34188B 2e10

Service Handbook
P/N 34188B2E10
This manual covers the following Townsend

machines:
Model NL14 FLEXLinker (Ultra 5000)
Model NL17 FLEXLinker (Ultra 5000)
Year Manufactured: . . . . . 2005

Serial No.: . . . . . . . . . . . . . .
Voltage/Hz: . . . . . . . . . . . . .
Amperage: . . . . . . . . . . . . .
Townsend Engineering Company

2425 Hubbell Avenue, Des Moines, IA 50317, USA
P.O. Box 1433, Des Moines, IA 50305, USA
Phone: (800) 2478609 or (515) 2658181
FAX: (515) 2633355
Townsend Engineering B.V.
Industrielaan 63 5349 AE Oss Holland
P.O. Box 292 5340 AG Oss Holland
Phone: 31412 669 911
FAX: 31412 669 250
English 20050616
How to use this Handbook

This Service Handbook is the second volume of a two volume set.
The first volume is the Operators Manual, which contains safety,
hygiene and operating instructions related to using the machine.
This second volume covers maintenance instructions for the
machine.
Safety & Hygiene

Refer to the Operators Manual for complete instructions and
guidelines related to safety and hygiene issues.
Read, understand, and follow all the safety and hygiene instructions
and guidelines that are presented in that volume before performing
any maintenance procedures.
E Copyright 2002-10, Townsend Engineering Company
Subject
Page
Section 1 Maintenance . . . . . . . . . 1
Preventive Maintenance . . . . . . . . . 3
Service Record . . . . . . . . . . . . . . . . . 4
Lubrication
Instructions . . . . . . . . . . . . . . . . . . . . . . . . 7
USDA Standards . . . . . . . . . . . . . . . . . . . 8
Overhaul Instructions . . . . . . . . . . . 10
Drives . . . . . . . . . . . . . . . . . . . . . . . . 13
Metering PumpCleaning . . . . . . 67
Metering PumpMaintenance . . 71
Hopper . . . . . . . . . . . . . . . . . . . . . . . 83
Casing Clamp . . . . . . . . . . . . . . . . . 89
Linker . . . . . . . . . . . . . . . . . . . . . . . 109
Variable Frequency Drives . . . . . 147
Servo Amplifier . . . . . . . . . . . . . . . 151
Air System . . . . . . . . . . . . . . . . . . . 156
Electrical System . . . . . . . . . . . . . 158
Section 2 Troubleshooting . . . . 159
Subject
Page
Section 3 Parts List . . . . . . . . . .

How to Use Parts List . . . . . . . . .
To Place an Order . . . . . . . . . . . . .
Cross Reference . . . . . . . . . . . . . .
Frame . . . . . . . . . . . . . . . . . . . . . . .
Main Drive . . . . . . . . . . . . . . . . . . .
Stuffing Tubes . . . . . . . . . . . . . . . .
Follower . . . . . . . . . . . . . . . . . . . . .
Pump . . . . . . . . . . . . . . . . . . . . . . .
Twister . . . . . . . . . . . . . . . . . . . . . .
Casing Clamp . . . . . . . . . . . . . . . .
Hopper . . . . . . . . . . . . . . . . . . . . . .
Linkers . . . . . . . . . . . . . . . . . . . . . .
Electrical . . . . . . . . . . . . . . . . . . . . .
Air . . . . . . . . . . . . . . . . . . . . . . . . . .
Autoflow Valve . . . . . . . . . . . . . . .
Hardware List . . . . . . . . . . . . . . . .
189
190
191
192
199
207
209
223
225
231
235
237
241
253
263
267
270
Index . . . . . . . . . . . . . . . . . . . . . . . . . . 276
Conveyor . . . . . . . see separate manual
NL FLEXLinker
34188B2E10
CONTENTS
TABLE OF CONTENTS
Thank you for your purchase of Townsend equipment.

We take great pride in our design and quality of workmanship, and trust this machine will
provide years of dependable service.
Enclosed is the latest edition of the manual for your machine. This new manual has been
written to address the safety aspects of installation, operation, and maintenance. In order
to realize the ultimate in performance and reliability, this manual should be directed to
the operations and maintenance department.
After reviewing this manual, if any questions arise, please contact our office.
Additional copies of this manual can be obtained from Townsend Engineering Company,
P.O. Box 1433, Des Moines, Iowa, 50305, USA. Phone: (800) 2478609, (515) 2658181.
Gratefully,
TED TOWNSEND
President
TT:jh
Encl:
Townsend Engineering Company, Box 1433, Des Moines, IA 50305, USA
WARRANTY
All machines manufactured by Townsend Engineering
Company are guaranteed to be free of defects in workmanship
and materials for a period of 12 months (1 year) from the date of

installation, or 18 months after delivery, whichever comes first.
All parts are covered during this time with the exception
of (1) consumables, and (2) parts subject to replacement due to

normal wear or recommended periodic maintenance. Labor or
production losses are not covered.
All claims must be made in writing and include a
description of the failure, part number and machine serial
number. After approval of claim is made the defective part must

be returned for credit.
This warranty is valid only if genuine Townsend parts are
used without modification.
Because the standards under the Occupational Safety and Health Act of 1970
are in a developmental stage, and because fifty states are entering into the same field
with their own laws, we cannot guarantee or warrant that our equipment complies with
these standards.
Therefore, no warranty or representation is made that our equipment complies
with the provisions or standards of the Occupational Safety and Health Act of 1970, or
any regulations issued under that statute.
To the extent that a warranty of fitness for a specific purpose might be deemed
to include fitness to meet the provisions and standards of that Act and the regulations
issued under it, such warranty is expressly disclaimed.
SECTION
1
MAINTENANCE
Contents
Preventive Maintenance . . . . . 3
Service Record . . . . . . . . . . . . 4
Lubrication
Model NL FLEXLinker . . . . . . . 7
USDA Standards . . . . . . . . . . . 8
Overhaul Instructions . . . . . . 10
Drives . . . . . . . . . . . . . . . . . . . 13
Metering Pump
Cleaning . . . . . . . . . . . . . 67
MAINTENANCE
TROUBLESHOOTING
PARTS
Read safety instructions and guidelines presented in the

Operators Manual before investigating problems or
servicing the machine.
Metering Pump
Maintenance . . . . . . . . . 71
Hopper & Clamp . . . . . . . . . . 83

Casing Clamp . . . . . . . . . . . . 89
Twister Disassembly . . . . . . 101
Twister Assembly . . . . . . . . . 103
Linker Drive Disassembly . . 105
Linker Drive Assembly . . . . 107
Linker . . . . . . . . . . . . . . . . . . . 109
Variable Frequency Drives . 147
Servo Amplifier . . . . . . . . . . 151
Electrical Diagrams . . . . . . . 158
Air System . . . . . . . . . . . . . . 156
Lock out the electrical supply before performing any

maintenance procedure. Reconnect the power only if it is
absolutely required by the maintenance procedure.
1
NL FLEXLinker (Ultra5000)
34188B2E10
Preventive Maintenance
[11]
[12]
[13]
[14]
[15]
[16]
[17]
2
34188B2E10
PREVENTIVE MAINTENANCE
WEEKLY
QUARTERLY
3. Check condition of metering pump [15]. Replace seal plate

Orings.
4. Check stuffing tube [16] and follower [17] for free move
ment.
5. Check straightness and alignment of stuffing tube.
6. Check chuck or chuck brake [12] installation
7. Check follower extended position thrust collar [13] must

not hit chuck.
8. Check casing clamp [14] for free movement and inspect

for damage or wear.
9. Inspect linking chains [11] and conveyor hooks for dam

age or wear must be free of nicks or burrs.
11. Check condition and adjustment of drive belts, chains, pul

leys, and sprockets.
12. Check seals and bearings for damage or wear.
13. Check condition of metering pump clutch.
10. Check moisture barriers on all control components.
14. Perform quarterly lubrication.
15. Replace metering pump shaft seals, and check bearings.
16. Check condition and installation of drive components: mo

tor, bearings, pulleys, belts, keys and keyways, and set
screws.
17. Check condition of conveyor refer to separate conveyor

manual.
3
34188B2E10
PARTS
2. Check operation of all electrical components, especially

safety devices.
TROUBLESHOOTING
MAINTENANCE
1. Clean & sanitize the machine. Perform daily lubrication.
PREVENTIVE MAINTENANCE
DAILY
The following is a list of checks to be made and when to make them.
QUARTERLY
MECHANIC
n
WEEKLY
DATE
n
DAILY
Service Record Scheduled Preventive Maintenance
NOTES
4
34188B2E10
Service Record Unscheduled Maintenance

DATE
MECHANIC
DESCRIPTION OF SERVICE
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
5
Lubrication Instructions
4 EG
9 EG
EG 2
3 EO
8 GO
EG
6 EO
GO
EO
6
34188B2E10
LUBRICATION INSTRUCTIONS
Lubrication has been reduced to a minimum on this machine by using
permanently lubricated and sealed bearings where possible.
DAILY
WEEKLY
QUARTERLY
2. Metering pump top bearings two fittings pump until

clean grease flows from weep slots; wipe off excess
grease. (Caution: Make sure adjacent seal plate has
new Orings.)
EG
3. Linking chains spray to saturate.
EO
4. Linker idler sprocket assemblies (RT style) two fittings

pump until clean grease flows past seals; wipe off
excess grease.
EG
5. Conveyor hook chain spray to saturate.
EO
6. Air Clutch air line lubricator fill.
EO
7. Gear reducer, main drive threaded plug maintain

full (check and fill quarterly; change annually).
GO
8. Linker gear housing disassemble housing drain

and refill.
GO
9. Linker idler sprocket assemblies (DB style) dis

assemble and repack.
EG
Lubrication Supplies
Symbol
P/N
PARTS
TROUBLESHOOTING
MAINTENANCE
EG
1. Metering pump base bearings two fittings pump

until clean grease flows from weep slots; wipe off
excess grease. (Caution: Make sure adjacent seal plate
has new Orings.)
POINT OF LUBRICATION
LUBRICANT
Lubrication of the following items is essential for maximum service

from the machine. All lubricants must be approved for use in a food
processing operation. Refer to page 8 for a full explanation of
approved lubricants.
Description
EG . . . . 12080 . . grease (H1) (397 grams)(14 ounces)

EO . . . . 03094 . . oil, SAE10/ISO32 (H1) (0,95 liter)(1 quart)
GO . . . . 10603 . . gear oil, SAE90/ISO220 (H2) (3,8 liter)(1 gallon)
. . . . . . . . 12450 . . grease gun (with standard small fitting)
7
34188B2E10
LUBRICATION USDA CLASSIFICATIONS

All lubricants used on food processing machines or in a food process
ing facility must be approved by USDA for this use. USDA has two
classifications for lubricants that are approved for food processing
applications.
H1 Lubricants as defined by USDA regulation
These compounds may be used as a lubricant with incidental food
contact for use in official establishments operating under the [USA]
Federal meat and poultry products inspection program. Such com
pounds may be used on food processing equipment as a protective
antirust film, as a release agent on gaskets or seals of tank closures,
and as a lubricant for machine parts and equipment in locations in
which there is potential exposure of the lubricated part to food. The
amount used should be the minimum required to accomplish the de
sired technical effect on the equipment. If used as an antirust film the
compounds must be removed from the equipment surface by washing
or wiping, as required to leave the surface effectively free of any sub
stance which could be transferred to food being processed."
H2 Lubricants as defined by USDA regulation
These compounds may be used as a lubricant, release agent, or anti
rust film on equipment and machine parts or in closed system (e.g.,
hydraulic systems) in locations in which there is no possibility of the
lubricant or lubricated part contacting edible products."
Repair Parts and Procedures Using Lubricants
All replacement parts and all repair procedures must utilize only
approved lubricants which are appropriate for their specific location.
For example, if a permanently lubricated bearing is used in the food
zone, its internal lubricant must be classified H1. Likewise, if a lubri
cant is used to assemble close fitting parts in the food zone, this
lubricant must be classified H1.
8
34188B2E10
Lubricants Available From Townsend

If a lubricant is not classified either H1 or H2 by USDA it must not be
used anywhere in a food processing facility, or in or on a food proces
sing machine.
All lubricants offered by Townsend Engineering are USDA approved.
Make sure, however, that they are used properly. Specifically, if there is
a possibility that the lubricant could contact the food product or food
zone, then a lubricant classified H1 must be used; lubricants classified
H2 must only be used where there is no possibility of contact of the
lubricant with the food product or the food zone.
See page 7 for specific instructions for the Model NL FLEXLinker.
Lubrication Supplies
PART
NUMBER
USDA
CLASS
DESCRIPTION
03094 . . . H1 . . . . . . Oil, SAE10/ISO32, nondetergent (0,95 liter)(1 quart)

25424 . . . H1 . . . . . . Gear Oil, SAE90/ISO220 (18,9 liter)(5 gallon)
12080 . . . H1 . . . . . . Grease, NLGI1 (397 grams)(14 ounce)
11861 . . . H2 . . . . . . Grease, high temp, NLGI2 (397 grams)(14 ounce)
16027 . . . H2 . . . . . . Grease, NLGI2 (397 grams)(14 ounce)
MAINTENANCE
TROUBLESHOOTING
PARTS
12450 . . . . . . . . . . Grease gun (with standard small fitting)

13722 . . . . . . . . . . Flexible Hose (300 mm)(12 inch)
9
34188B2E10
OVERHAUL GUIDELINES
General Instructions
ORGANIZE THE WORK
Work in an organized manner, keeping the work area clean. Lay parts
out in a disassembly sequence. When fasteners are removed, reinstall
them in their respective holes to keep track of where they go.
REPLACE SEALS & BEARINGS
When seals are taken apart, replace them with new seals. Also,
because of the time required for most disassembly, it is usually
economical to replace bearings with new bearings when disassembly
occurs. When installing close fitting parts, lubricate their mating
surfaces to prevent damage during installation. Use only USDA type
H1 lubricant if the lubricant could come in contact with the food
product or the food zone refer to page 7 for full explanation.
WORN OR DAMAGED PARTS
During disassembly, any parts that appear worn or damaged should

be replaced to prevent repeated disassembly at a later time.
SELFLOCKING FASTENERS
Lock nuts and lock washers should be replaced once they have been
removed or loosened plastic and stainless materials of such
fasteners do not retain locking properties for more than one
installation.
SANITATION
Because this machine handles food materials, organic matter may be

present on the equipment and could be a source of infection. Have the
machine cleaned before servicing it. Wear appropriate protective gear.
If you get cut, obtain medical treatment immediately. Preserve the
sanitary design of the machine.
PRESERVE THE ORIGINAL DESIGN
Repair parts must be Townsendapproved spare parts. To preserve

maximum operating safety, never alter the original design of the
machine. Use the machine only for the purpose for which it was
designed and intended. Do not modify the machine in any way without
Townsend approval.
LUBRICANTS
All lubricants used in a food processing facility must be approved by

USDA for this use refer to page 7 for full explanation.
10
34188B2E10
OVERHAUL INSTRUCTIONS
Safety Precautions
MACHINE DESIGN
Do not alter the design of the machine this will compromise the
intended safety and hygiene features of the machine. Use only
Townsendapproved replacement parts.
GUARDS & SAFETY EQUIPMENT
Always install all guards and safety devices on the machine, and verify
their correct operation before running the machine.
SHARP EDGES & MOVING PARTS
Take extreme care when working around sharp equipment, or any

moving parts. Prevent clothing from getting caught in moving parts.
Do not wear jewelry when working on machinery.
CONDITION OF MACHINE & WORKING AREA
Remove lubricants, fat, or liquids from the equipment being repaired

slippery surfaces are more difficult to work on. Keep the working
area clean and clear of obstacles or loose parts. The working area
should be level, with good footing.
Use the right tool accidents increase when the wrong tools are
used.
ELECTRICAL
MAINTENANCE
TROUBLESHOOTING
PARTS
High voltage is connected to this machine. Never contact this voltage

electrical shocks can be fatal. To guarantee the machine will not run
unexpectedly during maintenance, and to prevent electrical shock,
always lock out the electrical supply to the machine, using a lockable
switch separate from the machine. The person doing the maintenance
work must control this lock.
FOR ASSISTANCE
For assistance with any application or service questions, contact

Townsend Engineering:
2425 Hubbell Avenue
P.O. Box 1433
Des Moines, Iowa 50305, USA

Phone:
Phone:
FAX:
FAX:
(800) 2478609
(515) 2658181
(515) 2633355
31412 669 911

31412 669 250
11
34188B2E10
Drive '
Metering pump ' (see page 15)

Twister ' (see page 21)
Rotator ' (see page 37)
Linker ' (see page 49)
PUMP
[24][25]
OPTIONAL
COUPLING
[26][27]
[21]
GEAR
REDUCER
TWISTER
CLUTCH/
BRAKE
MOTOR
ROTATOR
[22][23]
[28][29]
M1
[210][211]
CLUTCH
[212][213]
[214][215]
M2
METERING PUMP DRIVE
MOTOR
[216][217]
TWISTER AND ROTATOR DRIVE
LINKER
[226]
[218][219]
[220][221]
M3
MOTOR
ENCODER
[222][223]
BELT TENSIONS
[224][225]
LINKER DRIVE
12
34188B2E10
DRIVE MODEL NL FLEXLinker

Three separate electric motors drive the NL FLEXLinker. A variable fre
quency drive (VFD) control unit, located in the main electrical enclo
sure, controls the speed of each motor. The three motors drive the fol
lowing equipment:
D
Metering pump
Twister (and optional rotator)
Linker
In addition to these drive systems in the NL FLEXLinker, the conveyor

that attaches to the machine also has its own drive. Refer to the sepa
rate manual covering your conveyor for more information about the
conveyor drive.
The illustration on page 12 shows the three main drive systems, and
the list below shows where the maintenance instructions of each are
located.
Ref
Topic (page number)
[21]
Aligning the pump drive assembly

(p. 15)
[22]
Removing the pump drive assembly

(p. 17)
[23]
Ref
Topic (page number)
Installing the pump drive assembly

(p. 19)
[215]
Replacing the drive belt 1 (p. 23)
[216]
Removing the drive motor (p. 29)
[24]
Removing the rotator assembly

(p. 41)
[217]
Installing the drive motor (p. 31)
[25]
Installing the rotator assembly

(p. 43)
[218]
Tensioning the linker belt (p. 49)
[219]
Replacing the linker belt (p. 51)
[26]
Removing the twister assembly

(p. 33)
[220]
Removing the drive motor (p. 53)
[221]
Installing the drive motor (p. 55)
[27]
Installing the twister assembly

(p. 35)
[222]
Tensioning the encoder belt (p. 57)
[28]
Tensioning the drive belt 2 (p. 25)
[223]
Replacing the encoder belt (p. 59)
[29]
[224]
Removing the encoder (p. 61)
[210]
[225]
Installing the encoder (p. 63)
[211]
[226]
Belt tension chart (p. 65)
13
34188B2E10
PARTS
TROUBLESHOOTING
[214]
MAINTENANCE
Installing the clutch (p. 47)
[213]
Removing the clutch (p. 45)
[212]
Drive '
Metering Pump '
How to align the drive assembly
[31]
[32]
[33]
[34]
[35]
[36]
14
34188B2E10
DRIVE
METERING PUMP
Once the metering pump position has been set, align the metering
pump drive assembly to the position of the metering pump.
How to align the drive assembly
Lock out the electrical supply to the machine.

1. Install and align the metering pump [31] (see page 73).
2. Check that the shafts for the metering pump and metering pump
drive assembly are aligned within .015 inch (0,4 mm). How: Use a
feeler gage and a straight edge placed on the side of the shafts
(or on the sides of the coupling halves) to measure the amount of
misalignment.
3. If adjustment is needed, change the drive shaft location by a com
bination of adding shims [33] to the mounting feet [32] of the
gear reducer (for lefttoright location), and adjusting the jack
screws [36] to slide the mounting bolts [35] on the mounting
plate [34] (for fronttorear location).
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
15
Drive '
Metering Pump '
How to remove the drive assembly
[41]
[42]
[43]
[44]
[45]
[46]
[47]
[48]
[49]
[410]
[411]
[412]
[413]
[414]
[415]
16
34188B2E10
DRIVE
METERING PUMP
The drive assembly for the metering pump [41] is comprised of the
drive motor [415], the clutch/brake unit [47], and the gear reducer
[46]. A variable frequency drive (VFD) control unit, located in the main
electrical enclosure, controls the speed of the motor, which in turn
controls the speed of the metering pump.
The following instructions describe how to remove this drive assembly
as one piece.
How to remove the drive assembly

1. Disconnect the shaft coupling. How: Loosen the setscrew [44] in
the lower shaft coupling [43], then slide the lower shaft coupling
down the shaft, dragging the rubber insert [42] down also.
2. Disconnect the air tubings [48] connecting to the valve for the
clutch and brake. Note: Mark the tubings to identify proper con
nections when reinstalling the drive assembly.
MAINTENANCE
TROUBLESHOOTING
PARTS
4. Remove the four screws [410] attaching the hinged mounting

plate [49] to the cabinet.
3. Open the electrical connection box [413], disconnect the individ

ual wires from the terminals, and then remove the watertight con
nector [412] from the connection box, keeping the electrical
cable [414] threaded through the watertight connector. Note:
Mark the wires so you will know how to reinstall the drive assem
bly.
5. Pivot the drive assembly out of the cabinet.

6. While supporting the drive assembly, remove the four screws
[411] attaching the gear reducer to the pivot plate, and remove
the drive assembly from the machine. Note: Save the shims [45],
to reuse them when installing the replacement drive assembly.
17
34188B2E10
Drive '
Metering Pump '
How to install the drive assembly
[51]
[52]
[53]
[54]
[55]
[56]
[57]
[58]
[59]
[510]
[511]
[512]
[513]
[514]
[515]
[516]
[517]
18
34188B2E10
DRIVE
METERING PUMP
The following instructions describe how to install the metering pump

drive assembly (motor [516], clutch/brake [58], and gear reducer
[57]) as one piece. Before this can be done, the metering pump must
be properly located on top of the cabinet (see page 73).
How to install the drive assembly

1. If replacing the old drive assembly with a different one, move the
key [55] and lower shaft coupling [53], and rubber insert [52] to
the replacement drive assembly. Wait to tighten the coupling set
screw [54] until the drive assembly has been installed and
aligned with the metering pump [51] (step 5 below).
2. If replacing the old drive assembly with a different one, move the
air fittings and valve [59] to the replacement drive assembly.
3. Install the drive assembly onto the hinged mounting plate [511],
reusing the mounting shims [56] and screws [517] that were
used with the original installation.
4. Pivot the drive unit into place inside cabinet, and install the screws
[512] to retain the hinged mounting plate in place.
MAINTENANCE
TROUBLESHOOTING
PARTS
5. Align the drive unit with the metering pump (see page 15).
Engage the shaft coupling [53] and tighten its setscrew [54].
6. Connect the air tubings [510] to the fittings and valve of the
clutch and brake.
7. Install the watertight connector [513] and the electrical cable
[515] in the connection box [514] of the replacement motor as
shown. Tighten the watertight connector to ensure a moisture bar
rier.
8. Connect the individual wires of the cable [515] to the proper ter
minals inside the motor connection box [514] refer to the
motor nameplate for the proper terminals for your motor voltage.
Install the cover onto the motor connection box, and tighten the
screw to ensure a moisture barrier. Note: If the motor runs back
wards, interchange two of the three wires of the 3phase supply
voltage, making this change inside the motor connection box.
Warning: Never allow any power wire to contact the protective
earth (ground) circuit.
19
34188B2E10
Drive '
Twister '
How to tension the drive belt number 1
[61]
[62]
[63]
[64]
[65]
[66]
[67]
20
34188B2E10
DRIVE
TWISTER
Drive belt tension affects the life of a drive belt. If the tension exceeds
the belt manufacturers specifications, the life of the belt will be short
ened. If tension is below specifications, the belt will easily slip (jump a
tooth) when full loads are encountered. This will also shorten belt life,
and will create timing problems for the NL FLEXLinker.
Belt tension is measured by the amount of deflection that occurs
(measured perpendicular to the path of the belt) when a specified
force is applied to the center of a specified span of the belt (applied in
a perpendicular direction).
The proper tension for the drive belt number 1 [65] of the twister drive
system is shown below.
Belt Deflection at Specified Force
Belt Description
Drive belt number 1 for the
twister motor.
Metric
English
4,8 mm at
147 N
.188 inch at
33 pounds
See page 65 for a list of tension specifications for all the drive belts.

MAINTENANCE
TROUBLESHOOTING
PARTS
2. Measure the amount of tension in drive belt number 1 [65]. How:

Using a belt tension measuring tool, press the tool in the center of
the front span of the belt until the tool indicates that the target
force is being applied to the belt, and note the amount of deflec
tion that this force has caused in the belt. Adjust the belt tension
until this test shows the correct amount of deflection, within
1 mm (.063 inch).
1. Tension the drive belts number 2 [62] and number 3 [64] before
tensioning belt number 1 [65]. For information about belt number
2, see page 25. For information about belt number 3, see page
37.
3. To change the belt tension, move the drive motor [66]. How:
Loosen the four screws [67] mounting the motor to the cabinet.
Slide the motor, and retighten the mounting screws.
21
34188B2E10
Drive '
Twister '
How to replace the drive belt number 1
[71]
[72]
[73]
2
[74]
1
[75]
[76]
[77]
[78]
[79]
[710]
[711]
[712]
22
34188B2E10
DRIVE
TWISTER

1. Loosen the four screws [711] mounting the motor [710] to the
cabinet. Slide the drive belt number 1 [78] off the motor pulley
[79].
2. Remove the large pulley [72] from the shaft [75]. How: Loosen
the two screws [73], raise the shaft, and slide the drive belt num
ber 2 [71] off the large pulley. Loosen the screws in the hub of the
large pulley, and remove the large pulley from the shaft. Note: To
force the taperlock pulley and hub apart, move two hub screws to
the two empty tapped holes in the hub and thread the screws in
evenly.
3. Loosen the setscrew in the bearing [74], remove the mounting
screws [73], and slide the bearing off the shaft.
4. Remove the drive belt number 1 [78] from the shaft [75], feeding
it through the hole in the cabinet wall.
5. Install an identical replacement drive belt number 1 onto the
upper pulley [77].
MAINTENANCE
TROUBLESHOOTING
PARTS
7. Install the pulley [72] onto the shaft, with the screws in the hub
oriented away from the wall. Align the pulley with the drive belt
number 2 from the twister, and tighten the hub screws evenly.
6. Reinstall the bearing [74] onto the shaft, but do not tighten its
mounting screws yet.
8. Install the drive belt number 2 [71] onto the large pulley, and ten
sion the belt (see page 25).
9. Install the drive belt number 1 [78] onto the motor pulley, and ten
sion the belt (see page 21).
23
34188B2E10
Drive '
Twister '
[81]
[82]
2
[83]
[84]
[85]
[86]
[87]
[88]
24
34188B2E10
DRIVE
TWISTER
The proper tension for the drive belt number 2 [81] of the twister drive
system is shown below.
Belt Description
twister housing.
Metric
English
3,2 mm at
107 N
.125 inch at
24 pounds
See page 65 for a list of tension specifications for all drive belts.

MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
25
2. To change the belt tension, move the drive shaft [85]. How:
Loosen the two screws [82] mounting the bearing [83] to the
cabinet. Slide the shaft and bearing (up or down), and retighten
the mounting screws. Note: Changing the shaft position will affect
the tension of the drive belts number 1 [86] and number 3 [84]
recheck these drive belts (see pages 21 and page 37).
1. Measure the amount of tension in the drive belt number 2 [81].

How: Using a belt tension measuring tool, press the tool in the
center of the front span of the belt until the tool indicates that the
target force is being applied to the belt, and note the amount of
deflection that this force has caused in the belt. Adjust the belt
tension until this test shows the correct amount of deflection,
within 1 mm (.063 inch).
Drive '
Twister '
[91]
[92]
[93]
[94]
[95]
[96]
[97]
[98]
[99]
[910]
[911]
[912]
[913]
[914]
26
34188B2E10
DRIVE
TWISTER

1. Loosen the mounting screws [914] attaching the motor [913] to
the cabinet, and remove the drive belt number 1 [911] from the
pulley [912] on the motor.
2. Loosen the mounting screws [97] for the shaft bearing [98].
3. Rotate the large pulley [96] while guiding the drive belt number 2
[95] off the large pulley.
4. Remove the four screws [91] mounting the bearing housing
assembly [93], and slide the bearing housing assembly out of the
twister housing [94]. Note: Push the drive belt number 2 up from
below to allow the pulley to slip out easily. The top screw also
mounts the water nozzle [92] leave the nozzle connected to the
plastic tube.
5. Remove the drive belt number 2, pulling it from the bottom of the
twister housing.
6. Install an identical replacement drive belt number 2 into the bot
tom of the twister housing.
MAINTENANCE
TROUBLESHOOTING
PARTS
7. Install the bearing housing assembly back into the twister hous
ing, with the drive belt looped around the pulley mounted on the
bearing housing assembly. Install and tighten the mounting
screws [91] for the bearing housing assembly. Note: The top
screw also mounts the water nozzle turn the nozzle so the ori
fice points down.
8. Slide the lower end of the drive belt number 2 over the large
pulley [96].
9. Tension the drive belt number 2 properly refer to page 25. Note:
Changing the position of the shaft [910] to tension the drive belt
may affect the tension of drive belt number 3 [99] recheck this
drive belt (see page 37).
10. Install and tension drive belt number 1 [911] (see page 21).
27
34188B2E10
Drive '
Twister '
How to remove the drive motor
3
[115]
[111]
[116]
[112]
[117]
[118]
[113]
[114]
[119]
[1110]
[1111]
28
34188B2E10
DRIVE
TWISTER
How to remove the drive motor

1. Loosen the four screws [1111] attaching the motor [117] to the
cabinet, and remove the drive belt number 1 [112] from the
pulley [113] on the motor.
2. Open the connection box [116] on the motor, and disconnect the
wires of the electrical cable [115]. Note: Mark the wires so you
will know how to reinstall the motor. It is not necessary to remove
the cable from the watertight connector [111].
3. Remove the watertight connector [111] (with the electrical cable
[115] installed through it) from the connection box.
4. While supporting the motor, remove the four mounting screws
[1111], and remove the motor from the cabinet.
5. If replacing the motor, remove the pulley [113] and its key [118]
from the motor shaft [114]. Save these parts.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
29
Drive '
Twister '
How to install the drive motor
[121]
2
1
3
[126]
[122]
[123]
[124]
[127]
[128]
[129]
[125]
[1210]
[1211]
[1212]
30
34188B2E10
DRIVE
TWISTER
How to install the drive motor

1. Install the drive motor [128] into the cabinet, attaching it as
shown with four mounting screws [1212], lock washers [1211],
and flat washers [1210]. Wait to fully tighten these screws until
after the drive belt number 1 [123] has been tensioned (step 5
below).
2. If replacing the drive motor, move the motor pulley [125] and its
key [129] to the replacement motor. Align the pulley with the
driven pulley [121] above it. Tighten the setscrews [124] to retain
the pulley position on the motor.
rier.
MAINTENANCE
TROUBLESHOOTING
PARTS
5. Install and tension the drive belt number 1 [123] (see page 21).
31
34188B2E10
Drive '
Twister '
How to remove the twister assembly
[131]
[132]
[133]
[134]
[135]
[136]
[137]
[138]
[139]
[1310]
[1311]
[1312]
32
34188B2E10
DRIVE
TWISTER
How to remove the twister assembly

1. Remove the drive belt number 1 [1312] (see page 23).
2. Remove the drive belt number 2 [136] (see page 27).
3. Remove the nuts [133] to detach the linker sensor switch
mounted on the side of the twister housing.
4. Disconnect the cable for the thrust collar sensor switch from its
junction in the main electrical enclosure.
5. Remove the four screws [135], and remove the twister housing
[134], along with the cable for the thrust collar sensor switch,
from the top of the cabinet.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
33
Drive '
Twister '
How to install the twister assembly
[141]
[142]
[143]
[144]
[145]
[146]
[147]
[148]
[149]
[1410]
[1411]
[1412]
[1413]
34
34188B2E10
DRIVE
TWISTER
How to install the twister assembly

1. Install a new drive belt number 2 [147] into the twister housing
[145] (see page 27).
2. Install the twister assembly onto the top of the cabinet. Tighten the
mounting screws [146] after aligning the twister assembly with
the metering pump (see page 73).
3. Install the drive belt number 2 onto the large pulley [148], and
tension this belt (see page 25).
4. Tension the drive belt number 1 [1413] for the drive motor (see
page 21).
5. Attach the electrical sensor switch [144] and the water line and
nozzle [142] to the twister assembly. Note: The top screw [141]
for the bearing housing [143] also mounts the water nozzle.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
35
Drive '
Rotator '
2
3
1
[151]
[152]
[153]
[154]
36
34188B2E10
DRIVE
ROTATOR
The proper tension for belt number 3 [151] for the rotator drive is
shown below.
Belt Description
rotator.
Metric
English
3,2 mm at
53 N
.125 inch at
12 pounds

MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
37
2. To change the belt tension, relocate the drive shaft [153]. How:
Loosen the two screws [152] mounting the bearing [154] to the
cabinet. Slide the shaft and bearing (up or down), and retighten
the mounting screws. Note: Changing the shaft position may affect
tension for belts number 1 and number 2 , so recheck those belts
(see pages 21 and 25).
1. Measure the amount of tension in belt number 3 [151]. How:

1 mm (.063 inch).
Drive '
Rotator '
[161]
[162]
[163]
2
3
[164]
[165]
[166]
[167]
[168]
[169]
[1610]
[1611]
38
34188B2E10
DRIVE
ROTATOR

1. Remove the rotator clutch [1611] (see page 45).
2. Remove the three screws [161] in the flange of the bearing hous
ing assembly [162], and slide the bearing housing assembly out
of the rotator housing [163]. Note: Push the drive belt number 3
[164] up from below to allow the pulley to slip past the belt easily.
3. Remove the drive belt number 3, pulling it from the bottom of the
rotator housing.
4. Install an identical replacement drive belt number 3 into the bot
tom of the rotator housing.
5. Install the bearing housing assembly back into the rotator hous
ing, with the drive belt looped around the pulley mounted on the
bearing housing assembly. Install and tighten the mounting
screws [161] attaching the bearing housing assembly. Note:
Push the drive belt number 3 up from below to allow the pulley to
slip past the belt easily.
6. Install the rotator clutch (see page 47).
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
39
7. Tension the drive belt number 3 properly (see page 37). Note:
Changing the shaft [168] position may affect tension for belts
number 1 [166] and number 2 [167], so recheck those belts
(see pages 21 and 25).
Drive '
Rotator '
How to remove the rotator assembly
[171]
[172]
[173]
[174]
[175]
40
34188B2E10
DRIVE
ROTATOR
How to remove the rotator assembly

1. Remove the rotator clutch [175] (see page 45).
2. Remove the rotator drive belt [174] (see page 39).
3. Remove the three screws [172] attaching the bottom of the rota
tor housing to the cabinet. Note: This will also remove the antiro
tate bracket [173].
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
41
Drive '
Rotator '
How to install the rotator assembly
[181]
[182]
[183]
[184]
[185]
[186]
[187]
42
34188B2E10
DRIVE
ROTATOR
How to install the rotator assembly

1. Install a new rotator drive belt [186] in the rotator housing [181].
How: With the bearing housing assembly [183] removed, insert
the drive belt into the bottom of the rotator housing, then install
the bearing housing assembly. Install and tighten the three mount
ing screws [182] attaching the bearing housing assembly. Note:
Push the rotator drive belt up from below to allow the pulley to slip
past the belt easily.
2. Install the rotator assembly onto the top of the cabinet. Align the
rotator assembly with the metering pump and twister (see page
73), then tighten the three mounting screws [184]. Note: Make
sure to mount the antirotate bracket [185] as shown, using the
two mounting screws on the left side of the rotator assembly.
3. Install the rotator clutch assembly [187] (see page 47), and ten
sion the rotator drive belt [186] (see page 37).
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
43
Drive '
Rotator '
How to remove the clutch
[191]
[192]
3
[193]
[194]
[195]
[196]
[198]
[199]
[1910]
[197]
[1911]
[1912]
[1913]
[1914]
[1915]
[1916]
[1917]
[1918]
[1919]
44
34188B2E10
DRIVE
ROTATOR
How to remove the clutch

1. Loosen the mounting screws [194] for the shaft bearing [1911],
and raise the shaft [199] to relax tension on the rotator drive belt
[192].
2. Remove the screw [1919] and washers [1917][1918] from the
end of the shaft running through the clutch [1916].
3. Disconnect the air tubing [197] from the clutch. How: Press the
quickrelease sleeve on the fitting [196], then slide the tubing out
of the fitting.
4. Loosen the two setscrews [1915] in the hub of the clutch. How:
Rotate the adapter housing [1914] until a side slot faces down
ward, then rotate the shaft [199] until one of the inner setscrews
also faces downward. Loosen the setscrew using a hex wrench.
Repeat this procedure with the second setscrew. Note: The two
setscrews are located 90 degrees from each other.
5. Slide the clutch and square key [1910] off the shaft.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
45
7. Remove the mounting adapter [1914]. How: Remove the four

screws [195].
6. Remove the pulley [1913]. How: Remove the two mounting

screws [1912].
Drive '
Rotator '
How to install the clutch
[201]
[202]
3
[203]
[204]
[205]
[206]
[208]
[209]
[2010]
[207]
[2011]
[2012]
[2013]
[2014]
[2015]
[2016]
[2017]
[2018]
[2019]
46
34188B2E10
DRIVE
ROTATOR
How to install the clutch

1. Install the mounting adapter [2014] onto the clutch [2016].
Tighten the four screws [205].
2. Install the pulley [2013] onto the mounting adapter [2014].
Tighten the two screws [2012].
3. Install the square key [2010] into the keyway on the shaft [209].
4. Slide the clutch assembly onto the shaft [209], with the rotator
drive belt [202] looped around the pulley, engaging the key and
keyway, and with the air fitting [206] captured between the two
prongs of the antirotate bracket [203] mounted above the clutch.
Slide the clutch along the shaft until the assembly contacts the
shoulder on the shaft, to align the pulley with the the rotator drive
belt.
MAINTENANCE
TROUBLESHOOTING
PARTS
6. Install the screw [2019] and washers [2017][2018] in the end of

the clutch.
5. Tighten the two setscrews [2015] in the clutch hub to lock the
clutch to the shaft. How: Rotate the adapter housing [2014] until
a side slot faces downward, then rotate the shaft [209] until one
of the inner setscrews also faces downward. Tighten the setscrew
using a hex wrench. Repeat this procedure with the second set
screw. Note: The two setscrews are located 90 degrees from each
other.
7. Connect the air tubing [207] to the fitting [206] on top of the
clutch.
8. Tension the rotator drive belt (see page 37).
47
34188B2E10
Drive '
Linker '
How to tension the linker drive belt
[211]
[212]
[213]
[214]
[215]
48
34188B2E10
DRIVE
LINKER
The proper tension for the linker drive belt [211] is shown below.
Belt Description
Drive belt for the linker motor.
Metric
English
3,2 mm at
147 N
.125 inch at
33 pounds
How to tension the linker drive belt [211]

MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
49
2. To change the belt tension, move the drive motor [215]. How:
Loosen the four screws [212] mounting the motor to the cabinet.
Slide the motor in its mounting slots, and retighten the mounting
screws.
1. Measure the amount of tension in the linker drive belt [211]. How:
1 mm (.063 inch).
Drive '
Linker '
How to replace the linker drive belt
[221]
[222]
[223]
[224]
[228]
[229]
[225]
[2210]
[2211]
[226]
[2212]
[2213]
[227]
50
34188B2E10
DRIVE
LINKER
How to replace the linker drive belt [228]

1. Loosen the four screws [227] mounting the encoder [226] to
relax the tension on the encoder drive belt [224].
2. Remove the encoder drive belt [224] from the pulley [223] on the
end of the linker drive shaft [221].
3. Loosen the four screws [2210] mounting the linker drive motor
[2213] to relax the tension on the linker drive belt [228].
4. Remove the linker drive belt [228].
5. Install an identical replacement linker drive belt over the large
pulley [222] on the linker drive shaft, and over the motor pulley
[229].
6. Tension the linker drive belt (see page 49).
7. Install and tension the encoder drive belt [224] (see page 57).
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
51
Drive '
Linker '
How to remove the linker drive motor
[231]
[232]
[233]
[234]
[235]
[236]
[237]
[238]
[239]
[2310]
52
34188B2E10
DRIVE
LINKER
How to remove the linker drive motor [237]

1. Loosen the four screws [233] mounting the linker drive motor
[237], and slip the linker drive belt [231] off the motor pulley
[232].
2. Open the connection box [239] on the motor, and disconnect the
wires of the electrical cable [2310]. Note: Mark the wires so you
will know how to reinstall the motor. It is not necessary to remove
the cable from the watertight connector [238].
3. Remove the watertight connector [238] (with the electrical cable
[2310] installed through it) from the connection box.
4. While supporting the linker drive motor [237], remove the four
mounting screws [233], and remove the motor from the cabinet.
5. If replacing the motor, remove the pulley [232] and its key [236]
from the motor shaft. Save these parts.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
53
Drive '
Linker '
How to install the linker drive motor
[241]
[242]
[243]
[244]
[245]
[246]
[247]
[248]
[249]
[2410]
[2411]
54
34188B2E10
DRIVE
LINKER
How to install the linker drive motor [248]

1. Install the drive motor [248] into the cabinet, attaching it as
shown with four mounting screws [244], lock washers [245], and
flat washers [246]. Wait to fully tighten these screws until after the
linker drive belt [241] has been tensioned (step 5 below).
2. Install the motor pulley [243] and its key [247] onto the motor
shaft. Align the motor pulley with the driven pulley [242] on the
linker drive shaft.
rier.
MAINTENANCE
TROUBLESHOOTING
PARTS
5. Install and tension the linker drive belt [241] (see page 49).
55
34188B2E10
Drive '
Linker '
How to tension the encoder drive belt
[251]
[252]
[253]
[254]
[259]
[2510]
[255]
[2511]
[2512]
[256]
[2513]
[257]
[2514]
[258]
56
34188B2E10
DRIVE
LINKER
The proper tension for the encoder drive belt [254] is shown below.
Belt Description
Drive belt for the encoder.
Metric
English
3,2 mm at
37 N
.125 inch at
8 pounds
How to tension the encoder drive belt [254]

MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
57
2. To change the belt tension, move the encoder [256]. How:

Loosen the four screws [258] mounting the encoder to its mount
ing bracket [257]. Slide the encoder in its mounting slots, and
retighten the mounting screws.
1. Measure the amount of tension in the encoder drive belt [254].

