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An applications course
Uses a wide range of your background courses:
Statics & Dynamics
Fluid Mechanics
Strength of Materials
Technical Drawing
Introduction to Design
Manufacturing Processes
Heat Transfer
Traian CICONE
Mechanical Vibrations
ME&M-I- Introduction
1/31
Course Outcomes
Ability to apply knowledge of mathematics, science, and engineering in
the field of mechanical engineering
Ability to design a system, component, or process to meet desired
needs in the field of mechanical engineering
Ability to identify, formulate and solve mechanical engineering problems
Understanding of professional and ethical responsibility in the field of
mechanical engineering
Ability to communicate effectively
Ability to use the techniques, skills, and modern tools necessary for the
practice of mechanical engineering
Traian CICONE
ME&M-I- Introduction
2/31
Course Description
Machine Elements & Mechanisms 5 Credits
3 hours Lecture
1 hour Laboratory
1 hour Tutorial
ME&M-I- Introduction
3/31
References
Traian CICONE
ME&M-I- Introduction
4/31
Engineering Design
Engineering -
Design -
Mechanical
Engineering Design
(Machine Design) -
Traian CICONE
ME&M-I- Introduction
5/31
Definitions: MACHINE
Machine
Traian CICONE
ME&M-I- Introduction
6/31
Wheel loader
Traian CICONE
ME&M-I- Introduction
7/31
Transport Machines
Transfer/Transport of materials: pumps, compressors, fans
Turbo-pump
Centrifugal-pump
(Ariane)
Traian CICONE
ME&M-I- Introduction
8/31
Traian CICONE
ME&M-I- Introduction
9/31
Traian CICONE
ME&M-I- Introduction
10/31
Apparatus/Instruments
Transfer/Transport of information: typewriter, pressure indicator, etc.
Pressure indicator
Manometer
Traian CICONE
Micrometer
ME&M-I- Introduction
11/31
Definitions: MECHANISM
Part of a machine that provides the transmission and
transformation of a definite mechanical motion.
Mechanism
Linkages
Cams
Gears
Screws
Traian CICONE
ME&M-I- Introduction
12/31
Linkage Mechanisms
Slider-crank mechanism
Screw mechanism
Traian CICONE
ME&M-I- Introduction
13/31
Linkage Mechanisms
windshield wiper
mechanism
Traian CICONE
ME&M-I- Introduction
14/31
Gear Mechanisms
Traian CICONE
ME&M-I- Introduction
15/31
Cam Mechanisms
Traian CICONE
ME&M-I- Introduction
Pumping mechanism
16/31
Complex Mechanisms
Linkage + Gear + Cam.
Traian CICONE
ME&M-I- Introduction
17/31
MACHINE
Slider-crank
mechanism
MECHANISM
Machine Element
Traian CICONE
Piston
Bolt
Crankshaft
ME&M-I- Introduction
Crankcase
Connecting rod
Distribution
mechanism
Etc.
18/31
Machine element/component/part
Part of a machine or mechanism with a definite functionality,
which can be designed independently, and provides the
transmission and transformation of a definite mechanical motion.
Classification
Destination
Complexity
General purpose
Special purpose
Traian CICONE
ME&M-I- Introduction
19/31
Engineering Design
sometimes is the creation of an original product
typically is the refinement or modification of an existing product
ME&M-I- Introduction
20/31
10
100%
7%
Influence on the
final value by
specific decisions
Life-cycle cost
50%
5%
20%
18%
40%
Real cost
70%
25%
0%
10%
5%
Product
Manufacturing Construction
(Manufacturing)
development
Design
Materials
Promotion,
Distribution,
Advertising
ME&M-I- Introduction
21/31
Integration requires
Imagination
Component familiarity
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ME&M-I- Introduction
22/31
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Engineering Design
Background research
Goal statement
Identify a Need
Task specifications
Conceptual Design
Synthesis
Preliminary Design
Design of
Machine Elements
Analysis
Selection
Final Design
Detailed design
Manufacture
Prototyping & testing
Documentation
ME&M-I- Introduction
23/31
Traian CICONE
ME&M-I- Introduction
24/31
12
Design Steps
Determine the need
Starts with recognition of a need
Sketching of the solution (product) is very useful during this step.
ME&M-I- Introduction
25/31
Definition stage
Documentation stage
Traian CICONE
ME&M-I- Introduction
Document results
26/31
13
Design is ITERATIVE
Traian CICONE
ME&M-I- Introduction
27/31
Design Considerations
The design of a component or system may be influenced by a number of requirements. If a
requirement affects design, it is called a design consideration. For example, if the ability to
carry large loads without failure is important, we say that strength is a design
consideration. Most product development projects involve a number of design
considerations:
- Strength/stress
- Cost
- Thermal properties
- Distortion/stiffness
- Processing requirements
- Surface finish
- Wear
- Weight
- Lubrication
- Corrosion
- Life
- Marketability
- Safety
- Noise
- Maintenance
- Reliability
- Aesthetic considerations
- Volume
- Friction
- Shape
- Recyclability
- Usability/utility
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Code
A set of standards that has been adopted by one or more governmental bodies or
incorporated into a contract. Essentially, it has the force of law behind it.
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Economics
Strength, safety, reliability, and cost are perhaps the most important design
considerations. In general the design alternative that satisfies other design
considerations at the lowest costs is to be preferred. Issues affecting the
cost of a design include:
Product development costs
Material choice
Manufacturing processes
involved
Economies of scale
Tolerances specified
Use of standard sizes and
components
Traian CICONE
ME&M-I- Introduction
30/31
15
Design Characteristics
Design Results
Design Methods
Team Working
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ME&M-I- Introduction
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