Raychem e Catalog

R
Corrosion protection
of pipelines
Girth weld coating
Pipe coating
Coating of fittings
Coating repair
Cathodic protection
Accessories
New technologies
www.tycoadhesives.com
R Corrosion protection of pipelines Contents
Tyco Adhesives CPG (Corrosion Protection Group) 1

The Common Denominator in Corrosion Prevention
The principle of heat-shrinking, a technical explanation
Advantages of Raychem heat-shrinkable products
How to select a heat-shrinkable product
Selection table Girth weld coatings
Girth weld coatings: Two-layer Tubular 2

TPS, TPSM/87,TPSM C-30
Girth weld coatings: Two-layer Wrap-Around 3

Ambient Temp: WPCT, WPC/B, WPC B30, WPC C30
Large Diameter Water Pipe Sleeve: WaterWrap
Heated Infill Offshore Sleeve: WPCZ
Elevated Temp: WPC C50, WPC 65M, WPC 100M
High Temp: WPC 120
Application Table Girth weld coatings
Girth weld coatings for up to 120C, PP Coated pipes: Two-layer Wrap-Around 4

PPS 120
Girth weld coatings: Three-layer Wrap-Around 5

HTLP60, HTLP80
Application Table for S1239 Epoxy
Application Table for S1301 Epoxy
Girth weld HDD coatings: Three-layer HDD (Horizontal Directional Drilling) Wrap-Around 6
DIRAX
DS-CONTENT-REV-1-08/01
Application Table for DIRAX
Repair system for damaged PE-coatings 7

PERP, PERP-MELTSTICK
Line coatings: Two-layer 8

RAYCLAD 80, RAYCLAD 120
Application Table for RAYCLAD
Liquid epoxy Pipe Line & Rehabilitation Coatings 9

R80, R95
Cathodic protection 10
ANODEFLEX 500
ANODEFLEX 1500-01
Contents
R Corrosion protection of pipelines Contents
Socket joint coatings: Two-layer 11

MPSM, MEPS
TISW-F
Application Table for MPSM, MEPS, TISW-F
Coatings for Bends 12

FLEXCLAD, FLEXCLAD-II-C30
FLEXCLAD-II C50
Coatings for casings & flanges 13

CSEM-F/CASEAL (US)
FCWS-F/FLANGESEAL (US)
FCMS
FCWS
Application Table for FCMS, FCWS
Tubular sleeve for ground anchors, mechanical couplers & fittings 14

SATM
CPSM, XCSM
Molded part for blocking, branch-off, house connection tees & free-ending steel parts 15
BLOT
STTE
HTTE
FCMS-Cap
Application Table for HTTE
Repair system for leaks 16
DS-CONTENT-REV-1-08/01
GRS, GRSM, GRSM-F, GRSM-RP
Application Table for GRSM
Accessories 17
New technologies (MISC) 18
General technical data 19
Contents
The Common Denominator in Corrosion Prevention
Raychem, a world of solutions from Tyco Adhesives
Raychem heat-shrinkable products play a key role in

pipeline installations around the world.
A comprehensive range answers every application need.
Brazil
Product: WPCT
Netherlands
Product: DIRAX
Kuwait
S1239 epoxy primer application on 48 inch live pipeline
of 30C HTLP60/B sleeve wrapping
Product: HTLP60
DS-DENOMINATOR-REV-1-08/01
Germany
Installation with torch
Product: WPC C50
Saudi-Arabia Kazakhstan
Sandblasting of steel / PE surface Trunk and flow lines
Product: HTLP80 / 11.5 Product: Rayclad 120
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Contents
Raychem, a world of solutions from Tyco Adhesives
Raychem pioneered the heat-shrink process, and Tyco

Adhesives works continuously to advance the technology.
Tyco Adhesives products meet the highest quality stan-
dards, match the most demanding international norms.
Russia (Siberia) Indonesia

Product: HTLP60 Product: WPC/B
DS-DENOMINATOR-REV-1-08/01
India North Sea - offshore
Product: HTLP60 Product: HTLP60
China USA
Product: HTLP60 Product: Flexclad
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Contents
The principle of heat-shrinking, a technical explanation
Thermoplastic materials are composed of extremely long molecular chains in a random arrangement. Their strength depends upon the dis-
tance between the molecules and the crystalline nature of the molecular structure. In fact, it is the crystals that contribute most of the
strength.
As the thermoplastic is heated to above its crystalline melting point (120C) (248F), the
crystals disappear. The molecules can then easily slip past each other, so the material
flows.
During the investigation of atomic energy, the important discovery was made that expo-
sure of some plastic
materials to high-energy penetrating radiation can cause permanent crosslinking (inter-
molecular joining)
of adjacent molecules.
This linking results in the chemical bonding of the plastic structure into a new three-
dimensional matrix. Once a material has been crosslinked, it will not melt or flow at any
temperature. When heated, the crystals disappear as before, but no flow or shape
change occurs because the crosslinks act as ties between the molecules. However, the
structure remains elastic when the crystals are melted, the material behaves like a rub-
ber.
Products that have been radiation crosslinked exhibit perfect elastic memory. They can
be supplied in a deformed or expanded condition. When heated, they shrink for exam-
ple, to tightly enclose an object over which they have been placed. This makes them
ideal for covering a variety of pipes and pipe fittings, as well as wires lugs, terminals,
connectors and other electrical and electronic components.
DS-PRINCIPLE-REV-1-08/01
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Contents
Tyco Adhesives fabricates its Raychem compounds into their final form and then subjects them to high energy radiation, thus permanently
freezing them into the desired shape. The following illustrations demonstrate what happens to the molecular structure of crosslinked tubing
during subsequent stages of manufacture and during application.
Next to each illustration is an end view of a piece of heat-shrinkable tubing.
Figure 1 is an enlarged schematic view of a very small

crosslinked section of extremely long molecules.
Once the tubing has been crosslinked, the next step in imparting
elastic memory is to heat the compound above its crystalline melting point.
The molecules are then tied together only by the crosslinks.
While hot, the tubing is deformed by applying internal pressure,

thus stretching the crosslinked molecul
While in this deformed shape, the tubing is cooled.

The crystals then reappear, thereby locking the structure
together indefinitely in the expanded form.
This is the form in which the material is supplied to customers.
A user reheats the product, melting the crystals.