How: Using a belt tension measuring tool, press the tool in the
center of the front span of the belt until the tool indicates that the
target force is being applied to the belt, and note the amount of
deflection that this force has caused in the belt. Adjust the belt
tension until this test shows the correct amount of deflection,
within 1 mm (.063 inch).
Drive '
Linker '
How to replace the encoder drive belt
[261]
[262]
[263]
[264]
[2610]
[2611]
[265]
[2612]
[266]
[2613]
[267]
[2614]
[268]
[2615]
[269]
58
34188B2E10
DRIVE
LINKER
How to replace the encoder drive belt [264]

1. Loosen the four screws [269] mounting the encoder [267], slide
the encoder to the right, and slip the encoder drive belt [264] off
its pulleys [263][265].
2. Install an identical replacement encoder drive belt over the two
pulleys.
3. Slide the encoder to the left, and tension the encoder drive belt
(see page 57).
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
59
Drive '
Linker '
How to remove the encoder
[271]
[272]
[273]
[274]
[2710]
[2711]
[275]
[2712]
[276]
[2713]
[277]
[2714]
[278]
[2715]
[279]
60
34188B2E10
DRIVE
LINKER
How to remove the encoder [277]

1. Disconnect the electrical plug [276] from the encoder [277].
How: Unscrew the retaining ring on the plug, then pull the plug
away from the receptacle.
2. Remove the four screws [279] mounting the encoder. Remove
the encoder and the encoder drive belt [274] from the machine.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
61
Drive '
Linker '
How to install the encoder
[281]
[282]
[283]
[284]
[2810]
[2811]
[285]
[2812]
[286]
[2813]
[287]
[2814]
[288]
[2815]
[289]
62
34188B2E10
DRIVE
LINKER
How to install the encoder [287]

1. Install the encoder [287] into the cabinet, attaching it as shown
with four mounting screws [289], lock washers, and flat washers.
Wait to fully tighten these screws until after the encoder drive belt
[284] has been tensioned (step 3 below).
2. Install the encoder pulley [285] onto the encoder. How: Align the
pulley with the mating pulley [283] on the linker drive shaft [281].
Rotate the pulley on the encoder to align one of the setscrews
with the flat on the encoder shaft. Tighten the setscrews to retain
the pulley position.
3. Install and tension the encoder drive belt (see page 57).
4. Connect the electrical plug [286] to the rear of the encoder. Note:
Do not force the plug into place once the pins and notches are
aligned, the plug will connect easily. Hand tighten the retaining
ring on the plug to ensure a moisture barrier.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
63
Drive '
How to tension the drive belts
mm/N
(inch/pounds)
[291]
TWISTER
ROTATOR
2
[292]
TENSION
[293]
CLUTCH
1
[294]
MOTOR
TWISTER AND ROTATOR DRIVE
LINKER
[295]
MOTOR
LINKER DRIVE
64
34188B2E10
DRIVE
BELTS
How to tension the drive belts

Tension the drive belts properly in order to ensure proper function,
and to maximize belt life. Tension that exceeds the belt manufacturers
specification will stretch the belt apart, causing premature failure.
Tension below specification will allow the belt to jump teeth on the pul
leys, causing the belt and pulley teeth to wear. This will also cause tim
ing problems for the NL FLEXLinker.
a perpendicular direction), as shown in the illustration see reference
[291]. The amount of this deflection depends on the design of the
belt, and the length of the belt span being tested. The following chart
lists the tension specifications for the belts of the NL FLEXLinker.
(For information about the conveyor drive, refer to the separate manu
al for it.)
Lock out the electrical supply to the machine before

testing belt tension.
.125 inch at
24 pounds
[293] Drive belt number 3, for the

rotator housing
3,2 mm at
53 N
.125 inch at
12 pounds

twister motor
4,8 mm at
147 N
.188 inch at
33 pounds
[295] Drive belt for the linker

motor
3,2 mm at
147 N
.125 inch at
33 pounds
65
34188B2E10
PARTS
3,2 mm at
107 N
TROUBLESHOOTING

twister housing
MAINTENANCE
English
Metric
Belt Description
Ref.
Metering Pump
How to disassemble for cleaning
[301]
[302]
[303]
[304]
[305]
[306]
[307]
[308]
[309]
[3010]
[3011]
[3012]
[3013]
[3014]
[3015]
[3016]
66
34188B2E10
METERING PUMP
Disassemble the metering pump each day immediately after stopping
production, and clean the pump parts as described in the cleaning
section of the Operators Manual.
How to disassemble for cleaning

1. Disconnect the meat supply coupling [307] from the rear of the
pump.
2. Remove the four screws [302] from the top cover [303].
3. Remove the top cover and the upper seal plate [305] as a unit.
How: Thread the two jacking tools [301] (long nose down) into
the right rear and left front holes, turning both tools equally and
simultaneously, to lift the top cover and upper seal plate.
4. Separate the upper seal plate from the top cover. Remove and
discard the two Orings [304] from the upper seal plate.
5. Remove the gear housing [306], lifting it up by hand.
MAINTENANCE
TROUBLESHOOTING
PARTS
7. Remove the two keys [3015] from the shafts.
6. Remove the two pump gears [3010]. How: Place the lock collar
tool [3011] over the gears, then remove the nut [309] retaining
each gear. Remove the lock collar tool, and lift both gears up off
the drive shafts. Note: Turn the left nut counterclockwise to
loosen; turn the right nut clockwise to loosen.
8. Remove the lower seal plate [3014]. How: Thread the two jacking
tools [3012] (short nose down) into the right rear and left front
holes, turning both tools equally and simultaneously, to lift the
lower seal plate. Remove and discard the two Orings [3013]
from the lower seal plate.
9. Place all loose parts in a suitable container for cleaning.
10. Do not remove the pump base [3016] from the machine.
67
34188B2E10
Metering Pump How to assemble after cleaning
[311]
[312]
[313]
[314]
[315]
[316]
[317]
[318]
[319]
[3110]
[3111]
[3112]
[3113]
[3114]
[3115]
68
34188B2E10
METERING PUMP
Wait to assemble the metering pump until just prior to resuming pro
duction. As described in the cleaning section of the Operators Manu
al, the pump must have been previously cleaned, and all parts must
have been sanitized immediately prior to assembly. Any lubricant that
could contact any of these pump parts must be approved for contact
with food product.
How to assemble after cleaning

1. Install two new Orings [3112] in the lower seal plate [3113].
2. Install the lower seal plate onto the pump base [3115]. Note: Turn
the seal plate so that the letters UP" are positioned up and
towards the front.
3. Install the keys [3114] into the shafts.
MAINTENANCE
TROUBLESHOOTING
PARTS
5. Install the gear housing [315] over the gears. Note: Turn this
housing so that the outlet faces the front, and the dowel pin [317]
is positioned to the left of the outlet bore.
4. Install the pump gears [3110]. How: With keyway and key
aligned, slide each gear over its shaft, then install the nut [319]
for each. Tighten the nuts with moderate force; normal rotation of
the gears will keep these nuts tightened. Note: Turn the left nut
clockwise to tighten; turn the right nut counterclockwise to
tighten.
6. Install two new Orings [313] in the upper seal plate [314].
7. Join the upper seal plate [314] and top cover [312] together, fit
ting the dowel pins and holes together. Note: Turn these housings
so that the letter F" on each faces the front and reads right side
up.
8. Install the top cover and upper seal plate as a unit over the drive
shafts. Note: Rotate the sleeves inside the top cover to align their
grooves with the pins on the side of the shafts.
9. Install the four screws to retain the top cover. Tighten the screws
evenly and firmly.
10. Lubricate the pump (four fittings; edible grease; see page 7).
11. Connect the meat supply coupling [316] to the rear of the pump.
69
34188B2E10
Metering Pump '
How to remove and install
[321]
[322]
[323]
[328]
[329]
[324]
[325]
[326]
[3210]
[3211]
[3212]
[3213]
[327]
[3214]
[3215]
[3216]
[3217]
70
34188B2E10
METERING PUMP
Wear of pump gears or of the inside walls of the gear housing will
reduce the output capacity of the metering pump [323]. As this output
capacity decreases, the pump speed relative to linker and twister
speeds must be increased in order to maintain link weight and stuffed
diameter. The touch screen control of the Model NL FLEXLinker keeps
track of this wear by monitoring performance of, and adjustments to,
product number 1, and automatically warns you when it is time to
rebuild the pump.
How to remove and install
1. Remove the stuffing tube [322] and the stuffing tube block [328].
2. Disconnect the stuffing tube clamp from the metering pump. How:
Remove the plug [3211], then remove the screw [3210].
3. Loosen the setscrew [3213] in the upper coupling [3214].
4. Remove the four mounting screws [324]. Lift the metering pump
[323] above the cabinet, then disconnect the grease lines from
the bottom of the metering pump.
5. Move the key [3212] from the old metering pump to the replace
ment metering pump, using a piece of tape to hold the key in
place until installation is complete.
MAINTENANCE
TROUBLESHOOTING
PARTS
6. Install the replacement metering pump onto the cabinet, connect

ing the grease lines to the bottom of the metering pump, and
engaging the shaft and key with the coupling [3214] in the
machine. With the coupling halves held firmly together, tighten the
setscrew [3213] to retain the upper coupling half to the pump
shaft. Note: Refer to page 15 if the drive shafts and couplings are
not aligned within 0,4 mm (.015 inch).
7. Install the stuffing tube clamp [329] onto the metering pump.
Note: Remove the two cover screws [326] and loosen the two
setscrews [325]. Do not tighten the setscrews until alignment is
complete (see step 8).
8. Align the pump and other stuffing components see pages 73
and 75.
9. Make sure to lubricate the pump before running it (refer to page
7).
71
34188B2E10
Metering Pump '
How to align the metering pump, twister, and rotator
[3310]
[339]
[338]
[337]
[336]
[335]
[334]
[333]
[332]
[331]
[3311]
[3312]
[3313]
[3314]
[3315]
[3316]
[3317]
[3318]
[3319]
[3320]
[3321]
[3322]
[3323]
[3324]
72
34188B2E10
METERING PUMP
To minimize friction in the sliding movements of the stuffing tube and
follower, align the metering pump, twister, and rotator (optional equip
ment) with each other.
How to align the metering pump, twister, and rotator

1. Loosen the mounting screws [3312][3317][3318] attaching the
twister [3311], metering pump [334], and rotator [332] (optional
equipment) to the cabinet.
2. Install the follower. How: With the two halves of the follower sepa
rated, tilt the right end of the right half [3314] into the follower
support [3313], then slide the left end back through the clamp
bracket [3316]. Thread the left half [3319] of the follower into this
right half. Note: Leave the follower disconnected from the follower
air cylinder [3320].
3. Install the alignment equipment as shown alignment bar [3310]
and metering pump block [335], twister bushing [339], follower
bushing [338], and rotator block [331]. Note: On large bore
twisters, also insert the large bore adapter into the twister in order
to grip the twister bushing snugly. Keep the rotator block close to
the left of the rotator and metering pump.
MAINTENANCE
TROUBLESHOOTING
PARTS
6. With the follower retracted, position the clamp bracket [3316] to

minimize friction on the follower. How: With the setscrews [3321]
and main screw [3323] loosened, raise or lower the clamp
bracket, and tilt it to the right or left to best follow the path of the
follower. Tighten the main screw, then the setscrews. Install the
cover screws [3322] and plug [3324].
5. Rotate the metering pump and twister until the alignment bar
moves freely, then tighten the mounting screws for these compo
nents. Note: Tighten the clamp [3315] to ensure the alignment
block is firmly held against the metering pump.
4. Set the position of the guide washer [336]. How: Slide the meter
ing pump block to the left against the dowel pin [333], then snug
the guide washer into the recess in the metering pump block.
Adjust this position until the alignment bar moves freely, then
tighten the screw [337].
7. Position the rotator (optional equipment) to best match the paths

of the alignment bar and the follower. Tighten the mounting
screws [3318] for the rotator.
8. Align the stuffing tube and follower air cylinders [3320] (see page
75).
73
34188B2E10
Metering Pump '
How to align the stuffing tube and follower air cylinders
[344]
[343]
[342]
[341]
[347]
[346]
[345]
[3410]
[349]
[348]
[3414]
[3413]
[3422]
[3421]
[3420]
[3419]
[3412]
[3418]
[3411]
[3417]
[3416]
[3415]
[3428]
[3427]
[3426]
[3425]
[3424]
[3423]
74
34188B2E10
METERING PUMP
Once the metering pump, twister, and rotator (optional equipment)
have been properly aligned (see page 73), then align the air cylinders
for the stuffing tube and follower.
How to align the stuffing tube and follower air cylinders
1. With the alignment equipment still installed (see page 73), slide
the follower [344] and the alignment bar [343] to the left.
2. Loosen the mounting nut [345]. Align the rod end of the retracted
follower cylinder [346] with the center of the follower shaft [347].
Retighten the right mounting nut.
3. Loosen the mounting nut [341]. Align the rod end of the retracted
stuffing tube cylinder [342] with the center of the alignment bar
[343]. Retighten the mounting nut.
4. Slide the alignment bar and follower to the right.
5. Loosen the mounting nut [3411]. Align the extended follower cyl
inder rod [3413] with the centerline of the follower shaft [3414].
Retighten the mounting nut.
6. Loosen the mounting nut [3412]. Align the extended stuffing tube
cylinder rod [348] with the centerline of the alignment bar [349].
Retighten the mounting nut.
7. Remove the rotator alignment block [3410].
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
75
9. Engage the stuffing tube retractor [3417] with the guide bushing
[3426], then connect stuffing tube cylinder rod [3415] to the
stuffing tube retractor, using the wrench flats on the stuffing tube
cylinder rod to thread the parts together. Tighten the jam nut
[3416]. Note: Adjust this thread engagement so that the side
opening [3428] of a stuffing tube will center on the metering
pump outlet [3419]. If your machine has the optional rotator
[3418], make sure the driving teeth [3427] engage but can not
strike any adjacent housing.
8. Install the guide bushing [3426] onto the follower. Connect the
follower cylinder rod [3423] to the follower shaft [3425], using
the wrench flats on the follower cylinder rod to thread the parts
together. Tighten the jam nut [3424]. Note: Adjust this thread
engagement so that a thrust collar [3421] can not contact a
chuck [3422].
Metering Pump
[351]
[352]
[3511]
[3512]
[3513]
[353]
[354]
[3514]
[3515]
[3516]
[355]
[3517]
[3518]
[356]
[357]
[3519]
[3520]
[358]
[3521]
[3528]
[3529]
[3522]
[3523]
[359]
[3524]
[3530]
[3531]
[3525]
[3510]
[3526]
[3527]
76
34188B2E10
METERING PUMP
The metering pump impelling gears are mounted on top of a bearing
housing assembly. Gears and gear housings wear with use, and must
be replaced as needed (the NL FLEXLinker touch screen control will
automatically indicate when pump gears and housing have excessive
wear. The following instructions cover how to overhaul the bearing
housing assembly and top cover assembly.
How to disassemble the bearing housing

1. Disassemble the upper components from the metering pump as
you would for cleaning (see page 67).
2. Remove the metering pump from the machine (see page 71).
3. Remove the stuffing tube clamp housing [3516] from the pump
base housing [3515]. How: Remove the plug [3518]; remove the
main screw [3517].
4. Remove the two spacer sleeves [3511] from the top of the shafts.
How: Use a flat blade screw driver in the groove on the outside of
the each sleeve to pry the sleeve upward. Discard the Orings
[3512] from inside the spacers.
5. Remove the two bottom screws [3524], then remove the bottom
cover [3523]. Remove the seal [3522]. Discard the Oring
[3521]. Replace the grease fittings [3525] if necessary.
MAINTENANCE
TROUBLESHOOTING
PARTS
7. Remove the shims [3513], and press the bearing race [3528]
and ball bearing pair [3529] from each shaft [3531]. Replace the
pin [3530] in either shaft if necessary.
6. Remove the two shaft assemblies [3526][3527] from the pump

base housing.
8. Remove the two upper seals [3514] from the pump base hous
ing.
9. Remove the two retaining rings [3520] from the pump base hous
ing, and remove the two needle bearings [3519].
How to disassemble the top cover (CB6 only)
1. Remove the two seals [357] from the top cover [352].
2. Remove the two retaining rings [356] from the top cover, and
slide the two sleeves [355] out of the top cover.
3. Remove the two retaining rings [353], and press the bearings
[354] off the sleeves.
4. Replace the grease fittings[351] in the top cover if necessary.
77
34188B2E10
Metering Pump
[361]
[362]
[363]
.001.002 INCH
(0,020,05 mm)
[364]
[368]
[369]
[3610]
[3611]
[3612]
[3613]
[3614]
[3615]
[3616]
[3617]
[365]
[3618]
[3619]
[3620]
[3621]
[3622]
[3623]
[366]
[367]
78
34188B2E10
METERING PUMP
Assemble the bearing housing parts using the recommended lubricant
(refer to page 7).
How to assemble the bearing housing

1. Install the two needle bearings [3615] into the base housing
[3617]. Install the retaining ring [3618] for each needle bearing.
2. Press the ball bearing set [3619][3620] onto each shaft. Note:
The outer race of each bearing is labeled on one side, and
unmarked on the other side. Make sure the labeled sides are fac
ing each other. Press only on the inner race of each bearing.
3. Press the needle bearing inner race [3616] onto each shaft. Note:
Position the tapered end towards the ball bearings.
4. Replace the pins [368][369] if necessary.
5. Install the shaft assemblies into the base housing from the bot
tom. Note: Install the longer shaft [3611] into the side that will be
nearest to the hopper.
6. Install a new seal [3623] into the top of the bottom cover [3622].
Note: The lip of the seal must face you when you press the seal in,
to retain grease inside the base housing.
MAINTENANCE
TROUBLESHOOTING
PARTS
8. Install a stack of shims [365] that add up to 0,4 mm (.015 inch)

thick into the top of each shaft bore. Install a spacer sleeve
[3613] into each bore.
7. Install the bottom cover onto the bottom of the base housing, cap
turing a new Oring [3621] in the groove of the bottom cover.
Tighten the screws [367]. Replace the grease fittings [366] if
necessary.
9. Install the lower seal plate [364], gears [362], and nuts [361]
onto the shafts. Tighten the nuts firmly.
10. Measure the gap [363] between the bottom of each gear and the
top of the seal plate. Adjust the amount of shims to produce a
0,030,05 mm (.001.002 inch) gap for each shaft. Recheck the
gap.
11. Remove the gears, seal plate, and spacers [3613]. Install the
seals [3614] into the top of the base housing. Note: The lip of
each seal must face the pump gears, to prevent foreign sub
stances from entering the base housing.
12. Install a new Oring [3612] into each spacer. Reinstall the
spacers, with the Oring towards the top.
79
34188B2E10
Metering Pump
[371]
[372]
[373]
[374]
[375]
[376]
[377]
80
34188B2E10
METERING PUMP
Assemble the top cover parts using the recommended lubricant (refer
to page 7). Thoroughly clean all parts before assembly. Refer to the
cleaning section of the Operators Manual.
How to assemble the top cover (CB6 only)
1. Press the ball bearing [374] onto each sleeve [372]. Note: Press
only on the inner race of each bearing.
2. Install the retaining ring [373] onto each sleeve to lock the bear
ing in place.
3. Install each sleeve and bearing assembly into the top cover
[376]. Install the retaining ring [375] to lock each bearing in
place.
4. Install the seal [377] for each sleeve. Note: Orient the seal lip
towards you when you press the seal in, to prevent foreign sub
stances from entering the top cover bearings.
5. Replace the grease fittings [371] in the top of the top cover if nec
essary.
6. Pump the recommended lubricant (see page 7) into both grease
fittings until clean lubricant flows past the seals.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
81
Casing Hopper and Clamp

[381]
[382]
[383]
[384]
[385]
[386]
[387]
5
[388]
[389]
[3810]
[3811]
[3812]
[3813]
[3814]
[3815]
[3816]
[3817]
6
1
[3818]
[3819]
[3820]
[3821]
82
34188B2E10
CASING HOPPER & CLAMP

How to adjust the casing hopper and casing clamp
The casing hopper and casing clamp must be adjusted for the size of
casings to be stuffed. When properly adjusted, the hopper automati
cally feeds casings by gravity down a chute to the casing clamp. The
casing clamp then grabs the individual casing emerging from the bot
tom of the hopper and holds it so the stuffing tube can thread through
the center of the casing. This automatic operation will continue until
the hopper runs out of casings.
1. Set bottom stops of hopper : The bottom edge of the hopper
(front [389] and rear sides of the chute leading down to the cas
ing clamp) must clear the top surface of the front [3815] and rear
[3814] casing clamp halves by 13 mm (.04.08 inch). (If the cas
ing is a number 32 size or larger, raise the bottom of the hopper to
clear the top of the casing by a similar amount.) To change this
vertical position of the hopper, raise the hopper wide open and
adjust the two stop bolts [3813] in the lower mounting bracket.
Note: Raise the head of each bolt to increase the elevation of the
hopper. Retighten the jam nut [3812] for each bolt to retain the
setting. If casings are in the hopper, rotate the lever [3810] on the
casing catch assembly to prevent casings from falling out the bot
tom of the hopper when it is raised.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
83
Note: If the support fingers are too low, small size casings could
roll out the back of the clamp when the clamp is open. If the fin
gers are too high, large size casings could fail to be centered
when the clamp closes.
2. Set support fingers for casing clamp: With the clamp fully open,
lay one casing in the clamp. Turn the Thandle knob [3819] (CCW
= raise) to adjust the elevation of the support fingers [3818]
cradling the casing. Adjust the fingers upward just high enough
that they retain the casing against the Vchannel in the front half of
the clamp.
How to adjust the hopper and casing clamp continued

3. Set closed position of clamp: With a casing resting in the clamp,
and while pushing in on the front half [3815] of the clamp, turn
the front center knob [3821] (CCW = wider opening) until the
clamp fits loosely around the casing.
Note: To close the clamp, do not pull out on the rear half [3814] of
the clamp only push in on the front half of the clamp. Also, lift up
on the end of the emptycasinghook [3820] to allow the clamp to
travel to its fully closed position as you push in on the front half of
the clamp.
4. Set bottom opening of hopper: Loosen the left and right Thandle
knobs [383][387] on the sides of the hopper (turning top of
knobs towards you = loosen) to slide the bottom plate [3811]
until the chute opening is 23 mm (.08.12 inch) larger than the
outside diameter of the casings. Retighten the Thandle knobs to
retain the setting.
5. Set height of front panel: Loosen the two Thandle knobs [386] on
the upper edge of the front of the hopper to slide the front panel
[385] up or down. Position the bottom edge of this panel to just
clear the top of the last casing stacked in the chute leading to the
casing clamp. Retighten the Thandle knobs to retain the setting.
Note: Depending on the diameter of the particular casings being
run, this stack may be one or several casings.
84
34188B2E10
How to adjust the hopper and casing clamp continued

6. Set bumper for front panel: While pushing the front half [3815] of
the casing clamp fully in, adjust the protrusion of the bumper
[3816] to push the tab [388] inward on the front panel of the
hopper until it almost touches the stationary part of the hopper.
Tighten the locking knob [3817] to retain the setting.
Note: Make sure the bumper does not stop the travel of the clamp,
or else the clamp will not fully grip the casing.
7. Adjust left partition for casing length: Loosen the wing screw
[381] and slide the partition [382] until the casings have between
35 mm (.12.20 inch) of overall end clearance between the right
side [384] and the partition.
Note: Casings must slide freely down toward the bottom of the
hopper do not position the partition so far to the right that gravity
will not feed the casings down the hopper.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
85
Casing Clamp Proximity Switch
[391]
[392]
[393]
[398]
[394]
[399]
[395]
[3910]
[3911]
[396]
[397]
86
34188B2E10
CASING CLAMP PROXIMITY SWITCH

How to adjust the proximity switch for the casing clamp
Before adjusting the position of the proximity switch for the casing
clamp, make sure the casing clamp and hopper are in good condition
and are assembled and adjusted properly (refer to page 83).
1. Using the Manual Mode touch screen view, raise the pedestal as
sembly. Remove the four screws [397] retaining the bottom cover
[396], and lower the bottom cover to the cabinet top.
2. Swing the pedestal assembly to the rear of the machine.
3. Disconnect the air supply line from the machine. Allow the pedes
tal assembly to drop straight down until it rests on the bottom cov
er.
4. Tilt the hopper back to its raised position.
5. Loosen slightly the jam nut [393] on the proximity switch [392].
Loosen the jam nut [3911] on the adjustment screw [3910] sev
eral turns.
6. Manually push the casing clamp closed, allowing the emptycas
inghook to limit the closed position.
7. Make sure the proximity switch is within 2 mm (.08 inch) of the trip
bar. (Disconnect the cord [391] from the proximity switch to
change this gap. Reconnect the cord when finished.)
8. Turn the adjustment screw [3910] clockwise until the yellow light
in the end of the cord [391] is illuminated.
MAINTENANCE
TROUBLESHOOTING
PARTS
10. Tighten the two jam nuts [393][3911].
9. Turn the adjustment screw counterclockwise until the yellow light

first turns off, then turn it an additional 1/2 revolution.
11. Recheck the operation of the proximity switch: With the casing
clamp manually pushed closed (limited by the emptycasing
hook), the yellow light must be off; the yellow light must turn on,
however, if you unlatch the emptycasinghook and push the
clamp in an additional 12 mm (.04.08 inch).
12. Reinstall the bottom cover on the casing clamp assembly.
13. Return to normal operation.
87
34188B2E10
Casing Clamp
[401]
[4011]
[4012]
[4013]
[4014]
[4015]
[4016]
[402]
[403]
[404]
[405]
[406]
[407]
SHOWN ROTATED
FOR CLARITY
[4018]
[4019]
[4020]
[408]
[409]
[4010]
[4017]
[4021]
[4022]
2 mm
(.08 inch)
88
34188B2E10
CASING CLAMP
How to remove the casing clamp housing assembly
1. Using the Manual Mode touch screen view, raise the pedestal as
sembly. Remove the four screws [4010][4018] retaining the bot
tom cover [407]. Slide the bottom cover down to the cabinet top.
2. Swing the pedestal assembly to the rear of the machine.
3. Disconnect the air supply line from the machine. Guide the pedes
tal assembly down until it rests on the bottom cover.
4. Remove the hopper [401]. How: Remove the mounting screw
[4020] from one mounting post [4016]. Then remove the hopper
and hinge assembly [4013].
5. Disconnect the two air lines connected to the casing clamp air cyl
inder [4014]. Note: Mark the air lines for which port of the cylin
der that they connect to.
6. Disconnect the cable [4022] from the casing clamp proximity
switch [4021].
7. Pry the mounting plug [4011] for the hopper proximity switch
[4012] up from the casing clamp housing [4015]. Unscrew the
mounting plug from the hopper proximity switch. Pull the hopper
proximity switch out of the bottom of the casing clamp housing.
Note: Turn these plastic parts by hand only a metal tool can
easily damage these parts. Save the mounting plug.
MAINTENANCE
TROUBLESHOOTING
PARTS
9. Loosen the two setscrews [404] retaining the set collar [405] on
the shaft [406] of the clamp adjustment knob [403].
8. Remove the four screws [408][4017] attaching the casing clamp

housing to the pedestal plate [402].
10. Slide the clamp adjustment knob and its shaft out until the end of
the shaft is loose from the slot in the bottom adjustment sprocket
[4019].
11. Lift the casing clamp housing assembly from the pedestal plate.
89
34188B2E10
Casing Clamp
[4111]
[4112]
[4113]
[4114]
[4115]
[411]
[4116]
[412]
[413]
[414]
[415]
[416]
[417]
[418]
[419]
[4110]
[4118]
[4119]
[4120]
SHOWN ROTATED
FOR CLARITY
[4117]
[4121]
[4122]
2 mm
(.08 inch)
90
34188B2E10
CASING CLAMP
After installing the casing clamp, you must also align it with the path of
the stuffing tube before resuming operation (see pages 97 and 99).
How to install the casing clamp housing assembly
1. Make sure the pedestal assembly is in the rear and lowered posi
tion see page 89.
2. Set the casing clamp housing assembly [4115] into place on the
pedestal plate [412]. Note: The guide pin [411] must engage the
groove in the casing finger guide block.
3. Install the four screws [419][4117] to attach the casing clamp
housing assembly to the pedestal plate. Do not fully tighten these
screws yet.
4. Slide the casing clamp adjustment knob [413] and its shaft [417]
into engagement with the slot in the bottom adjustment sprocket
[4119]. With the back side of the knob positioned against the
front of the mounting block [414], slide the set collar [416]
against the back of the mounting block. Tighten the two setscrews
[415] to retain the position of the set collar.
5. Install the hopper proximity [4112] switch up through the casing
clamp housing [4115]. Thread the mounting plug [4111] fully
onto the hopper switch (turn these plastic parts by hand only).
Press the mounting plug back into the top of the casing clamp
housing.
MAINTENANCE
TROUBLESHOOTING
PARTS
7. Connect the two air lines to the casing clamp air cylinder [4114].
Note: Make sure the air lines are connected to the proper port for
extend and retract (clamp open and close).
6. Connect the cable [4122] to the casing clamp proximity switch

[4121]. Note: Make sure the gap between the switch and the trip
bar [4110] is less than 2 mm (.08 inch) before connecting the
cable to the switch.
8. Install the hopper hinge plate [4113] in its mounting posts

[4116].
9. Align the casing clamp housing see page 97.
10. With the air supply line and the electrical supply connected to the
NL FLEXLinker, and with both turned on, use the Manual Mode
touch screen view to raise the pedestal assembly.
11. Install the bottom cover [418].
91
34188B2E10
Casing Clamp
[4210]
[421]
[422]
2 mm
(.08 inch)
[423]
[424]
[4211]
[425]
SHOWN ROTATED
FOR CLARITY
[426]
[4212]
[427]
[428]
[429]
[4213]
92
34188B2E10
CASING CLAMP
How to remove the front and rear casing clamps
1. Pry out the plastic plug [426] from the front clamp [425].
2. Remove the screw [428] attaching the front clamp to its mounting
shaft [429]. Note: Use a wrench on the flats [4213] of the shaft to
keep the shaft from rotating.
3. Remove the front clamp. Note: Save the shims [427] for reuse.
4. Remove the cap nut [422] from the tapered pin [423] attaching
the rear clamp [424] to its mounting shaft [421], and tap the ta
pered pin out of its hole.
5. Remove the rear clamp.
How to install the front and rear casing clamps
1. Slide the rear clamp [424] onto its mounting shaft [421], and in
sert the tapered pin [423] through the bottom of the clamp.
Install, but do not tighten the cap nut [422].
2. With the proximity switch trip bar [4211] aligned vertically, tighten
the cap nut retaining the tapered pin. Do not overtighten this cap
nut; the tapered pin could be damaged. Set the gap [4210] be
tween the proximity switch [4212] and the trip bar refer to page
87.
MAINTENANCE
TROUBLESHOOTING
PARTS
3. Using the shims [427] that were previously removed, install the
front clamp [425] onto its mounting shaft [429]. Install and tight
en the mounting screw [428] for the front clamp. Note: The num
ber of shims will not change unless the front clamp or the air cyl
inder have been changed. Use a wrench on the flats [4213] of the
shaft to keep the shaft from rotating. Refer to page 99 if the num
ber of shims needs to change.
4. Do not install the plastic plug [426] to cover this mounting screw
until alignment has been completed refer to pages 97 and 99
for alignment.
93
34188B2E10
Casing Clamp
[431]
[432]
[433]
[435]
[434]
SHOWN ROTATED
FOR CLARITY
[437]
[436]
[4310]
[4311]
[438]
[439]
[4312]
[4313]
94
34188B2E10
CASING CLAMP
Before the casing clamp housing can be aligned, the pedestal must be
installed and aligned properly.
How to align the pedestal
1. With the pedestal in the lowered forward position, disconnect the
electrical and air supplies from the machine.
2. If necessary, relocate the support posts [437] to align with the
support sockets [434] on the bottom of the pedestal plate [432].
3. Install a small stuffing tube [431] in the retracted position.
4. Position an alignment tube or bar in the clamp. This alignment
tool should be 1015 mm (1/2 inch) diameter, and extend from the
stuffing tube block through the twister bore.
5. Close the casing clamp on this alignment tube. How: Disconnect
the air line from the outlet end of the flow control in the line from
port A on the control valve. Then connect supply pressure to the
tube that connects to the air cylinder.
6. Adjust the feet [433][435] of the casing clamp halves, or adjust
the height of the pedestal plate support posts, to bring the casing
clamp center into alignment with the horizontal plane that inter
sects the centers of the stuffing tube and the twister bore.
MAINTENANCE
TROUBLESHOOTING
PARTS
7. After the desired height of the support posts has been deter
mined, reconnect electrical and air supplies to the machine and
raise the pedestal. Measure the distance from the cabinet top
[4313] to the bottom edge of each support post cap [4311].
Then screw the cap fully down [4312] and measure the distance
again. Now add standard washers [437] as shims inside the sup
port post cap [438] to best approximate the difference [4310]
between this upper and lower measurement. Tighten the cap onto
the support post. Do this for each support post.
8. To finish centering the casing clamp within the horizontal plane,
see page 97.
95
34188B2E10
Clamp
[448]
[447]
[445]
[444]
[443]
[442]
[449]
[446]
[4410]
[441]
[4411]
[4412]
[4413]
[4414]
[4420]
[4415]
[4416]
[4417]
[4418]
[4419]
[4421]
96
34188B2E10
CASING CLAMP
Alignment has two parts: (1) align the casing clamp housing so that
the casing clamp is parallel to the path of the stuffing tube (see below),
and (2) center the closed position of the casing clamp on the path of
the stuffing tube (see page 99).
Once the clamp is aligned, the clamp and the hopper must also both
be adjusted for the size (diameter) of the casings being filled (see
page 83).
How to align the casing clamp housing
1. Make sure the pedestal is aligned see page 95.
2. Retract the stuffing tube and follower air cylinders [4412][4413].
Remove the stuffing tube [441], stuffing tube block [443], follow
er thrust collar [444], twister chuck [445], and linking unit [442],
if they are still installed on the machine. Allow the end of the fol
lower [449] to rotate away from the casing clamp area.
3. Raise the pedestal, using the Manual Mode view on the touch
screen. Remove the screws [4417][4419] attaching the bottom
cover [4418] to the pedestal plate [4415]. Loosen slightly the
four screws [4416][4421] attaching the casing clamp housing
[4420] keep the screws tight enough that the casing clamp
housing will not move easily. Lower the pedestal fully down, keep
ing the bottom cover in its normal position.
MAINTENANCE
TROUBLESHOOTING
PARTS
4. Install the alignment equipment as shown alignment bar [447],

metering pump block [4411], twister bushing [448], and rotator
block [446]. Tighten the clamp screw [4410] to retain the meter
ing pump block. Note: On large bore twisters, also insert a large
bore adapter into the twister.
5. Disconnect the air supply to the machine. Pull the rear casing
clamp [4414] against the alignment bar, forcing the casing clamp
housing to move until the casing clamp is aligned with the align
ment bar. Release the rear clamp carefully so that this aligned
condition is not changed.
6. Reconnect the air supply and raise the pedestal. Tighten the four
screws [4416][4421] to retain the position of the casing clamp
housing on the pedestal plate.
7. Lower the pedestal and recheck the alignment. If still correct, raise
the pedestal and install the bottom cover onto the pedestal plate.
9. Refer to page 99 for instructions to center the front and rear
clamps.
97
34188B2E10
Clamp
[451]
[452]
[458]
[453]
[454]
[455]
[456]
[457]
98
34188B2E10
CASING CLAMP
Align the closed position of the casing clamp with the center of the
path of the stuffing tube. Stuffing tubes and casings can be damaged
if the stuffing tube hits the casing while the casing clamp is closed.
How to center the front and rear casing clamps
1. If not already installed, install the alignment equipment as de
scribed on page 97.
2. Check that the casing clamp housing [458] is aligned to the
alignment bar [452] as described on page 97.
3. Disconnect the air supply from the machine.
4. Push the front clamp [453] in towards the alignment bar. If the
rear clamp [451] reaches the alignment bar first, remove a shim
[455] from the mounting of the front clamp. If the front clamp
touches first, add a shim. Note: Refer to page 93 for instructions
to remove the front casing clamp and gain access to these shims.
5. When the center alignment is correct, reinstall the front plastic
plug [454] to cover the screw [456] attaching the front clamp to
its shaft [457].
6. Before resuming normal operation, also adjust the casing clamp
and the hopper for the size (diameter) of the casings being filled
refer to page 83.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
99
Twister
[466]
[467]
[468]
[461]
[469]
[462]
[463]
[464]
[4610]
[4611]
[4612]
[4613]
[465]
[4614]
[4615]
[4616]
[4617]
100
34188B2E10
TWISTER
The following describes how to disassemble the twister in order to
replace individual parts. The twister may be disassembled while the
twister housing remains mounted to the cabinet top. To completely
remove the twister, however, refer to page 33. For instructions about
aligning the twister with he metering pump and rotator, refer to page
73.
How to disassemble the twister
1. Remove the chuck or chuck brake [464]. Also, remove the large
bore adapter [463] if your machine has that equipment.
2. Remove the twister drive belt [465] (see page 27).
3. With the bearing housing assembly [468] removed, remove the
seal [4610] from the outlet end.
4. Remove the small retaining ring [4611] from the outlet end.
5. Press the pulley [4616] away from the bearing [4613] and bear
ing housing [4612]. How: If the parts do not slide apart easily,
you may tap them apart by inserting a rod through the three holes
[4617] in the face of the pulley.
6. Remove the large retaining ring [4614].
7. Press the bearing [4613] away from the bearing housing [4612].
8. Press the seal [462] out of the inlet end of the twister housing
[469].
MAINTENANCE
TROUBLESHOOTING
PARTS
9. Press the pin [4615] out of the pulley if the pin is damaged.
101
34188B2E10
Twister
[476]
[477]
[471]
[472]
[478]
[479]
[473]
[474]
[4710]
[4711]
[4712]
[4713]
[475]
[4714]
[4715]
[4716]
102
34188B2E10
TWISTER
The following describes how to assemble the twister once it has be
taken apart. This procedure assumes that the twister housing has
remained mounted to the cabinet top during disassembly. For instruc
tions about aligning the twister with the metering pump and rotator,
refer to page 73. If the twister assembly has been completely removed
from the machine, refer to page 35 for installation instructions.
How to assemble the twister
1. Press a new pin [4715] into the pulley hub [4716], if it was pre
viously removed. Note: Make sure to use the correct length pin for
your pulley the large bore type uses a longer pin than the stan
dard bore type.
2. Press the seal [472] into the inlet end of the twister housing
[469], with the lip turned to retain lubricant inside the twister
housing. Note: The inside edges of the seal and the twister hous
ing should be flush.
3. Press the bearing [4713] into the bearing housing [4712], and
install the large retaining ring [4714]. Note: Press only on the
outer race of the bearing.
4. Press the pulley [4716] into the bearing [4713] and bearing
housing [4712], and install the small retaining ring [4711] onto
the outlet end of the pulley. Note: Support the inner race of the
bearing while pressing the pulley.
MAINTENANCE
TROUBLESHOOTING
PARTS
6. Install the bearing housing assembly [478] and the twister drive
belt [475] (see page 27) into the the twister housing.
5. Install the seal [4710] into the outlet end of the bearing housing
assembly [478], with the lip turned to exclude contaminants from
entering the housing.
7. Install the large bore adapter [473] if you are using that equip
ment.
8. Check alignment of the twister with the metering pump (see page
73).
103
34188B2E10
Linker Drive
[488]
[489]
[4810]
[481]
[4811]
[482]
[483]
[484]
[4812]
[4813]
[4814]
[4815]
[485]
[486]
[4816]
[4817]
[4818]
[487]
[4819]
[4820]
104
34188B2E10
LINKER DRIVE
Replace the bearings, seals or drive shaft and related components if
they are worn or damaged. The location of the upper bearing assem
bly determines the location of the remainder if the linker drive compo
nents, so when this bearing assembly is removed for repair, the linker
drive components may need to be realigned (see pages 49 through
63).
How to disassemble the linker drive shaft
1. Remove the linker drive belt [485] and encoder belt [486] (see
pages 51 and 59).
2. Remove the two pulleys [484][487] from the bottom of the drive
shaft [4820].
3. Remove the screws [483] attaching the lower bearing [482], and
loosen the setscrews [481] attaching the lower bearing to the
shaft. The bearing should now be free to slide up on the shaft.
4. Remove the two screws [4819] attaching the upper bearing
[4818] to the upper housing [4814]. Loosen the setscrews
[4817] holding the upper bearing to the shaft.
5. Slide the upper bearing downward several inches, then remove
the four screws [4815] attaching the upper housing [4814] to the
seal housing [489]. Remove the seal housing from the cabinet.
6. Slide the shaft downward until it is below the top of the cabinet,
then remove the shaft assembly from the cabinet.
MAINTENANCE
TROUBLESHOOTING
PARTS
7. Remove the upper retaining ring [4810] from the shaft, then slide
the slinger [4812] off the end of the shaft. Remove and discard
the Oring [4811] from the inner bore of the slinger. Note: Re
place old retaining rings if they appear to be worn or damaged.
8. Remove the second retaining ring [4813] from the shaft, then re
move the upper housing [4814] from the shaft.
9. Remove and discard the seal [488] from the top of the seal hous
ing [489].
105
34188B2E10
Linker Drive
22 mm (7/8 inch)
[498]
[499]
[491]
[4910]
[492]
[4911]
[4912]
[493]
[4913]
[494]
[4914]
[4915]
[495]
[4916]
[496]
[497]
[4917]
[4918]
[4919]
[4920]
106
34188B2E10
LINKER DRIVE
How to assemble and install the linker drive shaft
1. Slide the upper [4918] and lower [492] bearings onto the shaft
[4920], with the setscrew collar of each facing the top end of the
shaft.
2. Slide the upper housing [4914] onto the shaft, with the flat side
facing the upper bearing. Install a retaining ring [4913] in the
groove that is second from the top end of the shaft.
3. Install a new Oring [4911] in the inner bore of the slinger [4912],
and slide the slinger onto the shaft, with the the flat side of the
slinger facing the end of the shaft. Install the upper retaining ring
[4910] onto the shaft.
4. Guide the lower end of the shaft through the hole in the cabinet
near the drive motor, then guide the upper end of the shaft up
through the opening in the top of the cabinet.
5. Slide the seal housing [499] over the top end of the shaft (with
the tapped holes facing the slinger) and into the opening in the
top of the cabinet. Thread the four screws [4915] through the
bottom of the upper housing and into the seal housing. Tighten
the screws securely.
MAINTENANCE
TROUBLESHOOTING
PARTS
7. Raise the shaft slightly until the top of the shaft is 22 mm (7/8 inch)
above the cabinet top, then tighten the setscrews [4917] securely
in the collar of the upper bearing.
6. Install the two screws [4919] through the bottom of the upper
bearing, through the spacers [4916], and into the upper housing.
Center the shaft and slinger in the bore of the seal housing, and
tighten the two screws securely.
8. Slide the lower bearing down against the cabinet, install the two
mounting screws [493], and tighten the setscrews [491] in the
collar.
9. Press the seal [498] into the seal housing, with the flat side of the
seal up.
10. Install the pulleys [494][497] onto the lower end of the shaft as
shown, aligning each pulley with its mating pulley.
11. Install the drive belts [495][496] onto the pulleys (see pages 51
and 59). Tension the belts properly (see pages 49 and 57).
107
34188B2E10
Linkers '
RT type '
DB type '
(see page 113)

