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52A
54A
WINDOWS
55A
EXTERIOR PROTECTION
56A
EXTERIOR EQUIPMENT
57A
INTERIOR EQUIPMENT
59A
SAFETY ACCESSORIES
X95
APRIL 2009
"The repair methods given by the manufacturer in this document are based on the technical
specifications current when it was prepared.
The methods may be modified as a result of changes introduced by the manufacturer in the
production of the various component units and accessories from which his vehicles are
constructed."
Edition Anglaise
Contents
Page
51A
52A
51A-1
52A-1
51A-2
52A-2
51A-4
52A-5
51A-6
52A-7
51A-8
Sunroof operating
mechanism: Removal Refitting
52A-8
51A-10
52A-12
52A-15
52A-18
52A-20
52A-23
51A-13
51A-16
51A-19
51A-21
54A
WINDOWS
Windscreen: Removal Refitting
54A-1
54A-3
Contents
54A
EXTERIOR PROTECTION
54A-7
55A-31
54A-10
55A-34
54A-14
54A-16
55A
55A
WINDOWS
56A
54A-18
54A-21
EXTERIOR PROTECTION
EXTERIOR EQUIPMENT
Scuttle panel grille: Removal
- Refitting
56A-1
56A-6
56A-8
56A-15
55A-1
56A-17
55A-6
56A-19
56A-20
56A-22
55A-11
55A-12
55A-16
55A-18
55A-20
55A-22
57A-10
55A-23
57A-15
55A-24
57A-17
55A-27
57A-19
55A-29
57A-20
57A
INTERIOR EQUIPMENT
57A-1
Contents
57A
59A
INTERIOR EQUIPMENT
Glovebox: Removal Refitting
57A-25
57A-27
57A-29
57A-41
57A-43
57A-45
57A-47
57A-48
57A-49
SAFETY ACCESSORIES
Passenger presence
detection ply: Removal Refitting
59A-1
51A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim),
- the front speaker (see Front speakers: Removal Refitting) (86A, Radio).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
136160
a Remove:
- the bolts (3) ,
- the front side door check strap from inside the front
side door box section.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
136159
a Remove:
a Refit:
II - FINAL OPERATION
a Refit:
- the front speaker (see Front speakers: Removal Refitting) (86A, Radio),
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim).
51A-1
51A
8 N.m
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery).
a Remove:
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim),
- the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing),
- the front side door lock barrel (see 51A, Side opening element mechanisms, Front side door lock
barrel: Removal - Refitting, page 51A-4) ,
108049
a Remove:
136163
51A-2
51A
II - FINAL OPERATION
a Refit:
- the front side exterior door handle (see 51A, Side
opening element mechanisms, Door exterior
handle: Removal - Refitting, page 51A-6) ,
- the front side door lock barrel (see 51A, Side opening element mechanisms, Front side door lock
barrel: Removal - Refitting, page 51A-4) .
a Connect the battery (see Battery: Removal - Refitting) (80A, Battery).
REFITTING
a Clip the lock cable onto the front side door exterior
handle module.
a Connect the connectors.
a Refit the front side door lock - exterior door handle
module assembly.
a Position the lock on the front side door box section
retaining hook.
136163
a Refit the front side door lock bolts (3) in the order (4)
, (5) and (6) .
a Torque tighten the front side door lock bolts (8
N.m).
a Clip on the front side door exterior handle module.
a Refit:
- the seal,
- the bolt.
51A-3
51A
REMOVAL
I - REMOVAL PREPARATION OPERATION
136142
136164
136144
51A-4
51A
II - FINAL OPERATION
a Refit the blanking cover on the front side door lock
barrel release mechanism.
136145
136157
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit the front side door lock barrel.
a Lock the safety mechanism by pushing it with a
screwdriver.
a Carry out a function test.
51A-5
51A
REMOVAL
REFITTING
108048
a Refit:
- the door exterior handle,
- the front side door lock barrel or the dummy lock
(see 51A, Side opening element mechanisms,
Front side door lock barrel: Removal - Refitting,
page 51A-4) .
DOOR OPEN SYST. 433 NML
a Connect the door handle connector.
a Perform a function test of the "hands-free" function.
51A-6
- new door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing),
51A-7
51A
51A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery).
a Remove:
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim),
- the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing),
- the front side door sliding window (see 54A, Windows, Sliding window in front side door: Removal - Refitting, page 54A-3) ,
- the electric window motor (see Window winder
motor: Removal - Refitting) (87D, Electric windows - Sunroof).
a Protect the side impact sensor to prevent any accidental damage (card and adhesive).
134155
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit:
136166
a Remove the nuts (1) from the front side door electric
window mechanism.
51A-8
II - FINAL OPERATION
a Refit the electric window motor (see Window winder motor: Removal - Refitting) (87D, Electric windows - Sunroof).
a Connect the battery (see Battery : Removal - Refitting) (80A, Battery).
a Carry out a function test.
a Remove the side impact sensor protection.
a Refit:
- the front side door sliding window (see 54A, Windows, Sliding window in front side door: Removal - Refitting, page 54A-3) ,
- the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing).
a Carry out a sealing test (see Technical Note
0653A).
a Refit the front side door trim (see Front side door
trim: Removal - Refitting) (72A, Side opening elements trim).
51A-9
51A
51A
Tightening torquesm
rear side door lock bolts
8 N.m
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the rear side door trim (see Rear side door trim:
Removal - Refitting) (72A, Side opening element
trim),
- the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing),
- the dummy lock (see 51A, Side opening element
mechanisms, Front side door lock barrel: Removal - Refitting, page 51A-4) ,
- the rear side exterior door handle (see 51A, Side
opening element mechanisms, Door exterior
handle: Removal - Refitting, page 51A-6) .
140065
a Remove:
- the bolt (2) ,
- the seal (3) .
a Unclip the rear side door exterior handle module.
J95
139390
139385
a Remove:
51A-10
51A
REFITTING
139387
136158
a Refit the rear side door lock bolts in the order (8) , (9)
and (10) .
a Torque tighten the rear side door lock bolts (8
N.m).
a Connect the connector (5) .
a Attach the wiring.
136158
J95
a Refit:
51A-11
51A-12
51A
51A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the rear side door trim (see Rear side door trim:
Removal - Refitting) (72A, Side opening element
trim),
- the door sealing films (see Door sealing film: Removal - Refitting) (65A, Opening elements sealing).
B95
a Remove the rear speaker (see Rear speakers: Removal - Refitting) (86A, Radio).
139081
140304
134146
51A-13
51A
B95
140305
a Remove the electric window mechanism (6) from inside the rear side door box section.
136155
a Remove:
REFITTING
J95
a
Note:
When refitting a new electric window mechanism, a plastic sprocket pre-positions the mechanism for fitting. The sprocket must be removed
before refitting the window motor.
a Refit the rear side door electric window mechanism.
III - FINAL OPERATION
J95
a Refit the blanking cover (1) .
140303
51A-14
51A-15
51A
51A
REMOVAL
J95
I - REMOVAL PREPARATION OPERATION
a Remove:
- the rear side door trim (see Rear side door trim:
Removal - Refitting) (72A, Side opening element
trim),
- the door sealing films (see Door sealing film: Removal - Refitting) (65A, Opening elements sealing).
B95
a Remove the rear speaker (see Rear speakers: Removal - Refitting) (86A, Radio).
139395
139081
134146
51A-16
51A
B95
136139
a Remove:
- the bolts (4) ,
- the rear side door manual window mechanism module (5) .
a Unclip the cable from the rear side door manual window mechanism from inside the door box section.
136155
a Remove:
- the bolts (6) ,
- the rear side door manual window mechanism.
J95
139396
51A-17
51A
J95
a Refit:
- the rear side door manual window mechanism,
- the bolts (7) .
a Remove the rear side door manual window mechanism (8) from inside the door box section.
B95
a Refit the new bolts (1) .
REFITTING
J95
I - REFITTING PREPARATION OPERATION
a Refit:
When refitting a new window mechanism, a plastic sprocket pre-positions the mechanism for fitting. The sprocket must be removed before
refitting the window motor.
B95
a Refit:
a Refit the rear speaker (see Rear speakers: Removal - Refitting) (86A, Radio).
a Refit the rear side door trim (see Rear side door
trim: Removal - Refitting) (72A, Side opening element trim).
51A-18
51A
Tightening torquesm
front side door run
channel support bolts
6.5 N.m
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery).
a Remove:
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim),
- the lower section of the door sealing film (see Door
sealing film: Removal - Refitting) (65A, Opening
element sealing).
139065
a Remove the bolts (2) from the front side door run
channel support.
139064
139532
Handle with care, as the side impact sensor is fitted on the front side door run channel support.
51A-19
REFITTING
I - REFITTING PREPARATION OPERATION
a parts always to be replaced: Front side opening
element run channel mounting bolt (50,02,12,09).
II - REFITTING OPERATION FOR PART
CONCERNED
a Refit:
- the side impact sensor (see Side impact sensor:
Removal - Refitting) (88C, Airbags and pretensioners),
- the support of the front side door run channel.
a Refit the bolts (2) .
a Torque tighten the front side door run channel
support bolts (6.5 N.m).
a Clip the side impact sensor wiring in place.
III - FINAL OPERATION
a Connect the side impact sensor connector (1) .
a Refit:
- the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing),
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim).
a Connect the battery (see Battery: Removal - Refitting) (80A, Battery).
51A-20
51A
51A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the rear side door trim (see Rear side door trim:
Removal - Refitting) (72A, Side opening element
trim),
- the rear speaker (see Rear speakers: Removal Refitting) (86A, Radio).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
139077
a Remove the bolt (2) from the rear side door check
strap.
139078
139079
a Remove:
- the bolts (3) ,
- the rear side door check strap from inside the rear
side door box section.
51A-21
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit:
- the rear side door check strap inside the rear side
door box section,
- the bolts (3) ,
- the bolt (2) ,
- the rear side door check strap seal (1) .
II - FINAL OPERATION
a Refit:
- the rear speaker (see Rear speakers: Removal Refitting) (86A, Radio),
- the rear side door trim (see Rear side door trim:
Removal - Refitting) (72A, Side opening element
trim).
51A-22
51A
52A
Tightening torquesm
bonnet catch bolts
8 N.m
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
136670
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a Clip on the bonnet release cable.
136671
a Refit:
52A-1
52A
REMOVAL
B95 or D95
I - REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Remove:
- the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
- the front section of the front wheel arch liners (see
55A, Exterior protection, Front wheel arch liner:
Removal - Refitting, page 55A-24) ,
- the front bumper (see 55A, Exterior protection,
Front bumper: Removal - Refitting, page 55A-1)
,
- the battery (see Battery: Removal - Refitting)
(80A, Battery),
135814
- the battery tray (see Battery tray: Removal - Refitting) (80A, Battery),
- the air filter unit (see Air filter unit: Removal - Refitting) (12A, Fuel mixture),
- the bonnet catch (see 52A, Non-side opening element mechanisms, Bonnet latch: Removal - Refitting, page 52A-1) .
