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Boiler regulator

ecoMAX 800, model D1


FOR SOLID FUEL GASIFYING BOILERS AND CONVENTIONAL BOILERS

* room panel ecoSTER200 (not included)


** available instead of igniter or at additional B module
*** available at additional B module
**** available at additional MX.03 module

SERVICE AND ASSEMBLY MANUAL


ISSUE: 1.2
APPLICABLE TO
SOFTWARE:

MODULE

PANEL

v01.30.xx
V02.30.xx

v01.12.xx
V02.12.xx

2013-06-05

Table of contents
1
2
3
4
5
6

RECOMMENDATIONS REGARDING SAFETY ........ 4


GENERAL INFORMATION .................................... 5
INFORMATION ABOUT DOCUMENTATION. ........ 5
STORAGE OF DOCUMENTATION ......................... 5
APPLIED SYMBOLS .............................................. 5
DIRECTIVE WEEE 2002/96/EG ............................. 5

REGULATOR INSTRUCTION MANUAL ............ 7


7
DESCRIPTION OF BUTTONS ................................. 8
8
DESCRIPTION OF DISPLAY MAIN WINDOW ........ 8
9
ACTIVATING THE REGULATOR ............................ 9
10
SETTING PRESET BOILER TEMPERATURE ............ 9
11
STOP .................................................................... 9
12
FIRING-UP ........................................................... 9
13
OPERATION ......................................................... 9
14
SUPERVISION ...................................................... 9
15
FUEL INSERTION ................................................ 10
16
HUW (HOT UTILITY WATER) SETTINGS ............. 10
16.1
SETTING PRESET HUW TEMPERATURE ................... 10
16.2
HUW PUMP OPERATION MODE ............................ 10
16.3
HUW CONTAINER HYSTERESIS .............................. 10
17
ENABLING SUMMER FUNCTION ....................... 10
18
MIXER CIRCUITS SETTINGS................................ 10
19
WEATHER CONTROLLED OPERATION ............... 11
20
DESCRIPTION OF SETTINGS FOR NIGHT-MODE
DECREASES.................................................................... 12
21
CIRCULATION PUMP CONTROL......................... 13
22
INFORMATION .................................................. 13
23
MANUAL CONTROL ........................................... 13
24
RESTORING USER SETTINGS .............................. 13

REGULATOR INSTALLATION AND SERVICE


SETTINGS MANUAL .................................... 15
25
25.1
25.2
25.3
26
27
28
28.1
28.3
28.4
28.5
28.6
28.7
28.8
28.9
28.10
28.11

HYDRAULIC DIAGRAMS ..................................... 16


SCHEME 1 ........................................................ 16
SCHEME 2 ........................................................ 17
SCHEME 3 ........................................................ 18
TECHNICAL DATA .............................................. 19
CONDITIONS OF STORAGE AND TRANSPORT ... 19
REGULATOR INSTALLATION .............................. 19
ENVIRONMENTAL CONDITIONS ............................. 19
INSTALLATION OF CONTROL PANEL......................... 19
EXECUTIVE MODULE INSTALLATION ........................ 20
IP PROTECTION RATE .......................................... 21
CONNECTING ELECTRICAL SYSTEM ......................... 21
PROTECTIVE CONNECTIONS .................................. 22
CONNECTING EMISSION SENSOR............................ 24
CONNECTING WEATHER SENSOR ........................... 24
CHECKING TEMPERATURE SENSORS ........................ 25
CONNECTING ROOM THERMOSTAT FOR MIXER CIRCUITS.
...................................................................... 25
28.12
CONNECTING ROOM THERMOSTAT FOR BOILER ........ 25
28.13
CONNECTING RESERVE BOILER .............................. 26
28.14
CONNECTING ALARM SIGNALING ........................... 27
28.15
CONNECTING MIXER ........................................... 28
28.16
CONNECTING TEMPERATURE LIMITER ..................... 29
28.17
CONNECTING ECOSTER200 ROOM PANEL .............. 29
28.18
CONNECTING LIGHTER......................................... 29
29.1
BOILER SERVICE SETTINGS MINIMUM AIRFLOW
OUTPUT
...................................................................... 29
29.2
MAXIMUM AIRFLOW OUTPUT............................... 30

29.3
29.4
29.5
29.6
29.7
29.8
29.9
29.10
29.11
29.12
29.13
29.14
29.15
29.16
29.17
29.18
30
30.1
30.2
30.3
31
31.1
31.2
31.3
32
32.1
32.2
32.3
32.4
32.5
32.6
32.7
32.8
33
33.1
33.2
33.3
33.4
34
35
35.1
35.2
35.3
35.4
36
36.1
36.2
36.3

MAXIMUM EMISSION TEMPERATURE ...................... 30


MINIMUM BOILER TEMPERATURE .......................... 30
MAXIMUM BOILER TEMPERATURE ......................... 30
NO FUEL DETECTION TIME .................................... 30
NO FUEL DETECTION METHODS ............................. 30
NO FUEL DETECTION TEMPERATURE ....................... 30
BOILER ADJUSTMENT MODE.................................. 31
FAN REDUCTION TEMPERATURE ............................. 31
FIRE TEMPERATURE / NO FUEL DELTA ..................... 31
THERMOSTAT SELECTION...................................... 32
BOILER ALARM TEMPERATURE ............................... 32
IGNITER PERIOD.................................................. 32
EXIT TEMPERATURE FOR FIRED UP .......................... 32
EMISSION DELTA ................................................ 32
RESERVE BOILER ................................................. 32
ALARMS SIGNALING CONFIGURATION ................... 32
CH PUMP SERVICE SETTINGS ............................. 32
CH PUMP ACTIVATION TEMPERATURE .................... 32
CH PUMP STANDSTILL DURING HUW FILLING .......... 32
CH PUMP SUPPORT............................................. 32
HUW SERVICE SETTINGS .................................... 33
INCREASING HUW BOILER TEMPERATURE ............... 33
MAXIMUM HUW TEMPERATURE .......................... 33
HUV OPERATION EXTENSION ................................ 33
MIXER SERVICE SETTINGS.................................. 33
MIXER SERVICE .................................................. 33
THERMOSTAT SELECTION...................................... 34
MAXIMUM PRESET MIXER TEMPERATURE ................ 34
MINIMUM PRESET MIXER TEMPERATURE ................. 34
VALVE OPENING TIME .......................................... 34
MIXER INPUT DEAD ZONE ..................................... 34
OPERATION IN SUMMER ................................... 35
PUMP OFF BY THERMOSTAT .................................. 35
BUFFER SERVICE SETTINGS ................................ 35
BUFFER SUPPORT ............................................... 35
HEAT DISTRIBUTION ............................................ 35
MAXIMUM BUFFER TEMPERATURE ......................... 35
MINIMUM BUFFER TEMPERATURE ......................... 35
RESTORING SERVICE SETTINGS ......................... 35
ALARMS DESCRIPTION ...................................... 35
NO FUEL ........................................................... 35
EXCEEDING MAXIMUM BOILER TEMPERATURE .......... 35
BOILER TEMPERATURE SENSOR DAMAGE ................. 35
NO COMMUNICATION ......................................... 36
ADDITIONAL FUNCTIONS................................... 36
POWER SUPPLY DECAY ......................................... 36
PROTECTION AGAINST FREEZING ............................ 36
FUNCTION OF PROTECTING PUMPS AGAINST
STAGNATION ..................................................................... 36
37
REPLACECEMENT OF PARTS AND
SUBASSEMBLIES ............................................................ 36
37.1
REPLACING MEANS FUSE ...................................... 36
38
TROUBLESHOOTING .......................................... 37
39
CHANGES IN DOCUMENTATION RECORDS ....... 38

means that in the case of


malfunction it can be the source
of a spark or high temperature,
which in the presence of
flammable dusts or liquids can
cause fire or explosion. Thus,
the
regulator
should
be
separated
from
flammable
dusts and gases, e.g. by means
of an appropriate body.

1 RECOMMENDATIONS REGARDING
SAFETY
Requirements concerning safety
are described in detail in
individual chapters of this
manual. Apart from them, the
following requirements should
in particular be observed:

Before
starting
assembly,
repairs or maintenance, as well
as
during
any
connection
works, please make sure that
the mains power supply is
disconnected and that terminals
and electric wires are devoid of
voltage.
After the regulator is turned off
using the keyboard, dangerous
voltage still can occur on its
terminals.

The programmed parameters

should only be altered by a


person familiarized with this
manual.

The device should only be used

in
heating
systems
in
accordance with the applicable
regulations.

The electric system in which the


regulator operates must be
protected by means of a fuse,
selected appropriately to the
applied loads.

The regulator cannot be used at


variance with its purpose.

Additional

automatics
which
protect the boiler,
central
heating (CH) system, and
domestic hot water system
against results of malfunction of
the regulator, or of errors in its
software, should be applied.

Choose the value of the


programmed
parameters
accordingly to the given type of
boiler and fuel, taking into
consideration all the operational
conditions
of
the
system.
Incorrect
selection of the
parameters
can
cause
malfunction of the boiler (e.g.
overheating of the boiler, the
flame going back to the fuel
feeder, etc.),
The regulator is intended for
boiler manufacturers. Before
applying the regulator, a boiler
manufacturer should check if
the regulators mating with the
given boiler type is proper, and
whether it can cause danger.

The regulator must be installed


by a boiler manufacturer in
accordance with the applicable
safety standards.

The regulator cannot be used if


its casing is damaged.

