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MODULE
PANEL
v01.30.xx
V02.30.xx
v01.12.xx
V02.12.xx
2013-06-05
Table of contents
1
2
3
4
5
6
29.3
29.4
29.5
29.6
29.7
29.8
29.9
29.10
29.11
29.12
29.13
29.14
29.15
29.16
29.17
29.18
30
30.1
30.2
30.3
31
31.1
31.2
31.3
32
32.1
32.2
32.3
32.4
32.5
32.6
32.7
32.8
33
33.1
33.2
33.3
33.4
34
35
35.1
35.2
35.3
35.4
36
36.1
36.2
36.3
1 RECOMMENDATIONS REGARDING
SAFETY
Requirements concerning safety
are described in detail in
individual chapters of this
manual. Apart from them, the
following requirements should
in particular be observed:
Before
starting
assembly,
repairs or maintenance, as well
as
during
any
connection
works, please make sure that
the mains power supply is
disconnected and that terminals
and electric wires are devoid of
voltage.
After the regulator is turned off
using the keyboard, dangerous
voltage still can occur on its
terminals.
in
heating
systems
in
accordance with the applicable
regulations.
Additional
automatics
which
protect the boiler,
central
heating (CH) system, and
domestic hot water system
against results of malfunction of
the regulator, or of errors in its
software, should be applied.
the
regulator
be
Electronic
isolation
of
the
connected devices is applied in
this regulator. (Type 2Y acc. to
PN-EN 60730-1)
The
regulator
is
not
an
intrinsically safe device, which
4
2 General information
The ecoMAX800 model D1 boiler regulator is
an electronic device whose function is to
control the operation of a solid fuel boiler not
supplied with a fuel feeder. The regulator is a
multi-functional device:
it
automatically
maintains
preset
temperature of one mixer heating
circuit, and after supplying the regulator
with extension module it is capable of
controlling five mixer heating circuits in
total.
The preset temperature of heating circuits
and boiler can be set on the basis of a
weather sensor readouts.
The devices option of working with room
thermostats
assures
constant
comfort
temperature in heated rooms. The regulator
also is able to operate with a heat buffer.
Moreover, it controls gas/oil reserve boiler.
The device has a modular construction which
consists of control panel, main executive
module and optional modules for controlling
four additional mixer cycles.
The device can be operated in an easy and
intuitive way.
The regulator features an ability to cooperate with an additional ecoSTER200
control panel located in heated rooms. The
regulator can be used in households and/or
light industrialized facilities.
3 Information about documentation.
The regulator manual is a supplement for the
boiler manual. In particular, except for this
manual, the boiler manual should also be
observed. The regulator manual is divided
into two parts: for user and fitter. Yet, both
parts
contain
important
information,
significant for safety issues, hence the user
should read both parts of the manual.
Recycle
the
product
and
packaging at the end of
operational
use
period
in
appropriate manner.
Do
the
the
an
product
7 Description of buttons
1
2
Legend:
1. MENU button
2. Control knob with button
3. EXIT button
Turning the control knob increases or
decreased the edited parameter. This is an
element of quick operation of the regulator.
Pushing this knob causes given parameter to
be edited, or selected value confirmed.
14
11
10
3
5
12
7
8
2
Legend
1. Regulator operation modes: STOP,
FIRING-UP, OPERATION, SUPERVISION
2. Preset boiler temperature,
3. Measured boiler temperature,
4. field of factors influencing preset boiler
temperature:
1
2
3
Legend:
1. The first interval,
2. The second interval,
3. The third interval.
enabled
in
service
settings,
otherwise the function will not be
available.
Circulation pump time control settings are
similar to night decrease settings. In defined
intervals, the circulation pump is disabled. In
skipped intervals, circulation pump is active
for circulation pump operation period at
circulation
pump
standstill
period.
If HUW containers temperature falls below
circulation pump start temperature, then the
pump is disabled.
22 Information
Information
menu
allows
to
check
temperatures and see which devices are
currently operating. By turning the knob, the
next information is displayed.
