Академический Документы
Профессиональный Документы
Культура Документы
de
www.MaterialsViews.com
FULL PAPER
1. Introduction
Atomic layer deposition (ALD) offers many interesting
possibilities for the engineering of devices for energy conversion and storage.[13] Consisting of a series of self-limited, saturated reactions, ALD offers an unrivaled ability to deposit thin,
conformal films with fine control over film thickness and uniformity.[46] These advantages have been successfully leveraged
to begin to address some of the most challenging problems for
the photoelectrochemical (PEC) splitting of water, a process in
which water is converted to oxygen and hydrogen that can later
be used as fuel.[7] For example, ALD has been used to deposit
DOI: 10.1002/aenm.201500412
high-quality, pinhole-free films that protect underlying light absorbers from corrosion under the harsh operating conditions
of water splitting.[811] ALD has also been
used to apply both conformal and nanoparticulate catalysts with low parasitic
light absorption to nanostructured light
absorbers.[1215] The importance of ALD in
the development of PEC devices is likely
to continue to grow as nanostructuring
appears to be a promising way to increase
efficiency in these devices.[16,17]
One of the main efficiency losses in the
splitting of water occurs in the driving of
the oxygen evolution reaction (OER). OER
is a four-electron process, which evolves
oxygen in alkaline conditions as shown
below
4OH O2 + 2H2 O + 4e
(1)
Unfortunately, this reaction is often associated with sluggish kinetics. Catalysts that
drive OER in alkaline conditions include
binary compounds such as RuOx, IrOx, PtOx, CoOx, MnOx;
mixtures of these binary compounds; and perovskites.[1720]
ALD processes for many of the binary OER catalysts already
exist and show good OER activity,[21] although the activity may
be sensitive to the preparation of the film.[22]
NiFe oxides are particularly promising OER electrocatalysts
in alkaline conditions. NiFe oxides have one of the lowest
reported overpotentials for OER in alkaline conditions of 0.35
V to obtain a current density of 10 mA cm2,[19 ] and devices
with >12% solar-to-hydrogen efficiency have been created using
these catalysts.[19,23] Until recently, undoped NiOx was believed
to be a good catalyst for OER, with -NiOOH as the most active
phase, and the addition of Fe was thought to mainly improve
the conductivity of the film.[2426] Trotochaud and Boettcher
recently showed that trace amounts of Fe incorporated from the
electrolyte are largely responsible for the high activity of NiOx,
and that these effects go beyond simply the increasing of the
conductivity.[27] It has been suggested that Fe has an electronic
effect on the NiO bond, favorably altering the bonding of intermediates,[28] and more recently it has been suggested that Fe
sites in a NiOx matrix serve as the active sites.[29] Calculations
have pointed to -NiOOH with trace Fe as having the lowest
overpotential among the NiFe oxides, followed by NiFe2O4.[30]
Interestingly, under the belief that NiOx alone was active,
numerous studies have used Ni and its oxides in highly active
devices, likely unintentionally doping it with Fe in the testing
wileyonlinelibrary.com
(1 of 10) 1500412
www.advenergymat.de
FULL PAPER
www.MaterialsViews.com
2. Experimental Section
Deposition of NiO thin films was performed in a custombuilt ALD reactor. The reactor has a showerhead configuration, with precursors introduced through an opening above
the 4 in. substrate holder and removed through a pump line
located beneath the substrate holder. This design assists in
the uniformity of the deposited films. N2 was used as the carrier gas and regulated by mass flow controllers. Nickelocene
(Sigma-Aldrich, Ni(Cp)2) was used as the reactant and ozone,
1500412 (2 of 10)
wileyonlinelibrary.com
O3, was used as the counter-reactant. The stage temperature was maintained at 275 C, and the Ni(Cp)2 was maintained at 87 C. O3 was generated with an IN USA OG 5000
Series ozone generator at a concentration between 160 and
180 g Nm3.
Fluorine-doped tin oxide (FTO) coated glass was used as a
conductive substrate for the electrochemistry measurements
(Hartford Glass, TEC 8). The FTO was rinsed with acetone and
then sonicated for 20 min in both ethanol and deionized water.
