Академический Документы
Профессиональный Документы
Культура Документы
Class 323
Class 321
London Midland
Abbreviations................................................................................................... 3
1. Introduction.................................................................................................. 3
2. Rationale ....................................................................................................... 3
3. Procurement Approach............................................................................. 3
0.3 22/11/2010 Mike Haigh Updated with comments from NR, LM, Siemens,
Interfleet
0.4 15/12/2010 Mike Haigh Final revision following comments from NR
Reviewers
Version Date Name / Role Comment
0.1
Document Approval
Version Date Name / Role Qualifications to Approval
AC Alternating Current
ADC Analogue Digital Converter
ASDO Automatic Selective Door Opening
ATO Automatic Train Operation
CCU Central Control Unit
CT Current Transducer
DC Direct Current
DCS Data Collection System
EMU Electrical Multiple Unit
FTP File Transfer Protocol
4QC Four Quadrant Converter
GSM Global System for Mobile Communications
GPS Global Positioning System
GPRS General Packet Radio Service
IGBT Insulated-Gate Bipolar Transistor
LED Light Emitting Diode
MCB Miniature Circuit Breaker
MVB Multifunction Vehicle Bus
PIS Passenger Information System
PT Voltage (Potential) Transducer
PWMI Pulse Width Modulation Inverter
RDA-RT Remote Data Access Router Train
RGS Railway Group Standard
SIM Subscriber Identity Module
TABS Track Access Billing System
TCS Train Control System
TCU Traction Control Unit
VCB Vacuum Circuit Breaker
WCTL West Coast Trains Limited
2. Rationale
The impetus for this proposal following the Regulators CP4 change to model clauses
relating to metering is three fold:
The decision by WCTL to pursue metered billing for its Class 390 fleet has provided
other operators with a template for progressing both the technological solution and the
regulatory and commercial framework. We are indebted to WCTL for the significant work
they have done thus far and the assistance openly provided to us.
London Midland has had one Class 323 and 4 Class 350/2 units fitted with metering
equipment since mid 2009 and has therefore built a significant databank of actual
consumption data enabling meaningful comparisons with modelled billing to be made.
The results are that London Midland expects to receive a marginal benefit in traction
electricity charges from changing from modelled to metered billing based on the current
assumption of a 5% distribution loss mark-up. Perhaps more importantly, the change to
metered billing provides greater certainty in financial planning than reliance on the year-
end wash-up process particularly given the recent volatility in wash-up settlements on
West Coast for 2008/09 and 2009/10.
Most importantly London Midland recognises the significant financial and environmental
benefits of reducing electricity consumption per train kilometre through traction, stabling
and hotel load efficiency savings. Although there are a range of technologies which
enable these efficiency savings to be made the benefits to an operator can be lost in the
wash-up process unless metered billing is implemented. Our view based on exerience
both in the UK and particularly Europe is that savings of between 10% and 15% can be
made although these savings may take a number of years to deliver and require further
investment in infrastructure and support tools.
3. Procurement Approach
Following the business case evaluation London Midland instigated the procurement
process in late May 2010 with a notice in the European Journal. A total of 17 expressions
of interest were received from UK and European concerns and these were shortlisted to
9 for the issue of the full Invitation to tender on 30th July 2010.
Both the OJEU notice and the ITT sought energy metering and energy management
solutions which were totally compliant with the then draft requirements of EN50463 and
GM/RT 2132. Tenderers were advised that the extent to which the solution offered by
The ITT also made it clear that for the Class 350 fleet, which is the only London Midland
fleet which is fitted with a Train Control System, (TCS), we would be seeking a compliant
metered based solution as oposed to a TCS based solution. The logic for this was that
adapting the Class 350 TCS to provide compliant energy data would have required a
firmware change in order to generate a re-active power calculation as required by the
standard. As this affected the safety case this would have been prohibitively expensive
and also compromised the timescales for achieving a 1st April 2011 transition to metered
billing.
But for the issues of cost and timescales we would have pursued the TCS option as we
believe that TCS systems in general are capable of meeting the required standards and
are a cost effective solution on modern rolling stock.
