3rd Step Guide

WIRE BONDER
UTC-1000
NE00040-00
THIRD STEP GUIDE
(3)
Caution
a.
No part of the contents of this manual can be reproduced or reprinted in any form without our
permission.
b.
If you should have found obscure points, errors, omissions of description, Incorrect collating,
missing pages, or other defects, please inform our Engineering Service Dept.
c.
Never operate the machine by the methods other than described in this manual, otherwise
unexpected troubles or accidents may occur.
You are requested to understand that our
company is not responsible even if a trouble should have occurred.

d.
You are requested to understand that our company is not responsible for any direct or indirect
damage caused by defects of this manual, machine, and/or software.
e.
Keep this manual without fail after reading. Read this manual again if a question has arisen
during operation of this machine or if a trouble should have occurred in the machine.
NE00040-00
This manual describes the maintenance methods by disassembly and adjustment for the purpose of
maintaining the performance of this machine.
You are, therefore, requested to read through this manual without fail and understand the cautions on
work, working methods, and safety items before starting the maintenance work of this machine for the
purpose of maintaining the performance of this machine and using the machine for a long time
without any danger.
UTC-1000 Third Step Guide is divided into three volumes consisting of Third
Step Guide (1), Third Step Guide (2), and Third Step Guide (3).
Third Step Guide (1)
THIRD STEP GUIDE
Chapter 1 Periodical inspection

1-1 Necessity of periodical inspection
1. Necessity of periodical inspection
2. Inspection and maintenance
records of machine
1-2 Jigs and tools necessary for
periodical inspection
1. Lubricating oils
2. Tools
3. Measuring tools
1-3 Periodical inspection recording
1. Periodical inspection recording
table
2. Maintenance record
1-4 Kinds of periodical inspection and
maintenance
1. Periodical inspection items
2. Routine inspection and
maintenance
3. Weekly inspection and
maintenance
4. Monthly inspection and
maintenance
5. Three-month intervals inspection
and maintenance
6. Six-month intervals inspection and
maintenance
7. Annual inspection and
maintenance
Chapter 2 Disassembly and adjustment
of each unit
2-1 Disassembly and adjustment of
bonding head
1. Bonding head specifications
2. Bonding head adjusting procedure
3. Linear sensor adjusting methods
4. Z-axis calibration method
5. Camera lens tube and ring
illumination adjusting methods
6. Torch electrode adjusting method
7. Loop control adjusting methods
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THIRD STEP GUIDE

of each unit
universal indexer
1. Specifications of universal indexer
2. Adjusting procedures of universal
indexer
3. Adjustment after assembling the
main body
2-3 Disassembly and adjustment of XY
table
1. Specifications of XY table
2. Adjusting procedure of XY table
3. Mounting method of NRS table
4. Adjusting method of linear sensor
THIRD STEP GUIDE

of each unit
loader and unloader
1. Loader and unloader specifications
2. Loader and unloader adjusting
procedures
3. Elevator magazine receiver
adjustment
2-5 Overall adjustment
1. Origin correction value setting
2. Air pressure adjustment
Chapter 3 Inspection and maintenance
records
3-1 Inspection and maintenance
records
1. Routine inspection
2. Weekly inspection
3. Monthly inspection
4. Three-month intervals inspection
5. Six-month intervals inspection
6. Annual inspection
2-4
Disassembly and adjustment of loader and unloader (Page 9 ~)
2-5
Overall adjustment (Page 159 ~)
3-1
Inspection and maintenance records (Page 201 ~)
Work icons
[Point][Caution] and [Tools employed] icons are indicated on each page as occasion demands.
+.,-/*
Work points are described every description of work as occasion demands.
You can understand the work point before starting work.
Caution
Cautions on work are described every description of work as occasion demands.
You can understand the cautions on work before starting work.
2mm
-1102+, /.2
Cap Screw Wrench
Tools and jigs necessary for work are illustrated every description of work.
Since necessary tools and jigs can be understood intuitively, the work efficiency is
improved.
NE00040-00
Chapter 2 Disassembly and adjustment of each

unit
SU-119
2-4
SU-120
Disassembly and adjustment of loader and unloader ......................9
1. Loader and unloader specifications.................................................................................... 10

2. Loader and unloader adjusting procedures ........................................................................ 12
3. Elevator magazine receiver adjustment ............................................................................. 157
2-5
Overall adjustment .............................................................................159
1. Origin correction value setting ............................................................................................ 160

2. Air pressure adjustment...................................................................................................... 198
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Chapter 3 Inspection and maintenance records

3-1
Inspection and maintenance records ................................................. 201
1. Routine inspection ..............................................................................................................202

2. Weekly inspection ...............................................................................................................204
3. Monthly inspection ..............................................................................................................206
4. Three-month intervals inspection........................................................................................208
5. Six-month intervals inspection ............................................................................................210
6. Annual inspection ...............................................................................................................211
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For safe work

Please read through and understand [For safe work] before starting the maintenance by disassembly
and adjustment for the purpose of maintaining the performance of the machine.
Each illustrated symbol means as follow.
DANGER
WARNING
CAUTION
Caution
Never
disassemble
Indication
Wrong operation, if executed due to the negligence of this caution

may cause operators death or serious injuries.
may probably cause operators death or serious injuries.
may cause operators injuries or physical damage.
This symbol indicates an item to be careful when operating the machine. Please read the contents
carefully and operate the machine safely.
Inhibition This symbol shows an inhibited item to be not executed. Please read the indicating contents
carefully and never execute any inhibited item.
Indication This symbol indicates an indicating item to be executed without fail.
indicating contents carefully and execute it without fail.
Please read the
Caution on use
Observe the following cautions for safety when using our machine.
WARNING
Be careful with an
electric shock accident
When touching the terminal board, etc. during maintenance work, make sure that a qualified trained
maintenance man (line keeper) has shut off the power supply without fail before starting the work. Negligence
of this confirmation may cause an electric shock accident, a fire, and/or troubles.
Be careful with an
Internal parts in the machines may remain charged even after turning off all power supplies. Make sure that
no voltage is applied to these parts by using a circuit tester or the like before starting the maintenance work.
Negligence of this confirmation may cause an electric shock accident, a fire, and/or troubles.
Be careful with an
Make sure that the breaker is turned off without fail for preventing an electric shock accident when
maintenance work is done in the vicinity of the main breaker of the machine.
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CAUTION
Caution
Never disassemble
The loader and unloader units are unstable when they stand straight as a single unit.
unit without fail before starting work so as not to allow them upside down.
Fix the rear face of each
Dont perform any adjustment or disassembly other than described in this manual, otherwise negligence of this
caution may cause personal injuries or the breakage of the machine.
Dont click [YES] during adjustment, otherwise the capillary and reference pin may touch each other.
Inhibition
Indication
Execute routine inspection and periodical inspection of the machine without fail. Make sure before starting
every work that the machine is free of abnormal symptoms.
Indication
For maintenance, use tools conforming to the accuracy of the machine.

cause the machine to be broken.
Indication
Fasten the fixing screws with the specified tightening torque without fail and lock them with paint for preventing
them from being loosened.
Indication
Lock the upper-limit stopper by a hexagon nut and then, lock it with paint without fail for preventing it from being
loosened.
Indication
Lock the lower-limit stopper by a hexagon nut and then, lock it with paint without fail for preventing it from being
loosened.
A tool having poor accuracy may
Take an anti-static countermeasure without fail when adjusting electric units.

Indication
Lower the
temperature
Be careful with hot portions during maintenance work. For the maintenance of hot sections, turn off the heater
power supply and wait for a while until the temperature falls to be lower than 50 before starting the work for
the purpose of preventing a burn. A high temperature caution is indicated at hot portions where temperature
may exceed 50 inside the machine.
Wear protective gloves and safety shoes for preventing workers danger during maintenance work.
Indication
Shut off the air feed source without fail in advance for ensuring workers safety when units are adjusted.
Indication
Shut off the air feed source of the machine body before disconnecting the air piping tube.
Indication
OFF
ELB
Turn off
power supply
OFF
ELB
Turn off
power supply
Turn off [POWER] switch and shut off the main breaker without fail in advance for the purpose of preventing
workers danger when touching each circuit in the control unit during maintenance work, etc.
Turn off [POWER] switch and shut off the main breaker without fail in advance for the purpose of preventing
workers danger when replacing the machine fuse. Replace the fuse with a fuse having the specified capacity
without fail.
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UTC-1000 inspection and adjusting points
Disassembly and
Disassembly and adjustment
adjustment of XY table
(2) Page 147 ~ 221
of bonding head
(1) Page 051~ 221
Disassembly and
adjustment of loader
(3) Page 009~ 158
of unloader
(3) Page 009 ~ 158

of universal indexer
(2) Page 009~ 146
Fig. A001
For safety
Observe the cautions for safety during machine operation.
Store your various data (production data, frame data ,magazine data, configuration machine
data) into a CD-RW, a floppy disk, or the like frequently.
We are not responsible even if the
storage contents in the hard disk cannot be recovered due to a trouble of the hard disk.
NE00040-00

unit
SU-119
2-4
SU-120
Disassembly and adjustment of loader and unloader
1. Loader and unloader specifications ....................................................................................10

2. Loader and unloader adjusting procedures ........................................................................12
(A) Removing methods ......................................................................................................13
(A)-1 Removal of loader unit ......................................................................................13
(A)-2 Removal of unloader unit ..................................................................................23
(B) Disassembly methods ..................................................................................................34
(C) Assembly methods .......................................................................................................68
(D) Mounting method..........................................................................................................153
(D)-1 Mounting of loader unit......................................................................................153
(D)-2 Mounting of unloader unit..................................................................................155
3. Elevator magazine receiver adjustment..............................................................................157
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2-4
1.
Disassembly and adjustment of loader and unloader

Loader and unloader specifications
Loader : SU-119 Unloader : SU-120
Type
Scope of magazine
Magazine width
23 ~ 90mm
Magazine length
110 ~ 265mm
Magazine height
Shall conform to the following requirements.
L+a212
L-a56
Fig. L001
Frame length
Difference between the magazine and frame length shall be within 57mm.
Resolution
Vertical move
10m / Pulse
Rear magazine guide
10m / Pulse
Front magazine guide
10m / Pulse
Side magazine guide
10m / Pulse
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10
[Electric parts]
Drive motor
Pulse motor
4 units in total
Elevator vertical move
PK266-03B-C46
Oriental
20513392
Rear magazine guide
C7826-9012K
Oriental
20513240
Front magazine guide
C7826-9012K
Oriental
20513240
Side magazine guide
C7827-9012K
Oriental
20513251
Oriental
20513240
Loader unit
Frame pusher
C7826-9012K
Sensor
Loader up-down move origin
PK-F24
Sanx
20023592
Unloader up-down move origin
PK-R24
Sanx
20023593
Loader rear guide rail
PK-R24
Sanx
20023593
Unloader rear guide rail
PK-L24
Sanx
20023591
Loader front guide rail
PK-L24
Sanx
20023591
Unloader front guide rail
PK-F24
Sanx
20023592
Longitudinal origin
PK-K24
Sanx
20023590
Magazine full
PM2-LF10-C1
Sanx
20023409
Magazine presence (fiber sensor)
FU-42
Keyence
20024560
Amplifier (fiber sensor)
FS-14
Keyence
20024318
Frame presence (fiber sensor)
QFB0164
Sanx
20024517
Amplifier (fiber sensor)
FX-1A
Sanx
20024511
SMC
20601074
Solenoid valve
Valve set
SS5Y-X182
Cylinder
Magazine pusher
CXSM10-K-8418-100
SMC
20766818
Magazine clamper
CQSB16S-W3016-5
SMC
20764721
Shinkawa original
21382610
Driver
Drive unit
MDU-95
11
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2.
Loader and unloader adjusting procedures

The loader sets the work to be bonded to the magazine and inserts it from the left side of the machine.
Bonded work is stored into the unloader side magazine and unloaded from the right side of the
machine.
In loader and unloader adjustment, the operation unit control sensor, drive screw, and drive timing
belt must be adjusted properly. For replacing the drive motor, driving timing belt or other parts,
disassemble the machine up to the purpose item according to the procedures in this manual.
Loader
Unloader
Fig. L002
UTC-1000
Loader and unloader maintenance tools and jigs table
Tools
L-type wrench (Cap Screw Wrench)
1.5mm, 2mm, 2.5mm

3mm, 4mm, 5mm, 6mm
Wrench M3
Screwdriver (+)
Screwdriver (-)
Nippers
Others
Oil Mitsubishi Oil, Diamond Oil RO-32
Screw lock
Air gun
Steel shaft 5mm
Meters
Torque gauge
Pick test
Block gauge 100mm option
Square (right angle ruler)
Scale
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Jigs
Jig J535 Adjusting jig
Jig J733 Positioning jig
Jig J734 Adjusting jig
12
Removal
(A) Removing methods
(A)-1 Removal of loader unit
Remove the loader unit SU-119 from wire bonder UTC-1000 body according to the following
procedure (1) ~ (7).
(1) Removal of loader side cover

(2) Removal of left side cover
(3) Removal of pusher cover
(4) Removal of wiring connector
(5) Removal of air piping tube
(6) Removal of fixing auxiliary bolts
(7) Removal of loader unit fixing bolts
Loader unit SU-119 profile name
Fig. L003
13
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Removal

a)
Remove the left corner cover.

Remove two hexagon socket head button bolts (screws) M4 x 12mm which fix the base and
corner cover at the front left of the machine on the loader side.
Hexagon socket head button bolt (screw) M4 12mm
Base
Corner cover
3mm
Fig. L004
b)
-1102+, /.2
Cap Screw Wrench
Loosen one hexagon socket head button bolt (screw) M4 x 12mm which fixes the corner
cover on the rear left side of the machine.
Fig. L005
[From the left side panel of machine]
3mm
-1102+, /.2
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14
Cap Screw Wrench
Removal
(2) Remove the left side cover
c)
Remove the corner cover from this side.
Fig. L006
Unnecessary
-1102+, /.2

a)
Remove three hexagon socket head button bolts (screws) M4 x 12mm on the left side.
Fig. L007
3mm
-1102+, /.2
15
Cap Screw Wrench
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Removal
b)
Loosen one hexagon socket head button bolt (screw) M4 x 12mm on the rear panel of the
machine.
Fig. L008
[Rear panel of machine]
3mm
-1102+, /.2
c)
Cap Screw Wrench
Loosen two hexagon socket head button bolts (screws) M4 x 12mm on the upper left panel
(ceiling part) of the machine.
Fig. L009
3mm
-1102+, /.2
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16
Cap Screw Wrench
Removal
(3) Remove the pusher cover
d)
Remove the left side cover of the main body.
Fig. L010
Unnecessary
-1102+, /.2

a)
Loosen two hexagon socket head button bolts (screws) M4 x 12mm which fix the pusher
cover on the rear pane of the machine, and remove the pusher cover by sliding it leftward as
viewed from the front.
Slide leftward as viewed from the front.

[Front of machine]
Pusher cover
Fig. L011
3mm
[Rear of machine]
-1102+, /.2
17
Cap Screw Wrench
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Removal
b)
Remove two hexagon socket head button bolts (screws) M4 x 12mm from the left cover of the
machine.
Hexagon socket head button bolts (screws) M4 12mm
Fig. L012
3mm
-1102+, /.2
c)
Cap Screw Wrench
Loosen two hexagon socket head button bolts (screws) M4 x 12mm on the upper left panel
(ceiling part) of the machine.
Fig. L013
3mm
-1102+, /.2
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18
Cap Screw Wrench
Removal
(4) Removal of wiring connectors
d)
Remove the unit cover.
[Rear of machine]
[Front of machine]
Fig .L014
[Left side of machine]
Unnecessary
-1102+, /.2
(4) Removal of wiring connectors

a)
Remove connectors PJ3, PJ4, PJ27 after unlocking them.
PJ4
PJ3
PJ27
Fig. L015
Unnecessary
-1102+, /.2
19
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Removal
d)
(5) Remove the air piping tube
Disconnect the grounding wire by removing CSB M4 x 8mm from the unit frame on the
front left side.
CSB M4 8mm
Grounding wire
Fig. L016
3mm
-1102+, /.2
Cap Screw Wrench

Remove the 6mm tube from the joint being mounted at the angle at this side of the loader
unit. Draw out the tube by pressing the blue ring of the joint by means of finger while pressing
the tube toward the joint.
Joint
6mm tube
Blue ring
(Release part)
Fig. L017
Caution
Indication
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Shut off the air feed source of the machine main body before disconnecting the air
piping tube.
20
Unnecessary
-1102+, /.2
(6) Remove the auxiliary fixing bolt
(7) Remove the loader unit fixing bolts
Removal

Remove one CSB M5 x 12mm which fixes the loader unit to the Y-axis motor side frame at the
rear of the machine.
CSB M5 12mm
Auxiliary fixing bolt

of loader side unit
[Rear of
machine]
Loader
Auxiliary fixing bolt on

the unloader side unit
Unloader
[Front of machine]
Fig. L018
Fig. L109
4mm
-1102+, /.2
Cap Screw Wrench

Cup

a)
Open the front door of the machine and draw out the EPU power supply.
EPU power supply
Front door
Fig. L020
Unnecessary
-1102+, /.2
21
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Removal
b)
Remove the bolts which fix the loader unit from the rear side.
Open the front door of the machine and draw out the EPU power supply.
Remove one CSB M8 x 25mm which fixes the loader unit from the rear (lower) side.
CSB M8 25mm
Fig. L021
6mm
-1102+, /.2
c)
Cap Screw Wrench
Remove the loader unit from the main body

Remove the loader unit from UTC-1000 main body after removing three residual CSB M8
x 25mm which fix the loader unit. Remove the loader unit from the machine while
supporting it securely, since its body profile is unstable.
CSB M8 25mm
Fig. L022
6mm
-1102+, /.2
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22
Cap Screw Wrench
Removal
(A)-2 Removal of unloader unit
Remove the unloader unit SU-120 from the wire bonder UTC-1000main body according to
the following procedure (1)~(8).
(1) Remove the unloader side cover.

