Академический Документы
Профессиональный Документы
Культура Документы
EHV
Power Cable
Systems
Power Cables
Cable Accessories
Cable Monitoring & Maintenance Systems
Manufacturing Plant
Italy
Hongseong Plant
467, Sandan-ro, Galsan-myeon,
Hongseong-gun, Chungnam-do,
350-852, Korea
Tel) +82-41-413-3000
Singapore
Ansan Plant
14 Block, 21, Neungan-ro, Danwon-gu,
Ansan-si, Gyeonggi-do, 425-100, Korea
Tel) +82-31-8085-7711
Overseas Subsidiary
ILJIN Electric USA, Inc.
11999 Katy Freeway Suite 605,
Houston, Texas 77079, USA
Tel) +1-832-300-3339
Head Office
Philippines
India
Hongseong Plant
Ansan Plant
We, ILJIN Electric Co. Ltd., founded in 1968, are one of companies in ILJIN Group that provides new materials and total solution to
the power transmission & distribution industry. Since our commencement, we have experienced substantial growth fueled by
our desire to become your total solution provider for the 21st century. Moreover, we continue to increase our market share in
the high-tech sector based on our 100% technological self-reliance.
Since 1994, our Cable Division has been manufacturing, assembling and installing the Extra High Voltage(EHV) cables and accessories. By providing world class cable networks in the power industry, we have also been playing a pivotal role as the backbone
of a nations key industries.
ILJIN Electric will endeavour to elevate our status as a global company by successfully carrying out various projects over 30 countries around the world. We aim to create customer value through best service, technology, passion and innovation.
Our main products include overhead transmission line, insulated wire, medium/low voltage cable, special cable, (Extra) high
voltage cable and accessories.
Index
1. Cable Design & Construction
2. Manufacturing process & Facility
3. EHV XLPE insulated cable
4. Accessories for EHV cable system
5. Quality Assurance system
6. Cable Monitoring & Maintenance system
7. Cable Installation & System Design
1. Conductor
The conductor consists of annealed copper or hard drawn aluminum stranded wire
and becircular stranded, circular compact stranded, circular compressed or segmental
compactstranded. The segmental compact stranded construction shall be used for the
conductor with area greater than or equal to 800mm2. Specially the enameled copper
wire shall be used to reduce the skin & proximity effect of conductor If necessary, semiconducting binder tape may be applied on the conductor.
2. Conductor screen
The conductor screen consists of an extruded layer of thermosetting semi-conducting
compound and shall be continuous and cover the whole surface area of the conductor.
The conductor screen shall be firmly bonded to the insulation. The outer surface of the
conductor screen shall be circular.
3. Insulation
The insulation is an extruded cross-linked polyethylene (XLPE). The insulation shall be
applied by extrusion and vulcanized to form a compact homogenous body free of microvoids and contaminants. The insulation shall be extruded with conductor screen and insulation screen layer simultaneously. The insulation thickness shall be designed by critical
impulse and AC withstand voltage.
4. Insulation screen
The insulation screen consists of an extruded layer of thermosetting semi-conducting
compound and shall be continuous and cover the whole surface area of the insulation.
The insulation screen shall be firmly bonded to the insulation.
5. Metal sheath
The metal sheath consists of copper wire, lead alloy, corrugated aluminum, corrugated
copper or smoothed aluminum over insulation screen. The metal sheath shall be
designed to meet the required earth fault current.
6. Outer sheath
The outer sheath consists of an extruded layer of polyethylene or polyvinyl chloride
compound.
Segment
Segment
Stranding
Cabling
Insulation
Triple Extrusion
Degassing
Tapping
Cu Wire
Lead Alloy
Outer Sheath
Test & Delivery
Corrugated AL
Corrugated Cu
Smoothed AL
VCV Line
Due to the eccentricity of the insulation of EHV cables, VCV (Vertical
Continuous Vulcanizing) line is used during products process.
Nitrogen gas is used during the cross linking process for the
excellence of the electrical characteristics. Furthermore, the
conductor screen, insulation and insulation screen are extruded
simultaneously to prevent creation of micro-voids and irregularities.
Triple Extrusion
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
10 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
240
300
500
630
800
1000
1200
Circular
compact stranded
Diameter
400
1600
2000
2500
Segmental stranded
(mm)
18.5
20.7
23.3
26.9
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
Thickness of insulation
(mm)
11.0
11.0
11.0
11.0
11.0
11.0
11.0
11.0
11.0
11.0
11.0
(mm)
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
(mm)
1.6
1.7
1.7
1.8
1.9
1.9
2.0
2.1
2.2
2.4
2.5
(mm)
3.5
3.5
3.5
3.5
3.5
3.5
4.0
4.0
4.0
4.0
4.0
(mm)
77.0
79.0
82.0
86.0
89.0
93.0
100.0
104.0
111.0
118.0
125.0
(kg/m)
5.9
6.7
7.7
9.0
10.7
12.7
15.5
17.5
21.9
26.5
31.9
(kg/m)
4.4
4.8
5.3
5.9
6.7
7.5
8.9
9.8
11.6
13.5
15.2
(Cu, /km)
0.0754
0.0601
0.047
0.0366
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.125
0.100
0.0778
0.0605
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
(/km)
0.19
0.21
0.22
0.25
0.27
0.30
0.33
0.35
0.39
0.43
0.47
Aluminium
Conductor
(mm2)
240
300
400
500
630
800
1000
1200
1600
2000
2500
In air
(A)
598
682
783
902
1029
1157
1374
1478
1679
1826
1966
In direct buried
(A)
454
510
577
650
727
801
925
978
1076
1137
1192
In duct
(A)
457
514
599
680
769
858
996
1064
1242
1342
1427
In air
(A)
467
533
617
718
829
947
1154
1212
1403
1558
1681
In direct buried
(A)
355
400
456
519
588
659
779
809
909
982
1034
In duct
(A)
355
400
469
536
611
690
820
854
1006
1106
1174
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
11 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
240
300
500
630
800
1000
1200
Diameter
400
1600
2000
2500
Segmental stranded
(mm)
18.5
20.7
23.3
26.9
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
Thickness of insulation
(mm)
11.0
11.0
11.0
11.0
11.0
11.0
11.0
11.0
11.0
11.0
11.0
(mm)
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.2 x 40
1.2 x 40
1.2 x 40
1.2 x 40
1.2 x 40
1.2 x 40
1.2 x 40
1.2 x 40
1.2 x 40
(mmxEA)
(mm)
3.5
3.5
3.5
3.5
3.5
3.5
4.0
4.0
4.0
4.0
4.0
(mm)
58.0
61.0
64.0
67.0
70.0
75.0
81.0
84.0
90.0
96.0
103.0
(kg/m)
4.8
5.4
6.4
7.5
9.0
11.0
13.4
15.1
19.2
23.3
28.3
(kg/m)
3.3
3.6
4.0
4.4
5.0
5.8
6.7
7.4
8.9
10.3
11.6
1.2 x 40 1.2 x 40
(Cu, /km)
0.0754
0.0601
0.047
0.0366
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.125
0.100
0.0778
0.0605
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
(/km)
0.19
0.21
0.22
0.25
0.27
0.30
0.33
0.35
0.39
0.43
0.47
Aluminium
Conductor
(mm2)
240
300
400
500
630
800
1000
1200
1600
2000
2500
In air
(A)
603
690
795
921
1058
1200
1460
1592
1859
2082
2307
In direct buried
(A)
457
515
584
662
746
830
985
1059
1203
1317
1425
In duct
(A)
457
515
585
665
774
867
1015
1094
1251
1419
1547
In air
