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1 Engineering
Research Center of Materials Behavior and Design, Ministry of Education, Nanjing University of Science and Technology, Nanjing 210094,
China. 2 Aviation Key Laboratory of Science and Technology on Materials Testing and Evaluation, Science and Technology on Advanced High Temperature
Structural Materials Laboratory, Beijing Key Laboratory of Aeronautical Materials Testing and Evaluation, Beijing Institute of Aeronautical Materials, Beijing
100095, China. 3 Centre for Advanced Structural Materials, Department of Mechanical and Biomedical Engineering, CSE, City University of Hong Kong,
Hong Kong, China. These authors contributed equally to this work. *e-mail: gchen@njust.edu.cn; chainliu@cityu.edu.hk
NATURE MATERIALS | ADVANCE ONLINE PUBLICATION | www.nature.com/naturematerials
ARTICLES
a
Growth direction
a
c
2 mm
b
200 nm
200 nm
2 mm
A
B
C
D
100 m
100 m
(001)
(1120)
d[1100]
d[1101]
100
k (1012)
are
and in the case of (001)
(001)
(1012)
d[21 10]
d[0111]
d[2423]
100
k
The calculated planar disregistry values of the 0 -growing (001)
10 nm
increases with the increased cooling rate. Because the cooling rate
(C) is calculated as the product of the thermal gradient (G) and
the withdrawal rate (V ), C = G V during the DS process20 , the
nucleation of the grains can be controlled by regulating V while G
remains constant. Based on these analyses, there must exist a critical
withdrawal rate Vc , below which the 0 grains can nucleate but
the 45 ones cannot, thus demonstrating that well-aligned TiAl PST
single crystals can be obtained without the use of seeding crystals.
Based on our theoretical analysis, unidirectional solidification
experiments are conducted on a Bridgman-type apparatus (see
Supplementary Fig. 3 and Methods) for the Ti45Al8Nb alloy and
the results are shown in Fig. 1. The 0 -oriented PST single crystals
can be obtained at a withdrawal rate lower than Vc (Fig. 1a,c),
while the 45 -oriented PST single crystals can be obtained at a
withdrawal rate higher than Vc (Fig. 1b,d). These results verify our
prediction well.
Tensile tests were performed at ambient temperature on our
non-seeded Ti45Al8Nb PST single crystals with controlled
orientations. The tensile ductility and yield strength of the wellaligned (0 ) alloys reach as high as 7.6% and 735 MPa, respectively
(see full data in Supplementary Table 2). In previous studies, the
ambient-temperature ductility of TiAl alloys with polycrystalline
structures is usually less than 2% (ref. 21), except for Appel et al., who
obtained tensile elongations of 3% in a novel laminate structure
in Ti(40-44)Al8.5Nb alloys22 . But our well-aligned PST single
crystals have a superior tensile ductility of 6.37.6%, indicating that
the microstructure and alloy composition both play an important
role in improving the ambient-temperature ductility. There exist
three kinds of dislocation in high Nb-TiAl crystals during
Service temperature
Our ST
150
0 yield strength
0 elongation
45 yield strength
45 elongation
800
125
100
75
600
50
Twins
Elongation (%)
1,000
ARTICLES
Dislocations
400
25
500 nm
200
0
200
400
600
800
1,000
Temperature (C)
8,000
C
6,000
600
4,000
300
0
0.00
0.02
0.04
0.06
800
15,000
10,000
600
A
5,000
400
200
0
0.00
0.08
B
True stressstrain curve
0
C
900
c
Work hardening rate
1,200
5,000
0.02
0.04
True strain
0.06
0.08
0.10
0.12
True strain
Figure 3 | Mechanical properties of Ti45Al8Nb PST single crystals as a function of temperature and the microstructure after tension. a, Mechanical
properties as a function of temperature. The well-aligned PST single crystal maintains a high yield strength of 637 MPa at 900 C; a temperature much
higher than the 650750 C reported for polycrystalline alloys4 (see the pink-colour region in the figure). b,c, The true stressstrain curve and the work
hardening rate obtained at ambient temperature (b) and 900 C (c). d, TEM microstructure of well-aligned PST single crystals after tension tested at
