1.

Technical audit of casting cranes

2. About crane:
2.1Make: HEC
2.2Capacity- DF-1 & 3 225T/63T+20T DF-2 200T/63T+20T
2.3Number of crane- 03
2.4Class: VI heavy duty
2.5Year of commission- Crane1- 1991, Crane2- 1990 and Crane3- 1992
2.6Monthly maintenance schedule: crane 1 &3 twice for 8 hours and crane 2
four times in a month for four hours.
2.7Average maintenance hours per year2.8Deflection test for Main grader : Every year
3. Scope:
3.1Inspection of all drives and prediction of healthiness of drives.
3.2Inspection of crane structures and prediction of healthiness of crane
structures
3.3 Inspection of operators cabin and its supporting structures, prediction of
healthiness of operators cabin and supporting structures.
3.4 Prediction of overall healthiness and assessment of crane life based on
technical audit.
3.5Generation and submission of technical audit report.
3.6
4. Major maintenance activity
4.1Crane-1:
I.
May 2000 MH capacity enhanced form 200 T to 225 T. MH trolley
(along with both MH gearboxes, both rope drums and both MCT
gear boxes) replaced.
II.
May 2000 all four LT gear boxes replaced to support enhanced
capacity.
III.
May 2000 MH grader strengthened to support enhanced capacity.
IV.
June 2002 DSL/PP side LT main balancer body along with aux
balancers and wheels replaced.
V.
August 2002 AH rope drum and output shaft assembly changed.
VI.
November 2007 during capital repair, MH both gear boxes internals,
MH both rope drums, MH ladle beam modified (foldable type)
replaced. LT, AH and MCT gear boxes internals revisioned/replaced.
VII.
4.2Crane-2:
I.
January 1994 AH 63 T rope drum and output shaft changed.
II.
July 2005 gear box oil SS 150 replaced with SS 220 on
recommendation of lubrication cell.