Quality Checkpoints

S.No
1

Piping Details

Use of Reducers

Eccentric reducers shall be used on horizontal pipe runs and concentr

vertical pipe runs

No. of washers and Two nuts with washers on each end of hanger rod shall be provided
nuts on each
hanger rod

For 150 mm pipe dia : Use 50 mm rockwool with density:160kg/cubic

Insulation
Above 150 mm pipe dia :Use 75 mm rockwool with den
Thickness for pipes
160kg/cubic
mtr
dia

Protection of
insulation at
supports

S.No

Welding Details

Bevel angle

2
3
4
5

Groove gap
Current
Travel Speed
Electrode class

Electrode dia

S.No

Provide high density puff all around the pipe

37.50'(+/-)2.50'
2-3mm
DCEN
60-80mm/min
E6013
Root: 2.50mm
Hot Pass: 2.50mm
Fill Up: 3.15mm
Final:3.15mm

Ducting Details

No. of
washers,nuts and
lock nuts on each
hanger rod

One washer, one nut and one check nut(all galvanized) on each hang

Minimum two tinned copper jumpers, diagonally opposite to each oth

Continuity jumpers joint, tightly secured and making a positive contact

Insulation
thickness for non
fire rated duct

Glasswool 25mm in conditioned area and 50 mm in non conditioned

density 32kg/cubic meter

S.No
1

Insulation
thickness for fire
rated duct

100mm rockwool for fire rated duct with density 64kg/cubic meter

Flamebar BW 11 to be applied by spraygun and dried before insulatio

Fire rated paint on thickness of coating should be 0.7mm-1mm to be checked with calibr
elcometer(coating thickness measuring gauge)
fire rated duct

20mm wide aluminium strips with 40x40x50mm GI corners of 24G no

Aluminium/GI
duct and 20mm wide GI strips with 40x40x50mm GI corners of 22G on
strips on insulation duct
of duct
Cable Tray Details

Check for use of coupler or joint plate with minimum two non corrosiv
Jointing of cable
headed screws fixed from inside of tray for joining two length of cable
tray with couplers

Hanger rod size for Cable tray upto 300mm-10mm dia

Cable tray above 300mm-12mm dia
support

GI angle for
Support

Maximum 1.2mtr and on both side of and at a distance of not exceedi

Maximum spacing from a bend or intersection especially where bends and tees joints are
b/w two supports the trays

Cable tray upto 150mm-32x3mm

Cable tray above 150mm-40x5mm

5
6

Cable tray bends Factory fabricated bends should be used at all bending diversions
Number of washers Two nuts with washers on each end of hanger rod shall be provided
and nuts on each
hanger rod

S.NO

TVS
a)Dampers

Dampers should be installed as per drawing

2
3
4
5
6
7

All componesnts,bolts fixing should be secured

Alignment of dampers should be proper
Damper tag number should be indicated
Nuts and washers should be of S.S
Earthing of damper is proper
Washers should be acoordind to IS 2016

1
2
3
4
5
6
7
8

b)Fans
Fans should be located as per working drawing
All components,bolts fixing should be secured
The nearby space should be properly sealed
Fan should be properly mounted on ceiling/floor
Vibration isolaters should be provided and properly fixed
Flexible connection should be secured and air tight
All fan connections should be provided with Gasket no leakage of air observed
Alignment of fans should be proper

ints

zontal pipe runs and concentric on

anger rod shall be provided

wool with density:160kg/cubic mtr

Use 75 mm rockwool with density

pipe

+/-)2.50'

3mm

CEN
mm/min
013
2.50mm
s: 2.50mm
3.15mm
3.15mm

(all galvanized) on each hanger rod

iagonally opposite to each other for each

ive contact

and 50 mm in non conditioned area with

g/cubic meter

density 64kg/cubic meter

gun and dried before insulation. Minimum

mm to be checked with calibrated
gauge)

0x50mm GI corners of 24G non fire rated

40x50mm GI corners of 22G on fire rated

ith minimum two non corrosive round

for joining two length of cable tray

m dia

d at a distance of not exceeding 225mm

here bends and tees joints are fitted to

d at all bending diversions

anger rod shall be provided

ge of air observed

CONSORTIUM SCTI &

SCTC

Quality Checkpoints

S.No
1

NORMAL DUCTING DETAILS

Sheet Metal Gauge
Maximu
m
Rod Dia(mm)
Duct
spacing(
size(mm) G24(0.6mm)G22(0.8mG20(1.0mm)
G18(1.2mm) mm)
10
0-400
2400
10
401-750
2400
10
751-1000
2400
10
1001-1250
2400
10
1251-1600
2400
10
1601-1800
2400
10
1801-2000
2400
12
2001-2500
2400
12
2501 & above
2400
12
Plenum
1500