D95
a Remove the door sill lining (see Door sill lining: Removal - Refitting) (71A, Body internal trim).
B95 or J95
a Remove:
- the B-pillar lower trim (see B-pillar lower trim: Removal - Refitting) (71A, Body internal trim),
135825
- the front sill panel trim (see Front door sill lining:
Removal - Refitting) (71A, Body internal trim).
a Remove:
- the clips (3) ,
- the pedal soundproofing (4) .
52A-2
52A
J95
B95 or D95
139833
135821
139832
135826
52A-3
52A
REFITTING
B95 or J95
a Refit:
- the front door sill lining (see Front door sill lining:
Removal - Refitting) (71A, Body internal trim),
- the B-pillar lower trim (see B-pillar lower trim: Removal - Refitting) (71A, Body internal trim).
D95
a Refit the door sill lining (see Door sill lining: Removal - Refitting) (71A, Body internal trim).
a Refit:
- the bonnet catch (see 52A, Non-side opening element mechanisms, Bonnet latch: Removal - Refitting, page 52A-1) ,
- the air filter unit (see Air filter unit: Removal - Refitting) (12A, Fuel mixture),
- the battery tray (see Battery tray: Removal - Refitting) (80A, Battery),
52A-4
52A
8 N.m
REMOVAL
I - REMOVAL PREPARATION OPERATION
136673
136668
a
Note:
If there is an electrical fault, the tailgate can be
opened manually using a flat-blade screwdriver.
This operation is performed from inside the vehicle.
a Remove the tailgate trim (see Tailgate lining: Removal - Refitting) (73A, Non-side opening elements trim).
136666
52A-5
52A-6
52A
52A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
WARNING
The strut is fitted in such a way as to prevent
leaks. Note the strut's direction of fitting (position
of the body and cylinder rod) before removing it,
in order to refit the strut identically during the
refitting operation.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
137031
REFITTING
I - REFITTING PREPARATION OPERATION
a Position the clips on the tailgate strut
II - REFITTING OPERATION FOR PART
CONCERNED
a Refit the tailgate strut.
137033
52A-7
52A
PANORAMIC SUNROOF
- the edge of the sunroof operating mechanism
using masking tape.
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and operation recommendations before carrying out any
repair:
- (see Airbag and Pretensioners: Precautions
for repair) (88C, Airbags and pretensioners),
- (see Vehicle: Precautions for repair) (01D,
Mechanical introduction).
REMOVAL
137370
137374
a Insert:
- the tool (Car. 1033) at (2) in the rear right- or lefthand section of the sunroof operating mechanism,
- the cutting wire in the tool (Car. 1033), or in a 2.5
mm diameter tube, outside the vehicle.
137656
52A-8
52A
PANORAMIC SUNROOF
137494
137372
B95
a Lift the sunroof operating mechanism side seal
using the tool (Car. 1033).
137494
a Slide the cutting wire from (3) to (4) under the sunroof operating mechanism side seal (if necessary,
wet the seal with wiper fluid to facilitate this operation).
52A-9
52A
PANORAMIC SUNROOF
- set of arch supports: APARV 200 ESP.
REFITTING
I - REFITTING PREPARATION OPERATION
a For preparation and bonding (see Technical Note
560A).
a parts always to be replaced: Roof opening element adjusting shim (50,04,22,03).
a Check the air seal and replace it if necessary.
137494
a Bond the sunroof operating mechanism (this operation requires two people plus a third inside the vehicle).
a Check that the positioning shims touch the roof.
III - FINAL OPERATION
a Fit the sunroof motor wiring on the clips.
a Connect the sunroof motor supply connector.
a Remove the indexing guides 30 minutes after bonding.
Note:
Reduce the length of the cutting wire as you cut.
a Pass the cutting wire to the roof centre cross member.
a Extend the cement bead cut at (4) to (5) .
a Leave the cutting handle in place at the opposite
cross member.
a Cut the cement bead with the other handle from (3)
to (6) and from (6) to (5) up to the roof centre cross
member.
a Refit the headlining (see Headlining: Removal Refitting) (71A, Body internal trim).
a Connect the battery (see Battery: Removal - Refitting) (80A, Battery).
a Carry out a function test.
a Apply sunroof initialisation procedure using the diagnostic tool:
a Cut the cement bead on the roof centre cross member, by pulling on the two handles.
a Remove the sunroof operating mechanism (this
operation requires two people) using the specific
supports:
52A-10
52A-11
52A
52A
PANORAMIC SUNROOF
Tightening torquesm
rear bolts on the sunroof
mobile panel
6 N.m
6 N.m
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Open the sunroof mobile panel.
137497
137489
a Remove:
- the rear bolts (2) from the sunroof mobile panel,
- the sunroof mobile panel (3) (this operation requires two people).
137488
REFITTING
I - REFITTING PREPARATION OPERATION
a
Note:
When removing and refitting the sunroof
mobile panel, apply HIGH STRENGTH THREAD
LOCK to the mobile panel bolts (see Vehicle:
Parts and ingredients for the repairwork)
(04B, Consumables - Products).
When replacing the sunroof mobile panel,
replace the bolts with those supplied with the
sunroof mobile panel.
52A-12
52A
PANORAMIC SUNROOF
- the guide runner (4) ,
- the drive mechanism (5) .
a Wipe the areas with a clean and dry LINT-FREE
CLOTH (see Vehicle: Parts and ingredients for
the repairwork) (04B, Consumables - Products).
a Using a fine brush, lightly grease the following areas
only with OPENING ELEMENT GREASE (see Vehicle: Parts and ingredients for the repairwork)
(04B, Consumables - Products).
II - REFITTING OPERATION FOR PART
CONCERNED
137513
a Refit:
- the sunroof mobile panel (this operation requires
two people),
- the rear bolts (2) from the sunroof mobile panel,
- the front bolts (1) from the sunroof mobile panel.
a Adjust the sunroof mobile panel, the front section of
the sunroof mobile panel must be lower than 2 mm
in relation to the roof line.
a Torque tighten:
- the rear bolts on the sunroof mobile panel (6
N.m),
- the front bolts on the sunroof mobile panel (6
N.m).
137490
137491
52A-13
52A-14
52A
52A
PANORAMIC SUNROOF
J95
Tightening torquesm
sunroof deflector bolts
2 N.m
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Open the sunroof mobile panel.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
B95
140302
a Remove:
- the bolts (3) while holding the sunroof deflector,
- the sunroof deflector (4) .
REFITTING
I - REFITTING PREPARATION OPERATION
a
137495
Note:
When removing - refitting the sunroof deflector, apply some HIGH RESISTANCE THREADLOCK (see Vehicle: Parts and ingredients
for the repairwork) (04B, Consumables - Products) to the sunroof deflector bolts.
When replacing the sunroof deflector, replace the
bolts with those supplied with the sunroof deflector.
137492
a Remove:
- the bolts (1) and (2) while holding the sunroof deflector,
- the sunroof deflector.
52A-15
52A
PANORAMIC SUNROOF
II - REFITTING OPERATION FOR PART
CONCERNED
137496
a Using a fine brush, grease the area (6) with OPENING ELEMENT GREASE (see Vehicle: Parts
and ingredients for the repairwork) (04B, Consumables - Products).
52A-16
52A-17
52A
52A
PANORAMIC SUNROOF
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and operation recommendations before carrying out any
repair:
- (see Airbag and Pretensioners: Precautions
for repair) (88C, Airbag and pretensioners),
- (see Precautions for repair) (01D, Mechanical
introduction).
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery).
124565
a Remove the headlining (see Headlining: Removal Refitting) (71A, Body internal trim).
B95
1 - Front sunroof sun visor
137514
137516
a Remove:
- the bolts (3) ,
- the rear sunroof sun visor.
52A-18
52A
PANORAMIC SUNROOF
REFITTING
J95
I - REFITTING OPERATION FOR PART
CONCERNED
140297
a Remove:
- the bolts,
- the rear sunroof sun visor.
52A-19
52A
REMOVAL
REMOVAL PREPARATION OPERATION
a Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery).
a Remove:
- the headlining (see Headlining: Removal - Refitting) (71A, Body internal trim),
- the sun visor from the fixed sunroof (see 52A, Nonside opening element mechanisms, Fixed glass
sunroof visor: Removal - Refitting, page 52A23) .
a Protect:
137800
a Pass the tool (Car. 1033) at the rear right- or lefthand section of the fixed sunroof..
a Insert the cutting wire in the wire insertion tool, or in
a 2.5 mm diameter tube, outside the vehicle.
137798
52A-20
52A
137799
137795
a Fit the cutting handles on the two sections of the cutting wire inside the vehicle.
a Cut the cement bead from (4) to (5) , from (5) to (6) ,
from (6) to (3) and from (3) to (4) (leave the second
handle inside the vehicle).
Note:
Reduce the length of the cutting wire as you cut.
a Remove the fixed sunroof using the specific support
(this operation requires two people):
- support: PARV 202,
- set of arch supports: APARV 200 ESP.
137809
a Slide the wire insertion tool under the seal (2) from
(4) to (5) , from (5) to (6) , from (6) to (3) and from (3)
to (4) .
a Prepare for a sufficient length of wire and remove
the needle.
a Pass the cutting wire from the exterior towards the
interior at (1) using the tool (Car. 1033).
REFITTING
I - REFITTING PREPARATION OPERATION
a For preparation and bonding (see Technical Note
560A).
a Check the condition of the seal around the edge of
the fixed sunroof and replace it if necessary.
Note:
When passing the cutting wire into the vehicle
interior, be careful not to cross the two wires, as
this would make cutting the seal impossible.
52A-21
137807
52A-22
52A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery).
a Remove the headlining (see Headlining: Removal Refitting) (71A, Body internal trim).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
137518
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit the sun visor on the fixed sunroof.
a Attach the clips.
II - FINAL OPERATION
a Carry out a function test.
a Refit the headlining (see Headlining: Removal Refitting) (71A, Body internal trim).
a Connect the battery (see Battery: Removal - Refitting) (80A, Battery).
52A-23
52A
WINDOWS
Windscreen: Removal - Refitting
54A
Universal protector
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the windscreen wiper arms (see Windscreen wiper arm: Removal - Refitting) (85A, Wiping Washing),
- the scuttle panel grille (see 56A, Exterior equipment, Scuttle panel grille: Removal - Refitting,
page 56A-1) ,
- the interior rear-view mirror (see 57A, Interior
equipment, Interior rear-view mirror Removal Refitting, page 57A-43) ,
- the windscreen pillar trims (see A-pillar trim: Removal - Refitting) (71A, Body internal trim).
