HIWIN Golyósorsó Katalógus (Angol)

Ballscrews & Accessories
www.hiwin.de
HIWIN GmbH
Brcklesbnd 2
D-77654 Offenburg
Phone +49 (0) 7 81 9 32 78-0
Fax
+49 (0) 7 81 9 32 78-90
info@hiwin.de
www.hiwin.de
All rights reserved.
Complete or partial reproduction
is not permitted without our permission.
Note:
The technical data in this catalog may
bechanged without prior notice.
Welcome to HIWIN
Ballscrews, consist of a ballscrew shaft, a ballscrew nut

into which the balls are integrated and the ball recirculation system. Ballscrews are the type of threaded
shaft most commonly used in industrial and precision
machines. They are used to convert rotary motion into
longitudinal motion and vice versa. They display great
accuracy and are highly efficient. HIWIN provides a large
selection of ballscrews for all your applications.
HIWIN ballscrews are distinguished by their low-friction
and precise running, require little drive torque and offer
good rigidity with smooth operation. HIWIN ballscrews
are available in rolled, peeled and ground versions, making them the optimum product for any application. HIWIN
has at its disposal state-of-the-art production facilities,
highly qualified engineers and quality-assured manufacturing and assembly and only uses high-grade materials
to meet all your requirements.
This catalogue provides technical information and will
help you select the right ballscrew for your application.
Ballscrews
Contents
1. General information
1.1 Properties
1.2 HIWIN order code
1.3 Special solutions
2
2
6
7
2. Structural properties and selection of HIWIN ballscrews

2.1 Design and assembly information
2.2 Procedure for selecting a ballscrew
2.3 Accuracy of the HIWIN ballscrews
2.4 HIWIN types of preload
2.5 Calculations
2.6 Effects of temperature increases
2.7 Lubrication
8
8
10
11
17
20
28
29
3. Rolled ballscrews
3.1 Properties
3.2 Tolerance classes
3.3 Nuts for rolled ballscrews
31
31
31
31
4. Peeled ballscrews
4.1 Properties
4.3 Nuts for peeled ballscrews
34
34
34
35
5. Ground ballscrews
5.1 Properties
5.3 Nuts for ground ballscrews
41
41
41
42
6. Ballscrews for special requirements

6.1 Driven nut unit AME
6.2 Ballscrews for heavy-duty operation
52
52
53
7. Shaft ends and accessories

7.1 Shaft ends and bearing configuration
7.2 WBK bearing series
7.3 SFA/SLA bearing series
7.4 Housing for flange nuts (DIN 69051 Part 5)
7.5 EK/EF bearing series
7.6 BK/BF bearing series
7.7 FK/FF bearing series
7.8 Axial angular contact ball bearing
7.9 HIR lock nuts, radial clamping
7.10 HIA lock nuts, axial clamping
54
54
58
60
63
64
66
68
71
77
78
8. Additional information
8.1 Troubleshooting and error elimination
8.2 Causes of errors and error prevention
79
79
79
9. Project planning sheet
82
Ballscrews
General information
1. General information
1.1 Properties
There are many benefits associated with HIWIN ballscrews including high efficiency,
reverse operation, freedom from axial backlash, high rigidity and high lead accuracy.
Compared with a standard trapezoid screw drive (see Fig. 1.1), the ballscrew has balls
between the threaded shaft and nut. The sliding friction of the trapezoid screw drive is
replaced by the rolling motion of the balls. The characteristic properties and resultant
benefits of HIWIN ballscrews are described in detail below:
Fig. 1.1 Structure of a ballscrews and contact thread lead screws
Ballscrew
ACME screw
1.1.1 High efficiency in both directions

Thanks to the rolling contact between the shaft and nut, ballscrews can achieve an
efficiency of up to 90%. As a result, the torque required by a ballscrew is only around a
third of that of a standard screw drive. Fig. 1.2 shows the significantly higher mechanical efficiency of a ballscrew compared with a standard screw drive.
The special surface treatment used on the ball tracks in HIWIN ballscrews reduces the
frictional resistance between the ball and its track. The high-quality surface and the
rolling motion of the balls reduce friction and therefore greatly increase the efficiency
of the ballscrews.
The rolling motion of the balls only requires a low drive torque thanks to the high level
of efficiency. Operating costs are therefore cut since less drive output is needed.
HIWIN uses extensive test equipment and procedures to ensure this efficiency.
Fig. 1.2 Mechanical efficiency of threaded shafts
1.1.2 Zero backlash and high rigidity

CNC machine tools need ballscrews without backlash and with high rigidity. The
pointed profile we use for our ballscrew shafts and nuts allows the ballscrew nuts to
be assembled without any axial backlash. A preload is usually used to achieve the good
overall rigidity and repeatability needed in CNC machines. However, excessive preload
results in increased friction torque during operation. This friction generates heat and
reduces the service life of the screw drive. Special development and manufacturing
procedures allow us to manufacture optimized, zero-backlash ballscrews with little
inherent heating.
Fig. 1.3 T ypical types of contact in ballscrews (arced

profile, pointed profile type)
1.1.3 High lead accuracy

For applications requiring very high levels of accuracy, our production meets the
requirements of ISO, JIS and DIN standards; but we manufacture to customer specifications too.
Accuracy is guaranteed by testing with our laser measurement systems and documented for the customer.
1.1.4 Reliable service life
Whereas the life of standard screw drives is determined by wear on the contact surfaces, HIWIN ballscrews can be used virtually up until the end of the metals fatigue
life. Great care is exercised in development, choice of material, heat treatment and
manufacturing, as is demonstrated by the reliability and resilience of HIWIN ballscrews
over their nominal service life. With every kind of ballscrew, the service life depends
on several influencing factors including design aspects, material quality, maintenance

and most importantly the dynamic load rating (C).
Profile accuracy, material properties and surface hardness are the fundamental factors
affecting the dynamic load rating.
1.1.5 Low starting torque with smooth operation

Metal on metal sliding friction means that standard screw drives require high starting
torques to overcome the friction torque. The rolling friction of the balls in ballscrews
only requires a very low starting torque.
To achieve precise ball tracks, HIWIN uses a special design (adaptation factor) and
special production procedures. This guarantees that the motors drive torque remains
in the range required.
In one particular step of manufacturing, HIWIN can check the profile of every single
ball track. A sample report of this test is shown in Fig. 1.4.
Using computer-based measuring systems, the friction torque of every ballscrew is
recorded and documented with great accuracy at HIWIN. Fig. 1.5 shows typical torque
progress over travel.
Fig. 1.4 Ball arch profile testing at HIWIN
Fig. 1.5 Preload testing at HIWIN
Work name: SH
Measure node:

Pick up radius:
Model No.: 001h-2-3 Horizontal mag:
Lot no.:
201536
Vertical mag:
Operator:
L.J.F.
Comment: Measuring path:
No. of current code symbol
32 292 X: 0.1816mm
32 292 X: -0.1911mm
32 292 X: -2.1464mm
32 292 X: 2.1799mm
32 292 X: -0.0000mm
Z: 0.1980mm
Z: 0.2022mm
Z: -2.3399mm
Z: -2.3084mm
Z: -0.0000mm
X lead
0,0256mm
20,0000
20,0000
7,0000mm
0,0030mm
RC: 3.4438mm
RC: 3.4532mm
RC: -42.5259mm
RC: 43.3615mm
RC: 3.1750mm
Ballscrews
General information
1.1.6 Low noise level
Low noise levels are needed on high-quality machine tools even when working at high
feed speeds and under high load. HIWIN ballscrews achieve this thanks to high-grade
recirculation systems, the special design of the ball track, well-engineered assembly
procedures and careful checking of surfaces and dimensions.
1.1.7 Short delivery times
Thanks to high-speed production lines and logistics, HIWIN provides short delivery
times.
1.1.8 Areas of application for ballscrews
The typical areas of application for HIWIN ballscrews are listed below; the tolerance
class required in each case can be found in Table 2.3.
a) CNC machines: CNC machining centres, CNC lathes, CNC metal processing
machines, CNC eroding machines, CNC grinding machines, wood processing
machines, drilling machines, special machines
b) Precision machines: Milling machines, grinding machines, eroding machines, tool
grinding machines, gear grinding machines, drilling machines, planing machines
etc.
d) Electronic systems: Robot measuring devices, X-Y tables, medical equipment,

placement machines, semiconductor manufacturing, system automation etc.
e) Aviation industry: Aircraft flaps, thrust reversers, loading systems at airports,
rocket fins
f) Miscellaneous: Antenna adjustment devices, valve actuation
c) Industrial machines: Printing machines, paper processing machines, automation

systems, textile machines, deep drawing machines etc.
1.1.9 Ball recirculation systems

HIWIN ballscrews are available with three different recirculation systems.
The external recirculation system comprises the ballscrew shaft, ballscrew nut, steel
balls, ball recirculation system and clamping plate. The balls are placed in the ball
track between the ballscrew shaft and nut. At the end of the nut, they are guided out
of the ball track and back to the start via a return tube; ball circulation is therefore a
closed circuit (see Fig. 1.6).
Fig. 1.6 External recirculation type nut with return tubes
The internal recirculation system comprises the ballscrew shaft, ballscrew nut, steel
balls and deflecting parts. The balls undertake just one circuit around the shaft. The
circuit is closed by a deflecting part in the ballscrew nut and allows the balls to return
to the start via the rear of the thread. The position of the ball deflection in the nut
gives the internal recirculation system its name (see Fig. 1.7).
Fig. 1.7 Internal recirculation type nut with return caps (RSI type)
Fig. 1.8 Endcap recirculation type nut with recirculation system (FSC type)
The third type of return is the endcap recirculation system shown in Fig. 1.8. It has
the same basic principle as the external return, however, the balls are returned via a
channel in the ballscrew nut. The balls perform one complete cycle in the ballscrew
nut. The endcap return or internal total recirculation provides good loading capacity
with short track lengths and small nut diameters.
1.1.10 Standard ballscrew shafts

Table 1.1 Overview of lead available depending on diameter
Version
Miniature
Dia./lead
6
8
10
12
14
15
16
20
22
25
28
32
36
40
45
50
55
63
70
80
100
1
G
G
G
1,5
G
G
G
G
Regular
2
G
GR
GR
GR
2,5 3
GR
GR
GR
R
High lead
3,175 4
R
R
R
R
4,23 5
GR
GR
R
GR
GR
GR
G
G
G
6,35 8
10
12
G
G
12,7 16
20
24
25
25,4 32
40
50
GR GR
G GR
5,08 6
Very high lead
GR
G
R
GR
R
R
GRW
GRW
G
GRW
GR
GRW
GR
GRW
G
GRW
GR
GR
G
GR
G
GR
R
GR
G
G
G: Precision-ground ballscrew, available with right-hand or left-hand thread

W: Peeled ballscrew, partly also available with left-hand thread
R: Rolled ballscrew, partly also available with left-hand thread
G
R
GRW
GW
GR
GRW
GR
GRW
G
G
G
GR
GR
GR
GR
GRW GRW
G
GRW GRW
GR GR
GRW GRW
GR
GW GRW
G
GR
GW GRW
G
GW
GR
G
G
GR
GRW
GR
GRW
G
GW
G
G
G
GR
G
GR
G
G
G
GRW
R
GRW
R
GRW
GR
GRW
G
GR
G
G
G
R
G
GR
GR
GR
G
G
G
G
GW
G
Unit: mm
Ballscrews
General information
1.2 HIWIN order code
In order to clearly identify the ballscrew, information about the ballscrew shaft and nut
is needed.
40
20
K4
FSCDIN
800
1000
0.052
Number of thread turns

on shaft:
1: single thread1)
2: double thread
3: triple thread
4: fourfold thread Thread direction:
R: Right-hand thread
L: Left-hand thread
Lead deviation across

300 mm (tolerance class)
Total length
Thread length
Nominal diameter
Lead
Ball filling of nut:

None: single thread filled
D: double thread filled
T: triple thread filled
Q: four thread filled
O: pre-loaded by lead offset
in the nut
Number and type of circuits:

K: Endcap ball return
T: Internal ball return
B: External ball return
Nut shape
Nut type
(see Table 1.2)
1) Standard; can be omitted with single-thread shafts
Details about the ballscrew shaft without the nut

1
Number of thread
turns on shaft:
1: single thread1)
2: double thread
3: triple thread
4: fourfold thread
40
10
800
1000
0.052
Lead deviation across
300 mm (tolerance class)
Thread direction:
L: Left-hand thread
1) Standard; can be omitted with single-thread shafts
Total length
Nominal
diameter
Thread length
Lead
Details about the ballscrew nut without the shaft

The nut designations vary depending on whether a rolled, peeled or ground ballscrew
is used.
Details of the ballscrew nut:
R
40
10
K3
FSCDIN
Thread direction
L: Left-hand thread
Nut shape
Nut type
(see Table 1.2)
Nominal diameter
Lead
Number and type of circuits:

K: Endcap recirculation
T: Single recirculation
S: End cap recirculation
B: Pipe recirculation
Ball filling of nut:

None: single thread
D: double thread
T: triple thread
Q: four thread
O: pre-loaded by lead offset in
the nut
Table 1.2 Overview of nut shapes

Nut designation
Description
DEB
DDB
FSIDIN/FSCDIN
Flange single nut according to DIN69051, Part 5 for peeled ballscrew shafts
Flange double nut according to DIN69051, Part 5 for peeled ballscrew shafts
Flange single nut according to DIN69051, Part 5 for rolled and ground ballscrew shafts.
The DIN addition is not used for customised flange nuts which do not correspond to DIN
Cylindrical single nut for rolled and ground ballscrew shafts
Cylindrical single nut with screw-in thread for rolled ballscrew shafts
Cylindrical single nut with screw-in thread for peeled ballscrew shafts
Flange single nut with integrated locking nut for peeled ballscrew shafts
Cylindrical single nut for peeled ballscrew shafts
Cylindrical double nut for peeled ballscrew shafts
Nut with reinforced recirculation system for heavy-duty operation
RSI
RSIT
SE
SEM
ZE
ZD
FSV
1.3 Special solutions

HIWIN manufactures ballscrews in line with customer drawings or with HIWIN standard
end machining. The following points must be defined and/or checked for the ballscrew
definition. This ensures that the ballscrew is ideally adapted to the requirements in
place.
1. Nominal diameter
2. Thread lead
3. Thread total length
4. Bearing journal configuration
5. Ballscrew nut configuration
6. Level of accuracy (lead deviation, tolerances)
7. Operating speed
8. Maximum static load, operating load, idle torque
9. Safety requirements of ballscrew nut
10. Position of lubrication holes
7
Ballscrews
Properties and selection
2. Structural properties and selection of HIWIN ballscrews
2.1 Design and assembly information
a) Ballscrews must be carefully cleaned using benzine and oil to protect against corrosion. Trichloroethylene is a suitable grease removal agent for protecting the ball
track from dirt and damage; paraffin is not sufficient. Damage to the ball track by
pointed objects must be avoided in all circumstances. Metal particles must also
not enter the ball track.
b) Select a suitable ballscrew for your application (see Table 2.3). The relevant
requirements must be noted for installation. For precision-ground ballscrews
with CNC machines, this means careful alignment and the corresponding type
of installation; for applications requiring less precision, we recommend rolled
ballscrews, which require less work when designing the type of installation and
bearings.
Fig. 2.1 Uneven load distribution, caused by insufficient alignment of support bearing
and ballscrew nut, incorrect configuration of mounting surface, incorrect angle or
error in aligning the nut flange
It is particularly important that the bearing housing and ballscrew nut are assembled axially parallel; otherwise uneven load distribution would result (see Fig.
2.1). Radial and torque loads are also among the factors which result in uneven
load distribution (see Fig. 2.1). This can cause functional limitations and shorten
the service life (see Fig. 2.2).
Fig. 2.2 Impacts on life expectancy of radial load caused by insufficient alignment
c) In order to attain the maximum service life, a suitable oil or grease must be used.
Additives containing graphite or MoS2 must not be used (see chapter 2.7).
Oil misting baths or drip oil lubrication are permitted, but direct lubrication of the
ballscrew nut is recommended.
d) Select the right type of bearing for the ballscrew shaft. When used in CNC machines, we recommend angular ball bearings (angle = 60) because of their higher
axial load capacity and the fact that they permit zero-backlash or pre-loaded
installation.
A selection of possible end machining processes and suitable floating and fixed
bearings are listed in chapter 7 onwards.

e) Precautionary measures must be taken to stop the ballscrew nut once the useful
path has been exceeded (see Fig. 2.3). Travel against an axial fixed stop results in
damage.
Fig. 2.3 Mechanical stop which prevents the travel distance from being
exceeded.
f) In environments with high levels of dust or metal debris, ballscrews should be
provided with a telescopic or bellows shaft protection (Fig. 2.4).
Fig. 2.4 Telescopic or bellows shaft protection
g) When using an internal or end cap ball recirculation system, the ball thread must
be cut to the end of the shaft. The diameter of the adjacent bearing journal must
be around 0.51.0mm less than the core diameter of the ball tracks (see Fig.
2.5).
Fig. 2.5 Special requirement of bearing journal with internal recirculation

system
h) While surface-hardening the shafts, 2 to 3 thread turns are left unhardened on the
two ends adjacent to the bearings so that connection modifications are possible.
These areas are marked with the symbol in HIWIN drawings (see Fig. 2.6). Please
contact HIWIN if you have special requirements for these areas.
Fig. 2.6 Area of surface hardening on a ballscrew shaft

i) Excess preload results in increased friction torque which in turn causes heating
and therefore a reduced service life. On the other hand, insufficient preload reduces rigidity and increases the risk of backlash. For use in CNC machines, HIWIN
recommends a maximum preload of 8% of the dynamic load rating C.

k) Should it be necessary for the ballscrew nut to be removed from the shaft, a tube
with an outer diameter around 0.2 to 0.4mm smaller than the core diameter of the
ball tracks should be used. The nut and shaft are fitted and removed via one end
of the threaded shaft (see Fig. 2.7).
Fig. 2.7 Procedure for separating ballscrew nut and shaft
Ballscrews
l) The support bearing needs a recess to allow for an exact fit and exact alignment
(see Fig. 2.8). HIWIN recommends a recess in accordance with DIN 509 as the
standard design (Fig. 2.9). The ball thread in rolled and peeled shafts emerges
in the bearing installation surface. In the worst cases, the bearing installation
surface becomes too small and is no longer closed in a circular fashion. The
specified bearing concentricity is then no longer ensured. A smaller inner bearing
diameter or an appropriately produced peeled/ground shaft without thread emergence will solve this problem. For secondary applications, a support ring can also
be pressed on.
Fig. 2.8 Recess for positioning end bearings
Fig. 2.9 Recommended recess dimensioning of A in Fig. 2.8

according to DIN 509
2.2 Procedure for selecting a ballscrew

Table 2.1 shows the procedure for selecting a ballscrew. The usage requirements
(A) can be used to determine the necessary ballscrew parameters (B). The ballscrew
suited to the application can therefore be determined one step at a time following the
information provided (C).
Table 2.1 Procedure for selecting a ballscrew
Step
Usage requirement (A)
Ballscrew parameter (B)
Reference (C)
1
2
Positioning accuracy
1 Max. speed of DC motor (nmax)
2 Rapid motion speed (vmax)
Total length of travel distance
Lead accuracy
Lead of screw drive
Table 3.1, Table 4.1, Table 5.1

p = vnmax
max
Total length of thread
1 Load conditions [%]

2 Speed conditions [%]
( 1/5 C recommended)
Average axial force
1 Nominal service life
2 Average axial load
3 Average speed
1 Dynamic load rating
2 Lead of ball screw
3 Critical speed
4 Speed limitation by DN value
1 Diameter of ball screw
2 Nut type
3 Preload
4 Dynamic load rating
1 Ambient temperature
2 Length of ball screw
1 Shaft rigidity
2 Thermal deformation
1 Max. table speed
2 Max. start-up time
3 Configuration of ballscrew
Average axial load

Average speed
Total length = thread length + length of end machining

Thread length = travel distance + length of nut + distance which cannot
be used due to connection design (e.g. nut housing, bearing housing etc.)
Formulas F 2.2F 2.7
3
4
5
6
7
9
10
11
10
Preload
Dynamic load rating
Formula F 2.3
Chapter 2.5.1, Service life
Shaft diameter and nut type
Chapter 2.5.1, Service life
Rigidity
Chapter 2.5.6, Rigidity
Thermal deformation and final value

of cumulative lead (T)
Preload
Chapter 2.5.7, Thermal expansion

Chapter 2.6, Effects of temperature increases
Chapter 2.6, Effects of temperature increases
Motor drive torque and

configuration of motor
Chapter 2.5.2, Drive torque and drive output of motor
2.3 Accuracy of the HIWIN ballscrews

Ground ballscrews are used in situations where a high level of positioning and repeat
accuracy, smooth running and a long service life are needed. Rolled ballscrews are
used where the accuracy requirements are not quite as strict but the same levels
of performance and service life are required. The accuracy of peeled ballscrews is
between that of rolled and precision-ground ballscrews. They can take the place of
certain precision-ground ballscrews of the same tolerance class in many applications.
HIWIN manufactures rolled and peeled ballscrews up to an accuracy of T5 grade (see
2.3.1 Tolerance class

The possible applications for ballscrews range from use with very high accuracy
requirements in precision measuring technology or in aircraft construction to use as a
transport screw in the packaging industry. The following factors are used to determine
the tolerance class: lead deviation, surface roughness, tolerances, axial backlash,
friction torque deviations, generation of heat and noise level.
HIWIN ballscrews are split into eight tolerance classes. HIWIN precision-ground ballscrews are generally defined using what is known as the e300 value whereas larger
tolerances are permitted for rolled ballscrews being used as transport ballscrews.
chapters 3 and 4). Since the outer diameter of the shafts on precision-rolled ballscrews is not ground, the installation and commissioning process differs from that for
ground shafts. Chapter 3 provides all the details of the properties of rolled ballscrew
shafts.
Fig. 2.10 shows the measured lead trends for each level of accuracy. Fig. 2.11 shows
the same details using a DIN-compliant measuring device. This diagram can be used to
determine the necessary tolerance and therefore the tolerance class needed in Table
5.1. Fig. 2.12 shows the HIWIN measurement results according to DIN. Table 2.2 lists
the international standards.
The positioning accuracy of machine tools is determined with the E value using the
e300 deviation. The recommended level of accuracy during use in the machine can
be found in Table 2.3. The appropriate ballscrew for the application in hand can be
selected using this table.
2.3.2 Axial backlash

If ballscrews with no axial backlash are needed, preload should be used and the idle
torque for test purposes defined. In CNC machines, insufficient rigidity may result in
backlash when using ballscrews with no axial backlash. Please contact HIWIN with
regard to the rigidity required and axial backlash.
Fig. 2.10 HIWIN measurement curve of lead of precision ballscrews
Fig. 2.11 DIN measurement curve of lead of ballscrews
Tp = Difference between nominal and actual path. This value is determined by the
various requirements of the customers application.
Ep = Maximum actual path deviation from nominal path over complete distance.
e2p = Path deviation within one revolution
Ea = Actual path, determined using laser measurement
ep = Actual path deviation. Maximum deviation of total actual path from actual total
nominal path in the corresponding area
e300p = Actual path deviation at 300mm. Actual path deviation over 300mm at
any thread position
eoa (Ea)
= Average actual path deviation over useful path Lu.
c (Tp)
= Path compensation over useful path Lu.
ep (Ep)
= Limit deviation of nominal path
Vup (ep)
= Permissible path deviation over useful path Lu
V300p (e300p) = Permissible path deviation over 300mm
V2p (e2p) = Permissible path deviation over one revolution
11
Ballscrews
HIWIN ballscrews are produced in various tolerance classes. As an international
company, we produce ballscrews on the basis of DIN 69051 and ISO 3408 in tolerance
classes 1, 3, 5, 7 and 10 and in accordance with the Japanese standard JIS in classes
0, 2 and 4. The tolerance classes are listed in Table 2.2.
Table 2.2 International standards for tolerance classes of ballscrews