(see page 131)
[504]
[503]
[505]
RT [501]
[506]
[507]
DB [502]
RT Linkers
Page
DB Linkers
Page
Align with twister . . . . . . . . . . . . . . 111
Align with twister . . . . . . . . . . . . . . 111
Tension chains . . . . . . . . . . . . . . . . 113
Tension chains . . . . . . . . . . . . . . . . 131
Set pinchers . . . . . . . . . . . . . . . . . . 115
Set pinchers . . . . . . . . . . . . . . . . . . 133
Position back guides . . . . . . . . . . 117
Position back guides . . . . . . . . . . 135
Replace chains . . . . . . . . . . . . . . . 119
Replace chains . . . . . . . . . . . . . . . 137
Change cell length . . . . . . . . . . . . 121
Disassemble linker . . . . . . . . . . . . 139
Disassemble linker . . . . . . . . . . . . 123
Disassemble gearbox . . . . . . . . . . 141
Disassemble gearbox . . . . . . . . . . 125
Assemble gearbox . . . . . . . . . . . . 142
Assemble gearbox . . . . . . . . . . . . 126
Assemble linker . . . . . . . . . . . . . . .
Assemble linker . . . . . . . . . . . . . . .
144
128
108
34188B2E10
LINKERS
How to identify the type of linker you have
Two types of linkers are available for the Model NL FLEXLinker an
RT type and a DB type.
RT linkers
Townsend RT linkers [501] mount the idler sprockets [503] on bars
[505]. The design incorporates a springloaded feature that automati
cally tensions the linking chains [504] properly. This prevents damage
that can be caused by excessive chain tension. The springloaded de
sign also maintains a constant chain tension as chains wear and
stretch. This automatic tension feature will compensate for small varia
tions that could occur over a weeks time.
The linker can be set for various product cell lengths by changing
chain sets. Most common product sizes can be mounted on the stan
dard bars. Longer bars are available to run longer product sizes.
Information about the RT linkers begins on page 113.
DB linkers
Townsend DB linkers [502] are based on the original simple linker
design, and the idler sprockets [506] are mounted in a stationary
position on a flat plate [507]. Each plate can mount a range of linking
chain lengths. Various plates are available for various length chains.
For information about DB linkers, see page 131.
MAINTENANCE
TROUBLESHOOTING
PARTS
Linking chain sets determine the cell size of the product you produce.
The linking chain set must be in good condition. There must be no
nicks or burrs that could puncture the casing, and the lugs must not
be bent from their original shape.
Linking chains
The linking chain set must be properly installed, which includes adjust
ing the relative position of the pairs of pinching lugs, adjusting the
width between the two chains, adjusting the tension on the chains, and
adjusting the position of all support components.
109
34188B2E10
Linkers '
How to align the linker with the twister chuck
35/16 inch
(84,14 mm)
[511]
[512]
[513]
[514]
110
34188B2E10
LINKERS
Align the linker (whether RT type or DB type) to the twister, so that the
sausage product will flow directly from the center of the twister chuck
into the center of the linking chain set.
How to align the linker with the twister chuck
1. Remove the cap nuts [511].
2. Rotate the feet [513] while holding the adjustment nuts [512] sta
tionary to raise or lower the linker until the centerline of the linking
chain set is aligned with the centerline of the twister chuck [514]
when the chuck is installed in the twister. Note: The centerline of
the twister bore is 84,14 mm (3.125 inch) above the top surface of
the cabinet. The driving shear pin in the gearbox input shaft must
fit into the slot in the drive shaft in the top of the cabinet. The pin
must not be positioned so high that it is could vibrate out of the
slot, nor so low that the pin bottoms out in the slot.
3. Reinstall the cap nuts, maintaining the position of the adjustment
nuts on the feet. Tighten the cap nuts securely. Recheck the
height and alignment between the linker and twister chuck.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
111
Linker '
RT '
How to tension the linking chains
[521]
[522]
[523]
[524]
[525]
[526]
[527]
[528]
[529]
112
34188B2E10
RT LINKER
Excessive linking chain tension will cause premature wear on the
chain. Once the tension is correctly set, use the back guides [522] to
keep the linking chains in their proper position (see page 117 for back
guide adjustment).
1. With the cam lever [529] and brake screw [528] released, slide
the spring housing [527] toward the end of the linker until the
guide pins [523] in the idler towers [524] engage the slot [525]
in the end of the spring housing, and all slack is removed from the
linking chains [521].
2. With the slack removed from the linking chains, tighten the brake
screw securely. Note: The spring housing must push the idler tow
ers and stretch the linking chains, but it is not necessary or desir
able to heavily preload the linking chains with this contact.
3. Swing the cam lever to load the springs [526]. Note: The cam
mechanism compresses the springs to create the correct tension
on the linking chains.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
113
Linker '
RT '
How to set the pincher position
[531]
[532]
[533]
[534]
[535]
[536]
[537]
[538]
[539]
114
34188B2E10
RT LINKER
The pincher lugs [532] must never contact each other while running.
Such contact could pinch and rupture a casing. The following instruc
tions describe how to adjust the relative position of the pincher lugs.
1. Check to see that your lugs are oriented as shown the attach
ment ears trail the casing support lobes as the linking chains
move. This will position the two lugs that have no support lobes
on the trailing side of a set of pincher lugs. Experience has shown
that this arrangement is most resistant to pinching the casing, and
minimizes the possibility of casing rupture.
2. Rotate the set of linking chains [531] until a pair of pincher lugs
[532] are beginning to engage at the inlet end. Observe the mini
mum gap [538] between the pair of upper lobes as they pass
each other. Observe the similar gap [539] between the lower
lobes. If the gaps are not approximately the same, then proceed
with steps 3 thru 6. Note: The gaps are best measured when the
sprockets are oriented approximately as shown. The arrows [533]
[535] point out landmark features to help recognize the approxi
mate sprocket position.
3. Back out both setscrews [534] in the lock collar of one gear box
shaft (either shaft).
4. Loosen the cap nut [536] on that same shaft.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
115
6. Retighten the cap nut. Check the clearances again as they swing
around the sprockets. Once the upper and lower gaps are equal,
tighten the cap nuts and setscrews securely.
5. Rotate the loosened sprocket [537] while holding the opposite

sprocket stationary until the gaps between the upper lobes and
the lower lobes are approximately equal.
Linker '
RT '
How to position the back guides
[541]
S & L = 4 mm (5/32 inch)
C = 1,5 mm (1/16 inch)
[542]
[543]
[544]
[545]
[546]
[547]
[548]
116
34188B2E10
RT LINKER
The pincher lugs [541] will help form the twist in the casing when the
gap between the pairs of fully engaged pincher lugs is correct. The
gap must be 4 mm (5/32 inch) for S" or L" size linking chains, or
1,5 mm (1/16 inch) for C" size linking chains. The size of this gap is
determined by where the back guides are positioned. The following
instructions describe how to adjust this gap.
1. Loosen the top mounting screws [545] for the back guides
[543].
2. Slide a rod [542] with the proper diameter (customer supplied)
through the center of the mounted pair of linking chains [544],
passing through the center of each pair of pincher lugs [541].
Note: The rod diameter should be 4 mm (5/32 inch) for S" and L"
linking chains, or 1,5 mm (1/16 inch) for C" linking chains. This
difference is to accommodate the difference in the thickness of
the twisted casing for larger sized products (S" and L")
compared to smaller (C") products. Refer to Recommended
Equipment" in the Operators Manual for linking chain selection
for various diameter casing sizes.
3. Slide the back guides towards the rod until the pinchers touch the
rod.
4. Tighten the mounting screws to retain the position of the back
guides. Remove the rod.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
117
5. Loosen the two hand knobs [547] for the back guide housing
[546], and slide the housing until the back guides are near to the
inlet sprockets [548]. Retighten the hand knobs. If other back
guides are installed, position them so that the linking chains are
not unsupported for more than 70 mm (3 inches).
Linker '
RT '
How to replace linking chains
[551]
[552]
[553]
[554]
[555]
[556]
[557]
[558]
[559]
[5510]
[5511]
[5512]
118
34188B2E10
RT LINKER
With use, the linking chains can be damaged or become worn. Exces
sive wear can damage sprockets. Excessive stretch can cause cell
size to increase, and may make it difficult to tension the chains if
adjustment space is used up on the mounting bars for the idler tow
ers. Replace worn sprockets; worn chain drive components can dam
age good chain drive components.
1. Release the cam lever [5512], and loosen the brake screw
[5511].
2. Remove the back guides [559].
3. Slide the spring housing [558] and idler towers [557] to relax the
tension on the linking chains [555]. Remove the old linking chain
set.
4. Replace old sprockets [556][5510] if they are worn.
5. Install the new chain set onto the sprockets. Check to see that
your lugs are oriented as shown, with the attachment ears trailing
the casing support lobes as the linking chains move (see page
115). This will position the two lugs [551][553] that have no sup
port lobes on the trailing side of a set of pincher lugs [552][554],
as shown. This arrangement is most resistant to pinching the cas
ing, and minimizes the possibility of casing rupture.
6. Adjust the linking chain tension (see page 113).
MAINTENANCE
TROUBLESHOOTING
PARTS
7. Check for correct alignment of the pincher lugs (see page 115).
8. Install and adjust the back guides (see page 117).
119
34188B2E10
Linker '
RT '
How to change to a different cell size
[561]
[562]
[563]
[564]
[565]
120
34188B2E10
RT LINKER
Linking chains define the cell length of the product being produced. To
change to a different cell length, simply replace the current linking
chains with a set that is designed to make the desired product. The
most common product sizes can be installed on the standard bars.
Chains that are longer may need longer bars, and may require addi
tional back guides.
It is possible to change the linking chain set to a different cell length
size, but only certain size linking chains will mount on a specific set of
support rods. Refer to page 241 for more information about specific
equipment.
How to change to a different cell size
1. Remove the old linking chain set (see page 119).
MAINTENANCE
TROUBLESHOOTING
PARTS
2. If the support bars need to be changed to accommodate the new

linking chain set (see selection chart on page 241), do the follow
ing (a thru d):
a. Remove the idler towers, the spring housing, and all back
guide housings from the bars, and replace the bars with the
correct length bars.
b. Install the correct number of back guide housings. Note: If the
new linker is so long that the bottom guide pin in the spring
housing does not engage the guide channel mounted on the
cabinet top, then orient the web of one of the back guide hous
ings to make sure a bottom guide pin falls in the guide chan
nel.
c. Install the spring housing.
d. Install the two idler towers, and retain everything with end
washers and screws.
3. Install the new linking chain set onto the sprockets.
6. Install and adjust the back guides (see page 117). Note: Unless
the new linking chain set has the same number of total pitches as
the old linking chain set, the back guide housings may mount in a
different position than they did with the previous linking chain set.
121
34188B2E10
Linker '
RT '
How to disassemble the linker

[571]
[572]
[573]
[574]
[575]
[576]
[577]
[578]
[579]
[5710]
[5711]
[5712]
[5713]
[5714]
[5715]
[5716]
[5717]
[5718]
[5719]
[5720]
[5721]
[5722]
[5723]
[5724]
[5725]
[5726]
[5727]
[5728]
[5729]
122
34188B2E10
RT LINKER
Periodically, bearings, shafts, seals, and gears may become exces
sively worn and need to be replaced. The following instructions
describe how to completely overhaul the linker.
1. Remove the linker from the machine.
2. Remove the back guides [5727], release the cam [5726], loosen
the brake screw [5723], and remove the linking chain set [571].
3. Remove the end screws [577] and washers [578], and remove
and disassemble the idler towers [579]. Note: To remove the
sprockets [574], slide the snap rings [573] from their mounting
grooves. The needle bearings [575] are pressed into the sprock
ets.
4. Remove and disassemble the spring housing assembly [5710].
Note: Remove the springs [5716], pushpins [5718], brake
screw [5723], brake cone [5715], and brake pads [5714]. Press
the pivot pin [5721] out if the cam or pressure plate [5724] are
damaged (support the mounting ears [5722] while pressing).
Press out the brake cone alignment pin [5717] if it needs to be
replaced. Do not remove the two housing side plugs [5720]. If
your pressure plate has a bottom guide pin [5725], remove the
bottom guide pin only if it needs to be replaced.
MAINTENANCE
TROUBLESHOOTING
PARTS
6. Remove the two support bars [5712].
5. Remove and disassemble the back guide assemblies [5711].

Note: If your back guide assembly has a bottom guide pin [5729],
remove the bottom guide pin only if needs to be replaced.
7. Disassemble the linker gearbox [5713] if desired (see page 125).
123
34188B2E10
Linker '
RT '
How to disassemble the gearbox
[581]
[582]
[583]
[584]
[585]
[586]
[587]
[588]
[589]
[5810]
[5811]
[5812]
[5813]
[5814]
[5815]
[5816]
[5817]
[5818]
[5819]
[5820]
[5821]
[5822]
[5823]
[5824]
[5825]
[5826]
[5827]
124
34188B2E10
RT LINKER
If you determine the bearings, gears, or seals inside the linker gearbox
are worn, disassemble and repair the gearbox.
How to check for gear wear
1. Rotate one drive sprocket [587] while holding the other station
ary.
2. Observe the relative position of any pair of pincher lugs [581].
Excessive movement indicates excessive gear wear. Note: Maxi
mum allowable movement is 1 mm (1/32 inch) for C" linking
chains, and 2 mm (1/16 inch) for S" and L" linking chains.
How to disassemble the linker gearbox
Make sure you have the following replacement parts before you begin
this work.
Part Number
Part Name
Quantity
02078
SHEAR PIN [5821]
10603
GEAR OIL, 90W [5818]
0,5 liter (1 pint)
15187
SEAL [588][5826]
07230
SEALANT [5817]
1 tube
1. Remove the shear pin [5821] pressed in the input shaft [5816].
2. Disassemble the adjustable feet [5712][5713][5714].
MAINTENANCE
TROUBLESHOOTING
PARTS
4. Separate the gearbox housing halves [589][5824]. Note: Provide

a means to catch the gear oil.
3. Remove the drive sprockets [587].
5. Remove and disassemble the shaft assemblies. Note: Bearings

[5813][5822] are pressed onto the shafts [5816][5820]. To
remove the gears [5814], press out the pins [5815], knurled end
out first.
6. Remove and discard the upper and lower seals [588][5826].
7. Remove the two dowel pins [5823] if they are damaged.
125
34188B2E10
RT LINKER
If the gearbox has been previously disassembled, the following
instructions describe how to assemble the gearbox. Use only the rec
ommended lubricant (see page 7).
(See page 124 for the illustration callout numbers shown in the follow
ing instructions.)
How to assemble the linker gearbox
1. Install the spur gear [5814] (hub side up) on each shaft
[5818][5820]. Install the pin [5815] for each gear, installing the
smooth end first.
2. Press the bearings [5813][5822] onto each shaft. Note: Press on
the inner race until the bearing contacts the shoulder on the shaft.
3. Clean all sealant residue from the mating surfaces of the housings
[589][5824].
4. Install the two dowel pins [5823] where shown if they have been
previously removed.
5. Install new seals [588][5826], two in the upper housing [589]
and one in the lower housing [5824], with the seal lips turned to
retain oil within the housings.
6. Install the shaft assemblies into the upper housing, making sure
the longer shaft (input) [5816] is located in the bore that will be
closest to the front of the machine when the linker is installed.
126
34188B2E10
7. With the upper housing turned upsidedown, fill the housing with
the proper oil (see page 7) [5818] until the gears are covered.
Rotate the gears to make sure the oil contacts all surfaces.
8. Apply a small bead of silicone sealant [5817] around the perime
ter of the upper housing, making sure the bead is inward of each
screw hole so oil can not leak past the screw holes.
9. Assemble the housing halves together. Tighten the screws
[5825][5827] evenly. Wipe off any excess sealant. Note: Install
the two longer screws [5825] where the housing is thicker.
10. Assemble the parts for the two feet [5712][5713][5714] onto the
gearbox as shown. Note: Final height adjustment must be done
once the linker is ready to be installed on a machine.
11. Press the shear pin [5821] into the input shaft, with the undercut
section of the shear pin remaining exposed.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
127
RT LINKER
Use only edible grease (refer to page 7) to assemble the linker.
(See pages 122 and 124 for the illustration callout numbers shown in
the following instructions.)
How to assemble the linker
1. Install the support bars [5712].
2. Install the drive sprockets [587] (hub side up) onto the gearbox
shafts. Note: Lock collars are keyed to the shafts. Each sprocket
is gripped by being clamped when the cap nut [582] and set
screws [585] are tightened. Align the sprockets with the two near
est teeth pointing directly at each other. Final alignment of the
sprockets is set by aligning the pincher lugs [581] (see page
115).
3. Assemble and install the back guide assembly [5711]. Note:
Some of these parts are asymmetrical, and may need to be turned
in a specific way to accommodate the size of your particular link
ing chain set. Decide first if the web of the back guide housing
[5719] must hold the bottom guide pin [5729] (instead of the pin
being in the spring housing assembly [5710]). If so, and if you
have previously removed the guide pin during disassembly, install
the guide pin in the web. Then determine whether the web carry
ing the bottom guide pin needs to be assembled closer to the
inlet or outlet end of the linker, and slide the back guide assembly
onto the support bars accordingly. Longer linkers may require
more than one back guide assembly. Do not tighten the delrin
back guides [5727] until after the linking chain set [571] is
installed (step 9 below). Install and tighten the two hand knobs
[5728] to retain the position of the back guide assembly on the
support bars.
4. Reassemble the pressure plate [5724] and cam [5726] onto the
spring housing. Note: Turn the cam so that the flat side is up
that is, towards the same side of the spring housing as the brake
cone [5715]. Turn the pressure plate so that the bottom guide pin
is pointed down that is, towards the same side of the spring
housing as the brake screw [5723]. Install the bottom guide pin in
the pressure plate if previously removed.
128
34188B2E10
5. Lubricate and install the brake pads [5714] and brake cone
[5715]. Note: Turn the tapered end of the brake pads towards the
center of the spring housing to mate with the brake cone. The
brake cone groove engages the pin [5717] in the spring housing.
Retain the brake cone loosely with the brake screw [5723] and
washer.
6. Install the spring housing assembly onto the support bars.
7. Slide the eight push pins [5718] and the two springs [5716] into
the spring housing.
8. Assemble and install the idler towers as shown [579]. Install the
end washers [578] and screws [577] on the support bars. Lubri
cate the needle bearings [575] thru the grease fittings [572] on
top. Note: The delrin washers [576] must be next to the sprock
ets.
9. Install the linking chain set (see page 119). Align the pincher lugs
(see page 115).
10. Adjust the back guides (see page 117).
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
129
Linker '
DB '
[591]
[592]
[593]
[594]
[595]
[596]
[597]
[598]
130
34188B2E10
DB LINKER
Excessive linking chain tension will cause premature wear on the
chain. Once the tension is correctly set, use the back guides [595] to
keep the linking chains in their proper position (see page 135 for back
guide adjustment).
1. Loosen the back guides [595].
2. With the linking chain set [591] installed, slightly loosen the bot
tom screw [596] in both idler towers [594].
3. Turn the tensioner rod [597] to remove all slack from the linking
chains. Retighten the bottom screw in both idler towers. Note:
Excessive tension on the linking chains will cause premature wear
of the linking chains and sprockets [593][598], and will stretch
the linking chains.
4. Check alignment of the pincher lugs [592] (see page 133).
5. Readjust the back guides (see page 135).
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
131
Linker '
DB '
[601]
[602]
[603]
[604]
[605]
[606]
[607]
[608]
[609]
132
34188B2E10
DB LINKER
The pincher lugs [602] must never contact each other while running.
Such contact could pinch and rupture a casing. The following instruc
tions describe how to adjust the relative position of the pincher lugs.
1. Check to see that your lugs are oriented as shown the attach
ment ears trail the casing support lobes as the linking chains
move. This will position the two lugs that have no support lobes
on the trailing side of a set of pincher lugs. Experience has shown
that this arrangement is most resistant to pinching the casing, and
minimizes the possibility of casing rupture.
2. Rotate the set of linking chains [601] until a pair of pincher lugs
[602] are beginning to engage at the inlet end, as shown.
Observe the minimum gap [608] between the pair of upper lobes
as they pass each other. Observe the similar gap [609] between
the lower lobes. If the gaps are not approximately the same, then
proceed with the following. Note: The gaps will be best measured
when the sprockets are oriented approximately as shown. The
outline arrows [603][605] point out landmark features to help
recognize the sprocket position.
3. Back out both setscrews [604] in the lock collar of one gear box
shaft (either shaft).
4. Loosen the cap nut [606] on that same shaft.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
133
6. Retighten the cap nut. Check the clearances again as they swing
around the sprockets. Once the upper and lower gaps are equal,
tighten the cap nuts and setscrews securely.
5. Rotate the loosened sprocket [607] while holding the opposite

sprocket stationary until the gaps between the upper lobes and
the lower lobes are approximately equal.
Linker '
DB '
[611]
[612]
S & L = 4 mm (5/32 inch)

C = 1,5 mm (1/16 inch)
[613]
[614]
[615]
[613]
[614]
[612]
134
34188B2E10
DB LINKER
The pincher lugs [611] will help form the twist in the casing when the
gap in the center of fully engaged pincher lugs is correct. The gap
must be 4 mm (5/32 inch) for S" or L" type linking chains, or 1,5 mm
(1/16 inch) for C" type linking chains. The following instructions
describe how to adjust this gap.
1. Loosen the top mounting screws [614] for the back guides
[613].
2. Slide a rod [612] with the proper diameter (customer supplied)
through the center of the mounted pair of linking chains [615],
passing through the center of each pair of pincher lugs [611].
Note: The rod diameter should be 4 mm (5/32 inch) for S" and L"
linking chains, or 1,5 mm (1/16 inch) for C" linking chains. This
difference is to accommodate the difference in the thickness of
the twisted casing for larger sized products (S" and L")
compared to smaller (C") products. Refer to Recommended
Equipment" in the Operators Manual for linking chain selection
for various diameter casing sizes.
3. Slide the back guides towards the rod until the pinchers touch the
rod.
4. Tighten the top mounting screws to retain the position of the back
guides. Remove the rod.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
135
Linker '
DB '
[631]
[632]
[633]
[634]
[635]
[636]
[637]
[638]
[639]
[6310]
[6311]
136
34188B2E10
DB LINKER
With use, the linking chains can be damaged or become worn. Exces
sive wear can damage sprockets. Excessive stretch can cause cell
size to increase, and may make it difficult to tension the chains if
adjustment space is used up on the mounting plate for the idler tow
ers. Replace worn sprockets; worn chain drive components can dam
age good chain drive components.
It is possible to change the linking chain set to a different cell length
size, but only certain size linking chains will mount on a specific base
plate. Refer to page 243 for more information about specific equip
ment.
2. Loosen the bottom screw [6310] mounting each idler tower
[637] and turn the tensioner rod [639] to relax tension on the
linking chains [635]. Remove the old linking chain set.
3. Replace old sprockets [636][6311] if they are worn.
MAINTENANCE
TROUBLESHOOTING
PARTS
4. Install the new chain set onto the sprockets. Check to see that
your lugs are oriented as shown, with the attachment ears trailing
the casing support lobes as the linking chains move (see page
115). This will position the two lugs [631][633] that have no sup
port lobes on the trailing side of a set of pincher lugs [632][634],
as shown. This arrangement is most resistant to pinching the cas
ing, and minimizes the possibility of casing rupture.
7. Install and adjust the back guides (see page 135).
137
34188B2E10
Linker '
DB '
[6413]
[641]
[6414]
[6415]
[6416]
[6417]
[642]
[6418]
[6419]
[643]
[6420]
[6421]
[644]
[645]
[6422]
[646]
[6423]
[647]
[6424]
[648]
[649]
[6410]
[6411]
[6412]
138
34188B2E10
DB LINKER
Periodically, bearings, shafts, seals, and gears may become exces
sively worn and need to be replaced. The following instructions
describe how to completely overhaul the linker.
1. Remove the linker from the machine.
3. Loosen the bottom screw [6411] mounting each idler tower
[642] and turn the tensioner rod [6410] to relax tension on the
linking chains [641]. Remove the linking chain set.
4. Disassemble each idler tower:
a. Remove the mounting screw [6424] and washer [6423].
b. Remove the setscrew [6422] in the mounting flange [6421].
c. Unscrew the upper housing [6417] from the mounting flange.
d. Place the cap nut [6413] in a vise and use the slot in the bot
tom of the shaft [6419] to separate the cap nut and shaft.
Remove the sprocket [6415].
e. Remove the shaft assembly from the housing.
f. Press the bearings [6418][6420] off the shaft.
g. Press the seal [6416] from the upper housing.
5. Remove the screws [648] from the bottom of the base plate to
remove the mounting posts [644][645] for the back guides.
6. Remove the bottom guide pin [6412] from the base plate.
MAINTENANCE
TROUBLESHOOTING
PARTS
7. Disassemble the tensioner rod assembly [6410] if desired.

8. Disassemble the linker gearbox [646] if desired (see page 141).
139
34188B2E10
Linker '
DB '
How to disassemble the DB linker gear box
[651]
[652]
[653]
[654]
[655]
[656]
[657]
[658]
[659]
[6510]
[6511]
[6512]
[6513]
[6514]
[6515]
[6516]
[6517]
[6518]
[6519]
[6520]
[6521]
[6522]
[6523]
[6524]
[6525]
[6526]
[6527]
140
34188B2E10
DB LINKER
If you determine the bearings, gears, or seals inside the linker gearbox
are worn, disassemble and repair the gearbox.
How to check for gear wear
1. Rotate one drive sprocket [656] while holding the other station
ary.
2. Observe the relative position of any pair of pincher lugs [651].
Excessive movement indicates excessive gear wear. Note: Maxi
mum allowable movement is 1 mm (1/32 inch) for C" linking
chains, and 2 mm (1/16 inch) for S" and L" linking chains.
How to disassemble the DB linker gear box
Make sure you have the following replacement parts before you begin
this work.
Part Number
Part Name
Quantity
02078
SHEAR PIN [6521]
10603
GEAR OIL, 90W [6516]
0,5 liter (1 pint)
15187
SEAL [658][6526]
07230
SEALANT [6515]
1 tube
1. Remove the shear pin [6521] pressed in the input shaft [6519].
2. Disassemble the adjustable feet [659][6510][6511].
MAINTENANCE
TROUBLESHOOTING
PARTS
4. Separate the gearbox housing halves [657][6523]. Note: Provide

a means to catch the gear oil.
3. Remove the drive sprockets [656].
5. Remove and disassemble the shaft assemblies. Note: Bearings

[6512][6522] are pressed onto the shafts [6518][6519]. To
remove the gears [6513], loosen the setscrews [6514] in each
gear.
6. Remove and discard the upper and lower seals [658][6526].
141
34188B2E10
DB LINKER
If the gearbox has been previously disassembled, the following
instructions describe how to assemble the gearbox. Use only the rec
ommended lubricant (see page 7).
(See page 140 for the illustration callout numbers shown in the follow
ing instructions.)
How to assemble the linker gearbox
1. Install the key [6520] and spur gear [6513] (hub side up) on
each shaft [6518][6519]. Install the setscrews [6514] for each
gear. Note: Locate the gear so that the gear is equally spaced
between the adjacent shoulders on the shaft.
2. Press the bearings [6512][6522] onto each shaft. Note: Press
only on the inner race. Press until the bearing contacts the shoul
der on the shaft.
3. Clean all sealant residue from the mating surfaces of the housings
[657][6523].
4. Install new seals [658][6526], two in the upper housing [657]
and one in the lower housing [6523], with the seal lips turned to
retain oil within the housings. Note: Press the seals in from the
outside until flush with the housing, pressing on the flat side of the
seal.
5. Install the plug [6525] and Oring [6524] into the bottom hole for
the short shaft.
6. Install the shaft assemblies into the upper housing, making sure
the longer shaft (input) [6519] is located in the bore that will be
closest to the front of the machine when the linker is installed.
142
34188B2E10
7. With the upper housing turned upsidedown, fill the housing with
the proper oil (see page 7) [6516] until the gears are covered.
Rotate the gears to make sure the oil contacts all surfaces.
8. Apply a small bead of silicone sealant [6515] around the perime
ter of the upper housing, making sure the bead is inward of each
screw hole so oil can not leak past the screw holes.
9. Assemble the housing halves together. Tighten the screws [6527]
evenly. Wipe off any excess sealant.
10. Assemble the parts for the two feet [659][6510][6511] onto the
gearbox as shown. Note: Final height adjustment must be done
once the linker is ready to be installed on the NL FLEXLinker cabi
net (refer to page 111).
11. Press the shear pin [6521] into the input shaft, with the undercut
section of the shear pin remaining exposed. Note: Press the shear
pin in until it is near to but not protruding out the other side of the
shaft.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
143
DB LINKER
Use only edible grease (refer to page 7) to assemble the linker.
(See pages 138 and 140 for the illustration callout numbers shown in
the following instructions.)
How to assemble the linker
1. Assemble each idler tower [642] as follows:
a. Press the seal [6416] into the housing [6417], with the lip
turned to retain oil within the housings. Note: Press the seals in
from the outside until flush with the housing, pressing on the
flat side of the seal.
b. With the bearings [6418][6420] installed on either side of the
ridge on the shaft [6419], install the shaft assembly (threaded
end up) into the housing.
c. Install the sprocket [6415] onto the shaft. Install a washer
[6414] and cap nut [6413] to retain the sprocket Note: Use a
flat blade screwdriver to hold the shaft while tightening the cap
nut.
d. Screw the housing onto the mounting flange [6421] and
tighten them firmly together. Install and tighten the setscrew
[6422] to retain the housing and mounting flange together.
Note: The shaft must turn freely inside the housing.
2. Install the drive sprockets [656] (hub side up) onto the gearbox
shafts. Note: Lock collars [655] are keyed to the shafts. Each
sprocket is gripped by being clamped when the cap nut [652]
and setscrews [654] are tightened. Align the sprockets with the
two nearest teeth pointing directly at each other. Final alignment of
the sprockets is set by aligning the pincher lugs [651] (see page
133).
144
34188B2E10
3. Join the base plate [647] and gearbox [646] together, using two
screws [648] and the two shorter mounting posts [645] for the
back guides [643].
4. Install the two longer mounting posts [644] onto the base plate.
5. Install the bottom guide pin [6412] onto the base plate. Note:
Orient the side with the milled recess towards the exit end of the
linker.
6. Replace the Oring in the tensioner tube. Thread the tensioner rod
into the tube. Install this tensioner assembly [6410] into the hole
in the bottom guide pin. Note: The flat edges on the tensioner
tube must fit into the milled recess on the bottom guide pin.
7. Position the tensioner plate on the bottom of the base plate, and
install the idler towers [642] onto the top of the base plate, retain
ing these parts with one hex head screw [6424] and washer
[6423] for each idler tower. Leave the mounting screws slightly
loose until the linking chain set [641] is installed. Note: The ten
sioner plate has a block with a small drill point depression in it;
orient this depression towards the tensioner rod. You may have to
thread the tensioner rod further into the tensioner tube in order to
install the tensioner plate and the idler towers.
8. Install the linking chain set (see page 137).
MAINTENANCE
TROUBLESHOOTING
PARTS

11. Install and adjust the back guides [643] (see page 135).
145
34188B2E10
Setting VFD parameters
Keypad
PUMP
LINKER
TWISTER
146
34188B2E10
VARIABLE FREQUENCY DRIVES

Three variable frequency drive (VFD) units are installed in the
NL FLEXLinker. Each controls a specific drive motor (U1 for pump, U2
for linker, U3 for twister, plus optional rotator). Specific parameter defi
nitions are set for each VFD.
When troubleshooting a fault condition, determine the problem, cor
rect the cause, then turn the main disconnect switch off in order to
clear away the fault message and return to normal operation.
Note: Wait at least 30 seconds before turning the power back on, to let
the voltage drain off, and to prevent possible damage from restarting
too soon.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
147
Setting Parameters for VFDs (U1, U2, or U3)

The following table displays the values for the parameters for the three
VFD units.
Number
Setting
Number
Setting
0.2
123
9999
0.5
124
=motor full load amps
145
1=pump
2=linker
3=twister
51
100
331
1=pump
2=linker
3=twister
52
332
192
54
60
333
55
8.00
334
79
335
10
117
1=pump
2=linker
3=twister
336
9999
118
192
337
9999
119
338
120
340
121
10
341
122
9999
903
120=linker and twister

120=pump/3.75 gear
80=pump/2.39 gear
148
34188B2E10
Parameters have been set at the factory for the VFD units (U1, U2, or
U3), but if you need to reset them, or to view or change a parameter,
follow the procedure described below.
Note: To change the settings, you must first set parameter 79 to a value
of 3. After you have finished all your changes, set parameter 79 back to
a value of 2.
1. Turn the electrical power on, but do not touch the touch screen.
2. Using the keypad on the desired VFD, press the MODE button un
til Pr" shows in the display.
3. Press the arrow Y or B buttons until the desired parameter num
ber appears. Note: The display will show P. 7" when parameter 7
is selected.
4. Press the SET button. The display will now show the current value
for the selected parameter.
5. Press the arrow Y or B buttons until the desired value appears.
6. Press the SET button for at least 1.5 seconds to save the new set
ting.
7. Press the SET button again to return to selecting the next parame
ter number.
8. Repeat steps 3 through 7 until each parameter is properly set.
9. When finished with all settings, press both arrow buttons simulta
neously. The display will now show Pr" again (see step 2).
10. Press the MODE button until 0.00" shows in the display. Continue
with normal operation.
149
34188B2E10
Servo amplifier (U4)
[661]
150
34188B2E10
SERVO AMPLIFIER (U4)

A servo amplifier controls the drive motor in the conveyor, coordinating
the movement of conveyor hooks with the movement of the linker, so
that the strand of product links will hang properly on the conveyor
hooks. An encoder connected to the linker drive sends signals to the
system, and the servo amplifier manipulates these signals and con
trols the conveyor motor accordingly.
If there is a fault condition in this system for the conveyor motor, the
servo amplifier will display an error code to identify the nature of the
problem.
What to do if there is an error message
1. Stop the machine if it has not already stopped.
2. The Diagnostic view on the touch screen will guide you for most
fault conditions.
3. Use the table below to identify servo amplifier error codes. Make
repairs accordingly.
Error Codes
When a fault is detected, the 7segment LED [661] on the servo am
plifier will show a flashing E" followed by a two digit error code that
registers one digit at a time. This error code indication will repeat until
the problem is cleared.
Internal power supply malfunc

tion.
Call for assistance.
Firmware corrupt.
S Set node address to 99 and

reload firmware.
PARTS
Verify power AC power or auxil

iary +5 V logic power is applied
to the unit.
TROUBLESHOOTING
No AC power or auxiliary logic

power.
MAINTENANCE
7segment LED not

cycling.
Action/Solution
Power (PWR) indicator

not ON.
Possible Causes
Problem or
Symptom
Error
Code
S Call for assistance.

Small LED segment
cycling
cycling.
Node address set to 99.
Change node address.
Firmware corrupt.
Set node address to 99 and re

load firmware. Then cycle power.
Motor jumps when first

enabled
enabled.
Motor wiring error.
Check motor wiring.
Incorrect motor chosen.
Verify the proper motor is se

lected.
Digital I/O not working

correctly.
I/O power supply disconnected,

or incorrect I/O type.
Verify:
S I/O connections.
S I/O power source.
S I/O type (sinking/sourcing).
0103
reserved.
151
34188B2E10
Error
Code
04
Problem or
Symptom
Motor overtemperature.
Possible Causes
Motor thermostat trips due to:
S High motor ambient tempera
ture and/or
S Excessive current
05
Action/Solution
S Operate within (not above) the
continuous torque rating for
the ambient temperature
(40 C maximum).
S Lower ambient temperature,
increase motor cooling.
Motor wiring error.
Check motor wiring.
Incorrect motor selection.
Verify proper motor has been se

lected.
Motor cables shorted.
Verify continuity of motor power

cable and connector.
Motor winding shorted internally.
Disconnect motor power cables

from the motor. If the motor is
difficult to turn by hand, it may
need to be replaced.
Ultra5000 temperature too high.
S Check for clogged vents or

defective fan.
S Ensure cooling is not restricted
by insufficient space around
the unit.
Operation above continuous

power rating.
S Verify ambient temperature is

not too high.
S Operate within the continuous
power rating.
S Reduce acceleration rates.
Ultra5000 has a bad IPM output,

short circuit, or overcurrent.
0608
reserved
09
Bus undervoltage
Remove all power and motor

connections, and perform a con
tinuity check form the DC bus to
the U, V, and W motor outputs. If
a continuity exists, check for wire
fibers between terminals, or
send drive in for repair.
call for assistance.
Low AC line/AC power input.
S Verify voltage level of the in

coming AC power.
S Check AC power source for
glitches or line drop.
S Install an uninterruptible power
supply (UPS) on your AC in
put.
152
34188B2E10
Error
Code
10
11
Problem or
Symptom
Bus Overvoltage
Illegal Hall state.
Possible Causes
Action/Solution
Excessive regeneration of pow

er.
S Change the deceleration or

motion profile.
When the motor is drive by an

external mechanical power
source, it may regenerate too
much peak energy through the
Ultra5000s power supply. The
system faults to save itself from
an overload.
S Use a larger system (motor

and Ultra5000).
Excessive AC input voltage.
Verify input is within specifica

tions.
Output short circuit.
Remove all power and motor

connections, and perform a con
tinuity check from the DC bus to
the U, V, and W motor outputs. If
a continuity exists, check for wire
fibers between terminals, or
send drive in for repair.
Motor cabling wires shorted to

gether.

from the drive. If faults stop, re
place cable.
Internal motor winding short cir

cuit.

from the motor. If the motor is
difficult to turn by hand, it may
need to be replaced.
Incorrect phasing.
Check the Hall phasing.
Bad connections.
S Verify the Hall wiring.
S Use a resistive shunt.
S Verify 5 V power supply to the

encoder.
1216
reserved
14
DeviceNet comm fault.
1516
reserved.
17
Userspecified current
fault
Userspecified average current

level has been exceeded.
Increase to a less restrictive set

ting.
18
Overspeed fault.
Motor speed has exceeded

125% of maximum rated speed.
S Check cables for noise.
Position error limit was exceed

ed.
S Increase the feed forward

gain.
19
Excess position error.

Device has lost communications
with DeviceNet interface.
Refer troubleshooting for Devi

ceNet in Ultra5000 manual.
S Check tuning.
S Increase following error limit or

time.
S Check position loop tuning.
20
Motor encoder state er

ror
The motor encoder encountered

an illegal transition.
S Replace the motor/encoder.

S Use shielded cables with
twisted pair wires.
S Route the feedback away from
potential noise sources.
S Check the system grounds.
Bad encoder.
Replace motor/encoder.
153
34188B2E10
Error
Code
21
Problem or
Symptom
Auxiliary encoder state
error.
Possible Causes
The auxiliary encoder encoun
tered an illegal transition.
Action/Solution
S Use shielded cables with
twisted pair wires.
S Route the encoder cable away
from potential noise sources.
S Bad encoder replace en
coder.
S Check ground connections.
22
Motor thermal protec

tion fault.
The internal filter protecting the

motor from overheating has
tripped.

S Reduce duty cycle (ON/OFF)
of commanded motion.
S Increase time permitted for
motion. Use larger Ultra5000
and motor.
S Check tuning.
23
IPM thermal protection

fault.
The internal filter protecting the

drive from overheating has
tripped.

motion. Use larger Ultra5000
and motor.
S Check tuning.
24
Excess velocity error.
Velocity error limit was exceed

ed.
S Increase time or size of allow

able error.
S Reduce acceleration.
S Check tuning.
25
reserved
26
Userdefined velocity
fault.
2728
reserved
29
Encoder output fre

quency exceeded.
3033
reserved
34
Ground fault.

User specified velocity level was
exceeded.
Increase to a less restrictive set

ting.
Encoder output frequency ex

ceeds the maximum user speci
fied value. This only applies
when the encoder output mode
is software.
S Increase the output encoder

limit parameter.
S Increase the encoder output
divider parameter.
Wiring error.
Check motor power wiring.
Motor internal ground short.
Replace motor.
Internal malfunction.
Disconnect motor power cable

from drive, and enable drive with
current limit set to 0. If fault re
mains, call for assistance. If fault
clears, then a wiring error or mo
tor internal problem exists.
35
Precharge fault.
Low AC input voltage.
Check input AC voltage on all

phases.
36
Power circuitry overtem

perature.
Excessive heat exist in the power

circuitry.

motion
S Use larger Ultra5000 and mo
tor.
S Check tuning.
154
34188B2E10
Error
Code
Problem or
Symptom
37
AC line loss
38
reserved
39
Selfsensing commuta
tion startup error.
Possible Causes
One or more phases of the input
AC power is missing.
Action/Solution
Check input AC voltage on all
phases.
Motion required for selfsensing

startup commutation was ob
structed.
S Verify that there are no impedi

ments to motion at startup,
such as hard limits.
S Increase selfsensing current if
high friction or load conditions
exist.
S Check motor or encoder wir
ing using wiring diagnostics.
4057
reserved
58
Excess CPU load.
5999
reserved

User function(s) inserted into se
quencer take too much time.
Remove user function from se

quencer or reduce size of user
function.
155
34188B2E10
Air System
SUPPLY
>75 PSI
(520 kPa)
FILTER
SHUTOFF VALVE
A
R1
CLEAR
R2
[671]
BRAKE ON
GAGE
CLUTCH ENGAGED
CLUTCH
R1
BLACK
R2
RED
PUMP DRIVE
CLUTCH/BRAKE
BLUE
BRAKE
CONTROL VALVE
LUBRICATOR
REGULATOR
400550 kPa (6080 PSI )
ELECTRICALTO PLC TERMINAL 17
BLACK
LOW
PRESSURE
SENSOR
[672]
(P> 450 kPa (65 psi)=
GAGE
CONTROL VALVE
[673]
R R
GREEN
CLEAR
P
PEDESTAL
LOWER
REGULATOR
550 kPa (80 PSI )
RAISE
GAGE
REGULATOR
GREEN
100150 kPa (1520 psi)

A
CLEAR
ROTATOR CLUTCH
DISENGAGE
ENGAGE
STUFFING TUBE
A
RED
B
RED
RETRACT
EXTEND
BLUE
CASING CLAMP
BLUE
15200 kPa (230 PSI)

A
CLOSE
OPEN
REGULATOR
FOLLOWER
B
YELLOW
RETRACT
R
SILENCER
EXTEND
GAGE
[674]
YELLOW
COPYRIGHT 20030402 TOWNSEND ENGINEERING COMPANY
156
34188B2E10
AIR SYSTEM
Refer to the schematic diagram on page 156 for information about the
air system of the NL FLEXLinker. Supply pressure should be at least
least 75 psi (520 kPa), and should be clean and dry.
In additon to the components and connections shown on the diagram,
an internal air cushion feature is built into both ends of the air cylinders
of the follower and stuffing tube. The cylinders are adjusted at the factory and should need no additional user attention, but if they have
been tampered with, set them by turning the adjustment screw near
each port. Normal setting is fully closed, then back counter-clockwise
1-1/2 turns (clockwise = greater restriction). Fine tune this adjustment
as desired to minimize any loud pounding of the piston as it reaches
the ends of its stroke, while still allowing adequate cycle speed.
Regulator Recommendations
Settings
Ref.
No.
Metric
English
[671]
400550 kPa
6080 psi
[672]
500 kPa
80 psi
[673]
100150 kPa
1520 psi
Pedestal
[674]
15200 kPa
230 psi
Follower (lower for delicate casings)
Description
Pump drive clutch / brake
Control valve supply
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
157
ELECTRICAL SYSTEM
Electrical diagrams for the NL FLEXLinker are in the holder at the rear
of the manual.
158
34188B2E10
SECTION
2
TROUBLESHOOTING
Contents
General comments . . . . . . .
Check these first . . . . . . . . .
Variables that can change .
Automatic diagnostics . . . .
Other automatic warnings .
Table of problems, causes
and solutions . . . . . . . . . .
Simplified sequence
diagram . . . . . . . . . . . . . .
160
160
161
162
163
164
182
Flow chart
power up . . . . . . . . . . . . . 183
Flow chart
start production . . . . . . . 184
Flow chart
production adjustments 185
Flow chart
normal cycle . . . . . . . . . . 186
MAINTENANCE
TROUBLESHOOTING
PARTS

159
34188B2E10
TROUBLESHOOTING
General comments
The NL FLEXLinker has selfdiagnostic features that continuously mon
itor the status of critical components of the machine, and will automati
cally report problems to you via the touch screen. See page 162 for
more details.
Machine wont run right? Check these first.
Check the following before assuming a component has failed:
1. Supply voltage . . . . . Is it connected to the machine and turned
on; is it the proper voltage?
2. Safety devices . . . . . Are all guards and other safety devices
properly installed or closed?
3. Utilities . . . . . . . . . . . Are the pneumatic and water utilities con
nected and turned on for normal operation?
4. Product selected . . . Using the touch screen, has a valid product
been defined and selected to run?
5. Variable equipment . Are all the proper variable components
installed for the specific product being run?
6. Stuffer . . . . . . . . . . . . Is the stuffer connected and operating
properly to supply emulsion to the metering
pump?
7. Casings . . . . . . . . . . . Are casings loaded in the casing hopper?
8. Cycle pushbutton . . Have you pushed the cycle pushbutton to
start?
Refer to page 183 for a flow chart covering further startup details.
160
34188B2E10
Variables that can change

The NL FLEXLinker must be finetuned for several variables. If the
machine does not perform as expected, evaluate the following in
addition to checking the mechanism of the NL FLEXLinker.
Product Formulation:
Different meat formulations may require different machine settings and
equipment.
Temperature:
Variations in temperature between batches of meat may require fine
tuning the machine for exact control.
Casings:
Faulty or damaged casings can cause breakage problems. Substitute
new casings (from a different lot if possible) when investigating casing
breakage.
Stuffer:
Unstable stuffer pressures (especially low pressure and starving the
metering pump) can cause weight variation. Excessive pressures can
cause casing breakage. These problems become more noticeable as
the metering pump wears. Use a Townsend AutoFlow Valve when us
ing a continuous stuffer.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
161
Overall Machine Condition:

Normal wear causes slight changes in daytoday performance of the
machine. Proper preventive maintenance is essential for maximum
service from the machine.
TROUBLESHOOTING
Automatic diagnostics
While the machine is running, the NL FLEXLinker will automatically in
form you when there is a problem with the machine. The normal rou
tine for discovering and resolving an equipment problem is described
below.
1. The PLC senses an interruption of the expected sequence of
events, and causes the Diagnostic1 view to immediately appear
on the touch screen. Part of the image will be flashing, indicating
the location of the problem. The message field will also describe
the fault. That information may be sufficient to identify and correct
the problem. If so, make the repair, then return to the Operation
view, and press the white knob on the cycle pushbutton to resume
running from where you stopped.
2. If, however, you need more information before making repairs,
touch the flashing area on the Diagnostic1 view. The related
Diagnostic/Fault view will immediately appear.
3. Read the information about the fault. It will explain the following
information:
a. LABEL: Name of the Diagnostic/Fault view.
b. FAULT: Describes the signal that was not received.
c. POSSIBLE CAUSES: Lists possible causes for this interruption.
d. NORMAL CYCLE: Identifies the input and output devices in
volved, and how they are supposed to interact.
e. FAULT CYCLE: Identification of PLC input signals needed.
f. SWITCH STATUS: Graphic display of realtime ON/OFF status
of the related PLC terminals.
4. Based on information in the POSSIBLE CAUSES list, make repairs
until a normal cycle is restored.
5. Resume operation: Touch the icon for the Operation view, then re
start operation as you would at the start of the day.
162
34188B2E10
Other automatic warnings

The readytorun light in the white knob of the cycle pushbutton will
flash when the machine is ready to start. If the machine is not ready,
the light will not be illuminated, and the message field of the Operation
view on the touch screen will identify the first requirement that has not
been satisfied. If there are additional unsatisfied requirements, each
will display in turn in the order shown below. The machine will not run
until all these requirements are satisfied.
1. Hopper must be lowered.
2. Linker guard must be closed.
3. Casing break detecter must be not tripped.
4. Follower must be retracted.
5. Stuffing tube must be retracted.
The Preventive Maintenance icon will flash when it is time for preventa
tive maintenance. Touch the flashing icon to manually jump to the Pre
ventive Maintenance view in order to reset this recordkeeping feature
after you have performed the recommended service. This warning will
not automatically stop the machine.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
163
The Management Information icon will flash when that system has de
tected an unstable condition in the production results. This presumes
that production weights are being entered into the touch screen, and
the data are exhibiting results that are not consistent with previous per
formance, based on standard deviation calculations. This can be an
early warning to catch changes in the performance before sausage
product is wasted. This warning will not automatically stop the ma
chine.
TROUBLESHOOTING
Table of problems, causes and solutions:
The following pages describe problems that the automatic diagnostic
features of the NL FLEXLinker may not be able to monitor, such as the
effects on production of operator errors, misadjustments, or variations
in supplies or support equipment.
1. Bearings are failing too soon:

a. Bearing incorrectly
installed.
Turned wrong way, wrong bearing, positioned incor

rectly, or has been damaged. Protect seals and shields
from damage. Use the proper tool to install bearings. To
install a pressfit bearing, press only on the race that is
the interference fit. Do not substitute alternate bearings
for what Townsend has specified.
b. Drive shafts damaged.
Replace components that have damaged surfaces for

seating bearings or seals.
c. Bad seals.
Replace the seals that are damaged or incorrectly

installed they can not protect the adjacent bearings.
d. Shaft/bearing misalign Bearings on opposite ends of a shaft must be aligned

ment.
with each other.
164
34188B2E10
2. Drive belts are failing too soon:

a. Belt tension incorrect.
Excessive tension will tear belts apart; Too loose allows

belts to slip (see page 65).
b. Belt is rubbing.
Pulleys not aligned; adjacent components rubbing on

the belt.
c. Pulley damaged.
Repair or replace pulleys that are bent or that have sur

faces with burrs.
d. Bearings worn or
misaligned.
Worn or misaligned bearings can cause movement or

misalignment of other drive components.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
165
TROUBLESHOOTING
3. The machine will not start an automatic cycle (the clamp will
not close):
a. Disconnected electrical Make sure the correct electrical supply is connected,
or air supplies.
and voltage,and hertz match how the machine is wired
internally. An internal sensor will prevent operation if air
pressure drops below 450 kPa (65 psi).
b. Main disconnect switch If locked out, do not turn on until service technician au
is turned off.
thorizes returning to operation.
c. Blown fuses or tripped
circuit breakers.
Lower right corner of main enclosure:

F1 red signal will turn green if breaker is tripped.
F2 & F3 yellow light will turn on if blown.
F4 & F5 orange indicator light will turn on if blown.
F6 flip holder open to inspect fuse.
Upper left corner of main enclosure near PLC:
F7 message will display on touch screen, or flip
holder open to inspect fuse.
d. Linker guard not

closed.
Even a momentary loss of signal from the linker guard

switch will immediately stop the machine. To run, fully
open and then reclose the linker guard, and press the
cycle pushbutton.
e. Casing breakage or
link jam detected at
looper entrance.
Even a momentary loss of signal from the prox switch

will immediately stop the machine. To restart, correct
the problem, reset the trip mechanism if necessary, and
press the cycle pushbutton.
166
34188B2E10
f. Follower or stuffing
Binding due to bent or misaligned components, low air
tube not fully retracted. pressure, or rebounding due to (1) too rapid retract
speed or (2) too little restriction in adjustable air cush
ion feature in cylinders.
g. Hopper not lowered, or Hopper must be down, casing loaded and feeding prop
no casing is feeding
erly from hopper. Casing detection hook must be un
from the hopper.
latched by weight of next casing.
h. Faulty air system for
casing clamp air cylin
der.
Is PLC signal (Y15) being sent correctly? If so, check

air lines, and operation of air valve. Check for bent or
misaligned clamp mechanism, or low air pressure.
i. Valid product number

has not been selected
on the touch screen.
Must define product in Setup views. (Note: Let #1 prod

uct be your most frequently used product calculations
of pump wear evaluated on Preventive Maintenance
view are based on adjustments made to #1 product.)
j. Cycle pushbutton has

not been pushed.
Once the touch screen has defined the way to run, this
mechanical switch must be pushed.
k. Clamp sensor not

working correctly.
PLC input terminal number X13 must turn on when the

clamp closes, and off when it opens. Sensor may be
out of position, or defective, or the wiring to it may be
defective.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
167
TROUBLESHOOTING
4. The machine completes a cycle but will not start the next:
a. Single cycle button has Select continuous operation on Operation view of touch
been selected on the
screen.
touch screen Operation
view.
b. Hopper is open.
Hopper must be down to start a cycle.
c. Casing detection hook

latched in casing
clamp.
Hopper may be empty, or casings may be jammed in

hopper, or casing may not be unlatching the hook (due
to deformed casing, light weight of the casing, or friction
or bouncing in movement of hook mechanism).
d. Follower or stuffing
Binding due to bent or misaligned components; low air
tube not fully retracted. pressure; or rebounding due to (1) restriction in adjust
able air cushion feature in cylinders is set too high, or
(2) too rapid retract speed (adjust flow control valves to
slow the speed).
e. Stuffing tube has re
tracted before the fol
lower.
If running with simultaneous retract, stuffing tube speed

must be slower than follower adjust flow control
valves accordingly.
f. Misadjusted sensors.
Any sensing device that fails to provide the required

signal to the PLC at the appropriate time may cause the
PLC to stop operation.
g. Linker guard opened.
Even a momentary signal from the linker guard switch

will immediately stop the machine.
h. Casing breakage or
link jam detected at
looper entrance.
Even a momentary signal from the sensor will immedi

ately stop the machine. To restart, correct the problem,
reset the trip mechanism if necessary, and press the
cycle pushbutton.
168
34188B2E10
5. The machine stops while filling the casing:

a. Casing breakage or
link jam at entrance to
looper.
Even a momentary signal from the sensor will immedi

ately stop the machine. To restart, correct the problem,
reset the trip mechanism if necessary, and press the
cycle pushbutton.
b. Linker guard opened.
Even a momentary signal from the linker guard sensor

will immediately stop the machine.
c. Loss of electrical sup

ply.
Check main disconnect switch, and source to machine.
d. Motor overload.
Check touch screen diagnostic views will report ab

normal drive performance.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
169
TROUBLESHOOTING
6. The stuffing tube catches on the casing or hits the chuck:
a. Bent tube.
Must be straight within 0,25 mm (.010 inch) overall. Use

Townsend straightener p/n 03407 to repair tubes, or
replace with a new tube.
b. Stuffing tube too big for Refer to the Operators Manual for recommended sizes.
inside diameter of the Make sure Setup1 view on the touch screen identifies
shirred casing.
the correct tube size. Actual inside diameters may differ
with different types of casings or different manufactur
ers.
c. Improperly aligned
stuffing tube.
Refer to pages 72 through 75 for alignment procedure.

