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Table of Contents
Integrated Steel Manufacture
Pipe-making facilities and product types
Nippon Steel & Sumitomo Metal product standards
Applications
2
4
6
8
8
Pipes & tubes for piping
9
Pipes & tubes for mechanical structures
Pipes & tubes for marine structures and general structures 10
12
Pipe piles/pipe sheet piles
13
Pipes & tubes for plants
14
Pipes & tubes for boilers/heat exchangers
Pipes & tubes for the chemical industry/nuclear power plant 15
16
Oil & Gas Casing & Tubing/Line pipe (offshore)
Production process
18
18
Seamless pipes & tubes (Mannesmann process)
20
Seamless pipes & tubes (hot extrusion process)
22
Electric resistance-welded pipes & tubes
24
hot electric resistance-welded (SW) pipes & tubes
26
Arc-welded pipes & tubes
28
Secondary machining
Pipe & tube plant of Nippon Steel & Sumitomo Metal
29
Notice: While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information
is at the readers risk and no warranty is implied or expressed by Nippon Steel & Sumitomo Metal Corporation with respect to the use of the
information contained herein. The information in this publication is subject to change or modification without notice. Please contact the Nippon
Steel & Sumitomo Metal Corporation office for the latest information.
Please refrain from unauthorized reproduction or copying of the contents of this publication.
The names of our products and services shown in this publication are trademarks or registered trademarks of Nippon Steel & Sumitomo Metal
Corporation, affiliated companies, or third parties granting rights to Nippon Steel & Sumitomo Metal Corporation or affiliated companies. Other
product or service names shown may be trademarks or registered trademarks of their respective owners.
Vacuum induction
melting furnace
Limestone
Charging
scrap
Iron ore
Electro-slag
re-melting
Oxygen
blow
Vacuum arc
re-melting
Hot hollow
forged
seamless pipe
Sintering plant
Torpedo car
Coal
Coking plant
Charging
molten iron
Blast furnace
Converter
Electric furnace
AOD
VOD
Ingot
Forging
Seamless
pipes & tubes
Mannesmann
process
Hot extrusion
method
Soaking pit
Blooming mill
Billet mill
Non-destructive inspection
Billet
(Round CC)
Continuous
heating furnace
Roughing mill
SAWL pipe
by UO
process
Roughing rolling
Finish rolling
Controlled cooling
Plate
Hot-rolled coil
SAWH pipe
by spiral
process
Hot-rolled
pickled coil
Hot electric
resistancewelded
pipes & tubes
Pickling line
Cold-rolled coil
Cold-rolling mill
AL SHEET
Steel sheet coil
Hot-dip galvanizing line (aluminum line and zinc line)
Electrogalvanizing line
Electric
resistancewelded pipes
& tubes
ZINKOTE,
bonderized steel sheet
Silver alloy
Sheet steel coil
C.A.P.L.
