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LED Lighting Reference

Design Cookbook

www.ti.com/led

4Q 2011

LED Lighting Reference Design Cookbook

Table of Contents
LED Lighting Driver Product Overview
AC/DC Analog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Wireless Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Microcontroller (MCU) for Advanced Lighting Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Digital Power Based on Microcontroller Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Intelligent Lighting Communications and Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Reference Designs
Retrofit LED Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
LED Drivers/Ballasts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
LED Streetlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
DC LED Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Low Voltage Buck/Boost for LED Torch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Evaluation Modules/Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Technical Support

LED Lighting Reference Design Cookbook


Helping You Solve Your Lighting Design Challenges

TI has Solutions for Your


Lighting Challenges:

The LED Lighting Reference Design Cookbook is designed to provide you


with a valuable tool to help you solve your lighting design needs. Customers
seeking the latest in innovative and affordable LED lighting solutions can
benefit from TIs broad product portfolio of AC/DC, DC/DC, LED drivers, power
management devices, wireless and wired interface control and embedded
processors.

Precision channel-to-channel and


chip-to-chip accuracy to create
the best hue and luminance in
your RGB message boards and
video displays

Designers have the option of not only controlling the power stage, but
regulating LED currents as well, eliminating the need for multiple components
and reducing system cost. Systems can be designed to accurately
control voltage and current regulation for precise light intensity and color
mixing, temperature monitoring to prevent thermal runaway, intelligent/
adaptive dimming, and fault detection (over voltage/current, blown string).
Communication with external systems is also possible via power-line
communication (PLC), wireless technology or interfaces.
LED lighting designers are challenged with meeting their efficiency and
reliability goals faster in advanced lighting designs. TIs lighting portfolio is
helping designers achieve their goals at a faster rate.
To see the TI solutions for general lighting, signage, backlighting and
automotive, all complimented by a comprehensive customer support network,
visit: www.ti.com/led

LED Lighting Reference Design Cookbook

Controllers to power and dim high


brightness white or RGB LEDs
for architectural luminaries and
portable lighting
Powering arrays of HB LEDs off an
AC source for use in street lighting
and replacing high-intensity
discharge (HID) lamps
Highly integrated ZigBee
transceivers and SoC solutions for
wireless lighting control and home
automation

Texas Instruments 4Q 2011

LED Lighting Driver

Overview

LED Lighting Overview


TI is a global market leader that leverages a rich history in Lighting expertise, combines
it with analog and embedded processing portfolios, and delivers all of the building
blocks for complete system solutions. Choose TI for broadest expertise, breadth
of selection, and comprehensive support for efficient, reliable, cost-effective power
conversion, communication and smart sensing and control solutions.

www.ti.com/led
Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

LED Driver

Product Overview

AC/DC Analog LED Drivers


Device

Description

Type

Applications

Output Power (W)

PFC

TPS92070

Dimmable AC/DC LED Lighting


Driver Controller

AC/DC

Retrofit Bulbs
Luminaire

3 to 12

>0.7

TPS92010

High-Efficiency, Offline
LED Lighting Controller

AC/DC

Retrofit Bulbs
Luminaire

3 to 12

>0.55

TPS92001/2

General Purpose LED Lighting


PWM Controller

AC/DC

Retrofit Bulbs
Luminaire

5 to 20

>0.8

TPS92210

Natural PFC LED


Lighting Driver Controller

AC/DC

Retrofit Bulbs
Luminaire

5 to 30

>0.9

UCC28810/1

LED Lighting Power Controller

AC/DC

Retrofit Bulbs
Luminaire
Street Lighting

15 to 100

>0.9

TPS92020

Resonant-Switching
Driver Controller for LED Lighting

DC/DC

High-Light Output
2 or 3 Stage

80

New products are listed in bold red.

VIN
(max)
(V)

LED
Voltage
(max)
(V)

DC/DC or AC/DC
Control

Isolated
Applications

TPS61165

18

38

1,200

DC/DC

TPS61166

2.5

10

17

1,200

DC/DC

TPS61195

4.5

21

45

1,000

TPS61500

2.9

18

38

TPS92510

3.5

60

TPS40211

4.5

TPS92001

Non-Isolated
Applications

VIN
(min)
(V)

Switching
Frequency
(kHz)

Selection Guide

Topology

LED
Configuration

Dimming

PFC

EVM

Package(s)

Boost

Series/Parallel

PWM

6 SON
6 SOT-23

Boost

Series/Parallel

PWM

10 SON

DC/DC

Boost

Series/Parallel

PWM

28 WQFN

2,200

DC/DC

Boost

Series/Parallel

PWM or
PWM-to-Analog

14 HTSSOP

57

2,500

DC/DC

Buck

Series/Parallel

PWM

10 MSOP

52

52

1,000

DC/DC

Boost/SEPIC

Series/Parallel

PWM/Analog

10 MSOP
10 SON

19

Configurable

100

AC/DC

Flyback/Buck

Series/Parallel

TRIAC

8 MSOP
8 SOIC

TPS92002

14

19

Configurable

100

AC/DC

Flyback/Buck

Series/Parallel

TRIAC

8 MSOP
8 SOIC

TPS92010

6.3

21

Configurable

130

AC/DC

Flyback

Series/Parallel

TRIAC

8 SOIC

TPS92020

11.5

18

Configurable

350

DC/DC

Half-Bridge

Multi-String

PWM

8 SOIC

TPS92070

21.5

Configurable

146

AC/DC

Flyback

Series/Parallel

TRIAC

16 TSSOP

TPS92210

20

Configurable

140

AC/DC

Flyback

Series/Parallel

TRIAC

8 SOIC

UCC28810

15.4

18

Configurable

140

AC/DC

Flyback

Series/Parallel

TRIAC

8 SOIC

UCC28811

12

18

Configurable

140

AC/DC

Flyback

Series/Parallel

PWM/Analog

8 SOIC

Device

New products are listed in bold red. Preview products are listed in bold blue.

Wireless Communications

TIs new CC2530 is a true system-on-chip solution tailored for IEEE 802.15.4, ZigBee, ZigBee RF4CE and Smart Energy
applications. With its high operating temperature of up to 125 C, the CC2530 is ideal for Lighting applications.
Product

Description

CC2530

Second Generation System-on-Chip


Solution for 2.4 GHz

LED Lighting Reference Design Cookbook

Operating Temperature

Protocol

125 C

IEEE 802.15.4/ZigBee

Texas Instruments 4Q 2011

and features such as power line


communications or 6loWPAN to control
lighting designs. In addition, using a
digital approach for functionality such as
digital power, communications/control,
and motion or ambient light sensing can
move hardware features into software
which increases flexibility.

TIs MCU lighting solutions give


designers efficient, flexible and scalable
intelligent lighting management and
control. TIs portfolio of MCU hardware
and software platforms speeds design
and development enabling designers
to adopt advanced communications

Product Overview

Microcontroller (MCU) for


Advanced Lighting Solutions

LED Driver

To get started with TIs broad suite of


MCU solutions for your LED and other
lighting design and control needs visit
below for our demonstration platforms
and development kits. Or click the direct
links to learn specifically about intelligent
lighting and communications control or
digitally powered lighting.

MCU

Benefits

Applications

MSP43016-Bit Ultra-Low Power MCUs

Ultra-low power consumption


Integrated intelligent peripherals
Ease of use

Wireless Communications/Control
(ZigBee, 6loWPAN, 802.15.4, SimpliciTI, etc.)
Wired Communications/Control (DALI, DMX-512, KNX, etc.)

C2000 32-Bit Real-Time MCUs

32-bit performance for real-time control


Lower system cost
Ease of use
Packaging and price for cost sensitive applications

Digital Power
Power line Communications

Stellaris ARM Cortex-M3-Based MCUs

ARM Cortex-M3
Advanced

Ethernet Control
Wired Communications/Control (DALI, DMX-512, etc.)

Digital Power Based on Microcontroller Solutions


TI provides designers with a portfolio of controllers to solve any lighting digital power system design challenge. Whether designing
for isolated or non-isolated solutions from AC/DC to DC/DC, TIs flexible, customizable and intuitive portfolio enables a variety
of solution.
Product

Features

F28x Piccolo Series

The F2802x Piccolo family of microcontrollers provides the power of the C28x core coupled with
highly integrated control peripherals in low pin-count devices

Intelligent Lighting/
Communications and Control
Intelligent lighting is the ability to reduce
the amount of light and/or energy used
so that only the right amount of light
is delivered exactly when and where
it is needed. Digital control of LEDs

Packages

using MCUs allows developers to take


advantage of the unique characteristics
of LEDs, such as long life, high dimming
ratio, energy efficiency and vibration
resistance, and to quickly and easily
deliver intelligent lighting solutions.
Digital control can be achieved via wired

TSSOP (DA) 38

or wireless communications through


a number of different communication
standards. Texas Instruments offers
microcontroller solutions for all your
LED lighting design and control needs,
including demonstration platforms and
development kits.

Solutions/Protocol

Product

Tool/Kit/Demo/Platform

For more information:

DALI

MSP430
MCU

TPS62660
LED-338 EVM

For DALI app note: www.ti.com/daliappnote

DMX-512

MSP430 MCU / Stellaris

DMX-512 apps note/Third-party design

MSP430 - Demo code and reference design is available upon request


at Technical Support.

Power Line Communication

C2000 MCUs

TMDSPLCKIT - V2

Stellaris - Available through third-party Golden IC Technology Co., Ltd. support@golden-ic.com

ZigBee/802.15.4

MSP430F54xxA

MSP430F5438 Experimenter's Board

www.ti.com/plc

KNX/KNX-RF

MSP430

N/A

www.ti.com/msp430f5438
Available through 3rd parties; for more information visit:
TAPKO Technologies GmbH
Weinzierl Engineering GmbH

6loWPAN

CC430(MSP430 MCU +
Low-Power RRF)

Third-party design

Available through third-party Sensinode.

Ethernet

Stellaris

Ethernet development and evaluation kits

www.ti.com/stellariskits

General-use MCU(user interface,


system supervisor, etc.)

MSP430 MCU

Development and evaluation kits

www.ti.com/msp430

Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

Reference Designs

Retrofit Lighting - A19/E27

NEW!

TPS92001 PMP5163G Offline, 10-W Dimmable LED Driver

Web Links

PMP5163G is a non-isolated, inverted buck LED driver with small form factor suitable
for A19/E27 and designs with 9 LEDs at an operating current of 310 mA.

