TXP [TELEPERM XP] I/O Test System

Data sheet

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TXP [TELEPERM XP] I/O Test System

Data sheet

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Introduction

Features

IN / OUT module test for Siemens

Report of test result of module diagnose
Report of historical test result

Benefits

Test procedure guide by each module

Identification of module info by Barcode
Precise diagnostic IN / OUT test by sequence
Easy One-Clink diagnose

Applicable Modules

FUM210 : Digital Module (28 Input)

FUM511 : Digital Module (16 Input, 16 Output)
FUM230 : Analog Module (16 Input)
FUM531 : Analog Module (4 Input, 4 Output)

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TXP [TELEPERM XP] I/O Test System

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Configuration

Initial page of HMI software

Indication of testing process & Display of judged module status after test
Screens of setting test conditions, module search and module selection

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TXP [TELEPERM XP] I/O Test System

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Configuration

MCPU

F210-T

Multi-Meter(mA. V)

-Source(mA , V)

Power

Cabinet

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BLANK

FUM531 X 5EA

F531-T

TCPU

FUM230 X 5EA

F230-T

FUM511 X 5EA

F511-T

TCPU

FUM210 X 5EA

TXP [TELEPERM XP] I/O Test System

Data sheet

MCPUSpecification
/ TCPU

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1. MCPU / MCPU
Function
CPU

Logic cont
roller
IO

Index
CPU
RAM
Flash Memory
ROM

Description
TMS320VC33 50 Mhz
8 Mbits
4Mbits
4Mbits

CPLD & FPGA

XC95144 , XCS40XL

BUS Interface
Serial
Ethernet
Dip Switch
Console

Dual Siemens Cabinet BUS

3 Channel RS232/RS485
10/100 Ethernet
IP Setting with 8 Pin Switch
RS232 Console Port
RN : CPU RUN LED(Green)
ER : VDI Error(RED)
Ethernet TX : Yellow LED

LED

Ethernet RX : Green LED

RS4232 TX RX 3 ports
ST0 : Status Green LED

Others

External interface
Reset
Exterior Board Size
Board Specification
Front panel
Environme Temperature of Operation
Temperature of storage
nt
Humidity
POWER Input voltage

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ST1 : Status LED Green LED

6U Back Plane P1, P2
Power on reset
233.35mm(H) X 220mm(D)
1.6T, 4 Layer, Glass Epoxy
6U, 4HP
0 ~ 50
-10 ~ +60
5% ~ 90% (NON-CONDENSING)
DC 5[V] 1.5A (Max.)

TXP [TELEPERM XP] I/O Test System

Data sheet

MCPUSpecification
/ TCPU

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2. F210-T
Function
CPU

IO

Index
CPU
RAM
Flash Memory
ROM
Serial
Relay
Dip Switch
Console

Description
ATMEGA 128 XL
4Kbyte
128 Kbyte
256 Byte
1 Channel RS485
FUM 210 Interface Relay
Address Setting with 8 Pin Switch
RS232 Console Port
RN : CPU RUN LED(Green)
ER : VDI Error(RED)

LED

RS485 TX RX 3 ports
ST0 : Status Green LED

Type of Pulse
Others
External interface
Reset
Exterior Board Size
Board specification
Front panel
Environme Temperature of operation
Temperature of storage
nt
Humidity
POWER Input voltage

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ST1 : Status LED Green LED

Pulse circuit Check
6U Back Plane P1, P2
Power on reset
233.35mm(H) X 220mm(D)
1.6T, 4 Layer, Glass Epoxy
6U, 4HP
0 ~ 50
-10 ~ +60
5% ~ 90% (NON-CONDENSING)
DC 5[V] 1.5A (Max.)

TXP [TELEPERM XP] I/O Test System

Data sheet

MCPUSpecification
/ TCPU

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3. F511-T
Function
CPU

IO

Index
CPU
RAM
Flash Memory
ROM
Serial

Relay

Dip Switch
Console

Description
ATMEGA 128 XL
4Kbyte
128 Kbyte
256 Byte
1 Channel RS485
FUM 511 Interface Relay
16 Ch 24V input
16 Ch 24V transistor output + load R
esistance for 120mA
Address Setting with 8 Pin Switch
RS232 Console Port
RN : CPU RUN LED(Green)
ER : VDI Error(RED)

LED

RS485 TX RX 3 ports
ST0 : Status Green LED

Others

External interface
Reset
Exterior Board size
Board specification
Front panel
Environme Temperature of operation
Temperature of storage
nt
Humidity
POWER Input voltage

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ST1 : Status LED Green LED

6U Back Plane P1, P2
Power on reset
233.35mm(H) X 220mm(D)
1.6T, 4 Layer, Glass Epoxy
6U, 4HP
0 ~ 50
-10 ~ +60
5% ~ 90% (NON-CONDENSING)
DC 5[V] 1.5A (Max.)