(2) Remove the right side cover.
(3) Remove the unit cover.
(4) Remove the wiring connectors.
(5) Remove the air piping tube.
(6) Remove the vacuum unit.
(7) Remove the auxiliary fixing bolts.
(8) Remove the unloader unit fixing bolts.
Unloader unit SU-120 profile
Fig. L023
23
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Removal
(1) Remove the unloader side cover
(1) Remove the unloader side cover.

a)
Remove the front right corner cover.

After opening the front door of the machine, remove the decorated screws of the EPU power
supply, and open the EPU power supply this side by 45 degrees.
Remove two hexagon socket head button bolts (screws) M4 x 12mm which fix the base and
corner cover on the front right of the machine on the unloader side.
Base
Corner cover
3mm
-1102+, /.2
Fig. L024
b)
Cap Screw Wrench
Loosen one hexagon socket head button bolts (screws) M4 x 12mm which fixes the cover on
the right side of the machine.
[From the right side of machine]
Fig. L025
3mm
-1102+, /.2
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24
Cap Screw Wrench
Removal
(2) Remove the right side cover
c)
After removing the corner cover, put the emergency stop switch cable on the EPU power
supply with due care.
Emergency stop switch cable
Emergency stop
Corner cover
Fig. L026
Unnecessary
-1102+, /.2

a)
Remove three hexagon socket head button bolts (screws) M4 x 12mm on the right side
panel.
Fig. L027
3mm
-1102+, /.2
25
Cap Screw Wrench
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Removal
b)
Loosen one hexagon socket head button bolt (screw) M4 x 12mm from the rear panel of the
machine.
[Rear of machine]
Fig. L028
3mm
-1102+, /.2
c)
Cap Screw Wrench
Loosen two hexagon socket head button bolts (screws) M4 x 12mm on the upper left panel of
the machine (ceiling part).
Fig. L029
3mm
-1102+, /.2
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26
Cap Screw Wrench
Removal
(3) Remove the unit cover
(d) Remove the right side cover of the main body.
Fig. L030
Unnecessary
-1102+, /.2

a)
Remove two hexagon socket head button bolts (screws) M4 x 12mm of the right side cover of
the main body.
Fig. L031
3mm
-1102+, /.2
27
Cap Screw Wrench
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Removal
b)
Loosen two hexagon socket head button bolts (screws) M4 x 12mm on the upper face (ceiling
part) of the machine.
Fig. L032
3mm
-1102+, /.2
b)
Cap Screw Wrench
Remove the unit cover.
[Front of machine]
[Rear of machine]
Fig. L033
[Right side of machine]
Unnecessary
-1102+, /.2
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28
Removal
(4) Remove the wiring connectors
(4) Remove the wiring connectors

a)
Remove connectors PJ4, PJ27 after unlocking them.
PJ27
PJ4
Fig. L034
Unnecessary
-1102+, /.2
d)
Disconnect the ground wire by removing CSB M4 x 8mm being fixed to the unit frame
mounted at this side on the right side.
CSB M4 8mm
Grounding wire
Fig. L035
3mm
-1102+, /.2
29
Cap Screw Wrench
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Removal
(6) Remove the vacuum unit

Remove the 6mm tube from the joint mounted to the angle at this side of the unloader unit.
Draw out the tube by pressing the blue ring of the joint by fingers while pressing the tube
toward the joint.
Joint
Blue ring (release part)
6mm tube
Fig. L036
Caution
Shut off the air feed source of the machine main body before disconnecting the air
piping tube.
Indication
Unnecessary
-1102+, /.2
(6) Remove the vacuum unit

a)
Disconnect connector P2 from the fan.
P2
Fig. L037
Caution
Indication
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Shut off the vacuum source of the machine main body before removing the vacuum
unit.
30
Unnecessary
-1102+, /.2
Removal
b)
Remove the vacuum unit by removing two CSB M4 x 10mm of the vacuum unit.
CSB M4 10mm
Fig. L038
3mm
-1102+, /.2
Cap Screw Wrench
(7) Remove the auxiliary fixing bolt.

Remove one CSB M5 x 12mm which fixes the unloader unit to the reverse side frame on the
Y-axis motor side on the rear panel of the machine.
CSB M5 12mm
Fig. L039
4mm
-1102+, /.2
31
Cap Screw Wrench
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Removal
(8) Remove the unloader unit fixing bolt

a)
Open the front door of the equipment and draw out the EPU power supply.
EPU power supply
Front door
Fig. L040
Unnecessary
-1102+, /.2
b)
Remove the bolt which fixes the unloader unit from the rear (lower) side. Open the front
door of the machine and draw out the EPU power supply. Remove one CSB M8 x 25mm
which fixes the unloader unit from the reverse side.
CSB M8 25mm
Fig. L041
6mm
-1102+, /.2
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32
Cap Screw Wrench
Removal
c)
Remove the unloader unit from UTC-1000 main body

Remove 3 remaining CSB M8 x 25mm bolts which fix the unloader unit and remove the
unloader unit from the machine while securely supporting it since its profile is unstable.
Perform this work by plural workers without fail.
CSB M8 25mm
Fig. L042
6mm
-1102+, /.2
33
Cap Screw Wrench
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Disassembly
(B) Disassembly methods
This section describes the disassembly methods of the loader and unloader.
Remove the loader and unloader units from the machine according to the instructions in (A)-1
Removal of loader unit (Page 13 ~ 22) and (A)-2 Removal of unloader unit (Page 23~ 33).
(1) Remove cable connectors
(10) Remove the pusher unit
(2) Remove the guide rail this side
(11) Remove the main body frame (#67)
(3) Remove the control mounting base
(12) Remove the base plate (#5)
(4) Remove the guide rail (#80)
(13) Remove the shaft holder (#13)
(5) Remove the reference rail (#93)
(6) Remove L type beam (#71) and screw support (#73)

(7) Remove the motor bracket (#66)
(8) Remove female screw holder (#22)
(9) Remove the screw support (#70)
Fig. L043
Fig. L044
Loader SU-119 type
Caution
Unloader SU-120 type
This manual describes the instructions based on the loader unit as a reference.
In the
unloader unit, the description becomes symmetric on the right and left sides in certain
sections.
Caution
Caution
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This unit is erected unstably as a single unit. Fix the rear panel of the unit without fail so
as not to upside down during the work.
34
Disassembly

Remove all 17 cable connectors from the rear panels of the loader and unloader.
Fig. L045
a)
Cutting of cable tie

Cut the cable tie which bundles each cable by using nippers.
Cut the cable tie only so as not to damage the cables.
Coating clip
Cable holder
Cable tie
Fig. L046
-1102+, /.2
35
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Disassembly
b)
Unclamp the loader side cable holder

Unclamp the cable holder by removing one SUS CSB M3 x 8mm.
SUS CSB M3 8mm
Cable holder
Fig. L047
2.5mm
-1102+, /.2
c)
Cap Screw Wrench
Unclamp the unloader side cable holder

Unclamp the cable holder by removing one SUS CSB M3 x 8mm.
SUS CSB M3 8mm
Cable holder
Fig. L048
2.5mm
-1102+, /.2
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36
Cap Screw Wrench
Disassembly
d)
Unclamp the loader and unloader side coating clips

Unclamp the coating clips which fix the fiber part of the fiber sensor by fingers.
Coating clip
Fig. L049
Unnecessary
-1102+, /.2
e)
Removal of cable connectors (PJ21, 22, 23, 24, 25)

Remove the housing 6-pin connectors (5264-06) (manufactured by Molex Co) at 5 positions
by drawing them out of the PC board. Dont hold their cables but hold the connectors when
drawing out them, otherwise cables may be broken.
Fig. L050
Molex housing 6-pin connector

(5264-06)
Unnecessary
-1102+, /.2
37
NE00040-00
Disassembly
f)
Removal of cable connectors (PJ17, 18)

Remove the housing 6-pin connectors (5264-02) (manufactured by Molex Co) at 2 positions
by drawing them out of the PC board. Dont hold their cables but hold the connectors when
drawing out them, otherwise cables may be broken.
Fig. L051
Molex housing 2-pin connector
(5264-02)
Unnecessary
-1102+, /.2
g)
Removal of cable connectors (PJ1, 2, 3, 4, 9, 10, 11, 12, 13, 14)

Remove the crimp style socket 2-pin connectors (DF11-4DS-2C) (manufactured by Hirose
Co) at 10 positions by drawing them out of the PC board. Dont hold their cables but hold
the connectors when drawing out them, otherwise cables may be broken.
Fig. L052
Hirose crimp style 2-pin socket
(DF11-4DS-2C)
Unnecessary
-1102+, /.2
NE00040-00
38
Disassembly
(2) Remove the front guide rails
(b) Removal of front left guide rail

L-type beam (#71)
Guide rail (#101)
Guide beam (#69)

(a) Removal of front left guide rail
Guide rail (#101)
Fig. L053
a)
Removal of front left guide rail

Remove the guide rail (#101) from L-type beam (#71) by removing three chrome-plated
hexagon socket head button bolts (screws) M4 x 10mm.
Chrome-plated hexagon socket head button bolts (screws) M4 10mm
Fig. L054
3mm
-1102+, /.2
39
Cap Screw Wrench
NE00040-00
Disassembly
b)
Removal of front right guide rail

Remove the guide rail (#101) from L-type beam (#69) by removing three chrome-plated
hexagon socket head button bolts (screws) M4 x 10mm.
Fig. L055
2.5mm
-1102+, /.2
Disassembly ends
Guide rails
Fig. L056
NE00040-00
40
Cap Screw Wrench
Disassembly
Solenoid valve
Half union
Magazine detection sensor amplifier

Frame detection sensor amplifier
Magazine
retaining cylinder
Magazine pusher
Fig. L057
Solenoid valve
Half union
Speed controller
Left strut (#84)
Right strut (#83)
Fig. L058
41
NE00040-00
Disassembly
a)
Remove fiber cables

Disconnect the fiber cables of frame detection fiber sensor and magazine detection fiber
sensor from their amplifiers. Be careful not to bend the fiber cables when disconnecting
them.
Magazine detection sensor amplifier

(Keyence FS-14)
Frame detection sensor amplifier
(Keyence FX-A1)
Fig. L059
Unnecessary
-1102+, /.2
b)
Remove the air piping tube being connected from the magazine retaining cylinder to the
solenoid valve by drawing out its solenoid valve side.
Solenoid valve
Solenoid valve side piping
Fig. L060
Unnecessary
-1102+, /.2
NE00040-00
42
Disassembly
c)
Remove two air piping tubes being connected from the magazine pusher to two speed
controllers from the speed controller side.
Speed controller
Speed controller side piping
Speed controller
Speed controller side piping
Fig. L061
Unnecessary
-1102+, /.2
d)
Remove one air piping tube being connected form the equipment body to the half union from
the half union side.
Half union side piping
L062
Unnecessary
-1102+, /.2
43
NE00040-00
Disassembly
e)
Remove the right strut (#83) by removing two SUS CSB M3 x 6mm from the loader unit.
SUS CSB M3 6mm
Right strut (#83)
Fig. L063
2.5mm
-1102+, /.2
f)
Cap Screw Wrench
Remove the left strut (#84) by removing two SUS CSB M3 x 6mm from the loader unit.
SUS CSB M3 6mm
Left strut (#84)
Fig. L064
2.5mm
-1102+, /.2
NE00040-00
44
Cap Screw Wrench
Disassembly
Disassembly ends
Control mounting base
Fig. L065
45
NE00040-00
Disassembly
(4) Remove guide rail (#80)
Screw stay (#73)

(a) Disassembly from screw stay
(b) Removal of guide rail
Guide rail (#80)
Fig. L066
a)
Separation of guide rail (#80)

Separate the guide rail (#80) from screw stay (#73) by removing two SUS CSB M4 x 14mm
which fix the guide rail (#80) to screw stay (#73).
SUS CSB M4 14mm
L type beam ( #71)
Guide rail (#80)

Fig. L067
Caution
Screw stay (#73) becomes unstable after removing the fixing CSB.
Fix
the linear guide (linear way) to the L type beam (#71) by the cable tie so
3mm
as not to detach it.
NE00040-00
-1102+, /.2
46
Cap Screw Wrench
Disassembly
b)
Remove the guide rail (#80)

Remove guide rail (#80) by removing four SUS CSB M4 x 8mm which fix the guide rail (#80)
to the linear guide (linear way).
SUS CSB M4 8mm
Fig. L068
Caution
The linear guide (linear way) becomes unstable after removing the fixing
CSB.
Fix the linear guide (linear way) to the linear rail by the cable tie
3mm
so as not to detach it.
-1102+, /.2
Cap Screw Wrench
Disassembly ends
Guide rail (#80)
Fig. L069
47
NE00040-00
Disassembly
Reference rail (#93)
Fig. L070
a)
Removal of reference rail (#93)

Remove two SUS CSB M5 x 8mm which fix the reference rail (#93) to spacer (#50).
SUS CSB M5 8mm
Spacer (#50)
Fig. L071
4mm
-1102+, /.2
NE00040-00
48
Cap Screw Wrench
Disassembly
Disassembly ends
Fig. L072
49
NE00040-00
Disassembly
(6) Remove L-type beam (#71) and screw support (#73)
(6) Remove L-type beam (#71) and screw support (#73).
Right guide beam (#35)
Screw support (#73)

L-type beam (#71)
(a) Removal of right guide beam
Screw support (#70)
Left guide beam (#35)

(b) Removal of left guide beam
Fig. 073
a)
Removal of right guide beam (#35)

Remove two SUS CSB M3 x 10mm which fix the right guide beam (#35) to screw support
(#70).
SUS CSB M3 10mm
Fig.074
2.5mm
-1102+ ,/.2
NE00040-00
50
Cap Screw Wrench
(6) Remove L-type beam (#71) and screw support (#73)
b)
Disassembly
Removal of left guide beam (#35)

Remove two SUS CSB M3 x 10mm which fix the left guide beam (#35) to screw support
(#70). L type beam (#71) and screw support (#73) are removed together.
SUS CSB M3 10mm
Fig.075
2.5mm
-1102+ ,/.2
Cap Screw Wrench
Disassembly ends
L type beam (#71) and screw support (#73)
Fig. 076
51
NE00040-00
Disassembly
Screw support (#70)
Female screw holder (#22)
Male screw (#21)
Timing belt
Motor bracket (#66)
Linear guide (linear way)
(a) Separation of female

screw holder (#22)
Fig. L077
a)
Separation of female screw holder (#22)

Remove two SUS CSB M4 x 15mm which fix the motor bracket (#66) to main body frame
(#67).
SUS CSB M4 15mm
Rear side of motor bracket

(#66)
Fig. L078
3mm
-1102+ ,/.2
NE00040-00
52
Cap Screw Wrench
Disassembly
b)
Separation of screw support (#70)

Draw a male screw (#21) from female holder (#22) by turning the motor joint
counterclockwise while holding the motor bracket (#66).
Draw out a male screw (#21) by turning the timing belt on the screw support side (#70)
while keeping the motor bracket (#66) side motor joint fixed.
Screw support (#70)
Male screw (#21)

Timing belt
Motor joint
Motor bracket (#66)
Main body frame (#67)
Fig. L079
Caution
Be careful not to allow the linear guide (linear way) to which female
screw holder (#22) is mounted jump out.
Dont protrude the linear
guide (linear way) to which screw support (#70) is mounted from the end
Unnecessary
-1102+ ,/.2
face of the linear rail.
Disassembly ends
Motor bracket (#66)
Fig. L080
53
NE00040-00
Disassembly
(8) Remove the female screw holder (#22)
Fig. L081
a)
Separation of female screw holder (#22)

Remove four SUS CSB M4 x 4mm which fix the female screw holder (#22) to the linear
guide (linear way).
SUS CSB M4 4mm
Female screw holder