Datasheets, users guides, samples:


www.ti.com/tool/PMP5163
www.ti.com/product/TPS92001

Design Specifications
Input Voltage Range

Topology

Converter
Type
AC or DC

LED
Configuration

Number
of LEDs
per String
(typ)

AC

Series

Inverted
Buck

Number
of LED
Strings
(typ)

(min)

(typ)

108

120

(max)

Output
Voltage
Range
(typ)

Output
Current
(typ)

Typ Power
Output
(W)

Peak
Efficiency
(%)

PFC

132

29

310 mA

84

0.86

Efficiency

Power Factor

LED Current

PMP5163G Board

Isolated/
NonIsolated
NonIsolated

Dimmable

Dimming
Input

Yes

TRIAC

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

TYP4

R1A

Note: Use F1A or F1B

F1B

F1A

120 VAC
TRIAC Dimmer

TYP1

Note: Use R1A or R1B


R1B

C6B

REF

L2B

L2A

For more reference designs, see: www.ti.com/powerreferencedesigns

REF

VDD

U1
TPS9200IDGK
1
8
FB
REF
2
7
SS
VDD
3
6
RT1 OUT
4
5
RT2 GND

C6A

Note: Use C6A or C6B

VDD

Note: Use L2A or L2B

LED+ 9 LEDs
TP3 LED 310 mA

TP2

Retrofit Lighting - A19/E27

Texas Instruments 4Q 2011

Reference Designs

LED Lighting Reference Design Cookbook

Reference Designs

Retrofit Lighting - A19/E27

NEW!

TPS92001 PMP6648C Offline, Dimmable 10-W LED Driver

Web Links

PMP6648C a non-isolated, boost LED driver with small form factor suitable for A19/
E27 and E26/27 designs with 3 high voltage LEDs at an operating current of 34 mA.

Datasheets, users guides, samples:


www.ti.com/tool/PMP6648
www.ti.com/product/TPS92001

Design Specifications
Input Voltage Range

Topology

Converter
Type
AC or DC

LED
Configuration

Number
of LEDs
per String
(typ)

Boost

AC

Series

Number
of LED
Strings
(typ)

(min)

(typ)

108

120

(max)

Output
Voltage
Range
(typ)

Output
Current
(typ)

Typ Power
Output
(W)

Peak
Efficiency
(%)

PFC

132

300

34 mA

10.2

>90

>0.9

Isolated/
NonIsolated
NonIsolated

Dimmable

Dimming
Input

Yes

TRIAC

120 VAC
TRIAC Dimmer

LED+
LED

300 V
34 mA

VDD
U1
TPS92001DGK
1
FB
REF
2
SS
VDD
3
RT1
OUT
4
RT2
GND

REF

7
6
5

REF

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

Retrofit Lighting - A19/E27

Output Voltage and Current

Reference Designs
PMP6648C Board

For more reference designs, see: www.ti.com/powerreferencedesigns


Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

Reference Designs

10

Retrofit Lighting - PAR30/38

NEW!

Web Links

TPS92210 PMP4304A Offline, High Power Factor, TRIAC Dimmable


7-W LED Driver

Datasheets, users guides, samples:


www.ti.com/tool/PMP4304
www.ti.com/product/TPS92210

PMP4304A is an isolated primary-side control PFC flyback LED driver with small form
factor and low component count for PAR and BR LED lighting applications.

Design Specifications
Input Voltage Range

Topology
PFC
Flyback

Converter
Type
AC or DC

LED
Configuration

Number
of LEDs
per String
(typ)

Number
of LED
Strings
(typ)

(min)

(typ)

AC

Series

160

220

(max)

Output
Voltage
Range
(typ)

Output
Current
(typ)

Typ Power
Output
(W)

Peak
Efficiency
(%)

PFC

Isolated/
NonIsolated

Dimmable

Dimming
Input

264

20

300 mA

81

83

>0.9

Isolated

Yes

TRIAC

Power Factor vs. Input Line


PMP4304 6-LED Driver without Dimmer

Efficiency vs. Input Line


PMP4304 6-LED Driver without Dimmer

Output Current vs. Input Line


PMP4304 6-LED Driver without Dimmer

LED Current vs. Dimmer Conduction Angle


PMP4304 6-LED Driver with Clipsal Dimmer

TPS4304A Board

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

Retrofit Lighting - PAR30/38

8
VDD
FB

7
GND
TZE
2

6
DRN
PCL
3

VCG
OTM
4

IC500
TPS92210

11

Reference Designs

Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

12

Reference Designs
Retrofit Lighting - PAR30/38

TPS92010 PMP3522
The PMP3522 is a reference design
that utilizes the TPS92010 high
efficiency LED lighting driver controller.
Residential downlighting has seen
a great deal of transition to more
efficient sources of light. Compact
CFLs have become a mainstay in
residential lighting, but as the lifetime
cost of LED lamps falls, all the more
low-power, small-form-factor designs
will be needed. This reference design
is an under-10-W, non-isolated SEPIC
LED driver specifically laid out for
residential downlighting.

Web Links

Key Features
Single-stage SEPIC, PFC + LED
current regulation
Low-cost, low-component count
Drives 3 to 6 LEDs at 350 mA

Datasheets, users guides, samples:


www.ti.com/tool/PMP3522
www.ti.com/product/TPS92010

Design Specifications
Parameter

Minimum

Typical

Maximum

Unit

Input voltage

120

290

VAC

Output voltage

24

Volts

Output current

0.350

Amp

PMP3522 Schematic
F1
0.5A
AC IN
120 - 290VAC

J1

1
2

C1
0.047F
275VAC

L1
1mH
+
L2
1mH

AC
AC

D1
RH05-T
D2
BZX84C20T

C3
1nF

R1
220K

R2
220K

L3
180H

R3 TP2
220K

C2
0.1F

C5
10F
C4
47nF

D3
R4
100 MMBD4148

C6
0.1F

TPS92010
1
2
3
4

SS
FB
PCS
GND

LPM
VSD
VDD
GD

8
7
6
5

C7

R15
33.2K

D4
MURA160T3

C9
470F

R7
100K

Q1
FCD4N60

R8

R10
100

D6
BAT54S

0.1F

10
C10
1nF

R9
0.1

C11
10F
R12
6.11K

J2 3 - 6 LEDs
@ 350mA
LET RTN

D5
BZX84C27T
R11
100
R13
3.3

R14
3.3

Q2
MMBT3904LT1

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

Retrofit Lighting - PAR30/38


Laid Out for Bulb Replacement

13

Reference Designs
Control Loop Frequency

Regulation

Efficiency

For more reference designs, see: www.ti.com/powerreferencedesigns

Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

14

Reference Designs

Retrofit Lighting - PAR30/38

NEW!

TPS92210 PMP6304 Offline, High Power Factor, TRIAC Dimmable


10-W LED Driver

Web Links
Datasheets, users guides, samples:
www.ti.com/tool/PMP6304
www.ti.com/product/TPS92210

PMP6304 is an isolated PFC flyback LED driver with low component count for PAR
and BR LED lighting applications.

Design Specifications
Input Voltage Range

Converter
Type
AC or DC

LED
Configuration

Number
of LEDs
per String
(typ)

Number
of LED
Strings
(typ)

(min)

(typ)

PFC
Flyback

AC

Series

176

PFC
Flyback

AC

Series

88

Topology

(max)

Output
Voltage
Range
(typ)

Output
Current
(typ)

Typ Power
Output
(W)

Peak
Efficiency
(%)

PFC

Isolated/
NonIsolated

Dimmable

Dimming
Input

220

264

30

350 mA

10

82

>0.9

Isolated

Yes

TRIAC

110

132

30

350 mA

10

81

>0.9

Isolated

Yes

TRIAC

Low Line Output Current

Low Line Power Factor

Low Line Efficiency

High Line Output Current

High Line Total Harmonic Distortion

High Line Efficiency

LED Lighting Reference Design Cookbook

Low Line Total Harmonic Distortion

High Line Power Factor

Texas Instruments 4Q 2011

FB

TZE

PCL

OTM

R539 Applied Between


PC500 Pin 3 and Pin 4
Directly

R539

PC500

UF4004
D550

Patent Pending
P

For more reference designs, see: www.ti.com/powerreferencedesigns

VDD

GND

DRN

VCG

IC500
TPS92210

4
3

8
I_OUT VCC+
1

7
2OUT
1IN
2

6
IN+2.5 V 2IN
3

5
2IN+
VCC
4

IC560
TL103WA

FD1
FD

FD2
FD

LED

BD1
T1

LED

15

Retrofit Lighting - PAR30/38

Texas Instruments 4Q 2011

Reference Designs

LED Lighting Reference Design Cookbook

16

Reference Designs

Retrofit Lighting - PAR30/38

TPS92210 PMP6001 Offline, High Power Factor, Non-Dimmable


13-W LED Driver

Web Links
Datasheets, users guides, samples:
www.ti.com/tool/PMP6001
www.ti.com/product/TPS92210

PMP6001 is an isolated PFC flyback LED driver with minimal component count
for PAR and BR LED lighting applications.

Design Specifications
Input Voltage Range

Topology
PFC
Flyback

Converter
Type
AC or DC

LED
Configuration

Number
of LEDs
per String
(typ)

AC

Series

11

Number
of LED
Strings
(typ)

(min)

(typ)

90

Output
Current
(typ)

Typ Power
Output
(W)

Peak
Efficiency
(%)

265

38

350 mA

13

82

85

0.999

84

0.997

83

0.995

82

Dimmable

Dimming
Input

>0.9

Isolated

Yes

TRIAC

0.993

0.991

81

0.989

80
90

110

130

150

170

190

210

230

90

250

110

130

Total Harmonic Distortion vs. Input Voltage

12

0.351

Output Current (A)

0.352

10

0.347

150 170 190 210


Input Voltage (V RMS)

LED Lighting Reference Design Cookbook

210

230

250

0.349

0.348

130

190

0.350

110

170

Output Current vs. Input Voltage

14

90

150

Input Voltage (VRMS )

Input Voltage (V RMS)

Total Harmonic Distortion (%)

PFC

Isolated/
NonIsolated

Power Factor vs. Input Voltage

Power Factor

Efficiency (%)

Efficiency vs. Input Voltage

(max)

Output
Voltage
Range
(typ)

230

250

90

110

130

150

170

190

210

230

250

Input Voltage (V RMS)

Texas Instruments 4Q 2011

P2

AC Line Connections

P1

F1
2.5 A

1
VDD

Input: 90 to 265 VAC


Output: 38 V 350 mA
Non-Dimmable

For more reference designs, see: www.ti.com/powerreferencedesigns

SO-8

OTM VCG

PCL DRN

TZE GND

FB

U1
TPS92210

BR1
MB6S

Line of Isolation

P3

P3

17

Retrofit Lighting - PAR30/38

Texas Instruments 4Q 2011

Reference Designs

LED Lighting Reference Design Cookbook

18

Reference Designs

Retrofit Lighting - T8

NEW!

UCC28810 PMP5682A - Offline, PMW Dimmable High Efficiency,


25-W LED Tube Driver

Web Links
Datasheets, users guides, samples:
www.ti.com/tool/PMP5682
www.ti.com/product/UCC28810

The PMP5682A has been designed to replace a T8 fluorescent tube. It accepts the
high line input (184 V to 265 VAC) and supplies two strings in parallel, 104 LEDs max
per string; each string has a nominal current of 40 mA. The first stage performs the
PFC function while the second stage delivers a 80 mA constant dimmable current.
High efficiency and particular shape of the PCB make this design suitable for the
tube replacement.