HIWIN
Tolerance class
e300
ISO, DIN
JIS
T0
T1
T2
6
3,5
T3
T4
12
8
T5
T7
T10
23
52
210
18
Fig. 2.12 Curves of lead accuracy when measuring on a laser measuring device according to DIN 69051
eoa: Average path deviation over useful path in relation to nominal path
(measurement in accordance with DIN standard 69051-3-1)
Vua (ea): Travel fluctuation over useful path

V300a (e300a): Travel fluctuation over 300 mm at any position (measurement in

accordance with DIN standard 69051-3-3)
V2a (e2a): Travel fluctuation over one revolution (2 rad)

12
Fig. 2.13 Tolerances of ground ballscrews from HIWIN

T7 BB
2 ds
2 ds
T2 AA
T1 AA
T5 BB
T4 C
C
A
T6 BB
2 ds
2 ds
T4 C
C
T2 AA
T3 C
Bearing housing
L2
L1
Bearing housing
ds
2 ds
2 ds
B
Df
L1
L2
13
Ballscrews
Table 2.3 Recommended tolerance classes for various applications
Application
Axis
Turning
X
Z
X
Y
Z
X
Y
Z
X
Y
Z
X
Y
Z
X
Y
X
Y
Z
X
Y
U
V
X
Y
Z
X
Y
Tolerance class
T0
Milling
Bore milling
Machining centres
CNC machine tools
Coordinate drilling
Drilling
Grinding
Die sinking
Wire eroding
Laser cutting
Other machines
Punching machine
14
Wood processing machines

Precision industrial robots
Industrial robots
Coordinate measuring device
Non-CNC machines
Transport units
X-Y tables
Linear electric lifting cylinders
Aircraft landing gear
Wing control
Gate valves
Power-assisted steering systems
Glass grinders
Surface grinders
Induction hardening machine
Electric machines
T1
T2
T3
T4
T5
T7
Tolerance details and measuring methods for HIWIN ballscrews

Table 2.4 Effective concentricity deviation of outer diameter with reference to
AA (measurement in accordance with DIN 69051)
Nominal diameter
[mm]
Reference
length
t5P [m]
HIWIN tolerance class
above
6
12
25
50
100
L5
80
160
315
630
1250
T0
T1
T2
T3
T4
T5
T7
16
20
23
25
25
32
40
up to
12
25
50
100
200
Lt/do
t5max [m]
(for Lt 4L5)
HIWIN-tolerance class
above
up to
40
60
80
100
40
60
80
T0 T1 T2 T3 T4 T5 T7
32 40 45 50 50 64 80
48 60 70 75 75 96 120
86 100 115 125 125 160 200
128 160 180 200 200 256 320
Table 2.5 Concentricity deviation of bearing with reference to AA

(measurement in accordance with DIN 69051)
Nominal diameter
[mm]
Reference t6P [m]

length
(for L1 Lr)
ber
6
20
50
125
Lr
80
125
200
315
bis zu
20
50
125
200
T0
6
8
10
T1
10
12
16
T2
11
14
18
20
T3
12
16
20
25
T4
12
16
20
25
T5
20
25
32
40
T7
40
50
63
80
Table 2.6 Coaxial deviation of drive journal with regard to bearing journal with
reference to AA (measurement in accordance with DIN 69051)
Nominal diameter
[mm]
Reference t7P [m]

length
(for L2 Lr)
ber
6
20
50
125
Lr
80
125
200
315
bis zu
20
50
125
200
T0
4
5
6
T1
5
6
8
T2
6
7
8
10
T3
6
8
10
12
T4
6
8
10
12
T5
8
10
12
16
T7
12
16
20
25
15
Ballscrews
Table 2.7 Axial runout deviation of bearing journal shoulder with reference to
AA (measurement in accordance with DIN 69051)
Nominal diameter [mm]
t8P [m]
ber
6
63
125
T0
3
3
bis zu
63
125
200
T1
3
4
T2
3
4
6
T3
4
5
6
T4
4
5
6
T5
5
6
8
T7
6
8
10
Table 2.8 Axial runout deviation of installation surface of ballscrew nut (only
for preloaded ballscrew nuts) with reference to BB
Flange diameter [mm]
t9P [m]
ber
16
32
63
125
250
T0
8
10
12
16
bis zu
32
63
125
250
500
T1
10
12
16
20
T2
10
12
16
20
15
T3
12
16
20
25
32
T4
12
16
20
25
32
T5
16
20
25
32
40
T7
20
25
32
40
50
Table 2.9 Concentricity deviation of outer diameter of threaded nut (only for
preloaded and turning ballscrew nuts) with reference to BB
Diameter [mm]
Nut body
t10P [m]
ber
16
32
63
125
250
T0
8
10
12
16
bis zu
32
63
125
250
500
T1
10
12
16
20
T2
10
12
16
20
T3
12
16
20
25
32
T4
12
16
20
25
32
T5
16
20
25
32
40
T7
20
25
32
40
50
Table 2.10 Parallelism deviation of a square ballscrew nut (only for preloaded
ballscrew nuts) with reference to BB
t11P [m] / 100mm, cumulative
T0
14
16
T1
16
T2
16
T3
20
T4
20
T5
25
T7
32
2.4 HIWIN types of preload

The Gothic arch profile permits a ball contact angle of 45. The axial force Fa, caused
by outer drive forces or inner preload forces, produces two kinds of axial backlash.
Firstly, axial backlash Sa, that originates from the air between the ball and ball track.
Secondly, the spring compression play l, caused by the force Fn, which acts vertically on the point of contact.
The axial backlash can be cancelled by a preload force P. This preload can be generated with a double nut, a single nut with lead offset or with preloaded single nuts by
adapting the ball size.
2.4.1 Preload of double nuts

The preload is generated by inserting a spacer between the nuts (Fig. 2.15). The O
preload results from fitting an oversized spacer which pushes the halves of the nut
apart. The X preload is generated with an undersized spacer which pulls the nuts
together.
If the shaft has to be stretched to increase rigidity, contact HIWIN to find out how
much it needs to be stretched. (Recommended amount of stretching: 0.020.03 mm
per metre of shaft length, the amount of stretching must be taken into account when
defining the T value)
2.4.2 Preload of single nuts

There are two kinds of preload for the single nuts. One of these is the preload method
with oversized balls. This involves balls which are slightly larger than the space in the
ball track; the ball therefore makes contact at four points (Fig. 2.16).
The other method is known as preload from lead offset (see Fig. 2.17). The nut is
ground such that it is offset from the central lead. This type of preload takes the place
of the classic double nut preload and offers the benefit that a compact single nut with
good rigidity can be used with low preload forces. This method is not, however, suited
to use with high preloads and high leads. The recommend preload force is less than
5% of the dynamic load rating (C).
Fig. 2.14 Gothic arch profile and preload
Fig. 2.15 Preload from spacer
Fig. 2.16 Preload from ball size
Fig. 2.17 Preload from lead offset

Bracing
Bracing
Lead
Lead +
Lead
Nut
Shaft
17
Ballscrews
2.4.3 Idle torque fluctuation
(1) Measuring method
Preload produces a friction torque between nut and threaded shaft. This is measured
by moving the threaded shaft at constant speed while holding the nut with a special
locking device (see Fig. 2.19).
F 2.1
Td =
Kp Fpr P
2000
The force FPr measured by the force sensor is used to calculate the idle torque of the
threaded shaft.
HIWIN has developed a computer-assisted measuring device which monitors the idle
torque during turning. The idle torque can therefore be set precisely to the customer
specification (Fig. 1.5). The standard measuring device for recording idle torque is
described in Fig. 2.18 and Table 2.12.
Td
FPr
P
KP
KP

Idle torque of preloaded nut

Preload force
Lead [mm]
Preload friction coefficient
= 1 2 (between 0.1 and 0.3)
1
1, 2 are the mechanical efficiencies

of the ballscrew
(2) Measurement conditions

1. Without wiper
2. Speed: 100rpm
3. Dynamic viscosity of lubricant 61.274.8cSt [mm/s] at 40C,
complying with ISO VG 68 or JIS K2001
(3) The result of the measurement is displayed using standard depiction of idle
torque; the nomenclature is shown in Fig. 2.18.
(4) Fluctuations in idle torque (incorporated in the tolerance class definition) are
listed in Table 2.12.
Fig. 2.18 Nomenclature for measuring idle torques
a)
b)
c)
c)
e)
Lu
18
Idle torque
Fluctuations in idle torque
Friction torque currently measured
Average measured friction torque
Measured starting torque
Useful path of nut
Table 2.11 Fluctuation range of idle torque (in accordance with JIS B1192)
(1)
Length of useful path of thread [mm]
Basic friction torque 4000mm maximum
[Ncm]
Slenderness ratio 40
Tolerance class
Above
Up to
T0 T1 T2 T3 T4 T5 T6
20
40
30 35 40 40 45 50 60
40
60
25 30 35 35 40 40 50
60
100
20 25 30 30 35 35 40
100
250
15 20 25 25 30 30 35
250
630
10 15 20 20 25 25 30
630
1000
15 15 15 20 20 25
over 4000mm
T7
40
35
30
30
40 < Slenderness ratio < 60

Tolerance class
T0 T1 T2 T3 T4 T5
40 40 50 50 60 60
35 35 40 40 45 45
30 30 35 35 40 40
25 25 30 30 35 35
20 20 25 25 30 30
20 20 25 25
Tolerance class
T6
70
60
45
40
35
30
T7
45
40
35
35
T0
T1
T2
T3
40
35
30
25
T4
43
38
33
23
T5
45
40
35
30
T6
50
45
40
35
T7
50
45
40
35
Note:
1. Slenderness ratio = thread length of shaft/nominal diameter of shaft [mm]
2. To calculate the idle torque, see chapter 2.5
3. For more information, please contact HIWIN
19
Ballscrews
2.5 Calculations
Bases of calculations in accordance with DIN 69051 and/or ISO 3408.
2.5.1 Service life
a) Average speed nm
F 2.2
nm = n1
t1
t2
t3
+ n2
+ n3
+ ...
100
100
100
nm Average speed, total [rpm]

nn Average speed in phase n [rpm]
tn Amount of time in phase n [%]
b) Preload
F 2.3
F 2.4
Fpr =
Fpr
Cdyn
fpr

Flim
fpr
Cdyn
100%
Flim = 232 Fpr
Preload force
Dynamic load rating
Preload factor in %
Single nut fpr 5%
Double nut fpr 10%
Disengagement force
Distinction of cases:
Fn > Flim No influence from preload: Fbn = Fn
Fn < Flim Influence from preload: Formula F 2.5
F 2.5
Fbn = 1+
Fn
32
Fpr
2 32 Fpr
Fn Axial loading in phase n

Fbn Operating axial loading in phase n
Fn must be calculated for all phases and used in formula F 2.5.

c) Average operating load Fbm
With alternating load and constant speed:
F 2.6
Fbm = Fb1
t1
t2
t3
fp1 + Fb2
fp2 + Fb3
fp3 ...
100
100
100
With alternating load and alternating speed:

F 2.7
20
Fbm = Fb1
n1
n2
n3
t2
t3
t1
fp1 + Fb2
fp2 + Fb3
fp3 ...
nm 100
nm 100
nm 100
Fbm Average operating load [N]

Fbn Operating axial loading in phase n
fp Operating condition factor
fp 1.11.2 operation without impact
1.31.8 operation under normal conditions
2.03.0 operation with high impact and with
vibrations
3.05.0 short-stroke applications < 3 nut length
Axial loading on both sides:

Service life in revolutions
F 2.8
F 2.9
L1 =
( FC )3 10
dyn
L2 =
bm1
( FC )3 10
dyn
bm2
-910
L = L-1 109 + L-2 109
L1
L2
Cdyn
Fbm1
Fbm1
L
Service life in revolutions, forward motion

Service life in revolutions, backward motion
Dynamic load rating [N]
Average operating load, forward motion
Average operating load, backward motion
Service life in revolutions
Lh
nm
Service life in operating hours

Average speed [rpm], see formula F 2.2
Lh
Lkm
P
nm
Service life in operating hours

Service life in distance travelled [km]
Lead [mm]
Average speed [rpm]
fr
Reliability factor (see Table 2.12)
Conversion of service life into operating hours

F 2.10
Lh =
L
nm 60
Conversion of distance travelled [km] into operating hours:

F 2.11
Lh =
(L
km
1
10
P
nm 60
The modified service life with different reliability factors is calculated using
F 2.12
Lm = L fr
Lhm = Lh fr
Table 2.12 Reliability factor for calculating service life

Resilience %
fr
90
95
96
97
98
99
1
0,63
0,53
0,44
0,33
0,21
21
Ballscrews
Flow chart for calculating service life
Selection of service life calculation
No
Yes
Preload
Flim = 232 Fpr
Fbm1,2 =
(F
3
j =1
)3
n1,2
nn qn
nm 100
No
Fn1 = or Fn2 Flim
Yes
L1,2 =
( FC )3 10
dyn
Fb1,2 = 1+
bm1,2
Fn1,2 32
Fpr
232 Fpr
Fbn1,2 = Fb1,2 Fn1,2
Fbm1,2 =
j =1
L1,2 =
(Fbn1,2)3
Fbn1 = Fn1 or Fbn2 = Fn2

and
Fbn2 = 0 or Fbn1 = 0
nn qn
nm 100
( FC )3 10
dyn
bm1,2
-910
Lres = L-1 109 + L-2 109
END
2.5.2 Drive torque and drive output of motor

Fig. 2.19 shows the influencing parameters of a feed system with ballscrew.
Below you will find the formula for calculating the drive torque required of the motor:
Fig. 2.19 Load trend of a system with ballscrew

m
(friction force + operating force)
Gear 2
Gear 1
Motor
22
Ballscrew
Normal operation (conversion of rotary motion into linear motion)

F 2.13
Ta =
Ta Drive torque for normal operation [Nm]

Tc Drive torque for reverse operation [Nm]
Fw Effective axial load [N], friction force +
operating force
P Lead [mm]
1 Mechanical efficiency (0.850.95),
Normal operation
2 Mechanical efficiency (0.750.85),
Reverse operation
Fw P
2.000 1
Reverse operation (conversion of linear motion into rotary motion)

F 2.14
Fw P 2
2.000
Tc =
Drive torque of motor

For normal operation:
F 2.15
TM = (Ta + Tb + Td)
TM
Tb
Td
N1
N2
N1
N2
For acceleration:
F 2.16
F 2.17
F 2.18
F 2.19
Ta Motor drive torque during acceleration [Nm]

J
Inertia torque of system [Nm]
a Angular acceleration [rad/s]
ta Acceleration start-up time [sec]
n1 Initial speed [rpm]
n2 Final speed [rpm]
Ta = J
Motor drive torque [Nm]

Friction torque of support bearing [Nm]
Idle torque [Nm]
Number of teeth on driving gear wheel
Number of teeth on driven gear wheel
2 n
60 ta
n = n2 n1
J = JM + JG1 + JG2
d 2 N 2
P 2 N 2
( NN )2+ 12 m ( 2000
) ( N ) + m ( 2000
) (N )
1
2
1
2
= motor inertia + equivalent gear inertia + inertia of ballscrew (Fig. 2.19)
1
2
mr Mass of rotating parts [kg]

ml Mass of components moved in linear fashion [kg]
dn Nominal diameter of ballscrew [mm]
JM Motor inertia [kgm]
JG1 Inertia of drive gear [kgm]
JG2 Inertia of driven gear [kgm]
Total drive torque:

F 2.20
TMa = TM + Ta
TMa Total drive torque [Nm]
23
Ballscrews
Drive output
F 2.21
PA =
Tpmax nmax
9.550
Acceleration time check

F 2.22
ta =
J
2 nmax
f
TM1 TL
60
2.5.3 Buckling load

F 2.23
F 2.24
Fk = 4,072 10
( f l 2d )
k
Fkmax = 0,5 Fk
F 2.26
nk = 2,71 10
nkmax = 0,8 nk
Fk Permissible load [N]

Fkmax Max. permissible load [N]
dk Core diameter of threaded shaft [mm]
ls Unsupported shaft length [mm]
fk Factor for different types of assembly
(buckling load)
Fixed bearing fixed bearing
Fixed bearing supported bearing
Supported bearing supported bearing
Fixed bearing no bearing
2.5.4 Critical speed

F 2.25
PA Maximum reliable drive output [kW]

Tpmax Maximum drive torque
(safety factor Tmax) [Nm]
nmax Maximum speed [rpm]
ta Acceleration start-up time [s]
J Total inertia torque [kgm]
TM1 Nominal torque of motor [Nm]
TL Drive torque at nominal speed [Nm]
f
Safety factor = 1.5
( f l2d )
n
nk Critical speed [rpm]

nkmax Max. permissible speed [rpm]
dk Core diameter of threaded shaft [mm]
ls Unsupported shaft length [mm]
fn Factor for different types of assembly
(critical speed)
Fixed bearing fixed bearing
Fixed bearing supported bearing
Supported bearing supported bearing
Fixed bearing no bearing
24
fk = 1.0
fk = 0.5
fk = 0.25
fk = 0.0625
fn = 1.0
fn = 0.692
fn = 0.446
fn = 0.147
Fig. 2.20 Buckling load for different diameters and lengths

of threaded shafts
10 6
9
8
7
6
5
4
10 4
9
8
7
6
5
0
02
10
20
80
20
63
12 10
50 45 4010 10
3632110
0
28251
10 5
9
8
7
6
5
4
3
2
4510
4010
3610
3210
2810
10
9
8
7
6
5
4
2510
206
165
Fixed Supported
Supported Supported
2
6 7 8 910
82,5
Fixed Fixed
2
4 5 6 7 8 910
3
4 5 6 7 8 910
2
103
10 2
4 5 6 7 8 910
3
125
Fixed free
6320
5012
16
5
12 3
10
2,5
8
Fixed Fixed
8020
20
10 4
9
8
7
6
5
4
10020
Critical speed (min1)
Critical axial load [N]
Fig. 2.21 Critical speed for different diameters and lengths

of threaded shafts
3
2
4 5 6 7 8 9104
3
4 5 6 7 8 9104
4 5 6 7 8 9103
4 5 6 7 8 9104
2
4 5
Length of spindle [mm]
Fixed Supported
Supported Supported
Fixed free
5 6 7 8 9 10
5 6 7 8 9 10
4
2
3
2
5 6 7 8 9 10
3
5 6 7 8 9 104
4
3
5 6 7 8 9 10
5 6 7 8
4
2
5 6
3
2.5.5 DN value for working speed of a ballscrew

The specific speed value DN has a huge influence on the behaviour of the ballscrew in
terms of noise and heat development and service life of the recirculation system.
For HIWIN ballscrews
F 2.27
DN = ds nmax
ds Shaft diameter [mm]

nmax Max. speed [rpm]
DN 70000 for rolled ballscrews

DN 90000 for peeled and ground ballscrews
DN 180000 for high-speed ballscrews
2.5.6 Rigidity
Rigidity describes the flexibility of a machine element. The overall rigidity of a ballscrew is determined by the axial rigidity of the nut/shaft system, the contact rigidity
of the ball track and the rigidity of the threaded shaft. The following factors should
also be taken into account when fitting the ballscrew in a machine: rigidity of support
bearings, assembly conditions of nuts with table etc.
The rigidity of the nut/shaft unit and the ball and ball track can be combined to produce the rigidity of the nut Rn, which is listed in the dimensions tables for the different
types of nuts.
Rigidity of a ballscrew
F 2.28
1
1
1
=
+
Rn
Rbs Rs
Rbs Overall rigidity of a ballscrew [N/m]
25
Ballscrews
Rigidity of threaded shaft
F 2.29
F 2.31
F 2.30
fixed floating/free
dc E
4 l1 10
Rs1 =
Rs2 =
l2
dc E
4 l1 10 l2 l1
dc = PCD Dk cos
Rigidity of nut
Rs Rigidity of threaded shaft [N/m]

fixed fixed dc Diameter on which the force acts on the
ballscrew shaft
E
Elasticity module [N/mm]
a Contact angle between ball and track []
PCD Ball centre diameter of circle [mm]
Dk Nominal diameter of ball [mm]
l1
Distance between bearing and nut [mm]
l2
Distance between bearing and bearing [mm]
The nut rigidity can be checked using an axial force corresponding to the maximum
possible preload of 10% of the dynamic load rating (Cdyn) (this is listed in the dimensions tables for the nuts). With a lower preload, the nut rigidity can be determined by
extrapolation:
F 2.32
Rn = 0,8 R
( 0,1F C ) 13
Rn Nut rigidity [N/m]

R Rigidity in accordance with dimensions table [N/m]
Fpr Preload [N]
Cdyn Dynamic load rating from dimensions table [N]
pr
dyn
The rigidity of a single nut with play can be calculated as follows with an external axial
load of 0.28Cdyn:
F 2.33
Rn = 0,8 K
( 0,28F C ) 13
bm
dyn
The axial rigidity of a feed system includes that of the support bearing and assembly
table. The total rigidity should be noted with care when configuring the system.
Fig. 2.23 Rigidity factors for feed systems with ballscrews
Fig. 2.22 Rigidity diagram for ballscrews

10 3
9
8
7
6
Rt
Rs
0
20
20
3
2
1
6
0 10 0
5 45 1
0
40
1 0 0
6
1
3 32 81 10
2 25
10 2
9
8
7
6
5
Rn
Rb
0
6
1
5
1
5
2,
10 0
Fixed Fixed
Fixed Supported
8 9 10
5 6 7 8 9 10
5 6 7 8 9 103

26
Rbs
20
Minimum rigidity of spindle [N/m]
Rtot
0
1
5 6 7 8 9 104
Rtot
Rt
Rb
Rbs
Rs
Rn
Rnb
Rnr
Total rigidity of feed system

Rigidity of assembly table
Rigidity of support bearing
Rigidity of ballscrew
Rigidity of threaded shaft
Rigidity of ballscrew nut
Rigidity of balls and ball track
Rigidity of nut/shaft system with radial load
Rnb
Rnr
2.5.7 Thermal expansion

F 2.34
L = 11,6 10-6 T ls;ges
The T value should be selected such that the screw drives temperature increase is
compensated for. HIWIN recommends a T value of 0.02 0.03/metre for CNC machine
tools.
L Thermal expansion of screw spindle [mm]

T Temperature increase in screw spindle [C]
Ls;total Spindle length + shaft end (left/right) [mm]
2.5.8 Dynamic load rating Cdyn (theoretical)

The dynamic load rating describes the load at which 90% of all ballscrews reach a life
expectancy of 1 106 revolutions (C). The reliability factor can be taken into account in
accordance with Table 2.12. The dynamic load rating is listed in the dimensions tables
for the nuts.
2.5.9 Static load rating C0
The static load rating describes the load which causes permanent deformation of the
ball track of more than 0.0001 of the ball diameter. In order to calculate the maximum
static load rating, the static structural safety S0 of the application conditions must be
taken into account.
F 2.35
S0 Static structural safety

Co Static load rating (dimensions table for nut)
Famax Max. static axial load
S0 Famax < C0
2.5.10 Material properties

Low noise levels are needed on high-quality machine tools even when working at high
rapid motion speeds and under high load. HIWIN ballscrews achieve this thanks to
high-grade recirculation systems, the special design of the ball track, well-engineered
assembly procedures and careful checking of surfaces and dimensions.
Table 2.13 Material
Material numbers according to DIN EN 10027
Components
Rolled ballscrews
Shaft
1.1213
Nut*
Ball
Peeled ballscrews
1.1213
1.7228
1.6523*
1.3505
Ground ballscrews
1.7228
* Special nuts 16MnCr5B