Stuffing tube must be aimed at the center of the casing
while the casing is being held by the closed casing
clamp. Problem could be adjustment of clamp see
below.
d. Improperly adjusted
Adjust clamp so that, when closed, it is centered on the
casing clamp (automat twister bore. Refer to pages 72 through 75 for align
ic operation only).
ment procedure.
e. Defective casing.
Open end of casing must face stuffing tube, and must

not be crushed or deformed in any way. The entire
length of the casing must be gently supported by the
casing clamp.
170
34188B2E10
7. Meat emulsion leaks from the metering pump relief slots:

a. Faulty or missing
Orings in pump seal
plate.
These Orings should be replaced daily.
b. Cracked or worn
spacer sleeves, or
faulty or missing Oring
in spacer sleeves.
Spacer sleeves are located below pump gears, but

above setup shims; sleeves are supposed to turn with
shaft. Damage here must be repaired immediately, or
pump bearing housing will be damaged soon.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
171
TROUBLESHOOTING
8. Front end of the casing blows out:
a. Damaged or defective
casing.
Leading end must be adequately twisted closed.
b. Bent or misaligned
stuffing tube.
Bent or misaligned stuffing tube could poke and tear the

casing.
c. Incorrect twister chuck, Interaction of chuck and end of casing could change
or damaged chuck.
the intended closure of the casing.
d. Excessive follower
pressure (automatic
operation only).
Pressure affects how the chuck interacts with the cas

ing interaction of chuck and end of casing could
change the intended closure of the casing.
e. Malfunctioning stuffer.
Excessive pressures from the stuffer could be delivered

through the stuffing tube, causing excessive pressure
of emulsion in the casing. Stuffer starting too early
could generate high pressure adjust time using stuf
fer pump delay" button on touch screen, Setup2 view.
f. Improper speed set

tings.
High speed may increase pressures, and handle cas

ings rougher than they can tolerate.
g. Worn metering pump

Worn metering pump gears may allow emulsionto blow
gears with excess stuf by if stuffer pressures are high enough, and first links
fer pressures.
will be especially affected.
h. Improper stuffer pump
delay time.
Stuffer is starting too early.
172
34188B2E10
9. Limp (understuffed) lead end of the strand:

a. Worn or incorrect twist Failure to form proper twist between links will deflate
er chuck.
adjacent links.
b. Inadequate follower
pressure (automatic
operation only).
May lead to slipping and incomplete twisting.
c. Incorrect stuffing tube.
Restriction through stuffing tube could limit emulsion

flow to casings.
d. Malfunctioning stuffer.
Low pressures may reduce output if metering pump is

worn. Stuffer starting too late could cause low pressure
adjust time using stuffer pump delay" button on touch
screen, Setup2 view.
e. Improper speed set

tings.
Pump rpm governs output of pump. Daily wear of pump

gears necessitates gradual increase of pump speed.
f. Metering pump clutch

not engaging quickly
enough.
Faulty clutch, faulty air valves, or low air supply pres

sure; excessive oil in the air system reduce air sys
tem lubricator settings.
g. Improper stuffer pump

delay time.
Stuffer is starting too late.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
173
TROUBLESHOOTING
10. Casing breakage pin hole breaks, or breaks at the twist:
a. Faulty or damaged
casings.
Try casings from a different lot. Age and storage issues

can affect casing quality.
b. Damaged twister
chuck.
Rough edges or burrs will puncture casings.
c. Bent or damaged stuff Rough edges or burrs will puncture casings. Vibrating
ing tube.
or misalignment could allow stuffing tube to tear cas
ings.
d. Damaged or improperly Rough edges or burrs will puncture casings. Slipping
adjusted linking chains. could increase risk of tearing casings.
e. Damaged looper horn.
Rough edges or burrs will puncture casings.
f. Damaged conveyor
hooks.
Rough edges or burrs will puncture casings. Bent

hooks could poke the link rather than catch it at the in
tended joint.
g. Improper speed set

tings.
Some casings may not tolerate increased rough han

dling of higher speeds.
174
34188B2E10
11. Casing breakage bursting in the linker or conveyor:

a. Faulty or damaged
casings.
Try casings from a different lot. Age and storage issues

can affect casing quality.
b. Overstuffing.
Different casings tolerate different emulsion pressures.
c. Incorrect twister chuck. Chuck must be correct size for product size. Collagen
casings should use collagen chucks.
d. Incorrect or damaged
stuffing tube.
Rough edges or burrs will puncture casings. Bent, over

sized, or misaligned tubes could contact and damage
casings.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
175
TROUBLESHOOTING
12. The casing wraps around the stuffing tube:
a. Worn or incorrect twist Variations in the chuck may require adjustments in the
er chuck.
follower air pressure.
b. Bent or oversize stuff
ing tube.
Minimize contact between casings and tube.
c. Improper follower pres Either too low and too high may cause problems ad
sure.
just regulator for air pressure to the follower. Collagen
casings require a different setting.
d. Stuffing tube alignment. Minimize contact between casings and tube.
176
34188B2E10
13. Improper linking irregular length of links:

a. Improperly adjusted
linking chains.
Refer to pages 110 through 117 for adjustment proce

dures. Proper twist can not be formed if the linker fails
to grip the links.
b. Incorrect twister chuck. Chuck must be correct size and style, or a consistent
twist may not be formed.
c. Erratic follower opera
tion.
Twister chuck requires consistent follower pressure

damaged or misaligned follower or stuffing tube may
cause binding; low air pressure will not keep follower
moving.
d. Understuffed product.
Proper twist can not be formed if the linker fails to grip

the links.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
177
TROUBLESHOOTING
14. Improper linking too many or too few twists:
a. Incorrect twister speed
setting.
Check settings in Setup2 view, and on Product Twist

Adjust popup view.
Note: Special option to add extra twist, Setup3 view,
is available to control untwisting at start and end of
strand.
b. Worn or incorrect twist Variation in chuck will affect how twister works.
er chuck.
c. Incorrect follower pres Air pressure to follower will affect how twister works.
sure.
d. Understuffed product.
Proper twist can not be formed if the linker fails to grip

the links.
e. Improperly adjusted
linking chains.
Refer to pages 110 through 117 for adjustment proce

dures. Proper twist can not be formed if the linker fails
to grip the links.
f. Improper linking
chains.
Refer to the Operators Manual to select C, S, or L link

ing chains to match the diameter of your product.
178
34188B2E10
15. Underfilled links in the middle of the strand:

a. Malfunctioning stuffer.
Stuffer output needs to be stable.
b. Malfunctioning meter
ing pump clutch.
Faulty air system, or worn clutch could affect operation

of metering pump.
c. Malfunctioning or mis
adjusted autoflow
valve
Air pressure to the autoflow valve may be set too high,

allowing variations in stuffer performance to be trans
mitted to the NL FLEXLinker , or the autoflow valve
may be worn and not be performing consistently.
16. Weight variation:
d. Faulty piston seals in

autoflow valve.
Autoflow valve is not regulating pressure effectively.
179
34188B2E10
PARTS
Daily wear of metering pump gears and housing cause

gradual change in performance. Excessive wear may
cause erratic performance, especially if stuffer perfor
mance varies.
TROUBLESHOOTING
c. Worn or damaged me
tering pump.
MAINTENANCE
Length and shape of plumbing can affect pressure drop

through the system.
b. Excessive length of
emulsion plumbing.
Use Townsend autoflow valve when using a continu

ous stuffer, to maintain constant pressure from stuffer.
a. Malfunctioning stuffer.
TROUBLESHOOTING
17. The product corkscrews (individual links twist) after cook
ing:
a. Stuffing tube is too
small.
This affects the flow pattern of the emulsion into the

casing and link, causing defective internal structure of
the link.
b. Follower pressure is
too low.
This affects the way the casing unshirrs, thus affecting

the flow of the emulsion into the casing.
c. Faulty preparation of
meat emulsion.
Excessive connective tissue in the emulsion collagen

must be effectively chopped during preparation of the
emulsion. Emulsion recipes with higher connective tis
sue content may intensify this problem.
18. Loops twist into figure 8" shape:

a. Excessive twist be
tween links.
Excessive twist becomes an increasing factor as loop

length or links/loop increase.
b. Extremely long loops.
The opportunity to rotate increases as the loop be

comes longer.
c. Large number of links

per loop.
Each twisted joint delivers small force to rotate the loop.
180
34188B2E10
19. Conveyor is not timed correctly with the linker:

a. NL touch screen setup
has wrong data.
The touch screen, Setup1 view, must correctly define

product length in pitches, links per loop, and sprocket
size (linker).
b. Linker has been manu If the linker has been removed and its chain rotated,
ally rotated.
you must force the NL to rehome the linker refer to
the NL technical manual.
c. Pulley hub slipping.
Conveyor driven pulley from motor uses a taperlock

hub it must be tightened securely.
d. Shear pin broken.
Input shaft of linker is driven by a shear pin.
e. Conveyor malfunction.
Refer to the conveyor manual for other problems within

the conveyor that could cause conveyor timing errors.
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
181
Simplified sequence of automatic operation
0 1 2 3 4 5 6 7
Casing Clamp
Stuffing Tube
Follower
Pump Motor*
Linker, Twister,
& Conveyor
Pump Clutch*
If using
simultaneous start"
option
*Pump Motor
*Pump Clutch
CLOSE
OPEN
EXTEND
RETRACT
EXTENDING
RETRACT
RUN
STOP
RUN
STOP
ENGAGE
DISENGAGE
RUN
STOP
ENGAGE
DISENGAGE
RUNNING:
FILLING, LINKING & HANGING
The above diagram illustrates a typical automatic filling and linking process
of the Townsend NL FLEXLinker. The major machine components are listed
to the left, along with the actuated and unactuated state of each. The
sequential steps, 0 through 7, are plotted from left to right, each step
identifying the change that occurs in these components. Continuous
operation repeats steps 1 through 7, automatically filling another casing as
long as there are casings in the hopper. Continuous operation will stop when
some fault or stop signal is received by the programmable logic controller
(PLC).
182
34188B2E10
Flow Chart power up
Turn main disconnect switch on
Is touch screen on, with

Townsend gears displayed?
yes
no
Is power
supplied to the
machine?
no
Connect
power
no
Turn
breaker on
no
Replace
fuses
no
Check
wiring
Push anywhere on touch screen

yes
Touch screen will change
to Operation view
Linking chains will index
Conveyor will index
Is the internal
breaker on?
yes
Correct indicated faults

Are fuses
OK?
Check associated
sensors
yes
Check fault messages
on touch screen
no
Is the
light flashing in the cycle
pushbutton switch?
yes
Ready
to run
Is power
supplied to the
touch screen?
yes
Replace
touch screen
183
34188B2E10
Flow Chart start production
Using the touch screen (Setup1 view),

select the desired product number
Confirm all Setup parameters are correct
Confirm proper equipment is installed

(linking chains, chuck, stuffing tube, &
thrust collar)
Adjust casing hopper and clamp

for product size as needed
(automatic operation only)
Return to the Operation view
Linking chains and conveyor will index
Check associated
sensors
Check fault messages
on touch screen
no
Is the
light flashing in the cycle
pushbutton switch?
yes
Ready
to run
184
34188B2E10
Flow Chart production adjustments

Start
Run one complete strand
Are the
front ends properly
filled?
no
Use stuffer pump

delay time button
on Setup2 view
yes
Is
initial hang
correct?
no
Use conveyor
hook placement
adjust button on
Operation view
no
Use product
weight adjust
button on
Operation view
no
Use product twist

adjust button on
Operation view
no
Use product tail

adjust button on
Operation view
yes
Is
casing properly
filled?
yes
Are
links properly
twisted?
yes
Is
tail length
correct?
yes
yes
Did
you make adjustments?
no
Ready for production run
185
34188B2E10
Flow Chart normal cycle (page 1 of 2)

Start
Is
light flashing in cycle
pushbutton switch?
see pages 183, 184
no
yes
Press cycle pushbutton

(next automatic cycle begins = close clamp ...)
no
Did
casing clamp
close?
yes
no
Did
stuffingclamp
tube
casing
extend?
close?
Check air
pressure, clamp
position, and
clamp sensor
yes
no
Did
casing clamp
open?
close?
yes
Read fault message

on touch screen
Did
the follower
casing
clamp
extend?
close?
no
yes
Check associated
sensors
Did
linking
casing chains
clamp
run?
close?
Check
midstroke
sensor
yes
no
Is
midstroke
on?
no
Check
linker guard,
linker drive,
and wiring
yes
Did twister
run?
no
Check twister
drive and
wiring
yes
(continued)
(continued)
186
34188B2E10
Flow Chart normal cycle (page 2 of 2)
(continued)
Did
conveyor
casing
clamp
run?
close?
(continued)
no
Check
communication
cable, conveyor
drive, and wiring
no
Check air to the

clutch and
related wiring
no
Check
wiring
yes
Did
metering
pump
casing clamp
run?
close?
yes
Did
stuffer
casing
clamp
run?
close?
yes
Are
hooks engaging
the strand at the
twist?
no
Adjust
hook
position
yes
Did the
metering pump stop,
and was the desired tail
created at the end of
the strand?
no
Check follower
forward sensor
and tail timer
value
no
Check values
for coast time
and empty
hooks
yes
Did
twister, linking
chains, and
conveyor stop?
yes
(begin next cycle = close clamp ...)
187
34188B2E10
188
34188B2E10
SECTION
3
PARTS LIST
Contents
How to Use Parts List . . . . . 190
To Place an Order . . . . . . . . 191
Cross Reference . . . . . . . . . 192
Frame . . . . . . . . . . . . . . . . . . 199
Main Drive . . . . . . . . . . . . . . . 207
Stuffing Tubes . . . . . . . . . . . 209
Follower . . . . . . . . . . . . . . . . 223
MAINTENANCE
TROUBLESHOOTING
PARTS

Pump . . . . . . . . . . . . . . . . . . . 225
Twister . . . . . . . . . . . . . . . . . . 231
Casing Clamp . . . . . . . . . . . 235
Hopper . . . . . . . . . . . . . . . . . 237
Linker . . . . . . . . . . . . . . . . . . . 241
Electrical . . . . . . . . . . . . . . . . 253
Air . . . . . . . . . . . . . . . . . . . . . . 263
AutoFlow Valve . . . . . . . . . . 267
Conveyor
. . . . . (see separate manual)

189
34188B2E10
How to use this Parts List Section

The following pages show an illustrated parts breakdown of the
machine. Exploded view illustrations show all serviceable parts used
within a particular assembly. A list of parts in numerical order is
included with each illustration to show the complete part name, quanti
ties used, and any other relevant application data.
When a part is used more than once, the item may only be illustrated
once, for simplicity. A list of standard hardware items such as screws
and other fasteners is included at the back of this section, beginning
on page 270.
If a part number is known, find its various applications by referring to
the Part Number Cross Reference beginning on page 192. Parts are
listed in numerical order there, followed by the pages on which each
item is listed.
190
34188B2E10
To Place a Parts Order

When ordering parts, or when communicating about any part of the
machine, please include the following information:
1. Model Number of Machine
2. Serial Number of Machine
3. Part Number
4. Part Name in English
Address, Telephone and Fax Information

2425 Hubbell Avenue
P.O. Box 1433
Des Moines, Iowa 50305, USA

Phone:
Phone:
FAX:
FAX:
(800) 2478609
(515) 2658181
(515) 2633355
31412 669 911

31412 669 250
MAINTENANCE
TROUBLESHOOTING
PARTS
To Order Copies of This Manual

Part number for this manual is: . . . . . . . . . . . . . . . . . . . . . . 34188B2E10
Date for the specific version of this manual is: . . . . . . . . . . . . 20050616
191
34188B2E10
PART NUMBER CROSS REFERENCE

PART NO.
PAGES
02057 . . . . . . . . . . . . . . 243,251
02059 . . . . . . . . . . . . . . . . . 243
02063 . . . . . . . . . . . . . . 241,243
02064 . . . . . . . . . . . . . . 241,243
02065 . . . . . . . . . . . . . . . . . 251
02067 . . . . . . . . . . . . . . 243,251
02068 . . . . . . . . . . . . . . . . . 243
02069 . . . . . . . . . . . . . . . . . 243
02070 . . . . . . . . . . . . . . . . . 243
02072 . . . . . . . . . . . . . . . . . 243
02074 . . . . . . . . . . . . . . . . . 243
02075 . . . . . . . . . . . . . . . . . 243
02076 . . . . . . . . . . . . . . . . . 243
02077 . . . . . . . . . . . . . . . . . 243
02078 . . . . . . . . . . . . . . 241,243
02121 . . . . . . . . . . . . . . . . . 249
02133 . . . . . . . . . . . . . . . . . 267
02136 . . . . . . . . . . . . . . 267,269
02138 . . . . . . . . . . . . . . 267,269
02157 . . . . . . . . . . . . . . . . . 249
02158 . . . . . . . . . . . . . . . . . 249
02159 . . . . . . . . . . . . . . . . . 249
02160 . . . . . . . . . . . . . . 248,249
02180 . . . . . . . . . . . . . . . . . 229
02193 . . . . . . . . . . . . . . 267,269
02237 . . . . . . . . . . . . . . . . . 249
02243 . . . . . . . . . . . . . . 267,269
02251 . . . . . . . . . . . . . . . . . 243
02255 . . . . . . . . . . . . . . 267,269
02276 . . . . . . . . . . . . . . 267,269
02277 . . . . . . . . . . 243,245,251
02278 . . . . . . . . . . . . . . . . . 243
02300 . . . . . . . . . . . . . . 243,251
02339 . . . . . . . . . . 241,243,247
02349 . . . . . . . . . . . . . . 267,269
02378 . . . . . . . . . . . . . . 267,269
02383 . . . . . . . . . . . . . . . . . 229
02397 . . . . . . . . . . 243,245,251
02417 . . . . . . . . . . . . . . . . . 229
02420 . . . . . . . . . . . . . . . . . 229
02425 . . . . . . . . . . . . . . . . . 227
02438 . . . . . . . . . . . . . . . . . 229
02443 . . . . . . . . . . . . . . . . . 229
02556 . . . . . . . . . . . . . . 267,269
02558 . . . . . . . . . . . . . . 267,269
02565 . . . . . . . . . . . . . . . . . 249
02609 . . . . . . . . . . . . . . 267,269
02644 . . . . . . . . . . . . . . 225,227
02649 . . . . . . . . . . . . . . . . . 267
02673 . . . . . . . . . . . . . . 225,227
02699 . . . . . . . . . . . . . . 267,269
02705 . . . . . . . . . . . . . . . . . 229
02727 . . . . . . . . . . . . . . 267,269
02869 . . . . . . . . . . . . . . . . . 199
02894 . . . . . . . . . . . . . . . . . 267
02935 . . . . . . . . . . . . . . . . . 227
02946 . . . . . . . . . . 243,245,251
02960 . . . . . . . . . . 225,227,267
02969 . . . . . . . . . . . . . . . . . 235
02974 . . . . . . . . . . . . . . . . . 247
03085 . . . . . . . . . . . . . . 225,227
03126 . . . . . . . . . . . . . . . . . 243
03145 . . . . . . . . . . . . . . . . . 229
PART NO.
PAGES
03409 . . . . . . . . . . . . . . . . . 229
03467 . . . . . . . . . . . . . . 243,245
03633 . . . . . . . . . . . . . . . . . 235
03634 . . . . . . . . . . . . . . . . . 249
03637 . . . . . . . . . . . . . . . . . 229
03638 . . . . . . . . . . . . . . . . . 229
03639 . . . . . . . . . . . . . . . . . 229
03884 . . . . . . . . . . . . . . . . . 229
03931 . . . . . . . . . . . . . . . . . 251
03942 . . . . . . . . . . . . . . . . . 251
03943 . . . . . . . . . . . . . . . . . 251
04091 . . . . . . . . . . . . . . 245,251
04155 . . . . . . . . . . . . . . 267,269
04161 . . . . . . . . . . . . . . 225,227
04183 . . . . . . . . . . . . . . . . . 229
04212 . . . . . . . . . . . . . . . . . 229
04255 . . . . . . . . . . . . . . . . . 251
04395 . . . . . . . . . . . . . . . . . 207
04434 . . . . . . . . . . . . . . 225,227
04479 . . . . . . . . . . . . . . . . . 241
04482 . . . . . . . . . . . . . . 203,259
04530 . . . . . . . . . . . . . . . . . 229
04531 . . . . . . . . . . . . . . . . . 229
04612 . . . . . . . . . . . . . . . . . 227
04622 . . . . . . . . . . . . . . 225,227
04623 . . . . . . . . . . . . . . 225,227
04624 . . . . . . . . . . . . . . 225,227
04713 . . . . . . . . . . . . . . . . . 251
04743 . . . . . . . . . . . . . . . . . 229
04744 . . . . . . . . . . . . . . . . . 229
04747 . . . . . . . . . . . . . . 225,227
04794 . . . . . . . . . . . . . . . . . 229
04922 . . . . . . . . . . . . . . . . . 241
05321 . . . . . . . . . . . . . . . . . 241
05924 . . . . . . . . . . . . . . . . . 249
05988 . . . . . . . . . . . . . . . . . 249
05989 . . . . . . . . . . . . . . 248,249
06225 . . . . . . . . . . . . . . . . . 229
06231 . . . . . . . . . . . . . . . . . 229
06292 . . . . . . . . . . . . . . 235,239
07230 . . . . . . . . . . . . . . 241,243
07738 . . . . . . . . . . . . . . . . . 227
08894 . . . . . . . . . . . . . . 248,249
08945 . . . . . . . . . . . . . . . . . 235
09150 . . . . . . . . . . . . . . 263,265
09420 . . . . . . . . . . 199,263,265
09450 . . . . . . . . . . . . . . . . . 199
09658 . . . . . . . . . . . . . . . . . 267
09769 . . . . . . . . . . . . . . . . . 257
09774 . . . . . . . . . . 225,227,267
09939 . . . . . . . . . . 257,263,265
09965 . . . . . . . . . . . . . . 225,227
09975 . . . . . . . . . . . . . . 225,227
0U4065434 . . . . . . . . . . . . . 201
10368 . . . . . . . . . . . . . . 209,211
10403 . . . . . . . . . . . . . . . . . 199
10414 . . . . . . . . . . . . . . . . . 207
10556 . . . . . . . . . . 225,227,241
10603 . . . . . . . . . . . . . . 241,243
10810 . . . . . . . . . . . . . . 225,227
10811 . . . . . . . . . . . . . . 225,227
10814 . . . . . . . . . . . . . . . . . 227
10815 . . . . . . . . . . . . . . . . . 227
PART NO.
PAGES
10819 . . . . . . . . . . . . . . 225,227
10821 . . . . . . . . . . . . . . 225,227
10822 . . . . . . . . . . . . . . 225,227
10823 . . . . . . . . . . . . . . . . . 227
10829 . . . . . . . . . . . . . . . . . 227
10902 . . . . . . . . . . . . . . 225,227
10903 . . . . . . . . . . . . . . 225,227
11199 . . . . . . . . . . . . . . . . . 263
11312 . . . . . . . . . . . . . . . . . 203
11314 . . . . . . . . . . . . . . . . . 235
11314 . . . . . . . . . . . . . . . . . 241
11318 . . . . . . . . . . . . . . . . . 235
11326 . . . . 225,227,241,245,251
11327 . . . . . . . . . . . . . . 241,251
11328 . . . . . . . . . . . . . . . . . 243
11329 . . . . . . . . . . . . . . . . . 241
11330 . . . . . . . . . . . . . . 225,227
11341 . . . . 203,205,207,225,227,
243,245,251
11342 . . . . . . . . . . . . . . . . . 251
11343 . . . . . . . . . . . . . . . . . 243
11362 . . . . . . . . . . 241,243,251
11363 . . . . . . . . . . . . . . . . . 251
11375 . . . . . . . . . . . . . . 225,227
11376 . . . . . . . . . . 257,263,265
11383 . . . . . . . 241,243,245,251
11400 . . . . . . . . . . . . . . . . . 235
11411 . . . . . . . . . . . . . . . . . 241
11428 . . . . . . . . . . . . . . . . . 235
11430 . . . . . . . 241,243,245,251
11434 . . . . . . . . . . . . . . . . . 207
11442 . . . . . . . . . . . . . . . . . 207
11486 . . . . . . . . . . 207,229,257
11487 . . . . 199,203,207,239,241,
257,261
11488 . . . . . . . . . . . . . . 237,239
11489 . . . . 203,205,207,225,227,
237,239,241,243,245,251
11490 . . . . . . . . . . . . . . 199,257
11491 . . . . 203,205,207,225,227
11492 . . . . . . . . . . . . . . . . . 257
11493 . . . . . . . . . . 253,257,261
11494 . . . . 199,203,207,215,223,
235,239
11495 . . . . 199,207,239,241,243,
245,257
11497 . . . . . . . . . . 207,225,227
11501 . . . . . . . . . . 207,229,257
11502 . . . . . . . . . . . . . . . . . 243
11515 . . . . . . . . . . . . . . . . . 265
11642 . . . . . . . . . . . . . . . . . 235
11712 . . . . . . . . . . . . . . . . . 261
11757 . . . . . . . . . . . . . . . . . 235
11787 . . . . . . . . . . 257,263,265
11789 . . . . . . . . . . . . . . 263,265
11798 . . . . . . . . . . . . . . . . . 199
12090 . . . . . . . . . . . . . . 253,261
12424 . . . . . . . . . . . . . . . . . 253
12425 . . . . . . . . . . . . . . . . . 253
12464 . . . . . . . . . . . . . . . . . 235
13182 . . . . . . . . . . . . . . . . . 249
13183 . . . . . . . . . . . . . . . . . 249
13184 . . . . . . . . . . . . . . . . . 249
PART NO.
PAGES
13412 . . . . . . . . . . . . . . 263,265
135381 . . . . . . . . . . . . . . . 257
13540 . . . . . . . . . . 257,263,265
13541 . . . . 199,207,235,263,265
13550 . . . . . . . . . . . . . . 263,265
13607 . . . . . . . . . . . . . . 225,227
13607010 . . . . . . . . . . . . . 247
13607011 . 213,215,221,235,259
13607012 . . . 213,215,221,243,
245,251
13607013 . . . . . . 213,215,221
13607014 . . . . . . 213,215,221
13607015 . . . . . . 213,215,221
13607016 . . . 213,215,221,243
13607018 . . . . . . 213,215,221
13607020 . . . . . . . . . . 207,221
13607025 . . . . . . 213,215,221
13607030 . . . . . . . . . . 229,239
13607110 . . . . . . . 213,215,221
13607111 . . . . . . . 213,215,221
13607113 . . . . . . . 213,215,221
13607114 . . . . . . . 213,215,221
13607116 . . . . . . . . . . . . . . 229
13607120 . . . . . . . . . . . . . 229
13607151 . . . . . . . . . . . . . 203
13607330 . . . . . . . . . . . . . 239
13807 . . . . . . . . . . 207,235,259
13916 . . . . . . . . . . . . . . 211,219
13936 . . . . . . . . . . . . . . . . . 269
13942 . . . . . . . . . . . . . . . . . 257
1402 . . . . . . . . . . . . . . . . . . 207
14256 . . . . . . . . . . . . . . . . . 231
14386 . . . . . . . . . . . . . . 243,251
14387 . . . . . . . . . . . . . . 243,251
14422 . . . . . . . . . . . . . . . . . 221
14423 . . . . . . . . . . 213,215,221
14439 . . . . . . . . . . . . . . . . . 227
14440 . . . . . . . . . . . . . . . . . 227
14441 . . . . . . . . . . . . . . . . . 227
14446 . . . . . . . . . . . . . . 225,227
14447 . . . . . . . . . . . . . . 225,227
14460 . . . . . . . . . . . . . . . . . 221
14469 . . . . . . . . . . . . . . . . . 269
14470 . . . . . . . . . . . . . . . . . 269
14471 . . . . . . . . . . . . . . . . . 269
14478 . . . . . . . . . . . . . . 225,227
14516 . . . . . . . . . . . . . . . . . 269
14525 . . . . . . . . . . . . . . . . . 239
14562 . . . . . . . . . . . . . . . . . 251
14684 . . . . . . . . . . . . . . 263,265
14685 . . . . . . . . . . . . . . 263,265
14687 . . . . . . . . . . . . . . 263,265
14733 . . . . . . . . . . 253,257,261
14742 . . . . . . . . . . . . . . . . . 261
14741 . . . . . . . . . . . . . . . . . 239
14850 . . . . . . . . . . . . . . 263,265
14860 . . . . . . . . . . . . . . . . . 255
14863 . . . . . . . . . . . . . . . . . 255
15027 . . . . . . . . . . . . . . 263,265
15036 . . . . . . . . . . . . . . . . . 263
15037 . . . . . . . . . . . . . . 263,265
15038 . . . . . . . . . . . . . . 263,265
15039 . . . . . . . . . . . . . . . . . 263
192
34188B2E10

PART NO.
PAGES
PAGES
PAGES
PAGES
PARTS
34188B2E10
TROUBLESHOOTING
193
MAINTENANCE
23500 . . . . . . . . . . . . . . . . . 225
23501 . . . . . . . . . . . . . . . . . 225
23502 . . . . . . . . . . . . . . . . . 225
23504 . . . . . . . . . . . . . . . . . 225
23505 . . . . . . . . . . . . . . . . . 225
23506 . . . . . . . . . . . . . . 225,227
23507 . . . . . . . . . . . . . . 225,227
23508 . . . . . . . . . . . . . . 225,227
235092 . . . . . . . . . . . . 225,227
235093 . . . . . . . . . . . . 225,227
23511 . . . . . . . . . . . . . . 225,227
23512 . . . . . . . . . . 203,205,237
23519 . . . . . . . . . . . . . . . . . 225
23532 . . . . . . . . . . . . . . 199,255
23554 . . . . . . . . . . . . . . . . . 239
23555 . . . . . . . . . . . . . . . . . 225
23562 . . . . . . . . . . . . . . . . . 225
23678 . . . . . . . . . . . . . . . . . 199
23776 . . . . . . . . . . . . . . . . . 199
23835# . . . . . . . . . . . . . . . 243
23836# . . . . . . . . . . . . . . . 251
23837# . . . . . . . . . . . . . . . 251
23838# . . . . . . . . . . . . . . . 251
23846 . . . . . . . . . . . . . . . . . 243
24305 . . . . . . . . . . . . . . . . . 243
24306 . . . . . . . . . . . . . . . . . 243
24307 . . . . . . . . . . . . . . 243,251
24308 . . . . . . . . . . . . . . . . . 249
24309 . . . . . . . . . . . . . . . . . 249
24310 . . . . . . . . . . . . . . . . . 249
24312 . . . . . . . . . . . . . . . . . 241
24313 . . . . . . . . . . . . . . . . . 241
24315 . . . . . . . . . . . . . . . . . 241
24316 . . . . . . . . . . . . . . . . . 243
24316# . . . . . . . . . . . . . . . 251
24317# . . . . . . . . . . . . . . . 241
24318 . . . . . . . . . . . . . . . . . 249
24319 . . . . . . . . . . . . . . . . . 249
24320 . . . . . . . . . . . . . . . . . 249
24322 . . . . . . . . . . . . . . . . . 241
24324 . . . . . . . . . . . . . . . . . 241
24341 . . . . . . . . . . . . . . . . . 251
24414 . . . . . . . . . . . . . . . . . 231
24415 . . . . . . . . . . . . . . . . . 231
24418 . . . . . . . . . . . . . . . . . 231
24436 . . . . . . . . . . . . . . . . . 231
24437 . . . . . . . . . . . . . . 231,233
24439 . . . . . . . . . . . . . . . . . 231
24450 . . . . . . . . . . . . . . . . . 231
24451 . . . . . . . . . . . . . . . . . 231
24454 . . . . . . . . . . . . . . . . . 231
24467 . . . . . . . . . . . . . . 207,231
24468 . . . . . . . . . . . . . . 231,233
24469 . . . . . . . . . . . . . . . . . 229
24470 . . . . . . . . . . . . . . 231,233
24474 . . . . . . . . . . . . . . . . . 229
24477 . . . . . . . . . . . . . . 207,233
24629 . . . . . . . . . . . . . . 239,259
24742 . . . . . . . . . . . . . . . . . 207
24750 . . . . . . . . . . . . . . . . . 199
24768 . . . . . . . . . . . . . . . . . 199
24770 . . . . . . . . . . . . . . . . . 199
24773 . . . . . . . . . . . . . . . . . 199
20918 . . . . . . . . . . . . . . . . . 257
21140 . . . . . . . . . . . . . . . . . 253
21273 . . . . . . . . . . . . . . . . . 263
21276 . . . . . . . . . . . . . . . . . 263
21305 . . . . . . . . . . . . . . 225,227
21307 . . . . . . . . . . . . . . 225,227
21357 . . . . . . . . . . . . . . 225,227
21376 . . . . . . . . . . . . . . . . . 253
21377 . . . . . . . . . . . . . . . . . 253
21461 . . . . . . . . . . . . . . . . . 255
21463 . . . . . . . . . . . . . . . . . 253
21465 . . . . . . . . . . . . . . . . . 257
21469 . . . . . . . . . . . . . . . . . 253
22009 . . . . . . . . . . . . . . . . . 199
22076 . . . . . . . . . . . . . . . . . 257
22077 . . . . . . . . . . . . . . . . . 257
22078 . . . . . . . . . . . . . . . . . 257
22079 . . . . . . . . . . . . . . . . . 257
22154 . . . . . . . . . . . . . . . . . 253
22165 . . . . . . . . . . . . . . . . . 257
22167 . . . . . . . . . . . . . . . . . 257
22169 . . . . . . . . . . . . . . . . . 257
22224 . . . . . . . . . . . . . . . . . 263
22239 . . . . . . . . . . . . . . . . . 203
22242 . . . . . . . . . . . . . . . . . 203
22250 . . . . . . . . . . . . . . . . . 203
22258 . . . . . . . . . . . . . . . . . 203
22260 . . . . . . . . . . . . . . . . . 203
22347 . . . . . . . . . . . . . . . . . 207
22434 . . . . . . . . . . . . . . . . . 257
22435 . . . . . . . . . . . . . . . . . 257
22550 . . . . . . . . . . . . . . . . . 227
22774 . . . . . . . . . . 201,231,233
22794 . . . . . . . . . . . . . . . . . 207
24850 . . . . . . . . . . . . . . . . . 235
22798 . . . . . . . . . . . . . . . . . 227
22799 . . . . . . . . . . . . . . . . . 207
22848 . . . . . . . . . . . . . . . . . 261
22849 . . . . . . . . . . . . . . . . . 253
22853 . . . . . . . . . . . . . . . . . 257
22854 . . . . 199,215,223,239,257
22855 . . . . . . . . . . 207,229,239
22856 . . . . . . . . . . . . . . . . . 257
22857 . . . . . . . . . . . . . . . . . 237
22859 . . . . . . . 199,207,215,239
22862 . . . . . . . . . . . . . . . . . 237
22865 . . . . . . . . . . . . . . . . . 199
22866 . . . . . . . . . . . . . . 199,207
22885 . 199,215,223,235,257,259
22886 . . . . . . . . . . 253,257,261
22887 . . . . . . . . . . . . . . . . . 207
22946 . . . . . . . . . . . . . . 225,227
22956 . . . . . . . . . . . . . . 231,233
23227 . . . . . . . . . . . . . . . . . 261
23295 . . . . . . . . . . . . . . . . . 263
23297 . . . . . . . . . . . . . . . . . 259
23390 . . . . . . . . . . . . . . . . . 257
23433 . . . . . . . . . . . . . . . . . 203
23494 . . . . . . . . . . . . . . . . . 225
23495 . . . . . . . . . . . . . . . . . 225
23496 . . . . . . . . . . . . . . . . . 225
23497 . . . . . . . . . . . . . . . . . 225
23499 . . . . . . . . . . . . . . . . . 225
PART NO.
15683 . . . . . . . . . . . . . . . . . 223
15686 . . . . . . . . . . . . . . 217,219
15690 . . . . . . . . . . . . . . 225,227
15692 . . . . . . . . . . . . . . . . . 241
15728 . . . . . . . . . . . . . . 225,227
15741 . . . . . . . . . . . . . . . . . 227
15791 . . . . . . . . . . . . . . 199,201
15792 . . . . . . . . . . 231,233,257
15812 . . . . . . . . . . . . . . . . . 257
15855 . . . . . . . . . . . . . . 263,265
15926 . . . . . . . . . . . . . . . . . 265
16145 . . . . . . . . . . . . . . . . . 229
16166 . . . . . . . . . . . . . . . . . 263
16202 . . . . . . . . . . . . . . . . . 229
16209 . . . . . . . . . . . . . . . . . 223
16210 . . . . . . . . . . . . . . . . . 229
16211 . . . . . . . . . . . . . . . . . 229
16306 . . . . . . . . . . . . . . . . . 199
16325 . . . . . . . . . . . . . . 263,265
16632 . . . . . . . . . . . . . . . . . 265
16637 . . . . . . . . . . . . . . . . . 263
16780 . . . . . . . . . . . . . . . . . 241
16814 . . . . . . . . . . . . . . . . . 207
17407 . . . . . . . . . . . . . . 225,227
17408 . . . . . . . . . . . . . . 225,227
17488 . . . . . . . . . . . . . . . . . 241
17489 . . . . . . . . . . . . . . . . . 241
1767315 . . . . . . . . . . . . . . 257
1767316 . . . . . . . . . . . . . . 257
176733 . . . . . . . . . . . . . . . 257
176739.5 . . . . . . . . . . . . . . 257
17774 . . . . . . . . . . . . . . . . . 257
17795 . . . . . . . . . . . . . . . . . 257
17799 . . . . . . . . . . . . . . . . . 257
17897 . . . . . . . . . . . . . . . . . 247
18382 . . . . . . . . . . . . . . . . . 199
18383 . . . . . . . . . . . . . . . . . 199
18384 . . . . . . . . . . . . . . . . . 199
18460 . . . . . . . . . . . . . . . . . 207
18523 . . . . . . . . . . . . . . . . . 269
18536 . . . . . . . . . . . . . . . . . 269
18559 . . . . . . . . . . 253,257,261
18564 . . . . . . . . . . . . . . . . . 239
18705 . . . . . . . . . . . . . . . . . 235
18859 . . . . . . . . . . . . . . . . . 207
18936 . . . . . . . . . . . . . . 247,257
19008 . . . . . . . . . . . . . . . . . 261
19380 . . . . . . . . . . . . . . . . . 257
1938610 . . . . . . . . . . . . . . 257
1938615 . . . . . . . . . . . . . . 257
1938620 . . . . . . . . . . . . . . 257
19471 . . . . . . . . . . . . . . . . . 247
19552 . . . . . . . . . . . . . . 207,253
19745 . . . . . . . . . . . . . . . . . 261
19894 . . . . . . . . . . . . . . 211,219
19894T . . . . . . . . . . . . . . . . 217
19895 . . . . . . . . . . . . . . . . . 211
19896 . . . . . . . . . . . . . . . . . 211
19896T . . . . . . . . . . . . . . . . 209
19897 . . . . . . . . . . . . . . . . . 211
19897T . . . . . . . . . . . . . . . . 209
20393 . . . . . . . . . . . . . . 213,215
20531 . . . . . . . . . . . . . . . . . 253
PART NO.
15116 . . . . . . . . . . 199,207,237
15117 . . . . . . . . . . . . . . . . . 207
15138 . 199,203,207,223,235,237
15172 . . . . . . . . . . . . . . . . . 207
15175 . . . . . . . . . . . . . . . . . 207
15177 . . . . . . . . . . . . . . . . . 241
15178 . . . . . . . . . . . . . . . . . 241
15183 . . . . . . . . . . . . . . . . . 241
15184 . . . . . . . . . . . . . . . . . 241
15185 . . . . . . . . . . . . . . . . . 241
15186 . . . . . . . . . . . . . . . . . 241
15187 . . . . . . . . . . . . . . . . . 241
15188 . . . . . . . . . . . . . . . . . 241
15190 . . . . . . . . . . . . . . . . . 241
15194 . . . . . . . . . . . . . . . . . 241
15197 . . . . . . . . . . . . . . . . . 241
15199 . . . . . . . . . . . . . . . . . 241
15200 . . . . . . . . . . . . . . . . . 241
15201 . . . . . . . . . . . . . . . . . 241
15202 . . . . . . . . . . . . . . . . . 241
15203 . . . . . . . . . . . . . . . . . 241
15204 . . . . . . . . . . . . . . . . . 241
15206 . . . . . . . . . . . . . . . . . 241
15211 . . . . . . . . . . . . . . . . . 241
15212 . . . . . . . . . . . . . . . . . 241
15213 . . . . . . . . . . . . . . . . . 241
15214 . . . . . . . . . . . . . . . . . 241
15215 . . . . . . . . . . . . . . . . . 241
15216 . . . . . . . . . . . . . . . . . 241
15219 . . . . . . . . . . . . . . . . . 241
15220 . . . . . . . . . . . . . . . . . 241
15221 . . . . . . . . . . . . . . . . . 241
15223 . . . . . . . . . . . . . . . . . 241
15252 . . . . . . . . . . . . . . . . . 227
15299 . . . . . . . . . . . . . . . . . 257
15312 . . . . . . . . . . . . . . . . . 235
15341 . . . . . . . . . . . . . . . . . 207
15346 . . . . . . . . . . . . . . . . . 239
15471 . . . . . . . . . . . . . . . . . 241
15472 . . . . . . . . . . . . . . . . . 241
15473 . . . . . . . . . . . . . . . . . 241
15474 . . . . . . . . . . . . . . . . . 241
15475 . . . . . . . . . . . . . . . . . 241
15476 . . . . . . . . . . . . . . . . . 241
15477 . . . . . . . . . . . . . . . . . 241
15478 . . . . . . . . . . . . . . . . . 241
15479 . . . . . . . . . . . . . . . . . 241
15481 . . . . . . . . . . . . . . . . . 207
15490 . . . . . . . . . . . . . . . . . 263
15491 . . . . . . . . . . . . . . . . . 263
15492 . . . . . . . . . . . . . . . . . 199
15498 . . . . . . . . . . . . . . . . . 235
15549 . . . . . . . . . . . . . . . . . 245
15554 . 199,207,231,233,245,257
15555 . . . . . . . . . . . . . . 237,239
15569 . . . . . . . . . . . . . . 253,261
15643 . . . . . . . . . . . . . . . . . 229
15644 . . . . . . . . . . . . . . . . . 229
15674 . . . . . . . . . . 213,215,221
15675 . . . . . . . . . . 213,215,221
15676 . . . . . . . . . . 213,215,221
15677 . . . . . . . . . . 213,215,221
15681 . . . . . . . . . . . . . . . . . 223
PART NO.