Hanger
Trapeze Size(mm)
40x20x1.5 GSS Channel
40x20x1.5 GSS Channel
32x32x3 MS angle
32x32x3 MS angle
40x40x4 MS angle
50x50x5 MS angle
50x50x5 MS angle
65x65x6 MS angle
65x65x6 MS angle
80x40x6 MS angle

2
No. of
washers,nuts One washer, one nut and one check nut(all galvanized) on each hanger rod
and lock nuts
on each
hanger rod
3

Continuity
jumpers

Minimum two tinned copper jumpers, diagonally opposite to each other for each joint, tightly secured and
making a positive contact

Insulation
thickness for Glasswool 25mm in conditioned area and 50 mm in non conditioned area with density 32kg/cubic meter
non fire rated
duct

6
Insulation
100mm rockwool for fire rated duct with density 64kg/cubic meter
thickness for
fire rated duct
7
Fire rated
paint on fire
rated duct
8

Flamebar BW 11 to be applied by spraygun and dried before insulation. Minimum thickness of coating should be
0.7mm-1mm to be checked with calibrated elcometer(coating thickness measuring gauge)

Aluminium/GI
20mm wide aluminium strips with 40x40x50mm GI corners of 24G non fire rated duct and 20mm wide GI strips
strips on
insulation of with 40x40x50mm GI corners of 22G on fire rated duct
duct

CONSORTIUM

S.No

SCTI & SCTC

Quality Checkpoints

Cable Tray Details

Check for use of coupler or joint plate with minimum two non
corrosive round headed screws fixed from inside of tray for
Jointing of cable
tray with couplers joining two length of cable tray

Hanger rod size for Cable tray upto 300mm-10mm dia

Cable tray above 300mm-12mm dia
support

GI angle for
Support

Maximum 1.2mtr and on both side of and at a distance of not

Maximum spacing exceeding 225mm from a bend or intersection especially where
b/w two supports bends and tees joints are fitted to the trays

Cable tray upto 150mm-32x3mm

Cable tray above 150mm-40x5mm

Cable tray bends Factory fabricated bends should be used at all bending
diversions
Number of
washers and nuts
on each hanger
rod

Two nuts with washers on each end of hanger rod shall be

provided

inimum two non

side of tray for

00mm-12mm dia

m-40x5mm

a distance of not
on especially where

ll bending

r rod shall be

CONSORTIUM SCTI & SCTC

S.NO

Quality Checkpoints

1
2
3
4
5
6
7

TVS
a)Dampers
Dampers should be installed as per drawing
All componesnts,bolts fixing should be secured
Alignment of dampers should be proper
Damper tag number should be indicated
Nuts and washers should be of S.S
Earthing of damper is proper
Washers should be acoordind to IS 2016

1
2
3
4
5
6
7
8

b)Fans
Fans should be located as per working drawing
All components,bolts fixing should be secured
The nearby space should be properly sealed
Fan should be properly mounted on ceiling/floor
Vibration isolaters should be provided and properly fixed
Flexible connection should be secured and air tight
All fan connections should be provided with Gasket no leakage of air observ
Alignment of fans should be proper

CONSORTIUM SCTI & SCTC

Quality Checkpoints

S.No
1

Piping Details

SCHEDULE FOR
PIPE SUPPORT FROM SLAB
Angle/channel
Single pipe
Pipe size
mm
0-20
25-50
65-80
100-125
150
200-300
above300
2

Use of Reducers

Single
rod dia
mm

Angle
support
(mm)

10
10
12
16
20
22
ISMC80

ISA-40x40x4
ISA-40x40x4
ISA-40x40x4
ISA-50x50x5
ISA-75x75x6
ISA-75x75x6
ISMC-100

support(mm)
Double
Double Pipe 4 Pipe
rod (mm)

Spacing(
m)
between
support

10
ISA-50x50xISA-65x65x
10
ISA-50x50xISA-75x75x
12
ISA-75x75xISMC 80
16
ISMC 75 ISMC 100
20
ISMC 75 ISMC 125
22/ISMC80 ISMC 100 ISMC 150
ISMC 100 ISMC 150 ISMC 150

1.8
2.5
3
3.6
4
4.5
4.5

Insulation thickness(mm)
50
50
50
50
50
75
75

Eccentric reducers shall be used on horizontal pipe runs and concentric on vertical pipe runs

Two nuts with washers on each end of hanger rod shall be provided
No. of washers
and nuts on each
hanger rod
Insulation
Thickness for
pipes dia

4 Protection of
insulation at
supports

For 150 mm pipe dia : Use 50 mm rockwool with density 160kg/cubic mtr
Above 150 mm pipe dia :Use 75 mm rockwool with density 160kg/cubic mtr

Provide high density puff all around the pipe

5 Welding Details
Bevel angle
Groove gap
Current
Travel Speed
Electrode class

Electrode dia

37.50'(+/-)2.50'
2-3mm
DCEN
60-80mm/min
E6013
Root: 2.50mm
Hot Pass: 2.50mm
Fill Up: 3.15mm

3
Final:3.15mm