The crosslinks allow the material to return to its original shape.
This is the perfect elastic memory of crosslinked material.
DS-PRINCIPLE-REV-1-08/01
After cooling, the crystals reform and the tubing is locked in its
recovered form. Upon subsequent reheating, no further change in
shape will take place, unless mechanical force is applied.
Legend
cross-section of a tubing
crystals
crosslinks
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Contents
Advantages of Raychem heat-shrinkable products
Demanding applications
In order to protect metal pipe structures in contact with an electrolyte

(soil, water) coatings need to have a high electrical resistance and low
permeability to hydrogen and oxygen.
The coating must also be physically strong and chemically stable.
Additionally, the requirements of particular applications, e.g. high operat-
ing temperature necessitate specific tailoring of pipeline coatings.
Optimal solutions
To provide the optimal solution for each application, Raychem offers a range of products based on an irradiated crosslinked polyethylene
carrier, combined with a hotmelt or mastic coating.
The main purpose of the crosslinked carrier, called backing, is to provide a strong barrier against electrical current, permeation and
mechanical forces.
The adhesive assures long-term bonding of the backing to the pipe, and provides added electrical resistance and mechanical strength.
Thickness of the backing and adhesive depend on the application requirements.
chemical resistance
flow and fill
mechanical strength
DS-ADVANTAGES-REV-1-08/01
electrical resistance
hotmelt/mastic layer
heat-shrinkable backing
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Contents
Three-layer coating
For the increasingly common three-layer factory-applied coatings, Raychem has developed a three-layer field-applied joint coating. To pro-
vide a homogeneously coated pipe surface in the girth weld area, a layer of two-component epoxy is first applied to the pipe surface. A spe-
cially designed shrink sleeve is then applied over the wet epoxy.
The three-layer coating performs extremely well in resisting cathodic disbondment. It offers high shear resistance against soil load, and con-
sequently ensures long service life.
heat-shrinkable backing
hotmelt/mastic layer
epoxy primer
High reliability, high performance
Raychem has over 40 years of experience in the development and manufacture of heat-shrinkable products. Continuous improvement
ensures state-of-the-art performance. Approval by testing agencies around the world guarantees sui-
tability for individual applications and field conditions.
Two-layer and three-layer constructions complement wide range of pipe coatings

Top quality hotmelt, copolymer coated sleeves resist elevated pipe operating temperatures and soil stresses on all pipe diameters
Mastic-coated sleeves balance performance, economy and ease of installation
Three-layer sleeves with epoxy primer and hotmelt copolymer have excellent resistance to both cathodic disbondment and hot water
immersion even at maximum rated operating temperature
Fiberglass-reinforced sleeves withstand the high stresses of directional drilling
Self-healing adhesive flow automatically repairs minor mechanical damage
Dimpled backing providing a permanent change indicator for application of heat.
Low installation cost
No primer required for two-layer products install directly on cleaned, preheated surface
DS-ADVANTAGES-REV-1-08/01
No waiting for primers to cure install three-layer sleeves
directly over wet epoxy primer
Simple tools such as hand brush, power brush or blast-cleaning, propane torches
WPC products available in Unisleeve construction with pre-attached closure patch
Easy-to-understand installation instructions are shipped with every product, while clear product labeling allows
rapid on-site identification.
Premium service
To place an order, or inquire about existing orders, deliveries, product documentation and information, contact the customer
service center.
Product documentation and information can also be found on the Tyco Adhesives website www.tycoadhesives.com.
Tyco Adhesives field engineers can provide training and certification for contractors crews, either on site or at Tyco Adhesives facilities.
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Contents
How to select a heat-shrinkable product Girth weld coating
Selecting the sleeve
Raychem heat-shrinkable sleeves lead the world in corrosion protection of pipeline girth welds. They are specifically designed to combine
ease of field installation with a level of performance that matches, or exceeds, that of the main pipe coating.
Pipe operating temperature
Pipe coating type
Cutback distance
Outside pipe diameter
Adverse soil conditions
Pipe laying method
Climate conditions
Recommended pipe preparation
Mechanical resistance class
Project specifications and/or local standards must be observed, when specifying a shrinkable sleeve for protection of a girth weld. To ensure
an optimal choice, the following parameters must be considered:
Pipe operating temperature
As temperature increases, the overall resistance of a coating generally decreases. Therefore, in order to ensure adequate lifetime,
it's important to select a coating that has been correctly performance tested at maximum operating temperature.
Raychem mastic coated sleeves are available for temperatures upto 80C (176F), and hotmelt sleeves upto 120C (248F).
Pipe coating type
Raychem heat-shrinkable sleeves are compatible with all commonly used pipe coatings, although somewhat different installation procedures
may be required, depending on the line coating employed. The sleeves adhere well to coal tar (CT), coal tar enamel (CTE), asphalt-based
coatings, fusion-bonded epoxies (FBE), and all commonly applied polymer pipe coatings including polyethylene (PE) and polypropylene (PP).
Some polypropylene coated pipes require special Raychem sleeves. When using polypropylene pipe coating, please consult your Raychem
representative for assistance in selecting the appropriate heat-shrinkable joint protection sleeve.
DS-SELECT-REV-1-08/01
The Raychem HTLP three-layer system is often used on three-layer polyethylene pipe coatings to provide factory original quality to the
field applied girth weld protection. The same system can also be applied on two-layer polyethylene.
Cutback distance
Raychem offers heat-shrinkable sleeves in four standard widths:

285 mm (11.25 inches), 300 mm (12 inches), 450 mm (17.75 inches),
500 mm (19.75 inches), 600 mm (23.50 inches) and 870 mm (34.25 inches)*.
(*) These standard widths may not be standard for all products.
Outside pipe diameter
When buried, larger diameter pipes incur higher soil stress due to the weight of the soil above them. These stresses create tangential forces,
which in low performance coatings tend to cause wrinkling at the two, four, eight and ten oclock positions on the pipe. The best way to
combat these forces is with high-modulus polymer shrink sleeves coated with high shear-strength adhesive.
Raychem heat-shrinkable sleeves possess the highest modulus in the industry, while the hotmelt adhesives are made of the finest copoly-
mers. Raychem hotmelt coated shrink sleeves provide the greatest resistance to soil stresses on all diameters. Below 20 inches diameter,
Raychems high performance mastic coated shrink sleeves often provide a good balance of performance, economy and ease of installation.
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Adverse soil conditions
Ogged areas are expected, the use of soil stress-free coatings with excellent cathodic disbondment and long term water immersion resist-
ance is essential.
Raychem HTLP60, HTLP80, and WPC120 are all outstanding in this respect.
They have consistently been rated the best girth weld coatings in tests carried out by major pipeline companies worldwide.
Pipe laying method
Directional drilling
Directional drilling places tremendous stress on a pipe coating and especially on the girth weld coating.
Raychem DIRAX kits are designed to protect girth welds in this punishing environment. The DIRAX system starts with the application of an
epoxy primer coating, on top of which the DIRAX sleeve is installed. The sleeve is a fiberglass -reinforced polymer laminate with an extreme-
ly high-shear resistant crystalline adhesive. In numerous tests and customer trials, DIRAX surpasses even the toughest conditions.
Offshore (Submarine Conditions)
For laybarge installed pipelines, Raychem WPCZ or WPC100M are ideal girth weld coatings, being easy and quick to install, and fully resist-
ant to the pour of hot marine mastic infills. They are compatible with all commonly used main pipe coatings e.g. bitumen, coaltar enamel,
FBE, PE, Polyprop etc. For elevated temperature lines use WPC100M which has a 100C (212F) continuous rating subsea.
For reelship installed pipelines, Raychem HTLP80 has a proven track-record on three-layer polyethylene coated pipes, even when
reeled/unreeled under tropical conditions. For pipe coatings other than polyethylene, please consult Tyco Adhesives for correct reelship
installed sleeve selection.
Climatic conditions
Extreme climatic conditions (hot, cold, wet, etc.) can have an impact on the sleeve selection and the installation method. In cold conditions it
will be necessary to organize proper field storage; rain requires a tent. In hot climates, it may be better to select a high temperature sleeve,
even for a low pipe operating temperature, as the pipe could be exposed to very high ambient temperatures for an extended period during
construction.
Recommended pipe preparation
Pipe preparation depends upon the project specification and the resulting choice of products. In order to obtain the desired performance,
pipe preparation must be carried out in accordance with the relevant product installation instructions.
Drying
In some cases it may be necessary to dry the pipe before cleaning, in order to make sure that mud does not enter into any
surface irregularities.
Grease removal
If oil or grease is present, this must be removed using a Tyco Adhesives approved solvent.
Cleaning
DS-SELECT-REV-1-08/01
The metal surface and the adjacent coating must first be cleaned.
The ideal method is shot or grit blasting, which provides a defined surface roughness and the required standard of cleaning. In some cases,
cleaning with a hand wire brush is sufficient. When using a motor-powered wire brush, care should be taken that the surface is not polished
smooth. Preparation of the pipe ends varies, depending on the type of mill coating. On a two-layer PE system there is often a temporary end
protection, which needs to be removed. The epoxy layer of a three-layer system can remain in place.
Preheating
The pipes must be preheated in accordance with the installation instructions of the products concerned. In most cases preheating with a gas
torch flame is sufficient. Inductive Heating is also effective, though normally not required.
Mechanical resistance class
Depending on the mechanical requirements of the local or project specification, the appropriate sleeve construction (thickness) is selected.
Raychems standard product matrix copes with all international standards. For special conditions a customized sleeve construction can be
produced.
All of the above parameters influence the type of heat-shrinkable sleeve required to provide the best performance, ease of installation and
value. The following guidelines will help you to decide which sleeve is right for your application.
For special requirements or applications, contact your Tyco Adhesives representative.
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Contents
Selection table Girth weld coatings
Girth weld straight joints Selection table for Heat Shrinkable Products
By checking the appropriate parameters, you can easily select the proper product
Selecting the proper sleeve
Project specifications and local standards must be considered when specifying a shrinkable sleeve.
Next to these the following parameters must be considered for selecting the proper shrinkable sleeve:
Pipe Coating Type:

f.i. Bitumen, Coal Tar Enamel (CTE), Cold Applied Tapes (CAT), Fusion Bonded Epoxy (FBE), PolyEthylene (PE), PolyPropylene (PP),...
Pipe Operating Temperature:

0 - 120C (0-248F)
Pipe Operating Pressure:

f.i. 100 mbar = 1,42 psi, >4 bar = 56.88 psi,...
Pipe Medium:
f.i. Gas, water, oil,...
Pipe Diameter:
f.i. 1" or DN25 for steel pipe, 160 mm jacket diameter for insulated steel pipe,...
Pipe Preparation:
surface cleaning: f.i. abrading, brushing, gritblasting
obtainable preheat temperature: very low (20-40C) (68-104F), low (60-70C) (140-158F), high (80-100C) (176-212F),
very high (230C) (446F)
Adverse Soil Conditions:

stable: low soil stresses
unstable: shifting soil conditions, significant pipe motion relative to soil
Mechanical Resistance Heat-shrinkable Coating:

medium (B): moderate impact and penetration resistance
high (C): high impact and penetration resistance
Pipe Laying Method:

f.i.. Open Trench, Directional Drilling, Off-Shore
Climate conditions (Ambient Temperature during Sleeve Application):
DS-TABLE-REV-1-08/01
sea climate: not very cold - not very warm
land climate: very cold - warm
desert climate: very cold - hot
All of the above parameters affect the type of coating which will provide the best performance, ease of installation and value. The fol-
lowing selection tables will help you to decide which sleeve is right for your application.
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Girth weld straight joints Selection table for Heat Shrinkable Products
By checking the appropriate parameters, you can easily select the proper product
GIRTH WELD COATING
Max Pipe Compatible Recomm. Soil Pipelaying Recommend. Mechanical Climate Coating Product
Operating Pipe Pipe Conditions Method Pipe Resistance Conditions Layers
Temp. Line Coating Diameter Preparation Class
C / F Type
TUBULAR PRODUCTS
30 / 86 Bitumen, 2" 12" Stable Open Brushing Medium (B) SEA 2 TPS
CTE, CAT, trench Low Preheat
FBE, PE
30 / 86 Bitumen, 1" 8" Stable Open Brushing High (C) SEA 2 TPSM-C30
CTE, CAT, trench Low Preheat
FBE, PE
50 / 122 Bitumen, 1" 8" Stable Open Brushing Medium (B) SEA & 2 TPSM/87
CTE, CAT, trench Low Preheat LAND
FBE, PE
WRAPAROUND PRODUCTS
30 / 86 Bitumen, 3" 20" Stable Open Brushing Medium (B) SEA 2 WPCT
CTE, CAT, trench Low Preheat WPC/B
FBE, PE
30 / 86 Bitumen, 3" 20" Stable Open Brushing Medium (B) SEA 2 WPC-B/C30
CTE, CAT, trench Low Preheat & High (C)
FBE, PE
50/122 CTE, CAT > 3 Stable Open Brushing Medium (B) SEA & 2 WATERWRAP
FPE, PE trench Very Low Preheat LAND
50 / 122 CTE, CAT, > 3" Stable & Open Gritblasting Medium (B) SEA & 2 WPC-B/C50
FBE, PE Unstable trench High Preheat & High (C) LAND
65 / 149 CTE, CAT, 3" 20" Stable Open Brushing Medium (B) SEA & 2 WPC65M
FBE, PE, PP* trench Low Preheat LAND
65 / 149 Bitumen, > 3" Stable & Open Gritblasting Medium (B) SEA & 3 HTLP60
CTE, CAT, Unstable trench Low Preheat & High (C) LAND (extra
FBE, PE, PP** epoxy layer)
80 - 100 Bitumen, > 3" Stable & Open Brushing Medium (B) SEA & 2 WPC100M
176 - 244 CTE, CAT, Unstable trench / High Preheat LAND
for offshore FBE, PE, PP Offshore
applications
80 / 176 CTE, CAT, > 3" Stable & Open Gritblasting Medium (B) SEA & 3 HTLP80
FBE, PE Unstable trench / Low Preheat & High (C) LAND & (extra
Offshore DESERT epoxy layer)
DS-TABLE-REV-1-08/01
120 / 248 CTE, FBE, > 3" Stable & Open Gritblasting Medium (B) SEA & 2 WPC120
PE Unstable trench Very High LAND &
Preheat DESERT
120 / 248 PP > 3" Stable & Open Gritblasting Medium (B) SEA & 2 PPS120
Unstable trench Very High LAND &
Preheat DESERT
SPECIAL APPLICATIONS
50 / 122 Bitumen, > 3" NA*** Offshore Brushing NA*** NA 2 WPCZ