(A)
470
537
624
729
847
973
1207
1276
1510
1717
1892
In direct buried
(A)
356
402
459
525
598
674
813
851
980
1089
1172
In duct
(A)
355
401
458
523
613
693
830
868
1001
1145
1235
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
12 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
240
300
500
630
800
1000
1200
Diameter
400
1600
2000
2500
Segmental stranded
(mm)
18.5
20.7
23.3
26.9
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
Thickness of insulation
(mm)
11.0
11.0
11.0
11.0
11.0
11.0
11.0
11.0
11.0
11.0
11.0
(mm)
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
(mm)
2.1
2.1
2.2
2.3
2.4
2.5
2.6
2.8
3.0
3.2
3.4
(mm)
3.5
3.5
3.5
3.5
3.5
3.5
4.0
4.0
4.0
4.0
4.0
(mm)
66.0
68.0
71.0
75.0
79.0
83.0
90.0
93.0
100.0
106.0
113.0
(kg/m)
8.5
9.5
10.8
12.4
14.4
16.9
20.4
23.0
28.4
33.8
40.3
(kg/m)
7.0
7.6
8.3
9.3
10.4
11.7
13.7
15.3
18.1
20.8
23.6
(Cu, /km)
0.0754
0.0601
0.047
0.0366
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.125
0.100
0.0778
0.0605
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
(/km)
0.19
0.21
0.22
0.25
0.27
0.30
0.33
0.35
0.39
0.43
0.47
Aluminium
Conductor
(mm2)
240
300
400
500
630
800
1000
1200
1600
2000
2500
In air
(A)
606
693
800
927
1067
1211
1471
1603
1867
2082
2290
In direct buried
(A)
462
521
591
671
757
842
1000
1073
1214
1321
1418
In duct
(A)
461
520
591
672
782
877
1027
1107
1265
1433
1557
In air
(A)
472
540
628
733
853
981
1216
1286
1519
1721
1888
In direct buried
(A)
359
406
464
531
605
683
825
862
991
1097
1175
In duct
(A)
358
404
462
528
619
701
840
879
1013
1158
1247
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
13 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
240
300
500
630
800
1000
1200
Diameter
400
1600
2000
2500
Segmental stranded
(mm)
18.5
20.7
23.3
26.9
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
Thickness of insulation
(mm)
11.0
11.0
11.0
11.0
11.0
11.0
11.0
11.0
11.0
11.0
11.0
(mm)
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
(mm)
2.5
2.4
2.3
2.1
2.0
1.9
1.7
1.7
1.5
1.4
1.3
(mm)
3.5
3.5
3.5
3.5
3.5
3.5
4.0
4.0
4.0
4.0
4.0
(mm)
62.0
64.0
66.0
69.0
73.0
76.0
83.0
86.0
92.0
98.0
104.0
(kg/m)
5.2
5.9
6.7
7.9
9.4
11.2
13.7
15.5
19.5
23.6
28.6
(kg/m)
3.7
4.0
4.3
4.8
5.4
6.0
7.1
7.8
9.2
10.6
11.9
(Cu, /km)
0.0754
0.0601
0.047
0.0366
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.125
0.100
0.0778
0.0605
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
(/km)
0.19
0.21
0.22
0.25
0.27
0.30
0.33
0.35
0.39
0.43
0.47
Aluminium
Conductor
(mm2)
240
300
400
500
630
800
1000
1200
1600
2000
2500
In air
(A)
600
683
784
902
1030
1159
1389
1504
1727
1909
2088
In direct buried
(A)
455
510
576
649
726
801
934
997
1111
1198
1279
In duct
(A)
459
517
603
685
775
866
1009
1085
1273
1395
1507
In air
(A)
469
535
619
720
832
951
1165
1229
1437
1615
1764
In direct buried
(A)
356
401
456
520
589
660
786
820
931
1022
1090
In duct
(A)
357
403
471
539
613
695
829
866
1024
1136
1220
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
14 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
240
300
500
630
800
1000
1200
Diameter
400
1600
2000
2500
Segmental stranded
(mm)
18.5
20.7
23.3
26.9
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
Thickness of insulation
(mm)
14.0
14.0
14.0
14.0
14.0
14.0
14.0
14.0
14.0
14.0
14.0
(mm)
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
(mm)
1.7
1.8
1.8
1.9
2.0
2.1
2.2
2.2
2.4
2.5
2.6
(mm)
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
(mm)
85.0
87.0
90.0
94.0
98.0
102.0
108.0
111.0
119.0
126.0
133.0
(kg/m)
7.0
7.8
8.8
10.2
11.9
14.1
16.8
18.7
23.4
27.9
33.3
(kg/m)
5.5
5.9
6.4
7.1
7.9
8.9
10.2
11.0
13.0
14.9
16.6
(Cu, /km)
0.0754
0.0601
0.047
0.0366
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.125
0.100
0.0778
0.0605
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
(/km)
0.17
0.18
0.19
0.21
0.23
0.25
0.28
0.29
0.32
0.36
0.39
Aluminium
Conductor
(mm2)
240
300
400
500
630
800
1000
1200
1600
2000
2500
In air
(A)
594
676
776
892
1018
1143
1351
1456
1650
1802
1944
In direct buried
(A)
453
508
574
647
722
795
912
968
1060
1126
1182
In duct
(A)
463
522
593
672
759
844
1007
1079
1211
1306
1485
In air
(A)
463
529
612
710
820
935
1135
1193
1379
1534
1657
In direct buried
(A)
354
399
454
517
585
654
770
801
897
972
1023
In duct
(A)
352
407
464
530
604
680
830
866
986
1082
1213
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
15 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
240
300
500
630
800
1000
1200
Diameter
400
1600
2000
2500
Segmental stranded
(mm)
18.5
20.7
23.3
26.9
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
Thickness of insulation
(mm)
14.0
14.0
14.0
14.0
14.0
14.0
14.0
14.0
14.0
14.0
14.0
(mm)
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2 x 80
1.2 x 80
1.2 x 80
1.2 x 80
1.2 x 80
1.2 x 80
1.2 x 80
1.2 x 80
1.2 x 80
(mmxEA)
(mm)
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
(mm)
68.0
70.0
73.0
76.0
80.0
84.0
89.0
92.0
99.0
105.0
111.0
(kg/m)
6.0
6.7
7.7
8.9
10.5
12.4
14.9
16.7
20.9
25.1
30.2
(kg/m)
4.5
4.8
5.3
5.8
6.5
7.3
8.3
9.0
10.5
12.1
13.5
1.2 x 80 1.2 x 80
(Cu, /km)
0.0754
0.0601
0.047
0.0366
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.125
0.100
0.0778
0.0605
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
(/km)
0.17
0.18
0.19
0.21
0.23
0.25
0.28
0.29
0.32
0.36
0.39
Aluminium
Conductor
(mm2)
240
300
400
500
630
800
1000
1200
1600
2000
2500
In air
(A)
600
685
789
912
1047
1186
1430
1556
1810
2021
2231
In direct buried
(A)
456
514
582
659
743
825
972
1043
1180
1287
1388
In duct
(A)
455
512
597
678
768
860
1004
1111
1270
1397
1517
In air
(A)
468
535
620
722
838
962
1185
1252
1476
1673
1838
In direct buried
(A)
356
401
458
523
596
671
806
842
967
1071
1151
In duct
(A)
354
399
466
534
609
688
822
882
1017
1132
1218
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
16 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
240
300
500
630
800
1000
1200
Diameter
400
1600
2000
2500
Segmental stranded
(mm)
18.5
20.7
23.3
26.9
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
Thickness of insulation
(mm)
14.0
14.0
14.0
14.0
14.0
14.0
14.0
14.0
14.0
14.0
14.0
(mm)
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
(mm)
2.3
2.3
2.4
2.5
2.6
2.7
2.8
3.0
3.2
3.4
3.6
(mm)
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
(mm)
78.0
80.0
83.0
87.0
91.0
95.0
101.0
104.0
111.0
117.0
124.0
(kg/m)
10.6
11.6
13.0
14.8
16.9
19.5
22.9
25.7
31.3
36.9
43.5
(kg/m)
9.1
9.7
10.6
11.7
12.9
14.3
16.3
18.0
20.9
23.8
26.8
(Cu, /km)
0.0754
0.0601
0.047
0.0366
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.125
0.100
0.0778
0.0605
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
(/km)
0.17
0.18
0.19
0.21
0.23
0.25
0.28
0.29
0.32
0.36
0.39
Aluminium
Conductor
(mm2)
240
300
400
500
630
800
1000
1200
1600
2000
2500
In air
(A)
603
689
795
921
1059
1202
1453
1582
1841
2052
2257
In direct buried
(A)
461
519
590
669
756
842
994
1067
1208
1314
1409
In duct
(A)
457
516
600
683
775
868
1015
1093
1283
1411
1529
In air
(A)
469
537
623
727
845
972
1199
1268
1496
1693
1856