Design Specifications
Input Voltage Range

Topology
TM Boost
+
TM Buck

Converter
Type
AC or DC
AC

LED
Configuration

Number
of LEDs
per String
(typ)

Number
of LED
Strings
(typ)

(min)

(typ)

Series/Parallel

104

184

230

(max)

Output
Voltage
Range
(typ)

Output
Current
(typ)

Typ Power
Output
(W)

Peak
Efficiency
(%)

PFC

265

30

350 mA

10

91

<0.9

Isolated/
NonIsolated
NonIsolated

Dimmable

Dimming
Input

Yes

PWM

Output: 450 V @ 73 mA

Input: 184 to 265 VAC


TP1

AC Line
Connections

TP2

TP3

U1
UCC28810D
1
2
3
4

VSENSE

VDD

EAOUT GDRV
VINS
ISENSE

GND
TZE

8
7
6
5

Fsw = 130 KHz

Built Using PMP5623 PWB


Ref. Des. >99 Were Added On the Board

LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

19

Retrofit Lighting - T8

Efficiency

Reference Designs
Power Factor

TP4

312 V @ 80 mA
2 Strings of 104 LEDs, 2 x 40 mA

TP5
LED+ Out

Warning High Voltage FromBoost

TP7
TP8
LED Out
TP6

TP9

PWM
Dimming

U3
UCC28810D
1
2
3
4

VSENSE

VDD

EAOUT GDRV
VINS
ISENSE

GND
TZE

8
7
6
5

Fsw = 130 KHz

Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

20

Reference Designs

Retrofit Lighting - T8

NEW!

TPS92210 PMP3672 - Offline, PFC Buck 18-W to 20-W LED


Tube Driver

Web Links
Datasheets, users guides, samples:
www.ti.com/tool/PMP3672
www.ti.com/product/TPS92210

The PMP3672 has been designed to replace a T8 fluorescent tube. It accepts universal
line input (90 V to 265 VAC) and supplies 720 mA LED current.

Design Specifications
Input Voltage Range

Topology
PFC
Buck

Converter
Type
AC or DC
AC

LED
Configuration
Series/
Parallel

Number
of LEDs
per String
(typ)

Number
of LED
Strings
(typ)

(min)

(typ)

24

90

(max)

Output
Voltage
Range
(typ)

Output
Current
(typ)

Typ Power
Output
(W)

Peak
Efficiency
(%)

PFC

265

24

720 mA

20

82

>0.9

LED Current Regulation

Efficiency

Power Factor

Input Current THD

Isolated/
NonIsolated
NonIsolated

Dimmable

Dimming
Input

No

PMP3672 Board

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

AC IN

J1

VDD
GND
DRN
VCG

FB
TZE
PCL
OTM

U2
PC817A

For more reference designs, see: www.ti.com/powerreferencedesigns

U1
TPS92210D

2
J2

24 V @ 0.72 A

21

Retrofit Lighting - T8

Texas Instruments 4Q 2011

Reference Designs

LED Lighting Reference Design Cookbook

22

Reference Designs

Retrofit Lighting - T8

NEW!

TPS92210 PMP6306 - Offline, High Power Factor, Isolated


18-W Tube LED Driver

Web Links
Datasheets, users guides, samples:
www.ti.com/tool/PMP6306
www.ti.com/product/TPS92210

PMP6306 is an isolated PFC flyback LED driver for LED tube lighting applications.
It accepts universal line inputs and supplies 450 mA at up to 40 V.

Design Specifications
Input Voltage Range

Topology

Converter
Type
AC or DC

LED
Configuration

Number
of LEDs
per String
(typ)

Number
of LED
Strings
(typ)

(min)

(typ)

AC

Series

12

90

PFC
Flyback

(max)

Output
Voltage
Range
(typ)

Output
Current
(typ)

Typ Power
Output
(W)

Peak
Efficiency
(%)

PFC

Isolated/
NonIsolated

Dimmable

Dimming
Input

265

40

450 mA

18

86

>0.85

Isolated

No

Efficiency

Power Factor

THD (%)

PMP6306 Board

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

FD

FUSE250V1A

FB

TZE

PCL

OTM

VDD

GND

DRN

VCG

IC500
TPS92210

DL

For more reference designs, see: www.ti.com/powerreferencedesigns

8
I_OUT VCC+
1

7
2OUT
1IN
2

6
3

IN+2.5 V 2IN

5
2IN+
VCC
4

DL

LED+

LED

LED+

23

Retrofit Lighting - T8

Texas Instruments 4Q 2011

Reference Designs

LED Lighting Reference Design Cookbook

TL103WA
IC502

24

Reference Designs

Retrofit Lighting - MR-16

NEW!

TPS40211 PMP6300 MR-16 Boost

Web Links

PMP6300 is a boost based MR-16 solution designed to operate with 1 to 3 LEDs


at 700 mA.

Datasheets, users guides, samples:


www.ti.com/tool/PMP6300
www.ti.com/product/TPS40211

Design Specifications
Input Voltage Range

Topology

Converter
Type
AC or DC

LED
Configuration

Number
of LEDs
per String
(typ)

Boost

AC or DC

Series

Number
of LED
Strings
(typ)

(min)

(typ)

(max)

Output
Voltage
Range
(typ)

Output
Current
(typ)

Typ Power
Output
(W)

Peak
Efficiency
(%)

PFC

15

10

700 mA

71

>0.8

12 VDC Efficiency

12 VAC Efficiency

12 VDC Output Current Accuracy

12 VAC Output Current Accuracy

12 VAC Power Factor

Isolated/
NonIsolated
NonIsolated

Dimmable

Dimming
Input

Yes

TRIAC

PMP6300 Board

LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

HOLE

ACN
1

HOLE

HOLE

LED

ACL
1

VIN

VIN+
1

VIN
1

HOLE HOLE

VIN

HOLE HOLE

VIN+

VBP

VDD

FB

COMP

GND
GND

ISNS

DIS/EN GDRV

SS

RC

GDRV

6
11

10

ISNS

For more reference designs, see: www.ti.com/powerreferencedesigns

VIN+

PWM
PAD

VIN

VIN
ISNS

GDRV

VBP

1
HOLE

LED+

25

Retrofit Lighting - MR-16

Texas Instruments 4Q 2011

Reference Designs

LED Lighting Reference Design Cookbook

26

Reference Designs

Retrofit Lighting - MR-16

NEW!

TPS54260 PMP6004 MR-16 Buck Reference Design

Web Links

PMP6004 is a buck based MR-16 solution designed to operate with 1 to 2 LEDs


at 1000 mA.

Datasheets, users guides, samples:


www.ti.com/tool/PMP6004
www.ti.com/product/TPS54260

Design Specifications
Input Voltage Range

Topology

Converter
Type
AC or DC

Buck

AC or DC

LED
Configuration

Number
of LEDs
per String
(typ)

Number
of LED
Strings
(typ)

(min)

(typ)

Series

(max)

Output
Voltage
Range
(typ)

Output
Current
(typ)

Typ Power
Output
(W)

Peak
Efficiency
(%)

PFC

15

5.7

1,000 mA

80

>0.85

Isolated/
NonIsolated
NonIsolated

Dimmable

Dimming
Input

Yes

TRIAC

TPS54260DRC
2
12 VAC
or
12 VDC

6
3

P1

P2
1

VIN

PWRGD
EN

PH

1.1 A @ 5.7 V
LEDA

10

SS/TR
RT/CLK
COMP
GND
9

BOOT

VSENSE
PAD

7
1

11

LEDC

PMP6004 Board

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

PowerLab Power Reference Design Library

27

www.ti.com/powerlab

PowerLab Power Reference Design Library


The industry's most extensive
collection of tested power
management reference designs.
Hundreds of power management
designs for a wide range of
applications and power
conversion topologies.
Reference designs include both
isolated and non-isolated
designs for lighting,
telecommunication, computing,
consumer electronics and more.

Schematics

Test Results
Bill of Materials

www.ti.com/powerlab

The PowerLab library includes an interactive and powerful search engine for design engineers looking
for a proven and tested solution to their power supply requirements. This interactive search tool allows
engineers to find designs by application, topology, input type, input voltage or output voltage.
PowerLab Power Reference Designs Selection Tool

Texas Instruments 4Q 2011

www.ti.com/powerlab

LED Lighting Reference Design Cookbook

28

Reference Designs

LED Driver/Ballast

NEW!

TPS92210 PMP6305 Offline, High Power Factor, Isolated


25-W LED Driver

Web Links
Datasheets, users guides, samples:
www.ti.com/tool/PMP6305
www.ti.com/product/TPS92210

PMP6305 is an isolated PFC flyback LED driver for LED tube lighting applications.
It accepts universal line inputs and supplies 450 mA at up to 40 V.

Design Specifications
Input Voltage Range

LED
Configuration

Number
of LEDs
per String
(typ)

Number
of LED
Strings
(typ)

(min)

(typ)

AC

Series

10

176

AC

Series

10

88

Converter
Type
AC or DC

PFC
Flyback
PFC
Flyback

Topology

(max)

Output
Voltage
Range
(typ)

Output
Current
(typ)

Typ Power
Output
(W)

Peak
Efficiency
(%)

PFC

Isolated/
NonIsolated

Dimmable

Dimming
Input

220

264

35

700 mA

25

83

>0.9

Isolated

Yes

TRIAC

110

132

35

700 mA

25

84

>0.9

Isolated

Yes

TRIAC

Low Line Output Current

Low Line Power Factor

Low Line Total Harmonic Distortion

Low Line Efficiency

High Line Output Current

High Line Power Factor

High Line Total Harmonic Distortion

High Line Efficiency

LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

FD

FD

FB

TZE

PCL

OTM
6

VDD

For more reference designs, see: www.ti.com/powerreferencedesigns

GND 7

DRN

VCG

IC500
TPS92210

7
2

I_OUT VCC+
1

2OUT
1IN

6
3

IN+2.5 V 2IN

5
2IN+
VCC
4

8
1

I_OUT VCC+

7
2OUT
1IN

6
3

IN+2.5 V 2IN

5
2IN+
VCC
4

FD

H1

T1

BD1

FD

H2

LED
FD

LED+
FD

29

LED Driver/Ballast

Texas Instruments 4Q 2011

Reference Designs

LED Lighting Reference Design Cookbook

30

Reference Designs

LED Driver/Ballast

NEW!

UCC28810 PMP5732B Offline, High Power Factor, Isolated 50-W


LED Driver

Web Links
Datasheets, users guides, samples:
www.ti.com/tool/PMP5732
www.ti.com/product/UCC28810

PMP5732B is an isolated PFC flyback LED driver for LED ballast/power supply
applications. It accepts universal line inputs (85 to 305 V) and supplies 1.5 A at
up to 40 V.

Design Specifications
Input Voltage Range

Topology
PFC
Flyback

Converter
Type
AC or DC

LED
Configuration

Number
of LEDs
per String
(typ)

AC

Series

10

Number
of LED
Strings
(typ)

(min)

(typ)

85

(max)

Output
Voltage
Range
(typ)

Output
Current
(typ)

Typ Power
Output
(W)

Peak
Efficiency
(%)

305

36

1,500 mA

50

83

Efficiency
The efficiency is shown in the graph below. For simplicity and accuracy of
measurements, the data was measured using a DC input with a resistive load.

