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S. F. Stiemer
Table of Content
DESIGN OF COMPOSITE
DECKS
composite_deck_design.doc
1.0 Introduction............................................................................................. 2
2.0 Influence of the Construction Method .................................................... 2
3.0 Effective Area of Concrete ..................................................................... 3
4.0 Strength Calculation................................................................................ 3
5.0 Shear Connectors .................................................................................... 5
6.0 Deflection................................................................................................ 7
7.0 Longitudinal Planes Shear Strength ........................................................ 9
Appendix A................................................................................................. 12
Appendix B................................................................................................. 16
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1.0 Introduction
Buildings and bridges frequently use concrete slabs supported by
steel beams. Slabs transfer floor and deck loads to steel beams and
these beams bear the entire structure loading. The beams and the
slabs deflect together and the concrete slabs are usually adjacent to
the compression side of the beam cross-section. If these two
elements could act together with mechanical connection to resist
bending, a structurally and economically advantageous system might
be accomplished. This is a composite cross-section. According to
the Handbook of Steel Construction composite designs consist of
steel sections, trusses, or joists, interconnected with either a
reinforced concrete slab or a steel deck with a concrete cover slab.
For other detail definitions about composite section, refer to the
standards (at the time of this writing: CAN/CSA S16.01 (buildings) or
S6-00 (bridges)). In the following issues of S16.01 are being treated,
while S6-00 being rather similar may deviate in some details.
Assuming that adequate interconnections are provided between the
concrete slab and the steel beam, it is obvious that the composite
system results advantages especially when heavy loads and long
spans are involved. As load applies, both the steel beam and the
concrete slab act together to carry the load so that the size of the
required steel beam will be less than that for the non-composite
section. This reduction in steel weight, not only directly saves cost,
but also reduces the overall depth of the beam and the slab. This
also causes major savings in a multi-storey building, or a low-rise
building. The overload capacity of a composite system is better than
that of a non-composite system of the same size because the former
system is stiffer. Deflections of a composite system will also be
reduced under superimposed load. Although a composite crosssection has lots of benefits, additional cost of providing connection
between the slab and the beam arises. Except for lightly loaded or
short spans, the saving provided by the reduction in beam size is
usually greater than the cost of the necessary connectors.
The principle force that must be transferred is the horizontal shear at
the interface of the slab and the beam if they are acting as a unit.
Attaching connectors to the top flange of the steel beam allows this
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M1 M 2
+
Fy
Ss
St
(2.1)
n=
Es
is usually prescribed in the
Ec
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0.85 * c * f ' c * b * a = * As * Fy
a=
* As * Fy
0.85 * c * f ' c * b
(4.1.2)
If the neutral axis lies in the slab, the ultimate moment resistance can
be evaluated as in Clause 17.9.3(a):
Mrc = * As * Fy * e'
(4.1.3)
It is obtained by summing moments about the location of the
resultant compressive force in the slab. The lever arm between the
compressive and the tensile forces can be calculated by the known
value a, and cross sectional dimensions t and d.
Shear connectors must transfer the total force at the interface of the
concrete slab and the steel section. The total force can be defined
by either the total compressive force, Cr, or the total tensile force, Tr.
Since they are equal, either one can be used. It is convenient to use
tensile force represents the horizontal shear force, Vh, to be
transferred as described in Clause 17.9.5:
(4.1.4)
Vh = * AS * FY
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If the calculated a is not equal to or less than the slab thickness t, the
assumption that the neutral axis lies in the slab is wrong; the other
alternative has to be examined.
4.2 Neutral Axis in the Steel Section
Cr =
* As * Fy C ' r
(4.2.3)
If the neutral axis lies in the steel section, the full depth of the
concrete slab is in compression and the steel section is fully yielded
in compression above the neutral axis and fully yielded in tension
below the neutral axis. This condition is shown in Figure 4.2:
Cr =
* As * Fy 0.85 * c * f ' c * b * t
2
(4.2.4)
Taking the moments of forces about the centroid of the tensile force,
the flexural resistance can be evaluated as in Clause 17.9.3(b):
Mrc = Cr * e + C ' r * e'
(4.2.5)
It is implicit that the steel section must accommodate plastic strains
in both tension and compression whenever the neutral axis lies in the
steel section. Therefore, Class 1 or Class 2 section must be chosen
in order to be capable of developing plastic moment capacity.
