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SERVICE MANUAL
+43 - 6232 - 55 35 0
Fax:
+43 - 6232 - 55 35 4
A-5310 Mondsee
@:
Austria
@:
office@mobitec-austria.com
austria@invacare.com
WWW:
www.mobitec-austria.com
Invacare n.v.
+32 - (0)50 - 83 10 10
Autobaan 22
Fax:
+32 - (0)50 - 83 10 11
@:
Belgium
WWW:
Mobitec Rehab AG
+41 - (0)61 - 48 77 08 0
Benkenstrae 260
Fax:
+41 - (0)61 - 48 77 08 1
CH-4108 Witterswil
@:
office@mobitec-rehab.ch
Switzerland
@:
switzerland@invacare.com
belgium@invacare.com
www.invacare.be
WWW:
www.mobitec-rehab.ch
0 75 62 / 7 00 - 251
Invacare Aquatec
Alemannenstrae 10
Fax
88316 Isny
@:
info@invacare-aquatec.de
Deutschland
WWW:
www.invacare-aquatec.de
Invacare A/S
(Kundeservice):
+45 - (0)36 - 90 00 00
Sdr. Ringvej 39
Fax (Kundeservice):
+45 - (0)36 - 90 00 01
DK-2605 Brndby
@:
Danmark
WWW:
Invacare SA
+34 - (0)972 - 49 32 00
c/ Areny, s/n
Fax:
+34 - (0)972 - 49 32 20
@:
WWW:
08 00 / 6 73 81 72
denmark@invacare.com
www.invacare.dk
contactsp@invacare.com
www.invacare.es
ESPAA
+33 - (0)247 - 62 64 66
Route de St Roch
Fax :
+33 - (0)247 - 42 12 24
F-37230 Fondettes
@:
France
WWW:
Invacare Ltd
(Customer Service):
South Road
@:
@:
eire@invacare.com
United Kingdom
WWW:
www.invacare.co.uk
contactfr@invacare.com
www.invacare.fr
+44 - (0)1656 - 664 321
uk@invacare.com
+39 - 0445 - 38 00 59
Fax:
+39 - 0445 - 38 00 34
@:
ITALIA
WWW:
+353 - 18 10 70 84
Fax:
+353 - 18 10 70 85
@:
eire@invacare.com
italia@invacare.com
www.invacare.it
County Dublin
Ireland
Invacare AS
(Kundeservice):
+47 - (0)22 57 95 10
Grensesvingen 9
Fax (Kundeservice):
+47 - (0)22 57 95 01
Postboks 6230
@:
N-0603 Oslo
WWW:
norway@invacare.com
www.invacare.no
Norge
Invacare B.V.
+31 - (0)318 - 69 57 57
Celsiusstraat 46
Fax:
+31 - (0)318 - 69 57 58
NL-6716 BZ Ede
@:
The Netherlands
WWW:
Fax:
P-4369-001 Porto
@:
PORTUGAL
WWW:
csede@invacare.com
www.invacare.nl
+351-225105946
+351-225105739
portugal@invacare.com
www.invacare.pt
terfrsljare:
(Kundtjnst):
Invacare AB
Fax (Kundtjnst):
Fagerstagatan 9
@:
sweden@invacare.com
S-163 91 Spnga
@:
finland@invacare.com
Sverige
WWW:
Tillverkare:
Invacare Deutschland GmbH
Kleiststrae 49
D-32457 Porta Westfalica
Deutschland
www.invacare.se
MLNDAL
+46 - (0) 31 86 36 00
Fax:
+46 - (0) 31 86 36 06
@:
ginvacare@invacare.com
LANDSKRONA
Fax:
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OSKARSHAMN
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Table of Contents
Chapter
Page
INTRODUCTION
1.1
General information
1.2
Notes on transport
1.3
2.1
2.2
TIGHTENING TORQUES
11
12
OPERATIONAL FAULTS
14
14
14
5.2
15
REPAIR WORK
19
6.1
19
6.2
19
6.3
22
6.4
24
6.5
26
6.6
28
6.7
Replacing brakes
32
6.8
34
6.9
35
6.10
37
6.11
39
6.12
41
6.13
43
6.14
46
6.15
48
6.16
49
6.17
51
6.18
53
6.19
Updating software
56
Introduction
1.1
General information
1.2
1.3
All maintenance and overhaul work must be carried out in accordance with these repair
instructions.