(#22)
Linear
guide
(linear
way) being mounted to

the main body frame
(#67)
Caution
Fig. L082
Dont protrude the linear guide (linear way) being mounted to the main
body frame (#67) from the end face of the linear rail.
NE00040-00
54
3mm
-1102+ ,/.2
Cap Screw Wrench
Disassembly
Disassembly ends
Female screw guide (#22)
Fig. L083
55
NE00040-00
Disassembly
Screw support (#70)
Fig. L084
a)
Removal of screw support (#70)

Remove two SUS CSB M4 x 25mm which fix the screw support (#70) to the linear guide
(linear way).
SUS CSB M4 25mm
Screw support (#70)
Linear guide (linear

way) of main body

frame (#67)
Fig. L085
Caution
Dont protrude the linear guide (linear way) being mounted to the main
body frame
NE00040-00
(#67) from the end face of the linear rail.
56
3mm
-1102+ ,/.2
Cap Screw Wrench
(9) Remove the screw support (#70
Disassembly
Disassembly ends
Screw support (#70)
Fig. L086
57
NE00040-00
Disassembly
(10) Remove the pusher
Holder (#41)
(a) Removal of holder
Pusher
(b) Removal of screw support

Screw support (#44)
Fig. L087
a)
Removal of holder (#41)

Remove two SUS CSB M4 x 12mm which fix the holder (#41) to the main body frame(#67).
SUS CSB M4 12mm
Screw support (#44)
Fig. L088
Caution
Dont remove the linear guide (linear way) from holder (#41).
NE00040-00
58
3mm
-1102+ ,/.2
Cap Screw Wrench
Disassembly
b)
Removal of screw support (#44)

Remove two SUS CSB M4 x 12mm which fix the screw support (#44) to the main body frame
(#67).
SUS CSB M4 12mm
Screw support (#44)
Fig. L089
Caution
Dont remove the linear guide (linear way) from screw support (#44).
3mm
-1102+ ,/.2
Cap Screw Wrench
Disassembly ends
Pusher
Fig. L090
59
NE00040-00
Disassembly
CSB M6 25mm
CSB M6 18mm
CSB M6 25mm
Fig. 091
a)
Removal of main body frame (#67)

Remove two SUS CSB M6 x 25mm, one CSB M6 x 18mm, and one SUS CSB M6 x 15mm
which fix the main body frame (#67) to the main body frame (#65).
SUS CSB M6 15mm
SUS CSB M6 18mm
SUS CSB M6 25mm
Fig. L092
Caution
Dont protrude the linear guide (linear way) of main body frame (#67)
NE00040-00
5mm
-1102+ ,/.2
from the linear frame end face.
60
Cap Screw Wrench
Disassembly
Disassembly ends
Fig. L093
61
NE00040-00
Disassembly
(12) Remove base plate (#5)
Base plate (#5)
Fig . L094
a)
Removal of base plate (#5)

Remove five SUS CSB M3 x 12mm and one SUS CSB M3 x 15mm which fix the base plate
(#67).
SUS CSB M3 12mm
SUS CSB M3 15mm
Base plate (#5)
Fig. L095
2.5mm
-1102+ ,/.2
NE00040-00
62
Cap Screw Wrench
Disassembly
Innermost rear face of

main body frame (#95)
Piping tube
Bottom rear face of
main body frame (#1)
Wiring cable
Fig. L096
Caution
Dont cut the wiring cable and piping tube being connected from the rear
of main body frame (#1) (Fig. L116 on Page 74) by stumbling over them.
Disassembly ends
Base plate (#5)
Fig. L097
63
NE00040-00
Disassembly
Shaft holder (#13)
Fig. L098
a)
Removal of shaft holder (#13) from female screw holder (#7). Remove two SUS CSB M3 x
8mm which fix the shaft holder (#13).
SUS CSB M3 8mm
Fig. L099
Caution
Be careful not to drop the shaft holder (#13).
NE00040-00
64
2.5mm
-1102+ ,/.2
Cap Screw Wrench
b)
Disassembly
Removal of shaft holder (#13) from linear guide (linear way). Remove four SUS CSB M4 x
6mm which fix the shaft holder (#13).
SUS CSB M4 6mm
Fig. L100
3mm
-1102+ ,/.2
Cap Screw Wrench
Disassembly ends
Shaft holder (#13)
Fig. L101
65
NE00040-00
Disassembly
Rear face of main body frame (#95)
Fig. L102
a)
Removal of main body frame (#95) from main body frame (#1)
Remove four SUS CSB M8 x 35mm which fix the main body frame (#95).
SUS CSB M8 35mm
Rear face of main body frame (#95)
Fig. L103
Caution
Be careful not to drop the linear guide (linear way).
NE00040-00
66
6mm
-1102+ ,/.2
Cap Screw Wrench
Disassembly
Disassembly ends
Fig. L104
67
NE00040-00
Assembly
(1) Assembly of up/down linear guide
(C) Assembly methods

Assembly methods of the loader and unloader are described below.

(2) Assembly of longitudinal linear guide (linear way)
(3) Assembly of main body frame and magazine up/down move unit
(4) Assembly of screw support (#70)
(5) Assembly of frame pusher
(6) Assembly of female screw holder (#22)
(7) Assembly of longitudinal move screw
(8) Assembly of magazine rails (#103, #104)
(9) Assembly of reference rail (#93)
(10) Assembly of guide rail (#80)
(11) Assembly of lateral female screw and drive unit
(12) Assembly of guide rail on this side
(13) Origin adjustment of longitudinal drive unit
(14) Assembly and origin adjustment of up/down move unit shaft
(15) Assembly of magazine guide and control mounting base (#81)
(16) Sensitivity adjustment of frame detection and magazine detection sensors
(17) Connection and fixing of wiring cables
NE00040-00
Loader SU-119 type
Unloader SU-120 type
Fig. L105
Fig. L106
68
Assembly
(1) Assembly of up/down move linear guide
Fig. L107
Vertical linear guide
+ .,-/*
The assembly condition of the linear guide (linear way) to the drive screw (male
screw #9) affects uneven torque of vertical operation, early wear of drive screw,
overload to drive motor, etc.
Set the assembly angle of drive screw (male
screw #9) to meet the assembly angle of the linear way (linear way) to avoid
such failures.
a)
Measurement of parallelism of male screw (#9)

Grasp the tendency of inclination by measuring the inclination of the parallelism of
up/down drive male screw (#9) at measuring points A, B by the pick test.
Male screw (#9)

Measuring point A
Measuring point B
Linear guide
(Part name Linear way LWL42CIR280BCS)
Fig. L108
-1102+ ,/.2
69
Dial indicator
NE00040-00
Assembly
Dial indicator
Measuring point A
Male screw (#9)
Fig. L109
Caution
This measurement is done to set the inclination of the linear guide (linear
way) to meet the inclination of male screw (#9).
Record the measuring
results.
b)
-1102+ ,/.2
Dial indicator
Assembly of linear guide (linear way)

Assemble the linear guide (linear way) to the main body frame (#95) to meet the inclination
tendency measured at measuring points A, B. Assemble it by setting the inclination to
meet the reference at measuring points A, B within a range of 99 0.05mm in the mounting
height at measuring points C, D.
Assemble the linear guide so that C becomes 99.00mm and D becomes 99.05mm when B is
+0.05mm at A specified as the reference (0). By coinciding the inclination of the male
screw (#9) and linear guide (linear way) with each other, the up-down move becomes smooth
when shaft holder (#13) is mounted.
Male screw (#9)

Measuring point C
Measuring point D
Linear guide
(Part name Linear way LWL42CIR280BCS)
Reference face
Fig. L110
-1102+ ,/.2
NE00040-00
70
Dial indicator
Assembly
Dial indicator
Measuring point C
Fig. L111
Caution
Be careful not to jump out the ball since the linear guide (linear way) is
not provided with any stopper.
c)
-1102+ ,/.2
Dial indicator
-1102+ ,/.2
Cap Screw Wrench
Mounting of screw cover (#100)

Fix the screw cover (#100) by four SUS CSB M3 x 5mm.
SUS CSB M3 5mm
Screw cover (#100)
Fig. L112
Caution
Be careful not to skip the mounting of screw cover (#100) in this

mounting procedure, otherwise disassembly becomes necessary again.
71
2.5mm
NE00040-00
Assembly
Fig. L113
Longitudinal linear guide (linear way)
The reference is provided on the main body frame (#67) side for the longitudinal
+ .,-/*
drive screw and motor bracket (#66) [(7)Assembly of longitudinal drive screw
on page 96].
A parallelism failure of the linear guide (linear way) assembly
causes an overload of the drive motor, a guide rail switching operation failure, a
center deviation when feeding the frame to the universal indexer, or other
failures.
Assemble the linear guide (linear way) precisely to eliminate such
failures.
a)
Assembly of linear guide

Position the longitudinal linear guide (linear way LWLF42C2R190BE536) by the
positioning pins of the main body frame (#67) and fix it by six SUS CSB M4 x 15mm.
SUS CSB M4 15mm
Positioning pin
Positioning pin
Linear guide
(Part name Linear way LWLF42C2R190BE536)
Fig. L114
Caution
Make sure that the reference face of the linear guide (Linear way)
closely attaches the positioning pins.
NE00040-00
3mm
72
-1102+ ,/.2
Cap Screw Wrench
Assembly
b)
Dial indicator
After mounting the linear guide (linear way), make sure that the height to the mounting
reference face of the linear guide (linear way) is 1030.05mm by the dial indicator. If
this height does not meet the above value, adjust the lower side by lowering the higher
side after loosening six linear guide (Linear way) mounting SUS CSB M4 x 15mm.
Separation from positioning pins may be left out of consideration in this case.
Dial indicator
Positioning pin
Fig. L115
Caution
Be careful not to protrude the linear guide (linear way) from the
end face of the linear rail, since the linear guide (Linear way) is
3mm
not provided with any stopper.
-1102+ ,/.2
73
Cap Screw Wrench
Dial indicator
NE00040-00
Assembly
(3) Assembly of main body frame and magazine up-down move unit
Fig. L116
+ .,-/*
Fig. L117
Fig. L118
Assemble the main body frames (#1, #95, #67) closely by setting their mutual
faces to be flush with each other without any gap.
For the mounting bolts of
shaft holder (#13), dont use any bolts exceeding the specified length, otherwise
they jump out to break the linear way (linear way).
a)
Assembly of main body frame (#95)

Attach the main body frame (#95) closely to the main body frame (#1) without any gap by
flushing their side faces with each other, and fix it by four SUS CSB M8 x 35mm.
SUS CSB M8 35mm
Fig. L119
6mm
-1102+ ,/.2
NE00040-00
74
Cap Screw Wrench
b)
Assembly

Attach the main body frame (#67) closely to the main body frame (#95) without any gap by
flushing their side faces with each other, and fix it by two SUS CSB M6 x 25mm, one SUS
CSB M6 x 18mm, and one SUS CSB M6 x 15mm.
SUS CSB M6 25mm
SUS CSB M6 15mm
SUS CSB M6 18mm
[Front of machine]
[Rear of machine]
Fig. L120
c)
5mm
-1102+ ,/.2
Cap Screw Wrench
-1102+ ,/.2
Cap Screw Wrench
Assembly of shaft holder (#13)
Shaft holder (#13)

Fig. L121
6mm
75
NE00040-00
Assembly
1)
Attach the bottom face of shaft holder (#13) closely to main body frame (#1), and fix it to
the linear guide by four SUS CSB M4 x 6mm.
SUS CSB M4 6mm
Shaft holder (#13)
Attach closely
Attach closely
Fig. L122
3mm
-1102+ ,/.2
2)
Cap Screw Wrench
Fix the shaft holder by fixing bolts of female screw holder (#7) and two SUS CSB M3 x
8mm.
SUS CSB M3 8mm

Shaft holder (#13)
Fig. L123
Caution
After assembly, make sure that the shaft holder moves smooth vertically
when turning the up-down move screw drive pulley by hand.
NE00040-00
76
2.5mm
-1102+ ,/.2
Cap Screw Wrench
Assembly
d)
Assembly of up-down move drive motor

1)
Fix the up-down move drive motor by four SUS CSB M4 x 12mm from the lower side of
the motor bracket in such a way as the wiring bundle is positioned on the rear face of the
loader.
SUS CSB M4 12mm
[Front face]
Motor bracket
Up-down move drive motor

Wiring bundle
[Rear face]
Fig. L124
3mm
-1102+ ,/.2
2)
Cap Screw Wrench
Fix the pulley by two HSB M4 x 10mm while facing the D cut face of the up-down move
drive motor shaft this side.
HSB M4 10mm
Pulley
Motor shaft D cut face
Motor bracket
Fig. L125
2mm
-1102+ ,/.2
77
Cap Screw Wrench
NE00040-00
Assembly
3)
Adjust the gap between the motor bracket and the lower flange of pulley to 1mm.
Ruler
Pulley
Flange
Gap 1mm
Motor bracket
Fig. L126
-1102+ ,/.2
e)
Ruler
Timing belt adjustment

After threading the timing belt to the pulley, adjust the tension of the timing belt by
pressing the idler (for adjusting the tension of the timing belt by pressing) and fixing it by
two SUS CSB M3 x 10mm. Adjust the tension in such a way as the deflection of the timing
belt becomes within a range of 2.0 ~ 3.0mm when applying a load of 4N (approx. 0.4kgf) to
the belt center.
SUS CSB M3 10mm

Timing belt
(PX belt : 288P3M10-530)
Idler
Tension gauge
4N (approx. 0.4kgf) loading
Fig. L127
2.5mm
-1102+ ,/.2
NE00040-00
78
Cap Screw Wrench
f)
Assembly
Timing belt torque check

Mount the torque gauge to the motor shaft after removing the manual handle from the
lower part of the up-down move drive motor, and measure the torque to the up-down move
shaft. Make sure that the measuring result is lower than 0.15Nm (approx.1.5kgcm).

(Pulse motor : PK266-03B-C46)
Torque gauge
Fig. L128
-1102+ ,/.2
79
NE00040-00
Assembly
Screw support (#70)
+ .,-/*
Fig. L129
Assemble the screw support closely to the linear guide (linear way) of the main
body frame (#67) without any gap. If a gap exists between the screw support and
the linear guide (linear way), uneven torque and/or loading to the drive motor
results may result when assembling the longitudinal drive screw.
a)
Assembly of guide beam (#69)

Mount the guide beam (#69) to the screw support (#70) by flushing their side faces with
each other without any gap, and fix it by four SUS CSB M3 x 10mm.
SUS CSB M3 10mm
Screw support (#70)
Guide beam (#69)
Flush with each other

(Arrange them to the same height)
Fig. L130
2.5mm
-1102+ ,/.2
NE00040-00
80
Cap Screw Wrench
Assembly
b)
Assembly of screw support (#70)

1)
Fix the screw support (#70) to the innermost of the longitudinal drive linear guide (linear
way) without any gap, and fix it by two SUS CSB M4 x 25mm.
SUS CSB M4 25mm
Screw support (#70)

Pulley
Fig. L131
3mm
-1102+ ,/.2
2)
Cap Screw Wrench
Check if the bottom of the screw support (#70) is assembled with the longitudinal drive
linear guide (linear way) without any gap.
Screw support (#70)

Pulley
Attach closely without

any gap
Fig. L132
Unnecessary
-1102+ ,/.2
81
NE00040-00
Assembly
c)

1)
Adjust the tension of the timing belt after loosening four vertical move drive motor fixing
bolts SUS CSB M3 x 10mm.
SUS CSB M3 10mm
Deflection quantity 2.03.0mm

PX pulley
(196P2M6-530)

(Pulse motor : C7826-9012K)
Fig. L133
Slide adjusting width
2.5mm
-1102+ ,/.2
2)
Cap Screw Wrench
Adjust the tension so that the deflection quantity of the timing belt is within a range of
2.0 ~ 3.0mm when applying pressure of 4N (approx. 0.4kgf) to the timing belt center by
using a tension gauge.
Applying pressure of 4N (approx. 0.4kgf)
Tension gauge
Screw support (#70)

Screw support (#69)
Linear guide
(linear way)
Fig. L134
2.5mm
-1102+ ,/.2
NE00040-00
82
Cap Screw Wrench
Assembly
Fig. L136
Frame pusher
Mount the polisher drive linear guide (linear way) in parallel.
+ .,-/*
a)
If not in parallel,
the frame pushing position is deviated to cause a pusher failure.

