ORISSA WATER SUPPLY & SEWERAGE BOARD

DETAILED PROJECT REPORT

FOR

SEWERAGE SYSTEM OF
ROURKELA TOWN
!

March 2015

Submitted for Atal Mission for Rejuvenation

0 and Urban Transformation (AMRUT) of
Rourkela Municipal Corporation (RMC)

REPORT
1

Introduction

TTI Consulting Engineers (India) Pvt. Ltd. was awarded the Consultancy Services for Preparation of
Detailed Project Report (DPR) for Sewerage System of Rourkela Town by Orissa Water Supply and
Sewerage Board (OWSSB). The DPR submitted by them was last revised during March 2015.
The broader objective of the project is to provide a sewerage system for Rourkela town for improving
the quality of life, environmental sustainability, health and safety of the people in the town and
abatement of pollution of river Brahmani.

Project Area

Rourkela is a municipality and located north-western tip of the Indian State of Odisha, at the heart of
rich mineral belt. It is the third largest city in Odisha, beside Bhubaneswar and Cuttack. It is
surrounded by a range of hills and encircled by rivers, namely Koel River on the north, Sankha /
Brahamani River on the South West.
Rourkela is located about 550 km from capital city of Bhubaneswar. One of the largest steel plants of
the Steel Authority of India Limited (SAIL) is situated in this city. It also has National Institute of
Technology, Rourkela, one of the NITs of the country which is located in the Sundargarh District.
It has an average elevation of 219m. The city is developed around the SAIL. The city comprises two
townships, namely SAIL Town ship and Municipality Township. The total area of the city is about
80sqkm of which the Municipality is about 33sqkm. The total population of Rourkela town is
4,31,167 as per year 2001 census details of which the population in the SAIL township is about
2,06,180 and the Municipality town ship is about 2,24,987.

Population Projections

The population projections have been estimated using the various population forecast methods, viz
Arithmetical Increase method, Geometrical Increase method, Incremental Increase method,
Regression method and FAR based Density method
The present DPR is prepared based on FAR based population projections as it provides realistic
estimation of the population based on Land use pattern and Floor Area Ratio of the town. Thus, the
projected population for base year 2015, intermediate year 2030 and design year 2045 are 419,903,
586,263 and 687,820 respectively.

Status of Water Supply

The water supply system is maintained by Public Health Engineering Department (PHED) Rourkela.
Most of the area is covered by a piped water supply network except slums which are covered with
public stand posts and some areas are covered with tube wells. The source of water is from river
Brahmani and river Koel. There are two intake works which caters the supply to the Rourkela town
for a population of approximately 2.72 lakhs (2009 population data from PHED) people within the
Rourkela municipality area with a total supply of 42 MLD. The present supply rate is about 150 lpcd.

Status of Existing Sewerage System

There is no sewerage system within the municipal area of Rourkela except Koel Nagar and National
Institute of Technology (NIT) campus. The existing sewerage system in Koel Nagar is not functioning
well, it has served its design life and it cannot be integrated to the proposed sewerage system. Hence,
a new sewerage system has been proposed in the Koel Nagar area.

Status of River Pollution

Since, there is no proper sewerage system exists in the city, River Koel and River Brahmani gets
polluted due to direct sewage discharge to the storm water drains.
1

Abatement of pollution to River Koel and River Brahmani will be achieved by providing Sewerage
System (Core Component) to the Rourkela Town and by addressing non-point sources of pollution
(non-core components: Community Toilets, Dhobi Ghat, Crematorium, River Front Development
etc.), the balance pollution will be controlled.