In no circumstances can the


design of
modified.

the

regulator

be

Electronic

isolation
of
the
connected devices is applied in
this regulator. (Type 2Y acc. to
PN-EN 60730-1)

The regulator consists of two

subassemblies. In the case of


replacing
one subassembly,
make
sure
to
maintain
compatibility with the other
one. More information on that
issue can be found in the
documentation
intended
for
fitters.

Keep the regulator out of reach


of children.

The

regulator
is
not
an
intrinsically safe device, which
4

2 General information
The ecoMAX800 model D1 boiler regulator is
an electronic device whose function is to
control the operation of a solid fuel boiler not
supplied with a fuel feeder. The regulator is a
multi-functional device:

it automatically maintains a preset boiler


temperature
by
controlling
fuel
combustion process,

it automatically maintains preset HUW


container temperature

it
automatically
maintains
preset
temperature of one mixer heating
circuit, and after supplying the regulator
with extension module it is capable of
controlling five mixer heating circuits in
total.
The preset temperature of heating circuits
and boiler can be set on the basis of a
weather sensor readouts.
The devices option of working with room
thermostats
assures
constant
comfort
temperature in heated rooms. The regulator
also is able to operate with a heat buffer.
Moreover, it controls gas/oil reserve boiler.
The device has a modular construction which
consists of control panel, main executive
module and optional modules for controlling
four additional mixer cycles.
The device can be operated in an easy and
intuitive way.
The regulator features an ability to cooperate with an additional ecoSTER200
control panel located in heated rooms. The
regulator can be used in households and/or
light industrialized facilities.
3 Information about documentation.
The regulator manual is a supplement for the
boiler manual. In particular, except for this
manual, the boiler manual should also be
observed. The regulator manual is divided
into two parts: for user and fitter. Yet, both
parts
contain
important
information,
significant for safety issues, hence the user
should read both parts of the manual.

We are not responsible for any damages


caused
by
failure to observe these
instructions.
4 Storage of documentation
This assembly and operation manual, as well
as any other applicable documentation,
should be stored diligently, so that it was
available at any time. In case of removal or
sale
of
the
device,
the
attached
documentation should be handed over to the
new user / owner.
5 Applied symbols
In this manual the following graphic symbols
are used:
- useful information and tips,
- important information, failure to
observe these can cause damage of
property, threat for human and
household animal health and life.
Caution: the symbols indicate important
information, in order to make the manual
more lucid. Yet, this does not exempt the
user from the obligation to comply with
requirements which are not marked with a
graphic symbol.
6 Directive WEEE 2002/96/EG
Act on electrical and electronic
equipment

Recycle

the
product
and
packaging at the end of
operational
use
period
in
appropriate manner.

Do

not dispose of the


together with normal waste.

the
the
an

product

Do not burn the product.

Caution: for wood gasifying boilers appropriate


heat buffers should be applied for maintaining
comfortable and economical operation!

REGULATOR INSTRUCTION MANUAL

ecoMAX 800, model D1

7 Description of buttons
1
2

Figure 1 View of control panel.

Legend:
1. MENU button
2. Control knob with button
3. EXIT button
Turning the control knob increases or
decreased the edited parameter. This is an
element of quick operation of the regulator.
Pushing this knob causes given parameter to
be edited, or selected value confirmed.

8 Description of display main window


13
3

14

11

10

3
5

12
7

8
2

Figure 2 display main window.

Legend
1. Regulator operation modes: STOP,
FIRING-UP, OPERATION, SUPERVISION
2. Preset boiler temperature,
3. Measured boiler temperature,
4. field of factors influencing preset boiler
temperature:

- symbol of decreasing preset boiler


temperature
according
to
decrease
schedule;
symbol of increasing preset boiler
temperature for the time of filling hot
utility water tank HUW;
symbol of increasing the preset
boiler temperature to fulfill mixer circuit
demands;
weather control for boiler cycle is
active (only for mixer circuits)
5. fan operation symbol,
6. HUW pump operation symbol,
7. Central heating CH pump operation
symbol,
8. HUW pump operation symbol
9. Measured HUW container temperature,
10. Preset HUW container temperature,
11. Clock and date
12. symbol of lighter,
13. outside temperature (weather)
14. symbol of boiler regulation mode:
stands for PID-C mode (basing on
emission
temperature)

recommended for gasifying boilers


and those operating with buffer
stands for PID-S mode (basing on
emission temperature and boiler
water temperature)
recommended for conventional
boilers operating without heat
buffer
stands for PID mode (basing on
boiler water temperature modulates
blow-in output)
no symbol means STANDARD
operation mode (basing on boiler
water temperature without
modulation)

- symbol of decreasing preset boiler


temperature from opening of room
thermostat contacts;
- symbol of opening room thermostat
contacts;
8

The HUW window on the main display can be


switched to a selected mixer circuit (1) or
buffer loading indicator (2) by turning the
knob. Buffer loading indicator (2) appears
only when buffers lower temperature sensor
is connected to the additional B module.

The fan is activated with firing-up airflow


power for the firing-up time. After firing-up
time passes or the boiler temperature nears
the preset temperature by fire-up delta
temperature value, OPERATION mode is
automatically enabled.
In case the boiler is supplied with lighter,
OPERATION mode activation, apart from the
above conditions, is also done by an increase
of emission temperature by a service
emission delta parameter value or after
exceeding exit temperature for fired-up limit.

Fig. 3 Additional on-screen window, note: mixer 2 and 3


windows appear only after connecting additional B mixer
module, mixer 4 and 5 windows appear after connecting
MX.03 modules.

9 Activating the regulator


The regulator is activated by pressing the
knob. The default operation mode after the
activation is STOP.
10 Setting preset boiler temperature
Preset boiler temperature can be set by
changing the following parameter:
MENU Boiler settings Preset boiler
temperature
Note: the preset boiler temperature can be
automatically adjusted by the regulator: if it
is too low, it is automatically raised, to make
it possible for the HUW container to be
loaded and assure constant demanded
temperature for all mixer heating circuits.
11 STOP
Enabling STOP mode can be done by
pressing the knob while in main menu and
selecting STOP mode. In this mode, the fan
is deactivated, and the hydraulics still
operates.
12 FIRING-UP
Enabling FIRING-UP mode can be done by
pressing the knob while in main menu and
selecting FIRING-UP.
Presets for firing-up mode can be found in
MENU -> Firing-up

Enabling FIRING-UP is not possible


if the temperature of the boiler
nears preset temperature!
The remaining presets for the firing-up mode
can be found in: MENU -> Service settings > Password -> boiler settings
13 OPERATION
Enabling OPERATION mode can be done by
pressing the knob while in main menu and
selecting OPERATION mode. OPERATION
mode can also be enabled automatically
while
in
FIRING-UP
mode.
In OPERATION mode, the device operates
the fan accordingly to the selected boiler
regulation mode. Regulation modes can be
found in the boilers service menu.
14 SUPERVISION
If no heat is received, the regulator
automatically enables SUPERVISION mode.
The
conditions
for
transition
from
OPERATING mode to SUPERVISION mode
are listed in point 29.9.
In SUPERIVISION mode, the fan is activated
cyclically for short periods of time for the
purpose of not allowing the flame to die as
well as removing accumulated inflammable
gasses
from
the
boilers
combustion
chamber.
Wrong
selection
of
the
SUPERVISION mode parameters
may lead to boilers overheating.
In SUPERVISION mode the fan operates with
an air flush intensity
9

The above parameters can be found in MENU


-> Boiler settings
15 Fuel insertion
While inserting fuel into the boiler, please
follow the boilers product documentation.
16 HUW (hot utility water) settings
16.1 Setting preset HUW temperature
Preset HUW temperature can be set at:
MENU HUW SETTINGS Preset HUW
temp.
Confirming the setting is done by pressing
the knob.
16.2 HUW pump operation mode
Using the HUW pump operation mode the
user can:
Deactivate
container
loading,
by
selecting off
Set HUW priority using priority
parameter the CH pump and mixer
are then disabled, allowing the HUW
container to fill faster,
Order the HUW and CH pumps to
operate simultaneously by using no
priority parameter
Enable SUMMER mode by selecting
SUMMER option
16.3 HUW container hysteresis
The parameter defines below what difference
(between preset HUW temperature and HUW
container hysteresis) will the HUW pump
activate to load the HUW container.
17 Enabling SUMMER function
In order to enable the SUMMER function that
allows to fill the container in summer without
the need to heat up CH and mixer circuits,
HUW pump operation mode should be set to
summer.
MENU HUW settings HUW operation
mode Summer
SUMMER mode cannot be enabled
with a disconnected HUW sensor

Summer mode must not be


enabled with a disconnected or
damaged HUW pump
If weather sensor is connected, the SUMMER
mode can be enabled automatically using the
following parameters: Auto summer mode,
SUMMER mode activation temperature and
SUMMER mode deactivation temperature
The parameters can be found at:
MENU HUW SETTINGS
18 Mixer circuits settings
Settings of a given mixer can be found at:
MENU -> Mixer settings

Mixer circuits options are not


available if mixer sensor or mixer
service is disconnected.

Mixer without weather sensor settings


(constant value operation)
The required temperature of water in the
mixer circuit should be preset manually using
preset mixer temperature parameter, ex. at
50C. The preset value should be appropriate
for maintaining required room temperature
by the boiler.
After connecting the room thermostat, MENU
-> Mixer settings -> Room thermostat ->
Decreasing preset mixer temperature from
thermostat parameter should be set at e.g.
7C. The value should be chosen empirically.
For this purpose, ecoSTER200 room panel
may be used, but a traditional thermostat is
also applicable. When the thermostat
operates as it should, the preset mixer circuit
temperature will be decreased, which at an
appropriate decrease value selection, will
cause the room temperature to stabilize.