In direct buried
(A)
358
404
463
529
604
682
820
858
985
1090
1167
In duct
(A)
355
401
469
537
613
694
830
868
1027
1142
1228
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
17 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
240
300
500
630
800
1000
1200
Diameter
400
1600
2000
2500
Segmental stranded
(mm)
18.5
20.7
23.3
26.9
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
Thickness of insulation
(mm)
14.0
14.0
14.0
14.0
14.0
14.0
14.0
14.0
14.0
14.0
14.0
(mm)
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
(mm)
2.1
2.1
2.0
1.9
1.8
1.7
1.5
1.5
1.4
1.3
1.2
(mm)
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
(mm)
70.0
72.0
75.0
78.0
82.0
85.0
90.0
93.0
100.0
106.0
112.0
(kg/m)
5.9
6.6
7.5
8.8
10.3
12.2
14.6
16.4
20.6
24.7
29.8
(kg/m)
4.4
4.7
5.1
5.7
6.3
7.0
8.0
8.7
10.2
11.7
13.1
(Cu, /km)
0.0754
0.0601
0.047
0.0366
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.125
0.100
0.0778
0.0605
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
(/km)
0.17
0.18
0.19
0.21
0.23
0.25
0.28
0.29
0.32
0.36
0.39
Aluminium
Conductor
(mm2)
240
300
400
500
630
800
1000
1200
1600
2000
2500
In air
(A)
595
678
778
896
1024
1154
1379
1491
1715
1899
2082
In direct buried
(A)
453
509
574
648
726
803
935
995
1111
1201
1285
In duct
(A)
466
525
596
677
766
855
1024
1101
1252
1370
1560
In air
(A)
465
531
614
713
825
943
1154
1215
1421
1598
1748
In direct buried
(A)
355
399
455
518
587
659
784
817
928
1020
1090
In duct
(A)
354
409
467
534
608
687
841
879
1010
1120
1255
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
18 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
240
300
500
630
800
1000
1200
Diameter
400
1600
2000
2500
Segmental stranded
(mm)
18.5
20.7
23.3
26.9
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
Thickness of insulation
(mm)
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
(mm)
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
(mm)
1.8
1.9
1.9
2.0
2.1
2.2
2.3
2.3
2.5
2.6
2.7
(mm)
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
(mm)
91.0
93.0
96.0
100.0
104.0
108.0
114.0
117.0
125.0
132.0
139.0
(kg/m)
7.8
8.7
9.7
11.1
12.9
15.1
18.0
19.9
24.6
29.2
34.7
(kg/m)
6.3
6.8
7.3
8.0
8.9
9.9
11.3
12.1
14.2
16.2
18.0
(Cu, /km)
0.0754
0.0601
0.047
0.0366
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.125
0.100
0.0778
0.0605
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
(/km)
0.15
0.16
0.18
0.19
0.21
0.23
0.25
0.26
0.29
0.32
0.35
Aluminium
Conductor
(mm2)
240
300
400
500
630
800
1000
1200
1600
2000
2500
In air
(A)
592
674
773
889
1014
1139
1343
1447
1642
1795
1939
In direct buried
(A)
452
507
572
644
720
792
907
962
1055
1122
1178
In duct
(A)
461
519
589
667
752
861
996
1066
1193
1366
1463
In air
(A)
462
527
609
707
816
931
1128
1185
1371
1526
1650
In direct buried
(A)
353
398
453
515
583
652
767
798
894
969
1022
In duct
(A)
359
404
461
526
615
692
821
856
974
1122
1197
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
19 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
240
300
500
630
800
1000
1200
Diameter
400
1600
2000
2500
Segmental stranded
(mm)
18.5
20.7
23.3
26.9
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
Thickness of insulation
(mm)
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
(mm)
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.2 x 80
1.2 x 80
1.2 x 80
1.2 x 80
1.2 x 80
1.2 x 80
1.2 x 80
1.2 x 80
1.2 x 80
1.2 x 80
(mmxEA)
(mm)
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
(mm)
74.0
76.0
78.0
82.0
86.0
90.0
95.0
98.0
105.0
111.0
117.0
(kg/m)
6.6
7.4
8.4
9.6
11.2
13.2
15.7
17.5
21.8
26.0
31.2
(kg/m)
5.1
5.5
6.0
6.5
7.2
8.0
9.1
9.8
11.4
13.0
14.5
1.2x 80
(Cu, /km)
0.0754
0.0601
0.047
0.0366
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.125
0.100
0.0778
0.0605
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
(/km)
0.15
0.16
0.18
0.19
0.21
0.23
0.25
0.26
0.29
0.32
0.35
Aluminium
Conductor
(mm2)
240
300
400
500
630
800
1000
1200
1600
2000
2500
In air
(A)
599
684
787
910
1045
1183
1424
1550
1803
2014
2225
In direct buried
(A)
456
514
583
661
745
829
974
1046
1185
1294
1397
In duct
(A)
464
523
595
676
765
878
1026
1106
1264
1390
1509
In air
(A)
467
533
618
720
835
958
1179
1245
1468
1664
1828
In direct buried
(A)
356
401
458
524
597
673
807
844
970
1075
1156
In duct
(A)
361
407
465
532
607
686
839
878
1013
1127
1260
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
20 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
240
300
500
630
800
1000
1200
Diameter
400
1600
2000
2500
Segmental stranded
(mm)
18.5
20.7
23.3
26.9
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
Thickness of insulation
(mm)
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
(mm)
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
(mm)
2.4
2.4
2.5
2.6
2.7
2.8
2.9
3.1
3.3
3.5
3.7
(mm)
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
(mm)
84.0
86.0
89.0
93.0
97.0
101.0
106.0
110.0
117.0
123.0
130.0
(kg/m)
11.9
13.0
14.4
16.3
18.5
21.1
24.6
27.5
33.2
38.9
45.7
(kg/m)
10.4
11.1
12.0
13.2
14.4
15.9
18.0
19.8
22.8
25.8
29.0
(Cu, /km)
0.0754
0.0601
0.047
0.0366
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.125
0.100
0.0778
0.0605
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
(/km)
0.15
0.16
0.18
0.19
0.21
0.23
0.25
0.26
0.29
0.32
0.35
Aluminium
Conductor
(mm2)
240
300
400
500
630
800
1000
1200
1600
2000
2500
In air
(A)
602
688
793
918
1056
1198
1443
1571
1828
2037
2241
In direct buried
(A)
460
518
589
669
755
842
992
1064
1204
1310
1405
In duct
(A)
465
525
597
679
769
861
1032
1112
1271
1395
1581
In air
(A)
468
535
621
725
841
967
1191
1258
1484
1679
1840
In direct buried
(A)
358
404
462
529
603
681
818
855
982
1086
1163
In duct
(A)
362
408
466
534
609
689
843
882
1018
1131
1263
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
21 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
240
300
500
630
800
1000
1200
Diameter
400
1600
2000
2500
Segmental stranded
(mm)
18.5
20.7
23.3
26.9
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
Thickness of insulation
(mm)
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
(mm)
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
(mm)
2.0
1.9
1.8
1.7
1.6
1.6
1.5
1.4
1.3
1.2
1.1
(mm)
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
(mm)
76.0
78.0
80.0
83.0
87.0
91.0
96.0
99.0
105.0
111.0
117.0
(kg/m)
6.5
7.2
8.1
9.3
10.9
12.9
15.4
17.2
21.3
25.5
30.6
(kg/m)
5.0
5.3
5.7
6.2
6.9
7.7
8.7
9.4
11.0
12.5
13.9
(Cu, /km)
0.0754
0.0601
0.047
0.0366
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.125
0.100
0.0778
0.0605
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
(/km)
0.15
0.16
0.18
0.19
0.21
0.23
0.25
0.26
0.29
0.32
0.35
Aluminium
Conductor
(mm2)
240
300
400
500
630
800
1000
1200
1600
2000
2500
In air
(A)
594
676
776
894
1023
1152
1374
1490
1717
1893
2076
In direct buried
(A)
452
508
574
647
726
802
932
997
1116
1198
1283
In duct
(A)
463
522
592
673
760
872
1015
1092
1241
1420
1542
In air
(A)
464
529
612
711
822
940
1148
1211
1418
1591
1739
In direct buried
(A)
354
398
454
