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SL - Automatisierungstechnik GmbH

MECHATRONICS AND
AUTOMATION SYSTEMS

Specialised, technology-related
teaching and learning systems
programs and mediia

Through continuous further development it is possible, that insignificant differences can occur between
this catalog and some technical specifications.
All rights reserved. No parts of this catalog may be used outside of the narrow limits without the
agreement of the company Sl-Automatisierungstechnik GmbH.
This is valid particularly for duplications, translations, microfilming as well recording and processing
in electronic systems.

Date: 10/2004

Mechatronic Systems
Item

Description

Page

19001

MA1

Loading - Material recognition with Sensor Technology - Storage

1.01

19002

MA2

Loading - Transport - Thickness measuring - Storage

1.05

19003

MA3

Loading - Transport - Boring - Drill hole checking - Storage

1.10

19004

MA4

Loading - Transport - Material recognition - Thickness measuring Storage

1.15

19005

MA5

Loading - Transport - Material recognition - Processing - Testing Storage

1.20

19006

MA6

Loading - Machining - Checking - Sorting

1.25

19007

MA7

Loading - Transport - Measuring - Sorting

1.28

19008

MA8

Loading - Material recognition - Handling - Processing - Storage

1.32

19009

MA9

Loading - Transport - Processing - Transport - Storage

1.36

19010

MA10 Loading - Handling - Processing - Transport - Packing

1.40

19011

MA11 Loading - Transport - Machining - Checking - Packing

1.44

19012

MA12 Loading - Transport - Flexible Manufacturing System - Mounting


and Packing

1.48

MAxx Create your individual mechatronic system

1.54

Technology Stations
Item

Description

Page

02128
02129

PC-based CNC-Turning Machines PC D220-1


PC-based CNC-Turning Machines PC D220-2

2.35

02132
02133

PC-based CNC-Milling Machines PC F220-1


PC-based CNC-Milling Machines PC F220-2

2.34

02216

Robot Scorbot ER 9

2.37

02251

Robot Mitsubishi RV-2AJ

2.36

15024

Adapter Plate

2.31

16000

Technology Station Loading and Handling

2.05

16001

Technology Station Measuring and Handling

2.08

16002

Technology Station Storage and Handling

2.10

16004

Technology Station Transport

2.33

16007

Technology Station Boring and Handling

2.11

16007-V1 Technology Station Machining and Handling with a Rotary Table

2.16

16008

Technology Station Checking and Handling

2.06

16009

Technology Station Sorting and Handling

2.12

16010V1,V2

Technology Station Transport- Buffering and Handling

2.18

16011

Technology Station Assembling with Articulated-Arm Robot

2.21

16012

Technology Station Quality Assurance according to ISO

2.25

16013

Technology Station Turning and Handling

2.28

16014

Technology Station Milling and Handling

2.29

16015

Technology Station Flexible Manufacturing System

2.30

Technology Stations
Item

16016

Description

Technology Station Assembling with Scara Robot

Page

2.22

16017
Technology Station Evaluation with Digital Camera
16017-V1

2.24

16018

Technology Station Hydraulic Press and Handling

2.26

16019

Technology Station Robot Station with Transversal axis

2.27

16020

Technology Station Storage and Retrieval System

2.15

16020Technology Station Storage and Retrieval System


V1,V3,V4

2.13

16020V2,V5

Technology Station Storage and Retrieval System

2.14

16031

Technology Station Rotary Table

2.32

16032

Technology Station Testing and Handling

2.07

16033

Technology Station Handling modul


(Position control with pneumatic servo valve).

2.19

16034

Technology Station Handling and Control by Color Properties

2.23

16035

Technology Station Assembling and Handling

2.20

16036

Technology Station NC-Boring and Handling

2.17

16037

Technology Station Testing, Measuring and Handling with Rotary Table

2.09

16101

Technology Station Distributing Magazine

2.01

16102

Technology Station Swivel gripper

2.02

16103

Technology Station lifting device with measuring analog

2.03

16104

Technology Station electr. linear unit, pneum. Ejector

2.04

Mechatronic Software
Item

Description

Page

SL - Programming system Mechatronic software

3.01

04100

SL - Programming system MSM 2100

3.02

04101

SL - Programming system MSM 2101

3.03

04102

SL - Programming system MSM 2102

3.04

Mechatronics System MA1


Loading - Material recognition with Sensor Technology - Storage
Item No.: 19001

Technology Station Storage and Handling

Technology Station Loading and Handling


Item No.: 16000

Item No.: 16002

Set of workpieces
30 mm diameter, 20 mm height
10 aluminium, 10 plastic white, 10 plastic black

Item No.: 15024-V1

Adapter plate with Sensor Technology

Item No.: 16265

1.01

Mechatronics System MA1


Loading - Material recognition with Sensor Technology - Storage
Item No.: 19001

Hardware

Software

1.02

Mechatronics System MA1


Loading - Material recognition with Sensor Technology - Storage
Item No.: 19001

Delivery of supply
Quantity

Item

Description

16000

Technology Station Loading and Handling

16002

Technology Station Storage and Handling

16265

Set of workpieces
30 mm diameter, 20 mm height
10 aluminium, 10 plastic white, 10 plastic black

15024-V1

Adapter plate with Sensor Technology

Technical description:
Different workpieces are pneumatically loaded out of a magazine. By using optical, capacitive and inductive
sensors, material recognition is done by a sensor unit on the adapter plate between the technology stations. Then
the workpieces are stored in the Technology Station Loading and Handling according to the same materials.
The Technology Stations are mounted on a mobile underframe. The use is done via a control panel.
The technology stations are controlled by a siemens PLC.
The installation is completely wired and delivered with a PLC-program. This control program reproduces the
complete function of the installation in automatic mode. Further Technology Stations can be added by a later point
of time.
The PLC programming system is not included in the extent of supply.
It is possible to use a PLC other than Siemens. In this case, a PLC program is not delivered.

1.03

Mechatronics System MA1


Loading - Material recognition with Sensor Technology - Storage
Item No.: 19001

Training contents
Introduction to mechatronics
- Construction and function of complex automation technic systems
- Components of electropneumatics, motive power engineering and control technology
- Safety technical demands in production technology
- Handling of technical documentation and instructions
Introduction to the basics of pneumatics
- Directional valve and control elements in pneumatics
- Electrical control of directional valve
- Reading and interpreting pneumatic circuit diagrams
Introduction in PLC programming (digital in-, outputs, flag, timing element)
- systematic planning of control task
- graphical and verbal forms of descriptions for a control task
- reading and interpreting electrical connection plans
- step chain programming
Introduction to sensor technology
- sorts of sensors, function, connection behavior
- sensors for final position and positioning
- sensors for the recognition of characteristics
Practical exercises for operation and testing of control functions
- installation of units
- positioning and parameterising of sensors and actors
- testing different ways of operation
- systematic search of errors and their elimination in a mechatronic system

1.04

Mechatronics System MA2


Loading - Transport - Thickness measuring - Storage
Item No.: 19002

Technology Station Storage and Handling

Technology Station Loading and Handling

Item No.: 16002

Item No.: 16000

Set of workpieces

Adapter plate standard

Item No.: 16265-V1

Item No.: 15024

Technology Station Measuring and Handling

Technology Station Rotary Table

Item No.: 16001

Item No.: 16031

1.05

Mechatronics System MA2


Loading - Transport - Thickness measuring - Storage
Item No.: 19002

Hardware

Software

1.06

Mechatronics System MA2


Loading - Transport - Thickness measuring - Storage
Item No.: 19002

Delivery of supply
Quantity

Item

Description

16002

Technology Station Storage and Handling

16000

Technology Station Loading and Handling

16001

Technology Station Measuring and Handling

16265-V1

15024

Adapter plate standard

16031

Technology Station Rotary Table

Set of workpieces , 30 mm diameter,


10 aluminium, 10 plastic white, 10 plastic black
Height: 4 pieces 20 mm, 3 pieces 19 mm, 3 pieces 21 mm

Technical description:
Workpieces (30 mm diameter) of different heights ( approx.19mm, approx. 20 mm und approx. 21mm) are
pneumatically loaded out of the Technology Station Loading and Handling and deposited on the Technology Rotary
Table. This transports the workpieces to the Technology Station Measuring and Handling, where a pneumatic
linear cylinder transfers the workpieces to an analog sensor. The seize of the tension is a method to measure the
height of the workpiece. In the Technology Station Storage and Handling the workpieces with the same are stored
in the cylinder.
Further technical processes can be processed by changing the positions of the Technology Stations at the Rotary
Table.
Instead of using a Rotary Table you can also connect two technology stations with a Adapter plate. Furthermore,
each Technology Station can be used independently.
The Rotary Table is delivered on a stable underframe. The tacting is realized via an electrical motor.
The Technology Stations are mounted on a mobile underframe.
Each Technology Station is controlled by a siemens PLC.
Communication between the stations is realized by Profibus.
The installation is completely wired and delivered with an PLC program. This control program reproduces the
complete function of the installation in automatic mode. Further Technology Stations can be added by a later point
of time.
The PLC programming system is not included in the extent of supply.
It is possible to use a PLC other than Siemens. In this case, a PLC program is not delivered.

1.07

Mechatronics System MA2


Loading - Transport - Thickness measuring - Storage
Item No.: 19002

Training contents

Introduction to mechatronics
-

construction and function of complex automation technic systems


components of electropneumatics, motive power engineering and control technology
safety technical demands in production technology
handling of technical documentation and instructions

Introduction to the basics of pneumatics


-

directional valve and control elements in pneumatics


electrical control of directional valve
reading and interpreting pneumatic circuit diagrams

Introduction in PLC programming (digital in-, outputs, flag, timing element)


-

systematic planning of control task


graphical and verbal forms of descriptions for a control task
reading and interpreting electrical connection plans
step chain programming
processing of analog signal and parameterising in the PLC

Introduction to sensor technology


-

types of sensors, function, connection behavior


sensors for final position and positioning
sensors for the recognition of characteristics
sensor for processing of analog signals

Practical exercises for operation and testing of control functions


-

installation of units
positioning and parameterising of sensors and actors
testing different ways of operation
systematic search of errors and their elimination in a mechatronic system

Introduction to field-bus communication


-

special quality of the Profibus communication


hardware requirements for communication
programming exercises to test Profibus signals

1.08

Mechatronics System MA2


Loading - Transport - Thickness measuring - Storage
Item No.: 19002

Additional combination possibilities

16000

16002

15024

16000

16001

15024

16001

16002

15024

1.09

Mechatronics System MA3


Loading - Transport - Boring - Drill hole checking - Storage
Item No.: 19003

Technology Station
Boring and Handling
Item No.: 16007

Technology Station
Loading and Handling

Technology Station
Rotary Table

Item No.: 16000-V1

Technology Station
Measuring and Handling

Item No.: 16031

Item No.: 16001

Adapter plate standard

Set of workpieces
30 mm diameter, 20 mm height
10 aluminium, 10 plastic white,
10 plastic black

Item No.: 15024

Item No.: 16265

Technology Station
Storage and Handling
Item No.: 16002

1.10

Mechatronics System MA3


Loading - Transport - Boring - Drill hole checking - Storage
Item No.: 19003

Hardware

Software

1.11

Mechatronics System MA3


Loading - Transport - Boring - Drill hole checking - Storage
Item No.: 19003

Delivery of supply
Quantity

Item

Description

16007

Technology Station Boring and Handling

16000-V1

Technology Station Loading and Handling

16031

Technology Station Rotary Table

16001

Technology Station Measuring and Handling

15024

Adapter plate standard

16002

Technology Station Storage and Handling

16265

Set of workpieces , 30 mm diameter, 20mm height


10 aluminium, 10 plastic white, 10 plastic black

Technical description:
Workpieces with 30 mm diameter made of different material (aluminium, plastic black, plastic white) and with a
height of approximately 20 mm are loaded from the Technology Station Loading and Handling.
Sensors in the Station define the properties of the material. A swivel gripper deposits the pieces on the
Technologiestaton Rotary Table. The Rotary Table transport the workpieces to the technology station Boring and
Handling. Here the workpieces are bored. After boring the workpieces are transported to the Technology Station
Measuring and Handling. A pneumatic linear cylinder transports the workpieces to an analog sensor. The seize
of tension is a means of dimension of the depth of the boring process. Workpieces that do not have adequate
boring depth are lead to a container.
Workpieces that correspond to the desired boring depth are transported to the Technology Station Storing and
Handling. Then they are stored according to their types of material.
Further technical processes can be processed by changing the positions of the Technology Stations at the
Rotary Table.
Instead of using a Rotary Table you can also connect two technology stations with a Adapter plate. Furthermore,
each Technology Station can be used independently.
The Rotary Table is delivered on a stable underframe. The tacting is realized via an electrical motor.
The Technology Stations are mounted on a mobile underframe.
Each Technology Station is controlled by a siemens PLC.
Communication between the stations is realized by Profibus.
The installation is completely wired and delivered with an PLC program. This control program reproduces the
complete function of the installation in automatic mode. Further Technology Stations can be added by a later
point of time.
The PLC programming system is not included in the extent of supply.
It is possible to use a PLC other than Siemens. In this case, a PLC program is not delivered.
The PLC programming system is not included in the extent of supply.
1.12

Mechatronics System MA3


Loading - Transport - Boring - Drill hole checking - Storage
Item No.: 19003

Training contents
Introduction to mechatronics
-

Construction and function of complex automation technic systems


Components of electropneumatics, motive power engineering and control technology
Safety technical demands in production technology
Handling of technical documentation and instructions

Introduction to the basics of pneumatics


-

Directional valve and control elements in pneumatics


Electrical control of directional valve
Reading and interpreting pneumatic circuit diagrams

Introduction in PLC programming (digital in-, outputs, flag, timing element)


-

systematic planning of control task


graphical and verbal forms of descriptions for a control task
Reading and interpreting electrical connection plans
Step chain programming
Processing of analog signal and parameterising in the PLC

Introduction to sensor technology


-

Types of sensors, function, connection behavior


Sensors for final position and positioning
Sensors for the recognition of characteristics
Senor for processing of analog signals

Practical exercises for the operation and testing of control functions


-

Installation of units
Positioning and parameterising of sensors and actors
Testing different ways of operation
Programming of complex control processes

Introduction to field-bus communication


-

Special quality of the AS-i communication


Hardware requirements for AS-i communication
Programming exercises to test AS-i signals
Special quality of the Profibus communication
Hardware requirements for Profibus communication
Programming exercises to test Profibus signals

