966G Wheel Loader 3PW00001-UP (MACHINE) POWERED BY 3306 Engine(SEB...

Page 1 of 13

Cerrar SIS

Pantalla anterior
Producto: WHEEL LOADER
Modelo: 966G WHEEL LOADER 3PW
Configuracin: 966G Wheel Loader 3PW00001-UP (MACHINE) POWERED BY
3306 Engine

Pautas de reutilizacin y recuperacin

Turbine Wheel For Torque Converters Used With Power Shift Transmissions
Nmero de medio -SEBF8008-04

Fecha de publicacin -02/10/2003

Fecha de actualizacin -02/10/2003

SEBF80080001

Turbine Wheel For Torque Converters Used With Power Shift

Transmissions
SMCS - 3131

SEBF8008-04
May 2001
SMCS Code: 3131

GUIDELINE FOR
REUSABLE PARTS
AND SALVAGE
OPERATIONS
Turbine Wheel For Torque Converters
Used With Power Shift Transmissions
Summary of Revisions
Page
All

Description
Revised format.

Introduction
This guideline enables dealers and their customers to benefit from cost reductions made possible
through an established parts reusability and salvage program. Every effort has been made to

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 24/09/2008

966G Wheel Loader 3PW00001-UP (MACHINE) POWERED BY 3306 Engine(SEB... Page 2 of 13

provide the most current and relevant information known to Caterpillar Inc. Since the Company
makes ongoing changes and improvements to its products, this guideline must be used with the
latest technical information available from Caterpillar to ensure such changes and improvements
are incorporated where applicable.
For questions or additional information concerning this guideline, contact Caterpillar Service
Support Division, Dealer Support (309) 675-5156.

Summary
The 1T-0020, 1T-0052, 1T-0079, 1T-0221,
1T-0245, 1T-0662, 1T-0782, 1T-0792, 1T-0842, 1T-0862, 1T-1088, 2P-4470, 2P-5680, 8P-5696
and 8P-9265 Turbine Wheels are used in power shift transmissions for the models shown in
Chart 1.
Illustration 1 shows a 1T-0221 Turbine Wheel.

Illustration 1
1T-0221 Turbine Wheel.

Chart 1

Type*

Turbine
Wheel
Part No.

1T-0020

815 Compactors; 930, 936, G936, 941,

941B, 944, 944A, 950, 950B, 951B, 951C,
955H, 966A, 966B, 966C Loaders; 613,
613B, 613C Tractors; 518 Skidders; D4D,
D4E, D4H, 814, Tractors.

1T-0052

977H, 988 Loaders; 561D, 571F, 571G,

Models

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 24/09/2008

966G Wheel Loader 3PW00001-UP (MACHINE) POWERED BY 3306 Engine(SEB... Page 3 of 13

572F, 572G, Pipelayers; 627, 627B, 627E,

Scrapers; D5, D5B, D6C, D6D, D6H, D7F,
D7G, D7H, D8N Tractors.
A

1T-0079

IT12, IT18, IT18B, IT28, IT28B Integrated

Tool Carriers; 910, 916, 922A, 922B, 926,
931B, 931C, 935B, 935C, 950, G910, G916,
G926 Loaders; D3B, D3C, D4B, D4C
Tractors.

1T-0221

583H, 583K, 594, 594H Pipelayers; D8H,

D8K, D9G, D9H Tractors.

1T-0245

571A, 572E Pipelayers; D7E Tractors.

1T-0662

621, 621B, 621E, 621R, 623, 627, 627B,

627E, 631E, 633C, 631C, 631D, 637, 637D,
637E Tractors; 637, 637D, 637E, 639D,
657E Scrapers; 977K, 977L, 980, 980B
Loaders; D35 Trucks.

1T0782

641B, 650B, 651B, 657B, 660B, 666B,

768C, 824B Tractors; 825B, 826B
Compactors; 992 Loaders; D400, 769C
Trucks.

1T0792

657B, 666B Scrapers; 772B, 834 Tractors;

773B Trucks; 835 Compactors.

1T0842

920 Loaders.

1T0862

983, 983B Loaders; 824C Tractors; 825C

826C Compactors.

1T1088

777 Trucks; 776 Tractors.

2P4470

992B, 992C Loaders; 834, 834B Tractors.

2P5680

980C, 988, 988B Loaders; 623B, 623E,

627E, 633D, 639D Tractors.

8P5696

D10, D11N Tractors.

8P9265

D8L, D9L, D9N, D10N Tractors; 589

Pipelayers.

* Refer to Illustrations 2, 3 and 4.

