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Training of Hydraulic System

Xu Yi
2017.1.3
Mobile phone:00 86 15072304865
E-mail:08317@wisdri.com

Content

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Lay-out of Hydraulic System


Run and stop of Hydraulic Station
Everyday Check
One month Check
Problems to solve

Lay-out of Hydraulic System


layout.pdf

Run and stop of station

Run No.2 Cooling Bed Station


1. Distant ->Machine Side
2.Circulation Pump
Off->On
3. 2# Main Pump
Green button
4. Machine Side ->Distant

Notice: now 1# main pump


Coupling is damage, when
It is replaced by a new one,
Then step 3 may select 1# or
2#

1# pump coupling damage

Run and stop of station

Stop No.2 Cooling Bed Station


1. Distant ->Machine Side
2. 2# Main Pump
Red button
3. Circulation Pump
On->Off
4. Machine Side ->Distant

Notice: now 1# main pump


Coupling is damage, when
It is replaced by a new on,
Then step 1 may select 1# or
2#

Run and stop of station


Run Collection Area Station

1. Remote ->Local
2. 1 # Circulation Pump
Green button
3. 2# & 3 # Main Pump
Green button
4. Local->Remote
Notice: now 1# main pump
Is not in use , when
Collection bench 1# and 2# are
Using ,step 3 we choose 1#,2#,3#

Run and stop of station


Stop Collection Area Station
1. Remote ->Local
2. 2# & 3 # Main Pump
Red button
3. 1 # Circulation Pump
Red button
4. Heater & Cooling Water
Red button
5. Local->Remote
Notice: now 1# main pump
Is not in use , when
Collection bench 1# and 2# are
Using ,step 2 we choose 1#,2#,3#

Everyday check
No.2 Cooling bed Station
1. temperature (not automation)
>50 open cooling water
>60 apply for stop station
>60
not stop immediately

Everyday check
Cooling water Close ->
3:close

2:open

1:open

Cooling water Open

Everyday check
Cooling water Open ->
1:open

3:close

2:close

Cooling water Close

Everyday check
No.2 Cooling bed Station
2. level
<240mm fill hydraulic oil ISO VG-46
3. pressure
adjust ( normally 100bar ,OK )

Everyday check
No.2 Cooling bed Station
4. Return filter
Red ,change a new one
5. Circulation filter
Red ,change a new one

Everyday check
No.2 Cooling bed Station
Direction
which filter is in use
when change ,turn the long bar
Pressure Difference Gauge

Everyday check
Collecting area Station
1. temperature
In remote mode , run automatically

>50 open cooling water


>60 stop immediately
2. Pressure
adjust ( normally 120bar ,OK )

Everyday check
Collecting area Station
3. level
<50 fill hydraulic oil ISO VG-46

Everyday check
Return filter (spare:2)

Circulation filter(0)

SFBX-1300X20

SFBX-800X5
Need to order now!

In the box: WISBMR-0062-SYWK

Everyday check
High pressure Filter (0)
When the signal light is on ,change a new one
HYDAC 0500D10BN4HC
Need to order now!

One month check


No.2 Cooling bed station
Nitrogen pressure: 80bar is
ok

before filling , close


After filling ,open

Collection area station


Nitrogen pressure: 100bar is
ok
B
A

before filling , A close , B open


After filling , B close , A open

Problems to solve
Leakage

Repair use welding

Change new o-rings

Problems to solve
Movement is not ok

Change a new valve ,and clean the old valve

Problems to solve
Check valve installation

The flow direction (return to the tank)

Q&A

Thank you!

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