Proposed Sewerage System

The proposed sewerage system consists of three major Sewerage Zones with 12 sewerage catchments.
The sewerage system consists of sewer network of pipe of diameters varying from 150-1800mm of
about total length of 272.0 Kilometres, eight intermediate Sewage Pumping Stations, three Terminal
Sewage Pumping Stations and three Sewage Treatment Plants.
The Rourkela town was built and developed by Rourkela Steel Plant (RSP) since 1970s and RSP
owns major portion of land in and around the town. Due to this reason, there were several constraints
faced in selecting Sewage Treatment Plant (STP) sites at Koel Nagar, Bandamunda and Ruputola
areas. The land belongs to Government department has been given preference for selecting the site for
STP. RSP has not given permission to lay the pumping mains along the Ring Road (the road belongs
to RSP) to pump the Koel Nagar and Bandamunda sewage flows to centralized STP at Ruputola. Due
to these constraints, three STPs are being considered to treat the sewage to river disposal standards.
The catchment area 3F, Tharpur area, is located at South of the town and is very far from the city.
This area is about 3.5Km south of STP-3 at Ruputola. The techno-economic analysis of providing
STP vs. Proving a Sewage Pumping Station to pump to STP-3 at Ruputola has been analysed and
based on the analysis results, a 1.0 MLD package treatment plant has been proposed at Tharpur area,
which meets year 2025 requirement.
In addition to the above proposed works, a gravity outfall sewer, about 2.5Km length, is proposed
from the Ruputola STP to the downstream of Tarkera water intake to discharge the treated effluent.
Summary of Proposed Sewer Network

Details of Proposed Sewage Pumping Stations

S.
No.
1

Description

Catchment
1B

Location

1C

Jhirpani Jagda

2A

2B

3A

3C

3D

3E

Diesel
Colony

Chudi
Basti

Kalinga
Vihar

Udit
Nagar

Naya Pulpolo
Bazar
Basti

Name of Pumping station

SPS1

SPS2

SPS3

SPS4

SPS5

SPS6

SPS7

SPS8

Diameter of Wet Well, m

4.0

3.0

3.0

5.0

4.0

14 x10

5.0

4.0

Effective
Depth, m

1.45

1.75

0.44

1.25

1.4

2.0

1.2

1.55

Total Depth up to GL, m

5.03

8.71

5.36

8.13

6.99

8.79

6.92

6.08

Total No of Pumps

No of working Pumps

No of stand by pumps

Type of Pumps

10

Pump Capacity

10a

Flow Rate, lps (each)

10b

Head, m

10c

Side

Water

Submersible

32.88

21.72

6.14

50.49

27.28

179.39

38.86

27.39

23

24

25

18.63

24

19

Installed Capacity, HP

60.5

41.7

12.3

32.3

17.5

532.0

74.6

41.6

11

Total Electrical Load, KW

30.17

20.8

6.12

16.11

8.70

264.53

29.45

20.76

12

Machinery used in the

System

13

Other Units

Mechanical Screen, Manual Screen

Pressure Gauge
Gate valves
Non Return Valves
DG Set
Inlet Chamber
Screen Channels
Valve Chamber
MCC Room, D.G Set Room

Summary of Proposed Pumping Mains

S.
No.

Catchment

Pumping Main

Pipe
Material

Size,
mm

Total
Length, m

From

To

1B

SPS1

MH-768 of Catchment -1A

DI,K-9

300

1125

1C

SPS2

MH-765 of Catchment -1A

DI,K-9

250

945

2A

SPS3

MH-1925 of Catchment - 2B

DI,K-9

150

1825

2B

SPS4

MH-2633 of Catchment -2C

DI,K-9

350

172

3A

SPS5

MH-4772 of Catchment -3B

DI,K-9

300

375

3C

SPS6

MH-3380 of Catchment -3B

DI,K-9

800

2005

3D

SPS7

MH-7612 of Catchment -3C

DI,K-9

300

1680

3E

SPS8

Inlet of STP-3

DI,K-9

300

1415

10

Summary of Proposed Treatment Plants

Three sewage treatment plants have been proposed under this project in Rourkela to treat the sewage
and discharge into River Brahamani and River Koel. These treatment plants include:
i) STP-1: 10 MLD Capacity STP, at Koel Nagar (Sequential Batch Reactor, SBR Technology)
ii) STP-2: 5 MLD Capacity STP, at Bandamunda Area, (Extended Aeration, EA Technology)
iii) STP-3: 53 MLD Capacity STP, at Ruputola, (Activated Suldge Process, ASP Technology)
All the STPs are designed to discharge the treated sewage to Rivers / Water bodies as follows:
S. No.