Mixer with weather sensor without


ecoSTER200 room panel settings
For a given mixer circuit MENU -> Mixer
settings -> Weather control -> Weather
control of a mixer parameter should be set to
on.
10

Using Heat curve translation parameter


preset room temperature should be set by
applying the following formula:
Room preset temperature = 20C + heating
curve translation.
Example.
In order to obtain 25C room temperature,
heat curve translation parameter value must
be set at 5C. In order to obtain 18C room
temperature, the same value must be set at
-2C.
Apply the right weather curve according to
point 19
In this configuration, a room thermostat that
eliminates heat curve selection inaccuracy
may be connected, in case the heat curve
value is too big. In such circumstances,
reduce
preset
mixer
temperature
to
thermostat parameter value should be set to
e.g. 2C. When thermostat contacts open,
mixer circuit preset temperature will be
reduced, which at an appropriately set
decrease value will stabilize the room
temperature.
Mixer with weather sensor and with
ecoSTER200 room panel settings
For a given mixer circuit, a MENU -> Mixer
settings -> Weather control -> Mixer
weather control parameter should be
enabled.
Apply the right weather curve according to
point 19
Thanks to ecoSTER200 room panel, ecoMAX
regulator is able to automatically alter
temperature in the heating circuit basing on
room sensor readouts. This feature can be
set according to user preferences at: MENU
Mixer settings Room thermostat
room temperature factor. The device adjusts
the room temperature according to the
following formula:
Correction = [(Preset room temperature
measured room temperature] x room
temperature factor /10
Example.

Preset temperature in the heated room (as


set in ecoSTER200) = 22C. Temperature
measured in the room (by ecoSTER200) =
20C. Room temperature factor = 15.
Preset mixer temperature will be increased
by [(22C -20C)]x15/10 = 3C.
The right room temperature factor parameter
value should be identified. Range: 050. The
higher the factors value, the higher preset
mixer temperature correction. If 0 value is
set, mixer preset temperature is not
corrected. Caution: setting a too high room
temperature factor can cause cyclical room
temperature fluctuation!
In this configuration, instead of automatic
temperature of mixer circuit correction,
reduce
preset
mixer
temperature
to
thermostat can be selected. The room
temperature factor value should then be set
to
0.
ecoSTER200 room panel translates the heat
curve automatically basing on preset room
temperature. The regulator sets preset value
up to 20C. For instance, for preset room
temperature = 22C, the regulator will
translate the heat curve by 2C, for preset
room temperature = 18C, the regulator will
translate the heat curve by -2C. In some
cases described in point 19, manually
regulating the heat curve translation may be
necessary. This can be done at MENU ->
Mixer settings -> Weather control -> heat
curve translation.
Note: some mixer options may be
hidden, if there is no point in using
them. For instance, for mixer
service = return protection at
service settings, room thermostat
presets are not visible. Similarly,
weather control options are not
available, if weather sensor is not
connected.
19 Weather controlled operation
After the right selection of a heat curve,
mixer
circuits
preset
temperature
is
calculated automatically basing on outside
temperature value. This allows the room
temperature at a given heat curve to remain
steady, no matter the outside temperature.
11

Therefore, a proper selection of heat curve is


crucial.

regulator in case it falls out of a temperature


range for a given circuit.

Note: while searching for the right heat


curve, please disable thermostat (no matter
if its connected or not) by setting the
following
parameter:
MENU -> mixer settings -> room thermostat
-> thermostat support = disabled.

20 Description of settings for nightmode decreases

Setting heating curve guidelines:


- floor heating 0,2 -0,6
- radiator heating 1,0 - 1,6
- boiler
1,8 - 4

The regulator features an ability of setting


intervals for: boiler, heating circuits, HUW
container and circulation pump. Intervals for
a boiler are not available if operating with a
buffer.
Intervals allow to set an automatic decrease
of preset temperature in a given period of
time, for example at night or when user
leaves the heated room. This saves fuel and
increases usage comfort.
Intervals can be found at given devices
menu. For instance, HUW intervals can be
found at
MENU HUW Settings
Night decrease can be defined separately for
working days, Saturdays and Sundays.

Fig. 4 Heat curves

Hints for selecting an appropriate heat


curve:
- if at decreasing outside temperature the
room temperature increases, then the
selected heat curve is too high
- if at decreasing outside temperature, the
room temperature also decreases, the curve
is too low
- if, while freezing outside, the room
temperature is appropriate, but it is too low
when it gets warmer, then heating curve
translation should be raised and heat curve
lowered.
- if, while freezing outside, the room
temperature is too low, and too high if it gets
warmer, then heating curve translation
should be lowered and heating curve raised .
Poorly isolated buildings require setting
higher heating curves. For well isolated
buildings, the curve should have a lower
value.

Fig. 5 Intervals selection window

Begin and end of a given interval as well as


preset temperature decrease should be
selected. A maximum of three intervals per
day can be set.

1
2
3

Legend:
1. The first interval,
2. The second interval,
3. The third interval.

Preset temperature calculated from heating


curve can be increased or decreased by the
12

Defining intervals will be explained using an


example. Below is a defined boiler preset
temperature night decrease lasting from 10
PM to 6 AM (sleeping time) and 9 AM to 3 PM
(users not staying in the heated rooms).
Defining intervals should begin from
00:00.

If buffer service is enabled, boiler


intervals are not available.

enabled
in
service
settings,
otherwise the function will not be
available.
Circulation pump time control settings are
similar to night decrease settings. In defined
intervals, the circulation pump is disabled. In
skipped intervals, circulation pump is active
for circulation pump operation period at
circulation
pump
standstill
period.
If HUW containers temperature falls below
circulation pump start temperature, then the
pump is disabled.
22 Information
Information
menu
allows
to
check
temperatures and see which devices are
currently operating. By turning the knob, the
next information is displayed.

Fig. 1 Example of defining intervals

As seen in the above example from 00:00 to


06:00 the regulator will set boilers preset
temperature decrease to 3C. From 06:00 to
09:00 the regulator will steady the preset
temperature. From 09:00 to 15:00 the
regulator will decrease the preset boilers
temperature by 5C. From 15:00 to 22:00
the regulator will steady the preset boilers
temperature. From 22:00 to 23:59 the
regulator will decrease the preset boilers
temperature by 3C.
Interval is ignored if decrease value
is set to 0, even if time range is
defined.

After connecting mixer extension


module B and MX.03, additional
information
windows
about
additional mixers are shown.
23 Manual control
The regulator allows for manual activation of
executive device, such as pump of fan.
Thanks to this function, it is easy to check if
given devices are connected and working
properly.
Caution: repeated turning of fan or
other device on/off can lead to
danger.
24 Restoring user settings
In order to restore user settings, the cursor
should indicate YES and then the knob
should be pressed.

Preset boilers temperature decrease


is
not
possible
during
HUW
container loading (while the HUW
pump is working)
21 Circulation pump control
The settings can be found at:
Menu HUW circulation pump
Circulation pump service should be

Fig. 7 Service factory settings

Only those factory values that are


available in main menu will be
restored. Service parameters will
not be restored.
13

14

REGULATOR INSTALLATION AND SERVICE SETTINGS MANUAL

ecoMAX 800, model D1

25 Hydraulic diagrams
25.1 Scheme 1

Fig. 8 Scheme with heat buffer without extension modules1, where: 1 boiler, 2 ecoMAX
regulator, 3 fan, 4 boiler temperature sensor, 5 emission temperature sensor, 6 boilers pump, 7
buffer, 8 HUW pump, 9 HUW container, 10 HUW circulation pump, 11 HUW sensor, 12 mixer circuit
motor, 13 mixer sensor, 14 mixer pump, 15 ecoSTER200 room panel with room thermostat function or
traditional room thermostat, 16 - thermostatic mixer valve securing the boiler from cold water or Laddomat,
17 upper buffer sensor, 18 room temperature sensor.
SUGGESTED SETTINGS:
Parameter
Buffer service
Preset buffer temperature
No fuel detection method
Regulation mode
Mixer 1 service
Max. preset temp. of mixer 1
Heating curve of mixer 1
Weather control of mixer 1
room thermostat service

Setting
On
85C
emission
PID-C
enabled CH
75
1 1.6
enabled
enabled

MENU
service settings -> buffer settings
Menu -> boiler settings
service settings->boiler settings
service settings -> boiler settings
service settings -> mixer 1 settings
service settings -> mixer 1 settings
service settings -> mixer 1 settings
menu -> mixer settings -> weather control
menu -> mixer settings -> room thermostat

The presented hydraulic scheme is only for overview purposes and must not be used as central heating system design!