Immediately prior to use, samples were O3-cleaned for 15 min.
Single-side polished n-doped Si(100) wafers (WRS Materials)
with an 1.5 nm thick native oxide were placed in the reactor
during each ALD run to monitor deposition.
Film thickness was characterized using ellipsometry
(Woolam -SE). Measurements at 65, 70, and 75 were taken
in a minimum of four different locations, and the average film
thickness was calculated. For saturation curves, film thickness
was measured after 75 ALD cycles. Grazing incidence X-ray diffraction (GIXRD) was done on a PANalytical XPert Pro Materials Research Diffractometer using CuK radiation and an
omega angle of 3. XPS measurements were completed on a
PHI VersaProbe Scanning XPS Microprobe with Al(K) radiation (1486 eV). Scanning electron microscopy was performed
on a FEI Magellan 400 XHR scanning electron microscope
(SEM).
The catalytic activity of the NiO films for OER was investigated using cyclic voltammetry (CV). A Biologic SP-200 potentiostat controlled the potential and measured the current and
EC-Lab was used to monitor the experiments. Films were
placed in a custom-made Teflon compression cell that exposed
0.5 cm2 of the sample. Electrical contact with the NiO/FTO film
was made with conductive copper tape. A coiled Pt wire served
as the counter electrode and an Ag/AgCl electrode was used as
a reference electrode. The electrolyte was continuously purged
with N2. Equipment was cleaned in MilliQ water (18.2 M cm)
and dried before use.
Two electrolytes were utilized for this work. One consisted
of 0.1 M KOH (Fischer Scientific, Reagent Grade). The solution was made from MilliQ water (18.2 M cm) and stored in
polyethylene containers to reduce contamination. The second
consisted of a 0.1 M KOH solution saturated with Fe(NO3)3. To
make the Fe-saturated electrolyte, 0.03 g of Fe(NO3)3 (Sigma
Aldrich) was added to 170 mL of 0.1 M KOH. In basic conditions, most of the Fe(NO3)3 precipitates out as iron hydroxide.
The iron oxide precipitate was allowed to sink to the bottom
and only the supernatant was used. Fresh electrolyte solutions
were made every 2 d.
Catalysts were preconditioned before the measurements
using a series of CVs and chronoamperometry holds to systematically activate the catalysts while characterizing them. First,
catalysts were soaked for 5 min in the electrolyte as N2 purged
the electrolyte. The potential was then swept between 1.1 and
1.8 VRHE two times to initially characterize the sample. A CV
over this voltage sweep will be referred to as our standard CV
from this point on. The catalyst was then held at 0.85 VRHE
for 30 min, a potential below the Ni2+/Ni3+ redox feature at
which no reaction occurs, to allow equilibration in the electrolyte. We explored systematic variation of this potential, but the
pretreatment was not observed to be sensitive to the potential of
www.advenergymat.de
www.MaterialsViews.com
FULL PAPER
Figure 1. Characterization of the Ni(Cp)2/O3 ALD system. Saturation curves of thickness versus a) Ni(Cp)2 and b) O3 pulse show that the system takes
8 s for Ni(Cp)2 and 3 s for O3 to saturate. The thickness is measured after 75 ALD cycles. c) Growth curve for the Ni(Cp)2/O3 ALD under saturated
conditions. The growth rate is 0.63 cycle1 after the initial nucleation period. d) XRD of 18 nm thin film. The indexed peaks are for NiO.
the hold. Two additional CVs were taken, and then the catalyst
was held for 10 min at 1.65 VRHE to investigate changes under
OER-relevant potentials. The subsequent CVs are reported in
this paper, and are generally similar to the second set of CVs
(see the Supporting Information). Measurements were iRcompensated at 85%. TOFs were calculated as the moles of O2
evolved per mole of electrochemically accessible Ni per second
at different overpotentials using the area under the redox curve
in the cathodic-going direction to estimate the moles of electrochemically active Ni sites. It was assumed that each charge
passed is equivalent to one atom of Ni, which is likely an overestimate of the actual number of Ni sites, but can serve to
define a lower bound for the TOF.[40] Standard CVs were taken
at a scan rate of 20 mV s1 and measurements for the Tafel
slope were taken at a scan rate of 1 mV s1.