Parameters

Unit

Raw Sewage Quality

(as per test results)

As Per NRCD Effluent

Standards

Total Suspended Solids

mg/l

250

< 30

BOD5 at 200C

mg/l

200

< 20

11

Non-Core Components

Apart from the Core Components (Sewerage System), several other components were looked at,
improvement of which will lead to a holistic improvement of environmental quality in Rourkela Town
and its surroundings, the water bodies in and around Rourkela, including Koel, Shank and Brahmani
Rivers. Non-Core Components proposed include Low Cost Sanitation, Dhobi ghats, crematorium,
River Front Development, afforestation and environmental education.

12

Institutional Arrangements

The resources required for proper implementation of the construction of project components and
O&M requirements after the construction have been assessed and suitable provisions have been made
in the project.

13

Environmental Impact Assessment

Two types of impacts are assessed viz Impacts during Construction phase and Post Construction
Impacts. The majority of the impacts identified are temporary and restricted to the construction phase.
However, proper mitigation measures have been proposed.

14

Cost Estimates

The Cost Estimates have been worked out based on Detailed Rate Analysis, using PWD Schedule of
Rates and market rates have been considered for the items not included in the PWD Schedule of
Rates.
The Summary of Project Cost for Municipal area is given below details have been given at Table 1.
S. No.

Amount,

Item

Rs. in Crores

Core Components

482.10

II

Non Core Components

12.32

III

Total Project Cost (I) + (II)

494.42

IV

Add Centage 8%

39.55

Provision for Cost Escalation

49.44

VI

Operation and Maintenance for first 5 years of

Commissioning of Project

121.21
Grand Total

704.62

The cost of Sewerage System for the Master plan area which is outside the Municipality area is
estimated as Rs.68.09 Crores. Since, it is noticed that the development outside municipality area is
limited (localised development) and the proposed sewerage system in this area will not be connected
to the Municipality area, it is recommended that the sewerage system is to be considered in Phase-2,
when substantial development is witnessed.

15

Financial and Economic Analysis

The project is proposed for financial assistance from Odisha Urban Infrastructure Development Fund
(OUIDF), Govt. of India from Atal Mission for Rejuvenation and Urban Transformation (AMRUT)
Fund and Govt of Odisha in Housing and Urban Development Department. OUIDF had sanctioned
Rs. 40.00 crores. During 2014-15 Govt of Odisha have released Rs. 25.00 crores & OUIDF have
released Rs. 30.00 crores.
The annual financial burden imposed by the project comprises the annual recurring cost and payment
towards loan and interest (debt servicing). This has to be met from the operational revenue which
shall be realized by imposing sewerage cess on domestic as well as non domestic connections.
However existing sewerage cess of Rs. 20 is unable to meet the annual recurring cost and payment
towards debt servicing. The same would need to be borne by the State Government budgetary support.
A summary of the financial analysis is presented below:
(Rs in Crores)
Item

Year 5

Year 10

Year 15

1.44

2.22

2.92

Total Revenue

3.94

5.25

6.25

Total O&M Expenditure

22.75

30.44

40.74

Total Expenditure (including debt and interest

repayment)

91.08

84.04

79.60

Deficit / Surplus

(87.14)

(78.80)

(73.35)

O&M Recovery

6.3%

7.3%

7.2%

Revenue from Monthly Sewerage Cess

16

Project Implementation

The construction of all project activities will be completed within 3 years after award of works.
Construction of Sewerage system within Rourkela Municipal area is scheduled in Phase-1 and
outside Municipality is scheduled in Phase-2. The core components of the project will be
implemented by Orissa Water Supply and Sewerage Board (OWSSB). The non-core components will
be implemented through Rourkela Municipal Corporation (RMC), Irrigation Autherity and other
Govt. & Non-Govt. Organisations.

