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1 INTRODUCTION
1-34
INDUSTRY ANALYSIS
HISTORY OF JUTE INDUSTRY
MEANINGS TO THE INDUSTRY
JUTE INDUSTRY STRUCTURE
INDUSTRY PERFORMANCES
DEMANDS AND SUPPLY IN THE INDUSTRY
INDUSTRY PRACTICES
INDUSTRY ENVIRONMENT
NATURE OF COMPETITION IN THE INDUSTRY
H.R. PRACTICES
ISSUES AND DEVELOPMENT
PROCESS OF PRODUCTION
ARTICLES ON JUTE INDUSTRY.
2- COMPANY PROFILE
35-39
40-51
4- SWOT ANALYSIS
STRENGHTS
WEAKNESS
OPPORTUNITIES
THREATS
52-59
5- CONCLUSION, FINDINGS,BIBLIOGRAPHY
60-62
CHAPTER-1
INDUSTRY ANALYSIS
HISTORY OF JUTE INDUSTRY
MEANINGS TO THE INDUSTRY
JUTE INDUSTRY STRUCTURE
INDUSTRY PERFORMANCES
DEMANDS AND SUPPLY IN THE INDUSTRY
INDUSTRY PRACTICES
INDUSTRY ENVIRONMENT
NATURE OF COMPETITION IN THE INDUSTRY
H.R. PRACTICES
ISSUES AND DEVELOPMENT
PROCESS OF PRODUCTION
ARTICLES ON JUTE INDUSTRY.
INDUSTRY ANALYSIS
3
INDUSTRY
Definition
A basic category of business activity. The term industry is sometimes used to describe a
very precise business activity(e.g.semiconductors) or a more generic business activity
(e.g.consumer durables). If a company participates in multiple business activities, it is
usually considered to be in the industry in which most of its revenues are derived
INDUSTRY ANALYSIS
Definition
A market assessment tool designed to provide a business with an idea of the complexity
of a particular industry. Industry analysis involves reviewing the economic, political and
market factors that influence the way the industry develops. Major factors can include the
power wielded by suppliers and buyers, the condition of competitors, and the likelihood
of new market entrants
Jute is the most versatile fiber gifted to man by nature. Known mainly as the raw material
for making sacks, jute finds extensive use in the making of handicrafts today.The
products like bags, home furnishing, apparel, textile industrial goods, carpets &
handicrafts are made of the ECO-friendly natural fiber are JUTE PRODUCTS
OBJECTIVES
4
Jute Mills
Jute mills comprising the industry are located in West Bengal (the maximum number of
mills is here), Andhra Pradesh, Assam, Orissa, Uttar Pradesh, Bihar, Tripura and
Chhattisgarh. India has around 78 jute mills and the eastern state of West Bengal alone
has around 61 jute mills. The central government owns 6 jute mills, the state government
4, 2 jute mills are under cooperatives, and 64 jute mills are under private ownerships.
Earnings
This industry today accounts for a turnover of Rs 6,500 crore annually, contributing to
exports to the tune of nearly Rs.1000 crore. In the financial year 2006-07 (AprilSeptember) exports of total jute products was at 104.3 thousand M.T whose value was
Rs. 583.55 crore.
Organizations
Organizations which control the Indian Jute Industry are as follows:
WINSOME INTERNATIONAL LTD. KOLKATA
National Centre for Jute diversification, Kolkata
Jute Bags
Jute bags imprinted with designs can be used for promotion of a
company or as a corporate and personal gift.
Cotton Bags
Cotton bags in various shapes, styles and sizes are ideal for almost all
occasions and can be put to number of uses.
Wine Bags
Wine bags in eco friendly materials are a perfect choice for storing your
best wine and also for gifting purpose.
Designer Bags
Jute designer bags are manufactured in every possible design and have
an inimitable style.
Christmas Bags
Christmas bags are ideal for both personal use and corporate promotion
and gifting.
Jute Dresses
We manufacture an exclusive range of dresses in unusual patterns
including stripes, checks and in different color combinations.
Jute Mats
Attractive jute mats in bright shade combinations and attractive weaves
are easy to wash and maintain.
Jute Trays
Innovatively designed and easy to clean, maintain and durable jute trays
can last for years to come.
Jute Placemats
Attractive jute placemats in spectrum of shades and attractive weaves
are easy to wash and maintain.
Jute Carpets
Hand woven and machine made jute carpets are in innovative designs
and patterns are in demand the world over.
Jute Fashion Accessories
We design and create elegant and highly fashionable jute accessories
from superior quality and eco friendly jute.
9
Jute Stationery
Our collection of jute stationery is both stylish and handy. These
products are designed for both corporate and personal use.
JUTE NECKLACE
10
INDUSTRY PETFORMANCE
PRODUTION
Production of jute goods during 2000-01 was an all time record of 16.78 lakh tonnes as
against 14 lakhs tonnes in 1998-99. Production during 1999-2000 (April/Oct.) also
recorded a marginal increase by 1% to reach 9.37 lakh tonnes from 9.32 lakh tonnes
during the same period of last year. This increase in production is attributable to
comfortable raw jute availability at reasonable rates at the beginning of the current year,
stable domestic demand and consequent normal functioning of jute mills. If the current
trend is maintained, production of jute goods is likely to touch around 16 lakh tonnes.
11
HESSIA SACKI
N
NG
CB
C
OTHE
RS
TOT
AL
CORRESPONDING
CONSUMPTION OF
RAW JUTE IN '000
BALES
200203
413.9
676.3
30.5 5312.3
1433
8290
2003 04
368.7
666.6
25.2 340.4
1400.