Systematic search of errors and their elimination in a mechatronic system

1.13

Mechatronics System MA3


Loading - Transport - Boring - Drill hole checking - Storage
Item No.: 19003

Additional combination possibilities

16000-V1

16002

15024

16007

16002

15024

16000-V1

16001

15024

16001

16002

15024

1.14

Mechatronics System MA4


Loading - Transport - Material recognition - Thickness measuring - Storage
Purchase No.: 19004

Technology Station
Storage and Handling

Technology Station
Measuring and Handling

Technology Station
Loading and Handling

Item No.: 16002

Item No.: 16001

Item No.: 16000

Technology StationTransport
Item No.: 16004

Adapter plate standard


Item No.: 15024

Technology Station
Testing and Handling
Item No.: 16032

1.15

Set of workpieces
Item No.: 16265-V1

Mechatronics System MA4


Loading - Transport - Material recognition - Thickness measuring - Storage
Purchase No.: 19004

Hardware

Software

1.16

Mechatronics System MA4


Loading - Transport - Material recognition - Thickness measuring - Storage
Purchase No.: 19004

Delivery of supply
Quantity

Item

Description

16002

Technology Station Storage and Handling

16001

Technology Station Measuring and Handling

16000

Technology Station Loading and Handling

16004

Technology Station Transport

15024

Adapter plate standard

16032

Technology Station Testing and Handling

16265-V1

Set of workpieces , 30 mm diameter,


10 aluminium, 10 plastic white, 10 plastic black
Height: 4 pieces 20 mm, 3 pieces 19 mm, 3 pieces 21 mm

Technical description:
Workpieces (30 mm diameter) of different material (aluminum, plastic black, plastic white) and of different height
( ca.19mm, ca. 20 mm and ca. 21mm) are loaded from the Technology Station Loading and Handling on a shuttle.
The Technology Station Transports carrys the workpieces to the Technology Station Measuring and Handling. A
pneumatic linear cylinder transports the workpieces to an analog sensor. The size of tension is a method to measure
the height of the workpiece. Workpieces with a height over 20 mm or under 20 mm are selected out and thrown in
special container. The shuttle moves and takes the shortest way back (inner circle of transport system) in order to load
a new workpieces. Those who are in tolerance are removed to the shuttle. The switches of the transport system are
set in a way so that the shuttle is led to the Technology Station Testing and Handling on the outer circle (bypass). In the
Technology Station Testing and Handling the material determination is done by an optic, a capacitive and a inductive
sensor. In the station storage and handling the workpieces will be stored according to the same material.
The Transport station is mounted on a stable underframe. The shuttles are runnig by independen DC-motors with
identifications system. The sation is controlled by AS-i bus.
Further technical processes can be processed by changing the positions of the Technology Stations Transport.
Instead of using a transport system you also connect two technology stations with a Adapter plate. Furthermore, each
Technology Station can be used independently.
Each Technology Station is controlled by a siemens PLC.
Communication between the stations is realized by Profibus.
The installation is completely wired and delivered with an PLC program. This control program reproduces the
complete function of the installation in automatic mode. Further Technology Stations can be added by a later point of
time.
The PLC programming system is not included in the extent of supply.
It is possible to use a PLC other than Siemens. In this case, a PLC program is not delivered.
The PLC programming system is not included in the extent of supply.

1.17

Mechatronics System MA4


Loading - Transport - Material recognition - Thickness measuring Storage
Purchase No.: 19004

Training contents
Introduction to mechatronics
-

Construction and function of complex automation technic systems


Components of electropneumatics, motive power engineering and control technology
Safety technical demands in production technology
Handling of technical documentation and instructions

Introduction to the basics of pneumatics


-

Directional valve and control elements in pneumatics


Electrical control of directional valve
Reading and interpreting pneumatic circuit diagrams

Introduction in PLC programming (digital in-, outputs, flag, timing element)


-

systematic planning of control task


graphical and verbal forms of descriptions for a control task
Reading and interpreting electrical connection plans
Step chain programming
Processing of analog signal and parameterising in the PLC

Introduction to sensor technology


-

Types of sensors, function, connection reaction


Sensors for final position and positioning
Sensors for the recognition of characteristics
Senor for processing of analog signals

Introduction to field-bus communication


-

Special quality of the AS-i communication


Hardware requirements for AS-i communication
Programming exercises to test the AS-i signals
Special quality of the Profibus communication
Hardware requirements for communication
Programming exercises to test Profibus signals

Practical exercises for the operation and testing of control functions


-

Installation of units
Positioning and parameterising of sensors and actors
Testing different ways of operation
Programming of complex control processes

Systematic search of errors and their elimination in a mechatronic system

1.18

Mechatronics System MA4


Loading - Transport - Material recognition - Thickness measuring - Storage
Purchase No.: 19004

Additional combination possibilities

16000

16002

15024

16032

16002

15024

16000

16001

15024

16001

16002

15024

1.19

Mechatronics System MA5


Loading - Transport - Material recognition - Processing - Testing - Storage
Item No.: 19005

Technology Station
Boring and Handling

Technology Station
Measuring and Handling

Item No.: 16007

Item No.: 16001

Technology Station
Testing and Handling

Technology Station
Sorting and Handling

Item No.: 16032

Item No.: 16009-V1

Technology StationTransport
Item No.: 16004

Technology Station
Storage and Retrieval System
Item No.: 16020-V1

Adapter plate standard

Set of workpieces

Item No.: 15024

Item No.: 16265-V1

1.20

Mechatronics System MA5


Loading - Transport - Material recognition - Processing - Testing - Storage
Item No.: 19005

Hardware

Software

1.21

Mechatronics System MA5


Loading - Transport - Material recognition - Processing - Testing - Storage
Item No.: 19005

Delivery of supply
Quantity

Item

Description

16007

Technology Station Boring and Handling

16001

Technology Station Measuring and Handling

16032

Technology Station Testing and Handling

16004

Technology Station Transport

16009-V1

Technology Station Sorting and Handling

15024

Adapter plate standard

16020-V1

Technology Station Storage and Retrieval System

16265-V1

Set of workpieces , 30 mm diameter,


10 aluminium, 10 plastic white, 10 plastic black
Height: 4 pieces 20 mm, 3 pieces 19 mm, 3 pieces 21 mm

Technical description:
Workpieces (30 mm Diameter) of different material (aluminum, plastic black, plastic white) and of different height (
ca.19mm, ca. 20 mm und ca. 21mm) are deposited in the Technology Stationon Storage and Retrieval System. The
shuttle from the Technology Station Transports carry the workpieces to the Technology Station Testing and
Handling. Here the material determination is realized by an optic, a capacitive and an inductive sensor. Workpieces
that are not appropriate for a boring process are transported on the shortest way to the Technology Station Sorting
and Handling. There it is stored according to the same material. Workpieces that are appropriate are transported
via bypass to the Technology Station Boring and Handling. After the boring process the depth of boring in the
workpieces are checked in the Technology Station Measuring and Handling. Then the workpieces are stored in the
Technology Station Sorting and Handling in the deposits according to good- or rejected pieces.
Further technical processes can be processed by changing the positions of the Technology Stations Transport.
Instead of using a transport system you also connect two technology stations with a Adapter plate. Furthermore,
each Technology Station can be used independently.
Each Technology Station is controlled by a siemens PLC.
Communication between the stations is realized by Profibus.
The installation is completely wired and delivered with an PLC program. This control program reproduces the
complete function of the installation in automatic mode. Further Technology Stations can be added by a later point
of time.
The PLC programming system is not included in the extent of supply.
It is possible to use a PLC other than Siemens. In this case, a PLC program is not delivered.
The PLC programming system is not included in the extent of supply.

1.22

Mechatronics System MA5


Loading - Transport - Material recognition - Processing - Testing - Storage
Item No.: 19005

Training contents
Introduction to mechatronics
-

Construction and function of complex automation technic systems


Components of electro/pneumatics, motive power engineering and control technology
Safety technical demands in production technology
Handling of technical documentation and instructions

Introduction to the basics of pneumatics


-

Directional valve and control elements in pneumatics


Electrical control of directional valve
Reading and interpreting pneumatic circuit diagrams

Introduction in PLC programming (digital in-, outputs, flag, timing element)


-

systematic planning of control task


graphical and verbal forms of descriptions for a control task
Reading and interpreting electrical connection plans
Step chain programming
Processing of analog signal and parameterizing in the PLC
Use of technology functions for quick counting operations

Introduction to sensor technology


-

Types of sensors, function, connection reaction


Sensors for final position and positioning
Sensors for the recognition of characteristics
Senors for processing of analog signals

Practical exercises for the operation and testing of control functions


-

Installation of units
Positioning and parameterizing of sensors and actors
Testing different ways of operation
Programming of complex control processes

Introduction to field-bus communication


-

Special quality of the AS-i communication


Hardware requirements for AS-i communication
Programming exercises to test AS-i signals
Special quality of the Profibus communication
Hardware requirements for Profibus communication
Programming exercises to test Profibus signals

Systematic search of errors and their elimination in a mechatronic system

1.23

Mechatronics System MA5


Loading - Transport - Material recognition - Processing - Testing - Storage
Item No.: 19005

Additional combination possibilities


16020-V1

16007

15024

16020-V1

16001

15024

16007

16009-V1

15024

16020-V1

16032

15024

16032

16009-V1

15024

1.24

Mechatronics System MA6


Loading - Machining- Checking - Sorting
Item No.: 19006

Loading

Checking

Machining

Sorting

Slide bearings

1.25

Mechatronics System MA6


Loading - Machining- Checking - Sorting
Item No.: 19006

Delivery of supply
Quantity

Item

Description

16255

Technology Station Loading

16259

Technology Station Machining (Stamping and joining)

16257

Technology Station Checking

16260

Technology Station Sorting

16263

Set of workpieces gear wheels 30 mm diameter 10mm height


10 tooth wheels made of plastic PVC
10 tooth wheels made of brass
10 tooth wheels made of steel
20 slide bearing made of plastic

Technical description:
Tooth wheels (plastic, steel and brass, 30 mm diameter, 10 mm height) are loaded from a high storage shelf to the process
with and without connector via electric ejector (Station Loading)
In the Technology Station Checking the material characteristic are defined by digital sensors (optical,capacitive and
inductive). A pneumatically working button recognizes tooth wheels with and without slide bearing. The tooth wheels is
transport by help of a electrical driven conveying system.
In the Technology Station Machining the tooth wheels without slide bearing. are pressed from a magazine into new slide
bearing. Connector of tooth wheels with slide bearing will be pressed out. The Technology Station Machining can be
delivered either in hydraulic or in pneumatic version.
In the Technology Station Sorting tooth wheels are sorted due to their material characteristics as well as with or without slide
bearing.
Beside the combine of all Technology Stations you can also use each seperately.
The Technology Stations are mounted on a mobile underframe. You can use it by a control panel.
Each Technology Station is controlled by a siemens PLC.
Communication between the stations is realized via the Profibus.
The installation is completely wired and delivered with an PLC program. This control program reproduces the complete
function of the installation in automatic mode.
The PLC programming system is not included in the extent of supply.
It is possible to install an other PLC than Siemens. In this case, the PLC program is not delivered.

1.26

Mechatronics System MA6


Loading - Machining- Checking - Sorting
Item No.: 19006

Training contents
Introduction to mechatronics
-

Construction and function of complex automation systems


Components of electropneumatics, motive power engineering and control technology
Safety technical demands in production technology
Handling of technical documentation and instructions

Introduction to the basics of pneumatics


-

Directional valve and control elements in pneumatics


Electrical control of directional valve
Reading and interpreting pneumatic circuit diagrams

Introduction in PLC programming (digital inputs and outputs, flag, timing element)
-

Systematic planning of control task


Graphical and verbal forms of descriptions for a control task
Reading and interpreting electrical connection plans
Step chain programming
Processing of analogue signal and parameterising in the PLC

Introduction to sensor technology


-

Types of sensors, function, connection behavior


Sensors for final position and positioning
Sensors for the recognition of characteristics
Senor for processing of analogue signals

Practical exercises for the operation and testing of control functions


-

Installation of units
Positioning and parameterising of sensors and actors
Testing different ways of operation
Systematic search of errors and their elimination in a mechatronic system

Introduction to field-bus communication


-

Special quality of the Profibus communication


Hardware requirements for Profibus communication
Programming exercises to test Profibus signals

1.27

Mechatronics System MA7


Loading- Transport - Measuring - Sorting
Item No.: 19007

Technology Station
Distributing Magazine

Technology Station
Swivel gripper

Item No.: 16101

Item No.: 16102

Technology Station
Lifting device with
Measuring analog
Item No.: 16103

Technology Station
Workpiece deposit in three
tracks with electric linear
unit and pneumatic ejector

Set of workpieces
Item No.: 16265

Item No.: 16104

1.28

Mechatronics System MA7


Loading- Transport - Measuring - Sorting
Item No.: 19007

Hardware

Software

1.29

Mechatronics System MA7


Loading- Transport - Measuring - Sorting
Item No.: 19007

Delivery of supply
Quantity

Item

Description

16101

Technology Station Distributing Magazine

16102

Technology Station Swivel gripper

16103

Technology Station Lifting device with Measuring analog

16104

Technology Station Workpiece deposit in three tracks with electric


linear unit and pneumatic ejector

16265

Set of workpieces , 30 mm diameter, 20mm height


10 aluminium, 10 plastic white, 10 plastic black

Technical description:
Workpieces (plastic black and white and aluminium, 30 mm diameter, 20 mm height) are pneumatically
shifted out of a Technology Station Distributing Magazine. In the deposit postion there are digital sensors that
differentiate between plastic white and black as well as aluminium.
The Technology Station Swivel gripper transfers the workpieces to the next station.
At the Technology Station Lifting device with Measuring analog the workpiece is defined. Workpieces who
are either too small or too big are sorted out. Work peices in the tolerance field are transported to the next
station.In the Technology Station Workpiece deposit in three tracks with electric linear unit and pneumatic
ejectorstation workpieces are sorted according to similar material characteristics.
Beside the combine of all technology stations you can also use each seperately.
Each technology station is controlled by a siemens PLC.
Communication between the stations is realized via the Profibus.
The plant is completely wired and delivered with an PLC program. This control program demonstrates the
complete function of the plant in automatic operation.
Further technology stations can be added.
The PLC programming system is not included in the extent of supply.
It is possible to install an other PLC than Siemens. In this case, the PLC program is not delivered.

