Boilerwatercirculationpumps 131016123525 Phpapp02 PDF

GBH Enterprises, Ltd.
Engineering Design Guide:

GBHE-EDG-MAC-1515
Boiler Water Circulation Pumps
Information contained in this publication or as otherwise supplied to Users is

believed to be accurate and correct at time of going to press, and is given in
good faith, but it is for the User to satisfy itself of the suitability of the information
for its own particular purpose. GBHE gives no warranty as to the fitness of this
information for any particular purpose and any implied warranty or condition
(statutory or otherwise) is excluded except to the extent that exclusion is
prevented by law. GBHE accepts no liability resulting from reliance on this
information. Freedom under Patent, Copyright and Designs cannot be assumed.
Refinery Process Stream Purification Refinery Process Catalysts Troubleshooting Refinery Process Catalyst Start-Up / Shutdown
Activation Reduction In-situ Ex-situ Sulfiding Specializing in Refinery Process Catalyst Performance Evaluation Heat & Mass
Balance Analysis Catalyst Remaining Life Determination Catalyst Deactivation Assessment Catalyst Performance
Characterization Refining & Gas Processing & Petrochemical Industries Catalysts / Process Technology - Hydrogen Catalysts /
Process Technology Ammonia Catalyst Process Technology - Methanol Catalysts / process Technology Petrochemicals
Specializing in the Development & Commercialization of New Technology in the Refining & Petrochemical Industries
Web Site: www.GBHEnterprises.com
Engineering Design Guide:
Boiler Water
Circulation Pumps
CONTENTS
SECTION
SCOPE
CHOICE OF TYPE AND NUMBER OF PUMPS
2.1
Need for Continuous Flow
2.2
Pump Reliability
CHOICE OF DRIVER
DUTY CALCULATIONS
CHOICE OF SEAL
5.1
Mechanical Seals
5.2
Soft-packed Glands
10
5.3
Construction Features
10
5.4
Guarding
11
CONSTRUCTION FEATURES
11
6.1
11
Vertical Glandless Wet-stator Motor Pumps
LAYOUT
12
7.1
Non-return Valves
12
7.2
Reducers at Pump Connections
12
7.3
Glandless Pumps for System Pressures

Exceeding 60 bar abs
12
7.4
Access round Glandless Pumps
12
7.5
Cooling Water Supply
12
RECOMMENDED LINE DIAGRAMS
13
8.1
Horizontal Pumps in Category 1
13
8.2
Vertical Wet-stator Motor Pumps in Category 2
13
APPENDICES
PROPERTIES OF WATER AT THE SATURATION LINE
18
ANNEX TO API 610, 6TH EDITION 1981:

VERTICAL GLANDLESS WET-STATOR MOTOR PUMPS
23
ANNEX TO API 610, 6TH EDITION 1981:

HORIZONTAL BACK PULL-OUT PUMPS FOR BOILER
WATER CIRCULATION DUTY
31
FIGURES
3.1
NPSH CORRECTION FOR WATER
3.2
VELOCITY OF SOUND IN WATER AT 50 BAR

(NO BUBBLES)
3.3
(WITH 3% VAPOR CONTENT)

8.1
RECOMMENDED LINE DIAGRAM HORIZONTAL PUMPS CATEGORY 1
8.2
RECOMMENDED LINE DIAGRAM HORIZONTAL PUMPS SOFT PACKED GLAND INSTALLATION
8.3
RECOMMENDED LINE DIAGRAM HORIZONTAL PUMPS MECHANICAL SEAL INSTALLATION
8.4
RECOMMENDED LINE DIAGRAM VERTICAL WET STATOR

PUMPS - CATEGORY 2
BIBLIOGRAPHY
DOCUMENTS REFERRED TO IN THIS ENGINEERING DESIGN GUIDE
SCOPE
This Engineering Design Guide covers requirements for boiler water circulation
pump systems. Once-through boiler systems are excluded.
CHOICE OF TYPE AND NUMBER OF PUMPS
2.1
Need for Continuous Flow
Consult GBHE Engineering Furnace and Boiler Section about the consequences
of boiler circulating water supply failure. The number of pumps is dictated by the
need of the boiler for guaranteed continuous flow.
(a)
Gas-fired water-tube shield furnaces are usually insensitive to short-term

loss of pumped flow: consequently only one 100% duty running pump is
required.
(b)
Coal-fired refractory-lined furnaces usually require continuous flow:

consequently two running 50% duty pumps are required.
2.2
Pump Reliability
Pump reliability is more difficult to obtain as the pressure of the system

increases. Current practice is to distinguish two categories by reference to the
nominal pressure of the steam boiler drum.
Pump Category
Steam Pressure bar
abs
1
<43
2
43 and above
Category 1
The preferred type is a single stage top inlet/top delivery horizontal shaft
centrifugal pump, falling into Reliability Class 4.
An installed standby pump is required, identical to the main pumps on grounds
of:
(a)
Common spares holding.
(b)
Common maintenance and operational methods.
(c)
Identical piping arrangement, minimizing design effort.

Current experience is that:
(1)
Soft-packed glands have a MTBF of 56 days when operating at a

pressure of 17 bar g.
(2)
Mechanical seals have a MTBF of 378 days when operating at a

pressure of 39 bar g, and a MTBF of 90 days when operating at a
pressure of 63 bar g.
Category 2
The required type is the single-stage vertical glandless wet-stator motor pump
set with the pump above the motor, falling into Reliability Class 1.
A standby pump should NOT be installed because of the possibility of it failing to
start owing to sediment build-up.
Current experience is that 4 running pumps have had a total of 2 failures in 10
years when operating at a pressure of 63 bar g.
CHOICE OF DRIVER
If continuous flow is essential despite general electrical supply failure then one of
the pumps should have a steam turbine driver fed by steam directly taken from
the boiler, preferably from the boiler drum.
Hazard studies have shown that the general plant upset makes it essential that
this steam turbine can run at full power whilst exhausting to atmosphere.
For Category 1, specify a direct-coupled steam turbine as the driver for one
pump.
For Category 2 there are two possibilities:
(a)
Install an additional pump of the double entry impeller, horizontal shaft

type, with mechanical seals; driven by a direct-coupled steam turbine. This
has been successful at a pressure level of 63 bar gauge. Such a standby
pump is required to slowroll in order to guarantee immediate readiness.
Full speed operation is not recommended because the seal life is short.
(b)
Supply one of the glandless pumps by a direct-linked dedicated alternator

driven by a steam turbine, this turbo-alternator being rated for continuous
duty to Reliability Class 1.
DUTY CALCUI.ATIONS
The pump duty should be calculated in accordance with GBHE-EDG-MAC-1014,

augmented by the following considerations numbered as the relevant clauses in
that Design Guide:
Clause number:
A5.3 NPSH Correction for Fluid Thermal Properties
To avoid cavitation the NPSH required by a pump is the same for all liquids.
However for a given degree of cavitation, the NPSH required by a pump when
handling hot water is less than that for cold water. A boiler circulation pump can
be permitted to work with some degree of cavitation and advantage taken of the
NPSH decrement.
The procedure for applying the correction is:
(a)
Find the NPSH correction by entering Fig 3.1 at the lowest temperature for
which the pump should work at the rated flow
(b)
Check that the correction is less than 20% of the available NPSH: limit
larger corrections to this value.
(c)
Add this correction to the available NPSH and enter on the pump data
sheet for enquiry to the pump supplier.
(d)
Add a margin of 3% to the pump differential head.
B2.2 BCW pumps are not regulated.