PFC

Isolated/
NonIsolated

Dimmable

Dimming
Input

>0.9

Isolated

Yes

Analog

Output Current Regulation

Power Factor
Load = LEDs (VOUT = 33 V, IOUT - 1.5 A)

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

100 VAC to 277 VAC

1
8
VDD
VSNS
2
7
EAOUT GDRV
3
6
GND
VINS
4
5
TZE
ISNS

VSNS

On Heat Sink

Shutdown
DIMM+

U3
TCMT1107

U1-A
TL103WID

For more reference designs, see: www.ti.com/powerreferencedesigns

Notes:
Built on PMP5560 Rev_A PWB.
Components wit ref des > = 100 were added on the board

VSNS

U2
UCC28810D

On Heat Sink

GND

Analog Dimming 0 - 10 V
PWM Dimming

For Test
Purpose
Only R18 = 50

U1-B
TL103WID

25V to 36 V @ 1.5 A
RTN

31

LED Driver/Ballast

Texas Instruments 4Q 2011

Reference Designs

LED Lighting Reference Design Cookbook

32

Reference Designs

LED Driver/Ballast

UCC28810 PMP4501 - Offline,


34-W LED Driver with PFC

Key Features
Isolated single stage LED driver
Naturally high PFC
90% efficient
Universal input voltage range
700-mA output current
Low LED ripple current

prevents dangerous output voltages


from occurring during open-string
conditions. A current-sense amplifier
reduces the sensing resistors power
dissipation, thus increasing overall
efficiency. The internal reference
voltage of the operational amplifier
achieves excellent LED-current
regulation versus output power and
input voltage. The PMP4501 achieves
high efficiency (90% peak), high power
density and a high power factor. The
reference design protects against
scenarios with open and short LED
strings, and the control stage is a
simple and robust design.

The PMP4501 is an isolated, off-line,


AC-to-DC LED-current driver with PFC
for applications such as commercial
fixture lighting and general isolated
LED drivers. The PMP4501 is a
single-stage flyback PFC converter
that delivers up to 34 W with a 180to 265-VAC input voltage while
providing a 10- to 48-V output
voltage at a constant output current
of 700 mA 2%.
The PMP4501 implements secondaryside current control for the LED
string. Overvoltage protection

Web Links
Datasheets, users guides, samples:
www.ti.com/tool/PMP4501
www.ti.com/product/UCC28810

Design Specifications
Description
UCC28810
PMP4501 34-W
Secondary side
current loop

Parts

VIN
(AC)
Range

VOUT
(DC)
Range

UCC28810

180

10 V

TL103W

265

48.5 V

Number
of LEDs

IOUT
(max)

POUT
(max)

Eff.

PFC

ISO

Dimming
In

Dimming
Out

EVM

3-13

700 mA

34 W

90%

Yes

Yes

No

No

Reference
Design

R1
100K

R2
C2
22K 10nF
R3
R4
22K
100K
D4
S1KB
Q1
D7
PZT2222A MURA140T3

C1
0.1F

L2
20mH

D1
DF06S

L1
1mH

C3
0.15F
275VAC

F1
1A/250V

TP2

TP1

PMP4501 Reference Design Schematic

D2
BYG10M

R6
100K

D3
BYG10M
R9
1.5M

C1
1

C6 +
100F
25V

R10
6.98K

U2
UCC28810D

R14
1.5M
1
2
3
4

R19
11K

C9
22nF

VDD 8
VSNS
7
EAOUT GDRV
6
GND 5
VINS
TZE
ISNS

R22
330
C14
DNP

C11
.1

D6
BAS16

R7
10K +
D8
15V
D11
MBR0520L

C12
R20
10pF
47.5K

R8
C7 2.2
47F
63V
R16
10

T1
G094010LF
5

D5
PDU540-13

10

C8
1000pF Y1

C4 +
470F
63V

Q2
STB7NK80ZT4

10V...48V . 700mA
GND
R5
0.15

C5
470F
63V

R13
1K

R12
23.7K
D9
MURA120T3

D10
51V

C10
47F
35V
Q3 3904

R17
2.49K

U1:B
TL103WID
TP3
TP4For Test

Purpose
Only.
R17=50

TP5

D12
R23 12V
0.82

R24
2.21K

R27
10K

2
3

J1

R11
1K

R18
10K
R21
47.5K

1
2

D13

BAW56
U3
+
TCMT1107 C15
47F
35V

C13
1

C16
1F

R25
10K
2
3

R28
3.32K

R26
10K
U1:A
TL103WID

C17
220F

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

Reference Designs

33

LED Driver/Ballast

PMP4501 Board

IOUT Regulation vs. Rectified-Equivalent Line Voltage and


Output Power

Efficiency vs. Rectified-Equivalent Line Voltage and


Output Power

Output Current Ripple. Input Voltage = 230 VAC, Output


Voltage = 48 V @ 700 mA

Power Factor vs. Line Voltage and Output Power

AC Input Current and Voltage at Full Load and Nominal


Input Voltage

Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

34

Reference Designs

LED Streetlight

UCC28810 PMP3976 - 100-W,


Offline PFC SEPIC LED Driver
The PMP3976 circuit shown below was
designed for a commercial LED lighting
fixture. The SEPIC topology has the
advantage over a flyback converter in
that it clamps the switching waveforms
on the power semiconductor, allowing
the use of lower voltage and hence
more efficient parts. This provides
an estimated 2% improvement
in efficiency in this application.
Additionally, there is less ringing in
the SEPIC, making EMI filtering easier.

Web Links

Key Features
Non-isolated single LED string driver
92% efficient solution
SEPIC control boosts for high
voltage
Natural single stage with >0.9 PFC
Low-cost solution with few external
parts
Meets European harmonic
requirements

Datasheets, users guides, samples:


www.ti.com/tool/PMP3976
www.ti.com/product/UCC28810
Reference designs:
www.ti.com/powerreferencedesigns

Design Specifications
Parameter

Minimum

Typical

Maximum

Unit

Input voltage

150

264

VAC

Output voltage

300

Volts

Output current

0.350

Amp

PMP3976 Schematic
150VAC to 240VAC Input
F1
1.6A/250V

LINE

L1
4mH

D2
KBP06G
2
3

NTRL

C102
0.22

TP1

TP3

C101
0.22F

2
3

AC

R1
200K
0.25W

AC

RT1
2.5

R3
200K
0.25W
U1
TLV431AIDBZ

R4
1.1 MEG
0.25W
R11
1.1 MEG
0.25W

R9
100K

U2
UCC28810D

R15
15K
1

R7 200K

C4
100pF
R8
100K

R5 49.9K

C100
100pF
1

R20
100K

R16
1K

1
2
3
4

VSNS
VCC 8
COMP
DRV 7
MULTIN GND 6
CS
ZCD 5
1

C11
2.2F

C9
22F

C12
1000pF

R18
15K

1
1

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

LED Streetlight
PMP3976 Rev B Demo Board

35

Reference Designs
Power Factor

The circuit is built on a PMP3976 Rev A PWB.

C1 0.47F
T1
750H
C2
0.22F
1

C3
330F

TP2

D1 MUR8100E

D3 MMSD914

J1

R101
100K
0.5W

R23
20

C5
0.1F
HS1
1

C6
100F
25V

R10
15K

D4
180V

R13
100K
C10
10pF

R19
0.5
1W
1

R6
100K

LED

C8
1000pF

D5
180V

Q1
MMBT2907

Q2
MMBT3904

Q3
SPP06N80C3

R17 301

C7
1000pF

TP4

R100 10
+

+LED

R2
3.6
1W

R102
100K
0.5W

1
2

R12 1K

D100 MMSD914
1

TP5

R21 511

TP6

For more reference designs, see: www.ti.com/powerreferencedesigns


Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

36

Reference Designs

LED Streetlight
Thermal Image

Efficiency

The image above shows a thermal image of the board. The ambient temperature was 26
C with no forced air flow. The input was 230 VAC.

Harmonic Content

Efficiency and Power Factor


IOUT

VOUT

VIN

LIN

PF

POUT

Losses

Efficiency
%

0.349

245.5

150.4

0.646

0.983

85.65

9.827

89.7

0.349

245.4

176.4

0.544

0.980

85.64

8.398

91.1

0.349

245.3

202.6

0.473

0.979

85.61

8.208

91.3

0.350

245.3

226.3

0.430

0.975

85.86

9.201

90.5

0.350

245.3

248.4

0.399

0.969

85.86

10.184

89.4

0.350

245.3

265.7

0.378

0.962

85.86

10.763

88.9

The harmonic content and the EN61000-3-2 Class C (lighting equipments) Limits are
shown above; input voltage was set to 230 VAC.

IOUT

VOUT

VIN

LIN

PF

POUT

Losses

Efficiency
%

0.348

303.9

149.9

0.803

0.988

105.75

13.168

88.9

0.349

303.3

175.2

0.677

0.983

105.85

10.742

90.8

0.349

303.8

199.9

0.588

0.984

106.03

9.634

91.7

0.349

303.3

224.8

0.527

0.983

105.85

10.604

90.9

0.349

303.2

249.8

0.482

0.978

105.82

11.938

89.9

0.349

303.0

264.2

0.461

0.975

105.75

13.004

89.0

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

Reference Designs

37

LED Streetlight

Frequency Response

Diode Voltage Waveform

The frequency response of the feedback loop is shown in the plot above. The input was set
to 220 VAC. The lower gain plot was taken with a 300 V output. The upper gain plot was
taken with a 250 V output.

The image above shows the voltage on the anode of D1. The input was set to 250 VDC.

Line Voltage and Current Waveform

Inductor Winding Currents

The image above shows the input voltage and current. The input voltage was 230 VAC.

MOSFET Voltage Waveform

The image above shows the drain-to-source voltage on Q3. The input was set to 250.

Texas Instruments 4Q 2011

The two images above show the currents in the individual windings of the inductor.

LED Lighting Reference Design Cookbook

38

Reference Designs

DC LED Lighting

TPS40211 PMP4026
The circuit shown below was designed
with an automotive input-voltage
range. The driver was built to operate
under low-power to nominal battery
conditions and to survive load-dump
incidents. The application, powered
directly from VBAT, can have a string of
up to ten 700-mA LEDs in series or two
parallel strings with up to ten 350-mA
LEDs in each string.
An additional reference design is
available. This design is a 700-mA,
nonsynchronous boost current
regulator for an LED driver. It has an 8to 18-V input and a 20- to 35-V output.