1)
Mount the linear guide to the holder (#41) temporarily by two right and left SUS CSB M3
x 8mm. Set the assembly size within a range of 16.50.01mm to the reference plane.
SUS CSB M3 8mm
Holder (#41)
Measuring point A
Measuring point B
16.50.01mm

(LWL9CIR290BE933)
Reference plane
Fig. L136
2.5mm
-1102+ ,/.2
83
Cap Screw Wrench
NE00040-00
Assembly
2)
Adjust the linear guide so that a measuring difference is within 20m at measuring
points A, B.
Holder (#41)
Linear guide
(linear way)
Dial indicator
Measuring point A
Fig. L137
-1102+ ,/.2
3)
Dial indicator
After measuring and adjusting the parallelism of the linear guide (linear way), add three
SUS CSB M3 x 8mm to the inside of two temporarily mounted SUS CSB M3 x 8mm to fix
five SUS CSB M3 x 8mm in total.
SUS CSB M3 8mm
Holder (#41)
Measuring point A
Measuring point B
16.50.01mm

(LWL9CIR290BE933)
Reference plane
Fig. L138
2.5mm
-1102+ ,/.2
NE00040-00
84
Cap Screw Wrench
Assembly
b)
Mounting of arm holder (#7)

Attach the arm holder (#7) closely to the linear guide (linear way), and fix it by four SUS
CSB M3 x 4mm. In this case, attach the arm holder (#7) groove closely to linear guide
(linear way) and fix the arm holder.
SUS CSB M3 4mm
Arm holder (#7)
Fig. L139
Caution
Attach the arm holder (#7) groove closely to linear guide (linear way) and
2.5mm
fix the arm holder.

c)
-1102+ ,/.2
Cap Screw Wrench

1)
Attach the holder (#41) closely to main body frame (#67), and mount it by two SUS CSB
M4 x 12mm. Assemble the holder (#41) so that the gap between the linear guide (linear
way) mounted on the main body frame (#67) and the linear guide (linear way) for the
pusher becomes approx. 1mm.
SUS CSB M4 12mm

for main body
Holder (#41)
Screw support (#44)
Linear guide
(linear way) for pusher
Gap Approx 1mm

Fig. L140
3mm
-1102+ ,/.2
85
Cap Screw Wrench
NE00040-00
Assembly
2)
Attach the screw support (#44) closely to main body frame (#67) without any gap, and fix
it by two SUS CSB M4 x 12mm. Fix the linear guide (linear way) for pusher to the screw
support by a SUS CSB M3 x 8mm.
SUS CSB M4 12mm

SUS CSB M3 8mm

for main body
Screw support (#44)
Holder (#41)
for pusher
Gap
Approx. 1mm
Fig. L141
2.5mm
-1102+ ,/.2
d)
Cap Screw Wrench
3mm
Cap Screw Wrench

1)
Adjust the tension of the timing belt after loosening two SUS CSB M4 x 8mm fixing bolts
of the motor bracket (#42) which mounts the pusher drive motor.
SUS CSB M4 8mm
Fig. L142
3mm
-1102+ ,/.2
NE00040-00
86
Cap Screw Wrench
Assembly
2)
Adjust the tension so that the deflection quantity of the timing belt becomes within a
range of 5 ~ 6mm when applying a pressure of 2N (approx. 200gf) to the timing belt
center by means of a tension gauge.
Tension gauge
Applying pressure of 2N (approx. 200gf)

Deflection quantity 5 ~ 6mm
Motor bracket (#42)

PX belt
(576P2M6-530)
Fig. L143
-1102+ ,/.2
e)
Arm load adjustment

Adjust the spring load by the load adjusting nut in such a way as the arm (#21) starts
moving when applying a pressure of 0.7N (approx. 70gf) to the piece (#29) at the end of
arm (#21). After adjustment, lock the spring load by load adjusting nut M3.
Pressurizing at 0.7N (approx. 70gf)
M3 nut
Load adjusting nut
Piece (#29)
Sensor dog (#22)
Fig. L144
Arm (#21)
-1102+ ,/.2
87
NE00040-00
Assembly
Fig. L145
+ .,-/*
Assemble the linear guide (linear way) of main body frame (#67) with female
screw holder (#22) by attaching the linear guide (linear way) closely to the
positioning pin of the female screw holder without any gap.
A gap, if any, may
affect uneven torque and an overload to the drive motor when the longitudinal
drive screw has been assembled.
a)
Assembly of spacer (#50)

The upper face of female screw holder (#22) serves as the reference plane. Place the female
screw holder (#22) on a flat face of a surface plate or the like with its bottom upside down.
Attach the spacer (#50) to the positioning pins of female screw holder (#22) closely, and fix it
by two SUS CSB M5 x 18mm from female screw holder (#22) side (rear face of spacer).
SUS CSB M5 18mm
Positioning pin
Spacer (#50)
Positioning pin
Fig. L146
Caution
Fix the spacer (#50) by attaching it to two positioning pins of female

4mm
screw holder (#22) closely.
NE00040-00
-1102+ ,/.2
88
Cap Screw Wrench
Assembly
b)

After attaching the linear guide (linear way) to the positioning pins of female screw holder
(#22) closely , fix it temporarily by six SUS CSB M4 x 12mm. Align the centers of six SUS
CSB M4 x 12mm with the centers of countersunk holes into which the heads of the fixing
bolts of the linear guide (linear way) enter, and then, fix the linear guide (linear way) by six
SUS CSB M4 x 12mm bolts.
SUS CSB M4 12mm
Linear guide
(linear way)
Counter-sunk hole
Positioning screw
Positioning pin
Fig. L147
Caution
Attach the linear guide (linear way) to two positioning pins of female
3mm
screw holder (#22) closely and then, fix it.

c)
-1102+ ,/.2
Cap Screw Wrench
Assembly of housing (#113)

Mount the housing to female screw holder (#22) temporarily (#113) by four SUS CSB M5 x
25mm.
Place housing (#113) and female screw holder (#22) to be flush with each other by applying
an optional block gauge with the female screw holder specified as the reference, and fix the
housing after protruding the pulley side of the female screw holder (#22) by 6mm from
housing (#113).
SUS CSB M5 25mm
Housing (#113)
Pulley
Block gauge (optional)

Fig. L148
4mm
-1102+ ,/.2
89
Cap Screw Wrench
option
Block gauge
NE00040-00
Assembly
d)
Assembly of bearing unit (#115), spacer (#116), and linear guide rail
1)
Put a 1mm block gauge below bearing unit (#115), and fix it to the spacer (#116) (to which
a block gauge having an optional size is attached to each side face) by two SUS CSB M3 x
8mm. Use a 1mm block gauge for vertical positioning of bearing unit (#115) to spacer
(#116) and also adjust the block gauges being attached to each side face of spacer (#116) to
place the bearing unit (#115) and each side face of spacer (#116) to be flush with each
other.
SUS CSB M3 8mm
Bearing unit (#115)
Spacer (#116)

Block gauge (1.00mm)
Fig. L149
2.5mm
-1102+ ,/.2
2)
Cap Screw Wrench
1.00mm
Block gauge
option
Block gauge
Mount the assembled bearing unit (#115) and spacer (#116) temporarily to the linear
guide rail by using four SUS CSB M4 x 12mm from the rear side.
SUS CSB M4 12mm
Bearing unit (#115)
Spacer (#116)
1mm
Linear guide rail
Linear guide
(linear way)
Fig. L150
3mm
-1102+ ,/.2
NE00040-00
90
Cap Screw Wrench
Assembly
3)
Adjust the assembled bearing unit (#115) and both front and side faces of spacer (#116)
become flush with the linear guide rail face by two optional block gauges with the linear
guide (linear way) employed as the reference.
After adjustment, fix them by four
temporarily mounted SUS CSB M4 x 12mm.
SUS CSB M4 12mm
Bearing unit (#115)

Linear guide rail
Spacer (#116)
Block gauge
(optional)

Fig. L151
3mm
-1102+ ,/.2
4)
Cap Screw Wrench
option
Block gauge
After assembling the bearing unit (#115) and spacer (#116) to the linear guide rail, make
sure that the bearing unit (#115) and the pressure-fit face of female screw supporting
bearing are flush with the side face of the linear guide rail without any protrusion.
Bearing unit (#115)

Male screw
Pressure-fit face
of female screw
supporting bearing
Spacer (#116)
Linear guide rail

Linear guide rail
side face
Fig. L152
Unnecessary
-1102+ ,/.2
91
NE00040-00
Assembly
e)
Female screw torque check

Mount a torque gauge to female screw holder (#22) and make sure that the rotary torque is
less than 0.03Nm (approx.0.3kgfcm).
Housing (#113)
Torque gauge
Female screw
holder (#22)
Positioning pin
Fig. L153
-1102+ ,/.2
f)
Torque Gauge
Assembly of motor bracket (#68)

Fix the motor bracket (#68) to female screw holder (#22) by three SUS CSB M3 x 8mm.
Loosen four SUS CSB M3 x 8mm which fix the motor, and thread the timing belt.
SUS CSB M3 8mm
SUS CSB M3 8mm
Motor bracket (#68)
Fig. L154
Timing belt
2.5mm
-1102+ ,/.2
NE00040-00
92
Cap Screw Wrench
Assembly
g)

Adjust the tension of the timing belt at the mounting position of the motor so that the
deflection quantity of the timing belt becomes within a range of 2.0 ~ 3.0mm when applying
a pressure of 4N (approx.0.4kgf) to the center of the timing belt by using a tension gauge.
After the end of timing belt adjustment, fix the motor by four SUS CSB M3 x 8mm.
Tension gauge
Applying pressure of 4N (approx. 0.4kgf)
Deflection quantity 2.0 ~3.0mm
Timing belt
Fig. L155
2.5mm
-1102+ ,/.2
h)
Cap Screw Wrench
Mounting of female screw holder (#22)

Attach the positioning pins of female screw holder (#22) closely to the left of the linear guide
(linear way)on this side of main body frame (#67). Fix the female screw holder by four SUS
CSB M4 x 8mm so that the size becomes 14mm from the innermost side of the linear guide
(linear way) on this side of the main body frame (#67).
SUS CSB M4 8mm
Linear guide (linear way) on this

side of main body frame (#67)
Left positioning pin of female
screw holder (#22)

Fig. L156
Caution
Stop the linear guide (linear way) at the center of the linear guide rail
during work. If it is positioned at the end, the ball of the linear guide
3mm
(linear way) may slip out.
-1102+ ,/.2
93
Cap Screw Wrench
NE00040-00
Assembly
Fig. L157
Longitudinal drive screw
+ .,-/*
Insert the male screw (#21) at the correct angle when assembling the master
screw (#21) to screw support (#70) and female screw holder (#22), otherwise the
operation becomes tight to cause even torque and an overload to the motor.
After fixing the motor bracket, check if the screw operates smooth again.
a)
Cleaning of screw thread

1)
Remove foreign substances from the screw thread of the female screw holder (#22) by
using an air gun, and remove dirt and dirt from the screw thread by using waste
moistened with alcohol or KIMWIPE.
Screw thread of female

screw holder (#22)
Fig. L158
Caution
Remove foreign substance and dust completely, otherwise incomplete

removal may cause a smooth engaging failure of screw thread or
uneven torque when operating the machine after assembly.
NE00040-00
94
-1102+ ,/.2
Assembly
2)
Remove foreign substances from the longitudinal drive screw by using an air gun, and
remove dirt and dirt from the screw thread by using waste moistened with alcohol or
KIMWIPE.
Longitudinal drive screw
Fig. L159
Air gun
Fig. L160
Caution
Remove foreign substance and dust completely, otherwise incomplete

removal may cause a smooth engaging failure of screw thread or
uneven torque when operating the machine after assembly.
b)
-1102+ ,/.2
Assembly of motor flange (#66)
Male screw (#21)

Screw support (#70)
Motor bracket (#66)
Fig. L161
95
NE00040-00
Assembly
1)
After fixing the motor joint by fingers, assemble the screw support (#70) to male screw
(#21) by turning the timing belt counterclockwise.
Assemble the master screw by
inserting it into the screw support (#70) horizontally. Assemble the male screw (#21) tip
passing through the screw support (#70) into the female screw holder (#22) by turning the
motor joint clockwise.
Screw support (#70)
Timing belt
(counterclockwise turning)
Male screw (#21)
Motor joint
(clockwise turning)
Motor bracket (#66)
Longitudinal drive motor
Fig. L162
Unnecessary
-1102+ ,/.2
2)
Assemble the motor bracket (#66) to the main body frame (#67), make sure that the side
face of the motor bracket (#66) is flush with the side face of main body frame (#67), and
then, fix the motor bracket by two SUS CSB M4 x 15mm.
SUS CSB M4 15mm
Motor bracket (#66)
Be flush with each other
Fig. L163
3mm
-1102+ ,/.2
NE00040-00
96
Cap Screw Wrench
Assembly
c)
Lubrication to screw thread

Apply Oil E (Mitsubishi Diamond Lub RO-32 manufactured by Mitsubishi Oil Co)
designated by our company to the male screw (#21).
Designated oil E
(Mitsubishi Diamond Lub RO-32)
Male screw (#21)
Fig. L164
-1102+ ,/.2
d)
Male screw (#21) torque check

Measure the torque by using a torque gauge after mounting a 5mm shaft to the motor
joint. Make sure that axial torque is 0.05Nm (approx. 0.5Kgfcm). If it does not conform
to the standard, check if the male screw (#21) is properly assembled to the screw stay (#70)
and female screw holder (#22).
Motor joint
5mm shaft
Torque gauge
Fig. L165
-1102+ ,/.2
97
mm
Torque Gauge
NE00040-00
Assembly
e)
Assembly of longitudinal drive motor

1)
Mount the longitudinal drive motor to the motor joint by coinciding the D cut face of the
longitudinal drive motor with the direction of the shaft lock screw thread of the motor
joint.
Shaft lock screw

(Pulse motorC7826-9012K)
Motor joint
Motor bracket (#66)
Fig. L166
Unnecessary
-1102+ ,/.2
2)
After attaching the longitudinal drive motor closely to the motor bracket (#66), fix the
longitudinal drive motor by four SUS CSB M3 x 10mm.
SUS CSB M3 10mm
Fig. L167
2.5mm
-1102+ ,/.2
NE00040-00
98
Cap Screw Wrench
Assembly
3)
After fixing the longitudinal drive motor, fix the motor shaft and motor joint by two HSB
M2.6 x 3mm. Fasten the screw (HSB) at the motor shaft D face cut section first, and then,
fasten the screw (HSB) at the 90-degree position.
HSB M2.6 3mm
Motor joint

(Pulse motorC7826-9012K)

Fig. L168
Caution
Fix the longitudinal drive motor before fixing the motor joint.
When the
motor shaft is provided with a D cut face, fix the fixing screw on the D cut
1.27mm
-1102+ ,/.2
face.
99
Cap Screw Wrench
NE00040-00
Assembly
Fig. L169
Magazine rails
+ .,-/*
Mount the magazine rails (#103) and (#104) in parallel with each other, otherwise
guide plate (#107) does not move smooth to cause the magazine to overturn due
to a contact.
a)
Assembly of magazine rail (#15)

1)
Mount the magazine rail (#15) to base plate (#5) temporarily and erect it on a surface
plate.
Base plate(#5)
Magazine rail (#15)
Fig. L70
2.5mm
-1102+ ,/.2
NE00040-00
100
Cap Screw Wrench
Assembly
2)
Arrange the side face of magazine rail (#15) and the side face of base plate (#5) to be flush
with each other by using a block gauge (option) and fix the magazine rail from the
rearface of base plate (#5) by three SUS CSB M3 x 14mm. Then, make sure that the side
face of magazine rail (#15) and the side face of base plate (#5) are flush with each other.
SUS CSB M3 14mm
Base plate (#5) rearface
Fig. L171
Block gauge (option)
2.5mm
-1102+ ,/.2
b)
Cap Screw Wrench
option
Block gauge
Assembly of magazine rail (#103) and plate (#106)

Mount the magazine rail (#103) and plate (#106) on the base plate (#5), and fix them
temporarily from the rear face by using one SUS CSB M3 x 8mm and two M3 x 14mm.
Press a square (square ruler) against the rail from this side of the base plate, and fix the
positioning fixing screw.
Plate (#106)
Plate (#106)
Draw-out claw (#12)
Magazine rail (#15)
Magazine rail (#104)

Assemble the side face of magazine
rail (#104) and side face of base
plate (#5) to be flush with each other.

(Mounting from the rear face)
Base plate (#5)
Cross recessed pan head screw M2.6 6mm
Assemble the side face of magazine

rail (#104) and side face of base
plate (#5) to be flush with each other.
Square (Square ruler)

Fig. L172
2.5mm
-1102+ ,/.2
101
Cap Screw Wrench
()
Driver
Square
NE00040-00
Assembly
c)
Assembly of magazine rail (#104) and plate (#106).

