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DD+DIS076.04E
Troubleshooting
Chapter 6-3
Contents
1.1
Status Displays....................................................................................................... 1
1.2
2.1
2.2
3.1
3.2
3.3
3.4
High Wear and Tear on the Pump Bearings and Impeller Shafts...................... 13
3.5
3.6
Failure of the Thermal Cutout for the Developer and Fixer Heater................... 13
3.7
3.8
4.1
Flow Chart............................................................................................................. 16
4.2
4.3
Edition 5, Revision 3
Agfa Company Confidential
Chapter 6.3 / I
DD+DIS076.04E
Operation Display
The display texts correspond to Software Version EOSUNIV1007. Display texts of
earlier software versions may vary slightly.
The following messages are displayed during normal operation without any problems:
1.1
Status Displays
Display
RP
XX.XC
Machine is in STANDBY
Ready
RP
34:0C
Please wait
warten
1.2
Adding developer
Adding fixer
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Agfa Company Confidential
Chapter 6.3 / 1
DD+DIS076.04E
Display
Adding water
Heating
developer
Error:
Cause:
Remedy:
Cooling
developer
This message only
occurs if developer
temperature or process
have been changed.
Chapter 6.3 / 2
Heating fixer
Emergency film
please wait
Edition 5, Revision 3
Agfa Company Confidential
DD+DIS076.04E
Display
Maintenance
Edition 5, Revision 3
Agfa Company Confidential
Chapter 6.3 / 3
DD+DIS076.04E
2.1
The replenishment rates for developer and fixer have not yet
been calibrated.
Execute the calibration (see Chapter 3)
The replenishment rate for fixer has not yet been calibrated.
Execute the calibration (see Chapter 3)
Level check:
Check
EOS module
Check
mixer
Check external
developer
Chapter 6.3 / 4
Edition 5, Revision 3
Agfa Company Confidential
DD+DIS076.04E
Display
Check external
fixer
Check
waste tank
Check
anti-algae
Check
water pump
Corresponds to
<SERVICE 515>
Developer level
low
Corresponds to
<SERVICE 507>
Fixer level
low
Corresponds to
<SERVICE 508>
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Agfa Company Confidential
Chapter 6.3 / 5
DD+DIS076.04E
Display
Corresponds to
<SERVICE 507>
2.2
SERVICE 501
SERVICE 502
SERVICE 503
Chapter 6.3 / 6
Edition 5, Revision 3
Agfa Company Confidential
DD+DIS076.04E
Display
SERVICE 504
SERVICE 505
SERVICE 506
SERVICE 507
means:
<Developer
level low>
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Agfa Company Confidential
Chapter 6.3 / 7
DD+DIS076.04E
Display
SERVICE 508
means:
<Fixer level
low>
SERVICE 509
means:
<Water level
low>
SERVICE 510
SERVICE 514
SERVICE 515
means:
<Check water
pump>
SERVICE 518
SERVICE 519
SERVICE 520
Chapter 6.3 / 8
Edition 5, Revision 3
Agfa Company Confidential
DD+DIS076.04E
Display
SERVICE 535
SERVICE 536
SERVICE 539
SERVICE 549
SERVICE 550
SERVICE 555
SERVICE 556
SERVICE 557
SERVICE 558
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Agfa Company Confidential
Chapter 6.3 / 9
DD+DIS076.04E
Display
SERVICE 559
SERVICE 562
Check SI 1.
Fixer replenisher pump 2.M2 defective
(checking in <TEACH IN> is possible).
SERVICE 563
Check SI 1.
Developer replenisher pump 2.M1 defective
(checking in <TEACH IN> is possible).
SERVICE 574
SERVICE 575
SERVICE 579
SERVICE 580
SERVICE 582
Chapter 6.3 / 10
Edition 5, Revision 3
Agfa Company Confidential
DD+DIS076.04E
3.1
Synchro-motor (1) OK
LED OFF
ERROR
1: Synchro-motor
2: Fault display
3: Position of the assembly within
the housing
4: Pump housing
5: Impeller
4
1
5273_10063_007.cdr
Figure 1
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Agfa Company Confidential
Chapter 6.3 / 11
DD+DIS076.04E
Although the levels seem to be reached, the solution heaters are not
switched on.