108156
AUTO LIGHTS+WIPER
a Remove the rain and light sensor (see Rain and light sensor: Removal - Refitting) (85D, Wiping Washing).
WARNING
When cutting the cement bead, take care not to
cut the wiring harness.
NORMAL ROOF
J95
a Remove the windscreen pillar trims (see 55A, Exterior protection, A-pillar trim piece: Removal - Refitting, page 55A-29) .
a
Note:
For cutting the upper section of the windscreen, it
is preferable to use the pneumatic window cutting
tool, in order not to damage the finishing seal of
the fixed glass roof.
a Cut the cement bead (see Technical Note 560A).
54A-1
WINDOWS
Windscreen: Removal - Refitting
54A
REFITTING
- the windscreen pillar trims (see A-pillar trim: Removal - Refitting) (71A, Body internal trim),
AUTO LIGHTS+WIPER
a Refit:
- a new adhesive base for the rain and light sensor
(see Rain and light sensor: Removal - Refitting)
(85A, Wiping - Washing),
- the rain and light sensor (see Rain and light sensor: Removal - Refitting) (85D, Wipers Washing).
54A-2
WINDOWS
Sliding window in front side door: Removal - Refitting
54A
REMOVAL
B95 or K95
I - REMOVAL PREPARATION OPERATION
a Remove the front side door trim (see Front side
door trim: Removal - Refitting) (72A, Side opening
elements trim).
D95
137631
138174
54A-3
WINDOWS
Sliding window in front side door: Removal - Refitting
54A
B95 or K95
a Refit the blanking cover of the front side door electrical wiring.
D95
D95
a Refit the blanking cover to access the window mounting.
a Remove:
- the bolts (3) ,
- the front side door sliding window.
REFITTING
I - REFITTING PREPARATION OPERATION
a parts always to be replaced: front side opening
element sliding window bolt (50,04,06,05).
II - REFITTING OPERATION FOR PART
CONCERNED
a Refit the front side door sliding window glass.
III - FINAL OPERATION
a Connect the battery (see Battery : Removal - Refitting) (80A, Battery).
a Carry out a function test.
a Remove the side impact sensor protection.
a Refit the interior weatherstrip.
54A-4
WINDOWS
Sliding window in front side door: Removal - Refitting
54A
J95
REMOVAL
139072
139073
a Remove:
- the fixed window pillar bolts (3) ,
54A-5
WINDOWS
Sliding window in front side door: Removal - Refitting
54A
J95
a Refit:
- the front side door interior weatherstrip,
- the front side door exterior weatherstrip (see Front
door side exterior weather strip: Removal - Refitting) (66A, Opening element sealing).
a Connect the battery (see Battery: Removal - Refitting) (80A, Battery).
a Carry out a function test.
a Refit:
- the front speaker (see Front speakers: Removal Refitting) (86A, Radio),
- the sealing film (see Door sealing film: Removal Refitting) (65A, Opening element sealing).
a Carry out a sealing test (see Technical Note
0653A).
139075
a Refit the front side door trim (see Front side door
trim: Removal - Refitting) (72A, Side opening elements trim).
REFITTING
I - REFITTING PREPARATION OPERATION
a parts always to be replaced: front side opening
element sliding window bolt (50,04,06,05).
II - REFITTING OPERATION FOR PART
CONCERNED
a Refit:
- the front side door sliding window,
- the fixed window pillar,
- the fixed window pillar bolts (3) .
a Fit the front side door glass run channel on the fixed
window pillar.
a Refit:
- the front side door sliding window on the electric
window mechanism,
- the new bolts (2) .
III - FINAL OPERATION
a Refit the blanking cover (1) .
a Remove the side impact sensor protection.
54A-6
WINDOWS
Sliding window in rear side door: Removal - Refitting
54A
REMOVAL
J95
I - REMOVAL PREPARATION OPERATION
a Lower the rear side sliding door window to the low
position.
a Remove:
- the rear side door trim (see Rear side door trim:
Removal - Refitting) (72A, Side opening element
trim),
- the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing),
139080
a Remove:
- the blanking cover (3) ,
B95
137390
a Remove:
- partially the rear side door window glass run channel (1) ,
- partially the exterior weatherstrip (2) ,
- the rear speaker (see Rear speakers: Removal Refitting) (86A, Radio).
54A-7
WINDOWS
Sliding window in rear side door: Removal - Refitting
54A
J95
B95
139081
134146
a Remove the bolts (4) from the rear side door sliding
window.
139082
REFITTING
I - REFITTING PREPARATION OPERATION
a parts always to be replaced: rear side opening
element sliding window bolt (50,04,08,07).
138159
54A-8
WINDOWS
Sliding window in rear side door: Removal - Refitting
B95 or J95 or K95
III - FINAL OPERATION
J95
a Refit:
- the exterior weatherstrip,
- the blanking cover (3) ,
- the rear side door exterior trim (see 55A, Exterior
protection, Rear side door pillar exterior trim
Removal - Refitting, page 55A-34) .
B95
a Refit:
- the rear side door window glass run channel (1) ,
- the exterior weatherstrip (2) ,
- the rear speaker (see Rear speakers: Removal Refitting) (86A, Radio).
54A-9
54A
WINDOWS
Rear quarter panel window: Removal - Refitting
54A
D95 or K95
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Note:
The seal of the rear quarter panel window is moulded onto the rear quarter panel window. If the seal
has deteriorated, always replace the rear quarter
panel window.
D95
REMOVAL
I - REMOVAL PREPARATION OPERATION
D95
a Remove:
- the door sill lining (see Door sill lining: Removal Refitting) (71A, Body internal trim),
- the side roof rail rear trim (see Rear roof drip
moulding lining: Removal - Refitting) (71A,
Body internal trim),
- the rear wing panel trim (see Rear panel trim: Removal - Refitting) (71A, Body internal trim),
- the upper trim of the C-pillar (see C-pillar upper
trim: Removal - Refitting) (71A, Body internal
trim),
137630
K95
a Remove:
- the rear inner sill upper trim (see Rear door sill upper lining: Removal - Refitting) (71A, Body internal trim),
- the rear parcel shelf side trim (see Rear parcel
shelf side trim: Removal - Refitting) (71A, Body
internal trim),
- the rear quarter panel trim (see Rear quarter panel trim: Removal - Refitting) (71A, Body internal
trim).
a Protect the area around the rear quarter panel window with masking tape.
54A-10
WINDOWS
Rear quarter panel window: Removal - Refitting
54A
D95 or K95
- the rear wing panel trim (see Rear panel trim: Removal - Refitting) (71A, Body internal trim),
K95
- the side roof rail rear trim (see Rear roof drip
moulding lining: Removal - Refitting) (71A,
Body internal trim),
- the door sill lining (see Door sill lining: Removal Refitting) (71A, Body internal trim).
K95
a Refit:
- the rear quarter panel trim (see Rear quarter panel trim: Removal - Refitting) (71A, Body internal
trim).
- the rear parcel shelf side trim (see Rear parcel
shelf side trim: Removal - Refitting) (71A, Body
internal trim),
142206
REFITTING
I - REFITTING PREPARATION OPERATION
a For preparation and bonding (see Technical Note
560A).
II - REFITTING OPERATION FOR PART
CONCERNED
a Bond the rear quarter panel window.
a Equal out the clearances and shut lines.
III - FINAL OPERATION
D95
a Refit:
- the B-pillar upper trim (see B-pillar upper trim:
Removal - Refitting) (71A, Body internal trim),
- the upper trim of the C-pillar (see C-pillar upper
trim: Removal - Refitting) (71A, Body internal
trim),
54A-11
- the rear inner sill upper trim (see Rear door sill upper lining: Removal - Refitting) (71A, Body internal trim).
WINDOWS
Rear quarter panel window: Removal - Refitting
54A
J95
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Note:
The rear quarter panel window seal is moulded
onto the rear quarter panel window. If the seal has
deteriorated, always replace the rear quarter panel
window.
LONG CHASSIS
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the rear panel trim (see Rear end panel lining:
Removal - Refitting) (71A, Body internal trim),
- the rear parcel shelf side trim (see Rear parcel
shelf side trim: Removal - Refitting) (71A, Body
internal trim),
- the rear inner sill upper trim (see Rear door sill upper lining: Removal - Refitting) (71A, Body internal trim),
141106
STANDARD CHASSIS
142205
54A-12
WINDOWS
Rear quarter panel window: Removal - Refitting
J95
REFITTING
I - REFITTING PREPARATION OPERATION
a parts always to be replaced: Rear quarter panel
window adjusting shim (50,04,10,03).
a For preparation and bonding (see Technical Note
560A).
II - REFITTING OPERATION FOR PART
CONCERNED
a Bond the rear quarter panel window.
a Equal out the clearances and shut lines.
III - FINAL OPERATION
a Remove the protection on the edge of the rear quarter panel window.
a Refit:
- the rear quarter panel trim (see Rear quarter panel trim: Removal - Refitting) (71A, Body internal
trim).
- the rear wheel arch trim (see Rear wheel arch
lining: Removal - Refitting) (71A, Body internal
trim),
- the rear inner sill upper trim (see Rear door sill upper lining: Removal - Refitting) (71A, Body internal trim),
- the rear parcel shelf side trim (see Rear parcel
shelf side trim: Removal - Refitting) (71A, Body
internal trim),
- the rear panel trim (see Rear end panel lining:
Removal - Refitting) (71A, Body internal trim).
54A-13
54A
WINDOWS
Rear side door fixed window: Removal - Refitting
54A
B95 or K95
REMOVAL
K95
I - REMOVAL PREPARATION OPERATION
K95
a Remove the rear side door exterior weatherstrip
(see Rear side door exterior weather strip: Removal - Refitting) (66A, Window sealing).
a Remove:
- the rear side door trim (see Rear side door trim:
Removal - Refitting) (72A, Side opening element
trim),
- the interior weatherstrip,
- the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing),
- the rear speaker (see Rear speakers: Removal Refitting) (86A, Radio),
- the rear side sliding door window (see 54A, Windows, Sliding window in rear side door: Removal - Refitting, page 54A-7) ,
142208
B95
a Separate the rear side door fixed window from the
exterior weatherstrip on the rear side door glass run
channel.
54A-14
WINDOWS
Rear side door fixed window: Removal - Refitting
54A
B95 or K95
REFITTING
K95
I - REFITTING OPERATION FOR PART
CONCERNED
K95
a Assemble the rear side door window "glass run
channel - fixed window" assembly.
