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1

INTRODUCTION............................................................................... 5
1.1 Purpose and Scope of Document .............................................. 5
1.2 Project Overview ........................................................................ 5
1.3 Definitions .................................................................................. 5
1.4 Codes and Standards ................................................................ 6
1.5 References ................................................................................ 7
1.6 Datum and Units ........................................................................ 8
1.7 Equipment Numbering Philosophy ............................................ 8
1.8 Language ................................................................................... 8

DESCRIPTION OF WORKS ............................................................. 9


2.1 Unit Overview ............................................................................ 9
2.2 System Duty requirements ........................................................ 9
2.3 Overall Layout .......................................................................... 11

COASTAL DATA ............................................................................. 14

MECHANICAL AND HYDRAULIC SYSTEM REQUIREMENTS .... 15


4.1 Inlet Canal & Inlet Structure ..................................................... 15
4.2 Inlet pump station .................................................................... 17
4.3 Intake Channel ......................................................................... 19
4.4 Inplant Lagoon ......................................................................... 20
4.5 Chemical Chlorination and Shock Dosing ............................... 25
4.6 Collection Basin ....................................................................... 28
4.7 Discharge channel ................................................................... 29

ENVIRONMENTAL REQUIREMENTS ........................................... 30


5.1 Management of cooling water discharges ............................... 30

REV NO.

DATE

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DESCRIPTION

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Table of Contents

DISCIPLINE
ENGINEER
_______________
DATE _________
PROJECT
ENGINEER
_______________
DATE _________
CERTIFIED
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS
_______________

-----------------------------CONTROL NUMBER
BY: ____________

DATE: __________

EDSD VERIFICATION
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THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
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COMPLETION CERTIFICATE
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DATE _________

PROJECT SPECIFICATION

DWG. TYPE

BASIS OF DESIGN - PROCESS

DOC

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List of Acronyms & Abbreviations

REV NO.

DATE

JO/EWO

DESCRIPTION

ENGG

CERT

The following acronyms and abbreviations are used in this document:

DISCIPLINE
ENGINEER
_______________
DATE _________
PROJECT
ENGINEER
_______________
DATE _________
CERTIFIED
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS
_______________

REVISION CERTIFICATION

DATE: __________

-----------------------------CONTROL NUMBER
BY: ____________

THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
REQUIREMENTS, BY DOCUMENT
COMPLETION CERTIFICATE
(DCC) NO. ___________

EDSD VERIFICATION

DATE _________

AGC

Above Ground Channel

ANSI

American National Standards Institute

AOC

Aramco Overseas Company

ASC

Aramco Services Company

AVG

Average

BEO

Brisbane Engineering Office

BOD

Basis of Design

BPSD

Barrels per Stream Day

CC

Combined Cycle

CW

Cooling Water

CCW

Closed Circuit Cooling

CTG

Combustion Turbine Generator

DO

Dissolved Oxygen

EIA

Environmental Impact Assessment

EPD

Environmental Protection Department

FSL

Finished Surface Level

HAT

Highest Astronomical Tide

HI

Hydraulics Institute

HOC

Houston Operating Centre

HSFO

High Sulfur Fuel Oil

JEC

Jazan Economic City

JIGCC

Jazan Integrated Gasification Combined Cycle

KFUPM

King Fahd University of Petroleum & Minerals

LAT

Lowest Astronomical Tide

MAX

Maximum

MIN

Minimum

NPSH

Net Positive Suction Head

PGB

Power Generation Block

PME

Presidency for Meteorology and Environment

PPT

Parts per thousand

RO

Reverse Osmosis

PROJECT SPECIFICATION

DWG. TYPE

BASIS OF DESIGN - PROCESS

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-----------------------------CONTROL NUMBER
BY: ____________

JAZAN

REV NO.

DATE

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DESCRIPTION

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CERT

PMT

SPM
Single Point Mooring

T&I
Testing and Inspection

TWL
Top Water Level

VR
Vacuum Residue

VSD
Variable Speed Drive

DISCIPLINE
ENGINEER
_______________

DATE _________

PROJECT
ENGINEER
_______________

DATE _________

_______________
CERTIFIED

DATE _________

CONSTRUCTION
AGENCY
_______________

DATE _________

_______________
OPERATIONS

DATE _________

PROJECT SPECIFICATION

DWG. TYPE

BASIS OF DESIGN - PROCESS

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE

DOC

SAUDI ARABIA

PLANT

INDEX

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DATE: __________

EDSD VERIFICATION

REVISION CERTIFICATION

THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
REQUIREMENTS, BY DOCUMENT
COMPLETION CERTIFICATE
(DCC) NO. ___________

SAUDI ARABIAN OIL COMPANY

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1 INTRODUCTION
1.1

Purpose and Scope of Document

ENGG

CERT

This document defines the basis for the design of the Sea Water Intake /
Discharge System (A61) at the Jazan Integrated Gasification Combined
Cycle (JIGCC), Jazan Economic City, Saudi Arabia.

DESCRIPTION

1.2

Project Overview

DATE

JO/EWO

Saudi Aramco is currently developing a large world-scale electric power


plant adjacent to the 400,000 BPSD grassroots Jazan Refinery & Terminal
Project being developed in the Jazan Economic City (JEC) in the SouthWestern region of Saudi Arabia. The power plant will be based on
Integrated Gasification Combined Cycle (IGCC) technology and will not
only serve the refinery power needs, but also export a large amount of
power to the national grid to meet the growing national demand for electric
power.

REV NO.

This Jazan IGCC project (JIGCC) will be integrated with the Refinery such
that the overall scope is optimized. Synergies include, but are not limited to,
combined seawater intake, power generation, steam generation, potable
water and hydrogen from the JIGCC to the Refinery. The primary feedstock
to the power plant will be the vacuum residue (VR) produced in the
Refinery plus imported high sulfur fuel oil (HSFO). The design feed
capacity of the JIGCC is expected to be about 110MBD of VR and/or
HSFO and will export a minimum of 2.4GW of net power to the grid.

DISCIPLINE
ENGINEER
_______________
DATE _________
PROJECT
ENGINEER
_______________

The JIGCC Sea Water System is designed to provide the required volume
of sea water to the JIGCC and Refinery for use as the primary cooling
medium.

DATE _________
CERTIFIED
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________

1.3

Definitions
The following definitions apply to this document:

DATE _________

COMPANY

OPERATIONS
_______________

-----------------------------CONTROL NUMBER
BY: ____________

CONTRACTOR

DATE: __________

EDSD VERIFICATION
REVISION CERTIFICATION

THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
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DATE _________

Means Saudi Arabian Oil Company, Saudi Aramco and


Companies affiliated thereto, including but not limited to
Aramco Overseas Company (AOC) and/or Aramco
Services Company (ASC).
Means the organisation that has a contractual
arrangement or a prospective contractual arrangement
with the COMPANY to perform Design, Engineering,
Procurement and Construction services under this project
proposal.

SUBCONTRACTOR(S)
Means an organisation or organisations contracted by

PROJECT SPECIFICATION

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BASIS OF DESIGN - PROCESS

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and wholly responsible to CONTRACTOR for executing a


specific part of the WORK.
Means an organisation that has a contractual
arrangement with CONTRACTOR or a prospective
contractual arrangement with CONTRACTOR to supply
equipment, materials and/or services including
documentation.