517
587
658
782
817
931
1018
1089
In duct
(A)
360
406
464
530
620
699
833
871
1001
1153
1242
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
22 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
240
300
500
630
800
1000
1200
Diameter
400
1600
2000
2500
Segmental stranded
(mm)
18.5
20.7
23.3
26.9
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
Thickness of insulation
(mm)
17.0
17.0
17.0
17.0
17.0
17.0
17.0
17.0
17.0
17.0
17.0
(mm)
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
(mm)
1.9
1.9
2.0
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
(mm)
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
(mm)
93.0
95.0
98.0
102.0
106.0
110.0
116.0
120.0
127.0
134.0
141.0
(kg/m)
8.1
8.9
10.0
11.4
13.2
15.4
18.3
20.3
24.9
29.6
35.1
(kg/m)
6.6
7.0
7.6
8.3
9.2
10.2
11.6
12.6
14.6
16.5
18.4
(Cu, /km)
0.0754
0.0601
0.047
0.0366
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.125
0.100
0.0778
0.0605
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
(/km)
0.15
0.16
0.17
0.18
0.20
0.22
0.24
0.25
0.28
0.30
0.33
Aluminium
Conductor
(mm2)
240
300
400
500
630
800
1000
1200
1600
2000
2500
In air
(A)
591
672
771
887
1011
1136
1339
1440
1637
1791
1935
In direct buried
(A)
451
506
571
643
718
790
904
956
1052
1118
1175
In duct
(A)
460
517
586
681
769
857
991
1058
1249
1358
1453
In air
(A)
461
526
608
705
814
928
1124
1180
1366
1521
1645
In direct buried
(A)
353
397
452
514
582
651
765
794
892
967
1019
In duct
(A)
358
403
460
525
611
689
817
851
1012
1116
1190
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
23 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
240
300
500
630
800
1000
1200
Diameter
400
1600
2000
2500
Segmental stranded
(mm)
18.5
20.7
23.3
26.9
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
Thickness of insulation
(mm)
17.0
17.0
17.0
17.0
17.0
17.0
17.0
17.0
17.0
17.0
17.0
(mm)
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.280
1.280
1.280
1.280
1.280
1.280
1.280
1.280
1.280
(mmxEA)
(mm)
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
(mm)
76.0
78.0
80.0
84.0
88.0
92.0
97.0
100.0
107.0
113.0
119.0
(kg/m)
6.9
7.6
8.6
9.9
11.5
13.5
16.0
17.8
22.1
26.4
31.5
(kg/m)
5.4
5.7
6.2
6.8
7.4
8.3
9.4
10.1
11.8
13.3
14.8
(Cu, /km)
0.0754
0.0601
0.047
0.0366
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.125
0.100
0.0778
0.0605
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
(/km)
0.15
0.16
0.17
0.18
0.20
0.22
0.24
0.25
0.28
0.30
0.33
1.280 1.280
Aluminium
Conductor
(mm2)
240
300
400
500
630
800
1000
1200
1600
2000
2500
In air
(A)
598
683
786
908
1043
1182
1422
1547
1800
2012
2223
In direct buried
(A)
457
514
583
661
746
830
975
1047
1186
1296
1400
In duct
(A)
453
510
594
675
764
855
1025
1104
1262
1387
1576
In air
(A)
466
532
617
719
833
957
1177
1243
1465
1660
1824
In direct buried
(A)
356
401
459
524
597
674
808
845
971
1077
1158
In duct
(A)
352
397
464
531
606
685
838
877
1012
1125
1258
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
24 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
240
300
500
630
800
1000
1200
Diameter
400
1600
2000
2500
Segmental stranded
(mm)
18.5
20.7
23.3
26.9
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
Thickness of insulation
(mm)
17.0
17.0
17.0
17.0
17.0
17.0
17.0
17.0
17.0
17.0
17.0
(mm)
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
(mm)
2.4
2.5
2.6
2.7
2.8
2.9
3.0
3.2
3.4
3.6
3.8
(mm)
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
(mm)
86.0
88.0
91.0
95.0
99.0
103.0
109.0
112.0
119.0
125.0
132.0
(kg/m)
12.5
13.6
15.0
16.9
19.1
21.8
25.3
28.2
34.0
39.7
46.5
(kg/m)
11.0
11.7
12.6
13.8
15.1
16.6
18.7
20.5
23.6
26.7
29.8
(Cu, /km)
0.0754
0.0601
0.047
0.0366
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.125
0.100
0.0778
0.0605
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
(/km)
0.15
0.16
0.17
0.18
0.20
0.22
0.24
0.25
0.28
0.30
0.33
Aluminium
Conductor
(mm2)
240
300
400
500
630
800
1000
1200
1600
2000
2500
In air
(A)
601
686
791
916
1053
1195
1438
1565
1820
2029
2231
In direct buried
(A)
459
518
588
668
754
841
989
1061
1200
1305
1399
In duct
(A)
464
523
595
677
767
858
1028
1108
1264
1387
1572
In air
(A)
467
534
620
723
839
965
1187
1254
1478
1672
1832
In direct buried
(A)
357
403
461
528
602
680
816
853
979
1083
1159
In duct
(A)
361
407
465
532
607
687
840
879
1013
1126
1257
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
25 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
240
300
500
630
800
1000
1200
Diameter
400
1600
2000
2500
Segmental stranded
(mm)
18.5
20.7
23.3
26.9
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
Thickness of insulation
(mm)
17.0
17.0
17.0
17.0
17.0
17.0
17.0
17.0
17.0
17.0
17.0
(mm)
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
(mm)
1.9
1.8
1.8
1.7
1.6
1.5
1.4
1.4
1.3
1.2
1.1
(mm)
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
(mm)
77.0
79.0
82.0
85.0
89.0
92.0
98.0
101.0
107.0
113.0
119.0
(kg/m)
6.6
7.3
8.3
9.6
11.1
13.1
15.6
17.5
21.7
25.9
31.0
(kg/m)
5.1
5.4
5.9
6.5
7.1
7.9
9.0
9.7
11.3
12.9
14.3
(Cu, /km)
0.0754
0.0601
0.047
0.0366
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.125
0.100
0.0778
0.0605
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
(/km)
0.15
0.16
0.17
0.18
0.20
0.22
0.24
0.25
0.28
0.30
0.33
Aluminium
Conductor
(mm2)
240
300
400
500
630
800
1000
1200
1600
2000
2500
In air
(A)
593
675
775
892
1020
1151
1373
1485
1711
1887
2070
In direct buried
(A)
452
507
573
646
725
802
933
993
1112
1194
1279
In duct
(A)
462
520
581
686
777
869
1012
1087
1287
1412
1533
In air
(A)
463
528
611
709
820
938
1147
1207
1413
1592
1733
In direct buried
(A)
354
398
453
516
586
658
783
815
928
1022
1085
In duct
(A)
359
405
462
528
616
696
831
868
1033
1150
1235
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
26 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
240
300
500
630
800
1000
1200
Diameter
400
1600
2000
2500
Segmental stranded
(mm)
18.5
20.7
23.3
26.9
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
Thickness of insulation
(mm)
21.0
21.0
21.0
21.0
21.0
21.0
21.0
21.0
21.0
21.0
21.0
(mm)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
(mm)
2.0
2.1
2.1
2.2
2.3
2.4
2.5
2.5
2.7
2.8
2.9
(mm)
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
(mm)
103.0
105.0
108.0
112.0
116.0
121.0
127.0
130.0
138.0
144.0
151.0
(kg/m)
9.6
10.6
11.6
13.2
15.1
17.4
20.3
22.3
27.2
31.9
37.6
(kg/m)
8.1
8.7
9.2
10.1
11.1
12.2
13.7
14.6
16.8
18.9
20.9
(Cu, /km)
0.0754
0.0601
0.047
0.0366
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.125
0.100
0.0778
0.0605
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
(/km)
0.13
0.14
0.15
0.16
0.17
0.19
0.20
0.22
0.24
0.26
0.28
Aluminium
Conductor
(mm2)
240
300
400
500
630
800
1000
1200
1600
2000
2500
In air
(A)
584
664
761
874
996
1119
1315
1417
1612
1766
1913
In direct buried
(A)
447
501
564
635
709
780
889
942
1035
1102
1160
In duct
(A)
462
520
589
667
752
836
1004
1077
1211
1363
1464
In air
(A)
456
520
600
695
801
914
1104
1160
1343
1497
1621
In direct buried
(A)
350
394
448
509
575
643
754
784