CTE, CAT, (offshore) Low Preheat (extra outside (offshore) WPC/B
FBE, PE coating)
60 / 140 FBE, PE > 3" Stable & Directional Gritblasting High (C) SEA & 3 DIRAX
Unstable Drilling Low Preheat LAND (extra ROCS60E
epoxy layer)
* For application on PolyPropylene line coating, only suitable for 30C (86F) operating temperature.
** No epoxy on PP coating.
*** NA = not applicable
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R TPS, TPSM Tubular Girth Weld Sleeve
One-piece heat-shrinkable sleeve for corrosion protection of girth weld joints
on various types of piping systems.
Product description
TPS, TPSM field joint coating and sealing.
Construction: Two-layer system:
First layer: Visco-elastic mastic sealant.
Second layer: Thick-walled, radiation-cross-linked, high density polyethylene.
TPS(M) are heat-shrinkable, tubular sleeves which prevent corrosion of welded pipe joints in
distribution lines for sizes up to 8.625"/DN200. For larger sizes, the use of the Raychem
wrap-around sleeve, WPC, is recommended. This mechanically strong and flexible sleeve is
compatible with all standard pipeline coatings and outer jackets.
The installation is carried out directly on the cleaned and dried (pre-heated) pipe surface without primer. Heat is applied to the sleeve, which shrinks to form a
tight fit around the joint. While shrinking, the visco-elastic sealant homogeneously flows to cover the complete surface and fills in all surface irregularities.
Product features/benefits
Dimpled backing (TPS) provides a "Permanent Change Indicator" Specially formulated sealants
(PCI) for application of heat Ensures a strong bond & a tight seal.
Ensures correct application of heat & allows easy post-heat inspection. Provides high peel and shear values after installation.
Reliable inspectability at any time. Sealing adhesive automatically flows and repairs minor
No primer required mechanical damages
Saves installation time. "Self-healing effect". Saves time
Low preheat sensitivity & proven functionality No special equipment or skills required
Allows easy application combined with high functional performance. Makes installation fast and easy.
Saves installation time. Keeps installation costs low.
Mechanically strong & resists abrasion, impact and penetration
Reliable and tough.
Remains user-friendly (even at low temperatures).
Product selection guide

TPS/11 TPSM/87 TPSM-C30
Max operating temperature 30C (86F) 50C (122F) 30C (86F)
Compatible line coatings PE, FBE, Tape, Coal tar PE, FBE, Tape, Coal tar PE, FBE, PP, Tape, Coal tar
and Asphalt and Asphalt and Asphalt
Min preheat temperature 60C (140F) 60C (140F) 60C (140F)
Recommended pipe preparation Clean, dry and free of grease Clean, dry and free of grease Clean, dry and free of grease
Soil stress restrictions moderate moderate moderate
Performance EN12068 EN12068 EN12068
class B30 class B50 class C30
Product thickness
DS-TPS(M)-REV-1-08/01
TPS TPSM/87 TPSM-C30
Backing (as supplied) 0.030 in. (0.75 mm) 0.039 in. (1.0 mm) 0.047 - 0.063 in. (1.2 - 1.6 mm)
Backing (fully free recovered) 0.039 in. (1.0 mm) 0.047 - 0.071 in. (1.2 - 1.8 mm) 0.067 - 0.091 in. (1.7 - 2.3 mm)
Adhesive (as supplied) 0.030 in. (0.75 mm) 0.028 in. (0.70 mm) 0.028 - 0.039 in. (0.7 - 1.0 mm)
Product properties: TPS -TPSM/87 - TPSM-C30

Property Test method Typical Value
Backing
Tensile strength ASTM D-638 3000 psi 3000 psi 3000 psi
20 MPa 20 MPa 20 MPa
Elongation ASTM D-638 580% 580% 580%
Hardness, Shore D ASTM D-2240 55 55 55
Shrink force ASTM D-638 40 psi 40 psi 40 psi
150C (302F)
Water absorption ISO 62 0.05% 0.05% 0.05%
Contents
Adhesive
Softening point ASTM E-28 90C (194F) 94C (201F) 92C (198F)
Shear strength ASTM D-1002 35 psi
EN12068 @ 10 mm (0.4")/min. 0.22 N/mm2 0.18 N/mm2 0.08 N/mm2
Sleeve
Peel strength ASTM D-1000 14 lbs/in.width
EN12068 @ 10 mm(0.4")/min 1.6 N/mm 0.5 N/mm 0.9 N/mm
Impact resistance ASTM G-14 50 in-lbs
EN12068 > 8 Nm > 8 Nm > 15 Nm
Penetration resist. EN12068
class B30 (1N/mm2) > 0,6 mm * > 0,6 mm *
class C30 (10N/mm2) > 0,6 mm *
Cathodic disbondment EN12068 8 mm radius 10 mm radius 9 mm radius
30 days
* Remaining thickness
Ordering information
TPS(M) type products are available:
- as ready-to-size tubular sleeves
Drawing sleeve width, pipe diameter

Take a 10% shrinkage during installation of sleeve width into account when calculating the minimum sleeve width.
Example: TPS-4500x18 / TPSM-150/104-450/87 / TPSM-C30-DN100-500

C30 Performance classification C30
Nominal pipe diameter 2.375 (DN50) - 32/18 (1.26"/0.71") DN25 (1.250")
4500 In mils 20.000 (DN400) 45/24 (1.77"/0.95") DN40 (1.875")
DN100 In DN 61/37 (2.40"/1.46") DN50 (2.375")
150/104 Recovery ratio in mm 80/55 (3.15"/2.17") DN80 (3.500")
(supplied diameter / 150/104 (5.91"/4.10") DN100 (4.500")
recovered diameter) 196/153 (7.72"/6.02") DN150 (6.625")
255/150 (10.04"/5.91") DN200 (8.625")
Sleeve width
18 In inches 18" (460 mm) 350 mm (14") (< 80/55) 370 mm (14.5") (DN25 - 50)
450 In mm 450 mm (17.75") (80/55 - 196/153) 450 mm (17.75") (DN80 - 150)
500 In mm 600 mm (23.50") (255/150) 600 mm (23.50") (DN200)
* For pipe sizes exceeding DN200, the use of wrap-around WPC sleeves is recommended.
DS-TPS(M)-REV-1-08/01
Tyco Adhesives warrants that the product conforms to its chemical and physical description and is appropriate for the use stated on the technical data sheet when used in compli-
ance with Tyco Adhesives written instructions. Since many installation factors are beyond our control, the user shall determine the suitability of the products for the intended use
and assume all risks and liabilities in connection therewith. Tyco Adhesives liability is stated in the standard terms and conditions of sale. Tyco Adhesives makes no other warranty
either expressed or implied. All information contained in this technical data sheet is to be used as a guide and is subject to change without notice. This technical data sheet super-
sedes all previous data sheets on this product.
In Europe, Middle East, Africa, Local agent / Distributor:

Tyco Asia & Pacific:
Tyco Adhesives B.V.B.A.
Adhesives Nieuwlandlaan B15
B-3200 Aarschot, Belgium
Corrosion Protection Group Tel: +32 16 55 36 00
Fax: +32 16 55 36 74
www.TycoAdhesives.com E-mail: CPGE@TycoAdhesives.com
Headquarters: In the Americas:

Tyco Adhesives Tyco Adhesives L.P.
1400 Providence Hwy 1675 Suite C Brandywine Avenue
Norwood, MA 02062 USA Chula Vista, CA 91911 USA
Intl Tel: +1 781 440-6161 TEL: Mexico +52 (66) 23-34-33
US Toll Free: +1 800 248-0149 TEL: US +1 (619) 4 24 42 59
Fax: +1 781 440-6271 FAX: Mexico +52 66 23-64-63
E-mail: CPG@TycoAdhesives.com FAX: US +1 (619) 4 24 42 58
E-mail: CPGTJ@TycoAdhesives.com
Contents
R WPC ambient Wrap-around Girth Weld Sleeve
The WPC ambient with PCI (Permanent Change Indicator) is a two-layer field-
joint coating system for pipeline operating at ambient temperature.
Product description
WPCT, WPC/B, WPC-B30, WPC-C30 field-joint coatings.
First layer: Visco-elastic low preheat sealant adhesive.
Second layer: Radiation cross-linked, high density polyethylene with PCI
(Permanent Change Indicator)
WPC ambient is a wrap-around heat-shrinkable, ready-to-fit assembly for the
corrosion protection of field girth weld joints in distribution and transmission networks, for
use especially in low shear or low stress environments and in moderate climates. (Above
pipe diameter DN500 (20") in high shear and high stress environments, the use of WPC-C50,
HTLP60 is recommended or contact a Tyco Adhesives representative).
WPC ambient is compatible with standard pipe coatings. WPC ambient can also be used for coating bare, replacement pipe sections and large
radius bends. The system is designed to be applied with minimum preheating of the pipe.
The installation is carried out directly on the cleaned and pre-heated pipe surface without any primer being required. During installation, the heat-shrinkable sleeve
is wrapped around and shrunk to form a tight fit around the joint. During recovery, the adhesive softens and flows to form a perfect bond with the pipe surface
providing protection against corrosion. The radiation cross-linked outer layer forms a tough barrier against mechanical damage and moisture transmission.
Dimpled backing provides a permanent change" indicator for Available as all-in-one unit or roll form
application of heat Saves money by keeping inventory and logistics costs low.
Ensures correct application heat & allows easy post-heat inspection. Sealing adhesive automatically flows and repairs minor mechanical
Reliable inspectability at any time. damages
Low preheat sensitivity & proven functionality Self-healing effect". Saves extra intervention steps.
Installation friendly in combination with high functional performance. No special equipment or skills required
High impact and penetration resistance Makes installation fast and easy.
Tough, but flexible even at low temperatures! Keeps installation costs low.

WPCT WPC/B WPC-B30 WPC-C30
Max operating temperature 30C (86F) 30C (86F) 30C (86F) 30C (86F)
Compatible line coatings PE, FBE, Coal Tar, PE, FBE, Coal Tar, PE, FBE, Coal Tar, PE, FBE, Coal Tar,
Tape & Asphalt Tape & Asphalt Tape & Asphalt Tape & Asphalt
Min preheat temperature 60C (140F) 60C (140F) 60C (140F) 60C (140F)
Recommended pipe preparation ST2 - ST3 or SA 2 ST2 - ST3 or SA 2 ST2 - ST3 or SA 2 ST2 - ST3 or SA 2
Soil stress restrictions Moderate Moderate Moderate Moderate
Performance EN 12068 class B30 EN 12068 class B30 EN 12068 class B30 EN 12068 class C30
DS-WPC ambient-REV-2-08/01
Product thickness
Backing (as supplied) 0.022 in. (0.55 mm) 0.030 in. (0.76 mm) 0.030 in. (0.76 mm) 0.040 in. (1.0 mm)
Backing (fully free recovered) 0.030 in. (0.76 mm) 0.040 in. (1.0 mm) 0.040 in. (1.0 mm) 0.055 in. (1.4 mm)
Mastic sealant (as supplied) 0.055 in. (1.4 mm) 0.060 in. (1.5 mm) 0.047 in. (1.2 mm) 0.060 in. (1.5 mm)
Product properties: WPC ambient (1)

Backing
Tensile strength ASTM D-638 3000 psi (20 MPa) 3000 psi (20 MPa) 3000 psi (20 MPa) 3000 psi (20 MPa)
Elongation ASTM D-638 580% 580% 580% 580%
Hardness, Shore D ASTM D-2240 55 55 55 55
Shrink force ASTM D-638 40 psi 40 psi 40 psi 40 psi
150C (302F)
Dielectric strength ASTM D-149 500 volts/mil 500 volts/mil 500 volts/mil 500 volts/mi
20 kV/mm 20 kV/mm 20 kV/mm 20 kV/mm
Water absorption ASTM D-570 0.05% 0.05% 0.05% 0.05%
Adhesive
Softening point ASTM E-28 90C (194F) 90C (194F) 92C (198F) 92C (198F)
Lap shear ASTM D-1002 35 psi 35 psi
EN 12068
@ 10 mm(0.4")/min. 22 N/cm2 22 N/cm2 8 N/cm2 8 N/cm2
Contents
Product properties: WPC ambient (2)
Sleeve
Peel to Steel ASTM D-1000 14 lbs/in.width 14 lbs/in.width
EN 12068 1.6 N/mm 1.6 N/mm 0.9 N/mm 0.9 N/mm
@ 10mm (0.4")/min.
Cathodic disbondment EN 12068, 30 days 8 mm radius 8 mm radius 9 mm radius 9 mm radius
Impact resistance ASTM G-14 35 in-lbs 50 in-lbs
EN 12068 > 8 Nm > 8 Nm > 8 Nm > 15 Nm
Penetration resistance ASTM G-17 no holiday with no holiday with no holiday with
10 kV detector 10 kV detector 10 kV detector
EN 12068
class B30 (1 N/mm2) > 0.6 mm * > 0.6 mm * > 0.6 mm *
class C30 (10 N/mm2) > 0.6 mm *
* Remaining coating thickness
WPCT, WPC/B and WPC-C30 type products are available: WPC-B30 type products are only available
as Uni-sleeve (pre-cut sleeve with pre-attached closure patch) as a roll (closure patches to be ordered separately)
as a roll (closure patches to be ordered separately)
Sleeve width Select sleeve width that will overlap onto the mill-applied coating by 2 inches (50 mm)
minimum on each side of the weld joint.
Take a 10% shrinkage during installation of sleeve width into account when calculating
the minimum sleeve width.
* Cut piece / Uni-sleeve
Sw
Example: WPCT-10750X17/UNI - WPC-10750X17/B/UNI - WPC-C30-DN250-450
Standard Ordering options
WPC... Product type WPCT, WPC/B, WPC-C30
(1)
10750 Outside pipe diameter in mils 2.375" 68.000" L
DN250 Pipe diameter in DN DN50 DN 1700 (1)
17 Sleeve width in inches (Sw) 11" (285 mm) , 17" (450 mm) , 24" (600 mm) (2), 34" (870 mm)(2)
(2) (2)
450 Sleeve width in mm (Sw) 17" (450 mm) (2), 24" (600 mm) (2)
/UNI Designates pre-attached closure patch optional
(1)
Above pipe diameter 20" (DN500) in high shear and high stress environments, the use of WPC-C50, HTLP60 or others are recommended. Sw
(2)
Nominal width
* Roll form (closure patches to be ordered separately)
Example: WPCT-17x100-RL Sl
WPC... Product type WPCT, WPC/B, WPC-B30, WPC-C30
17 Roll width in inches (Sw) 11" (285 mm) (1), 17" (450 mm) (1), 24" (600 mm) (1), 34" (870 mm) (1)
100 Roll length in feet (Sl) 100 ft (= 30 m), 66 ft (= 20 m, for C30/width 34" (870 mm) only)
* Closure patch Pl
Example: WPCP-IV-4x17
DS-WPC ambient-REV-2-08/01
4 Closure patch width in inches (Pw) 4" (100 mm), 5" (125 mm), 6" (150 mm), 8" (200 mm) Pw
17 Closure patch length in inches (Pl) 11" (285 mm) (1), 17" (450 mm) (1), 24" (600 mm) (1), 34" (870 mm) (1)
Sleeve cut lengths and appropriate closure patch widths depend on the pipe size and product construction, see application table
AT-GIRTHWELD-REV-2-08/01.
For proper product installation, see latest installation instruction.
Tyco Adhesives warrants that the product conforms to its chemical and physical description and is appropriate for the use stated on the technical data sheet when used in compliance
with Tyco Adhesives written instructions. Since many installation factors are beyond our control, the user shall determine the suitability of the products for the intended use and assume
all risks and liabilities in connection therewith. Tyco Adhesives liability is stated in the standard terms and conditions of sale. Tyco Adhesives makes no other warranty either expressed
or implied. All information contained in this technical data sheet is to be used as a guide and is subject to change without notice. This technical data sheet supersedes all previous data
sheets on this product.