When neutral axis locates in the steel section, total forces transfer by
shear connectors can be described using the compressive force
above the interface, Cr, as described in Clause 17.9.5:
Vh = 0.85 * c * b * t * f ' c
(4.2.6)
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f ' c * Ec
(5.1.1)
(5.1.2)
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For factored shear resistance for channel connectors, which are less
frequently used, refer to Clause 17.7.3 for more information.
For factored shear resistance for end-welded studs in ribbed slabs
with ribs parallel to the beam, and in ribbed slabs with ribs
perpendicular to the beam, refer to Clause 17.7.2.2 and 17.7.2.3 for
detail respectively.
To determine the required number of shear connectors, the force to
be transferred (i.e. equation 4.1.4 and equation 4.2.6) and the
aforesaid resistance per connector (i.e. equation 5.1.1 and equation
5.1.2) are evaluated. Connectors can be uniformly distributed
between the point of maximum moment and an adjacent zero
moment location. The flexibility of the shear connectors permits the
usage of uniform spacing. As stated in CAN/CSA-S.16.1-94, certain
restrictions are applied on the number of shear connectors when
concentrated loads are present. Refer to Clause 17.9.8 for applied
restrictions.
See Example 3 & 4 in Appendix A for sample calculation.
The neutral axis can be brought down below the level of the slab by
attaching a coverplate on the bottom flange of the steel beam. This
allows higher utilization of the concrete and the steel section. The
steel weight would likely be less but additional cost in attaching the
composite_deck_design.doc
Qr = qr
where
(5.2.1)
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equation 4.1.4. That means for all cases of shear transfer less than
100%, the location of the neutral axis must lie within the steel
section, and not in the slab.
The resulting stress block model is shown in Figure 5.1
6.0 Deflection
Shrinkage of concrete, effects of increased flexibility caused by
partial shear connection and from interface slip, and effects of creep
due to specified load, will affect the deflections of a composite beam.
This is further complicated if a slab is continuous over beam-to-girder
connections and around columns. However, the continuity will
reduce deflections as compared to the system that is truly simple
connections.
Figure 5.1.
Connection
Composite
Cross-Section with
Partial
Shear
C' r = Qr = qr
(5.2.2)
Qr
0.85 * c * f ' c * b
* As * Fy C ' r
2
[4.2.3]
Then the location of the neutral axis within the steel section can be
determined such that equilibrium of horizontal forces is satisfied.
Once the neutral axis location is found, the moment arms e between
Cr and Tr , and e between Cr and Tr can be calculated, and the
resisting moment is:
Mrc = Cr * e + C ' r * e'
[4.2.5]
composite_deck_design.doc
(6.1)
where Ie = effective moment of inertia
p = fraction of full shear connection (p = 1.0 for full shear
connection)
It = transformed moment of inertia of composite section
Is = moment of inertia of steel section alone.
(5.2.4)
Cr =
An adjustment will apply even for the case of full shear transfer. This
reflects the observation that the inherent (and desirable) flexibility of
the shear connectors will increase beam deflections over those
calculated using elastic beam theory.
Plastic flow (creep) in concrete will be produced due to dead load
and long-term live loads. In order to take this into consideration,
Clause 17.3.1(b) suggested that these deflections be calculated as
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though they were elastic and then a 15% increase is applied. This is
because the deflection due to creep is usually a small part of the
total deflection of a composite system, and this assumption gives
reasonable result.
As concrete in the composite section shrinks, its volume changes
while the steel section does not change length as concrete curves.
However, the continuity of the two-part system, enforced by the
shear connectors, requires curvatures to be taken place, and the
resulting deflection can be a significant part of the total deflection of
the composite system.