Coil build-up
Sendzimir rolling
AP machine
AP machine
Planishing mill (skin-pass mill)
Location of mills
Production method
(Hot nish)
Mannesmann-plug mill process
(Cold nish)
No. of units
Production
capacity
(tons/year)
40
80
120
25.4
156,000
(Hot nish)
48,000
6.0
(Hot nish)
Ehrhardt Push Bench
Hot hollow forging process
(Cold nish)
Amagasaki Works
175.0
2.025.0
168.3
0.916.0
275
6.0
Amagasaki Works
3.035.0
219.1
14,400
1.030.0
168.3
73.0
350,000
3
Wakayama Works
952.5
219.1
600,000
31.8
60,000
508
4.550.0
182.0
Yawata Works
Hot-nish electric
resistance-welded
pipe (SW)
Kimitsu Works
168,000
Kimitsu Works
500,000
Kashima Works
500,000
OEM by related
companies
120,000
Nagoya Works
(OEM by NSPC*)
36,000
60,000
Kimitsu Works
66,000
Nagoya Works
(OEM by NSPC*)
72,000
Nagoya Works
360,000
460,000
Casing
& Tubing
tube for drill pipes
Line pipes
Pipes for boilers and nuclear power
Pipes & tubes for heat exchangers
Pipes & tubes for mechanical
structures
Mechanical tube
Pipes & tubes for pressure vessels
Pipes & tubes for the chemical
industry
Green
Hot-extruded
shape steel
Industrial
machine parts
Construction
4.546.0
2.540.0
15.0
127.0
1.723.5
1625.6
102,000
141.3
4.519.0
12.740.0
426.0
400
15.0160
250,000
(Cold nish /
Kainan)
Product type
1.017.0
165.2
(Hot nish /
Wakayama)
(Hot nish /
Mannesmann
Kainan West)
Hot hollow forging
mandrel mill process
(Hot nish /
Kainan East)
60,000
Thickness
(mm)
3.050.0
36.0
(Cold nish)
5000
152.4
6.0
Ugine-Sejournet Hot
exfrusion process
200
168.3
34.0
160
400
Line
2500
457.2
6.025.4
1422
6.440.0
UO process (SAWL)
508.0
400
21.7 65.0
1524.0
6.040.0
6000
6.5127
0.86.5
pipes
& tubes for water supply
(coated pipes & tubes)
Pipes & tubes for general structures
Sludge draining pipes
Pipe piles
Pipe sheet piles
Pipes & tubes for marine structures
Pipes
Line
pipes
& tubes for oil wells
Pipes & tubes for boilers and heat
exchangers
Pipes & tubes for mechanical
structures
Pipes & tubes for water supply
Pipes & tubes for general structures
Pipe piles
Corrosion-resistant pipes and coated
pipes & tubes
Mechanical tube
Pipes & tubes for automobile
structures
Pipes & tubes for cylinder tubes
Pipes
13.8 60.5
19.0
1.49.0
114.3
1.610.5
38.1 114.3
1.410.0
114.3
406.4
318.5
2.119.1
609.6
3.022.0
Galvanized
Kashima Works
276,000
21.7
114.3
2.010.0
Applicable production
process
Available outside
diameter
Electric resistance
welding
216.3609.6mm
Grade
STPY400-E
Polyethylene coated
pipes & tubes
NS-PEL
YUS190
YUS 170, YUS 270
DP3W, HR3C
Main characteristics/applications
Electric resistance-welded carbon steel pipes & tubes used for relatively low-pressure steam, water, gas, air, etc.
Piping
High-corrosion-resistant stainless
pipes & tubes
151,600A
Polyethylene is coated on the outside surface of the pipe & tube by extrusion forming. This is excellent in corrosion resistance as a burial pipe or as a
seabed pipe for gas transfer, water transfer, cable protection, etc.
Seamless
15.957.1mm
Ferrite stainless steel pipes with excellent stress corrosion crack resistance and grain boundary corrosion resistance; these are used for water heaters,
etc.
Seamless
15.9139.8mm
Stainless pipes & tubes with excellent corrosion resistance against a chloride environment and against sulfuric acid/organic acid environments; these
are suitable for refuse incineration boilers, seawater desalination plants, etc.
21.74,000mm
This exhibits excellent sulfuric acid resistance for boilers, heat exchangers, air preheaters, and various exhaust gas pipes, etc., which may cause
sulfuric acid dew-point corrosion due to sulfurous acid gas.
6950A
Pipes & tubes with excellent steam oxidation resistance, high-temperature strength, and weldability; these contribute to the improved efciency of
thermal power generation boilers.
S-TEN 1, CR1A
Seamless, arc
welding, electric
resistance welding
Superheater tubes
Reheater pipes, main steam pipes
HCM2S, NF616
SUPER304H
Seamless
NS-PAC
Max. 1524.0mm
Polyethylene is coated on the outside surface of the pipe & tube by extrusion forming. This is effective for problematic potential corroded areas such as
the splash zones of pier piles. It has a better price and a longer life compared to conventional coating. It also has an advantage in eliminating electrolytic
protection.