From the 9 concerns shortlisted for the ITT 4 tenders were received by the 10th
September 2010 deadline. A full tender evaluation process then took place including
clarification questions and interviews of all 4 tenderers on 29th September 2010. Best
and final offers were submitted on 1st October 2010 and an internal decision and
investment approval given on 5th October 2010. Following the 10 day standstill period
required under European procurement rules the winning tenderer was announced on 18th
October 2010.
The current supply market for energy measurement and energy management
systems is still developing and comprises a mix of metering suppliers, energy
management solution suppliers and a small number of suppliers who offer an end to
end solution by partnering between supplier and technical consultancy.
The range of providers and the differing technical solutions offered make for a highly
complex tender evaluation process.
The existence of the GM/RT2132 standard and the draft EN50463 is critical in
establishing a baseline from which to compare competing offers.
We believe the minimum timescales from start to finish of a procurement of this sort
is 4 to 5 months although this could be reduced if using either call-off or framework
agreements.
The Class 321 trains are formed as 4 car units. The entire current collection,
transformation supply and control system, including 4 DC traction motors is located on
an intermediate vehicle as shown below. The outer ends have driving cabs and all
vehicles have lighting and heating.
The pantograph feeds the transformer via a VCB. The transformer feeds two thyristor
traction control packages via independent line switches. These in turn each feed a pair
of DC traction motors. There are auxiliary feeds from the transformer for battery
charging and train heating. There are currently no line monitoring, transformer or current
transducers fitted to these trains. The trains do not have any regenerative or rheostatic
braking function.
The class 323 train formation consists of two cab vehicles (DMSO) and a trailer vehicle
(PTSO) with pantograph, VCB, transformer and two line switches. Each line switch is
connected between a secondary of the transformer and the input to a traction converter
mounted on each power car. Each traction converter consists of a Four Quadrant
Converter (4QC), DC link and Inverter.
In traction the 4QC converts the single phase AC input to a nominal 2500V DC across
the DC link, which is converted to 3 phase ac to power 4 AC traction motors. In
regenerative braking the 4QC feeds power back to the overhead line. A braking chopper
is used to dissipate the energy from the dc link via the diverting resistor in order to
stabilize the dc link voltage.
A line voltage transformer is used to monitor overhead line voltage, providing an output
of 110V. This can be used to provide an external feed to monitoring equipment if
required to measure overhead line voltage. Current transducers are fitted on the HT
cable to provide overload protection and on the input to each traction converter.
VMF = 0.50 % CMF = 0.50 % ECF = 0.50 % EMF = 0.87% (Limit 1.5%)
Roof Mounted AC
Transducer
V I On-train Off-train
REM101 Data
Energy GPS/GSM Collection
Meter Antenna System
Energy data
The energy metering system will be installed on the PTSO (323) and MSO (321)
vehicles. The 25kV AC combined roof mounted voltage and current transducer will be
mounted between pantograph and the vacuum circuit breaker.
The GPS/ GSM antenna will be mounted on the high section of the roof, between the
end of the flat roof section and the first ventilation unit.
The energy metering unit will be mounted in a bodyend cupboard. The power supply will
be picked-up locally and the antenna and transducer interface cables will be routed
through the bodyside lighting ducts to the roof.
Energy data is stored inside the on-board memory and the load profile recorded can be
selectable for 0.5, 1, 5, 10 and 15 minutes. This time period is defined as Reference
Period. Time records are based on UTC clock time.
The energy meter has built-in memory with at least 60 days of data storage capacity at 5
minutes sampling rate. FAR has also confirmed a 60 days capacity at 1 minute sampling
rate which London Midland intends to use for its own management information purposes.
Our data staging agent will aggregate 1 minute samples to 5 minute samples for billing.
REM101
Power
supply
AUX
digital
inputs
M1
POWER
MVB M2
Figure 1. Illustration showing proposed installation of the 25KV transducer and GSM/GPS antenna.
SERIAL
The transducer is a new device which has been developed specifically in line with the
requirements of standards EN50463 / GM/RT2132. The accuracy of the sensor is Class
0.5. The transducer uses proven principles of voltage and current measurement in an
assembly designed to withstand the rigors of a railway environment.
The device uses non-contact measurement of ac line current via a torodial transformer
mounted in the top part of the transducer. The line current passes through the centre of
the transformer via a solid busbar to which the high voltage connections are attached. In
this way the integrity of the high voltage circuit is maintained and reliability of the vehicle
is unaffected.