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Contents
R WaterWrap Wrap-around Girth Weld Sleeve
WaterWrap with PCI (Permanent Change Indicator) is a 2-layer field-joint
coating system designed for corrosion protection of buried large diameter
water pipelines operating at ambient temperature.
Product description
Construction: 2-layer system:
First layer: Visco-elastic low preheat adhesive sealant.
Second layer: Thick-walled, radiation cross-linked, high density polyethylene with PCI
WaterWrap is a wrap-around heat-shrinkable, ready-to-fit assembly for the corrosion protec-
tion of field girth weld joints in water distribution and transmission systems.
WaterWrap is compatible with standard pipe coatings.
WaterWrap can also be used for coating bare, replacement pipe sections and large radius bends. The system is designed to be applied with
minimum preheating and is ideal for large diameter water pipe.
The installation is carried out directly on the cleaned and dried (pre-heated) pipe surface without primer. During installation, the heat-shrinkable sleeve is
wrapped around the pipe and heat is applied. The heat activated backing contracts to form a tight fit around the joint eliminating entrapped air and filling the
smallest of crevices with a high quality, corrosion inhibiting Visco-elastic adhesive sealant. The permanently cross-linked polyolefin outer layer forms a tough
barrier against mechanical damage and moisture transmission.
Contains no asphalt High shrink force
Does not off-gas toxic vapors. Optimizes flow & fill of visco-elastic adhesive sealant.
Safe to use. Greater, long term protection.
Offers two Permanent Change Indicators (PCI) Low application preheat
Underheat Indicator - Ensures correct application heat to entire sleeve. Makes installation fast and easy.
Overheat Indicator - Ensures no excess heat. Keeps installation costs low.
Result - Reliable installation and full inspectability at any time after No special equipment or skills required
installation. Easy to install.
High modulus of elasticity backing Saves time.
Greater soil stress resistance. Suitable for internal welding application under approved conditions
Better overall performance. Saves application time.
High impact and penetration resistance Safer work environment.
Tough, but flexible throughout.
Product selection guide Product thickness

WaterWrap WaterWrap WaterWrap
Max operating temperature 50C (122F) Total supplied thickness 0.088 in. (2.2 mm) 0.100 in. (2.5 mm)
Compatible line coatings PE, FBE, Coal Tar, Tape & Asphalt Backing thickness 0.028 in. (0.7 mm) 0.040 in. (1 mm)
Min preheat temperature 20C (68F) Adhesive thickness 0.060 in. (1.5 mm) 0.060 in. (1.5 mm)
Surface preparation SP 2 or SP 3 Ref. AWWA C216 Fully free recovered 0.121 in. (3.0 mm) 0.138 in. (3.5 mm)
DS-WaterWrap-REV-2-08/01
Performance AWWA C216-00
Product properties: WaterWrap (1)

Backing
Tensile strength ASTM D-638 3200 psi
Elongation ASTM D-638 700%
Hardness, Shore D ASTM D-2240 50 min
Shrink force ASTM D-638 40 psi
150C (302F)
Dielectric strength ASTM D-149 770 volts/mil
31 kV/mm
Water absorption ISO 62
Adhesive
Softening point ASTM E-28 > 205C (401F)
Lap shear ASTM D-1002 > 18 psi
EN12068 @ 10 mm(0.4)/min. > 5 N/cm2
Contents
Product properties: WaterWrap (2)
Sleeve
Peel to Steel ASTM D-1000, @ 23C, 10/min. > 20 lbs/in.
EN12068 @ 10 mm (0.4)/min. > 4 N/cm
Cathodic disbondment ASTM G8, 30 days < 10mm @ 23C
EN12068 > 8 Nm for /B, >15 Nm for /C
Penetration resistance ASTM G-17 Pass, no holiday with 12.5 KV detector
EN12068, class B30 & C30 0.80 - 1.05 mm residual thickness
WaterWrap type product is available in Blue and Black Colors: Select sleeve width that will overlap onto the mill-applied coating by 2 inches
as Uni-sleeve (pre-cut sleeve with pre-attached closure patch) (50 mm) minimum on each side of the weld joint.
as a roll (closure patches to be ordered separately) Take a 5% shrinkage during installation of sleeve width into account when
Sleeve width calculating the minimum sleeve width.
Sw
* Cut piece / Uni-sleeve,

Example: WaterWrap -56000X17/B/UNI Standard Ordering options
WaterWrap Product type L
56000 Outside pipe diameter in mils Up to 144 (DN 3600) Larger Diameters available on request
17 Sleeve width in inches (Sw) (1) min. 6 - max. 34
/B Designates total product thickness See product thickness section (above)
construction, as supplied
(1)
Minimum width Sw
Example: WaterWrap -17x100/B-RL Standard Ordering options
WaterWrap Product type Sl
17 Roll width in inches (Sw) (1) min. 6 - max. 34
100 Roll length in feet (Sl) 100 ft (= 30 m)
/B Designates total product thickness See product thickness section (above)
construction, as supplied Pl
(1)
Minimum width
* Closure patch Pw
Example: WPCP-IV-4X17 Standard Ordering options
4 Closure patch width in inches (Pw) 4 (100 mm), 5 (125 mm), 6 (150 mm), 8 (200 mm)
DS-WaterWrap-REV-2-08/01
17 Closure patch length in inches (Pl) same as sleeve width: min. 6 - max. 34

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Contents
R WPCZ Heated Infill Wrap-around Girth Weld Sleeve
The WPCZ with PCI (Permanent Change Indicator) is a two-layer field-joint coating
system under heated infill systems in offshore networks.
Product description
WPCZ offshore joint coating.
First layer: Visco-elastic sealant adhesive.
Second layer: Thin-walled, radiation cross-linked, high density polyethylene with PCI
WPCZ is a heat-shrinkable wrap-around sleeve specially engineered for use on offshore, weight-coated
pipelines incorporating hot marine mastic pour or other infill systems at the girth weld. WPCZ tolerates
the pouring of this very hot and heavy mastic without losing any of its corrosion prevention ability.
WPCZ is a very thin two-layer system, which has a fast shrink response.
WPCZ is used on various types of piping systems, including oil, gas, water, and pipe-type cable.
During installation, snugly wrap the sleeve centrally around the joint area, heat and apply the closure patch and continue to heatshrink (125C (257F)) the sleeve from
its supplied size to fit tightly around the joint. Heat is applied from the center outwards and using standard propane torches. As the sleeve shrinks, the mastic flows and
thoroughly coats the pipe surface providing protection against corrosion.
Product features/benefits Product selection guide