879
953
1006
In duct
(A)
359
405
462
527
599
674
827
864
985
1119
1195
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
27 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
240
300
500
630
800
1000
1200
Diameter
400
1600
2000
2500
Segmental stranded
(mm)
18.5
20.7
23.3
26.9
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
Thickness of insulation
(mm)
21.0
21.0
21.0
21.0
21.0
21.0
21.0
21.0
21.0
21.0
21.0
(mm)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.2 x 80
1.2 x 80
1.2 x 80
1.2 x 80
1.2 x 80
1.2 x 80
1.2 x 80
1.2 x 80
1.2 x 80
(mmxEA)
(mm)
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
(mm)
85.0
87.0
90.0
93.0
97.0
101.0
106.0
109.0
116.0
122.0
128.0
(kg/m)
8.0
8.8
9.9
11.1
12.8
14.9
17.5
19.3
23.7
28.1
33.3
(kg/m)
6.5
6.9
7.5
8.0
8.8
9.7
10.8
11.6
13.4
15.0
16.6
(Cu, /km)
0.0754
0.0601
0.047
0.0366
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.125
0.100
0.0778
0.0605
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
(/km)
0.13
0.14
0.15
0.16
0.17
0.19
0.20
0.22
0.24
0.26
0.28
1.2 x 80 1.2 x 80
Aluminium
Conductor
(mm2)
240
300
400
500
630
800
1000
1200
1600
2000
2500
In air
(A)
595
679
781
903
1037
1176
1410
1534
1787
1998
2210
In direct buried
(A)
457
515
584
663
749
834
978
1051
1193
1305
1413
In duct
(A)
461
520
590
671
777
871
1017
1095
1251
1431
1562
In air
(A)
463
529
613
713
827
950
1165
1230
1450
1644
1807
In direct buried
(A)
357
402
459
525
599
676
810
847
975
1082
1165
In duct
(A)
358
404
462
528
615
696
832
871
1004
1157
1249
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
28 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
240
300
500
630
800
1000
1200
Diameter
400
1600
2000
2500
Segmental stranded
(mm)
18.5
20.7
23.3
26.9
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
Thickness of insulation
(mm)
21.0
21.0
21.0
21.0
21.0
21.0
21.0
21.0
21.0
21.0
21.0
(mm)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
(mm)
2.7
2.7
2.8
2.9
3.0
3.1
3.2
3.4
3.6
3.8
4.0
(mm)
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
(mm)
96.0
98.0
101.0
105.0
109.0
113.0
118.0
122.0
129.0
135.0
142.0
(kg/m)
15.1
16.2
17.8
19.7
22.1
24.9
28.6
31.6
37.6
43.5
50.6
(kg/m)
13.6
14.3
15.4
16.6
18.1
19.7
22.0
23.9
27.2
30.5
33.9
(Cu, /km)
0.0754
0.0601
0.047
0.0366
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.125
0.100
0.0778
0.0605
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
(/km)
0.13
0.14
0.15
0.16
0.17
0.19
0.20
0.22
0.24
0.26
0.28
Aluminium
Conductor
(mm2)
240
300
400
500
630
800
1000
1200
1600
2000
2500
In air
(A)
595
679
782
904
1039
1179
1413
1537
1786
1989
2187
In direct buried
(A)
456
514
584
663
749
835
978
1048
1184
1287
1379
In duct
(A)
458
516
586
680
771
863
1008
1084
1281
1409
1529
In air
(A)
463
528
612
713
827
950
1166
1230
1448
1637
1792
In direct buried
(A)
355
401
458
524
597
674
807
843
967
1068
1142
In duct
(A)
356
401
458
535
610
690
825
862
1025
1140
1226
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
29 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
240
300
500
630
800
1000
1200
Diameter
400
1600
2000
2500
Segmental stranded
(mm)
18.5
20.7
23.3
26.9
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
Thickness of insulation
(mm)
21.0
21.0
21.0
21.0
21.0
21.0
21.0
21.0
21.0
21.0
21.0
(mm)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
(mm)
2.7
2.6
2.5
2.4
2.3
2.2
2.1
2.0
1.9
1.8
1.7
(mm)
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
(mm)
88.0
90.0
93.0
96.0
100.0
103.0
109.0
111.0
118.0
124.0
130.0
(kg/m)
8.4
9.1
10.1
11.4
13.0
15.0
17.6
19.5
23.8
28.1
33.3
(kg/m)
6.9
7.2
7.7
8.3
9.0
9.8
11.0
11.7
13.4
15.1
16.6
(Cu, /km)
0.0754
0.0601
0.047
0.0366
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.125
0.100
0.0778
0.0605
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
(/km)
0.13
0.14
0.15
0.16
0.17
0.19
0.20
0.22
0.24
0.26
0.28
Aluminium
Conductor
(mm2)
240
300
400
500
630
800
1000
1200
1600
2000
2500
In air
(A)
587
667
764
878
1001
1126
1330
1436
1642
1809
1970
In direct buried
(A)
446
500
563
633
707
779
894
950
1052
1129
1197
In duct
(A)
465
523
593
673
760
847
1019
1095
1242
1401
1515
In air
(A)
459
522
603
699
806
920
1115
1173
1364
1527
1661
In direct buried
(A)
350
394
447
508
575
643
757
789
889
970
1030
In duct
(A)
361
407
465
530
604
681
836
874
1002
1141
1224
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
30 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
240
300
500
630
800
1000
1200
Diameter
400
1600
2000
2500
Segmental stranded
(mm)
18.5
20.7
23.3
26.9
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
Thickness of insulation
(mm)
23.0
23.0
23.0
23.0
23.0
23.0
23.0
23.0
23.0
23.0
23.0
(mm)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
(mm)
2.1
2.2
2.2
2.3
2.4
2.4
2.5
2.6
2.7
2.9
3.0
(mm)
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
(mm)
107.0
110.0
113.0
117.0
121.0
125.0
131.0
135.0
142.0
149.0
156.0
(kg/m)
10.3
11.3
12.4
14.0
15.9
18.1
21.1
23.2
28.0
32.9
38.7
(kg/m)
8.8
9.4
10.0
10.9
11.9
12.9
14.4
15.5
17.6
19.9
22.0
(Cu, /km)
0.0754
0.0601
0.047
0.0366
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.125
0.100
0.0778
0.0605
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
(/km)
0.12
0.13
0.14
0.15
0.16
0.17
0.19
0.20
0.22
0.24
0.26
Aluminium
Conductor
(mm2)
240
300
400
500
630
800
1000
1200
1600
2000
2500
In air
(A)
580
660
755
868
989
1111
1305
1407
1600
1754
1901
In direct buried
(A)
444
497
560
630
703
772
880
932
1023
1089
1147
In duct
(A)
457
514
583
660
743
857
991
1061
1192
1341
1437
In air
(A)
453
516
596
690
795
907
1095
1151
1332
1485
1609
In direct buried
(A)
348
391
444
505
571
637
747
776
869
943
995
In duct
(A)
356
401
457
521
592
689
817
852
971
1102
1176
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
31 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
240
300
500
630
800
1000
1200
Diameter
400
1600
2000
2500
Segmental stranded
(mm)
18.5
20.7
23.3
26.9
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
Thickness of insulation
(mm)
23.0
23.0
23.0
23.0
23.0
23.0
23.0
23.0
23.0
23.0
23.0
(mm)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.280
1.280
1.280
1.280
1.280
1.280
1.280
1.280
1.280
(mmxEA)
(mm)
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
(mm)
89.0
91.0
94.0
97.0
101.0
105.0
110.0
113.0
120.0
126.0
132.0
(kg/m)
8.5
9.3
10.4
11.7
13.3
15.5
18.1
20.0
24.4
28.8
34.1
(kg/m)
7.0
7.4
8.0
8.6
9.3
10.3
11.4
12.3
14.0
15.8
17.4
(Cu, /km)
0.0754
0.0601
0.047
0.0366
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.125
0.100
0.0778
0.0605
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
(/km)
0.12
0.13
0.14
0.15
0.16
0.17
0.19
0.20
0.22
0.24
0.26
1.280 1.280
Aluminium
Conductor
(mm2)
240
300
400
500
630
800
1000
1200
1600
2000
2500
In air
(A)
589
672
773
893
1026
1163
1394
1516
1766
1975
2185
In direct buried
(A)
451
508
576
653
737
853
961
1031
1170
1279
1382
In duct
(A)
453
511
580
673
762
821
995
1070
1266
1396
1520
In air
(A)
459
524
607
706
818
939
1151
1215
1432
1623
1783
In direct buried
(A)
352
396
453