Cause:
Brief dropping of the water level in the heater delay time of max. 4min.
The replenisher pumps stop until the water level is reached again and the
circulation starts, the level drops again.
The cause for this level drop in the water may be a leaking anti-algae
solenoid valve or a defective O-ring at the tank drain taps.
Remedy:
Check the anti-algae solenoid valve and the O-ring and replace if necessary.
The anti-algae solenoid valve may get leaks as a result of chlorine used in the water
tank.
3.3
Remedy:
L=
phase
brown wire
N=
neutral
blue wire
PE
PE =
protective
earth
green-yellow wire
5270_10013_002.cdr
Chapter 6.3 / 12
Edition 5, Revision 3
Agfa Company Confidential
DD+DIS076.04E
3.4
3.5
High Wear and Tear on the Pump Bearings and Impeller Shafts
Error:
High wear and tear on the pump bearings and impeller shafts.
Cause:
High lime contents in the water and crystalline deposits in the fixer.
Remedy:
Possible failure of the current limitation resistor R376 on the GS1 for
triggering the IR heater unit.
Cause:
High load on the current limitation resistor when the IR-heater switches on.
Remedy:
Software Version MEOS 1401 and CEOS 1801, and higher, switch on the
the IR-heater for 5 seconds on the lowest level. Then the system switches to
the set dryer level.
The load on the current limitation resistor R376 is considerably reduced if
switched on in cold condition.
Reliability and life span of the Control Boar GS1 is considerably increased by
changing the software version to MEOS 1401 / CEOS 1801.
The dryer performance is not reduced by this procedire.
3.6
Failure of the Thermal Cutout for the Developer and Fixer Heater
Error:
Cause:
Remedy:
5120_30063_001.cdr
Figure 2
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Agfa Company Confidential
Chapter 6.3 / 13
DD+DIS076.04E
Chemical exhaust fumes get into the machine at the crossover dryer flap /
frame and result in corrosion of components.
Cause:
Remedy:
5270_10063_001.cdr
Figure 3
3.8
Cause:
High pulse rate / current load at the IR heater circuit results in premature
failure of the Control Board GS1.
Remedy:
Chapter 6.3 / 14
Edition 5, Revision 3
Agfa Company Confidential
DD+DIS076.04E
TYPE 5270/100
F-Nr. > 2200
TYPE 5270/105
F-Nr. > 1001
Edition 5, Revision 3
Agfa Company Confidential
Chapter 6.3 / 15
DD+DIS076.04E
TYPE 5270/100
F-Nr. > 2200
4.1
TYPE 5270/105
F-Nr. > 1001
Flow Chart
Display:
Please wait
no
yes
The next consumer is supplied and the current
value is measured.
Display:
Service 5YY
no
Display:
Service 5YY
yes
No defective consumer detected!
Is the
original error
5XX still
present?
no
yes
The error cannot be specified in detail.
Display:
Ready
RP
34,0C
Service 5XX
Chapter 6.3 / 16
Edition 5, Revision 3
Agfa Company Confidential
DD+DIS076.04E
TYPE 5270/100
F-Nr. > 2200
4.2
TYPE 5270/105
F-Nr. > 1001
Error description
SERVICE 501
SERVICE 502
SERVICE 503
SERVICE 504
SERVICE 505
Temperature increase in the dryer within Service 505, 520, 535, 536,
30sec. <2K
549
SERVICE 506
SERVICE 507
SERVICE 508
SERVICE 509
SERVICE 514
SERVICE 515
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Chapter 6.3 / 17
DD+DIS076.04E
TYPE 5270/100
F-Nr. > 2200
4.3
TYPE 5270/105
F-Nr. > 1001
Service number
Error description
SERVICE 574
SERVICE 579
Activating the Internal Error Diagnosis via the Menu <Test & Adjust>
#n SERVICE 5XX
(DD.MM. hh:mm)
n = List number
5XX = Error before
internal error
diagnosis
DD = day
MM = month
hh:mm = time
Checking ...
please wait
Chapter 6.3 / 18
Edition 5, Revision 3
Agfa Company Confidential
DD+DIS076.04E
TYPE 5270/100
F-Nr. > 2200
TYPE 5270/105
F-Nr. > 1001
DO SERVICE 5XX?
developer heat?