14
25 Hydraulic diagrams
25.1 Scheme 1
Fig. 8 Scheme with heat buffer without extension modules1, where: 1 boiler, 2 ecoMAX
regulator, 3 fan, 4 boiler temperature sensor, 5 emission temperature sensor, 6 boilers pump, 7
buffer, 8 HUW pump, 9 HUW container, 10 HUW circulation pump, 11 HUW sensor, 12 mixer circuit
motor, 13 mixer sensor, 14 mixer pump, 15 ecoSTER200 room panel with room thermostat function or
traditional room thermostat, 16 - thermostatic mixer valve securing the boiler from cold water or Laddomat,
17 upper buffer sensor, 18 room temperature sensor.
SUGGESTED SETTINGS:
Parameter
Buffer service
Preset buffer temperature
No fuel detection method
Regulation mode
Mixer 1 service
Max. preset temp. of mixer 1
Heating curve of mixer 1
Weather control of mixer 1
room thermostat service
Setting
On
85C
emission
PID-C
enabled CH
75
1 1.6
enabled
enabled
MENU
service settings -> buffer settings
Menu -> boiler settings
service settings->boiler settings
service settings -> boiler settings
service settings -> mixer 1 settings
service settings -> mixer 1 settings
service settings -> mixer 1 settings
menu -> mixer settings -> weather control
menu -> mixer settings -> room thermostat
The presented hydraulic scheme is only for overview purposes and must not be used as central heating system design!
16
25.2 Scheme 2
Fig. 9 Scheme with heat buffer with B module2, where: 1 boiler, 2 ecoMAX regulator, 3 fan, 4
boiler temperature sensor, 5 emission temperature sensor, 6 central heating pump, 7 buffer, 8
HUW pump, 9 HUW container, 10 HUW circulation pump, 11 HUW sensor, 12 mixer circuit motor, 13
mixer sensor, 14 mixer pump, 15 ecoSTER200 room panel with room thermostat function, 16 thermostatic mixer valve securing the boiler from cold water or Laddomat, 17 upper buffer sensor, 18
room temperature sensor, 19 lower buffer sensor, 20 B module, 21 mixer circuit motor 22 mixer
pump, 23 mixer sensor, 24 mixer circuit motor, 25 mixer pump, 26 mixer sensor, 27 mechanical
emergency thermostat disabling floor heating pump, 28 ecoSTER200 panel room sensor, 29
conventional room thermostat (instead of ecoSTER room panel)
SUGGESTED SETTINGS:
Parameter
Buffer service
Preset buffer temperature
No fuel detection method
Regulation mode
Mixer 1 service
Max. preset temp. of mixer 1
Heating curve of mixer 1
Weather control of mixer 1
room thermostat service
Mixer 2 service
Max. preset temp. of mixer 2
Heating curve of mixer 2
Weather control of mixer 2
room thermostat service
Mixer 3 service
Max. preset temp. of mixer 3
Heating curve of mixer 3
Weather control of mixer 3
room thermostat service
Setting
Enabled
85C
emission
PID-C
enabled CH
75
1 1.6
enabled
enabled
enabled CH
75
1 1.6
enabled
enabled
enabled floor
50
1 1.6
enabled
enabled
MENU
service settings -> buffer settings
Menu -> boiler settings
service settings->boiler settings
service settings -> boiler settings
service settings -> mixer 1 settings
service settings -> mixer 1 settings
service settings -> mixer 1 settings
menu -> mixer settings -> weather control
menu -> mixer settings -> room thermostat
service settings -> mixer 2 settings
service settings -> mixer 2 settings
service settings -> mixer 2 settings
menu -> mixer 2 settings -> weather control
menu -> mixer 2 settings -> room thermostat
service settings -> mixer 3 settings
service settings -> mixer 3 settings
service settings -> mixer 3 settings
menu -> mixer 3 settings -> weather control
menu -> mixer 3 settings -> room thermostat
The presented hydraulic scheme is only for overview purposes and must not be used as central heating system design!