The AC line voltage is measured using a potential divider network within the transducer
assembly. The ac line current and voltage measurements are converted into digital
values and transmitted via fibre optic link to the low voltage side of the transducer and on
to the energy meter.
Front panel operator display with mode select 25KV roof mounted V&I measurement
The energy meter real time clock is supported by an internal battery. If the power supply
is switched-off the meter will stop measuring the energy consumption. The internal
timekeeper within the energy meter will continue to maintain the time stamp references.
When the meter is powered-up again, the time references are retained. The meter
timekeeping functionality is guaranteed as correct for 10 years from the production date
declared on the meter label.
The energy meter communicates to the ground based DCS server via a low profile roof
mounted antenna. The standard communication protocols adopted are GSM/GPRS with
other protocols, (Wifi, UMTS etc.) available as options.
The device periodically sends the recorded data to a DCS server (Data Collection
System) where the data is aggregated for transmission to the Network Rail bureau and is
also stored for later analysis. The time interval between downloads is configurable with
FAR SYSTEMS software (REM configurator). A summary of the data which is recorded
and transmitted is shown below: Items in red refer to DC measurements for dual voltage
systems.
REM101 device has a FTP client and it use the FTP protocol in order to send the files to
a FTP server. The files are compressed using a GZip algorithm which also provides an
integrity check to ensure the file has arrived at the server intact. Normal meter
retry/recovery procedure is also applied to guarantee the file is successfully transferred.
On the roof of the TCO vehicle adjacent to the pantograph assembly is the vacuum
circuit breaker (VCB). This is the switch which separates the overhead line supply from
the rest of the unit. A roof mounted line voltage transformer is used to monitor overhead
line voltage.
The main transformer transforms the 25kV high voltage at the input primary winding to
the lower voltage levels at the seven secondary windings;-
One traction converter is fitted on each of the DMSO vehicles. In each traction converter
a pre-charging contactor and line contactor when closed connect 2 x 460V transformer
secondary windings to a 4QC (Four Quadrant Converter). Primary voltage and current
are monitored as well as the output current. If the OHL voltage on the primary side
exceeds specified limits the traction converter is locked-out and the VCB is opened.
The 4QC using insulated-gate bipolar transistor (IGBT) technology converts the 2 x 460V
into 750V dc to charge the DC link. The 4QC's within each traction converter are clocked
interlaced to reduce the harmonic content of the input current and to wipe out the double
switching frequency in the spectra. Additionally the switching frequencies of both traction
converters are clocked interlaced by a hardwired traction converter control unit link, to
eliminate the fourth of the switching frequency in the spectra to avoid resonances in the
overhead line system, as far as possible.
A pulse width modulation inverter (PWMI) converts the 750V dc into variable voltage and
variable frequency to supply four three-phase traction motors when traction power is
demanded. During braking the energy flow is reversed. i.e., the traction converter unit
feeds regenerated braking energy back into the catenary.
Each traction converter is equipped with current transformers (CT's) and voltage
(potential) transducers (PT's) that monitor, control and protect the traction system. The
three-phase drive technology incorporating switch-mode four-quadrant input choppers
(4QCs) enables a power factor close to unity. This enables energy efficient regenerative
braking and minimises the harmonic content in the overhead line current.
The proposed solution is an adaptation of the energy metering system which is installed
on the new Class 380 trains. Testing of the energy metering system on these trains has
been successfully completed recently. The solution considers the central aspects of
energy metering for billing function, interoperability and energy efficiency:
- Energy metering;
- Data processing; and
- Data transmission.
Energy is metered using the proven EM4T meter from LEM, using the signals of the
existing current and voltage transducers. The EM4T is a single phase energy meter with
PTB certification for billing including load profiles for active and re-active power.
The load profiles are recorded in 1 to 5 minute intervals (configurable by the supplier)
and saved in data records including date, time, events and absolute energy values for
consumption and regenerated energy. The EM4T is designed for measuring both AC
and DC signals. For the LM 350 fleets, the AC metering will be used because the dual
voltage facility on 350/1 is disabled.