8023
9
2004 05
392.4
864.6
19.8 401.6
1678.
9598
4
2005 06
344.1
903.3
18.5 330.3
1596.
9068
2
2007 08
344.5
909.2
328.5
1590.
9087
2
2008 09
337.9
952.9
6.6
327.5
1624.
9280
9
2009 10
275.3
1034.3
286.2
1600.
9142
8
2010 11
338.3
1000
5.4
278.1
1621.
9262
8
2011 12
305.2
979.3
5.7
281.1
1571.
3
TURNOVER
Jute industry alone accounts for an annual turnover of Rs 6,500 crore and the value of
export of total jute products is nearly Rs1000 crore.
The Indian jute industry with a turnover of Rs 5,500 crore is finding more takers for
bio-degradable, eco-friendly jute made-ups both in the domestic and international
markets. The rising demand for value-added jute products has encouraged SME jute
players to go for diversification and modernization of their product base.
12
Although the jute sectors mainstay will be packaging material for agro-food
commodities, the small-scale units in the industry also need to expand their product
lines and enter into the production of non-traditional jute items such as soil saver,
decorative fabrics and special Hessian, said Hukmi Chand Bang, proprietor of India
Jute Mills, a small-sized jute mill in Murshidabad, West Bengal.
Some small-scale jute mills in the country have already started using the natural fibre
to make a variety of items including fancy party bags, stylish clutch bags, laundry
bags, rucksacks, branded totes, shopping bags and wine bags.
Given that the market demand for value-added jute products is robust, most smallscale units in the industry are looking at ways to take up product diversification,
while many are also making sincere attempts to revamp their stores and modernise
their machineries and equipments, said Sanjay Dhelia, proprietor of Aaltex
International, a leading Kolkata-based manufacturer and exporter of jute products,
especially different types of fashionable jute bags.
Besides small jute players making an attempt to modernise their units, the Jute
Manufactures Development Council (JMDC) is also doing its bit by initiating a
massive modernisation drive in the jute sector to enable jute units to diversify their
product portfolio.
PROFITABILITY
The Indian jute industry, which dates back to over a century, is one of the oldest
industries in the country. Dominated primarily by small-sized players, the industry is
an important generator of revenue and employment for a large section of the rural
population. Over the years, owing to increasing demand in international markets, the
industry has become largely export-oriented.
Although the market for Indian jute products has witnessed moderate growth in the
last decade, several factors have prevented it from expanding further. Some of these
factors include poor technology and stiff competition from Bangladeshi exporters.
13
In addition, the global economic recession has led to declining sales for most jute
exporters.
Notwithstanding the turmoil in the international markets, Indian jute exporters have
been reporting healthy margins in recent times. This can be attributed largely to the
sudden surge in demand for Indian jute products in the UK.
Indias jute exports in 2008-09 stood at an impressive Rs 200 crore, significantly
higher than the Rs 120 crore reported in 2007-08. Notably, a considerable share of
Indian jute products was exported to the European market.
According to market experts, the ban on plastic and non-biodegradable bags in the
UK has been the key factor behind the sudden increase in jute exports from India.
Moreover,
The volumes of jute exports from Bangladesh have been low due to poor monsoons
and crop failures. This has put the Indian SMEs in the jute segment in an
advantageous position.
To capitalise on the rising popularity and demand for Indian jute products, Indian SMEs
should focus on producing different varieties of jute items. They should also ensure that
their products are competitively priced in order to compete with the Bangladeshi
TOTAL DEMAND AND SUPPLY OF JUTE INDUSTRY
Though jute and jute products are enjoying growth in global demands, its production has
not increased accordingly, since paddy is coming out as a more lucrative harvest for jute
producers.
Even if the current market price for raw jute is Rs. 2,000-2,200 per quintal, the harvesters
are switching over to paddy production as they can generate more income through it.
This is creating an acute gap between the demand and supply of jute, said Mr. AK Barua,
Marketing Manager Jute Corporation of India (JCI). Demand of various procurement
agencies for raw jute has increased to 2.4-2.5 million bales per year, which was around
1.5 million bales before 2 years.
14
Demand for jute and jute products is rising across the world due to the awareness among
people regarding the benefits of the products made from eco-friendly materials such as
jute, said Mr. TK Mandal, Deputy Director, office of the jute commissioner
Around 70-75 percent of total jute production of the country is consumed domestically,
however, according to the Textile Minister Mr. Dayanidhi Maran, markets for jute should
also be developed in foreign countries as its a right time for jute fiber to cash on the
global trend in support of natural fibre.
He added that the stakeholders need to take efforts, such as modernizing work process
and exploring new markets, to make jute products price competitive. Jute producers have
not exploited the benefits of the technology up-gradation funds scheme, he added
INDUSTRY PRACTICES
DISTRIBUTION
. Under the Jute Packaging Materials Act, 1987
(JPM Act), the Government is empowered to consider and provide for the compulsory
of jute packaging material in the supply and distribution of certain commodities in
theinterests of production of raw jute and jute packaging material and of persons
engaged inthe production thereof and for matters connected therewith.
Sacking of Food grain and Sugar consumes approximately 58% of the raw jute produced
in the country. The jute sector occupies an important place in the economy of India in
15
General and eastern sector in particular. It is estimated that the jute industry provides
Directs employment to 0.37 million workers in organized mills and in diversified units
Including tertiary sector and allied activities and supports the livelihood of around 4.0
Million farm families. Therefore, there is a need for protection in the form of reserving
Certain commodities for packaging in jute.