1)
Fix the magazine rail (#104) to the base plate (#5), and erect it on a surface plate.
Base plate (#5)
Fig. L173
2.5mm
-1102+ ,/.2
2)
Cap Screw Wrench
Arrange the side face of magazine rail (#104) and the side face of base plate (#5) to be
flush with each other by using a block gauge (option) and fix the magazine rail from the
rear ace of base plate (#5) by three SUS CSB M3 x 14mm. Then, make sure that the side
face of magazine rail (#104) and the side face of base plate (#5) are flush with each other.
SUS CSB M3 14mm
Base plate (#5) rear face

Fig. L174
2.5mm
-1102+ ,/.2
NE00040-00
102
Cap Screw Wrench
option
Block gauge
Assembly
d)
Assembly of dual cylinder

1)
Mount two no-contact auto switches of the dual cylinder at the specifiedpositions.
Mounting screw
Indicator lamp
Mounting screw
No-contact auto switch

(SMC : D-Y59AL)
Dual cylinder
Indicator lamp
No-contact auto switch
Fig. L175
(SMC : D-Y59AL)
-1102+ ,/.2
2)
()
Driver
Fix the dual cylinder to the rear face of base plate (#5) temporarily by using two SUS CSB
M3 x 18mm and two. Fix the dual cylinder vertically while pressing a square (square
ruler) upward against the side face of the base plate (#5).
SUS CSB M3 18mm
Draw-out claw (#12)
Dual cylinder
Rear face of base plate (#5)
Fix the dual cylinder while

pressing it upward.
Fig. L176
2.5mm
-1102+ ,/.2
103
Cap Screw Wrench
Square
NE00040-00
Assembly
e)
Assembly of guide plate Mount the guide plate between the magazine rails (#103, #104)
from this side. Then, fix the stopper (#105) to the tip of magazine rails (#103, #104) on this
side by using a cross recessed pan head screw M2.6 x 6mm each.
Plate (#106)
Draw-out claw (#12)
Plate (#106)
(Mount from this side)
Base plate (#5)

Magazine full detection sensor
Magazine rail (#15)
Guide plate (#107)
Stopper (#105)
Stopper (#105)
Fig. L177
Cross recessed pan head screw M2.6 6mm
-1102+ ,/.2
f)
()
Driver
Assembly of magazine full detection sensor

Pass the connector wiring of the magazine full detection sensor (PM2-LF10-C1) mounted on
the sensor angle to the rear face through the wiring hole on the upper face of the base plate
(#5). Fix the magazine full detection sensor mounting sensor angle by two SUS CSB M3 x
8mm to the M3 tap holes on this side of the base plate (#5). Fix it to the center position of
the long hole of the sensor angle first, and then, adjust the fixing position by the sample
magazine employed in practice.
SUS CSB M3 8mm
Draw-out claw (#12)
Magazine rail (#15)

Sensor angle
Slide adjusting width
Magazine full detection sensor

(PM2-LF10-C1)
Fig. L178
2.5mm
-1102+ ,/.2
NE00040-00
104
Cap Screw Wrench
Assembly
g)
Assembly of magazine full detection sensor

1)
Pass the piping tube and sensor cable into the wiring hole of main body frame (#1).
Sensor cable
Wiring hole
Sensor cable
Fig. L179
Unnecessary
-1102+ ,/.2
2)
Mount the base plate (#5) to the upper face of main body frame (#1), and fix it by five SUS
CSB M3 x 12mm and one SUS CSB M3 x 15mm. Then, make sure that the right side
face of base plate (#5), right side face of main body frame (#1), and right side face of
magazine rail are closely attached to each other and are flush with each other.
SUS CSB M3 15mm

Mount five SUS CSB M3 12mm on the base
Mount without any
Base plate (#5)
gap
Fig. L180
2.5mm
-1102+ ,/.2
105
Cap Screw Wrench
NE00040-00
Assembly
Fig. L181
+ .,-/*
Assemble the positioning pin being pressure-fit to reference rail (#93) to the side
face of spacer (#50) vertically by closely attaching it to the side face. Curved
mounting, if any, may cause an irregular operation when the magazine moves
vertically to cause the vertical drive motor to be overloaded.
a)

Arrange the side face of magazine rail (#48) and the side face of reference rail (#93) to be
flush with each other by using a block gauge(option), and fix them by four SUS CSB M2.6x
6mm.
SUS CSB M2.6 6mm

Be flush with each other.
Magazine rail (#48)

Fig. L182
-1102+ ,/.2
NE00040-00
106
2mm
Cap Screw Wrench
option
Block gauge
Assembly
b)

Arrange the side face of magazine rail (#49) and the side face of reference rail (#93) to be
flush with each other by using a block gauge (option), and fix them by three SUS CSB M2.6x
6mm.
SUS CSB M2.6 6mm
Magazine rail (#49)


Fig. L183
-1102+ ,/.2
c)
2mm
Cap Screw Wrench
option
Block gauge
Assembly of frame detection sensor holder (#129)

Arrange the side face of frame detection sensor holder (#129) and the side face of reference
rail (#93) to be flush with each other by using a block gauge (option), and fix them by two
SUS CSB M3 x 12mm.
SUS CSB M3 12mm
Sensor holder (#129)

Fig. L184
2.5mm
-1102+ ,/.2
107
Cap Screw Wrench
option
Block gauge
NE00040-00
Assembly
d)
Assembly of assembled reference rail (#93)

1)
Mount the assembled reference rail (#93) temporarily by two SUS CSB M5 x 8mm in such
a way as the positioning pin mounted on the rear side of the reference rail is closely
attached to the side face of spacer (#50).
SUS CSB M5 8mm

Positioning pin
Motor bracket
Positioning pin
Spacer (#50)
4mm
Fig. L185
2)
-1102+ ,/.2
Cap Screw Wrench
Make sure that the positioning pin on the rear face of assembled reference rail (#93) is
closely attached to the side face of spacer (#50), and fix the assembled reference rail by
two SUS CSB M5 x 8mm.
SUS CSB M5 8mm

Motor bracket
Positioning pin
Spacer (#50)
Positioning pin
Fig. L186
4mm
-1102+ ,/.2
NE00040-00
108
Cap Screw Wrench
Assembly
Fig. L187
Magazine rail
+ .,-/*
Assemble the guide rail (#80) vertically by closely attaching it to the stepped face
of linear guide (linear way).
Curved mounting, if any, may cause an irregular
operation when the magazine moves vertically to cause the vertical drive motor
to be overloaded.
a)
Assembly of magazine guide (#59)

After putting the magazine guide (#59) and guide rail (#101) on a surface plate, arrange the
side face of magazine guide (#59) and the side face of guide rail (#101) to be flush with each
other by using a block gauge (option), and fix them by four SUS CSB M2.6x 6mm.
SUS CSB M2.6 6mm
Guide rail (#101)

Magazine guide (#59)
Fig. L188
-1102+ ,/.2
109
2mm
Cap Screw Wrench
option
Block gauge
NE00040-00
Assembly
b)

After putting the magazine guide (#48) and guide rail (#80) on a surface plate, arrange the
side face of magazine guide (#48) and the side face of guide rail (#80) to be flush with each
other by using a block gauge (option), and fix them by four SUS CSB M2.6x 6mm.
SUS CSB M2.6 6mm
Guide rail (#80)

Fig. L189
-1102+ ,/.2
c)
2mm
Cap Screw Wrench
option
Block gauge
Assembly of guide rail (#101)

1)
Fix the guide rail (#101) and guide rail (#80) to each other temporarily by three SUS CSB
M3 x 10 and three SUS CSB M3 x 10, and put them on a surface plate. Adjust the tops
of the guide rail (#101) and guide rail (#80) to be flush with each other by an optional
block gauge.
Guide rail (#101)
Guide rail (#80)
Fig. L190
-1102+ ,/.2
NE00040-00
110
Option
Block gauge
Assembly
2)
After making sure that the tops of both guide rails (#80) (#101) are flush with each other,
fix them by three SUS CSB M4 x 10mm and three SUS CSB M3 x 10mm.
SUS CSB M 4 10mm
SUS CSB M 3 10mm
Guide rail (#80)
Guide rail (#101)
Fig. L191
2.5mm
-1102+ ,/.2
d)
Cap Screw Wrench
3mm
Cap Screw Wrench
Assembly of guide rail (#80)

1)
Fix the guide rail (#80) to the linear guide (linear way) of female screw holder (#22) by
using four SUS CSB M4 x 8mm.
SUS CSB M4 8mm
Linear guide (linear way) of

female screw holder (#22)
Guide rail (#80)
Fig. L192
3mm
-1102+ ,/.2
111
Cap Screw Wrench
NE00040-00
Assembly
2)
Fix the guide rail by four SUS CSB M4 x 8mm in such a way as its stepped face closely
attaches to the side face of linear guide (linear way).
SUS CSB M4 8mm
Guide rail (#80)

Fig. L193
3mm
-1102+ ,/.2
e)
Cap Screw Wrench
Assembly of magazine pressure plate (#52)

1)
Loosen the hexagonal low nut M4 and adjust the gap between the magazine pressure
plate (#52) and the air cylinder to be 9mm under the contracted condition of the air
cylinder. After adjustment, fix the air cylinder to guide rail (#101) by two SUS CSB M3
x 30mm.
SUS CSB M 3 30mm

Rubber pad (#53)
Rubber pad (#53)
Magazine pressure plate (#52)
Hexagon low nut M4
Guide rail (#101)
Thin air cylinder
(CQSK16-W3016-5)
Fig. L194
2.5mm
-1102+ ,/.2
NE00040-00
112
Cap Screw Wrench
Assembly
2)
After assembling the magazine pressure plate (#52), make sure that magazine pressure
plate (#52) does not interfere with the recess hole of guide rail (#101).
Make sure that no

interference occurs
Magazine pressure plate (#52)
Guide rail (#101)
Guide rail (#80)
Fig. L195
Unnecessary
-1102+ ,/.2
113
NE00040-00
Assembly
Fig. L196
Lateral female screw
When turning the female screw (#29) for adjusting female screw (#30), it must
+ .,-/*
rotate smooth without any play in screw support (#73).
If the linear guide (linear
way) is not assembled in parallel, it affects open/close operation and magazine

up-down operation.
a)

1)
Mount the linear guide (linear way) to screw support (#73) temporarily by four SUS CSB
M3 x 10mm. Adjust it in such a way as the size from its upper side to the lower side of
screw support (#73) becomes 20.50.01mm.
SUS CSB M3 10mm
Screw support (#73)

Measuring point A
Measuring point B
Linear guide
20.50.01mm
(linear way : LWL12C1R120BEA87)
Fig. L197
2.5mm
-1102+ ,/.2
NE00040-00
114
Cap Screw Wrench
Assembly
2)
Perform adjustment so that a measuring error is within 20m at measuring points A, B

and fix the linear guide by four SUS CSB M3 x 10mm.
SUS CSB M3 10mm
Measuring point B
Dial indicator
Screw support (#73)
Measuring point A
Fig. L198
2.5mm
-1102+ ,/.2
b)
Cap Screw Wrench
Dial indicator
Assembly of female screw (#30)

Mount female screw (#30) to screw support (#73) temporarily by three SUS CSB M3 x
12mm.
SUS CSB M3 12mm
Screw support (#73)

Female screw (#30)
Fig. L199
2.5mm
-1102+ ,/.2
115
Cap Screw Wrench
NE00040-00
Assembly
c)
Assembly of L type beam (#71)

1)
Put the L type beam (#71) and screw support (#73) on a surface plate in such a way as
their contact faces to the surface plate are flush with each other, and then, fix them by
four SUS CSB M3 x 10mm.
SUS CSB M3 10mm
Screw support (#73)
Fig. L200
L type beam (#71)
2.5mm
-1102+ ,/.2
2)
Cap Screw Wrench
Make sure that the rear faces of L-type beam (#71) and screw support (#73) being
assembled on the surface plate are flush with each other.
Rear face of screw support

(#73)
Rear face of L type beam
(#71)
Fig. L201
Unnecessary
-1102+ ,/.2
NE00040-00
116
Assembly
d)
Assembly of sensor flag (#33)

Mount the sensor flag (#33) to the screw support (#73) in such a way as it is parallel to the
linear rail and fix it by two SUS CSB M3 x 5mm.
SUS CSB M3 5mm
Female screw (#30)

Screw support (#73)
Sensor flag (#33)
Adjust to be parallel
Linear rail
Fig. L202
2.5mm
-1102+ ,/.2
e)
Cap Screw Wrench
Assembly of screw support (#73)

Mount the screw support (#73) from the rear side of guide rail (#80) in such way as their
right side faces are flush with each other, and then, fix the screw support by two SUS CSB
M4 x 12mm.
SUS CSB M4 12mm
L-type beam (#71)
Screw support (#73)

Right side faces shall be
flush with each other
Guide rail (#80)
Fig. L203
3mm
-1102+ ,/.2
117
Cap Screw Wrench
NE00040-00
Assembly
f)
Adjustment of female screw (#30)

1)
Adjust the female screw (#30) by turning the drive pulley manually to ensure smooth
operation without any play of L type beam (#71) and screw support (#73).
Screw support (#73)
L-type beam (#71)
Fig. L204
Unnecessary
-1102+ ,/.2
2)
After adjustment, fix SUS CSB M3 x 12mm that have been fastened temporarily in b)
Assembly of female screw (#30).
SUS CSB M3 12mm
Female screw (#30)
Fig. L205
2.5mm
-1102+ ,/.2
NE00040-00
118
Cap Screw Wrench
Assembly
g)
Assembly of guide beam (#35) and LM shaft

1)
Mount the left L-type beam (#35) to the left side face of screw support (#70) temporarily
by four SUS CSB M3 x 10mm.
SUS CSB M3 10mm
[Right side face of machine]
[Front face of machine]

[Rear face of machine]
[Left side face of machine]

Fig. L206
2.5mm
-1102+ ,/.2
2)
Cap Screw Wrench
After moving the L type beam (#71) to the left end side, pass the LM shaft through the
hole of left guide beam (#35) and the linear bush of L type beam (#71). Then, fix the left
guide beam (#35) by four temporarily fixed SUS CSB M3 x 10mm. The left side serves as
the reference.
SUS CSB M3 10mm
L type beam (#71)

Linear bush

LM shaft

Fig. L207
2.5mm
-1102+ ,/.2
119
Cap Screw Wrench
NE00040-00
Assembly
3)
Fix the left guide beam (#35) and screw support (#70) in such a way as the side face of this
side of left guide beam (#35) is flush with the side face of this side of screw support (#70).
LM shaft
Screw support (#70)
Align to be flush with

each other
Fig. L208
2.5mm
-1102+ ,/.2
4)
Cap Screw Wrench
Pass the right guide beam (#35) through the LM guide, and fix it to the right side face of
screw support (#70) temporarily by four SUS CSB M4 x 10mm. After adjusting the
screw support so that it moves laterally smooth, fix the temporarily fixed SUS CSB M3 x
10mm.
SUS CSB M3 10mm

Screw support (#73)
Screw support (#70)

Fig. L209
2.5mm
-1102+ ,/.2
NE00040-00
120
Cap Screw Wrench
Assembly
5)
Fix one LM shaft by one HSB M3 x 10mm each on the upper face of the right and left
guide beams (#35).
HSB M3 10mm
LM shaft
Screw support (#70)
Fig. L210
1.5mm
-1102+ ,/.2
h)
Cap Screw Wrench
Origin adjustment of longitudinal drive unit

1)
Fix the sensor holder (#43) to bearing unit (#115) temporarily by two SUS CSB M3 x
8mm.
SUS CSB M3 8mm
Photo sensor
Bearing unit (#115)
(PM-K24)
Sensor folder (#43)
Fig. L211
2.5mm
-1102+ ,/.2
121
Cap Screw Wrench
NE00040-00
Assembly
2)
Position the guide rail (#80) by using the positioning jig (J733).
Drive motor
Set the side face of
magazine (#59) by
Guide rail (#80)
rotating the drive

motor to the position
where it touches the
Jig (J733)
jig (J733) without

any gap.
Fig. L212
Jig J733
-1102+ ,/.2
3)
Positioning jig
Set the photo sensor and sensor flag (#33) to the position where the LED turns off within
0.5mm from the ON-OFF boundary point of LED. Position the sensor holder (#43) and
fix it by two temporarily fastened SUS CSB M3 x 8mm.
Sensor flag (#33)

Photo sensor
(PK-K24)
Fig. L213
2.5mm
-1102+ ,/.2
NE00040-00
122
Cap Screw Wrench
Assembly
Fig. L214
Guide rail on this side
+ .,-/*
Mount the assembled guide rail on this side to be perpendicular to the guide
beam (#69) and Ltype beam (#71).
If it is mounted curvedly, the hold pressure
changes according to the vertical position when the magazine has been held to
cause the magazine to be inclined.
a)
Assembly of guide beam (#40), guide rails (#54, 55), and spacer (#58)
Assemble the guide beam (#40), guide rails (#54, 55), and spacer (#58) temporarily on a
surface plate in such a way as their bottom faces are flush with each other, and fix them by
two chrome-plated hexagon socket head button bolts (screws) M4 x 16mm.
Chrome-plated hexagon socket head button bolt (screw) M4 16mm
Guide beam (#40)
Spacer (#58)
Guide rail (#54.55)
Fig. L215
2.5mm
-1102+ ,/.2
123
Cap Screw Wrench
NE00040-00
Assembly
b)
Assembly of guide rail on this side

1)
Assemble the guide beam (#40) and guide beam (#69) temporarily on a surface plate in
such a way as their bottom faces are flush with each other, and fix them by three
chrome-plated hexagon socket head button bolts (screws) M4 x 10mm.
Guide beam (#69)

Guide beam (#40)

Fig. L216
2.5mm
-1102+ ,/.2
2)
Cap Screw Wrench
option
Block gauge
Set the guide beam (#40) to be perpendicular to the guide rail (#101) by using a square,
and fix it by three chrome-plated hexagon socket head button bolts (screws) M4 x 10mm.
Guide beam (#40)

L type beam (#71)
Guide rail (#101)
Fig. L217
2.5mm
-1102+ ,/.2
NE00040-00
124
Cap Screw Wrench
Square
Assembly
Fig. L218
Photo sensor adjusting section
+ .,-/*
Position the sensor correctly by using the adjusting jigs (J535, J734).
If the
sensor position is not adjusted correctly, an error occurs in size data when data
have been input to the machine.
a)
Origin adjustment of female screw holder (#22 Rear rail drive side).
Adjust the gap between the main body frame (#95) and each rail to be 30.05mm by
adjusting jig (J535).
Position the sensor dog (#56 Light shielding plate) mounted on the
female screw holder (#22) in such a way as the LED turns off within 0.5mm from the
ON-OFF boundary point of LED.
SUS CSB M3 8mm
Sensor dog (#56)
Innermost rail sensor
Fig. L219
Jig J535
2.5mm
-1102+ ,/.2
125
Cap Screw Wrench
adjusting jig
NE00040-00
Assembly
b)
Origin adjustment of screw support (#70 front rail drive side)

1)
Adjust the space of the front and rear rails to be 970.05mm by using the adjusting jig
(J734) referring to the origin position of the female screw holder (#22) as the reference.
Position the sensor dog (#56 Light shielding plate) mounted on the screw stay (#70) so
that the LED turns off within 0.5mm from the ON-OFF boundary point of LED.
SUS CSB M3 8mm
Sensor dog (#56)
Rail sensor on this side
Fig. L220
Jig J734
2.5mm
-1102+ ,/.2
2)
Cap Screw Wrench
adjusting jig
Innermost rail origin condition

Position the sensor dog (#56 light shielding plate) by inserting the adjusting jig (J535)
between the main body frame (#95) and reference rail (#93).