The measuring circuit of the EM4T consists of one sigma-delta ADC per measuring
channel. The measuring principle suppresses high frequency disturbances and the
sampling rate is 4 kHz. The internal battery ensures the safe data storage if the power
supply fails. The battery must be replaced approximately every 8 years. However the
need for battery replacement is indicated on the display of the EM4T. The battery
replacement is undertaken by the supplier.
The calculated energy data is transferred via isolated serial interfaces or a separate
optical interface. For the Class 350 solution, the RS422 interface will be used.
The diagram below shows the principle of the energy metering system.
GPS signal
EM4T Data
Energy RDA-RT GPS/GSM Collection
Box Antenna
Meter System
Energy data
MVB
RDA-RT box
The RDA-RT box receives the energy data from the energy meter via its standard
RS422 interface. The RDA-RT box is connected to the MVB and thus has access to all
relevant data of the Train Control System (TCS), e.g. unit and vehicle numbers.
The data processing in the RDA-RT box, including the preparation of the data packages
for the transfer to shore, is software controlled and thus flexible, configurable and
upgradeable for further applications via a normal software modification.
The RDA-RT box sends the processed energy data via a roof mounted GSM antenna
periodically, (period configurable), to a ground based Data Collection System (DCS),
using FTP format.
A basic target during the design of the solution for the Desiro UK Class 350/1 and
Class 350/2 units was to develop a solution which can be implemented on both
Classes and to use existing components wherever possible in order to minimise
material costs and installation and wiring works.
The solution for Class 350/2 takes into account the EM4T energy meters currently
installed on 4 units of Class 350/2 in cabinet 357 of the pantograph car. In order
to achieve the required accuracy of 1.5% for the entire energy measurement system,
the existing meters which have an accuracy of 1.5% will be replaced by 0.5% accuracy
LEM EM4T meters.
The picture below shows the location of the current EM4T in cabinet 357 on Class 350/2.
The EM4T input terminals for AC voltage and current are connected to the voltage and
current transducer signals which are available in cabinet 357.
The RDA-RT box will be installed in cabinet 214 of the DMOS2 car. The RDA-RT box will
be fed from the 110v DC battery line via a separate mcb which will also be monitored
from the TCS. The energy data will be transferred from the energy meter to the RDA-RT
box via an existing spare cable.
The following additional components will be installed for the implementation of the
energy metering system on Class 350/2.
Due to the similarity of both Classes, the solution for Class 350/1 is identical to that of
Class 350/2. The same components will be used and they will be installed in the same
locations.
Although the Class 350/1 is equipped for dual voltage operation London Midland does
not operate these trains on DC routes and has no plans to do so. The DC capability of
these units is therefore currently disabled.
Although the EM4T can measure both AC and DC energy values, the system
configuration for DC energy measurement is very different. DC energy measurement
requires 2 EM4Ts and 2 RDA-RT boxes. To measure both AC and DC energy would,
therefore, require a total of 3 EM4Ts and 3 RDA-RT boxes
A combined GPS/GSM antenna is already mounted on the roof of DMOS2. The GPS
coordinates are currently used for the PIS. Via an additionally installed GPS splitter, the
GPS antenna will be connected to RDA-RT box.
The transfer of energy data packages to shore will be done via GSM. For this purpose,
the RDA-RT box contains a SIM card. The connection of the RDA-RT box to the GSM
antenna will be realised via an additional GSM/GSM combiner.
The data record transmission format will be in accordance with the requirements of
Section 2 and Appendix A of GM/RT 2132 except that the Channel B data intended for
DC measurement data will not be required.
The existing current transducer has an accuracy of 1%, voltage transducer 0.5% and the
energy meter 0.5%. This produces the following result:
LM
I/Fleet
NRBureauLogica
TABS
NR
Euronorm EN50463 which is still in draft form sets out the data requirements and
processes required to ensure consistency from the data collector to the billing agent but
does not set out the relationship between a bureau service and the billing agent. Railway
Group Standard GM/RT2132 is derived from the latest draft of EN50463 and its scope is
limited to the process from the consumer to the point at which data would be transmitted
from the data collection service to the bureau service.
