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Quality Assurance Plans (QAPs) for Mechanical Equipment

INDIAN OIL CORPORATION LIMITED


(M&I DEPARTMENT, NEW DELHI)
QUALITY ASSURANCE PLAN
FOR
STUD BOLT WITH 2 HEAVY HEXAGONAL NUTS
MATERIAL SPECIFICATION : ASTM CODE, APPROVED SPECIFICATION, PURCHASE ORDER SPECIFICATION, APPROVED
DRAWINGS IN CODE 1, PURCHASE REQUISITIONS.
SR
NO.

ACTIVITY
COMPONENT

INSPECTION
DESCRIPTION

REFERENCE
DOCUMENT

ACCEPTANCE
CRITERIA

1.0

Raw Material
Identification &
Storage.

Review of Raw
Material Test
certificate.
Macro Etch Test for A
193 / A 194.

Purchase Order,
Approved
Specification.
Purchase Order,
Approved
Specification.
Purchase Order,
Approved
Specification.
Purchase Order,
Approved
Specification.
Approved
Specification.

Material
Specification.

Purchase Order,
Approved
Specification.
Approved
Specification.

Machining, Threading
& Marking.

Approved
Specification.

As per
Tolerance.

Hot Forging of nuts.

Approved
Specification.

Approved
Specification.

Check Testing.

2.0

Process Control &


Heat Treatment.

Issue of Raw Material.

Marking & Cutting.

E - 381

Material
Specification.

FORMAT
OF
RECORD
Purchase
Order
Specifications
Purchase
Order
Specifications
Purchase
Order
Specifications
Purchase
Order
Specifications
Purchase
Order
Specifications
Purchase
Order
Specifications
Purchase
Order
Specifications

INSPECTION BY
MFR TPI
IOCL
H

RN

1 of 3
REMARK

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224

Quality Assurance Plans (QAPs) for Mechanical Equipment

QUALITY ASSURANCE PLAN


FOR
STUD BOLT WITH 2 HEAVY HEXAGONAL NUTS
MATERIAL SPECIFICATION : ASTM CODE, APPROVED SPECIFICATION, PURCHASE ORDER SPECIFICATION, APPROVED
DRAWINGS IN CODE 1, PURCHASE REQUISITIONS.
SR
NO.

3.0

ACTIVITY
COMPONENT

Inspection &
Testing.

INSPECTION
DESCRIPTION

REFERENCE
DOCUMENT

ACCEPTANCE
CRITERIA

Heat Treatment of
Studs & Nuts.

Approved
Specification.

Approved
Specification.

Selection of Test
Samples.

Applicable as
per Approved
Specification
Code.
Approved
Specification.

Applicable as per
Approved
Specification
Code.
Material
Specification.

Approved
Specification.

FORMAT
OF
RECORD
Purchase
Order
Specifications
Purchase
Order
Specifications

INSPECTION BY
MFR TPI
IOCL
H

Purchase
Order
Specifications

RN

Material
Specification.

Purchase
Order
Specifications

Approved
Specification.

Dimensional
Specification.

RN

Marking / Stamping
(Colour Coding).

Approved
Code.

As per Code.

RN

Final Release.

Purchase Order
& Purchase
Requisition.

Purchase Order
& Purchase
Requisition.

Purchase
Order
Specifications
Purchase
Order
Specifications
Purchase
Order
Specifications

Selection of PMI
samples on finished
conditions for Alloy
elements.
Mechanical Test
(Tensile, Proof Load,
Impact, Hardness
Test) on selected
sample.
Visual & Dimensional
Inspection.

2 of 3
REMARK

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225

Quality Assurance Plans (QAPs) for Mechanical Equipment

QUALITY ASSURANCE PLAN


FOR
STUD BOLT WITH 2 HEAVY HEXAGONAL NUTS
MATERIAL SPECIFICATION : ASTM CODE, APPROVED SPECIFICATION, PURCHASE ORDER SPECIFICATION, APPROVED
DRAWINGS IN CODE 1, PURCHASE REQUISITIONS.
SR
NO.

ACTIVITY
COMPONENT

INSPECTION
DESCRIPTION

REFERENCE
DOCUMENT

ACCEPTANCE
CRITERIA

4.0

Packing &
Despatch.

Packing.

Purchase Order.

Purchase Order.

Despatch.

Purchase Order.

Purchase Order.

FORMAT
OF
RECORD
Purchase
Order
Specifications
Purchase
Order
Specifications

INSPECTION BY
MFR TPI
IOCL
H

RN

3 of 3
REMARK

Legends : H-Hold ( Offer for Witness & obtain clearance), W-Witness, A-Approval, R-Review, I-Information, X-Submit, PO-Purchase Order, PRPurchase Requisition, VDR Vendor Data Requirements.
All the NDT / Leak testing / Heat treatment / Special manufacturing procedures have to be specially approved or only previously approved procedures
have to be used. In case of conflict between purchase specification, contract documents and ITP more stringent conditions shall be applicable. This
document describes generally the requirements pertaining to all types of Pressure Vessels / Columns. Requirements specific to the item are only
applicable.

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226

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