ISO 9OO1:2OO8 Certified Company

Head Office: flouse-2-3, Road-8/l, Block-8, Mirpur-L2, Dhaka-1216

Contact: M +88 0196770072L/+88 0174669531 88 0L96770O7221+88 01967700723

Welding Procedure Specification {WPSI

ASME 83L.3 & ASME Section lX

!niiovatinE safetg

BSRM

Company Narne

B5 RM -SAPCDS-AL-Vf F5.OZ

Welding Procedure Specification {WPSI No.

Supporting PQR No.

GMAW

Welding Process

3.i28iLufi

Date

00

Revision Na.

IITS

By

BsRM.SAPCDS-AL-PQR{z

Serni-Autometic

Types

All ASME Joints Design. Example for Joint Details

JOTNTS {QW-402}

7co

(tsci

7oo (tSDi

BASE METAL

PNo

NA

Group No"

2L

tqW - 4O3)

To

Base Metal Specification

AA 3105 M; Aluminium 3000 series

Base Metal Thickness

Actual Specimen

Range {mrn.}

Qualified

No.

2t

Group No.

10 mm
6 mrn to 20 mrn

NA

Fillet

None

Fitlet

All

Maxinnu!'n pass thickness < 3.4jmm

Other

(aw
Spec No" iSFA No)

AWS No. (Class)

5356

ER

23

F.No-

NA

A" No.

of Filler Metals
Filler Metal Product From
Filler Metal Form

1.6

Size

Esa

Weld

Groove

Thk.

Fillet

/ 2"4

blLin de/Llncal nl Hyu n da ilBoh ler

MIG Filler Wire ftoll
N/A

Supplirnental Filler Metal

Metal
Range

- 4t!41

5.1

+''
: -s -

t-L.g8 mrR rnax.

1i

tr^F

-/Jlnlimited

JT

Electrode Flux Class

lux Type

N/A

Flux Trade Name

N/A

CenssuRrabie Insert

rr /r
I\I/A

Other

NIA

Prepared by

Approved by

Revlewed by

'Ol
BSftM-PR-QC-02-01; REV. 00

Cl D(P. 1U1nA17

F*ge

3.

*f E

ISO 9OO1: 2OO8 Certified Cornpany

Head Office: Ilouse-2-3, Road-8/l, Block-B, Mirpur-Lz, Dhaka-L2l6

contact: M +8E 01967700721/+88 01746695315/+ 8E OA967700722t+88 01967700723
Weldins Procedure Specification (WPS)

HSRM

ASME Section

Di QW-48,L

inftsvating s*fetg
BSRM

Cornpany Narne
I

L4leiciing l:roceciure Specification tWPSi No.

sR

Supporting PQR No"

GMAW

Ht'elding Process

up

Position (s) of Fillet

All

Down

ffil

il

100

3000

(EW - 4O7}

N/A
N/A

Others

N/A

T-Limits

NIA
GAS

Preheat Ternp., Minimum

--

BSRM-5APCDS-AL-PQR-G2

Time Range

{qW - 406}

tnterpass Temp., Maximum

rulr

f 4

Semi-Autometic

Ternperature Range

All

(qw

- 4o8)

Percent Composition

Gas

C Maximurn
10o C Maximum

Shielding

Other

N/A

Trailling

Decrease > 1000 r

N/A

Preheat Maintenance

POST WELD HEAT TREATMENTS

Weiding Progression

PREHEAT

Types

POSTilON {qW - 40s}

Position {s} of Groove

t*

u 2w
-

Date

00

Eevision No.

IITS

By

M -5APe DS-AL-W P5-02

(es) i Mixture

Argon |

99%

Backing

Other
Electrical Clraracteristics tqW - 409)

Weld Passes

ftoot
* {-.!
f-lut

Frocess

Filler Metal

Filler Metal

Amps

Volts

Travel Speed

Wire feed

Classification

Diarneter

(Range)

{Range}

IPM

speed ilPM)

5356
rD
rara
LI\ JJ*}L,

1.2 rnm

1s-25

2-8

50-80

.t 1 *-*
I.a ! rll ll

ULE.I.

r{lA

-I-5-Lb

10
&'o

rn

GMAW

Pass

n--rd55

ER

u wIAVV
^rIlrU

DCEP

7G1"05

N/A

y.v-Ltu

rr /

AA

4 AA

rul

N/A

frn
:,U.$U

Filling

GMAW

ER

5356

L.2 mm

DCEP

100-140

N/A

NIA

15-29

2-8

50-80

Capping

GMA\frI

ER

5356

L.2 rnnr

DCEP

100-L50

N/A

N1A

L4-29

2-8

50-80

Heat lnput

Pulsing Current

Pulse MIG

Tungsten Electrode Type & Size

2%Thorieated; 1.6 rnrn X L75 mm to 2.4 mm X 775 mno

Mode of Metal Transfer for GMAW

/ FCAW

Other
TECHNIQUE

String on Weave

size

cleanins
of back gouging
,

lnitial and lnteroass

Method

Contact tube to work

GMAW

NIA

.distance

'
:_

: Droplet sizes
: I - 12 rnm
: Brushing / Glindpg {Gr!!4lng_d:trAgal9-b.ushes
: Diamond Grinder

'

ilfiuitiple or Single Pass tPer Side)

Multiple or Single Electrode
flectnode

must be suitable fer Al qnly.

N/A

Multiple or As Required
Single

Spacing

Peening

N/A
None

Others

Backing gas shall remain until Znd pass {Hotpass} completed

Manual / Automatic

Serni-Autometic

Use +f Therrnal

1.5 KJlSec"

tqW - 410)

bead

Oi"ifice, Nozzle or gas cup

(Max) ;

Process

' _U{
Appr+l,eC by

BSRM-PR-QC-0L-42; REV. 00

Page 2 af 7