Вы находитесь на странице: 1из 7

GROUP 1, GET2016

Dated -22nd August, 2016


Shop Name: PAINT SHOP
Shop Layout:

GROUP 1, GET2016

Aesthetic
appearance
Purpose of
painting:

Environmental
protection/corrosi
on prevention

Shop Insights:
Asias largest paint shop
Underbody PVC coating DFT (Dry Film Thickness): 300-400
m
There are currently 11 tank system used in pretreatment
system with around 98% yield in ED system and 68%
transfer efficiency in case of top coat system.
18 robots are in work.
Maximum possible output JPH (Jobs per hour) that can be
made from paint shop are 42 JPH due to the presence of
paint booth.
TAKT Time: 1.43 min
Two types of storage areas:
o PBS (Painted Body Storage)
o WBS (Weld Body Storage)
BAKING TEMPERATURE:
o Top Coat: 1800 C for 16-20 min
o CED: 1750 C for 15-30 min
o Sealer/PVC: 1150 C for 15 min
Parameters for controlling: Chemistry+
Mechanics+Time+Temp.

GROUP 1, GET2016

Techniques of Painting:
1C(Coat)+1 B(Baking) used for domestic vehicles
2C+1B (surfacer + top coat)
3C+1B (surfacer + Base coat + top coat/clear coat +1
Baking)

AUTOMOBILE
PAINTING SYSTEM

PT.CED Application

Corrosion Prevention

Primer/ Surfacer
Application

Corrosion Prevention,
UV Protection and
improve intercoat
adhesion

Top Coat
Application

Corrosion Prevention,
Aesthetic appearance
& UV Protection

GROUP 1, GET2016

Process flow:

PRETREATMENT

ELECTRODEP
OSITION

ED COAT
BAKING

SEALER/UND
ERBODY
APPLICATION

Top Coat
Baking

Top Coat
Application

ED SANDING

SEALER
BAKING

Inspection &
Polishing

Wax
Application

SEND TO TCF

PRE-TREATMENT:
An electro chemical conversion process, providing paint bonding
and corrosion resistance which is carried out prior to painting.
Function:
To provide
o Clean, oil & grease free surface
o Non conducting bond between the base metal & paint
o Fine & crystalline corrosion inhibiting base for paint
o Chemically inert surface to prevent the reaction
between the metal surface & paint ingredients
To improve the paint properties like adhesion, impact,
corrosion resistance
Types of conveyor system:

GROUP 1, GET2016
Pendulum System
RoDip Conveyor

Pre
Hot

wash

water rinse
(DIP)

Pre Degrease
(Spray)
Degreasing

Water

(DIP)

Rinse

Surface
conditioning
Phosphating

Water

DI

fresh

rinse

spray

ELECTRODEPOSITION:
o Voltage Potential is established and current flows
o Water decomposes at the electrodes (Electrolysis)

GROUP 1, GET2016
o Paint Particles move to the oppositely charged electrode
(Electrophoresis)
o Paint Particles deposit on substrate (Electrodeposition)
o Paint Particle become tightly packed (Endosmosis)
o Part becomes electrically insulated by paint and deposition
stops automatically
CED

SEALANT APPLICATION:
Functions:

Fill the gaps left after welding.

Vibration dampening

Corrosion resistance

PVC based sealer applied manually

Supply pressure is 150 + 50 kg/cm2

DRY SANDING
Improves topcoat adhesion between ED & I/C by providing a
rough surface.

Removes the defects after ED & I/C.

TOP COAT APPLICATION

GROUP 1, GET2016
Outside Painting :
TOTAL NO. OF ROBOTS: - 18
Inside Painting:

Manually by Electrostatic Spray Gun

Вам также может понравиться