16

25.2 Scheme 2

Fig. 9 Scheme with heat buffer with B module2, where: 1 boiler, 2 ecoMAX regulator, 3 fan, 4
boiler temperature sensor, 5 emission temperature sensor, 6 central heating pump, 7 buffer, 8
HUW pump, 9 HUW container, 10 HUW circulation pump, 11 HUW sensor, 12 mixer circuit motor, 13
mixer sensor, 14 mixer pump, 15 ecoSTER200 room panel with room thermostat function, 16 thermostatic mixer valve securing the boiler from cold water or Laddomat, 17 upper buffer sensor, 18
room temperature sensor, 19 lower buffer sensor, 20 B module, 21 mixer circuit motor 22 mixer
pump, 23 mixer sensor, 24 mixer circuit motor, 25 mixer pump, 26 mixer sensor, 27 mechanical
emergency thermostat disabling floor heating pump, 28 ecoSTER200 panel room sensor, 29
conventional room thermostat (instead of ecoSTER room panel)
SUGGESTED SETTINGS:
Parameter
Buffer service
Preset buffer temperature
No fuel detection method
Regulation mode
Mixer 1 service
Max. preset temp. of mixer 1
Heating curve of mixer 1
Weather control of mixer 1
room thermostat service
Mixer 2 service
Max. preset temp. of mixer 2
Heating curve of mixer 2
Weather control of mixer 2
room thermostat service
Mixer 3 service
Max. preset temp. of mixer 3
Heating curve of mixer 3
Weather control of mixer 3
room thermostat service

Setting
Enabled
85C
emission
PID-C
enabled CH
75
1 1.6
enabled
enabled
enabled CH
75
1 1.6
enabled
enabled
enabled floor
50
1 1.6
enabled
enabled

MENU
service settings -> buffer settings
Menu -> boiler settings
service settings->boiler settings
service settings -> boiler settings
service settings -> mixer 1 settings
service settings -> mixer 1 settings
service settings -> mixer 1 settings
menu -> mixer settings -> weather control
menu -> mixer settings -> room thermostat
service settings -> mixer 2 settings
service settings -> mixer 2 settings
service settings -> mixer 2 settings
menu -> mixer 2 settings -> weather control
menu -> mixer 2 settings -> room thermostat
service settings -> mixer 3 settings
service settings -> mixer 3 settings
service settings -> mixer 3 settings
menu -> mixer 3 settings -> weather control
menu -> mixer 3 settings -> room thermostat

By connecting the MX.03 module, maximum number of mixer circuits is increased by 2.


Maximum amount of mixer circuits equals 5.

The presented hydraulic scheme is only for overview purposes and must not be used as central heating system design!

17

25.3 Scheme 3

Fig. 9 Scheme with heat buffer with reserve boiler 3, where: 1 boiler, 2 ecoMAX regulator, 3
fan, 4 boiler temperature sensor, 5 emission temperature sensor, 6 central heating pump, 7 buffer,
8 HUW pump, 9 HUW container, 10 HUW circulation pump, 11 HUW sensor, 12 mixer circuit
motor, 13 mixer sensor, 14 mixer pump, 15 ecoSTER200 room panel with room thermostat function or
traditional room thermostat, 16 - thermostatic mixer valve securing the boiler from cold water or Laddomat,
17 upper buffer sensor, 18 room temperature sensor, 19 switching valve motor, 20 reserve boiler, U3
reserve boiler module detailed description in point 28.13
SUGGESTED SETTINGS:
Parameter
Buffer service
Preset buffer temperature
No fuel detection method
Regulation mode
Reserve boiler
Mixer 1 service
Max. preset temp. of mixer 1
Heating curve of mixer 1
Weather control of mixer 1
room thermostat service

Setting
Enabled
85C
emission
PID-C
35C
enabled CH
75
1 1.6
enabled
enabled

MENU
service settings -> buffer settings
Menu -> boiler settings
service settings->boiler settings
service settings -> boiler settings
service settings -> boiler settings
service settings -> mixer 1 settings
service settings -> mixer 1 settings
service settings -> mixer 1 settings
menu -> mixer 1 settings -> weather control
menu -> mixer 1 settings -> room thermostat

After buffers temperature (17) decreases, reserve boiler (20) is activated and valve is closed
(19)

The presented hydraulic scheme is only for overview purposes and must not be used as a central heating system
design!

18

26 Technical data
Voltage

230V~; 50Hz;

Current consumed by regulator

I = 0,02 A4

Maximum rated current

Imax = 6 (6) A

During transport, the device cannot be


exposed to vibrations greater than those
typical of normal road transport.
28 REGULATOR INSTALLATION

Regulator protection rating

IP20, IP00

Ambient temperature

0...50 C

28.1 Environmental conditions

Storage temperature

0...65C

Relative humidity

5 - 85% without
vapor
condensation

Measuring range of
temperature sensors CT4

0...100 C

Measuring range of
temperature sensors CT4-P

-20...33 C

On account of risk of shock, the regulator


has been designed to be used in an
environment in which dry conductive
pollutants occur (pollution level 3, acc. to
PN-EN 60730-1).
Due to the risk of fire, it is prohibited to
operate the regulator in explosive gas and
flammable dust atmosphere (e.g. coal dust).
The regulator should be separated using
appropriate enclosure.
Moreover, the regulator cannot be used in
the presence of vapor condensation, and be
exposed to water.
28.2 Installation requirements
The regulator should be installed by a
qualified and authorized fitter, in accordance
with the applicable norms and regulations.
The manufacturer bears no responsibility for
damages caused by failure to observe this
manual.
The regulator is to be built-in. The regulator
cannot be used as a stand-alone device.
The temperature of the ambient and the
fitting surface cannot exceed the range of 0 50C. The device consists of two modules,
including control panel and executive
module.
Both
parts
are
electrically
interconnected.

Accuracy of temperature
measurements with sensors
CT4 and CT4-P
Accuracy
of temperature
measurements with sensors
CT4
and CT4-P
Temperature
measure range
for CT2S sensors

2C
40...380 C
4C

Terminals

Screw terminal on
the mains voltage
side 2,5mm2
Screw terminals on
the control side
1,5mm2

Display

Graphic 128x64

External dimensions

Control panel:
164x90x40 mm
Executive module:
140x90x65 mm

Total weight

0,5 kg

Norms

PN-EN 60730-2-9
PN-EN 60730-1

Software class

28.3 Installation of control panel

Protection class

To be built into
class I devices

The control panel is to be enclosed on a


mounting plate. Proper thermal insulation
between hot boiler walls and the panel and
the connecting tape must be provided. The
space required for the control panel is shown
in Figure 13. During installation, follow the
guidelines below.

Table 1 Technical data

27 Conditions of storage and transport


The regulator cannot be exposed to direct
effects of weather, i.e. rain and sunlight.
Storage and transport temperature cannot
exceed the range of -1565 C.

This is the current consumed by the regulator. Total


electricity consumption depends on devices connected to
the regulator.
5

IP20 from the front side of the executive module,


IP00 from the side of terminals of the executive
module, detailed information presented in point 28.5.

19

STEP 1
A hole must be made in the mounting plate,
in accordance with the drawing below.

Fig.

11

Fitting the regulator in a mounting plate,


where: 1 control panel, 2 sheet metal
screw 2.9x13, 3 hole plug.

STEP 2
Remove the lid (5), plug the cable (6) and
put the lid (5) back on, securing it with
screws (4). The cable should be lead out
through the round groove in the enclosure.

Fig. 3 Conditions of enclosing the panel, where 1


panel, 2 ventilation holes for air circulation (note: the
holes cannot decrease the required IP protection rate;
ventilation holes are not required if the limiting
temperature of the panel surroundings is not exceeded;
the ventilation holes do not always guarantee that the
temperature of the panel surroundings will be lowered,
in such case use other methods).

28.4 Executive module installation

Fig.

2 Connecting lead to the panel, where: 4- B3x6


screw for thermoplastic materials, 5 lid, 6
lead connecting the control panel with the
executive panel.

Maximum length of the lead (6) is


5m with gauge of 0,5mm2
STEP 3
Screw the panel to the mounting plate using
sheet metal screws (2), insert the hole plugs
(3).

The executive module must be cased. The


casing must meet protection rate appropriate
for the environmental conditions in which the
regulator will be used. Moreover, it must
prevent the user from accessing hazardous,
live parts, e.g. terminals. Enclosing can be
done using standard, eight-slot casing, as
shown in fig. 16a. In such case, the user can
only access front surface of the executive
module. Enclosing can also be made using
elements of boiler which surround the entire
module 16b. Space required for a single
module is presented in Figure 15 and Figure
16. The modules casing is not water or dust
resistant. To assure water and dust
protection, appropriate casing must be
installed. The executive module is designed
to be fitted on a standardized bus bar DIN
TS35. The bus should be securely fixed to a
rigid surface. Before placing the module on
the bus (2) lift the taps (3) using a
screwdriver, Figure 14. After placing the
module on the bus, push the taps (3) into
their original position. Make sure that the
device is tightly fixed and it cannot be
removed from the bus without using a tool.
20

Plug the cable (4) connecting the module


with control panel.

To steering
panel

Fig. 4 Mounting regulator on bus, where: 1- executive


module, 2 bus DIN TS35, 3 taps.

Due to safety requirements, a safe distance


between active parts of the executive module
terminals and the conductive (metal)
elements of the enclosure must be kept (at
least 10 mm).
Connecting wires must be protected against
being torn out, loosened, or they must be
enclosed in a way which prevents any
tensions in relation to the wires.

Fig. 5 Conditions for enclosing the module

28.5 IP protection rate


Enclosure of the regulators executive
module provides various IP protection rates,
depending on the method of installation. 16a
provides an explanation. After enclosing in
accordance with this drawing, the device has
protection rate IP 20 from the front side of
the executive module enclosure (specified on
the rating plate). From the side of the
terminals, the casing has protection rate
IP00, thus the terminals of the executive
module must unconditionally be enclosed, in
order to prevent access to this part of the
casing.
If it is necessary to access the part with the
terminals, disconnect the mains supply,
make sure that there is no voltage on
terminals and leads, and remove the
executive module enclosure.
28.6 Connecting electrical system
Regulator is designed to be fed with 230V~,
50Hz voltage. The electrical system should
be:
three core (with protective wire),
in
accordance
with
applicable
regulations.
Caution: After the regulator is
turned off using the keyboard,
dangerous voltage can occur on the
terminals. Before starting any
assembly
works,
you
must
disconnect the mains supply and
make sure that there is no
dangerous voltage on the terminals
and the leads.
Electric connection scheme is shown on Fig.
18 . The connection wires should not have
contact with surfaces of temperature
exceeding the nominal temperature of their
operation.
Terminals number 1-15 are intended only for
connecting devices with mains supply
230V~.
Terminals 16-31 are intended for cooperation
with low voltage devices (below 12 V).