Jig (J535)
Jig (J535) is positioned laterally for

description. However, it is used
longitudinally in practice.
Fig. L221
Jig J535
2.5mm
-1102+ ,/.2
NE00040-00
126
Cap Screw Wrench
adjusting jig
Assembly
Photo sensor
LED turns off when the photo sensor dog (#56 Light
shielding plate) interrupts the photo sensor beam.
Sensor dog
(#56 Light shielding plate)

Fig. L222
3)
Origin condition of the rail on this side

Position the sensor dog (#56 light shielding plate) by inserting the adjusting jig (J734)
between the guide rails (#55, #80).
Guide rail (#80)

Guide rail (#55)
Jig (J734)
Fig. L223
Jig J734
2.5mm
-1102+ ,/.2
127
Cap Screw Wrench
adjusting jig
NE00040-00
Assembly
Screw support (#70)
Sensor dog
(#56 Light shielding plate)
Photo sensor
LED turns off when the photo sensor dog (#56 Light
shielding plate) interrupts the photo sensor beam.
NE00040-00
128
Fig. L224
Assembly
(14) Assembly and origin adjustment of vertical move unit shaft
Fig. L225
Vertical drive shaft
+ .,-/*
Adjust the sensor position to the specified size by the adjusting jig.
If this size is
not adjusted to the specified size, an error occurs in size data when data have
been input to the machine.
After adjusting the pusher height, fix the arm
horizontally.
a)
Assembly of shafts (#14)

Fix two shafts (#14) to shaft holder (#13) by one SUS USB M4 x 8mm each. Make sure
that the shafts (#14) are closely attached to the bottom face
Fig. L226
3mm
-1102+ ,/.2
129
Cap Screw Wrench
NE00040-00
Assembly
b)
Origin adjustment of shaft holder (#13)

1)
Position the photo sensor center to 92.5mm from the bottom face of main body frame (#1).
Scale (ruler)
92.5mm
Photo sensor
Fig. L227
-1102+ ,/.2
2)
Ruler
Adjust the height from the upper face of shaft (#14) to the upper face of magazine rail to
5.5mm by turning the motor handle manually.
Motor handle
Fig. L228
-1102+ ,/.2
NE00040-00
130
Ruler
Assembly
Scale (ruler)
5.5mm
Shaft (#14)
Fig. L229
-1102+ ,/.2
3)
Ruler
Fix the sensor flag (#42) at the position where the sensor LED changes from ON to OFF
by using two chrome-plated hexagon socket head button bolts (screws) M3 x 8mm.
Sensor flag (#42)

Photo sensor
Fig. L230
2mm
-1102+ ,/.2
131
Cap Screw Wrench
NE00040-00
Assembly
4)
Make sure that a gap exists between shaft (#14) and reference rail (#93) so as not to touch
each other when moving the shaft holder up and down.
Make sure that a gap exists

Shaft holder
to keep free of being

rubbed each other
Shaft (#14)
Fig. L231
Unnecessary
-1102+ ,/.2
c)
Positioning of pusher arm

1)
Adjust the pusher arm by turning the motor handle manually to position the upper face of
shaft (#14) to 300mm from the bottom face of main body frame (#1). The pusher arm tip
is 2mm in height when the pusher adapter is attached or 1mm in height when the pusher
adapter is not attached.
Motor handle
Pusher piece
Pusher arm
2mm
Shaft (#14)
Fig. L232
-1102+ ,/.2
NE00040-00
132
Ruler
Assembly
2)
Place the pusher arm to be close to shaft (#14) and adjust the position of the upper face at
the tip of the pusher arm to the upper face of shaft (#14) by two SUS CSB M3 x 18mm.
SUS CSB M3 18mm
Fig. L233
2.5mm
-1102+ ,/.2
d)
Cap Screw Wrench
Ruler
Origin position adjustment of pusher arm

1)
Adjust the width by jig (J733) when guide rail (#80) is positioned at the origin.
Jig (J733)
Guide rail (#80)
Fig. L234
Jig J733
-1102+ ,/.2
133
Positioning jig
NE00040-00
Assembly
2)
Adjust the distance from the surface of magazine guide (#59) to the pusher adapter at the
pusher tip to 6.5mm and the feed quantity outside the pusher arm to 3.5mm by on SUS
CSB M3 x 6mm.
SUS CSB M3 6mm
Arm holder (#7)
Arm holder (#15)
3.5mm
6.5mm
Fig. L235
2.5mm
-1102+ ,/.2
3)
Cap Screw Wrench
Ruler
When positioning has been completed, adjust the frame pusher sensor position by two
SUS CSB M3 x 8mm which fix the sensor bracket (#43). Adjust the position of the frame
pusher sensor mounted to the sensor bracket (#43) in such a way as the LED turns off
within 0.5mm from the ON-Off boundary point of LED.
Frame pusher sensor
Sensor bracket (#43)

Arm holder (#7)
SUS CSB M3 8mm
3.5mm
6.5mm
Fig. L236
2.5mm
-1102+ ,/.2
NE00040-00
134
Cap Screw Wrench
Ruler
Assembly
e)
Adjustment of overload detection sensor

1) After adjusting the origin position of the pusher arm, adjust the overload detection sensor.
Two LED of the overload sensor light green and red when the pusher arm is not loaded.
Overload detection sensor

(Reflection type sensor : FX-14A)
LED red lamp
LED green lamp

Fig. L237
Unnecessary
-1102+ ,/.2
2)
Move the pusher arm leftward by 1mm by applying a load to the pusher arm, and adjust
the position of the sensor dog in such a way as the red LED of the load detection sensor
goes out and the green LED only lights. After this adjustment, fix the overload detection
sensor by two cross recessed pan head screws M2 x 3mm.
Cross recessed pan head screw M2 3mm
Overload detection sensor

(Reflection type sensor : FX-14A)
Sensor dog
Green LED lights
Fig. L238
-1102+ ,/.2
135
()
Driver
NE00040-00
Assembly
Fig. L239
Magazine guide and control mounting base (#81)
+ .,-/*
a)
Setting of DIP switches of the motor drive unit differs between loader and
unloader.
Wrong setting, if any, causes an operation failure.
Controller mounting base (#81)

Right strut (#83)
SUS CSB M3 8mm

1) Mounting of magazine guide

Fig. L240
NE00040-00
136
Assembly
1)
Fix the magazine guide (#130) to magazine rail (#104) by two SUS CSB M3 x 8mm.
SUS CSB M3 8mm
Fig. L241
2.5mm
-1102+ ,/.2
2)
Cap Screw Wrench
Fix the magazine guide (#130) to the reinforcement plate (#131) mounted to the main
body frame (#95) from the rear face by using one SUS hexagon socket head countersunk
bolt (screw) M3 x 4mm.
SUS hexagon socket head countersunk bolt (screw) M3 4mm
Reinforcement plate (#131)
Fig. L242
2mm
-1102+ ,/.2
137
Cap Screw Wrench
NE00040-00
Assembly
b)
Setting of DIP switches of motor drive unit (MDU-95)

1)
Remove the cover by removing four cross recessed truss small screws M3 x 6mm of motor
drive unit (MDU-95).
Cross recessed truss small screw M3 6mm
Motor drive unit

(MDU-95)
Fig. L243
-1102+ ,/.2
2)
()
Driver
Set DIP switches SW-1, SW-3, SW-4, Sw-5 mounted to the internal PC board (UCP-03) of
the motor drive unit (board MDU-95).
Fig. L244
Internal PC board (UCP-03)
Unnecessary
-1102+ ,/.2
NE00040-00
138
Assembly
3)
Positions of DIP switches SW-1, SW-3, SW-4, and SW-5 of internal PC board (UCP-03).
Fig. L245
Unnecessary
-1102+ ,/.2
4)
Set DIP switches SW-1, SW-3, SW-4, and SW-5 on the loader side. Select the switch
lever in the arrow direction.
Fig. L246
Unnecessary
-1102+ ,/.2
139
NE00040-00
Assembly
5)
Set DIP switches SW-1, SW-3, SW-4, and SW-5 on the unloader side. Select the switch
lever in the arrow direction. Be careful with this setting since the red switches SW-3,
SW-5 are different from those on the loader side.
Fig. L247
Unnecessary
-1102+ ,/.2
c)
Mounting of controller mounting base (#81)

1)
Fix the right strut (#83) and left strut (#84) to main body frame (#67) by two SUS CSB M3
x 6mm respectively.
SUS CSB M3 6mm
Left strut (#84)

Right strut (#83)
Fig. L248
2.5mm
-1102+ ,/.2
NE00040-00
140
Cap Screw Wrench
Assembly
2)
Fix the controller mounting base (#81) to right strut (#83) and left strut (#84) by two SU
CSB M3 x 6mm, respectively, or, 4 bolts in total.
SUS CSB M3 6mm
Controller mounting base

(#81)
Fig. L249
2.5mm
-1102+ ,/.2
d)
Cap Screw Wrench
Mounting of motor drive unit to stacker unit

1)
Fix two mounting plates (#134) to the motor drive unit by two SUS CSB M3 x 6mm
respectively, or, 4 bolts in total.
SUS CSB M3 6mm
Mounting plate (#134)

Left strut (#84)
Right strut (#83)
Fig. L250
2.5mm
-1102+ ,/.2
141
Cap Screw Wrench
NE00040-00
Assembly
2)
Fix two mounting plates (#134) mounted to the motor drive unit to the right strut (#83)
and left strut (#84) by two SUS CSB M3 x 6mm respectively, or, 4 bolts in total.
SUS CSB M3 6mm

Right strut (#84)
Right strut (#83)
Fig. L251
2.5mm
-1102+ ,/.2
NE00040-00
142
Cap Screw Wrench
Assembly
Fig. L252
Sensor sensitivity adjustment unit
+ .,-/*
a)
If the sensor sensitivity is not adjusted correctly, an error occurs frequently to

cause an auto run failure, and also it causes the damage of sample frame.
Assembly of frame detection sensor head

1)
Adjust the height of the frame detection sensor head to be 36mm from the reflection plane
of reflection plate (#127) by one sensor fixing SUS HSB M2.6 x 5mm.
SUS HSB M2.6 5mm
Frame detection sensor head
Magazine detection sensor head

Reflection plate (#127)
Fig. L253
1.27mm
-1102+ ,/.2
143
Cap Screw Wrench
NE00040-00
Assembly
2)
Mounting dimensions of frame detection sensor
SUS HSB M2.6 5mm
Sensor holder (#129)

(Fiber : QFB0164)
36mm
Reflection plate (#127)

Fig. L254
1.27mm
-1102+ ,/.2
b)
Cap Screw Wrench
Assembly of magazine detection sensor head

1)
Adjust the protrusion width of the magazine detection sensor to be 0.5mm inside from the
surface of magazine guide (#48) by using one SUS HSB M3 x 10mm for fixing the sensor
of reference rail (#93).
SUS HSB M3 10mm
Fig. L255
1.5mm
-1102+ ,/.2
NE00040-00
144
Cap Screw Wrench
2)
Assembly
Mounting dimensions of frame detection sensor
SUS HSB M3 10mm
Magazine detection sensor guide

0.5mm
(Rear face)
(Fiber : FU-42)
Fig. L256
1.5mm
-1102+ ,/.2
c)
Cap Screw Wrench
Frame detection sensitivity adjustment

1)
After assembling the loader and unloader to the machine, adjust the frame detection
sensitivity on the monitor screen. Left-click the menu tool, and then, click input check
(I). Click the loader after the input check screen has been displayed.
Fig. L257
Unnecessary
-1102+ ,/.2
145
NE00040-00
Assembly
2)
Check the CRQ11 frame detection sensor display position of the rotor list, and adjust the
frame detection sensitivity so that the lighting display of the monitor changes from
[black] to [yellow] when the sensor was interrupted by the frame.
Fig. L258
Unnecessary
-1102+ ,/.2
Magazine

(Fiber : QFB0164)
Frame
Fig. L259
Condition where the sensor was interrupted by the frame
Unnecessary
-1102+ ,/.2
NE00040-00
146
Assembly
3)
Sensitivity adjusting procedure

*
Change the mode selector switch of the sensor amplifier from RUN to SET.
Move the frame from the magazine to the sensor position and press the center of the
jog switch of the sensor amplifier once.
Return the frame to the magazine, press the center of the jog switch of the sensor
amplifier once and then, return the mode selector switch from SET to RUN.
Make sure that when the sensor is interrupted by the frame, the [green] and [orange]
lamps of the sensor amplifier light and [yellow] lamp lights on the monitor screen.
Make sure that when the sensor is not interrupted by the frame, the [green] lamp of
the sensor amplifier lights and also [black] lights on the monitor screen.
Operation indicator lamp (orange)

Stability indicator lamp (green)
Indicator lamp (green)
Jog switch
Mode selector switch
Fig. L260
Amplifier for frame detection sensor (Sanx FX-A1)
Unnecessary
-1102+ ,/.2
d)
Magazine detection sensitivity adjustment

1)
Set the magazine under the input check mode condition.
Magazine
Fig. L261
Unnecessary
-1102+ ,/.2
147
NE00040-00
Assembly
2)
Find the boundary point where the sensor LED changes from lighting to extinction by
turning the control knob of sensor amplifier (FS-14). Set the control knob to the lighting
position from the boundary point.
After adjustment, make sure that the monitor
indicator lamp of the sensor amplifier (FS-14) lights yellow when the sensor detects the
magazine, and it lights black when the magazine is absent to be not detected.
Control knob
Sensor amplifier
(Keyence FS-14)
Fig. L262
-1102+ ,/.2
NE00040-00
148
()
Driver
Assembly
Fig. L263
Wiring cable connection part
+ .,-/*
Connect the connector having the same number of wiring cable to the connector
number being indicated on the board (MDP-88) of motor drive unit (MDU-95).
If
the board side number does not coincide with the connector number, the
machine does not operate normally, and also, the machine may be broken
depending upon cases.
a)
Cable connector connection

1)
Connect the connector having the same number of wiring cable to the connector number
being indicated on the board (MDP-88) of motor drive unit (MDU-95).
Board (MDP-88) of motor drive unit (MDU-95)
PJ25
Connector number of wiring cable
PJ1
PJ25
Connector number of wiring cable
PJ1
Fig. L264
Unnecessary
-1102+ ,/.2
149
NE00040-00
Assembly
Fig. L265
Unnecessary
-1102+ ,/.2
b)
Fixing of wiring cable

1)
Fix the wiring cable to the machine by coating clips.
Coating clip
Coating clip
Fig. L266
-1102+ ,/.2
NE00040-00
150
()
Driver
Assembly
2)
Fix the wiring cable to the machine by cable holder.
Cable holder
Cable holder
Cable holder
Fig. L267
-1102+ ,/.2
3)
()
Driver
Fix the wiring cable by cable tie
Cable tie
Cable tie
Cable tie
Cable tie
Fig. L268
-1102+ ,/.2
151
NE00040-00
Assembly
4)
Fix the wiring cable to the machine by Cable tie holder.
Cable tie holder
Fig. L269
-1102+ ,/.2
NE00040-00
152
()
Driver
Mounting
(D)-1 Mounting of loader unit
(D) Mounting method

Mount the assembled loader unit to the main body of wire bonder UTC-1000.
For
mounting the loader unit, reverse its dismounting procedure basically.