2.5.11 Ausfhrungen
The maximum ballscrew length which can be manufactured depends on its diameter
and accuracy (Table 2.14). Since ballscrews with a high level of accuracy require a
high degree of straightness, increasing the ratio between length and diameter not only
makes manufacture increasingly complicated, the shaft rigidity is also reduced.
HIWIN recommends the maximum lengths listed in Table 2.14. If other lengths are
needed, please contact HIWIN.
27
Ballscrews
Table 2.14 Maximum lengths of ballscrew shafts by outer diameter and accuracy
Outer diameter
10
12
16
20
HIWIN tolerance
class
T0
T1
T2
T3
T4
T5
T6
T7
25
28
32
36
40
45
50
55
63
80
100
1600
2500
3200
4000
4000
4000
4000
5600
1800
3100
4000
4500
4500
5000
5600
5600
2000
3500
5000
5000
5000
5500
5600
5600
2000
4000
5200
6000
6000
6900
6900
6900
2000
4000
6300
10000
10000
10000
10000
10000
2000
4000
6300
10000
10000
10000
10000
10000
Maximum lengths of ballscrew shafts

110
110
140
170
170
170
400
400
170
170
200
250
250
250
800
800
300
400
500
500
500
500
1000
1000
400
500
630
630
630
630
1200
1200
600
720
900
1000
1000
1410
1500
3000
700
950
1300
1400
1400
1700
1800
3000
1000
1300
1700
1800
1800
2400
2500
4000
1000
1500
1800
2000
2000
2500
3000
4000
1200
1800
2200
2500
2500
3000
3000
4500
1300
1800
2200
3200
3200
3200
4000
4500
1500
2300
2900
3500
3500
3800
4000
5600
Unit: mm
Green fields = Please contact HIWIN
2.5.12 Heat treatment

Table 2.15 shows the hardness of each of the components used in HIWIN ballscrews.
The surface hardness of the ballscrew affects both the dynamic and the static load
rating. The dynamic and static load ratings listed in the dimensions tables are based
on a surface hardness equivalent to HRC 60. For surface hardnesses of less than this,
the load ratings can be determined using the following calculation.
F 2.36
F 2.37
(HRC)
( real hardness
) 1
60
With hardness levels fH and fHO

Co Corrected static load rating
Co Static load rating at 60 HRC
C Corrected dynamic load rating

Cdyn Dynamic load rating at 60 HRC
C0 = C0 fH0
fH0 =
C = Cdyn fH
fH =
real hardness (HRC)

1
60
Table 2.15 Hardness levels of components used for HIWIN ballscrews

Components
Hardening method
Hardness (HRC)
Spindle
Nut
Ball
Carburizing or induction hardening

Carburizing
5862
5862
6266
2.6 Effects of temperature increases

An increase in temperature in ballscrew shafts during operation impacts on the
accuracy of a machines feed system, especially if the machine has strict speed and
accuracy requirements.
The following factors affect the temperature increase in ballscrews:
1) Preload
2) Lubrication
3) Stretching of the shaft
28
Fig. 2.24 shows the relationship between operating speed, preload and temperature
increase. Fig. 2.25 shows the temperature increase in the nut depending on idle torque.
According to Fig. 2.24 and Fig. 2.25, doubling the preload produces a temperature increase of around 5C, but only increases the rigidity by around 5%, i.e. just a few m.
2.6.1 Effects of preload

An increase in the rigidity of the ballscrew nut is important for avoiding any idling in
the feed system. Despite this, it is important that the nut is only preloaded to a certain
level if preload is used to increase rigidity.
Preload increases the threads friction torque and therefore causes increases in
temperature during operation.
HIWIN recommends a preload of 8% of the dynamic load rating for medium and high
preload, 68% for medium preload, 46% for slight to medium preload and less
than 4% for slight preload.
To ensure a long service life and low increase in temperature, the maximum preload
should not exceed 10% of the dynamic load rating.
Fig. 2.24 Relationship between operating speed, preload and temperature increase
25
= 1500 rpm with 2000 N preload

Temperature [C]
20
15
10
Technical data ballscrew

R40-10-B2-FDW
60
120
Time [min]
180
240
2.6.2 Effects of thermal expansion

An increase in temperature in the ballscrew results in the threaded shaft expanding as
a result of thermal loading. The shaft length may therefore vary. If you require more
information about this, please contact HIWIN.
2.7 Lubrication
HIWIN ballscrews can be lubricated with grease, semi-fluid grease or oil depending on
the application. They are supplied preserved as standard, but must never be taken into
service without basic lubrication. For information about the initial greasing, amounts
of lubricant and lubrication intervals, please consult the separate documentation
Lubrication instructions for linear guideways and ballscrews.
Lubricant recommendations
The choice of lubricant basically depends on operating temperature and various
operating factors, such as level of loading, oscillations, vibrations or short-stroke
applications. Special requirements, such as use in conjunction with strong or aggressive media applications, in clean rooms, in a vacuum or in the food industry are also
taken into consideration. For recommended lubricants, please refer to the Lubrication
instructions for guideways and ballscrews.
Check the miscibility of different lubricants in advance.
For grease lubrication we recommend greases according to DIN 51825 of the NLGI 2
consistency class defined in DIN 51818. Standard greases designated K1K are
sufficient for normal loads. Higher loading (P/C < 15) requires high-pressure greases:
KP1K. Other consistency classes can be used following consultation with the
lubricant manufacturer.
Greases containing solid lubricants such as graphite or MOS2 must not be used.
The benefits of lubricating oils include more even distribution and better access to
contact points. This does however mean that lubricating oils collect in the lower part
of the product due to the force of gravity and get dirty more quickly. Larger amounts of
oil are therefore needed than grease. Oil lubrication is usually only suited to use with
central lubrication units or products fitted with a lubrication unit.
29
Kugelgewindetriebe
Properties and selection/rolled ballscrews
Fig. 2.25 Relationship between temperature increase in the ballscrew and idle
torque
Fig. 2.26 Influence of lubricant viscosity on friction torque

150
45
40
Starting torque [Ncm]
Temperature in nut [C]
Grease A (135 cSt)
100
35
30
25
20
Spindle diameter
Lead
Ball diameter
Circuits
Speed
Running time
Stop time
15
10
5
0
Diameter = 40mm
Lead= 10mm
Preload = 2.000N
R40
10
6,35
2,5 2
2.000 U/min
1,5 sec
1 sec
Oil A (105 cSt)

Grease B (37 cSt)
50
Oil B (35 cST)
260
580
0 10 20 30 40 50 60 70 80 90 100
Preload friction coefficient [Ncm]
Table 2.16 Information about checking and topping up lubricant

Lubrication method
Oil
Grease
30
Information about checking

Check oil level once a week and check oil for contamination
If contaminated, we recommend changing the oil
Check grease for contamination every two to three months
If contaminated, replace old grease with new grease
Always replace grease on an annual basis
850
U/min
1160
1375
1570
3. Rolled ballscrews
3.1 Properties
One of the benefits of rolled ballscrews is that feed systems equipped with them have
less friction and are quieter than standard threads.
HIWIN manufactures them using state-of-the-art rolling technologies where the
processes of material selection, rolling, heat treatment, machining and assembly are
very closely coordinated.
Rolled ballscrews from HIWIN can be flexibly used in virtually all areas of industry.
Rolled ballscrew shafts with diameters of 8mm to 63mm are always kept in stock and
can be supplied at short notice. They can be supplied with or without end machining.
Complete bearing units combined with standardised shaft ends enable us to supply
complete ballscrews.

Limit deviation ep
Table 3.1 shows the tolerance classes of rolled ballscrews. The lead accuracy is
defined using the deviation from nominal path over any 300mm section of the entire
length.
ep =
lu
V
300 300p
Useful path
lu
V300p Permissible path deviation over 300mm travel
Table 3.1 Toleranzklassen der gerollten Kugelgewindetriebe

Path deviation
T5
T7
T10
V300p
0.023
0.052
0.21
Einheit: mm
Table 3.2 bersicht der lieferbaren gerollten Kugelgewindetriebe
Nominal
diameter
Lead
1
1,25
6
8
10
12
15
16
20
25
32
36
40
50
63
2,5
Unit: mm
Right-hand and left-hand thread
5,08
10
12
16
20
25
32
40
50
500
800
1500
1500
1500
3000
3000
4500
4500
Only right-hand thread
Max.
spindle
length
4500
4500
5600
5600
Preferred type for right-hand thread with fast delivery
3.3 Nuts for rolled ballscrews

The ballscrews listed below are available ex stock in tolerance class T7 and therefore
have a short delivery time. Nut types deviating from the standard, double nuts for
rolled ballscrews and deviating tolerance classes can be ordered and supplied. Contact
HIWIN staff for more details.
31
Ballscrews
Rolled
Flange single nut FSC DIN (DIN 69051 Part 5) with total recirculation
Flange single nut FSI DIN (DIN 69051 Part 5) with single recirculation
S
30
D -0,2
-0,3
ds
dk
D1
D g6
D2
Lubrication hole
90
30
Lubrication hole
90
22,5
D2
L3
D3
D3
L2
L1
L
Hole pattern 1
ds 32
Hole pattern 2
ds 40
Table 3.3 Nut dimensions

Article number
ds
P
0.1
D g6 D1
R15-05K4-FSCDIN
R16-05T3-FSIDIN
R16-10K3-FSCDIN
R16-16K3-FSCDIN
R20-05K4-FSCDIN
R20-10K3-FSCDIN
R20-20K2-FSCDIN
R20-20K4-DFSCDIN
R25-05K4-FSCDIN
R25-10K4-FSCDIN
R25-25K2-FSCDIN
R25-25K4-DFSCDIN
R32-05K6-FSCDIN
R32-10K5-FSCDIN
R32-20K3-FSCDIN
R32-32K2-FSCDIN
R32-32K4-DFSCDIN
R40-05K6-FSCDIN
R40-10K4-FSCDIN
R40-20K3-FSCDIN
R40-40K2-FSCDIN
R40-40K4-DFSCDIN
R50-05K6-FSCDIN
R50-10K6-FSCDIN
R50-20K5-FSCDIN
R50-40K3-FSCDIN
R50-40K6-DFSCDIN
R63-10T6-FSIDIN
13.8
15.5
14.6
14.4
19.5
19.3
19.5
19.5
24.9
24.4
24.7
24.7
31.7
31.8
31.8
31.9
31.9
39.4
37.8
37.8
37.8
37.8
49.3
47.9
48.0
50.3
50.3
63.1
28
28
28
28
36
36
36
36
40
40
40
40
50
50
50
50
50
63
63
63
63
63
75
75
75
75
75
90
5
5
10
16
5
10
20
20
5
10
25
25
5
10
20
32
32
5
10
20
40
40
5
10
20
40
40
10
48 38
48 38
48 38
48 38
58 47
58 47
58 47
58 47
62 51
62 51
62 51
62 51
80 65
80 65
80 65
80 65
80 65
93 78
93 78
93 78
93 78
93 78
110 93
110 93
110 93
110 93
110 93
125 108
DIN nuts for rolled ballscrew shafts

Connecting dimensions acc. to DIN 69051 Part 5
Nuts with NBR wiper
Order example:
32
25
10
D2
K3
D3
Hole
pattern
L1
L2
L3
dk
Cdyn [N]
C0 [N]
Axial play Mass

max. [mm] [kg/item]
5.5
5.5
5.5
5.5
6.6
6.6
6.6
6.6
6.6
6.6
6.6
6.6
9
9
9
9
9
9
9
9
9
9
11
11
11
11
11
11
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
38
40
45
61
40
48
57
57
43
61
70
70
48
77
88
88
88
50
70
88
102
102
50
90
132
149
149
120
10
10
10
12
10
10
10
10
10
10
10
10
12
12
12
12
12
14
14
14
14
14
16
16
18
18
18
18
10
10
10
20
10
10
10
10
12
16
16
16
10
16
16
20
20
10
16
16
16
16
10
20
25
45
45
16
5
5
5
6
5
5
5
5
5
5
5
5
6
6
7
6
6
7
7
7
7
7
8
8
9
9
9
9
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
40
40
40
40
44
44
44
44
48
48
48
48
62
62
62
62
62
70
70
70
70
70
85
85
85
85
85
95
11.8
12.9
12.5
13.0
16.9
16.6
17.1
17.1
22.3
21.8
22.1
22.1
29.1
28.6
28.6
28.7
28.7
36.8
32.8
32.8
32.9
32.9
46.8
42.9
42.9
45.0
45.0
58.0
12600
7320
9100
9100
13400
10000
6800
12300
14900
16100
7400
13500
23900
31500
17000
11600
20600
25900
45000
34850
23000
41500
28300
74500
67200
39000
70300
61920
21000
12470
19300
19300
32740
23500
15300
30500
41500
40400
19100
38200
81900
80100
48500
31800
62200
100600
123000
90000
58400
115800
127200
250000
217500
123000
242600
214090
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.07
0.07
0.07
0.07
0.07
0.07
0.07
0.07
0.07
Flange single nuts

Precision ground ball tracks
For nut housing, see chapter 7.4
FSCDIN
650
730
0,052
Reduced axial play on request

FSCDIN/FSIDIN: Nut filled on one turn
DFSCDIN: Nut filled on two turns
0.17
0.17
0.19
0.30
0.29
0.32
0.36
0.36
0.31
0.39
0.43
0.43
0.59
1.02
1.02
1.20
1.33
1.10
1.25
1.45
1.60
1.60
1.30
2.20
2.50
3.30
3.37
3.10
dk
ds
D
D1
Cylindrical single nut with screw-in thread RSIT
P
L1
Groove for lubricant supply

Article number
ds
0,1
R08-02,5T2-RSIT**
R10-02,5T2-RSIT*
R10-04T2-RSIT*
R12-04B1-RSIT**
7.7
9.3
9.7
11.9
2.5
2.5
4.0
4.0
D
-0,2
D1
L -0,5
17.5
19.5
24
25.5
M151
M171
M221
M201
27.5
25
32
34
L1
dk
Dynamic
Static
Axial play Mass
load rating load rating max. [mm] [kg/item]
Cdyn [N]
C0 [N]
7.5
7.5
10.0
10.0
6.1
8.1
7.7
9.5
1200
1780
1980
3000
3360
2630
2820
5700
0.04
0.04
0.04
0.04
0.04
0.06
0.08
0.10
* Without dirt wiper

** Polyamide wiper on one side
R
Order example:

Nuts with dirt wipers
12
B1
RSIT
350
405
0,052
Cylindrical single nut RSI

L
L2
L3
dk
ds
L1
L4

Article number
ds
R16-10T3-RSI
R20-10T3-RSI
15,3
19,8
10
10

D
g7
28
34
L 0,2 L1
60
60
8
20
L2
L3
L4
T +0,1 B
P9
dk
Dyn. load Stat load Axial play Mass

rating
rating
max. [mm] [kg/item]
Cdyn [N] C0 [N]
20
20
9,5
12.0
5
4
2,5
2.0
12,9
17,5
6100
8100
16
10
Order example:
4
5
10800
12600
T3
RSI
0,04
0,04
350
0,19
0,26
405
0,052
33
Ballscrews
Peeled
4. Peeled ballscrews
4.1 Properties
In terms of quality, peeled ballscrews from HIWIN fall between rolled and ground ballscrews and can therefore be used for numerous transport or positioning applications.
On request, we are happy to produce a lead measurement report for them. A number
of nut shapes are available for peeled ballscrews, as both single and double nuts.
Customised complete ballscrews can be produced with short lead times. Complete
bearing units combined with standardised shaft ends minimise the amount of design
work involved.

Table 4.1 shows the tolerance classes of peeled ballscrews. The lead accuracy is
defined using the deviation from nominal path over any 300mm section of the entire
length.
Table 4.1 Tolerance classes of peeled ballscrews
Path deviation
Tolerance class
V300p
T5
T7
0.023
0.052
Unit: mm
Table 4.2 Overview of peeled ballscrews available
Nominal diameter Lead
16
20
25
32
40
50
63
80
Max. spindle length 1)

10
20
40
Unit: mm
Right-hand and left-hand thread
Only right-hand thread
Preferred type for right-hand thread with fast delivery
1)
34
For longer ballscrews, please contact HIWIN. The critical speed and max. compressive force should be taken into account for long shafts.
3300
5500
5500
6500
6500
6500
6500
6500
4.3 Nuts for peeled ballscrews

Flange single nut DEB (DIN 69051 Part 5)
30
D -0,2
-0,3
ds
dk
D1
D g6
D2
Lubrication hole
90
30
Lubrication hole
90
22,5
D2
L3
D3
D3
L2
L1
L
Hole pattern 1
ds 32
Hole pattern 2
ds 40

Article number
ds
h6
Dg6
D1
D2
D3
L1
L2
L3
R16-05T3-DEB
R20-05T4-DEB
R25-05T4-DEB
R25-10T3-DEB
R32-05T5-DEB
R32-10T4-DEB
R32-20T2-DEB
R40-05T5-DEB
R40-10T4-DEB
R40-20T2-DEB
R50-05T5-DEB
R50-10T4-DEB
R50-20T3-DEB
R63-10T6-DEB
R63-20T4-DEB
R63-20T5-DEB
R63-20K6-DEBH
R80-10T6-DEB
R80-20T4-DEB
R80-20T5-DEB
R80-20K6-DEBH
R80-20K7-DEBH
16
20
25
25
32
32
32
40
40
40
50
50
50
63
63
63
63
80
80
80
78
78
5
5
5
10
5
10
20
5
10
20
5
10
20
10
20
20
20
10
20
20
20
20
28
36
40
40
50
50
50
63
63
63
75
75
75
90
95
95
125
105
125
125
135
135
48
58
62
62
80
80
80
93
93
93
110
110
110
125
135
135
165
145
165
165
175
175
38
47
51
51
65
65
65
78
78
78
93
93
93
108
115
115
145
125
145
145
155
155
5.5
6.6
6.6
6.6
9.0
9.0
9.0
9.0
9.0
9.0
11.0
11.0
11.0
11.0
13.5
13.5
13.5
13.5
13.5
13.5
13.5
13.5
40
52
52
65
60
85
80
69
88
88
69
98
114
120
150
175
170
120
160
175
170
190
10
10
10
10
12
14
14
14
14
14
16
16
16
18
20
20
25
20
25
25
25
25
10
10
10
16
10
16
16
10
16
16
10
16
16
16
25
25
25
16
25
25
25
25
5.0
5.0
5.0
5.0
6.0
7.0
7.0
7.0
7.0
7.0
8.0
8.0
8.0
9.0
10.0
10.0
12.0
10.0
12.0
12.0
12.5
12.5
M6
40
M6
44
M6
48
M6
48
M6
62
M6
62
M6
62
M81 70
M81 70
M81 70
M81 85
M81 85
M81 85
M81 95
M81 100
M81 100
M81 130
M81 110
M81 130
M81 130
M81 140
M81 140

DIN nuts for peeled ballscrew shafts
Connecting dimensions according to DIN 69051 Part 5
Left-handed nuts on request
Order example:
dk
63
Dyn. load
rating
Cdyn [N]
13.5
9600
17.5 13900
22.5 15600
21.0 24100
29.5 20700
27.8 40900
27.8 20300
37.5 22500
35.8 46800
35.8 23800
47.5 24900
45.8 52800
45.8 40000
58.8 84700
55.4 105000
55.4 125000
50.2 245700
75.8 93400
72.4 135000
72.4 161500
68.2 280000
68.2 320000
10
T6
Stat. load Axial play Mass

rating
max.
[kg/item]
C0 [N]
[mm]
12700
21800
27900
36200
43900
63200
26800
54600
82600
36400
69800
106800
76200
210800
250000
300000
783300
269200
322000
398000
720000
820000
DEB
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.03
0.02
0.02
0.03
0.04
0.04
0.04
0.04
0.04
0.05
0.05
0.05
0.05
3850
0.17
0.31
0.32
0.35
0.68
0.82
0.68
1.13
1.13
1.14
1.45
1.65
1.95
3.05
3.85
4.30
13.60
3.20
8.95
9.25
13.00
14.30
3972
0,052
35
Ballscrews
Peeled
Flange double nut DDB (DIN 69051 Part 5)
30
D -0,2
-0,3
ds
dk
D1
D g6
D2
Lubrication hole
90
30
Lubrication hole
90
22,5
D2
L3
D3
D3
L2
L1
L
Hole pattern 1
ds 32
Hole pattern 2
ds 40

Article number
ds
h6
Dg6
D1
D2
D3
L1
L2
L3
dk
Dynamic
load rating
Cdyn [N]
Static
load rating
C0 [N]
Mass
[kg/item]
R16-05T3-DDB
R20-05T4-DDB
R25-05T4-DDB
R25-10T3-DDB
R32-05T5-DDB
R32-10T4-DDB
R32-20T2-DDB
R40-05T5-DDB
R40-10T4-DDB
R40-20T2-DDB
R50-05T5-DDB
R50-10T4-DDB
R50-20T3-DDB
R63-10T6-DDB
R63-20T4-DDB
R80-10T6-DDB
R80-20T4-DDB
16
20
25
25
32
32
32
40
40
40
50
50
50
63
63
80
80
5
5
5
10
5
10
20
5
10
20
5
10
20
10
20
10
20
28
36
40
40
50
50
50
63
63
63
75
75
75
90
95
105
125
48
58
62
62
80
80
80
93
93
93
110
110
110
125
135
145
165
38
47
51
51
65
65
65
78
78
78
93
93
93
108
115
125
145
5.5
6.6
6.6
6.6
9.0
9.0
9.0
9.0
9.0
9.0
11.0
11.0
11.0
11.0
13.5
13.5
13.5
80
82
95
115
95
138
138
109
150
150
112
164
196
205
270
205
280
10
10
10
10
12
14
14
14
14
14
16
16
16
18
20
20
25
10
10
10
16
10
16
16
10
16
16
10
16
16
16
25
16
25
5
5
5
5
6
7
7
7
7
7
8
8
8
9
10
10
12
M6
M6
M6
M6
M6
M6
M6
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
40
44
48
48
62
62
62
70
70
70
85
85
85
95
100
110
130
13.5
17.5
22.5
21.0
29.5
27.8
27.8
37.5
35.8
35.8
47.5
45.8
45.8
58.8
55.4
75.8
72.4
9600
13900
15600
24100
20700
40900
20300
22500
46800
23800
24900
52800
40000
84700
105000
93400
135000
12700
21800
27900
36200
43900
63200
26800
54600
82600
36400
69800
106800
76200
210800
250000
269200
322000
0.36
0.45
0.55
0.60
0.97
1.03
1.02
1.55
2.15
1.80
2.16
2.50
4.34
4.40
6.95
4.75
13.85
10
T6
36

DIN nuts for peeled ballscrew shafts
Connecting dimensions according to DIN 69051 Part 5
Order example:
63
DDB
3850
3972
0,052
Cylindrical single nut ZE
L
L2
L3
dk
ds
L1
L4

Article number
ds
h6
D
g7
L 0.2 L1
L2
L3
L4
T +0.1 B
P9
dk
Dyn. load Stat. load Axial

Mass
rating
rating
play max. [kg/item]
Cdyn [N] C0 [N]
[mm]
R16-05T3-ZE
R20-05T4-ZE
R25-05T4-ZE
R25-10T3-ZE
R32-05T5-ZE
R32-10T4-ZE
R32-20T2-ZE
R40-05T5-ZE
R40-10T4-ZE
R40-20T2-ZE
R50-05T5-ZE
R50-10T4-ZE
R50-20T3-ZE
R63-10T6-ZE
R63-20T4-ZE
R80-10T6-ZE
R80-20T4-ZE
R80-20T6-ZEH
16
20
25
25
32
32
32
40
40
40
50
50
50
63
63
80
80
78
5
5
5
10
5
10
20
5
10
20
5
10
20
10
20
10
20
20
28
36
40
48
48
56
56
56
62
62
68
72
72
85
95
105
125
130
40
51
60
65
60
80
80
68
88
88
69
100
114
120
135
120
150
182
16
20
20
20
20
25
25
20
25
25
20
25
25
32
32
32
45
45
9
10
12
15
12
15
15
15
15
15
15
17
17
17
17
17
17
19
4
4
5
5
5
5
5
6
6
6
6
6
6
6
6
8
8
8
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
3.5
3.5
3.5
3.5
4.0
13.5
17.5
22.5
21.0
29.5
27.8
27.8
37.5
35.8
35.8
47.5
45.8
45.8
58.8
55.4
75.8
72.4
68.2
9600
13900
15600
24100
20700
40900
20300
22500
46800
23800
24900
52800
40000
84700
105000
93400
135000
200000