Fig. 6 Methods of enclosing the module: a in modular


enclosure with access to front surface, b in enclosure
without access to the front of the enclosure.

21

Connecting mains supply 230V~ to


terminals
16-31
and
to
transmission connectors RS485 will
damage the regulator and create
risk of an electric shock!
Tips of the connected wires, especially power
leads, must be secured against splitting by
means of insulated clamps, in accordance
with the drawing below:

Insulated clamp sleeve of 6 mm length

Fig. 7 Securing wire tips: a) right, b) wrong

The feeder cable should be connected to the


terminals marked with an arrow.
28.7 Protective connections
The protective conductor of the feeder cable
should be connected to a neutral strip
contacted with the metal casing of the
regulator. The fitting should be connected to
the regulator terminal marked with symbol
and with grounding terminals of the
devices connected to the regulator (Fig. 18
).
The regulator must be equipped
with a set of pins, inserted in the
connectors for feeding 230V~
devices

22

MODULE MX.03: T1 mixer circuit 4 temperature sensor 4 CT4, T2 mixer circuit 5 temperature sensor CT4.

MODULE B: T1 mixer circuit 2 temperature sensor CT4, T2 mixer circuit 3 temperature sensor CT4, T4 Buffer temperature sensor (Lower).

MODULE A: T1 boilers temperature sensor CT4, T2 mixer circuits temperature sensor 1 CT4, T3 buffers temperature sensor (upper) CT4, T4 HUW temperature sensor CT4, T5
Feather temperature sensor type CT4-P, T6 emission temperature sensor CT2s, T room thermostat, R reserve boiler, RE transmitter, AL alarm signaling, P ecoSTER200
boilers control panel room panel, B extension module (optionally, two additional heating circuits), 230V~ - Power cord, I lighter, STB emergency temperature limiter (disables
blow-in), F fan, PC circulation pump, PB central heating pump, PHD HUW pump, PM mixer pump, SM mixer motor, GR null strip, U3 transmitter for connecting reserve
boiler or alarm (if 30-31 contact is already occupied by lighter, reserve boiler should be plugged to module B)

Fig. 18 Diagram for electric connections with external devices (note: standard equipment consists of module A and panel P), where:

23

Connecting temperature sensors


Sensor leads can be extended with wires
with section of at least 0,5mm2. Total length
of the sensor leads cannot exceed 15 m.
The boiler temperature sensor should be
fitted in a thermometric pipe, situated in the
boiler shell. The feeder temperature sensor
must be fitted on the surface of the feeder
screw pipe. The domestic hot water
temperature sensor - in the thermometric
pipe welded into the tank. It is best to fit the
mixer temperature sensor in a tube (sleeve)
placed in the stream of water flowing in the
pipe, but it is also possible to clip it onto the
pipe, covering the sensor and the pipe with
thermal insulation.
The sensors must be secured
against coming loose from the
measured surfaces.
Good thermal contact between the sensors
and the measured surface must be ensured.
For this purpose, use thermally conductive
paste. Do not pour oil or water over the
sensors.
The sensor cables should be separated from
mains leads. Otherwise, the temperature
indications can be incorrect. Minimum
distance between these leads should be at
least 10 cm.
The sensor leads cannot have contact with
hot elements of the boiler and heating
system. The temperature sensors leads are
resistant to temperature up to 100 C.
28.8 Connecting emission sensor
Emission sensor should be of CT2S or CT2S2 type and should be installed in boilers
conduit. (3) A gap between the sensor and
the conduit should be sealed. Connect the
emission sensor to the regulators terminals.
Emission sensors cord cannot be in contact
with hot boilers and conduits elements,
whose temperature exceeds 350C. Emission
sensor should be installed at such distance
from the boiler that will assure no direct
impact from boilers flames and where the
emission temperature will not exceed 450C.

Fig. 8 Connecting emission sensor, where: 1 emission


temperature sensor type CT2s, 2 sensors cord, 3
conduit.

Warning: opening boilers lower


door
may
increase
emission
temperature to an extend that will
lead to sensors failure due to
exceeded temperature resistance.
28.9 Connecting weather sensor
The regulator cooperates only with a weather
sensor of the CT4-P type. The sensor should
be installed on the coldest wall of the
building, usually this is the northern wall,
under the roof. The sensor should not be
exposed to direct sunlight and rain. The
sensor should be fitted at least 2 m above
the ground, far from windows, chimneys and
other heat sources which could disturb the
temperature measurement (at least 1,5 m).
Connect the sensor using cable of 0,5 mm2
cross-section, up to 25 m long. Polarity of
the leads is insignificant. Connect the other
end of the cable to the regulator, as shown in
Fig. 18 .
Attach the sensor to the wall using tackbolts.
To access the tackbolts holes, unscrew the
sensor lid.

24

-20
-10
0
10
20

669
733
802
874
950

684
747
815
886
961

698
761
828
898
972

CT4-P emission temperature sensors resistance

28.11 Connecting room thermostat for


mixer circuits

Fig. 9. Connecting weather senor CT4-P, sensor is not


included.

28.10

Checking temperature sensors

Temperature sensors can be checked by


measuring their resistance at the given
temperature. In case of finding significant
differences between the value of measured
resistance and the values presented in the
table below, the sensor must be changed.

Temp. C
0
10
20
25
30
40
50
60
70
80
90
100

CT4
Min.

802
874
950
990
1029
1108
1192
1278
1369
1462
1559
1659

Nom.

815
886
961
1000
1040
1122
1209
1299
1392
1490
1591
1696

Max.

828
898
972
1010
1051
1136
1225
1319
1416
1518
1623
1733

CT4 emission temperature sensors resistance

CT2S-2 emission
Temp.
C

Min.

Nom.

Max.

0
25
50
100
125
150

999,7
1096,9
1193,4
1384,2
1478,5
1572,0

1000,0
1097,3
1194,0
1385,0
1479,4
1573,1

1000,3
1097,7
1194,6
1385,8
1480,3
1574,2

CT2s-2 emission temperature sensors resistance

CT4-P (weather)
Temp.
Min.
Nom.
C

-30
609
624

After installing, room thermostat for mixer


circuits service should be enabled at:
MENUMixer settingsRoom
thermostatThermostat serviceenabled
After opening of terminals, room thermostat
decreases preset mixer circuits temperature
by Reduce preset mixer temperature to
thermostat value. Mixer pump is not
activated after opening of room thermostat
terminals, unless it was selected in service
otherwise. Reduce preset mixer temperature
to thermostat parameter value should be
chosen in such way that after room
thermostat activates (terminals open), room
temperature decreases.
Remaining settings acc. to point 18
28.12 Connecting room thermostat for
boiler
Room thermostat for boilers circuit
cannot operate together with heat
buffer.
Boilers room thermostat should be
enabled, if buildings entire heating
system is ran by mixer.

The regulator works with mechanical or


electronic room thermostat, that after
registering preset temperature opens its
terminals.
The
thermostat
should
be
connected as shown in Fig. 18 .
After installing, room thermostat service
should be enabled at:
MENUBoiler settingsRoom
thermostatThermostat serviceenabled

Max.

638
25

When room thermostat registers


preset temperature in the room, it
will open its terminals and display
the following symbol:
When a room in which the thermostat was
mounted reaches the preset temperature,
the regulator will automatically decrease
boilers preset temperature by Reduce preset
mixer temperature to thermostat value. It
will cause longer intervals in boilers
operation (activating SUPERVISION mode)
and thus decrease of temperature in heated
rooms.
Additionally, in order to precisely adjust
demanded temperature in heated rooms, the
user can enable automatic CH pump
standstill at terminals opening. Enabling this
feature can be done at:

Note: if 30-31 module A contacts


are already occupied by a lighter,
then reserve boiler should be
connected to module B.

In order to activate 30-31 contacts


at module A, the lighter should be
disabled
in
menu:
Menu->Service
settings->Special
password->lighter
=
off.
The
lighter is usually disabled.

MENUBoilers settingsRoom
thermostatCH pump standstill
by setting parameters value to larger than
0. Setting the value to ex. 5 will cause the
pump to be deactivated by the thermostat
for 5 minutes. After that, the regulator will
activate the CH pump for CH pump operation
time with thermostat on period. At 0 CH
pump standstill parameter value, CH pump
will not be halted by the room thermostat.
Automatic CH pump standstill at
terminal opening can be enabled
only after assuring that the boiler
will not overheat.
In case boiler overheats when thermostat
operates, decrease the parameters value or
set it to 0.
28.13

Connecting reserve boiler

The regulator can control reserve boilers


operation (gas or oil-fired) so that toggling
the boiler manually is not necessary. Reserve
boiler will be activated if buffers or solid fuel
boilers temperature decreases.
Reserve boiler should be connected to
regulators terminals 30-31 via a transmitter,
as shown in Fig. 18 and Fig. 21.