TXP [TELEPERM XP] I/O Test System

Data sheet

MCPUSpecification
/ TCPU

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4. F230-T
Function
CPU

IO

Index
CPU
RAM
Flash Memory
ROM
Serial
Relay
Dip Switch
Console

Description
ATMEGA 128 XL
4Kbyte
128 Kbyte
256 Byte
1 Channel RS485
FUM 230 Interface Relay

4/2 wire selection

Address Setting with 8 Pin Switch
RS232 Console Port
RN : CPU RUN LED(Green)
ER : VDI Error(RED)

LED

RS485 TX RX 3 ports
ST0 : Status Green LED

Others

External interface
Reset
Exterior Board size
Board specification
Front panel
Environme Temperature of operation
Temperature of storage
nt
Humidity
POWER Input voltage

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ST1 : Status LED Green LED

6U Back Plane P1, P2
Power on reset
233.35mm(H) X 220mm(D)
1.6T, 4 Layer, Glass Epoxy
6U, 4HP
0 ~ 50
-10 ~ +60
5% ~ 90% (NON-CONDENSING)
DC 5[V] 1.5A (Max.)

TXP [TELEPERM XP] I/O Test System

Data sheet

MCPUSpecification
/ TCPU

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5. F531-T
Function
CPU

IO

Index
CPU
RAM
Flash Memory
ROM
Serial

Description
ATMEGA 128 XL
4Kbyte
128 Kbyte
256 Byte
1 Channel RS485
FUM 531 Interface Relay

Relay

4 Ch AI

Dip Switch
Console

4 Ch AO
Address Setting with 8 Pin Switch
RS232 Console Port
RN : CPU RUN LED(Green)
ER : VDI Error(RED)

LED

RS485 TX RX 3 ports
ST0 : Status Green LED

Others

External interface
Reset
Exterior Board size
Board specification
Front panel
Environme Temperature of operation
Temperature of storage
nt
Humidity
POWER Input voltage

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ST1 : Status LED Green LED

6U Back Plane P1, P2
Power on reset
233.35mm(H) X 220mm(D)
1.6T, 4 Layer, Glass Epoxy
6U, 4HP
0 ~ 50
-10 ~ +60
5% ~ 90% (NON-CONDENSING)
DC 5[V] 1.5A (Max.)

TXP [TELEPERM XP] I/O Test System

Data sheet

MCPUBlock
/ TCPU
Diagram

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1. MCPU / MCPU
Status LED

RESET

DIP
SWITCH

CPLD

P1

SRAM

Flash memory

Regulator

RS232/RS485 CH1

UART

PHOTO COUPLER

RS232/RS485 CH2

RS232/RS485 CH3

console

Ethernet

Ethernet
Transformer

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Cabinet BUS
Buffer

FPGA

P2

TXP [TELEPERM XP] I/O Test System

Data sheet

MCPUBlock
/ TCPU
Diagram

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2. F210-T
Status LED

RESET

CPU

RS232/RS485 CH1

Address decoder

P1

Relay

P2

console

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TXP [TELEPERM XP] I/O Test System

Data sheet

MCPUBlock
/ TCPU
Diagram

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3. F511-T

Status LED

RESET

CPU

RS232/RS485 CH1

Address decoder

P1

DI Relay
Block

P2

console

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DO Relay
Block

TXP [TELEPERM XP] I/O Test System

Data sheet

MCPUBlock
/ TCPU
Diagram

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4. F230-T

Status LED

RESET

CPU

RS232/RS485 CH1

Address decoder

P1

,2

relay

P2

console

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TXP [TELEPERM XP] I/O Test System