PART NO.
PAGES
24774 . . . . . . . . . . . . . . . . . 235
24776 . . . . . . . . . . . . . . . . . 235
24791 . . . . . . . . . . . . . . . . . 201
24792 . . . . . . . . . . . . . . . . . 201
24793 . . . . . . . . . . . . . . . . . 207
24794 . . . . . . . . . . . . . . . . . 207
24796 . . . . . . . . . . . . . . . . . 207
24797 . . . . . . . . . . . . . . 207,229
24798 . . . . . . . . . . . . . . 263,265
24804 . . . . . . . . . . . . . . . . . 199
24808 . . . . . . . . . . . . . . . . . 237
24820 . . . . . . . . . . . . . . . . . 237
24822 . . . . . . . . . . . . . . . . . 207
24837 . . . . . . . . . . . . . . . . . 229
24851 . . . . . . . . . . . . . . . . . 235
24852 . . . . . . . . . . . . . . . . . 235
24853 . . . . . . . . . . . . . . . . . 235
24855 . . . . . . . . . . . . . . . . . 235
24856 . . . . . . . . . . . . . . . . . 235
24857 . . . . . . . . . . . . . . . . . 235
24858 . . . . . . . . . . . . . . . . . 235
24863 . . . . . . . . . . . . . . 235,263
24867 . . . . . . . . . . . . . . . . . 235
24868 . . . . . . . . . . . . . . . . . 235
24871 . . . . . . . . . . . . . . . . . 235
24873 . . . . . . . . . . . . . . . . . 235
24874 . . . . . . . . . . . . . . . . . 235
24879 . . . . . . . . . . . . . . . . . 235
24881 . . . . . . . . . . 213,215,221
24883 . . . . . . . . . . 213,215,221
24884 . . . . . . . . . . 213,215,221
24885 . . . . . . . 213,215,221,247
24886 . . . . . . . . . . 213,215,221
24887 . . . . . . . . . . 213,215,221
24930 . . . . . . . . . . . . . . . . . 199
24948 . . . . . . . . . . . . . . . . . 199
24975 . . . . . . . . . . . . . . . . . 257
24976 . . . . . . . . . . . . . . 207,253
25003 . . . . . . . . . . . . . . . . . 253
25004 . . . . . . . . . . . . . . 253,255
25005 . . . . . . . . . . 201,235,253
2501121 . . . . . . . . . . . . . . 257
2501123 . . . . . . . . . . . . . . 257
2501128 . . . . . . . . . . . . . . 257
250114 . . . . . . . . . . . . . . . 257
25017 . . . . . . . . . . . . . . . . . 257
25019 . . . . . . . . . . . . . . . . . 257
25020 . . . . . . . . . . . . . . . . . 257
25021 . . . . . . . . . . . . . . . . . 257
25022 . . . . . . . . . . . . . . . . . 199
25029 . . . . . . . . . . . . . . . . . 257
25033 . . . . . . . . . . . . . . . . . 253
25036 . . . . . . . . . . . . . . . . . 253
25037 . . . . . . . . . . . . . . . . . 253
25040 . . . . . . . . . . . . . . . . . 257
25047 . . . . . . . . . . . . . . . . . 259
25048 . . . . . . . . . . . . . . . . . 259
25051 . . . . . . . . . . . . . . . . . 199
25053 . . . . . . . . . . . . . . . . . 199
25054 . . . . . . . . . . . . . . . . . 207
25057 . . . . . . . . . . . . . . . . . 203
25066 . . . . . . . . . . . . . . . . . 223
25082 . . . . . . . . . . . . . . 203,205
PART NO.
PAGES
25087 . . . . . . . . . . . . . . 201,207
25097 . . . . . . . . . . . . . . 263,265
25098 . . . . . . . . . . . . . . . . . 237
16645 . . . . . . . . . . . . . . . . . 207
25109 . . . . . . . . . . . . . . . . . 201
25110 . . . . . . . . . . . . . . . . . 201
25127 . . . . . . . . . . . . . . 225,227
25147 . . . . . . . . . . . . . . . . . 235
25194 . . . . . . . . . . . . . . . . . 207
25195 . . . . . . . . . . . . . . . . . 207
25196 . . . . . . . . . . . . . . . . . 207
25327 . . . . . . . . . . . . . . . . . 253
25328 . . . . . . . . . . . . . . 231,233
25331 . . . . . . . . . . . . . . 231,233
25332 . . . . . . . . . . . . . . 231,233
25344 . . . . . . . . . . . . . . 231,233
25368 . . . . . . . . . . . . . . . . . 257
25415 . . . . . . . . . . . . . . . . . 235
25461 . . . . . . . . . . . . . . . . . 251
25573 . . . . . . . . . . . . . . . . . 225
25574 . . . . . . . . . . . . . . . . . 225
25583 . . . . . . . . . . . . . . . . . 225
25584 . . . . . . . . . . . . . . . . . 225
25585 . . . . . . . . . . . . . . . . . 225
25586 . . . . . . . . . . . . . . . . . 225
25616 . . . . . . . 203,229,235,237
25634 . . . . . . . . . . . . . . . . . 259
25644 . . . . . . . . . . . . . . 253,255
25677 . . . . . . . . . . . . . . 263,265
25712 . . . . . . . . . . 203,205,237
25715 . . . . . . . . . . . . . . . . . 263
25716 . . . . . . . . . . . . . . . . . 263
25720 . . . . . . . . . . 203,205,237
25721 . . . . . . . . . . . . . . . . . 207
25722 . . . . . . . . . . . . . . . . . 207
26037 . . . . . . . . . . . . . . . . . 257
26051 . . . . . . . . . . . . . . . . . 257
26106 . . . . . . . . . . . . . . 207,253
26113 . . . . . . . . . . . . . . . . . 255
26114 . . . . . . . . . . . . . . . . . 255
26165 . . . . . . . . . . . . . . . . . 199
26230 . . . . . . . . . . . . . . . . . 257
26234 . . . . . . . . . . . . . . . . . 199
26263 . . . . . . . . . . 235,237,261
26266 . . . . . . . . . . . . . . . . . 211
26266T . . . . . . . . . . . . . . . . 209
26267 . . . . . . . . . . . . . . . . . 211
26267T . . . . . . . . . . . . . . . . 209
26268 . . . . . . . . . . . . . . 211,219
26269 . . . . . . . . . . . . . . . . . 211
26303 . . . . . . . . . . . . . . . . . 211
26304 . . . . . . . . . . . . . . 211,219
26304T . . . . . . . . . . . . . . . . 217
26305 . . . . . . . . . . . . . . . . . 211
26306 . . . . . . . . . . . . . . . . . 211
26306T . . . . . . . . . . . . . . . . 209
26307 . . . . . . . . . . . . . . . . . 211
26307T . . . . . . . . . . . . . . . . 209
26311 . . . . . . . . . . . . . . . . . 211
26311T . . . . . . . . . . . . . . . . 209
26312 . . . . . . . . . . . . . . . . . 211
26312T . . . . . . . . . . . . . . . . 209
26313 . . . . . . . . . . . . . . . . . 211
PART NO.
PAGES
26314 . . . . . . . . . . . . . . . . . 211
26431 . . . . . . . . . . . . . . . . . 207
26454 . . . . . . . . . . . . . . . . . 257
264701 . . . . . . . . . . . . . . . 257
264701/2 . . . . . . . . . . . . . . 257
264702 . . . . . . . . . . . . . . . 257
26486 . . . . . . . . . . . . . . . . . 225
26487 . . . . . . . . . . . . . . . . . 225
26496 . . . . . . . . . . . . . . . . . 263
26520 . . . . . . . . . . . . . . . . . 207
26527 . . . . . . . . . . . . . . . . . 207
26535 . . . . . . . . . . . . . . . . . 229
26536 . . . . . . . . . . . . . . . . . 229
26609 . . . . . . . . . . . . . . 225,227
26688 . . . . . . . . . . . . . . 225,227
26710 . . . . . . . . . . . . . . . . . 207
27409 . . . . . . . . . . . . . . . . . 207
26853 . . . . . . . . . . . . . . . . . 253
26985 . . . . . . . . . . . . . . . . . 207
27007 . . . . . . . . . . . . . . . . . 257
27048 . . . . . . . . . . . . . . . . . 257
27051 . . . . . . . . . . . . . . . . . 207
27052 . . . . . . . . . . . . . . . . . 207
27081 . . . . . . . . . . . . . . . . . 207
27096 . . . . . . . . . . . . . . . . . 239
27165 . . . . . . . . . . . . . . . . . 207
27236 . . . . . . . . . . . . . . . . . 207
27278 . . . . . . . . . . . . . . 203,259
27279 . . . . . . . . . . . . . . . . . 259
27305 . . . . . . . . . . . . . . . . . 237
27396 . . . . . . . . . . . . . . . . . 201
27451 . . . . . . . . . . . . . . . . . 263
27455 . . . . . . . . . . . . . . . . . 251
27461 . . . . . . . . . . . . . . . . . 251
27511 . . . . . . . . . . . . . . . . . 235
27559 . . . . . . . . . . . . . . . . . 235
27560 . . . . . . . . . . . . . . . . . 235
27574 . . . . . . . . . . . . . . . . . 251
27577 . . . . . . . . . . . . . . . . . 251
27628 . . . . . . . . . . . . . . . . . 235
2767 . . . . . . . . . . . . . . . . . . 221
27673 . . . . . . . . . . . . . . 213,215
27695 . . . . . . . . . . . . . . . . . 223
27714 . . . . . . . . . . . . . . . . . 237
27744 . . . . . . . . . . . . . . . . . 229
27767 . . . . . . . . . . . . . . . . . 235
27770 . . . . . . . . . . . . . . . . . 235
27826 . . . . . . . . . . . . . . 201,235
27882 . . . . . . . . . . . . . . . . . 235
27916 . . . . . . . . . . . . . . . . . 235
27921 . . . . . . . . . . . . . . . . . 235
27934 . . . . . . . . . . . . . . . . . 237
27943 . . . . . . . . . . . . . . . . . 237
27952 . . . . . . . . . . 213,221,263
27953 . . . . . . . . . . . . . . 213,263
27987 . . . . . . . . . . . . . . . . . 237
27989 . . . . . . . . . . . . . . . . . 237
28000 . . . . . . . . . . . . . . . . . 199
28026 . . . . . . . . . . . . . . . . . 235
28027 . . . . . . . . . . . . . . . . . 235
28029 . . . . . . . . . . . . . . . . . 235
28151 . . . . . . . . . . . . . . 231,233
28359 . . . . . . . . . . 203,205,237
PART NO.
PAGES
28385 . . . . . . . . . . . . . . . . . 237
28394 . . . . . . . . . . . . . . 225,227
28427 . . . . . . . . . . . . . . 215,221
28437 . . . . . . . . . . . . . . . . . 259
28438 . . . . . . . . . . . . . . . . . 259
28439 . . . . . . . . . . . . . . . . . 259
28440 . . . . . . . . . . . . . . . . . 259
28474 . . . . . . . . . . . . . . . . . 269
28534 . . . . . . . . . . . . . . 203,205
28553 . . . . . . . . . . . . . . . . . 257
28554 . . . . . . . . . . . . . . . . . 257
28555 . . . . . . . . . . . . . . . . . 257
28556 . . . . . . . . . . . . . . . . . 257
28557 . . . . . . . . . . . . . . . . . 257
28558 . . . . . . . . . . . . . . . . . 257
28567 . . . . . . . . . . . . . . . . . 257
28591 . . . . . . . . . . . . . . . . . 213
28596 . . . . . . . . . . . . . . . . . 257
28693 . . . . . . . . . . . . . . . . . 253
28718 . . . . . . . . . . . . . . . . . 259
28722 . . . . . . . . . . . . . . . . . 259
28725 . . . . . . . . . . . . . . . . . 259
28731 . . . . . . . . . . . . . . . . . 255
28752 . . . . . . . . . . . . . . . . . 257
28755 . . . . . . . . . . . . . . . . . 257
28756 . . . . . . . . . . . . . . . . . 257
28777 . . . . . . . . . . . . . . . . . 235
28789 . . . . . . . . . . . . . . . . . 223
28800 . . . . . . . . . . . . . . . . . 199
28886 . . . . . . . . . . . . . . 203,205
28923 . . . . . . . . . . . . . . . . . 253
28932 . . . . . . . . . . 213,215,221
28942 . . . . . . . . . . 213,215,221
28958 . . . . . . . . . . . . . . . . . 257
28990 . . . . . . . . . . . . . . 263,265
29092 . . . . . . . . . . . . . . . . . 235
29094 . . . . . . . . . . . . . . 231,233
29104 . . . . . . . . . . . . . . . . . 235
29105 . . . . . . . . . . . . . . . . . 235
29112 . . . . . . . . . . . . . . . . . 199
29113 . . . . . . . . . . . . . . . . . 199
29159 . . . . . . . . . . . . . . 217,219
29160 . . . . . . . . . . . . . . . . . 219
29160T . . . . . . . . . . . . . . . . 217
29167 . . . . . . . . . . . . . . . . . 219
29219 . . . . . . . . . . . . . . . . . 237
29222 . . . . . . . . . . . . . . . . . 237
29234 . . . . . . . . . . . . . . . . . 207
29241 . . . . . . . . . . . . . . . . . 235
29242 . . . . . . . . . . . . . . . . . 235
29255 . . . . . . . . . . . . . . 203,205
29261 . . . . . . . . . . . . . . . . . 219
29261T . . . . . . . . . . . . . . . . 217
29334 . . . . . . . . . . . . . . 231,233
29335 . . . . . . . . . . . . . . 231,233
29342 . . . . . . . . . . . . . . 213,215
29343 . . . . . . . . . . . . . . 213,215
29344 . . . . . . . . . . . . . . 213,215
29345 . . . . . . . . . . . . . . 213,215
29355 . . . . . . . . . . . . . . . . . 259
29369 . . . . . . . . . . . . . . . . . 259
29396 . . . . . . . . . . 243,248,251
29397 . . . . . . . . . . 243,248,251
194
34188B2E10

PART NO.
PAGES
PAGES
PAGES
PAGES
PARTS
34188B2E10
TROUBLESHOOTING
195
MAINTENANCE
34079 . . . . . . . . . . . . . . . . . 211
34084 . . . . . . . . . . . . . . 223,253
34193 . . . . . . . . . . . . . . . . . 201
34195 . . . . . . . . . . . . . . . . . 257
34196 . . . . . . . . . . . . . . . . . 257
34198 . . . . . . . . . . . . . . . . . 257
34199 . . . . . . . . . . . . . . . . . 257
34200 . . . . . . . . . . . . . . . . . 257
34201 . . . . . . . . . . . . . . . . . 207
34212 . . . . . . . . . . . . . . 199,253
34213 . . . . . . . . . . . . . . . . . 253
34238 . . . . . . . . . . . . . . . . . 219
34238T . . . . . . . . . . . . . . . . 217
34251 . . . . . . . . . . . . . . . . . 241
34257 . . . . . . . . . . . . . . . . . 235
34259 . . . . . . . . . . . . . . . . . 257
34332 . . . . . . . . . . . . . . . . . 211
34359 . . . . . . . . . . . . . . . . . 207
34421 . . . . . . . . . . . . . . . . . 233
34422 . . . . . . . . . . . . . . . . . 233
34495 . . . . . . . . . . . . . . . . . 231
34496 . . . . . . . . . . . . . . . . . 231
34778 . . . . . . . . . . . . . . . . . 199
34779 . . . . . . . . . . . . . . . . . 199
34864 . . . . . . . . . . . . . . . . . 233
34865 . . . . . . . . . . . . . . . . . 207
34867 . . . . . . . . . . . . . . 207,233
34868 . . . . . . . . . . . . . . 207,231
34869 . . . . . . . . . . . . . . . . . 233
35051 . . . . . . . . . . . . . . . . . 233
35052 . . . . . . . . . . . . . . . . . 233
35053 . . . . . . . . . . . . . . . . . 233
35054 . . . . . . . . . . . . . . . . . 233
3511110 . . . . . . . . . . . . . . . 257
3511115 . . . . . . . . . . . . . . . 257
351112 . . . . . . . . . . . . . . . 257
3511210 . . . . . . . . . . . . . . 257
3511215 . . . . . . . . . . . . . . 257
351122 . . . . . . . . . . . . . . . 257
35115 . . . . . . . . . . . . . . . . . 259
35121 . . . . . . . . . . . . . . . . . 259
35124 . . . . . . . . . . . . . . . . . 259
35125 . . . . . . . . . . . . . . 247,257
35126 . . . . . . . . . . . . . . . . . 257
35127 . . . . . . . . . . . . . . . . . 257
35129 . . . . . . . . . . . . . . . . . 257
35134 . . . . . . . . . . . . . . . . . 257
35140 . . . . . . . . . . . . . . . . . 207
3530101 . . . . . . . . . . . . . . 257
3530102 . . . . . . . . . . . . . . 257
3530103 . . . . . . . . . . . . . . 257
3530104 . . . . . . . . . . . . . . 257
3530105 . . . . . . . . . . . . . . 257
3530106 . . . . . . . . . . . . . . 257
3530107 . . . . . . . . . . . . . . 257
3530108 . . . . . . . . . . . . . . 257
35302 . . . . . . . . . . . . . . . . . 257
35303 . . . . . . . . . . . . . . . . . 257
35310 . . . . . . . . . . . . . . 203,205
35315 . . . . . . . . . . . . . . 203,205
35350 . . . . . . . . . . . . . . . . . 255
35457 . . . . . . . . . . . . . . 215,265
35486 . . . . . . . . . . . . . . 215,265
33109 . . . . . . . . . . . . . . . . . 239
33111 . . . . . . . . . . . . . . . . . 239
33117 . . . . . . . . . . . . . . . . . 201
33118 . . . . . . . . . . . . . . . . . 207
33119 . . . . . . . . . . . . . . . . . 207
33130 . . . . . . . . . . . . . . . . . 229
33239 . . . . . . . . . . . . . . 231,233
33304 . . . . . . . . . . . . . . . . . 239
33309 . . . . . . . . . . . . . . . . . 263
33311 . . . . . . . . . . . . . . . . . 199
33344 . . . . . . . . . . . . . . . . . 239
33352 . . . . . . . . . . . . . . . . . 223
33383 . . . . . . . . . . . . . . 199,223
33384 . . . . . . . . . . . . . . . . . 207
33385 . . . . . . . . . . . . . . . . . 207
33403 . . . . . . . . . . 213,215,221
33404 . . . . . . . . . . 213,215,221
33455 . . . . . . . . . . . . . . . . . 239
33466 . . . . . . . . . . . . . . . . . 229
33472 . . . . . . . . . . . . . . . . . 239
33474 . . . . . . . . . . . . . . . . . 239
33475 . . . . . . . . . . . . . . . . . 239
33496 . . . . . . . . . . . . . . 225,227
33497 . . . . . . . . . . . . . . 225,227
33500 . . . . . . . . . . . . . . . . . 229
33501 . . . . . . . . . . . . . . . . . 229
33502 . . . . . . . . . . . . . . 207,229
33503 . . . . . . . . . . . . . . . . . 229
33572 . . . . . . . . . . . . . . . . . 229
33576 . . . . . . . . . . . . . . . . . 253
33579 . . . . . . . . . . . . . . . . . 257
33580 . . . . . . . . . . . . . . . . . 257
33581# . . . . . . . . . . . . . . . 229
33628 . . . . . . . . . . . . . . . . . 235
33643 . . . . . . . . . . . . . . . . . 207
33645 . . . . . . . . . . . . . . . . . 239
33668 . . . . . . . . . . . . . . . . . 229
33693 . . . . . . . . . . . . . . . . . 207
3376723.5 . . . . . . . . . . . . . 257
337674 . . . . . . . . . . . . . . . 257
337676 . . . . . . . . . . . . . . . 257
33851 . . . . . . . . . . . . . . 225,227
33852 . . . . . . . . . . . . . . 225,227
33937 . . . . . . . . . . . . . . . . . 201
33938 . . . . . . . . . . . . . . . . . 201
33950 . . . . . . . . . . . . . . . . . 199
33971 . . . . . . . . . . . . . . . . . 207
33996 . . . . . . . . . . . . . . . . . 223
34013 . . . . . . . . . . . . . . . . . 237
34014 . . . . . . . . . . . . . . . . . 207
34015 . . . . . . . . . . . . . . . . . 207
34035 . . . . . . . . . . . . . . . . . 223
34054 . . . . . . . . . . . . . . . . . 201
34068 . . . . . . . . . . . . . . . . . 223
34069 . . . . . . . . . . . . . . . . . 223
34070 . . . . . . . . . . . . . . 223,263
34071 . . . . . . . . . . . . . . 223,263
34073 . . . . . . . . . . . . . . . . . 223
34074 . . . . . . . . . . . . . . . . . 223
34075 . . . . . . . . . . . . . . . . . 223
34075# . . . . . . . . . . . . . . . 199
34076# . . . . . . . . . . . . . . . 229
34078 . . . . . . . . . . . . . . . . . 211
PART NO.
32013 . . . . . . . . . . . . . . 199,253
32043 . . . . . . . . . . . . . . . . . 257
32060 . . . . . . . . . . . . . . . . . 201
32062 . . . . . . . . . . . . . . . . . 201
32274 . . . . . . . . . . . . . . . . . 219
32275 . . . . . . . . . . . . . . . . . 219
32339 . . . . . . . . . . . . . . . . . 203
32449 . . . . . . . . . . . . . . 235,237
32474 . . . . . . . . . . . . . . . . . 227
32501 . . . . 213,215,221,223,255
32502 . . . . . . . 213,215,221,223
32503 . . . . . . . 213,215,221,253
32552 . . . . . . . . . . . . . . . . . 227
32553 . . . . . . . . . . . . . . . . . 227
32637 . . . . . . . . . . . . . . . . . 235
32638 . . . . . . . . . . . . . . . . . 235
32639 . . . . . . . . . . . . . . . . . 235
32661 . . . . . . . . . . . . . . . . . 235
32685 . . . . . . . . . . . . . . 225,227
32686 . . . . . . . . . . . . . . 225,227
32690 . . . . . . . . . . . . . . . . . 235
32732 . . . . . . . . . . . . . . . . . 237
32742 . . . . . . . . . . . . . . . . . 237
32745 . . . . . . . . . . . . . . . . . 237
32774 . . . . . . . . . . . . . . . . . 235
32778 . . . . . . . . . . . . . . . . . 233
32829 . . . . . . . . . . . . . . . . . 235
32830 . . . . . . . . . . . . . . . . . 235
32957 . . . . . . . . . . . . . . . . . 235
32961 . . . . . . . . . . . . . . 207,253
33039 . . . . . . . . . . . . . . . . . 213
33048 . . . . . . . . . . . . . . . . . 239
33049 . . . . . . . . . . . . . . . . . 239
33050 . . . . . . . . . . . . . . . . . 239
33051 . . . . . . . . . . . . . . . . . 237
33058 . . . . . . . . . . . . . . . . . 235
33059 . . . . . . . . . . . . . . . . . 235
33062 . . . . . . . . . . . . . . . . . 235
33063 . . . . . . . . . . . . . . . . . 235
33064 . . . . . . . . . . . . . . . . . 199
33065 . . . . . . . . . . . . . . 239,263
33066 . . . . . . . . . . . . . . . . . 239
33067 . . . . . . . . . . . . . . . . . 239
33070 . . . . . . . . . . . . . . . . . 235
33073 . . . . . . . . . . . . . . 235,239
33074 . . . . . . . . . . . . . . . . . 235
33075 . . . . . . . . . . . . . . . . . 235
33076 . . . . . . . . . . . . . . . . . 235
33077 . . . . . . . . . . . . . . . . . 199
33078 . . . . . . . . . . . . . . . . . 199
33082 . . . . . . . . . . . . . . . . . 239
33083 . . . . . . . . . . . . . . . . . 239
33085 . . . . . . . . . . . . . . . . . 261
33086 . . . . . . . . . . . . . . . . . 261
33087 . . . . . . . . . . . . . . . . . 261
3308801 . . . . . . . . . . . . . . 257
3308803 . . . . . . . . . . . . . . 257
3308804 . . . . . . . . . . . . . . 257
3308805 . . . . . . . . . . . . . . 257
3308806 . . . . . . . . . . . . . . 257
33089 . . . . . . . . . . . . . . . . . 257
33090 . . . . . . . . . . . . . . . . . 257
33108 . . . . . . . . . . . . . . . . . 239
PART NO.
29398 . . . . . . . . . . . . . . 241,248
29399 . . . . . . . . . . . . . . 241,248
29512 . . . . . . . . . . 207,263,265
29522 . . . . . . . . . . 241,243,251
29541 . . . . . . . . . . . . . . . . . 207
29566 . . . . . . . . . . . . . . . . . 257
30106 . . . . . . . . . . . . . . . . . 227
30107 . . . . . . . . . . . . . . . . . 227
30108 . . . . . . . . . . . . . . . . . 227
30109 . . . . . . . . . . . . . . . . . 227
30110 . . . . . . . . . . . . . . . . . 227
30111 . . . . . . . . . . . . . . . . . 227
30112 . . . . . . . . . . . . . . . . . 227
30113 . . . . . . . . . . . . . . . . . 227
30116 . . . . . . . . . . . . . . . . . 227
30189 . . . . . . . . . . . . . . . . . 261
301891 . . . . . . . . . . . . . . . 253
301892 . . . . . . . . . . . . . . . 253
301893 . . . . . . . . . . . . . . . 253
30195 . . . . . . . . . . . . . . . . . 261
30196 . . . . . . . . . . . . . . . . . 261
30200 . . . . . . . . . . . . . . . . . 235
30201 . . . . . . . . . . . . . . . . . 235
30217 . . . . . . . . . . . . . . . . . 199
30225 . . . . . . . . . . . . . . . . . 207
30226 . . . . . . . . . . . . . . 201,259
30251 . . . . . . . . . . . . . . 241,243
30261 . . . . . . . . . . . . . . . . . 235
30269 . . . . . . . . . . . . . . . . . 261
30273 . . . . . . . . . . . . . . . . . 261
30336 . . . . . . . . . . . . . . 263,265
30354 . . . . . . . . . . . . . . . . . 233
30357 . . . . . . . . . . . . . . 263,265
30377 . . . . . . . . . . . . . . . . . 235
30461 . . . . . . . . . . . . . . . . . 263
30467 . . . . . . . . . . . . . . . . . 259
30521 . . . . . . . . . . . . . . . . . 199
30522 . . . . . . . . . . . . . . . . . 259
30523 . . . . . . . . . . . . . . . . . 235
30528 . . . . . . . . . . . . . . 225,227
30529 . . . . . . . . . . . . . . 225,227
30751 . . . . . . . . . . 243,248,251
30752 . . . . . . . . . . 243,248,251
30851 . . . . . . . . . . . . . . . . . 243
30868 . . . . . . . . . . . . . . . . . 235
30900 . . . . . . . . . . . . . . . . . 253
31001 . . . . . . . . . . . . . . . . . 255
31002 . . . . . . . . . . . . . . . . . 248
31003 . . . . . . . . . . . . . . . . . 248
31004 . . . . . . . . . . . . . . . . . 248
31129 . . . . . . . . . . . . . . . . . 269
31315 . . . . . . . . . . . . . . 263,265
31473 . . . . . . . . . . . . . . 215,223
31475 . . . . . . . . . . . . . . . . . 235
31601 . . . . . . . . . . . . . . . . . 257
31773 . . . . . . . . . . . . . . 243,251
31776 . . . . . . . . . . 243,245,251
31777 . . . . . . . . . . 243,245,251
31778 . . . . . . . . . . . . . . 243,251
31780 . . . . . . . . . . . . . . . . . 251
31848 . . . . . . . . . . . . . . 225,227
31850 . . . . . . . . . . . . . . . . . 227
32010 . . . . . . . . . . . . . . . . . 199
PART NO.

PART NO.
PAGES
35488 . . . . . . . . . . . . . . . . . 215
35489 . . . . . . . . . . . . . . . . . 199
35490 . . . . . . . . . . . . . . . . . 199
35491 . . . . . . . . . . . . . . . . . 215
35495 . . . . . . . . . . . . . . . . . 215
35496 . . . . . . . . . . . . . . . . . 215
35498 . . . . . . . . . . . . . . . . . 233
35499 . . . . . . . . . . . . . . . . . 233
35564 . . . . . . . . . . . . . . . . . 237
3560132 . . . . . . . . . . . . . . 257
35658 . . . . . . . . . . . . . . 203,205
35797 . . . . . . . . . . . . . . . . . 207
35798 . . . . . . . . . . . . . . 225,227
35828 . . . . . . . . . . . . . . . . . 207
35829 . . . . . . . . . . . . . . . . . 207
35832 . . . . . . . . . . . . . . . . . 207
35848 . . . . . . . . . . . . . . . . . 257
36085 . . . . . . . . . . . . . . . . . 257
37541 . . . . . . . . . . . . . . . . . 235
37716 . . . . . . . . . . . . . . . . . 211
37716#T . . . . . . . . . . . . . . 209
37718 . . . . . . . . . . . . . . . . . 211
37718#T . . . . . . . . . . . . . . 209
37720 . . . . . . . . . . . . . . . . . 211
37720#T . . . . . . . . . . . . . . 209
37722 . . . . . . . . . . . . . . . . . 211
37722#T . . . . . . . . . . . . . . 209
37728 . . . . . . . . . . . . . . . . . 199
37749 . . . . . . . . . . . . . . 263,265
37763 . . . . . . . . . . . . . . . . . 269
37767 . . . . . . . . . . . . . . . . . 239
38083 . . . . . . . . . . . . . . . . . 237
38133 . . . . . . . . . . . . . . . . . 237
38136 . . . . . . . . . . . . . . . . . 237
38145 . . . . . . . . . . . . . . . . . 237
38147 . . . . . . . . . . . . . . . . . 237
38151 . . . . . . . . . . . . . . . . . 237
38153 . . . . . . . . . . . . . . . . . 237
38178 . . . . . . . . . . . . . . . . . 237
38180 . . . . . . . . . . . . . . . . . 237
38181 . . . . . . . . . . . . . . . . . 237
38182 . . . . . . . . . . . . . . . . . 237
38186 . . . . . . . . . . . . . . . . . 237
38195 . . . . . . . . . . . . . . . . . 237
38203 . . . . . . . . . . . . . . . . . 237
38211 . . . . . . . . . . . . . . . . . 237
38212 . . . . . . . . . . . . . . . . . 237
38259 . . . . . . . . . . . . . . . . . 237
38308 . . . . . . . . . . . . . . 225,227
38340 . . . . . . . . . . . . . . . . . 199
38341 . . . . . . . . . . . . . . . . . 199
38350 . . . . . . . . . . . . . . . . . 199
PART NO.
PAGES
38351 . . . . . . . . . . . . . . 231,233
38353 . . . . . . . . . . . . . . . . . 239
38359 . . . . . . . . . . . . . . . . . 203
38360 . . . . . . . . . . . . . . . . . 203
3836201 . . . . . . . . . . . . . . 203
3836202 . . . . . . . . . . . . . . 203
3836203 . . . . . . . . . . . . . . 203
38363 . . . . . . . . . . . . . . 203,205
38366 . . . . . . . . . . . . . . 203,205
3836701 . . . . . . . . . . . . . . 203
3836702 . . . . . . . . . . . . . . 203
3836703 . . . . . . . . . . . . . . 203
38373 . . . . . . . . . . . . . . . . . 237
3849201 . . . . . . . . . . . . . . 203
3849202 . . . . . . . . . . . . . . 203
3849203 . . . . . . . . . . . . . . 203
38493 . . . . . . . . . . . . . . . . . 203
38494 . . . . . . . . . . . . . . . . . 203
38888 . . . . . . . . . . . . . . 225,227
38914 . . . . . . . . . . . . . . 225,227
39100 . . . . . . . . . . . . . . . . . 257
39112 . . . . . . . . . . . . . . . . . 257
39119 . . . . . . . . . . . . . . . . . 257
39181 . . . . . . . . . . . . . . . . . 257
39182 . . . . . . . . . . . . . . . . . 257
39183 . . . . . . . . . . . . . . . . . 257
39258 . . . . . . . . . . . . . . . . . 217
39259 . . . . . . . . . . . . . . . . . 209
39275 . . . . . . . . . . . . . . 209,217
39364 . . . . . . . . . . . . . . . . . 257
39365 . . . . . . . . . . . . . . . . . 257
39366 . . . . . . . . . . . . . . . . . 257
39367 . . . . . . . . . . . . . . . . . 257
39368 . . . . . . . . . . . . . . . . . 257
39369 . . . . . . . . . . . . . . . . . 257
39370 . . . . . . . . . . . . . . . . . 257
39371 . . . . . . . . . . . . . . . . . 257
39372 . . . . . . . . . . . . . . . . . 257
39373 . . . . . . . . . . . . . . . . . 257
39374 . . . . . . . . . . . . . . . . . 257
39375 . . . . . . . . . . . . . . . . . 257
39376 . . . . . . . . . . . . . . . . . 257
39377 . . . . . . . . . . . . . . . . . 257
39379 . . . . . . . . . . . . . . 255,257
39380 . . . . . . . . . . . . . . . . . 253
39382 . . . . . . . . . . . . . . . . . 253
39392# . . . . . . . . . . . . . . . 259
39393# . . . . . . . . 203,253,259
3940612R . . . . . . . . . . . . . 229
3940620R . . . . . . . . . . . . . 255
3940620S . . . . . . . . . . . . . 253
3940625R . . . . . . . . . . . . . 253
PART NO.
PAGES
3940625S . . . . . . . . . . 253,255
3940625SL . . . . . . . . . . . . 229
3940632S . . . . . . . . . . 253,255
3940821A . . . . . . . . . . . . . 255
3940821B . . . . . . . . . . . . . 229
3940821E . . . . . . . . . . . . . 255
3940821G . . . . . . . . . . . . . 255
39415# . . . . . . . . . . . . . . . 253
39416# . . . . . . . . . . . . . . . 253
39417# . . . . . . . . . . . . . . . 253
39418# . . . . . . . . . . . . . . . 253
39419 . . . . . . . . . . . . . . 209,217
39467 . . . . . . . . . . . . . . . . . 231
39468 . . . . . . . . . . . . . . . . . 231
39469 . . . . . . . . . . . . . . . . . 233
39470 . . . . . . . . . . . . . . . . . 233
39471 . . . . . . . . . . 213,215,221
39570 . . . . . . . . . . . . . . . . . 225
39571 . . . . . . . . . . . . . . . . . 225
39572 . . . . . . . . . . . . . . . . . 225
39574 . . . . . . . . . . . . . . . . . 225
39575 . . . . . . . . . . . . . . . . . 225
39577 . . . . . . . . . . . . . . . . . 225
39578 . . . . . . . . . . . . . . . . . 225
39946 . . . . . . . . . . . . . . . . . 253
39949 . . . . . . . . . . . . . . . . . 207
39976 . . . . . . . . . . . . . . . . . 229
39986# . . . . . . . . . . . . . . . 211
39987# . . . . . . . . . . . . . . . 211
40021 . . . . . . . . . . . . . . . . . 257
40580 . . . . . . . . . . . . . . . . . 239
40581 . . . . . . . . . . . . . . . . . 239
40762 . . . . . . . . . . . . . . . . . 253
41026 . . . . . . . . . . . . . . 255,257
41027 . . . . . . . . . . . . . . . . . 215
41428 . . . . . . . . . . . . . . . . . 201
41429 . . . . . . . . . . . . . . . . . 201
41430 . . . . . . . . . . . . . . . . . 201
41431 . . . . . . . . . . . . . . . . . 201
41432 . . . . . . . . . . . . . . . . . 201
41434 . . . . . . . . . . . . . . . . . 201
41438 . . . . . . . . . . . . . . . . . 229
41443 . . . . . . . . . . . . . . 229,253
41444 . . . . . . . . . . . . . . 229,253
41445 . . . . . . . . . . . . . . . . . 201
41653 . . . . . . . . . . . . . . . . . 211
41756 . . . . . . . . . . . . . . . . . 259
41757 . . . . . . . . . . . . . . . . . 259
41885 . . . . . . . . . . . . . . . . . 247
41888 . . . . . . . . . . . . . . . . . 207
41889 . . . . . . . . . . . . . . . . . 247
41890 . . . . . . . . . . . . . . . . . 247
PART NO.
PAGES
41891 . . . . . . . . . . . . . . . . . 247
41892 . . . . . . . . . . . . . . . . . 247
41893 . . . . . . . . . . . . . . . . . 247
41894 . . . . . . . . . . . . . . . . . 247
41895 . . . . . . . . . . . . . . . . . 247
41899 . . . . . . . . . . . . . . . . . 245
41900 . . . . . . . . . . . . . . . . . 247
41901 . . . . . . . . . . . . . . . . . 247
41908 . . . . . . . . . . . . . . 245,247
41975 . . . . . . . . . . . . . . . . . 257
41987 . . . . . . . . . . . . . . . . . 247
42129 . . . . . . . . . . . . . . . . . 203
42168 . . . . . . . . . . . . . . . . . 247
42169# . . . . . . . . . . . . . . . 245
42178 . . . . . . . . . . . . . . . . . 245
42464 . . . . . . . . . . . . . . . . . 205
42465 . . . . . . . . . . . . . . . . . 205
4250101 . . . . . . . . . . . . . . 205
4250102 . . . . . . . . . . . . . . 205
42581 . . . . . . . . . . . . . . . . . 229
4258201 . . . . . . . . . . . . . . 205
4258202 . . . . . . . . . . . . . . 205
4291101 . . . . . . . . . . . . . . 205
4291102 . . . . . . . . . . . . . . 205
4291201 . . . . . . . . . . . . . . 205
4291202 . . . . . . . . . . . . . . 205
42991# . . . . . . . . . . . . . . . 245
43127# . . . . . . . . . . . . . . . 245
43190 . . . . . . . . . . . . . . . . . 248
43466 . . . . . . . . . . . . . . . . . 201
43467 . . . . . . . . . . . . . . . . . 201
43469 . . . . . . . . . . . . . . . . . 201
4350057 . . . . . . . . . . . . . . . 247
43574# . . . . . . . . . . . . . . . 245
43707 . . . . . . . . . . . . . . . . . 201
43708 . . . . . . . . . . . . . . . . . 201
43714 . . . . . . . . . . . . . . . . . 229
43776 . . . . . . . . . . . . . . . . . 239
43777 . . . . . . . . . . . . . . . . . 239
43778 . . . . . . . . . . . . . . . . . 239
43826 . . . . . . . . . . . . . . . . . 207
43930 . . . . . . . . . . . . . . . . . 248
44013 . . . . . . . . . . . . . . 203,205
44431 . . . . . . . . . . . . . . . . . 201
44663 . . . . . . . . . . 213,215,221
4558034 . . . . . . . . . . . . . . . 201
4654418 . . . . . . . . . . . . . . . 201
4654434 . . . . . . . . . . . . . . . 201
4757078 . . . . . . . . . . . . . . . 247
5402262 . . . . . . . . . . . . . . . 247
8509219 . . . . . . . . . . . . . . . 247
8509560 . . . . . . . . . . . . . . . 247
196
34188B2E10

PART NO.
PAGES
PART NO.
PAGES
PART NO.
PAGES
PART NO.
PAGES
MAINTENANCE
TROUBLESHOOTING
PARTS
34188B2E10
197
Frame Cabinet
18382
18383
33077(RH)
38350(LH)
18384
22859
02869
13541
32010
09450
33311
33078
15492
32013
09420
25022
33383
34075#
25053
11494
15138
10403
26234
23678
24750
24770
24948
24773
34212
22885
37728
22854
28800
26165
15636
30521
24804 (VIENNA)
22854
11487
23776
22009
11494
22885
24768
15554
15791
29112(RH)
38340(LH)
11495
11490
22866
15116
22859
34779
28000
24930
25051
15554
33950(NL14)(RH)
33064(NL17)(RH)
38341(NL17)(LH)
16306
29113
34778
11490
11495
15554
11798
35490
22865
30217
35489
23532
NOTE: RIGHT HAND MACHINE SHOWN
198
34188B2E10
Frame Cabinet
24804
24930
24948
25022
25051
25053
26165
26234
28000
28800
29112
29113
30217
30521
32010
32013
33064
33077
33078
33311
33383
33950
34075#
SUPPORT ROD, VIENNA (2opt)