PROMOTION
Suggesting norms of efficiency for jute industry aiming at optimum production, cost
reduction, quality improvement and product standardization.
Devising marketing strategy for maintaining and improving of existing markets and
development of new markets outside India for jute manufactures.
INDUSTRY ENVIORMENT
16
NATURE OF COMPETITION
. There is an expansion of the market for jute composite products and geo-textiles in both
the domestic and International sectors. Continued and focused attention will be given to
handicrafts, which will include the upgradation of skills, the creation of a better work
17
environment, design and technology intervention, and the development of clusters for
specific crafts with common service facilities, and the overall improvement of
infrastructure, and market development.
A full-fledged Design and Development Centre, and dedicated retail outlets in publicprivate initiative mode for diversified jute products in all the towns and cities with a
population of more than 5 lakhs will be established
Domestic Marketing:
Considering the immense potential of jute products in the domestic market, focused
attention will be given to untapped sectors. The thrust will be on adopting suitable
market promotion programmes for increasing consumer awareness, and highlighting the
environmental advantages of jute by working closely with environment groups.
International Marketing
With the objective of increasing exports to Rs.5000 crore by 2010 from the present level
of Rs.1000 crores:
A multi-disciplinary institutional mechanism will be established to formulate policy
measures and specific action plans, including those relating to the WTO and for closely
monitoring financing proposals;
Strategic alliances will be forged with an aim to gain access to technology;
A brand equity fund, exclusively for jute and jute products will be set up. This will be
consistent with WTO norms;
The proposed Jute Board will incorporate an Export Promotion Council which will play
the role of facilitator and professional consultant for dealing with disputes under various
agreements of the WTO, establishing warehousing facilities in major jute and jute
18
product importing countries, and identifying the existing patent issues with a view to
patenting Indian R&D efforts
MARKETING STRATEGIES
HC Bang, Proprietor, India Jute Mills, says, Earlier, jute items were used as
sacks for packing food grains, cement, wheat and sugar, but today it is used for
different purposes and is considered very fashionable. Designers and handicraft
artisans are using the natural fibre for making a variety of items including fancy
party bags, stylish clutch bags, laundry bags, rucksacks, branded totes, shopping
bags and wine bags.
The rising popularity of jute items has prompted small and mid-sized
companies to revamp their processes, introduce better designs and adopt new
marketing strategies. Jute companies have begun exploring various solutions
to improve their process technology and expand their product base to woo
international buyers.
Besides, the government has also begun taking initiatives to help small jute
companies upgrade their manufacturing processes and modernise their units.
The Jute Manufactures Development Council (JMDC) has already initiated a
massive modernisation drive in the jute sector to enable jute units to diversify
their product portfolio.
19
HR PRACTICES
There are 73 jute mills in the country, of which 59 are situated in West Bengal, 3
each in Bihar and UP, 4 in Andhra Pradesh and 1 each in Assam, Orissa, Tripura
and MP. At the end of October, 1998, the total number of looms installed in the
industry stood at 44035 and installed spindles at 546836 on the fine side and
84612 on the coarse side. These jute mills employ around 2.32 lakh workers. The
maximum achievable spinning capacity in the organised mill sector is estimated
to be of the order of 18.6 lakh tonnes per annum. As on 23.11.98, only six mills
were lying closed. Out of these six mills two mills namely , Kanpur Jute Udyog
in UP and Katihar Jute in Bihar are lying closed for more than 12 years. These
two closed mills had employed a total of 2340 workers before closure.
With the rise of inescapable competition facing the Indian jute sector, both in the
international and domestic markets, it will be the endeavour of the Government
20
to facilitate upgrading the skills of both workers, and supervisors and managerial
staff who are employed in the jute industry. The Government will support
programmes of organisations and institutions engaged in HRD that address the
professional manpower needs of the industry, as well as at the cutting edge level
of workers and shop-floor supervisors. Institutions will be encouraged to
network and pool their resources and co-operate amongst themselves. IT will
become an integral part of the HRD effort recognizing its vital role in a
progressively IT driven global economic environment.
The a view to streamline the supply of jute bags, the Indian Jute Mills Association
(IJMA) has sought third party study on logistics issues connected with the
despatch of jute goods.
The association has pointed out that the third party study needs to be
commissioned at the earliest by the Directorate General of Supply and Disposal
(DGS&D) to overcome the problem
The issues pertaining to logistics of the dispatch of jute bags were taken up in a
meeting held on Monday between VP Gupta, deputy director general (S&D) and
the representatives of IJMA.
Collaboration with the apex state and central marketing agencies and jointly
organising show rooms, exhibition etc.
At present, jute has been defined as an eco-friendly natural fiber with utmost
versatility ranging from low value geo-textiles to high value carpet, apparel,
composites, decoratives, upholstery furnishings etc.
22
In future, a number of jute mills and mini-jute plants have been seen to be
engaged in jute products and jute blended yarns. We all know that the uses of jute
are manifold, with the traditional usage pattern remaining constricted to packing,
hessian and carpet backing.
The jute sector in India engages a key role in the Indian economy, providing
direct employment to about 0.26 million workers, and supporting the lives of
around 4.0 million farm families. Around 0.14 million people are believed to be
engaged in the tertiary sector, that supports the jute industry. Currently it also
contributes to exports to the tune of about Rs. 1000 crore.
EXPORT GROWTH
India's jute goods export increased by over 45 per cent in March 2009 to 15
million dollar as compared to 28 million dollar in the same period last year owing
to poor off take in major markets of the US and Europe. During 2008-09, the jute
product shipments fell 9.5 per cent to 296 million dollar from 327 million dollar
in the previous fiscal, according to the official data.