B95
a Assemble the rear side door "glass run channel - exterior weatherstrip - fixed window" assembly.
II - FINAL OPERATION
K95
a Refit the rear side door window "glass run channel fixed window" assembly (see Glass run channel in
rear side door: Removal - Refitting) (66A, Window
sealing).
B95
a Refit the rear side door "fixed window - glass run
channel - exterior weatherstrip" assembly (see
Glass run channel in rear side door: Removal Refitting) (66A, Window sealing).
a Refit:
- the rear side door pillar exterior trim (see 55A, Exterior protection, Rear side door pillar exterior
trim Removal - Refitting, page 55A-34) ,
- the rear side sliding door window (see 54A, Windows, Sliding window in rear side door: Removal - Refitting, page 54A-7) ,
- the rear speaker (see Rear speakers: Removal Refitting) (86A, Radio),
- the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing).
54A-15
- the rear side door trim (see Rear side door trim:
Removal - Refitting) (72A, Side opening element
trim).
WINDOWS
Rear screen: Removal - Refitting
54A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
K95
- the tailgate trim (see Tailgate lining: Removal Refitting) (73A, Non-side opening elements trim),
- the rear screen wiper arm (see Rear screen wiper
arm: Removal - Refitting) (85A, Washing - Wiping),
- the rear screen wiper motor (see Rear screen wiper motor: Removal - Refitting) (85A, Washing Wiping).
B95 or J95
a Remove the high level brake light (see 3rd brake light: Removal - Refitting) (81A, Rear lighting).
D95
a Remove the tailgate spoiler (see 56A, Exterior
equipment, Tailgate spoiler: Removal - Refitting,
page 56A-6) .
142209
REFITTING
I - REFITTING PREPARATION OPERATION
a parts always to be replaced: Rear screen adjusting shim (50,04,12,03).
a For preparation and bonding (see Technical Note
560A).
a Refit the rear screen wiper motor (see Rear screen
wiper motor: Removal - Refitting) (85A, Wiping Washing).
54A-16
WINDOWS
Rear screen: Removal - Refitting
II - REFITTING OPERATION FOR PART
CONCERNED
a Bond the rear screen (this operation requires two
people).
a Equal out the clearances and shut lines.
III - FINAL OPERATION
a Connect the rear screen de-icer connectors.
a Remove the masking tape.
D95
a Refit the tailgate spoiler (see 56A, Exterior equipment, Tailgate spoiler: Removal - Refitting, page
56A-6) .
B95 or J95
a Refit the high level brake light (see 3rd brake light:
Removal - Refitting) (81A, Rear lighting).
54A-17
54A
WINDOWS
Fixed sunroof window: Removal - Refitting
54A
PANORAMIC SUNROOF
Essential special tooling
K95
Car. 1033
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and operation recommendations before carrying out any
repair:
- (see Airbag and Pretensioners: Precautions
for repair) (88C, Airbags and pretensioners),
- (see Vehicle: Precautions for repair) (01D,
Mechanical introduction).
142211
a Protect:
Note:
- remove the headlining (see Headlining: Removal - Refitting) (71A, Body internal trim).
REMOVAL
B95 or J95
137173
a Protect:
- the area around the sunroof fixed window with
masking tape,
- the sunroof side trims using masking tape,
- the inside of the vehicle.
54A-18
WINDOWS
Fixed sunroof window: Removal - Refitting
54A
PANORAMIC SUNROOF
B95
B95 or K95
a Pass the tool (Car. 1033) in the rear right- or lefthand section of the sunroof fixed window, taking
care not to damage the mechanism cover seals.
a Collect the cutting wire and leave it inside the vehicle
until needed.
a Slide:
- the cutting wire between the sunroof operating mechanism and the fixed window,
- the cutting wire around the outside edge.
J95
a Pass the tool (Car. 1033) to the rear section of the
window and slide the cutting wire between the fixed
window and the sunroof operating mechanism.
Note:
When routing the cutting wire into the vehicle
interior, be careful not to cross the two wires, as
this would make cutting the seal impossible.
a Remove the sunroof fixed window (this operation requires two people).
REFITTING
I - REFITTING PREPARATION OPERATION
a parts always to be replaced: Roof opening element fixed window adjusting shim (50,04,22,04).
a For preparation and bonding (see Technical Note
560A).
II - REFITTING OPERATION FOR PART
CONCERNED
a Bond the sunroof fixed window (this operation requires two people).
54A-19
WINDOWS
Fixed sunroof window: Removal - Refitting
54A
PANORAMIC SUNROOF
a Connect the battery (see Battery : Removal - Refitting) (80A, Battery).
137177
137176
54A-20
WINDOWS
Sunroof side trim: Removal - Refitting
54A
PANORAMIC SUNROOF
REMOVAL
137169
54A-21
WINDOWS
Sunroof side trim: Removal - Refitting
54A
PANORAMIC SUNROOF
2 - Sunroof side trim, rear section
B95 or J95
K95
137171
142210
REFITTING
I - REMOVAL PREPARATION OPERATION
a parts always to be replaced: Roof opening element fixed window adjusting shim (50,04,22,04).
a For preparation and bonding (see Technical Note
560A).
54A-22
WINDOWS
Sunroof side trim: Removal - Refitting
PANORAMIC SUNROOF
B95
a Refit the mechanism cover side seal on the sunroof
rear side trim.
a Bond:
- the sunroof rear side trim first,
- the sunroof front side trim second.
a Respect the clearances and flush-fittings.
III - FINAL OPERATION
a Remove the masking tape.
a Perform a function test of the sunroof mobile panel.
54A-23
54A
EXTERIOR PROTECTION
Front bumper: Removal - Refitting
55A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Remove:
- the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
- the front section of the wheel arch liners (see 55A,
Exterior protection, Front wheel arch liner: Removal - Refitting, page 55A-24) .
B95 or D95 or K95
139384
137375
55A-1
EXTERIOR PROTECTION
Front bumper: Removal - Refitting
55A
137368
137376
137377
134149
55A-2
EXTERIOR PROTECTION
Front bumper: Removal - Refitting
55A
J95
139379
139380
55A-3
EXTERIOR PROTECTION
Front bumper: Removal - Refitting
55A
139381
137835
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
HEADLIGHT WASHERS WITH BLADE
a Connect the headlight washer pipes (10) .
139383
a Refit the front bumper by sliding it correctly in its guides (this operation requires two people).
a Clip on the side sections of the front bumper.
B95 or D95 or K95
a Refit:
- the bolts (5) ,
55A-4
EXTERIOR PROTECTION
Front bumper: Removal - Refitting
J95
a Refit:
- the bolts (9) ,
- the bolts (8) ,
- the bolts (7) .
II - FINAL OPERATION
a Connect the connector (2) .
a Clip on the connector.
FR AND RR PROX RADAR
a Refit the bumper wiring connector.
a Refit:
- the front section of the wheel arch liners (see 55A,
Exterior protection, Front wheel arch liner: Removal - Refitting, page 55A-24) ,
- the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres).
55A-5
55A
EXTERIOR PROTECTION
Front bumper: Stripping - Rebuilding
- the trim pieces (2) .
55A
STRIPPING
I - STRIPPING PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Remove:
- the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
137364
137366
a Remove:
- the bolts (1) ,
55A-6
EXTERIOR PROTECTION
Front bumper: Stripping - Rebuilding
55A
137362
137361
D95
137358
137361
55A-7
EXTERIOR PROTECTION
Front bumper: Stripping - Rebuilding
55A
137356
138826
J95
138820
138822
138821
138827
55A-8
EXTERIOR PROTECTION
Front bumper: Stripping - Rebuilding
55A
D95
a Clip on:
- the trims (11) ,
- the central grille (10) .
a Refit new rivets.
B95 or K95
a Clip on:
- the centre grille (8) ,
- the front bumper impact strips (7) .
138825
REASSEMBLING
J95
a Refit:
HEADLIGHT WASHERS WITH BLADE
a Refit:
- the trims (2) ,
- the bolts (1) .
55A-9
EXTERIOR PROTECTION
Front bumper: Stripping - Rebuilding
FOG LIGHT
a Refit the front fog lights (see Front fog light: Removal - Refitting) (80B, Headlights).
55A-10
55A
EXTERIOR PROTECTION
Front bumper: Conversion
HEADLIGHT WASHERS WITH BLADE
a
Note:
When a front bumper is replaced, the replacement part needs to be modified before it is painted so that the headlight washer jets can be
fitted.
137371
137373
55A-11
55A
EXTERIOR PROTECTION
Rear bumper: Removal - Refitting
55A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Remove:
- the luggage compartment seal (partially),
- the rear wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
- the rear wheel arch liners (see 55A, Exterior protection, Rear wheel arch liner: Removal - Refitting, page 55A-27) ,
- the rear wing lights (see Rear light on wing: Removal - Refitting) (81A, Rear lighting).
142253
a Remove:
- the stops (3) ,
B95 or D95
137365
a Remove:
- the stops (1) ,
- the clips (2) .
55A-12
EXTERIOR PROTECTION
Rear bumper: Removal - Refitting
55A
137386
137388
a Partially remove the rear bumper (this operation requires two people).
a Disconnect the rear bumper wiring connector.
a Unclip the rear bumper wiring connector.
a Remove the rear bumper (this operation requires
two people).
J95
137363
139375
55A-13
EXTERIOR PROTECTION
Rear bumper: Removal - Refitting
139373
139372
139376
55A
139374
55A-14
EXTERIOR PROTECTION
Rear bumper: Removal - Refitting
55A
a Refit:
- the rear wing lights (see Rear light on wing: Removal - Refitting) (81A, Rear lighting),
- the rear wheel arch liners (see 55A, Exterior protection, Rear wheel arch liner: Removal - Refitting, page 55A-27) ,
- the rear wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
139377
139378
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Connect the rear bumper wiring connector.
55A-15
EXTERIOR PROTECTION
Rear bumper: Stripping-Rebuilding
55A
STRIPPING
FR AND RR PROX RADAR or REAR PROX
RADAR
D95
a Remove the rear fog lights (see Rear fog lights:
Removal - Refitting) (81A, Rear lighting).
B95 or D95
B95 or K95
137314
140483
55A-16
EXTERIOR PROTECTION
Rear bumper: Stripping-Rebuilding
J95
55A
J95
a Refit the fog light and the reversing light (see Rear
fog lights: Removal - Refitting) (81A, Rear lighting).
REASSEMBLING
I - REBUILDING PREPARATION OPERATION
a parts always to be replaced: Rear bumper clip
(50,05,04,13).
B95 or D95
a Refit the number plate lights (see Number plate light: Removal - Refitting) (81A, Rear lighting).
J95
a Clip the lower section of the rear bumper.