Web Links

Key Features
Wide 4.5- to 52-V input range
Low-cost non-synchronous boost
High efficiency from low 260-mV
VREF
Simple loop compensation
Supports versatile SEPIC topology

Datasheets, users guides, samples:


www.ti.com/tool/PMP4026
www.ti.com/product/TPS40211
It can be found along with a
demonstration board at:
http://focus.ti.com/docs/toolsw/
folders/print/tps40211evm-352.html

Design Specifications
Parameter

Minimum

Typical

Maximum

Unit

Input voltage

16

VDC

Output voltage

40

Volts

Output current

0.700

Amp

Switching frequency

150

kHz

PMP4026 Schematic
1

9 - 18 VIN
GND

C8
3.3F

R1
249K

D100(R6)
3.3V

1
2
3
4
5

C4
4700pF
Q100
2N7002DICT

R100
10K

C12A
3.3F
50V

VBP

C1
470pF

D1
MBRS260

C5
0.1

ENAB

TPS40211DGS

33 H

RC
VDD
SS
VBP
SD
GDRV
COMP ISNS
FB
GND

10
9
8
7
6

Freq = 150 KHZ

R2
15K

R5
49.9K

8765 D

C7
1

Q1
Si4858

4G

C12B
3.3F
50V

48V @ 0.7A
GND
D2
47V

R4A
2

321

R10
1.21K

C9
100pF

R11
0.01
R9
49.9

R3
249K

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

Reference Designs

39

DC LED Lighting

Startup

Output Ripple Current

The input voltage was set at 12 V, with 0.15 (LED) + 1 (resistor) A load on the outputs.

The image was taken with a 1.15 A/20 V load. Top waveform is FET drain, bottom is
LED current.

Efficiency

Control Loop Frequency Response: 12 V input; 1.15 A Load

Total output current was 1.15 A, output voltage was 20 volts.

Load Regulation of Outputs

Load Transients

Output response to driving TP%. The input voltage was set to 12 V.

Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

40

Reference Designs

DC LED Lighting

TPS40211 PMP3943 - Wide-Input


DC Voltage SEPIC Driver

Key Features
Wide 4.5- to 52-V input range
Low-cost non-synchronous boost
High efficiency from low 260-mV
VREF
Simple loop compensation
Supports versatile SEPIC topology

The PMP3943 circuit shown below


was designed with an automotive
input-voltage range. The driver was
built to operate under low-power
battery conditions and to survive
load-dump incidents. The TPS40211
was chosen for this application due
to its low feedback voltage and wide
input-voltage range.
An additional reference design is
available. This design is a 700-mA,
nonsynchronous boost current
regulator for an LED driver. It has an 8to 18-V input and a 20- to 35-V output.

The TPS40211 is a wide-input-voltage


(4.5- to 52-V) nonsynchronous boost
controller. It is suitable for topologies
that require a grounded source n-channel FET such as boost, flyback, SEPIC
and various LED-driver applications.
The TPS40211 features a programmable soft start; overcurrent protection
with automatic retry; and a programmable oscillator frequency. Currentmode control provides improved
transient response and simplified loop
compensation. The feedback pin has
a reference voltage of 260 mV to help
reduce the power usage and cost of
the sense resistor.

Web Links
Datasheets, users guides, samples:
www.ti.com/tool/PMP3943
www.ti.com/product/TPS40211
It can be found along with a
demonstration board at:
www.ti.com/product/TPS40211evm

Design Specifications
Parameter

Minimum

Typical

Maximum

Unit

Input voltage

40

Volts

Output voltage

13

Volts

Output current

0.350

Amp

Switching frequency

300

kHz

PMP3943 Schematic
VIN
GND
8-40

J1

L2
100H

C8
3.3F

R6
0
3

R1
249K

C1
220pF

U1
TPS40211DGS
1
2
3
4
5

C2
0.22F

C3
47pF

RC
VDD
SS
VBP
SD
GDRV
COMP ISNS
FB
GND

10
9
8
7
6

Freq = 380 KHZ

C15

C7
1F

R7
10

Short L4
L4
0

C5
0.1F
8765

D1
8180-13

LEDC
321

C9
0.1F

LEDA

C13
10F

3.3F
03

13V @ 350mA
Tested with LEDs
Giving 12.3 V

R10
1k
R100
10K

R14
0.75
D2
18V
R11
0.10

C4
4700pF
R2
0

R5
49.9

R9
49.9
LEDC

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

Reference Designs

41

DC LED Lighting

Current Loop Frequency Response

3 Green and 1 Red OSRAM LEDs Used as Load for Vf About 12 V


VIN Volts

IIN mA

VOUT1 Volts

IOUT1 mA

Efficiency %

40.22

123.6

12.27

341.8

84.4

20.11

238.5

12.27

341.3

87.3

7.93

619.4

12.27

341.3

85.3

Regulation and efficiency: 25 degrees Celsius ambient. Target IOUT was 350 mA, hence actual current is 2.5% low.

When Diode Load is Opened, VOUT Goes to About 18 V


VIN Volts

IIN mA

VOUT1 Volts

IOUT1 mA

40.42

8.79

18.44

20.08

10.75

18.41

8.00

19.12

18.40

VIN Volts

IIN mA

VOUT1 Volts

IOUT1 mA

40.14

21.24

0.694

341.6

20.06

34.20

0.694

341.5

8.00

77.70

0.694

341.4

Short Circuit: Output Current Holds Steady

For more reference designs, see: www.ti.com/powerreferencedesigns


Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

42

Reference Designs

Low Voltage Buck Boost for LED Torch

TPS63000 PMP3038

Key Features
Buck-boost converter topology
Ideal for battery applications
1.8-A output capability
Auto buck- boost mode switching
Dual LED brightness levels
Operates down to 1.2 V

batteries with a common configuration


of two or three cells in series that have
a maximum voltage of 5 V. During
operation, the VBAT drops below the
Vf of the LED, and the TPS63000
automatically switches from buck
mode to boost mode to create the
constant current needed for the
LED. The TPS63000 can boost from
voltages as low as 1.2 V. A switch that
brings R4 into or out of the feedback
loop provides a dimming mechanism
for the flashlight to toggle between
300 and 600 mA.

The TPS63000 provides a powersupply solution for products that


use a two- or three-cell alkaline,
NiCd or NiMH battery, or a one-cell
Li-Ion or Li-Polymer battery. The
buck-boost converter is based on
a fixed-frequency PWM controller
that uses synchronous rectification
to obtain maximum efficiency. The
maximum average current in the
switches is limited to a typical value
of 1800 mA, and the converter can
be disabled to minimize battery
drain. During shutdown, the load
is disconnected from the battery.
The device is packaged in a 10-pin
QFN PowerPAD (DRC) package
measuring 3 x 3-mm.

Web Links
Datasheets, users guides, samples:
www.ti.com/tool/PMP3038
www.ti.com/product/TPS63000

Design Specifications

The PMP3038 circuit was designed


for a torch or rugged flashlight. Most
torch applications still use alkaline

Parameter

Minimum

Maximum

Unit

Input voltage

1.2

VDC

Output voltage

Volts

Output current

300

600

mAmp

Switch frequency

1.5

MHz

PMP3038 Schematic
L1
2.2H
S1

NO

NC

4
5
8

+
1.5V x 2
BAT

C3
10F

7
6

U1
TPS63000DRC
L1

L2

VIN

VOUT

VINA

PGND

SYNC/PS
EN1

PwPd
11

FB
GND

2
1
3
10

THERMALPAD

C6
DNP

9
R2
49.9K

C4
1000pF

D1
7090 XR-E

R1
10K
C1
22F

D2
LM4040D
2.048V

C2
22F

R3
0.3

R4
0.3
NO

NC
R5
12.7K

S2

R6
49.9

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

43

Low Voltage Buck Boost for LED Torch

Output Current Graphs with DC Coupling

Reference Designs
Control Loop Response Graphs

Control loop response with 0.63 A.


Output current with VIN = 3 V.

Control loop response with 0.32 A.


Output current with VIN = 4 V.

Efficiency Curve for IO = 0.32 A and IO = 0.62 A

Turn On with 0.63 A

Efficiency.

Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

44

Reference Designs

Boost Driver with Integrated Power Switch

TPS61500

Key Features
Supports boost topology
Integrated 3-A 40-V power switch
Supports PWM or AM dimming
Protection features:
Pulse by pulse
Thermal shutdown

IC for pure PWM dimming, with the


average LED current being the PWM
signals duty cycle times a set LED
current.

The TPS61500 is a monolithic


switching regulator with an integrated
3-A, 40-V power switch. It is an ideal
driver for high-brightness 1- or 3-W
LEDs. The device has a wide inputvoltage range to support applications
with input voltage from multicell
batteries or regulated 5-V to12-V
power rails.

The device features a programmable


soft-start function to limit inrush
current during start-up and has other
protection features built in, such as
pulse-by-pulse overcurrent limiting,
overvoltage protection and thermal
shutdown. The TPS61500 is available
in a 14-pin HTSSOP package with
PowerPAD.

The LED current is set with an external


sense resistor, R3, and with feedback
voltage that is regulated to 200 mV by
a current-mode PWM control loop, as
shown in the schematic below. The
device supports analog and pure PWM
dimming methods for LED brightness
control. Connecting a capacitor to
the DIMC pin configures the device to
be used for analog dimming, and the
LED current varies in proportion to the
duty cycle of an external PWM signal.
Floating the DIMC pin configures the

Web Links
Datasheets, users guides, samples:
www.ti.com/tool/TPS61500evm-369
www.ti.com/product/TPS61500

LED Current vs. Input Supply and LED Number


Input Supply

5V

12 V

LED number 4

1000 mA

2000 mA

LED number 6

600 mA

1200 mA

LED number 8

450 mA

1000 mA

Note: Assumption that LED forward voltage is 3.5V, and TPS61500s conversion efficiency is 85%.

Typical Application Schematic


VIN 5V

L1

D1

C1

TPS61500
PWM

VIN

SW

EN

SW

COMP

C4

C5
R4
C3

OVP

DIMC

FB

FREQ

PGND

S3

PGND

AGND

PGND

R1

DL1
3W LED

C2

DL2

R2

DL3

DL4

R3

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

Reference Designs

45

Boost Driver with Integrated Power Switch

Efficiency vs. Output Current

PWM Dimming Application Circuit: Circuit for the TPS61500 to Perform Analog Dimming Using an Injected Analog Signal
VIN 5V

L1

DL1
3W LED

C1

ON

VIN
PWM

SW

COMP

C4

C5
100nF

R4

C3

DL2

SW

EN

0 - 1.229V

DAC

R1

TPS61500

OFF
DSP or
controller

D1

DIMC

FB

FREQ

PGND

SS

PGND

AGND

PGND

DL3

R2

OVP

DL4

R3

Analog Dimming by External DAC: Pure PWM Dimming Method


VIN 5V

L1

D1

TPS61500
VIN
PWM

EN
COMP

C4

Texas Instruments 4Q 2011

DL1
3W LED

R1

C1

R4

Q2

C3

R1
C2

SW

DL2
R2

SW
OVP

DIMC

FB

FREQ

PGND

SS

PGND

AGND

PGND

DL3

R2
PWM

Q1
DL4

R3

LED Lighting Reference Design Cookbook

46

Evaluation Modules/Kits

TRIAC Dimmable LED Lighting

TPS92010EVM
This design uses the TPS92010 8-pin,
high-efficiency off-line LED lighting
controller. This controller incorporates
many features, such as frequency
fold-back and a low-power mode, to
implement a low-cost, high-efficiency
flyback converter.
An application of this converter is
retrofitting lightbulbs with LEDs.
The converter can drive 3 to 5
high-brightness LEDs in series
with a constant current of 0.35 A.
The flyback topology is chosen
because it allows a lower component
count and lower cost than other
topologies. LED current is sensed
directly to ensure its tight regulation.
A special circuit for compatibility
with TRIAC dimmers adjusts the
Efficiency without Dimmer

Efficiency with Dimmer

Dimming Performance

LED Lighting Reference Design Cookbook

High efficiency
TI lossless dimming circuit for a
cooler, lower-power system during
deep dimming

output current linearly, avoiding any


stroboscopic effects or audible noise
that might otherwise occur. The
TPS92011 is designed for low-power
lighting applications that do not require
power-factor correction.