FOOT, SHORT (4opt)
SHIELD (1)
PLUG,
FOOT, LONG (4opt)
FOOT PAD (1)
SL FL SCR, M4x12 mm (2)
TAG, PATENT (1)
HX NUT, 18 (4)
SPACER (2)
RACK (RH) (1)
CASTER, SWIVEL, 6 inch (4)
JACKING BLOCK (2)
SUPPORT ROD, STD (2opt)
MOUNT, SENSOR (1)
PROX SW (1)
FRAME, NL17 (RH) (1)
MANIFOLD, WATER (RH) (1)
VALVE, SOLENOID (1)
NIPPLE, 1/8 NPT (1)
GUIDE (1)
FRAME, NL14 (RH) (1)
SHIM (# is the thickness in 1/1000s of an
inch: 005, 010, 015, 020, 025) (1opt)
SW, MAIN DISCONNECT (1)
EXTENSION, FRONT CASTER (2)
EXTENSION, REAR CASTER (2)
PLUG, 1 inch SS (1 without hopper
only)
PLUG, 2 inch SS (2 without hopper
only)
BRACKET, AIR REGULATOR (1)
RACK (LH) (1)
FRAME, NL17 (LH) (1)
MANIFOLD, WATER (LH) (1)
09420
09450
10403
11487
11490
11494
11495
11798
13541
15116
15138
15492
15554
15791
16306
18382
18383
18384
22009
22854
22859
22865
22866
22885
23532
23678
23776
24750
24768
24770
24773
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
34212
34778
34779
35489
35490
37728
38340
38341
38350
AIR SYSTEM
AUTOFLOW VALVE
199
PARTS
TUBING, 1/8 inch OD (specify

quantity in feet)
TUBING, 1/4 inch OD, CLEAR
(specify quantity in feet)
JAM NUT (1)
TAG, SERIAL NUMBER (1)
FL WA, 1/4 (4)
FL WA, 11/32 (18)
LK WA, 1/4 (10)
LK WA, 5/16 (16)
WHEEL, 3.5 inch (4)
FITTING, ELBOW (1)
LK WA, 7/16 (4)
HX HD SCR, M6x12 mm (1)
FITTING, ELBOW (1)
HX NUT, M8 (18)
CASTER, SWIVEL, 3.5 inch (4)
VALVE BALL (2)
COUPLING (2)
FERRULE SET
MOUNT, WIRE TIE (2)
HX NUT, M6 (6)
PLUG, 3/8 inch SS (2 without
hopper only)
THANDLE (2)
CLAMP, AIR LINES (1)
BOSS, CONVEYOR (2)
MOUNT, MOTOR (1)
HX NUT, M45 (2)
WA (2)
TROUBLESHOOTING
02869
MAINTENANCE
PART
NAME
PART
NO.
PART
NAME
PART
NO.
34188B2E10
Frame Covers
34054(NL14)
33117(NL17)
24792(NL14)
25109(NL17)
22774
24791(NL14)
25110(NL17)
33938(NL14)
32062(NL17)
30226
41432
25087
4654418
41428
27826
25005
44431
41429
30226
33937(NL14)
32060(NL17)
41430
27396
34193
4558034
41431
4654434
25087
15791
4654418
41445 (LH)(NL17)
43469 (RH)(NL17)
43708 (RH)(NL14)
U4065434
41434
25087
43707 (RH)(NL14)
43466 (RH)(NL17)
43467 (LH)(NL17)
U4065434
30226
200
34188B2E10
Frame Covers
PART
NO.
PART
NAME
PART
NO.
15791
22774
24791
24792
25005
25087
HX HD SCR, M8 x 16mm (4)

PAN HD SCR, M6x16 mm (10)
GASKET, COVER, NL14 (1)
COVER, TOP, NL14 (1)
SW, PROX (1)
SEAL, COVER (specify quantity in
feet)
COVER, TOP, NL17 (1)
GASKET, COVER, NL17 (1)
SOC HD SCR,
BRG, SLEEVE (1)
LATCH ASM (4)
COVER, NL17 (1)
COVER, NL17 (1opt)
TUBE, NL17 (1)
COVER, NL14 (1)
COVER, NL14 (1opt)
TUBE, NL14 (1)
SEAL (1)
41428
41429
41430
41431
41432
41434
41445
25109
25110
27396
27826
30226
32060
32062
33117
33937
33938
34054
34193
MAINTENANCE
TROUBLESHOOTING
PARTS
AIR SYSTEM
AUTOFLOW VALVE
201
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
HSG, KNEE SW (1)

BRKT, SENSOR MTG (1)
PIN, KNEE SW (1)
BUMPER, KNEE SW (1)
KNEE SW ASM (1opt)
PLATE, KNEE SW (1)
COVER & KNEE SW ASM, LH, NL17
(1opt)
43466
COVER, RH, NL17 (1opt)
43467
COVER, LH, NL17 (1opt)
43469
COVER & KNEE SW ASM, RH, NL17
(1opt)
43707
COVER, RH, NL14 (1opt)
43708
COVER & KNEE SW ASM, RH, NL14
(1opt)
44431
SPRING (1)
4558034 HX NUT, THIN, M24 (1)
4654418 FL WA, M8 (4)
4654434 FL WA, M24 (1)
U4065434 HINGE, MALE (2)
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
PART
NAME
34188B2E10
Frame Linker Guard Standard

3849201(RH)
3836701(LH)
OR
3849202(RH)
3836702(LH)
3849203(RH)
3836703(LH)
38366
25616
11487
3836201
3836202
3836203
38494(RH)
38359(LH)
04482
28534
11489
38363
38493(RH)
38360(LH)
11487
27278
13607151
32339
35315
28359
29255
25720
23512
28886
25082
35658
39393#
25057
15138
22250
22242
22258
25712
22239
23433
22258
22260
44013
35310
11494
11312
42129
11491
11341
3849201(RH)
3849202(RH)
3849203(RH)
OR
3836701(LH)
3836702(LH)
3836703(LH)
202
34188B2E10
Frame Linker Guard Standard
35315
35658
38359
38360
3836201
STANDOFF (2)
CARRIAGE HD SCR, M8x25 mm (2)
SPLASH GUARD (LH) (1)
GUARD, LINKER (LH) (1)
GUARD EXTENSION, 72114 P
(1OPT)
(1OPT)
(1OPT)
BUSHING (1)
SPACER (4)
LINKER GUARD ASM, 72114 P
(LH) (1opt)
(LH) (1opt)
(LH) (1opt)
(RH) (1opt)
(RH) (1opt)
(RH) (1opt)
GUARD, LINKER (RH) (1)
SPLASH GUARD (RH) (1)
ELEC ASM, CONTROL BOX (1)(#
abbreviation specifies language)
GROMMET (1)
PIN, QUICK RELEASE (2)
35310
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
3836202
3836203
38363
38366
3836701
3836702
3836703
3849201
3849202
3849203
38493
38494
39393#
42129
44013
AIR SYSTEM
AUTOFLOW VALVE
203
PARTS
KNOB (2)
HX HD SCR, 1/420x1/2 (4)
HX HD SCR, 3/816x3/4 (3)
FL WA, 1/4 (7)
FL WA, 5/16 (2)
FL WA, 3/8 (2)
LK WA, 1/4 (10)
ORING (1)
PEDESTAL BASE (1)
WASHER (1)
DETENT (1)
SLEEVE (2)
GROMMET (1)
HX NUT, M4 (1)
PEDESTAL ARM (1)
BUMPER (1)
CAP NUT, M6 (3)
MAGNET, ELOBAU (1)
ACORN NUT, M4 (1)
COVER, CLEAR VINYL (1)
THANDLE (2)
SOC SETSCR, M5x12 mm (2)
ACORN NUT, M5 (1)
PLUG, TOUCHSCREEN MTG POST
(1)
POST (2)
TROUBLESHOOTING
04482
11312
11341
11487
11489
11491
11494
13607151
15138
22239
22242
22250
22258
22260
23433
23512
25057
25082
25616
25712
25720
27278
28359
28534
28886
29255
32339
MAINTENANCE
PART
NAME
PART
NO.
PART
NAME
PART
NO.
34188B2E10
Frame Linker Guard XL

4250101(RH)
4250102 (RH)
4258201 (LH)
4258202 (LH)
38366
28534
11489
35315
28359
38363
42464(RH)
42465(LH)
4291101 (RH)
4291201 (LH)
OR
4291102 (RH)
4291202 (LH)
29255
25720
23512
28886
25082
35658
25712
44013
35310
11491
4291101 (RH)
4291102 (RH)
OR
4291201 (LH)
4291202 (LH)
11341
204
34188B2E10
Frame Linker Guard XL

PART
NO.
PART
NAME
PART
NO.
PART
NAME
11341
11489
11491
23512
25082
25712
25720
28359
28534
28886
29255
35310
35315
35658
38363
38366
42464
HX HD SCR, 3/816x3/4 (3)

FL WA, 5/16 (2)
FL WA, 3/8 (2)
HX NUT, M4 (1)
BUMPER (1)
MAGNET, ELOBAU (1)
ACORN NUT, M4 (1)
THANDLE (2)
ACORN NUT, M5 (1)
POST (2)
STANDOFF (2)
CARRIAGE HD SCR, M8x25 mm (2)
BUSHING (1)
SPACER (4)
GUARD, LINKER, AUTOSTOP, XL,
RH (1opt)
42465
GUARD, LINKER, AUTOSTOP, XL,

LH (1opt)
MAINTENANCE
TROUBLESHOOTING
PARTS
AIR SYSTEM
AUTOFLOW VALVE
205
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
4250101 GUARD EXTENSION, XL, RH,

72109 P (1opt)
4250102 GUARD EXTENSION, XL, RH,
110157 P (1opt)
4258201 GUARD EXTENSION, XL, LH,
72109 P (1opt)
4258202 GUARD EXTENSION, XL, LH,
110157 P (1opt)
4291101 LINKER GUARD ASM, XL, RH,
72109 P (1opt)
4291102 LINKER GUARD ASM, XL, RH,
110157 P (1opt)
4291201 LINKER GUARD ASM, XL, LH
72109 P (1opt)
4291202 LINKER GUARD ASM, XL, LH,
110157 P (1opt)
44013
PIN, QUICK RELEASE (2)
34188B2E10
Main Drive
33119
25196
33384
35797
27165
25195
33385
25194
26527
43826
33118
27081 (64T drive)
34865 (80T drive)
10414
27236
13807
22887
15116
15117
15117
TO TWISTER
22866
24467 (64T drive)

24477 (80T drive)
22794
(NL14) 34015
(NL17) 24822
(NL17) 04395
(NL14) 39949
15117
34867 (80T )
34868 (64T )
24797
33971 (NL14 )
41888 (OPT)
15116
22887
15117
24976
16814
22866
26985
16645
22794
24794
26520
13541
24797
34014 (NL14)
29234 (NL17)
22855
24793 (64T drive)
34359 (80T drive)
11494
15138
22887
15116
11341
11497
18859
11487
TO LINKER
22347
11491
11442
22799
33502
15172
27052
22887
15116
TO METERING PUMP
27051
22347
22794
15117
24797
11434
11341
11497
11491
15117
15175
30225 (2.39:1)
35140 (2.96;1)
26710 (3.7:1)
22866
25054
18460
25721
29512
14021
29541#
26431
27409
19552 (7.5 HP)
34201(7.5 HP)(575V)
32961(10 HP)
24796
25722
35829
13607020
15341
35828
35832
26106
24742
11486
11501
15481
24976
15554
11495
11489
22859
33693
33643
25087
25087
206
34188B2E10
Main Drive
25087
25194
25195
25196
25721
25722
26106
26431
26520
26527
26985
26710
27051
27052
27081
27165
27236
27409
29234
29512
29541#
SEAL (specify quantity in feet)

BRG, BALL (1)
SEAL (1)
SEAL (1)
PULLEY, 30T (1)
PULLEY, 30T (1)
ENCODER (1)
SCREW, HEX HEAD, M10x70 mm (4)
CLUTCH, AIR (1)
PULLEY, 36T (1)
BELT, 5x25x850 mm (1)
REDUCER, 3.7:1 ratio (1opt)
COUPLING (1)
SPIDER, COUPLING (1)
BELT, 5x9x535 mm (1per 64T drive)
SCREW, SLOTTED, M4x10 mm (3)
BRACKET, AIR CLUTCH (1)
CLUTCH/BRAKE (1)
JACKSHAFT (1 per NL17 )
BRKT, AIR VALVE (1)
SHIM (#=thickness in inches; pick
from 060, 075, 105, 120, 165)
MOTOR, 10 HP, MULTIVOLT (1opt)
HSG, ROTATOR (1)
PIN (1opt)
BUSHING, FOLLOWER (1 if hopper)
HSG, GEAR (1)
SHAFT, LINKER (1)
WRAPPER, MAIN DRIVE 7.5 HP (1)
WRAPPER, LINKER DRIVE (1)
STANDOFF, MOTOR (4 per NL14)
JACKSHAFT (1 per NL14)
PULLEY, 40T (1 per NL14)
MOTOR, 7.5 HP, 575 VAC (1opt)
PULLEY, 48T (1 per 80T drive)
BELT, 5x9x565 mm (1 per 80T drive)
PULLEY, 80T (1opt)
PULLEY, 64T (1opt)
PLUG (1 if no hopper)
SPLASH PLATE (1)
BUSHING (1)
GASKET (1)
KEY (1 per NL14)
PIN, SHEAR (1opt)
PULLEY ASM, 36T (1)
22347
22794
22799
22855
22859
22866
22887
24467
24477
24742
24793
24794
24796
24797
24822
24976
25054
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
30225
32961
33118
33119
33384
33385
33502
33643
33693
33971
34014
34015
34201
34359
34865
34867
34868
35140
35797
35828
35829
35832
39949
41888
43826
AIR SYSTEM
AUTOFLOW VALVE
207
PARTS
KEY (1 per NL17)

SCREW, BUSHING (1opt)
SCREW, HEX HEAD, 3/816x3/4 (8)
SETSCREW, 5/1618x3/8 (1)
SETSCREW, 3/816x5/8 (1)
WASHER, FLAT, #10 (4)
WASHER, FLAT, 1/4 (1)
WASHER, LOCK, 1/4 (1)
WASHER, LOCK, #10 (4)
ELBOW, MALE 1/8 NPTx1/4 tube (1)
ORING (1)
SETSCREW, #832x3/8 inch (2)
KEY (1)
KEY (1)
SETSCREW, #832x3/8 (2)
SCREW, BINDER, #1032x3/8 (4)
NUT, HEX , M8 (2)
SCREW, SOCKET, #1032x1 (4)
KEY, 3/16X25/8 (1opt)
BELT, 5x25x710 mm (1)
BUSHING (1)
MOTOR, 7.5 HP, 230 VAC,
1800 RPM (1opt)
PULLEY, 32T (2)
SETSCREW, M6x8 mm (4)
COUPLING (1)
NUT, HEX , M10 (10)
BELT, 5x15x670 mm (1 per 64T drive)
BELT 5x15x710 mm (1 per 80T drive)
BRACKET, ENCODER (1)
PULLEY, 36T (1 per 64T drive)
COUPLING, CLUTCH (1)
BELT, 1/5x3/8x18 inch (1)
BRG, PILLOW BLOCK (3)
PULLEY, 40T (1 per NL17)
MOTOR, 1.5 HP, 230 VAC, 1800 RPM (2)
PULLEY ASM, 90T (1)
TROUBLESHOOTING
04395
10414
11341
11434
11442
11486
11487
11489
11491
11494
11495
11497
11501
13541
13607020
13807
14021
15116
15117
15138
15172
15175
15341
15481
15554
16645
16814
18460
18859
19552
MAINTENANCE
PART
NAME
PART
NO.
PART
NAME
PART
NO.
34188B2E10
Rotating Machine rotating TECO stuffing tubes
39419
37716#T (NL14)
37718#T (NL17)
39275#
37720#T (NL14)
37722#T (NL17)
10368
39259#
STUFFING TUBES
26311#T (NL14, SM)
26266#T (NL14, LG)
19896#T (NL17, SM)
26306#T (NL17, LG)
39275#
10368
39259#
26312#T (NL14, SM)

26267#T (NL14, LG)
19897#T (NL17, SM)
26307#T (NL17, LG)
mm
inch
10
7,9
.313
11
8,7
.344
12
9,5
.375
13
10,3
.406
14
11,1
.438
15
11,9
.469
16
12,7
.500
17
13,5
.531
18
14,3
.563
20
15,9
.625
22
17,5
.688
24
19,1
.750
26
20,6
.813
28
22,2
.875
30
23,8
.938
32
25,4
1.000
208
34188B2E10
Rotating Machine rotating TECO stuffing tubes

PART
NO.
PART
NAME
PART
NO.
PART
NAME
10368
19896#T
PIN, DRIVE (2)

TUBE, SMALL OPENING
(NL17)(# specifies tube dia.)
TUBE ASM, SMALL OPENING
TUBE, LARGE OPENING
TUBE ASM, LARGE OPENING
TUBE, LARGE OPENING
TUBE, SMALL OPENING
26312#T

37716#T
TUBE, REDUCED
(NL14)(# specifies tube dia., 11 to 18)
37718#T
TUBE, REDUCED
37720#T
TUBE ASM, REDUCED

37722#T
TUBE ASM, REDUCED

39259#
END ASM (1)
39275#
COLLAR (1)
39419
WRENCH, SPANNER (1)
19897#T
26266#T
26267#T
26306#T
26307#T
26311#T
MAINTENANCE
TROUBLESHOOTING
PARTS
AIR SYSTEM
AUTOFLOW VALVE
209
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
34188B2E10
Rotating Machine rotating stuffing tubes
37716# (NL14)
37718# (NL17)
37720# (NL14)
37722# (NL17)
13916#
10368
26303#
13916#
26313# (NL14, CELL, SM)

26268# (NL14, CELL, LG
26311# (NL14, COLL, SM)
26266# (NL14, COLL, LG)
19894# (NL17, CELL, SM)
26304# (NL17, CELL, LG)
19896# (NL17, COLL, SM)
26306# (NL17, COLL, LG)
26314# (NL14, CELL, SM)

26269# (NL14, CELL, LG)
26312# (NL14, COLL, SM)
26267# (NL14, COLL, LG)
19895# (NL17, CELL, SM)
26305# (NL17, CELL, LG)
19897# (NL17, COLL, SM)
26307# (NL17, COLL, LG)
STUFFING TUBES
10368
#
26303#
39987# (NL14)
39986# (NL17 RH)
41652# (NL17 LH)
34079
34332# (NL14)
34078# (NL17 RH)
41653# (NL17 LH)
mm
inch
10
7,9
.313
11
8,7
.344
12
9,5
.375
13
10,3
.406
14
11,1
.438
15
11,9
.469
16
12,7
.500
17
13,5
.531
18
14,3
.563
20
15,9
.625
22
17,5
.688
24
19,1
.750
26
20,6
.813
28
22,2
.875
30
23,8
.938
32
25,4
1.000
210
34188B2E10
Rotating Machine rotating stuffing tubes

PART
NO.
PART
NAME
PART
NO.
PART
NAME
10368
13916#
19894#
PIN, DRIVE
PIN (# specifies tube dia.)
TUBE, cellulose, small opening
TUBE ASM, cellulose, small opening
TUBE, collagen, small opening
TUBE ASM, collagen, small opening
TUBE, collagen, large opening
TUBE ASM, collagen, large opening
TUBE, cellulose, large opening
TUBE ASM, cellulose, large opening
END ASM (# specifies tube dia.)
TUBE, cellulose, large opening
TUBE ASM, cellulose, large opening
TUBE, collagen, large opening
TUBE ASM, collagen, large opening
26311#
TUBE, collagen, small opening

TUBE ASM, collagen, small opening
TUBE, cellulose, small opening
TUBE ASM, cellulose, small opening
TUBE ASM, natural #20+ (NL17RH)
(22,24,26,28,30,32 for tube dia.)
END
TUBE ASM, natural #20+ (NL14)
(22,24,26,28,30,32 for tube dia.)
TUBE, reduced, natural <#20
TUBE, reduced, natural <#20
TUBE ASM, reduced, natural <#20
TUBE ASM, reduced, natural <#20
TUBE, natural #20+ (NL17RH)
(22,24,26,28,30,32 for tube dia.)
TUBE, natural #20+ (NL14)
(22,24,26,28,30,32 for tube dia.)
TUBE, natural #20+(NL17LH)
(22,24,26,28,30,32 for tube dia.)
TUBE ASM, natural #20+ (NL17LH)
(22,24,26,28,30,32 for tube dia.)
19895#
19896#
19897#
26266#
26267#
26268#
26269#
26303#
26304#
26305#
26306#
26307#
26312#
26313#
26314#
34078#
34079
34332#
37716#
37718#
37720#
37722#
39986#
39987#
41652#
41653#
34332#
26305#
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
19895#
26307#
19897#
34078#
41653#
AIR SYSTEM
AUTOFLOW VALVE
211
PARTS
26312#
TROUBLESHOOTING
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
26267#
MAINTENANCE
26314#
26269#
NATURAL > 20
LARGE OPENING
RH
LH
MACHINE
MACHINE
COLLAGEN /NATURAL NATURAL

COLLAGEN/NATURAL
CELLULOSE
< 20
> 20
< 20
LARGE
LARGE
LARGE
LARGE
LARGE
SMALL
SMALL
SMALL
SMALL
OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING
CELLULOSE
STUFFING TUBE ASSEMBLIES

NL17
NL14
34188B2E10
Rotating Machine (with hopper) stuffing tube related parts

20393
STUFFING TUBES
#
mm
inch
10
7,9
.313
11
8,7
.344
12
9,5
.375
13
10,3
.406
14
11,1
.438
15
11,9
.469
16
12,7
.500
17
13,5
.531
18
14,3
.563
20
15,9
.625
22
17,5
.688
24
19,1
.750
26
20,6
.813
28
22,2
.875
30
23,8
.938
32
25,4
1.000
29344
29343
29342 (NL17)
33039 (NL21)
33404
1442324
39471
24883
27673
24881
24886
28591
29345
24887
24885
24884
44663
32501
32502
33403
(NL17) 27952
(NL14) 27953
15676#
ORING
15676#
15677
32501
32502
13607025
32503
15677
15675
13607025
28591
ORING
28942#
15674#
STF TUBE BLOCK ASM
(SQUARE PORT)
ORING
28932#
STF TUBE BLOCK ASM
(ROUND PORT)
SQUARE PORT STYLE BLOCKS

ROUND PORT STYLE BLOCKS
TUBE
10
11/12
13/14
16
17/18
20
ORING
13607011
13607110
13607111
13607014
13607113
13607114
TUBE
10/11
12
13/14
15/16
17/18
20
24
ORING
13607011
13607012
13607013
13607014
13607015
13607016
13607018
212
34188B2E10
Rotating Machine (with hopper) stuffing tube related parts

PART
NO.
PART
NAME
PART
NO.
PART
NAME
13607011
13607012
13607013
13607014
13607015
13607016
13607018
13607025
13607110
13607111
13607113
13607114
1442324
15674#
ORING (2opt)
ORING (2opt)
ORING (2opt)
ORING (2opt)
ORING (2opt)
ORING (2opt)
ORING (2opt)
ORING (2opt)
ORING (2opt)
ORING (2opt)
ORING (2opt)
ORING (2opt)
STF TB BLK ASM (1)
STF TB BLOCK ASM, ROT, SQUARE
(# specifies tube dia.)(1opt)
ROT STF TB BLOCK (1)
BUSHING, ROT TB
(# specifies tube dia.)(2)
BIND SCR, #832x5/16 (4)
STF TUBE SIZER
HEAD END, RETRACTOR (1)
RETAINER (1)
SNAP RING (1)
24885
24886
24887
27673
27952
27953
28591
28932#
BRG (1)
PIN (1 )
SHAFT (1)
RETAINER RING (1)
AIR CYLINDER, NL17 (1)
LOCKNUT (2)
STF TB BLOCK ASM, ROUND
BUSHING, ROUND
(# specifies tube dia.) (2opt)
ALIGNMENT BAR, NL14, NL17
ALIGNMENT BUSHING, FOLLOWER
ALIGNMENT BUSHING, TWISTER
ALIGNMENT BLOCK (1)
SW, with WIRE, AIR CYL (2)
SW, without WIRE, AIR CYL (2opt)
CLAMP, AIR CYL (2)
ALIGNMENT BAR, NL21
BACK END, RETRACTOR (1)
RETRACTOR ASM (1)
NUT, RETRACTOR (1)
SEAL, ROD WIPER
15675
15676#
15677
20393
24881
24883
24884
MAINTENANCE
TROUBLESHOOTING
PARTS
AIR SYSTEM
AUTOFLOW VALVE
213
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
29342
29343
29344
29345
32501
32502
32503
33039
33403
33404
39471
44663
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
28942#
34188B2E10
Rotating Machine (without hopper) stuffing tube related parts

STUFFING TUBES
#
mm
29344
29343
20393
inch
10
7,9
.313
11
8,7
.344
12
9,5
.375
13
10,3
.406
14
11,1
.438
15
11,9
.469
16
12,7
.500
17
13,5
.531
18
14,3
.563
20
15,9
.625
22
17,5
.688
24
19,1
.750
26
20,6
.813
28
22,2
.875
30
23,8
.938
35495
32
25,4
1.000
35491
1442324
29345
33404
29342 (NL17)
24883
27673
24881
24886
39471
28427
24887
24885
24884
44663
32501
32502
33403
(NL14) 35486
(NL17) 35457
35496
32501
32502
28427
22854
32503
22859
35488 (NL14)
41027 (NL17)
31473
11494
15676#
22885
ORING
15676#
15677
13607025
ORING
28942#
ORING
28932#
STF TUBE BLOCK ASM
(ROUND PORT)
15677
15675
13607025
15674#
STF TUBE BLOCK ASM
(SQUARE PORT)

TUBE
10
11/12
13/14
16
17/18
20
ORING
13607011
13607110
13607111
13607014
13607113
13607114
TUBE
10/11
12
13/14
15/16
17/18
20
24
ORING
13607011
13607012
13607013
13607014
13607015
13607016
13607018
214
34188B2E10
Rotating Machine (without hopper) stuffing tube related parts
27673
28427
28932#
RETAINER RING (1)

LOCKNUT (2)
BUSHING, ROUND
ALIGNMENT BAR, NL14, NL17 (1)
ALIGNMENT BUSHING, FOLLOWER
(1)
ALIGNMENT BUSHING, TWISTER
(1)
ALIGNMENT BLOCK (1)
SHIMS (2opt)
CLAMP, AIR CYL (3)
RETRACTOR BACK (1)
TUBE RETRACTOR ASM (1)
BRACKET, AIR CYLINDER, NL14
(1opt)
BRACKET, CYLINDER ROD
SUPPORT (1)
BUSHING, CYLINDER ROD
SUPPORT (1)
WA, CYLINDER ROD SUPPORT (1)
NUT, RETRACTOR (1)
BRACKET, AIR CYLINDER, NL17
(1opt)
SEAL, ROD WIPER
15675
15676#
15677
20393
22854
22859
22885
24881
24883
24884
24885
24886
24887
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
28942#
29342
29343
29344
29345
31473
32501
32502
32503
33403
33404
35457
35486
35488
35491
35495
35496
39471
41027
44663
AIR SYSTEM
AUTOFLOW VALVE
215
PARTS
LK WA, 1/4 (3)

ORING (2opt)
ORING (2opt)
ORING (2opt)
ORING (2opt)
ORING (2opt)
ORING (2opt)
ORING (2opt)
ORING (2opt)
ORING (2opt)
ORING (2opt)
ORING (2opt)
ORING (2opt)
STF TB BLK ASM (1)
BUSHING, ROT TB (# specifies
tube dia.)(2)
BIND SCR, #832x5/16 (4)
STF TUBE SIZER (1)
HX NUT, M6 (3)
RETRACTOR HEAD (1)
RETAINER (1)
SNAP RING (1)
BRG (1)
PIN (1 )
SHAFT (1)
TROUBLESHOOTING
11494
13607011
13607012
13607013
13607014
13607015
13607016
13607018
13607025
13607110
13607111
13607113
13607114
1442324
15674#
MAINTENANCE
PART
NAME
PART
NO.
PART
NAME
PART
NO.
34188B2E10
Rotating Machine nonrotating TECO stuffing tubes
39419
26304#T (NL17)(LARGE OPENING)

29261#T (NL17)(LOW SMEAR)
19894#T (NL17)(SMALL OPENING)
39275#
STUFFING TUBES
#
39258#
15686
29159#T (NL17)(LARGE OPENING)

29160#T (NL17)(LOW SMEAR)
34238#T (NL17)(SMALL OPENING)
mm
inch
10
7,9
.313
11
8,7
.344
12
9,5
.375
13
10,3
.406
14
11,1
.438
15
11,9
.469
16
12,7
.500
17
13,5
.531
18
14,3
.563
20
15,9
.625
22
17,5
.688
24
19,1
.750
26
20,6
.813
28
22,2
.875
30
23,8
.938
32
25,4
1.000
216
34188B2E10
Rotating Machine nonrotating TECO stuffing tubes

PART
NO.
PART
NAME
PART
NO.
PART
NAME
15686
19894#T
PIN
TUBE, SMALL OPENING
TUBE, LARGE OPENING
TUBE ASM, LOW SMEAR
29261#T
TUBE, LOW SMEAR

END ASM
COLLAR
WRENCH, SPANNER
26304#T
29159#T
29160#T
34238#T
39258#
39275#
39419
CELLULOSE
STUFFING
TUBE
ASSEMBLY
34238#T
LARGE
OPENING
29159#T
LOW SMEAR
OPENING
29160#T
MAINTENANCE
TROUBLESHOOTING
PARTS
AIR SYSTEM
AUTOFLOW VALVE
217
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
NL17
SMALL
OPENING
34188B2E10
Rotating Machine nonrotating stuffing tubes
26268# (NL14)(LARGE OPENING)

32274# (NL14)(LOW SMEAR)
19894# (NL17)(SMALL OPENING)
13916#
29167#
15686
34238# (NL17)(SMALL OPENING)
STUFFING TUBES
#
mm
inch
10
7,9
.313
11
8,7
.344
12
9,5
.375
13
10,3
.406
14
11,1
.438
15
11,9
.469
16
12,7
.500
17
13,5
.531
18
14,3
.563
20
15,9
.625
22
17,5
.688
24
19,1
.750
26
20,6
.813
28
22,2
.875
30
23,8
.938
32
25,4
1.000
218
34188B2E10
Rotating Machine nonrotating stuffing tubes

PART
NO.
PART
NAME
PART
NO.
PART
NAME
13916#
15686
19894#
PIN (# specifies tube dia.)

PIN
TUBE, small opening
TUBE, large opening
TUBE, large opening
TUBE ASM, large opening
TUBE ASM, low smear
29161#
TUBE ASM, large opening

END ASM (# specifies tube dia.)
TUBE, low smear
TUBE, low smear
TUBE ASM, low smear
TUBE ASM, small opening
26268#
26304#
29159#
29160#
29167#
29261#
32274#
32275#
34238#
CELLULOSE
NL14
STUFFING
TUBE
ASSEMBLY
NL17
29161#
LOW SMEAR
OPENING
32275#
SMALL
OPENING
34238#
LARGE
OPENING
29159#
LOW SMEAR
OPENING
29160#
MAINTENANCE
TROUBLESHOOTING
PARTS
AIR SYSTEM
AUTOFLOW VALVE
219
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
LARGE
OPENING
34188B2E10
Rotating Machine nonrotating stuffing tube related parts

STUFFING TUBES
#
mm
inch
10
7,9
.313
11
8,7
.344
12
9,5
.375
13
10,3
.406
14
11,1
.438
15
11,9
.469
16
12,7
.500
17
13,5
.531
18
14,3
.563
20
15,9
.625
22
17,5
.688
24
19,1
.750
26
20,6
.813
28
22,2
.875
30
23,8
.938
32
25,4
1.000
33404
39471
24883
27673
24881
24886
28427
24887
24885
24884
44663
32501
32502
33403
(NL17) 27952
15676#
ORING
15676#
15677
32501
32502
32503
13607025
14460
28427
15677
15675
13607025
13607020
14422#
ORING
ORING
15674#
STF TUBE BLOCK ASM
(SQUARE PORT)
14423#
STF TUBE BLOCK ASM
(LO SMEAR)
28942#
ORING
28932#
STF TUBE BLOCK ASM
(ROUND PORT)
TUBE
10
11/12
13/14
16
17/18
20
ORING
13607011
13607110
13607111
13607014
13607113
13607114
LO SMEAR STYLE BLOCKS

TUBE
10/11
12
13/14
15/16
17/18
20
24
ORING
13607011
13607012
13607013
13607014
13607015
13607016
13607018

TUBE
10/11
12
13/14
15/16
17/18
20
24
ORING
13607011
13607012
13607013
13607014
13607015
13607016
13607018
220
34188B2E10
Rotating Machine nonrotating stuffing tube related parts

PART
NO.
PART
NAME
PART
NO.
PART
NAME
13607011
13607012
13607013
13607014
13607015
13607016
13607018
13607020
13607025
13607110
13607111
13607113
13607114
14422#
ORING (2opt)
ORING (2opt)
ORING (2opt)
ORING (2opt)
ORING (2opt)
ORING (2opt)
ORING (2opt)
ORING (2opt)
ORING (2opt)
ORING (2opt)
ORING (2opt)
ORING (2opt)
ORING (2opt)
BUSHING, LO SMEAR TB
STF TB BLOCK ASM, LO SMEAR TB
PIN (1opt)
BUSHING, ROT TB
15677
24881
24883
24884
24885
24886
24887
27673
27952
28427
28932#
BIND SCR, #832x5/16 (4)

HEAD END, RETRACTOR (1)
RETAINER (1)
SNAP RING (1)
BRG (1)
PIN (1 )
SHAFT (1)
RETAINER RING (1)
LOCKNUT (2)
BUSHING, ROUND
CLAMP, AIR CYL (2)
BACK END, RETRACTOR (1)
RETRACTOR ASM (1)
NUT, RETRACTOR (1)
SEAL, ROD WIPER
14423#
14460
15674#
15675
15676#
MAINTENANCE
TROUBLESHOOTING
PARTS
AIR SYSTEM
AUTOFLOW VALVE
221
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
32501
32502
32503
33403
33404
39471
44663
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
28942#
34188B2E10
Rotating Machine Follower
34073
34035
32501
32502
(NL17) 34071
(NL14) 34070
32501
28552
32502
34074# (ROTATING)
34084
15681# (DELRIN)
16209# (SS)
33996
34035
34073
34035
27695
15683# (DELRIN)
28789# (SS)
22859
33383
31473
34075#
11494
11494
15138
22885
25066
ROTATING MACHINES
34068 (NL14)
34069 (NL17)
33352
222
34188B2E10
Rotating Machine Follower

PART
NO.
PART
NAME
PART
NO.
PART
NAME
11494
15138
15681#
LK WA, 1/4 (5)

THRUST COLLAR, TRUMPET NOSE
(# specifies tube dia. )(1opt)
THRUST COLLAR, BUTTON TYPE (1opt)
(# specifies tube OD in 1/32s of an inch)
THRUST COLLAR, ROTATING STF TB,
STAINLESS (# specifies tube dia.)(1opt)
NUT, M6 (3)
FOLLOWER ASM, ROTATING STF TB (1)
THUMB SCR (1)
THRUST COLLAR, BUTTON TYPE,
STAINLESS w/INSERT (# specifies tube
dia.)(1opt)
SHIM (2opt)
32502
33352
33383
33996
34035
34068
34069
34070
34071
34073
34074#

GUIDE, STF TB (1)
GUIDE (1)
MTG BRKT, AIR CYL (1)
WA (4)
FOLLOWER EXTENSION ROD, NL14 (1)
FOLLOWER EXTENSION ROD, NL17 (1)
AIR CYL, NL14 (1)
AIR CYL, NL17 (1)
NUT, M22 (2)
THRUST COLLAR, ROTATING STF TB,
DELRIN w/SLEEVE (# specifies tube
dia.)(1opt)
SHIM (# is the thickness in 1/1000s of an
inch: 005, 010, 015, 020, 025)(as reqd)
CLAMP, AIR CYL SW (3)
15683#
16209#
22859
22885
25066
27695
28789#
31473
32501
MAINTENANCE
TROUBLESHOOTING
PARTS
AIR SYSTEM
AUTOFLOW VALVE
223
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
34084
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
34075#
34188B2E10
Metering Pump CB6

23496
10556
23494
(20031 EXHI ONLY)
23497
23495
23499
09774
23500
02960
COMPLETE
PUMP ASM
23501
13607222
TOP SEAL PLATE
GEAR HSG
04434
11489
23519
39570
11326
04622
30529
32686
30528
32685
GEARS
04623
04624
21307
04747
09975
13607224
23507
15728
23508
13607028
02644
23506
14478
235092
235093
28394
23511
10821
04161
14447
(RT STYLE)
33497
38914
11491
11497
11341
38888
15690
25127
14446
(RT STYLE)
26688
GEAR HSG
(RT STYLE)
35798
10822
17407
10819
23502
23505
39572
26609
11314
33496
33851
33852
02673
13607155
21305
11330
10556
22946
09965
11375
23502
03085
10903
03085
10902
02673
23504
39571
21357
224
34188B2E10
Metering Pump CB6
21357
22946
23494
23495
23496
23497
23499
23500
23501
23502
23504
23505
23506
23507
23508
235092
235093
23511
23519
25127
26609
26688
28394
30528
30529
32685
32686
33496
33497
33851
33852
35798
38308
38888
38914
39570
39571
39572
KEY (1)
LIP SEAL (1)
HX HD SCR, 1/213 x 33/4 (4)
SLEEVE (2)
RETAINING RING (2)
BRG (2)
PUMP TOP (1)
RETAINING RING (2)
SEAL (2)
PIN (2)
DRIVE SHAFT (1)
IDLER SHAFT (1)
SPACER SLEEVE (2)
SEAL PLATE (1)
SEAL (2)
SHIM, .002 inch (as reqd)
BASE, PUMP (1)
BASIC PUMP, EXTRA HEAVY DUTY (1)
PLUG (1)
CLAMP (1opt)
GASKET (1opt)
TOOL
NUT, RH (1)
NUT, LH (1)
NUT, GEAR, RH, EX HI ONLY (1opt)
NUT, GEAR, RH, EX HI ONLY (1opt)
TEE (1opt)
GAUGE, 0100 psi (1opt)
HOSE ASM, 50 mm (1opt)
HOSE ASM, 3 inch (1opt)
PLUG (2opt)(WITHOUT HOPPER ONLY)
HX HD SCR, 1/213x33/8 (4 EXHI only)
ASM, PUMP CLAMP (1)
BUSHING (1)
BASIC PUMP, EX HI (1opt)
DRIVE SHAFT, EX HI (1opt)
IDLER SHAFT, EX HI (1opt)
PARTS
LOCKING COLLAR (1opt)

WOODRUFF KEY (2)
CLAMP (2)
ELBOW, 45 (2)
CONNECTOR, 3 inch, DB (1opt)
GUIDE (1)
HOSE ADAPTER (1)
QUICK CLAMP (1)
GASKET (1)
QUICK CLAMP CONNECTOR (1)
HOSE, 7 foot (1opt)
ADAPTER, BULKHEAD (2)
FITTING, GREASE (2)
PUMP BRG (4)
BRG (2)
RETAINING RING (2)
HOSE ASM, 24 inch (2)
SWIVAL FITTING (2)
HX HD SCR, 5/1618x5/8 (1)
HX HD SCR, 5/1618x11/4 (2)
HX HD SCR, 3/816x3/4 (4)
JAM NUT, 5/8 11 (2)
FL WA, 5/16 (1)
FL WA, 3/8 (4)
LK WA, 3/8 (4)
ORING (2)
ORING (1)
ORING (2)
ORING (2)
CONNECTOR, 2 inch, RT (1opt)
HX NUT, 3 #13H (1opt)
SOC HD SCR, 1/213 x 3 (1)
WRENCH, 11/2 inch (1)
BRG RACE (2)
SPACER SLEEVE (2)
CAP, PUMP BASE (1)
HX HD SCR, LO PROFILE (4)
TROUBLESHOOTING
02644
02673
02960
03085
04161
04434
04622
04623
04624
04747
09774
09965
09975
10556
10819
10821
10822
10902
10903
11326
11330
11341
11375
11489
11491
11497
13607028
13607155
13607222
13607224
14446
14447
14478
15690
15728
17407
17408
21305
21307
MAINTENANCE
PART
NAME
PART
NO.
PART
NAME
PART
NO.
METERING PUMP
GEAR HOUSING
COMPLETE PUMP ASSEMBLY

ROUND
SQUARE
NEW
NEW
CAPACITY
GEAR
ROUND
SQUARE
TOP
SEAL
PLATE
LOW
10810
26486
26487
25573
25584
25583
HIGH
10811
23555
23562
25574
25586
25585
EXHI
31848
39577
39575
25574
39578
39574
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
AIR SYSTEM
AUTOFLOW VALVE
225
34188B2E10
Metering Pump CB3

09774
02960
15252
(38308 EX HI ONLY)
COMPLETE
PUMP ASM
PUMP COVER
GEAR HSG
04434
11489
30106
11326
04622
30529
32686
04623
04624
21307
04747
30528
32685
GEARS
09975
13607224
15728
23507
23508
13607028
02644
23506
14478
28394
235092
235093
23511
10821
04161
33497
14447
(RT STYLE)
38914
11491
11497
11341
38888
15690
25127
14446
(RT STYLE)
GEAR HSG
(RT STYLE)
26688
35798
10822
17407
10819
26609
10823
11314
02673
33496
33851
33852
13607155
21305
11330
10556
22946
09965
11375
03085
10903
03085
10902
02673
22798
21357
226
34188B2E10
Metering Pump CB3
14478
15252
15690
15728
17407
17408
21305
21307
21357
22798
22946
23506
23507
23508
235092
235093
23511
25127
26609
26688
28394
30106
30528
30529
32685
32686
33496
33497
33851
33852
35798
38308
HX NUT, 3 #3H (1opt)

HX HD SCR, 1/213x31/8 (4)
SOC HD SCR, 1/213 x 3 (1)
WRENCH, 11/2 inch (1)
BRG RACE (2)
SPACER SLEEVE (2)
CAP, PUMP BASE (1)
HX HD SCR, LO PROFILE (4)
KEY (1)
DRIVE SHAFT (1)
LIP SEAL (1)
SPACER SLEEVE (2)
SEAL PLATE (1)
SEAL (2)
BASE, PUMP (1)
PLUG (1)
CLAMP (1opt)
GASKET (1opt)
TOOL
BASIC PUMP, EXTRA HEAVY DUTY (1)
NUT, RH (1)
NUT, LH (1)
NUT, RH (1opt)(EXHI GH PUMP ONLY)
NUT, LH (1opt)(EXHI GH PUMP ONLY
TEE (1opt)
GAUGE, 0100 psi (1opt)
HOSE ASM, 50 mm (1opt)
HOSE ASM, 3 inch (1opt)
PLUG (2opt without hopper only)
HX HD SCR, 1/213x33/8 ( EXHI PUMP
ONLY)(4)
ASM, PUMP CLAMP (1)
BUSHING (1)
38888
38914
PARTS
LOCKING COLLAR (1opt)

WOODRUFF KEY (2)
CLAMP (2)
ELBOW, 45 (2)
GUIDE (1)
HOSE ADAPTER (1)
QUICK CLAMP (1)
GASKET (1)
QUICK CLAMP CONNECTOR (1)
HOSE, 7 foot (1opt)
FITTING, GREASE (2)
PUMP GEAR, LOW (2opt)
PUMP GEAR, HIGH (2opt)
PUMP BRG (4)
BRG (2)
RETAINING RING (2)
IDLER SHAFT (1)
WASHER (2)
HOSE ASM, 24 inch (2)
SWIVAL FITTING (2)
HX HD SCR, 5/1618x5/8 (1)
HX HD SCR, 5/1618x11/4 (2)
HX HD SCR, 3/816x3/4 (4)
JAM NUT, 5/8 11 (2)
FL WA, 5/16 (1)
FL WA, 3/8 (4)
LK WA, 3/8 (4)
ORING (2)
ORING (1)
ORING (2)
TROUBLESHOOTING
02644
02673
02960
03085
04161
04434
04622
04623
04624
04747
09774
09965
09975
10556
10810
10811
10819
10821
10822
10823
10829
10902
10903
11326
11330
11341
11375
11489
11491
11497
13607028
13607155
13607224
14446
14447
MAINTENANCE
PART
NAME
PART
NO.
PART
NAME
PART
NO.
METERING PUMP
GEAR HOUSING
CAPACITY
GEAR
DB
RT
PUMP
COVER
COMPLETE PUMP ASSEMBLY

DB
RT
NEW
NEW
LOW
10810
04612
14439
02935
30112
30108
HIGH
10811
22550
14441
15741
30116
30110
EX LOW
10814
04612
14439
07738
30111
30107
STD
10815
02425
14440
02935
30113
30109
EX HIGH
31848
31850
32474
15741
32552
32553
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
AIR SYSTEM
AUTOFLOW VALVE
227
34188B2E10
Twister / Linker
42581 (M LINKER)
41443
41438 (STD LINKER)
25616
24837
11501
See page 231 for 64 tooth drive choices

See page 233 for 80 tooth drive choices
11486
41444
3940612R
OR
3940625SL
3940821B
SEE LIST
13607116
24469
33500
(OPT) 43714
24474
13607120
33501
(OPT) 33130
(OPT) 33466
24474
33503
22855
13607030
33668
39976
24797
27744
33502
33572
228
34188B2E10
Twister / Linker
PART
NO.
PART
NAME
PART
NO.
PART
NAME
11486
11501
13607030
13607116
13607120
22855
24469
24474
24797
24837
25616
27744
33130
33466
33500
FL WA, #10 (2)

LK WA, #10 (2)
ORING, LARGE BORE (1opt)
ORING (2)
ORING (1)
SEAL (1)
RETAINING RING (2)
BRG, PILLOW BLOCK (1)
SPACER, SENSOR (1)
ACORN NUT, M6 (2)
SW HSG (1opt)
PLUG, SW HSG (1opt)
HSG, SEAL (1)
33501
33502
33503
33572
FLINGER, SHAFT (1)