- the rear wing lights (see Rear light on wing: Removal - Refitting) (81A, Rear lighting),
D95
a Refit the rear fog lights (see Rear fog lights: Removal - Refitting) (81A, Rear lighting).
- the rear wheel arch liners (see 55A, Exterior protection, Rear wheel arch liner: Removal - Refitting, page 55A-27) ,
- the rear wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres).
55A-17
EXTERIOR PROTECTION
Tailgate strip: Removal - Refitting
55A
J95 or K95
REMOVAL
a Remove the tailgate trim (see Tailgate lining: Removal - Refitting) (73A, Non-side opening elements trim).
J95
a Disconnect:
- the registration plate light connectors.
- the tailgate opening switch connector.
PROXIMITY RADAR 0
a Remove the reversing camera (see Reversing camera: Removal - Refitting) (87F, Parking distance
control).
142263
K95
a Unclip the connector of the tailgate strip.
a Disconnect the connector of the tailgate strip.
142264
55A-18
EXTERIOR PROTECTION
Tailgate strip: Removal - Refitting
55A
J95 or K95
II - REFITTING OPERATION FOR PART
CONCERNED
K95
K95
142050
a Remove:
- the seal of the connector for the tailgate strip,
- the tailgate strip
REFITTING
I - REFITTING PREPARATION OPERATION
a parts always to be replaced: Sealing foam of rear
opening element strip (50,05,06,17).
55A-19
EXTERIOR PROTECTION
Front side door moulding: Removal - Refitting
55A
REMOVAL
I - REMOVAL PREPARATION OPERATION
B95 or K95
135984
a Remove:
- the blanking cover (1) ,
135985
- the bolt.
55A-20
EXTERIOR PROTECTION
Front side door moulding: Removal - Refitting
D95
55A
J95
135981
142095
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a Refit the front side door protective strip.
55A-21
EXTERIOR PROTECTION
Rear side door moulding: Removal - Refitting
55A
REMOVAL
J95
OPERATION FOR REMOVAL OF PART
CONCERNED
142094
135983
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a Refit the rear side door moulding at.
135982
55A-22
EXTERIOR PROTECTION
Rear wing protective strip: Removal - Refitting
D95
Essential special tooling
Car. 1363
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
135976
REFITTING
I - REFITTING PREPARATION OPERATION
a Check the condition of the clips and replace them if
necessary.
II - REFITTING OPERATION FOR PART
CONCERNED
a Refit the rear wing protective strip.
55A-23
55A
EXTERIOR PROTECTION
Front wheel arch liner: Removal - Refitting
55A
REMOVAL
J95
I - REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Remove the front wheel (see Wheel: Removal - Refitting) (35A, Wheels and tyres).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
1 - Front wheel arch liner, front section
B95 or D95
139368
135978
a Remove:
- the bolts (1) ,
- the clips (2) ,
- front wheel arch liner, front section.
139367
a Remove:
- the bolts (4) ,
- front wheel arch liner, front section.
55A-24
EXTERIOR PROTECTION
Front wheel arch liner: Removal - Refitting
55A
139366
135980
a Remove:
a Remove:
- the clips (7) ,
REFITTING
I - REFITTING PREPARATION OPERATION
a Check the condition of the clipsand replace them if
necessary.
II - REFITTING OPERATION FOR PART
CONCERNED
1 - Front wheel arch liner, rear section
B95 or D95
a Refit:
- the front wheel arch liner, rear section,
- the clips (6) ,
- the bolts (5) .
55A-25
EXTERIOR PROTECTION
Front wheel arch liner: Removal - Refitting
J95
a Refit:
- the front wheel arch liner, rear section,
- the clips (7) .
J95
a Refit:
- the front wheel arch liner, front section,
- the clips (3) ,
- the bolts (4) .
55A-26
55A
EXTERIOR PROTECTION
Rear wheel arch liner: Removal - Refitting
55A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Remove the rear wheel (see Wheel: Removal - Refitting) (35A, Wheels and tyres).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
B95 or D95
135977
a Remove:
- the plastic nuts (1) ,
- the bolts (2) ,
- the rear wheel arch liner.
J95
135979
139370
55A-27
EXTERIOR PROTECTION
Rear wheel arch liner: Removal - Refitting
55A
139371
a Remove:
- plastic rivets (4) ,
- the rear wheel arch liner.
REFITTING
I - REFITTING PREPARATION OPERATION
a Check the condition of the plastic nuts and replace
them if necessary.
II - REFITTING OPERATION FOR PART
CONCERNED
B95 or D95
a Refit:
- the rear wheel arch liner,
- the plastic nuts (1) ,
- the bolts (2) .
J95
a Refit:
- the rear wheel arch liner,
- the plastic nuts (3) ,
55A-28
EXTERIOR PROTECTION
A-pillar trim piece: Removal - Refitting
55A
J95
Essential special tooling
Car. 1363
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the scuttle panel grille (see 56A, Exterior
equipment, Scuttle panel grille: Removal - Refitting, page 56A-1) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
139828
139830
139829
REFITTING
I - REFITTING PREPARATION OPERATION
a parts always to be replaced: windscreen pillar
trim clip (50,07,04,16).
55A-29
EXTERIOR PROTECTION
A-pillar trim piece: Removal - Refitting
J95
II - REFITTING OPERATION FOR PART
CONCERNED
a Refit the windscreen pillar trim.
a Clip the trim piece in place (2) .
a Refit the bolts (1) .
III - FINAL OPERATION
a Refit the scuttle panel grille (see 56A, Exterior equipment, Scuttle panel grille: Removal - Refitting,
page 56A-1) .
55A-30
55A
EXTERIOR PROTECTION
Front side door pillar exterior trim Removal - Refitting
55A
REMOVAL
B95 or D95
I - REMOVAL PREPARATION OPERATION
a Remove:
- the door mirror (see 56A, Exterior equipment,
Door mirror: Removal - Refitting, page 56A-15) ,
- the front side door exterior weatherstrip (see Front
door side exterior weather strip: Removal - Refitting) (66A, Window sealing),
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim),
- the door sealing films (see Door sealing film: Removal - Refitting) (65A, Opening element sealing),
- the front side door sliding window (see 54A, Windows, Sliding window in front side door: Removal - Refitting, page 54A-3) .
137381
a Remove:
- the bolts (3) ,
- the front side door pillar exterior trim.
137382
55A-31
EXTERIOR PROTECTION
Front side door pillar exterior trim Removal - Refitting
55A
J95
137381
a Refit:
141208
- the centre bolt (6) while holding the front side door
pillar exterior trim in place,
a Remove:
REFITTING
I - REFITTING PREPARATION OPERATION
Note:
55A-32
EXTERIOR PROTECTION
Front side door pillar exterior trim Removal - Refitting
a Refit:
- the front side door sliding window (see 54A, Windows, Sliding window in front side door: Removal - Refitting, page 54A-3) ,
- the door sealing films (see Door sealing film: Removal - Refitting) (65A, Opening elements sealing).
a Carry out a sealing test (see Technical Note
0653A).
a Refit:
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim),
- the front side door exterior weatherstrip (see Front
door side exterior weather strip: Removal - Refitting) (66A, Window sealing),
- the door mirror (see 56A, Exterior equipment,
Door mirror: Removal - Refitting, page 56A-15) .
55A-33
55A
EXTERIOR PROTECTION
Rear side door pillar exterior trim Removal - Refitting
55A
REMOVAL
B95 or K95
a Remove the rear speaker (see Rear speakers: Removal - Refitting) (86A, Radio).
139085
J95
a Remove the exterior weatherstrip.
1 - Front section of rear side door pillar exterior
trim
139089
139087
55A-34
EXTERIOR PROTECTION
Rear side door pillar exterior trim Removal - Refitting
55A
J95
B95 or K95
134136
a Remove:
- the bolts (4) ,
139083
139086
55A-35
EXTERIOR PROTECTION
Rear side door pillar exterior trim Removal - Refitting
55A
REFITTING
I - REFITTING PREPARATION OPERATION
a parts always to be replaced: parts included in
the acoustic and fitting foam kit (50,07,04,14).
II - REFITTING OPERATION FOR PART
CONCERNED
B95 or K95
a Refit the lower section of the rear side door pillar exterior trim.
a Fit the upper section of the rear side door glass run
channel.
a Position the rear side door pillar exterior trim on the
upper section of the window run channel.
139084
134136
a Refit:
139088
55A-36
- the centre bolt (14) while holding the rear side door
pillar exterior trim in place,
- the upper (15) and lower bolts (13) .
EXTERIOR PROTECTION
Rear side door pillar exterior trim Removal - Refitting
55A
J95
Note:
J95
a Engage clip (2) .
a Refit:
- the centre bolt (6) while holding the front section of
the rear side door pillar exterior trim in place,
- the upper (5) and lower bolts (7) .
2 - Rear section of rear side door pillar exterior trim
a Refit the lower part of the rear section of the rear
side door pillar exterior trim.
a Fit the upper part of the rear section of the rear side
door window run channel.
a Position the rear section of the rear side door pillar
exterior trim on the upper section of the window run
channel.
a Refit:
- the centre bolt (9) while holding the rear section of
the rear side door pillar exterior trim in place,
J95
a Refit:
- the rear side door window glass run channel,
- the exterior weatherstrip.
55A-37
EXTERIOR EQUIPMENT
Scuttle panel grille: Removal - Refitting
56A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the windscreen wiper arms (see Windscreen wiper arm: Removal - Refitting) (85A, Wiping - Washing).
136396
135971
136397
56A-1
EXTERIOR EQUIPMENT
Scuttle panel grille: Removal - Refitting
56A
REFITTING
I - REFITTING PREPARATION OPERATION
a
Note:
Check that the windscreen and the scuttle panel
grille are clean before refitting.
a parts always to be replaced: clip under scuttle
panel grille (50,07,06,12).
136398
56A-2
EXTERIOR EQUIPMENT
Scuttle panel grille: Removal - Refitting
56A
J95
REMOVAL
- the windscreen wiper arms (see Windscreen wiper arm: Removal - Refitting) (85A, Wiping Washing).
139447
141620
a Remove:
- the bonnet side seals (2) ,
56A-3
EXTERIOR EQUIPMENT
Scuttle panel grille: Removal - Refitting
56A
J95
2 - Side sections of the scuttle panel grille
139448
139449
REFITTING
I - REFITTING PREPARATION OPERATION
a parts always to be replaced: clip under scuttle
panel grille (50,07,06,12).
II - REFITTING OPERATION FOR PART
CONCERNED
1 - Side sections of the scuttle panel grille
a Refit:
- the side sections of the scuttle panel grille,
- the bolts (7) ,
- the plastic rivets (6) .