Web Links
Datasheets, users guides, samples:
www.ti.com/tool/TPS92010evm-592
www.ti.com/tool/TPS92010evm-631
www.ti.com/product/TPS92010

Key Features
AC/DC TRIAC dimmable LED
reference design
Ideal for residential lighting
3- to 12-W applications

Design Specifications (120 V Shown)


Parameter

Minimum

Typical

Maximum

100

120

130

Output voltage (VDC)

18

Output current (A)

0.35

Efficiency (%)

80

Input voltage (VAC)

Output Current Regulation

Adjusting the Output Current


Output Current
(A)

R15
(W)

R17
(W)

R1
(W)

R42
(W)

0.20

1,000

150

330

1,000

0.225

1,200

86

390

1,000

0.25

1,200

220

470

1,000

0.275

1,000

560

680

680

0.30

1,500

220

680

680

0.325

1,500

330

470

1,500

0.35

1,000

1000

820

1,000

0.40

1,800

470

1,000

1,000

0.45

2,200

390

1,500

1,000

0.50

2,700

220

1,500

1,000

0.60

3,300

150

1,500

1,500

0.70

3,900

270

2,200

1,500

Texas Instruments 4Q 2011

N
TP2

R33
3.3M

R32
3.3M

R28
27.0

R29
4.70k

Q6

Q4
FMMT458

DIM

R40
220

R35
470k

BC817-25

R7
470k

D3
MB6S

SI0V1
S05K150

Input: 100 to 130 VAC

R34
100k

Q5
C16
220nF

C10
22nF R22
3.30M

R24
4.70M

C14
0.1F

C17
10nF

SS LPM
FB VSD
PCS VDD
GND GD

U4
TPS92010

R21
3.30M

C3
1nF

C18
4.7F

C23
100nF

R23
4.70M

R10
560

L1
50mH

R39
47.0k

C19
4.7F

C2
1nF

C4
330pF

D1
MB6S

R37
1.00M

C8
1F

R26
1.00M

U1: B
LM358AD

R25
1.00M

C11
0.1F

Q2
SPD02N80C3

U3
PS2801C-1

3
7

C22
0.1F

R8 C20
330 1nF
1

R43
39.0k

R18
68k

R11
10.0k

C7
47pF

R19
8.20k

C21
100pF
C13
1F

R27
2.49k

R36
270k

U2
TL431A

R17
330

R15
1.50k

R13
33.0k

C6
1F

R117
4.70k

R42
1.50M

R14
4.70k

U1: A
LM358AD

R1
470k

R3
8.20k

C5
1nF

R20
0.39

C1
1F

C12
10nF

R41
1.20M

TP3

TP4
R4
2.70k

VLED

+ VLED

Output: 0.325A/14V to 17V

R6
12.0k

Q3
2N7002

C15
0.1F

C9
100pF

R5
10.0k

R12
1.0k

R9 2.70k

D4
SS26

See table for resistor selection to modify output current.

R38
1.00M

R16
4.70

D2
BAW56GS08

R31
270k

R2
270k

For more reference designs, see: www.ti.com/powerreferencedesigns

R30
22.0k

BC817-25

TP1
L

47

TRIAC Dimmable LED Lighting

Texas Instruments 4Q 2011

Evaluation Modules/Kits

LED Lighting Reference Design Cookbook

48

Evaluation Modules/Kits

Dimmable LED Lighting Driver for Lightbulb Retrofit Apps

TPS92210EVM

The TPS92210EVM employs quasi


constant on time that enables
single-stage PFC in an isolated
flyback configuration. Intended for

Description

Parts

Key Features
AC/DC TRIAC dimmable LED driver
with PFC
Ideal for residential lighting
Single stage (PFC and LED
current regulation)
12- to 25-W applications
Deep TRIAC dimming capability

low-power lighting applications, it


can be packaged in a variety of ways,
including individual lamp designs and
generic PCB form factors for many
types of lighting. The driver preserves
dimmer holding current and features
dual-slope output control to improve
dimming linearity when used with
common TRIAC-based phase-control
dimmers. The TPS92210 controller
is programmed to operate at a fixed
frequency with a constant on time
for the internal switch that drives the
primary power FET.

The TPS92210EVM is a natural powerfactor-correction (PFC) LED lighting


driver controller with advanced energy
features to provide high-efficiency
control for LED lighting applications.
The TPS92210EVM is capable of
providing a high power factor, TRIAC
dimming, load protection and extended
life in a small space at low cost.

VOUT (DC)
Range

VIN Range

Web Links
www.ti.com/tool/TPS92210evm-613
www.ti.com/tool/TPS92210evm-647
www.ti.com/product/TPS92210

Number
of LEDs

IOUT
(max)

POUT
(max)

Eff.

PFC

ISO

Dimming
In

Dimming
Out

TPS92210EVM-613

TPS92210

184

265

30

36

9 to 10

350 mA

12

87

Yes

Yes

TRIAC

Exponential

TPS92210EVM-647

TPS92210

85

144

19

32

6 to 10

350 mA

12

85

Yes

Yes

TRIAC

Exponential

TPS92210EVM Block Diagram


Primary

Secondary

Supplemental
Load

Phase Angle
Detection

TPS92210
1

FB

VDD 8

OTM

PCL

VCG 8

GND

DRN 5

TZE 2

FEEDBACK

Current Reference
and
Difference Amplifier

RCS

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

Evaluation Modules/Kits

49

Dimmable LED Lighting Driver for Lightbulb Retrofit Apps

Efficiency

Load Regulation
360

90.0
89.5

358

89.0
I OUT - Output Current - mA

- Efficiency - %

88.5
88.0
87.5
87.0
86.5

356

354

352

86.0
85.5

350

85.0
180

190

200

210

220 230

240 250

260

18

270

20

22

26

24

28

30

32

V OUT - Output Voltage - V

V AC - Input Voltage - V

Bode Plot

Line Regulation
360

200

100
80

150

60

Phase

100

356

354

50

20
0

-20

-50

-40
352

Magnitude

-100

-60
-150

-80
350

-200

-100
180

190

200

210

220 230

240 250

260

270

10

V AC - Input Voltage - V

100

Frequency - Hz

Power Factor

TRIAC Dimmer Performance


400

0.990

350

0.985

300
I OUT - Output Current - mA

0.995

0.980
PF - Power Factor

Phase - degrees

40
Magnitude- dB

I OUT - Output Current - mA

358

0.975
0.970
0.965
0.960

250
200
150
100
50

0.955

0.950
180

190

200

210

220 230

240 250

V AC - Input Voltage - V

Texas Instruments 4Q 2011

260

270

20

40

60

80

100

120

140

160

Turn-On Angle - degrees

LED Lighting Reference Design Cookbook

50

Evaluation Modules/Kits

100-Watt, Constant-Current, Non-Isolated Driver with PFC

UCC28810/UCC28810-EVM-002
The UCC28810EVM-002 evaluation
module (EVM) is a constant-current
non-isolated power supply for LED
lighting applications that require high
brightness, such as street, parking
or area lighting. The reference design
converts the universal mains (90 to
265 VRMS) to a 0.9-A constant-current
source to drive a 100-W LED load.
The UCC28810EVM-002 is a twostage design. The first stage, a
transition-mode circuit with PFC,
ensures that the design meets various
standards such as the EN61000-3-2.
The PFC circuit converts the AC input

Key Features
High-power AC/DC LED driver
with PFC
Ideal for street, parking or area
lighting
Universal-input, non-isolated design
Tightly regulated LED current
PWM dimming, 200 Hz to 1 kHz
High efficiency through dimming
Active power-factor correction

to a regulated DC voltage, which can


be configured as a boost-follower PFC
or a fixed output voltage. The boostfollower PFC tracks the AC inputs
peak voltage for increased efficiency
at low-line operation. The PFCs DC
output voltage is then regulated to a
fixed value in the region of 396 VDC.
The second stage of the design also
uses transition mode but is configured
as a buck converter. It converts the
PFC output voltage to a fixed 0.9A current to drive an LED load. The
second stage accepts PWM dimming
inputs (either externally or from an
onboard circuit) and appropriately
toggles itself on or off.

Web Links
Datasheets, users guides, samples:
www.ti.com/tool/UCC28810evm-002
www.ti.com/product/UCC28810

Design Specifications
Parts

VIN
(AC)
Range

VOUT
(DC)
Range

Number
of LEDs

IOUT
(max)

POUT
(max)

Eff.

PFC

ISO

Dimming
In

Dimming
Out

EVM

UCC28810
EVM002 100-W

UCC28810

90

55

15 to 30

900 mA

100 W

93%

Yes

No

PWM

PWM

Yes

LED lighting driver

UCC28811

265

100

15 to 30

900 mA

100 W

93%

Yes

No

PWM

PWM

Yes

Description

UCC28810EVM-002 Block Diagram


PFC Output

Bias
Bias

UCC28811
1 VSENSE VDD 8

UCC28810
6 GND

TZE 5

2 EAOUT

VDD 8

3 VINS

2 EAOUT GDRV 7
3 VINS
4 ISENSE

GDRV 7

GND 6
TZE 5

1 VSENSE ISENSE 4

LED PWM
Input

Enable

PFC Boost

Critical Conduction Mode


Low Side Buck Current Source

Primary
Gnd

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

Evaluation Modules

51

100-Watt, Constant-Current, Non-Isolated Driver with PFC

Efficiency and Power Factor vs. Line Voltage

Line Regulation 30 LEDs at 900 mA, (98 W)

UCC28810EVM-002 efficiency and power factor vs. line voltage 30 Cree XRE LEDs
at 900 mA.

LED current regulation as a function of line voltage.

PWM Dimming Waveforms

PWM Dimming Response

UCC28810EVM-002 transition mode buck PWM response. Ch1: Buck VIN, Ch2: Buck VDS,
Ch3: LED current (0.5 A/Div), Ch4: LED voltage. Ch1 and Ch4 share GND reference.

UCC28810EVM-002 transition mode buck PWM response (expanded). Ch1: LED VOUT,
Ch2 PWM, Ch3 buck inductor current 500 mA/Div, Ch4 VDS Ch1 and Ch4 Share GND
reference.

THD Factor vs. Line Voltage

UCC28810EVM-002 THD vs. line voltage 30 Cree XRE LEDs at 900 mA.

Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

52

Evaluation Modules/Kits

110-Watt, Constant-Current, Isolated Driver with PFC

UCC28810/UCC28810EVM-003
The UCC28810EVM-003 evaluation
module (EVM) is an off-line AC-toDC LED current driver with PFC for
applications such as street, high-bay,
and medium- or large-infrastructure
lighting. The UCC28810EVM-003 is
a three-stage converter design that
delivers up to 110 W. The first stage
is a universal input boost-PFC circuit
providing a 305- to 400-VDC output.
The second stage is a low-side buck
circuit providing the controlled current
source, and the third stage is a series
of two half-bridge DC/DC transformers
that provides isolation of multiple LED
strings.
This patent-pending solution provides
an easily scalable and cost-effective
method of driving multiple LED strings.
The UCC28810EVM-003 implements

Key Features
SimpLEDrive high-power
dimmable AC/DC LED driver
with PFC
Ideal for street, high-bay or
infrastructure lighting
Isolated from the AC line
Readily scalable to higher power
levels
LED current matching between
strings
High efficiency and power density
Active power-factor correction

single-reference current control and


universal dimming (via AM or PWM)
for all LEDs. The reference design
effectively drives a large number of
LEDs connected in series, but the
voltage on the LED strings is safe
(low) and isolated from the AC line.
The multistring architecture is more
cost-effective than an architecture
with a constant voltage plus a buck
stage for each LED string. The LEDdriver architecture is readily scalable
to very high power levels. Excellent
LED current matching between strings
is achieved with this architecture.
The UCC28810EVM-003 achieves
high efficiency (91%), high power
density and a high power factor. The
control stage is a simple and robust
design, and the EVM protects against
scenarios with open and short LED
strings.

Web Links
Datasheets, users guides, samples:
www.ti.com/tool/UCC28810evm-003
www.ti.com/product/UCC28810

Design Specifications
Description
UCC28810
EVM003 100-W
isolated multistring LED lighting
driver w/multiple
transformers

Parts

VIN
(AC)
Range

VOUT
(DC)
Range

Number
of LEDs

IOUT
(max)

POUT
(max)

Eff.

PFC

ISO

Dimming
In

Dimming
Out

EVM

90, 265

22 V, 60 V

4X
(7 to 15)

500 mA

110 W

91%

Yes

Yes

PWM

PWM

Jul-09

UCC28810
UCC28811
TPS92020

UCC28810EVM-003 Block Diagram


PFC Output

Bias
Bias

UCC28811
1 VSENSE VDD 8

UCC28810
6 GND

TZE 5

2 EAOUT

VDD 8

3 VINS

2 EAOUT GDRV 7
3 VINS
4 ISENSE

GDRV 7

GND 6
TZE 5

1 VSENSE ISENSE 4

LED PWM
Input

Enable

PFC Boost Follower

LED Lighting Reference Design Cookbook

Primary
Gnd

Critical Conduction Mode


Low Side Buck Current Source

Texas Instruments 4Q 2011

Evaluation Modules/Kits

53

110-Watt, Constant-Current, Isolated Driver with PFC

Efficiency vs. Line Voltage

IOUT Matching vs. Line Voltage

UCC28810EVM-003 efficiency vs. line voltage and load 4 x 15 Cree XRE LEDs at
500 mA.

UCC28810EVM-003 IOUT matching vs. line voltage 4 x 15 Cree XRE LEDs at 500 mA.

Power Factor vs. Line Voltage

UCC28810EVM-003 AC Input Current During PWM Dimming

UCC28810EVM-003 power factor vs. line voltage 4 x 15 Cree XRE LEDs at 500 mA.

Ch1: VBUCK+, Ch2: Buck VDS, Ch3: AC line current 1 A/Div, Ch4: VBUCK - Ch1 and Ch 4
share GND reference.
+50 - 60V

Bias

TPS92020

+50 - 60V
+50 - 60V

VCC
RT

GD1

DT

GND

SS

GD2

+50 - 60V

Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

54

Evaluation Modules/Kits

TPS92070EVM

NEW!

Description

Web Links

The TPS92070EVM-648 is designed to demonstrate the TPS92070 Dimmable


Quasi-Resonant LED Lighting Controller in a typical LED driver application. The
TPS92070EVM-648 uses 180 VAC to 240 VAC input to drive five high brightness LEDs
with a drive current of 370 mA.

Description

Parts

VIN Range

TPS92070EVM-648

TPS92070

180

265

TPS92070EVM-682

TPS92070

85

144

VOUT (DC)
Range
15

17

www.ti.com/tool/TPS92070evm-648
www.ti.com/tool/TPS92070evm-682
www.ti.com/product/TPS92070

Number
of LEDs

IOUT
(max)

POUT
(max)

Eff.

PFC

ISO

Dimming
In

Dimming
Out

370 mA

83%

Yes

Yes

TRIAC

Exponential

Yes

Yes

TRIAC

Exponential

Preview

TPS92070
BP 1
16 GATE
15 TDD

VDD 2

14 PCS

GND 3

13 PGND
12 DTC
11 VZ

LED Lighting Reference Design Cookbook

VD 4
ISO 5
CS 6

10 SEN

COMP 7

9 MIN

LP 8

Texas Instruments 4Q 2011

Evaluation Modules/Kits

55

TPS40211EVM

Description

Web Links

The TPS40211EVM-352 evaluation module (EVM) is a fixed frequency, (300 kHz),


non-synchronous boost converter providing fixed 700-mA output at 20 V to 35 V
from a 8-V to 18-V input source. The EVM is designed to start up from a single supply,
so no additional bias voltage is required for start-up. The module uses the TPS40211
Non-Synchronous Current Mode Control Boost Controller with integral N-channel
FET driver.
TPS40211EVM-352 is designed to use a loosely regulated 12-V (8 V to 18 V) source
to produce a regulated current driver at 700 mV for constant current loads such as
high-brightness LEDs. TPS40211EVM-352 is designed to demonstrate the TPS40211
in a typical LED Driver for 6 to 10 LEDs while providing a number of test points to
evaluate the performance of the TPS40211 in a given application. The EVM can
be modified to other input voltages or output currents by changing some of the
components.

Description
TPS40211EVM-352

Parts
TPS40211

VIN Range
8

18

VOUT (DC)
Range
20

35

www.ti.com/tool/TPS40211evm-352
www.ti.com/product/TPS40211

Number
of LEDs

IOUT
(max)

POUT
(max)

Eff.

PFC

ISO

Dimming
In

Dimming
Out

6 to 10

700 mA

25 W

94%

No

No

PWM

PWM

For more reference designs, see: www.ti.com/powerreferencedesigns


Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

56

Evaluation Modules/Kits

TMS320C2000 PLC Modem Evaluation Kit

TMDSPLCKIT-V1

Specifications

Web Links

Power-line communication (PLC) is


an inexpensive way to add lighting
control to existing or new buildings
and infrastructures without laying
down new control cabling. The
TMDSPLCKIT-V1 is a PLC evaluation
kit based on the C2000 series of
real-time microcontrollers. It operates
in both OFDM and S-FSK modulation
schemes and has data rates of up to
76.8 kbps.

OFDM and S-FSK modulation


schemes
Data rates of up to 76.8 kbps for one
phase (phase selection is provided)
PLC system on module (SoM)
with interface to host controller
(I2C, SPI, SCI)
Compatible with CENELEC EN50065
and IEC 6100-3 standards
Operating frequency range:
24 to 94.5 kHz
CENELEC A band.
B band to release in 1Q10.
Universal AC-voltage input
(85 to 270 VAC)

www.ti.com/plcevm

The kit comes with an easy-to-use GUI


that makes testing the communications
link intuitive and simple.

Datasheets, users guides, samples:


www.ti.com/product/OPA564 or
www.ti.com/product/PGA112

TMDSPLCKIT-V1 Block Diagram

TMS320F28x
HV Cap

Coupling
Transformer

Line Driver
OPA564

PWM
Out

PGA112

12-Bit
ADC

Flexible
PLC
SW
Engine

Surge Protector
Receive Filter
Power Line
PLC Modem Implementation on TMS320F28x 32-Bit MCU - Simplified Block Diagram

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

Evaluation Modules/Kits

57

TMS320C2000 PLC Modem Evaluation Kit

PLC Data Signal

PLC Signal Modulated Onto the Power Line 50/60 Hz

50- or 60-Hz Power Line

For more reference designs, see: www.ti.com/powerreferencedesigns


Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

58

Evaluation Modules/Kits

Digital Addressable Lighting Interface (DALI)

DALI Implementation with the


MSP430 MCU

the DALI standard.

Web Links

Intelligent lighting control can provide


large efficiency gains and energy
savings. The digital addressable
lighting interface (DALI) standard is
becoming increasingly popular for this
application.

Specifications
F
 ull hardware reference files,
including schematics, Gerber files
and BOM
Full software libraries
Support for the entire DALI
command set, including
bidirectional commands

Application Note:
www.ti.com/lit/SLAA422

The DALI evaluation kit enables the


designer to run DALI on the popular
MSP430 series of microcontrollers.
Software libraries and hardware
reference files are provided to allow
quick evaluation and development with

MSP430-Based DALI Reference Design

DALI+

DALI

GND

MSP430
MCU

GND

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

Residential and commercial lighting


can take advantage of the additive
color mixing of red, green and
blue LEDs. This reference design
demonstrates how to remotely manage
the color output of an LED lamp with
a low-power wireless controller. The
color is generated by three LEDs (red,
green and blue). An MSP430 ultralow-power microcontroller controls the
brightness of each LED with constant
current generated by three TPS62260
buck converters, one for each LED.
The color look-up table takes the form
of an array stored in the MSP430.
Whenever the rotary encoder is
turned, new red, green and blue
values are read from the array and
used to generate the three PWM
output signals. Currently 252 values
are stored, which can be changed
if desired. A decimal value of 100
switches the LED off, and a value of
65535 produces a mark-space ratio of
100%. When the 5-V supply is applied,
the design goes into a demonstration

59

Wireless-Controlled Triple LED Driver

TPS62260LED

Evaluation Modules/Kits
mode where the values stored in the
array are read and output in sequence
in an infinite loop. As soon as the
rotary encoder is turned, the sequence
stops and a particular fixed color value
can be selected.

MSP-FET430UIF tools can be found


respectively at:
http://focus.ti.com/docs/toolsw/
folders/print/ez430-rf2500.html
and
http://focus.ti.com/docs/toolsw/
folders/print/msp-fet430uif.html

There is a pin header that can be


used to plug in the RF board from
the MSP430 Wireless Development
Tool (the eZ430-RF2500), which
is separately available. With this
additional module, the lamps colors
can be controlled remotely via the
wireless RF interface.