B3.3 Estimate maximum flow and corresponding head for inclusion in enquiry.
B3.4 Flow range
The rated flow shall be within the range 85% to 105% of the pump BEP capacity.
B4.1 Stability
A steep Q-H characteristic is required at least a 25% rise to shut-off. Note that
the steady-state process system characteristic has reverse curvature:
B4.2 Power Characteristic

Specify a non-overloading power characteristic.
C3.d Driver Power Rating
The driver should be rated for 110% of the maximum power (from the
Vendor's E-Q characteristic) at a water density of 1.0 kg/liter.
C.6
Reverse rotation locks are not required. When two or more pumps
are installed, each pump and driver should be capable of reverse rotation
up to 100% of rated forward speed without damage, to cater for defective
operation of non-return valves.
Clause number:
D3
Pressure Waves
Velocity of sound values for water are given in Figures 3.2 and 3.3.
The boiler piping system will normally contain free steam. Note that even a
few percentage points of vapor in the water reduce the velocity of sound
appreciably. Consequently the effect of pressure waves in ordinary
installations is insignificant.
D4.3 No fault action is required because these systems have a process

operator warning of low-flow.
E1.1 See Clause 5 of this Engineering Design Guide.
FIGURE 3.1 NPSH CORRECTIONS FOR WATER
FIG.3.2

( NO BUBBLES)
FIG. 3.3

(WITH 3/. VAPOR CONTENT)
CHOICE OF SEAL
The chief problem is cooling. It is convenient to classify arrangements in terms

of:
P = normal pressure at pump inlet,
bar abs
D = shaft sleeve diameter,
mm
N = shaft rotational speed,
rls
5.1
Mechanical Seals
Mechanical seals should be specified for normal pump inlet pressures between
21 and 43 bar abs and are preferred for pressures between 6 and 21 bar abs.
Below 6 bar abs treat boiler circulation pump seals as boiler feedwater pump
seals.
Specify Borg Warner Mechanical Seal Type D or DRT to material code 5H4A
(BW) with a seal water heat exchanger to Bulletin 1860-15 with Inconel tubing
(austenitic stainless steel tubing is NOT acceptable).
Specify the Type DHT seal where DN > 4000.
The seal flush water heat exchanger is mounted ABOVE the seal in order to
promote thermosyphon action. The particles of iron oxide that characteristically
contaminate boiler circulating water are trapped by the magnetic separator in the
seal water system.
5.2
Soft-packed Glands
The application limits are tabulated below:

Pressure
Size
Arrangement.
P<6
DN < 3000
Cooling jacket
around packing
box
P < 12
PDN < 18000
12 < P < 21
PDN < 42000
(1) Cooling
jacket
around
packing
box
(2) Cooled
flush
injected
through
lantern ring
Notes:
(a)
DN values up to 3 times the above values are technically possible but at

much higher life-cycle cost.
(b)
Soft-packed glands have been successfully used up to 100 bar by adding

a cooled water barrier between the shaft and shaft sleeve but the
complexity of this arrangement makes it impracticable for boiler systems
on petrochemical plant.
5.3
Construction Features:
Appendix C of this Engineering Design Guide gives requirements for horizontal

back pull-out pumps.
The following notes clarify the need for these requirements.
(a)
Shaft sleeves are a mandatory requirement. They should be 13%

chromium steel (preferably BS 970 420 545) hardened to 240 - 280 HV.
The bore of the sleeve should be relieved. Chromium plating is forbidden
because the mode of failure is catastrophic. A good surface finish is
essential, certainly less than 0.4 micrometers Ra.
(b)
Cool flush water should be injected through a lantern ring when the pump
inlet pressure exceeds 12 bar abs. This flush is taken from the pump
discharge and cooled below 50C by passing through an external heat
exchanger.
(c)
Recommended packing is Walker's FORTUNA 417.
5.4
Guarding
Ensure that shaft guards at the gland are designed to contain scalding spray and
that the gland enclosure drain is piped to a safe disposal point where efflux of
flash steam will not obscure operationally important items. Check that the gland
enclosure drain size is adequate for gland failure conditions. Assume that partial
failure of a seal or gland has occurred and that the corresponding leakage rate is:
q = K x D x P1/2
where:
q = leakage rate
P = boiler pressure relief valve setting
D shaft sleeve diameter
liter/s
bar g
mm
K = constant, numerically:
0.007 for a mechanical seal
0.030 for a packed gland
CONSTRUCTION FEATURES
6.1
Vertical Glandless Wet-stator Motor Pumps
Appendix B of this Engineering Design Guide gives requirements for vertical

glandless wet-stator motor pumps.
The following notes clarify the need for these requirements.
(a)
It is essential that the motor lies under the pump, with the circulating cool
water flow directed upward through the motor. CEGB experience showed
that this arrangement is immune from thermal bowing of the shaft. The
canned dry-stator pumps on a clients plant, has the motor above the pump
but they required considerable design effort to reduce the risk of such
bowing: it is doubtful whether the same success would have been
obtained with a wet-stator pump.
(b)
It is essential to maintain cool water in the winding zone, preferably less

than 50oC but never exceeding 65oC.
(c)
Clearances affecting hydraulic forces should be reviewed.

Most wet-stator boiler circulating pumps have vaned diffusers. The radial
gap between the impeller vane tips and the diffuser vane leading edges
affects the pressure pulsations at the blade passing frequency, the radial
hydraulic forces and the broad band noise level. The following points
should be discussed at the Vendor Co-ordination Meeting. Let C be the
radial gap, R the impeller vane tip radius,
then
C > 0.04
R
Irregularities in castings and eccentricity due to machining tolerances may

cause variations in the measured gap C. The inspecting engineer should
verify that these measurements fall within the band of 100% to 140% of
the least value found for C.
Any machining of the leading edges of the diffuser vanes should be

followed by hand finishing to produce a rounded entry profile.
Casings with double volutes should be subject to inspection to verify that
both the radius to the tip and the leading edge profile of each volute cut-water is identical. Then, using the same nomenclature:
C > 0.08
R
Impellers should then have an ODD number of vanes to reduce perturbing
torques.
LAYOUT
7.1
Non-return Valves
Check that a bypass line containing a restrictor is fitted around the discharge
non-return valve to keep the pump casing and associated lines warm on standby.
Alternatively a hole can be drilled through the valve disc. This method is open to
error when valves are removed for reconditioning and is therefore not
recommended unless the valve is registered.
7.2
Reducers at Pump Connections
Reducers at pump branches should be of the concentric cone type having a

maximum total included angle of 30 for the inlet and 10 for the delivery.
7.3
Glandless Pumps for System Pressures Exceeding 60 bar abs
Such pumps have their casings welded into flange is required for each pump
casing pipeline cleaning and hydraulic testing. It is also used for maintenance.
7.4
Access round Glandless Pumps
Check that the layout allows access for a handling frame to facilitate the rotating
element/motor casing dismantling and reassembly on site.
7.5
Cooling Water supply
A local cooling water break tank is required to ensure that cooling continues even
though the main CW system has failed; The tank capacity should give a
residence time of 10 minutes, or more when indicated by the Hazard and
Operability studies.
RECOMMENDED LINE DIAGRAMS
8.1
Horizontal Pumps in Category I (see Figure 8.1)
Each pump installation should have a:

(a)
Temporary inlet strainer.
(b)
Pressure gauge downstream of the temporary strainer.
(c)
Non-return (NR) valve in the discharge line. Standby pumps are always
required so that NR valves are necessary.
(d)
Flow bypass across NR valve with flow restrictor.
(e)
Low flow alarm in the common discharge line to start the standby pump.
The extra low flow alarm and trip is a process trip.
(f)
Double blocks and bleed valves for maintenance isolation, when the
steam drum relief valve setting is greater than 20 bar g.
(g)
A seal system, either:

(1)
Soft-packed gland as shown in Fig 8.2
(2)
Mechanical seal as shown in Fig 8.3
8.2
Vertical Wet-stator Motor Pumps in Category 2 (see Fig 8.4)
Each pump installation should have:

(a)
Weld electrode/nut catcher near the pump inlet.
(b)
Head tank to ensure continuous supply of cooling water.
(c)
Heat exchanger to cool the water circulating through the motor windings.
(d)
Motor winding high temperature alarm and extra high temperature alarm
and trip.
(e)
Low flow alarm in the discharge line.
(f)
Single block valves. Isolation by double block and bleed valves are not
required because pump removal will only take place when the boiler is
shut down.
FIGURE 8.1 RECOMMENDED LINE DIAGRAM HORIZONTAL PUMPS CATEGORY 1
FIGURE 8.2 RECOMMENDED LINE DIAGRAM HORIZONTAL PUMPS - SOFT

PACKED GLAND INSTALLATION
FIGURE 8.3 RECOMMENDED LINE DIAGRAM HORIZONTAL PUMPS

MECHANICAL SEAL INSTALLATION
FIGURE 8.4 RECOMMENDED LINE DIAGRAM VERTICAL WET STATOR

PUMPS - CATEGORY 2
APPENDIX A
PROPERTIES OF WATER AT THE SATURATION LINE
Ref: Handbook of Thermodynamic Tables and Charts by Kuzman Raznjevic,
published by McGraw-Hill
APPENDIX B:
ANNEX TO API 610, 6th EDITION 1981:
VERTICAL GLANDLESS WET-STATOR MOTOR PUMPS
API Specification 610, 6th Edition 1981 shall apply unless amended by this
Engineering Design Guide. The clause numbers indicate the relevant clause of
API 610.
'Add' under the clause number indicates that an addition requirement is specified.
'Mod' indicates an alteration to the API requirement.
'Repl' indicates the API clause is to be replaced by the specified clause which will
refer to the same topic.
'Opt' indicates which option offered in API 610 is selected.
'New' indicates the subject of the clause is not covered by API and the clauses
are sequentially numbered following the highest clause number used in API.
Clause number:
1 .5.1 GBHE Specifications:
(Add)
Auxiliary Piping for Machines other than for Main
Turbines and Compressors
GBHE-EDS-MAC-2102
2.1.1 (Repl)
Limiting Noise Levels of Manufactured

Items of Equipment
Pumps shall be fitted with impellers not exceeding 95%

of the maximum impeller diameter for the casing of the
design duty point. The minimum diameter of the impeller for
the design duty point shall be greater than 105% of the
minimum diameter of the casing.
2.1.4 (Add)
The (NPSH)R shall be adequate to ensure that

cavitation does not affect long term satisfactory operation at
any flow between the minimum flow specified by the Vendor
and the maximum specified by Purchaser.
2.1. 7 (Repl)
A stable curve is required, the shape of the head/flow curve

at all flows greater than the Vendor's declared minimum flow
shall be such that an increase in flow by an amount
equivalent to 1% of the rated flow results in a fall in head by
an amount not less than 0.1% of the rated head and the
head rise to shut off shall be at least 25% rated head.
2.1.9 (Repl)
It is required that the noise level emitted by the complete

pump-set shall be in accordance with GBHE Specification
GBHE-EDS-MAC-2102.
2.1.9 (Add)
The Vendor shall include in his tender for any special

measures necessary to meet this requirement.
2.1.9 (Repl)
The Vendor may be required to provide actual noise

measurements on similar pumps in support of his proposals.
2.1.21 (New)
the centrifugal pumps require to be designed for continuous

operation at rated duty of 8000 hours/year.
2.2.1(Repl)
the pump casings have top inlet/side delivery connections

butt-welded to the piping.
2.2.2 (Mod)
A specific corrosion allowance is not normally required but

pump materials shall be such as not to suffer (a) corrosion of
more than 0.1 mm/year generally or (b) visible corrosion or
erosion effects locally.
2.2.2 (Mod)
as an alternative to ASME VIII Div 1 design may be to BS

5500 where appropriate. In this case approval is required
from the Purchaser where BS 5500 is not applicable.
Empirical designs may be acceptable where these are based
on the maximum calculated stress being not greater than
25% of
the Ultimate Tensile Stress but the Purchaser approval is required

in all cases.
2.2.2 (Add)
Fabrication of casings from steel castings shall be in

accordance with BS 4570 part 2. Fabricated casings shall be
stress relieved.
2.2.2 (Add)
Radiography is required of those welded connections that

can be radiographed, other connections shall be surface
crack detected and ultrasonically checked. The standard of
radiography and the acceptable defects shall be agreed with
the inspector in advance (Ref BS 5500: 1982 Clauses 5.6.4,
5.6.6 and 5.7 and ASME Code Section 8 Div 1 Appendix IV).
2.2.3 (Add)
The motor casing and heat exchanger shell shall have the
same design pressure as the pump casing.
2.2.5 (Mod)
The pump casing shall have eyebolts provided to enable

lifting into position in the pipeline. Permanent legible
identification of the thread shall be provided adjacent to the
hole and the same information shall be provided on General
Arrangement and/or Sectional drawings.
The motor casing shall have lifting lugs provided, positioned

above the centre of mass of the unit.
2.2.10.2 (Add)
and to enable the hole to be re-tapped to the next

larger standard size.
All screw threads are preferred to be of the metric form to BS
3643. The class of fit shall be 6 g (external) and 6H (internal)
unless otherwise stated on the manufacturer's drawings.
2.2.10.3 (Add)
Fastenings shall be in materials which have a low tendency

to gall or seize with the mating material.
2.3.3 (Repl)
A drain connection shall be provided on the motor casing to

completely drain the pump/motor casings.
Pressure gauge connections shall not be made in the pump
casing.
2.3.4 (Mod)
The branches for the motor coolant and drain connections

shall be flanged.
2.3.6.2 (Add)
Flange sealing surfaces shall be machined by a tool rotating

about the axis of the branch, the final cut being in the form of
a single spiral groove. The surface shall be as follows:
Class 150 flange

Class 300 flange & above
Ra (micron) Tool Radius Tool Feed

min max
mm
mm
6.3
12.5
1.6
0.8
3.2
6.3
0.8
0.3
Surface texture is defined in relation to roughness

comparison specimens in accordance with BS 2634 Part 1.
2.4.2 (Add)
The modulus of elasticity shall be adjusted for the operating

temperature condition.
2.5.5 (Add)
Shafts shall be properly finished at the bearing surfaces and

adequately radiused at changes in diameter, corners of
keyways, etc. Vendor shall declare radius less than 5% of
the local shaft diameter.
2.6.1
Impeller wear rings shall not be provided. Casing wear rings

shall be provided.
The impeller at the eye ring shall have at least 5 mm wear
allowance and is to initially permit the use of standard casing
wear rings. Casing wear rings with reduced bores can be
used when the impeller eye ring is remachined.
2.6.3 (Add)
Tack welding is not permitted for the retention of wear rings.