Combination of a one piece sleeve & fast shrink response WPCZ
Allows rapid and reliable installation under lay barge conditions. Max operating temperature 50C (122F)
3x faster than for cold applied tape systems! Compatible line coatings PE, FBE, Coal Tar,
Saves installation time, thus saves money. Tape & Asphalt
Dimpled backing provides a permanent change" indicator for application of heat
Min preheat temperature 60C (140F)
Ensures correct application heat & allows easy post-heat inspection.
Reliable inspectability at any time. Recommended pipe preparation ST2 - ST3 or SA 2
Low preheat sensitivity & proven functionality
Installation friendly in combination with high functional performance. Product thickness
Highly flexible with mechanical strength
Remains user-friendly even at low temperatures. WPCZ
Available as all-in-one unit or roll form Backing (as supplied) 0.022 in. (0.55 mm)
Saves money by keeping inventory and logistics costs low. Backing (fully free recovered) 0.030 in. (0.76 mm)
No special equipment or skills required
Makes installation fast, easy and low cost. Adhesive (as supplied) 0.040 in. (1.0 mm)
Product properties: WPCZ

Property Test method Typical Value WPCZ
Backing
Tensile strength ASTM D-638 3000 psi (20 MPa)
Hardness, Shore D ASTM D-2240 55
Shrink force ASTM D-638, 150C (302F) 40 psi
Dielectric strength ASTM D-149 500 volts/mil, 20 kV/mm
Heat shock ASTM D-2671 no visual cracking, flowing or dripping
DS-WPCZ-REV-2-08/01
@ 225C (437F) for 4 hrs
Water absorption ASTM D-570 0.05%
Adhesive
Softening point ASTM E-28 90C (194F)
Lap shear ASTM D-1002 35 psi @ 23C (73F)
EN 12068 @ 10 mm (0.4")/min. 22 N/cm2
Sleeve
Peel to Steel ASTM D-1000 14 lbs/in.width
EN 12068 @ 10 mm (0.4")/min. 1.6 N/mm
Cathodic disbondment ASTM G-8, 30 days 13 mm radius
Low temperature flexibility ASTM D-2671-C -10C (14F)
Drum skin test D024 A P50-F SD004 no melt, sag or drip
@ 220C (428F) for 10 min.
Penetration resistance ASTM G-17 no holiday with 10 kV detector
Resistance to Hot Marine Mastic Pour
Visual pipe 24", mold 26", mastic @ 200C (392F) no visible defects, no holidays @ 10 kV
Change in Peel ASTM D-1000 < 15%
Change in Tensile strength ASTM D-638 < 15%
Change in Elongation ASTM D-638 < 15%
Contents
WPCZ type product is available:
as Uni-sleeve (pre-cut sleeve with pre-attached closure patch)
Sleeve width
Select sleeve width that will overlap onto the mill-applied coating by 2 inches (50 mm) minimum on each side of the weld joint.
Take a 10% shrinkage during installation of sleeve width into account when calculating the minimum sleeve width.
Sw
Example: WPCZ-10750X17/UNI
10750 Outside pipe diameter in mils 3.500" 48.000" (DN80 DN 1200) (1) L
17 Sleeve width in inches (Sw) 11" (285 mm) (1), 17" (450 mm) (1), 24" (600 mm) (1), 34" (870 mm) (1)
/UNI Designates pre-attached closure patch optional Sw
(1)
Nominal width

Example: WPCZ-17x100-RL Sl
100 Roll length in feet (Sl) 100 ft (= 30 m)
(1)
Nominal width
Pl
* Closure patch
Example: WPCP-IV-4X17
Pw
4 Closure patch width in inches (Pw) 4" (100 mm), 5" (125 mm), 6" (150 mm), 8" (200 mm)
(1)
Nominal width
Sleeve cut lengths and appropriate closure patch widths depend on the pipe size and product construction, see application table AT-GIRTHWELD-REV-2-08/01.
DS-WPCZ-REV-2-08/01

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Contents
R WPC elevated temperature
Wrap-around
Girth Weld Sleeve
The WPC elevated temperature with PCI (Permanent Change Indicator) is a two-layer
field-joint coating system for pipeline operating at ambient and elevated temperature.
Product description
WPC-C50, WPC65M, WPC100M field-joint coatings.
First layer: Visco-elastic adhesive sealant.
(Permanent Change Indicator).
WPC C50, 65M,100M are wrap-around heat-shrinkable sleeves specially suitable for
higher stress conditions caused both by elevated temperatures and by soils with
severe contraction between wet-dry cycles. The WPC C50,65M,100M are compatible
with most commonly used steel pipe coatings and are used for girth weld
protection or to recoat (rehabilitate) long pipe sections and large radius bends.
WPC may be cut to the appropriate length to cover all pipe diameters.
The installation is carried out directly on the cleaned and pre-heated pipe surface without any primer being required. During installation, the heat-shrinkable
sleeve is wrapped around and shrunk to form a tight fit around the joint. During recovery, the adhesive softens and flows to form a perfect bond with the
pipe surface providing protection against corrosion. The radiation cross-linked outer layer forms a tough barrier against mechanical damage and moisture
transmission.

Dimpled backing provides a permanent change" WPC-C50 WPC65M WPC100M
indicator for application of heat Max operating temperature 60C (140F) 65C (149F) 80C (176F)
Ensures correct application heat & allows easy post-heat (onshore)
inspection.
Reliable inspectability at any time. 100C (212F)
Low preheat sensitivity & proven functionality (offshore)
Installation friendly in combination with high functional Compatible line coatings PE, FBE, PE, PP, FBE, PE, PP, FBE,
performance. Tape & Coal Tar Tape & Coal Tar Tape & Coal Tar
Available as all-in-one unit or roll form
Saves money by keeping inventory and logistics costs low.
High shear resistance Recommended pipe ST2 - ST3 ST2 - ST3 ST2 - ST3
WPC offers safer protection". preparation or or or
Covers a wide range of operating temperature ratings SA 2 SA 2 SA 2
Offers a solution for nearly every application. Soil stress restrictions None Moderate None
No special equipment (standard gas torch & a roller)
or skills required Performance EN 12068
Makes installation fast and easy. Class C50
Keeps installation costs low.
Product thickness
DS-WPC elevtemp-REV-2-08/01
WPC-C50 WPC65M WPC100M
Backing (as supplied) 0.040 in. (1.0 mm) 0.030 in. (0.75 mm) 0.030 in. (0.75 mm)
Backing (fully free recovered) 0.055 in. (1.4 mm) 0.040 in. (1.0 mm) 0.040 in. (1.0 mm)
Adhesive (as supplied) 0.060 in. (1.5 mm) 0.040 in. (1.0 mm) 0.040 in. (1.0 mm)
Product properties: WPC high temperature (1)