WORK

Means all the work and services to be performed by


CONTRACTOR under a contractual arrangement with the
COMPANY.

Must

Defines a mandatory contractual or legal requirement or


action.

Shall

Defines a mandatory contractual requirement or action.

Should

Defines a desirable or recommended outcome or action;

Will

Defines an intended outcome or action;

May

Defines freedom of choice.

REV NO.

DATE

JO/EWO

DESCRIPTION

ENGG

CERT

VENDOR

DISCIPLINE
ENGINEER
_______________

1.4

Codes and Standards

1.4.1

Saudi Aramco Standards / Material System Specifications

DATE _________

This project shall be designed and implemented in accordance with the


latest revision of applicable Saudi Aramco Standards and PME regulations.

PROJECT
ENGINEER
_______________

For special equipment not covered by Saudi Aramco Standards, PME


Regulations, industry standards and manufacturer's recommendations for
installation will be followed. However, COMPANY agreement is required
before accepting non-Saudi Aramco (industry or manufacturer) standards.

DATE _________
CERTIFIED
_______________
DATE _________

The following Saudi Aramco Engineering Standards, as a minimum, are


applicable to this document. CONTRACTOR shall verify and finalise the full
list of applicable standards during detailed engineering.

CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS
_______________

REVISION CERTIFICATION

DATE: __________

-----------------------------CONTROL NUMBER
BY: ____________

THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
REQUIREMENTS, BY DOCUMENT
COMPLETION CERTIFICATE
(DCC) NO. ___________

EDSD VERIFICATION

DATE _________

SAES-A-103

Discharges to Marine Environment

SAES-A-112

Meteorological and Seismic Data

SAES-A-202

Saudi Aramco Engineering Drawing Preparation

SAES-E-014

Design Criteria of Plate & Frame Exchangers

SAES-G-005

Centrifugal Pumps

SAES-L-132

Material Selection for Piping Systems

SAES-L-310

Design of Plant Piping

SAES-S-040

Saudi Aramco Water Systems

PROJECT SPECIFICATION

DWG. TYPE

BASIS OF DESIGN - PROCESS

DOC

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1.4.2

Industry & Other Standards & Design Manuals

CERT

Industry and other standards applicable to this document are listed below:

ENGG

Design Manuals

DESCRIPTION

HI/ANSI 9.8 April 2012 (Hydraulic Institute / American National Standards


Institute)
Project Specifications

JO/EWO

A61-A-DOC-VE-744904
1.4.3

Screens Specification

Conflicts and Deviations

REV NO.

DATE

Any inconsistency, conflict or disagreement between the requirements


specified in this document, Saudi Aramco Standards, industry standards
and / or manufacturers standards, shall be brought to the attention of
COMPANY for resolution.
Saudi Aramco standards shall represent the minimum requirements to be
met by the project. Any deviation from Mandatory Saudi Aramco
Engineering Requirements (MSAER) shall require COMPANY written
approval.

DISCIPLINE
ENGINEER
_______________
DATE _________
PROJECT
ENGINEER
_______________

1.5

DATE _________

References
This document shall be read in conjunction with the following related
project documents:

CERTIFIED
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________

A61-A-DOC-VE-746872

Design Basis Report

A61-A-DOC-VE-728531

Process Control Philosophy

DATE _________

A61-A-FPP-VA-744922

Plot Plan - General Arrangement

OPERATIONS

A61-A-PFD-VA-728527

PFD for Shoreline Lagoon

A61-A-PFD-VA-728528

PFD for Outfall Basin

A61-A-PFD-VA-728529

Stream Summary

A61-A-PFD-VA-728538

PFD for Oily Water Lift Stations

_______________

-----------------------------CONTROL NUMBER
BY: ____________

DATE: __________

EDSD VERIFICATION
REVISION CERTIFICATION

THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
REQUIREMENTS, BY DOCUMENT
COMPLETION CERTIFICATE
(DCC) NO. ___________

DATE _________

PROJECT SPECIFICATION

DWG. TYPE

BASIS OF DESIGN - PROCESS

DOC

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE


JAZAN

SAUDI ARABIA

PLANT

INDEX

DOC.

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1.6

Vertical Datum is referred to 100.00 m for the refinery finished surface


level.
For tidal plane and conversion to refinery levels, refer to Section 3.1.3.

DESCRIPTION

CERT

Vertical Datum

ENGG

1.6.1

Datum and Units

1.7

Equipment Numbering Philosophy

DATE

JO/EWO

Equipment Tag Numbering is per Project Specification (A00-A-DOC-PR000002) and Saudi Aramco Engineering Drawing Preparation Standard
(SAES-A-202).

1.8

Language

REV NO.

All documentation shall be in the English language and use the English
(International) dictionary. Language usage disputes shall be resolved by
reference to the Oxford English Dictionary.

DISCIPLINE
ENGINEER
_______________

Equipment warning labels and instruction labels shall be in the English and
Arabic languages.

DATE _________
PROJECT
ENGINEER
_______________
DATE _________
CERTIFIED
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS
_______________

-----------------------------CONTROL NUMBER
BY: ____________

DATE: __________

EDSD VERIFICATION
REVISION CERTIFICATION

THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
REQUIREMENTS, BY DOCUMENT
COMPLETION CERTIFICATE
(DCC) NO. ___________

DATE _________

PROJECT SPECIFICATION

DWG. TYPE

BASIS OF DESIGN - PROCESS

DOC

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE


JAZAN

SAUDI ARABIA

PLANT

INDEX

DOC.

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DESCRIPTION OF WORKS

2.1

Unit Overview

2.1.1

Objective

DESCRIPTION

ENGG

The objective of unit A61 is to meet sea water demand for various users in
JIGCC and the refinery by supplying the required volume of water to the
A24 pumps which draw water from the Inplant Lagoon.
2.1.2

Dependence

JO/EWO

Sea Water Cooling System (A24)

Fire Protection (A43)

Refinery Cooling Water System (J54)

Refinery Firewater System (J59)

REV NO.

DATE

The sea water system is linked to the following process units in the Jazan
Integrated Gasification Combined Cycle (JIGCC).

DISCIPLINE
ENGINEER
_______________

2.1.3

Design Life
The design life for the cooling water structures is 25 years.

DATE _________

The design life of the remainder of the mechanical components is to be


confirmed.

PROJECT
ENGINEER
_______________
DATE _________

2.2

CERTIFIED
_______________

System Duty requirements


The sea water cooling system is required to provide sufficient water to
satisfy the draw-off from the Inplant Lagoon and return it to the sea, with
the following requirements:

DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________

Flow rate to suit nominal draw-off from the Inplant Lagoon

OPERATIONS

Approximately 10% surplus on the system flow to allow the control


system to maintain the correct level in the Inplant Lagoon. This
surplus defines normal operation, i.e. this must be the capability of
the sea water system without exceeding any normal design limits
of the specification or equipment limitations.

_______________

-----------------------------CONTROL NUMBER
BY: ____________

DATE: __________

EDSD VERIFICATION
REVISION CERTIFICATION

THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
REQUIREMENTS, BY DOCUMENT
COMPLETION CERTIFICATE
(DCC) NO. ___________

DATE _________

2.2.1

Flow Rate

The nominal flow rate of the A24 plant is nominated in the Sea
Water Cooling System Basis of Design document A24-A-DOC-VE728307 as 450,000 m3/hr.