1.30

Mechatronics System MA7


Loading- Transport - Measuring - Sorting
Item No.: 19007

Training contents
Introduction to mechatronics
-

Construction and function of complex automation systems


Components of electropneumatics, motive power engineering and control technology
Safety technical demands in production technology
handling of technical documentation and instructions

Introduction to the basics of pneumatics


-

Directional valve and control elements in pneumatics


Electrical control of directional valve
Reading and interpreting pneumatic circuit diagrams

Introduction in PLC programming (digital inputs, outputs, flag, timing element)


-

systematic planning of control task


graphical and verbal forms of descriptions for a control task
Reading and interpreting electrical connection plans
Step chain programming
Processing of analogue signal and parameterising in the PLC

Introduction to sensor technology


-

Types of sensors, function, connection behavior


Sensors for final position and positioning
Sensors for the recognition of characteristics
Senor for processing of analogue signals

Practical exercises for the operation and testing of control functions


-

Installation of units
Positioning and parameterising of sensors and actors
Testing different ways of operation
Systematic search of errors and their elimination in a mechatronic system

Introduction to field-bus communication


-

Special quality of the Profibus communication


Hardware requirements for communication
Programming exercises to test Profibus signals

1.31

Mechatronics System MA8


Loading - Material recognition - Handling - Processing - Storage
Item No.: 19008

Technology Station
PC controlled CNC - milling machine PC F220

Technology Station
Robot Mitsubishi RV-2AJ

Item No.: 2133

Item No.: 2251

Technology Station
Evaluation with digital camera
Item No.: 16017

Technology Station
Storage and Retrieval System

Set of workpieces
Item No.: 16265-V2

Item No.: 16020

1.32

Mechatronics System MA8


Loading - Material recognition - Handling - Processing - Storage
Item No.: 19008

Hardware

Software

1.33

Mechatronics System MA8


Loading - Material recognition - Handling - Processing - Storage
Item No.: 19008

Delivery of supply
Quantity

Item

Description

16020

Technology Station Storage and Retrieval System

2251

Technology Station Robot Mitsubishi RV-2AJ

16017

Technology Station Evaluation with digital camera

2133

Technology Station PC controlled CNC-milling machine PC F220

16265-V2

5 aluminium workpieces ,
Dimension: 70mm * 60mm * 30mm

Technical description:
40 workpieces with max. size of 70 mm * 60 mm * 30 mm can be stored in the Technology Station Storage and
Retrieval System . A 3-axes handling system transport a plate on which the workpieces are fixed to an position
where a roboter can pick up the workpiece.
A digital camera, that is able to differentiate workpieces. Workpieces where appropriate for the CNC-milling
machines will be carry by the robot to the CNC-machines. Workpieces that are not appropriate for the CNCmilling machines can be removed to the storage or deposited in a container
The digital camera is programmed in TEACH-IN-method.
Apart from the combine of all technology stations each Technology Stations can work independently.
The Technology Station Storage and Retrieval System and the robot are delivered on a stable underframe. The
control of the storage is realized by a siemens PLC. The use is realized by a control panel. The CNC- milling
machine is completely automatized.
The plant is completely wired and is delivered with a PLC program. This controlling program demonstrates the
function of the complete plant in automatic operation.
The robot progamming system build up the real robot in his geometry and enables the user to program the robot
online as well as offline.
The PLC progamming system is not included in the extent of supply.
It is possible to integrate a PLC other than a Siemens. In this case, the PLC program can not be delivered.

1.34

Mechatronics System MA8


Loading - Material recognition - Handling - Processing - Storage
Item No.: 19008

Training contents
Introduction to mechatronics
-

Construction and function of complex automation systems


Components of electropneumatics, motive power engineering and control technology
Safety technical demands in production technology
Handling of technical documentation and instructions

Introduction in PLC programming (digital inputs, outputs, flag, timing element)


-

systematic planning of control task


graphical and verbal forms of descriptions for a control task
Reading and interpreting electrical connection plans
Step chain programming
Use of technology functions for quick counting operations

Practical exercises for the operation and testing of control functions


-

Installation of units
Positioning and parameterising of sensors and actors
Testing different ways of operation
Programming of complex control processes

Systematic search of errors and their elimination in a mechatronic system


Programming of a robot with 5 axes
Programming of CNC milling machine

1.35

Mechatronic System MA9


Loading - Transport - Processing - Transport - Storage
Purchase-No.: 19009

Technology Station
Storage and Retrieval System
Item No.: 16020-V5

Technology Station Flexible Manufacturing Cell


Item No.: 16015

Technology Station Transport


Item No.: 16004

Technology Station
Storage and Retrieval System
Item No.: 16020-V5

Set of workpieces
Item No.: 16265-V3

1.36

Mechatronic System MA9


Loading - Transport - Processing - Transport - Storage
Purchase-No.: 19009

Hardware

Software

1.37

Mechatronic System MA9


Loading - Transport - Processing - Transport - Storage
Purchase-No.: 19009

Delivery of supply
Quantity

Item

Description

16020-V5

Technology Station Storage and Retrieval System

16004

Technology Station Station Transport

16015

Technology Station Flexible Manufacturing Cell

16265-V3

Set of workpieces
5 Aluminium Workpieces ,
50mm diameter, 50mm height

Technical description:
20 workpieces with max. 50mm diameter and 50mm height can be stored in the Technology Station Storage and
Retrieval System . A 3-axes handling system transport the workpieces to a shuttle of the transport system. The
shuttle transport the workpieces to the flexible manufacturing cell. The robot picks up the workpiece into the
CNC-milling and/or turning machines. After the process the workpieces are stored in the second storage.
Apart from the combine of all technology stations, each of them can set to operation independenly.
The automatic storage and retrieval system is delivered on a stable underframe. The control of the storage is
done by a siemens PLC. The use is realized by a control panel.
The robot is positioned on a stable transversal axis.
The CNC- milling machine and the turning machine are fully automatized.
The plant is completely wired and delivered with a PLC program that controls the function of the plant
A suitable programming system for tool machine is delivered for the CNC milling machine.
A suitable programming system for tool machine is delivered for the CNC turning machine.
The robot programming system reproduces the robot in use in his geometry and enables to program the robot
online as well as offline.
The PLC programming system is not included in the extent of supply.
It is possible to integrate another PLC than Siemens. In this case, the PLC program can not be delivered.

1.38

Mechatronic System MA9


Loading - Transport - Processing - Transport - Storage
Purchase-No.: 19009

Training contents

Introduction to mechatronics
-

Construction and function of complex automation systems


Components of electropneumatics, motive power engineering and control technology
Safety technical demands in production technology
Handling of technical documentation and instructions

Introduction in PLC programming (digital inputs and outputs, flag, timing element)
-

Systematic planning of control task


Graphical and verbal forms of descriptions for a control task
Reading and interpreting electrical connection plans
Step chain programming
Processing of analogue signal and parameterising in the PLC
Use of technology functions for quick counting operations

Practical exercises for the operation and testing of control functions


-

Installation of units
Positioning and parameterising of sensors and actors
Testing different ways of operation
Programming of complex control processes

Introduction to field-bus communication


-

Special quality of the AS-i communication


Hardware requirements for AS-i communication
Programming exercises to test AS-i signals
Special quality of the communication
Hardware requirements for communication
Programming exercises to test Profibus signals

Systematic search of errors and their elimination in a mechatronic system


Programming of robot with 5 axes
Programming of CNC milling machine

1.39

Mechatronics System MA10


Loading - Handling - Processing - Transport - Packing
Item No.: 19010

Technology Station Turning and Handling

Technology Station
Transport, Buffer and Handling

Item No.: 16013

Item No.: 16010-V1

Technology Station Handling and Assembling

Technology Station
Storage and Retrieval System

Item No.: 160035

Item No.: 16020-V5

Set of workpieces
Item No.: 16265-V3

1.40

Mechatronics System MA10


Loading - Handling - Processing - Transport - Packing
Item No.: 19010

Hardware

Software

1.41

Mechatronics System MA10


Loading - Handling - Processing - Transport - Packing
Item No.: 19010

Delivery of supply
Quantity

Item

Description

16013

Technology Station Turning and Handling

16010-V1

Technology Station Buffer and Handling

16035

Technology Station Handling and Assembling

16020-V5

Technology Station Storage and Retrieval System

16265-V3

Set of workpieces
5 Workpieces of Aluminium
50mm diameter, 50mm height

Technical desciption:
A 3-axes handling system removes workpieces out of the automatic storage and retrieval system 1 and deposits
them on the deposit plate.
A robot on a transversal axis picks up the workpieces and puts them into the CNC- turning machine. After the
shaping the workpiece is removed on a conveyor. At the end of this conveying belt the workpiece is put in a
packaging machine and packed in a paper roll with plastic caps at each end - ready for dispatch.
Apart from the combine of all technology stations with each other, each one can also work independently.
The automatic storage and retrieval system, the conveyor belt and the packaging plant are delivered on a stable
underframe. The control of the automatic storage and retrieval system and the packaging machine are done by a
siemens PLC. The use is realized by a control panel.
The robot is positioned on a stable transversal axis.
The CNC turning machine is fully automatised.
The plant is completely wired and delivered with a functioning PLC program that controls the complete function
of the plant.
A suitable programming system for the tool machine is delivered for the CNC turning machine.
The robot programming system reproduces the robot being used in his geometry. It is possible to program the
robot online as well as offline.
The PLC programming system is not included in the extent of supply.
It is possible to integrate another PLC other than Siemens. In this case, the PLC program is not delivered.

1.42

Mechatronics System MA10


Loading - Handling - Processing - Transport - Packing
Item No.: 19010

Training contents
Introduction to mechatronics
-

Construction and function of complex automation systems


Components of electropneumatics, motive power engineering and control technology
Safety technical demands in production technology
Handling of technical documentation and instructions

Introduction in PLC programming (digital inputs, outputs, flag, timing element)


-

systematic planning of control task


graphical and verbal forms of descriptions for a control task
Reading and interpreting electrical connection plans
Step chain programming
Use of technology functions for quick counting operations

Conventional communication technology


-

Special quality of I/O communication


Hardware requirements for a I/O communication
Programming exercises for testing I/O communication

Practical exercises for the operation and testing of control functions


-

Installation of units
Positioning and parameterising of sensors and actors
Testing different ways of operation
Programming of complex control processes

Systematic search of errors and their elimination in a mechatronic system


Programming of robot with 5 axes
Programming of CNC turning machine

1.43

Mechatronics System MA11


Loading - Transport - Machining - Checking - Packing
Item No.: 19011

Technology Station Flexible Manufacturing Cell


Item No.: 16015

0-25mm

10
20
30

0.001mm
ORIGIN

22.114

ZERO/ABS

mm

OFF ON/ZERO

33.18

mm

HOLD

DATA/HOLD

110

120
10
15

130

20

140
5

ABS

mm

Technology Station
Storage and Retrieval System

Technology Station
Qualiiy Assurance

Item No.: 16020-V5

Item No.: 160012

Technology Station Transport


Item No.: 16004

Technology Station
Assembling and Handling
Item No.: 16035

1.44

Set of workpieces
Item No.: 16265-V3

20

ABS

ON/OFF
PRESET ZERO/ABS

15

mm

INC.

22.114
+ / -

10

150

REV.

Mechatronics System MA11


Loading - Transport - Machining - Checking - Packing
Item No.: 19011

Hardware

Software

1.45

Mechatronics System MA11


Loading - Transport - Machining - Checking - Packing
Item No.: 19011

Delivery of supply
Quantity

Item

Description

16015

Technology Station Flexibles Manufacturing System

16020-V5

Technology Station Storage and Retrieval System

16004

Technology Station Transport

16012

Technology Station Qualitiy Assutance

16035

Technology Station Assembling and Handling

16265-V3

Set of workpieces
5 Workpieces of Aluminium
50mm diameter, 50mm height

Technical description:
20 workpieces with max. 50mm diameter and 50mm height can be stored in the Technology Station Storage and
Retrieval System . A 3-axes handling system transport the workpieces to a shuttle of the Transport System. The
shuttle transport the workpieces to the flexible manufacturing cell.
After the maching the workpiece is removed to the shuttle. In the positioning Technology Station Quality
Assurance the shuttles can be stopped. The workpieces can checked. The result of the checking is a good or a
rejected piece . The rejected on is sorted out. The shuttle moves back to the Technology Station Storage and
Retrieval System to receive new workpieces.
Good pieces are removed to the shuttle and are two optionallitis
1. transported to the packing machine and prepared for delivery and put into a paste pipe with end caps
made of plastic.
or
2. transported to the Technology Station Storage and Retrieval System and stored in as finished part.
Apart from the combine of all technology stations with each other, each one can also work independently.
The Automatic Storage and Retrieval System, Transport System and the Handling and Assembling Station are
delivered on a stable underframe. The control of the Technology Station Storage and Retrieval System,
Technology Station Transport and the Technology Station Assembling and Handling are done by a siemens
PLC. The use is realized by a control panel. The robot is positioned on a stable transversal axis.
The CNC turning and milling machines are fully automatised. The programming can be done according to
ISO/EN/DIN 66025 or in another programming language according to a industrial control (e.g. Fanuc, Fagor,
Heidenhain, Siemens, Num...)
The plant is completely wired and delivered with a functioning PLC program that controls the complete function
of the plant.
A suitable programming system for the tool machine is delivered for the CNC turning and milling machine.
The robot porgramming system depicts the robot being used in his geometry. It is possible to program the robot
online as well as offline.
The PLC programming system is not included in the extent of supply.
It is possible to integrate another PLC other than Siemens. In this case, the PLC program is not delivered.