The process is identical for all three of London Midland EMU types. A diagram of the
process is attached below:
Details of the interface arrangements between Interfleet, (Metered Data Collector) and the
Bureau are well advanced but not yet finalised. It is recognised and acknowledged, however,
that a single interface specification is needed between the data collector or data staging
agent and the bureau and that current industry discussions will set the template for
successive operators seeking to opt-in. This process is being currently managed through the
ATOC Metering Steering Group and the subsidiary Bureau Working Group both of which are
cross-industry groups.
Interfleet (for 321 and 323) and Siemens (for 350) are responsible for assessment and
certification of designs to Railway Group Standards and are using Interfleet and SERCO
Vehicle Acceptance Bodies respectively to undertake this work. Each VAB will
independently assess the compliance of the energy metering design against the
requirements of the Railway Group Standards in force at the time. When the necessary
evidence of compliance has been provided the VAB will issue the design scrutiny and
maintenance certificates together with a copy of the VAB technical documentation.
This information will be provided for the London Midland Engineering Change process
and self-certification under ROGS. The process fully meets the conformity assessment
requirements of Part 3 of the Railway Group Standard GM/RT2132. Further detail is
provided in the table below:
Clause 3.1.4 - If the compiled data in the on- The equipment on the 321 and 323 sets is not used for
board data handling system is accessed / any other purpose. On the Class 350 the existing
interrogated for other purposes, see 2.3.7, it transducers are to be used which have data feed to the
shall be demonstrated that the integrity of the TMS. Also on the 350 it is proposed that the GPS data is
recorded and transmitted compiled data set out
shared with the Passenger Information System. However,
2.3.9 is not compromised.
the data compiled in the Class 350 RDA/RT box in
respect of metered billing is not accessed or interrogated
for any other purposes.
Clause 3.1.5 - The conformity assessment This will be verified on each unit type at first installation.
shall verify that a representative sample of
compiled data can be transferred to ground
and stored by the on-ground data collection
service without corruption, and that the data
transferred to the on-ground based system is
identical to the corresponding compiled data
stored in the data handling system of the on-
board energy measuring system. It shall also
verify that the same sample of compiled data
can be recovered without corruption using local
interrogation (see 2.3.6) and is identical to the
corresponding compiled data stored in the on-
board data handling system.
Each train type will have a first of class installation to prove the design and functionality.
Thereafter each individual train system will be tested to ensure it meets the design
specification and a formal acceptance process is in place for functional testing,
commissioning and handback.
GM/RT 2132 is largely silent on the need for meter and system calibration although this
is referenced in draft EN50463-5. Each meter and transducer provided by FAR systems
for the Class 321 and 323 fleets and by LEM for the Class 350 meter is supplied with a
calibration certificate and subject to PTB approval.
Although EN50463 Issue 2 Part 5 is still under development the frequency of re-
calibration of the energy metering system is proposed at 8 year intervals. We will comply
with the requirements of the standard when issued.
We will run comparative testing of results against our currently meter fitted trial sets to
compare consumption values and also against the modelled values.
In the period of circa 2 months following trial fitment in mid January 2011 we will analyse
the data from the growing fleet of trains in service as part of overall system testing to
highlight any potential accuracy issues.
Functional testing will be undertaken on each unit pre handover to ensure the system
works as designed.
We are investigating the implications both operational and financial of using the FAR
systems calibration test equipment on each Class when fitted on the basis that this
would be voluntary and not a mandatory requirement under the standards.
After project implementation a full review will be undertaken to establish lessons learnt
and further project requirements.
Process to receive, validate and resolve issues from data quality flags from the
data staging agent/bureau.
Process to advise the bureau of trains which are not consuming energy due to
extended maintenance, repair or other reason plus any changes to the allocation
of meters to trains.
Process to ensure that all consist data is accurate and minimal reliance on default
consist data.
In addition we will also be using the data and management information derived from on-
train meters to drive down traction, standing and hotel load consumption. The majority of
the potential savings are generated by changes to driving technique through training and
support tools. Interfleet are developing software tools utilising the energy data from the
secure data warehouse that will provide the management information to enable this. This
workstream requires more widespread changes to processes within London Midland in
order to capture what are anticipated to be significant benefits.
Interfleet/FAR systems Class 321 and Class 323 and Siemens Class 350
Do not comply The scope of supply is not compliant with the requirement.
