PE-K-60001-4-34-200-C-1007-A
Proposed Baji Central Booster Station, Pump Dry Well, Pipework Plan 2 of 2(DWG)
PF-D-60001-4-34-208-P-5000-A
PF-D-60001-4-34-208-P-5001-A
PF-D-60001-4-34-208-P-5002-A
PF-D-60001-4-34-207-E-4001-A
Proposed Baji Central Booster Station, Proposed Transformer Details (PDF) to follow
PF-D-60001-4-34-207-E-4002-A
Proposed Baji Central Booster Station, Proposed Generator & Fuel Tank (PDF) to follow
PF-D-60001-4-34-901-Y-0001-C
PF-MD-60001-4-34-200-M-3007-A
PF-MD-60001-4-34-200-M-3005-A
12
PE-S-60001-4-34-200-C-1000_A
PF-MD-60001-4-34-200-M-3006-A
PF-MD-60001-4-34-200-M-3000-A
PF-MD-60001-4-34-200-M-3001-A
PF-MD-60001-4-34-200-M-3003-A
PF-MD-60001-4-34-200-M-3004-A
PF-C-60001-4-34-200-M-3000-A
PF-C-60001-4-34-200-M-3001-A
PF-C-60001-4-34-200-M-3003-A
PF-C-60001-4-34-200-M-3004-A
PF-D-60001-4-34-102-M-3000-A
PF-S-60001-4-34-200-M-3000-A
13
PE-S-60001-4-34-200-C-1000_A
Record Title
PE-S-60001-4-34-200-C-1000-A
Work Scope Proposed Baji Central Booster Station Dry Well [this document]
PF-RA-60001-9-90-900-C-1000-A
Design Risk Assessment - Proposed Booster Stations (Generic) previously issued under
number PF-RA-60001-3-90-900-C-1000-B
PE-RA-60001-4-34-200-C-1000-A
Design Risk Assessment - Proposed Baji Central Booster Station Dry Well
AL-SI-60001-4-90-900-C-1000
PF-R-60001-4-34-900-Y-0001-P1
PF-S-60001-4-34-209-Y-0001-P1
14
3.5.1
PE-S-60001-4-34-200-C-1000_A
The following previous detailed designed elements shall be used for this work scope:
Principles and details used during the design of the proposed Haditha booster station should
be used for the Baji Central booster station where practicable in order to maximise efficiency
in design and construction.
3.5.2
The following documents are ultimately expected to be supplied by the detailed design team:
All detailed civil and structural plans covering the booster station, including plant and
equipment and indicative cabling routes
Detailed civil sections and details sufficient for a contractor to price at tender and
ultimately construct
Reinforcement details and bar bending schedules for all concrete elements including
any subsidiary foundations
Signed off structural and civil calculations associated with the booster station
The table below contains the drawings that are expected to be produced during the detailed
design. These drawing numbers have been reserved on Aconex for use by the detailed
design team. Where specific drawings have not been identified (mechanical or electrical for
example) the details should be included on an appropriate drawing from the list
Title
Proposed Baji Central Booster Station, Booster Station Building,
Layout Plan
Proposed Baji Central Booster Station, Booster Station Building, Roof
200-C-1001
PF-D-60001-4-34-
200-C-1002
Arrangement
PF-D-60001-4-34-
Proposed Baji Central Booster Station, Pump Dry Well, Plan &
200-C-1003
Sections
PF-D-60001-4-34-
Proposed Baji Central Booster Station, Pump Dry Well, Pipework Plan
200-C-1004
& Section
Drawing Number
PF-D-60001-4-34-
Title
Proposed Baji Central Booster Station, MCC Building, General
Pell Frischmann | Design Parameters:
15
PE-S-60001-4-34-200-C-1000_A
200-C-1005
Arrangement
PF-D-60001-4-34-
200-C-1006
Details
PF-D-60001-4-34-
200-C-1007
Arrangement
PF-D-60001-4-34-
200-C-1008
PF-D-60001-4-34-
200-E-4000
PF-D-60001-4-34-
200-E-4001
PF-D-60001-4-34-
200-M-3000
PF-D-60001-4-34-
200-M-3001
PF-D-60001-4-34-
200-M-3002
PF-D-60001-4-34-
200-M-3003
PF-D-60001-4-34-
200-S-2000
Details, Sheet 1
PF-D-60001-4-34-
200-S-2001
Details, Sheet 2
PF-D-60001-4-34-
200-S-2002
Details, Sheet 3
PF-D-60001-4-34-
200-S-2003
Details, Sheet 4
PF-D-60001-4-34-
Proposed Baji Central Booster Station, Pump Dry Well, Well Base
200-S-2004
PF-D-60001-4-34-
Proposed Baji Central Booster Station, Pump Dry Well, Well Base
200-S-2005
PF-D-60001-4-34-
Proposed Baji Central Booster Station, Pump Dry Well, Well Base
200-S-2006
Drawing Number
PF-D-60001-4-34-
Title
Proposed Baji Central Booster Station, Pump Dry Well, Well Walls RC
16
PE-S-60001-4-34-200-C-1000_A
200-S-2007
Details, Sheet 1
PF-D-60001-4-34-
Proposed Baji Central Booster Station, Pump Dry Well, Well Walls RC