PROJECT SPECIFICATION

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The system is to have 10% headroom over and above this


nominal flow rate for control purposes, i.e. requiring an additional
50,000 m3/hr under normal operational conditions.

A flow rate, maintainable for short durations, of up to 501,000


m3/hr is required to meet the above conditions. This is to be
achieved with the pumps within their specified maximum flow
rates.

DESCRIPTION

ENGG

CERT

PMT

2.2.2

Temperature requirements

JO/EWO

The sea water cooling system is to be designed to discharge into the Red
Sea at no more than +8C above the temperature of influent water at the
inlet pump station.

REV NO.

DATE

The operating and design conditions of the sea water supply and return are
as follows:
Table 2-1 Sea water supply and return conditions

DISCIPLINE
ENGINEER
_______________

Property

Units

DATE _________
PROJECT
ENGINEER
_______________
DATE _________

Supply

Return

(Summer / Winter)

(Summer / Winter)

Equipment
Design

Temperature*

34 / 26

42 / 34

70

Pressure

barg

* Maximum temperatures

CERTIFIED
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________

2.2.3

Electrochlorination package shall produce sodium hypochlorite to

DATE _________

1. Chlorinate a 501,000 m3/hr once thru sea water system to minimum of


2.5 ppm at the Drum Screens.

OPERATIONS
_______________

REVISION CERTIFICATION

2. Shock dose individual pump systems to 3-5 ppm for 20 minutes per 48
hours.

DATE: __________

-----------------------------CONTROL NUMBER
BY: ____________

EDSD VERIFICATION

DATE _________

THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
REQUIREMENTS, BY DOCUMENT
COMPLETION CERTIFICATE
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Chemical requirements

3. Supply sodium hypochlorite to A31 WWTP to disinfect treated effluent


and raw waste water.
Sodium hypochlorite dosing is to be used on the system to control
biofouling. The discharge water will meet Environmental Requirements
(Section 5).

PROJECT SPECIFICATION

DWG. TYPE

BASIS OF DESIGN - PROCESS

DOC

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JAZAN

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2.2.4

Pump Requirements

ENGG

CERT

DESCRIPTION

2.3
2.3.1

Intake pumps will run on constant speed drives with a rated capacity
of 55,000 m3/hr for each pump. The number of intake pumps is to be
12 (10 operating and 2 spare).

Overall Layout
Inlet Canal

JO/EWO

The system inlet is to be on the Red Sea within a defined easement to the
north of the marine terminal, within the designated reclamation area
extending approximately 1 km offshore from the existing shoreline.

REV NO.

DATE

A dredged canal is to run from the inlet location to the pump station inlet
screens, all of which are to be located as far eastwards as possible
adjacent to the north-west corner of the JIGCC facility.
2.3.2

Inlet screening section


The inlet screens will be situated at the end of the canal, feeding the inlet of
the pump station.

DISCIPLINE
ENGINEER
_______________
DATE _________
PROJECT
ENGINEER
_______________

2.3.3

Inlet Pump Station


The Inlet Pump Station is to be situated after the inlet screen section and
adjacent to the JIGCC facility.

DATE _________
CERTIFIED

The Inlet Pump Station is to discharge into a collection basin which will
feed an above-ground channel which will transport the water to the Inplant
Lagoon at the JIGCC facility, the point of use of the water for cooling
circuits in the JIGCC and refinery, plus pumps for the desalination RO plant
and fire water.

_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS
_______________

2.3.4

The Intake Channel is to run with two separate parallel channels, from the
collection basin along the north-south services corridor.

-----------------------------CONTROL NUMBER
BY: ____________

DATE: __________

EDSD VERIFICATION
REVISION CERTIFICATION

DATE _________

THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
REQUIREMENTS, BY DOCUMENT
COMPLETION CERTIFICATE
(DCC) NO. ___________

Intake Channel

The channel is to turn eastwards to join the Inplant Lagoon situated


alongside the power generation blocks (PGBs) in the JIGCC facility. This
section of the channel is to be aligned to remain clear of:
1. a power supply pylon directly to the west of the inplant lagoon
location, as it passes below the power supply lines
2. the planned main entrance to the JIGCC facility in line with
the southern edge of the inplant lagoon.

PROJECT SPECIFICATION

DWG. TYPE

BASIS OF DESIGN - PROCESS

DOC

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2.3.5

Inplant Lagoon

CERT

The Inplant Lagoon will be a long narrow structure 800m long by 110m
wide, running west to east just to the north of the PGBs.

DESCRIPTION

ENGG

The 5 pump stations drawing water for the power generation blocks will be
located along the Southern edge of the lagoon, adjacent to each respective
PGB.
The pumps drawing water for refinery and refinery firewater pumps will be
located along the north edge of the lagoon. All other pumps are to be
located along the Eastern edge of the inplant lagoon.

DATE

JO/EWO

The cooling water pumps drawing water from the inplant lagoon are part of
package A24 and do not form part of the A61 scope of works. Refer to
Table 4.1 Summary of Seawater Pumps in the Inplant Lagoon.
2.3.6

Collection Basin

REV NO.

The Collection Basin is to be used to collect the return flows from all
cooling circuits. It is to be situated along the southern boundary of the
JIGCC facility, in a demarcated 35m wide area adjacent to the boundary
fence along the top edge of the RL100.0 m plateau.

DISCIPLINE
ENGINEER
_______________
DATE _________
PROJECT
ENGINEER
_______________

2.3.7

Discharge Channel
The Discharge Channel will run from the Western end of the collection
basin, down from the Refinery and JIGCC facilities in the south-west corner
and then generally westwards along a defined easement just to the South
of the designated JEC stormwater corridor. This structure will contain two
independent channels. The channel will terminate just short of the existing
shoreline to the south of the marine terminal buildings.

DATE _________
CERTIFIED
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________

2.3.8

Outfall Water Inlet Structure and shoreline discharge


The outfall basin is to gather the returning cooling water, prior to the
returned sea water shoreline discharge.

OPERATIONS
_______________

REVISION CERTIFICATION

DATE: __________

-----------------------------CONTROL NUMBER
BY: ____________

THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
REQUIREMENTS, BY DOCUMENT
COMPLETION CERTIFICATE
(DCC) NO. ___________

EDSD VERIFICATION

DATE _________

2.3.9

Elevations and levels


The inplant lagoon design water level is to be RL98.0 m
Overflow from the inplant lagoon via a bypass channel is to commence at
RL98.9m and full flow is not to exceed RL99.4m.
At no location within the refinery or JIGCC facilities is the Top Water Level
(TWL) in the channel flow sections to exceed RL99.0 m, to avoid flooding
of the facilities in the event of a breached channel wall.

PROJECT SPECIFICATION

DWG. TYPE

BASIS OF DESIGN - PROCESS

DOC

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE


JAZAN

SAUDI ARABIA

PLANT

INDEX

DOC.

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PMT

OPRNS

SAUDI ARABIAN OIL COMPANY

REV NO.

DATE

JO/EWO

DESCRIPTION

ENGG

CERT

PMT

A 1m freeboard above TWL is to be provided on all channels. The channel


side wall is to be extended to 1 m above the finished surface level as a
safety barrier.