Fig.
10. Example of connecting reserve boiler to
ecoMAX800 regulator scheme, where: 1 ecoMAX800D
regulator module A/B, 2 reserve boiler (gas or oilfired) 3 U3 module consisting of RM 84-2012-35-1006
transmitter and GZT80 RELPOL socket,

The regulator is not equipped with U3


module in standard. Components required for
an assembly of U3 module are available for
sale at ecoMAX manufacturer.
Installation and assembly of the
module should be done personally
in accordance with all regulations.
In order to activate reserve boiler control,
solid fuel/buffers temperature of reserve
boilers deactivation should be set:

MENU SERVICE SETTINGS BOILERS


SETTINGS Reserve boiler Reserve boiler
deactivation temperature
Deactivation of reserve boilers control is
done by setting the above parameter to 0.
When the pellet boiler is fired up, and its
temperature exceeds preset value, e.g. 35oC,
the ecoMAX regulator will disable the reserve
boiler (will feed constant 6V to terminals 3026

31). This will cause release of the U3 module


relay coil, and its contacts will be
disconnected. After the boiler temperature
drops below the Reserve boiler deactivation
temperature parameter, the regulator ceases
to supply voltage to the terminals 30-31,
which will activate the reserve boiler.
Disabling reserve boiler control will
cause 30-31 contacts to switch to
alarms
Switching ecoMAX 800 regulator
into STOP or STANDBY modes will
cause reserve boiler to deactivate.

Fig. 11. Example of a hydraulic diagram with a


reserve boiler, connection of an open circuit with a
closed one, whee: 1 ecoMAX regulator, 2
reserve boiler, 3 U3 module, 4 switching valve
(with limit switches), 5 heat exchanger,
recommended CH pump service setting =
exchanger (Caution: the scheme cannot act as a
hydraulic installation design!)

Fig. 12. Electric diagram for switching valve of


the reserve boiler: 1 ecoMAX regulator, 2
reserve boiler, 3 transmitter e.g. RM 84-201235-1006 RELPOL (U3 module), 5 switching valve
motor (with limit switches), note: 22,21,24
contacts must have galvanic separation from
contacts 12,11,14.

After enabling reserve boiler, CH pump is


automatically disabled if solid fuel boilers
temperature falls below CH pump start
temperature. HUW pump and mixer operate
after the activation of reserve boiler independently of solid fuel boilers or buffers
temperature.
28.14

Connecting alarm signaling

The regulator can signal alarm states by


activating a peripheral device, e.g. a buzzer
or a GSM device for sending an SMS - short
messages.
Alarm signaling and reserve boiler control
occurs on the same contacts, therefore
enabling alarm signaling disables reserve
boiler control.
Alarm signaling device should be connected
as shown in Fig 24 via the U3 module.

27

Fig. 13 Connecting an external alarming device, where:


1- ecoMAX800 regulator, 2 external alarming device, 3
U3 module consisting of RM 84-2012-35-1006 RELPOL
transmitter and GZT80 RELPOL socket,

For the regulator to control external


alarming device, Reserve boiler
deactivation temperature must be
set to 0.
MENU SERVICE SETTINGS
BOILER SETTINGS Reserve boiler
deactivation temperature
For correct operation, the right value of
Active alarm signal code parameter should
be set:
MENU SERVICE SETTINGS Alarms
Active alarm signal code
Selecting value 31 will feed voltage to 30-31
contacts if any alarm occurs. Setting this
value to 0 will cause the regulator not to
feed
any
voltage
at
no
alarms.

Maximum boiler
temperature exceeded

Emission sensor failure

Emission temperature
exceeded

a
1

b
2

c
4

d
8

No fuel

Boiler temperature
sensor failure

It is also possible to set up the 30-31 contact


in such way, that it is activated when one or
several selected alarms occur. The value to
which this parameter should be set for
individual alarms is presented in the
following table:

e
16

Example: if you set the value of the


parameter to 8, the voltage will be supplied
to the contact only if alarm b occurs. Setting
1 will cause the contact to signalize only
alarm a. If the output is to signal activity of
several, freely selected alarm states, e.g.
alarms d or b, set this parameter as value
which is the sum of the table-listed values
for individual alarms (2+8=10). If any of
alarms a, b, c is to be signaled, set the value
to 7, as 1+2+4=7.
28.15

Connecting mixer
Be careful not to cause the boiler
to overheat during connection
process due to limited boiler water
flow. It is recommended to learn a
location of maximum open valve
position in order to be able to let
the water in if necessary.

The
regulator
cooperates
only
with
servomotors of mixing valves equipped with
limit switches. It is prohibited to use different
motors. Permitted motors are those which
make a full revolution in 30 - 255 s.
Connecting mixer:
- connect mixer temperature sensor,
- start the regulator and select in service
menu the right mixer service MENU ->
SERVICE SETTINGS -> PASSWORD -> Mixer
1 settings, according to point 32
- input the right valve opening time (the time
should be given at the motors rating plate,
e.g. 120s).
- disconnect the regulator from mains power
supply,
- Determine the direction in which motor
opens/closes. To do that, switch the button
on the motors case into manual operation
and find its position at which mixer circuit
temperature is maximum (this corresponds
to regulators 100% ON position) and valves
position, at which mixer circuit temperature
is minimum (this corresponds to regulators
0% OFF position). Remember the positions,
- plug the mixer pump,
- connect mixers motor with regulator
electrically, as shown in Fig. 18 and valve
manufacturers documentation,
- connect regulators mains power supply,
28

- check if the mixer opening/closing valves


are not swapped, to do so, enter MENU>Manual control and open the mixer by
selecting M1 Opening = ON. While opening,
mixer temperature sensor should register
temperature
increase.
If
otherwise,
disconnect regulators mains power supply
and swap the cords. (warning: another
reason for malfunction may be wrongly
connected valve refer to manufacturers
documentation to verify if it is correctly
connected)
- calibrate % mixer 1 valve opening
indicator. To do so, disconnect the regulator
from mains power supply, and switch the
motor casing button into manual control.
Turn the valve head into closed position, and
switch the button back to AUTO. Turn the
regulator on, the % valve opening indicator
has been calibrated. Note: in mixers 2,3,4,5
calibration is automatic after powering the
device. In this case, simply wait until the
indicator
calibrates.
During
calibration
process, motor is shut down for valve
opening period. Calibration is signaled at
MENU Information in mixer tab KAL
message appears.
- set the remaining mixers parameters
according to point 32.

0,75 mm2, with insulation thick enough to


comply with the boiler safety requirements.

28.16

28.18

Connecting temperature limiter

In order to prevent the boiler from


overheating
due
to
the
regulator
malfunction, an STB safety temperature
limiter, or any other appropriate for the
given boiler and heating system, should be
fitted.
The STB limiter is to be connected to
terminals 1-2 (as shown in Figure 18). When
the limiter is activated, the fan motor is
disabled.
The STB must have nominal
operating voltage of at least
~230V, and have the applicable
certifications.
If the STB is not installed, terminals 1-2
must be shorted. The connection should be
made of wire the section of which is at least

28.17 Connecting ecoSTER200 room


panel
The regulator can be equipped with room
panel ecoSTER200, which can serve as:
- room thermostat (supporting up to 3
thermostats for 3 separate heat cycles),
- boiler control panel,
- alarm signaling device.
The maximum additional panel cords length
must not exceed 30m, and its cross-section
shouldnt be smaller than 0,5mm2. If room
panel fails to operate properly, a wire with
metal screen should be applied, whose one
end should be grounded (dont ground both
ends!). Room panel can be connected using
two or four wires.
Four-conductor connection:
Connect as shown in Fig. 18 .
Two-conductor connection:
The two-conductor connection requires a 5V
DC power supply with rated current of at
least 200 mA. ecoSTER200 supply points:
connect GND and +5V to external power
supply. The power supply is not included
with the regulator.
Connecting lighter

Lighter should be connected via a transmitter


(see: Fig. 18) with coil release voltage = 6V
and
consumed
current
below
80mA.
Transmitter connector on the heaters side
must be adapted to voltage and current used
by
the
heater.
The lighter should be activated by setting the
following parameter in system menu:
Lighter = ON. The parameter is available at:
MENU Service settings SPECIAL
PASSWORD Lighter
Activating the lighter in module A
causes reserve boiler and alarm
signaling functions to be transferred
to module B, according to Fig. 18.

29.1 BOILER SERVICE SETTINGS


Minimum airflow output
29

Its an important parameter having an


influence on proper control of combustion
process. It should be set so that during fans
operation temperatures of emission and
boiler decrease. Failure to satisfy this
condition
will
cause
preset
boilers
temperature to exceed. Minimum airflow
output should be set basing on observations
of fan behavior. This can be done in FIRINGUP mode. Change the blow-in output in:
MENUFiring-upFiring-up airflow
in order to find such value at which the fan
revolves slowly, but freely without howling.
Remember that boiler temperature at such
airflow conditions and at assured heat
receival must decrease. Input the obtained
value into Minimum airflow output service
parameter. Too high value may cause
deregulation of preset boilers temperature,
especially at low level of received heat. Too
low value may decrease fans life and cause
the flame to die prematurely.
29.2 Maximum airflow output
It is a parameter that influences obtained
boilers output and time required for it to
reach preset temperature. Maximum airflow
output should be set basing on obtained
power from the boiler and observation of
fans behavior. Too low value may cause the
boiler not to reach its nominal output. Too
high value may lead to deregulation of preset
boiler temperature and an extensive cool
down of the boiler right after fuel depletion
(before no fuel alarm sets off).
29.3 Maximum emission temperature
The parameter applies only to PID-C and
PID-S operation modes. It does not apply to
the remaining modes. It influences boilers
output and efficiency. Too low emission
temperature may lead to condensation of
water vapor within the boiler and boilers
corrosion, which in both cases damages the
boiler. High parameter value may increase
the boilers output, but it may also cause
increased fuel consumption resulting from
low efficiency. The parameter is not available
with disconnected emission sensor or in PID
and STANDARD operation modes. Normally,

the value of this parameter


between 160 and 230C.