Locking devices shall not protrude into the wear allowance
or shall remain effective when worn.
2.6.4.1(Add)
Design shall be such as to avoid change in running

clearances due to uneven gasket compression.
2.6.4.2 (Add)
For pumps designed for a pumping temperature of 260C

and higher the clearances shall be declared at both ambient
and operating temperatures.
2.7.1.1 (Add)
Lip Seals, '0' rings and Mechanical seals shall be

dimensionally in accordance with any appropriate
International or National Standards.
2.7.1.4 (Add)
Seal materials shall be as recommended by the seal supplier

unless specified by the purchaser.
2.9.1.7 (Add)
The pumps have journal bearings lubricated by cooled water

circulating through the pump.
The material for the bearings shall be Ferobestos Grade LA.
The radial bearing projected area loading shall not exceed
1.3 bar.
The surface finish of the metal surface shall be better than
0.4 micrometers Ra
2.9.1.8 (Add)
The hydraulic thrust shall be unidirectional under all

operating conditions.
The residual hydraulic axial thrust on the impeller at the
rated duty shall be adjusted to meet the thrust bearing
loading limit of 5 bar averaged over the pad area.
2.9.1.10 (Add)
The pumps have tilting pad thrust bearings lubricated by

cooled water circulating through the pump.
The material for the bearings shall be Ferobestos Grade LA.
2.9.1.10 (Opt)
Thrust collars shall be replaceable.
2.11.1.1 (Add)
Bolting materials for pumping temperatures higher than

260C or maximum discharge pressure exceeding 10 bar g
shall be high temperature bolting, other than carbon steel, to
BS 4882 grades B7, B16 or ASTM A193.
2.11.3.1 (Add)
Inlet and discharge nozzle attachment shall be according to

BS 4570 Part 2. Cases where Note 14 or Note 17 of Table 1
or the concession noted in Clause 4.1.2 is to be invoked
shall be declared to the Purchaser at the tender stage and
are to be approved before fabrication. Butt welds shall be
fully radiographed, other welds shall be surface crack
detected.
2.12.2 (Add)
Additional nameplate information required is as follows:

Material of casing:
For large pumps (e.g. greater than 400 kW or 5 tes) major
maintenance lift weights (e.g. half casing).
2.12.2 (Add)
The direction arrow shall be raised above its surroundings.
3.1.1 (Add)
The power rating of the pump driver shall be finally decided

by the Purchaser.
The motor number shall be indicated on the motor carcase
in 10 mm engraving in either plastic or stainless steel
material. The motor number shall be allocated at the order
stage.
3.1.6 (Repl)
The thrust bearing shall be at the bottom of the motor.
3.1.10 (New)
Two thermocouples shall be fitted to the top of the motor

windings, one for a high alarm water temperature am the
other for an extra high alarm water temperature which trips
the motor.
The water flow past the motor windings shall be upwards
under all conditions.
An auxiliary impeller shall pump the water through the motor.

A 20 mesh strainer shall be fitted at the bottom of the
motor.
3.4.1.11 (Opt) 2.3.4 applies.
3.4.3.5 (Opt)
Piping shall be to I 0104
3.4.4.11 (Add)
The heat exchanger shall be the shell and tube type; motor
circulating coolant water in the shell and cooling water in
the tubes.
The heat exchanger thermal design code shall be to Tubular
Exchanger Manufacturers' Association(TEMA)Class 'R'.
The connections between the heat exchanger and the motor
casing shall be flanged to ASA Standards.
The heat exchanger shall have flanged vent am drain
connections.
4.2.2 (Add)
No materials shall be dispatched without the approval of the

inspecting engineer. The Purchaser shall be informed
without delay when any urgent material fails inspection or is
awaiting inspection.
4.2.3 (Add)
Inspection methods and assessment of results shall be as

agreed with the Inspecting Engineer in accordance with
the requirements of the Purchase Order.
4.2.4 (New)
Welders not having a current recognized qualification in the

relevant procedure shall undergo GBHE qualification.
4.3.1.1 (Opt)
Tests to be witnessed will be specified on the data sheet or

purchase order.
4.3.1.3 (Opt)
All pumps shall be witnessed hydrostatic and performance

tested.
4.3.1.3 (Add)
All pumps shall have a running test for at least I hour

within 5% of rated speed.
4.3.2.1 (Mod)
Hydrostatic tests shall be carried out on all pressure

casings after finish machining and all auxiliary systems
including heat exchanger, piping, etc.
4.3.2.1 (Mod)
Each pressure casing as defined in Clause 4 and auxiliary

equipment shall be hydrostatically tested at ambient
temperature in accordance with the ambient test pressure
appropriate to the flange rating of the pump discharge
flange. Where this is not possible the test pressure shall
be calculated as:
1.5P or, for operating temperatures above 350C
1.5P X S o
St
Where
P
So
St
=
=
=
maximum design pressure of casing

allowable design stress at test temperature
allowable design stress at maximum operating
temperature
4.3.3.1 (Add)
Testing in accordance with the procedure given in BS 5316

Class C (ISO 2548) shall be carried out. The tests shall
reproduce the operating condition as closely as practicable
in respect of fluid and temperature.
4.3.3.2 (Add)
Only 85% of the velocity head differential for pumps with

different branch sizes shall be allowed when calculating the
correction to performance.
4.3.3.6 (Add)
A stable curve is required.

Each pump shall be guaranteed to meet the requirements on
performance as given on the data sheet within the following
tolerances:
(a) Rise to shut-off: minus 0% plus 20%.
If the performance guarantee is not met the Vendor must

carry out with all possible speed such modifications or
replacements as are necessary to meet the guarantee.
4.3.3.9 (add)
Where any modifications are made to an impeller as a

result of testing, reference to the modifications shall be
made on the test curve and full details provided in the
maintenance manual.
4.3.4.1 (mod)
When an NPSH test is specified it shall be in accordance

with the procedure of BS 5316 Class C, except that the
value of x in Clause 7.1.1.2 shall be taken as zero.
The test shall be carried out on each pump-set using the
closed loop vacuum system method in the presence of the
Purchaser's Inspector.
Other methods shall be subject to approval by the
Purchaser.
4.4.1.1 (Mod)
Stainless steel components shall not be painted.