DISCIPLINE
ENGINEER
_______________
DATE _________
PROJECT
ENGINEER
_______________
DATE _________
CERTIFIED
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS
_______________

-----------------------------CONTROL NUMBER
BY: ____________

DATE: __________

EDSD VERIFICATION
REVISION CERTIFICATION

THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
REQUIREMENTS, BY DOCUMENT
COMPLETION CERTIFICATE
(DCC) NO. ___________

DATE _________

PROJECT SPECIFICATION

DWG. TYPE

BASIS OF DESIGN - PROCESS

DOC

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE


JAZAN

SAUDI ARABIA

PLANT

INDEX

DOC.

SHT.

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THIS DOCUMENT AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN WHOLE OR PART SHALL BE MADE WITHOUT THE PRIOR WRITTEN CONSENT OF THE OWNER.

OPRNS

SAUDI ARABIAN OIL COMPANY

PMT

3 COASTAL DATA

ENGG

CERT

Information in this section applies to the cooling water inlet canal structure
design only.
3.1.1

Receiving Water Parameters

JO/EWO

DESCRIPTION

The information on the physio-chemical properties of Jazans local waters


is limited. Existing site conditions were obtained from data collected in
Environmental Impact Assessment studies for the Jazan Economic City
development (GESSCO 2011, and Huta Hegafeld 2009) and more recently
from field work carried out by KFU. For design purposes, the data collected
from the site (GESSCO 2011, and Huta Hegafeld 2009), and summarised
in Table 3-1, shall be utilised. More recent data from ongoing field work
shall also be considered in the basis of design as it becomes available.

DATE

Table 3-1 JEC Environmental Impact Assessment data


Survey Period

REV NO.

Measured
Parameters

March 2011
(GESSCO)

Oct 2012
(KFU)

28.2

27.6

31.5

Max
Avg

32.3
31.7

28.7
27.9

33.5
32.9

pH

Min
Max
Avg

7.2
8.2
8.1

8.0
8.5
8.2

8.19
8.35
8.32

DO
(mg/L / %sat)

Min
Max
Avg

4.3
7.1
5.5

85.1 %
117.8 %
98.0 %

5.1
6.0
5.7

TDS (mg/l)

Min
Max
Avg

35,139
44,476
38,932

43,317
57,718
53,457

Salinity (ppt)

Min
Max
Avg

35.5
46.6
39.9

33.3
44.4
41.0

38.3
39.8
38.6

Turbidity (NTU)

Min
Max
Avg

17.7
20.1
19.0

0.2
31.8
14.4

Min

1023

1021

Max

1030

1029

Avg

1025

1027

Seawater Temp
(C)

DISCIPLINE
ENGINEER
_______________
DATE _________
PROJECT
ENGINEER
_______________
DATE _________
CERTIFIED
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS
_______________

REVISION CERTIFICATION

DATE: __________

-----------------------------CONTROL NUMBER
BY: ____________

THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
REQUIREMENTS, BY DOCUMENT
COMPLETION CERTIFICATE
(DCC) NO. ___________

EDSD VERIFICATION

DATE _________

Density (kg/m3)

Data

April 2009
(Huta Hegafeld)

Min

PROJECT SPECIFICATION

DWG. TYPE

BASIS OF DESIGN - PROCESS

DOC

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE


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PLANT

INDEX

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OPRNS

SAUDI ARABIAN OIL COMPANY

ENGG

CERT

MECHANICAL AND HYDRAULIC SYSTEM


REQUIREMENTS

4.1

Inlet Canal & Inlet Structure

4.1.1

Inlet Canal

DESCRIPTION

The inlet canal is required to bring the water in from the shoreline to the
inlet of the screens.

JO/EWO

A dredged canal is required of depth and width to provide sufficient volume


to avoid scouring and entrapment of the dredged floor of the channel.
Canal walls consist of large rocks to prevent side banks from erosion.
4.1.1.1 Velocity

REV NO.

DATE

Flow velocity required < 0.2 m/s


4.1.2

DISCIPLINE
ENGINEER
_______________

4.1.2.1 Inlet Throat Velocity


The inlet velocity at the external face of the wing walls is to be 0.2m/s or
less.

DATE _________

Flow velocity through the submerged inlet is to be 1m/s or less.

PROJECT
ENGINEER
_______________
DATE _________

Inlet Structure

4.1.2.2 Submerged inlet

CERTIFIED

A submerged inlet is to be formed on the lower edge of the barrier wall.


Throat dimensions are to suit the flow rate and inlet velocity.

_______________
DATE _________

CONSTRUCTION
AGENCY
_______________

Inlet velocity through the throat is to be approximately 1 m/s

A bullnose is to be formed on the front face of the wall with a radiused exit
blending into the rear face of the wall.

DATE _________

The bullnose is to incorporate a flat shelf extension vortex break.

OPERATIONS
_______________

-----------------------------CONTROL NUMBER
BY: ____________

4.1.2.3 Trash screen and conveyor


A trash screen is required to prevent entry of debris, jellyfish and other
marine life into the inlet.

DATE: __________

EDSD VERIFICATION
REVISION CERTIFICATION

THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
REQUIREMENTS, BY DOCUMENT
COMPLETION CERTIFICATE
(DCC) NO. ___________

DATE _________

The trash screen is to be automatically cleaning via a self-contained rake or


grab system.
The screen is to be installed as a number of sections, each screen section
in a separate cell isolated from each other to allow a section of screen to be
isolated for maintenance.

PROJECT SPECIFICATION

DWG. TYPE

BASIS OF DESIGN - PROCESS

DOC

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE


JAZAN

SAUDI ARABIA

PLANT

INDEX

DOC.

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THIS DOCUMENT AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN WHOLE OR PART SHALL BE MADE WITHOUT THE PRIOR WRITTEN CONSENT OF THE OWNER.

PMT

OPRNS

SAUDI ARABIAN OIL COMPANY

CERT

PMT

The trash screen debris is to be discharged automatically onto a debris


collection conveyor running across behind the screen, to discharge into a
collection bin on the ground adjacent to the screens, in an accessible
location for removal by a small service vehicle.

DESCRIPTION

ENGG

Trash screen parameters to be as follows:

Screen aperture: maximum passing 25 mm

Screen flow velocity to be in range 0.5-1 m/s

Screen flow velocity not to exceed 1 m/s in 50% blinded condition

JO/EWO

A chlorination dosing line will be run to a dosing spraybar on the screens


for intermittent shock dosing of the screen. Continuous chlorination of the
screen is not intended.
4.1.2.4 Trash screen isolation

REV NO.

DATE

The individual screen sections will be isolated by stoplogs inserted


upstream and downstream of the respective screen cells. The slots for the
stoplogs are to be cast into the cell dividing walls, or suitably attached if
supplied as proprietary equipment.

DISCIPLINE
ENGINEER
_______________

4.1.2.5 Trash screen access


A bridge is to be provided across the inlet, on the upstream and
downstream sides of the trash screen adjacent to the stoplogs, to provide
trafficable access and crane access for handling the stoplogs. The bridges
will tie into the access roads along one side of the inlet structure - vehicle
access is not required from both sides nor capability to cross from one side
to the other. For vehicle traffic to cross the inlet structure the bridge over
the screening section is to be used.

DATE _________
PROJECT
ENGINEER
_______________
DATE _________
CERTIFIED
_______________

Design loading for the access bridges will be to suit a mobile crane such as
Franna.

DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________

4.1.2.6 Access
Access roads will be required on both side of the inlet structure, to continue
on alongside the dredged inlet canal on both sides and terminating in a
turning circle on the edge of the new reclamation area shoreline.