The induced force in the concrete as a result of the slab shrinkage:
F = c * Ac
(6.2)
and
c = Ect * f
(6.3)
f = free shrinkage strain
Ect = effective modulus of concrete in tension, which is a
time-dependent value
Ac = effective area of the concrete slab
This force acts at the centroid of the concrete slab and this produces
a moment about the elastic neutral axis of the cross-section:
M = F * y = Ect * f * Ac * y
(6.4)
where
where
Assumed that this effect is uniform along the length of the member,
the deflection that will occur in a simply supported beam of length L
is:
s =
M * L2
8 * E * It
(6.5)
s =
f * Ac * L2 * y
8 * nt * It
composite_deck_design.doc
(6.6)
f = 800*106 is
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Vu = Qu C 'r 2
(7.1)
(7.2)
where
(7.3)
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Appendix A
Note: Examples as presented may be according CSA S16.1 (7th
edition Handbook of Steel Construction)
Example 1: Neutral Axis in Concrete Slab
Determine the flexural capacity, shear capacity, and the horizontal
shear to be transferred of the cross-section (W360x33) shown below.
The effective slab width has been established as 2250 mm, the 28day strength of the concrete is 22 MPa and the steel is G40.21
350W.
2)
3)
4)
5)
6)
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Loading:
Dead load:
125 mm concrete slab, forms
tile florring
hung ceiling, lights, etc
movable steel partitions
Live load:
From National Building Code
3.065 kPa
0.05 kPa
0.095 kPa
0.19 kPa
2.4 kPa
Steps to solve:
1) Select a steel section. E.g. W360x33
2) Obtain and identify necessary parameters:
a) t = 125 mm
b) fc = 20 MPa
c) Fy = 350 MPa
d) c= 0.6
e) = 0.9
f) Fu = 415 MPa
g) Ec = 24600 MPa
h) d_sc = 19 mm
i) sc = 0.8
j) dead load factor = 1.25
k) live load factor = 1.5
l) parameters of steel section:
As = 4170 mm2
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d = 349 mm
t_w = 5.8 mm
t_f = 8.5 mm
b_f = 127 mm
weight of beam (m) = 33 kg
3) Calculate the effective width of concrete by applying Clause
17.4.1, and 17.4.2 (i.e. Discussion in section 3.0)
4) Obtain unknown a to check the NA location.
i) If NA locates in concrete slab, find moment arm ec, and obtain
flexural capacity by equation 4.1.3.
ii) If NA locates in steel section, obtain Cr and Cr as indicated the
method in step 3) and 4) in example 2. In order to calculate es
and es, NA must be found. Equate Cr with equation 4.1.4 to
find the required As and locate the NA. If it falls in flange, name
it as df, otherwise, name it as dw. Then obtain the centroid of
the area below the NA by summing area moments about the
bottom of the section. Calculate moment arm es for Cr and
moment arm es for Cr, and finally assess flexural capacity by
equation 4.2.5.
5) Calculate shear capacity by equation 4.1.
6) Determine the tributary width of beam.
7) Calculate the applied moment and applied shear.
8) Compare the applied moment with the moment resistance and
applied shear with shear resistance and check the validity.
9) Obtain the shear force to be transferred by equation 4.2.6.
10) Obtain the shear resistance of the shear connector by equation
5.1.1 or 5.1.2, whichever is less.
11) Determine the required number of connectors and the total
resistance.
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t_f = 13.1 mm
b_f = 203 mm
2) Since we would like to move down the NA to the steel section.
Therefore, Vh is obtained from equation 4.2.6.
3) Equate tensile force to Vh and find the As required.
4) Obtain the depth of cover plate by minus As from As required and
then divide the result by the width of the plate (which is same as
the flange width in this example)
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Example 7. Deflection
Steps to solve:
1) Determine deflection for non-composite action: steel beam acts
alone to carry the slab load, formwork plus its own dead load.
2) Determine deflection for composite beam with short term load:
half the specified live load acts on a long-term basis and half on
a short-term basis. Effective moment of inertia is used and is
calculated by equation 6.1.
3) Determine deflection for composite beam with long term load: half
of the specified live load plus weight of tile, hung ceiling, lights,
partitions, etc. Effective moment of inertia is used.
4) Determine deflection from shrinkage of the concrete by equation
6.6. Transformed moment of inertia is used and is determined
by taking area moment about the base of the steel beam.
Appendix B
Review of key concepts:
q r = 0.5 sc Asc
composite_deck_design.doc
f 'c E 'c .
Credits
The text above has been based on a term project done by Ms. Sai-shun To
for the CIVL598 course.
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