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 24/09/2008

966G Wheel Loader 3PW00001-UP (MACHINE) POWERED BY 3306 Engine(SEB... Page 4 of 13

Illustration 2
Type "A" turbine wheel.

Illustration 3
Type "B" turbine wheel.

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 24/09/2008

966G Wheel Loader 3PW00001-UP (MACHINE) POWERED BY 3306 Engine(SEB... Page 5 of 13

Illustration 4
Type "C" turbine wheel.

The areas that must be checked to see if the turbine wheels can be used again are:
1.
2.
3.
4.

The splines for wear (type "A" turbines).

The fins for damage (all types).
The clearance between the turbine wheel and the stator (type "A" turbines).
Both ends of the hub for wear (type "A" turbines).

Spline Wear
The 1T-0221 and 1T-0245 Turbine Wheels cannot be used again if the spline teeth are worn too
much. Use a flexible ruler to measure the tip width on the top and bottom of three spline teeth,
120 apart as shown in Illustration 5.
Do not use a 1T-0221 or 1T-0245 Turbine Wheel whose width is less than the Use Again
Minimum Width shown in Chart 2.

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 24/09/2008

966G Wheel Loader 3PW00001-UP (MACHINE) POWERED BY 3306 Engine(SEB... Page 6 of 13

Illustration 5
Measure width of spline teeth.

Chart 2
Turbine Wheel

Use Again Minimum Width

1T-0221

3.5 mm (.14")

1T-0245

2.5 mm (.10")

For the 1T-0020, 1T-0052, 1T-0079 and

1T-0842 Turbine Wheels, put the turbine wheel on the drive flange splines. These turbine wheels
must fit on the splines of the drive flange with no obvious (easily felt) looseness.

Fin Damage
Do not use any turbine wheel that has cracks in the fins. Most fin cracks will be located on the
inside circumference as shown in Illustration 6. However, the fins should also be checked on the
outside circumference.

Illustration 6
Turbine wheel has cracks in the fin.

Do not use again

Clearance Between Stator

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 24/09/2008

966G Wheel Loader 3PW00001-UP (MACHINE) POWERED BY 3306 Engine(SEB... Page 7 of 13

and Turbine Wheel

Failure or normal wear of bearings and splines in a torque converter eventually causes contact
and wear of the seal (inside) bore and outside diameter of the turbine wheel.

Measure Running Clearance

The running clearance (B) (see Illustration 7) between the stator wheel and the turbine wheel for
type "A" turbines must be limited if the torque converter is to operate with efficiency.

Illustration 7
Maximum running clearance (B).

Before the running clearance is measured, check the turbine wheel for a lip on the inside
circumference. Use a machinist scraper or file to remove this lip (see Illustration 8). If this lip is
not removed, the running clearance cannot be measured with accuracy.

Illustration 8
Remove any lip from the inside circumference of the turbine wheel.

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 24/09/2008

966G Wheel Loader 3PW00001-UP (MACHINE) POWERED BY 3306 Engine(SEB... Page 8 of 13

Use the following procedure to measure the running clearance between the stator wheel and the
turbine wheel.
1. Put four steel balls in the turbine wheel as shown in Chart 3 and Illustration 9. Put the balls
approximately 90 apart.
Chart 3

Turbine Wheel

Ball
Part No.

Ball Diameter

1T-0020

2D-6642

6.35 mm (0.250 inch)

1T-0052

1M-6718

3.96 mm (0.156 inch)

1T-0079

1M-6718

3.96 mm (0.156 inch)

1T-0221

4B-9880

7.92 mm (0.312 inch)

1T-0245

5H-1472

5.54 mm (0.218 inch)

1T-0842

2D-6642

6.35 mm (0.250 inch)

2. Put the stator that is used with the turbine in position on the balls as shown in Illustration 9.
Make sure the balls do not move. Turn the stator until the flat surface of the turbine wheel is
against the balls.

Illustration 9
Preparation to check running clearance.

3. Install an 8T-5096 Indicator Group on the turbine wheel as shown in Illustration 10. Move
the stator toward the stem of the dial indicator until its outside diameter is against the inside
diameter of the turbine wheel. Move the stem of the dial indicator against the stator. Put the
dial indicator on zero.
4. Push the stator away from the stem of the dial indicator until the stator outside diameter is
in contact with the opposite inside diameter of the turbine wheel. Measure the clearance.
Make this measurement at four points, 45 apart, around the turbine wheel. Do not use the
turbine wheel again if the measurement is more than 0.76 mm (0.030 inch).