OPERATIONS
_______________

-----------------------------CONTROL NUMBER
BY: ____________

DATE: __________

EDSD VERIFICATION
REVISION CERTIFICATION

THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
REQUIREMENTS, BY DOCUMENT
COMPLETION CERTIFICATE
(DCC) NO. ___________

DATE _________

4.1.2.7 Dewatering
Dewatering is to be allowed for between the isolation stoplog positions,
upstream and downstream of the trash screens.
Dewatering is not intended over the remainder of the inlet throat area.

PROJECT SPECIFICATION

DWG. TYPE

BASIS OF DESIGN - PROCESS

DOC

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE


JAZAN

SAUDI ARABIA

PLANT

INDEX

DOC.

SHT.

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THIS DOCUMENT AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN WHOLE OR PART SHALL BE MADE WITHOUT THE PRIOR WRITTEN CONSENT OF THE OWNER.

OPRNS

SAUDI ARABIAN OIL COMPANY

PMT

4.1.3

Screening

CERT

4.1.3.1 Drum screens

ENGG

Rotating drum screens will be required to be installed for the fine filtering of
all sea water.
The selection of screens and number will be to suit as follows:

DESCRIPTION

Nominal Flow rate: 450,000 m3/hr


Filter screen size: 2mm
Number of Screens: n + 2

JO/EWO

The sizing of the screens is to be suitable for flow variations of around 10%
of the nominal flow rate.

The drum screens are to have the capability of being individually isolated
with the remaining units in service. Stoplog slots are to be cast into the
concrete walls upstream and downstream of the drums, or suitably
attached if supplied as proprietary equipment, to allow installation of
stoplogs by crane from the access road.

REV NO.

DATE

4.1.3.2 Drum screen isolation

DISCIPLINE
ENGINEER
_______________
DATE _________

4.1.3.3 Drum screen backwash

PROJECT
ENGINEER
_______________

A backwash system is to be provided on the screens to clean the exposed


section of the rotating drum with the backwash debris collected in a
separate collection channel from fish.

DATE _________
CERTIFIED

A collection system is to be installed to collect backwash water from the


screens, with fish and backwash debris in separate channels connected to
the drum screen fish return and backwash channels respectively.

_______________
DATE _________
CONSTRUCTION
AGENCY
_______________

The backwash debris channel is to run to a dewatering unit where the


backwash water is separated out from the debris and returned to the
upstream side of the drum screen inlet.

DATE _________
OPERATIONS

The dewatered debris is to be conveyed to a bin in a location accessible by


vehicle to facilitate uploading and removal of the debris bin.

_______________

REVISION CERTIFICATION

DATE: __________

-----------------------------CONTROL NUMBER
BY: ____________

4.2

THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
REQUIREMENTS, BY DOCUMENT
COMPLETION CERTIFICATE
(DCC) NO. ___________

EDSD VERIFICATION

DATE _________

4.2.1

Inlet pump station


Applicable design standards for the inlet pump station
In addition to the Saudi Aramco standards quoted in this document, the
pump station design is to conform with the standard HI/ANSI 9.8.
The applicable revision of the standard shall be that revision current at the
time of the detail design.
The current release at the time of this revision of this document is:

PROJECT SPECIFICATION

DWG. TYPE

BASIS OF DESIGN - PROCESS

DOC

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE


JAZAN

SAUDI ARABIA

PLANT

INDEX

DOC.

SHT.

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THIS DOCUMENT AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN WHOLE OR PART SHALL BE MADE WITHOUT THE PRIOR WRITTEN CONSENT OF THE OWNER.

OPRNS

SAUDI ARABIAN OIL COMPANY

PMT

HI/ANSI 9.8 April 2012.

CERT

Note that the standard requires that to fully conform with the standard, a
pump station with pumps of this size is to be physically modelled.

DESCRIPTION

ENGG

Where the design necessarily falls outside of the above standard, the
component in question is to be first modelled by computational fluid
dynamics to prove the basic viability of the design approach prior to
commencement of physical modelling.

4.2.2

Pump cells

JO/EWO

Each pump suction is to be located in a separate dedicated cell


dimensioned to suit the flowrate and intake dimensions of the pump.

DATE

Pump cell depths and inverts are to suit the submergence and NPSH
requirements of the specific pump selected for the purpose.

REV NO.

4.2.3

Pump location
Pumps are to be located in a pump hall above the HAT level.

DISCIPLINE
ENGINEER
_______________

4.2.4

DATE _________

Pump valving
The pumps are to have no valves in the primary flow path.

PROJECT
ENGINEER
_______________

The discharge pipework from each pump is to be arranged with a discharge


weir to prevent backflow from the common collection basin when the
respective pump is not running.

DATE _________
CERTIFIED

The pipework is to be arranged to allow the suction line to drain back to the
inlet sump. The discharge is to drain back through the pump to the inlet
cell, to provide a dry pump without the need for isolation in the event of
maintenance. The pump supplied is to be suitable for reverse flow without
damage.

_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS

4.2.5

_______________

Pumps are to be powered by constant speed drives located in a separate


HV drives room.

-----------------------------CONTROL NUMBER
BY: ____________

DATE: __________

EDSD VERIFICATION
REVISION CERTIFICATION

DATE _________

THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
REQUIREMENTS, BY DOCUMENT
COMPLETION CERTIFICATE
(DCC) NO. ___________

Pump drives

4.2.6

Pump discharges
Pump discharges are to be individual pipelines running from each pump
discharge flange to a dedicated flow box, isolated from each other but
feeding the common collection basin.

PROJECT SPECIFICATION

DWG. TYPE

BASIS OF DESIGN - PROCESS

DOC

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE


JAZAN

SAUDI ARABIA

PLANT

INDEX

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THIS DOCUMENT AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN WHOLE OR PART SHALL BE MADE WITHOUT THE PRIOR WRITTEN CONSENT OF THE OWNER.

OPRNS

SAUDI ARABIAN OIL COMPANY

CERT

PMT

The pump discharge line is to contain a dedicated flow meter per pump.
The flow meters are to be located in a place suitable for access for
maintenance, with an access platform if required.

ENGG

4.2.7

External buildings

DESCRIPTION

4.2.7.1 Hypochlorite building


A separate building is required to house a sodium hypochlorite dosing skid
and make-up room.

DATE

JO/EWO

The dosing skid is to suit the chlorine dosing requirements for the plant of
the A24 area of the inplant lagoon, which requires a 1200 kg/hr sodium
hypochlorite plant to allow dosing of the full sea water flow to achieve a
nominal concentration of 2.5 ppm after the dosing point.

REV NO.

4.3
4.3.1

Intake Channel
Main channel to Inplant Lagoon
The inlet channel is to run from a collection basin at the Inlet Pump Station
discharge to the Inplant Lagoon, following the layout described in Section
3.2.1.

DISCIPLINE
ENGINEER
_______________
DATE _________

The channel is to consist of two independent parallel channels. The


capacity of the channels is to be adequate to accommodate the full
required flow, including surge flow and variations required by the control
system. In the event of maintenance, one channel will be scheduled for
repair while continuing to operate the network at reduced capacity.

PROJECT
ENGINEER
_______________
DATE _________
CERTIFIED

DATE _________

The Froude number of the channels is not to exceed 0.75 under any flow
conditions, other than at intended drop structures or weirs.