All other components shall be painted externally in
accordance with the order specification.
4.4.1.4 (Opt)
The rust preventative shall be to BS 1133 Tp 2b such as

Shell 'Ensis' Fluid SDC (formerly 256) or Esso 'Rustban' 392
Water Displacing Preservatives.
4.4.1.6 (Opt)
Closures shall be waterproof, sealed and remain in place

under transport, storage and construction site conditions.
4.4.3 (Add)
All exposed non stainless machined surfaces shall be coated

with grease to BS 1133 Tp 4a and wrapped with grease
resisting paper or wrapped with grease impregnated tape.
4.4.5 (Add)
and Purchase Order Number.
4.4.6
Delete
APPENDIX C:
ANNEX TO API 610, 6th EDITION 1981:
HORIZONTAL BACK PULL-OUT PUMPS FOR BOILER WATER
CIRCULATION DUTY
API Specification 610, 6th Edition 1981 shall apply unless amended
by this Engineering Department Guide. The clause numbers
indicate the relevant clause of API 610.
'Add' under the clause number indicates that an addition requirement is
specified.
'Mod' indicates an alteration to the API requirement.
'Repl' indicates the API clause is to be replaced by the specified clause
which will refer to the same topic.
'Opt' indicates which option offered in API 610 is selected.
'New' indicates the subject of the clause is not covered by API and the
clauses are sequentially numbered following the highest clause number used
in API.
Clause number:
1.5 (Add)
GBHE specification ELA Bearing Arrangements shall form

part of this specification.
1.5.1 (Add)
GBHE Specifications:
PI 0104 - Auxiliary Piping for Machines other than for
Main Turbines and Compressors
GBHE-EDS-MAC-2102- Limiting Noise Levels of
Manufactured Items of Equipment
2.1.1 (Repl)
Pumps shall be fitted with impellers not exceeding 95% of

the maximum impeller diameter for the casing of the design
duty point. The minimum diameter of the impeller for the
design duty point shall be greater than 105% of the minimum
diameter of the casing.
2.1.4 (Add)
The (NPSH)R shall be adequate to ensure that cavitation

does not affect long term satisfactory operation at any flow
between the minimum flow specified by the Vendor and the
maximum specified by Purchaser.
2.1.7 (Repl)
A stable curve is required, the shape of the head/flow curve

at all flows greater than the Vendor's declared minimum flow
shall be such that an increase in flow by an amount
equivalent to 1% of the rated flow results in a fall in head
by an amount not less than 0.1% of the rated head and the
head rise to shut off shall be at least 25% rated head.
2.1.9 (Repl)
The noise level emitted by the complete pump-set shall be in

accordance with GBHEI Specification GBHE-EDS-MAC2102.
2.1.9 (Add)
The Vendor shall include in his tender for any special

measures necessary to meet this requirement when the
pump is driven by a standard T.E.F.C electric motor (or other
type of driver as may be specified).
2.1.9 (Repl)
The Vendor may be required to provide actual noise

measurements on similar pumps in support of his proposals.
2.1.21 (New)
The centrifugal pumps require to be designed for continuous

operation at rated duty of 8000 hours/year.
2.2.1 (Repl)
The pump casings shall be radially split and have top inlet/
top delivery flanged connections.
2.2.2 (Mod)
A specific corrosion allowance is not normally required but

pump materials shall be such as not to suffer (a) corrosion
of more than 0.1 mm/year generally or (b) visible corrosion
or erosion effects locally.
2.2.2 (Mod)
As an alternative to ASME VIII Div 1 design may be to BS

5500 where appropriate. In this case approval is required
from the Purchaser where BS 5500 is not applicable.
Empirical designs may be acceptable where these are based
on the maximum calculated stress being not greater than
25% of the Ultimate Tensile Stress but the Purchaser's
approval is required in all cases.
2.2.2 (Add)
Fabrication of casings from steel castings shall be in

accordance with BS 4570 part 2. Fabricated casings shall be
stress relieved.
2.2.2 (Add)
Radiography is required of those welded connections that

can be radiographed, other connections shall be surface
crack detected and ultrasonically checked. The standard of
radiography and the acceptable defects shall be agreed with
the inspector in advance (Ref BS 5500 : 1982 Clauses 5.6.4,
5.6.6 and 5.7 and ASME Code Section 8 Div 1 Appendix IV).
2.2.3 (Add)
The heat exchanger shell on mech seal installations shall

have the same design pressure as the pump casing.
2.2.5 (Mod)
Suitable means for lifting (e.g. lifting lugs) shall be

provided, positioned above the centre of mass for
components with a mass greater than 30 kg or for
components of less mass where maintenance is facilitated
by such provision. Tapped holes for screwed eyebolts shall
be avoided wherever possible and no detachable eyebolts
shall be supplied under any circumstances. Where tapped
holes for eyebolts cannot be avoided permanent legible
identification of the thread shall be provided adjacent to the
hole and the same information shall be provided on General
Arrangement and/or Sectional drawings.
2.2.8 (Add)
The pumps shall be the single stage top inlet/top delivery

horizontal centrifugal back pull-out type, direct coupled to
the driver and mounted on a rigid but free combination
baseplate.
2.2.10.2 (Add)
and to enable the hole to be re-tapped to the next larger

standard size.
All screw threads are preferred to be of the metric form to
BS 3643. The class of fit shall be 6 g (external) and 6H
(internal) unless otherwise stated on the manufacturer's
drawings.
2.2.10.3 (Add)
Fastenings shall be in materials which have a low tendency

to gall or seize with the mating material.
2.3.3 (Repl)
A drain connection shall be provided on the motor casing to

completely empty the pump.
Pressure gauge connections shall not be made in the pump
casing.
2.3.4 (add)
Fluid containing threaded connections to machines,

including plugs, shall not be used except with the approval of
the Purchaser.
Where non flanged demountable connections are essential,
and have been agreed, they shall be socket welded union
connections with a replaceable joint ring.
Where welding or a studded connection is impractical, the
connection shall comprise a short piece of pipe flanged or
with welded union connection at the outer end and carrying
a shoulder and a parallel thread at the inner end. The
shoulder to be sealed to the casing, which shall be spotfaced, with replaceable gasket or trapped '0' ring.
2.3.6.2 (add)
Flange sealing surfaces shall be machined by a tool rotating

about the axis of the branch, the final cut being in the form
of a single spiral groove. The surface shall be as
follows:
Ra (micron) Tool Radius

Min Max
mm
Class 150 flange
Class 300 flange
& above
6.3
3.2
12.5
6.3
Tool Feed
mm
1.6
0.8
0.8
0.3
Surface texture is defined in relation to roughness

comparison specimens in accordance with BS 2634 Part 1.
2.4.2 (Add)
The modulus of elasticity shall be adjusted for the operating

temperature condition.
2.4.6 (Opt)
Heavy duty baseplate shall be supplied.
2.4.7 (Opt)
Calculation or test data shall be provided.
2.4.8 (New)
Rigid base-plates that are not bolted down shall be designed

to maintain alignment despite losing contact with the ground
or carrying the ground reaction of the loads.
2.5.5 (Add)
Shafts shall be properly finished at the bearing surfaces and

adequately radiused at changes in diameter, corners of
keyways, etc. Vendor shall declare radius less than 5% of
the local shaft diameter.
2.5.6 (Add)
Adequate provisions shall be made for sleeve removal.
2.5.6 (Add)
The sleeve surface in contact with a moving seal

component, or over which such a component has to pass
during assembly, shall have a surface finish of 0.2 to 0.4
micrometers Ra.
2.5.8
Shaft sleeves shall be provided for all pumps.
2.5.11 (Mod)
The diameter of the shaft sleeve in contact with mechanical

seals should be a preferred metric diameter from the range:
24, 28, 33, 38, 43, 45, 50, 55, 60, 65, 70, 80, 90, 100, 1l0,
120, 130, 140, 150, 160, 180, 200.
2.5.15 (New)
Where impellers are fitted on a taper the taper slope shall

be 7/24 to BS 1660. Non standard diameters are acceptable.
2.5.17 (New)
Joints between impeller and shaft sleeve and impeller and