The major jute exportable items from India are Hessain, floor coverings and
shopping bags. Industry experts feel that besides less orders from the US and
European markets, hit by the global economic crisis, the sector is also facing
tough competition from its neighbour Banglades which enjoys an
advantage of natural fibre and commands a bigger share than India in the global
jute market
23
Export Promotion Bureau (EPB) statistics shows that jute goods worth US$30.20
lakh exported to Australia in fiscal year 2008-09 while the total export to the
country was US$901.39 lakh. The countrys overall export of jute goods in fiscal
year 2008-09 was US$269.25 million
Jute sector employs about four million farm families, besides providing direct
employment to about 2.6 lakh industrial workers and livelihood to another 1.4
lakh persons in the tertiary sector and allied activitie.
Softning :
In softning process jute morahs are made soft and pileable. Two methods are used for
softning; use of softning machine and use of jute good spreader. Generally an emulsion
plant with jute softner machine is used to lubricate and soften the bark and gummy raw
jute. The emulsion plant consists of gear pump, motor, vat, jet sprayer, nozzles, emulsion
tank and the jacket. In this softning process jute becomes soft and pileable and suitable
for carding.
Piling and pile Breaking :
The main function of pile breaker is to break the pile and serve it to the carding
machines. The softner machine out put material carried by pilemen through a bile to the
pile place for pilling. During piling a superficial moisture penetrates inside fibre and
"Thermo fillic" action take place which softner the hard portion of the root. After piling
for nearly 24 hours the pile breakers carry the material to the carding machine.
Generally root cutting is done after piling near the hand feed breaker carding machine.
The root weight varies from 5 to 7% of the total weight of jute.
Carding :
Carding is a combining operation where jute reeds are splitted and extraneous matters are
removed. Jute fibres are formed into ribbon called "sliver". There are three different
carding sections: (i) breaker carding (ii) inner carding (iii) and finisher carding
Breaker Carding :
In different jute mills the carding operations has been carried out in two ways:
a. Hand feed breaker carding
b. Rool feed breaker carding
The material after piling more than 24 hours is used in hand feed breaker where the
material after piling for 12 hours used in the rool feed carding.
In the Breaker carding machine soften jute after piling is feed by hand in suitable weight.
The machine by action with different rollers turns out raw jute in the form of jute sliver
for finisher carding. In this process root cutting is necessary before feeding the material
to the hand feed breaker carding machine.
Finisher Carding :
Finisher carding machine make the sliver more uniform and regular in length and weight
obtained from the Breaker carding machine. Finisher carding machine is identical to the
Breaker carding machine, having more pair of rollers, staves, pinning arrangement and
speed. Nearly 4 to 12 slivers obtained from Breaker carding machine is fed on this
machine. The material thus obtained is send to drawing section.
25
Drawing
Drawing is a process for reducing sliver width and thickness by simultaneously mixing 4
to 6 sliver together. There are three types of Drawing Frame machine. In most mills 3
Drawing passages are used in Hessian and 2 Drawing passages are used in Sacking.
First Drawing :
The slivers obtained from finisher carding machine is fed with four slivers on to the first
drawing frame machine. The first drawing frame machines makes blending,
equalising the sliver and doubling two or more slivers, level and provide quality and
colour. This machines includes delivery roller, pressing roller, retaining roller, faller
screw sliders, check spring, back spring, crimpling box etc..
Second Drawing :
In second drawing, the Second Drawing Frame machine obtain the sliver from the First
drawing machine and use six slivers and deliveries per head. The Second Drawing
machine makes more uniform sliver and reduce the jute into a suitable size for third
drawing.
Third Drawing :
In the third drawing, the Third Drawing frame machine uses the sliver from second
drawing. The Third Drawing machine is of high speed makes the sliver more crimpled
and suitable for spinning. The comparison of the three drawing process:
Productivity
Mt/mc/shift
Drawing Process
Efficiency Range (%)
Ist Drawing
55 - 73
1.75 - 2.2
IInd Drawing
64 - 74
1.62 - 1.9
IIIrd Drawing
67 - 70
1.31 - 1.4
Spinning :
Spinning is the process for producing yarn from sliver obtained from Third drawing.
In the spinning process slivers are elongated and fibres are twisted into yarn to impart
strength. spun yarns in the spinning process are wound onto Bobbins. after to fill the
empty bobbins with yarn machine is stopped, replace these bobbins by empty bobbins.
The entire time is called an average cycle time. The time for replacing the bobbins full of
yarn by empty bobbins is called softing time.
The jute spinning frame machine is fitted with slip draft zone and capable of producing
quality yarns at high efficiency with auto-dofting arrangements also. A 4', pithch slipdraft sliver frames available of 20 spindles 100 spindles, having a production range 8 uls
to 28 uls with a flyer speed of 3200 to 4000 RPM. Spinning of several types of yarn is
26
processed by spinning frame machine usingdifferent kinds of bobbins, such as: Food
Grade HCF, Sacking Wrap, Hessian Wrap, Hessian Weft.
Winding :
Winding is a process which provides yarn as spools and cops for the requirement of
beaming and weaving operations. There are two types of winding :
(i) Spool Winding
(ii) and Cope Winding
(i)
Spool Winding
In Spool Winding yarn is produces for warp (the longitudinal yarn). Spool
winding machine consists of a number of spindles. There is wide variation in
the number of spindles per machines from one make to another. Productivity
of spool winding depends on the surface speed of the spindle and machine
utilisation.