should

be

29.4 Minimum boiler temperature


It is a parameter that can be used to prevent
the user from setting too low preset boilers
temperature. Boilers operation at too low
temperature may lead to its quick failure due
to
corrosion,
contamination
etc.
The
recommended value is 55-65C.
29.5 Maximum boiler temperature
It is a parameter that can be used to prevent
the user from setting too high preset boilers
temperature.
29.6 No fuel detection time
It is a time after which the regulator will set
off the no fuel alarm.
In case the regulator sets no fuel
alarm prematurely, the parameters
value should be increased.
Recommended value: 10 40min.
29.7 No fuel detection methods
Water basing on boiler temperature T1
sensors readouts. After boilers temperature
falls below a value that is a difference (Preset
boilers temperature fire- up temperature
delta / no fuel) a countdown of no fuel
detection time initiates. If after this time
boilers temperature does not increase, no
fuel alarm sets off and the fan is activated.
Emission basing on emission temperature
sensor readouts. This method allows for
quick no fuel detection. It is applicable only if
emission sensor is placed in boilers conduit.
After emission temperature falls below no
fuel detection temperature, no fuel detection
time counts down. If after this time emission
temperature doesnt increase, then no fuel
alarm sets off.
Note: if emission sensor is not connected,
then the function is not available, and the
regulator automatically enables water
option.
29.8 No fuel detection temperature
30

The parameters value determines emission


temperature below which no fuel detection
basing on emission sensor readouts occurs.
If the regulator does not burn remaining fuel
because of a premature no fuel detection,
then this parameter should be increased.
Higher values allow for more economic
operation, as heat energy is saved because
of an early airflow deactivation when fuel is
depleting.
The function is not available if emission
sensor is not connected.
29.9 Boiler adjustment mode
Standard
This method of adjustment is based on boiler
temperature readouts and decreases airflow
output from Maximum airflow output to
Minimum airflow output when the boiler is
working on reaching its preset temperature
Fig 25. Fans revolutions are starting to be
reduced at 5C (service parameter) before
boilers preset temperature. After reaching
this temperature, SUPERVISION mode is
enabled, where air flushes occur.
PID
This method is based only on boilers
temperature readouts It constantly and
smoothly modulates fans revolutions in
order to stabilize boiler preset temperature.
The regulator adjusts the airflow output itself
in such way that the boiler produces
minimum necessary amount of heat to
maintain required temperature of a building.
After boiler preset temperature +5C is
reached, SUPERVISION mode enables, where
air flushes occur.
PID-C
This method is based only on emission
temperature readouts. It constantly and
smoothly modulates fans revolutions in
order to stabilize emission temperature. The
regulator adjusts the airflow output itself in
such way that the boiler maintains constant
preset emission temperature. When preset
waters temperature in the boiler is
exceeded,
the
regulator
enables
SUPERVISION
mode.
This
method
is

recommended for gasifying boilers with heat


buffer.
PID-S
PID-S
algorithm
automatically
adjusts
combustion process, maintaining boiler
temperature on preset level, and not
exceeding maximum emission temperature
at the same time. Note: the regulator does
not stabilize emission temperature, but it
only limits it. This method is recommended
for conventional boilers (non-gasifying). After
reaching preset boilers temperature +5C,
SUPERVISION mode is activated, where air
flushes occur.
29.10

Fan reduction temperature

This parameter only applies if boiler


adjustment mode = standard is enabled. For
remaining modes, this function is not
available. Before reaching boiler preset
temperature, the fan starts slowing down its
revolutions from maximum to minimum
speed,
until
reaching
boilers
preset
temperature.

Fig. 14 Fans revolutions reduction at conventional


reduction, where Ta = Boilers preset temperature fan
revolutions reduction temperature, Tb = boilers preset
temperature, Tk boilers temperature, [%] airflow
output.

29.11

Fire temperature / no fuel delta

This
parameter
determines
at
what
difference
between
boilers
preset
temperature
and
boilers
measured
temperature will FIRING-UP mode be
automatically switched to OPERATION mode.
Besides, for no fuel detection method =
water below Preset boilers temperature
firing-up delta temperature / no fuel no fuel
detection time count-down will initiate.

31

29.12

Thermostat selection

This option allows to change a room


thermostat for boilers circuit if ecoSTER200
room panel is connected. Available options:
universal

standard
pull-up/down
thermostat connected to 28-29 contacts,
- ecoSTER1 thermostat 1 in ecoSTER 200,
- ecoSTER2 thermostat 2 in ecoSTER 200,
- ecoSTER3 thermostat 3 in ecoSTER 200.
If ecoSTER200 is not connected, then the
regulator works with a standard room
thermostat, and this parameter is not
available.

With enabled buffer service


parameter is not available.
29.13

this

Boiler alarm temperature

Temperature at which boiler alarm sets off.


It is recommended to set boiler
alarm
temperature
below
STB
temperature
limiters
activation
value, which will prevent boiler from
ceasing to operate in case of
overheating.
29.14

Igniter period

This parameter is applicable only if lighter


service has been enabled according to point
28.19. It determines the time of lighters
activation in FIRING-UP mode.
29.15

Exit temperature for fired up

This parameter is applicable only if lighter


service
is
enabled.
It
determines
temperature at which FIRING-UP mode is
switched to OPERATION mode.
29.16

Emission delta

The parameter is applicable only if lighter


service is enabled. It determines the value of
difference of emission temperature at which
FIRING-UP mode is switched to OPERATION
mode.
29.17

Reserve boiler

This parameter is used to determine solid


fuel boiler temperature at which reserve
boiler (e.g. gas-firing) is deactivated.
Detailed information can be found at point
28.14.

If module A lighter is enabled, and


module B is not available, this
function is also not available.

29.18

Alarms signaling configuration

Detailed information can be found at point


28.14
30 CH pump service settings
30.1 CH pump activation temperature
The value of this parameter should be so that
CH pump is activated only when the boiler is
heated. It prevents the boiler from corroding
resulting from water vapor condensation at
firing-up and cooling down [recommended
values 55-65C].
30.2 CH pump standstill during HUW
filling
An extensively long HUW container loading at
HUW priority enabled can lead to extensive
cool down of CH circuit, as the CH pump is
disabled at that time.
CH pump standstill when loading HUW
parameter prevents it by allowing the CH
pump to activate periodically during HUW
loading time. After that, the CH pump will
activate for a preset time of 30 seconds.
The parameter is not available if
buffer service is enabled.
30.3 CH pump support
Off
Deactivates boiler pump. This option is
applicable in hydraulic systems without heat
buffer, not equipped with direct CH circuit
pump.
On
Activates boilers pump.
Heat exchanger
Choosing this option will cause the CH pump
to be deactivated by such functions as
SUMMER or HUW priority. This option is not
intended for systems with heat buffer. For
such system, select on
32

This parameter is intended only for hydraulic


installations with heat exchanger, where
HUW container is installed on enclosed
system, and the heat exchanger separates
boilers
enclosed
system
from
CH
installations enclosed system.
If buffer service is enabled, this
parameter is not available.
31 HUW SERVICE SETTINGS
31.1 Increasing HUW boiler temperature
This parameter determines by how many
degrees will the preset boilers temperature
raise in order to load the HUW container and
provide sufficient power for mixer circuit. It
will however occur only if such necessity
occurs. If boilers preset temperature is on
sufficient level, then the regulator will not
change it because of a need to load HUW
container or mixer circuit.
31.2 Maximum HUW temperature
This parameter determines up to what
maximum temperature will HUW container
be heated during release of extensive heat
from the boiler in emergency situations. It is
a very important parameter, as setting it too
high can cause the user to burn himself. Too
low parameter value will lead to inability to
release extensive heat from the overheated
boiler to HUW container.
While designing the HUW system,
you should take into consideration a
possibility
of
regulators
malfunction. This may result in
HUW container water heating up to
a dangerous temperature, which
may result of users burning.
Therefore,
additional
security
measures such as thermostatic
valves should be applied.

operation time can be extended by HUV


operation extension time.
If buffer service is enabled, this
parameter is not available.
32 MIXER SERVICE SETTINGS
Note:
if
mixer
sensor
is
disconnected or damaged, mixer
service options are hidden.
32.1 Mixer service
off mixer and pump motors are not
working
CH on this option should be selected if
mixer circuits powers CH heater system.
Mixer circuits maximum temperature is not
limited, the mixer is opened to the maximum
during alarm, e.g. boilers overheating.
Floor on this option should be selected if
mixer circuit powers floor installation.
Maximum mixer circuit temperature is limited
to maximum preset mixer temperature
parameter value. During boiler alarm, the
mixer is not opened it operates normally.
Warning: after selecting floor on option,
maximum
preset
mixer
temperature
parameter value should be set in such way
that the floor is not damaged and its users
not burnt.
Pump
only

when
preset
mixer
temperature value is exceeded, mixer circuit
is powered off, then, if temperature falls by
more than 2 dgrC it is powered back on.
This option is usually used to control floor
heating pump if it works with thermostatic
valve without a motor.
Return protection a motor maintains
return temperature on a preset level. The
temperature can be set at MENU -> Mixer
settings -> preset mixer temperature.