12
15
20
22
20
27
27
24
31
31
24
37
44
44
52
44
52
68.5
Order example:
4
4
4
4
4
4
4
4
4
4
4
4
4
6
6
6
6
8
R
16
05
T3
12700
21800
27900
36200
43900
63200
26800
54600
82600
36400
69800
106800
76200
210800
250000
269200
322000
510000
ZE
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.03
0.02
0.02
0.03
0.04
0.04
0.04
0.05
0.05
420
0.10
0.23
0.29
0.50
0.38
0.74
0.70
0.44
0.85
0.88
0.72
1.04
1.10
1.73
3.80
2.80
7.80
11.05
495
0,052
37
Ballscrews
Peeled
4.3.1 Cylindrical double nut ZD
L2
L2
L1
dk
ds
D
L1
P
L4

Article number
ds
h6
D g7
L1
L2
L4
T +0.1
B P9
dk
Dynamic
load rating
Cdyn [N]
Static
load rating
C0 [N]
Mass
[kg/item]
R16-05T3-ZD
R20-05T4-ZD
R25-05T4-ZD
R25-10T3-ZD
R32-05T5-ZD
R32-10T4-ZD
R32-20T2-ZD
R40-05T5-ZD
R40-10T4-ZD
R40-20T2-ZD
R50-05T5-ZD
R50-10T4-ZD
R50-20T3-ZD
R63-10T6-ZD
R63-20T4-ZD
R80-10T6-ZD
R80-20T4-ZD
16
20
25
25
32
32
32
40
40
40
50
50
50
63
63
80
80
5
5
5
10
5
10
20
5
10
20
5
10
20
10
20
10
20
28
36
40
48
48
56
56
56
62
62
68
72
72
85
95
105
125
72
86
100
115
100
136
142
108
142
146
108
168
190
208
260
208
285
14
15
20
20
20
25
28
20
28
30
20
35
47
44
65
44
55
16
20
20
20
20
25
25
20
25
25
20
25
25
32
32
32
32
4
4
5
5
5
6
6
6
6
6
6
8
6
6
6
6
8
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
3.5
3.5
3.5
4.1
4
4
4
4
4
4
4
4
4
4
4
4
4
6
6
6
8
13.5
17.5
22.5
21.0
29.5
27.8
27.8
37.5
35.8
35.8
47.5
45.8
45.8
58.8
55.4
75.8
72.4
9600
13900
15600
24100
20700
32000
20300
22500
46500
23800
24900
52800
40000
84700
105000
93400
135000
12700
21800
27900
36200
43900
47500
26800
54600
82600
36400
69800
106800
76200
210800
250000
269200
322000
0.20
0.39
0.48
0.80
0.63
1.30
1.30
0.78
1.34
1.51
1.40
1.72
1.95
2.81
7.30
5.50
14.90
Order example:

38
16
05
T3
ZD
420
495
0,052
dk
ds
D
D1
Cylindrical single nut with screw-in thread SE
P
L1

Article number
ds
h6
D
-0.2
D1
L -0.5
L1
dk
Dynamic
Static
Axial play Mass
load rating load rating max. [mm] [kg/item]
Cdyn [N]
C0 [N]
R16-05T3-SE
R20-05T4-SE
R25-05T4-SE
R25-10T3-SE
R32-05T5-SE
R32-10T3-SE
R32-20T2-SE
R40-05T5-SE
R40-10T4-SE
R40-20T2-SE
R50-10T4-SE
R50-20T3-SE
R63-10T6-SE
R63-20T3-SE
16
20
25
25
32
32
32
40
40
40
50
50
63
63
5
5
5
10
5
10
20
5
10
20
10
20
10
20
36
40
45
48
52
56
56
65
65
65
80
80
95
95
M301.5
M351.5
M401.5
M451.5
M481.5
M521.5
M521.5
M601.5
M601.5
M601.5
M751.5
M751.5
M852.0
M852.0
42
52
60
70
60
80
80
68
88
88
100
114
120
138
12
12
15
15
15
15
15
18
18
18
20
20
20
20
13.5
17.5
22.5
21.0
29.5
27.8
27.8
37.5
35.8
35.8
45.8
45.8
58.8
55.4
9600
13900
15600
24100
20700
34100
20300
22500
46800
23800
52800
40000
84700
96000

Order example:
20
05
12700
21800
27900
36200
43900
56100
26800
54600
82600
36400
106800
76200
210800
189000
T4
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.03
0.02
0.03
0.04
0.04
SE
600
0.45
0.53
0.82
1.00
1.13
1.62
1.44
1.63
1.75
1.75
2.96
3.15
4.37
4.40
680
0,052
39
Ballscrews
Peeled
Safety nut SEM
The safety nut comprises a ball thread unit and safety unit. The safety nut basically
works like a normal ballscrew nut. If the axial backlash is increased due to wear,
ball failure or ball loss, the thread of the safety unit comes into contact with the ball
thread. The nut cannot therefore break out. The normal function of the unit is guaranteed up to an axial backlash of 0.4mm.
Areas of application:
Lifting equipment
Clamping fixtures
Lifting platforms
Elevators
Ballscrew unit
90
L3
30
D3
Hole pattern 1
ds 32
Hole pattern 2
ds > 32
ds
D3
dk
D2
D1
D2
30
-0,2
22,5
D -0,3
90
Safety unit
L2
L1
L
Table 4.8 Safety nut dimensions

Article number
ds
h6
D g7
D1
D2
D3
Hole pattern
L1
L2
L3
L4
dk
Dynamic
load rating
Cdyn [N]
Static
load rating
C0 [N]
R32-10T4-SEM
32
10
56
86
70
9.0 1
130 15
16
7.5 M6
66
27.8
40900
63200
R40-10T4-SEM
40
10
63
93
78
9.0 2
130 15
16
7.5 M81 70
35.8
46800
82500
R40-20T2-SEM
40
20
63
93
78
9.0 2
140 15
16
7.5 M81 70
35.8
23800
36400
R50-10T5-SEM
50
10
75
110
93
11.0 2
145 16
16
8.0 M81 85
45.8
63900
133300
R63-20T4-SEM
63
20
95
135 115 13.5 2
205 20
25
10.0 M81 100 55.4 105000
250000
R80-20T5-SEM
80
20
125 165 145 13.5 2
230 25
25
12.5 M81 130 72.4 161500
398000
* Simply using a safety nut does not provide sufficient protection against a load being lowered unintentionally. The safety guidelines valid for the application must be observed.
Other measures, such as monitoring the motor current and the driveline, should be in place.
40
5. Ground ballscrews
5.1 Properties
Of the various production methods used for ballscrews, ground ballscrews offer the
greatest accuracy. Ballscrews with a lead accuracy of up to 3.5m/300mm thread
length can be produced by grinding after hardening. They are used mainly in machine
tools, grinding machines and measuring machines.
Ground ballscrews are always customized, enabling the customers requirements
relating to nut shape, load ratings, preload method, wiper type and end machining to
be met. Contact our team for more details.
Below you will find typical standardized nut shapes, nominal diameters and leads. This
is just part of our range. We can provide other nut dimensions on request. An extract of
the diameter/lead combinations we can supply can be found in Table 1.1.

Table 5.1 HIWIN tolerance classes of ground ballscrews
HIWIN tolerance class T0
T1
T2
T3
T4
T5
e2
e300
Thread length
Parameter
above
below
315
315
400
400
500
500
630
630
800
800
1000
1000
1250
1250
1600
1600
2000
2000
2500
2500
3150
3150
4000
4000
5000
5000
6300
6300
8000
8000
10000
10000
12000
4
6
Ep
Vup
6
8
Ep
Vup
8
12
Ep
Vup
8
18
Ep
Vup
8
23
Ep
Vup
6
7
8
9
10
11
13
15
18
22
26
32
6
6
7
7
8
9
10
11
13
15
17
21
12
13
15
16
18
21
24
29
35
41
50
60
72
90
110
8
10
10
12
13
15
16
18
21
24
29
35
41
50
60
12
13
15
16
18
21
24
29
35
41
50
62
76
12
12
13
14
16
17
19
22
25
29
34
41
49
23
25
27
30
35
40
46
54
65
77
93
115
140
170
18
20
20
23
25
27
30
35
40
46
54
65
77
93
23
25
27
32
36
40
47
55
65
78
96
115
140
170
210
260
320
23
25
26
29
31
34
39
44
51
59
69
82
99
119
130
145
180
3
3,5
Ep
Vup
4
5
6
6
7
8
9
11
3,5
3,5
4
4
5
6
6
7
Unit: m
Table 5.2 Overview of ground ballscrews available
Outer diameter
10
12
16
Accuracy
25
32
40
50
63
80
100
1800
3100
4000
4500
4500
5000
5600
5600
2000
4000
5200
6000
6000
6900
6900
6900
2000
4000
6300
10000
10000
10000
10000
10000
2000
4000
6300
10000
10000
10000
10000
10000
Maximum lengths of ballscrew soindles
T0
T1
T2
T3
T4
T5
T6
T7
Unit: mm
20
110
110
140
170
170
170
400
400

170
170
200
250
250
250
800
800
300
400
500
500
500
500
1000
1000
400
500
630
630
630
630
1200
1200
600
720
900
1000
1000
1410
1500
3000
700
950
1300
1400
1400
1700
1800
3000
1000
1300
1700
1800
1800
2400
2500
4000
1200
1800
2200
2500
2500
3000
3000
4500
1500
2300
2900
3500
3500
3800
4000
5600
Green fields = Please contact HIWIN

41
Ballscrews
Precision-ground
5.3 Nuts for ground ballscrews
DIN single nut FSC (DIN 69051 Part 5) with total recirculation
Lubrication hole
90
30
90
22,5
30
-0,2
D -0,3
ds
dk
D1
D g6
D2
Lubrication hole
D2
L3
D3
D3
L2
L1
L
Hole pattern 1
ds 32
Hole pattern 2
ds > 32

Model
ds
Ball
diameter
Dg6 D1
min.
D2
D3
Hole
L
pattern
L1
L2
L3
dk
Rigidity
[N/m]
Dynamic
Static
load rating load rating
Cdyn [N]
C0 [N]
R14-10K3-FSC
R15-10K3-FSC
R15-20K2-FSC
R16-16K2-FSC
R20-05K4-FSC
R20-10K3-FSC
R20-20K2-FSC
R25-05K4-FSC
R25-10K3-FSC
R25-10K4-FSC
R25-20K3-FSC
R25-25K2-FSC
R25-20K3-FSC
R32-05K4-FSC
R32-10K5-FSC
R32-10K5-FSC
R32-10K5-FSC
R32-20K3-FSC
R32-20K4-FSC
R32-20K4-FSC
R32-32K2-FSC
R32-40K2-FSC
14
15
15
16
20
20
20
25
25
25
25
25
25
32
32
32
32
32
32
32
32
32
10
10
20
16
5
10
20
5
10
10
20
25
20
5
10
10
10
20
20
20
32
40
3.175
3.175
3.175
3.175
3.175
3.175
3.175
3.175
3.175
3.969
3.175
3.175
3.969
3.175
3.969
4.763
6.350
3.969
4.763
6.350
3.969
3.969
28
34 1)
34 1)
34 1)
36
36
36
40
40
45 1)
40
40
45 1)
48
50
56 1)
62 1)
50
54 1)
62 1)
50
50
38
45
45
45
47
47
47
51
51
54
51
51
54
59
65
71
77
65
71
77
65
65
5.5
5.5
5.5
5.5
6.6
6.6
6.6
6.6
6.6
6.6
6.6
6.6
6.6
6.6
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10
10
10
10
10
10
10
10
10
10
10
10
10
12
12
14
14
12
14
14
12
12
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
20
20
20
20
20
5
5
5
5
5
5
5
5
5
5
5
5
5
6
6
7
7
6
7
7
6
6
M5
M5
M5
M5
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
40
43
43
43
44
44
44
48
48
51
48
48
51
54
62
65
74
62
65
74
62
62
10.72
12.32
12.32
13.12
17.32
17.32
17.32
22.32
22.32
21.74
22.32
22.32
21.74
29.32
28.74
28.13
26.91
28.74
28.13
26.91
28.74
28.74
240
250
150
170
420
320
210
490
380
560
390
250
430
570
850
860
900
520
720
700
340
320
9200
9600
6300
6800
14900
11300
7600
16500
12600
22100
12600
8400
17100
18400
30800
38500
56400
19000
31900
42400
12800
12400
48
57
57
57
58
58
58
62
62
65
62
62
65
70
80
86
92
80
86
92
80
80
46
44
50
47
40
47
57
43
50
60
80
69
80
38
73
79
77
87
106
107
87
94
1) Non-standard series of DIN 69051 Part 5 for high leads or of nut diameters deviating from the DIN standard
All dimensions stated without a unit are in mm

The rigidity values stated are determined by calculation without preload
for loading of 30% of the dynamic load rating
Deviating nut dimensions on request
Other diameters and leads on request
42
17900
19300
12560
13850
36400
26600
17300
46120
33700
56600
34360
21700
42900
59600
94500
108900
144800
54300
89140
108540
35300
34400
Lubrication hole
90
30
90
22,5
30
-0,2
D -0,3
ds
dk
D1
D g6
D2
Lubrication hole
D2
L3
D3
D3
L2
L1
L
Hole pattern 1
ds 32
Hole pattern 2
ds > 32
Tabelle 5.3 Nut dimensions continued

Model
ds
Ball
diameter
Dg6 D1
min.
D2
D3
Hole
L
pattern
L1
L2
L3
dk
Rigidity
[N/m]
Dynamic
Static
Cdyn [N]
C0 [N]
R38-10K4-FSC
R38-20K4-FSC
R38-25K4-FSC
R38-40K2-FSC
R40-05K5-FSC
R40-10K5-FSC
R40-20K4-FSC
R40-40K2-FSC
R50-05K5-FSC
R50-10K5-FSC
R50-20K4-FSC
R50-20K4-FSC
R50-40K3-FSC
R63-10K5-FSC
R63-20K5-FSC
R63-20K5-FSC
R63-40K2-FSC
R80-10K5-FSC
R80-20K4-FSC
38
38
38
38
40
40
40
40
50
50
50
50
50
63
63
63
63
80
80
10
20
25
40
5
10
20
40
5
10
20
20
40
10
20
20
40
10
20
6.35
6.35
6.35
6.35
3.175
6.35
6.35
6.35
3.175
6.35
6.35
9.525
6.35
6.35
6.35
9.525
6.35
6.35
9.525
63
63
63
63
63
70 1)
70 1)
70 1)
70
82 1)
82 1)
86 1)
82 1)
95
95
107
95
110 1)
120 1)
78
78
78
78
78
85
85
85
85
100
100
103
100
115
115
127
115
130
145
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
11.0
11.0
11.0
11.0
11.0
13.5
13.5
13.5
13.5
13.5
13.5
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
14
14
14
14
14
14
14
14
16
16
16
16
16
20
20
20
20
25
25
20
25
25
25
20
20
20
25
20
25
25
25
25
25
25
25
25
25
25
7
7
7
7
7
7
7
7
8
8
8
8
8
10
10
10
10
12.5
12.5
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
70
70
70
70
70
75
75
75
75
92
92
95
92
100
100
112
100
115
130
32.91
32.91
32.91
32.91
37.32
34.91
34.91
34.91
47.32
44.91
44.91
42.47
44.91
57.91
57.91
55.47
57.91
74.91
72.47
810
830
830
400
850
1060
870
420
950
1250
1040
1130
790
1440
1570
1680
620
1660
1600
50500
49900
49400
25900
24700
63400
51300
26600
27000
70500
57200
98700
43900
77200
78500
134300
33100
86200
124000
93
93
93
93
93
100
100
100
100
118
118
121
118
135
135
147
135
150
165
70
108
127
103
45
83
110
101
45
80
106
120
145
84
132
140
110
80
122
137900
136600
135600
65600
94900
184000
144400
69400
119400
233000
183400
274200
137500
291900
300200
435300
111000
379800
449100

Order example:
40
40
K2
FSC
1200
1295
0,012
43
Ballscrews
Precision-ground
Lubrication hole
L3
S
90
,5
2
2
30
-0,2
D -0,3
dk
ds
D1
D g6
D2
Lubrication hole
90
30
D2
DIN double nut FDC (DIN 69051 Part 5) with

total recirculation
D3
D3
L2
L1
L
Hole pattern 1
ds 32
Hole pattern 2
ds > 32

Model
ds
Ball
Dg6 D1
diameter min.
D2
D3
R14-10K3-FDC
R15-10K3-FDC
R15-20K2-FDC
R16-16K2-FDC
R20-05K4-FDC
R20-10K3-FDC
R20-20K2-FDC
R25-05K4-FDC
R25-10K3-FDC
R25-10K4-FDC
R25-20K3-FDC
R25-20K3-FDC
R25-25K2-FDC
R32-05K4-FDC
R32-10K5-FDC
R32-10K5-FDC
R32-10K5-FDC
R32-20K3-FDC
R32-20K4-FDC
R32-20K4-FDC
R32-32K2-FDC
R32-40K2-FDC
14
15
15
16
20
20
20
25
25
25
25
25
25
32
32
32
32
32
32
32
32
32
10
10
20
16
5
10
20
5
10
10
20
20
25
5
10
10
10
20
20
20
32
40
3.175
3.175
3.175
3.175
3.175
3.175
3.175
3.175
3.175
3.969
3.175
3.969
3.175
3.175
3.969
4.763
6.35
3.969
4.763
6.35
3.969
3.969
38
45
45
45
47
47
47
51
51
54
51
54
51
59
65
71
77
65
71
77
65
65
5.5
5.5
5.5
5.5
6.6
6.6
6.6
6.6
6.6
6.6
6.6
6.6
6.6
6.6
9
9
9
9
9
9
9
9
28
34 1)
34 1)
34 1)
36
36
36
40
40
45 1)
40
45 1)
40
48
50
56 1)
62 1)
50
54 1)
62 1)
50
50
48
57
57
57
58
58
58
62
62
65
62
65
62
70
80
86
92
80
86
92
80
80
Hole
L
pattern
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
96
92
104
98
84
98
116
90
104
124
164
164
142
80
150
162
158
178
216
218
178
192
L1
L2
L3
dk
Rigidity
[N/m]
Dynamic
Static
Cdyn [N]
C0 [N]
10
10
10
10
10
10
10
10
10
10
10
10
10
12
12
14
14
12
14
14
12
12
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
20
20
20
20
20
5
5
5
5
5
5
5
5
5
5
5
5
5
6
6
7
7
6
7
7
6
6
M5
M5
M5
M5
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
40
43
43
43
44
44
44
48
48
51
48
51
48
54
62
65
74
62
65
74
62
62
10.724
12.324
12.324
13.124
17.324
17.324
17.324
22.324
22.324
21.744
22.324
21.744
22.324
29.324
28.744
28.132
26.91
28.744
28.132
26.91
28.744
28.744
310
330
200
230
550
420
270
650
500
740
510
550
320
770
1130
1130
1190
680
940
710
440
420
9200
9600
6300
6800
14900
11300
7600
16500
12600
22100
12600
17100
8400
18400
30800
38500
56400
19000
31900
42400
12800
12400

The rigidity values stated are determined by calculation for a
preload of 10% of the dynamic load rating
44
17900
19300
12560
13850
16420
26600
17300
46120
33700
56600
34360
42900
21700
59600
94500
108900
144800
54300
89140
108540
35300
34400
Lubrication hole
S
90
,5
2
2
30
-0,2
D -0,3
dk
ds
D1
D g6
D2
Lubrication hole
90
30
D2
L3
D3
D3
L2
L1
L
Hole pattern 1
ds 32
Hole pattern 2
ds > 32

Model
ds
Ball
Dg6 D1
diameter min.
D2
D3
R38-10K4-FDC
R38-20K4-FDC
R38-25K4-FDC
R38-40K2-FDC
R40-05K5-FDC
R40-10K5-FDC
R40-20K4-FDC
R40-40K2-FDC
R50-05K5-FDC
R50-10K5-FDC
R50-20K4-FDC
R50-20K4-FDC
R50-40K3-FDC
R63-10K5-FDC
R63-20K5-FDC
R63-20K5-FDC
R63-40K2-FDC
R80-10K5-FDC
R80-20K4-FDC
38
38
38
38
40
40
40
40
50
50
50
50
50
63
63
63
63
80
80
10
20
25
40
5
10
20
40
5
10
20
20
40
10
20
20
40
10
20
6.35
6.35
6.35
6.35
3.175
6.35
6.35
6.35
3.175
6.35
6.35
9.525
6.35
6.35
6.35
9.525
6.35
6.35
9.525
78
78
78
78
78
85
85
85
85
100
100
103
100
115
115
127
115
130
145
9
9
9
9
9
9
9
9
11
11
11
11
11
13.5
13.5
13.5
13.5
13.5
13.5
63
63
63
63
63
70 1)
70 1)
70 1)
70
82 1)
82 1)
86 1)
82 1)
95
95
107
95
110 1)
120 1)
93
93
93
93
93
100
100
100
100
118
118
121
118
135
135
147
135
150
165
Hole
L
pattern
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
144
220
258
210
95
171
225
207
95
166
218
245
295
174
270
286
226
170
250
L1
L2
L3
dk
Rigidity
[N/m]
Dynamic
Static
Cdyn [N]
C0 [N]
14
14
14
14
14
14
14
14
16
16
16
16
16
20
20
20
20
25
25
20
25
25
25
20
20
20
25
20
25
25
25
25
25
25
25
25
25
25
7
7
7
7
7
7
7
7
8
8
8
8
8
10
10
10
10
12.5
12.5
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
70
70
70
70
70
75
75
75
75
92
92
95
92
100
100
112
100
115
130
32.91
32.91
32.91
32.91
37.324
34.91
34.91
34.91
47.324
44.91
44.91
42.466
44.91
57.91
57.91
55.466
57.91
74.91
72.466
1070
1100
1090
530
1140
1410
1150
560
1290
1660
1380
1490
1040
1920
2080
2220
820
2230
2120
50500
49900
49400
25900
24700
63400
51300
26600
27000
70500
57200
98700
43900
77200
78500
134300
33100
86200
124000
137900
136600
135600
65600
94900
184000
144400
69400
119400
233000
183400
274200
137500
291900
300200
435300
111000
379800
449100

Order example:
40
40
K2
FDC
1200
1295
0,012
45
Ballscrews
Precision-ground
5.3.1 Flange single nut FSI
with single recirculation
L
L1
D4
D2
Lubrication hole
D3
L4
L2
30
30
L3
Dg6
D-0,1
-0,3
D1

Model
ds P
Ball
diameter
Dg6 D1
min.
D2
D3
D4
L1
L2
L3
L4
dk
Rigidity
[N/m]
Dynamic
Static
Weight
load rating load rating [kg]
Cdyn [N]
C0 [N]
R8-2.5T3-FSI
R16-2T3-FSI
R16-5T3-FSI
R16-5T4-FSI
R20-2T4-FSI
R20-2T6-FSI
R20-5T3-FSI
R20-5T4-FSI
R25-2T3-FSI
R25-2T4-FSI
R25-2T6-FSI
R25-5T3-FSI
R25-5T4-FSI
R25-5T5-FSI
R25-5T6-FSI
R25-10T3-FSI
R25-10T4-FSI
R32-5T3-FSI
R32-5T4-FSI
R32-5T6-FSI
R32-10T3-FSI
R32-10T4-FSI
8
16
16
16
20
20
20
20
25
25
25
25
25
25
25
25
25
32
32
32
32
32
1.500
1.500
3.175
3.175
1.500
1.500
3.175
3.175
1.500
1.500
1.500
3.175
3.175
3.175
3.175
4.763
4.763
3.175
3.175
3.175
6.350
6.350
18
27
30
30
32
32
34
34
36
36
36
40
40
40
40
45
45
44
44
44
51
51
27
34
41
41
40
40
45
45
46
46
46
51
51
51
51
55
55
60
60
60
68
68
4.5
4.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
6.6
6.6
6.6
6.6
6.6
6.6
6.6
8.0
9.5
9.5
9.5
9.5
9.5
9.5
9.5
9.5
9.5
9.5
9.5
9.5
9.5
11.0
11.0
11.0
11.0
11.0
11.0
11.0
28
36
46
52
40
52
46
53
35
40
50
46
51
56
65
65
80
46
53
66
72
83
5
10
12
12
10
10
12
12
10
10
10
11
11
11
11
15
15
12
12
12
16
16
12
12
12
12
12
12
12
12
12
10
10
10
10
12
12
12
12
12
12
12
5.0
6.0
6.0
5.0
5.0
6.0
6.0
5.0
5.0
5.0
5.5
5.5
5.5
5.5
7.5
7.5
6.0
6.0
6.0
8.0
8.0
4.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
6.65
14.65
13.32
13.32
18.65
18.65
17.32
17.32
23.65
23.65
23.65
22.32
22.32
22.32
22.32
21.13
21.13
29.32
29.32
29.32
26.91
26.91
80
140
110
120
360
320
200
270
200
270
390
280
370
400
480
250
330
330
420
630
350
480
1700
2520
7310
9360
3990
5180
8520
10910
3090
3950
5600
9770
12520
15160
17730
15910
20380
11170
14310
20270
25390
32520
2.5
2
5
5
2
2
5
5
2
2
2
5
5
5
5
10
10
5
5
5
10
10
35
44
54
54
52
52
57
57
58
58
58
64
64
63
63
69
69
74
74
74
82
82