CONSTRUCTION
AGENCY
_______________

Stoplog slots will be provided at the start and end of the two-channel
section to allow isolation of a channel as required.

_______________

The channel is to have minimum 1 m freeboard above TWL to allow for


surge conditions.

DATE _________
OPERATIONS

The side walls are to continue at least 1m above the finished surface level
of the surrounding ground to form a safety barrier.

_______________

REVISION CERTIFICATION

The TWL of the channel is to be set 1 m below grade where the channel
runs through the refinery or JIGCC facilities.

DATE: __________

-----------------------------CONTROL NUMBER
BY: ____________

THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
REQUIREMENTS, BY DOCUMENT
COMPLETION CERTIFICATE
(DCC) NO. ___________

EDSD VERIFICATION

DATE _________

The channel wall section do not provide for the channels to be covered.
The channel TWL and hydraulic grading is to suit:

the specified design level of RL98.0 m, and

TWL at full bypass of RL99.0 m.

PROJECT SPECIFICATION

DWG. TYPE

BASIS OF DESIGN - PROCESS

DOC

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE


JAZAN

SAUDI ARABIA

PLANT

INDEX

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THIS DOCUMENT AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN WHOLE OR PART SHALL BE MADE WITHOUT THE PRIOR WRITTEN CONSENT OF THE OWNER.

OPRNS

SAUDI ARABIAN OIL COMPANY

PMT

4.3.2

Bypass channel

CERT

A bypass channel is to be included on the Inlet Channel, bypassing directly


to the Discharge Channel.

ENGG

An overflow weir is to be used to control bypass flows, which under normal


conditions are to be zero.

DESCRIPTION

Levels for the bypass are:


Top of weir (start bypass flow) = RL98.9 m

JO/EWO

Full bypass flow rate TWL = RL99.4 m

DATE

The bypass channel is to be normally dry to avoid collection of debris in a


stagnant dead end.

REV NO.

4.4
4.4.1

Inplant Lagoon
General
The Inplant Lagoon is to be a reservoir for the cooling circuit pumps and
ancillary desalination RO plant and fire water pumps.

DISCIPLINE
ENGINEER
_______________

The A61 package includes:

DATE _________

1. the design of the shell of the lagoon, and

PROJECT
ENGINEER
_______________

2. the shells of the pump stations, and

DATE _________

3. the pump station shelters, and

CERTIFIED

4. the electrical power rooms adjacent to the pump shelters

_______________

The pump details are to be selected and provided by HOC to BEO. The
BEO will take the pump parameters into account when designing the
lagoon and the pump station cells.

DATE _________
CONSTRUCTION
AGENCY
_______________

The pump parameters are quoted from the A24 Basis of Design document
below.

DATE _________
OPERATIONS
_______________

REVISION CERTIFICATION

DATE: __________

-----------------------------CONTROL NUMBER
BY: ____________

THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
REQUIREMENTS, BY DOCUMENT
COMPLETION CERTIFICATE
(DCC) NO. ___________

EDSD VERIFICATION

DATE _________

4.4.2

Inplant Lagoon layout


The Inplant Lagoon is to be 800m long and 110m wide.
The depth is to be set to suit the pump requirements and hydraulics.

4.4.3

Power Generation Block (PGB) pump stations


Five PGB pump stations are to be included along the Southern boundary of
the inplant lagoon, adjacent to the respective PGB structures. Each PGB
pump station is to allow for:

PROJECT SPECIFICATION

DWG. TYPE

BASIS OF DESIGN - PROCESS

DOC

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE


JAZAN

SAUDI ARABIA

PLANT

INDEX

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THIS DOCUMENT AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN WHOLE OR PART SHALL BE MADE WITHOUT THE PRIOR WRITTEN CONSENT OF THE OWNER.

OPRNS

SAUDI ARABIAN OIL COMPANY

three pumps, in 2+1 format, ie 2 running, 1 standby

flow rate for each pump is 31,500 m3/hr

pump station flow rate is 63,000 m3/hr

preliminary bellmouth diameter = 2,896 mm

DESCRIPTION

4.4.4

Refinery cooling loop pumps and refinery fire water pumps


Six refinery cooling loop pumps and refinery fire water pumps are to be
included along the northern boundary of the inplant lagoon

JO/EWO

Each refinery cooling pump station has 2 + 2 format, ie 2 running, 2


standby. The pumps for the three loops are different, as follows:

REV NO.

DATE

Loop 1:

pump flow rate 8,666 m3/hr

total Loop 1 flow rate 17,332 m3/hr

preliminary bellmouth diameter = 1500 mm

Loop 2:

DISCIPLINE
ENGINEER
_______________
DATE _________
PROJECT
ENGINEER
_______________

pump flow rate 5,880 m3/hr

total Loop 2 flow rate 11,760 m3/hr

preliminary bellmouth diameter = 1200 mm

DATE _________
CERTIFIED

Loop 3:

_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________

pump flow rate 4,331 m3/hr

total Loop 3 flow rate 8,662 m3/hr

preliminary bellmouth diameter = 1100 mm

OPERATIONS
_______________

4.4.4.1 Refinery Fire Water pumps

DATE _________
-----------------------------CONTROL NUMBER
BY: ____________

DATE: __________

EDSD VERIFICATION
REVISION CERTIFICATION

THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
REQUIREMENTS, BY DOCUMENT
COMPLETION CERTIFICATE
(DCC) NO. ___________

The fire water pump station is to contain eight pumps, 4 x duty, 4 x standby

pump flow rate 681 m3/hr

total fire water flow rate 2,724 m3/hr

preliminary bellmouth diameter = 610 mm

PROJECT SPECIFICATION

DWG. TYPE

BASIS OF DESIGN - PROCESS

DOC

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE


JAZAN

SAUDI ARABIA

PLANT

INDEX

DOC.

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ENGG

CERT

PMT

OPRNS

SAUDI ARABIAN OIL COMPANY

PMT

4.4.5

Other inplant lagoon pumps

CERT

Other A24 pumps are located in a line on the Eastern wall of the inplant
lagoon as follows.

one CW pump station, containing 6 pumps

four duty, two standby pumps for the two circuits

pump flow rate 36,100m3/hr

total CCW flow rate 144,400m3/hr

specified bellmouth diameter as per A24 package = 3048 mm

JO/EWO

DESCRIPTION

ENGG

4.4.5.1 Closed Circuit Cooling (CCW) pumps

DATE

4.4.5.2 Desal pumps

REV NO.

The desal pump station has four pumps, 2 x duty, 2 x standby

DISCIPLINE
ENGINEER
_______________

pump flow rate 2600 m3/hr

total desal flow rate 5200 m3/hr

preliminary bellmouth diameter = 863 mm

DATE _________
PROJECT
ENGINEER
_______________

4.4.5.3 Fire Water pumps


The fire water pump station is to contain 4 pumps, 2 x duty, 2 x standby

DATE _________
CERTIFIED
_______________
DATE _________

pump flow rate 681 m3/hr

total fire water flow rate 1,362 m3/hr

preliminary bellmouth diameter = 610 mm

CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS
_______________

-----------------------------CONTROL NUMBER
BY: ____________

DATE: __________

EDSD VERIFICATION
REVISION CERTIFICATION

THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
REQUIREMENTS, BY DOCUMENT
COMPLETION CERTIFICATE
(DCC) NO. ___________

DATE _________

PROJECT SPECIFICATION

DWG. TYPE

BASIS OF DESIGN - PROCESS

DOC

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE


JAZAN

SAUDI ARABIA

PLANT

INDEX

DOC.