NS-PAC
Arc welding
406.42,250mm
A urethane elastomer is spray-coated on the outside surface of the pipe & tube. This is effective for problematic potential corroded areas such as
the splash zones of pier piles or embankments. It has a better price and a longer life compared to conventional coating, as well as an advantage in
eliminating electrolytic protection.
SLP-
Arc welding
406.42,250mm
A special bitumen material (SL bitumen compound) is coated on the outside surface of the pipe & tube. In addition, the surface is covered with a
hard protection layer (polyethylene or urethane elastomer) to improve the transportation and storage properties of the conventional negative friction
preventive piles (SLP).
NS-TPP
Electric resistance
welding
Max. 318.5mm
Tapered pipes & tubes with excellent freedom of shape; these are used for lighting poles, sign poles, etc.
Structure
NSNO-SM
NSNO-COR-TENO
NSNO-SUS
Hot extrusion
Max. 215mm
Hot extrusion shaped steel supported by a small lot with free design; this is suitable for achieving an architectural space with originality by using these
pipes & tubes as a construction material with design capability.
SGP-MD, NSDP400N
STK400-MD
Hot electric
resistance-welding,
seamless
48.6165.2mm
Steel pipes with a large stepped area that increases friction force with the ground and that features large supporting power; these are the most suitable
for the application of house foundations or tunnel reinforcements.
COR-TEN
SMA-W
Seamless, arc
welding, electric
resistance welding
21.74,000mm
With the function of alloy elements, a fine and hard oxide layer is formed on the surface. This prevents the further progress of corrosion. The
maintenance of the coating is not required. This is suitable for iron towers or buildings.
MARILOYS-400
25900A
Pipes & tubes with excellent weldability and seawater corrosion resistance by adding alloy elements; these are suitable for seawater piping, gas coolers
using seawater, cooling piping, and marine structures.
17.3426mm
Pipes & tubes with high tensile force, excellent weldability, corrosion resistance, wear resistance, and notch toughness; these are suitable for strong
construction members or industrial machines such as crane booms.
WEL-TEN
SUMISTRONG
Aluminum-plated pipes
Electric resistance
welding
25.4114.3mm
Pipes & tubes developed for automobile exhaust gas treatment; these are excellent in machine processing and heat resistance at high-temperature
zones.
Material pipes
Seamless, electric
resistance welding
21.7609.6mm
Pipes used for automobiles or industrial machines through the cold processing of a drawing tube or joint (elbow); various production methods and steel
types for each application are available.
Composite pipes
NSD
Electric resistance
welding
42.7101.6mm
A glass cloth is inserted in between the double pipes. This is used for exhaust tubes to reduce noise from the automobile exhaust system.
Electric resistance
welding
21.7114.3mm
This is suitable for low-temperature exhaust tubes in automobile exhaust gas systems.
YUS731
YUS 490D, 180, 180S
YUS 410W, 436S
Seamless, electric
resistance welding
27.2139.8mm
Pipes & tubes developed for automobile exhaust gas treatment; austenite type (YUS 731) with excellent heat resistance and oxidation resistance at a
high-temperature zone and ferrite type (YUS 490D, 180, 436S) are available. Also, stainless Al sheet steel pipes that have aluminum plating for salt
damage protection are available (YUS 490D Al sheet, etc.).
17.3130mm
Pipes & tubes with the strength and ductility of JIS and ASTM-R80 or more to meet increasing drilling depth; these are suitable for very deep drilling.
60.3406.4mm
114.3508mm
Oil well pipes for the development of oil, natural gas, and geothermal heat with excellent characteristics regarding strength, crush resistance, and lowtemperature toughness.
STMR-M
Tubing, casing
SM series
NT series
Seamless
Seamless
Seamless, electric
resistance welding
* COR-TEN is the registered trademark of United States Steel Corporation in the United States, Japan, etc. We are allowed to use the trademark.
Applications
Fire-extinguishing pipe
City gas pipe: NS-PEL (green)
Pipes & tubes for automobiles
Vibration-absorbing cylinder
Printing roll
Regional heating/cooling system
Various pipes in condominiums: ELP -NTA
(gas, water supply, water drain, hot water supply, etc.)