46
2670
5930
13310
17750
11120
15510
17670
23560
9800
13070
19600
23140
30850
38560
46270
32360
43150
30810
41080
61620
53270
71020
0.04
0.17
0.32
0.34
0.25
0.29
0.35
0.38
0.24
0.26
0.30
0.42
0.44
0.47
0.52
0.80
0.90
0.49
0.53
0.59
1.02
1.11
L
L1
L2
D4
D2
Lubrication hole
D3
L4
30
30
L3
Dg6
D-0,1
-0,3
D1

Model
ds P
R40-5T4-FSI
40
R40-5T6-FSI
40
R40-10T3-FSI 40
R40-10T4-FSI 40
R50-5T4-FSI
50
R50-5T6-FSI
50
R50-10T3-FSI 50
R50-10T4-FSI 50
R50-10T6-FSI 50
R50-20T4-FSI 50
R63-10T4-FSI 63
R63-10T6-FSI 63
R80-10T4-FSI 80
R80-10T6-FSI 80
R80-20T3-FSI 80
R80-20T4-FSI 80
R100-20T4-FSI 100
5
5
10
10
5
5
10
10
10
20
10
10
10
10
20
20
20
Ball
diameter
Dg6 D1
min.
D2
D3
D4
L1
L2
L3
L4
dk
Rigidity
[N/m]
Dynamic
Static
Weight
Cdyn [N]
C0 [N]
3.175
3.175
6.350
6.350
3.175
3.175
6.350
6.350
6.350
9.525
6.350
6.350
6.350
6.350
9.525
9.525
9.525
51
51
60
60
62
62
69
69
69
75
82
82
99
99
108
108
135
66
66
80
80
80
80
92
92
92
105
110
110
127
127
143
143
163
6.6
6.6
9.0
9.0
9.0
9.0
11.0
11.0
11.0
14.0
14.0
14.0
14.0
14.0
18.0
18.0
18.0
11.0
11.0
14.0
14.0
14.0
14.0
17.5
17.5
17.5
20.0
20.0
20.0
20.0
20.0
26.0
26.0
26.0
53
66
76
87
57
70
78
89
112
186
91
114
91
114
138
161
161
16
16
16
16
16
16
18
18
18
28
20
20
20
20
24
24
24
12
12
15
15
15
15
20
20
20
30
20
20
20
20
25
25
30
8.0
8.0
8.0
8.0
8.0
8.0
9.0
9.0
9.0
14.0
10.0
10.0
10.0
10.0
12.0
12.0
12.0
6.5
6.5
8.5
8.5
8.5
8.5
11.0
11.0
11.0
13.0
13.0
13.0
13.0
13.0
17.5
17.5
17.5
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
37.32
37.32
34.91
34.91
47.32
47.32
44.91
44.91
44.91
42.47
57.91
57.91
74.91
74.91
72.47
72.47
92.47
500
740
400
510
620
910
500
630
940
800
790
1150
960
1400
950
1250
1550
15990
22650
29590
37890
17570
24900
33970
43500
61650
93270
48600
68870
55590
78790
96630
123750
135690
50
80
80
96
96
96
96
114
114
114
129
134
134
152
152
174
174
194

Order example:
10
T4
FSI
52800
79190
70690
94260
67450
10117
92560
123410
185110
239550
158580
237860
21118
316770
316220
421620
531610
2250
2325
0.66
0.73
1.37
1.49
0.95
1.04
1.85
1.98
2.26
5.30
2.54
2.88
3.00
3.42
6.30
6.96
8.60
0,023
47
Ballscrews
Precision-ground
5.3.2 Flange double nut FDI
L1,5
L1
L2
D4
D2
D3
L4
S
Lubrication hole
30
30
L3
Dg6
D-0,1
-0,3
D-0,1
-0,3
D1

Model
ds P
Ball
diameter
Dg6 D1
min.
D2
D3
D4
L1
L2
L3
L4
dk
R16-5T3-FDI
R16-5T4-FDI
R20-5T3-FDI
R20-5T4-FDI
R25-5T3-FDI
R25-5T4-FDI
R25-10T3-FDI
R32-5T3-FDI
R32-5T4-FDI
R32-5T6-FDI
R32-10T3-FDI
R32-10T4-FDI
R40-5T4-FDI
R40-5T6-FDI
R40-10T3-FDI
R40-10T4-FDI
16
16
20
20
25
25
25
32
32
32
32
32
40
40
40
40
3.175
3.175
3.175
3.175
3.175
3.175
4.763
3.175
3.175
3.175
6.350
6.350
3.175
3.175
6.350
6.350
30
30
34
34
40
40
51
44
44
44
51
51
51
51
60
60
41
41
45
45
52
52
60
60
60
60
68
68
66
66
80
80
5.5
5.5
5.5
5.5
5.5
5.5
6.6
6.6
6.6
6.6
6.6
6.6
6.6
6.6
9.0
9.0
9.5
9.5
9.5
9.5
9.5
9.5
11.0
11.0
11.0
11.0
11.0
11.0
11.0
11.0
14.0
14.0
78
90
78
92
78
96
140
78
96
118
129
155
96
122
133
155
12
12
12
12
12
12
15
12
12
12
16
16
16
16
16
16
24
24
24
24
24
24
24
24
24
24
24
24
24
24
30
30
6.0
6.0
6.0
6.0
5.5
5.5
7.5
6.0
6.0
6.0
8.0
8.0
8.0
8.0
8.0
8.0
5.5
5.5
5.5
5.5
5.5
5.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
8.5
8.5
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M81
M81
M81
M81
13.32 200
13.32 230
17.32 390
17.32 540
22.32 550
22.32 730
21.13 490
29.32 640
29.32 820
29.32 1210
26.91 680
26.91 820
37.32 990
37.32 1460
34.91 760
34.91 1010
5
5
5
5
5
5
10
5
5
5
10
10
5
5
10
10
54
54
57
57
64
64
74
74
74
74
82
82
80
80
96
96

48
Rigidity
[N/m]
Dynamic
Static
Weight
Cdyn [N]
C0 [N]
7310
9360
8520
10910
9770
12520
16430
11170
14310
20270
25390
32520
15990
22650
29590
37890
13310
17750
17670
23560
23140
30850
32650
30810
41080
61620
53270
71020
52800
79190
70690
94260
0.43
0.48
0.49
0.55
0.59
0.69
1.38
0.65
0.74
0.85
1.50
1.72
0.89
1.03
1.99
2.22
L1,5
L1
L2
D4
D2
D3
L4
S
Lubrication hole
30
30
L3
Dg6
D-0,1
-0,3
D-0,1
-0,3
D1

Model
ds P
Ball
diameter
Dg6 D1
min.
D2
D3
D4
L1
L2
L3
L4
dk
Rigidity
[N/m]
Dynamic
Static
Weight
Cdyn [N]
C0 [N]
R50-5T4-FDI
R50-5T6-FDI
R50-10T3-FDI
R50-10T4-FDI
R50-10T6-FDI
R63-10T4-FDI
R63-10T6-FDI
R80-10T4-FDI
R80-10T6-FDI
R80-20T3-FDI
R80-20T4-FDI
R100-20T4-FDI
50
50
50
50
50
63
63
80
80
80
80
100
3.175
3.175
6.350
6.350
6.350
6.350
6.350
6.350
6.350
9.525
9.525
9.525
62
62
69
69
69
82
82
99
99
108
108
135
80
80
92
92
92
110
110
127
127
143
143
163
9.0
9.0
11.0
11.0
11.0
14.0
14.0
14.0
14.0
18.0
18.0
18.0
14.0
14.0
17.5
17.5
17.5
20.0
20.0
20.0
20.0
26.0
26.0
26.0
96
122
135
157
203
159
205
172
214
250
296
296
16
16
18
18
18
20
20
20
20
24
24
24
30
30
40
40
40
40
40
40
40
50
50
60
8.0
8.0
9.0
9.0
9.0
10.0
10.0
10.0
10.0
12.0
12.0
12.0
8.5
8.5
11.0
11.0
11.0
13.0
13.0
13.0
13.0
17.5
17.5
17.5
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
M81
47.32
47.32
44.91
44.91
44.91
57.91
57.91
74.91
74.91
72.47
72.47
92.47
1210
1770
950
1240
1840
1580
2280
1900
2770
1890
2480
3000
17570
24900
33970
43500
61650
48600
68870
55590
78790
96630
123750
135690
50
5
5
10
10
10
10
10
10
10
20
20
20
96
96
114
114
114
134
134
152
152
174
174
194

Order example:
10
T4
FDI
67450
101170
92560
123410
185110
158580
237860
211180
316770
316220
421620
531610
2250
2325
1.23
1.42
2.53
2.80
3.35
3.53
4.20
4.45
5.20
9.54
10.87
12.69
0,023
49
Ballscrews
Precision-ground
L
5.3.3 Cylindrical single nut RSI

K1
WP9
Dg6

Model
Size
Nominal Lead
2
16
5
R16-2T4-RSI
R16-5T3-RSI
R16-5T4-RSI
R20-5T3-RSI
20
R20-5T4-RSI
R25-5T3-RSI
25
R25-5T4-RSI
R32-5T3-RSI
R32-5T4-RSI
R32-5T6-RSI
32
R32-10T3-RSI
R32-10T4-RSI
R40-5T4-RSI
R40-5T6-RSI
40
R40-10T3-RSI
R40-10T4-RSI
R50-5T4-RSI
R50-5T6-RSI
R50-10T3-RSI 50
R50-10T4-RSI
R50-10T6-RSI
R63-6T4-RSI
63
R63-6T6-RSI
R80-10T4-RSI
R80-10T6-RSI
80
R80-20T3-RSI
R80-20T4-RSI
R100-20T4-RSI 100
Ball
diameter
Circuits
1,5
4
3
4
3
4
3
4
3
4
6
3
4
4
6
3
4
4
6
3
4
6
4
6
4
6
3
4
4
3,175
3,175
3,175
3,175
10
6,35
3,175
10
6,35
3,175
10
6,35
3,969
10
6,35
20
9,525
20
9,525
Rigidity
K [N/m]
Dyn. load
rating Cdyn [N]
Static load
rating C0 [N]
150
110
120
200
270
280
370
330
420
630
350
480
500
740
400
510
620
910
500
630
940
750
1130
960
1400
950
1250
1550
1780
7310
9360
8520
10910
9770
12520
11170
14310
20270
25390
32520
15990
22650
29590
37890
17570
24900
33970
43500
61650
26740
37040
55590
78790
96630
123750
135690
3950
13310
17750
17670
23560
23140
30850
30810
41080
61620
53270
71020
52800
79190
70690
94260
67450
101170
92560
123410
185110
105420
158130
211180
316770
316220
421620
531610

50
Order example:
32
Nut
D
25
28
28
32
32
37
37
44
44
44
51
51
51
51
60
60
62
62
69
69
69
78
78
99
99
108
108
125
10
30
30
34
34
40
40
48
48
48
56
56
54
54
65
65
65
65
74
74
74
80
80
105
105
115
115
135
T4
L
25
40
46
41
48
41
48
41
48
61
68
79
48
61
68
79
48
61
68
79
102
56
70
79
102
126
149
149
RSI
Feather key groove

K
W H
20
3 1,8
20
3 1,8
20
3 1,8
20
3 1,8
20
3 1,8
20
4 2,5
20
4 2,5
20
4 2,5
20
4 2,5
25
4 2,5
25
6 3,5
32
6 3,5
20
4 2,5
25
4 2,5
25
6 3,5
32
6 3,5
20
4 2,5
25
4 2,5
32
6 3,5
32
6 3,5
40
6 3,5
25
6 3,5
32
6 3,5
32
8 4
40
8 4
50 10 5
63 10 5
63 10 5
1500
1615
K1
2,5
10
13
10,5
14
10,5
14
10,5
14
18
21,5
23,5
14
18
21,5
23,5
14
18
18
23,5
31
15,5
19
23,5
31
38
43
43
0,012
Cylindrical double nut RDI

L 1,5
K
WP9
Dg6
Dg6

Model
Size
Nominal Lead
R16-5T3-RDI
16
R16-5T4-RDI
R20-5T3-RDI
20
R20-5T4-RDI
R25-5T3-RDI
25
R25-5T4-RDI
R32-5T3-RDI
R32-5T4-RDI
R32-5T6-RDI
32
R32-10T3-RDI
R32-10T4-RDI
R40-5T4-RDI
R40-5T6-RDI
40
R40-10T3-RDI
R40-10T4-RDI
R50-5T4-RDI
R50-5T6-RDI
R50-10T3-RDI 50
R50-10T4-RDI
R50-10T6-RDI
R63-10T4-RDI
R63-10T6-RDI 63
R63-20T4-RDI
R80-10T4-RDI
R80-10T6-RDI
80
R80-20T3-RDI
R80-20T4-RDI
R100-20T4-RDI 100
Ball
diameter
3.175
3.175
3.175
10
6.35
3.175
10
6.35
3.175
10
6.35
10
6.35
20
9.525
10
6.35
20
9.525
20
9.525
Circuits
3
4
3
4
3
4
3
4
6
3
4
4
6
3
4
4
6
3
4
6
4
6
4
4
6
3
4
4

Rigidity
K [N/m]
Dyn. load
rating Cdyn [N]
Static load
rating C0 [N]
200
230
390
540
550
730
640
820
1210
680
820
990
1460
760
1010
1210
1770
950
1240
1840
1580
2280
1890
1900
2770
1890
2480
3000
7310
9360
8520
10910
9770
12520
11170
14310
20270
25390
32520
15990
22650
29590
37890
17570
24900
33970
43500
61650
48600
68870
106570
55590
78790
96630
123750
135690
13310
17750
17670
23560
23140
30850
30810
41080
61620
53270
71020
52800
79190
70690
94260
67450
101170
92560
123410
185110
158580
237860
312510
211180
316770
316220
421620
531610
Order example:
32
Nut
D
28
28
32
32
37
37
44
44
44
51
51
51
51
60
60
62
62
69
69
69
82
82
90
99
99
108
108
125
10
L
30
30
34
34
40
40
48
48
48
56
56
54
54
65
65
65
65
74
74
74
88
88
95
105
105
115
115
135
T4
72
85
75
85
75
85
75
85
105
135
155
85
105
135
155
85
105
135
155
197
160
202
260
160
202
245
289
289
RDI
Feather key groove

K
W
H
20
3
1.8
20
3
1.8
20
3
1.8
20
3
1.8
20
4
2.5
20
4
2.5
20
4
2.5
20
4
2.5
25
4
2.5
25
6
3.5
32
6
3.5
20
4
2.5
25
4
2.5
25
6
3.5
32
6
3.5
20
4
2.5
25
4
2.5
32
6
3.5
32
6
3.5
40
6
3.5
32
8
4.0
40
8
4.0
50
8
4.0
32
8
4.0
40
8
4.0
50
10
5.0
63
10
5.0
63
10
5.0
1500
1615
0,012
51
Ballscrews
Driven nut unit
6. Ballscrews for special requirements
6.1 Driven nut unit AME
6.1.1 Sample application
The tool carriage of a machining centre can be moved up to 3000mm. The maximum
rapid motion speed is 25m/min. The rotary speed of the long feed shaft required
for this cannot be reached due to its considerably lower critical bending speed. The
ballscrew nut is therefore driven rather than the ballscrew shaft. High axial and radial
loading capacity and a good resistance to tilting are required of the bearing.
Design solution
The threaded nut is mounted in an axial angular ball bearing ZKLF...2Z. The less stringent PE version is preferred. The bearing has defined preload using a precision groove
nut from the HIR series. The bearing achieves a good resistance to tilting thanks to
the O arrangement of the two rows of balls. Any axial and radial forces which arise
are absorbed with ease. The thick-walled, dimensionally-stable outer bearing race is
screwed directly onto the bearing block.
There is no need for an extra bearing bush or bearing cover. Circulating oil lubrication
supplies the bearing with lubricant. The ballscrew nut is lubricated via a radial bore in
the shaft. The less stringent axial angular ball bearing can only be lubricated axially.
We are happy to develop the right unit for any application, taking due account of different installation circumstances. A wide range of realised applications provides the ideal
basis for finding a solution to your problem.
60
ZKLF Bearing
Lock nut
D4
Toothed belt wheel

t
D5
d2
D1
D3
D2
Order example:
40
20
T2
AME
3800
3900
0,052
L2
M6 lubrication hole
L1
B
L

Article no.
R16-05T3-AME
R20-05T4-AME
R25-05T4-AME
R25-10T3-AME
R32-05T5-AME
R32-10T4-AME
R32-20T2-AME
R40-05T5-AME
R40-10T3-AME
R40-20T2-AME
R50-05T5-AME
R50-10T4-AME
R50-20T3-AME
R63-10T6-AME
52
Shaft
dimensions
ds
h6
16
20
25
25
32
32
32
40
40
40
50
50
50
63
Nut dimensions
dk
D1
D2
5
5
5
10
5
10
20
5
10
20
5
10
20
10
13.5
17.5
22.5
21
29.5
27.8
27.8
37.5
35.8
35.8
47.5
45.8
45.8
58.8
50
63
76
76
76
76
76
90
90
90
100
100
100
130
40
52
60
60
62
62
62
70
70
70
84
84
84
110
D3
h8
30
40
50
50
50
50
50
60
60
60
70
70
70
90
Bearing dimensions
D4
D5
M6
47
M6
60
M6
72
M6
72
M8
72
M8
72
M8
72
M8
82
M8
82
M8
82
M10 94
M10 94
M10 94
M10 122
L1
L2
D-0.01 J
nt
d2
50
60
63
74
70
105
100
76
85
105
78
95
120
120
10
12
15
15
15
15
15
15
15
15
15
15
15
20
3
5
5
5
5
5
5
5
5
5
5
5
5
7
80
100
115
115
115
115
115
145
145
145
155
155
155
190
6(60)
4(90)
6(60)
6(60)
6(60)
6(60)
6(60)
8(45)
8(45)
8(45)
8(45)
8(45)
8(45)
8(45)
6.5
8.5
8.5
8.5
8.5
8.5
8.5
8.5
8.5
8.5
8.5
8.5
8.5
10.5
28
34
34
34
34
34
34
45
45
45
45
45
45
55
63
80
94
94
94
94
94
120
120
120
130
130
130
165
Dyn.
load
rating
Cdyn [N]
Static
load
rating
C0 [N]
n max.
[rpm]
9600
13900
15600
24100
20700
40900
20300
22500
37100
23800
24900
52800
40000
84700
12700
21800
27900
36200
43900
63200
26800
54600
61900
36400
69800
106800
76200
210800
4000
3300
3000
3000
3000
3000
3000
2400
2400
2400
2200
2200
2200
1800
6.2 Ballscrews for heavy-duty operation

6.2.1 Areas of application
Ballscrews for heavy-duty operation are used in applications such as in injection
moulding machines, die casting machines, presses, driving mechanisms and robots.
6.2.2 Performance features
1. Can withstand high loads
A. Load capacities 23 times greater than standard versions
B. High load rating for axial loads, good acceleration
C. Short travel distance thanks to special design for lubrication
2. Accuracy
T5 and T7
3. High rapid motion speeds and long service life

Reinforced ball recirculation systems for use at high speeds and with
long service lives
4. Maximum length: 2m
5X Thru
H max
W max
1/8" PT
Oil hole
30
Order example:
80
25
B3
FSV
1180
1530
30
0,023