nut shall be sealed by a gasket, trapped to prevent
extrusion, or by '0' rings to avoid corrosion or the build-up of
corrosion or decomposition products which might complicate
dismantling.
The material used for such gaskets or '0' - rings shall be
suitable for the operating temperature and compatible with
the pumped liquid.
2.5.18 (New)
Air circulation impellers and liquid thrower rings shall not

rely on interference fits for location and drive when made
from material different from the shaft.
2.6.1
Impeller wear rings shall not be provided. Casing wear rings

shall be provided.
The impeller at the eye ring shall have at least 5 mm wear
allowance and is to initially permit the use of standard
casing wear rings. The Vendor shall state whether casing
wear rings with reduced bores can be used when the
impeller eye ring is remachined.
2.6.3 (Add)
Tack welding is not permitted for the retention of wear

rings. Locking devices shall not protrude into the wear
allowance or shall remain effective when worn.
2.6.4.1 (Add)
Design shall be such as to avoid change in running

clearances due to uneven gasket compression.
2.6.4.2 (Add)
For pumps designed for a pumping temperature of 260C

and higher the clearances shall be declared at both ambient
and operating temperatures.
2.7.1.1 (Add)
Lip Seals, '0' rings and Mechanical seals shall be

dimensionally in accordance with any appropriate
International or National Standards.
2.7.1.4 (Add)
Seal materials shall be as recommended by the seal supplier

unless specified by the purchaser.
2.7.1.12 (Add)
When the quench is continuous the throttle bush shall be

replaced by a lip seal when the lubricating properties of the
quench liquid permit.
2.7.1.12 (Add)
The clearance shall be 3/1000 of diameter.
2.7.1.14 (Add)
When a significant proportion of any liquid entering the

space may flash into vapor, the space shall be generously
sized to facilitate disengagement of liquid from vapor and
the vent shall be not less than 25 mm diameter.
Plugs shall be provided for unused drain connections.
2.7.1.18 (New)
The seal makers requirements for installation details shall

be complied with.
2.7.2.2 (Mod)
Packing size should be one of the standard metric sizes of

6, 8, 10, 12.5 and 15 mm square section, but shall not
exceed 15% of the shaft sleeve diameter.
2.7.2.2 (Mod)
Where soft packing is provided there shall be a close

clearance removable neck bush or junk ring at the bottom of
the stuffing box.
2.7.2.4 (Add)
Gland components shall be positively retained in position.
2.7.2.4 (Add)
Studs and lantern ring shall be made of corrosion resistant

material similar to that of impeller and shaft sleeve.
2.8.2.1 (Opt)
For stiff shaft pumps operating at speeds over 50 rps the

whole rotor shall be dynamically balanced. The maximum
total residual out of balance shall be 1000/N gm mm/kg of
rotor mass, (G6.3 to BS 5265), where N is speed in rev/sec.
2.9.1.1 (add)
Type and arrangement of bearing and lubrication shall be as

specified in GBHE Specification ElA.
2.10.5 (Delete)
Oil ring submergence (superseded by ElA)
2.11.1.1 (Add)
Bolting materials for pumping temperatures higher than

260C or maximum discharge pressure exceeding 10 bar g
shall be high temperature bolting, other than carbon steel, to
BS 4882 grades B7, B16 or ASTM A193.
2.11.3.1 (Add)
Inlet and discharge nozzle attachment shall be according to

BS 4570 Part 2. Cases where Note 14 or Note 17 of Table 1
or the concession noted in clause 4.1.2 is to be invoked
shall be declared to the purchaser at the tender stage and
are to be approved before fabrication. Butt welds shall be
fully radiographed, other welds shall be surface crack
detected.
2.12.2 (Add)
Additional nameplate information required is as follows:

Material of casing.
For large pumps (eg greater than 400 kW or 5 Tes) major
maintenance lift weights, (eg half casing).
2.12.2 (Add)
The direction arrow shall be raised above its surroundings.
3.1.1 (Add)
The power rating of the pump driver shall be finally decided

by the purchaser.
3.1.8 (Mod)
Turbines shall comply with GBHE-EDG.MAC.1166
3.2.2 (Add)
Axial resonance of steel membrane spacer couplings shall

be avoided.
3.2.4 (Mod)
Hubs with taper locking inserts and drive key shall be used
for all types of coupling.
3.2.5 (Add)
Coupling and other drive components shall be rated for

100,000 hours life expectancy unless specifically stated
otherwise.
3.2.7 (Opt)
Couplings running above 50 rps shall be dynamically

balanced. (06.3 to BS 5265).
3.2.12 (Add)
The pump maker shall fit the driver half coupling and prove
its face and outside diameter run true.
3.2.13 (Repl)
Guards shall:
(a) Be bolted in position.
(b) Shall conform to BS 5304.
(c) Not be made of slit expanded metal mesh.
(d) Withstand a force of 100 kg without deforming to within
12 mm of moving parts.
(e) Be removable without dismantling other parts.
(f) Not be made of aluminium.
3.2.14 (New)
For spacer type couplings the design shall be such that in

the event of a coupling flexible element failure the spacer
is prevented from escaping. If axial movement of a coupling
hub on the shaft would permit escape of the spacer such
axial movement shall be positively prevented.
3.2.15 (New)
Means shall be provided for fixing any loose non-removable

parts to allow for running the driver uncoupled.
3.3.1.1 (Add)
Holding down bolts shall be outside the drained area.
3.3.1.7 (Opt)
Baseplates shall be sufficiently stiff to maintain alignment

without the use of grout. Baseplates intended to be bolted
down may be designed to be adequate in the bolted down
condition if their adequacy has been demonstrated.
3.3.1.8 (Mod)
Heavy duty baseplates shall not require grouting.
3.3.1.11 (Mod)
Vertical leveling screws shall be placed close to holding

down bolts.
3.3.1.14 (New)
All pumps and drivers shall be fully assembled and aligned,

within 50 micrometers total indicator reading in accordance
with the cold alignment diagram, on their baseplate at the
vendor's works. The baseplate shall be left free standing
for this. Motor dowelling may be left until site
installation.
3.3.1.15 (new)
Support areas shall be parallel within 0.05 mm when the

baseplate is in an unbolted condition.
3.4.1.1 (Opt)
Cooling water and recirculating piping systems including all

accessories, other than pressure or temperature indicators,
shall be furnished by the Vendor fully assembled and
installed on the pump.
3.4.1.11 (Opt)
2.3.4 applies.
3.4.1.12 (Repl)
Pressure gauges, thermometers and their fittings will be

supplied by the Purchaser to suit a t BSP parallel female
connection.
3.4.3.5 (Opt)
Piping shall be to 0104.
4.2.2 (Opt)
No materials shall be dispatched without the approval of the

inspecting engineer. The Purchaser shall be informed
without delay when any urgent material fails inspection or is
awaiting inspection.
4.2.3 (Add)
Inspection methods and assessment of results shall be as

agreed with the Inspecting Engineer in accordance with the
requirements of the Purchase Order.
4.2.4 (New)
Welders not having a current recognized qualification in the

relevant procedure shall undergo ICI qualification.
4.3.1.1(Opt)
Tests to be witnessed will be specified on the data sheet or

purchase order.
4.3.1.3 (Opt)
All pumps shall be witnessed hydrostatic and performance

tested.
4.3.1.3 (Add)
All pumps shall have a running test for at least 1 hour

within 5% of rated speed.
4.3.2.1 (Mod)
Hydrostatic tests shall be carried out on all pressure casings

after finish machining and all auxiliary systems including
heat exchanger, cooling jackets, piping, etc.
4.3.2.1 (Mod)
Each pressure casing as defined in Clause 4 and auxiliary

equipment shall be hydrostatically tested at ambient
temperature in accordance with the ambient test pressure
appropriate to the flange rating of the pump discharge
flange. Where this is not possible the test pressure shall
be calculated as:
1.5P or, for operating temperatures above 350C
1.5P x So
St
where:
P
So
St
=
=
=
maximum design pressure of casing

allowable design stress at test temperature
allowable design stress at maximum operating
temperature
4.3.3.1 (Add)
Testing in accordance with the procedure given in BS 5316