517
589
664
795
831
955
1059
1139
In duct
(A)
353
397
453
529
604
682
814
851
1013
1128
1261
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
32 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
240
300
500
630
800
1000
1200
Diameter
400
1600
2000
2500
Segmental stranded
(mm)
18.5
20.7
23.3
26.9
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
Thickness of insulation
(mm)
23.0
23.0
23.0
23.0
23.0
23.0
23.0
23.0
23.0
23.0
23.0
(mm)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
(mm)
2.8
2.9
2.9
3.0
3.1
3.2
3.3
3.5
3.7
3.9
4.1
(mm)
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
(mm)
100.0
103.0
105.0
109.0
113.0
117.0
123.0
126.0
133.0
139.0
146.0
(kg/m)
16.3
17.5
19.1
21.1
23.5
26.4
30.2
33.3
39.3
45.3
52.5
(kg/m)
14.8
15.6
16.7
18.0
19.5
21.2
23.5
25.5
29.0
32.3
35.8
(Cu, /km)
0.0754
0.0601
0.047
0.0366
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.125
0.100
0.0778
0.0605
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
(/km)
0.12
0.13
0.14
0.15
0.16
0.17
0.19
0.20
0.22
0.24
0.26
Aluminium
Conductor
(mm2)
240
300
400
500
630
800
1000
1200
1600
2000
2500
In air
(A)
591
675
776
898
1032
1171
1401
1523
1769
1970
2166
In direct buried
(A)
453
511
580
658
743
828
968
1037
1170
1270
1360
In duct
(A)
454
511
580
673
763
853
995
1069
1263
1387
1502
In air
(A)
460
525
608
708
821
943
1156
1219
1434
1621
1774
In direct buried
(A)
353
398
455
520
593
669
799
835
956
1055
1127
In duct
(A)
353
397
454
529
604
683
814
851
1011
1124
1207
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
33 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
240
300
500
630
800
1000
1200
Diameter
400
1600
2000
2500
Segmental stranded
(mm)
18.5
20.7
23.3
26.9
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
Thickness of insulation
(mm)
23.0
23.0
23.0
23.0
23.0
23.0
23.0
23.0
23.0
23.0
23.0
(mm)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
(mm)
2.5
2.4
2.3
2.2
2.1
2.1
1.9
1.9
1.8
1.7
1.6
(mm)
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
(mm)
96.0
98.0
100.0
104.0
107.0
111.0
116.0
119.0
126.0
131.0
138.0
(kg/m)
9.2
10.0
11.0
12.3
13.9
16.0
18.6
20.6
24.9
29.3
34.6
(kg/m)
7.7
8.1
8.5
9.2
9.9
10.8
12.0
12.8
14.6
16.3
17.9
(Cu, /km)
0.0754
0.0601
0.047
0.0366
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.125
0.100
0.0778
0.0605
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
(/km)
0.12
0.13
0.14
0.15
0.16
0.17
0.19
0.20
0.22
0.24
0.26
Aluminium
Conductor
(mm2)
240
300
400
500
630
800
1000
1200
1600
2000
2500
In air
(A)
583
662
759
872
995
1118
1322
1426
1632
1800
1963
In direct buried
(A)
443
495
559
629
703
773
889
942
1044
1120
1189
In duct
(A)
460
517
587
665
750
866
1005
1079
1221
1378
1489
In air
(A)
456
519
599
694
801
914
1108
1165
1355
1518
1653
In direct buried
(A)
348
392
444
505
571
638
752
782
882
963
1023
In duct
(A)
358
403
460
525
597
695
827
863
989
1125
1206
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
34 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
400
Diameter
500
630
800
1000
1200
Circular
compact stranded
1600
2000
2500
Segmental stranded
(mm)
23.3
26.9
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
Thickness of insulation
(mm)
27.0
27.0
27.0
27.0
27.0
27.0
27.0
27.0
27.0
(mm)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
(mm)
2.4
2.4
2.5
2.6
2.7
2.8
2.9
3.0
3.1
(mm)
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
(mm)
124.0
127.0
132.0
136.0
142.0
146.0
153.0
160.0
167.0
(kg/m)
14.6
16.1
18.1
20.5
23.6
25.8
30.7
35.6
41.4
(kg/m)
12.2
13.0
14.1
15.3
16.9
18.1
20.4
22.6
24.7
(Cu, /km)
0.047
0.0366
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.0778
0.0605
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
0.14
0.15
0.16
0.17
0.18
0.20
0.21
0.23
(/km)
0.13
Aluminium
Conductor
(mm2)
400
500
630
800
1000
1200
1600
2000
2500
In air
(A)
746
856
976
1097
1287
1386
1581
1737
1886
In direct buried
(A)
553
622
694
763
868
918
1011
1077
1137
In duct
(A)
588
667
753
838
993
1063
1199
1301
1391
In air
(A)
588
681
784
894
1079
1133
1314
1466
1590
In direct buried
(A)
439
499
564
630
737
765
858
932
985
In duct
(A)
461
526
599
675
818
853
974
1073
1143
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
35 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
400
500
Circular
compact stranded
(mm)
23.3
26.9
30.5
34.3
39.3
42.4
(mm)
2.0
2.0
2.0
2.0
2.0
Thickness of insulation
(mm)
27.0
27.0
27.0
27.0
(mm)
1.5
1.5
1.5
1.2 x 80
Conductor
(mm2)
Shape
Diameter
630
800
1000
1200
1600
2000
2500
48.9
54.9
61.4
2.0
2.0
2.0
2.0
27.0
27.0
27.0
27.0
27.0
1.5
1.5
1.5
1.5
1.5
1.5
1.2 x 80
1.2 x 80
1.2 x 80
1.2 x 80
1.2 x 80
1.2 x 80
1.2 x 80
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
Segmental stranded
(mmxEA)
(mm)
6.0
(mm)
104.0
107.0
111.0
115.0
120.0
123.0
130.0
136.0
142.0
(kg/m)
11.9
13.3
15.0
17.2
19.9
21.9
26.4
30.9
36.3
(kg/m)
9.5
10.2
11.0
12.1
13.3
14.2
16.0
17.8
19.6
(Cu, /km)
0.0470
0.0366
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.0778
0.0605
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
0.14
0.15
0.16
0.17
0.18
0.20
0.21
0.23
1.2x8.0
(/km)
0.13
Aluminium
Conductor
(mm2)
400
500
630
800
1000
1200
1600
2000
2500
In air
(A)
768
888
1022
1161
1392
1517
1774
1993
2214
In direct buried
(A)
575
653
739
826
969
1044
1191
1310
1425
In duct
(A)
584
663
751
841
1012
1091
1250
1413
1545
In air
(A)
601
700
812
933
1144
1208
1428
1622
1787
In direct buried
(A)
451
515
588
664
797
834
962
1071
1156
In duct
(A)
456
521
594
672
826
864
998
1137
1228
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
36 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
400
500
Circular
compact stranded
(mm)
23.3
26.9
30.5
34.3
39.3
42.4
(mm)
2.0
2.0
2.0
2.0
2.0
Thickness of insulation
(mm)
27.0
27.0
27.0
27.0
(mm)
1.5
1.5
1.5
(mm)
3.2
3.3
(mm)
6.0
(mm)
Conductor
2000
2500
48.9
54.9
61.4
2.0
2.0
2.0
2.0
27.0
27.0
27.0
27.0
27.0
1.5
1.5
1.5
1.5
1.5
1.5
3.4
3.5
3.6
3.8
4.0
4.2
4.4
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
116.0
120.0
123.0
127.0
133.0
137.0
144.0
150.0
157.0
(kg/m)
22.5
24.6
27.1
30.1
34.0
37.3
43.5
49.7
57.1
(mm2)
Shape
Diameter
800
1000
1200
1600
Segmental stranded
(kg/m)
20.0
21.5
23.1
24.9
27.4
29.5
33.2
36.7
40.4
(Cu, /km)
0.047
0.0366
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.0778
0.0605
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
0.14
0.15
0.16
0.17
0.18
0.20
0.21
0.23
630
(/km)
0.13
Aluminium
Conductor
(mm2)
400
500
630
800
1000
1200
1600
2000
2500
In air
(A)
767
886
1018
1155
1378
1497
1737
1933
2125
In direct buried
(A)
574
651
734
818
953
1021
1150
1247
1333
In duct
(A)
582
661
748
863
1006
1082
1263
1388
1505
In air
(A)
601
699
810
929
1137
1199
1408
1590
1739
In direct buried
(A)
450
514
586
661
788
823
941
1037
1106
In duct
(A)
455
520
593
689
823
860
989
1124
1208
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
37 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
400
500
Circular
compact stranded
(mm)
23.3
26.9
30.5
34.3
39.3
42.4
(mm)
2.0
2.0
2.0
2.0
2.0
Thickness of insulation
