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Composting of Sugar
Sugar
Mill Waste
Mill Waste
By
By
Mohammad Awais
Mohammad Awais Qureshi
Qureshi
Executive Vice
Executive Vice President
President
Shakarganj Mills
Shakarganj Mills Limited,
Limited,
Jhang
Jhang
Sugar Industry
Sugar Industry By
By Products
Products
Sugarcane
Milling
Juice Bagasse
Biocompost
Effluent Quantities
Effluent Quantities in
in
M.Tons (PAKISTAN)
M.Tons (PAKISTAN)
By Product % on Quantity
Cane Million Tons.
Bagasse % 30.95 13.30
Filter Cake. % Cane 3.00 1.29
Molasses % Cane 4.87 2.09
Stillage - 0.54
Ash % C 2.5% of 0.33
Bagasse % C
Sugar Industry
Sugar Industry By
By Products
Products
and Chemical
and Chemical Used
Used
By Source Chemical Purpose of Use
Product Used
Filter Cake Clarification CaO Separation of Phosphates
& Other Impurities from
Juice
Bagasse Milling _ _
Molasses Centrifugation _ _
H3PO4 To provide nutrients to
microbes
Stillage Distillery NH4NO3 To provide nutrients to
microbes
H2SO4 To adjust pH
General Characteristics
General Characteristics of
of
SML Emissions
SML Emissions
Parameter NEQs
Effluent:
Quantity (m3/day) 4272
COD (mg/l) 1787 150
TSS (mg/l) 879 150
pH 6.5 6 10
Air Emission:
NOx (mg/Nm3) 30 400
COx (mg/Nm3) 346 800
PM (mg/Nm3) 219 300
Some Logical
Some Logical Solutions
Solutions
(Triple R)
(Triple R)
boiler blowdown)
Total Recycling
Surplus Condensate
(Mills, Process, Distilley)
Milling Distillery
Floor Washing
Recycling Condensate
Clarification (Hot Water)
Dilution of
Run Offs
Evaporation Washing of
Crystallization Sugar Crystals
Make up of
Spray Pond
Sugar Condensate
Boilers
(Steam Generation)
Lagoon Water
Lagoon Water Management
Management
Inlet Lagoon-1
CO 2 Compressor
Outlet
Air Compressor Lagoon-1
Crystallization
Sugar
Agricultural
Fields Filter Cake Molasses
Fermentation
Alcohol
Organic
Fertilizer
Biocomposting Stillage
Utilization of
Utilization of Biocompost
Biocompost produced
produced from
from
Filtercake and
Filtercake and Stillage
Stillage at
at
Shakarganj Sugar
Shakarganj Sugar Research
Research Institute,
Institute, Jhang
Jhang
N P 2 O5 K 2 O Yield % Yield
Treatment ------(Kg/ha)------ (Compost) (t/ha) increase
over (T 1)
T1 0 0 0 0 65.70 -
T2 150 100 0 0 73.10 13
T3 0 0 0 25 95.60 46
T4 150 100 0 25 101.0 55
T5 75 50 0 25 99.50 52