900 C. Twins and dislocations appear simultaneously after the elevated-temperature deformation.
ARTICLES
0.30
0.30
0.25
0.25
Creep strain
0.15
150 MPa
210 MPa
0.20
0.15
0.20
150 MPa
0.10
0.05
210 MPa
100 MPa
0.00
0.10
100 MPa
0.05
0.00
200
400
600
800
1,000
Time (h)
b
105
Minimum creep rates (s1)
Ti45Al8Nb, 0
Ti48Al2Cr2Nb, FL
n = 6.7
106
107
n = 3.8
108
100
120
140
160
180
200
220
Stress (MPa)
1.00 107 s1 , 2.01 106 s1 and 1.46 105 s1 under the same
stress range. It can be seen in Fig. 4b that the minimum creep
rate of our single crystal with the 0 lamellar orientation is lowered
dramatically by one to two orders of magnitude, as compared with
the results from the 4822 polycrystalline alloy at 900 C (see full
creep data in Supplementary Table 4). Furthermore, we calculated
the stress exponent n of our well-aligned PST single crystals and the
4822 specimens at 900 C by means of the creep rate equation:
= A n
The linear relationship in Fig. 4b demonstrates that the creep
behaviour of both materials can be described well by the above rate
equation. The n value is measured to be 3.8 for our single crystals
and n of 6.7 for the commercial 4822 alloys. The distinctly higher
value for the 4822 alloys clearly indicates that the polycrystalline
intermetallic alloy is much more sensitive to the load conditions
at 900 C.
Since the high-temperature creep performance of our TiAl + Nb
PST single crystals has been shown to be highly promising, another
factor required for consideration in industrial applications of TiAl
alloys is the fatigue resistance. Fortunately, many studies have
Methods
Methods and any associated references are available in the online
version of the paper.
Received 9 July 2015; accepted 24 May 2016;
published online 20 June 2016
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Acknowledgements
The authors are grateful for financial support from the National Key Basic Research
Program of China (grant 2011CB605504), and a Project Funded by PAPD of Jiangsu
Author contributions
G.C. designed and supervised the project. Y.B.P. synthesized the PST samples. G.Z.
conducted the quantitative calculation of the anisotropy of interfacial energy. Z.X.Q.
and M.Z.W. performed experiments and analysed the data. H.C.Y. and C.L.D. performed
high-temperature mechanical tests. C.T.L. assessed the outcomes. G.C., Y.B.P., G.Z.,
Z.X.Q., M.Z.W. and C.T.L. wrote the paper. All authors discussed the results and
commented on the manuscript.
Additional information
Supplementary information is available in the online version of the paper. Reprints and
permissions information is available online at www.nature.com/reprints.
Correspondence and requests for materials should be addressed to G.C. or C.T.L.
ARTICLES
HF. Structural characterization of the twins was carried out by means of an FEI
TecnaiG2 20 LaB6TEM and HRTEM. The sample preparation for TEM
observations followed the standard route of cutting, ion thinning and
final polishing.
Mechanical testing. After homogenizing and stress relief annealing of PST
samples, multiple mechanical tests were performed based on the load and
elongation measurement. Tensile specimens with a gauge section of
1 2.5 10 mm were prepared by low-stress grinding and polishing with 2000 grit
sand paper. Ambient-temperature tensile tests were performed at a strain rate of
2 104 s1 using an Instron 5982 testing machine. The high-temperature tensile
tests were performed on an Instron 5500R testing machine at a strain rate of
1 103 s1 . The uniaxial tensile creep tests were performed on an Instron 5982
testing machine under constant loads of 100, 150 and 210 MPa at 900 C in air.
The high-temperature specimens have a gauge section of 83 15 mm.