Interfleet/FAR systems
Siemens Response
Response
Response Response
Noted Noted
Ref Title Text Comply Comment Comply Comment
Do not Do not
comply comply
Purpose and
Part 1 Noted Noted
Introduction
1.1 Purpose Noted Noted
This document sets out the energy metering and data handling
1.1.1 requirements for electric traction units when fitted with an energy Noted Noted
measuring system.
The format of the compiled data and the associated quality flags
2.3.11 Comply Comply
shall be in accordance with Appendix A.
The compiled data set out in 2.3.9 shall be retained even when
2.3.12 Comply Comply
the energy measuring system is isolated from its power supply.
On-Board Location
2.4
Function
The data from the on-board location function shall be
synchronized in accordance with UTC clock time and time
2.4.1 Comply Comply
reference period with the on-board energy measuring function
(see 2.2.11).
The on-board location function shall provide the position
2.4.2 expressed in latitude and longitude based on the World Geodetic Comply Comply
System and given in decimal degrees.
In open air and where the on-board location function can receive
2.4.3 Comply Comply
a signal, it shall have an accuracy of 250 m or better.
Data Transfer - On-
2.5
Board to Ground
The compiled data set out in 2.3.9 shall be transmitted from the
2.5.1 on-board data handling system to the on-ground based data Comply Comply
collection service.
The compiled data record transmission format shall be in
2.5.2 Comply Comply
accordance with Appendix A.
2.5.4 The compiled data shall be packed ready for transmission. Comply Comply
All information necessary for the data collection service to
unpack the compiled data without corruption and to store an
2.5.5 authentic copy of the compiled data shall be made available to Comply Comply
the data collection service administrator by the railway
undertaking.
Information necessary to allow the data collection service to
request compiled data from the data handling system shall be
made available to the data collection service administrator by the
2.5.6 railway undertaking. For example where the data collection Comply Comply
service has missing or uncertain compiled data, the data
collection service administrator needs to request this data from
an on-board data handling system.
Communication
2.6 Service - On-Board to
Ground
Transmission of the compiled data from the data handling
system to the data collection service shall be via a wireless
communications network available in the intended geographical
area of operation for the traction unit. The communication
networks used shall enable the transfer of the compiled data
(initiated by either the on-board data handling system or the on-
ground based data collection service) when the energy GSM, GSM-R,
measurement system is in operational mode. The on-board GPRS, EDGE are
communication service shall ensure that a secure channel is available since GPRS is available and
established which enables data exchange between the data integrated on the preferred solution. GSM,
2.6.1 handling system and its data collection service, and ensures the Comply meter. All the other Comply IEEE802-11 and UMTS
integrity of the transferred data is maintained. The following technologies are is possible with
wireless bearers for example may be used: available using an hardware modifications.
a) IEEE802-11 a/b/g/n. external unit provided
b) GSM, GSM-R (data)*. by FAR Systems.
c) GPRS.
d) EDGE.
e) UMTS.
*This bearer may be subject to constraints, therefore its
suitability for a specific application should be considered before
On-Ground Data
2.7
Collection Service
This section specifies basic functional requirements associated
DCS not included in
with the acquisition of compiled data. Other specific data
Siemens scope of
2.7.1 collection service requirements for example physical, software Noted N.A.
supply. Undertaken by
data handling or other aspects are outside the scope of this
Interfleet
document.
The data collection service shall have the capability to receive,
read and store without corruption, the compiled data transmitted
2.7.2 Comply N.A.
from an on-board energy measuring system complying with this
document.
The data collection service shall have the capability to request
compiled data from an on-board data handling system, for
2.7.3 example when the compiled data for a particular time reference Comply N.A.
period stored in the on-board data collection service is
incomplete.
Recommendations
on the Additional
Error Resulting
Appendix The content of this appendix is not mandatory and is provided for
from Influence Noted Noted
B guidance only.
Quantities and
Temperature
Variation
Voltage
Measurement
Function - Limits of
B.1
Additional Error
Due to Influence
Quantities
Both Voltage and Both voltage and current
current measurement measurement are within
Where ambient temperature variations can contribute additional
are within the the accuracy
error, the voltage measurement function should have a
B.1.1 Comply accuracy Comply requirements on the full
temperature coefficient which does not exceed the value set out
requirements on the scale temperature range
in Table B.1.
full scale temperature required. Both
range required. transducers have a