Table 1: Abstract of Estimate for Sewerage System of Rourkela Town

S. No.

Amount,
Rs. in Crores

Item

Core Components

Sewerage

345.81

Intermediate Pumping Stations

13.48

Rising Mains

9.58

Sewage Treatment Plants

71.76

Special works using trenchless technology

23.14

Sewer Cleaning Equipment

1.60

Land Cost

16.05

Hydro Power Screw Generator

0.68
Sub-Total (I)

II

482.10

Non Core Components

Community Toilets

6.38

Dhobi Ghats

0.044

Crematoria

1.78

IEC Activities

1.509

River Front Development

2.612
Sub-Total (II)

12.32

III

Total Project Cost (I) + (II)

494.42

IV

Add Centage 8% towards Design, Detailed Engineering,

Supervision, Audit and Account, Contingency Etc.,

39.55

Provision for Cost Escalation as per Whole sale Picture Index

Report by GOVERNMENT OF INDIA MINISTRY OF COMMERECE
& INDUSTRY OFFICE OF THE ECONOMIC ADVISER 9.87%,
consider 10% of Total Project Cost.

49.44

VI

Total cost of Project including Centages and Cost Escalation,

VI=III+IV+V

583.41

VII

Operation and Maintenance for first 5 years of

Commissioning of Project

121.21
Grand Total

704.62

Amount in Rs.

Dismantling Koel
Nagar Sewerage

Outfall Structure

Catchment 3D

Catchment 3C

Catchment 3B

Catchment 3A

Catchment 2C

Catchment 2B

Catchment 2A

Catchment 1C

Catchment 1B

Outfall Sewer

Construction
of Manholes
and drop
manholes
House service
Connections
and Inspection
chambers
Miscellaneous
like
dismantling
and reinstating
utilities like
water supply
and drainage
Total of
Sewerage
Works in Rs.

Catchment 3F

Pipe line
laying and
bedding

Catchment 3E

Earth work
excavation and
related works

Core Components
I. Abstract of Cost Estimate for Sewer Network
Catchment 1A

Item

A.

148807992

81080277

37080282

36932004

113744928

109743275

41887739

521267524

404387861

34815479

26539330

15481592

72,908,436

1644676720

28150438

10215579

5935389

4323399

14457282

13859783

9812184

172840932

86602729

6657096

3272298

3272071

124683692

484082871

55008783

24987525

17737408

17589327

38848658

42074734

43117408

221158637

185561104

22145803

11609802

10768935

1,192,359

691800481

38211877

19576762

12162281

4462932

28724190

15454089

8720126

125064965

99669644

21278057

7287873

5776490

4,217,498

2,337,406

1,046,091

909,969

2,630,791

1,581,101

1,255,147

22,851,098

20,629,079

4,652,435

1,411,107

1,459,514

175500000

6,481,719

4206231

251169186

274396588

138197550

73961450

64217631

198405849

182712982

104792604

1063183155

796850418

89548870

50120410

36758603

374284487

6481719

4206231

3458118544

Total of Sewerage Works in Rs. in Crores

345.81

386389286

B.

Abstract of Cost Estimate for Intermediate SPS

Sl.

Cost of SPS in Rs.

N
o

1.
2.
3.
4.
5.

Description

Construction of Sewage Pumping

Station
Construction of wetwell cum
pumphouse

6.

Construction of Compound Wall

7.

Construction of DG Room

8.

Construction of MCC cum Office Room

Total cost of SPS in Rs.

C.

SPS1

SPS2

SPS3

SPS4

SPS5

SPS6

SPS7

SPS8

911455

871154

789144

1788764

1026282

6243062

1452003

1114053

14195917

80134

76383

66932

116426

45632

363349

100035

101298

950189

303718

553339

307110

648807

399796

1492389

503515

394082

4602756

9726932

9023752

8205832

9678739

7151330

37000774

9080252

8998211

98865823

450885

267642

269667

814888

281023

360664

484599

459715

3389084

381984

381169

381169

600521

388395

454831

420051

380928

3389049

447325

404379

447325

447325

453495

449427

483423

447325

3580024

685771

725641

786201

763545

748996

763545

692535

685771

5852005

12988204

12303459

11253380

14859015

10494950

47128041.
3

13216413

12581383

134824845

Construction of Valve chamber

Construction of Inlet chamber, screen
chamber
Piping and mechanical and electrical
works
Formation of Site Formation, Service
Road & Approach Road

Abstract of Cost Estimate for Rising Mains

S.
N
Description
o
1

Amount in
Rs.

Construction of DI
K-9, Rising Main

Cost of Rising Main for SPS, in Rs.

Amount in Rs.