SHAFT, LINKER (1)
HSG, BRG (1)
RACK, CHUCK HOLDER (1opt)
33668
SPACER (2)
3940612R WATERTIGHT, M12, LH (1)
3940625SL WATERTIGHT, M25, RH (1)
3940821B BUSHING (1)
41438
MOUNT, SENSOR, STD LINKER (1opt)
41443
SENSOR (1)
41444
CABLE, SENSOR (1)
42581
MOUNT, SENSOR, M LINKER (1opt)
43714
CAP, KNEE SW (1opt)
39976
CHUCK ADAPTER, FLANGED (1opt)
TWISTING CHUCKS
SMALL BORE ONLY
LARGE BORE ONLY
CELLULOSE CASING
SIZE
NO.
13
14
15
16
17
18
PART
NO.
SIZE
NO.
16210
16211
03637
03638
03639
03409
19
20
21
22
23
24
PART
NO.
03145
02383
02420
02438
02443
02180
COLLAGEN CASING
SIZE
NO.
25
26
27
28
29
PART
NO.
02417
02705
04212
04183
03884
SIZE PART
NO.
NO.
SIZE PART
NO.
NO.
19A
20A
21A
23A
26A
28A
29A
26F
27F
28F
29F
04743
04794
04530
04531
06225
06231
SIZE
NO.
04744
26535
26536
15643
15644
PART
NO.
32 16202
34 16145
CHUCK / BRAKES
NATURAL CASING (SMALL BORE)
SIZE
NO.
PART
NO.
SIZE
NO.
PART
NO.
SIZE
NO.
PART
NO.
SIZE
NO.
19
20
21
PART
NO.
3358119
3358120
3358121
NATURAL CASING (LARGE BORE)

SIZE
NO.
18
20
PART
NO.
SIZE
NO.
3407618
3407620
21
22
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
PART
NO.
3407621
3407622
SIZE
NO.
PART
NO.
SIZE
NO.
PART
NO.
SIZE
NO.
23
24
3407623
3407624
25
26
3407625
3407626
27
28
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
PART
NO.
3407627
3407628
AIR SYSTEM
AUTOFLOW VALVE
229
PARTS
3358116
3358117
3358118
TROUBLESHOOTING
16
17
18
MAINTENANCE
3358113
3358114
3358115
13
14
15
3358109
3358110
3358111
3358112
09
10
11
12
34188B2E10
Twister 64 Tooth Drive
15554
29334
22774
29335
28151 (SM)
25328 (LG)
24437 (SM)
25331 (LG)
22956
25344
22956
24415 (SM)
24450 (LG)
24439 (SM)
24470 (LG)
24436
14256 (SM)
25332 (LG)
24414 (SM)
24451 (LG)
24418 (SM)
24454 (LG)
33239 (RH)
38351 (LH)
15792
24468 (SM)
25328 (LG)
34495 (SM)(RH)
34496 (LG)(RH)
39467 (SM)(LH)
39468 (LG)(LH)
24467
34868
29094
230
34188B2E10

PART
NO.
PART
NAME
PART
NO.
PART
NAME
14256
15554
15792
22774
22956
24414
RIVET, SMALL BORE (1opt)

HX NUT, M8 (1)
SOC HD SCR, M6 x 12 mm (4)
SL PAN HD SCR, M6 x 16 mm (4)
SL PAN HD SCR, M4 x 6 mm (4)
TWISTER PULLEY, SMALL BORE
(1opt)
BRG HSG, SMALL BORE (1opt)
BRG ASM, SMALL BORE (1opt)
RETAINING RING (1)
RETAINING RING (1opt)
BRG, SMALL BORE (1opt)
BRG HSG, LARGE BORE (1opt)
TWISTER PULLEY, LARGE BORE
(1opt)
BRG ASM, LARGE BORE (1opt)
BELT (1)
SEAL, SMALL BORE (1opt)
BRG, LARGE BORE (1opt)
25328
25331
25332
25344
28151
29094
29334
29335
33239
34495
SEAL, LARGE BORE (2opt)

RETAINING RING (1opt)
RIVET, LARGE BORE (1opt)
CLAMP, 1/8 inch OD tube (2opt)
COUPLING, HUB (1)
ANGLE, WATER NOZZLE (1)
WATER NOZZLE (1)
TWISTER HSG (RH) (1)
DRY TWISTER ASM, SM BORE
(RH) (1opt)
DRY TWISTER ASM, LG BORE (RH)
(1opt)
PULLEY, 64T (1)
TWISTER HSG (LH) (1)
DRY TWISTER ASM, SM BORE
(LH) (1opt)
DRY TWISTER ASM, LG BORE (LH)
(1opt)
24415
24418
24436
24437
24439
24450
24451
24454
24467
24468
24470
39468
MAINTENANCE
TROUBLESHOOTING
PARTS
AIR SYSTEM
AUTOFLOW VALVE
231
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
34868
38351
39467
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
34496
34188B2E10
34869 (LG)
(LG) 25328
29334
(LG) 35053
22774
(LG) 25331
(LG) 35054
29335
(LG) 24470
(LG) 35052
22956
25332
(LG) 35051
28151 (SM)
22956
22956
34422 (SM)
25344
24437 (SM)
OR
30354 (SM)
32778 (SM)
34864 (SM)
34421 (SM)
33239 (RH)
38351 (LH)
15792
24468 (SM)
25328 (LG)
35498 (SM)(RH)
35499 (LG)(RH)
39469 (SM)(LH)
39470 (LG)(LH)
24477
34867
29094
232
34188B2E10

PART
NO.
PART
NAME
PART
NO.
PART
NAME
15554
15792
22774
22956
24437
HX NUT, M8 (1)
SOC HD SCR, M612 mm (4)
SL PAN HD SCR, M6x16 mm (4)
SL PAN HD SCR, M4x6 mm (4)
RETAINING RING, SMALL BORE
(1opt)
BRG, LARGE BORE (1opt)
BELT (1opt)
SEAL, LARGE BORE (2opt)
RETAINING RING, LARGE BORE
(1opt)
RIVET, LARGE BORE (1opt)
CLAMP, 1/8 inch OD tube (2opt)
COUPLING, HUB (1)
ANGLE, WATER NOZZLE (1)
WATER NOZZLE (1)
BRG, SMALL BORE (1opt)
BRG HSG, SMALL BORE (1opt)
33239
34421
34422
34864
TWISTER HSG (RH) (1)

BRG ASM, SMALL BORE (1opt)
SEAL HSG, SMALL BORE (1opt)
PULLEY, TWISTER SMALL BORE
60T (1opt)
PULLEY, 80T (1)
BRG ASM, LARGE BORE (1opt)
PULLEY, TWISTER LARGE BORE
60T (1opt)
BRG HSG, LARGE BORE (1opt)
SEAL HSG, LARGE BORE (1opt)
SPACER, TWISTER LARGE BORE
(1opt)
DRY TWISTER ASM, SM BORE, RH
(1opt)
DRY TWISTER ASM, LG BORE, RH
(1opt)
TWISTER HSG (LH) (1)
DRY TWISTER ASM, SM BORE, LH
(1opt)
DRY TWISTER ASM, LG BORE, LH
(1opt)
24468
24470
24477
25328
25331
25332
25344
28151
29094
29334
29335
30354
32778
35498
35499
38351
39469
39470
MAINTENANCE
TROUBLESHOOTING
PARTS
AIR SYSTEM
AUTOFLOW VALVE
233
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
35052
35053
35054
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
34867
34869
35051
34188B2E10
Casing Clamp
37541
33063
08945
33062
29241 (14)
29242 (17)
24774
27826
27628
29104
24867 (14)
24868 (17)
25616
29105
24850
33076
11318
15312
24873
30261
24863
25005
11494
11314
31475
27511
24774
32774
27770
24858
27882
27767
24776
24857
18705
30377
28777
11400
24879
32449
24874
34257
13541
02969
29092
30523
11494
13807
26263
22885
24852
33628
32957
32639
32638
24851
24856
24855
24853
(NL14, NL17) 32637
24851
32690 (NL14,NL17)
32661
24871 (NL14, NL17)

27916
13607011
28027
28026
27560
03633
1175720
27559
33070
11494
15138
11494
15138
33075
33059
11642
33073
28029
27921
11428
15498
27511
06292
33058
33074
12464
(NL14) 32830
25415
25147
(NL14) 32829
(NL14) 30868
(NL17) 30201
30200
11494
27770
15138
SHORT CASING
234
34188B2E10
Casing Clamp
27628
27767
27770
27826
27882
27916
27921
28026
28027
28029
28777
29092
29104
29105
29241
29242
30200
30201
30261
30377
30523
30868
31475
32449
32637
32638
32639
32661
32690
32774
32829
32830
32957
33058
33059
33062
33063
33070
33073
33074
33075
33076
33628
34257
37541
GUIDE BLOCK (1)

PIN, EMPTY CASING STOP (1)
BUSHING (1)
KNOB (1)
GUIDE BLOCK (1)
DOWEL PIN (1)
MOUNTING POST (1)
ROD (1)
BUSHING (2)
STAND OFF, FRONT CLAMP (2)
SHIM (6)
SHAFT, REAR CLAMP (1)
TAPER PIN, M6 (1)
CLAMP, REAR, NL14 (1)
CLAMP, REAR, NL17 (1)
BRACKET (1OPT)
CASING HOOK ASM, NL17 (1OPT)
SPRING(1)
BLOCK,SENSOR MOUNT (1)
KNOB ASM (1)
CASING HOOK ASM, NL14 (1opt)
BUMPER (1)
LOCK NUT, M8 (2)
FINGERS, NL14, NL17 (1)
STUD, M6 (2)
BOSS (2)
SHAFT, FINGERS (1)
FINGER ASM, NL14, NL17 (1)
KICKER BRACKET (1)
FINGERS, SHORT CAS HK, NL14 (1OPT)
FINGER ASM, SHORT CAS HK, NL14(1OPT)
BLOCK ASM (1)
BLOCK, BUSHING (1)
ROD (1)
PLUG, HOPPER SW. (1)
CLAMP HSG (1)
BOSS, THREADED (1)
GROMMET (1)
ADJUSTMENT SCR (1)
ADJUSTMENT SCR ASM (1)
TARGET, CLAMP SENSOR (1)
SPACER, GUIDE BLOCK (1opt)
ADJUSTMENT SCR ASM, SENSOR (1)
CLAMP HSG ASM (1)
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
AIR SYSTEM
AUTOFLOW VALVE
235
PARTS
SUPPORT PAD (4)

MASTER LINK, #35 (1)
DOWEL PIN (2)
SPRING (1)
HX HD SCR, 1/420x3/4 (2)
HX HD SCR, 1/420x11/2 (2)
SOC HD SCR, 3/816x11/2 (1)
SOC SETSCR, 1/420x5/16 (2)
LK WA, 1/4 (9)(2OPT)
DOWEL PIN (1)
CHAIN,#35X20P (1)
DOWEL PIN (1)
ELBOW, 1/8NPTx1/4 TUBE (2)
ORING (1)
HX HD SCR, M6x12 mm (3)(2OPT)
SOC HD SCR, #832x5/8 (1)
SET COLLAR (1)
WA (1)
HX NUT, M6 (3)
BUSHING (2)
EMPTY CONTROL HOOK (1)
ROLLER (2)
PIN (2)
BUSHING, FLANGE (2)
ROCKER (1)
SHAFT (1)
SET COLLAR (1)
BUMPER (1)
AIR CYLINDER (1)
FRONT CLAMP, NL14 (1)
FRONT CLAMP, NL17 (1)
GUIDE (1)
STAND OFF, REAR CLAMP (2)
FOOT (4)
PLUG (1)
PROX SW (1)
KNOB (1)
PIN (1)
CAP NUT, M6 (1)
SL PAN HD SCR, M6X12 mm (2)
BUSHING, FLANGE (3)
SPROCKET ASM (1)
SPROCKET ASM (1)
TROUBLESHOOTING
02969
03633
06292
08945
11314
11318
11400
11428
11494
11642
1175720
12464
13541
13607011
13807
15138
15312
15498
18705
22885
24774
24776
24850
24851
24852
24853
24855
24856
24857
24858
24863
24867
24868
24871
24873
24874
24879
25005
25147
25415
25616
26263
27511
27559
27560
MAINTENANCE
PART
NAME
PART
NO.
PART
NAME
PART
NO.
34188B2E10
Hopper
24820
38178
(NL17RH) 38195
(NL14) 38203
(NL17LH) 38211
(NL14) 38133
(NL17) 38136
24820
32745
25720
23512
25712
27934
25616
27305
38145(NL14)
38147(NL17)
(NL14) 38151
(NL17) 38153
25098
38186
28359
27987 (NL14)
27989 (NL17RH)
35564 (NL17LH)
11489
32732
15138
38373
11489
32449
22857
11488
28385
25616
27934
32742
38083
26263
15138
38180 (NL17)
38181 (NL14)
32449
24808
27943
15116
15116
22862
22862
34013 (NL14)
33051 (NL17RH)
38212 (NL17LH)
38182 (NL17)
38259 (NL14)
15555
29222
29219
27714
11488
25616
236
34188B2E10
Hopper
PART
NO.
PART
NAME
PART
NO.
PART
NAME
11488
11489
15116
15138
15555
22857
22862
23512
24808
24820
25098
25616
25712
25720
26263
27305
27714
27934
27943
27987
27989
28359
28385
29219
29222

NUT, HEX, M4 (1)
POST, HINGE (2)
SCREW, WING, M5x25 mm (1)(1opt)
STOP, HINGE (1)
NUT, ACORN, M6 (10)
MAGNET, ELOBAU (1)
NUT, ACORN, M4 (1)
SCREW, PAN HEAD, M6x12 mm (4)
SCREW, THANDLE, RH THREAD (1)
STUD (1)
PIVOT (2)
POST, STOP (1)
GUARD, RH (1 per NL14)
GUARD, RH (1 per NL17RH)
THANDLE (2)
SCREW, THANDLE, LH THREAD (1)
LATCH (1)
POST, LATCH (1)
32449
32732
32742
32745
33051
34013
35564
38083
38133
38136
38145
38147
38151
38153
38178
38180
38181
38182
38186
38195
38203
38211
38212
38259
38373
LOCK NUT, M8 (4)

GUIDE, HOPPER BOTTOM (2)
SPACER (2)
DOOR PARTITION (1opt)
GUARD, LH (1 per NL17RH)
GUARD, LH, (1 per NL14)
GUARD, RH (1 per 17LH)
HINGE PLATE (1)
PANEL, ADJ (1 per NL14)
PANEL, ADJ (1 per NL17)
DOOR (1 per NL14)
DOOR (1 per NL17)
BOTTOM (1 per NL14)
BOTTOM (1 per NL17)
PARTITION (1)
ANGLE STOP (1 per NL17)
ANGLE STOP (1 per NL14)
CAM BLOCK ASM (1 per NL17)
PAD, CAM STRIKER (1)
HOPPER (1 per NL17RH)
HOPPER (1 per NL14)
HOPPER (1 per NL17LH)
GUARD, LH (1 per NL17LH)
CAM BLOCK ASM (1 per NL14)
SPRING, COMPRESSION (2)
MAINTENANCE
TROUBLESHOOTING
PARTS
AIR SYSTEM
AUTOFLOW VALVE
237
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
34188B2E10
Hopper & Clamp Lift

24629
33475 (RH)
38353 (LH)
06292
33050
33048
15555
11488
33049
33082
11487
11494
33083
23554
(RH) 33472
(LH) 43776
13607030
33111
33108
14741
18564
33474
11489
33073
24629
13607330
33067
15346
14525
37767
27096
33344
11487
22854
33304
43777
33455
40581
40580
24629
27943
33065
11489
43778
22855
11494
33066
27943
33645
238
34188B2E10
Hopper & Clamp Lift

PART
NO.
PART
NAME
PART
NO.
PART
NAME
06292
11487
11488
11489
11494
11495
13607030
13607330
14525
DOWEL PIN (2)

ORING (1)
ORING (1)
SCREW, SLOT FLAT HEAD , #832x3/4
(1)
NUT, LOCK , #832 (1)
MAGNET (1)
NUT, CAP, M8 (9)
SCREW, SLOT FLAT HEAD, M10x15 mm
(4)
BOSS, UPPER (2)
BOSS, LOWER (2)
BOSS, TOP (2)
33065
33066
33067
33073
33082
33083
33108
33109
33111
33304
33344
33455
33472
33474
33475
33645
37767
38353
40580
40581
43776
43777
43778
CYLINDER, AIR (1)

BRACKET ASM, PIVOT (1)
BUSHING (1)
GROMMET (1)
BOSS, COVER, SHORT (2)
BOSS, COVER, LONG (2)
SUPPORT, REAR PLATE (1)
BOSS, REAR PLATE (2)
GASKET (specify quantity in feet)
RETAINING RING (1)
WASHER, THRUST (1)
BRACKET, SENSOR (1)
LIFT TUBE, RH (1opt)
COVER, CLAMP (1)
PLATE (RH) (1)
NUT PLATE (1)
GASKET (1)
PLATE (LH) (1)
BRACKET, SENSOR MOUNT (1)
NUT, HEX , 13/812 (1)
LIFT TUBE, LH (1opt)
BUSHING (1)
14741
15346
15555
18564
22854
22855
22859
23554
24629
27096
33048
33049
33050
MAINTENANCE
TROUBLESHOOTING
PARTS
AIR SYSTEM
AUTOFLOW VALVE
239
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
34188B2E10
Linker RT
15186 STD
29398 TECOLink
15204 STD
29399 TECOLink
05321
15201
15202
11383
10556
15203
11495
11329
11489
11489
15202
15219 LONG
15220 SHORT
15201
11430
11326
15197
15185
15212
15211
15213
15187
24312
11383
15214
11411
15223
04922
15216
15215
24322
15213
15214
02064
15177
02063
15221
15200
15194
07230
11489
24324
15178
15188
11329
15178
04479
15190
16780
29522
11362
15194
SUPPORT RODS
(SEE TABLE)
15692
10603
15184
11314
11487
02339
02078
15183
11411
15206
17488
17489
24324
15188
24315
11327
24317# (SEE TABLE)
04922
BASE LINKER ASSEMBLIES

34251
30251
Pitches/
Cell
Asm
P/N
Rod
P/N
Pitches/
Chain
Guide Quantity
15219 15220
03 21
22 23
24 28
29 32
33 35
36 42
43 49
50 55
56 62
63 68
69 75
76 81
82 88
89 94
95 99
2431701
2431702
2431701
2431702
2431703
2431701
2431702
2431703
2431704
2431705
2431706
2431707
2431708
2431709
2431710
15199
15471
15199
15471
15472
15199
15471
15472
15473
15474
15475
15476
15477
15478
15479
(72 85)
(85 98)
(72 85)
(85 98)
(98 111)
(72 85)
(85 98)
(98 111)
(111 124)
(124 137)
(137 150)
(150 163)
(163 176)
(176 189)
(189 202)
2
2
2
2
0
2
2
0
2
4
0
2
4
6
6
15187
24313
0
0
0
0
4
0
0
4
2
0
6
4
2
0
0
240
34188B2E10
Linker RT
15204
15206
15211
15212
15213
15214
15215
15216
15219
15220
15221
15223
15471
15472
15473
15474
15475
15476
15477
15478
15479
15692
16780
17488
17489
24312
24313
24315
24317#
24322
24324
29398
29399
29522
30251
34251
SPROCKET, 14T (2 std only)

BRKT, SUPPORT, VIENNA (1opt)
PIN, BRAKE CONE (1)
BRAKE CONE (1)
BRAKE ACTUATOR (2)
PLUG, LNKR SPRING HSG (2)
SPRING, COMPRESSION (2)
PUSH PIN (8)
BACK PLATE, 87/8 inch (see table)
BACK PLATE, 67/8 inch (see table)
KNOB, SHORT (2)
SUPPORT, BACKING PLATE (2)
SUPPORT ROD (2 opt, see table)
SUPPORT ROD (2 opt, see table))
FOOT (1opt)
KNOB (1)
GUIDE PLATE (4opt)
SUPPORT, GUIDE PLATE (4opt)
COVER, LNKR GEAR BOX (1)
GEAR BOX ASM, LNKR (1)
BRG PLATE, LNKR GEAR BOX (1)
BASE LNKR (# see table)
SPRING HSG (1)
SUPPORT BRKT (1)
SPROCKET, 14T (2 TECOLink only)
SPROCKET, 14T (2 TECOLink only)
GUIDE RAIL (1)
PAN HD SCR+SEAL, 832 x 5/8 (8)
BIND HD SCR+SEAL,832x11/4 (2)
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
AIR SYSTEM
AUTOFLOW VALVE
241
PARTS
FOOT (2)
LOCKNUT (2)
SHEAR PIN (1)
WOODRUFF KEY (2)
HANDLE (1)
FL WA, 3/8 (4)
SNAP RING (2)
SEALANT, 3 ounce TUBE
GREASE FITTING (2)
GEAR OIL, GAL (.04)
HX HD SCR, 1/420 x 3/4
HX HD SCR, 5/1618 x 5/8
HX HD SCR, 5/1618 x 3/4
HX HD SCR, 5/1618 x 1
HX NUT, 1/420
CAP NUT, 5/1618 (4)
SOC FL HD SCR, 5/1618 x 1
SOC SETSCR, 1/420 x 1/2 (4)
FL WA, 1/4
FL WA, 11/32 (3)
LK WA, 5/16 (2)
PRESSURE PLATE (1)
SUPPORT PIN (2)
SHAFT, DRIVE (1)
SHAFT, DRIVEN (1)
COLLAR, LOCK (2)
SPROCKET, 14T (2 std only)
SEAL (3)
BRG (4)
GEAR, 54T (2)
PIVOT PIN (3)
TOWER & PIN ASM (2)
CAM (1)
WASHER, STAINLESS (4)
WASHER, DELRIN (4)
BRG (2)
TROUBLESHOOTING
02063
02064
02078
02339
04479
04922
05321
07230
10556
10603
11314
11326
11327
11329
11362
11383
11411
11430
11487
11489
11495
15177
15178
15183
15184
15185
15186
15187
15188
15190
15194
15197
15199
15200
15201
15202
15203
MAINTENANCE
PART
NAME
PART
NO.
PART
NAME
PART
NO.
34188B2E10
Linker DB
02300(14T)
29396(14T) TECOLINK
14386(12T)
30751(12T) TECOLINK
02067(14T)
29397(14T) TECOLINK
14387(12T)
30752(12T) TECOLINK
11383
11383
11495
11495
11489
11430
02076
02946
02277
02068
11383
02074
03467
02069
02074
02077
02397
02070
11383
24306
02057
SEE TABLE
02064
11383
11489
02063
07230
02075
11343
11341
02339
31773
11489
03126
11328
02251
02059
02278
31776
13607012
31777
02078
11502
31778
29522
11362
02075
23846
24305
30251
13607016
24316# (SEE TABLE)
30851
02077
24307
10603
Asm
P/N
Plate
P/N
Plate
Old #
Pitches/
Chain
2431601
2431602
2431603
2431604
2431605
2431606
2431607
2383501
2383502
2383503
2383504
2383505
2383506
2383507
#3
#1
#2
#4
#5
(72 76)
(77 80)
(81 86)
(87 91)
(92 96)
(97 101)
(102 106)
242
34188B2E10
Linker DB
PART
NO.
PART
NAME
PART
NO.
PART
NAME
02057
02059
02063
02064
02067
02068
02069
02070
02072
02074
02075
02076
02077
02078
02251
02277
02278
02300
02339
02397
02946
03126
03467
07230
10603
11328
11341
11343
11362
11383
11430
SPACER (2)
GEAR, 54T (2)
FOOT (2)
LOCK NUT (2)
SPROCKET,14T (2 std chains only)
HOUSING (2)
SHAFT (2)
BASE (2)
GASKET (1)
BEARING (4)
BEARING (4)
SEAL (2)
SEAL (4)
SHEAR PIN (1)
SHAFT (1)
LOCK COLLAR (2)
SHAFT (1)
KEY (2)
LONG SPACER (2)
BACKING PLATE (2)
KEY (2)
HOUSING & SHAFT ASM (2)
SEALANT, 3 ounce TUBE
GEAR OIL, GAL (.04)
HX HD SCR, 5/1618 x 7/8
HX HD SCR, 3/816 x 3/4
HX HD SCR, 3/816 x 11/4
HX NUT, 1/420
CAP NUT, 5/1618
SOC SETSCR, 1/420 x 1/2 (4)
11489
11495
11502
13607016
13607012
14386
14387
2383501
2383502
2383503
2383504
2383505
2383506
2383507
23846
24305
24306
24307
24316#
29396
29397
29522
30251
30751
30752
30851
31773
31776
31777
31778
FL WA, 11/32
LK WA, 5/16
SOC SETSCR, 1/420 x 1/4
ORING (1)
ORING (1)
PLATE, 101/2 inch (see table)
FOOT (1opt)
BEARING PLATE (1)
COVER (1)
GEAR BOX ASM, LINKER (1)
LNKR HEAD ASM (# see table)
SPROCKET,14T (2 TECOLink only)
GUIDE RAIL (1)
PAN HD SCR+ORING, 832x5/8 (8)
SPROCKET,12 T (2 TECOLink only)
PLUG, HSG (1)
PLATE (1)
PLUNGER (1)
TUBE (1)
BLOCK (1)
PLATE
IDENTIFICATION
#3=2383501
#3=2383501
#1=2383502
#2=2383503
#2=2383503
#3=2383501
#4=2383504
#5=2383505
#5=2383505
PARTS
CELL LENGTH
PITCH INCH MM
24
9.00 229
25
9.38 238
26
9.75 248
27
10.13 257
28
10.50 267
29
10.88 276
30
11.25 286
31
11.63 295
32
12.00 305
TROUBLESHOOTING
PLATE
IDENTIFICATION
#2=2383503
#3=2383501
#1=2383502
#2=2383503
#3=2383501
#3=2383501
#1=2383503
#1=2383503
#4=2383504
#5=2383505
MAINTENANCE
CELL LENGTH
PITCH INCH MM
14
5.25 133
15
5.63 143
16
6.00 152
17
6.38 162
18
6.75 171
19
7.13 181
20
7.50 191
21
7.88 200
22
8.25 210
23
8.63 219
PLATE
IDENTIFICATION
#4=2383504
#1=2383502
#3=2383501
#2=2383503
#1=2383502
#3=2383501
#1=2383502
#1=2383502
#3=2383501
#1=2383502
CELL LENGTH
PITCH INCH MM
04
1.50 38
05
1.88 48
06
2.25 57
07
2.63 67
08
3.00 76
09
3.38 86
10
3.75 95
11
4.13 105
12
4.50 114
13
4.88 124
PLATES FOR COMMON LINKERS
(Note: #1 #5 plate identification is obsolete means originally used to specify plate choices)
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
AIR SYSTEM
AUTOFLOW VALVE
243
34188B2E10
Linker XL
SEE TABLE
11383
15554
11383
11489
11383
SEE TABLE
11495
11383
03467
11495
11430
SEE TABLE
02277
02397
31776
13607012
41908
(see page 247)
42178
31777
11489
15549
11341
00000
41899
11326
00000
244
34188B2E10
Linker XL
PART
NO.
PART
NAME
PART
NO.
PART
NAME
02277
02397
02946
03467
04091
11326
11341
11383
11430
11489
11495
13607012
COLLAR, LK (2)
SPACER, LONG (2)
PLATE, BACKING, 9 inch (opt)
HSG, SHAFT ASM (2)
PLATE, BACKING, 14 inch (opt)
HX HD SCR, 5/1618 x 5/8 (2)
HX HD SCR, 3/816 x 3/4 (4)
NUT, ACORN, LOW CROWN (8)
SETSCR, 1/420 x 1/2 (4)
WA, FL (6)
WA, LK 5/16 (4)
ORING (1)
15549
NUT, ACORN, LOW CROWN (2)
15554
HX NUT, M8 (1)
31776
PLUNGER (1)
31777
TUBE (1)
41899
BLOCK, XL (1)
41908
LINKING HEAD ASM (1)
42178
PLATE (1)
42169#
BASE LINKER ASM (# see table)
42991#
PLATE (# see table)
43127#
PLATE (# see table)
43574#
XL Linking Head Assemblies

Total
Pitches/Chain *
Assembly
Part Number
TROUBLESHOOTING
PARTS
........ 2
2
........ 2
2
........ 2
2
........ 2
2
........ 2
2
........ 4
4
........ 4
4
........ 4
4
........ 4
MAINTENANCE
. . . . . . . . . . . . . . 02946
02946
. . . . . . . . . . . . . . 02946
02946
. . . . . . . . . . . . . . 02946
02946
. . . . . . . . . . . . . . 02946
04091
. . . . . . . . . . . . . . 04091
04091
. . . . . . . . . . . . . . 02946
02946
. . . . . . . . . . . . . . 02946
02946
. . . . . . . . . . . . . . 02946
02946
. . . . . . . . . . . . . . 02946
. . . . . . . . . . . . 4312701
4312702
. . . . . . . . . . . . 4312703
4312704
. . . . . . . . . . . . 4312705
4312706
. . . . . . . . . . . . 4312707
4312708
. . . . . . . . . . . . 4312709
4312710
. . . . . . . . . . . . 4299101
4299102
. . . . . . . . . . . . 4299103
4299104
. . . . . . . . . . . . 4299105
4299106
. . . . . . . . . . . . 4299107
4216901
4216902
4216903
4216904
4216905
4216906
4216907
4216908
4216909
4216910
4357401
4357402
4357403
4357404
4357405
4357406
4357407
Backing Plate
Part Number Quantity
72 76 . . . . . . . . . . . . .
77 81
82 86 . . . . . . . . . . . . .
87 91
92 96 . . . . . . . . . . . . .
97 101
102 106 . . . . . . . . . . . .
107 111
112 116 . . . . . . . . . . . .
117 121
122 126 . . . . . . . . . . . .
127 131
132 136 . . . . . . . . . . . .
137 141
142 146 . . . . . . . . . . . .
147 151
152 156 . . . . . . . . . . . .
Base Plate
Part Number
* Note: See page 248 for choice of TECOLink chains to use with XL linking units.
Total pitches/chain = (pitches/cell) x (cells/chain)
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
AIR SYSTEM
AUTOFLOW VALVE
245
34188B2E10
Linker Head XL
8509560
00000
00000
41897
13607010
41891
5402262
00000
24885
00000
41894
4350057
41885
19471
02339
4350057
41885
41885
00000
41893
41900
41908
41889
17897
41892
00000
41885
41895
42168
24885
02974
4757078
41890
18936
41901
00000
35125
8509219
246
34188B2E10
Linker Head XL
PART
NO.
PART
NAME
PART
NO.
PART
NAME
02339
02974
13607010
17897
18936
19471
24885
35125
41885
41889
41890
41891
41892
KEY, WOODRUFF (2)

BRG, BALL, SEALED (1)
ORING (2)
KEY, SQ (2)
HX HD SCR, M4 x 8 mm (12)
KEY, SQ (1)
BRG, BALL, SEALED (5)
SOC HD SCR, M5 x 20 mm (18)
GEAR, 40T (5)
SHAFT (2)
BLOCK, LINKING HEAD XL (1)
COVER, LINKING HEAD XL (1)
BRG, BALL (2)
41893
41894
41895
41987
41900
41901
41908
42168
4350057
4757078
5402262
8509219
8509560
SHAFT (1)
SHAFT (1)
PLATE, BRG MOUNT (1)
SPACER, SHORT XL (2)
KEY, SQ (1)
FOOT (2)
LINKING HEAD ASM (1)
GEAR, 48T (1)
SETSCR, M4 x 6 mm (25)
PIN, DOWEL (2)
BRG, BALL (2)
SEAL (1)
SEAL (2)
MAINTENANCE
TROUBLESHOOTING
PARTS
AIR SYSTEM
AUTOFLOW VALVE
247
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
34188B2E10
Linking Chains TECOLink

TOWNSEND
PART NUMBER
TYPE OF
UNIT
X X X ## ##
TYPE OF
PINCHER
TYPE OF
LUG
NUMBER
OF
CELLS
PER
CHAIN
26 mm
(11/32 inch)
29399
14 mm
(9/16 inch)
C
14T
SPROCKETS
ROD STYLE
COMPLETE LINKER
29397
26 mm
(11/32 inch)
PLATE STYLE
COMPLETE LINKER
30752
13 mm
(17/32 inch)
LARGELH
43930
02 99
LARGE
03 99
21 mm
(13/16 inch)
31002
OFFSET LINK
CONNETOR
XLARGE
43192
M XLARGE
43190
PINCHER
LUG
12T
SPROCKETS
02121
42 mm
(121/32 inch)
26 mm
(11/32 inch)
1
2
3
4
5
6
7
8
02158
S STANDARD
30751
S STANDARD
13 mm
(1/2 inch)
T STANDARD
P
COCKTAIL
6 mm
(1/4 inch)
02160
14T
SPROCKETS
05989
LARGERH
29396
05924
COCKTAIL
29398
6 mm
(1/4 inch)
SET OF CHAINS
NUMBER
OF
PITCHES
PER
CELL
PLATE STYLE
COMPLETE LINKER
31003
ROLLER LINK
(INSIDE)
31004
STD CONNECTOR
(OUTSIDE)
08894
RIVET TECOLink
29397
CELL
29396
PITCH
PLATE STYLE
COMPLETE XL LINKER
NOTE: MINIMUM TOTAL PITCHES/CHAIN = 72
248
34188B2E10
Linking Chains Standard

03634
CHAINS
13182# (C)
13183# (S)
13184# (L)
02237
6 mm
(1/4 inch)
14 mm
(9/16 inch)
05989
13 mm
(1/2 inch)
02160
02158
6 mm
(1/4 inch)
02157
13 mm
(17/32 inch)
02121
6 mm
(1/4 inch)
RT STYLE
COMPLETE LINKER ASM
24318#
(C)
24319#
(S)
24320#
(L)
05924
DB STYLE
COMPLETE LINKER ASM
24308#
(C)
24309#
(S)
24310#
(L)
13 mm
(17/32 inch)
1/4
6 mm
(1/4 inch)
05988
02565
02159
08894
13183#
LNKR CHAIN ASM, S

(std)(#=pitches/cell)(1opt)
LNKR CHAIN ASM, L
LNKR ASM, C (DB style)
LNKR ASM, S (DB style)
LNKR ASM, L (DB style)
LNKR ASM, C (RT style)
LNKR ASM, S (RT style)
LNKR ASM, L (RT style)
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
13184#
24308#
24309#
24310#
24318#
24319#
24320#
AIR SYSTEM
AUTOFLOW VALVE
249
PARTS
LUG, L
LUG, CUTOFF, S
LUG, S
CLEAT
PINCHER, S&L
CONNECTING LINK
LUG, CUTOFF, L
OFFSET LINK
LUG, C
LUG, CUTOFF, C
PINCHER, C
RIVET, STANDARD CHAINS
LNKR CHAIN ASM, C
TROUBLESHOOTING
02121
02157
02158
02159
02160
02237
02565
03634
05924
05988
05989
08894
13182#
MAINTENANCE
PART
NAME
PART
NO.
PART
NAME
PART
NO.
34188B2E10
Linker DB (Vienna)
04713
14562
04255
11327
OR
03942
03931
PLATE
SEE TABLE
03943
11383
04091
11383
02946
11489
02067
14387
29397
30752
11495
11383
11489
02397
02057
11383
11430
31773
11489
02277
11326
31776
11363
02300
14386
29396
30751
13607012
31777
31778
24341
24307
11342
02065
11341
24316#
SEE TABLE
29522
11362

Asm
P/N
Plate
P/N
Pitches/
Chain
2431608
2431609
2431610
2383601
2383602
2383603
(107 111)
(112 116)
(117 121)
2431611
2431612
2431613
2431614
2431615
2431616
2431617
2431618
2431619
2383701
2383702
2383703
2383704
2383705
2383706
2383707
2383708
2383709
(122 126)
(127 131)
(132 136)
(137 141)
(142 146)
(147 151)
(152 156)
(157 161)
(162 166)
2431620
2431621
2431622
2431623
2431624
2431625
2431626
2431628
2431631
2431633
2431637
2383801
2383802
2383803
2383804
2383805
2383806
2383807
2383809
2383812
2383814
2383818
(167 171)
(172 176)
(177 181)
(182 186)
(187 191)
(192 196)
(197 201)
(207 211)
(222 226)
(232 236)
(252 256)
27574
27461
27577
31780
25641
27455
250
34188B2E10
Linker DB (Vienna)
14387
14562
23836#
23837#
23838#
24307
24316#
24341
25641
27455
27461
27574
27577
29396
29397
29522
30751
30752
31773
31776
31777
31778
31780
SPROCKET, #35, 12T (opt)

PAD, w/ HOLES
LINKER PLATE (# see table)
LINKER GEARBOX ASM (1)
SPACER
THANDLE (1)
SUPPORT, VIENNA (1)
SUPPORT ROD, NL (1)
CRADLE, LINKER SUPPORT (1)
STOP ROD (1)
SPROCKET, ISO 06B, 14T (opt)
SPROCKET, ISO 06B, 14T (opt
GUIDE RAIL (1)
PLATE
PLUNGER
TUBE
BLOCK (1)
THANDLE (2)
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
AIR SYSTEM
AUTOFLOW VALVE
251
PARTS
SPACER (2)
FOOT
LOCK COLLAR (2)
LONG SPACER (2)
BACKING PLATE, 2 hole
PAD
BACKING PLATE, TOP
BACKING PLATE, BOTTOM
BACKING PLATE, 3 hole
SHIM, BOTTOM
BACKING STRAP, TOP
HX HD SCR, 5/1618 x 5/8 inch
HX HD SCR, 5/1618 x 3/4 inch
HX HD SCR, 3/816 x 3/4 inch (2)
HX HD SCR, 3/816 x 1 inch
HX NUT, 1/420 (2)
HX NUT, 5/1618
CAP NUT, 5/1618
SOC SETSCR, 1/420 x 1/2
FL WA, 5/16
ORING (1)
TROUBLESHOOTING
02057
02065
02067
02277
02300
02397
02946
03931
03942
03943
04091
04255
04713
11326
11327
11341
11342
11362
11363
11383
11430
11489
13607012
14386
MAINTENANCE
PART
NAME
PART
NO.
PART
NAME
PART
NO.
34188B2E10
Electrical System Cables and Connectors
Ref.: 39192
252
34188B2E10

PART
NO.
PART
NAME
PART
NO.
11493
12090
12424
12425
14733
15569
18559
19552
STAR WA, #10 (3)

LOCKNUT, 3/4 NPT (6)
WATERTIGHT, 90, .500.625 dia (1opt)
WATERTIGHT, 90, .375.500 dia (1)
RING TERMINAL (2)
WIRE CONN, EYELET, 14/16 AWG (1)
GROUND TAG (3)
MOTOR, 7.5HP, 200480V / 190415 V,
60/50 Hz (1opt)
WIRE, 16 AWG, GRN/YEL (specify quantity
in feet)
ELECTRICAL CABLE, 14/4 AWG (specify
quantity in feet)
LOCKNUT, 1 NPT (1)
LOCKNUT (2opt)
ELECTRICAL CABLE, 8/4 (specify quantity
in feet)(opt)
WATERTIGHT, ELBOW, .8751.00 dia
(2opt)
ELEC CABLE, 12/4 AWG (specify quantity
in feet)
HX HD SCR, M5x.8x12 mm (1)
HX NUT, M5 (2)
MOTOR, 1.5 HP, 230 VAC, 145TC, TEFC,
1800 RPM (2)
CONDUIT (specify quantity in feet)
CABLE, 4 PIN, w/LEDs (4)
PROX SW (4)
CONNECTOR (1)
CONNECTOR (1)
CONNECTOR (1)
MOLDED CONN (1)
SW, MACHINE SAFETY (1)
ENCODER (1opt)
STRAIGHT SEALTIGHT FITTING, 1 inch (1)
90O SEALTIGHT FITTING, 1 inch (1)
28923
301891
301892
301893
30900
32013
20531
21140
21376
21377
21463
21469
22154
22849
22886
24976
MAINTENANCE
TROUBLESHOOTING
PARTS
AIR SYSTEM
AUTOFLOW VALVE
253
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
SHOULDER WA (2opt)
TRANSFORMER ASM, 200/230 V (1opt)
CABLE, 14/4C (specify quantity in feet)
SENSOR, PROX 18 mm, NPN SHIELDED,
SS (1)
32503
CLAMP, SW (6)
32961
MOTOR, 10 HP MULTIVOLT (1opt)
33576
SW, PROX, N.O., 24 V, 8 mm, NPN (1)
34084
CLAMP, AIR CYL SW (3 with hopper opt
only)
34212
SW, MAIN DISCONNECT (1)
34213
CABLE, 10 AWG, 4 COND, UL/CSA (specify
quantity in feet)
39380
SENSOR, ULTRASONIC, PROGRAMMED
FOR AUTOSTOP (1)
39382
HEAT SINK ASM (1opt)
39393#
ELEC ASM, CONTROL BOX (1)(#
abbreviation specifies language)
3940620S WATERTIGHT, ST, 6/12M20 (2)
3940625R WATERTIGHT, ST, 9/14M25 (5)
3940625S WATERTIGHT, ST, 13/18M25 (1)
3940632S WATERTIGHT, ST, 12/20M32 (1)
39415#
ELEC ASM, MAIN ENCLOSURE, with
HOPPER, 7.5 HP (1)(# specifies voltage)
39416#
ELEC ASM, MAIN ENCLOSURE, with
HOPPER, 10 HP (1)(# specifies voltage)
39417#
ELEC ASM, MAIN ENCLOSURE, without
HOPPER, 7.5 HP (1)(# specifies voltage)
39418#
ELEC ASM, MAIN ENCLOSURE, without
HOPPER, 10 HP (1)(# specifies voltage)
39946
ENCODER CABLE, 19 foot (1)
40762
REDUCER WASHER (2)
41443
SENSOR, PHOTOELECTRIC (1)
41444
CABLE, SENSOR (1)
1
25003
25004
25005
25033
25036
25037
25327
25644
26106
26853
28693
PART
NAME
34188B2E10
Ref.: 382171
254
34188B2E10

PART
NO.
PART
NAME
PART
NO.
14860
14863
21461
ELEC CABLE, 22/2 (specify quantity in feet)

ELEC CABLE, 22/5 (specify quantity in feet)
ELEC CABLE, 22/3(SHIELDED)(specify
quantity in feet)
PLUG, 7/8 inch (2)
CABLE, 4 PIN, w/LEDs (1)
MACHINE SAFETY SW (1)
CABLE, 3 PAIR, 22 AWG (specify quantity in
feet)
RECEPTICLE, 6 PIN (1)
CABLE, 15 COND SHIELDED (specify
quantity in feet)
31001
23532
25004
25644
26113
26114
28731
MAINTENANCE
TROUBLESHOOTING
PARTS
AIR SYSTEM
AUTOFLOW VALVE
255
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
CABLE, 3 COND 16 AWG (specify quantity

in feet)
32501
SW, with WIRE, CYL 24 VDC (6)
35350
PIEZO SW ASM w/COVERS (2)
39379
CABLE, PLC/TOUCHSCREEN (1 for RH)
3940620R WATERTIGHT, ST, 6/12M20 (1)
3940625S WATERTIGHT, ST, 13/18M25 (11)
3940632S WATERTIGHT, ST, 18/25M32 (1)
3940821A BUSHING, WATERTIGHT, no holes (1)
3940821E BUSHING, WATERTIGHT, 3x7 mm (1)
3940821G BUSHING, WATERTIGHT, 4x7 mm (6)
41026
CABLE, PLC/TOUCHSCREEN (1 for LH)
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
PART
NAME
34188B2E10
Electrical System Main Enclosure
Ref.: 382172
256
34188B2E10
Electrical System Main Enclosure
28567
28596
28752
28755
28756
28958
29566
31601
32043
3308801
3308803
3308804
3308805
3308806
33089
33090
33579
33580
337674
337676
3376733
34195
34196
34198
34199
34200
34259
351112
3511110
3511115
351122
3511210
3511215
35125
35126
35127
35129
35134
3530101
3530102
3530103
3530104
3530105
3530106
3530107
3530108
35302
35303
3560132
35848
36085
39100
39112
39119
39181
39182
39183
39364
39365
39366
39367
39368
39369
39370
39371
39372
39373
39374
39375
39376
39377
39379
40021
41026
41975
WIRE TIE MOUNT (2)