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OPRNS

SAUDI ARABIAN OIL COMPANY

-----------------------------CONTROL NUMBER
BY: ____________

REV NO.

DATE

JO/EWO

DESCRIPTION

ENGG

CERT

PMT

Table 4.1 Summary of Seawater Pumps in the Inplant Lagoon

DISCIPLINE
ENGINEER
_______________

DATE _________

PROJECT
ENGINEER
_______________

DATE _________

_______________
CERTIFIED

DATE _________

CONSTRUCTION
AGENCY
_______________

DATE _________

_______________
OPERATIONS

DATE _________

PROJECT SPECIFICATION

JAZAN

DWG. TYPE

BASIS OF DESIGN - PROCESS

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE

DOC

SAUDI ARABIA

PLANT

INDEX

DOC.

SHT.

REV.

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OPRNS

THIS DOCUMENT AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN WHOLE OR PART SHALL BE MADE WITHOUT THE PRIOR WRITTEN CONSENT OF THE OWNER.

DATE: __________

EDSD VERIFICATION

REVISION CERTIFICATION

THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
REQUIREMENTS, BY DOCUMENT
COMPLETION CERTIFICATE
(DCC) NO. ___________

SAUDI ARABIAN OIL COMPANY

PMT

4.4.6

Lagoon depth and plant shutdown

CERT

The inplant lagoon needs a storage volume sufficient to allow a shutdown


of the refinery and JIGCC as an emergency procedure, assuming no
water available from the inlet pump station.

ENGG

The PGBs, JIGCC and refinery can all continue to run, sufficient water
must be available for their shutdown periods as follows:

DESCRIPTION

PGBs, Desalination Unit 0 hour


JIGCC CCW loops 1 hour
Refinery loops 1, 2, 3 3 hours

REV NO.

DATE

JO/EWO

The following assumptions are made:

DISCIPLINE
ENGINEER
_______________

A decision time of 10 minutes to be allowed prior to shutdown


being initiated

Refinery or JIGCC Fire protection pumps running

Margin at end of shutdown 0.3m reserve depth

Fire fighting pumps in own well available to continue running after


shutdown of refinery loops and CCW pumps

Figure 4.4.6 Summary of Liquid Levels in the Inplant Lagoon

DATE _________
PROJECT
ENGINEER
_______________
DATE _________
CERTIFIED
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS
_______________

-----------------------------CONTROL NUMBER
BY: ____________

DATE: __________

EDSD VERIFICATION
REVISION CERTIFICATION

THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
REQUIREMENTS, BY DOCUMENT
COMPLETION CERTIFICATE
(DCC) NO. ___________

DATE _________

PROJECT SPECIFICATION

DWG. TYPE

BASIS OF DESIGN - PROCESS

DOC

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE


JAZAN

SAUDI ARABIA

PLANT

INDEX

DOC.

SHT.

REV.

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THIS DOCUMENT AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN WHOLE OR PART SHALL BE MADE WITHOUT THE PRIOR WRITTEN CONSENT OF THE OWNER.

OPRNS

SAUDI ARABIAN OIL COMPANY

4.5

Chemical Chlorination and Shock Dosing

ENGG

CERT

Sodium Hypochlorite is produced from sea water by electrolysis in


electrochlorination package. 2000 ppm free chlorine is produced by the
package and the water source is sea water.

DESCRIPTION

The hypochlorite is used for


1. Chlorinating a 501,000m3/hr sea water system to 2.5 ppm to prevent
biofouling.

DATE

JO/EWO

2. Shock dose a) inplant lagoon pump systems (CCW SW pumps, PGB


1,2,3,4,5 SW pumps, and refinery Loops 1,2,3) to 3-5 ppm for 20
minutes every 48 hours to limit marine growth (such as molluscs and
other creatures) b) non-operating pumps for 3 minutes every 48
hours.

REV NO.

3. Disinfect treated effluent and raw waste water in A31 WWTP.


2.5 ppm(wt) dosage rate and maintenance of 0.5 ppm equivalent free
chlorine are designed for electrochlorination. The hypochlorite is pumped
to shoreline lagoon by hypochlorite pumps.

DISCIPLINE
ENGINEER
_______________

Shock dosing for Inplant lagoon pump systems is carried out every 48
hours. Shock dosing is done for one pump system at a time for the Inplant
lagoon pump systems. 3-5 ppm (wt) dosage rate is designed at SW return
from exchangers. The hypochlorite is pumped to the shock dosing tanks on
a continuous basis, pumped to different pump systems by hypochlorite
transfer pumps.

DATE _________
PROJECT
ENGINEER
_______________
DATE _________
CERTIFIED
_______________
DATE _________

Per PME (SAES-A-103, Table A), 0.5mg/L (30 day average) is the
maximum allowable residual chlorine in the sea water discharge back to
the Red Sea.

CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS
_______________

-----------------------------CONTROL NUMBER
BY: ____________

DATE: __________

EDSD VERIFICATION
REVISION CERTIFICATION

THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
REQUIREMENTS, BY DOCUMENT
COMPLETION CERTIFICATE
(DCC) NO. ___________

DATE _________

PROJECT SPECIFICATION

DWG. TYPE

BASIS OF DESIGN - PROCESS

DOC

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE


JAZAN

SAUDI ARABIA

PLANT

INDEX

DOC.

SHT.

REV.

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THIS DOCUMENT AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN WHOLE OR PART SHALL BE MADE WITHOUT THE PRIOR WRITTEN CONSENT OF THE OWNER.

PMT

OPRNS

SAUDI ARABIAN OIL COMPANY

CERT

The design parameters for the system are shown below:

ENGG

Flow rates of 0.2 wt % sodium Hypochlorite


Design:
680 m3/h (for shoreline chlorination)
20 m3/h (for shock dosing)

DESCRIPTION

700 m3/h total


Flow rates of sea water
Design:

658 m3/h (for shoreline chlorination)

JO/EWO

17 m3/h (for shock dosing)

DATE

700 m3/h total

REV NO.

SW Supply Press.:

0.5 barg (normal)


3.0 barg (design)

DISCIPLINE
ENGINEER
_______________

SW Supply Temp.:

34C (summer) / 22C (winter)

DATE _________

75C (design)

PROJECT
ENGINEER
_______________

Hypochlorite Discharge Press:

DATE _________

0.7 barg (at shoreline lagoon outlet )


3.2 barg (at shock dosing outlet)

CERTIFIED
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS
_______________

-----------------------------CONTROL NUMBER
BY: ____________

DATE: __________

EDSD VERIFICATION
REVISION CERTIFICATION

THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
REQUIREMENTS, BY DOCUMENT
COMPLETION CERTIFICATE
(DCC) NO. ___________

DATE _________

PROJECT SPECIFICATION

DWG. TYPE

BASIS OF DESIGN - PROCESS

DOC

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE


JAZAN

SAUDI ARABIA

PLANT

INDEX

DOC.

SHT.

REV.

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THIS DOCUMENT AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN WHOLE OR PART SHALL BE MADE WITHOUT THE PRIOR WRITTEN CONSENT OF THE OWNER.

PMT

OPRNS

SAUDI ARABIAN OIL COMPANY

-----------------------------CONTROL NUMBER
BY: ____________

REV NO.