Model
R45-10B3-FSV
R50-12B3-FSV
R50-16B3-FSV
R55-16B3-FSV
R63-16B3-FSV
R80-16B3-FSV
R80-25B3-FSV
R100-16B3-FSV
R100-25B3-FSV
R120-25B3-FSV
Nominal Lead
diameter
45
50
50
55
63
80
100
120
10
12
16
25
16
25
25
Circuits
2.5 3
2.5 3
2.5 3
2.5 3
2.5 3
2.5 3
2.5 3
2.5 3
2.5 3
2.5 3
Dynamic
load rating
Cdyn [kN]
145
175
330
343
368
409
714
453
788
850
Static
load rating
C0 [kN]
488
602
971
1054
1217
1543
2366
1949
2920
3473
70
77
95
99
105
120
145
145
159
173
143
171
223
223
223
227
338
227
338
338
104
111
129
133
139
154
185
185
199
213
18
22
28
28
28
32
40
32
40
40
87
94
112
116
122
137
165
165
179
193
9
9
9
9
9
9
11
11
11
11
47
52
68
70
72.5
80
102
91
108.5
116
52
59
66
70
76
92
100
109
118
135
53
Ballscrews
Accessories
7. Shaft ends and accessories
7.1 Shaft ends and bearing configuration
To reduce the amount of design work required, we provide standardised end machining
processes and bearing units. We recommend the B, E and F bearing series for
simple applications and low axial forces. They are suited to all tasks in applications
where the ballscrew is not subject to stringent requirements. The SFA and SLA bearing
units are suited to more challenging applications. The WBK series is available for
heavy-duty applications.
When selecting the suitable bearing type, the permissible axial force of the fixed bearing must also be taken into account.
Types of assembly
The type of installation and mounting of the ballscrew shafts are decisive for rigidity,
critical sped and buckling load. This must be given careful consideration when selecting the type of assembly.
Table 7.1 Overview of standard shaft ends for SFA, SLA bearing series
DIN 76-B
Type S1
Bearing: Deep groove ball bearing 60.. or 62.. For SLA bearing unit
LA
dh5
Recess H
D2
D3
LP
LZ
BP9 T
LA
L1
dk6
LP
LZ
D2
BP9 T
D3
DIN 76-B
L2
Type S2
Bearing: ZKLF.. or ZKLN.. For SFA bearing unit
dh5
D2
DE
dj6
DIN 76-B
Recess H
L3
Recess H
Recess H L15
L12
LEH13
L5
Type S3
Bearing: ZKLF.. or ZKLN.. For SFA bearing unit
Type S5
Bearing: Deep groove ball bearing 62.. For SLA bearing unit
Example:
Designation of shaft end, type S2, with the fit diameter d = 20: S2-20.
Table 7.2 Abmessungen Standard-Spindelenden fr Lagerbaureihen SFA, SLA
Shaft end
type
KGT
nominal
D2
D3
L1
L2
L3
L5
L12
L15
DE
LE
S_-06
S_-10
S_-12
S_-17
S_-20
S_-25
S_-30
S_-40
S_-50
S_-60
12
15, 16
20
25
25*, 32
32**, 40
40
50
63
80
6
10
12
17
20
25
30
40
50
60
M60.5
M100.75
M121
M171
M201
M251.5
M301.5
M401.5
M501.5
M602
5 j6
8 j6
10 j6
14 j6
14 j6
20 j6
25 j6
32 k6
40 k6
50 k6
31
39
43
60
62
83
95
119
142
155
37
50
58
73
76
96
108
135
155
177
30
35
43
46
46
48
55
55
67
8
12
13
15
17
19
20
22
25
28
12
12
20
20
20
22
24
24
25
6
9
10
12
14
15
16
18
20
22
5.7 h10
9.6 h10
11.5 h11
16.2 h11
19 h12
23.9 h12
28.6 h12
37.5 h12
47 h12
57 h12
0.8
26
1.1
32
1.1
35
1.1
50
1.3
50
1.3
71
1.6
82
1.85 104
2.15 124
2.15 135
Unit: mm
* depending on actual shaft outer diameter ds min = 24.5; ** depending on actual shaft outer diameter ds min = 31.5
54
LA
LP
LZ
BP9T
Recess H
14
16
20
20
36
45
56
70
70
16
20
23
30
30
50
60
80
100
110
2 1.2
3 1.8
53
53
6 3.5
84
10 5
12 5
14 5.5
10002475
10002475
10002475
10002475
DIN509-E0.60.3
DIN509-E0.60.3
10002476
DIN509-E0.60.3
10002476
10002476
Table 7.3 Overview of standard shaft ends for EK, BK, FK, EF, BF, FF bearing series
C
DIN 76-B
L8
Recess H
L9
Type E9
Bearing: 72.. For BK bearing unit
DE
D10j6
Type E8
Bearing: 70.. For EK, FK bearing units
LP
LB
LC
Recess H
D5
BP9 T
BP9 T
LP
LB
LC
D5
D4
D4
DIN76-B
Recess H L16
L17H13
L10
Type E10
Bearing: Deep groove ball bearing 60.. or 62.. For EF, BF, FF bearing unit
Example:
Designation of shaft end, type S3, with the fit diameter d = 10: S3-10.
Table 7.4 Dimensions of standard shaft ends for EK, BK, FK, EF, BF, FF bearing series
Shaft end
type
KGT
nominal
d
h6
D4
j6
D5
D10
j6
L8
L9
L10
L16
L17
0
DE-0.2
LB
E_-08
12
8
6
M81
6
41
9
6
0.8
5.8
E_-10
15, 16
10
8
M101
8
56
10
7
0.9
7.7
E_10-12
16*
12
10
M121
10
59
11
8
1.15 9.6
E_08-12
E_-15
20
15
12
M151
15
70
13
9
1.15 14.3
E_-20
25
20
17
M201
20
92
19
14
1.35 19.0
E_-25
32
25
20
M251.5
25
126 115 20
15
1.35 23.9
E_-30
40
30
25
M301.5
30
132 132 21
16
1.75 28.6
40
173 23
18
1.95 38.0
E_-40
50
40
351) M401.5
Unit: mm
* depending on actual shaft outer diameter ds min = 15.5
1) Tolerance k6
2) for BK 25
It goes without saying that we also machine the shaft ends to your drawings and individual requirements.
LC
LP
BP9T
Recess H
9
20
19
31
14
2 1.2
5.5
5.5
23
34
16
3 1.8
5.5
23
30
50
60
80
36
47
70 (68)2)
85
115
16
20
36
45
56
4 2.5
5 3.0
6 3.5
8 4.0
10 5
10
11
15 (9)2)
9
15
DIN509-E0.60.2
DIN509-E0.60.2
10002475
DIN509-E0.60.2
DIN509-E0.60.2
DIN509-E0.60.3
DIN509-E0.80.3
10002476
DIN509-E0.80.3
55
Ballscrews
Accessories
Table 7.5 Overview of standard shaft ends for WBK bearing series
Type W1
Bearing: BSB.. For WBK_DF bearing unit
Recess H
L11
LP
LB
LC
D5
BP9 T
BP9 T
LP
LB
LC
D5
D4
DIN 76-B
D4
DIN 76-B
Recess H
L12
Type W2
Bearing: BSB.. For WBK_DFD bearing unit
LP
LB
LC
D5
BP9 T
D4
DIN 76-B
Recess H
L13
Type W3
Bearing: BSB.. For WBK_DFF bearing unit
Example:
Designation of shaft end, type W2, with the fit diameter d = 20: W2-20.
Table 7.6 Dimensions of standard shaft ends for WBK bearing series
Shaft end
type
KGT
nominal
d
h6
D4
j6
D5
L11
L12
L13
W_-15
20
15
12
M151
104
W_-17
25
17
14
M171
111
W_-20*
25
20
17
M201
111
W_-25** 32
25
20
M251.5
139
154
W_-30
40
30
25
M301.5
149
164
W_-35
45
35
30
M351.5
152
167
182
M401.5
172
187
202
W_-40
50
40
35 1)
Unit: mm
1) Tolerance k6
It goes without saying that we also machine the shaft ends to your drawings and individual requirements.
** depending on actual shaft outer diameter ds min = 31.5
LB
LC
LP
WD
Recess H
23
30
30
50
60
60
80
46
53
53
76
86
90
110
16
20
20
36
45
45
56
4 2.5
5 3.0
5 3.0
6 3.5
8 4.0
8 4.0
10 5.0
DIN509-E0.60.2
10002475
DIN509-E0.60.3
DIN509-E0.80.3
10002476
DIN509-E0.80.3
DIN509-E0.80.3
Table 7.7 HIWIN recesses

1,9
0,1
0,18
2,3
56
(1)
HIWIN recess 10002476
,8
HIWIN recess 10002475
,5
R0
R0
(0,7)
,8
R0
0,4
(1,4)
20
(0,9)
20
20
,5
R0
0,3
20
Table 7.8 Overview of bearing type and associated end machining for SLA, SFA bearing units
KGT
nominal
Fixed bearing
Supported bearing
Pillow block
End machining
Pillow block
End machining
12
15, 16
20
25
32
40
50
SFA06
SFA10
SFA12
SFA17
SFA20
SFA30
SFA40
S2-06 / S3-06
S2-10 / S3-10
S2-12 / S3-12
S2-17 / S3-17
S2-20 / S3-20
S2-30 / S3-30
S2-40 / S3-40
SLA06
SLA10
SLA12
SLA17
SLA20
SLA30
SLA40
S1-06 / S5-06
S1-10 / S5-10
S1-12 / S5-12
S1-17 / S5-17
S1-20 / S5-20
S1-30 / S5-30
S1-40 / S5-40
Table 7.9 Overview of bearing type and associated end machining for EK, BK, FK, EF, BF, FF bearing series
KGT
nominal
Fixed bearing
Supported bearing
Pillow block End machining
Flange bearing
End machining
Pillow block End machining
Flange bearing
End machining
12
15, 16
16*
20
25
32
40
50
EK08
EK10
EK12
EK15
EK20
BK25
BK30
BK40
FK08
FK10
FK12
FK15
FK20
FK25
FK30
E8-08
E8-10
E8-12
E8-15
E8-20
E8-25
E8-30
EF08
EF10
EF12
EF15
EF20
BF25
BF30
BF40
FF10
FF12
FF15
FF20
FF25
FF30
E10-10
E10-12
E10-15
E10-20
E10-25
E10-30
E8-08
E8-10
E8-12
E8-15
E8-20
E9-25
E9-30
E9-40
E10-08
E10-10
E10-12
E10-15
E10-20
E10-25
E10-30
E10-40
Table 7.10 Overview of bearing type and associated end machining for WBK bearing unit
KGT
nominal
Flange bearing
End machining
20
25
25
32
32
40
40
45
45
45
50
50
50
WBK 15 DF
WBK 17 DF
WBK 20 DF
WBK 25 DF
WBK 25 DFD
WBK 30 DF
WBK 30 DFD
WBK 35 DF
WBK 35 DFD
WBK 35 DFF
WBK 40 DF
WBK 40 DFD
WBK 40 DFF
W1-15
W1-17
W1-20
W1-25
W2-25
W1-30
W2-30
W1-35
W2-35
W3-35
W1-40
W2-40
W3-40
57
Ballscrews
Accessories
7.2 WBK bearing series
Thanks to their robust steel bearing housing, the flange bearing units of the WBK
series are especially suited to use in heavy-duty ballscrews. Depending on the axial
loads present, the WBK bearing units are available with the DF, DFD and DFF bearing
arrangements.
The end machining processes suited to the WBK fixed bearing are types W1, W2 and
W3 (chapter 7.1).
45
45
PCD W
DV
DV
PC
PC
8-X hole
Y counter bore,
counter bore depth Z
6-X hole
Y counter bore,
l
L1
L2
30
4-P
Hole depth Q
PCD W
d1 H8
D2
D1
d1 H8
d
D g6
4-P
Hole depth Q
15
15
30
Hole pattern 1
ds 30
Hole pattern 2
ds > 30
Table 7.11 Bearing unit dimensions

Article no.
Nominal
shaft
D1
D2
L1
L2
d1
WBK 15 DF
WBK 17 DF
WBK 20 DF
WBK 25 DF
WBK 25 DFD
WBK 30 DF
WBK 30 DFD
WBK 35 DF
WBK 35 DFD
WBK 35 DFF
WBK 40 DF
WBK 40 DFD
WBK 40 DFF
20
25
25
32
32
40
40
45
45
45
50
50
50
15
17
20
25
25
30
30
35
35
35
40
40
40
70
70
70
85
85
85
85
95
95
95
95
95
95
106
106
106
130
130
130
130
142
142
142
142
142
142
72
72
72
90
90
90
90
102
102
102
102
102
102
60
60
60
66
81
66
81
66
81
96
66
81
96
32
32
32
33
48
33
48
33
48
48
33
48
48
15
15
15
18
18
18
18
18
18
18
18
18
18
80
80
80
100
100
100
100
106
106
106
106
106
106
88
88
88
110
110
110
110
121
121
121
121
121
121
9
9
9
11
11
11
11
11
11
11
11
11
11
14
14
14
17,5
17,5
17,5
17,5
17,5
17,5
17,5
17,5
17,5
17,5
8,5
8,5
8,5
11
11
11
11
11
11
11
11
11
11
45
45
45
57
57
57
57
69
69
69
69
69
69
3
3
3
4
4
4
4
4
4
4
4
4
4
58
58
58
70
70
70
70
80
80
80
80
80
80
M5
M5
M5
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
10
10
10
12
12
12
12
12
12
12
12
12
12
Unit: mm
58
Bearing arrangements
DF Type
DFD Type
DFF Type
Bearing structure
3
D3
L3
A
(1) Retaining bolt, (2) Bearing cover, (3) Bearing housing, (4) Bearing, (5) Seal, (6) Spacer, (7) Lock nut
Note:
1. Use reference planes A and B for alignment during assembly.
2. To ensure high accuracy, parts 16 must not be disassembled.
Table 7.12 Technical data of bearing
Article no.
WBK 15 DF
WBK 17 DF
WBK 20 DF
WBK 25 DF
WBK 25 DFD
WBK 30 DF
WBK 30 DFD
WBK 35 DF
WBK 35 DFD
WBK 35 DFF
WBK 40 DF
WBK 40 DFD
WBK 40 DFF
Dynamic load
rating [kN]
Permissible axial Preload [kN]

load [kN]
Axial rigidity
[N/m]
Starting
torque [Nm]
Lock nut
M
D3
L3
Weight
[kg]
21.9
21.9
21.9
28.5
46.5
29.2
47.5
31.0
50.5
50.5
31.5
51.5
51.5
26.6
26.6
26.6
40.5
81.5
43.0
86.0
50.0
100.0
100.0
52.0
104.0
104.0
750
750
750
1000
1470
1030
1520
1180
1710
2350
1230
1810
2400
0.19
0.19
0.19
0.29
0.39
0.30
0.40
0.34
0.45
0.59
0.36
0.47
0.61
M151
M171
M201
M251.5
M251.5
M301.5
M301.5
M351.5
M351.5
M351.5
M401.5
M401.5
M401.5
30
32
38
38
38
45
45
52
52
52
58
58
58
14
16
16
18
18
18
18
18
18
18
20
20
20
1.9
1.9
1.9
3.1
3.4
3.0
3.3
3.4
4.3
5.0
3.6
4.2
4.7
2.15
2.15
2.15
3.15
4.3
3.35
4.5
3.8
5.2
7.65
3.9
5.3
7.85
59
Ballscrews
Accessories
7.3 SFA/SLA bearing series
7.3.1 Fixed bearing SFA
The axis height of the fixed bearing is matched to supported bearing SLA (chapter
7.3.2) and nut housing GFD (chapter 7.4). The pillow block can be screwed on from
above (S1) and below (S2).
45
1
SC
2
3
H4
L2
The reference edge makes it easier to align the unit. The fixed bearing can be pinned
with two tapered pins or cylindrical pins. The end machining suited to the fixed bearing
is the S2-xx/S3-xx type (chapter 7.1).
D
D1
d
H5
H3
H2
H1
S1
S3
L/2
B2
S2
L1
B2
L/2
(L)
B1
L3
(1) Steel pillow block housing, (2) Bearing, (3) Lock nut

Article no.
Shaft
nominal
L/2
js9
L1
L2
L3
H1
js9
H2
H3
H4
H5
D1
SFA06
SFA10
12
16
62
86
31
43
34
52
38
52
50
68
41
58
22
32
13
22
5
7
11
15
9
15
6
10
30
50
19
32
12
20
Unit: mm
Article no.
Shaft
B
nominal
B1
B2
S1
H12
S2
S3
SC ISO
4762-10.9
SFA06
SFA10
12
16
16
23
10.0
8.5
5.3
8.4
M6
M10
3.7
7.7
4M312
4M520
32
37
Unit: mm
Article no.
SFA06
SFA10
60
Bearing type
ZKLFA0630.2Z
ZKLFA1050.2RS
C0 axial
[N]
Cdyn axial
[N]
Max. speed
[n/min]
6100
8500
4900
6900
14000
6800
Lock nut
Type
Nut tightening
torque [Nm]
HIR 06
2
HIR 10
6
Screw size
M4
M4
Screw tightening
torque [Nm]
1
1
SFA-12 SFA-40
L2
45
2
3
D
D1
d
H4
SC
H3
H5
H2
H1
S1
L1
S3
L/2
(L)
B2
S2
B2
L/2
B1
B
L3
Article no.
Shaft
L
nominal
L/2
js9
L1
L2
L3
H1
js9
H2
H3
H4
H5
D1
SFA12
SFA17
SFA20
SFA30
SFA40
20
25
32
40
50
47
54
56
63
73
52
65
65
82
82
60
66
73
84
104
77
88
92
105
125
64
72
78
92
112
34
39
42
50
60
22
27
27
32
32
7
10
10
13
13
17
19
20
23
30
15
18
18
21
21
12
17
20
30
40
55
62
68
80
100
32
36
42
52
66
25
25
28
28
34
94
108
112
126
146
Unit: mm
Article no.
Shaft
B
nominal
B1
B2
S1
H12
S2
S3
Lock nut
SC ISO
4762-10.9
SFA12
SFA17
SFA20
SFA30
SFA40
20
25
32
40
50
25
29
29
32
34
8.5
10.5
10.5
12.5
12.5
8.4
10.5
10.5
12.6
12.6
M10
M12
M12
M14
M14
7.7
9.7
9.7
9.7
9.7
HIR 12
HIR 17
HIR 201
HIR 30
HIR 40
3M635
3M635
4M640
6M640
4M850
42
46
49
53
59
Unit: mm
Article no.
SFA12
SFA17
SFA20
SFA30
SFA40
Bearing type
ZKLF1255.2RS
ZKLF1762.2RS
ZKLF2068.2RS
ZKLF3080.2RS
ZKLF40100.2RS
C0 axial
[N]
Cdyn axial
[N]
Max. speed
[n/min]
24700
31000
47000
64000
101000
17000
18800
26000
29000
43000
3800
3300
3000
2200
1800
Lock nut
Type
Nut tightening
torque [Nm]
HIR 12
8
HIR 17
15
HIR 201 18
HIR 30
32
HIR 40
55
Screw size
M4
M5
M5
M6
M6
Screw tightening
torque [Nm]
1
3
3
5
5
61
Ballscrews
Accessories
7.3.2 SLA bearing series
The axis height of the supported bearing is matched to fixed bearing SFA (chapter
7.3.1) and nut housing GFD (chapter 7.4). The pillow block can be screwed on from
above (S1) and below (S2).
L2
The reference edge makes it easier to align the unit. The end machining suited to the
supported bearing is the S1-x type (chapter 7.1).
B1
D
d
H4
45
H1
S1
H5
H3
H2
S2
L1
L/2
L
L3
Article no.
Shaft
L
nominal
SLA06
SLA10
SLA12
SLA17
SLA20
SLA30
SLA40
12
16
20
25
32
40
50
62
86
94
108
112
126
146
L/2
js9
L1
31
86
47
54
56
63
73
34
52
52
65
65
82
82
L2
L3
H1
js9
H2
H3
H4
H5
38
52
60
66
73
84
104
50
68
77
88
92
105
125
41
58
64
72
78
92
112
22
32
34
39
42
50
60
13
22
22
27
27
32
32
5
7
7
10
10
13
13
11
15
17
19
20
23
30
9
15
15
18
18
21
21
6
9
10
12
14
16
18
Unit: mm
Article no.
Shaft
B
nominal
B1
S1
H12
S2
D
H6
Circlip DIN 471
Deep groove ball

bearing DIN 625
SLA06
SLA10
SLA12
SLA17
SLA20
SLA30
SLA40
12
16
20
25
32
40
50
4,5
7,5
8
8
10
11
13
5,3
8,4
8,4
10,5
10,5
12,6
12,6
M6
M10
M10
M12
M12
M14
M14
6
10
12
17
20
30
40
19
30
32
40
47
62
80
60,7
101
121
171
201,2
301,5
401,75
626.2RS
6200.2RS
6201.2RS
6203.2RS
6204.2RS
6206.2RS
6208.2RS
Unit: mm
62
15
24
26
28
34
38
44
7.4 Housing for flange nuts (DIN 69051 Part 5)

The nut housing is suitable for assembling flange nuts DEB, DDB and FSCDIN. The axis
height of the housing is matched to fixed bearing SFA (chapter 7.3.1) and the supported
bearing SLA (chapter 7.3.2).
Hole pattern 1
Hole pattern 2
L2
90
90
30
S2
L1
L
D +0.5
+0.2
H1
H2
D1
S1
H3
H5
H4
45
D1
S3
The housing can be screwed on from above (S1) and below (S2). The housing can be
pinned with two tapered pins or cylindrical pins. Screws of strength class 8.8 should
be used for the fastening.
B1
B
L3

Article no.
GFD16
GFD20
GFD-5
GFD32
GFD40
GFD50
Shaft
nominal
16
20
25
32
40
50
L1
L2
L3
H1 js9
H2
H3
H4
H5
86
94
108
112
126
146
52
52
65
65
82
82
52
60
66
72
84
104
68
77
88
92
105
125
58
64
72
82
97
115
32
34
39
42
50
60
22
22
27
27
32
32
7
7
10
10
13
13
15
17
19
19
23
30
15
15
18
18
21
21
D1
B1
S1 H12
S2
S3
28
36
40
50
63
75
38
47
51
65
78
93
37
42
46
49
53
59
23
25
29
29
32
34
8,4
8,4
10,5
10,5
12,6
12,6
M10
M10
M12
M12
M14
M14
7,7
7,7
9,7
9,7
9,7
9,7
Hole pattern
1
1
1
1
2
2
M5
M6
M6
M8
M8
M10
12
15
15
20
20
25
Unit: mm
Table 7.22 Housing dimensions

Article no.
GFD16
GFD20
GFD25
GFD32
GFD40
GFD50
Shaft
nominal
16
20
25
32
40
50
Unit: mm
63
Ballscrews
Accessories
7.5 EK/EF bearing series
7.5.1 Fixed bearing EK
The axis height of the fixed bearing is matched to supported bearing EF (chapter 7.5.2).
The end machining suited to fixed bearing EK is the E8-xx type (chapter 7.1).
2-X hole, Y counter bore,
2-M
(L2)
T
B1
L3
2
H
H1
6
b
P
B
L1
(1) Housing, (2) Bearing, (3) Retaining cover, (4) Support ring, (5) Seal, (6) Clamping nut, (7) Allen set screw
Article no.
Nominal
shaft
L1
L2
L3
b
h
B1
0.02 0.02
H1
EK08
12
23
26
52
32
26
25
26
38
6,6
11
12
M3
14
17
Unit: mm
2-X hole
2-M
(L2)
B1
L3
2
H1
6
3
b
P
B
L1
Article no.
Nominal
shaft
L1
L2
L3
b
h
B1
0.02 0.02
H1
EK10
EK12
EK15
EK20
16
16*
20
25
10
12
15
20
24
24
25
42
6
6
6
10
29.5
29.5
36
50
6
6
5
10
70
70
80
95
43
43
49
58
35
35
40
47,5
24
24
25
25
52
52
60
75
9
9
11
11
M3
M4
M4
M4
16
19
22
30
Unit: mm
64
25
25
30
30
36
36
41
56

Article no. Bearing type
EK08
EK10
EK12
EK15
EK20
708
7000A P0
7001A P0
7002A P0
7204B P0
C0 axial
[N]
Cdyn axial
[N]
4800
8800
9400
10000
21600
2800
5200
6000
6900
15200
Max.
permissible
axial load [N]
1100
2000
2200
2400
6800
Max. speed
[n/min]
Lock nut
Type
Nut tightening
torque [Nm]
RN8
2.5
RN10
2.9
RN12
6.4
RN15
7.9
RN20
16.7
40000
24000
22000
19000
9500
Screw size
Screw tightening
torque [Nm]
0.6
0.6
1.5
1.5
1.5
M3
M3
M4
M4
M4
7.5.2 Supported bearing EF

The axis height of the supported bearing is matched to fixed bearing EK (chapter 7.5.1).
The end machining suited to supported bearing EF is the E10-xx type (chapter 7.1).
B1
3
H1
b
P
B
(1) Housing, (2) Bearing, (3) Circlip

Article number
Nominal
shaft
b
0.02
h
0.02
B1
H1
Bearing
Circlip
EF08
EF10
EF12
EF15
EF20
12
16
16*
20
25
6
8
10
15
20
14
20
20
20
26
52
70
70
80
95
32
43
43
49
58
26
35
35
40
47.5
17
25
25
30
30
25
36
36
41
56
26
24
24
25
25
38
52
52
60
75
6,6
9
9
9
11
11
12
606ZZ
608ZZ
6000ZZ
6002ZZ
6204ZZ
S 06
S 08
S 10
S 15
S 20
Unit: mm
65
Ballscrews
Accessories
7.6 BK/BF bearing series
7.6.1 Fixed bearing BK
The axis height of the fixed bearing is matched to supported bearing BF (chapter 7.6.2).
The end machining suited to fixed bearing BK is the E9-xx type (chapter 7.1).