17
25.3 Scheme 3
Fig. 9 Scheme with heat buffer with reserve boiler 3, where: 1 boiler, 2 ecoMAX regulator, 3
fan, 4 boiler temperature sensor, 5 emission temperature sensor, 6 central heating pump, 7 buffer,
8 HUW pump, 9 HUW container, 10 HUW circulation pump, 11 HUW sensor, 12 mixer circuit
motor, 13 mixer sensor, 14 mixer pump, 15 ecoSTER200 room panel with room thermostat function or
traditional room thermostat, 16 - thermostatic mixer valve securing the boiler from cold water or Laddomat,
17 upper buffer sensor, 18 room temperature sensor, 19 switching valve motor, 20 reserve boiler, U3
reserve boiler module detailed description in point 28.13
SUGGESTED SETTINGS:
Parameter
Buffer service
Preset buffer temperature
No fuel detection method
Regulation mode
Reserve boiler
Mixer 1 service
Max. preset temp. of mixer 1
Heating curve of mixer 1
Weather control of mixer 1
room thermostat service
Setting
Enabled
85C
emission
PID-C
35C
enabled CH
75
1 1.6
enabled
enabled
MENU
service settings -> buffer settings
Menu -> boiler settings
service settings->boiler settings
service settings -> boiler settings
service settings -> boiler settings
service settings -> mixer 1 settings
service settings -> mixer 1 settings
service settings -> mixer 1 settings
menu -> mixer 1 settings -> weather control
menu -> mixer 1 settings -> room thermostat
After buffers temperature (17) decreases, reserve boiler (20) is activated and valve is closed
(19)
The presented hydraulic scheme is only for overview purposes and must not be used as a central heating system
design!
18
26 Technical data
Voltage
230V~; 50Hz;
I = 0,02 A4
Imax = 6 (6) A
IP20, IP00
Ambient temperature
0...50 C
Storage temperature
0...65C
Relative humidity
5 - 85% without
vapor
condensation
Measuring range of
temperature sensors CT4
0...100 C
Measuring range of
temperature sensors CT4-P
-20...33 C
Accuracy of temperature
measurements with sensors
CT4 and CT4-P
Accuracy
of temperature
measurements with sensors
CT4
and CT4-P
Temperature
measure range
for CT2S sensors
2C
40...380 C
4C
Terminals
Screw terminal on
the mains voltage
side 2,5mm2
Screw terminals on
the control side
1,5mm2
Display
Graphic 128x64
External dimensions
Control panel:
164x90x40 mm
Executive module:
140x90x65 mm
Total weight
0,5 kg
Norms
PN-EN 60730-2-9
PN-EN 60730-1
Software class
Protection class
To be built into
class I devices
19
STEP 1
A hole must be made in the mounting plate,
in accordance with the drawing below.
Fig.
11
STEP 2
Remove the lid (5), plug the cable (6) and
put the lid (5) back on, securing it with
screws (4). The cable should be lead out
through the round groove in the enclosure.
Fig.
To steering
panel
21
22
MODULE MX.03: T1 mixer circuit 4 temperature sensor 4 CT4, T2 mixer circuit 5 temperature sensor CT4.
MODULE B: T1 mixer circuit 2 temperature sensor CT4, T2 mixer circuit 3 temperature sensor CT4, T4 Buffer temperature sensor (Lower).
MODULE A: T1 boilers temperature sensor CT4, T2 mixer circuits temperature sensor 1 CT4, T3 buffers temperature sensor (upper) CT4, T4 HUW temperature sensor CT4, T5
Feather temperature sensor type CT4-P, T6 emission temperature sensor CT2s, T room thermostat, R reserve boiler, RE transmitter, AL alarm signaling, P ecoSTER200
boilers control panel room panel, B extension module (optionally, two additional heating circuits), 230V~ - Power cord, I lighter, STB emergency temperature limiter (disables
blow-in), F fan, PC circulation pump, PB central heating pump, PHD HUW pump, PM mixer pump, SM mixer motor, GR null strip, U3 transmitter for connecting reserve
boiler or alarm (if 30-31 contact is already occupied by lighter, reserve boiler should be plugged to module B)
Fig. 18 Diagram for electric connections with external devices (note: standard equipment consists of module A and panel P), where:
23
24
-20
-10
0
10
20
669
733
802
874
950
684
747
815
886
961
698
761
828
898
972
28.10
Temp. C
0
10
20
25
30
40
50
60
70
80
90
100
CT4
Min.
802
874
950
990
1029
1108
1192
1278
1369
1462
1559
1659
Nom.