139448
a Remove:
56A-4
EXTERIOR EQUIPMENT
Scuttle panel grille: Removal - Refitting
J95
III - FINAL OPERATION
1 - Side sections of the scuttle panel grille
a Refit:
- the windscreen wiper arms (see Windscreen wiper arm: Removal - Refitting) (85A, Wiping Washing),
- the bonnet side seals (2) .
2 - Centre section of the scuttle panel grille
a Refit the bonnet seal (1) .
56A-5
56A
EXTERIOR EQUIPMENT
Tailgate spoiler: Removal - Refitting
56A
D95
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Partially remove the tailgate trim.
137383
136408
137389
135965
56A-6
EXTERIOR EQUIPMENT
Tailgate spoiler: Removal - Refitting
56A
D95
REFITTING
I - REFITTING PREPARATION OPERATION
a parts always to be replaced: parts included in
the sealing kit (50,07,02,07).
136406
136407
a Disconnect:
56A-7
EXTERIOR EQUIPMENT
Scoop under scuttle panel grille: Removal - Refitting
56A
REMOVAL
I - REMOVAL PREPARATION OPERATION
1 - Centre section of the scoop under the scuttle
panel grille
a Remove:
- the windscreen wiper arms (see Windscreen wiper arm: Removal - Refitting) (85A, Wiping Washing),
- the scuttle panel grille (see 56A, Exterior equipment, Scuttle panel grille: Removal - Refitting,
page 56A-1) .
142081
a Unclip:
- the wiper motor wiring at (3) ,
- the clip (4) ,
- the spare connector (5) .
2 - Side section of the scoop under the scuttle
panel grille
136401
a Remove:
- the bolts (1) , marking them according to their
length,
- the reinforcing linkage (2) .
136394
56A-8
EXTERIOR EQUIPMENT
Scoop under scuttle panel grille: Removal - Refitting
56A
136395
a Remove:
- the nuts (9) ,
- the bolts (10)
142080
136404
a Remove:
- the bolts (11) ,
56A-9
EXTERIOR EQUIPMENT
Scoop under scuttle panel grille: Removal - Refitting
56A
136393
a Remove:
REFITTING
a Refit:
56A-10
EXTERIOR EQUIPMENT
Scoop under scuttle panel grille: Removal - Refitting
56A
J95
Tightening torquesm
secondary brake fluid
reservoir bolts
8 N.m
REMOVAL
I - REMOVAL PREPARATION OPERATION
141620
138734
56A-11
EXTERIOR EQUIPMENT
Scoop under scuttle panel grille: Removal - Refitting
56A
J95
139448
139448
a Remove:
- plastic rivets (4) ,
- the bolts (5) .
56A-12
EXTERIOR EQUIPMENT
Scoop under scuttle panel grille: Removal - Refitting
56A
J95
II - OPERATION FOR REMOVAL OF PART
CONCERNED
141619
a Remove:
139450
REFITTING
I - REFITTING PREPARATION OPERATION
139452
56A-13
EXTERIOR EQUIPMENT
Scoop under scuttle panel grille: Removal - Refitting
J95
2 - Centre section of the scoop under the scuttle
panel grille
a Refit:
- the centre section of the scoop under the scuttle
panel grille,
- the nuts (11) ,
- the clips (10) .
III - FINAL OPERATION
1 - Side sections of the scoop under the scuttle
panel grille
a Refit:
- the side sections of the scuttle panel grille (see
56A, Exterior equipment, Scuttle panel grille:
Removal - Refitting, page 56A-1) ,
- the windscreen wiper arms (see Windscreen wiper arm: Removal - Refitting) (85A, Wiping Washing).
2 - Centre section of the scoop under the scuttle
panel grille
a Fit the side sections of the scuttle panel grille.
a Refit:
- the bolts (5) ,
- plastic rivets (4) ,
- the bonnet side seals (3) .
- the secondary brake fluid reservoir.
a Torque tighten the secondary brake fluid reservoir bolts (8 N.m).
a Clip the secondary brake fluid reservoir wiring in place.
a Refit the centre section of the scuttle panel grille
(see 56A, Exterior equipment, Scuttle panel
grille: Removal - Refitting, page 56A-1) .
56A-14
56A
EXTERIOR EQUIPMENT
Door mirror: Removal - Refitting
56A
REMOVAL
I - REMOVAL PREPARATION OPERATION
135966
a Remove:
- the bolts (3) ,
135967
REFITTING
135968
56A-15
EXTERIOR EQUIPMENT
Door mirror: Removal - Refitting
56A
J95
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm
door mirror bolts
8 N.m
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the front side door trim (see Front side
door trim: Removal - Refitting) (72A, Side opening
elements trim).
139388
a Remove:
- the bolt (3) ,
- the door mirror.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
139389
56A-16
EXTERIOR EQUIPMENT
Door mirror casing: Removal - Refitting
56A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the door mirror glass (see 56A, Exterior
equipment, Door mirror glass: Removal - Refitting, page 56A-19) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
B95 or D95 or K95
142086
140754
142089
56A-17
EXTERIOR EQUIPMENT
Door mirror casing: Removal - Refitting
a
Note:
The Parts Department supplies the door mirror
casings unpainted, but the casings may be separated for painting.
142088
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
J95
a Assemble the door mirror casings.
56A-18
56A
EXTERIOR EQUIPMENT
Door mirror glass: Removal - Refitting
Essential special tooling
Car. 1363
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
140756
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Connect the connector.
a Clip the exterior door mirror glass into place.
II - FINAL OPERATION
a Carry out a function test.
56A-19
56A
EXTERIOR EQUIPMENT
Roof rack bar: Removal - Refitting
56A
Tightening torquesm
roof bar bolts
12 N.m
REMOVAL
I - REMOVAL PREPARATION OPERATION
142076
a Remove:
- the roof bar bolts (3) ,
- the roof bar.
REFITTING
I - REFITTING PREPARATION OPERATION
142077
a Remove the roof bar trims using the tool (Car. 1363)
at (1) and (2) .
56A-20
EXTERIOR EQUIPMENT
Roof rack bar: Removal - Refitting
SATINY ROOF BARS
II - REFITTING OPERATION FOR PART
CONCERNED
142219
56A-21
56A
EXTERIOR EQUIPMENT
Rear badges: Removal - Refitting
56A
REMOVAL
REMOVAL OPERATION FOR THE
MANUFACTURER'S BADGE
B95 or D95 or J95 or K95
137434
138825
REFITTING
I - REFITTING OPERATION FOR THE
MANUFACTURER'S BADGE
a Clip on the manufacturer's badge.
II - REFITTING OPERATION FOR THE
MANUFACTURER'S BADGE
a Clean the adhesive surface of the vehicle badge
using a LINT-FREE CLOTH soaked in HEPTANE
(see Vehicle: Parts and ingredients for the repairwork) (04B, Consumables - Products).
a Wipe the adhesive surface of the vehicle badge with
a clean, dry LINT-FREE CLOTH.
56A-22
EXTERIOR EQUIPMENT
Rear badges: Removal - Refitting
J95
56A
K95
142093
56A-23
INTERIOR EQUIPMENT
Dashboard: Removal - Refitting
57A
B95 or D95
- the display (see Display: Removal - Refitting)
(86A, Radio).
Tightening torquesm
the passenger airbag
bolts on the cross member
8 N.m
RADIO NO 06 or RADIO NO 07
a Remove:
REMOVAL
- the radio navigation system (see Radio navigation system: Removal - Refitting) (83C, Onboard telematics system),
a Remove:
- the windscreen pillar trims (see A-pillar trim: Removal - Refitting) (71A, Body internal trim),
- the centre console (see 57A, Interior equipment,
Centre console: Removal - Refitting, page 57A29) ,
a Remove:
- the instrument panel (see Instrument panel: Removal - Refitting) (83A, Instrument panel),
- the tweeters from the upper section of the dashboard (see Tweeter: Removal - Refitting) (86A,
Radio).
- the steering column switch assembly (see Steering wheel controls assembly: Removal - Refitting) (84A, Controls - Signalling),
- the inhibitor switch (see Inhibitor switch: Removal - Refitting) (88C, Airbags and pretensioners),
RIGHT-HAND DRIVE
- the dashboard lower trim (see 57A, Interior equipment, Lower section of dashboard trim: Removal - Refitting, page 57A-10) ,
- the glovebox (see 57A, Interior equipment, Glovebox: Removal - Refitting, page 57A-25) ,
- the centre front panel (see 57A, Interior equipment, Centre front panel: Removal - Refitting,
page 57A-20) ,
- the card reader (see Card reader: Removal - Refitting) (82A, Immobiliser),
- the control panel (see Control panel: Removal Refitting) (61A, Heating).
RADIO NO 01 or RADIO NO 02 or RADIO NO 03
or RADIO NO 04 or RADIO NO 05
a Remove:
- the radio (see Car radio: Removal - Refitting)
(86A, Radio),
137957
57A-1
INTERIOR EQUIPMENT
Dashboard: Removal - Refitting
57A
B95 or D95
137960
101920
a Mark the routing of the dashboard wiring and the location of its mountings around the passenger front
airbag unit.
WARNING
To prevent any risk of noise, premature wear,
short circuits, etc. after the refitting operation,
mark the wiring routing and how to connect the
connectors.
137744
57A-2
INTERIOR EQUIPMENT
Dashboard: Removal - Refitting
B95 or D95
137745
57A-3
57A
INTERIOR EQUIPMENT
Dashboard: Removal - Refitting
57A
B95 or D95
II - OPERATION FOR REMOVAL OF PART
CONCERNED
137352
57A-4
INTERIOR EQUIPMENT
Dashboard: Removal - Refitting
57A
B95 or D95
137357
a Remove the bolts (2) , (3) , (4) , (5) and (6) from the
dashboard.
a Move the dashboard away slightly.
II - FINAL OPERATION
a Refit the passenger airbag bolts on the cross member.
a Torque tighten the passenger airbag bolts on the
cross member (8 N.m).
Note:
a Refit the wiring in the position marked during the removal operation.
REFITTING
WARNING
To prevent damage to the wiring harness when
refitting, observe the original routing.
57A-5
WARNING
To guarantee a good electrical connection, make
sure that the wiring does not place any stress on
the connectors or the surrounding components.