SL FL SCR, M4x35 mm (4)
CLIP, LIGHT (1)
LAMP (1)
SHEILD (1)
SPACER (2)
LIGHT, FLOURESCENT, HAND, 50 HZ (1)
RESISTOR, 2.2 k (1)
JUMPER, 6 mm (1)
MOTOR PROTECTOR, 2025 A (1opt)
MOTOR PROTECTOR, 6.310 A (1opt)
CONNECTOR, FEEDER BUS (3)
TERMINAL, FEEDER BUS (1)
LABEL, 8199 ODD NUMBERS ONLY (1)
LABEL, 82100 EVEN NUMBERS ONLY (1)
WIRE DUCT, 4 inch (1)
LINE REACTOR, 25 A, 600 V (1opt)
LINE REACTOR, 18 A, 600 V (1opt)
LABEL, F8 (1)
LABEL, F9 (1)
FILTER LINE/SUPPLY, 42 A, 600 V EMC (1opt)
STANDOFF (4)
VFD, 2 HP, 230 V MITSUBISHI (2opt)
SOC HD SCR, M5x20 mm (8)
BRACKET, 2 HP VFD (4)
STANDOFF (8)
MOUNT, VFD, 15 HP (2opt)
REAR MOUNT (4)
LABEL, 1 19 ODD NUMBERS (2)
LABEL, 2 20 EVEN NUMBERS (2)
POWER SUPPLY (1)
LABEL, F10 (1)
AMPLIFIER, SERVO, ALLENBRADLEY (1)
CABLE ASM, 5 WIRE, DB 9 MALE TO STUB (1)
ELEC PANEL, NL, ZONING (1)
ELEC ENCLOSURE ASM, MAIN NL, AUTOZONE (1)
BRACKET, FAN (1)
MTG BRKT, UPPER, VFD
BRACKET, VFD MOUNT, LOWER (1opt)
BRACKET, VFD MOUNT, UPPER (1opt)
PLC, RACK 8 SLOT (1)
PLC, MODULE, POWER SUPPLY, MITSUBISH (1)
PLC, MODULE, CPU, MITSUBISH (1)
MEMORY CARD (1)
PLC, MODULE, SERIAL COMMUNICATION (1)
PLC, MODULE, HIGH SPEED COUNTER (1)
PLC, MODULE, INTERRUPT (1)
PLC, MODULE, ANALOG INPUT, 4 CH (1)
PLC, MODULE, INPUT, 32 POINT, MITSUBISH (1)
PLC, MODULE, OUTPUT, 32 POINT, MITSUBISH (1)
CABLE, 1 m (1)
PLC, MODULE, MODEM COMMUNICATION (1)
SERIAL BLOCK, VFD (3)
BRAKE UNIT
CABLE, 3 meters
TERMINAL BLOCK, DIODE ASM (1)
CABLE, 6 meters
HOOD, CABLE
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
AIR SYSTEM
AUTOFLOW VALVE
257
PARTS
GROMMET (1)
JAM NUT, 3/410 (1)
FL WA, 1/4 (3)
FL WA, 1/4
FL WA, 11/32 (12)
FL WA, 3/4 (2)
STAR WA, #10 (4)
LK WA, 5/16 (12)
LK WA, #10 (3)
ELBOW, STREET (1)
FUSE, 3 AG, 1 A (1)
ELBOW, 1/4 NPTx1/4 TUBE(1)
RESISTOR, 1 k
TERMINAL, RING (4)
OXIDATION INHIBITOR (1)
HX NUT, M8 (6)
SCR, SOC HD, M6x12 mm
CORD, BLOWER (1)
MTG RAIL, 3 inch (1)
MTG RAIL, 10.5 inch (1)
CONTROLLER, ELOBAU (2)
TERMINAL, GROUND (1)
LABEL, L1...N, PE (1)
GROUND TAG (4)
TERMINAL, NEUTRAL (1)
FUSE, 10 A (2opt)
FUSE, 15 A (1opt)
FUSE, 20 A (1opt)
RELAY, 24 V, 1 N.O. (3)
WIRE, GROUND (1)
LABEL,+ (1)
LABEL, (1)
LABEL, N (1)
LABEL, H (1)
JUMPER BAR, 10 POLE (4)
TERMINAL, DOUBLE (51)
END, TERMINAL (1)
RELAY, 24 V, DPDT (1)
BASE, RELAY (1)
HX NUT, M6 (2)
HX NUT, M5 (2)
LINE REACTOR, 415/480 VAC, 5 HP (2opt)
SW, PRESSURE (1)
LINE REACTOR, 380/600 VAC, 2 HP (2opt)
LABEL, F7 (1)
FUSEHOLDER w/LIGHT (2)
FUSEHOLDER w/LIGHT (2)
FILTER, LINE/SUPPLY 30 A, 230 VAC (1opt)
LIGHT, FLOURESCENT, HAND 60 HZ (1)
TERMINAL BLOCK, DBL GRND (5)
FUSEHOLDER, 600 VAC (2)
SOC HD SCR, M5x12 mm (15)
RIVET, (30)
LINE REACTOR, 12 A 600 VAC (1opt)
FUSE, 1/2 A, 250 V, TIME DELAY (1)
FUSE, 1A, 250 V, TIME DELAY (1)
FUSE, 2 A, 250 V, TIME DELAY (1)
LK NUT, M4 (12)
SL PAN SCR, M4x16 mm (8)
FAN (1)
FINGER GUARD, FAN (1)
BOX (1)
COVER (1)
SW/RECEPTICLE COMB (1)
BUSHING, STRAIN RELIEF (1)
TROUBLESHOOTING
09769
09939
11376
11486
11487
11490
11492
11493
11495
11501
11787
135381
13540
13942
14733
15299
15554
15792
15812
176733
1767310.5
1767314
1767317
17774
17795
17799
18559
18936
19380
1938610
1938615
1938620
20918
21465
22076
22077
22078
22079
22165
22167
22169
22434
22435
22853
22854
22856
22885
22886
23390
24975
2501118
2501121
2501123
2501128
25017
25019
25020
25021
25029
25040
25368
26037
26051
26230
26454
264701/2
264701
264702
27007
27048
28553
28554
28555
28556
28557
28558
MAINTENANCE
PART
NAME
PART
NO.
PART
NAME
PART
NO.
34188B2E10
Electrical System Operator Box
Ref.: 39393
258
34188B2E10
Electrical System Operator Box

PART
NO.
PART
NAME
PART
NO.
PART
NAME
04482
13607011
13807
22885
23297
24629
25047
KNOB (2)
ORING (10)
HX NUT, M6 (10)
LED, AMBER PILOT LIGHT (1)
ACORN NUT, M8 (4)
COVER PAD, OPER INTERFACE, CLEAR
(1)
ELEC ENCLOSURE (1)
BOLT, CARRIAGE, M8x20 mm (6)
COVER, INDEX CARD (1)
INDEX CARD (5)
SHELL, CONTROL BOX COVER (1)
HINGE HALF (2)
HINGE HALF (2)
HINGE PIN (2)
STOP SW, ACTUATOR (1)
28722
28725
29355
29369
30226
30467
GASKET, CONTROL BOX (1)

GASKET, TOUCH SCREEN (1)
BOLT, CARRIAGE, M6x30 mm (4)
SW, STOP/START (1)
LATCH ASM (2)
SHIELD, CONTROL BOX CONDENSATION
(1)
SPACER, LATCH (2opt)
MOUNTING PLATE, FRONT (1)
MOUNTING PLATE, REAR (1)
SPACER (4)
TOUCHSCREEN ASM, w/LANGUAGE (#
specifies language, see table below) (1)
ELEC ASM, CONTROL BOX (# specifies
language; see table below) (1)
BAR, HINGE STOP (1)
PIN, HINGE STOP (2)
25048
25634
27278
27279
28437
28438
28439
28440
28718
30522
35115
35121
35124
39392#
39393#
41756
41757
Dash Number Designation Table

BOX ASM
USE TOUCHSCREEN
DESCRIPTION
TOUCHSCREEN PROGRAMMED WITH ENGLISH AND SPANISH
39393 HU
39393 IT
39392 HU
39392 IT
TOUCHSCREEN PROGRAMMED WITH HUNGARIAN

TOUCHSCREEN PROGRAMMED WITH ITALIAN
39393 JA
39392 JA
TOUCHSCREEN PROGRAMMED WITH JAPANESE
39393 PB
39392 PB
TOUCHSCREEN PROGRAMMED WITH PORTUGESE BRAZIL
39393 PO
39392 PO
TOUCHSCREEN PROGRAMMED WITH POLISH
39393 PP
39393 RU
39392 PP
39392 RU
TOUCHSCREEN PROGRAMMED WITH PORTUGESE PORTUGAL

TOUCHSCREEN PROGRAMMED WITH RUSSIAN
39393 SW
39392 SW
TOUCHSCREEN PROGRAMMED WITH SWEDISH
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
AIR SYSTEM
AUTOFLOW VALVE
259
PARTS
TOUCHSCREEN PROGRAMMED WITH GERMAN
TROUBLESHOOTING
39392 GE
MAINTENANCE
TOUCHSCREEN PROGRAMMED WITH FRENCH
39393 GE
39392 FR
39392 ES
39393 FR
39393 ES
34188B2E10
Electrical System Transformer Box
Ref.: 30189#
260
34188B2E10
Electrical System Transformer Box

PART
NO.
PART
NAME
PART
NO.
PART
NAME
11487
11493
11712
FL WA, 1/4 (4)

STAR WA, #10 (1)
STAR WA, 1/4 (4)
12090
14733
LOCKNUT, 3/4 NPT (1)

RING TERMINAL, #10/12 (1)
22886
23227
26263
30189#
14742
15569
FL WA, #10 (4)

WIRE CONN, EYELET, 14/16 AWG (1)
18559
19008
19745
GROUND TAG (1)

WATERTIGHT CONN, 90 (1)
VENTILATOR, ELEC ENCLOSURE (1)
22848
HX NUT, M5 (1)
CABLE, ELEC 14/7 (1)
PAN HD SCR, M6x12 mm (4)
TRANSFORMER ASM (# specifies voltage
range, see table) (1)
ENCLOSURE BASE (1)
MTG PLATE (1)
COVER, ENCLOSURE (1)
GASKET, ENCLOSURE (1)
TRANSFORMER, 200230 V (1opt)
MAINTENANCE
TROUBLESHOOTING
PARTS
AIR SYSTEM
AUTOFLOW VALVE
261
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
30195
30196
30269
30273
33085
33086
33087
34188B2E10
Air (with hopper)
Ref.: 33314
262
34188B2E10
Air (with hopper)
16166
16325
STREET TEE (1)

MALE CONNECT,1/8 NPTx1/4 TUBE
(17+1opt)
VALVE, FLOW CONTROL (2)
1/4 HX NIPPLE (1)
MUFFLER (1)
REDUCER, 1/41/8 (1)
COUPLING, SS 1/8 (1)
VALVE, 24 VDC, MAIN CONTROL (5+1opt)
CASING CLAMP CYLINDER (1)
AIR BRACKET (1)
REGULATOR (1)
REGULATOR (1)
GUAGE (1)
CHECK VALVE (1)
REGULATOR (1)
ELBOW, 1/8 PTx1/4 TUBE (4)
BRACKET, VALVE (1)
QUICK DUMP (4)
LUBRICATOR, MINI (1)
FITTING, FIXED ORIFICE (1)
MUFFLER, ADJUSTABLE (4)
AIR CYLINDER (1)
MANIFOLD BLOCK, 5 VALVE (1)
AIR CYLINDER, NL 14 (1)
ADAPTER, 1/8 NPT to 1/4 NPT (1)
09420
09939
11199
11376
11787
11789
13412
13540
13541
13550
14684
14685
14687
14850
15027
15036
15037
15038
15039
15490
15491
15855
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
16637
21273
21276
22224
23295
24798
24863
25097
25677
25715
25716
26496
27451
27952
27953
28990
29512
30336
30357
30461
31315
33065
33309
34070
34071
37749
AIR SYSTEM
AUTOFLOW VALVE
263
PARTS
TUBING, 3/8 OD, CLEAR (specfiy quantity

in feet)
TUBING, 1/4 OD, CLEAR (specfiy quantity
in feet)
BULKHEAD ADAPTER (2)
NIPPLE, 1/4 NPTx41/2 (1)
JAM NUT, 3/410 (3)
STREET ELBOW, 1/4 NPT (2)
HEX NIPPLE, 1/4 NPT (3)
MALE STRAIGHT, 1/4 NPTx1/4 TUBE (1)
MALE ELBOW, 1/4 NPTx1/4 TUBE (13)
MALE ELBOW, 1/8 NPTx1/4 TUBE
(13+1opt)
ELBOW, 1/4 NPTx1/4 FEMALE (1)
REGULATOR (2)
GAGE, 0100 psi (3)
FILTER (1)
STREET ELBOW, 45 (1)
TUBING, 1/4 OD, BLK (specfiy quantity in
feet)
TUBING, 1/4 OD, GRN (specfiy quantity in
feet)
TUBING, 1/4 OD, RED (specfiy quantity in
feet)
TUBING, 1/4 OD, BLU (specfiy quantity in
feet)
TUBING, 1/4 OD,YEL (specfiy quantity in
feet)
GAGE, 030 PSI (1)
FITTING, PIPE TO TUBE (1)
TEE (2)
TROUBLESHOOTING
09150
MAINTENANCE
PART
NAME
PART
NO.
PART
NAME
PART
NO.
34188B2E10
Air (no hopper)
Ref.: 35517
264
34188B2E10
Air (no hopper)

PART
NO.
PART
NAME
PART
NO.
PART
NAME
09150
TUBING, 3/8 OD, CLEAR (specfiy

quantity in feet)
TUBING, 1/4 OD, CLEAR (specfiy
quantity in feet)
BULKHEAD ADAPTER (2)
PLUG, 1/827 NPT (1)
JAM NUT, 3/410 (2)
STREET ELBOW, 1/4 NPT (1)
HEX NIPPLE, 1/4 NPT (3)
MALE STRAIGHT,
1/4 NPTx1/4 TUBE (3)
(6)
(4)
ELBOW, 1/4 NPTx1/4 FEMALE (1)
REGULATOR (2)
GAGE, 0 100 psi (3)
FILTER (1)
STREET ELBOW, 45 (1)
TUBING, 1/4 OD, BLK (specfiy
quantity in feet)
15037
TUBING, 1/4 OD, RED (specfiy

quantity in feet)
TUBING, 1/4 OD, BLU (specfiy
quantity in feet)
TEE (2)
BREATHER/MUFFLER (4)
MALE CONNECT,1/8 NPTx1/4 TUBE
(4)
MALE ELBOW,1/4 NPTx3/8 TUBE
(4)
VALVE, 24 VDC, MAIN CONTROL
(3)
AIR BRACKET (1)
REGULATOR (1)
ELBOW, 1/8 PTx1/4 TUBE (2)
BRACKET, VALVE (1)
QUICK DUMP (2)
LUBRICATOR, MINI (1)
MUFFLER, ADJUSTABLE (2)
ADAPTER, 1/8 NPTx1/4 NPT (1)
09420
09939
11515
11376
11787
11789
13412
13540
13541
13550
14684
14685
14687
14850
15027
16632
24798
25097
25677
28990
29512
30336
30357
31315
35457
35486
37749
MAINTENANCE
TROUBLESHOOTING
PARTS
AIR SYSTEM
AUTOFLOW VALVE
265
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
15855
15926
16325
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
15038
34188B2E10
AutoFlow Valve (02894)
04155
11311
02609
02727
02138
09658
02699
02558
02649
02136
02243
02609
11349
02276
02960
02556
02193
09774
02960
02378
02255
02193
02556
02349
02133
02894
266
34188B2E10

PART
NO.
PART
NAME
PART
NO.
PART
NAME
02133
02136
02138
02193
02243
02255
02276
02349
02378
02556
VALVE ASM, AUTOFLOW (1)

GASKET (1)
COUPLER ADAPTER, MALE (1)
SEAL (2)
GAUGE (1)
REGULATOR (1)
TOP FOLLOWER (1)
FLOW SLIDE (1)
SPACER (1)
SUPPORT RING (2)
02558
02609
02649
02699
02727
02894
02960
04155
09658
09774
CAP (1)
HOSE NIPPLE, MALE (2)
HOUSING, VALVE (1)
AIR HOSE (1)
COUPLING ADAPTER, FEMALE (1)
VALVE INSTALLATION, AUTOFLOW (1)
HOSE CLAMP (4)
REGULATOR & HOSE ASM (1)
DEFLECTOR (1)
METERING HOSE (quantity in feet)
MAINTENANCE
TROUBLESHOOTING
PARTS
AIR SYSTEM
AUTOFLOW VALVE
267
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
34188B2E10
04155
02609
14471
31129
11334
02727
02138
02699
02558
02243
02136
37763
28474
02609
11349
02276
02556
PLUMBING KITS
13936
14470
14516
18523
02193
02378
02255
02193
02556
02349
18536
14469
268
34188B2E10

PART
NO.
PART
NAME
PART
NO.
PART
NAME
02136
02138
02193
02243
02255
02276
02349
02378
02556
02558
02609
02699
GASKET (1)
COUPLER ADAPTER, MALE (1)
SEAL (2)
GAUGE (1)
REGULATOR (1)
TOP FOLLOWER (1)
FLOW SLIDE (1)
SPACER (1)
SUPPORT RING (2)
CAP (1)
HOSE NIPPLE, MALE (2)
AIR HOSE (1)
02727
04155
13936
14469
14470
14471
14516
18523
18536
28474
31129
37763
COUPLING ADAPTER, FEMALE (1)

REGULATOR & HOSE ASM (1)
PLUMBING KIT, CREPACO (1opt)
VALVE INSTALLATION, AUTOFLOW (1)
PLUMBING KIT, VEMAG (1opt)
HOUSING, VALVE (1)
PLUMBING KIT, HANDTMANN (1opt)
PLUMBING KIT, RISCO/BREVETTI (1opt)
VALVE ASM, AUTOFLOW (1)
CLAMP UBRACKET (1)
HX NUT (1)
ELBOW (1)
MAINTENANCE
TROUBLESHOOTING
PARTS
AIR SYSTEM
AUTOFLOW VALVE
269
TWISTER
CASING CLAMP
HOPPER
LINKER
ELECTRICAL SYSTEM
YOU ARE HERE:

FRAME
MAIN DRIVE
STUFFING TUBES
FOLLOWER
PUMP
34188B2E10
HARDWARE ITEMS
PART
NO.
DESCRIPTION
PART
NO.
DESCRIPTION
PART
NO.
02114
HX NUT, 5/811
11332
HX HD SCR, 5/1618x13/4
11372
JAM NUT, 7/1614
02538
JAM NUT, 3/416
11333
HX HD SCR, 5/1618x2
11373
JAM NUT, 1/213
02878
JAM NUT, 3/416 (LH)
11334
HX HD SCR, 5/1618x21/4
11374
JAM NUT, 1/220
03015
HX HD SCR, 1/213x31/8
11335
HX HD SCR, 5/1618x21/2
11375
JAM NUT, 5/811
03016
SOC HD SCR, 1/213x21/2
11336
HX HD SCR, 5/1618x23/4
11376
JAM NUT, 3/410
04069
FL WA, 3/8
11337
HX HD SCR, 5/1618x31/4
11377
HX NUT, #1024 (BRASS)
04922
FL WA, 5/16 (HEAVY)
11338
HX HD SCR, 5/1618x31/2
11378
HX NUT, #632
05445
HX HD SCR, 5/811x2 (FULL)
11339
HX HD SCR, 3/816x1/2
11379
HX NUT, #832
06154
HX HD SCR, 7/1614x11/2 (GD 8)
11340
11380
HX NUT, #1024
06223
GRD 8 SCR, 7/1614x11/4
11341
11381
WING NUT, 1/420
09450
JAM NUT, 7/814
11342
HX HD SCR, 3/816x1
11382
CAP NUT, 1/420
09451
JAM NUT, 7/814 (LH)
11343
HX HD SCR, 3/816x11/4
11383
CAP NUT, 5/1618
09847
CAP NUT, 7/1614
11344
HX HD SCR, 3/816x11/2
11384
10340
SOC HD SCR, 3/816x5/8 (GD 5)
11345
HX HD SCR, 3/816x13/4
11385
10639
HX HD SCR, 5/1618x33/4
11346
HX HD SCR, 3/816x2
11386
10911
HX HD SCR, 1/220x11/2
11347
HX HD SCR, 3/816x21/4
11387
SOC HD SCR, 1/420x1
11240
HX NUT, 3/410
11348
HX HD SCR, 3/816x21/2
11388
11305
THUMB SCR, 1/420x5/8 (A)
11349
HX HD SCR, 3/816x23/4
11389
11310
HX HD SCR, #632x1
11350
HX HD SCR, 3/816x3
11390
11311
11351
HX HD SCR, 3/816x31/2
11391
11312
11313
11352
HX HD SCR, 7/1620x11/2
11392
SOC HD SCR, 5/1618x1
11314
11353
HX HD SCR, 7/1614x2
11393
SOC HD SCR, 5/1618x11/4
11315
11354
HX HD SCR, 1/213x1
11394
SOC HD SCR, 5/1618x11/2
11316
HX HD SCR, 1/420x1
11355
HX HD SCR, 1/213x11/4
11395
SOC HD SCR, 5/1618x13/4
11317
HX HD SCR, 1/420x11/4
11356
HX HD SCR, 1/213x11/2
11396
11357
HX HD SCR, 1/213x13/4
11397
11358
HX HD SCR, 1/213x21/2
11398
SOC HD SCR, 3/816x1
11359
HX HD SCR, 5/811x2
11399

DESCRIPTION
11318
HX HD SCR, 1/420x11/2
11319
HX HD SCR, 1/420x13/4
11320
HX HD SCR, 1/420x2
11321
HX HD SCR, 1/420x21/4
11360
HX HD SCR, 5/1618x23/4 (FULL)
11400
11322
HX HD SCR, 1/420x21/2
11361
HX HD SCR, #632x11/2
11401
11323
HX HD SCR, 1/420x4
11362
HX NUT, 1/420
11403
SOC HD SCR, #1024x1/2
11324
HX HD SCR, 5/1618x3/8
11363
HX NUT, 5/1618
11404
11325
HX HD SCR, 5/1618x1/2
11364
HX NUT, 3/816
11405
SOC FL SCR, 1/420x1/2
11326
HX HD SCR, 5/1618x5/8
11365
HX NUT, 7/1614
11406
11327
HX HD SCR, 5/1618x3/4
11366
HX NUT, 1/213
11407
11328
HX HD SCR, 5/1618x7/8
11368
HX NUT, 5/811
11408
SOC FL SCR, 1/420x1
11329
HX HD SCR, 5/1618x1
11369
JAM NUT, 1/420
11409
11330
HX HD SCR, 5/1618x11/4
11370
JAM NUT, 5/1618
11410
11331
HX HD SCR, 5/1618x11/2
11371
JAM NUT, 3/816
11411
SOC FL SCR, 5/1618x1
270
34188B2E10
HARDWARE ITEMS
PART
NO.
DESCRIPTION
PART
NO.
DESCRIPTION
11412
SOC FL SCR, 5/1618x11/4
11442
SOC SETSCR, 3/816x5/8
11472
SL RD SCR, 5/1618x1/2
11413
SOC FL SCR, 5/1618x11/2
11443
SOC SETSCR, 3/816x1
11473
SQ SETSCR, 5/1618x1/2
11414
SL FL SCR, #632x3/8
11444
11474
11415
SL FL SCR,# 832x1/4
11445
11475
11416
SL FL SCR, #832x5/16
11446
SL RD SCR, #632x1/4
11476
BIND SCR, #832x3/8
11417
SL FL SCR, #832x3/8
11447
SL RD SCR, #632x3/8
11477
BIND SCR, #832x1/2
11418
11448
SL RD SCR, #632x3/4
11478
BIND SCR, #832x3/4
11419
11449
SL RD SCR, #632x11/2
11479
BIND SCR, #1032x1/2
11420
11450
SL RD SCR, #832x1/4
11480
BIND SCR, #1032x3/4
11421
SOC SETSCR, #1024x1/8
11451
SL RD SCR, #832x3/8
11481
SL PAN SCR, #1032x1/2
11422
11452
SL RD SCR, #1024x3/16
11482
FL WA, 1/2
11423
11453
11483
11424
11454
SL RD SCR, #1024x5/16
11484
SHT MTL SCR, #8x3/8
11425
11455
11485
FL WA #8
11426
11456
11486
FL WA #10
11427
11457
11487
FL WA, 1/4
11428
11458
11488
FL WA, 1/4
11429
11459
SL RD SCR, #1024x1
11489
FL WA, 5/16
11430
11460
SL RD SCR, #1024x11/2
11490
FL WA, 5/16
11431
11461
SL RD SCR, #1024x2
11491
FL WA, 3/8
11432
SOC SETSCR, 1/420x1
11462
SL RD SCR, #1024x21/2
11492
FL WA, 3/4
11433
11463
11493
STAR WA, #10
11434
11464
11494
LK WA, 1/4
11435
11465
11495
LK WA, 5/16 (REG)
11436
11466
SL RD SCR, 1/420x1/2
11496
LK WA, 5/16 (LT)
11437
11467
11497
LK WA, 3/8
11438
11468
11498
LK WA, 1/2
11439
11469
SL RD SCR, 1/420x1
11499
LK WA, 5/8
11440
11470
SL RD SCR, 1/42011/2
11500
LK WA, 3/4
11441
11471
SL RD SCR, 1/420x13/4
11501
LK WA, #10
BIND SCR
SOC HD SCR
SL RD SCR
THUMB SCR (A)
SHT MTL SCR
HX NUT
FL WA
SQ HD SETSCR
JAM NUT
THUMB SCR (B)

SOC FL SCR
DESCRIPTION
HARDWARE
ITEMS
HX HD SCR
PART
NO.
SOC SETSCR
PAN HD SCR
LK WA
STAR WA (EX)
CAP NUT
FIL HD SCR
SL FL SCR
WING SCR
WING NUT
STAR WA (INT)
271
34188B2E10
HARDWARE ITEMS
PART
NO.
DESCRIPTION
PART
NO.
DESCRIPTION
PART
NO.
11502
12443
HX HD SCR, 1/420x23/4
14172
11503
SOC SETSCR, 1/420x1/4 (BLK)
12627
SL RD SCR, #348x1/2
14239
SL RD SCR, #1032x5/16
FL WA, #6 (BRASS)
DESCRIPTION
11504
12628
FL WA, #3
14302
11505
12629
LK WA, #3
14303
FL WA, 1/2
11506
12817
14335
SL RD SCR, #1024x11/4
11507
HX HD SCR, #1024x21/2
12820
STAR WA, #8
14525
SOC FL HD SCR, #832x3/4

11508
12880
HX NUT, #348
14526
11509
12920
14528
BUT HD SCR, #832x11/8
11510
12922
14529
BIND HD SCR, #832x5/8
11511
STAR WA, #6
13005
14690
HX HD SCR, 1/420x11/8
11512
SL PAN SCR, 1/420x3/8
13028
LK NUT, 1/220
14735

11514
13074
14736
11516
13076
SL RD SCR, #632x13/4 (ZINC)
14737
11517
JAM NUT, 5/818
13077
SL RD SCR, #632x2 (ZINC)
14738
11519
SHT MTL SCR, #8x1/2
13078
14739
14740
LK NUT, #1032
14741
LK NUT, #832
14742
FL WA, #10
14743
14761
14777
SOC FL SCR, #1024x7/8
14843
14881
HX HD SCR, 1/420x13/8
15116
LK WA, 7/16
15117
FL, WA, 7/16
15138
HX HD SCR, M6x1x12mm
15144
SOC HD SCR, M6x1x20mm
15145
FL WA, 3/8
15157
HX HD SCR, 7/1614x11/2
15193
BIND SCR, #832x11/4
11520
SHT MTL SCR, #8x5/8
13079
11521
SHT MTL SCR, #10x1
13080
SOC SETSCR, #1024x3/8 (BLK)
11522
SL RD SCR, #632x1
13081
HX NUT, #632
11523
FL WA. #6
13233
11524
13285
THUMB SCR, 1/420x3/8 (A)
11525
HX HD SCR, #1024x1
13385
LK NUT, 1/420
11526
13406
JAM NUT, 5/1624
11527
13427
SL RD SCR, #440x1
11528
FL WA, 3/4
13433
11530
SL FL SCR, 1/420x1/2
13451
SOC HD SCR, #1032x11/2 (BLK)
11542
SOC HD SCR, 3/824x1
13542
SL RD SCR, #1024x11/4
11575
13557
11587
13566
11588
THUMB SCR, 1/420x1/2 (B)
13597
SOC SETSCR, 1/420x5/16 (LK)
11660
13608
11693
SL RD SCR, #632x2
13677
15201
FL WA, 5/8
15230
SOC SETSCR, M10x1.5x80mm
15231
SOC HD SCR, M10x1.5x70mm

(BLK)
11694
13807
11712
STAR WA, 1/4
13855
FILL HD SCR, 1/420x2
11792
13881
15311
11980
13909
15312
12029
SOC HD SCR, #632x1/4 (FULL)
14021
15338
HX HD SCR, M8x1.25x35mm
12033
HX HD SCR, #1024x11/4
14125
15340
12055
SHT MTL SCR, #10x3/8
14127
15341
12081
HX HD SCR, 1/420x3
14130
15342
272
34188B2E10
HARDWARE ITEMS
PART
NO.
DESCRIPTION
PART
NO.
DESCRIPTION
PART
NO.
15343
16126
17468
15344
16127
17481
SQ HD SETSCR,3/816x1
15345
HX HD SCR, 5/1618x3
16128
17636
SL FL SCR, #1032x1
15346
HX HD SCR, M8x1.25x40mm (FULL)
16129
HX HD SCR, 5/1618x21/8
17729
HX HD SCR, 5/1618x51/2
15388
FL WA, 5/8
16130
17883
HX HD SCR, 5/1624x7/8
15393
SL RD SCR, #832x1
16131
LK NUT, M6x1 (BLK)
17899
HX HD SCR, 3/824x13/4
DESCRIPTION
16132
SOC SETSCR, M6x1x45mm (BLK)
17901
HX HD SCR, 5/1624x1
15409
16133
17908
15460
16134
17913
15481
BIND SCR, #1032x3/8
16135
HX NUT, #1032
17919
HX HD SCR, 3/824x1
15482
BUT HD SCR, #1024x1
16164
17993
SOC SETSCR, 1/420x5/16(nyltip)
15483
SOC HD SCR, #632x5/8 (BLK)
16292
SOC FL SCR, 3/824x1
18025
HX HD SCR, 3/824x21/4
15484
16301
18027
15549
CAP NUT, 3/816
16338
HX HD SCR, M8x35mm
18052
HX HD SCR, 5/1624x1/2
15554
HX NUT, M8x1.25
16343
FL WA, 13/64
18067
HX HD SCR, 1/428x13/4
15555
16393
HX HD SCR, 3/824x1
18075
HX HD SCR, 1/428x11/4
15586
16394
HX HD SCR, 5/1624x3/4
18084
HX HD SCR, 3/824x11/4
15600
LK NUT, 5/1618
16405
HX HD SCR, 5/1624x1/2
18091
15635
16410
18111
LK NUT, 7/1620
15636
16413
18114
HX NUT, 13/420
15641
16617
FILL HD SCR, 5/1618x3/8
18125
15677
BIND SCR, #832x5/16
16645
SOC HD SCR, #1032x1
18132
15690
SOC HD SCR, 1/213x3
16725
18143
15725
BIND SCR, #832x11/16
16914
HX HD SCR, 5/1624x13/4
18209
SL FL SCR, 3/816x1
15749
HX HD SCR, 1/213x53/4
16915
HX HD SCR, 1/428x1
18218
15791
16920
HX HD SCR, #1032x11/2
18331
SOC FL SCR, 3/816x1
15792
SOC HD SCR, M6x1x12mm
16930
18473
15890
17072
HX HD SCR, 3/816x51/2
18539
HX HD SCR, 1/220x11/2
15968
HX HD SCR, 5/1618x4
17343
18557
BIND SCR, #832x11/2
16125
CAP NUT, 5/1618
17467
18640
HX HD SCR, 5/1624x5/8
HX HD SCR
BIND SCR
SOC HD SCR
SL RD SCR
THUMB SCR (A)
SHT MTL SCR
FL WA
SQ HD SETSCR
JAM NUT
THUMB SCR (B)

SOC FL SCR
HX NUT
SOC SETSCR
PAN HD SCR
LK WA
STAR WA (EX)
CAP NUT
FIL HD SCR
SL FL SCR
WING SCR
WING NUT
STAR WA (INT)
273
34188B2E10
HARDWARE
ITEMS
15395
HARDWARE ITEMS
PART
NO.
DESCRIPTION
PART
NO.
DESCRIPTION
PART
NO.
18646
22847
22886
HEX NUT, M5x0.8
18647
22848
22887
HEX NUT, M10x1.5
18648
SL FL SCR, #836x5/8
22849
22888
HEX NUT, M12x1.75
18661
22850
22889
HEX NUT, M14x2
18666
HX HD SCR, 1/428x21/4
22851
22890
HEX NUT, M16x2
18773
22852
22891
SL FL SCR, M5x16mm
18791
22853
22915
18793
HX NUT, 18mm
22854
22923
HX NUT, 1/213 (NYLOK)
18819
SL FL SCR, #832x5/8
22855
22956
PAN HD SCR, M4x0,7x6mm
18917
HX HD SCR, 1032x1/2
22856
22977
HX HD SCR, 1/213x2
20031
HX HD SCR, 1/213x4
22857
23384
PAN HD SCR, M5x0.8x16mm
18936
22858
23432
19140
22859
23433
19253
HX HD SCR, 3/824x11/2
22860
23481
WING SCR, M6x1.0x20mm
19316
22861
23554
19398
HX HD SCR, 3/824x13/8
22862
23906
FL WA, 5/16
19399
22863
24283
SOC SETSCR, M6 x 30mm
19403
PAN HD SCR, M4x0,7x10mm
22864
24284
SOC SETSCR, M6 x 6mm
19595
HX HD SCR, 5/1624x11/4
22865
24289
SL FL SCR, M8 x 16mm
19814
HX HD SCR, 5/1624x21/4
22866
24471
20388
PAN HD SCR, 832x11/2
20722
HX HD SCR, 1/220x11/2 Grade 8
22867
24629
CAP NUT, M8
21168
HX NUT, 3/816 (LK)
22868
25431
CAP NUT, M12
21260
SL FL SCR, #1032x31/4
22869
25433
SOC HD SCR, M10 x 20mm
21261
SL FL SCR, #1032x11/2
22870
25448
SL SETSCR, M6 x 12mm
21657
SL RD SCR, #440x1/2
22871
25616
CAP NUT, M6
22872
25638
HX HD SCR, M6 x 50mm
22873
25720
CAP NUT, M4
22874
25874
JAM NUT, 7/1620
DESCRIPTION
22088
20781
22491
SOC HD SCR, 832x1
22533
22875
25945
22534
BIND HD SCR, M3x0.5x6mm
22876
26163
22763
BIND SCR, M5x0.8x10mm
22877
26165
22767
22878
26188
22768
22879
26212
22769
SL FL SCR, M6x1.0x20mm
22880
26213
CAP NUT, M10
22774
PAN HD SCR, M6x1.0x16mm
22881
26431
22775
22882
26432
LK NUT, M10
22776
22883
26433
HX NUT, M4
22777
22883
26503
SOC HD SCR, 1/420 x 11/2
22794
SOC SETSCR, M6x1.0x8mm
22885
HX NUT, M6x1.0
26504
274
34188B2E10
HARDWARE ITEMS
PART
NO.
DESCRIPTION
26540
SOC FL SCR, M8 x 16mm
PART
NO.
DESCRIPTION
PART
NO.
DESCRIPTION
HARDWARE
ITEMS
HX HD SCR
BIND SCR
SOC HD SCR
SL RD SCR
THUMB SCR (A)
SHT MTL SCR
FL WA
SQ HD SETSCR
JAM NUT
THUMB SCR (B)

SOC FL SCR
HX NUT
SOC SETSCR
PAN HD SCR
LK WA
STAR WA (EX)
CAP NUT
FIL HD SCR
SL FL SCR
WING SCR
WING NUT
STAR WA (INT)
275
34188B2E10
INDEX
A
Adjust
clamp, casing, 83,87
hopper, 83
linker
align with twister chuck, 111
chain tension, 113,131
pincher lugs, 115,133
housing
align, 97
install, 91
remove, 89
parts list, 235
pedestal
align, 95
Chain
conveyor, 13
Air System
cylinder
follower
align, 75
cushion flow control, 157
stuffing tube
align, 75
parts list, 263,265
schematic diagram, 156
Chuck
parts list, 229,231,233
Align
metering pump drive, 15
metering pump, twister, rotator, 73
Conveyor
drive, 13
See also separate manual
Auto Flow Valve

parts list
version 02894, 267
version 14469, 269
Cross Reference
how to use, 190
B
Bearing Housing
metering pump. See Maintenance,
metering pump
Cleaning
metering pump
assemble, 69
disassemble, 67
Clutch. See Maintenance, drive
Controls
hopper & casing clamp, 8285
Cushion
air cylinder. See Air System
Cylinder
follower. See Follower
stuffing tube. See Stuffing Tube
Belt. See Maintenance, drive
Daily Maintenance, 3
Blank Form
maintenance, 4,5
Drive. See Maintenance, drive; Parts List
C
Cabinet. See Parts List, frame
Casing Clamp
adjust, 83,87
align
closed position, 99
housing, 97
pedestal, 95
front & rear
align, 99
install, 93
remove, 93
E
Electrical
diagrams, 158
lock out (supply voltage), 1,11,159,189
main disconnect switch, 253
parts list
cables & connectors, 253,255
control box, 259
main enclosure, 257
transformer box, 261
safety hazard, 11
Encoder. See Maintenance, drive
276
34188B2E10
INDEX
F
Fasteners. See Hardware Items
Follower
align, 75
parts list, 223
Form
maintenance, 4,5
Frame
parts list, 199,201,203,205
G
General
maintenance, 10
Grease
See also Lubrication
gun, 7
H
Hardware Items
how to use the list, 190
parts list, 270
Hopper
adjust, 83
parts list, 237,239
L
Linker
See also Maintenance, drive; Mainte
nance, linker
instructions
DB type, 108111,130145
RT type, 108111,112129
general information, 109
parts list
DB type, 243,245,251
RT type, 241
XL type, 247
Log. See Maintenance, log
Lubrication
NL SMARTLinker, 7
USDA requirements, 8
Main Disconnect Switch

parts list, 253
Main Drive. See Maintenance, drive; Parts
List
Maintenance
casing clamp
adjust, 83,87
conveyor drive, 13
drive
belt tensions, 65
conveyor, 13
index of drive topics, 13
linker
assemble, 107
belt
replace, 51
tension, 49,65
disassemble, 105
encoder
belt
replace, 59
tension, 57,65
install, 63
remove, 61
motor
install, 55
remove, 53
metering pump
See also Cleaning
align, 15
index of pump drive topics, 13
install, 19
motor, 1619
remove, 17
rotator
belt
replace, 39
tension, 37,65
clutch
install, 47
remove, 45
install, 43
remove, 41
servo amplifier, 151
twister
align linker to twister, 111
assemble, 103
belt
replace, 23,27
tension, 21,25,65
disassemble, 101
INDEX
H1, H2 lubricants, 8
277
34188B2E10
INDEX
install, 35
motor
install, 31
remove, 29
remove, 33
variable frequency, 147
electrical, 158
follower
align, 75
general guidelines, 10
health risks during, 10
hopper
adjust, 83
linker
align, 111
DB type
assemble, 144
back guide, 135
chains
replace, 137
tension, 131
disassemble, 139
gearbox
assemble, 142
disassemble, 141
gear wear, 141
pincher alignment, 133
general information, 109
RT type
assemble, 128
back guide, 117
chains
change, 121
replace, 119
tension, 113
disassemble, 123
gearbox
assemble, 126
disassemble, 125
gear wear, 125
pincher alignment, 115
type, how to identify, 109
log
scheduled, 4
unscheduled, 5
lubrication
NL SMARTLinker, 7
USDA, 8
metering pump
See also Cleaning
align, 73
bearing housing
assemble, 79
disassemble, 77
cleaning
assemble, 69
disassemble, 67
drive, 1419
remove & install, 71
top cover
assemble, 81
disassemble, 77
overhaul
general guidlines, 10
preserve original design, 10,11
preventive, 3
seals and bearings, 10
self locking fasteners, 10
start of section, 1
stuffing tube
align, 75
technical assistance, 11
Metering Pump
cleaning
assemble, 69
disassemble, 67
drive, 1419
parts list, 207
maintenance. See Maintenance, meter
ing pump
parts list
CB3, 227
CB6, 225
preventive maintenance, 3
Midstroke
parts list, 253,255,263,265
Motor
See also Maintenance, drive
linker, 5255
parts list, 207
pump drive, 1619
twister & rotator, 2831
O
Oil. See Lubrication
Ordering repair parts, 191
P
Parts List
air system, 263,265
auto flow valve
version 02894, 267
version 14469, 269
278
34188B2E10
INDEX
Preventive Maintenance, 3
Pump. See Metering Pump
Q
Quarterly Maintenance, 3
R
Records
maintenance, 45
Repair Parts
See also Parts List
how to order parts, 191
how to use parts lists, 190
lock out (supply voltage). See Electri

cal, lock out (supply voltage)
preserve original design, 10,11
technical assistance, 11
Scheduled Preventive Maintenance. See
Preventive Maintenance
Screws & Fasteners. See Hardware Items
Service Record. See Maintenance, log
Servo Amplifier
maintenance, 151
Stuffing Tube
align, 75
parts list, 209,211,213,215,217,219,221
T
Tension, drive belt. See Maintenance,
drive
Top Cover
metering pump. See Maintenance,
metering pump
Troubleshooting
start of section, 159
INDEX
casing clamp, 235

chuck, 229,231,233
cross reference
how to use, 190
drive, 207
electrical
cables & connectors, 253,255
control box, 259
main enclosure, 257
transformer box, 261
follower, 223
frame, 199,201,203,205
hardware items, 270
hopper, 237,239
how to order parts, 191
how to use the list, 190
linker
DB type, 243,245,251
RT type, 241
XL type, 247
metering pump
CB3, 227
CB6, 225
start of section, 189
stuffing tubes,
209,211,213,215,217,219,221
twister, 229,231,233
Twister
See also Maintenance, drive
parts list, 229,231,233
U
Unscheduled Maintenance. See Mainte
nance, log
USDA lubrication requirements, 8
V
Variable Frequency Drive
maintenance, 147
VFD. See Variable Frequency Drive
Rotator. See Maintenance, drive
W
Weekly Maintenance, 3
Safety
during maintenance, 11
electrical hazard, 11
279
34188B2E10

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Service Handbook

This manual covers the following Townsend

Year Manufactured: . . . . . 2005

Townsend Engineering Company

How to use this Handbook

Safety & Hygiene

E Copyright 2002-10, Townsend Engineering Company

Section 3 Parts List . . . . . . . . . .

Thank you for your purchase of Townsend equipment.

Townsend Engineering Company, Box 1433, Des Moines, IA 50305, USA

All machines manufactured by Townsend Engineering

Company are guaranteed to be free of defects in workmanship

and materials for a period of 12 months (1 year) from the date of

of (1) consumables, and (2) parts subject to replacement due to

All claims must be made in writing and include a

description of the failure, part number and machine serial

number. After approval of claim is made the defective part must

This warranty is valid only if genuine Townsend parts are

used without modification.

Townsend Engineering Company, Box 1433, Des Moines, IA 50305, USA

Townsend Engineering Company, Box 1433, Des Moines, IA 50305, USA

Read safety instructions and guidelines presented in the

Hopper & Clamp . . . . . . . . . . 83

Lock out the electrical supply before performing any

3. Check condition of metering pump [15]. Replace seal plate

5. Check straightness and alignment of stuffing tube.

6. Check chuck or chuck brake [12] installation

7. Check follower extended position thrust collar [13] must

8. Check casing clamp [14] for free movement and inspect

9. Inspect linking chains [11] and conveyor hooks for dam

11. Check condition and adjustment of drive belts, chains, pul

12. Check seals and bearings for damage or wear.

13. Check condition of metering pump clutch.

10. Check moisture barriers on all control components.

14. Perform quarterly lubrication.

15. Replace metering pump shaft seals, and check bearings.

16. Check condition and installation of drive components: mo

17. Check condition of conveyor refer to separate conveyor

2. Check operation of all electrical components, especially

1. Clean & sanitize the machine. Perform daily lubrication.

The following is a list of checks to be made and when to make them.

Service Record Scheduled Preventive Maintenance

Service Record Unscheduled Maintenance

2. Metering pump top bearings two fittings pump until

3. Linking chains spray to saturate.

4. Linker idler sprocket assemblies (RT style) two fittings

5. Conveyor hook chain spray to saturate.

6. Air Clutch air line lubricator fill.

7. Gear reducer, main drive threaded plug maintain

8. Linker gear housing disassemble housing drain

9. Linker idler sprocket assemblies (DB style) dis

1. Metering pump base bearings two fittings pump

Lubrication of the following items is essential for maximum service

EG . . . . 12080 . . grease (H1) (397 grams)(14 ounces)

LUBRICATION USDA CLASSIFICATIONS

Lubricants Available From Townsend

03094 . . . H1 . . . . . . Oil, SAE10/ISO32, nondetergent (0,95 liter)(1 quart)

12450 . . . . . . . . . . Grease gun (with standard small fitting)

During disassembly, any parts that appear worn or damaged should

Because this machine handles food materials, organic matter may be

Repair parts must be Townsendapproved spare parts. To preserve

All lubricants used in a food processing facility must be approved by

Take extreme care when working around sharp equipment, or any