Spool winding machine uses the bobbins contain smaller length of yarn. This
machine wound the yarn into bigger packages known as 'spool'. The Spool are
used in making sheets of yarn to form warp portion used during interleecment
of weaving.
(ii)
Cop Winding
Cop Winding machine obtain yarns from the spinning machines. The
spinning bobbins is placed on a suitable pin on top of the cop machine and
yarn tension is maintained by means of a small leaver. The yarn on the
bobbins are cnverted into hollow cylindrical package said to be cop. The cop
is used to form Transverse thread during interlacement of weaving. Generally
a cop winding machines consist 120 spindles.
Beaming :
Beaming process is follows after spool winding. In Beaming operation yarn from spool
is wounded over a beam of proper width and correct number of ends to weave jute cloth.
To increase the quality of woven cloth and weaving efficiency, the wrap yarns are coated
with starch paste. Adequate moisture is essential in this process.
Quality characteristic of a beam is width of beam - number of ends and weight of stand
and there is a continuous passage of yarn through starch solution from spools to the
beam.
Strach solution in water contains tamerine kernel powder (TKP), antiseptic - sodium
silica fluride (NaSiF4) and its concentration varies with the quality of yarn.
27
Weaving :
Weaving is a process of interlacement of two series of threads called "wrap" and "weft"
yarns to produce the fabric of desired quality. There are separate looms for hessian and
sacking in weaving section. The Hessian looms, shuttle which contents cops (weft yarn)
is manually changed. The sacking looms are equipped with eco-loader to load a cop
automatically into the shuttle.
Dumping :
Dumping is the process in which the rolled woven cloth is unrolled and water is sprinkled
on it continuously to provide desired moisture. Each roll is generally104 yards or 95.976
meters. Damping is done manually.
Calendering :
Calendering is a process similar to ironing of fabric. After damping the damped fabric
passes through pairs of heavy rollers rendering threads in fabric flattened and improve the
quality and appearance.
Lapping :
Lapping is the process in which Hessian fabrics are folded into the required size used in
"Bale press" operation on the lapping machine.
Cutting :
Cutting is the process where the sacking cloth is cut to the required length for making
bags for different size such as A-Twill bags and B-twill bags of 100 kg capacity.
Hemming :
In Hemming process, the raw edges of sacking cloth cut pieces are shown by folding it
with sewing machine.
Herackele Sewing :
In Herackele sewing the sides of sacking cloth cut pieces are shown to make a complete
bag.
Bailing :
Bags or Bale processing cloths are pressed compactly according to buyers need.
28
METHODOLOGY
A research design is the arrangement of condition for collection and analysis of data in a
manner that to, combine relevance to research purpose with economy in procedure.
Research Design: -It is a conceptual structure within which research is conducted. It
constitutes the blue print of collection, measurement and analysis of data. Research
Design is needed because it facilitates the smooth sailing of various research operations,
thereby making research as efficient as possible yielding maximum information with
minimum time, effort and money. Research Design stands for advance planning of
methods to be used for collecting relevant data and techniques to be used in the
analysis .The design helps researcher to organize his ideas whereby it will be possible for
him to look for flaws and inadequacies.
29
Method of data collection: -The study is mainly based on secondary data.Information was
collected through directly from MR. PRATIK CHORARIA, even with the help by the
manager of the company (Winsome international ltd.)
Major Growing Areas
Jute thrives best in damp heat, and the climatic conditions prevalent in West Bengal in
India are well suited for its cultivation. Indian states ideally suitable for the cultivation of
jute are: - West Bengal - Bihar - Assam - Orissa - Uttar Pradesh
Mesta, or Kenif, botanically known as Hibiscus Cannabinus, is also grown in these areas
as a textile fiber. Mesta is a coarser, more brittle fians ber, and is used by the jute mills in
admixture with jute to obtain certain desired properties.
SCOPE- My project is made to the scope of one of the industry, who is king in the sector
that is winsome international ltd. and not that I have studied any other industries.
I have studied its rise in the sales and it productions of the company.
What all strategies use by the company.
The growth depicts the goodwill of the company.
SCOPE OF THE INDUSTRY- my scope is to determine the companys sales of five years
with its increments in the profits .
I have analysed its sales of 5 years , to what all sectors it provides its jute , what all
techniques used by the company ,and what is the overcome to it .
I have to know the rising of the demands as it is publicly banned by the government of
the india, so the scope of increments of the sales for the jute is always increasing these
days.
As it is known that there is banninig of use of plastics, so the scope of increments rises
too.
LIMITATIONSThe project ,I have done is limited to the the company itself only.
The gatheration of data is through the company and its members.
The data is limited to the sector of jute industry.
30
31
32
33
This concerns the allocation of 58,110 bales for Punjab meant for March delivery where
the group has been awarded around 5% more share than its eligible percentage of 2.84%.
Consequently, it has deceived the share of allocation of rightful quota of B.Twill to other
performing jute mills.
BASU, N.C.: Jute and how to improve its quality, Benga. Agric. J.3.
BANERJEE, D.P.: Diversification o/ the Indian Jute Industry, Industrial Situation in
India,
Vol. VI, No. 1 January, lCJ77.
CHAUDHURI, M.R.: Aprofile ofthe Jute Industry in India, Industrial Situation in India,
o Vol. VI, No. 1, January, lCJ77.
DEY, P.B.: A study o/India sExpon Trade in Jute Goods in relation to its Problems and
Prospects, Industrial Situation in India. Vol. VI, No. 1, January, lCJ77.