815
886
961
1000
1040
1122
1209
1299
1392
1490
1591
1696
Max.
828
898
972
1010
1051
1136
1225
1319
1416
1518
1623
1733
CT2S-2 emission
Temp.
C
Min.
Nom.
Max.
0
25
50
100
125
150
999,7
1096,9
1193,4
1384,2
1478,5
1572,0
1000,0
1097,3
1194,0
1385,0
1479,4
1573,1
1000,3
1097,7
1194,6
1385,8
1480,3
1574,2
CT4-P (weather)
Temp.
Min.
Nom.
C
-30
609
624
Max.
638
25
MENUBoilers settingsRoom
thermostatCH pump standstill
by setting parameters value to larger than
0. Setting the value to ex. 5 will cause the
pump to be deactivated by the thermostat
for 5 minutes. After that, the regulator will
activate the CH pump for CH pump operation
time with thermostat on period. At 0 CH
pump standstill parameter value, CH pump
will not be halted by the room thermostat.
Automatic CH pump standstill at
terminal opening can be enabled
only after assuring that the boiler
will not overheat.
In case boiler overheats when thermostat
operates, decrease the parameters value or
set it to 0.
28.13
Fig.
10. Example of connecting reserve boiler to
ecoMAX800 regulator scheme, where: 1 ecoMAX800D
regulator module A/B, 2 reserve boiler (gas or oilfired) 3 U3 module consisting of RM 84-2012-35-1006
transmitter and GZT80 RELPOL socket,
27
Maximum boiler
temperature exceeded
Emission temperature
exceeded
a
1
b
2
c
4
d
8
No fuel
Boiler temperature
sensor failure
e
16
Connecting mixer
Be careful not to cause the boiler
to overheat during connection
process due to limited boiler water
flow. It is recommended to learn a
location of maximum open valve
position in order to be able to let
the water in if necessary.
The
regulator
cooperates
only
with
servomotors of mixing valves equipped with
limit switches. It is prohibited to use different
motors. Permitted motors are those which
make a full revolution in 30 - 255 s.
Connecting mixer:
- connect mixer temperature sensor,
- start the regulator and select in service
menu the right mixer service MENU ->
SERVICE SETTINGS -> PASSWORD -> Mixer
1 settings, according to point 32
- input the right valve opening time (the time
should be given at the motors rating plate,
e.g. 120s).
- disconnect the regulator from mains power
supply,
- Determine the direction in which motor
opens/closes. To do that, switch the button
on the motors case into manual operation
and find its position at which mixer circuit
temperature is maximum (this corresponds
to regulators 100% ON position) and valves
position, at which mixer circuit temperature
is minimum (this corresponds to regulators
0% OFF position). Remember the positions,
- plug the mixer pump,
- connect mixers motor with regulator
electrically, as shown in Fig. 18 and valve
manufacturers documentation,
- connect regulators mains power supply,
28
28.16
28.18
should
be
29.11
This
parameter
determines
at
what
difference
between
boilers
preset
temperature
and
boilers
measured
temperature will FIRING-UP mode be
automatically switched to OPERATION mode.
Besides, for no fuel detection method =
water below Preset boilers temperature
firing-up delta temperature / no fuel no fuel
detection time count-down will initiate.
31
29.12
Thermostat selection
standard
pull-up/down
thermostat connected to 28-29 contacts,
- ecoSTER1 thermostat 1 in ecoSTER 200,
- ecoSTER2 thermostat 2 in ecoSTER 200,
- ecoSTER3 thermostat 3 in ecoSTER 200.
If ecoSTER200 is not connected, then the
regulator works with a standard room
thermostat, and this parameter is not
available.
this
Igniter period
Emission delta
Reserve boiler
29.18
when
preset
mixer
temperature value is exceeded, mixer circuit
is powered off, then, if temperature falls by
more than 2 dgrC it is powered back on.
This option is usually used to control floor
heating pump if it works with thermostatic
valve without a motor.
Return protection a motor maintains
return temperature on a preset level. The
temperature can be set at MENU -> Mixer
settings -> preset mixer temperature.
34
35 ALARMS DESCRIPTION
35.1 No fuel
This alarm is detected in OPERATION mode.
No fuel detection details are described in
point 29.7.