DATE

JO/EWO

DESCRIPTION

ENGG

CERT

PMT

The shock dosing sketch is shown below:

Figure 4.5.1 Shock Dosing sketch

DISCIPLINE
ENGINEER
_______________

DATE _________

PROJECT
ENGINEER
_______________

DATE _________

_______________
CERTIFIED

DATE _________

CONSTRUCTION
AGENCY
_______________

DATE _________

_______________
OPERATIONS

DATE _________

PROJECT SPECIFICATION

JAZAN

DWG. TYPE

BASIS OF DESIGN - PROCESS

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE

DOC

SAUDI ARABIA

PLANT

INDEX

DOC.

SHT.

REV.

A61

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OPRNS

THIS DOCUMENT AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN WHOLE OR PART SHALL BE MADE WITHOUT THE PRIOR WRITTEN CONSENT OF THE OWNER.

DATE: __________

EDSD VERIFICATION

REVISION CERTIFICATION

THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
REQUIREMENTS, BY DOCUMENT
COMPLETION CERTIFICATE
(DCC) NO. ___________

SAUDI ARABIAN OIL COMPANY

4.6

Collection Basin

ENGG

CERT

The collection channel is to collect the return flows from the JIGCC and
refinery loops, plus the desalination brine stream.

DESCRIPTION

The collection channel is to be located within the 35m wide easement along
the Southern boundary of the RL100.0m plateau.
The design TWL in the channel is RL99.0m at the Easternmost, upstream
end.

REV NO.

DATE

JO/EWO

Flow rate based on pump flows specified as follows:

DISCIPLINE
ENGINEER
_______________
DATE _________

PGB pumps total 286,200 m3/hr distributed as per pump location

CCW pumps total 119,400 m3/hr, Eastern end of collection


channel

Refinery loops total 34,303 m3/hr, Eastern end of collection


channel

Desal brine stream 2,220 m3/hr, Eastern end of collection


channel

Total flow 442,123 m3/hr

The flow rate is not to exceed Froude number of 0.75.

PROJECT
ENGINEER
_______________
DATE _________
CERTIFIED
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS
_______________

-----------------------------CONTROL NUMBER
BY: ____________

DATE: __________

EDSD VERIFICATION
REVISION CERTIFICATION

THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
REQUIREMENTS, BY DOCUMENT
COMPLETION CERTIFICATE
(DCC) NO. ___________

DATE _________

PROJECT SPECIFICATION

DWG. TYPE

BASIS OF DESIGN - PROCESS

DOC

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE


JAZAN

SAUDI ARABIA

PLANT

INDEX

DOC.

SHT.

REV.

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THIS DOCUMENT AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN WHOLE OR PART SHALL BE MADE WITHOUT THE PRIOR WRITTEN CONSENT OF THE OWNER.

PMT

OPRNS

SAUDI ARABIAN OIL COMPANY

PMT

4.7
4.7.1

Discharge channel
General location

ENGG

CERT

The discharge channel is to run from the collection basin located along the
southern boundary of the plant, down to the outfall structure at the existing
shore just to the south of the marine terminal.

DESCRIPTION

4.7.2

Drop structure

JO/EWO

The first section of the channel is a single full-width channel running down
from the RL100.0 m Refinery and JIGCC area down to approximately
RL93.0 m. This section may contain flow control measures in the channel
to control the flow rate through the change of level.
This section of channel is to handle the full flow of all A24 cooling pumps
and desalination brine stream.

REV NO.

DATE

No allowance is made for stormwater collection in this section of channel.


4.7.3

Mixing basin
At the bottom of the dogleg drop structure, the channel is to include a
mixing basin to allow the bypass channel to join the main flow channel.

DISCIPLINE
ENGINEER
_______________

Provision is to be made at the mixing basin for adding 30 m3/s stormwater


from the JIGCC and refinery facilities area.

DATE _________
PROJECT
ENGINEER
_______________
DATE _________

4.7.4

The main discharge channel from the mixing basin down to the Shoreline
Discharge structure is to consist of two independent parallel channels. The
capacity of the channels is to be adequate to accommodate the full
required flow, including surge flow and stormwater up to the stated amount
above, in two channels.

CERTIFIED
_______________
DATE _________
CONSTRUCTION
AGENCY
_______________

The Froude number of the channels is not to exceed 0.75 under any flow
conditions, other than at intended drop structures or weirs.

DATE _________
OPERATIONS

Stoplog slots will be provided at the start and end of the two-channel
section to allow isolation of a channel as required.

_______________

-----------------------------CONTROL NUMBER
BY: ____________

The channel is to have minimum 1 m freeboard above TWL to allow for


surge conditions.

DATE: __________

EDSD VERIFICATION
REVISION CERTIFICATION

DATE _________

THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
REQUIREMENTS, BY DOCUMENT
COMPLETION CERTIFICATE
(DCC) NO. ___________

Main discharge channel

The side walls are to continue at least 1 m above the finished surface level
of the surrounding ground to form a safety barrier.

PROJECT SPECIFICATION

DWG. TYPE

BASIS OF DESIGN - PROCESS

DOC

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE


JAZAN

SAUDI ARABIA

PLANT

INDEX

DOC.

SHT.

REV.

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OPRNS

SAUDI ARABIAN OIL COMPANY

PMT

5 ENVIRONMENTAL REQUIREMENTS
CERT

5.1

Management of cooling water discharges

ENGG

demonstrate compliance with Saudi Aramco Engineering Standard


(SAES)A103 Discharges to the Marine Environment.

accommodate discharge of 450,000 m3/hr of cooling water at an


increased temperature maximum (T) of 8C above intake
temperature with a maximum residual chlorine of 0.5 mg/L

minimize the area of the mixing zone by T of >= 1C and residual


chlorine of >= 0.01 mg/L

achieve:

REV NO.

DATE

JO/EWO

DESCRIPTION

The design for discharge of cooling seawater at the shoreline shall:

DISCIPLINE
ENGINEER
_______________

DATE _________
PROJECT
ENGINEER
_______________

no significant (<0.5C) thermal contamination of the project intake


water channel

water temperature increases at the shrimp farm water intake will


be <0.5C

Take into account and comply with any amended or additional criteria
arising from the completion of the Cooling Water EIA and subsequent
approved process.

Refer to document number A61-A-DOC-VE-746872, Design Basis


Report for marine basis of design.

DATE _________
CERTIFIED

_______________
DATE _________
CONSTRUCTION
AGENCY
_______________
DATE _________
OPERATIONS
_______________

-----------------------------CONTROL NUMBER
BY: ____________

DATE: __________

EDSD VERIFICATION
REVISION CERTIFICATION

THIS INDICATES THAT REV. NO. ______


OF THIS DOCUMENT IS COVERED,
FOR ALL APPROVAL / CERTIFICATION
REQUIREMENTS, BY DOCUMENT
COMPLETION CERTIFICATE
(DCC) NO. ___________

DATE _________

PROJECT SPECIFICATION

DWG. TYPE

BASIS OF DESIGN - PROCESS

DOC

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE


JAZAN

SAUDI ARABIA

PLANT

INDEX

DOC.

SHT.

REV.

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30

THIS DOCUMENT AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN WHOLE OR PART SHALL BE MADE WITHOUT THE PRIOR WRITTEN CONSENT OF THE OWNER.

OPRNS

SAUDI ARABIAN OIL COMPANY