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MCPUBlock
/ TCPU
Diagram

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5. F531-T

Status LED

RESET

CPU

RS232/RS485 CH1

Address decoder

P1

AI Relay
Block

P2

console

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AO Relay
Block

TXP [TELEPERM XP] I/O Test System

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Software

Basic Screen
HMI of ICMS controller function precise diagnostic system is able to test 20 pieces
of cards such as FUM210, FUM511, FUM230, FUM531 at one time.
The following shows main page of HMI of diagnostic system and functions of each part

Main page of ICMS controller function precise diagnostic system

Various setting, search and template related to HMI system
Info area for present time, test procedure, test start, test end
Main page of Inset and removal of test board, board test, channel test
Test result area for individual channel during testing

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Software

2. User setting and setting test condition

2-1 . User setting
HMI of ICMS controller function precise diagnostic system test I/O modules and stores
testers info and utilize for printing and historical data stroring.
at the beginning of HMI start, user is defined as administrator automatically. Administiator can
add new user and delete and change of user will be defined by user define window
[ menu setting user define Refer to below figure ]
: Type users info to register.
: Click register] then user info is register to user list.
: Show user list already registered.
at HMI screen, current user is shown in violet.
: Change program user.
: Delete selected user.
basically, it is not possible to delete administrator.
: Store user list to system.
: close window of user setting.
User setting page

In HMI program, it is possible to find out current user info at following position,
If change user with above screen, it saves to system user automatically.

Finding current user

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2-2 . Setting test condition
ICMS controller function precise diagnostic system is basically possible to test FUM210,
FUM511, FUM230, FUM531 cards and setting test condition for each type of module.
[ menu setting setting test condition refer to below figure ]

Setting test condition page

: Setting test condition for FUM210 module
contact input(ON/OFF) & voltage output for power 24V
: Setting test condition for FUM511 module
DI voltage input & DO voltage output
: Setting test condition for FUM230 module
0 20mA current input & voltage output for power 24V
: Setting test condition for FUM531 module
-1 1V voltage input,
-10 10V voltage input,
-1 1mA current input,
-20 20mA current input,
0 20mA current output,
0 10V voltage output
: Save test condition by module and initialize test condition

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3. Insert & removal of test module

At beginning of HMI for ICMS controller function precise diagnostic system, 20 boxes
meaning FUM210, FUM511, FUM230, FUM531 appear on main page. This means that
practical pluggable No of module and No of slot.
At the inset position, click left button of mouse, test module insert menu appears. Select test
insert module then setting window for test module appears.
By using barcode reader, register serial No of test module. If system has same data, it
appears on the window automatically.

Test module insert & setting channel page

: Register serial No of test module by using barcode reader.
In case test module is already registered on the system, it appears
automatically.
: Type unit No of power plant in which test module is installed.
: Type location of test module.
: Type reference info for test module.
: Display registering date for test module and update to present date.
: Save setting info for test module and register to HMI to test.
At this time, setting info is not saved

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After registering test module, click [insert (save)] button, test module is register to HMI
automatically and then do test procedure.
Box on main page is change to next box after registering test module.

Main page of inserting test module

In case of removing registered test module, select [test module removal] on pop up menu and
then select [yea] on next message box.

Removal of test module

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4. Test procedure
To get test procedure, select tool tab on HMI screen or select [test] on menu.
The following shows tool for test procedure.

Tool for test procedure

During test procedure, current module under testing is blinking and channel info of
test module is displayed. After test for all channel is finished, normal module is
displayed in blue and abnormal is displayed in red by criteria of judgment.

Display of normal / abnormal

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Test result for all channels are displayed on the right window as soon as test
procedure is finished. The below screen shows detailed info.

Detailed test result for each channel

: Display test info of each channel tested (normal, abnormal).
if click certain column, it shows specific channel info and test condition
and test data on , area.
: Display of test data of selected channel.
: Display of selected channel info and test condition.
: Display of transmission frame between MCPU and HMI.
Shifting , is done by clicking [test condition & transmission frame] button.

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5. Search & report

HMI of ICMS controller function precise diagnostic system saves test result of test
board and it will be used in future.
By using this function, it is possible to see transition of test data and it is useful for
management of historical test data.
[ menu search test result search refer to below figure ]

Search page

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Print report at Search result. It is possible to print in the form of test report, module report,
channel report and following shows sample of various reports printed.

Printout of report

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