200-S-2008
Details, Sheet 2
PF-D-60001-4-34-
Proposed Baji Central Booster Station, Pump Dry Well, Well Walls RC
200-S-2009
Details, Sheet 3
PF-D-60001-4-34-
Proposed Baji Central Booster Station, Pump Dry Well, Well Walls RC
200-S-2010
Details, Sheet 4
PF-D-60001-4-34-
Proposed Baji Central Booster Station, Pump Dry Well, MCC & Cable
200-S-2011
PF-D-60001-4-34-
Proposed Baji Central Booster Station, Pump Dry Well, MCC & Cable
200-S-2012
PF-D-60001-4-34-
Proposed Baji Central Booster Station, Pump Dry Well, MCC & Cable
200-S-2013
PF-D-60001-4-34-
Proposed Baji Central Booster Station, Pump Dry Well, Blast Walls &
200-S-2014
PF-D-60001-4-34-
Proposed Baji Central Booster Station, Pump Dry Well, Blast Walls &
200-S-2015
PF-D-60001-4-34-
Proposed Baji Central Booster Station, Pump Dry Well, Columns &
200-S-2016
PF-D-60001-4-34-
Proposed Baji Central Booster Station, Pump Dry Well, Columns &
200-S-2017
PF-D-60001-4-34-
201-C-1000
PF-D-60001-4-34-
201-C-1001
1 of 2
PF-D-60001-4-34-
201-C-1002
2 of 2
PF-D-60001-4-34-
201-C-1003
PF-D-60001-4-34-
201-C-1004
PF-D-60001-4-34-
201-E-4000
Arrangement (Electrical)
PF-D-60001-4-34-
201-M-3000
Arrangement (Mechanical)
PF-D-60001-4-34-
17
PE-S-60001-4-34-200-C-1000_A
201-S-2000
Details, Sheet 1 of 2
Drawing Number
PF-D-60001-4-34-
Title
Proposed Baji Central Booster Station, Storage Tank, Roof RC
201-S-2001
Details, Sheet 2 of 2
PF-D-60001-4-34-
201-S-2002
Details, Sheet 1 of 2
PF-D-60001-4-34-
201-S-2003
Details, Sheet 2 of 2
PF-D-60001-4-34-
201-S-2004
Details, Sheet 1 of 4
PF-D-60001-4-34-
201-S-2005
Details, Sheet 2 of 4
PF-D-60001-4-34-
201-S-2006
Details, Sheet 3 of 4
PF-D-60001-4-34-
201-S-2007
Details, Sheet 4 of 4
PF-D-60001-4-34-
203-C-1000
PF-D-60001-4-34-
203-C-1001
PF-D-60001-4-34-
203-C-1002
PF-D-60001-4-34-
203-S-2000
PF-D-60001-4-34-
203-S-2001
PF-D-60001-4-34-
203-S-2002
PF-D-60001-4-34-
Proposed Baji Central Booster Station, Storage Tank & Fuel Delivery
204-C-1000
Area Drainage, Plan & Long Section (including elevated storage tank
overflow)
PF-D-60001-4-34-
Proposed Baji Central Booster Station, Storage Tank Overflow, Plan &
204-C-1001
Long Section
PF-D-60001-4-34-
204-C-1002
18
PE-S-60001-4-34-200-C-1000_A
PF-D-60001-4-34-
204-C-1003
Drawing Number
PF-D-60001-4-34-
Title
Proposed Baji Central Booster Station, Distribution Main to Baji North,
204-C-1004
PF-D-60001-4-34-
204-C-1005
PF-D-60001-4-34-
204-C-1006
PF-D-60001-4-34-
204-C-1007
PF-D-60001-4-34-
204-C-1008
PF-D-60001-4-34-
Proposed Baji Central Booster Station, Foul Drainage, Plan & Long
205-C-1000
Section, Sheet 1 of 2
PF-D-60001-4-34-
Proposed Baji Central Booster Station, Foul Drainage, Plan & Long
205-C-1001
Section Sheet 2 of 2
PF-D-60001-4-34-
205-C-1002
PF-D-60001-4-34-
205-C-1003
PF-D-60001-4-34-
205-C-1004
PF-D-60001-4-34-
Proposed Baji Central Booster Station, Access Road, Layout & Setting
205-C-1005
Out Details
PF-D-60001-4-34-
205-C-1006
PF-D-60001-4-34-
Proposed Baji Central Booster Station, Foot Paths, Layout & Setting
205-C-1007
Out Details
PF-D-60001-4-34-
205-E-4000
PF-D-60001-4-34-
205-E-4001
PF-D-60001-4-34-
901-C-1002
19
PE-S-60001-4-34-200-C-1000_A
The detailed designer is to make use of standard details where appropriate to maximise
efficiency of design. The following standard details are deemed relevant for this package.
PF-D-60001-9-90900-Y-7102
PF-D-60001-9-90900-Y-7107
PF-D-60001-9-90900-Y-7117
PF-D-60001-9-90900-Y-7118
PF-D-60001-9-90900-Y-7119
PF-D-60001-9-90900-Y-7210
PF-D-60001-9-90900-Y-7301
PF-D-60001-9-90900-Y-7405
PF-D-60001-9-90900-Y-7201
PF-D-60001-9-90900-Y-7202
PF-D-60001-9-90900-Y-7213
PF-D-60001-9-90900-Y-7404
PF-D-60001-9-90900-Y-7502
20
PE-S-60001-4-34-200-C-1000_A
The following standard details are in development and will be issued when complete.
Engineer House
Guard House
Administration
Building
21
PE-S-60001-4-34-200-C-1000_A
Date (Latest)
12/11/2013
12/11/2013
Paul
IP
Phone
Number
Job Title
Principal
Contact
540
Email address
Location
pdavy@pellfrischmann.com
Exeter
Signature:
Signature:
Signature:
GAT
Date: 11/10/13
Date:
PD
12/11/13
Date
SN
12/11/13
22