In case the regulator wrongly
detects no fuel, no fuel detection
time parameter should be increased.
35.2 Exceeding maximum boiler
temperature
If boilers temperature exceeds boiler alarm
temperature parameter value, then the fan is
automatically powered off, and boiler alarm
connected to a speaker system sets off.
Moreover, HUW and mixer pumps are
activated and mixer motor is opened.
If, while the boiler alarm is set off, the
temperature measured by HUW sensor
exceeds
Maximum
HUW
temperature
parameter value, then the HUW pump is
disabled.
If mixer circuit = floor on is selected, then
mixer pump and mixer motor operate
normally independently of boiler alarm.
If mixer circuit = return protection is
selected, then after boiler alarm sets off,
mixer motor is closed.
When boiler temperature decreases, the
alarm is automatically cancelled.
Note:
mounting
temperature
sensor elsewhere than in the water,
e.g. on an exit pipe is not
recommended, as it may lead to
delayed
detection
of
boilers
overheating.
35.3 Boiler temperature sensor damage
The alarm sets off when boiler sensor ceases
to operate properly, or its records go out of
scale. Fan, pumps and mixer motors undergo
the same procedure as in case of boiler
alarm..
35
Checking temperature
described in point 28.11
sensor
is
35.4 No communication
The control panel is connected with executive
module by digital communication bus RS485.
In case this connector fails, an alarm will be
displayed. The regulator does not however
disable the regulation and it operates
normally using the last remembered settings.
In case alarm sets off, it will operate
accordingly. The connector linking control
panel with module should be replaced or
repaired.
number
is
unknown,
please
provide
regulators model and production date.
Regulators
factory
number
is
located on executive module rated
plate. Control panel number is not
the factory number.
37.1 Replacing means fuse
Means fuse is located in executive module. It
secures the regulator and devices powered
by it.
Slow-blow, porcelain 5x20mm 6,3A rated
blow-out current fuses should be used.
36 ADDITIONAL FUNCTIONS
The regulator apart from functions described
above has a number of other functions.
36.1 Power supply decay
In case power decays, the regulator will
return to an operation mode that was set
before the decay.
36.2 Protection against freezing
If boiler temperature falls below 5C, then
pumps
will
activate
enforcing
water
circulation. It will delay the process of water
freezing, however, in case of lower
temperatures or no power, the installation
will not be protected.
38 Troubleshooting
Faults
1. The display is blank
despite connection to
power supply.
2. Preset CH temperature
on
the
display
is
different
than
the
programmed one.
3. CH pump is inoperative
5. The
temperature
is
measured incorrectly.
Hints
Check:
if the main fuse is burnt-out, replace if so,
if the lead connecting the panel with the module is properly
plugged in, and if its not damaged.
Check:
if the HUW tank is not being filled, and if the preset HUW
temperature is set higher than the preset boiler temperature; if
so, the difference in readings will disappear after filling the HUW
tank alternatively - decrease the preset HUW temperature.
If room thermostat is enabled reduce boiler temperature from
thermostat service parameter should be set at 0 (if available)
if the time periods are on disable Night-time decreases (if
available)
Check:
whether the boiler temperature exceeded the parameter CH
activation temp. wait or decrease the CH activation temp.
if room thermostat does not block the CH pump set the CH
pump standstill time parameter value to 0.
if the HUW priority, which blocks the central heating pump, is
enabled disable the priority by setting the HUW mode to No
priority,
whether the central heating pump is not damaged or clogged.
increase the fan speed (parameters for blow-in output),
check if the safety temperature limiter STB jumper is on
terminals 1-2 (the jumper should be placed only if no proper STB
temperature limiter is connected),
if the boiler manufacturer equipped it with a temperature limiter
STB with manual return to its initial position, unlock it by
removing the lid and pushing the button, in accordance with the
documentation provided by the boiler manufacturer,
check the fan and replace it if necessary.
Check if there is good thermal contact between the temperature
sensor and the measured surface,
Whether the sensor lead is not placed too close to the mains
cable,
If the sensor is connected to the terminal,
Whether the sensor is not damaged check it in accordance with
point 28.11.
9. In mixer 1 information,
% valve open indicator
does not match the real
valve position