1.46

Mechatronics System MA11


Loading - Transport - Machining - Checking - Packing
Item No.: 19011

Training contents
Introduction to mechatronics
-

Construction and function of complex automation systems


Components of electropneumatics, motive power engineering and control technology
Safety technical demands in production technology
Handling of technical documentation and instructions

Introduction in PLC programming (digital inputs, outputs, flag, timing element)


-

systematic planning of control task


graphical and verbal forms of descriptions for a control task
Reading and interpreting electrical connection plans
Step chain programming
Use of technology functions for quick counting operations

Conventional communication technology


-

Special quality of I/O communication


Hardware requirements for a I/O communication
Programming exercises for testing I/O communication

Practical exercises for the operation and testing of control functions


-

Installation of units
Positioning and parameterising of sensors and actors
Testing different ways of operation
Programming of complex control processes

Systematic search of errors and their elimination in a mechatronic system


Programming of robot with 5 axes
Programming of CNC turning machine and CNC milling machine
Introduction to quality assurance according to ISO

1.47

Mechatronics System MA12


Loading, Transport, Flexible Manufacturing System , Mounting and Packing
Item No.: 19012

Technology Station
Mounting with Robot

Technology Station Flexible Manufacturing Cell


Item No.: 16015

Item No.: 160011

Technology Station
Handling and Assembling
Item No.: 160035

Technology Station Transport


Item No.: 16004

Technology Station
Storage and Retrieval System
Item No.: 16020-V5

1.48

Set of workpieces
Item No.: 16265-V3

Mechatronics System MA12


Loading, Transport, Flexible Manufacturing System , Mounting and Packing
Item No.: 19012

Hardware

Software

1.49

Mechatronics System MA12


Flexible, Modular Manufacturing, Mounting and Packing System
Item No.: 19012

Partial systems, useable independently

Technology Station Storage and Retrieval System

Technology Station Mounting with Robot

Item No.: 16020-V5

Item No.: 16011

Technology Station Transport

Technology Station Assembling and Handling

Item No.: 16004

Item No.: 16035

Set of workpieces

Technology Station Flexible Manufacturing System

Item No.: 16265-V3

Item No.: 16015

1.50

Mechatronics System MA12


Flexible, Modular Manufacturing, Mounting and Packing System
Item No.: 19012

Combination possibilities of partial systems

16020-V5 + 16015

16020-V5 + 16035

16020-V5 + 16011

16011 + 16035

16020-V5 + 16004 + 16035

16020-V5 + 16015 + 16035

1.51

Mechatronics System MA12


Flexible, Modular Manufacturing, Mounting and Packing System
Item No.: 19012

Delivery of supply
Quantity

Item

Description

16020-V5

Technology Station Storage and Retrieval System

16011

Technology Station Mounting with Robot

16004

Technology Station Transport

16035

Technology Station Assembling and Handling

16265-V3

16015

Set of workpieces of Aluminium


5 Workpieces 50mm diameter, 50mm height
5 Workpieces 50mm diameter, 35mm height
Technology Station Flexible Manufacturing System

Technical description:
Produktion of a set of tea lights consist of a tea light box, a tea light cap, a tea light and the packing of a tea
light
A 3-axes handling system transport the workpieces to a shuttle of the Transport System. The shuttle
transport the workpieces to the Flexible Manufacturing System.
The produced tea light box and tea light cap are transported to a mounting place. The mounting robot removes a
tea light from a magazine, deposits it in the tea light box. Afterwards the tea light cap is put on top of the tea light
box. The mounted set is packed in the Technology Station Assembling and Handling.
Apart from the combine of all technology stations, each teachnology station can be used independently.
The Automatic Storage and Retrieval System, Transport System and the Handling and Assembling Station
are delivered on a stable underframe. The control of the Technology Station Storage and Retrieval System,
Technology Station Transport and the Technology Station Assembling and Handling are done by a siemens
PLC. The use is realized by a control panel. The robot is positioned on a stable transversal axis.
The CNC turning and milling machines are fully automatised. The programming can be done according to
ISO/EN/DIN 66025 or in another programming language according to a industrial control (e.g. Fanuc, Fagor,
Heidenhain, Siemens, Num...)
The plant is completely wired and delivered with a functioning PLC program that controls the complete function of
the plant.
A suitable programming system for the tool machine is delivered for the CNC turning and milling machine.
The robot porgramming system depicts the robot being used in his geometry. It is possible to program the robot
online as well as offline.
The PLC programming system is not included in the extent of supply.
It is possible to integrate another PLC other than Siemens. In this case, the PLC program is not delivered.

1.52

Mechatronics System MA12


Flexible, Modular Manufacturing, Mounting and Packing System
Item No.: 19012

Training contents:
Introduction to mechatronics
-

Construction and function of complex automation technic systems


Components of electropneumatics, motive power engineering and control technology
Safety technical demands in production technology
Handling of technical documentation and instructions

Introduction in PLC programming (digital in-, outputs, flag, timing element)


-

Systematic planning of control task


Graphical and verbal forms of descriptions for a control task
Reading and interpreting electrical connection plans
Step chain programming
Use of technology functions for quick counting operations

Conventiona communication technology


-

Special quality of I/O communication


Hardware requirements for I/O communication
Programming exercises for testing of I/O communication

Introduction to field/bus communication


-

Special quality of the AS-i communication


Hardware requirements for AS-i communication
Programming exercises to test the AS-i signals
Special quality of the Profibus communication
Hardware requirements for Profibus communication
Programming exercises to test Profibus signals

Practical exercises for the operation and testing of control functions


-

Installation of units
Positioning and parameterising of sensors and actors
Testing different ways of operation
Programming of complex control processes

Systematic search for errors and -elimination in a mechatronic system


Programming of a 5-axes anthropoid robot
Programming of a CNC turning machine
Programming of CNC milling machine

1.53

Mechatronics System MAxx


Create your individual mechatronic plant
Item No.: 19xxx

Different ways of connecting Technology Stations

Possibility 1:
Adapter plate as connecting element between two Technology Stations

Adapter plate
Item No.: 15024

Possibility 2:
Rotary table as connecting element of up to six Technology Stations

Technology Station Rotary Table


Item No.: 16031

1.54

Mechatronics System MAxx


Create your individual mechatronic plant
Item No.: 19xxx

Different ways of connecting Technology Stations

Possibility 3:
Transport System as connecting element between any Technology Stations

Technology Station Transport

Central circle : any dimensions

Item No.: 16004

Bypass: dimensions and number can be used freely

The Transport System can be used in any form. It can be delivered with any number of Bypasses
The number of technology stations that can be connected is unlimited.

Example:
Technology
Station

Technology
Station

Technology
Station

Technology
Station

Technology
Station

1.55

Mechatronics System MAxx


Create your individual mechatronic plant
Item No.: 19xxx

Construction of a Technology Station:

Technology station

Control unit (control panel)

Underframe

1.56

Technical description:

As a customer you have different possibilities to combine all technology stations. Because of the greater number of
technology stations you can create tasks with a higher level of difficulty.
The technology stations are developed according to the principle, that all necessary educational objectives can be
reached in the scope of the mechatronical education.
The technology stations are constructed in a way, that they can be combined without changing of the adapter plate, the
rotary indexing table and the conveyor. The connection to the adapter plate, the rotary indexing table or the conveyor
system is realized by snapinputs systems. A specific tool is not necessary.
If you use the adapter plate as connecting element between the technology stations, you can combine two of the
technology stations.
If the rotary indexing table is used as material transport station between technology stations, the turning direction can be
contolled in two directions.
When using the conveyor system the material transport is done via a electrical shuttle that drives independently, which is
identified via codeing. The shuttles are exactly positioned at the material transfer positions 0.5 mm distanced to the
technology stations. In this way a safe material transfer can be realized.
The technology stations are mounted to a mobile underframe. The use is realized by a control panel.
The conveying system and technology stations are controlled each via a SIMATIC-S7-300. The communication between
the PLCs is realized via profibus.
The plant is delivered completely wired. Functionable control programs for the Siemens PLC are delivered for every
technology station. These control programs demonstrate the function of every technology station.
The PLC programming system is not part of the extent of supply.
The integration of another PLC than Siemens is possible. In this case a PLC program is not delivered.
A powerful software can be delivered to the mechatronic hardware. The software shows all technology station in an
identically way. Furthermore, the user is able to use a library that is also delivered to create new stations and to develop
further tasks of higher level in order to get deeper knowledge with regard to training.

1.57

Depending on the selected technology station the following topics can be trained:
Introduction to mechatronics
-

Construction and function of complex automation technic systems


Components of electropneumatics, motive power engineering and control technology
Safety technical demands in production technology
Handling of technical documentation and instructions

Introduction to the basics of pneumatics


-

Directional valve and control elements in pneumatics


Electrical control of directional valve
Reading and interpreting pneumatic circuit diagrams

Introduction in PLC programming (digital in-, outputs, flag, timing element)


-

Systematic planning of control task


Graphical and verbal forms of descriptions for a control task
Reading and interpreting electrical connection plans
Step chain programming
Processing of analogue signal and parameterising in the PLC

Introduction to sensor technology


-

Types of sensors, function, connection reaction


Sensors for final position and positioning
Sensors for the recognition of characteristics
Senor for processing of analogue signals

Introduction to field/bus communication


-

Special quality of the AS-i communication


Hardware requirements for AS-i communication
Programming exercises to test the AS-i signals
Special quality of the Profibus communication
Hardware requirements for Profibus communication
Programming exercises to test Profibus signals

Practical exercises for the operation and testing of control functions


-

Installation of units
Positioning and parameterising of sensors and actuators
Testing different ways of operation
Programming of complex control processes

Systematic search for errors and -elimination in a mechatronic system


Programming of robots
Programming of CNC turning machines
Programming of CNC milling machines
Introduction to quality assurance

1.58

Mechatronics System MAxx


Create your individual mechatronic plant
Item No.: 19xxx

Data communication between Technology Stations

PLC

PLC

PLC

PLC

PLC

Data communication via field bus system

PLC

Data communication via conventional inputs and outputs wiring

PLC

PLC

Data communication via ETHERNET

1.59

PLC

Technology Station Distributing Magazine

Training task:
Separating a part from a magazine
Feeding separated part to a process

Function:
Work pieces are loaded from a magazine and deposited on a
deposit place.
The fill level of the magazine is checked by a one-way light
barrier and the work piece on the deposit place is checked by a
micro switch.
The material characteristics of the work piece are determined with
an optical and inductive sensor.
A double-acting pneumatic cylinder shifts every single work piece
out of the down magazine.
The end positions of the cylinder piston are fixed by contactless
sensors.
The control of the cylinder is done with an electric 5/2-directional
valve.
The station is delivered completely assembled, wired and tested.

Technical data :
Sensors:

2 Cylinder switch
1 Oneway light barriere
1 Micro switch
1 Optic sensor
1 Inductive sensor
Actors:
1 5/2 directional valve, bistable
Compressed air: unoiled, 5 to 6 bar
Power supply:
24 V DC
Installation:
25-pol D-SUB plug
Work piece:
Cylinder 30 mm x 20 mm (optional)
Measures:
160 x 400 x 270 mm
Weight:
3,2 kg

Item No.:

16101

Delivery of supply
Didactic indications:
Loading parts from a magazine
Placing them secured from collision on a deposit place
Mikro switch for position recognition
Light barriere
Optic sensor
Inductive sensor
Double-acting pneumatic cylinder
5/2-directional valve, bistable

Part name
Al-T-groove plate 160 mm x 400 mm
Data interface
Compact valve
Down magazine for cylindric work pieces
Check unit at the deposit place for work pieces

2.01

Quantity
1
1
1
1
1

Technology station Swivel gripper

Training task:
Handling a workpiece from station to station
by using a vacuum gripper

Function:
The swivel gripper removes the work pieces between two
modules with defined positions.
The pneumatic swivel gripper is adjustable stepless in a range of
180. It transports the workpiece with a vacuum gripper.
A contactless sensor checks the position of the cylinder pistons.
Electrical sensors control the position of the swivel gripper.
The station is delivered completely assembled, wired and tested.

Technical data:
Sensor:
Actors:

Work piesces:
Measures:
Weight:

2 Cylinder switch
1 5/2 directional valve, monostable
1 5/3 directional valve
unoiled, 5 to 6 bar
24 V DC
25-pol. D-SUB plug
Compact valve cluster
Cylinder 30 mm x 20 mm (optional)
160 x 400 x 250 mm
3,0 kg

Item No.:

16102

Compressed Air:
Power Supply:
Installation:

Delivery of supply
Didactic indications:
Part name
Al-T-groove plate 160 mm x 400 mm
Data interface
Compact valve cluster
Swivel gripper

Quantity

Remove work pieces


Swivel cylinder with wing drive
Reed switch
Pick up with sucker and deposit collisionfree
5/2 directional valve, bistable
5/3 directional valve, ventilated
vacuum generator

1
1
1
1

2.02

Technology station Lifting device with measuring analog

Training task:
Analog thickness measuring of work pieces
by datatransfer to a PLC

Function:
Work pieces are moved on a lifting device to a measuring system.
An analog tension in the area from 0-10V can be evaluated by a
PLC with analog input (material thickness measuring).
At an inclined position, the work piece can be transferred via a
gripper to the next station.
Contactless sensors check the end positions of the cylinder.
The station is delivered completely assembled, wired and tested.

Technical data:
Sensors:

Work pieces:
Measures:
Weight:

1 Cylinder switch
3 Reed switch
1 Analog transmitter
1 5/2 directional valve, monostable
2 5/3 directional valve
Unoiled, 5 to 6 bar
24 V DC
25-pol. D-SUB plug
Compact valve cluster
Cylinder 30 mm x 20 mm (optional)
160 x 400 x 400 mm
4,4 kg

Item No.:

16103

Actors:
Compressed Air:
Power Supply:
Installation:

Delivery of supply
Didactic indications
Part name

Material thickness measuring with linear potentiometer


lock out of defined parts
Reed switch
Double-acting pneumatic cylinder
Cylinder without piston rod
Remove parts in position and lock out
5/2 directional valve, monostable
5/3 directional valve, ventilated
Positioning by means of 5/3 directional valve

Al-T-groove plate 160 mm x 400 mm


Data interface
Compact valve cluster
Lifting device with cylinder without Piston rod
Analog directional measuring system
Ejection cylinder

2.03

Quantity
1
1
1
1
1
1

Technology station workpiece deposit

Training task:
Workpieces with different material characteristics are sorted into
different chutes.
Function:
A linear system transports workpieces next to three chutes.
An accompanying pneumatic output unit transports the work
pieces onto the chutes according to their material properties.
A light barrier controlls the fill level of the chutes.
A fork light barrier controlls the position of the shuttle.
Sensors check the end positions of the shuttle.
The station is delivered completely assembled, wired and tested.