tively long saturation times compared to other processes performed in this reactor,[43,44] perhaps reflecting slow kinetics of
the Ni(Cp)2 on the surface. Bachmann et al. also used a relatively long Ni(Cp)2 pulse of 2 s compared to an O3 pulse of just
0.2 s[41] and Lu et al. used a Ni(Cp)2 pulse time of 7 s for their
process.[37] The thickness measured as a function of number of
cycles under saturation conditions is shown in Figure 1c. The
steady state growth rate is 0.63 cycle1 and there is a nucleation delay of 20 cycles on O3-cleaned Si. The crystallinity of
the film was probed by GIXRD on an 18 nm thick NiO film on
a Si wafer (Figure 1d). The diffraction peaks match well with
reported values for the cubic, crystalline NiO phase. A standard
from PDF Card 00-044-1159 is plotted in Figure 1d for reference. The additional feature observed in our experimental spectrum near 52 is a shoulder of a peak from the Si substrate.
The film appears smooth by SEM (Figure S1a, Supporting
Information).
To characterize the activity of the ALD NiO thin films toward
OER, we used CV. Figure 2a shows a typical CV of a NiO sample
in 0.1 M KOH after preconditioning. The NiO film thickness
was 8 nm thick. NiO tested in these conditions will be referred
to as the NiO/Fetrace. The OER onset voltage of the NiO/Fetrace
sample is 1.51 VRHE, and the overpotential needed to achieve
a current density of 10 mA cm2 is 0.54 V. The activity is consistent with other NiO substrates whose only source of Fe is
from trace amounts in a KOH electrolyte.[45,46]
All NiO samples display a redox feature at 1.45 VRHE.
Figure 2b expands this region for greater clarity of the redox
feature. The redox feature is believed to be related to the
wileyonlinelibrary.com
(3 of 10) 1500412
www.advenergymat.de
FULL PAPER
www.MaterialsViews.com
Table 1. Effect of electrolyte on catalytic properties of NiO thin films.
TOF ( = 0.3 V)
[s1]
NiO/Fetrace
0.03 0.03
32
NiO/Fesatd
0.5 0.1
21 6
NiO/two-step
0.3 0.1
52
Ni0.75Fe0.25OOH46
Aged NiOx (in KOH with trace Fe)28
Ni0.9Fe0.1Ox
47
NiOOH (Fe-free)46
1500412 (4 of 10)
wileyonlinelibrary.com
TOF ( = 0.4 V)
[s1]
0.11
0.2
0.21 0.03
0.010.09
www.advenergymat.de
www.MaterialsViews.com
FULL PAPER
Figure 3. a) TOF of NiO thin films versus the applied potential during a
30 min chronoamperometry preconditioning step for NiO/Fesatd (purple
squares) and NiO/Fetrace (blue triangles). The TOF did not depend heavily
on the applied potential, whereas addition of Fe to the electrolyte had a
strong effect. b) The NiO/Fesatd (purple) samples showed good stability and
activity compared to the NiO/Fetrace sample (blue) when held at 1.61 VRHE for
2.5 h. c) Both the NiO/Fesatd (purple) and NiO/Fetrace (blue) showed similar
low Tafel slopes of 30 mV decade1 at low current densities. The Tafel slope
increases at higher current densities, characteristic of NiOx OER catalysts.
wileyonlinelibrary.com
(5 of 10) 1500412
www.advenergymat.de
FULL PAPER
www.MaterialsViews.com
wileyonlinelibrary.com
www.advenergymat.de
www.MaterialsViews.com
FULL PAPER
Figure 5. a) XPS survey scan of pristine ALD NiO confirming that NiO was deposited on the surface. b) High-resolution scans of the Ni 2p3/2 peak
before and after testing in either 0.1 M KOH or 0.1 M KOH with added Fe(NO3)3. The feature highlighted in red is often associated with Ni2+ and
feature highlighted in yellow is often associated with Ni3+. The green and blue peaks are satellite features. c) High-resolution scans of the O 1s peak
for pristine and treated samples. The red, green, and blue peaks are assigned to O bonded as NiONi, NiOH, and adsorbed H2O, respectively.