GHOSH SUNIL KUMAR: Cost o/Production and the Difficulties ofIntensive Cultivation
ofJute in ~st Bengal, Industrial Situation in India. Vol. VI, No. 1, January, lCJ77.
GUPTA, S.M.: Jute and its quality classification, Jute Bulletin, March, 1949.
GANGULI, S.M.: The problem o/ Grow More Iute, Assam Jute Bulletin, July 1947.
RADHAKRISHNAN, T.: An Improved Future for Jute Goods, Industrial Situation in
India,
Vol. VI, No. 1, January, lCJ77.
RAY, D.C.: The Rivals o/ Jute, .Jute Bulletin, May, 1950
CHAPTER-2
34
COMPANY PROFILE
WINSOME INTERNATIONAL LTD.
its capacity of 115 MT / day in 3 shifts. Its Head Office is situated at 16A
Brabourne Road, Kolkata : 700001. This is closely held company. This
belongs to Shri Prakash Chand Choraria, his friends & associates.
Textile Industry obtains fibre from Agriculture (cotton & jutes, etc.) animals and
worms (wool, silk, etc.) and from chemicals (synthetic, terrene, viscose, etc). Jute
is the production which is cheapest in all fibres. Its agriculture is common to
Eastern India including Bengal, A=Bihar, Assam, etc. THE JUTE MILL Is situated
in West Bengal. It obtains its fibre from Assam, Bengal and Bihar.
Jute textile is mainly meant for packaging in the form of jute bags or hessian
cloth. The production of Jute bag is about 60% of the total production whereas
30% is the production in hessian cloth and the balance 10% are for other purpose
like carpets, jute bags and other fancy materials. Jute Mill produces mainly jute
bags and 30% of its capacity is utilized for manufacturing hessian cloth.
Hessain cloth is sold in the open market because its use are many. This is
also laminated with plastic rolls in order to provide safety from water. Jute
bags are used for packing particularly food grains, sugar, spices, vegetables,
etc. The sizes of the jute bags is dependant on the type of its use.
However, some of the sizes are standardized by Indian Standard Institute of
India which are called as ISI mark.
food items to the public through the Ration Shop at fixed prices which are
distributed even at discounted prices. The Government of India also
maintains buffer stock of wheat, rice and other items. This procurement of
food is doe by the agencies of the Central Government and also by the
State Government.
36
Jute MILL is a registered Jute Mill with the Governments. As such the
major part of the jute bags manufactured by it are supplied to the Central
and State Governments and its agencies.
Jute MILL had following sales in term of Indian rupees for last
1.
2007 08
Rs.107.01 crores
2.
2008 09
Rs.104.03 crores
3.
2009 10
Rs.111.18 crores
4.
2010 11
Rs.127.25 crores
5.
2011 12
Rs.138.05 crores
years :
In last 5 years the company contacted Sugar Mills as its direct customers
instead of supplying it through middle man (traders & brokers). Sugar
granules are very small in comparison to rice or wheat. As a result, this
requires very thickly woven bags so that sugar does not come out of it.
This bag is called A-twill. Jute MILL had improved its quality in last 5
years substantially. The biggest and most famous sugar mill like Balrampur
Chini, Bajaj Hindusthan, Bilar Sugar Mills, L H Sugar have preferred to
obtain their requirement of A-twill bags from Jute MILL . This was very
good strategy to improve its size.
DGS&D i.e Director General of Supply & Disposal is the Central agency to
procure any production for Central or State Government. This has very
wide network throughout the country. Jute MILL is duly registered with
DGS&D and its get continues order throughout the year from the DGS&D.
But, A-twill bag for sugar, packing are acquired directly or indirectly by
the sugar mills without any intervention by the governments. Since the
quality of A-twill bags of WINSOME is acceptable widely, it has no
difficulty to sale its production directly to sugar mills and it has improved
day by day in last 5 years.
floating tenders.Jute MILL has participated more and more directly in the
tenders floated by State Government agencies and had been successfully to
obtain such orders in last 5 years.
1.
2.
3.
4.
5.
6.
Uttarakhand Sugar
Jute MILL is trying to obtain the export order for fancy items like jute
bags, carpets, curtains, fancy hangings, etc. Recently they participated in
International Trade Fair in many countries. The plan is ahead of putting up
some retail shops in USA, Germany, Dubai, etc. to export jute goods
manufactured by the company.
THE JUTE MILL NOT ONLY SELLS GOODS TO ITS SUGAR MILLS, BUT
ALSO DIRECT SELLING TO RETAILERS , RICE MILLS AND ETC.
THE FOLLOWING GRAPH DEPICTS THE COMPANYS GROWTH IN FIVE
YEARS OF THERE SALES.
38
39
CHAPTER-3
MARKETING STRATEGIES
AFFECTING ON SALES
FOR 1ST YEAR
2ND YEAR
3RD YEAR
4TH YEAR
5TH YEAR
40
FOLLOWING
DEPICTS
THE
SALES
OF THE
COMPANY
IN
1ST YEAR
1125
1899
2056
2190
2386
2ND YEAR
1000
1500
1690
1849
2088
3RD YEAR
1500
2156
2396
2285
2999
4TH YEAR
1963
2222
2986
2500
3600
5TH YEAR
2189
2988
3351
2751
3995
PLACES
TO
WHICH
IT
SUPPLYS
IS
TO
RICE
MILLS,
SUGAR
TO OTHER
STATES.