Key Features
Wireless RGB color mixing
Ultra-low-power MSP430 controller
Wireless development tool available

Web Links
Datasheets, users guides, samples:
www.ti.com/product/TPS62260

If a designer prefers to reprogram


the MSP430, a separate MSP430
flash emulation tool can be ordered,
such as the MSP-FET430UIF. More
information on the eZ430-RF2500 and

EVM:
www.ti.com/tps62260led-338

Design Specifications
Parameter

Minimum

Typical

Maximum

Unit

Input voltage

4.5

5.5

VDC

Output current

0.300

Amp

TPS62260LED-338 Schematic
JP1
3.3V

2
4
6
8
10
12
14

1
3
5
7
9
11
13

U1
MSP430F2131RGE
3.3V
R5
47K

JP2

6
5
4
3
2
1

3.3V

eZ430=RF Connector

S1

1
2
3
C3
4
10n
5
6
7
8
9
10
11
12

R4
100K

NC
P2.5/CA5
VSS
VCC
XOUT/P2.7/CA7
TEST
XIN/P2.6/CA6
P1.7/TA2/TDO/TDI
NM /RST
P1.6/TA1/TDI/TCLK
P2.0/ACLK/CA2
NC
P2.1/INCLK/CA3
P1.5/TA0/TMS
P2.2/CAOUT/TA0/C44P1.4/SMCLK/TCK
NC
P1.3/TA2
P2.3/TA1/CA0
P1.3/TA1
P2.4/TA2.CA1
P1.1/TA0
NC
P1.0/TACLK
PwPd

R3
100K

3.3V
24
23
22
21
20
19
18
17
16
15
14
13

C2
100n

NET-DIMM_LED1
NET-DIMM_LED2
NET-DIMM_LED3
NET-EN
R6
100K

For more reference designs, see: www.ti.com/powerreferencedesigns


Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

60

Evaluation Modules/Kits

Wireless-Controlled Triple LED Driver

Red LED

Blue LED
U11
TPS62260DRV

C13
4.7F

R13
10K

TP31

red

L11

6
1
GND SW
5
2
VIN MODE
4
3
EN
FB
PwPd
???mV
7
NET-EN

VIN +5V
C12
22F

TP12

C11
4.7F
R11
10K

D13

D14

VIN +5V
C32
22F

C33
4.7F

TP32

blue

L31
6
1
GND SW
5
2
VIN MODE
4
3
EN
FB
PwPd
???mV
7
NET-EN

TP11

U31
TPS62260DRV

C31
4.7F
R31
10K

R12
2 <1206>

R33
10K

TP13

D33

R32
2 <1206>

TP33

NET-DIMM_LED1
TS4148RY

D34

NET-DIMM_LED3
TS4148RY

Green LED
U21
TPS62260DRV
L21
6
1
GND SW
5
2
VIN MODE
4
3
EN
FB
PwPd
???mV
7
NET-EN

VIN +5V
C22
22F

TP22

C23
4.7F

R23
10K

D23

green
1

TP21

C21
4.7F
R21
10K

D24

R22
2 <1206>

TP23
NET-DIMM_LED2

TS4148RY

VINmax < 6V
J1

+5V
1
2
3

R2
330
C4
22F

3.3V
D1
BZX84-C3V3

C1
4.7F

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Cookbook

Texas Instruments 4Q 2011

TMDSRGBLEDKIT
The Multi-DC/DC Color LED Kit
includes all of the hardware and
software to start experimenting and
developing a digitally controlled multiDC/DC LED lighting system. This kit is
based on the Piccolo microcontroller
and the controlCARD development
platform. One Piccolo MCU is able
to directly control eight separate DC/
DC power stages as well as up to
eight LED strings of various LED types
and string lengths. The development
board takes 12 to 24 VDC input and
employs six Boost and two SEPIC DC/
DC power stage topologies to drive
LED strings. The six separate Boost
stages drive two RGB LED strings,

61

Multi-DC/DC Color LED Kit

NEW!

Evaluation Modules/Kits
controlling the red, green, and blue
color components of each RGB LED
string. The two SEPIC stages drive
two white LED strings. Alternatively,
up to eight separate white LED
strings could be driven via the eight
separate power stages. An included
graphical user interface allows users to
quickly begin the evaluation process
by providing simplified control to
adjust power stage current levels for
experimentation with brightness and
color mixing. Furthermore, through
controlSUITE, the kit includes closed
loop, open source software examples
for the control of the DC/DC power
stages and LED lighting stages. The
kit hardware is also completely open

TMDSRGBLEDKIT

source, with the gerbers, schematics,


and BOMs all available for free. For
more information, please see the quick
start guide for the kit.

Key Features
Input voltage: 12 to 24 V
Output voltage:
Six boost stages: 24 to 50 V
Two SEPIC stages: 6 to 50 V
Output current: 400 mA, 0.5%
(higher currents available by
changing external MOSFET)
Digital power with Piccolo
real-time MCU

Web Links
www.ti.com/tool/TMDSRGBLEDKIT

3V3
Boost

V-boost1

1A

V-Boost2
Piccolo-B
I-Led1
I-Led2

CPU

12 Bit
4.6 MSPS
VREF

3V3
Comms
I2C
SPI
Uart
CAN

1B

ADC

32 Bit
DSP Core
60 MHz

I-Led8
V-Boost1
V-Boost6
V-Boost6
V-SEPIC1
V-SEPIC2

PWM1 (HR)

1A/1B

PWM2 (HR)

2A/2B

PWM3 (HR)

3A/3B

PWM4 (HR)

4A/4B

I-Led6

I-Led2

I-Led1

I-Led8

I-Led7

3B

Sepic (Buck/Boost)

V-SEPIC1

4A

V-SEPIC2

4B

Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

62

Evaluation Modules/Kits

AC Input Multi-String Lighting Kit with Power-Line Communications

TMDSIACLEDCOMKIT
The AC input multi-string lighting kit
accepts universal AC input and can
control up to six LED strings. The AC
input is converted to DC and then an
onboard MCU converts this DC voltage
to the string voltage through an isolated
LLC DC/DC. The string voltage is adjustable to make it easy to use one design
to cover many different requirements
for string lengths, types of LEDs and
number of strings. LEDs can be dimmed
either through PWM to keep constant
color or through the adjusting string
voltage. In addition, it is a communications/control platform and has power
line communications, DALI, DMX-512
and low power RF lighting control.

NEW!

Key Features
Input voltage: 85 to 277 VAC
Output: 200 W, six independently
dimmable strings, 28 to 36 V,
1.25 A per string
Communications supported:
Power line communications, DALI,
DMX-512, low power RF
Digital power with Piccolo
real-time MCU

TMDSIACLEDCOMKIT

VAC

Filter
+

PFC Boost
(Analog)
UCC28810D

LLC Resonant DC/DC

6 PWM Pulse
Controlled LED
Strings

PLC

C2000 Piccolo MCU


RF
DALI
DMX512
KNX

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

LED Lighting System Block Diagrams

63

Streetlight/AreaLight/HighBay/MidBay

TIs system block diagrams provide comprehensive technical resources for the development of LED Lighting application
and end equipment solutions. Find block diagrams, application notes, tools and software and other related information.

www.ti.com/led_street

Power Sources

Smart Sensing
Ambient Light

Communication
(optional)

Battery
Battery

Motion
Temperature

Solar Panel

Power Grid

Wired

Metrology

Power Conversion/LED Driver

Power Line Communication (PLC)


Ethernet

Ambient
Light

Temperature

Data

AC/DC

DC/DC

Current
Regulators

Data

DMX
0-10V
DALI

Voltage/Current

Control
Dimming
Signals

LED
Array
Wireless
ZigBee
g

Timer/Timing

6LoWPAN

Timer/Timing

LEGEND

Additional LED Lighting System Block Diagrams


Architectural Lighting
Bulb Replacement
Down Light/Low Bay
General
Multi String LED Driver

Texas Instruments 4Q 2011

SLYT394B Cookbook V4.indd 63

Processor
Interface
RF/IF
Amplifier

Logic
Power
ADC/DAC
Clocks
Other

www.ti.com/led_arch
www.ti.com/led_bulb
www.ti.com/led_downlight
www.ti.com/led_gen
www.ti.com/led_multistring

LED Lighting Reference Design Cookbook

28/09/2011 09:55

TI Worldwide Technical Support


Internet
TI Semiconductor Product Information Center
Home Page
support.ti.com

TI E2E Community Home Page


e2e.ti.com

Product Information Centers


Americas Phone

+1(972) 644-5580

Brazil Phone 0800-891-2616


Mexico Phone 0800-670-7544

Fax
+1(972) 927-6377
Internet/Email support.ti.com/sc/pic/americas.htm

Europe, Middle East, and Africa


Phone
European Free Call

International
Russian Support

00800-ASK-TEXAS
(00800 275 83927)
+49 (0) 8161 80 2121
+7 (4) 95 98 10 701

Note: The European Free Call (Toll Free) number is not active
in all countries. If you have technical difficulty calling the free
call number, please use the international number above.
Fax
+(49) (0) 8161 80 2045
Internet support.ti.com/sc/pic/euro.htm
Direct Email
asktexas@ti.com

Japan
Phone Domestic
0120-92-3326
Fax International +81-3-3344-5317
Domestic
0120-81-0036
Internet/Email International support.ti.com/sc/pic/japan.htm
Domestic
www.tij.co.jp/pic

Asia
Phone
International
+91-80-41381665
Domestic
Toll-Free Number

Note: Toll-free numbers do not support
mobile and IP phones.
Australia
1-800-999-084
China
800-820-8682
Hong Kong
800-96-5941
India
1-800-425-7888
Indonesia
001-803-8861-1006
Korea
080-551-2804
Malaysia
1-800-80-3973
New Zealand
0800-446-934
Philippines
1-800-765-7404
Singapore
800-886-1028
Taiwan
0800-006800
Thailand
001-800-886-0010
Fax +8621-23073686
Email tiasia@ti.com or ti-china@ti.com
Internet support.ti.com/sc/pic/asia.htm
Important Notice: The products and services of Texas Instruments
Incorporated and its subsidiaries described herein are sold subject to TIs
standard terms and conditions of sale. Customers are advised to obtain the
most current and complete information about TI products and services
before placing orders. TI assumes no liability for applications assistance,
customers applications or product designs, software performance, or
infringement of patents. The publication of information regarding any other
companys products or services does not constitute TIs approval, warranty
or endorsement thereof.
A122010

The platform bar, E2E, MSP430, C2000, SimpliciTI, Piccolo, C28x, PowerLab,
PowerPAD, SimpLEDrive and controlSUITE are trademarks and Stellaris is a registered
trademark of Texas Instruments. All other trademarks are the property of their
respective owners.

2011 Texas Instruments Incorporated

SLYT434

IMPORTANT NOTICE
Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, modifications, enhancements, improvements,
and other changes to its products and services at any time and to discontinue any product or service without notice. Customers should
obtain the latest relevant information before placing orders and should verify that such information is current and complete. All products are
sold subject to TIs terms and conditions of sale supplied at the time of order acknowledgment.
TI warrants performance of its hardware products to the specifications applicable at the time of sale in accordance with TIs standard
warranty. Testing and other quality control techniques are used to the extent TI deems necessary to support this warranty. Except where
mandated by government requirements, testing of all parameters of each product is not necessarily performed.
TI assumes no liability for applications assistance or customer product design. Customers are responsible for their products and
applications using TI components. To minimize the risks associated with customer products and applications, customers should provide
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