The NiO/Fetrace sample became more hydrated than the NiO/Fesatd based on the greater proportion of OH and H2O in the films. d) High-resolution
scans of the Fe 3p peak show that the NiO/Fesatd sample has more Fe at its surface than the other samples tested. The increase in counts at higher
binding energies is due to the Ni 3p feature.
High-resolution scans of the O 1s peak can also provide evidence for restructuring, specifically the level of hydration within
a thin film. The binding energy of the O varies depending on
whether it is bonded as NiONi, NiOH, or adsorbed H2O.[55]
Peaks at 529 (red), 531 (green), and 532 eV (blue) are assigned
to O bonded as NiONi, NiOH, and adsorbed H2O, respectively.[56,57] The spectrum for the pristine ALD film contains
oxygen predominately bonded as NiONi (66%), followed by
NiOH (31%), with a small amount of adsorbed H2O (3%), as
seen in Figure 5c. Testing in Fe saturated KOH results in a slightly
more hydrated film (62%, 37%, and 1%, respectively). Similar to
the Ni 2p3/2 XP spectra, testing NiO in 0.1 M KOH with only trace
Fe once again results in even larger changes in the ALD film, with
the film containing 48% NONi, 48% NiOH, and 5% H2O. These
changes further support the hypothesis that a hydrated film is
wileyonlinelibrary.com
(7 of 10) 1500412
www.advenergymat.de
FULL PAPER
www.MaterialsViews.com
1500412 (8 of 10)
wileyonlinelibrary.com
www.advenergymat.de
www.MaterialsViews.com
will enable the creation of nanoengineered devices with conformal catalytic coatings. Its fine control over film thickness
and uniformity will allow for the minimization of parasitic light
absorption and charge transport resistances, and improved
stability of unstable light absorbers.[1,52,62] As illustrated in
this work, care must be taken to condition the ALD catalyst
to the desired surface area and active state. Many variables
can be used to optimize this process, helping make ALD of
electrocatalysts a versatile method suitable for many material
systems.
4. Conclusions
Highly active, crystalline NiO catalysts were synthesized by
ALD. The activity of these catalysts can be tailored by the concentration of Fe in the electrolyte, with higher Fe concentrations allowing for higher TOF. Interestingly, it appears that
the addition of Fe also leads to a reduction in the electrochemically active surface area compared to cycling in electrolytes
with lower concentrations of Fe. Preconditioning that involves
potential cycling and chronoamperometry increases catalyst
surface area compared to a procedure involving only soaking
in an electrolyte, resulting in a higher geometric activity. Preconditioning in two different electrolytes can be used to create
catalysts with both high TOF and higher surface area. These
results are especially important when the starting catalyst is a
compact oxide, such as those often deposited by ALD, and may
provide important guidance to other electrocatalytic material
systems.
Supporting Information
Supporting Information is available from the Wiley Online Library or
from the author.
Acknowledgements
This work was supported as part of the Center on Nanostructuring
for Efficient Energy Conversion (CNEEC), an Energy Frontier Research
Center funded by the U.S. Department of Energy, Office of Science, Basic
Energy Sciences, under Award # DE-SC0001060. The authors would like
to thank Vijay Parameshwaran for helpful discussions.
Received: February 26, 2015
Revised: May 10, 2015
Published online: June 18, 2015
wileyonlinelibrary.com
(9 of 10) 1500412
FULL PAPER
www.advenergymat.de
FULL PAPER
www.MaterialsViews.com
[8] Y. J. Hwang, A. Boukai, P. Yang, Nano Lett. 2008, 9, 410.