SPS1

SPS2

SPS3

SPS4

SPS5

SPS6

SPS7

SPS8

6574872

4578855

6048404

1229881

2840922

62232024

3383467

8938151

95073467

D.

Abstract of Cost Estimate for Sewage Treatment Plants

S. No.

Description

Capital Cost

Civil Works

Mechanical, Piping,
Electrical and
Instrumentation
Treated Water Pumping
Station, Rising Main and
Gravity Sewer
Capital Cost (a+b+c)

E.

STP-1 (SBR)
Koel Nagar
Rs. in Lakhs

STP-2 (EA)
Bondamund
a
Rs. in Lakhs

STP-3 (ASP)
Ruputola
Rs. in Lakhs

Total Amount
Rs. Lakhs

726.57

447.84

2028.34

3202.74

1346.76

323.67

1852.62

3523.05

450.21

450.21

2523.54

771.51

3880.96

7176.01

Abstract of Cost Estimate for Special Works using Trenchless Technology

150000

Amount
Rs. in
Crores
0.68

540

150000

8.10

110

150000

1.65

315

150000

4.73

400 mm

165

150000

2.48

6.

600 mm

25

150000

0.38

7.

800 mm

25

150000

0.38

8.

900 mm

90

150000

1.35

9.

1200 mm

65

195000

1.27

10.

1800 mm

110

195000

2.15

Total

1490

S. No

Dia

Unit

No.

Length
in m

1.

150 mm

45

2.

200 mm

3.

300 mm

4.

350 mm

5.

Rate in
Rs./m

19.28

F.

Abstract of Cost Estimate for Sewer Cleaning Equipment

S. No
1
2

Item

Rate, Rs.
Crores
0.220

No

Jetting Machine 4,000 litres

Capacity
Jetting Machine 6,000 litres
Capacity

Amount Rs.
in Crores
0.879

0.330

0.330

Hand operated winching machine

0.020

0.098

Power Rodding Machine

0.016

0.081

Pull Through

0.010

0.020

CCTV Equipment

0.065

0.065

Truck Mounted Jetting Machine

0.104

0.104

Miscellaneous Equipment

0.026

0.026
1.602

Total Rs. in Crores

G.

Abstract of Cost Estimate for Land Possession

S.

STP
N
o
.
STP1

N
o
.

Land type

Govt. or
Private
Land in ha

Land to be
acquired,
ha

Land cost
Crores
per ha

Private (RSP)

0.04

0.04

3.75

Govt.

1.58

Govt.

1.62

Govt.

10.12

Private

3.24

3.24

3.75

0.16

0.16

3.75

0.16

0.16

3.75

STP2

STP3

SPS1

Govt.

0.16

SPS2

0.16

SPS3

SPS4

SPS5

Govt.
East Coast
Railway
East Coast
Railway
Govt.

SPS6

Private (RSP)

0.36

0.36

3.75

10

SPS7

Private (RSP)

0.16

0.16

3.75

11

SPS8

Private (RSP)

0.16

0.16

3.75

Amount Rs.
in Crores
0.15

12.15

0.60
0.60

0.16

Total Rs. in Crores

10

1.35
0.60
0.60
16.05

II. Non Core Components

H. Abstract of Cost Estimate for Community Toilets
S. No.

Amount
Rs.

Item

No of Community toilets

Cost per 1 no

34
18,75,000

Total (a*b) in Rs.

63,750,000
Total Rs. in Crores

6.375

I. Abstract of Cost Estimate for Dhobighat

RCC Platform for washing

12

0.2

0.5

1.2

10049

Amount
Rs.
12059

Construction of Drain

12

1.2

0.6

4.32

10049

43411

Grease Trap

1.5

2.4

3.6

10500

37800

Sand filter

1.5

2.4

3.6

12000

43200

Pump 2hp

15000

30000

Water Tank

7500

Piping

7500

Miscellaneous

37500

Total (b) in Rs.

218969

S. No. Item

Quantity

Unit Rate

No. of Dhobi Ghats (a)

Total cost of Dhobighats
(a*b) in Rs.

220000
440000

Total Rs. in Crores

J. Abstract of Cost Estimate for Crematorium

S. No.

Amount
in Rs.