Technical data:
Sensors:

Actors:
Compressed Air:
Power supply:
Installation:
Work pieces:
Measures:
Weight:
Item No.:

2 Micro switch
1 Fork light barrier
1 One-way light barrier
1 Cylinder switch
1 5/2 directional valve, monostable
Unoiled, 5 to 6 bar
24 V DC
25-pol. D-SUB plug
Compact valve cluster
Cylinder 30 mm x 20 mm (optional)
320 x 400 x 150 mm
5,8 kg

16104

Delivery of supply
Didactical indications:
Part name
Al-T-groove plate 160 mm x 400 mm
Data interface
Compact valve cluster
Linear unit with pneumatic work piece carrier
3 chutes
Light barrier

Quantity

Positioning with fork light barrier


Electrical drives
End switch with micro switch
reversing protective circuit
Light barrier for the control of level
Cylinder switch
Double-acting pneumatic cylinder
5/2 directional valve, monostable

1
1
1
1
1
1

2.04

Technology station Loading and Handling

Training task:
Introduction to digital techniques and and the interaction between
loading and halndling processes.
Function :
From the loading station workpieces are seperated and transfered
to other stations by the swivel gripper.
Pneumatic swivel arm with suction gripper
Magazine with pneumatic double-acting cylinder
and control of level by means of the
capacitive sensor
The station is delivered completely assembled, wired and tested.

Technical data:
1 Pneumatic swivel arm with suction gripper
1 Magazine with pneumatic double-acting cylinder
1 Capacity sensor to control fill level
6 digital inputs , 5 digital outputs
necessary working pressure : 5 to 6 bar
Standard model:
Deposit table with sensor control ( workpiece exists: yes / no)
Item No.: 16000
Model V1
Additional sensors for material recognition (optic and capacitive)
Item No.: 16000 - V1
Working books :
Training material for the technology station
Loading and Handling.

Model V1
Didactic indications :

Delivery of supply

The technology station negotiates awarenesses of function and


application of industrial components of the branch material
recognition, transport and handling.
By means of the didactic prepared industrial components,
the physical function principles, connection technique and sensor
technology are practically presented. The station with its interfaces
to the mechanics, pneumatics, electrics and PC technique is
suitable for beginning the mechatronics.
As individual station, it can be used quick and uncomplicated and it
can be set into operation independent.

Part name

Quantity

Loading magazine
Pneumatic swivel arm
Profile plate complete
hardware
Technical documentation
Option :
Control panel
( Item No.: 16006 )
Mobile underframe ( Item No.: 16005 )

2.05

1
1
1
1
1

1
1

Technology station Checking and Handling (electrical conveying module)

Training task:
Working with different sensor types.
Function :
The gripper places workpieces of different materials onto the
shuttle of the conveyer module.
The shuttle transports the workpiece to different types of sensor
(optical, capacitive and inductive). In the model V1 is additionally
an analog sensor integrated.
With the sensors different materials (plastic black and white
as well as aluminium) can be selected.
Additionally in model V1, the workpiece hight can be measured.
The station is delivered completely assembled, wired and tested.
Technical data:
1 Sensor block with three different sensors:
inductive, capacitive and optic
1 Analog sensor (only for the model V1)
1 Transport module with DC-drive
1 Pneumatic rotary gripper with pneumatic pair of gripper jaws
6 digital inputs , 5 digital outputs
necessary working pressure : 5 to 6 bar
Standard model:
Underframe with three sensors inductive , capacitive and optic
Item No.: 16008
Model V1
Underframe with three sensors inductive , capacitive and optic
in addition analog sensor
Item No.: 16008 - V1
Delivery of supply
Part name
Capacitive sensor
Inductive sensor
Optic sensor
Analog sensor (only for the model V1)
Transport module with DC-motor
Pneumatic rotary gripper with pneum. Gripper jaws
Profile plate complete
hardware
Technical documentation

Working books :
Training material for the technology station
Checking and Handling.

Quantity

Didactic indications :

1
1
1
1
1
1
1
1
1

The technology station negotiates awarenesses of function and


application of industrial components of the branch material
recognition, transport and handling.
By didactic prepared industry components the physical function
principles, e.g. sensor technology are practically presented. The
definitions like part recognition, material fixing and evaluation
can be used in the experiments. The decision criterion for
influencing the material movement can be derived in connexion
with the next station.
As individual station, it can be used quick and uncomplicated
and it can be set into operation independent.

Option :
Control panel
( Item No.: 16006 )
Mobile underframe ( Item No.: 16005 )

1
1

2.06

Technology station Checking and Handling (pneumatic conveying module)


Training task:
Working with different sensor types.
Function :
The gripper places workpieces of different materials onto the
shuttle of the conveyer module.
The shuttle transports the workpiece to different types of sensor
(optical, capacitive and inductive). In the model V1 is additionally
an analog sensor integrated.
With the sensors different materials (plastic black and white
as well as aluminium) can be selected.
Additionally in model V1, the workpiece hight can be measured.
The station is delivered completely assembled, wired and tested.
Technical data:
1 Sensor block with three different sensors:
inductive, capacitive and optic
1 Analog sensor (only for the model V1)
1 Transport module with pneumatic linear axis
1 Pneumatic rotary gripper with pneumatic pair of gripper jaws
6 digital inputs , 5 digital outputs
necessary working pressure : 5 to 6 bar
Standard model:
Underframe with three sensors inductive , capacitive and optic
Item No.: 16032
Model V1
Underframe with three sensors inductive , capacitive and optic
in addition analog sensor
Item No.: 16032 - V1
Working books :
Training material for the technology station
Checking and Handling.

Delivery of supply
Part name

Quantity

Didactic indications :
Capacitive sensor
Inductive sensor
Optic sensor
Analoger Sensor (only for the model V1)
Transport module with pneumatic linear axis
Pneumatic rotary gripper with pair of gripper jaws
Profile plate complete
hardware
Technical documentation

The technology station negotiates awarenesses of function and


application of industrial components of the branch material
recognition, transport and handling.
By means of the didactic prepared industry components,
the physical function principles, e.g. sensor technology are
practically presented. The definitions like part recognition,
material fixing and evaluation can be used in the experiments.
The decision criterion for influencing the material movement can
be derived in connexion with the next station.
As individual station, it can be used quick and uncomplicated
and it can be set into operation independent.

1
1
1
1
1
1
1
1
1

Option:
Control panel
( Item No.: 16006 )
Mobile underframe ( Item No.: 16005 )

2.07

1
1

Technology station Measure and Handling

Training task:
Working with analog signals.
Function :
A pneumatic gripper transports workpieces to a pneumatic
lifting stage.
The lifting stage transports the workpieces to a analog sensor
which works in a tension range from 0-10V.
The output tension is an indication for the workpiece`s thickness.
Workpiece which are out of the expected tolerate thickness
range are sorted out by a pneumatic cylinder.
Workpieces within the tolerance range are transferred back into
the runnung process.
The station is delivered completely assembled, wired and tested.
Technical data:
1 Aluminium plate
1 Pneumatic pick and place with pair of gripper jaws
1 Pneumatic lifting stage
1 Analog thickness measure
8 digital inputs , 6 digital outputs
1 analog output 0-10V
necessary working pressure : 5 to 6 bar
Standard model:
1 Box for output workpieces
Item No.: 16001
Model V1
1 Box for output workpieces (below tolerance range)
1 Box for output workpieces (above tolerance range)
Item No.: 16001 - V1
Working books :
Training material for the technology station
Measuring and Handling.

Model V1
Delivery of supply
Didactic indications :
Part name:
Analog thickness measuring
Pneumatic lifting cylinder
Pneumatic arm
Profile plate complete
hardware
Technical documentation

Quantity

The technology station negotiates awareness of function and


application of electromechanical and electro/pneumatical modules
of industrial components.
By the didactic prepared industrial components, the physical
function principles of the analog path measuring technique are
practically presented.
The thickness of a workpiece is measured with an analog sensor.
In the result of this examination the parts can be transferred
afterwards to a next station or ejected into a box.
The connection, wiring and adjusting of sensors represents a
further training emphasis at this stand-alone device. As an
individual station, it can be used quick and uncomplicated and it
can be set into operation independent.

1
1
1
1
1
1

Option:
Control panel
( Item No.: 16006 )
Mobile underframe ( Item No.: 16005 )

1
1

2.08

Technology station Checking, Measuring and Handling with rotary table

Training Aims:
Working with digital and analog signals in interaction with a
rotary table.
Function:
A pneumatic gripper transfers workpieces with different
material characteristics and different thickness on a rotary table.
By turning of the rotary table, the workpieces are checked by three
different digital sensors (capacitive, inductive, optical) and an
analog sensor.
After that, the workpieces are transferred back into the running
process by the gripper. The result of this process is shown on a
display and send via databus to the following process.
The station is delivered completely assembled, wired and tested.
Technical data:
1 Aluminium plate
1 Pneumatic pick and place with pair of gripper jaws
3 Digital Sensor (capacitive, inductive, optical)
1 Analog thickness measure
10 digital inputs , 8 digital outputs
necessary working pressure : 5 to 6 bar
Power supply: 24 V DC
Item No.: 16037
Manuals :
Training material for the technology station
Checking, Measuring and Handling with rotary table

Delivery of supply
Part name
Capactive sensor
Inductive sensor
Optic sensor
Analog measuring system
Rotary table
Pneumatic rotary gripper with pair of gripper jaws
Profile plate, measures app. 350 x 500 x 250 mm
Compressed air unit
Hardware
Technical documents

Didactical indications:
The technology station imparts knowledge about function and
use of industrial components on the sector of material
recognition, transport and handling. Physical function
principles are depicted by means of didactically prepared
industrial components taking sensors as an example. Terms
such as recognition of parts, material determination and
recording are clearly shown in the experiments. In connection
with the next station decision criteria for the influence of the
flow of material can be made. The individual station can be
used quickly and independently.

Quantity
1
1
1
1
1
1
1
1
1
1

Optional additions:
Set of work pieces (Item No.: 16265-V1)
Control panel
(Item No.: 16006 )
Mobile underframe (Item No.: 16005 )

2.09

1
1
1

Technology station Storage and Handling

Training Aim :
Processing external digital information by sorting workpieces
into different tubes.

Function :
An electrical rotary vacuum gripper sorts workpieces with
different material properties or material hights into different tubes.
The information of the workpiece is been collected via databus
from previous technology stations.
The station is delivered completely assembled, wired and tested.

Technical data:
1 Electrical rotary vacuum gripper
3 Tube for material characteristics
3 digital inputs , 5 digital outputs
necessary working pressure : 5 to 6 bar

Item No.:

16002

Working books :
Training material for the technology station
Storage and handling.

Delivery of supply
Part name
Deposit thrust
Electric gripper with suction
Profile plate complete
hardware
Technical documentation

Didactic indications :

Quantity

The technology station negotiates awarenesses about the


function and application of modules for storing and handling of
workpieces of different forms and structure. By means of a
practicable exemple, the possibilities and the limits can be used
at the didactic prepared industrial components with
electropneumatical and electromechanical modules. The safety
requirements referring to the switching off can be approached in
the laboratory. The connexion, the wiring and the adjusting of
stop position switch as well as the inquiry in the control program
can be approached with the station. The technology station can
be used as single station or together with other stations.

3
1
1
1
1

Optional addition :
Control panel
( Item No.: 16006 )
Mobile underframe ( Item No.: 16005 )

1
1

2.10

Technology station Boring and Handling

Training Aim:
Working with digital technologies by using a boring process.

Function :
A pneumtic swivel gripper transfers the workpiece from the running
process on a boring plate.
A pneumatic cylinder transfers the workpiece below the boring
machine.
A second pneumatic cylinder moves the boring machine
downwards.
After the boring process, the swivel gripper transfers the workpiece
back into the process.
The station is delivered completely assembled, wired and tested.

Technical data:
1 Vacuum swivel gripper
1 24V DC-Boring machine with pneumatic hight controll
1 Pneumatic workpiece clamping
5 digital inputs , 5 digital outputs
Air pressure : 5 to 6 bar
Item Nr:

16007
Delivery of supply

Manuals :
Part name

Training material for the technology station


Boring and Handling.

Pneumatic boring module


Pneumatic arm
Pneumatic workpiece clamping
Profile plate
Hardware
Technical documentation
Didactic indications :

Option:

The technology station negotiates awareness of function and


application of typical industrial components from the sector
Material processing and handling.
By the example of the machining processing Boring, the signal
and safety-relevant connections can be very simply represented.

Control panel
( Item No.: 16006 )
Mobile underframe ( Item No.: 16005 )

The didactically prepared industrial components are clearly


conceived for the training. For the sectors maintenance, complex
tasks of training can be derived with higher requirement.
So for example the maintenance times and the operating time
counter can be taken up to the control program for controlling the
wear of tools (boring).
As individual station, it can be used quick and uncomplicated and it
can be set into operation independent.

2.11

Quantity
1
1
1
1
1
1

1
1

Technology station Sorting and Handling

Training Aim :
Processing external digital information by sorting workpieces
into different chutes.
Function :
A pneumatic gripper transfers workpieces to a shuttle.
The information of the workpiece, collected by previous
technology stations, are used to sort the workpieces into different
chucks.
The station is delivered completely assembled, wired and tested.
Technical data :
1 Pneumatic gripper system
1 Linear slide base with shuttle
3 Chute with fill level sensor
5 Digital inputs , 5 digital outputs
Necessary working pressure : 5 to 6 bar
Standard version:
Rack with three chute
Item No.: 16009
Version V1
Rack with six chute
Item No.: 16009 - V1
Manuals :
Training material for the technology station
Sorting and Handling.

Version V1

Didactic indications :

Delivery of supply
Part name
Pneumatic swiveling converter with suction gripper
Transport module with DC-drive
Pneumatic ejector
File chute
Light barrier
Profile plate complete
Small parts
Technical documentation

The technology station negotiates awarenesses of function


and application of industrial components of the branch
handling and material selection. The station with its coupling
interfaces to other stations is suitable for learning the terms
e.g. recognition of signals, signal processing and evaluation
of information. At example of optimization of conveying
distance and a collision-free movement, it will be shown, that
the contradictory requirements
in a mechatronical system can also be controlled. The
technology station can be combinated, used quick and
uncomplicated and it can be set into operation independent.

Quantity
1
1
1
3/6
1
1
1
1

Option :
Control panel
( Item No.: 16006 )
Mobile underframe ( Item No.: 16005 )

1
1

2.12

Technology Station Automatic Storage and Retrieval System


-V1, -V3, -V4
(for round work pieces diameter 30 mm, max. 30 mm height)
Training Aim:
Working with digital sensors and quick counters.
Function:
In a automatic warehouse, workpieces are on different levels.
Via a 3-axis handling system, these workpieces can be transfered
into a process of other technology stations.
Also possibel is taking a workpiece from a running process via a
3-axis handling unit back in the warehouse. The workpiece can
be sorted by material characteristics, different thickness e.g.
The places are controlled by a fork light barrier.
The station is delivered completely assembled, wired and tested.