(mm)
27.0
27.0
27.0
27.0
(mm)
1.5
1.5
1.5
(mm)
2.1
2.0
(mm)
6.0
(mm)
Conductor
2000
2500
48.9
54.9
61.4
2.0
2.0
2.0
2.0
27.0
27.0
27.0
27.0
27.0
1.5
1.5
1.5
1.5
1.5
1.5
2.0
1.9
1.8
1.7
1.6
1.6
1.5
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
108.0
111.0
115.0
119.0
124.0
127.0
133.0
139.0
145.0
(kg/m)
12.0
13.4
15.2
17.2
20.0
21.8
26.3
30.8
36.1
(kg/m)
9.6
10.3
11.2
12.0
13.3
14.1
15.9
17.8
19.4
(mm2)
Shape
Diameter
800
1000
1200
1600
Segmental stranded
(Cu, /km)
0.047
0.0366
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.0778
0.0605
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
0.14
0.15
0.16
0.17
0.18
0.20
0.21
0.23
630
(/km)
0.13
Aluminium
Conductor
(mm2)
400
500
630
800
1000
1200
1600
2000
2500
In air
(A)
750
862
984
1108
1307
1414
1622
1785
1950
In direct buried
(A)
555
624
697
769
881
938
1041
1113
1183
In duct
(A)
593
673
760
849
1008
1084
1231
1343
1448
In air
(A)
592
686
791
903
1094
1152
1341
1501
1635
In direct buried
(A)
440
500
566
633
745
776
877
954
1014
In duct
(A)
464
530
604
682
828
865
993
1098
1176
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
38 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
630
800
1000
1200
Diameter
1600
2000
2500
Segmental stranded
(mm)
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
2.0
2.0
2.0
2.0
2.0
2.0
2.0
Thickness of insulation
(mm)
32.0
30.0
29.0
27.0
27.0
27.0
27.0
(mm)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
(mm)
2.7
2.7
2.8
2.8
2.9
3.0
3.1
(mm)
6.0
6.0
6.0
6.0
6.0
6.0
6.0
(mm)
143.0
143.0
147.0
146.0
153.0
160.0
167.0
(kg/m)
20.4
21.8
24.6
25.8
30.7
35.6
41.4
(kg/m)
16.4
16.7
18.0
18.1
20.4
22.6
24.7
(Cu, /km)
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
0.15
0.16
0.18
0.20
0.21
0.23
(/km)
0.13
Aluminium
Conductor
(mm2)
630
800
1000
1200
1600
2000
2500
In air
(A)
964
1087
1276
1378
1571
1726
1874
In direct buried
(A)
687
754
856
905
995
1059
1117
In duct
(A)
739
824
977
1049
1182
1281
1368
In air
(A)
775
886
1070
1126
1306
1457
1580
In direct buried
(A)
559
623
727
754
845
916
967
In duct
(A)
589
664
805
842
960
1056
1124
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
39 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
630
800
1000
1200
Diameter
1600
2000
2500
Segmental stranded
(mm)
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
2.0
2.0
2.0
2.0
2.0
2.0
2.0
Thickness of insulation
(mm)
32.0
30.0
29.0
27.0
27.0
27.0
27.0
(mm)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.2 x 80
1.2 x 80
1.2 x 80
1.2 x 80
1.2 x 80
1.2 x 80
6.0
6.0
6.0
6.0
6.0
6.0
(mmxEA)
(mm)
6.0
(mm)
121.0
121.0
124.0
123.0
130.0
136.0
142.0
(kg/m)
16.7
18.3
20.6
21.9
26.4
30.9
36.3
(kg/m)
12.7
13.1
14.0
14.2
16.0
17.8
19.6
(Cu, /km)
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
Capacitance
0.13
0.15
0.16
0.18
0.20
0.21
0.23
(/km)
1.2 x 80
Aluminium
Conductor
(mm2)
630
800
1000
1200
1600
2000
2500
In air
(A)
1004
1142
1365
1489
1735
1941
2149
In direct buried
(A)
728
809
942
1008
1142
1249
1350
In duct
(A)
759
851
993
1070
1221
1379
1502
In air
(A)
798
919
1129
1191
1403
1590
1747
In direct buried
(A)
580
653
776
811
931
1031
1108
In duct
(A)
601
680
812
849
978
1113
1199
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
40 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
630
800
1000
1200
Diameter
1600
2000
2500
Segmental stranded
(mm)
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
2.0
2.0
2.0
2.0
2.0
2.0
2.0
Thickness of insulation
(mm)
32.0
30.0
29.0
27.0
27.0
27.0
27.0
(mm)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
(mm)
2.7
2.7
2.8
2.8
2.9
3.0
3.1
(mm)
6.0
6.0
6.0
6.0
6.0
6.0
6.0
(mm)
143.0
143.0
147.0
146.0
153.0
160.0
167.0
(kg/m)
20.4
21.8
24.6
25.8
30.7
35.6
41.4
(kg/m)
16.4
16.7
18.0
18.1
20.4
22.6
24.7
(Cu, /km)
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
0.15
0.16
0.18
0.20
0.21
0.23
(/km)
0.13
Aluminium
Conductor
(mm2)
630
800
1000
1200
1600
2000
2500
In air
(A)
964
1087
1276
1378
1571
1726
1874
In direct buried
(A)
687
754
856
905
995
1059
1117
In duct
(A)
739
824
977
1049
1182
1281
1368
In air
(A)
775
886
1070
1126
1306
1457
1580
In direct buried
(A)
559
623
727
754
845
916
967
In duct
(A)
589
664
805
842
960
1056
1124
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
41 3. EHV XLPE Insulated cable
Construction Data
Cross sectional area
Conductor
(mm2)
Shape
630
800
1000
1200
Diameter
1600
2000
2500
Segmental stranded
(mm)
30.5
34.3
39.3
42.4
48.9
54.9
61.4
(mm)
2.0
2.0
2.0
2.0
2.0
2.0
2.0
Thickness of insulation
(mm)
32.0
30.0
29.0
27.0
27.0
27.0
27.0
(mm)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
(mm)
1.8
1.8
1.7
1.7
1.6
1.6
1.5
(mm)
6.0
6.0
6.0
6.0
6.0
6.0
6.0
(mm)
125.0
124.0
128.0
127.0
133.0
139.0
145.0
(kg/m)
16.8
18.2
20.6
21.8
26.3
30.8
36.1
(kg/m)
12.8
13.0
14.0
14.1
15.9
17.8
19.4
(Cu, /km)
0.0283
0.0221
0.0176
0.0151
0.0113
0.009
0.0072
(AL, /km)
0.0469
0.0367
0.0291
0.0247
0.0186
0.0149
0.0127
0.15
0.16
0.18
0.20
0.21
0.23
(/km)
0.13
Aluminium
Conductor
(mm2)
630
800
1000
1200
1600
2000
2500
In air
(A)
974
1099
1298
1405
1612
1774
1938
In direct buried
(A)
693
762
873
924
1025
1094
1162
In duct
(A)
748
836
994
1069
1213
1322
1424
In air
(A)
782
895
1086
1145
1333
1491
1624
In direct buried
(A)
562
628
737
765
863
938
996
In duct
(A)
595
672
817
854
979
1082
1157
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
42 3. EHV XLPE Insulated cable
Laying conditions
The technical data which appears in the preceding pages is calculated based on the following laying conditions:
1) Ground temperature : 30
2) Ambient temperature : 40
7) Frequency : 50Hz
()
Correction factor
Ground temperature
()
Correction factor
Thermal resistivity of soil
(k.m/w)
Correction factor
Depth of laying
(m)
Correction factor
25
30
35
40
45
50
55
1.16
1.11
1.06
1.00
0.94
0.88
0.82
20
25
30
35
40
45
50
1.08
1.04
1.00
0.96
0.91
0.87
0.82
0.8
1.0
1.2
1.5
2.0
2.5
3.0
1.16
1.07
1.00
0.92
0.82
0.74
0.69
0.5
0.8
1.0
1.2
1.5
2.0
2.5
1.10
1.05
1.02
1.00
0.98
0.95
0.93
Other Cables
* Technical data for the cables below is available upon request.
Enamelled
conductor type
Corrugated Cu type
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
43 3. EHV XLPE Insulated cable
Laying conditions
I =
KS
t
ln ( ++ )
f
i
[A]
[sec]
6) f : Final temperature
[]
7) i : Initial temperature
[]
[mm2]
Aluminum Conductor
800
1200
0.1 sec
0.2 sec
0.5 sec
1 sec
2 sec
3 sec
1000
800
600
400
200
0
95 120
185
240
325
500
0.1 sec
0.2 sec
0.5 sec
1 sec
2 sec
3 sec
700
600
500
400
300
200
100
0
95 120
185
240
325
500
45
46
47
48
49
Link box
50
Others
51
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
45 4. Accessories of EHV Cable System
Composite Insulator
with Silicone Sheds
Porcelain Insulator
with Porcelain Sheds
Silicone Oil
Base Plate
Supporting Insulator
Protection Box
Composite Insulator
Porcelain Insulator
(kV)
60 ~ 69
110 ~ 115
132~ 138
150 ~ 161
220 ~ 230
330 ~ 345
380 ~ 400
Maximum voltage
(kV)
72.5
123
145
170
245
362
420
BIL
(kV)
325
550
650
750
1050
1175
1425
Conductor size
(mm2)
Porcelin
Approx.