Information about operation or about general maintenance and care work should be taken
from the electric vehicle Operating Manual.
You can find information about ordering spare parts in the spare parts catalogue.
Use only genuine Invacare spare parts. Using parts from any other source will void the
warranty!
We reserve the right to make any alterations on the grounds of technical improvements.
The electric vehicle may only be maintained and overhauled by qualified personnel.
The minimum requirement for service technicians is relevant training, such as in the cycle or
orthopaedic mechanics fields, or suitably long-term job experience.
- Experience and knowledge of electrical measuring devices (Multimeter)
is also a requirement.
- Special Invacare training sessions are recommended.
Alterations to the electric vehicle which occur as a result of incorrectly or improperly executed
maintenance or overhaul work lead to the exclusion of all liability on the part of INVACARE.
Notes on transport
If the electric vehicle has to be shipped back to the manufacturer for major repairs, you should
always use the original packaging for transport.
NOTE:
This symbol identifies general information which is intended to simplify working with your product
and which refers to special functions.
Requirements:
This symbol identifies a list of various tools, components and items which you will need in
order to carry out certain work.
2.1
2.2
Read and observe this repair manual and the associated operating manual!
Observe the minimum requirements for carrying out the work (see chapter entitled "General
information)!
WARNING: Any alteration to the drive programme can influence vehicle handling and the
tipping stability of the electric vehicle!
Alterations to the drive programme may only be carried out by trained Invacare dealers!
Invacare supplies all electric vehicles from the factory with a standard drive programme.
Invacare can only assume a warranty for the safe vehicle handling of the electric vehicle
in particular tipping stability - for this standard drive programme!
10
Tightening torques
The tightening torques stated in the following table are dependent on the thread diameters for the
nuts and bolts for which no special values are determined. All values apply to dry and grease-free
threads.
Thread
M4
M5
M6
M8
M10
M12
Tightening torque
in Nm 10%
3 Nm
6 Nm
10 Nm
25 Nm
49 Nm
80 Nm
M14
M16
120 Nm 180 Nm
Caution: All other nuts or plastic connectors not noted here must be tightened
FINGERTIGHT!
11
Check
Remedy
Welded seams,
fixings and
upholstery
Check fixings,
welded seams and
battery mounting
Check battery fixing
straps
Check drive wheels
for tight fit
Tighten screws,
replace parts if
damaged
Tighten screws,
replace parts if
damaged
Check steering
wheels for tight fit,
float and side play
Pneumatic tyre
Adjust / replace
Tighten screws
Check tracking
and steering
Adjust or replace
brake
Adjust or replace
shock absorber
Replace motor if
necessary
Tighten screws /
nuts, adjust or
replace
Replace lightbulbs
or cable
Drive
electronics
12
Notes
Repair or replace
if damaged
See operating
manual
Replace batteries
See operating
manual
Check battery
voltage
charge batteries
See operating
manual
Clean contacts
and terminals
Evaluate blinking
code
Tighten or replace
fixing.
Replace cable,
connecting plug.
Replace drive
lever
Replace cable,
connecting plug or
console
Component
Drive program
Speed
reduction in
bends
Check
Remedy
Check drive
electronics program
version Newer
version available?
Check cable and
connecting plug
Check function
Update software
Notes
Adjust or replace
sensor on relay.
13
Operational Faults
5.1
Operational faults
Please proceed as follows if you have any problems:
First assess the possible cause of the problem using the following table.
Check the drive console status display. Evaluate the blink error code.
Carry out the necessary checks and repairs as recommended in the following table.
5.1.1
OTHER
SYMPTOMS
POSSIBLE
CAUSE
SOLUTION
Documentation
batteries
defective
Replace
batteries
Pre-charge
completely
batteries
discharge battery
Operating unit
status display
blinking
14
See operating
instructions for main fuse
position
Check cable
between
modules for
loose
connections or
damage
Replace
Operating
operating
console defective
console
Various causes
Assess error
code
See "Replacing
operating console" on
page 39
See "Error Codes and
Diagnostic Codes" on
page 15
PROBLEM
OTHER
SYMPTOMS
POSSIBLE
CAUSE
SOLUTION
Documentation
Scooter
judders in
drive mode
None
Drive motor
defective
Replace
motor(s)
Drive lever
potentiometer
defective
Replacing the
potentiometer
batteries
defective
Replace
batteries
Replace
charging unit
Batteries
not being
charged
None
LEDs blinking
Charging unit
on charging unit defective
Scooter
runs too
slowly
Scooter
does not
reduce
speed on
bends.