1)
Fix the loader unit to the wire bonder main body.

Put the loader unit to attach it to the innermost on the right side. Attach it securely to
the positioning plate and fix it by four CSB M8 x 25mm. After fixing, apply screw lock.
Positioning plate
Positioning plate
Fig. L270
6mm
-1102+ ,/.2
Cap Screw Wrench
-1102+ ,/.2
Cap Screw Wrench
Positioning plate
Fig. L271
6mm
153
NE00040-00
Mounting
Positioning plate
Fig. L272
6mm
-1102+ ,/.2
Cap Screw Wrench
2)
Fix the unit by one unit fixing CSB M5 x 12mm. After fixing, apply screw lock.
3)
Mount the grounding wire, unit bundled wires (3 cables), and piping tube. After fixing,
apply screw lock.
4)
Mount the unit cover, pusher cover, machine side cover, and front left cover . Now, the
mounting work ends.
4mm
-1102+ ,/.2
NE00040-00
154
Cap Screw Wrench
Mounting
(D)-2 Mounting of unloader unit

Mount the assembled unloader unit to the main body of wire bonder UCT-1000.
For
mounting the unloader unit, reverse its dismounting procedure basically.

1)
Fix the unloader unit to the wire bonder main body. Put the unloader unit to attach it to
the innermost on the right side. Attach it securely to the positioning plate and fix it by
four CSB M8 x 25mm. After fixing, apply screw lock.
Positioning plate
Positioning plate
Fig. L273
6mm
-1102+ ,/.2
Cap Screw Wrench
-1102+ ,/.2
Cap Screw Wrench
Positioning plate
Fig. L274
6mm
155
NE00040-00
Mounting
Positioning plate
Fig. L275
6mm
-1102+ ,/.2
Cap Screw Wrench
2)
Fix the unit by one unit fixing CSB M5 x 12mm. After fixing, apply screw lock.
3)
Mount the grounding wire, unit bundled wires (3 cables), and piping tube. After fixing,
apply screw lock.
4)
Mount the unit cover, pusher cover, machine side cover, and front left cover. Now, the
mounting work ends.
4mm
-1102+ ,/.2
NE00040-00
156
Cap Screw Wrench
Adjustment
3.
Elevator magazine receiver adjustment

Change the magazine mounting position of stacker elevator according to the lateral width of
magazine, referring to Shaft mounting position selection table.
Magazine
Lateral width of magazine (mm)

Fig. L276
Shaft mounting position selection table

Lateral width
Hole position
(mm)
157
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Adjustment
Indexer
Shaft
Fig. L277
Loader
Indexer
Shaft
Fig. L278
Unloader
NE00040-00
158

unit
2-5
Overall adjustment
1. Origin correction value setting ............................................................................................160

(A) Contents of origin correction value setting (guidance setting)......................................160
(B) Setting method .............................................................................................................160
2. Air pressure adjustment......................................................................................................198
(A) Air feed .........................................................................................................................198
(B) Vacuum line connection ...............................................................................................198
(C) Piping and piping parts .................................................................................................199
159
NE00040-00
2-5
1.
Overall adjustment
Origin correction value setting
(A) Contents of origin correction value setting (guidance setting)

Origin correction value setting is done to adjust the loader, indexer, and unloader origin positions
being adjusted individually by using jigs, and input offset values to keep the origin positions
constant every machine to be able to share indexer data.
Since these origin correction values are set at the delivery time from factory, this setting is not
necessary any more normally. However, they must be set again without fail when the loader,
indexer, and unloader have been disassembled and adjusted.
(When each unit has been
dismounted, this setting is not necessary any more, because each unit is provided with a mounting
guide.)
Caution
Turn off the main heater, pre heater, and after-heater without fail before
Unnecessary
-1102+ ,/.2
starting adjustment.
(B) Setting method
(1) Click [Machine management]- [Machine specific ] [Indexer adjustment]
Fig. S001
Unnecessary
-1102+ ,/.2
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160
(2) [Machine management]- [Machine specific] [Indexer Adjustment]

Indexer adjustment data (offset value of each motor) are displayed. Start setting by clicking
indexer adjustment [origin correction value] setting wizard.
Fig. S002
Unnecessary
-1102+ ,/.2
(3) Indexer adjustment (1/19)

Remove magazines if any, from the loader and unloader. Click [Next], and all motors of the
loader, indexer, and unloader move to the origin.
Fig. S003
Unnecessary
-1102+ ,/.2
161
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Remove parts unnecessary for indexer adjustment and mount the jig.
Fig. S004
Unnecessary
-1102+ ,/.2
Parts to be removed from the indexer

Index pincher cover (indexer upper face cover)
(A)
Load clamper
(B)
Paddle adapter
(C)
Arm block, L, R (left and right)
(D)
Frame guide and other optional units (Units mounted on the indexer rail)
When the 2-body type heat block is used, the heat spacer of UTC-300, 400 series heat adapter
sharing type is used. UTC-1000 exclusive heat spacer is replaced.
Remove (D)
Remove (D)
Remove (B)
Remove (C)
Remove (A)
Fig.S005
Before removal
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-1102+ ,/.2
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162
Heat spacer
After removal
Fig. S006
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-1102+ ,/.2
Displacement of loader and unloader part

Displace the magazine receiver shaft to the (2) position.
Loader
Unloader
Fig. S007
Unnecessary
-1102+ ,/.2
163
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Mounting of jig
Mount jig J652 to the heat spacer.
J653
J652
Fig. S008
-1102+ ,/.2
J652
Jig J653
Jig J652
Parallelism
adjusting plate
Parallelism
adjusting shoe
Fix the heat

adapter retainer
Fig. S009
Jig J652
-1102+ ,/.2
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164
Parallelism
adjusting shoe
Mount jig J653 to jig J652 temporarily by two SUS CSB M4 x 8mm.
SUS CSB M4 8mm together with flat washers
J653
Fig. S010
3mm
-1102+ ,/.2
Cap Screw Wrench
Jig J653
Jig J652
Parallelism
adjusting plate
Parallelism
adjusting shoe
After mounting the jig, click [Next], and the front rail moves from the origin to the adjusting
position.
Paddle adapter retainer

J653
J652
Heat spacer
Fig. S011
-1102+ ,/.2
165
Jig J653
Jig J652
Parallelism
adjusting plate
Parallelism
adjusting shoe
NE00040-00

Front rail adjustment
Moves to the innermost every 0.1mm

Moves to the innermost every 0.01mm
OP
Moves toward this side every 0.01mm

Moves toward this side every 0.1mm
Shift Moves to the setting position

Set
Origin return button
Memory button
Fig. S012
Unnecessary
-1102+ ,/.2
Mounting of jig J653

Mount jig J653 in parallel with the front rail.
For adjusting the parallelism, move the front rail position by move button until no gap exists
between the front rail and jig J653, and fix the jig.
Dont apply the rail to the jig excessively, otherwise a motor miss pulse occurs to cause a setting
failure. When the rail was pressed against the jig, click [OP] button to return the rail to the
origin, and perform setting again.
Fix jig J653 by fastening two SUS CSB M4 x 8mm with flat washers after bringing the entire jig
toward the unloader.
Jig J653
3mm
-1102+ ,/.2
NE00040-00
166
Cap Screw Wrench
Parallelism
adjusting plate
Adjustment of front rail position

Adjust the gap between jig J653 and the front rail by using gap gauges 0.06mm and 0.03.
Adjust the front rail by the move button to such an extent as the 0.06mm gap gauge is not
inserted but the 0.03mm gap gauge is inserted into the gap between the front rail and jig J653,
and the gap is within a range of 0.04 ~ 0.05mm. (Check the gap at two right and left positions)
(The screen indicates to mount the jig after gap adjustment, but fix the jig before adjusting the
gap.)
J653
Gap check position
Gap check position

Front rail
Fig. S013
Jig J653
-1102+ ,/.2
t=0.03mm
Gap gauge
Parallelism
adjusting plate
t=0.06mm
Gap gauge
After positioning the front rail, click [Set] button, and the front rail offset quantity is stored into
memory.
By clicking [Next], the rear rail moves from the origin to the adjusting position.
Unnecessary
-1102+ ,/.2
167
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Rear rail adjustment
Fig. S014
Unnecessary
-1102+ ,/.2
Adjustment of rear rail position

Adjust the gap between jig J653 and the rear rail by using gap gauges 0.06mm and 0.03.
Adjust the rear rail by the move button to such an extent as the 0.06mm gap gauge is not
inserted but the 0.03mm gap gauge is inserted into the gap between the front rail and jig J653,
and the gap is within a range of 0.04 ~ 0.05mm. (Check the gap at two right and left positions)
It is possible that the gaps of the rear rail are not equal to each other on the right and left sides
due to a mounting failure of the jig or a parallelism failure of the rail. In such a case, perform
adjustment with a narrower gap.
Rear rail
Gap check position
Gap check position

J653
Fig. S015
Jig J653
-1102+ ,/.2
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168
Parallelism
adjusting plate
t=0.03mm
Gap gauge
t=0.06mm
Gap gauge
After positioning the front rail, click [Set] button, and the rear rail offset quantity is stored into
memory.
By clicking [Next], the loader rear guide moves from the origin to the adjusting position.
Unnecessary
-1102+ ,/.2
169
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Loader rear guide adjustment
Fig. S016
Unnecessary
-1102+ ,/.2
Loader rear guide position adjustment

Adjust the gap between jig J653 and the loader rear guide by using gap gauges 0.06mm and
0.03.
Adjust the loader rear guide by the move button to such an extent as the 0.06mm gap gauge is
not inserted but the 0.03mm gap gauge is inserted into the gap between the front rail and jig
J653, and the gap is within a range of 0.04 ~ 0.05mm.
Loader rear guide
J653
Gap gauge
Fig. S017
Jig J653
-1102+ ,/.2
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170
Parallelism
adjusting plate
t=0.03mm
Gap gauge
t=0.06mm
Gap gauge
After positioning the loader rear guide, click [Set] button, and the loader rear guide offset
quantity is stored into memory.
By clicking [Next], the loader rear guide, loader front guide, loader side guide, and elevator
move to the adjusting positions.
Unnecessary
-1102+ ,/.2
171
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Fig. S018
Unnecessary
-1102+ ,/.2
J521
Fig. S019
Jig J521
-1102+ ,/.2
NE00040-00
172
Stacker
adjusting jig
Mount the loader while taking care of the direction of jig J521.
After mounting the jig, click [Next].
Innermost side
Place the chamfered
face to the innermost
Fig. S020
This side
Jig J521
-1102+ ,/.2
173
Stacker
adjusting jig
NE00040-00

Loader elevator adjustment
Fig. S021
Unnecessary
-1102+ ,/.2
Adjustment of loader elevator height

Adjust the gap between jig J653 and jig J521 pin by using gap gauges 0.06mm and 0.03.
Adjust the jig J521 height by the move button to such an extent as the 0.06mm gap gauge is not
inserted but the 0.03mm gap gauge is inserted into the gap between jig J653 and jig J521 pin ,
and the gap is within a range of 0.04 ~ 0.05mm.
J521
Gap check position
Fig. S022
-1102+ ,/.2
NE00040-00
174
Jig J521
Jig J653
Stacker
adjusting jig
Parallelism
adjusting plate
t=0.03mm
Gap gauge
t=0.06mm
Gap gauge
When checking the gap by using gap gauges, jig J521 may lift when the gap gauge has been
inserted because of light jigJ521.
Check the gap while pressing jig J521 to the elevator shaft.
-1102+ ,/.2
Jig J521
Jig J653
Stacker
adjusting jig
Parallelism
adjusting plate
After adjusting the elevator height, click [Set] button, and the elevator height offset quantity is
stored into memory.
Click [Next].
Unnecessary
-1102+ ,/.2
175
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Jig J521 mounting check
Fig. S023
Unnecessary
-1102+ ,/.2
Press jig J521 against the loader rear guide face (2 right and left points) without any gap. After
mounting the jig, click [Next].
Press against the rear
Press against the rear
guide face without any

gap
guide face without any

gap
J521
Fig. S024
Jig J521
-1102+ ,/.2
NE00040-00
176
Stacker
adjusting jig

Loader front guide adjustment
Fig. S025
Unnecessary
-1102+ ,/.2
Loader front guide position adjustment

Adjust the gap between jig J521 and the loader front guide by using gap gauges 0.1 mm and
0.03mm.
Adjust the loader front guide by the move button to such an extent as the 0.1mm gap gauge is
not inserted but the 0.03mm gap gauge is inserted into the gap between the loader front guide
and jig J521, and the gap is within a range of 0.04 ~ 0.09mm.
J521
Gap check position
Gap check position
Loader front guide
Loader front guide

Fig. S026
-1102+ ,/.2
177
Jig J521
Jig J653
Stacker
adjusting jig
Parallelism
adjusting plate
t=0.03mm
Gap gauge
t=0.1mm
Gap gauge
NE00040-00
The loader front guide is mounted on the right and left sides. However, the gap of the loader
front guide is not always equal to each other on the right and left sides due to a parallelism
failure of the guides.
In such a case, perform the adjustment referring to [2-4 Disassembly and adjustment of loader
and unloader (C) Assembly method (12) Assembly of guide rail on this side (Page 123).
Unnecessary
-1102+ ,/.2
After positioning the loader front guide, click [Set] button, and the loader front guide offset
Click [Next]
Unnecessary
-1102+ ,/.2
NE00040-00
178

Loader side guide adjustment
Fig. S027
Unnecessary
-1102+ ,/.2
Loader side guide position adjustment

Adjust the gap between jig J521 and the loader side guide by using gap gauges 0.1 mm and
0.03mm.
Adjust the loader side guide by the move button to such an extent as the 0.1mm gap gauge is not
inserted but the 0.03mm gap gauge is inserted into the gap between the loader side guide and jig
J521, and the gap is within a range of 0.04 ~ 0.09mm.
Loader side guide

Gap check position
J521
Fig. S028
-1102+ ,/.2
179
Jig J521
Jig J653
Stacker
adjusting jig
Parallelism
adjusting plate
t=0.03mm
Gap gauge
t=0.1mm
Gap gauge
NE00040-00
After positioning the loader side guide, click [Set] button, and the loader side guide offset
By clicking [Next], the loader front guide and pusher move to the adjusting positions.
Unnecessary
-1102+ ,/.2
NE00040-00
180

Pusher adjustment
Fig. S029
Unnecessary
-1102+ ,/.2
Jig exchange
Remove jig J521 from the loader side and mount jig J654 to the loader instead.
J654
Fig.S030
Jig J654
-1102+ ,/.2
181
Pusher
correction jig
NE00040-00
Mount jig J654 in such a way as no gap exists at the end face of jig J653 when jig J654 has been
mounted on the loader side.
J654
Fig.S031
-1102+ ,/.2
Jig J653
Jig J654
Parallelism
adjusting plate
Pusher
correction jig
Pusher arm mounting position adjustment

Check if the mounting position of the pusher arm is 3mm.
Set the mounting position with the adapter mounted at the pusher arm tip.
Adapter is attached
3mm
Fig.S032
Pusher arm
Unnecessary
-1102+ ,/.2
NE00040-00
182
Adjustment of pusher arm position

Adjust the gap between jig J654 and the pusher arm by using gap gauges 0.1 mm and 0.03mm.
Adjust the pusher arm by the move button to such an extent as the 0.1mm gap gauge is not
inserted but the 0.03mm gap gauge is inserted into the gap between jig J654 and the pusher
arm and the gap is within a range of 0.04 ~ 0.09mm.
Gap check position

No gap shall exist
Pusher arm
Adapter
J653
Fig. S033
J654
-1102+ ,/.2
Jig J653
Jig J654
Parallelism
adjusting plate
Pusher
correction jig
After positioning the pusher, click [Set] button, and the pusher offset quantity is stored into
memory.
By clicking [Next], the unloader rear guide moves to the adjusting position from the origin.
Unnecessary
-1102+ ,/.2
183
NE00040-00

Unloader rear guide adjustment
Fig. S034
Unnecessary
-1102+ ,/.2
Unloader rear guide position adjustment

Adjust the gap between jig J653 and the unloader rear guide by using gap gauges 0.06 mm and
0.03mm.
Adjust the unloader rear guide by the move button to such an extent as the 0.06mm gap gauge is
not inserted but the 0.03mm gap gauge is inserted into the gap between the unloader rear guide
Unloader rear guide
J653
Gap gauge
Fig. S035
Jig J653
-1102+ ,/.2
NE00040-00
184
Parallelism
adjusting plate
t=0.03mm
Gap gauge
t=0.06mm
Gap gauge
After positioning the unloader rear guide, click [Set] button, and the unloader rear guide offset
By clicking [Next], the unloader front guide, unloader rear guide, unloader side guide, and
elevator move to their adjusting positions.
Unnecessary
-1102+ ,/.2
185
NE00040-00