41
42
43
IN 2ND YEAR WE CAN SEE THAT THE SALES HAVE BEEN REDUCED DUE
TO THE COMPANY WAS SHUT FOR SOME TIME DUE TO STRIKES BY THE
LABOURERS IN THE COMPANY.
WE CAN SEE THE SALES IN AMOUNT WHICH WAS IN 107 CRORES GONE
DOWN TO 104 CRORES WAS DUE TO STRIKES IN THE COMPANY.AND
HENCE THE COMPANY VALUE DECREASED BY 3 CRORES AND THE
PARTNERS PROFITS ALSO DECREASED. THE COMPANY WAS SHUT FOR
AROUND 3-4 MONTHS.
THE FOLLOWING IS THE PIE GRAPH-
44
45
IN THE 3RD YEAR WE CAN SEE THAT THE COMPANYS SALES HAS
IMPROVED IN A GOOD STRENGTH DUE TO PICK UP IN THE FOUNDATION
OF FEW OF MORE PURCHASERS IN VARIOUS DEPARTMENTS AND HENCE
IT IMPROVED IN THE SALES AND PROFITS OF THE COMPANY.
THE FOLLOWING IS THE GRAPH :
WE CAN SEE AS FROM THE ABOVE GRAPH AND DATA THAT THERE IS A
SUPER INCREMENT IN SALES NOT ONLY AS FROM THE PREVIOUS YEAR
BUT ALSO FROM THE FIRST YEAR IN ALL THE DEPARTMENTS.
46
47
IN THE 4TH YEAR WE CAN SEE THAT THE COMPANY HAS AN GREAT
IMPROVEMENTS AS THE IMPROVEMENTS IN THE PRODUCTION AND
IMPROVEMENT IN THE QUALITY OF THE PRODUCTS.
THE COMPANY IS NOT ONLY SUPPLYING TO ITS STATE AT KOLKATA
BUT ALSO TO OTHER VARIOUS SOURCES OR PLACES TO OTHER CITIES.
WE CAN SEE NOT ONLY A SUPER PRODUCTION IN THE GOODS BUT ALSO
IN THE SALES.
THE PARTNERS OF THE COMPANY HAS INVESTED MORE IN THE
COMPANY AND THEREFORE , HOWEVERLY AN IMPROVEMENT IS THERE
IN THE COMPANY.
THE FOLLOWING IS THE GRAPH WHICH SHOWS THERE SUPER
INCREMENT IN THE SALES OF THE COMPANY.
48
49
50
51
CHAPTER-4
SWOT ANALYSIS
STRENGHTS
WEAKNESS
OPPORTUNITIES
THREATS
52
Despite its fortune on decline, jute is an emerging niche market with plenty of
opportunities for growth and the future of jute lies in its scope of work, declare
Pooja Sharma, Neeraj Kaushik and K N Chaterjee, mooting proposals for the
industry's revamp.
Textile & garment industry is among the second highest employment provider in
India after agriculture. It is the mother industry in India, like most of the
industrialised nations, and given the present economic development, it has the
potential to propel the economy at least for next few decades. With the ATC
(Agreement on Textile & Clothing) agreement under WTO (World Trade
Organisation), the global textile industry is presenting enormous potential, at the
same time challenges for nations.
Corchorus capsularis, commonly known as Tossa and white jute respectively are
produced.
In the year 1832 - 33, a spinner in Dundee, UK successfully spun jute yarn of
acceptable quality using machinery in blends with other fibres. After a year or
two, 100% jute yarn was spun easily by applying whale oil and water in the
process. Later in 1855, the first jute mill was established in India, near the present
Hasting Jute Mill.. In a span of 10 years Indian jute goods took over the Dundee
jute goods in world market. Thus started decline of Dundee jute mills and last mill
was closed down in 1996.
lakhs MT and the same figure was 16.2 lakhs in 2003 MT respectively [6]. In five decades,
Indian Jute industry expanded by 62%. In recent times plastic bags substituted jute bags
and thus jute was in the verge of extinction. In order to revamp jute industry, in 1987
Government of India reserved the packing of traditional commodities, viz, sugar, food
grains with jute material by proclaiming the Mandatory Jute Packaging Act (PJMA)
1987. Today PJMA is restricted to 100% coverage for sugar & foodgrains, which is the
main bread earner for the industry. Now, in the face of multidimensional threats this
industry is again confronted with danger of extinct
For the successful revamp of Indian Jute Industry, a turnaround strategy is the need of the
hour. The authors have endeavoured to critically analyse the strengths, weaknesses,
opportunity and threats (SWOT Analysis) of this industry.
STRENTHS
Jute is an eco-friendly and biodegradable product. With the pressure from green
movement, it is going to sustain through consumer's preference.
WEAKNESS
Frequent revision of PJMA guidelines (to add or dilute items for jute packing)
leaves the industry in confusion whether to invest further on the Jute technology
development/product development/market expansion or wait for new policies etc.
55
Multi unionism is one of the major problems faced by jute industry and engages
major concentration of routine management in resolving labour dispute.
The machinery used in jute industry is old and obsolete with age of machinery
ranging between 40 - 150 years. They have lost their capacity to produce quality
products and in spite of routine maintenance, fail to yield standard machine
production. In fact, the 150 years old industry with 75% obsolete machinery is
tagged as "Sunset industry" with "Vintage machinery". Though National Jute
Policy, 2005, aims at revamping the domestic jute industry through modernisation
& by upgrading technology, only a few mills could utilise the fund provided by
Jute Manufacturers and Development Council (JMDC) for modernising theirplant
and machinery plant partly. Thus JMDC had to return major part of the fund, ie,
Rs 80 crores after using less than Rs 10 crores. The Government has ear-marked
Rs 75 lakhs per year per mill for capital investment in modernisation but industry
feels it is inadequate for an average mill and wants it to be raised to Rs 2 crores.