Item

Electric Furnace with its appurtanances

Furnace with power rating of 51 KW

Transformer-150 kva

337500

LT Panel,HT Switchgear

525000

900000

11

0.044

S. No.

Amount
in Rs.
60000

Item

Heating elements

Chimney 30 m long

Blower of 2800 rpm and 10 HP motor for fuel gases

Fresh air blower with servo motor

Door motor for door lifting

75000

Changing Trolley

90000

Pollution control equip

Subtotal of Electric Furnace

Improved wood based crematoria

Platform for Pyre

Pyre

225000

Trays-4 no

120000

Hood

Chimney 11 m long

Subtotal of improved wood based crematoria

Building(20 x 30 m)

Size of building built up area in sq. ft.

Rate /sqft

Sub total of Building

Compound wall

Cost of Compound wall including gate

Subtotal of building and accessaries

Total cost of crematorium per one no.

No. of crematoria

375000
112500
112500

225000
2812500

90000

60000
180000
675000

3333
1500
5000000
100
400000
5404933
8892433
2
17784867

Total cost of crematorium in Rs

Total Rs. in Crores

12

1.48

K. Abstract of Cost Estimate for IEC activities

Sl.

Item

(in Rs.)
Amount

Unit

Quantity

Rate

a Production 4 films during 3 years

per film incl

service tax

525000

1575000

Telecast fee in Prime Time,20 minutes each 12

b
times/year during 3 years

per telecast
incl service
tax

36

37500

1350000

Production cost 10 seconds duration for 8

a
spots during 3 years

per spot
incl service
tax

75000

450000

Telecast fee for 10 seconds duration ,monthly

b
twice,morning&evening during 3 years

per telecast
incl service
tax

144

15000

2160000

per 100
sqcm incl
service tax

108

6000

648000

72

3750

270000

72

30000

2160000

per annum

750000

1500000

per 2 years

625000

1250000

Mass Media

Television

Telefilm,duration 15-30 min

Spot (Advertisement)

Print Media
Publicity in local newspapers,100
sqcm,one/month during 3 years

a Local newspapers-3 no

Publicity in local periodicals,100 sqcm

two/month,during 3 years

Publicity in english news papers,local

c edition,100 sqcm,one/month during 3 years -2
no.
C

Print Material for Distribution

Publish and distribution as leaflets along with
newspapers 50000/annum for 3 years

Hoarding
Hoarding at strategic points in city including
materials, installation and service
About 5 points

10143000

Sub Total

13

Sl.

Item

II

Events

Unit

Quantity

Rate

Amount

Sponsoring events like Puja and local fesivals,3

years

per annum

300000

900000

Special cultural events, performance of folk

media, street plays,3 years

per annum

300000

900000
1800000

Sub Total
III

Groups and Meetings

Environmental awareness at school levels,3

a years(Talks, eassy, Painting competitions,
debates in all wards)

per annum

300000

900000

Formation of action groups, self help groups

b and support to social groups for awareness
generation activities,3 years

per annum

450000

1350000

Awareness activities like public meeting, public

c debates, meeting with different unions,
felicitation of best workers,3 years

per annum

300000

900000
3150000

Sub Total

15093000

Total cost for IEC Activities

Say Rs in Crores

1.50

L. Abstract of Cost Estimate for River Front Development

Unit

No

Qty

Rate

Amount
In Rs.

a Platforms

m3

10

10

0.3

120

15000

1800000

b Steps

m3

150

10

0.4

0.2

120

15000

1800000

m2

7500

270000

S. No

Item

Provision of platforms and

steps leading to the river to
facilitate a safe approach

Changing Rooms for males

and females

Toilet washroom and

drinking water facility at
ghats

Sitting Benches

Landscaping

36

225000

no.

10

7500

75000
112500

14

S. No

Item

Unit

No

Approach Roads

100

Platforms for holding

cultural programmes

no.

15

15

Cost of land

m2

100

20

0.5

Qty

225
2000

6000

Amount
In Rs.
600000

3000

675000

3750

7500000

Rate

13057500

Grand Total
River Front Development
at 2 Bathing Ghats

26115000

2
Total Cost Rs. in Crores

15

2.165

MAP SHOWING DIFFERENT SEWERAGE ZONES OF ROURKELA TOWN

16