Fig. S036
Unnecessary
-1102+ ,/.2
Mount jig J521 to the unloader while taking care of its direction.
Click [Next] after mounting the jig.
Innermost side
Set the chamfered face
to the innermost side
J521
This side
Fig. 0037
Jig J521
-1102+ ,/.2
NE00040-00
186
Stacker
adjusting jig

Unloader elevator adjustment
Fig. S038
Unnecessary
-1102+ ,/.2
Unloader elevator height adjustment

Adjust the gap between jig J653 and jig J521 by using gap gauges 0.06 mm and 0.03mm.
Adjust the jig J521 height by the move button to such an extent as the 0.06mm gap gauge is not
inserted but the 0.03mm gap gauge is inserted into the gap between jig J653 and jig J521, and
the gap is within a range of 0.04 ~ 0.05mm
J521
Gap check position
J653
Fig. S039
-1102+ ,/.2
187
Jig J521
Jig J653
Stacker
adjusting jig
Parallelism
adjusting plate
t=0.03mm
Gap gauge
t=0.06mm
Gap gauge
NE00040-00
After checking the gap by gap gauges, jig J521 may lift when a gap gauge has been inserted
because of light jig J521. Check the gap while pressing jig J521 against the magazine receiver
shaft.
Press down
Gap gauge
J521
J653
Fig. S040
-1102+ ,/.2
Jig J521
Jig J653
Stacker
adjusting jig
Parallelism
adjusting plate
After adjusting the elevator height, click [Set] button, and the elevator height offset quantity is
stored into memory.
Click [Next].
Unnecessary
-1102+ ,/.2
NE00040-00
188

Jig J521 mounting check
Fig. S041
Unnecessary
-1102+ ,/.2
Press jig J521 against the right and left unloader rear guides to be free of any gap. After
mounting the jig, click [Next].
Press down to be
free of gap
Press down to be
free of gap
J521
Fig. S042
Jig J521
-1102+ ,/.2
189
Stacker
adjusting jig
NE00040-00

Unloader front guide adjustment
Fig. S043
Unnecessary
-1102+ ,/.2
Unloader front guide position adjustment. Adjust the gap between jig J521 and the unloader
front guide by using gap gauges 0.1 mm and 0.03mm.
Adjust the unloader front guide by the move button to such an extent as the 0.1mm gap gauge is
not inserted but the 0.03mm gap gauge is inserted into the gap between the unloader front guide
J521
Unloader front guide
Unloader front guide
Fig. S044
Gap check position
Gap check position
-1102+ ,/.2
NE00040-00
190
Jig J521
Jig J653
Stacker
adjusting jig
Parallelism
adjusting plate
t=0.03mm
Gap gauge
t=0.1mm
Gap gauge
The unloader front guide is mounted on both right and left sides. However, the gap of the
unloader front guide does not always be equal to each other on the right and left sides because of
a parallelism failure of guides. In such a case, adjust the gap by using the narrower side as a
reference.
Unnecessary
-1102+ ,/.2
After positioning the unloader front guide, click [Set] button, and the unloader front guide offset
Click [Next].
Unnecessary
-1102+ ,/.2
191
NE00040-00

Unloader side guide adjustment
Fig. S045
Unnecessary
-1102+ ,/.2
Unloader side guide position adjustment

Adjust the gap between jig J521 and the unloader side guide by using gap gauges 0.1 mm and
0.03mm.
Adjust the unloader side guide by the move button to such an extent as the 0.1mm gap gauge is
not inserted but the 0.03mm gap gauge is inserted into the gap between the unloader side guide
Unloader side guide
Gap check position

J521
Fig. S046
-1102+ ,/.2
NE00040-00
192
Jig J521
Jig J653
Stacker
adjusting jig
Parallelism
adjusting plate
t=0.03mm
Gap gauge
t=0.1mm
Gap gauge
After positioning the unloader side guide, click [Set] button, and the unloader side guide offset
Click [Next].
Unnecessary
-1102+ ,/.2
193
NE00040-00

Index pincher adjustment
Fig. S047
Unnecessary
-1102+ ,/.2
Index pincher position adjustment

Adjust the index pincher position so that no gap exists between jig J653 and the loader side
index pincher. Loosen two SUS CSB M4 x 8mm with flat washers to be ready for moving jig J653
laterally, and press move button after pressing the jig to the unloader side to find the position
where the index pincher touches jig J653.
Loosen two SUS CSB M4 8mm with flat washers
J653
Loader side index pincher
Fig. S048
Jig J653
3mm
-1102+ ,/.2
NE00040-00
194
Cap Screw Wrench
Parallelism
adjusting plate
If unknown, adjust the gap to such an extent as the 0.03mm gap gauge can be inserted, and
press move button () three times to make sure that the 0.03mm gap gauge is not inserted, and
set the position.
J653
Gap check position
Loader side index pincher
Fig.S049
t=0.03mm
Gap gauge
-1102+ ,/.2
After positioning theindex pincher, click [Set] button, and theindex pincher offset quantity is
stored into memory.
Click [Next], and all motors of loader, indexer, and unloader move to the origin positions.
Unnecessary
-1102+ ,/.2
195
NE00040-00

Adjustment end
Fig. S050
Unnecessary
-1102+ ,/.2
Remove all jigs from the loader, indexer, and unloader.

Then, click [Finish] button.
Unnecessary
-1102+ ,/.2
NE00040-00
196
(22) A indexer adjustment origin correction value setting (guidance setting) is displayed.
Mount the parts that have been removed or relocated to their original positions.
Fig. S051
Unnecessary
-1102+ ,/.2
By clicking [OK], the indexer moves to the transfer position.
Each unit moves to index
position is displayed.
Check the mounting conditions of parts once more and click [OK].
When clicking [OK], the loader, indexer, and unloader move to the magazine data and feed data
positions to complete setting.
Fig. S052
Unnecessary
-1102+ ,/.2
197
NE00040-00
2.
Air pressure adjustment

(A) Air feed
Connect air piping (6mm in outer diameter) to the rear panel of the machine.
After connection, make sure that the pressure gauge indicates higher than 0.5MPa (5kgf/cm2).
If an appropriate pressure cannot be obtained, the primary line pressure is lower than specified or
the hose may be broken. Check them without fail.
(A)
(B)
Unnecessary
Fig. S053
-1102+ ,/.2
(B) Vacuum line connection

Connect the vacuum line (6mm in outer diameter) to the rear panel of the machine. After
connection, make sure that the vacuum pressure is higher than -73kPa (-550mHg). If convam is
used instead of using the vacuum line, connect the air piping (6mm in outer diameter). After
connection, make sure that the pressure gauge indicates higher than 0.5MPa (5kgf/cm2).
Convam
Fig. S054
Unnecessary
-1102+ ,/.2
NE00040-00
198
(C) Piping and piping parts

The following figure shows piping and parts required for piping.
Frame indexer
interior
Power receiving part on
the rear panel of machine
Reference unit
RPS
AIR
Filter regulator
AW1000-M5G
Wire indexer unit

LCU-45A
Air filter
PLF100
Pressure switch
IS1000-01-X202
T-type joint
Loader stacker
SU-119
Filter regulator
AW2000-01
Y-type joint
General pressure gauge

G46-10-01-C
Speed controller AS2001F-06
Loader stacker
SU-120
X-axis table
X motor cooler
Valve control unit

VC-102
Vacuum
Frame vacuum detection
Unloader stacker interior
Fig. S055
Unnecessary
-1102+ ,/.2
199
NE00040-00
NE00040-00
200
Chapter 3 Inspection and maintenance records
3-1
Inspection and maintenance records
1. Routine inspection ..............................................................................................................202

2. Weekly inspection ...............................................................................................................204
3. Monthly inspection ..............................................................................................................206
4. Three-month intervals inspection........................................................................................208
5. Six-month intervals inspection ............................................................................................210
6. Annual inspection ...............................................................................................................211
201
NE00040-00
3-1
1.
Inspection and maintenance records

Routine inspection
After the end of work, enter check mark 3 in .
Unit
Inspection date
Date
Date
Date
Date
Date
Date
Date
Cleaning of air tension plate
Cleaning of wire guide pin
Inspection items
Cleaning of wire tensioner

Cleaning of cable holder surface
Cleaning of capillary fastening part
Bonding head
Transducer mounting position and inclination check

Transducer mounting torque check
Cleaning of torch electrodes
Torch electrode position check
Mounting of camera
Mounting of camera lens tube and focus adjustment
Bonding load check
Cleaning of limit plate and photo sensor
XY drive axes
Grease exchange of cross roller guide

Grease exchange of motor table guide
Microscope
Greasing to LM guide
Greasing to ball spline
Cleaning of photo sensor
Greasing to linear way
Loader stacker
Timing belt check

Lubrication to magazine up-down drive screw
Greasing to magazine delivery cylinder shaft
Fastening of screws
Unloader stacker
Lubrication to magazine vertical drive screw

Fastening of screws
Cleaning of paddle adapter
Cleaning of photo sensor and indexer
Timing belt exchange
Grease exchange of index pincher drive ball screw
Greasing to ball screw guide
Universal
indexer
Greasing to index pincher open/close lever cam

Greasing to up-down move shaft
Greasing to heater block vertical move guide
Grease up of lead clamper up-down move guide
Greasing to heater block and lead clamper up-down
move cam
Lubrication to moving rail feed screw
Fastening of screws
Air and vacuum
Pipe breakage check
piping
Pipe deterioration check
Ultrasonic
oscillator
Control unit
Voltage and current waveform phase check

Cleaning of fan motor
Cleaning of chassis interior
NE00040-00
202

Inspection date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Unit
Inspection items
Bonding head
Inspection date
Unit
Inspection items
Bonding head
Inspection date
Unit
Inspection items
Bonding head
Inspection date
Unit
Inspection items
Bonding head
Inspection date
Unit
Inspection items
Bonding head
Inspection date
Unit
Inspection items
Bonding head
Inspection date
Unit
Inspection items
Bonding head
Inspection date
Unit
Inspection items
Bonding head
Inspection date
Unit
Inspection items
Bonding head
203
NE00040-00
2.
Weekly inspection
Unit
Inspection date
Date
Date
Date
Date
Date
Date
Date
Cleaning of cable holder face
Inspection items
Bonding head

Cleaning of torch electrode
Mounting of camera
Bonding load inspection
XY drive axes

Microscope
Loader stacker
Timing belt check

Fastening of screws
Unloader stacker

Fastening of screws
Universal
indexer

move cam
Fastening of screws
Air and vacuum
Pipe breakage check
piping
Ultrasonic
oscillator
Control unit

NE00040-00
204

Inspection date
Unit
Date
Date
Date
Date
Date
Date
Date
Cleaning of capillary clamp
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Date
Inspection items
Bonding head
Universal indexer
Inspection date
Unit
Inspection items
Bonding head
Universal indexer
Inspection date
Unit
Inspection items
Bonding head
Universal indexer
Inspection date
Unit
Inspection items
Bonding head
Universal indexer
Inspection date
Unit
Inspection items
Bonding head
Universal indexer
205
NE00040-00
3.
Monthly inspection
Unit
Bonding head
Inspection date
Date
Date
Date
Date
Date
Date
Date
Inspection items

Mounting of camera
XY drive axes

Microscope
Loader stacker
Timing belt check

Fastening of screws
Unloader stacker

Fastening of screws
Universal
indexer

move cam
Fastening of screws
Air and vacuum
Pipe breakage check
piping
Ultrasonic
oscillator
Control unit
NE00040-00

206

Unit
Bonding head
Inspection date
Date
Date
Date
Date
Date
Date
Date
Inspection items
Torch electrode position inspection
Universal
indexer
Greasing to index pincher up-down move shaft
Date
Date
Date
Date
Date
Date
Date
Unit
Bonding head
Inspection date
Inspection items
Universal
indexer
Date
Date
Date
Date
Date
Date
Date
Unit
Bonding head
Inspection date
Inspection items
Universal
indexer
Date
Date
Date
Date
Date
Date
Date
Unit
Bonding head
Inspection date
Inspection items
Universal
indexer
207
NE00040-00
4.
Three-month intervals inspection

Unit
Bonding head
Inspection date
Date
Date
Date
Date
Date
Date
Date
Inspection items

Mounting of camera
Timing belt check

XY drive axes

Microscope
Loader stacker
Fastening of screws
Unloader stacker
Fastening of screws
Universal
indexer

move cam
Fastening of screws
Air and vacuum
Pipe breakage check
piping
Ultrasonic
oscillator
Control unit
NE00040-00

208

Unit
Bonding head
Loader stacker
Unloader stacker
Universal
indexer
Inspection date
Date
Date
Date
Date
Date
Date
Date
Inspection items
Timing belt inspection
Lubrication to magazine up-don drive screw
Greasing to heater block up-down move guide
Greasing to lead clamper up-down move guide

move cam
Air and vacuum
Pipe breakage inspection
piping
Pipe deterioration inspection
Date
Date
Date
Date
Date
Date
Date
Unit
Bonding head
Loader stacker
Unloader stacker
Universal
indexer
Inspection date
Inspection items
Timing belt inspection
Lubrication to magazine up-don drive screw
Greasing to heater block up-down move guide
Greasing to lead clamper up-down move guide

move cam
Air and vacuum
Pipe breakage inspection
piping
Pipe deterioration inspection
209
NE00040-00
5.
Six-month intervals inspection

Unit
Bonding head
XY drive axes
Microscope
Loader stacker
Inspection date
Date
Date
Date
Date
Date
Date
Date
Mounting of camera
Timing belt check
Inspection items

Fastening of screws
Unloader stacker
Fastening of screws
Universal
indexer

move cam
Fastening of screws
Air and vacuum
Pipe breakage check
piping
Ultrasonic
oscillator
Control unit
NE00040-00

210
6. Annual inspection
Unit
Bonding head
XY drive axes
Microscope
Loader stacker
Unloader stacker
Universal
indexer
Inspection date
Date
Date
Date
Date
Date
Date
Date
Mounting of camera
Timing belt check
Inspection items
Fastening of screws
Fastening of screws

move cam
Fastening of screws
Air and vacuum
Pipe breakage check
piping
Ultrasonic
oscillator
Control unit
211
NE00040-00
WIRE BONDER
UTC-1000
THIRD STEP GUIDE (3)
August 1, 2004 issue
Not for sale
Version 1
Issue
SHINKAWA LTD. Engineering Service Dept.

2-51-1 Inadaira Musashimurayama-shi,
Tokyo 208-8585, Japan
Edit
Masao Ogawa
Toshiyuki Gomi
Nobuyuki Mitui
Hideki Izaki
C
SHINKAWA LTD 2004. All rights reserved
NE00040-00
(Doc#2018-3)

3rd Step Guide

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WIRE BONDER

THIRD STEP GUIDE

You are requested to understand that our

company is not responsible even if a trouble should have occurred.

THIRD STEP GUIDE

Chapter 1 Periodical inspection

Third Step Guide (2)

THIRD STEP GUIDE

Chapter 2 Disassembly and adjustment

Third Step Guide (3)

THIRD STEP GUIDE

Chapter 2 Disassembly and adjustment

Disassembly and adjustment of loader and unloader (Page 9 ~)

Overall adjustment (Page 159 ~)

Inspection and maintenance records (Page 201 ~)

Cap Screw Wrench

Chapter 2 Disassembly and adjustment of each

Disassembly and adjustment of loader and unloader ......................9

1. Loader and unloader specifications.................................................................................... 10

Overall adjustment .............................................................................159

1. Origin correction value setting ............................................................................................ 160

Chapter 3 Inspection and maintenance records

Inspection and maintenance records ................................................. 201

1. Routine inspection ..............................................................................................................202

For safe work

Each illustrated symbol means as follow.

Wrong operation, if executed due to the negligence of this caution

Please read the

Fix the rear face of each

For maintenance, use tools conforming to the accuracy of the machine.

A tool having poor accuracy may

Take an anti-static countermeasure without fail when adjusting electric units.

UTC-1000 inspection and adjusting points

Disassembly and adjustment

We are not responsible even if the

Chapter 2 Disassembly and adjustment of each

Disassembly and adjustment of loader and unloader

1. Loader and unloader specifications ....................................................................................10

Disassembly and adjustment of loader and unloader

Shall conform to the following requirements.

Rear magazine guide

Front magazine guide

Side magazine guide

Elevator vertical move

Rear magazine guide

Front magazine guide

Side magazine guide

Loader up-down move origin

Unloader up-down move origin

Loader rear guide rail

Unloader rear guide rail

Loader front guide rail

Unloader front guide rail

Magazine presence (fiber sensor)

Amplifier (fiber sensor)

Frame presence (fiber sensor)

Amplifier (fiber sensor)

Loader and unloader adjusting procedures

1.5mm, 2mm, 2.5mm

(1) Removal of loader side cover

Loader unit SU-119 profile name

(1) Removal of loader side cover

(1) Removal of loader side cover