Checking ...
please wait
The function <Test all autom.> starts all diagnostics routines one after the other.
4.4
Service number
Check BE1,
Si6, HZ3, GS1
SERVICE 501
Check BE1,
Si6, HZ3, GS1
SERVICE 502
Check BE2,
Si7, HZ2, GS1
SERVICE 503
Check BE2,
Si7, HZ2, GS1
SERVICE 504
Check Si1,1Si1
Si3,HZ1,1Hz1,GS1
SERVICE 505
--
SERVICE 506
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Agfa Company Confidential
Chapter 6.3 / 19
DD+DIS076.04E
TYPE 5270/100
F-Nr. > 2200
Plaintext
Service number
Check ST67,DEV
sensor, hose
SERVICE 507
SERVICE 507
SERVICE 507
Check ST68,FIX1
sensor, hose.
SERVICE 508
Check ST76,FIX2
sensor, hose.
SERVICE 508
SERVICE 508
SERVICE 508
Check ST69,WAT
sensor, hose.
SERVICE 509
Short circuit
sensor, GS1
SERVICE 509
SERVICE 509
--
SERVICE 514
--
SERVICE 515
SERVICE 518
Chapter 6.3 / 20
TYPE 5270/105
F-Nr. > 1001
Edition 5, Revision 3
Agfa Company Confidential
DD+DIS076.04E
TYPE 5270/100
F-Nr. > 2200
Plaintext
Service number
SERVICE 519
SERVICE 520
GS1 defect
SERVICE 535
No supply 24V1
GS1 defect
SERVICE 535
No supply 24V2
GS1 defect
SERVICE 535
24V1 faulty
GS1 defect
SERVICE 535
24V2 faulty
GS1 defect
SERVICE 535
AllSens Out Of
Range GS1 defect
SERVICE 535
GS1 defect
current too high
SERVICE 535
SERVICE 536
24V1 faulty
M4-M7,GS1 defect
SERVICE 539
Supply line
M4-M7,GS1 defect
SERVICE 539
SERVICE 539
Edition 5, Revision 3
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Chapter 6.3 / 21
DD+DIS076.04E
TYPE 5270/100
F-Nr. > 2200
Plaintext
Service number
No 24V supply
Si9,GS1 defect
SERVICE 539
Motor M4-M7
defect
SERVICE 539
CurrentSens
defect
SERVICE 549
M2 too slow
check M2, GS1
SERVICE 550
M1 too fast
check M2, GS1
SERVICE 550
Check SI8,M2
GS1 BU4, GS1
SERVICE 550
Revolut. Detect.
0M7 defect
SERVICE 555
Check impeller
0M7 defect
SERVICE 555
Revolut. Detect.
0M6 defect
SERVICE 556
Check impeller
0M6 defect
SERVICE 556
Revolut. Detect.
0M5 defect
SERVICE 557
Check impeller
0M5 defect
SERVICE 557
Revolut. Detect.
0M4 defect
SERVICE 558
Chapter 6.3 / 22
TYPE 5270/105
F-Nr. > 1001
Edition 5, Revision 3
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DD+DIS076.04E
TYPE 5270/100
F-Nr. > 2200
Plaintext
Service number
Check impeller
0M4 defect
SERVICE 558
--
SERVICE 559
Check line_30M1
30M1, GS1 defect
SERVICE 562
Check SI1,GS1
SERVICE 562
Check line_30M2
30M2, GS1 defect
SERVICE 563
Check SI1,GS1
SERVICE 563
SERVICE 574
SERVICE 575
0M1 or 1M1
defect
SERVICE 575
SERVICE 579
Fan blocked
GS1 defect
SERVICE 579
SERVICE 580
SERVICE 582
Edition 5, Revision 3
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F-Nr. > 1001
Chapter 6.3 / 23