Technical data:
1 Automatic Warehouse
1 3-axis handling system
1 Gripper system
8 Sensors (Micro switches / Fork light barrier)
Necessary working pressure: 5 to 6 bar
Model V1:
Automatic Storage and retrieval system with three electric axis and
a pneumatic gripper
Item No.: 16020-V1

Delivery of supply
Quantity

Part name

Model V3:
Automatic Storage and retrieval system with two electric axis and
one pneumatic axis (y) and an electric gripper
Item No.: 16020-V3

Automatic storage and retrieval system for 20 places


3-axis handling module
Mounting plate 350 x 500 x 30 mm with T-grooves
8 mm in raster of 25 mm
Power supply: 24 V DC
Maintenance unit for compressed air filtered
5my oiled/unoiled, 0,50,7 Mpa
Throttle valve AS M5-tube4 (out-going air)
5/2 directional valve monostable 4 (only in pn. model)
Filter/control unit EAW G1/8
Plug-/print relais series 40.52, 24 DC
Proximity initiator inductive 4 mm
Gripper SGB 40
Hand isolating valve EVHS 2000
Throttle valve AS M5-tube4 (additional air)

Model V4:
Automatic Storage and retrieval system with three electric axis and
an electric gripper
Item No.: 16020-V4

Didactic indications:
The technology station imparts knowledge of function and use
of industrial components on the sector of transport and
handling. Physical function principles are shown by use of
didactically prepared industrial components for which sensors
are taken as an example. Terms such as part recognition,
determination of material and recording can be presented vividly
in the experiments. In combination with the next station you find
decision criteria in order to influence the flow of material. The
individual station can be used quickly and independently.

1
1
1
1
1
1
2
1/2
1
4
1
1
1
1

Optional additions:
Set of work pieces
Control panel
Mobile underframe

2.13

(Item No.: 16265-V1)


(Item No.: 16006)
(Item No.: 16005)

1
1
1

Technology Station Automatic Storage and Retrieval System


-V2, -V5
(for round work pieces diameter 50 mm, height 50 mm)
Training Aim:
Working with digital sensors and quick counters.
Function:
In an automatic warehouse, workpieces are on different levels.
Via a 3-axis handling system, these workpieces can be transfered
into a process of other technology stations.
Also possibel is taking a workpiece from a running process via a 3axis handling unit back in the warehouse. The workpiece can be
sorted by material characteristics, different thickness e.g.
The places are controlled by a fork light barrier.
The station is delivered completely assembled, wired and tested.

Technical data:
1 Automatic Warehouse
1 3-axis handling system
1 Gripper system
8 Sensors (Micro switches / Fork light barrier)
Necessary working pressure: 5 to 6 bar
Sensor:
8 DE 4 microswitch
2 fork light barriers
2 cylinder switches
Actors:
6 DA 4 Relais
2 5/2 directional valve mono stable
Data interface:
25-pol. D-Sub plug
Travelll el. axes: 35 mm/sec
Power supply:
230V AC, 50Hz
Compressed air:
filtered 5my, unoiled, 0,5 ...0,6 Mpa
Measure: (BxTxH) 925 x 570 x 1400 mm
Weight:
ca 50 kg
Model V2:
Storage with 28 deposit places
Item No.: 16020-V2
Model V5:
Storage with 36 deposit places
Item No.: 16020-V5

Delivery of supply:
Quantity

Manuals:

Part name
- Auto. storage and retrieval system for 28/36 places
- Power supply: 24V DC
- Maintenance unit for compressed air filtered
5my, oiled/unoiled, 0,5 ...0,7 Mpa
- Trottle valve AS M5-tube4 (out-going air)
- 5/2 directional control valve monostable 4
- Filter/controller EAW G1/8
- Plug-in/print relais series 40.52, 24VDC
- Proximity initiator inductive 4mm
- pneumatic pair of gripper jaws
- Hand isolating valve EVHS2000
- Trottle valve AS M5-tube4 (additional air)

Training documents for the technology station Automatic Storage


and Retrieval System.

1
1
1

Didactic indications :

2
2
1
4
1
1
1
1

The technology station imparts knowledge about function and use


of industrial components on the sector transport and handling.
By means of didactically prepared industrial components, the
physical operational principles are presented by using the example
of sensors. Terms such as parts recognition, material properties
and registration can be used in the experiments. In combination
with the previous station, decision criteria for influencing the
material flow can be derived from it.
Every station can be used quickly and independently.

Optional additions:
Set of work pieces
Control panel

(Item No.: 16265-V3)


(Item No.: 16006)

1
1

2.14

Technology Station Automatic Storage and Retrieval System


(for workpieces with max. Dimension 90mm x 80mm x 40mm)

Training Aim:
Working with digital sensors and quick counters.
Function:
The automatic warehouse consists of a 3-axis handling unit which
uses workpiece plates of 120mm x 90mm.
DC Motors drive the axis. The positions are controlled by a fork
light sensor. The end positions of the axis are secured with micro
switches.
The warehouse has 5 levels each consisting of 8 deposits.
On the work piece plate any work pieces can be fixed. The
number of work pieces per plate is only limited by
the maximum permitted total weight of 1 kg and the
maximum admission space of 90 mm x 80 mm. The height of
work piece should not surpass 40 mm.
The work piece plate are delivered with a coding pen and
2 boring holes for the differenciation between raw and machined
parts, admission bores for fixing the work piece plate as well as
openings for the gripper system.
The loaded work piece plates can be directly deposited on the
shuttle of the SL-Transport System (Item No.: 16004) or on a
interconnection point at the storage and retrieval system.
The station is delivered completely assembled, wired and tested.
Technical data:
1 Automatic Warehouse
1 3-axis handling system
1 Gripper system
Sensors:
11 DE
6 micro switches
3 light barriers
2 cylinder switch
Actors:
9DA
6 Relais
1 5/2 directional control valvemono
Axis-Speed:
X-Axis 38 mm/sec
Y-Axis 42 mm/sec
Z-Axis 24 mm/sec
Item No.:

16020

Manuals:
Training documents for the technology station
Storage and Retrieval System

Didactic indications:

Delivery of supply:
Quantity

The technology station represents a automation system with


complex learning contents. By means of didactically prepared
industrial components the topic storage technologies are
presented by using practical examples. It ranges from
conventional storage techniques to chaotic storage. By means of
software for the station, storing processes should be controlled,
observed and evaluated. In combination with other stations
signals and data are exchanged and can be further worked in
subordinated systems to become new information.

Part name
Storage and Retrieval System with 40 places
40 work piece pallets
3-axis handling unit
Pneumatic gripper system
Deposit place for work piece pallets
Sensor for identification of work piece plates
Underframe
Small parts
Technical documents

The technology station can be used as individual station.

2.15

1
1
1
1
1
1
1
1
1

Technology Station Machining and Handling with a Rotary Table

Training Aim:
Working with digital signals by using a rotary table and a
boring unit.
Function :
A workpiece is transfered from a running process by
pneumatic swivel gripper on a rotary table.
The table rotates the workpiece under a boring unit.
With a pneumatic cylinder, the boring unit moves down.
After the boring process, the workpiece is transfered back to
the process.
Technical Data:
1 Pneumatic swivel gripper
1 24V DC-Boring machine
1 Pneumatic Cylinder
1 Rotary Table
8 digital inputs , 6 digital outputs
Air pressure : 5 to 6 bar
Item No.:

16007-V1

Manuals :
Training material for the technology station
Machining and handling with an electric turntable.

Didactic indications :
The technology station negotiates awareness of function
and application of industrial components from the sector
handling with an electric rotary table.

Delivery of supply
Part name
Pick and place module
Pneumatic boring module
Electric turntable
Profile plate complete
Hardware
Technical documentation

Quantity
1
1
1
1
1
1

Option:
Control panel
(Item No.:16006)
Mobile underframe (Item No.:16005)

By the example of the machining processing Boring, the


signals and safety-relevant connections can be very
simply represented.
The didactically prepared industrial components are
clearly conceived for the training. For the sectors
maintenance, complex tasks of training can be derived
with higher reuirement.
So for example the maintenance times and the operating
time counter can be taken up to the control program for
controlling the wear of tools (boring).
As individual station, it can be used quick and
uncomplicated and it can be set into operation
independent.

1
1

2.16

Technology station NC-Boring and Handling

Training Aim:
Working with digital sensors and quick counters.
Function:
A pneumatic gripper system transfers a workpiece from a running
process to a pneumatic clamping device.
The NC boring module can be programmed in 2mm steps in X
and Y axis..
The movement of the Z-Axis is operated by a pneumatic cylinder.
The end points of the axis are checked by sensors.
Working area X = 260 mm, Y = 160 mm, Z = 80 mm
Technical data:
1 Pneumatic Gripper System
1 3-axis operating system
1 Clamping device
1 Boring unit
1 Pneumatic Cylinder for the Boring Unit
1 Pneumatic Cylinder for the Clamping device
Item No.: 16036
Optional addition:
Set of work pieces
Control panel
Mobile underframe

Item No.: 16265


Item No.: 16006
Item No.: 16005

Manuals :
Training documents for the technology station NC Boring and
Handling.

Delivery of supply:
Part name
Mounting plate 500x500x30 with T-slots 8 mm
in raster 25 mm
25-pol. D-sub interface
valve cluster
Mentenance unit with hand valve
Relais module
Electric axis with DC-gear motor
Pneumatic axis with 30 mm Hub for the boring unit
Boring unit (24V, 1 Amp)
Handling unit with extension arm, pn. Angular gripper
pn. Clamping device
4-fold work piece deposit
Sensor: DE3 micro switch
fork light barriers
Raster ruler per axis, 2 mm resolution
Proximity switch inductive
Cylinder switch
Actors: 7 Relais engine
5/2 directional control valve

Didactic indications:
The technology station imparts knowledge concerning the topic
handling technologies. Basic knowledge about control technology
with quick Counter inputs is dealt with as well as with the specialties
of programming.
The technology station can be exchange signals and data
information with other stations. But it can also be used
independently.

2.17

Quantity
1
1
1
1
1
3
1
1
1
1
1
11
3
1
1
4
9
2

Technology station Transport - Buffering and Handling

Training Aim:
Working with digital signals by using a Buffer and Handling unit.
Function :
A pneumatic gripper system transfers a workpiece from a
running process to a transport system.
The workpiece will be buffered by the transport system until the
capacity of the running process ask the workpiece back.
Technical data:
1 Pneumatic gripper
1 Transport System
1 Aluminium profile plate
3 - 10 digital inputs, 2 - 7 digital outputs
Air pressure: min. 6 bar , max. 8 bar
24V DC, 2 Amp

16010

Model Standard:
For work pieces with 30mm diameter in one track
Item No.: 16010
Model V1:
For work pieces with 50mm diameter in one track
Item No.: 16010-V1
Model V2:
For work pieces with 50mm diameter in two tracks
Item No.: 16010-V2
Manuals:
Training documents for the technology station
Buffering and Handling

16010-V1
16010-V2

Didactic indications :

Delivery of supply

The technology station imparts knowledge about the function and


use of industrial components for the buffering and handling of
work pieces. In accordance with a practicable manufacturing
plant, the station should show the necessity of a buffering distance
in the manufacturing sequence when the cycle times of placing
the work pieces are different. In this case, the information related
to the station in the environment of the buffering distance (station
before and afterwards) has to be evaluated. By means of this
station you can evaluate the control technocal signals and the
technical information of an optimal sequence. The station can be
used as individual station for lessons or for exercises in laboratory
quickly, independently and without problems.

Quantity

Part name
Electric conveyor belt and buffer of parts
Pneumatic arm
Profile plate complete
Hardware
Technical documentation

1
1
1
1
1

Optional addition :
Control panel
Mobile underframe

(Item No.: 16006)


(Item No.: 16005)

1
1

2.18

Technology station Handling Module


Position control with pneumatic servo valve
Training Aim:
Positioning with analog signals in the X-axis for workpieces with
diameter 30mm and height 30mm.
Function :
The handling module takes workpieces out of the process and
positions them in the working area of the X-axis. The handling module
can be used as a buffer module as well as a mounting module.
Technical data:
1 Two axes handling system
X-axis ca. 360mm, controlled by pneumatic servo valve
Z-axis ca. 75mm, controlled by 5/2-directional control valve, monoStable
1 Pneumatic pair of gripper jaws for work pieces with 30mm diameter,
controlled by 5/2-directional control valve, mono-stable
1 Servo automatic controller with pneumatic servo valve block
1 Assembly plate 650x500x30 mm with T-slots 8 mm, slots 25 mm
1 25-pol. Sub-D-interface
1 Valve building group
1 Service unit with hand valve
5 digital inputs
2 digital outputs
1 analog output
Compressed air supply : 5 to 6 bar
Necessary electrical connection : 24V DC, 3 Amp.
Item No.:

16033

Manuals :
Training documentations for the technology station Handling module.

Delivery of supply
Quantity

Part name

1
Didactical indications :
The technology station negotiates the knowledge of function and use
of industrial components from the sector transport and handling.
The formation of analog signal processing can be trained with the help
of the servo axle. Via additional adjustment possibilities at the servo
automatic the travel (min/max), the actual/set deviation and the intake
behavior can be affected. It can be used selfly-sufficient, but also in
the group with further stations.