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 24/09/2008

966G Wheel Loader 3PW00001-UP (MACHINE) POWERED BY 3306 Engine(SEB... Page 9 of 13

Illustration 10
Measure the clearance with a dial indicator.

Salvage Procedures
Turbine wheels with excessive wear can be reused after the inside and outside circumferences
are built up with metal spray.
The surfaces to be built up must be be absolutely clean. Degrease and wire brush the surfaces to
remove all contaminants.
1. Use either Step a or b to build up the turbine wheel.
a. Build up the worn bore and outside diameter with a MIG welder using 0.76 mm (0.030 inch)
diameter or 1.14 mm (0.045 inch) diameter AWS ER4043 wire. Use Argon shield gas at 1.0
cmh (35 cfh) to minimize heat input and penetration. Set the wire feed speed to 150-170
mm per second (350-400 inches per minute), and set the voltage to 19-22 volts.
b. Metal spray is an acceptable method of restoring a surface to the original size. Consult the
manufacturer of the metal spray equipment for powder recommendations, machine
settings, and application procedures. Each step in the procedure is critical in achieving the
desired coating bond and finish.
Note: METCO, Inc., is one manufacturer of acceptable metal spraying equipment and
powder. A list of METCO's sales offices is at the back of "Guideline For Reusable
Parts - Repair of Transmission, Torque Converter and Torque Divider Shafts",
SEBF8060.
1. Next, machine the diameter to size:
a. Secure the turbine in a lathe. Check with an indicator to ensure the mounting bore spline
teeth (types "A" and "B" turbines - see Illustrations 2 and 3) or the mounting flange pilot
bore (type "C" turbines - see Illustration 4) are within 0.10 mm (0.004 inch) Total Indicator
Reading.
b. Turn the inside diameter (seal bore) and outside diameter to specifications shown in Chart
4.
Note: Be sure that no weld or metal spray is protruding into the oil flow paths. Any
material that does protrude into the flow paths causes a reduction of converter
efficiency.

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 24/09/2008

966G Wheel Loader 3PW00001-UP (MACHINE) POWERED BY 3306 Engine(SE... Page 10 of 13

Chart 4
Inside Diameter

Outside Diameter

Part
Number

Type

mm
0.038

inch
0.0015

mm
0.13

inch
0.005

1T-0020

206.007

8.1105

290.73

11.446

1T-0052

242.354

9.5415

342.77

13.495

1T-0079

177.457

6.9865

251.59

9.905

1T-0221

336.791

13.2595

476.33

18.753

1T-0245

318.554

12.5415

451.84

17.789

1T-0662

241.529

9.5090

374.52

14.745

1T-0782

280.467

11.0420

437.82

17.237

1T-0792

280.467

11.0420

437.82

17.237

1T-0842

206.007

8.1105

290.73

11.446

1T-0862

241.529

9.5090

374.52

14.745

1T-1088

325.882

12.8300

509.91

20.075

2P-4470

281.229

11.0720

442.21

17.410

2P-5680

239.522

9.4300

376.22

14.812

8P-5696

339.600

13.3701

516.71

20.343

8P-9265

289.200

11.3858

442.20

17.409

Hub Wear
Illustration 11 shows a cross section of a type "A" turbine wheel. Measure dimensions (C) and (D)
to see if the turbine wheel can be used again.

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 24/09/2008

966G Wheel Loader 3PW00001-UP (MACHINE) POWERED BY 3306 Engine(SE... Page 11 of 13

Illustration 11
Turbine wheel.

Illustration 12
Measurement of Dimension (C).

1.
2. Two people are needed to measure Dimension (C). One person holds a rigid 150 mm (6

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 24/09/2008

966G Wheel Loader 3PW00001-UP (MACHINE) POWERED BY 3306 Engine(SE... Page 12 of 13

inch) steel ruler. The other person uses a depth micrometer.