None
None
Replace
Operating
operating
console defective
console
See "Replacing
operating console" on
page 39
batteries
Replace
defective
batteries
Speed reducer for Adjust speed
bend travel not
reducer
adjusted.
Speed reducer
defective
5.2
Fault
Consequence
for the Scooter
Comments
Battery must be
charged
Continues to
drive
15
Blink
code
4
Fault
Power time
Consequence
for the Scooter
Stops driving
Comments
exceeded
Stops driving
Fault in speed
potentiometer
Stops driving
Miscellaneous
internal fault
Stops driving
10
Push/freewheel
mode error
Stops driving
Blink
code
1
16
Brake failure
Fault
Battery must be
charged
Consequence
for the Scooter
Continues to
drive
Comments
Blink
code
2
Fault
Consequence
for the Scooter
Comments
Power time
Stops driving
exceeded
Brake failure
Stops driving
Fault in speed
potentiometer
Stops driving
17
Blink
code
18
Fault
Consequence
for the Scooter
Comments
Miscellaneous
internal fault
Stops driving
10
Push/freewheel
mode error
Stops driving
Repair Work
6.1
6.2
19
20
21
6.3
22
23
6.4
24
25
6.5
26
27
6.6
28
29
30
Replace fork.
31
6.7
Replacing brakes
CAUTION! Accident hazard.
Secure the scooter against rolling away.
NOTE:
When disassembling, note the position of small parts such as screws and washers. Put small
parts down so that they can be reassembled in the right sequence.
NOTE:
The front axle can only be replaced on the 3-wheel version. The 4-wheel version does not have a
replaceable axle.
Requirements:
Open spanner, 12 mm.
Open spanner, 13 mm.
Philips screwdriver
Allen key 5 mm
Supporting wooden block
32
3-wheel version:
4-wheel version:
33
6.8
34
6.9
Replacing lifter:
Remove batteries.
Replace lifter.
35
36
Check function
6.10
37
38
6.11
39
40
6.12
Loosen screws.
Replace sensor.
Loosen screws.
41
42
Adjusting:
Check:
6.13
43
44
Replace potentiometer
45
6.14
Requirements:
Phillips screwdriver
46
3-wheel version
4-wheel version
Remove headlight.
Check function
47
6.15
48
3-wheel version
Check functions.
4-wheel version
Replace lightbulb.
Check functions.
6.16
49
50
6.17
51
52
Check function
6.18
NOTE:
When disassembling, note the position of small parts such as screws and washers. Put small
parts down so that they can be reassembled in the right sequence.
NOTE:
The plugs on the electronic module cannot be wrongly connected because all plugs have a
different size and only fit in one socket.
Requirements:
Open spanner, 10 mm.
Open spanner, 17 mm.
Rubber hammer
Phillips screwdriver
Supporting wooden block
To adapt the drive program: programming software or hand programming device and
electronics system installation manual, available from Invacare.
53
54
55
6.19
Updating software
Invacare is continuously carrying out further development and improvements to drive programs for
electric vehicles. For this reason, you should always check whether the drive program version
number is up-to-date when carrying out any repairs or regular maintenance. If a newer version is
available, the drive program must be updated. The procedure for updating the drive program is
described in the wizard software operating manual.
NOTE:
The electronic system is supplied with a standard drive program. If you have carried out
customer-specific modifications to the drive program, you will have to make these changes again
after installing the new electronics module.
CAUTION: Any modifications made to the drive program can affect the drive behaviour
and tipping stability!
Changes to the drive program may only be carried out by trained Invacare specialist dealers!
Invacare can only provide a guarantee for safe driving - especially tipping stability - for
unmodified standard drive programs.
Requirements:
Dynamic Wizard software
Operating manual for Wizard software
Further requirements, such as a minimum system configuration for the PC used for
programming, required programming cables etc. can be taken from the Wizard software
operating manual.
56