Marketing has been another weak point of jute industry. It has been maintaining a
very slow pace in coming out of traditional way of marketing. Time has come for
the industry to think how to market this versatile, eco-friendly and natural fibre.
Government can only give initiation in product development and test marketing
but the follow-up rests on the industry.
Within the country, wage for workers varies from Rs 50 - Rs 250 per manday.
Government must take immediate steps in this concern and formulate need based
56
wage structure for jute sector. While doing so, there should be productivity linked
payment. Payment by result is a universally accepted phenomenon and accepted
by ILO. Trade Unions in the jute sector agree on it but at plant level, same unions
resist, thereby causing labour productivity to be lower than standard.
Indian jute has not been able to build brand image for jute that goes with the
quality.
Opportunites:
In many areas Indian Jute industry is ahead of other jute producing and manufacturing
countries viz.
It has learned how to upgrade a lower grade fibre in the batch mix.
It also leads in diversified value added products.
The Government at the centre and at state has pro-jute mindset. They have plans
for taking jute industry to new horizon. This is evident from National Jute Policy
2005 which targets to reach export Rs 5,000 crores in the 11th fine year plan from
present amount of Rs 1,000 crores.
Brazil is one of the major importers of Indian Jute, and is estimated to have a
market of 25,000 tonnes of foodgrains, and few of Indian jute bag producers have
been awarded zero duty which opens new doors to other industry producers[12].
57
Withdrawal of Export Subsidy Assistance (ESA) from 1 April, 2007 has been a
setback to the export of Indian Jute industry.
The Union Cabinet Committee for Economic Affairs (EA) has approved the
continuation of Technical Upgradation Fund Scheme (TUFS) for next 5 year plan
2007 - 12 for Indian Textile industry including jute industry. The size of
investment is projected at Rs 1,506 crores for this period but it is understood that
jute sector may not get its due share from TUFS money, particularly for jute
machinery modernisation and for upgrading technology.
The Department of Food and Public Distribution (DFPD) has issued orders for
packaging paddy and coarse grains in used gunny bags which is a violation of
Jute Packaging Material Act, 1987, which is considered as threat by jute industry.
Recent government decision to withdraw 10% import duty on jute and jute
products to nil with effect from January 1, 2008, is seen as a threat by the
industry..
Jute is a golden fibre. Being a natural, bio-degradable and eco-friendly fibre, jute
can
be
blended
with
other
compatible
fibres
for
providing
better
58
The inherent negative surface characteristics of jute fibres like itching problem,
comfort characteristics, etc, can be modified through bio-technology and
scientific techniques.
Till today, jute fibre is being considered as a cheap fibre, and its uses are only
restricted to the jute granny bags, low-quality house-hold articles. It is the
requirement of the whole world for producing value added products out of jute
material.
The application area of jute need to be enlarged, ie, jute should be used in new
areas like agro-textile, geo-textile, technical textile as well as home textile.
Marketing and promotion of jute has been a major problem, and so the
government and industry should come forward and take adequate steps in this
direction like highlighting its eco-friendly and biodegradable characteristics.
Labour problem is one of the major problems faced by the jute industry. For its
solution government and industry should device a tri-party agreement between
government, mill owners and the trade unions, so as to overcome loss of work by
strikes, lockouts, law off, closure of mill, etc.
The future of jute lies in its scope of work. A detailed research by government
organisations like JRTL, IJIRA and Institute of Jute Technology, Research
Scholars and students in the following areas like Survey on Raw Material, Survey
on Fibre and Survey on Marketing need to be undertaken. Research on
cultivation and marketing of jute, jutefibre, jute promotion and jute blended
59
products is required to be done, not merely to enhance the sphere of jute but also
to give the industry a new zone to expand.
The Indian jute industry is having lots of opportunity by its side; It is not only
one of the oldest industries of India but also among the major employer of the
nation. There are a lot of strengths and also much opportunity to grab them but it
could only be done if it overcomes its weaknesses and threats. Jute, the golden
fibre, has a potential of reaching the height where it used to be in the past, but it
is only possible through constant efforts by government and a proper follow-up
by the industry. After all, converting your threats into your opportunities is the
success mantra for the millennium.
CHAPTER-5
CONCLUSION,
FINDINGS,
BIBLIOGRAPHY
60
Total demand and total supply of jute goods are also so increased.
Labor Wages are increased in the jute industry due to good profits.
61
Current period of jute industry is in increasing order and profits are also
increased.
FINDINGS
62
BIBILOGRAPHY
WWW.JUTE-INDUSTRY.COM/
WWW.GOOGLE.COM
WWW.JUTE-INDUSTRY.COM/JUTE-INDUSTRY-INDIA/JUTE-TRADEASSOCIATIONS.HTML.
WWW.JUTE.COM/HTML/OTHER_ORG.HTM.
WWW.WORLDJUTE.COM/JUTE_NEWS/NEWS_ INDUSTRY_01.HTML.
WWW.JUTE-INDUSTRY.COM/JUTE-INDUSTRY-INDIA.
WWW.ARTICLESBASE.COM/BUSINESS.../JUTE-INDUSTRY-IN-FAVOUR-OFDIVERSIFICATION-1492985.HTML
EN.WIKIPEDIA.ORG/WIKI/JUTE
WWW.JUTE.COM/HTML/CITIZENS%20CHARTER
63