- Service unit for compressed air filtered,


5my, oiled/unlubricated, 0,5 ...0,7 Mpa
- pneumatic Servo axle ca. 360mm travel
- pneumatic axle ca. 75mm travel
- Servo control unit
- pneumatic pair of gripper jaws
- 5/2-directional control valve, mono-stably
- Filter/Automatic controller EAW G1/8
- Plug-in/Print relay Serie 40.52, 24VDC
- Work piece diameter 30mm, height 20mm
- PLC-program for Siemens PLC S 7-314 IFM
Option:
Control panel
Mobile underframe

2.19

(Item No.: 16006)


(Item No.: 16005-V1)

1
1
1
1
2
1
1
1
1

1
1

Technology station Assembly and Handling

Training Aim:
Working with digital sensors and quick counters.
Function:
Parts from a actual process are packed with parts
of the three tubes of the station.
Technical data:
1 2-axis operating unit with
Pneumatical linear cylinder length 400 mm with
5/3-directional control valve
Pneumatical linear cylinder length 30 mm
Pneumatical gripper
3 Magazines with pneumatical ejector
1 Alu-base plate
1 Underframe
Signal transmitters : 16
5 * Reed switch
6 * cylinder switch
Actuators :

1* 5/3-directional control valve


6* 5/2 -directional control valve
1 * warning lamps
Compressed air supply : 5 to 6bar
Main supply : 230V, 50Hz
Dimensions B 800m, D 600 mm, H 1400 mm
Weight 50 kg

Item No.:

16035

Delivery of supply
Manuals:
Part name

Assembling plate ca 700 mm * 500 mm


Pneumatic cylinder, piston-rodless, 700 mm hub
Pneumatic compact cylinder , 50 mm hub
Magazine with pneumatic cylinder, 80 mm hub
Pneumatic parallele gripper, hub 10 mm
5/3-directional control valve
5/2-directional control valve
Underframe
Electrical flat connecting
Hardware
Technical documentation

Quantity
1
1
1
3
1
1
6
1
1
1
1

Training documentations for the


technology station Handling and Assembly
Didactical indication:
The technoloy station negotiates the knowledge of
function and use of industrial components from the sector
of assembling technique. By the example for packing the
set of nightlights, the particuliarities of the assembly are
clarified. Apart of the parameterizing of mechatronical
modules,the signal-technical connections are also
confronted.This technology station can be used as
individual station and in connection with other stations
combined.

Option:
Control panel (Item No.: 16006)

2.20

Technology station Mounting with Articulated-Arm Robot

Training Aim:
Working with digital sensors and programming articulatedarm robots.
Function:
On three seperate transportation belts, workpieces are
transported to a pick-up position for the robot.
The robot mounts the three pieces together and puts the
final product on the plate or to the next technology station.

Technical data :
1 Industrial robot with 5 axes ( articulated-arm robot)
1 Separation module part A (tea light box )
1 Separation module part B ( tea light cap)
1 Separation module part C (tea light)
10 digital inputs , 10 digital outputs

Item No.:

16011

tea light cap

Manuals :

Training documents for the technology station


Mounting with Robot

tea light box

+
tea light

=
Set of tea lights
Didactic indications :
The technology station imparts knowledge about function
and use of industrial components of the sector handling
technology with a robot.
As industrial component with high technical demand , basics
for the use, control and coupling with other industrial
controls (PLC) is deepened. Permanent parts of practice are
experiences with mounting, positioning and moving without
collisions. They can be used in combination with other
stations. The station can be used quickly ans individually.

Delivery of supply
Part name
5 axes articulated-arm robot
Electric rotary gripper
Control unit
Separation module
Profile plate complete
Hardware
Teachbox
Underframe
Technical documentation

2.21

Quantity
1
1
1
3
1
1
1
1
1

Technology station Assembly with Scara Robot

Training Aim:
Working with digital sensors and programming scara robots.
Function:
On three seperate transportation belts, workpieces are
transported to a pick-up position for the robot.
The robot mounts the three pieces together and puts the final
product on the plate or to the next technology station.

Technical data :
1 Industrial robot with 5 axes ( scara robot)
1 Separation module part A (tea light box )
1 Separation module part B ( tea light cap)
1 Separation module part C (tea light)
10 digital inputs , 10 digital outputs
necessary working pressure : 5 to 6 bar
Item No.:

tea light cap

16016

Working books :
Training material for the technology station
Assembling with Robot.

+
tea light box

+
Didactic indications:

tea light

With the technology station the awarenesses about the functions,


industrial application and programming of a scara robot are
negotiated. the robot as one industrial component points an high
technical claim on. The particuliarities of a swivelling robot can
also be demonstrated. The topics like kinematics, positioning and
repeatability, which determine the use of this robot can also be
negotiated with the didactic prepared industrial components. The
technology station can be used as single station or together with
other ones.

=
Set of tea lights

Delivery of supply
Part Number
4-axes scara robot
Electric gripper
Control panel
Isolation module
Profile plate complete
hardware
Technical documentation
Teach pendant
Mobile underframe

Quantity
1
1
1
3
1
1
1
1
1

2.22

Technology Station Handling and Control by Color Properties

Training Aim:
Working with digital sensors by selecting different colors.
Function:
A pneumatic gripper transfers workpieces from a running
process to a rotary table. The rotary table transports the
workpiece to a color detection module.
The workpiece data is transferred to the next station.
Technical data:
1 Pneumatic gripper unit
1 Rotary table
1 Color detection module
6 digital inputs , 2 digital outputs
5 digital inputs , 4 digital outputs (1)
Compressed air supply: 5 to 6 bar
Item No.:

16034

Working books :
Training material for the technology station
Recognition and Control by color sensors.

Delivery of supply
Quantity

Part name
Didactic indications:

Assembly plate 350 x 500


electrical flat connecting
Module of colour sensor
Mounting device
Rotary table
pneumatical rotary gripper
Hardware
Technical documentation

The technology station negotiates awareness of function and


application of industrial components of the sector material
recognition by means of color sensor and clocked flow of
material. By the example of a color sensor module the
characteristics are clarified with application of the new
technologies. Apart from the parameteriying of mechatronical
modules, the signal-technical relations are confronted. This
technology station can be used as stand-alone device or in
connection with other stations combined.

1
1
1
1
1
1
1
1

Optional addition :
Control panel
Mobile underframe

2.23

(Item No.: 16006)


(Item No.: 16005)

1
1

Technology Station Evaluation with Digital Camera

Training Aim:
Working with digital sensors by selecting different shapes.
Function
A digital camera scans the shape of various workpieces and
compares them with known shapes in the system.
Technical data:
1 CCD Camera
1 Lightsource
1 Stand
1 Input/output module ( 4 digital inputs and outputs)
1 Identification software
Item No.:
Item No.:

16017 (Industrial standard)


16017-V1 (Basic module)

Manuals:
Training documents for the technology station
Evaluation with Digital Camera

Didactical indications:
The training station with its combined industrial components
and the flexible processing possibilities let the station become a
very educational instrument. With a practical training with this
station the automatic image processing is presented in such a
transparent way that the contexts of this innovative technology
is clearly demonstrated.
In the interaction of hard- and software it is presented how
signals of the image processing process come into being and
are evaluated to information.
The technology station can be used as individual station as well.

Delivery of supply
Part name

Quantity

CCD camera
Light source
Stand
Digital in- output module
Image recognition and evaluation software
Technical documentation

1
1
1
1
1
1

Optional addition :
Control panel

(Item No.: 16006)

2.24

Technology Station Quality Assurance according to ISO

Training Aim:
Introduction to quality assurance according to ISO.
Function :
Measuring and evaluation of the workpieces by
digitale measuring devices.
Measuring and online transmission to a PC-software.
Evaluation according to the usual methods mean value, range ,
standard deviation, histogram.
Technical Data:
1 Digital caliper gauge 0 - 150 mm
1 Digital micrometer gauge 0 - 25 mm
1 Digital dial gauge, 12 mm measuring range
1 Operating unit for GOOD-pieces and rejects
4 digital inputs , 4 digital outputs
Item No.:

16012

Working books :
Training material for the technology station
Quality Assurance according to ISO.

Delivery of supply

Didactic indications :
With the station Quality assurance, the subject is didactic
prepared and clearly negotiated using the Industrie
components. The installed Software program fulfill therby all
requirements referring to operating, handling and data
interfaces.
A controlling workpiece is taken manually, prepared for the
measuring and is finally measured by using the selected
measuring device.
After recording the measured value in the software, the data
stand for further evaluation (for exemple in the control charts)
to the disposition.
The training station can be used independent in the teaching
or in exercises in laboratory.

Part name
Digital caliper gauge
Digital micrometer gauge
Digital dial gauge
Foot switch
QA-100 Software
Digital interface for 6 digital measuring device
Measuring desk
Technical documentation

Quantity
1
1
1
1
1
1
1
1

Optional addition :
Operating unit for GOOD-pieces and rejects
(Item No.: 16006)

2.25

Technology Station Hydraulic Press and Handling

Training Aim:
Working with digital sensors by using a hydraulic system.
Function
A pneumatic swivel gripper transfers gear wheels out of a
running process on a clamping device with a pneumatic
cylinder.
The clamping device is moving under the hydraulic stamper
and the stamper removes the bearing from the gear wheel.
The gear wheels are transfered back to the process.
Technical data:
1 Hydraulic press (cylinder 30mm height, 16mm diameter of
piston rod)
1 Pneumatic loading of the gears to the press
1 Handling module (pneum. Swivel arm with pneum. angle
gripper)
1 Hydraulic 4/3-directional control valve
7 digital inputs , 6 digital outputs
Pneumatical compressed air : 5 to 6 bar
Hydraulical compressed air : 40 to 60 bar
Operating voltage: 230V / 50Hz , max. 4 A
Item No.:

16018

Working manuals :
Training material for the technology station
Hydraulic Press.

Delivery of supply

Didactical indications:
The station is suitable for the instruction about hydraulics. All
industrial components are prepared didactical and can be
used for the teaching of basic knowledge in the class or into
laboratory exercises. The recess of learning contents follows
in the practical exercises.

Quantity

Part name
Hydraulic cylinder
4/3/directional control valve
Loading module
Valve block
Current control valve
Technical documentation

1
1
1
1
1
1
1

The technology station can be used as independent station.

Optional addition :
Control panel
Mobile underframe

(Item No.: 16006)


(Item No.: 16005)

Hydraulic aggregat up to 60 bar oil pressure,


2 liter oil reservoir, 0.35 kW, 230V
(Purchase No.: 16264)

1
1

2.26

Technology Station Robot Station with Transversal Axis

Training Aim:
Working with a buckling robot together with a transversal axis.
Function
The robot with transversal axis connects technology stations,
which cannot connect through an adapter plate, rotary table
or transport system.
Technical data:
1 Industrial robot with 5 axes ( buckling-arm robot )
1 Transversal axis (Length 500mm to 3000mm)
8 digital inputs , 8 digital outputs
Item No.:

16019

Manuals :
Training material for the technology station
working with robots.

Didactic instructions:

Delivery of supply

The technology station is suitable for the instruction the terms


handling technics. The fundamental principles for the kinetics of a
robot and the particularities of the programming are treated. With
the additional transversal axis, you can see the repercussions on
the workspace.
Apart from the programming of movements and positions, the
robot controller can also process and evaluate the signals.
The technology station can exchange the signals and data
information with other stations.
It can be used as a single technology station.

Part name
5-axes buckling-arm robot
Transversal axis 1000 mm
Gripper
control unit
Teach pendant
Technical documentation

2.27

Quantity
1
1
1
1
1
1

Technology Station Turning and Handling

Training Aim:
Programming of a CNC turning machine.
Programming of a buckling robot.
Digital communication between CNC and robot.
Function:
Workpieces are transfered by the robot from a running
process to the turning machine.
The workpieces are worked on in the CNC machine and
the robot returns the pieces back to the process.
Technical data :
1 PC-controlled CNC-turning machine
1 PC-controlled buckling robot
1 Transversal axis
1 Programming software CNC (turning)
1 Programming software for the robot
4 digital inputs , 4 digital outputs
necessary working pressure : 5 to 6 bar
Item No.:

16013

Working books :
Training material for the technology station
CNC-machining turning.
Training at robots

Delivery of supply
Part name

Quantity

CNC-turning machine PC D220


Tool basic equipment
Automation moduel
5-axes buckling robot
Transversal axis 1000 mm long
Hardware
Technical documentation

Didactic indications:

1
1
1
1
1
1
1

The station is suitable for teaching the CNC turning. The


programming can be done in different controls.
At the same time the programming and the cinematic of
robots can be learnt as well as the communication of signals
between a robot and the CNC-machine.
The technology station can be used as single station.

Optional addition :
Control panel

(Item No.: 16006)

2.28

Technology Station Milling and handling

Training Aim:
Programming of a CNC-milling machine.
Programming of a buckling robot.
Digital communication between CNC and robot.
Function:
Workpieces are transfered by the robot from a running process
to the milling machine.
The workpieces are worked on in the CNC machine and the
robot returns the pieces back to the process.
Technical data :
1 PC-controlled CNC-milling machine
1 PC-controlled buckling robot
1 Transversal axis
1 Programming software CNC (milling)
1 Programming software for the robot
4 digital inputs , 4 digital outputs
necessary working pressure : 5 to 6 bar
Item No.:

16014

Working books :
Training material for the technology station
CNC-machining milling.
Training at robots

Delivery of supply
Part name

Didactic indications:

Quantity

The station is suitable for teaching the CNC milling. The


programming can be done in different controls.
At the same time the programming and the cinematic of robots
can be learnt as well as the communication of signals between a
robot and the CNC-machine.

CNC-milling machine PC F220


Tool basic equipment
Automation module
5-axes buckling robot
Transversal axis 1000 mm long
Hardware
Technical documentation

The technology station can be used as single station.

Optional addition :
Control panel

2.29

(Item No.: 16006)

1
1
1
1
1
1
1

Technology Station Flexible Manufacturing System

Training Aim:
Programming of a CNC-milling machine.
Programming of a CNC-turning machine.
Programming of a buckling robot.
Digital communication between CNC and robot.
Function:
Workpieces are transfered by the robot from a running process
to the milling machine and/or to the turning machine.
The workpieces are worked on in the CNC machine and the robot
returns the pieces back to the process.
Technical data :
1 PC-controlled CNC-milling machine
1 PC-controlled CNC-turning machine
1 PC-controlled buckling robot
1 Transversal axis
1 Programming software CNC (turning ans milling)
1 Programming software for the robot
4 digital inputs , 4 digital outputs
necessary working pressure : 5 to 6 bar
Item No.:

16015

Working books :
Delivery of supply
Quantity

Part name
CNC-turning machine PC D220
Tool basic equipment
Automation module turning
CNC-milling machine PC F220
Tool basic equipment
Automation module milling
5-axes buckling robot
Transversal axis 1000 mm long
Hardware
Technical documentation

1
1
1
1
1
1
1
1
1
1
1

Didactic indications:
The station is suitable for teaching the CNC turning and milling.
The programming can be done in different controls.
At the same time the programming and the cinematic of robots as
well as the communication of signals between a robot and the
CNC-machine can be learnt .
The technology station can be used as single station.