Offshore platform
10
Truss roof
11
Ground improvement piles for single-family homes (stepped pipes & tubes)
12
LNG pipe
LNG pipe
13
Stick elbow
14
Hollow piston
15
Casing
16
Tubing Running
Installation of a pipeline
17
Production process
Hot process
Mandrel mill process
After heating the round steel billet, hollow pipes are made with a piercer with toe angle. Then, elongating rolling is performed
by a mandrel mill, which consists of a multi-step continuous rolling machine, to thereby produce the mother pipe. This mother
pipe is reheated and is then finished by stretch reducing mill to a specified outside diameter and thickness for the final product.
Cold-rolling process
When higher dimensional accuracy and mechanical properties are required compared to pipes produced by the hot-rolling
process, cold drawing subsequent to hot rolling is performed for the final product.
Piercer
Mannesmann process
Sizing
Hot-rolling process
Pipe material
Heating
Cooling
Piercing
Straightner
Reeling
Sizing
Non-destructive inspection
Reheating
Identification
marking/painting
Stretch reducing
Hot-rolled products
Cold-rolling process
Heat treatment
Lubrication process
Cutting
18
Cold forging
Heat treatment
Non-destructive
inspection
Identification
marking/painting
Straightner
Cold-rolled
products
19
Seamless pipe pipes & tubes (hot extrusion . hot hollow forged)
Hot extrusion process
(Ugine-Sejournet process)
Cutting
Heating
Inner/outer
surface cutting
Ingot
Cutting
Heat treatment
Straightner
Non-destructive inspection
Non-destructive inspection
Identification marking/painting
Hot-rolled
products
Cold-rolling process
Heat treatment
Pickling
Lubrication treatment
Cold forging
Heat treatment
Straightner
Pilger rolling
Pipe material
Heating
Horizontal
extrusion press
Cutting
Cutting
Non-destructive inspection
Identification marking/painting
Cold-rolled
products
20
21
Squeeze roll
(intermediate diameter pipe)
Uncoil
Coil joint
Spiral looper
Hydraulic test
Forming
Bending inspection
Welding
Outside diameter
roundness inspection
Threading
Coupling
attachment
Sizing
Bending measurement
Drifting test
Hydraulic test
Marking
Rust protection
Product
Product
Seam UST
Chamfering
Weighing/measurement
Flattening
test
Small-diameter pipe
Hot spinning
Uncoil
Coil joining
Forming
Welding
Bead removal
Cooling
Sizing
Traveling cutting
Product
Heating
Product
Flying saw
Drawing
Straightner
Chamfering
Non-destructive
inspection
Galvanizing
Threading
Heat treatment
Straightner
Hydraulic test
Pipe in Coil
22
Inspection
Identification
Painting
23
Cooling floor
Stretch reducer
Preheat
Uncoil
Coil joint
Heating
Pipe soaking
Stretch reducer
Dividing saw
Cooling
Straightner
Hydraulic test
Non-destructive test
Galvanizing
24
Drying
Plating, cooling
with water
Threading
Identification, painting,
binding Inspection
Product
25
U press
O press
UO pipe
Plate
Groove machining
U press
O press
Tack welding
Inside welding
Groove machining
Edge bending
Roll bending
Tack welding
Inside welding
Outside welding
Outside welding
Expansion
Bending pipes
Plate
Hydrostatic test
Non-destructive inspection
Spiral-welded pipes
Edge cutting
Press forming
Welding for coil joining
Outside welding
Product
Non-destructive inspection
Side trimmer
Groove machining
Inside welding
26
Traveling cutting
Chamfering
Non-destructive
inspection
Hydrostatic test
Inside/outside coating
27
Secondary machining
NSSMC performs various secondary machining on the
produced pipes & tubes according to the order specifications or applications.
Head Office,
regional offices and branch offices
rust prevention
machining
machining
Production
Osaka Office
10
11
7 1
2 1
5 2
9
8
10
11
28
Kashima Works
Kimitsu Works
Nagoya Works
Amagasaki Works
Wakayama Works
Yawata Works
29