[9] A. Paracchino, N. Mathews, T. Hisatomi, M. Stefik, S. D. Tilley,
M. Gratzel, Energy Environ. Sci. 2012, 5, 8673.
[10] S. Hu, M. R. Shaner, J. A. Beardslee, M. Lichterman, B. S. Brunschwig,
N. S. Lewis, Science 2014, 344, 1005.
[11] Y. W. Chen, J. D. Prange, S. Duhnen, Y. Park, M. Gunji,
C. E. D. Chidsey, P. C. McIntyre, Nat. Mater. 2011, 10, 539.
[12] J. Yang, K. Walczak, E. Anzenberg, F. M. Toma, G. Yuan, J. Beeman,
A. Schwartzberg, Y. Lin, M. Hettick, A. Javey, J. W. Ager, J. Yano,
H. Frei, I. D. Sharp, J. Am. Chem. Soc. 2014, 136, 6191.
[13] N. P. Dasgupta, C. Liu, S. Andrews, F. B. Prinz, P. Yang, J. Am.
Chem. Soc. 2013, 135, 12932.
[14] J. Resasco, N. P. Dasgupta, J. R. Rosell, J. Guo, P. Yang, J. Am.
Chem. Soc. 2014, 136, 10521.
[15] V. O. Williams, E. J. DeMarco, M. J. Katz, J. A. Libera, S. C. Riha,
D. W. Kim, J. R. Avila, A. B. F. Martinson, J. W. Elam, M. J. Pellin,
O. K. Farha, J. T. Hupp, ACS Appl. Mater. Interfaces 2014, 6, 12290.
[16] T. M. Gr, S. F. Bent, F. B. Prinz, J. Phys. Chem. C 2014, 118, 21301.
[17] Y. Jiao, Y. Zheng, M. Jaroniec, S. Z. Qiao, Chem. Soc. Rev. 2015, 44,
2060.
[18] E. Fabbri, A. Habereder, K. Waltar, R. Kotz, T. J. Schmidt, Catal. Sci.
Technol. 2014, 4, 3800.
[19] C. C. L. McCrory, S. Jung, J. C. Peters, T. F. Jaramillo, J. Am. Chem.
Soc. 2013, 135, 16977.
[20] R. L. Doyle, I. J. Godwin, M. P. Brandon, M. E. G. Lyons, Phys.
Chem. Chem. Phys. 2013, 15, 13737.
[21] J. S. Ponraj, G. Attolini, M. Bosi, Crit. Rev. Solid State 2013, 38, 203.
[22] K. L. Pickrahn, S. W. Park, Y. Gorlin, H. B. R. Lee, T. F. Jaramillo,
S. F. Bent, Adv. Energy Mater. 2012, 2, 1269.
[23] J. Luo, J.-H. Im, M. T. Mayer, M. Schreier, M. K. Nazeeruddin,
N.-G. Park, S. D. Tilley, H. J. Fan, M. Grtzel, Science 2014, 345,
1593.
[24] B. S. Yeo, A. T. Bell, J. Phys. Chem. C 2012, 116, 8394.
[25] M. R. G. de Chialvo, A. C. Chialvo, Electrochim. Acta 1988, 33,
825.
[26] A. Singh, S. L. Y. Chang, R. K. Hocking, U. Bach, L. Spiccia, Energy
Environ. Sci. 2013, 6, 579.
[27] L. Trotochaud, S. W. Boettcher, Scr. Mater. 2014, 74, 25.
[28] M. W. Louie, A. T. Bell, J. Am. Chem. Soc. 2013, 135, 12329.
[29] D. Friebel, M. W. Louie, M. Bajdich, K. E. Sanwald, Y. Cai,
A. M. Wise, M.-J. Cheng, D. Sokaras, T.-C. Weng, R. Alonso-Mori,
R. C. Davis, J. R. Bargar, J. K. Nrskov, A. Nilsson, A. T. Bell, J. Am.
Chem. Soc. 2015, 137, 1305.
[30] Y.-F. Li, A. Selloni, ACS Catal. 2014, 4, 1148.
[31] M. J. Kenney, M. Gong, Y. Li, J. Z. Wu, J. Feng, M. Lanza, H. Dai,
Science 2013, 342, 836.
[32] F. Song, X. Hu, Nat. Commun. 2014, 5, 6191.
[33] M. Utriainen, M. Krger-Laukkanen, L. Niinist, Mater. Sci. Eng. B
1998, 54, 98.
[34] E. Lindahl, M. Ottosson, J.-O. Carlsson, Chem. Vap. Deposition
2009, 15, 186.
wileyonlinelibrary.com