Dimension
Composite
Approx. Length
Approx. Wength
Approx. Length
Approx. Wength
(mm)
(mm)
100 ~ 2500
1395
1845
2045
2345
2875
4925
4925
200
295
350
500
650
1550
1550
1325
1645
1965
2375
3145
5130
5130
115
215
235
316
550
945
945
Three-piece prefabricated type or one-piece premolded type is applicable for both composite and porcelain insulator
(mm/kV)
I - Light
II - Medium
III - Heavy
IV - Very Heavy
16
20
25
31
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
46 4. Accessories of EHV Cable System
Conductor Rod
Conductor Sleeve
Insulator
A
Compressing Device
C
Protection Box
Compressing Leading
Conductor Type
(Non-IEC Type)
(kV)
60 ~ 69
110 ~ 115
132~ 138
150 ~ 161
220 ~ 230
330 ~ 345
380 ~ 400
Maximum voltage
(kV)
72.5
123
145
170
245
362
420
BIL
(kV)
325
550
650
750
1050
1175
1425
Conductor size
(mm )
A (Dry type)
Approx.
Dimension
100 ~ 2500
A (Fluid type)
B
C
(mm)
(mm)
310
470
470
470
620
960
960
583
757
757
757
960
1400
1400
110
110
110
110
200
250
250
300
350
350
350
400
400
400
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
47 4. Accessories of EHV Cable System
Conductor Rod
Shield Ring
Conductor Sleeve
Insulator
A
Compressing Device
Protection Box
Compressing Leading
Conductor Type
(Non-IEC Type)
(kV)
60 ~ 69
110 ~ 115
132~ 138
150 ~ 161
220 ~ 230
330 ~ 345
380 ~ 400
Maximum voltage
(kV)
72.5
123
145
170
245
362
420
BIL
(kV)
325
550
650
750
1050
1175
1425
Conductor size
(mm )
A (Dry type)
Approx.
Dimension
100 ~ 2500
A (Fluid type)
B
C
(mm)
(mm)
310
470
470
470
620
960
960
583
757
757
757
960
1400
1400
110
110
110
110
200
250
250
300
350
350
350
400
400
400
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
48 4. Accessories of EHV Cable System
Protection Box
Rubber Unit
Insulating Barrier
Protection Box
Rubber Unit
(kV)
Conductor size
(mm2)
Normal joint
Approx.
Dimension
Insulation joint
Length (A)
Approx. Diameter
(mm)
Length (A)
Approx. Diameter
(mm)
60 ~ 69
110 ~ 115
132~ 138
150 ~ 161
220 ~ 230
330 ~ 345
380 ~ 400
100 ~ 2500
1300
1300
1300
1300
1700
1900
1900
295
335
335
335
420
425
425
1300
1300
1300
1300
1700
1900
1900
305
345
345
345
430
465
465
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
49 4. Accessories of EHV Cable System
Epoxy Unit
Compression Device
Conductor Sleeve
Protection Box
Epoxy Unit
Compression Device
Insulating Barrier
Conductor Sleeve
Protection Box
(kV)
Conductor size
(mm2)
Normal joint
Approx.
Dimension
Insulation joint
Length (A)
Approx. Diameter
Length (A)
Approx. Diameter
(mm)
(mm)
60 ~ 69
110 ~ 115
132~ 138
150 ~ 161
220 ~ 230
330 ~ 345
380 ~ 400
100 ~ 2500
1700
2000
2000
2000
2200
2200
2200
260
280
280
310
340
370
390
1700
2000
2000
2000
2200
2200
2200
270
310
310
330
360
380
400
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
50 4. Accessories of EHV Cable System
Link box
Earth Bar
Earthing Terminal
Bonding Cable
Bonding Cable
Bonding Cable
Bonding Cable
Bonding Cable
Bonding Cable
Earthing Cable
Earthing Cable
Earth bar
Earth bar
Earthing terminal
Bonding cable
Earthing cable
Bonding cable
Bonding cable
Bonding cable
Earthing cable
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
51 4. Accessories of EHV Cable System
Others
Transition Joints (XLPE-OF Cable)
Oil Connector
Epoxy Bell-Mouth
Epoxy Unit
OF Cable
XLPE Cable
Conductor Sleeve
Protection Box
Epoxy Unit
OF Cable
XLPE Cable
Insulating Barrier
Conductor Sleeve
Protection Box
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
52 5. Accessories of EHV Cable System
AC resonant testing
equipment up to 900kV
AC resonant testing
equipment up to 750kV
Impulse testing
equipment up to 3600kV
Conductor size
Tested items
Test lab
Spec
Issued
Remark
400kV
2500mm
SGS
KEMA
IEC 62067
IEC 62067
2014
2011
+ EQ Test(AEIC CS9)
+ PQ Test
345kV
2500mm2
2000mm2
KERI
KEMA
KERI
KEPCO Spec.
IEC 62067
KEPCO Spec.
2009
2008
2002
+ PQ Test
230kV
2000mm2
800mm2
SGS
SGS
IEC 62067
IEC 62067
2015
2011
+ PQ Test
220kV
2500mm2
2500mm2
1600mm2
CESI
KEMA
CESI
IEC 62067
IEC 62067
IEC 62067
2014
2007
2014
161kV
630mm2
KEMA
IEC 60840
2002
154kV
2500mm
2500mm2
2000mm2
1200mm2
600mm2
KERI
KERI
KERI
KEMA
KERI
KEPCO Spec.
KEPCO Spec.
KEPCO Spec.
IEC 60840
KEPCO Spec.
2015
2006
2001
1999
2001
150kV
1600mm2
630mm2
CESI
CESI
IEC 62067
IEC 62067
2014
2014
132kV
1200mm2
630mm2
300mm2
SGS
SGS
SGS
IEC 60840
IEC 60840
IEC 60840
2008
2007
2004
115kV
800mm2
Cable
KEMA
IEC 60840
2002
110kV
630mm2
800mm2
IPH
SGS
IEC 60840
IEC 60840
2009
2003
66kV
1600mm2
1000mm2
SGS
SGS
IEC 60840
IEC 60840
2015
2007
+ PQ Test
+ PQ Test
+ PQ Test
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
53 6. Cable Monitoring and Maintenance System
DTS
PD Sensor
Detection
Signal Transmission
by optical fiber
PD
Monitor
Cable temperature
Joint temperature
Ambient temperature
System load current
PD Diagnosis
PD Diagnosis system
>
Process
Real time algorithms
Power cable thermal model
>
Output
Conductor temperature
Circuit rating capability
(Steady state and emergency)
Time to over- temperature
Over current alarms
Loading history
PD Diagnosis software
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
54 7. Cable Installation & System Design
Advantage
Disadvantage
In Underground Duct
In Air (Tunnel)
- Low cost
- Good heat dispersion
- Inconvenient to maintain
- Risk of external damage
- High cost
Cable type
wire screen
Lead sheath
Corrugated Sheath
Smoothed AL
Armoured
20D
20D
18D
20D
15D
ILJIN ELECTRIC
EHV POWER CABLE SYSTEM BROCHURE
55 7. Cable Installation & System Design
5. Bonding Systems
Typical Bonding Systems
Solid Bonding System
Characteristics
earth continuity
Diagram
Induced Voltage
X
Manufacturing Plant
Italy
Hongseong Plant
467, Sandan-ro, Galsan-myeon,
Hongseong-gun, Chungnam-do,
350-852, Korea
Tel) +82-41-413-3000
Philippines
India
Singapore
Ansan Plant
14 Block, 21, Neungan-ro, Danwon-gu,
Ansan-si, Gyeonggi-do, 425-100, Korea
Tel) +82-31-8085-7711
Overseas Subsidiary
ILJIN Electric USA, Inc.
11999 Katy Freeway Suite 605,
Houston, Texas 77079, USA
Tel) +1-832-300-3339
Head Office
Manufacturing Plant
Italy
Hongseong Plant
467, Sandan-ro, Galsan-myeon,
Hongseong-gun, Chungnam-do,
350-852, Korea
Tel) +82-41-413-3000
Singapore
Ansan Plant
14 Block, 21, Neungan-ro, Danwon-gu,
Ansan-si, Gyeonggi-do, 425-100, Korea
Tel) +82-31-8085-7711
Overseas Subsidiary
ILJIN Electric USA, Inc.
11999 Katy Freeway Suite 605,
Houston, Texas 77079, USA
Tel) +1-832-300-3339
Head Office
Philippines
India
Hongseong Plant
Ansan Plant
EHV
Power Cable
Systems
Power Cables
Cable Accessories
Cable Monitoring & Maintenance Systems