Optional addition :
Control panel

(Item No.{16006)

Training material for the technology station


CNC-machining milling and turning.
Training at robots

2.30

Mechatronic individual components

Adapter Plate

Function :

Adapter plate standard


The adapter plate connects two technology stations together.
The workpiece deposit which is located on the adapter plate
serves as the material transfer point between the technology
stations.

Construction :
A snap-in connector connects together the technology stations
quickly and without additional tools.

Two models of the adapter plate are available:

Adapter plate standard

Adapter plate with sensor technology

The adapter plate for connecting two technology stations with


the workpiece deposit for workpieces with 30mm diameter
Adapter plate with sensor technology
The adapter plate for connecting two technology stations with
the workpiece deposit for workpieces with 30mm diameter
and additive sensor block consisting of:
1 inductive sensor
1 capacitive sensor
1 optic sensor

Technical specifications :
3 digital outputs
Dimensions: 250mm long 50mm high

Model Standard
Adapter plate standard
Item No.: 15024
Model V1:
Adapter plate with sensor technology
Item No.: 15024-V1

Example of application

2.31

Technology Station Rotary Table

Training Aim:
Gathering and sending of data from and to process integrated
technologies.
Transfering workpieces to requested stations..
Function:
The rotary table can handle up to 6 technology stations with an
easy to use docking system, the snap-in-connector.
Using the PLC, the rotary table transfers workpieces to the
requested station.
Technical data :
1 Rotary table
4/6 Snap-in.Connectors
1 Underframe
1 Plate for mounting a PLC
4 digital inputs , 2 digital outputs
24 V, 2 A

Standard version: Rotary indexing table for four technology stations

Model Standard
Rotary table with up to 4 snap-in-connectors
Item No.: 16031
Model V1:
Rotary table with up to 6 snap-in-connectors
Item No.: 16031-V1
Manuals :
Training material for the technology station
workpiece conveying with an electric Rotary Table.

Configuration example: Rotary indexing table for six technology stations

The technology station negotiates awareness of function and


application of industrial components from the sector handling
with an electric rotary table.
By the example of the turntable in connection with other
technology stations signal and safety-relevant connections can
be very simply represented.

Delivery of supply
Part name
Profile plate complete for four technology stations
Size: ca. 550mm * 550mm
Electric drive
Rotation plate with four shelves
Sensor for positioning
technical documentation

Quantity

The didactically prepared industrial components are clearly


conceived for the training. For the sectors maintenance,
complex tasks of training can be derived
with higher
reuirement.

1
1
1
1
1

So for example maintenance times and the counter of operating


times can be taken up to the control program.
As individual station, it can be used quick and uncomplicated
and it can be set into operation independent.

Option:
Control panel
(Item No.:16006)
Mobile underframe (Item No.:16005)

Didactic indications :

1
1

2.32

Technology Station Transport

Training Aim:
Gathering and sending of data from and to process integrated
technologies.
Transfering workpieces to requested stations.
Function:
The technology stations transport is the more flexibly way
of connecting technology stations.
Deliverable in almost every size with almost arbitrary
Bypasses, as many technology stations as you want can be
docked on by easy snap-in-connections.
Controlled by the PLC, the self-propelled shuttles deliver the
workpieces to the requested technology station.
Technical data :
1 Transport system (Dimensions on customers request)
X Snap-in-Connectors (Number based on number of stations)
1 Underframe
1 Mounting plate for PLC
Digital inputs , digital outputs
Voltage supply: 24 V, 2 A
Model Standard:
Central Circle 1100mm lenght, 700mm width, 2 Shuttles,
4 Snap-in-Connectors, 4 Stopper, 1 Bypass
Item No.: 16004
Delivery of supply
Part name

Quantity

Didactic instructions:
The transport system represents in the classes a complexly
automation task. According to the didactic prepared
Industrial components, the awarenesses are negotiated of
the function and structure of the modular controls in a
decentralized automation concept. The requirement for it, is
an intelligently dissection of the task in autonomical part
functions. In the teaching or in the practice in laboratory, the
different bus-technologies are learnt.
The securiry inquiries of signal as well as the requirements
in the adjusting mode of a complex installation form a further
main focus in the training program. The transport system
can be used as a single technology station.

Central transport system


Bypass
2 shuttles
4 stopper
4 positioning stations
4 identification modules
Management software
Technical documentation
Mobile underframe

1
1
1
1
1
1
1
1
1

Optional addition :
Control panel

2.33

(Item No.: 16006)

PC based CNC - Milling Machine with 2.0 kW Main Driver Power and 8-stations tool changer
PC F220-1 und PC F220-2
Teaching Aim:
Programming of CNC-milling machines
Handling of CNC-milling machines
Adjustment of CNC-milling machines
Function :
The tooling machine is controlled by a standard PC.
In the design of PC F220-1 the operations are
done by a standard PC-keyboard.
In the design of PC F220-2 the operations are
done by a multifunctions keyboard with control
identical panel.
Technical data:
Drive power
: 2.0 kW
X / Y / Z - travel (mm)
: 250 / 150 / 250
Speed
: 100 - 7500 rpm
Rapid traverse
: 2000 mm / min
Positioning accuracy
: +/- 0.015 mm
Distance machine table - spindle nose : min 90mm , max. 350mm
Overhang spindle nose - pillar
: 185mm
Slewing range
: 90 both sides
Tool holding fixture
: SK30 DIN2080
Machine table
: 450mm * 180mm
Groove width
: 12mm
Number of grooves
:3
Tool changer
: 8-stations
Max. work piece weight
: 50 kg
Machine dimensions (mm)
: ca.: L 1500 * W 1000 * H 1700
Weight (kg)
: ca.: 120 kg

PC F220-1:

Work books :
Training documents for CNC - programming

The operations are done by a standard PC-keyboard.


The programming languages are ISO/EN/DIN 66025
and/or PAL.

Delivery of supply
Part name
PC F220-1
PC F220-2

Quantity Item No.:


1
1

02132
02133

1
1
1
1
1

02133
02112
02109
02119
02118

Options :

PC F220-2:

tooling basic set


machine lamp
automation set
pneumatic opening door
pneumatic machine vise

The operations are done by a multifunction keyboard


with control identical panel.
The machine will be delivered with a programming
software which is leaned on the originalCNC-controller from the manufacturers.
f.e. Siemens , Fanuc , NUM , Heidenhain , Fagor,
Gildemeister ....
(All available CNC-Programming systems are
described in the chapter SL-Programming systems).

Didactical reference :
The user friendly programming interface for
manual movements, single and automatic mode
gives the trainer and the students the optimal possibilities
for the training.

2.34

PC based CNC - Turning Machine with 2.0 kW Main Drive Power


PC D220-1 and PC D220-2
Teaching Aim:
Programming of CNC-turning machines
Handling of CNC-turning machines
Adjustment of CNC-turning machines
Function :
The tooling machine is controlled by a standard PC.
In the design of PC D220-1 the operations are
done by a standard PC-keyboard.
In the design of PC D220-2 the operations are
done by a multifunctions keyboard with control
identical panel.
Technical data:
Drive power
Z / X - travel
Speed
Rapid traverse
Positioning accuracy
Spindle bore
Diameter above across side
8-fold tool turret
Chuck
Machine dimensions(mm)
Weight (kg)

: 2.0 kW
: 400mm / 100mm
: 100 - 4800 rpm
: 2000 mm / min
: +/- 0.015 mm
: 30mm
: 220mm
: 4-inner, 4-outer
: 100 mm diameter
: ca.: L 1450 * W 500 * H 1400
: ca.: 120

Work books :
Training documents for CNC - programming

PC D220-1:
The operations are done by a standard PC-keyboard.
The programming languages are ISO/EN/DIN 66025
and/or PAL.

Delivery of supply
Part name
PC D220-1
PC D220-2

Quantity Item No.:


1
1

02128
02129

1
1
1
1
1

02050
02011
02009
02013
02014

Options :
tooling basic set
machine lamp
automation set
pneumatic opening door
pneumatic 3-jaw-power-chuck

PC D220-2:

The operations are done by a multifunction keyboard


with control identical panel.
The machine will be delivered with a programming
software which is leaned on the originalCNC-controller from the manufacturers.

Didactical reference :
The user friendly programming interface for
manual movements, single and automatic mode
gives the trainer and the students the optimal possibilities
for the training.

f.e. Siemens , Fanuc , NUM , Traub , Fagor ,Gildemeister ....


(All available CNC-Programming systems are
described in the chapter SL-Programming systems).

2.35

Roboter of the Company Mitsubishi


Typ: Robot RV-2AJ
Teaching Aim:
Programming the robot Mitsubishi RV-2AJ
Function :
The robot of the company Mitsubishi is imaged according to its
geometry, language and teach box.
The training of the use of the robot can be done by means of the
software.
A library consisting of several elements enables any structure of the
working cell.
With it any working situations can be created.
Technical data :
Number of axes:
Drive system:
Encoder type:
Max. speed:
Handling weight:
Repeatability:
Max. reach at wrist:
Min. reach at wrist:
Number of digital in-/outpus:
Robot weight:

5
AC-Servo
absolut
2100 mm/sec
2 kg
+/- 0.02 mm
410 mm
220 mm
16 / 16
17 kg

Manuals :
SL-Training system - A guide for the automation
This training system includes 49 single foils with
An accompanying text part.
Delivery of supply
Part name

Quantity

Item No.:

5-axes robot Mitsubishi RV-2AJ


incl.
1 electrical gripper
1 cable to the PC (9-pins Sub-D)
1 drive software for the data receive
from the programming system

02251

Pendant for the RV-2AJ

02260

00410-MRV-2AJ

Option:
SL-Programming system
ROBO 2002 - Mitsubishi RV-2AJ

Didactic indication :
The conversational software enables the configuration of any
working areas.
Through the real robot reproduced in the software, you can
approach the different Functions of the robot.
The maximum using limits of 5-axes robots can also be studied.

2.36

Roboter of the Company Eshed


Typ: Scorbot ER9
Teaching Aim :
Programming of robot Eshed ER 9
Function :
The robot of the company Eshed is imaged according
to its geometry, language and teach box.
The training of the use of the robot can be done by
means of the software.
A library consisting of several elements enables any
structure of the working cell.
With it any working situations can be created.

Technical data:
Eshed ER9 with transversal axis
Number of axes
: 5 plus gripper
Construction system : close arm structure
Motors
: DC servo motors with harmonic drives
Operating radius
: 690 mm at flange
Axis movement
axis range
speed
Axis 1
: 330
112 /sec
Axis 2
: 180
85 /sec
Axis 3
: 250
100 /sec
Axis 4
: 200
150 /sec
Axis 5
: 360
220 /sec
Repeatability
Load capacity

: +/- 0.09 mm
: 2 kg

Gripper

: electrical or pneumatic

I/O ports

: 16 inputs / 16 outputs

Software:

Teachbox

Working book :
SL-Training system - A guide for the automation
Block of foils with 49 foils and text.

Delivery of supply
Part name

Quantity

Item No.:

Eshed Type ER9

02216

Teachbox

02230

SL-Programming system
ROBO 2002 - Eshed ER9

Transversal axis 1000mm

1802

Transversal axis 1800mm

1803

Software screen shot

00410-Eshed ER9

Didactic indication :
Conversational software with formation of any working
areas.
Through the robot used in the software, you can
approach the different tasks of robot.

Software screen shot

2.37

SL - Programming system
Mechatronic software

Software illustration

Hardware model

3.01

SL - Programming system
MSM 2100
Teaching Aim:
Introduction to the mechatronic
Function :
The mechatronical software module MSM 2100 enables an optimal
approach in the mechatronics. Several Functions can be defined using the
linear thruster, rotary thruster and pneumatical suction device. The
dimensions of these elements are free definable. Through the connected
PLC with the software,the installation can be inspected both in its
mechanical and dynamical behaviour. The working of this software with the
mechatronical coupling module MKM 2100 is especially effective.
Working book :
Exercises to the introduction in the mechatronic

Delivery of supply
Part name
SL-Programming system
MSM 2100

Quantity

Item No.

04100

1
1

04200
00495

Recommended additional equipment :


Coupling module MKM 2100
Training case SL-TMS 2000-B01

Didactic indication :
The software introduces in the mechatronic. The manual of this software
consists of 8 exercises with increasing complexity.

3.02

SL - Programming system
MSM 2101
Teaching Aim :
Software for training to mechatronician and training of generall robot
functionality.

Function :
The efficiency of this software distinguishes particularly through it, that each
automation installation can be built when using the existing libraries.
Additional to the basic equipment (MSM 2100), there are elements like
conveyor belt, deposits, magazines, machines tool, sensors, indicating
lamps, switch elements and three neutral robots
6-axis articulated robot
6-axis scara robot
6-axis gentry robot
integrated.

Working book :
Exercises to introduction in the mechatronics.
Exercises to introduction in the robots.

Extent of supply
Designation of individual part
SL-Programming system
MSM 2101

Number

Purchase No.

04101

1
1

04200
00495

Recommended additional equipment :


Coupling module MKM 2100
Training case SL-TMS 2000-B01

Didactic indication :
The software introduces in the mechatronic. The manual of this software
consists of 8 exercises with increasing complexity.

3.03

SL - Programming system
MSM 2102
Teaching Aim :
Software for training to mechatronician and training programming for
industrial robots.
Function :
The efficiency of this software distinguishes particularly through it, that each
automation installation can be built when using the existing libraries.
Additional to the basic equipment (MSM2100), there are elements like
conveyor belt, deposits, magazines, machines tool, sensors, indicating
lamps, switch elements and in contrast to MSM2101, an industrial robot is
integrated. One of the following robots:
Mitsubishi - Eshed - ABB - Bosch - Kuka - Reis - Cloos - Staeubli - Adept Motorman - Cobra - Ericc

Working book :
Exercises to introduction in the mechatronics.
Exercises to introduction in the robots.

Delivery of supply
Part name
SL-Programming system
MSM 2102

Quantity

Item No.

04102

1
1

04200
00495

Recommended additional equipment :


Coupling module MKM 2100
Training case SL-TMS 2000-B01

Didactic indication :
The software introduces in the mechatronic. The manual of this software
consists of 8 exercises with increasing complexity.

3.04

Further products

CNC-Technique

Quality assurance

Robotics

Production planning

SL-Automatisierungstechnik GmbH
In der Bredde 37 * D - 58636 Iserlohn
Telefon: +49 (0) 2371/9081-0 * Telefax: +49 (0) 2371/908181
www.slhome.com * mail@slhome.com