2-M
(L2)
B1
d
h
H1
7 4
L3
6
b
P
B
C1
L1
C2
1) Housing, (2) Bearing, (3) Retaining cover, (4) Support ring, (5) Seal, (6) Clamping nut, (7) Allen set screw
Article no.
Nominal
shaft
L1
L2
L3
b
0.02
h
0.02
BK25
BK30
BK40
32
40
50
25
30
40
42
45
61
12
14
18
54
61
76
9
9
15
106
128
160
80
89
110
53
64
80
48
51
60
Unit: mm

Article no.
Nominal
shaft
B1
H1
C1
C2
BK25
BK30
BK40
32
40
50
64
76
100
70
78
90
85
102
130
22
23
33
10
11
14
11
14
18
17
20
26
11
13
17.5
M5
M6
M8
35
40
50
Unit: mm

Article no. Bearing type
BK25
BK30
BK40
7205A P0
7206B P0
7208B P0
C0 axial
[N]
Cdyn axial
[N]
26300
33500
52000
20500
27000
46100
Max.
permissible
axial load [N]
7000
10600
18000
Note: BK25, BK30, BK40 with optional lubrication connection

66
Max. speed
[n/min]
12000
7100
5300
Lock nut
Type
Nut tightening
torque [Nm]
RN25
21
RN30
31
RN40
71
Screw size
M6
M6
M6
Screw tightening
torque [Nm]
5
5
5
7.6.2 Supported bearing BF

The axis height of the supported bearing is matched to fixed bearing BK (chapter 7.6.1).
The end machining suited to supported bearing BF is the E10-xx type (chapter 7.1).
B1
2
H1

b
P
B

Article no.
Nominal
shaft
b
0.02
h
0.02
B1
H1
Bearing Circlip
BF25
BF30
BF40
32
40
50
25
30
40
30
32
37
106
128
160
80
89
110
53
64
80
48
51
60
64
76
100
70
78
90
85
102
130
11
14
18
17
20
26
11
12
17.5
6205ZZ
6206ZZ
6208ZZ
S 25
S 30
S 40
Unit: mm
67
Ballscrews
Accessories
7.7 FK/FF bearing series
7.7.1 Fixed bearing FK
The associated supporting bearing unit is the FF bearing series (chapter 7.7.2). The end
machining suited to fixed bearing FK is the E8-xx type (chapter 7.1).
L
F
5

(L1)
H
4 7
PCD
H
T
D g6
(L2)
2-M
6
1
T1
T2
Assembly variant A
Assembly variant B
Article no.
Nominal
shaft
Dg6
PCD
Assembly
variant A
L1
T1
Assembly
variant B
L2
T2
FK08
12
23
14
26
28
43
35
35
3.4
6.5
M3
14
Unit: mm
L
F
5
(L1)
H
3 7

2-M
(L2)
F
PCD
A
D g6
90
T1
Assembly variant A
6
T2
Assembly variant B
68

Article no.
Nominal
shaft
Dg6
PCD
Assembly
variant A
L1
T1
Assembly
variant B
L2
T2
FK10
FK12
FK15
FK20
FK25
FK30
16
16*
20
25
32
40
10
12
15
20
25
30
27
27
32
52
57
62
10
10
15
22
27
30
17
17
17
30
30
32
29.5
29.5
36
50
59
61
34
36
40
57
63
75
52
54
63
85
98
117
42
44
50
70
80
95
42
44
52
68
79
93
7.5
7.5
10
8
13
11
8.5
8.5
12
12
20
17
4.5
4.5
5.5
6.6
9
11
8
8
9.5
11
15.0
17.5
4
4
6
10
13
15
M3
M4
M4
M4
M5
M6
16
19
22
30
35
40
5
5
6
10
10
12
6
6
8
14
17
18
Unit: mm
Note: FK10, FK12, FK15, FK20, FK25, FK30 optional with lubrication connection

Article
number
Bearing type
FK08
FK10
FK12
FK15
FK20
FK25
FK30
708
7000A P0
7001A P0
7002A P0
7204B P0
7205B P0
7206B P0
C0 axial
[N]
Cdyn axial
[N]
4800
8800
9400
10000
21600
24000
33500
2800
5200
6000
6900
15300
19000
27000
Max.
permissible
axial load [N]
1000
1900
2200
2400
6800
8100
10600
Max. speed
[n/min]
40000
24000
22000
19000
9500
8500
7100
Lock nut
Type
Nut tightening
torque [Nm]
RN8
2.5
RN10
2.9
RN12
6.4
RN15
7.9
RN20
16.7
RN25
20.6
RN30
31.4
Screw size
M3
M3
M4
M4
M4
M6
M6
Screw tightening
torque [Nm]
0.6
0.6
1.5
1.5
1.5
4.9
4.9
69
Ballscrews
Accessories
7.7.2 Supported bearing FF
The associated fixed bearing unit is the FK bearing series (chapter 7.7.1). The end
machining suited to supported bearing FF is the E10-xx type (chapter 7.1).
L
F

PCD
D g6
90

Article no.
FF10
FF12
FF15
FF20
FF25
FF30
Nominal
shaft
16
16*
20
25
32
40
Dg6
PCD
Bearing
Circlip
8
10
15
20
25
30
12
15
17
20
24
27
7
7
9
11
14
18
5
8
8
9
10
9
28
34
40
57
63
75
43
52
63
85
98
117
35
42
50
70
80
95
35
42
52
68
79
93
3,4
4,5
5,5
6,6
9
11
6,5
8
9,5
11
14
17
4
4
5,5
6,5
8,5
11
608ZZ
6000ZZ
6002ZZ
6204ZZ
6205ZZ
6206ZZ
S 08
S 10
S 15
S 20
S 25
S 30
Unit: mm
70
7.8 Axial angular contact ball bearing

ZKLN series
Axial angular contact ball bearings of the ZKLN...2RS series are angular contact ball
bearings in two rows with a 60 contact angle in an O arrangement. The outer race
has a thick wall and is inherently stable. An accuracy of IT6 is therefore sufficient for
the housing bore. The surround surface of the outer race has a lubrication groove and
three lubrication holes. The two-part inner race is matched to the two ball and cage
assemblies and outer race such that the bearing is ideally preloaded when the lock nut
is tightened to the specified tightening torque. Axial angular contact ball bearings are
self-locking. They have sealing rings on both sides and are supplied ready to install
and greased for life. No additional seals are needed in the surrounding construction.
ZKLF series
The differences between bearings of the ZKLF series and those of the ZKLN series are
an outer race which can be unscrewed and a different lubrication hole arrangement.
Directly screwing the outer race onto the connection construction means that the bearing cover usually needed to lock it in place is not required, neither is the adaptation
work required in advance. There is an extraction slot all the way round the surround
surface of the outer race to simplify disassembly. One radial and one axial M6 threaded
hole permit re-lubrication in special applications.
Less stringent PE version

In their normal version, the axial angular contact ball bearings ZKLN and ZKLF are
designed for high-precision ballscrews. In many applications, such as handling, woodworking machines and mounting several ballscrews, this precision is not essential. A
cheaper version with less stringent tolerances can often achieve the accuracy required
for the function.
The ZKLN and ZKLF series with less stringent tolerances (indicated by the additional
characters PE) provide the characteristics of the normal version, such as good loading
capacity and rigidity with a high speed limit, as well as being easy to assemble and
requiring little maintenance.
Benefits of the less stringent version:
Cheaper
Unit suited to function
Less production work involved in connection construction
The less stringent PE version is available in hole diameters of 12 to 50.
Installation/removal
When installing the axial angular contact ball bearing, ensure that the assembly forces
are not channelled via the rolling elements.
The retaining bolts of the ZKLF bearing should be tightened crosswise. The retaining
bolts may be loaded up to 70% of their yield strength.
The surround surface of the outer race has an extraction slot all the way round to
speed up removal of bearings in the ZKLF series.
Tightening the lock nuts preloads the axial angular ball bearings. The nut tightening
torques stated in the dimensions tables should be observed.
Once the lock nuts have been tightened, the two locking threaded pins should be
tightened with a hexagon socket. Tighten the locking threaded pins alternately.
To counteract settling effects, we would recommend initially tightening the lock nuts
to three times the stated tightening torque MA. Then relieve the lock nuts. They should
then be tightened again to the tightening torques MA stated in the dimensions tables.
Contact sealing disc

Additional characters .2RS
Gap seal
Additional characters .2Z
When disassembling, proceed in reverse and first loosen the two locking threaded pins
and then the lock nuts. If assembled and disassembled correctly, lock nuts can be
used several times.
The dimensions of the bearings inner races are such that a defined preload, sufficient
for most applications, is achieved when the lock nut is tightened (tightening torque MA
according to dimensions table).
Deviating tightening torques MA can be selected for special applications. Please
contact us in such instances.
If the bearing friction torque MRL can be checked, compare the values measured with
those in the dimensions tables.
71
Kugelgewindetriebe
Zubehr
acting on two sides

Series
ZKLFA...2RS, ZKLFA...2Z can be flange
mounted
ZKLF...2RS, ZKLF...2Z can be screwed on
*) ZKLF...PE available with less stringent
tolerances
Housing and shaft tolerances ZKLFA...
Table 7.35 Dimensions and connecting dimensions for angular ball bearing unit ZKLFA
Shaft
diameter
6
8
10
12
15
Code
ZKLFA0630.2Z
ZKLFA0640.2RS
ZKLFA0640.2Z
ZKLFA0850.2RS
ZKLFA0850.2Z
ZKLFA1050.2RS
ZKLFA1050.2Z
ZKLFA1263.2RS
ZKLFA1263.2Z
ZKLFA1563.2RS
ZKLFA1563.2Z
Weight Dimensions
[kg]
d
D
-0,005
0.05
6
19
0.08
6
24
0.08
6
24
0.17
8
32
0.17
8
32
18
10
32
18
10
32
0.3
12
42
0.3
12
42
0.31 15
42
0.31 15
42
Mating dim.
B
-0,25
12
15
15
20
20
20
20
25
25
25
25
D1
B1
d2
d1
Da 6)
da 6)
30
40
40
50
50
50
50
63
63
63
63
5
6
6
8
8
8
8
10
10
10
10
24
32
32
40
40
40
40
53
53
53
53
3.5
4.5
4.5
5.5
5.5
5.5
5.5
6.5
6.5
6.5
6.5
21
27.5
27.5
34.5
34.5
34.5
34.5
46
46
46
46
12
16
16
20
20
20
20
26.5
26.5
26.5
26.5
22
27
27
35
35
35
35
45
45
45
45
12
14
14
19
19
21
21
25
25
28
28
30
40
40
50
50
50
50
63
63
63
63
9
9
9
12
12
14
14
16
16
20
20
Table 7.36 Technical data of angular ball bearing unit ZKLFA

Shaft
Code
diameter
6
8
10
12
15
ZKLFA0630.2Z
ZKLFA0640.2RS
ZKLFA0640.2Z
ZKLFA0850.2RS
ZKLFA0850.2Z
ZKLFA1050.2RS
ZKLFA1050.2Z
ZKLFA1263.2RS
ZKLFA1263.2Z
ZKLFA1563.2RS
ZKLFA1563.2Z
Retaining bolts
DIN912 10.92)
M3
M4
M4
M5
M5
M5
M5
M6
M6
M6
M6
Anzahl
nt
4
4
4
4
4
4
4
4
4
4
4
Axial load rating

Cdyn
[kN]
4.9
6.9
6.9
12.5
12.5
13.4
13.4
17
17
17,9
17,9
C0
[kN]
6.1
8.5
8.5
16.3
16.3
18.8
18.8
24.7
24.7
28
28
The ball cages are made from plastic, permissible operating temperature 120C (continuous operation)
1) Contact angle = 60.
2) Tightening torque of retaining bolts according to details from manufacturer.
Screws according to DIN 912 are not supplied.
3) Bearing friction torque with gap seal (.2Z). With sealing disc (.2RS) 2MRL.
4) min. rs= 0.3mm.
5) min. r1s = 0.6mm; min. r1s = 0.3mm.
6) Minimum diameter required of installation surface. If these diameters are not reached,
D1 and d1 should be noted.
72
Limit speed Bearing

friction
torque 3)
Fett
MRL
[1/min]
[Nm]
14000
0.01
6800
0.02
12000
0.02
5100
0.04
9500
0.04
4600
0.06
8600
0.06
3800
0.08
7600
0.08
3500
0,1
7000
0,1
Axial
rigidity
caL
[N/m]
150
200
200
250
250
325
325
375
375
400
400
Resistance Recomto tilting

mended
lock nut 2)
ckL
Artikel[Nm/mrad] nummer
4
HIR06
8
HIR06
8
HIR06
20
HIR08
20
HIR08
25
HIR10
25
HIR10
50
HIR12
50
HIR12
65
HIR15
65
HIR15
Tightening
torque 2)
MA
[Nm]
2
2
2
4
4
6
6
8
8
10
10
Bearing design:
The minimum height of the shaft and housing shoulder to be noted for the connecting dimensions can be found in
the dimensions table for bearings of the ZKLN and ZKLF series.
The tolerances required of the shaft and housing surface properties for bearings of the ZKLN and ZKLF series are
shown in the figures.
ZKLF... (d 50)
ZKLF...2Z (60 d 100)
Table 7.37 Dimensions and connecting dimensions for angular ball bearing unit ZKLF
Shaft
diameter
12
15
17
20
25
30
30
35
40
40
50
50
60
70
80
90
100
Code
ZKLF1255.2Z
ZKLF1255.2RS*
ZKLF1560.2Z
ZKLF1560.2RS*
ZKLF1762.2Z
ZKLF1762.2RS*
ZKLF2068.2Z
ZKLF2068.2RS*
ZKLF2575.2Z
ZKLF2575.2RS
ZKLF3080.2Z
ZKLF3080.2RS*
ZKLF30100.2Z
ZKLF30100.2RS
ZKLF3590.2Z
ZKLF3590.2RS*
ZKLF40100.2Z
ZKLF40100.2RS*
ZKLF40115.2Z
ZKLF40115.2RS
ZKLF50115.2Z
ZKLF50115.2RS*
ZKLF50140.2Z
ZKLF50140.2RS
ZKLF60145.2Z
ZKLF70155.2Z
ZKLF80165.2Z
ZKLF90190.2Z
ZKLF100200.2Z
Weight Dimensions
[kg]
0,37
0,37
0,43
0,43
0,45
0,45
0,61
0,61
0,72
0,72
0,78
0,78
1,63
1,63
1,13
1,13
1,46
1,46
2,2
2,2
1,86
1,86
4,7
4,7
4,3
4,9
5,3
8,7
9,3
d
-0,005
12
12
15
15
17
17
20
20
25
25
30
30
30
30
35
35
40
40
40
40
50
50
50
50
60
70
80
90
100
D
55
55
60
60
62
62
68
68
75
75
80
80
100
100
90
90
100
100
115
115
115
115
140
140
145
155
165
190
200
Mating
dimensions
B
D1
-0,25
25
25
25
25
25
25
28
28
28
28
28
28
38
38
34
34
34
34
46
46
34
34
54
54
45
45
45
55
55
1) Contact angle = 60.
2) min. rs= 0.3mm.
3) min. r1s = 0.6mm; min. r1s = 0.3mm.
D1 and d1 should be noted.
B1
d2
d1
Da 4)
da 4)
42
42
46
46
48
48
53
53
58
58
63
63
80
80
75
75
80
80
94
94
94
94
113
113
120
130
140
165
175
6,5
6,5
6,5
6,5
6,5
6,5
6,5
6,5
6,5
6,5
6,5
6,5
8,5
8,5
8,5
8,5
8,5
8,5
8,5
8,5
8,5
8,5
10,5
10,5
8,5
8,5
8,5
10,5
10,5
17
17
17
17
17
17
19
19
19
19
19
19
30
30
25
25
25
25
36
36
25
25
45
45
35
35
35
45
45
25
25
28
28
30
30
34,5
34,5
40,5
40,5
45,5
45,5
51
51
52
52
58
58
65
65
72
72
80
80
85
95
105
120
132
33,5
33,5
36
36
38
38
44
44
49
49
54
54
65
65
63
63
68
68
80
80
82
82
98
98
100
110
120
138
150
33
33
35
35
37
37
43
43
48
48
53
53
64
64
62
62
67
67
80
80
82
82
98
98
100
110
120
138
150
16
16
20
20
23
23
25
25
32
32
40
40
47
47
45
45
50
50
56
56
63
63
63
63
82
92
102
116
128
Bearing design:
73
Ballscrews
Accessories
Housing and shaft tolerances ZKLF...

Table 7.38 Technical data of angular ball bearing unit ZKLF
Shaft
Code
diameter
12
15
17
20
25
30
30
35
40
40
50
50
60
70
80
90
100
ZKLF1255.2Z
ZKLF1255.2RS*
ZKLF1560.2Z
ZKLF1560.2RS*
ZKLF1762.2Z
ZKLF1762.2RS*
ZKLF2068.2Z
ZKLF2068.2RS*
ZKLF2575.2Z
ZKLF2575.2RS
ZKLF3080.2Z
ZKLF3080.2RS*
ZKLF30100.2Z
ZKLF30100.2RS
ZKLF3590.2Z
ZKLF3590.2RS*
ZKLF40100.2Z
ZKLF40100.2RS*
ZKLF40115.2Z
ZKLF40115.2RS
ZKLF50115.2Z
ZKLF50115.2RS*
ZKLF50140.2Z
ZKLF50140.2RS
ZKLF60145.2Z
ZKLF70155.2Z
ZKLF80165.2Z
ZKLF90190.2Z
ZKLF100200.2Z
Retaining bolts
DIN912 10.92)
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M10
M10
M8
M8
M8
M10
M10
Quantity
nt
3120
3120
3120
3120
3120
3120
490
490
490
490
660
660
845
845
490
490
490
490
1230
1230
660
660
1230
1230
845
845
845
845
845
Axial load rating

Cdyn
[kN]
17
17
17.9
17.9
18.8
18.8
26
26
27.5
27.5
29
29
59
59
41
41
43
43
72
72
46.5
46.5
113
113
84
88
91
135
140
C0
[kN]
24.7
24.7
28
28
31
31
47
47
55
55
64
64
108
108
89
89
101
101
149
149
126
126
250
250
214
241
265
395
435
1) Tightening torque of retaining bolts according to details from manufacturer.
Screws according to DIN 912 are not supplied.
2) Bearing friction torque with gap seal (.2Z). With sealing disc (.2RS) 2MRL.
74
Limit speed Bearing

friction
torque 2)
Grease
MRL
[min-1]
[Nm]
7600
0.08
3800
0.08
7000
0.1
3500
0.1
6600
0.12
3300
0.12
5400
0.15
3000
0.15
4700
0.2
2600
0.2
4300
0.25
2200
0.25
4000
0.4
2100
0.4
3800
0.3
2000
0.3
3300
0.35
1800
0.35
3100
0.65
1600
0.65
3000
0.45
1500
0.45
2500
1.3
1200
1.3
2400
1
2200
1.2
2100
1.4
1800
2.3
1700
2.6
Axial
rigidity
caL
[N/m]
375
375
400
400
450
450
650
650
750
750
850
850
950
950
900
900
1000
1000
1200
1200
1250
1250
1400
1400
1300
1450
1575
1700
1900
Resistance Recomto tilting

mended
lock nut 1)
ckL
Article
[Nm/mrad] number
50
HIR12
50
HIR12
65
HIR15
65
HIR15
80
HIR17/HIA17
80
HIR17/HIA17
140
HIR20/HIA20
140
HIR20/HIA20
200
HIR25/HIA25
200
HIR25/HIA25
300
HIR30/HIA30
300
HIR30/HIA30
400
HIA30
400
HIA30
400
HIR35/HIA35
400
HIR35/HIA35
555
HIR40/HIA40
555
HIR40/HIA40
750
HIA40
750
HIA40
1000
HIR50/HIA50
1000
HIR50/HIA50
1500
HIA50
1500
HIA50
1650
HIR60/HIA60
2250
HIR70/HIA70
3000
HIR80/HIA80
4400
HIA90
5800
HIA100
Tightening
torque 1)
MA
[Nm]
8
8
10
10
15
15
18
18
25
25
32
32
65
65
40
40
55
55
110
110
85
85
150
150
100
130
160
200
250
Bearing design:
acting on two sides

Series ZKLN...2RS, ZKLN...2Z
*) ZKLN...PE available with less stringent tolerances
ZKLN...
Table 7.39 Dimensions and connecting dimensions for angular ball bearing unit ZKLN
Shaft
diameter
6
8
10
12
15
17
20
25
30
30
35
40
40
50
60
70
80
90
100
Code
ZKLN0619.2Z
ZKLN0624.2RS*
ZKLN0624.2Z
ZKLN0832.2RS
ZKLN0832.2Z
ZKLN1034.2RS*
ZKLN1034.2Z
ZKLN1242.2RS*
ZKLN1242.2Z
ZKLN1545.2RS*
ZKLN1545.2Z
ZKLN1747.2RS*
ZKLN1747.2Z
ZKLN2052.2RS*
ZKLN2052.2Z
ZKLN2557.2RS*
ZKLN2557.2Z
ZKLN3062.2RS*
ZKLN3062.2Z
ZKLN3072.2RS
ZKLN3072.2Z
ZKLN3572.2RS*
ZKLN3572.2Z
ZKLN4075.2RS*
ZKLN4075.2Z
ZKLN4090.2RS
ZKLN4090.2Z
ZKLN5090.2RS*
ZKLN5090.2Z
ZKLN50110.2RS
ZKLN50110.2Z
ZKLN60110.2Z
ZKLN70120.2Z
ZKLN80130.2Z
ZKLN90150.2Z
ZKLN100160.2Z
Weight
Dimensions
[kg]
0.02
0.03
0.03
0.09
0.09
0.1
0.1
0.2
0.2
0.21
0.21
0.22
0.22
0.31
0.31
0.34
0.34
0.39
0.39
0.72
0.72
0.51
0.51
0.61
0.61
0.95
0.95
0.88
0.88
2.5
2.5
2.2
2.4
2.7
4.5
4.9
d
-0,0052)
6
6
6
8
8
10
10
12
12
15
15
17
17
20
20
25
25
30
30
30
30
35
35
40
40
40
40
50
50
50
50
60
70
80
90
100
1) Contact angle =60.
2) Hole diameter tolerance as of d=60mm d-0.008*
3) Outer diameter tolerance as of d=60mm d-0.015*
Connecting dim.
D
-0,013)
19
24
24
32
32
34
34
42
42
45
45
47
47
52
52
57
57
62
62
72
72
72
72
75
75
90
90
90
90
110
110
110
120
130
150
160
B
-0,25
12
15
15
20
20
20
20
25
25
25
25
25
25
28
28
28
28
28
28
38
38
34
34
34
34
46
46
34
34
54
54
45
45
45
55
55
rS
min.
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.6
0.6
0.3
0.3
0.6
0.6
0.6
0.6
0.6
0.6
0.6
r1S
min.
0.3
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
d1
D1
Da 4)
da 4)
12
14
14
19
19
21
21
25
25
28
28
30
30
34.5
34.5
40.5
40.5
45.5
45.5
51
51
52
52
58
58
65
65
72
72
80
80
85
95
105
120
132
16.5
19.5
19.5
26.5
26.5
28.5
28.5
33.5
33.5
36
36
38
38
44
44
49
49
54
54
65
65
63
63
68
68
80
80
82
82
98
98
100
110
120
138
150
16
19
19
26
26
28
28
33
33
35
35
37
37
43
43
48
48
53
53
64
64
62
62
67
67
80
80
82
82
98
98
100
110
120
138
150
9
9
9
12
12
14
14
16
16
20
20
23
23
25
25
32
32
40
40
47
47
45
45
50
50
56
56
63
63
63
63
85
92
102
116
128
the diameters D1 and d1 should be noted.
75
Kugelgewindetriebe
Zubehr
Housing and shaft tolerances ZKLN...2RSPE
Housing and shaft tolerances ZKLN...2RS/...2Z
Table 7.40 Technical data of angular ball bearing unit ZKLN