INTERIOR EQUIPMENT
Dashboard: Removal - Refitting
57A
B95 or D95
- the glovebox (see 57A, Interior equipment, Glovebox: Removal - Refitting, page 57A-25) ,
RIGHT-HAND DRIVE
- the dashboard lower trim (see 57A, Interior equipment, Lower section of dashboard trim: Removal - Refitting, page 57A-10) ,
a Refit:
- the UCH,
- the inhibitor switch (see Inhibitor switch: Removal - Refitting) (88C, Airbags and pretensioners),
- the steering column switch assembly (see Steering wheel controls assembly: Removal - Refitting) (84A, Controls - Signalling),
a Refit:
- the tweeters of the upper section of the dashboard
(see Tweeter: Removal - Refitting) (86A, Radio),
- the instrument panel (see Instrument panel: Removal - Refitting) (83A, Instrument panel),
RADIO NO 06 or RADIO NO 07
a Refit:
- the navigation screen (see Navigation screen:
Removal - Refitting) (83C, On-board telematics
system),
- the radio navigation system (see Radio navigation system: Removal - Refitting) (83C, Onboard telematics system).
a Refit:
- the control panel (see Control panel: Removal Refitting) (61A, Heating),
- the card reader (see Card reader: Removal - Refitting) (82A, Immobiliser),
- the centre front panel (see 57A, Interior equipment, Centre front panel: Removal - Refitting,
page 57A-20) ,
57A-6
INTERIOR EQUIPMENT
Dashboard: Removal - Refitting
57A
J95
- the steering column switch assembly (see Steering wheel controls assembly: Removal - Refitting) (84A, Controls - Signalling),
Tightening torquesm
passenger front airbag
bolts on the cross member
8 N.m
- the inhibitor switch (see Inhibitor switch: Removal - Refitting) (88C, Airbags and pretensioners),
- the dashboard lower trim (see 57A, Interior equipment, Lower section of dashboard trim: Removal - Refitting, page 57A-10) ,
REMOVAL
- the glovebox (see 57A, Interior equipment, Glovebox: Removal - Refitting, page 57A-25) ,
- the centre front panel (see 57A, Interior equipment, Centre front panel: Removal - Refitting,
page 57A-20) ,
- the control panel (see Control panel: Removal Refitting) (61A, Heating),
a Remove the radio (see Car radio: Removal - Refitting) (86A, Radio).
- the instrument panel (see Instrument panel: Removal - Refitting) (83A, Instrument panel),
- the dashboard centre air vent (see 57A, Interior
equipment, Dashboard air vent: Removal - Refitting, page 57A-17) ,
a Remove the radio navigation system (see Radio navigation system: Removal - Refitting) (83C, Onboard telematics system).
- the tweeters from the upper section of the dashboard (see Tweeter: Removal - Refitting) (86A,
Radio).
a Remove:
- the ignition switch (see Start button: Removal Refitting) (82A, Immobiliser),
- the dashboard trim pieces (see 57A, Interior equipment, Dashboard trim: Removal - Refitting,
page 57A-15) ,
- the windscreen pillar trims (see A-pillar trim: Removal - Refitting) (71A, Body internal trim),
- the card reader (see Card reader: Removal - Refitting) (82A, Immobiliser),
- the centre console (see 57A, Interior equipment,
Centre console: Removal - Refitting, page 57A29) ,
- the driver's front airbag (see Driver's front airbag:
Removal - Refitting) (88C, Airbags and pretensioners),
- the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly),
139426
57A-7
INTERIOR EQUIPMENT
Dashboard: Removal - Refitting
57A
J95
139438
139441
139439
139437
Note:
57A-8
INTERIOR EQUIPMENT
Dashboard: Removal - Refitting
57A
J95
REFITTING
- the card reader (see Card reader: Removal - Refitting) (82A, Immobiliser),
- the windscreen pillar trims (see A-pillar trim: Removal - Refitting) (71A, Body internal trim),
- the dashboard trim pieces (see 57A, Interior equipment, Dashboard trim: Removal - Refitting,
page 57A-15) ,
- the ignition switch (see Start button: Removal Refitting) (82A, Immobiliser).
a Refit the dashboard bolts (1) , (2) , (3) , (4) , (5) , (6) .
a Torque tighten the passenger front airbag bolts
on the cross member (8 N.m).
II - FINAL OPERATION
a Refit:
- the tweeters of the upper section of the dashboard
(see Tweeter: Removal - Refitting) (86A, Radio),
- the side air vents (see 57A, Interior equipment,
Dashboard side air vent: Removal - Refitting,
page 57A-19) ,
- the dashboard centre air vent (see 57A, Interior
equipment, Dashboard air vent: Removal - Refitting, page 57A-17) ,
- the instrument panel (see Instrument panel: Removal - Refitting) (83A, Instrument panel),
- the control panel (see Control panel: Removal Refitting) (61A, Heating),
- the centre front panel (see 57A, Interior equipment, Centre front panel: Removal - Refitting,
page 57A-20) ,
- the glovebox (see 57A, Interior equipment, Glovebox: Removal - Refitting, page 57A-25) ,
- the dashboard lower trim (see 57A, Interior equipment, Lower section of dashboard trim: Removal - Refitting, page 57A-10) ,
- the inhibitor switch (see Inhibitor switch: Removal - Refitting) (88C, Airbags and pretensioners),
- the steering column switch assembly (see Steering wheel controls assembly: Removal - Refitting) (84A, Controls - Signalling),
- the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly),
- the driver's front airbag (see Driver's front airbag:
Removal - Refitting) (88C, Airbags and pretensioners),
- the centre console (see 57A, Interior equipment,
Centre console: Removal - Refitting, page 57A29) ,
57A-9
INTERIOR EQUIPMENT
Lower section of dashboard trim: Removal - Refitting
57A
B95 or D95
Essential special tooling
Car. 1363
REMOVAL
I - REMOVAL PREPARATION OPERATION
135831
135830
a Unclip the switch plate (2) using the tool (Car. 1363).
a Disconnect the switch plate connectors.
a Partially remove the driver's side door seal (1) .
137963
57A-10
INTERIOR EQUIPMENT
Lower section of dashboard trim: Removal - Refitting
57A
B95 or D95
135811
135823
135824
57A-11
INTERIOR EQUIPMENT
Lower section of dashboard trim: Removal - Refitting
57A
B95 or D95
135802
135817
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Clip on the dashboard lower trim (8) .
a Refit the bolts (7) on the dashboard lower trim.
a Clip:
- the dashboard lower trim on the passenger side,
- the dashboard lower trim (11) on the driver's side.
II - FINAL OPERATION
a Connect the inhibitor switch connector.
135801
57A-12
INTERIOR EQUIPMENT
Lower section of dashboard trim: Removal - Refitting
57A
J95
Essential special tooling
Car. 1363
REMOVAL
I - REMOVAL PREPARATION OPERATION
138980
a Unclip the switch plate (3) using the tool (Car. 1363).
a Disconnect the switch plate connectors.
a Remove the dashboard trim on the drivers side (see
57A, Interior equipment, Dashboard trim: Removal - Refitting, page 57A-15) .
139436
138979
a Unclip the access flap to the passenger compartment fuse and relay box using the tool (Car. 1363).
139443
57A-13
INTERIOR EQUIPMENT
Lower section of dashboard trim: Removal - Refitting
J95
135823
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Clip on the dashboard lower trim.
a Refit the bolts (4) from the dashboard lower trim.
II - FINAL OPERATION
a Refit the dashboard trim on the drivers side (see
57A, Interior equipment, Dashboard trim: Removal - Refitting, page 57A-15) .
a Connect the switch plate connectors.
a Clip:
- the switch plate (3) ,
- the passenger compartment fuse and relay box access flap,
- the side panel (2) .
a Refit the seal (1) of the front side door.
57A-14
57A
INTERIOR EQUIPMENT
Dashboard trim: Removal - Refitting
57A
J95
Essential special tooling
Car. 1363
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
139401
139398
139400
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a Clip the dashboard trim pieces in place.
57A-15
INTERIOR EQUIPMENT
Dashboard trim: Removal - Refitting
57A
B95 or D95
Essential special tooling
Car. 1363
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the glovebox (see 57A, Interior equipment, Glovebox: Removal - Refitting, page 57A25) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
137161
137159
137160
II - FINAL OPERATION
a Refit the glovebox (see 57A, Interior equipment,
Glovebox: Removal - Refitting, page 57A-25) .
57A-16
INTERIOR EQUIPMENT
Dashboard air vent: Removal - Refitting
57A
B95 or D95
II - OPERATION FOR REMOVAL OF PART
CONCERNED
REMOVAL
I - REMOVAL PREPARATION OPERATION
Side air vent on the passenger side
a Remove:
- the glovebox (see 57A, Interior equipment, Glovebox: Removal - Refitting, page 57A-25) ,
- the dashboard trim piece (see 57A, Interior equipment, Dashboard trim: Removal - Refitting,
page 57A-15) .
137165
137166
137167
a Unclip the side air vent (1) from the dashboard using
the tool (Car. 1363).
57A-17
INTERIOR EQUIPMENT
Dashboard air vent: Removal - Refitting
57A
B95 or D95
REFITTING
137162
a Unclip the side air vent (3) from the dashboard using
the tool (Car. 1363).
57A-18
- the dashboard trim piece (see 57A, Interior equipment, Dashboard trim: Removal - Refitting,
page 57A-15) ,
- the glovebox (see 57A, Interior equipment, Glovebox: Removal - Refitting, page 57A-25) .
INTERIOR EQUIPMENT
Dashboard side air vent: Removal - Refitting
Essential special tooling
Car. 1363
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
139407
139406
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a Clip the side air vent back onto the dashboard.
57A-19
57A
INTERIOR EQUIPMENT
Centre front panel: Removal - Refitting
57A
B95 or D95
Essential special tooling
Car. 1363
REMOVAL
I - REMOVAL PREPARATION OPERATION
135817
135802
135801
57A-20
INTERIOR EQUIPMENT
Centre front panel: Removal - Refitting
57A
B95 or D95
II - OPERATION FOR REMOVAL OF PART
CONCERNED
135806
135804
135805
135807
a Disconnect:
- the start button connector (6) ,
- the cigarette lighter connector (7) .
57A-21
INTERIOR EQUIPMENT
Centre front panel: Removal - Refitting
B95 or D95
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Connect:
- the cigarette lighter connector,
- the start button connector.
a Clip in the centre front panel.
II - FINAL OPERATION
a Clip:
- the dashboard lower trim on the passenger side,
- the dashboard lower trim on the driver's side (3) .
57A-22
57A
INTERIOR EQUIPMENT
Centre front panel: Removal - Refitting
57A
J95
REMOVAL
139444
- the control panel (see Control panel: Removal Refitting) (61A, Heating).
RADIO NO 01 or RADIO NO 02 or RADIO NO 03
or RADIO NO 04 or RADIO NO 05
a Remove the radio (see Car radio: Removal - Refitting) (86A, Radio).
a Remove:
- the bolts (1) ,
- the centre front panel with care.
Note:
Mark the position of the various wiring before
removing the centre front panel.