Class C (ISO 2548) shall be carried out. The tests shall
reproduce the operating condition as closely as practicable
in respect of fluid and temperature.
4.3.3.2 (Add)
Only 85% of the velocity head differential for pumps with

different branch sizes shall be allowed when calculating the
correction to performance.
4.3.3.4 (Add)
Where the pump is to be driven either by a non-standard

motor or a motor above 150 kW, or by other than electric
motor the actual driver shall be used for shop tests.
4.3.3.6 (Mod)
A stable curve is required.

Each pump shall be guaranteed to meet the requirements on
performance as given on the data sheet within the following
tolerances:
(a)
Differential total head: minus 0% plus 5%
(b)
Rise to shut-off: minus 0% plus 20%
(c)
NPSH: plus 0%
(d)
Efficiency: minus 2t points
If the performance guarantee is not met the Vendor must

carry out with all possible speed such modifications or
replacements as are necessary to meet the guarantee.
4.3.3.9 (Add)
Where any modifications are made to an impeller as a

result of testing, reference to the modifications shall be
made on the test curve and full details provided in the
maintenance manual.
4.3.4.1 (Mod)
When an NPSH test is specified it shall be in accordance

with the procedure of BS 5316 Class C, except that the
value of x in Clause 7.1.1.2 shall be taken as zero.
The test shall be carried out on each pump-set using the
closed loop vacuum system method in the presence of the
Purchaser's Inspector.
Other methods shall be subject to approval by the
Purchaser.
4.4.1.1 (Mod)
Stainless steel components shall not be painted.

All other components shall be painted externally in
accordance with the order specification.
4.4.1.4 (Opt)
The rust preventative shall be to BS 1133 Tp 2b such as

Shell 'Ensis' Fluid SDC (formerly 256) or Esso 'Rustban' 392
Water Displacing Preservatives.
4.4.1.6 (Opt)
Closures shall be waterproof, sealed and remain in place

under transport, storage and construction site conditions.
4.4.3 (Add)
All exposed non stainless machined surfaces shall be coated

with grease to BS 1133 Tp 4a and wrapped with grease
resisting paper or wrapped with grease impregnated tape.
Moisture and dirt shall be excluded from seals and bearings
by grease impregnated tape wrapping after removal of scale
and rust by wire brushing.
4.4.5 (Add)
and Purchase Order Number.
4.4.6
Delete
4.4.7 (New)
Where rubber components are in close proximity to non

stainless machined surfaces a special grease to BS 1133 Tp
5b shall be used for metal protection and this shall be
covered by grease resisting paper.
BIBLIOGRAPHY
[I]
CHIVERS, T C: Cavitation in Centrifugal Pumps. Proc. I Mech E,

1969 - 70, Vol 184, Pt I, No 2
[2]
FLORJANCIC, D: Influence of Water Temperature on the Suction

Capacity of Centrifugal Pumps. Sulzer Tech Review, 1971,
pp 25 - 34.
[3]
FLORJANCIC, D: Discussion concerning Advanced Class Boiler Feed

Pumps, September 1970, London. The Institution of Mechanical
Engineers, Proceedings 1969/70, Vol 184, Part 3N.
[4]
STEPANOFF, A J: Cavitation Properties of Liquids, Journal of

Engineering for Power, April 1964.
[5]
ENGINEERING EQUIPMENT USERS ASSOCIATION 'Electrically driven

glandless pumps', Handbook No 26 1968
[6]
W.M. WEPFER, AND E.J. CATTABIANI, 'Water-lubricated bearing

development' ASME Paper No 54-A-121, 1954
[7]
O. HAGEN: 'Short endurance fatigue of supported pressurized thin

shells', J Basic Engineering, Trans Am Soc Mech Engrs 1967 89
(Series D No 3) 480
[8]
O. HAGEN: 'Back-up rings' US Patent No 3 254 248
[9]
LANDLESS PUMPS FOR POWER Pl.ANT, I Mech E Conference, April

1970, comprising following papers:
PAPER 1
Glandless Pumps in CEGB Power Stations
B Barker and R H Blackmore
This paper describes the reasons for the use of glandless pump motor units in
CEGB power stations Applications are discussed in detail. A section is included
on development and testing. Operating experiences are examined.
PAPER 4
Glandless Pumps for Controlled Circulation Boilers
E Smith
Boiler types are defined leading to the boiler design influence on pump duties
and how the pump(s) fit into the boiler system. Some operating problems and
their solutions are discussed.
PAPER 5
Glandless Boiler Circulating Pumps
R Weldon and R Kellett
This paper outlines the design and development of the 750 bhp prototype
glandless boiler circulating pu~ for Kingsnorth Power Station. Suction conditions
of 2650 lb/in (gauge) and 650F demanded special techniques for the
maintenance of safe motor winding temperature levels under all types of
operation. Constructional details of the high-pressure casings are discussed.
Comprehensive prototype tests were carried out to prove the principal design
features. Particulars of the test rigs used and the results obtained from them are
given.
PAPER 8
Boiler Circulating Canned Motor Pumps
H M Morin, A C Gilmer and J P Bredin
This paper presents the technical aspects of the pump constructed by Societe
Rateau for the first French 600 MW controlled circulation boiler. The authors give
the reasons for their design, and present alternative solutions used on other
machines. The paper also describes the pump isolating valves. The test loop on
which the prototype pump has been tested at full power and temperature is
discussed and the main results presented.
PAPER 11
The Performance of Glandless Pumps in Nuclear Power Reactors
R C Worster and V Ivanoff
The two types of motors used in large glandless pumps and their relative merits
as circulators in the primary circuits of water-cooled nuclear power reactors are
discussed. The paper then reviews over 40 pump years of operational
experience with nine glandless pumps of the wet-stator type in the primary
circuits of the Agesta (Stockholm) and the SGHWR (Winfrith) reactors. The
problems of wind milling owing to flow through an idle pump are discussed with
test results.
[10]
A REVIEW OF THE GLANDLESS PUMP AND ITS APPLICATION IN

NUCLEAR AND FOSSIL FUELED POWER STATIONS
Newbould, F R
Proc Seventeenth Congress of the International Association for Hydraulic

Research, Hydraulic Engineering for Improved Water Management (BadenBaden) Aug 1977, Vol 5 - IAHR, 197, Paper D2, pp 11-18
Evolution of the glandless wet-stator motor driven pump is reviewed in relation to
growth of electricity generation plant in Europe and the USA. The machine and
selected aspects of its design and application to primary coolant pumping duties
in fossil and nuclear power stations are discussed.
DOCUMENTS REFERRED TO IN THIS ENGINEERING DESIGN GUIDE