Code
Axial load rating
Limit speed
Bearing friction torque 1)
Axial rigidity
Resistance to
tilting
Recommended
lock nut2)
ZKLN0619.2Z
ZKLN0624.2RS*
ZKLN0624.2Z
ZKLN0832.2RS
ZKLN0832.2Z
ZKLN1034.2RS*
ZKLN1034.2Z
ZKLN1242.2RS*
ZKLN1242.2Z
ZKLN1545.2RS*
ZKLN1545.2Z
ZKLN1747.2RS*
ZKLN1747.2Z
ZKLN2052.2RS*
ZKLN2052.2Z
ZKLN2557.2RS*
ZKLN2557.2Z
ZKLN3062.2RS*
ZKLN3062.2Z
ZKLN3072.2RS
ZKLN3072.2Z
ZKLN3572.2RS*
ZKLN3572.2Z
ZKLN4075.2RS*
ZKLN4075.2Z
ZKLN4090.2RS
ZKLN4090.2Z
ZKLN5090.2RS*
ZKLN5090.2Z
ZKLN50110.2RS
ZKLN50110.2Z
ZKLN60110.2Z
ZKLN70120.2Z
ZKLN80130.2Z
ZKLN90150.2Z
ZKLN100160.2Z
Cdyn
[kN]
4.9
6.9
6.9
12.5
12.5
13.4
13.4
17
17
17.9
17.9
18.8
18.8
26
26
27.5
27.5
29
29
59
59
41
41
43
43
72
72
46.5
46.5
113
113
84
88
91
135
140
Fett
[min-1]
14000
6800
12000
5100
9500
4600
8600
3800
7600
3500
7000
3300
6600
3000
5400
2600
4700
2200
4300
2100
4000
2000
3800
1800
3300
1600
3100
1500
3000
1200
2500
2400
2200
2100
1800
1700
MRL
[Nm]
0.01
0.02
0.02
0.04
0.04
0.06
0.06
0.08
0.08
0.1
0.1
0.12
0.12
0.15
0.15
0.2
0.2
0.25
0.25
0.4
0.4
0.3
0.3
0.35
0.35
0.65
0.65
0.45
0.45
1.3
1.3
1
1.2
1.4
2.3
2.6
caL
[N/m]
150
200
200
250
250
325
325
375
375
400
400
450
450
650
650
750
750
850
850
950
950
900
900
1000
1000
1200
1200
1250
1250
1400
1400
1300
1450
1575
1700
1900
ckL
[Nm/mrad]
4
8
8
20
20
25
25
50
50
65
65
80
80
140
140
200
200
300
300
400
400
400
400
555
555
750
750
1000
1000
1500
1500
1650
2250
3000
4400
5800
Article number MA
[Nm]
HIR6
2
HIR6
2
HIR6
2
HIR8
4
HIR8
4
HIR10
6
HIR10
6
HIR12
8
HIR12
8
HIR15
10
HIR15
10
HIR17/HIA17
15
HIR17/HIA17
15
HIR20/HIA20
18
HIR20/HIA20
18
HIR25/HIA25
25
HIR25/HIA25
25
HIR30/HIA30
32
HIR30/HIA30
32
HIR35/HIA35
40
HIR35/HIA35
40
HIR40/HIA40
55
HIR40/HIA40
55
HIR50/HIA50
85
HIR50/HIA50
85
HIR60/HIA60
100
HIR70/HIA70
130
HIR80/HIA80
160
HIR90/HIA90
200
HIR100/HIA100
250
C0
[kN]
6.1
8.5
8.5
16.3
16.3
18.8
18.8
24.7
24.7
28
28
31
31
47
47
55
55
64
64
108
108
89
89
101
101
149
149
126
126
250
250
214
241
265
395
435
1) Bearing friction torque with gap seal (.2Z). With seal disc (.2RS) 2MRL.
76
2) Lock nuts are not supplied; order separately!
Tightening
torque 2)
Shaft diameter
[mm]
6
10
12
15
17
20
25
30
35
40
50
60
70
80
90
10
7.9 HIR lock nuts, radial clamping
d3
d1
d2
12
0,01
0,5
h
Grub screw
The applications for lock nuts range from general machine construction, precision
machine tools and measuring machines to wood processing machines and industrial
robots.
Our lock nuts HIR and HIA have an advanced clamping system. Should a lock nut
block, it can now be loosened again either when assembling your machine or during
customer service and repairs.
Blocking plug
(cut to profile)
Table 7.41 Dimensions of lock nut HIR

Article number
HIR08
HIR10
HIR12
HIR15
HIR17
HIR201
HIR201.5
HIR25
HIR30
HIR35
HIR40
HIR45
HIR50
HIR55
HIR60
HIR65
HIR70
HIR75
HIR80
HIR85
HIR90
HIR95
HIR100
Thread
d1
M 80.75
M 100.75
M 121
M 151
M 171
M 201
M 201,5
M 251,5
M 301,5
M 351,5
M 401,5
M 451,5
M 501,5
M 552
M 602
M 652
M 702
M 752
M 802
M 852
M 902
M 952
M 1002
d2
d3
16
18
22
25
28
32
32
38
45
52
58
65
70
75
80
85
92
98
105
110
120
125
130
8
8
8
8
10
10
10
12
12
12
14
14
14
16
16
16
18
18
18
18
20
20
20
3
3
3
3
4
4
4
5
5
5
6
6
6
7
7
7
8
8
8
8
10
10
10
2
2
2
2
2
2
2
2
2
2
2.5
2.5
2.5
3
3
3
3.5
3.5
3.5
3.5
4
4
4
11
13
18
21
23
27
27
33
40
47
52
59
64
68
73
78
85
90
95
102
108
113
120
4
4
4
4
5
5
5
6
6
6
7
7
7
8
8
8
9
9
9
9
10
10
10
M4
M4
M4
M4
M5
M5
M5
M6
M6
M6
M6
M6
M6
M6
M6
M6
M8
M8
M8
M8
M8
M8
M8
77
Ballscrews
Accessories/additional information
c
12
7.10 HIA lock nuts, axial clamping
d4
d1
d3
d2
d5
0,5
0,002
Grub screw
Type
Right-hand thread,
left-hand thread on request.
The thread and plane surface are produced in a single clamping process.
Thread quality 4H.
HIR and HIA lock nuts can be used several times if used correctly.
Blocking plug
(cut to profile)
Table 7.42 Dimensions of lock nuts HIA

Article number
HIA17
HIA201
HIA201.5
HIA25
HIA30
HIA35
HIA40
HIA45
HIA50
HIA55
HIA60
HIA65
HIA70
HIA75
HIA80
HIA85
HIA90
HIA95
HIA100
78
Thread
d1
M 171
M 201
M 201.5
M 251.5
M 301.5
M 351.5
M 401.5
M 451.5
M 501.5
M 552
M 602
M 652
M 702
M 752
M 802
M 852
M 902
M 952
M 1002
d2
d3
d4
28
32
32
38
45
52
58
65
70
75
80
85
92
98
105
110
120
125
130
16
16
16
18
18
18
20
20
20
22
22
22
24
24
24
24
26
26
26
4
4
4
5
5
5
6
6
6
7
7
7
8
8
8
8
10
10
10
2
2
2
2
2
2
2.5
2.5
2.5
3
3
3
3.5
3.5
3.5
3.5
4
4
4
23
27
27
33
40
47
52
59
64
68
73
78
85
90
95
102
108
113
120
22.5
26
26
31.5
37.5
43.5
49
55
60
65
70
75
81
87
93
98
105
110
115
M4
M4
M4
M5
M5
M5
M6
M6
M6
M6
M6
M6
M8
M8
M8
M8
M8
M8
M8
8. Additional information
8.1 Troubleshooting and error elimination
Introduction
Over the last few years, ballscrews have increasingly been used in all applications requiring great accuracy and improved performance. Ballscrews are the most commonly
used of all power transmission components. Thanks to ballscrews, CNC machines
achieve greater accuracy and longer lives. They have increasingly taken the place of
trapezoid screw drives in manually operated machines.
Ballscrews with a little play are used in most applications to prevent system redundancy. If good accuracy is needed, it may be a good idea to use preloaded ballscrews.
HIWIN can supply ballscrews individually preloaded to your requirements.
This chapter explains potential ballscrew malfunctions and how to avoid them. It also
introduces several measuring devices which allow the user to localise the causes of
excess clearance.
8.2 Causes of errors and error prevention

The main sources of error can be split into four categories:
8.2.1 Excessive play
No preload or insufficient preload:
If the ballscrew is held vertically and the nut can be pulled down under its own weight
and rotated around the shaft, the ballscrew has play or is slightly preloaded. Ball
screws without preload may have significant axial backlash; they are therefore used in
applications which do not primarily require high accuracy levels.
HIWIN establishes the preload needed for the application and supplies the ballscrew
with the necessary preload. A detailed and accurate description of the usage conditions is therefore very important for HIWIN ballscrew orders.
Fig. 8.1 Structure of a ballscrew
The following measurements can be taken to establish the reason behind abnormal
play in the ballscrew:
1. Glue ball gauge in central hole at one end of ballscrew shaft. Use a dial gauge to
measure the axial backlash of the ball gauge as you rotate the ballscrew shaft.
(Fig. 8.2(a)). It should not move any more than 0.003mm if the bearing, ballscrew
nut and nut housing are fitted correctly.
2. Use a dial gauge to measure the relative movement between the bearing housing
and bearing seat as you rotate the ballscrew shaft (Fig. 8.2(b)). Any measurement
other than zero shows that the bearing is either not rigid enough or incorrectly
mounted.
3. Check relative movement between machine bed and housing of ballscrew nut.
(Fig. 8.2(c)).
4. Check relative movement between housing of ballscrew nut and flange (Fig.
8.2(d)).
Contact HIWIN if the tests described do not yield anything but play is still present.
The preload or rigidity of the ballscrew may have to be increased.
Fig. 8.2 Establishing reason for abnormal play
79
Ballscrews
Additional information
8.2.2 Excess torsional deformation
1. Incorrect choice of material:

Table 2.13 is an overview of the materials to be used in ballscrews for shafts and
nuts.
2. Incorrect heat treatment:
Depth of heat-treated layer too shallow, uneven surface heat treatment, material
too soft: The standard hardnesses for balls, nuts and shafts for ballscrews are
HRC 6266, 5662 and 5662.
3. Design errors, ratio of length to diameter too large etc.:
The smaller the ratio of shaft length to diameter (L/D figure), the greater the rigidity. The recommended L/D figure is less than 60 (Table 2.14 shows the relationship
between accuracy and L/D figure). Too high an L/D figure may result in significant
torsional deformation. Wherever possible, assembly with bearings on one side
should be avoided.
4. Incorrect choice of bearings:
Ballscrews should be mounted with angular ball bearings; angular ball bearings
designed especially for ballscrews are recommended in particular. When axial
loads occur, normal ball bearings display considerable axial backlash; such bearings should not therefore be used for applications with axial loads.
6. Nut housing or bearing housing is not mounted correctly

V ibration or a lack of dowel pins may cause the components to come loose.
Fixed dowel pins and not clamping pins should be used to lock.

The screw connection on the ballscrew nut is not secure because the screws
are too long and/or the threaded holes on the housing are too short.

Vibration and a lack of circlips causes the screws on the ballscrew nut to come
loose.
7. Housing surface is not parallel or flat enough
When the machine is assembled, spacers are often fitted between the housing and
machine frame for adjustment. The dimensions of the mounting surface may vary
at different points if the surface parallelism or evenness of the components is not
within tolerance.
8. Motor and ballscrew are not fitted correctly

If the coupling is not fitted securely or is not rigid enough, relative rotation
results between the motor shaft and ballscrew shaft.

Gear teeth do not mesh correctly or the driveline is not rigid enough. If the
ballscrew is driven by a belt, a toothed belt should be used to avoid slipping.

Feather key is loose in groove. Any incorrect combination of shaft, groove and
feather key may cause play.
5. Nut housing or bearing housing is not rigid enough

The housing mounted on the ballscrew nut or on a bearing may twist under the
weight of the components or machine load if not rigid enough. The test structure
shown in Fig. 8.2(d) can be used to test the rigidity of the nut housing. Similar
test structures can be used to test the rigidity of bearing housings.
8.2.3 Uneven running

1. Production-related defects on ballscrew

The race profile on the ballscrew shaft or nut is too rough.

The bearing balls, ballscrew nut or shaft are out of round.

The lead or lead circle diameter of ballscrew nut or shaft are outside
tolerance.

The ball return is not correctly fitted in the ballscrew nut.

Uneven ball size or hardness.
These problems should not arise with high-quality manufacturers.
3. Operation beyond the maximum useful path

Travel beyond the maximum useful path may damage or even destroy the recirculation system. If this happens, the balls are no longer able to circulate evenly.
In the worst cases, they may break and the race profile on the ballscrew shaft
or nut be damaged. Operation beyond the maximum useful path may occur when
setting up, as a result of limit switch failure or due to collisions in the machine.
To avoid further damage, after exceeding the path, a ballscrew must be checked
and repaired by the manufacturer before being used again.
2. Foreign objects in ball race profile

Packaging material jammed in ball race profile. Before being shipped,
ballscrews are packaged with various packaging materials and oil paper.
These materials and other objects may jam in the ball race profile if care is
not exercised when assembling and aligning the ballscrew. This may cause the
balls to slide rather than roll or even jam completely.

Machine chips enter the ball track. Chips or dust from machine operations
may enter the ball track if wipers are not used to keep items away from the
ballscrews race profiles. This causes uneven running, reduced accuracy and a
shortened life.
4. Ball return damaged

The ball return may be damaged and cause the problems described above if it
experiences severe impact during assembly.
80
5. Incorrect alignment
If the axles of the ballscrew nut housing and the shaft bearing dont fully match,
radial load occurs. The ballscrew may bend if the load is excessive. Even if the
axle error is so minor as to cause no discernible bending, it will still cause
increased wear. If incorrectly aligned, the ballscrew accuracy will quickly deteriorate. The greater the ballscrew nut preload, the greater the need for the ballscrew
to be accurately aligned.
6. Ballscrew nut not correctly mounted on housing

If the ballscrew nut is mounted at an angle or poorly aligned, eccentric loads
occur. If this happens, the motor input current may fluctuate during operation.
7. Transport damage to ballscrew
8.2.4 Breakage
1. Broken ball
Cr-Mo steel is the material most commonly used for bearing balls. A load of
14001600kg is needed to break a ball with a diameter of 3.175mm. The
temperature of a ball with insufficient or no lubrication rises continuously during
operation. This increase in temperature can make the balls brittle and cause them
to break, which then results in damage to the race profile in the ballscrew nut and
on the shaft. The process of topping up lubricant should therefore be taken into
account at the design stage. If an automatic lubrication system cannot be used,
regular lubricant top-ups should be included in the maintenance schedule.
2. Pressed-in or broken ball return
If the ballscrew nuts travel beyond the permissible path or impact against the ball
return, the return may be pressed in or broken. This blocks the path for the balls,
so they simply slide and ultimately break.
Fig. 8.3 Recesses for avoiding peaks in stress
3. Bearing journal breakage on shaft

Incorrect design:
Sharp edges should be avoided on the shafts bearing journal to avoid local
peaks in stress. (Fig. 8.3) shows useful design features for the bearing journal.

Bending strain on the bearing journal:
The bearings mounting surface and the bearing lugs axle are not perpendicular to one another or the opposite sides of the bearing lug are not parallel to
one another. The bearing journal is thereby bent and may ultimately break.
The deviation in the bearing journal position before and after the bearing lug is
tightened should not exceed 0.01mm.

Radial load or load fluctuations:
Incorrect alignment during ballscrew assembly causes abnormal fluctuating
shearing loads and therefore premature ballscrew failure.
Fig. 8.4 Concentricity check on drive journal
81
Ballscrews
Project planning sheet
Project Planning Sheet
Ballscrew
9. Project planning sheet
Customer Data
Company:
Contact Person:
Department:
Phone:
Project:
Fax:
Email:
Mounting Position
System Parameters
= 0
horizontal
= 90 vertical
= ____
Ballscrew diameter
Lead
Total length
Load
Unsupported shaft length
Preload in percent
Friction force
Other information:
Fixed Fixed
Fixed Supported
Supported Supported
Fixed Free
Cycle data
Phase Direction of mon

tion, see (1)
1
2
3
4
5
6
7
8
9
Lubrication
Stroke
Way of the motion sequence described above
Total travel time
Max. velocity
Other information:
FR
Operating temperature
Oil
Grease
Process force
() FP [N], see (2)
[mm]
[mm]
[mm]
[kg]
[mm]
[%]
[N]
ds
P
lg
m
lk
min.
max.
Special operating conditions (e.g. dust, chips, fluid)
Acceleration
a [m/s]
Deceleration
a [m/s]
Rotation speed [1/min]

n1
n2
[mm]
[mm]
[s]
[m/s]
Account the sign
lHub =
lzyk. =
tzyk. =
vmax =
Time slice
[%]
(2)
(1) Direction of motion: left, right, up, down
Operation time
Cycles/hour [z/h] =
Working days/year [d/y] =
Required lifetime
1-shift-operating
2-shift-operating
3-shift-operating
Cycles [z]
Kilometers [km]
Years [y]
Lz =
Lkm =
Ly =
Other notes
82 GmbH
HIWIN
Brcklesbnd 2
Phone +49 (0) 7 81-9 32 78-0
Internet: www.hiwin.de
An editable version of this project planning sheet can be found at www.hiwin.de
Type of bearing
Nut type
Linear Guideways
Ballscrews
Linear Motor Systems
Linear Axes with Ballscrews
Linear Actuators
Ball Bearings
Linear Motor
Components
Rotary Tables
Drives
HIWIN GmbH
Brcklesbnd 2
D-77654 Offenburg
Phone +49 (0) 7 81 9 32 78-0
Fax
+49 (0) 7 81 9 32 78-90
info@hiwin.de
www.hiwin.de
HIWIN GmbH Biuro Warszawa

ul. Puawska 405a
PL-02-801 Warszawa
Phone +48 (0) 22 544 07 07
Fax
+48 (0) 22 544 07 08
info@hiwin.pl
www.hiwin.pl
HIWIN s.r.o., o.z.z.o.

Mldenicka 2101
SK-01701 Povask Bystrica
Phone +421 424 43 47 77
Fax
+421 424 26 23 06
info@hiwin.sk
www.hiwin.sk
Vertriebsbro Osnabrck
Franz-Lenz-Str. 4
D-49084 Osnabrck
Phone +49 (0) 5 41 33 06 68-0
Fax
+49 (0) 5 41 33 06 68-29
osnabrueck@hiwin.de
www.hiwin.de
HIWIN rtkestsi Iroda Budapest

Szchenyi tr 12.13.
H-1045 Budapest
Telefon +36 (06) 1 786 6461
Fax +36 (06) 1 789 4786
info@hiwin.hu
www.hiwin.hu
HIWIN (Schweiz) GmbH

Schachenstrasse 80
CH-8645 Jona
Phone +41 (0) 55 225 00 25
Fax
+41 (0) 55 225 00 20
info@hiwin.ch
www.hiwin.ch
Vertriebsbro Stuttgart
Max-Lang-Strae 56
D-70771 Leinfelden-Echterdingen
Phone +49 (0) 7 11 79 47 09-0
Fax
+49 (0) 7 11 79 47 09-29
stuttgart@hiwin.de
www.hiwin.de
HIWIN Srl
Via De Gasperi, 85
I-20017 Rho (MI)
Phone +39 0 2 93 90 09 41
Fax
+39 0 2 93 46 93 24
info@hiwin.it
www.hiwin.it
HIWIN France s.a.r.l.

20 Rue du Vieux Bourg
F-61370 Echauffour
Phone +33 (2) 33 34 11 15
Fax
+33 (2) 33 34 73 79
info@hiwin.fr
www.hiwin.fr
Verkoopkantoor Nederland
Fellinilaan 53
NL-1325 SG Almere
Phone +31 (0) 6 55 80 55 39
info@hiwin.nl
www.hiwin.nl
HIWIN s.r.o.
Medkova 888/11
CZ-62700 BRNO
Phone +42 05 48 528 238
Fax
+42 05 48 220 223
info@hiwin.cz
www.hiwin.cz
HIWIN Technologies Corp.

No. 7, Jingke Road
Nantun District
Taichung Precision Machinery Park
Taichung 40852, Taiwan
Phone +886-4-2359-4510
Fax +886-4-2359-4420
business@hiwin.com.tw
www.hiwin.com.tw
HIWIN Mikrosystem Corp.

No. 7, Jingke Road
Nantun District
Taichung Precision Machinery Park
Taichung 40852, Taiwan
Phone +886-4-2355-0110
Fax +886-4-2355-0123
business@mail.hiwinmikro.com.tw
www.hiwinmikro.com.tw
HIWIN Corporation
3F. Sannomiya-Chuo Bldg.
4-2-20 Goko-Dori. Chuo-Ku
Kobe 651-0087, Japan
Phone +81-78-262-5413
Fax +81-78-262-5686
mail@hiwin.co.jp
www.hiwin.co.jp
HIWIN Corporation
Headquarters
1400 Madeline Ln.
Elgin, IL 60124, USA
Phone +1-847-827 2270
Fax
+1-847-827 2291
info@hiwin.com
www.hiwin.com
BS-07-1-EN-1408-K

HIWIN Golyósorsó Katalógus (Angol)

Загружено:

Сведения о документе

Исходное описание:

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

HIWIN Golyósorsó Katalógus (Angol)

Загружено:

Авторское право:

Доступные форматы

Ballscrews & Accessories

Ballscrews, consist of a ballscrew shaft, a ballscrew nut

2. Structural properties and selection of HIWIN ballscrews

6. Ballscrews for special requirements

7. Shaft ends and accessories

9. Project planning sheet

Fig. 1.1 Structure of a ballscrews and contact thread lead screws

1.1.1 High efficiency in both directions

Fig. 1.2 Mechanical efficiency of threaded shafts

1.1.2 Zero backlash and high rigidity

Fig. 1.3 T ypical types of contact in ballscrews (arced

1.1.3 High lead accuracy

on several influencing factors including design aspects, material quality, maintenance

1.1.5 Low starting torque with smooth operation

Fig. 1.4 Ball arch profile testing at HIWIN

Fig. 1.5 Preload testing at HIWIN

d) Electronic systems: Robot measuring devices, X-Y tables, medical equipment,

c) Industrial machines: Printing machines, paper processing machines, automation

1.1.9 Ball recirculation systems

Fig. 1.6 External recirculation type nut with return tubes

1.1.10 Standard ballscrew shafts

Very high lead

G: Precision-ground ballscrew, available with right-hand or left-hand thread

Number of thread turns

Lead deviation across

Ball filling of nut:

Number and type of circuits:

1) Standard; can be omitted with single-thread shafts

Details about the ballscrew shaft without the nut

1) Standard; can be omitted with single-thread shafts

Details about the ballscrew nut without the shaft

Number and type of circuits:

Ball filling of nut:

Table 1.2 Overview of nut shapes

1.3 Special solutions

Fig. 2.4 Telescopic or bellows shaft protection

Fig. 2.5 Special requirement of bearing journal with internal recirculation

Fig. 2.6 Area of surface hardening on a ballscrew shaft

Fig. 2.7 Procedure for separating ballscrew nut and shaft

Fig. 2.8 Recess for positioning end bearings

Fig. 2.9 Recommended recess dimensioning of A in Fig. 2.8

2.2 Procedure for selecting a ballscrew

Usage requirement (A)

Ballscrew parameter (B)

Table 3.1, Table 4.1, Table 5.1

Total length of thread

1 Load conditions [%]

Average axial load

Total length = thread length + length of end machining

Shaft diameter and nut type

Chapter 2.5.1, Service life

Chapter 2.5.6, Rigidity

Thermal deformation and final value

Chapter 2.5.7, Thermal expansion

Motor drive torque and

Chapter 2.5.2, Drive torque and drive output of motor

2.3 Accuracy of the HIWIN ballscrews

2.3.1 Tolerance class

2.3.2 Axial backlash

Fig. 2.10 HIWIN measurement curve of lead of precision ballscrews

Fig. 2.11 DIN measurement curve of lead of ballscrews

Table 2.2 International standards for tolerance classes of ballscrews

Vua (ea): Travel fluctuation over useful path

Fig. 1.3 T ypical types of contact in ballscrews (arced

d) Electronic systems: Robot measuring devices, X-Y tables, medical equipment,

c) Industrial machines: Printing machines, paper processing machines, automation

Fig. 1.6 External recirculation type nut with return tubes

Fig. 2.5 Special requirement of bearing journal with internal recirculation

Fig. 2.7 Procedure for separating ballscrew nut and shaft

Fig. 2.9 Recommended recess dimensioning of A in Fig. 2.8

V300a (e300a): Travel fluctuation over 300 mm at any position (measurement in

Table 2.5 Concentricity deviation of bearing with reference to AA

(2) Measurement conditions

Normal operation (conversion of rotary motion into linear motion)

Reverse operation (conversion of linear motion into rotary motion)

Drive torque of motor

Ta Motor drive torque during acceleration [Nm]

mr Mass of rotating parts [kg]

TMa Total drive torque [Nm]

Acceleration time check

Fig. 2.20 Buckling load for different diameters and lengths

Fig. 2.21 Critical speed for different diameters and lengths