3. Put the straight edge of the ruler on face (E) of the turbine wheel as shown in Illustration 12.
Use both hands to hold the ruler firmly (without movement) against face (E). Point the other
end of the ruler toward the hub, but do not allow the ruler to touch the curved surface of the
turbine wheel.
4. Use a depth micrometer to measure dimension (C) from face (F) to the straight edge of the
ruler as shown in Illustration 12. Be sure the base of the micrometer is held firmly against
face (F).
5. If dimension (C) is greater than or equal to the minimum dimension given in Chart 5, go to
Step 5. If dimension (C) is less than the minimum dimension, machine face (F) until
dimension (C) equals machined dimension (C) as shown in Chart 5. Make a spacer from
SAE 1020 steel that is 3.18 0.08 mm (0.125 0.003 inch) thick and has the outer and
inner diameters shown in Chart 5. The sides of the spacer must be parallel within 0.08 mm
(0.003 inch).
6. Measure dimension (D) with a micrometer. If a spacer was made in step 4, place the spacer
on the end of the hub when measuring dimension (D).
7. If dimension (D) as measured in step 5 is equal to or greater than the minimum dimension
given in Chart 6, the turbine wheel can be used again. If dimension (D) is less than the
minimum dimension, machine face (G) until dimension (D) equals the machined dimension
(D) shown in Chart 6. Make a spacer from SAE 1020 steel that is 3.18 0.08 mm (0.125
0.003 inch). The sides of the spacer must be parallel within 0.08 mm (0.003 inch).
Note: The 1T-0221 and 1T-0245 Turbine Wheels have oil slots on each end of the hub that
are 12.7 mm (0.50 inch) wide and 3.0 mm (0.12 inch) deep. Machine new slots in the ends
of the hub as needed.
8. Assemble the turbine wheel spacers as needed.

Chart 5
Turbine Wheel
Part No.

Dimension (C)
Minimum

Dimension (C)
Machined

Face (F) Spacer

Outer Diameter

Face (F) Spacer

Inner Diameter

1T-0020

26.37 mm
(1.038 inch)

24.71 0.05 mm
(0.973 0.002 inch)

71.1 0.5 mm
(2.80 0.02 inch)

51.08 0.13 mm
(2.011 0.005 inch)

1T-0052

27.41 mm
(1.079 inch)

25.76 0.05 mm
(1.014 0.002 inch)

76.2 0.5 mm
(3.00 0.02 inch)

63.96 0.13 mm
(2.518 0.005 inch)

1T-0079

21.56 mm
(0.849 inch)

19.91 0.05 mm
(0.784 0.002 inch)

57.2 0.5 mm
(2.25 0.02 inch)

44.83 0.13 mm
(1.765 0.005 inch)

1T-0221

14.73 mm
(0.580 inch)

13.08 0.05 mm
(0.515 0.002 inch)

122.2 0.5 mm
(4.81 0.02 inch)

110.72 0.13 mm
(4.359 0.005 inch)

1T-0245

17.17 mm
(0.676 inch)

15.52 0.05 mm
(0.611 0.002 inch)

108.0 0.5 mm
(4.25 0.02 inch)

90.30 0.13 mm
(3.555 0.005 inch)

1T-0842

26.37 mm
(1.038 inch)

24.71 0.05 mm
(0.973 0.002 inch)

71.1 0.5 mm
(2.80 0.02 inch)

51.08 0.13 mm
(2.011 0.005 inch)

Chart 6
Turbine Wheel
Part No.

Dimension D
Minimum

Dimension D
Machined

Face G Spacer
Outer Diameter

Face G Spacer
Inner Diameter

1T-0020

53.47 mm
(2.105 inch)

50.80 0.05 mm
(2.000 0.002 inch)

60.5 0.5 mm
(2.38 0.02 inch)

51.08 0.13mm
(2.011 0.005 inch)

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 24/09/2008

966G Wheel Loader 3PW00001-UP (MACHINE) POWERED BY 3306 Engine(SE... Page 13 of 13

1T-0052

57.00 mm
(2.244 inch)

54.33 0.05 mm
(2.139 0.002 inch)

76.2 0.5 mm
(3.00 0.02 inch)

63.96 0.13 mm
(2.518 0.005 inch)

1T-0079

43.94 mm
(1.730 inch)

41.28 0.05 mm
(1.625 0.002 inch)

57.2 0.5 mm
(2.25 0.02 inch)

44.83 0.13 mm
(1.765 0.005 inch)

1T-0221

66.40 mm
(2.614 inch)

63.73 0.05 mm
(2.509 0.002 inch)

127.0 0.5 mm
(5.00 0.02 inch)

110.72 0.13 mm
(4.359 0.005 inch)

1T-0245

65.53 mm
(2.580 inch)

62.86 0.05 mm
(2.475 0.002 inch)

117.3 0.5 mm
(4.62 0.02 inch)

90.30 0.13 mm
(3.555 0.005 inch)

1T-0842

53.47 mm
(2.105 inch)

50.80 0.05 mm
(2.000 0.002 inch)

60.5 0.5 mm
(2.38 0.02 inch)

51.08 0.13 mm
(2.011 0.005 inch)

Copyright 1993 - 2008 Caterpillar Inc.

Todos los derechos reservados.
Red privada para licenciados del SIS.

Wed Sep 24 08:55:07 EST 2008

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 24/09/2008