This Engineering Design Guide makes reference to the following documents:
AMERICAN PIPING INSTITUTE
API 610 Centrifugal Pumps for General Refinery Service (referred to
in Appendices B and C).
AMERICAN SOCIETY OF TESTING AND MATERIALS
ASTM A 193
Alloy-steel and Stainless Steel Boiling Materials for High

temperature Service (referred to in Appendix B Clause
2.11.1.1 and Appendix C Clause 2.11.1.1).
AMERICAN SOCIETY OF MECHANICAL ENGINEERS

ASME VIII
Boiler and Pressure Vessel Code Division 1 Pressure

Vessels (referred to in Appendix B Clause 2.2.2 and
Appendix C Clause 2.2.2).
TUBULAR EXCHANGER MANUFACTURERS' ASSOCIATION (TEMA)

Standards of Tubular Exchanger Manufacturers' Association
(referred to in Appendix B, Clause 3.4.4.11).
BRITISH STANDARDS
BS 970
Specification for Wrought Steels for Mechanical and Allied

Engineering Purposes (referred to in Clause 5.3)
BS 1133
Packaging Code (referred to in Appendix B Clauses 4.4.1.4

and 4.4.3, Appendix C Clauses 4.4.1.3, 4.4.3 and 4.4.7).
BS 1660
Machine Tapers, Reduction Sleeves and Extension Sockets

(referred to in Appendix C Clause 2.5.15).
BS 2634
Specification for Roughness Comparison Specimens Part 1

Turned, Ground, Bored, Milled, Shaped and Planed (referred
to in Appendix B Clause 2.3.6.2 and Appendix C Clause
2.3.6.2).
BS 3643
ISO Metric Screw Threads (referred to in Appendix B

Clause 2.210.2 and Appendix C Clause 2.2.10.2).
BS 4570
Fusion Welding of Steel Castings.

Part 2 Fabrication Welding (referred to in Appendix B
Clauses 2.2.2 and 2.11.3.1, Appendix C Clauses 2.2.2 and
2.11.3.1).
BS 4882
Bolting for Flanges and Pressure Containing Purposes

(referred to in Appendix C Clause 2.11.1.1). (Also in
Appendix B, Clause 2.11.1.1).
BS 5265
Mechanical Balancing of Rotating Bodies (referred to in

Appendix C Clauses 2.8.2.1 and 3.2.7).
BS 5304
Code of Practice for Safeguarding of Machinery (referred to

in Appendix C Clause 3.2.13).
BS 5316 (ISO 2548) Acceptance Tests for Centrifugal, Mixed Flow

and Axial Pumps (referred to in Appendix B Clauses 4.3.3.1
and 4.3.4.1, Appendix C Clauses 4.3.3.1 and 4.3.4.1).
BS 5500
Unfired Fusion Welded Pressure Vessels (referred to in

Appendix B Clause 2.2.2 and Appendix C Clause 2.2.2).
ENGINEERING SPECIFICATIONS
GBHE-EDS.MAC-2102
Limiting Noise Levels of Manufactured Items of

Equipment (referred to in Appendix B Clauses 1.5.1
and 2.1.9, Appendix C Clauses 1.5.1 and 2.1.9).
ENGINEERING DESIGN GUIDES

GBHE-EDG-MAC-1014
Integration of Special Purpose Centrifugal

Pumps into a Process (referred to in Clause 4).
GBHE-EDG.MAC.1166
Steam Turbines * (referred to in Appendix C

Clause 3.1.8)
GBHE ENGINEERING PURCHASE SPECIFICATIONS

EIA Bearing Arrangements for Small and Medium Sized Machines
(referred to in Appendix C Clauses 1.5, 2.9.1.1 and 2.10.5).
0104 Auxiliary Piping for Machines other than Main Turbines and Compressors
(referred to in Appendix B Clauses 1.5.1 and 3.4.3.5, Appendix C Clauses 1.5.1
and 3.4.3.5).

Boilerwatercirculationpumps 131016123525 Phpapp02 PDF

Загружено:

Сведения о документе

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

Boilerwatercirculationpumps 131016123525 Phpapp02 PDF

Загружено:

Авторское право:

Доступные форматы

GBH Enterprises, Ltd.

Engineering Design Guide:

Boiler Water Circulation Pumps

Information contained in this publication or as otherwise supplied to Users is

Engineering Design Guide:

CHOICE OF TYPE AND NUMBER OF PUMPS

Need for Continuous Flow

Vertical Glandless Wet-stator Motor Pumps

Reducers at Pump Connections

Glandless Pumps for System Pressures

Access round Glandless Pumps

Cooling Water Supply

RECOMMENDED LINE DIAGRAMS

Horizontal Pumps in Category 1

Vertical Wet-stator Motor Pumps in Category 2

PROPERTIES OF WATER AT THE SATURATION LINE

ANNEX TO API 610, 6TH EDITION 1981:

ANNEX TO API 610, 6TH EDITION 1981:

NPSH CORRECTION FOR WATER

VELOCITY OF SOUND IN WATER AT 50 BAR

VELOCITY OF SOUND IN WATER AT 50 BAR

(WITH 3% VAPOR CONTENT)

RECOMMENDED LINE DIAGRAM HORIZONTAL PUMPS CATEGORY 1

RECOMMENDED LINE DIAGRAM HORIZONTAL PUMPS SOFT PACKED GLAND INSTALLATION

RECOMMENDED LINE DIAGRAM HORIZONTAL PUMPS MECHANICAL SEAL INSTALLATION

RECOMMENDED LINE DIAGRAM VERTICAL WET STATOR

DOCUMENTS REFERRED TO IN THIS ENGINEERING DESIGN GUIDE

CHOICE OF TYPE AND NUMBER OF PUMPS

Need for Continuous Flow

Gas-fired water-tube shield furnaces are usually insensitive to short-term

Coal-fired refractory-lined furnaces usually require continuous flow:

Pump reliability is more difficult to obtain as the pressure of the system

Common spares holding.

Common maintenance and operational methods.

Identical piping arrangement, minimizing design effort.

Soft-packed glands have a MTBF of 56 days when operating at a

Mechanical seals have a MTBF of 378 days when operating at a

Install an additional pump of the double entry impeller, horizontal shaft

Supply one of the glandless pumps by a direct-linked dedicated alternator

The pump duty should be calculated in accordance with GBHE-EDG-MAC-1014,

Add a margin of 3% to the pump differential head.

B2.2 BCW pumps are not regulated.

B4.2 Power Characteristic

D4.3 No fault action is required because these systems have a process

VELOCITY OF SOUND IN WATER AT 50 BAR

VELOCITY OF SOUND IN WATER AT 50 BAR

The chief problem is cooling. It is convenient to classify arrangements in terms

D = shaft sleeve diameter,

N = shaft rotational speed,

The application limits are tabulated below:

DN values up to 3 times the above values are technically possible but at

Soft-packed glands have been successfully used up to 100 bar by adding

Appendix C of this Engineering Design Guide gives requirements for horizontal

Shaft sleeves are a mandatory requirement. They should be 13%

Recommended packing is Walker's FORTUNA 417.

Vertical Glandless Wet-stator Motor Pumps

Appendix B of this Engineering Design Guide gives requirements for vertical

It is essential to maintain cool water in the winding zone, preferably less

Clearances affecting hydraulic forces should be reviewed.

Irregularities in castings and eccentricity due to machining tolerances may

Any machining of the leading edges of the diffuser vanes should be

Reducers at Pump Connections

Reducers at pump branches should be of the concentric cone type having a