31.3 HUV operation extension


A frequent problem with installations without
buffer that occurs after loading the HUV
container is boilers overheating. This issue
often shows up in SUMMER mode, where CH
pump and mixer circuits are deactivated. In
order to cool the boiler down, HUV pumps
33

- ecoSTER2 thermostat 2 in ecoSTER 200,


- ecoSTER3 thermostat 3 in ecoSTER 200.
If ecoSTER200 is not connected, then the
regulator automatically checks status of 2829 contacts and begins operation with a
standard room thermostat. In such situation,
this option is not available.
32.3 Maximum preset mixer
temperature

The motor should be connected electrically


(3) to the module A, in such way, that during
its opening (ON) temperature registered by
the sensor (1) increases when the motor is
in 100% ON position water flows in boilers
short circuit. When closing (OFF) mixer
sensor temperature (1) should drop when
motor is in 0% OFF position water flows in
CH system circuit. When mixer service =
boiler return protection, during the boiler
alarm, the motor is switched to 0% OFF
position. It is recommended to connect the
motor to boiler return protection to module
A.
Note: sensor (1) should be mounted
in a well located directly in the
water stream.
Recommended mixer service settings:
Mixer service = return protection
Min. temp. mixer = 55C
Max. temp. mixer = 55C
Note: the boiler must be protected
from
overheating
by
applying
additional securing automatics, such
as a cooling pipe coil.
32.2 Thermostat selection
This
option
allows
to
change
room
thermostat for mixer circuit in case
ecoSTER200 room panel is connected.
Available options:
- universal standard no/nc thermostat
connected to terminals 28-29
- ecoSTER1 thermostat 1 in ecoSTER 200,

This parameter has two functions


- It is a parameter that prevents user from
setting
a
too
high
preset
mixers
temperature. In addition, the regulator will
use this temperature instead of preset
temperature provided by weather sensor, if it
occurs to be higher than maximum preset
mixer temperature.
- if mixer service = FLOOR on is set, the
parameters value also works as a maximum
mixer sensors temperature, at which mixers
pump is disabled.
For floor heating, set the value
below 45-50C or other, if floor
manufacturer suggests otherwise.
32.4 Minimum preset mixer temperature
It is a parameter that prevents a user from
setting a too low preset mixers temperature.
If mixer preset temperature falls below
minimum preset mixer temperature value
(e.g. as a result of night decrease), then the
regulator will take minimum preset mixer
temperature as the preset temperature.
32.5 Valve opening time
A correct valve opening time that should be
found at motors rating plate is to be
selected, e.g. 140s.
32.6 Mixer input dead zone
The parameter defines mixer input dead zone
in C near preset mixer temperature (dead
zone. If measured by mixer sensor
temperature fits into this range, then mixers
motor will not correct motors position. This
parameter influences motors life, mixer
preset temperatures maintenance and also
maintenance of boilers preset temperature
in
mixer
valves
equipped
systems.

34

32.7 Operation in SUMMER


Allows to enable mixer operation mode with
HUW = SUMMER regulation mode enabled..
If Mixer service = Boiler return
protection then this function is not
available
32.8 Pump off by thermostat
Setting this value to YES will cause closing
of the mixer motor and deactivation of the
mixer pump when contacts of the room
thermostat open (the room is heated).
Nonetheless, this is not recommended, as
the heated room will be excessively cooled.
If Mixer support = Boiler return
protection then the function is not
available.
33 BUFFER SERVICE SETTINGS
With no upper buffer sensor, buffer
options are not available.
33.1 Buffer support
Enables or disables buffer support.
33.2 Heat distribution
Allows to automatically distribute heat (heat
release) to HUW and mixer circuits system. If
buffer
temperature
increases
above
Maximum buffer temperature parameter
value,
then
HUW
pump
activates
automatically, and mixer motors open. HUW
container stops operating, if Maximum HUW
temperature is exceeded. If mixer service =
floor then heat distribution to mixer circuit
will not occur.
33.3 Maximum buffer temperature
The parameter determines the temperature
at which heat distribution from buffer occurs.
33.4 Minimum buffer temperature
The parameter determines the temperature
at which heat receivers such as HUW pump
or mixer circuits are disabled.
34 RESTORING SERVICE SETTINGS
In order to restore factory service settings,
the cursor should be pointed at YES option
and knob be pressed.

Restoration of the service settings


will also restore user settings!

35 ALARMS DESCRIPTION
35.1 No fuel
This alarm is detected in OPERATION mode.
No fuel detection details are described in
point 29.7.
In case the regulator wrongly
detects no fuel, no fuel detection
time parameter should be increased.
35.2 Exceeding maximum boiler
temperature
If boilers temperature exceeds boiler alarm
temperature parameter value, then the fan is
automatically powered off, and boiler alarm
connected to a speaker system sets off.
Moreover, HUW and mixer pumps are
activated and mixer motor is opened.
If, while the boiler alarm is set off, the
temperature measured by HUW sensor
exceeds
Maximum
HUW
temperature
parameter value, then the HUW pump is
disabled.
If mixer circuit = floor on is selected, then
mixer pump and mixer motor operate
normally independently of boiler alarm.
If mixer circuit = return protection is
selected, then after boiler alarm sets off,
mixer motor is closed.
When boiler temperature decreases, the
alarm is automatically cancelled.
Note:
mounting
temperature
sensor elsewhere than in the water,
e.g. on an exit pipe is not
recommended, as it may lead to
delayed
detection
of
boilers
overheating.
35.3 Boiler temperature sensor damage
The alarm sets off when boiler sensor ceases
to operate properly, or its records go out of
scale. Fan, pumps and mixer motors undergo
the same procedure as in case of boiler
alarm..

35

Checking temperature
described in point 28.11

sensor

is

35.4 No communication
The control panel is connected with executive
module by digital communication bus RS485.
In case this connector fails, an alarm will be
displayed. The regulator does not however
disable the regulation and it operates
normally using the last remembered settings.
In case alarm sets off, it will operate
accordingly. The connector linking control
panel with module should be replaced or
repaired.

number
is
unknown,
please
provide
regulators model and production date.
Regulators
factory
number
is
located on executive module rated
plate. Control panel number is not
the factory number.
37.1 Replacing means fuse
Means fuse is located in executive module. It
secures the regulator and devices powered
by it.
Slow-blow, porcelain 5x20mm 6,3A rated
blow-out current fuses should be used.

36 ADDITIONAL FUNCTIONS
The regulator apart from functions described
above has a number of other functions.
36.1 Power supply decay
In case power decays, the regulator will
return to an operation mode that was set
before the decay.
36.2 Protection against freezing
If boiler temperature falls below 5C, then
pumps
will
activate
enforcing
water
circulation. It will delay the process of water
freezing, however, in case of lower
temperatures or no power, the installation
will not be protected.

Fig. 15 Fuse replacement, where: 1 fuse, 2 fuse


holder

In order to take the fuse out, press the


holder with a screwdriver and turn it anticlockwise.

36.3 Function of protecting pumps


against stagnation
The regulator has a function of protecting
CH, HUW, MIXER and mixer motor from
stagnating. To do so, it activates them
periodically (every 167 hours for few
seconds). It protects the pumps from
stagnation due to boiler scale. Therefore,
during a period of not using the boiler, mains
power supply should be on. This function also
works with regulator turned off by keyboard
(regulator in STAND-BY mode) or in STOP
mode.
37 REPLACECEMENT OF PARTS AND
SUBASSEMBLIES
When ordering parts and subassemblies
necessary information located on the rated
plate should be provided. It is best to provide
the regulators factory number. If factory
36

38 Troubleshooting
Faults
1. The display is blank
despite connection to
power supply.

2. Preset CH temperature
on
the
display
is
different
than
the
programmed one.

3. CH pump is inoperative

4. The fan is inoperative

5. The
temperature
is
measured incorrectly.

Hints
Check:
if the main fuse is burnt-out, replace if so,
if the lead connecting the panel with the module is properly
plugged in, and if its not damaged.
Check:
if the HUW tank is not being filled, and if the preset HUW
temperature is set higher than the preset boiler temperature; if
so, the difference in readings will disappear after filling the HUW
tank alternatively - decrease the preset HUW temperature.
If room thermostat is enabled reduce boiler temperature from
thermostat service parameter should be set at 0 (if available)
if the time periods are on disable Night-time decreases (if
available)
Check:
whether the boiler temperature exceeded the parameter CH
activation temp. wait or decrease the CH activation temp.
if room thermostat does not block the CH pump set the CH
pump standstill time parameter value to 0.
if the HUW priority, which blocks the central heating pump, is
enabled disable the priority by setting the HUW mode to No
priority,
whether the central heating pump is not damaged or clogged.
increase the fan speed (parameters for blow-in output),
check if the safety temperature limiter STB jumper is on
terminals 1-2 (the jumper should be placed only if no proper STB
temperature limiter is connected),
if the boiler manufacturer equipped it with a temperature limiter
STB with manual return to its initial position, unlock it by
removing the lid and pushing the button, in accordance with the
documentation provided by the boiler manufacturer,
check the fan and replace it if necessary.
Check if there is good thermal contact between the temperature
sensor and the measured surface,
Whether the sensor lead is not placed too close to the mains
cable,
If the sensor is connected to the terminal,
Whether the sensor is not damaged check it in accordance with
point 28.11.

6. In HUW operation mode


= SUMMER heaters are
hot,
the
boiler
is
overheating

Increase Extending HUW pump operation time parameter in


order to cool down the boiler or supply the installation with a
heat buffer.

7. the HUW pump is active


even if the HUW tank
has been filled.

Set the Extending HUW pump operation time parameter = 0

8. The boiler overheats


despite disabled airflow.

The reason may be no heat receival or no heat buffer

9. In mixer 1 information,
% valve open indicator
does not match the real
valve position

Wait until the indicator calibrates itself or calibrate it manually


according to point 28.16

39 Changes in documentation records


Rel. 1.1 point 15 on fuel feeding text changed.

Ignatki 27a, 16-001 Kleosin


Poland
tel. +48 85 749-70-00
fax +48 85 749-70-14
plum@plum.pl
www.plum.pl
www.plumelectronics.eu

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