57A-23
INTERIOR EQUIPMENT
Centre front panel: Removal - Refitting
J95
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit:
- the centre front panel with care,
- the bolts (1) .
II - FINAL OPERATION
RADIO NO 01 or RADIO NO 02 or RADIO NO 03
or RADIO NO 04 or RADIO NO 05
a Refit the radio (see Car radio: Removal - Refitting)
(86A, Radio).
a Refit:
- the control panel (see Control panel: Removal Refitting) (61A, Heating),
- the centre console (see 57A, Interior equipment,
Centre console: Removal - Refitting, page 57A29) ,
- the glovebox (see 57A, Interior equipment, Glovebox: Removal - Refitting, page 57A-25) ,
- the glovebox light (see Glovebox light: Removal Refitting) (81B, Interior lighting),
- the inhibitor switch (see Inhibitor switch: Removal - Refitting) (88C, Airbags and pretensioners),
- the dashboard lower trim (see 57A, Interior equipment, Lower section of dashboard trim: Removal - Refitting, page 57A-10) ,
- the dashboard trim pieces (see 57A, Interior equipment, Dashboard trim: Removal - Refitting,
page 57A-15) .
a Connect the battery (see Battery: Removal - Refitting) (80A, Battery).
57A-24
57A
INTERIOR EQUIPMENT
Glovebox: Removal - Refitting
57A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the passenger side dashboard trim (see 57A, Interior equipment, Dashboard trim: Removal - Refitting, page 57A-15) ,
- the storage compartment light (see Glovebox light: Removal - Refitting) (81B, Interior lighting),
- the front side door seal partially.
LEFT-HAND DRIVE
a Remove the inhibitor switch (see Inhibitor switch:
Removal - Refitting) (88C, Airbags and pretensioners).
135810
RIGHT-HAND DRIVE
135813
139436
a Unclip the side panel (1) using the tool (Car. 1363).
57A-25
INTERIOR EQUIPMENT
Glovebox: Removal - Refitting
57A
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit:
- the glovebox,
- the glovebox bolts.
II - FINAL OPERATION
RIGHT-HAND DRIVE
135808
LEFT-HAND DRIVE
a Refit the inhibitor switch (see Inhibitor switch: Removal - Refitting) (88C, Airbags and pretensioners)
J95
a Refit:
- the front side door seal,
- the storage compartment light (see Glovebox light: Removal - Refitting) (81B, Interior lighting),
- the dashboard trim piece (see 57A, Interior equipment, Dashboard trim: Removal - Refitting,
page 57A-15) .
139434
a Remove:
- the bolts (4) ,
- the glovebox.
57A-26
INTERIOR EQUIPMENT
Glovebox cover: Removal - Refitting
57A
REMOVAL
I - REMOVAL PREPARATION OPERATION
B95 or D95
a Remove:
- the storage compartment light (see Glovebox light: Removal - Refitting) (81B, Interior lighting),
- the glovebox (see 57A, Interior equipment, Glovebox: Removal - Refitting, page 57A-25) .
137506
139457
137505
57A-27
INTERIOR EQUIPMENT
Glovebox cover: Removal - Refitting
J95
139456
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit the glovebox cover.
a Clip the glovebox cover shafts in place.
II - FINAL OPERATION
a Clip the jack (1) in place.
a Refit:
- the glovebox (see 57A, Interior equipment, Glovebox: Removal - Refitting, page 57A-25) ,
- the storage compartment light (see Glovebox light: Removal - Refitting) (81B, Interior lighting).
57A-28
57A
INTERIOR EQUIPMENT
Centre console: Removal - Refitting
57A
B95 or D95
Essential special tooling
Car. 1363
REMOVAL
I - REMOVAL PREPARATION OPERATION
136638
134456
a Unclip the gear lever trim (4) using the tool (Car.
1363).
136651
57A-29
INTERIOR EQUIPMENT
Centre console: Removal - Refitting
57A
B95 or D95
136640
136650
137520
136648
a Remove the gear lever trim (7) using the tool (Car.
1363).
57A-30
INTERIOR EQUIPMENT
Centre console: Removal - Refitting
57A
B95 or D95
CRUISE CONTROL
a Disconnect the cruise control switch (see Switch:
Removal - Refitting) (83D, Cruise control).
136645
137523
136646
57A-31
INTERIOR EQUIPMENT
Centre console: Removal - Refitting
57A
B95 or D95
II - OPERATION FOR REMOVAL OF PART
CONCERNED
RADIO NO 07
a Connect the navigation central control (see Central
control: Removal - Refitting) (83C, On-board telematics system).
136653
136636
REFITTING
a Clip:
57A-32
INTERIOR EQUIPMENT
Centre console: Removal - Refitting
B95 or D95
- the centre console side panels.
a Carry out a function test on all functions.
57A-33
57A
INTERIOR EQUIPMENT
Centre console: Removal - Refitting
57A
J95
Essential special tooling
Car. 1363
REMOVAL
I - REMOVAL PREPARATION OPERATION
Centre console fixed section
139428
a Remove:
- the gear lever knob at (2) ,
- the gear lever spring,
- the gear lever gaiter.
139427
57A-34
INTERIOR EQUIPMENT
Centre console: Removal - Refitting
57A
J95
142265
141380
a Remove:
139433
57A-35
INTERIOR EQUIPMENT
Centre console: Removal - Refitting
57A
J95
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Centre console fixed section
FIXED CENTRE CONSOLE WITH STORAGE
139430
CRUISE CONTROL
141379
142226
a Remove:
57A-36
INTERIOR EQUIPMENT
Centre console: Removal - Refitting
57A
J95
RADIO NO 04 or RADIO NO 05
a Disconnect the offset multimedia socket connectors.
139432
a Remove:
- the card reader (see Card reader: Removal - Refitting) (82A, Immobiliser),
- the bolts (9) ,
- the centre console.
139431
Note:
Mark the position of the various wiring before
removing the centre console.
57A-37
INTERIOR EQUIPMENT
Centre console: Removal - Refitting
57A
J95
142220
142222
142225
142221
a Remove the bolts (12) from the sliding centre console slide.
57A-38
INTERIOR EQUIPMENT
Centre console: Removal - Refitting
57A
J95
- the slide mounting of the sliding centre console.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
SLIDING CENTRE CONSOLE WITH STORAGE
Centre console sliding section
a Refit:
- the slide mounting of the sliding centre console,
- the sliding centre console - sliding centre console
slide assembly.
142223
a Remove:
- the nuts (16) of the sliding centre console slide,
- the sliding centre console - sliding centre console
slide assembly.
RADIO NO 04 or RADIO NO 05
a Connect the offset multimedia socket connectors.
142224
a Remove:
- the nuts (17) from the slide mounting of the sliding
centre console,
57A-39
INTERIOR EQUIPMENT
Centre console: Removal - Refitting
57A
J95
a Clip the gaiter trim in place (1) .
a Carry out a function test.
II - FINAL OPERATION
Centre console fixed section
FIXED CENTRE CONSOLE WITH STORAGE
a Refit the carpet of the fixed centre console.
57A-40
INTERIOR EQUIPMENT
Floor flap and storage: Removal - Refitting
57A
REMOVAL
J95
I - REMOVAL PREPARATION OPERATION
a Open the floor storage flap.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
139067
137628
139068
137632
57A-41
INTERIOR EQUIPMENT
Floor flap and storage: Removal - Refitting
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Clip the front section of the floor storage flap in place.
J95
a Refit the rear section of the storage flap.
II - FINAL OPERATION
a Close the floor storage flap.
57A-42
57A
INTERIOR EQUIPMENT
Interior rear-view mirror Removal - Refitting
57A
REMOVAL
I - REMOVAL PREPARATION OPERATION
CLIMATE CONTROL
a Disconnect the passenger compartment temperature sensor connector (4) .
AUTO LIGHTS+WIPER
137004
a Remove:
- the upper cover (1) using the tool (Car. 1363),
137504
137003
57A-43
INTERIOR EQUIPMENT
Interior rear-view mirror Removal - Refitting
a Clip:
137001
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit the interior rear-view mirror.
II - FINAL OPERATION
AUTO LIGHTS+WIPER
a Connect the rain and light sensor connector.
CLIMATE CONTROL
a Disconnect the passenger compartment temperature sensor connector (3) .
57A-44
57A
INTERIOR EQUIPMENT
Sun visor: Removal - Refitting
57A
Car. 1363
REMOVAL
I - REMOVAL PREPARATION OPERATION
139138
139137
139140
139136
57A-45
INTERIOR EQUIPMENT
Sun visor: Removal - Refitting
57A
II - FINAL OPERATION
a Clip the sun visor onto the sun visor mounting.
a Carry out a function test.
137005
a Unclip the trim (4) from the mounting using the tool
(Car. 1363).
139141
a Unclip the sun visor mounting (5) using the tool (Car.
1363) while pressing on the clips (6) .
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Clip:
- the central sun visor mounting (5) .
- the central sun visor mounting trim (4) .
a Connect the sun visor connector (3) .
a Refit the sun visor.
a Clip the locking blanking plug in place (2) .
57A-46
INTERIOR EQUIPMENT
Grab handle: Removal - Refitting
B95 or D95 or E95 or J95 or K95
Essential special tooling
Car. 1597
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
139134
139135
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a Clip on the grab handle.
a Refit the locking blanking plugs.
57A-47
57A
INTERIOR EQUIPMENT
Rear side door sun blind: Removal - Refitting
57A
J95
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the rear side door trim (see Rear side door
trim: Removal - Refitting) (72A, Side opening element trim).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
139394
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
139393
57A-48
INTERIOR EQUIPMENT
Underseat flap and storage: Removal - Refitting
57A
J95
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Move the front seat forwards as far as possible.
138971
a Remove:
- the under-seat storage compartment bolts (3) ,
- the under-seat storage compartment by lifting it at
(A) and then pulling it toward the front of the vehicle
(B) .
138969
REFITTING
II - OPERATION FOR REMOVAL OF PART
CONCERNED
138970
138972
57A-49
INTERIOR EQUIPMENT
Underseat flap and storage: Removal - Refitting
J95
a Refit:
- the bolts (3) ,
- the under-seat storage compartment flap (2) .
II - FINAL OPERATION
a Engage clip (1) .
a Put the seat in its original position.
57A-50
57A
SAFETY ACCESSORIES
Passenger presence detection ply: Removal - Refitting
59A
REFITTING
IMPORTANT
a Refit:
- the front seat base trim (see Front seat base trim:
Removal - Refitting) (77A, Front seat trim),
REMOVAL
a Remove:
- the front headrest (see Front headrest: Removal
- Refitting) ,
- the complete front seat (see Complete front seat:
Removal - Refitting) (75A, Front seat frames and
seat runners),
140300
59A-1