Property Test method Typical Value WPC-C50 Typical Value WPC65M Typical Value WPC100M
Backing
Tensile strength ASTM D-638 3000 psi (20 MPa) 3000 psi (20 MPa) 3000 psi (20 MPa)
Elongation ASTM D-638 580% 580% 580%
Shrink force ASTM D-638, 150C (302F) 40 psi 40 psi
Dielectric strength ASTM D-149 500 volts/mil, 20 kV/mm 500 volts/mil, 20 kV/mm 500 volts/mil, 20 kV/mm
Water absorption ASTM D-570 0.05% 0.05% 0.05%
Adhesive
Lap shear ASTM D-1002 120 psi @ 23C (73F) 12 psi @ 23C (73F) 37 psi @ 23C (73F)
3 psi @ 60C (140F) 3 psi @ 65C (149F) 4.3 psi @ 80C (176F)
EN 12068 80 N/cm2 @ 23C (73F)
@ 10 mm (0.4")/min. 7 N/cm2 @ 50C (122F)
Contents
Product properties: WPC high temperature (2)
Property Test method Typical Value WPC-C50 Typical Value WPC65M Typical Value WPC100M
Sleeve
Peel to Steel ASTM D-1000 45 lbs/in.width, @ 23C (73F) 25 lbs/in.width, @ 23C (73F) 40 lbs/in.width, @ 23C (73F)
3 lbs/in.width, @ 65C (149F) 1.5 lbs/in.width, @ 80C (176F)
EN 12068 5.6 N/mm @ 23C (73F)
@ 10 mm (0.4")/min. 0.5 N/mm @ 50C (122F)
Cathodic EN 12068 9 mm radius, @ 23C (73F)
disbondment ASTM G-42, 30 days 4 mm radius, @ 60C (140F) 7 mm radius, @ 65C (149F) 10 mm radius, @ 80C (176F)
Low temperature ASTM D-2671-C -25C (-13F) -65C (-85F) -50C (-58F)
flexibility
EN 12068, Class C > 15 Nm
Penetration ASTM G-17 no holiday with 10 kV no holiday with 10 kV no holiday with 10 kV
resistance detector @ 60C (140F) detector @ 65C (149F) detector @ 80C (176F)
EN 12068, Class C50 > 0.6 mm * @ 50C (122F)
WPC-C50, WPC65M and WPC100M type products are available: Sleeve width Select sleeve width that will overlap onto the mill-
as cut piece (pre-cut sleeve and separate closure patch) applied coating by 2 inches (50 mm) minimum on each
as Uni-sleeve (pre-cut sleeve with pre-attached closure patch) side of the weld joint. Take a 10% shrinkage during
as a roll (closure patch to be ordered separately) installation of sleeve width into account when calculat-
ing the minimum sleeve width.
Sw
Example: WPC65M-10750X17/UNI - WPC100M-10750X17 - WPC-C50-DN250-450 (1)
Nominal width
WPC... Product type Standard Ordering options: WPC-C50, WPC65M, WPC100M
10750 Outside pipe diameter in mils 2.375" 48.000"
DN250 Nominal pipe diameter in DN DN50 DN1200 L
450 Sleeve width in mm (Sw) 450 mm (17") (1), 600 mm (24") (1)
* Roll form (closure patches to be ordered separately) Sw
Example: WPC100M-17x100-RL (1)
Nominal width
WPC... Product type Standard Ordering options: WPC-C50, WPC65M, WPC100M
17 Roll width in inches (Sw) 11" (285 mm) (1), 17" (450 mm) (1), 24" (600 mm) (1), 34" (870 mm) (1) Sl
100 Roll length in feet (Sl) 100 ft (30 m), 66 ft (= 20 m, for C50/width 34" (870 mm) only)
* Closure patch
Pl
Example: WPCP-IV-4X17 (1)
Nominal width
DS-WPC elevtemp-REV-2-08/01
Note: WPC65M above 20"/DN500 in high shear and high stress environments consider other product alternatives.

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Contents
R WPC120 Wrap-around Girth Weld Sleeve
The WPC120 with PCI (Permanent Change Indicator) is a two-layer field-joint coating
system for pipeline operating at 120C (248F) temperature.
Product description
WPC120 field-joint coating.
First layer: High shear-strength copolymer adhesive.
WPC120 is a wrap-around, heat-shrinkable sleeve designed for corrosion prevention and seal-
ing on various types of piping systems (oil, gas, water, pipe-type cable, etc.), which operate
at temperatures up to 120C (248F). WPC120 is specially suited for higher stress conditions
caused both by elevated temperatures and by soils with severe contraction between wet-dry cycles. WPC120 is normally used for girth weld pro-
tection of steel pipes coated with Raychem Rayclad120 heat shrinkable tape. WPC120 may be cut to appropriate length to cover all pipe diameters.
The system is designed to be applied with minimum preheating of the pipe.
While installing, WPC120 is wrapped around the joint, a closure patch is then installed (already pre-attached if Uni-sleeve) forming a tube, and the sleeve is shrunk in
place. No epoxy primer is required. Upon heat exposure, the sleeve starts shrinking from its expanded size to form a tight fit around the substrate. During recovery,
the copolymer adhesive softens and flows to form a perfect bond with the pipe surface providing pipe protection against corrosion. The radiation cross-linked outer
layer forms a durable barrier to moisture and mechanical damage.

Dimpled backing provides a permanent change" indicator for WPC120
application of heat Max operating temperature 120C (248F)
Ensures correct application heat & allows easy post-heat inspection. Compatible line coatings PE, FBE, Rayclad120
Reliable inspectability at any time.
Available as a one-piece wrap-around unit or in roll form
Saves money by keeping inventory and logistics costs low. Recommended pipe preparation SA 2
High shear resistance Soil stress restrictions None
Provides high functional performance and safety.
High operating temperature rating
Top performance in demanding conditions.
No special equipment (standard gas torch & a roller) or skills required
Makes installation fast and easy.
Product thickness
WPC120 (/B)
Backing (as supplied) 0.030 in. (0.75 mm)
Backing (fully free recovered) 0.039 in. (1.0 mm)
Adhesive (as supplied) 0.039 in. (1.0 mm)
DS-WPC120-REV-2-08/01
Product properties: WPC120 (1)
Backing
Tensile strength ASTM D-638 2500 psi @ 23C (73F)
630 psi @ 120C (248F)
Elongation ASTM D-638 580% @ 23C (73F)
670% @ 120C (248F)
150C (302F)
17 kV/mm
Moisture absorption ASTM D-570 0.08%
Adhesive
100 psi @ 120C (248F)
Contents
Product properties: WPC120 (2)
Property Test method Typical Value Property
Sleeve
Peel to Steel ASTM D-1000 30 lbs/in.width @ 23C (73F)
6 lbs/in.width @ 120C (248F)
Cathodic disbondment ASTM G-42, 30 days 10 mm radius @ 120C (248F)
Hot water immersion ASTM D-870, @ 90C (194F), 120 days no delamination, no blisters or water under sleeves
Soil stress creep resistance TP-206, @ 120C (248F), 24 hrs 0.002 inches (0.051 mm)
Low temperature flexibility ASTM D-2671-C -55C (-67F)
Penetration resistance ASTM G-17 no holiday with 12 kV detector @ 120C (248F)
(1)
min width
WPC120 type products are available: Select sleeve width that will overlap onto the mill-
as cut piece (pre-cut sleeve and separate closure patch) Sleeve width applied coating by 2 inches (50 mm) minimum on
as Uni-sleeve (pre-cut sleeve with pre-attached closure patch) each side of the weld joint.
as a roll (closure patches to be ordered separately) Take a 10% shrinkage during installation of sleeve
width into account when calculating the minimum
sleeve width.
Sw
Example: WPC120-10750X17/B/UNI
WPC... Product type WPC120
10750 Outside pipe diameter in mils 2.375" 48.000" (DN50 DN 1200) L
17 Sleeve width in inches (Sw) 11" (285 mm) , 17" (450 mm) , 24" (600 mm) , 34" (870 mm) (1)
(1) (1) (1)
B Thickness code B
(1) Sw
min width
Example: WPC120-17x100-RL
Sl
WPC... Product type WPC120
100 Roll length in feet (Sl) 100 ft (30 m)
(1)
Pl
min width
* Closure patch
Pw
4 Closure patch width in inches (Pw) 4" (100 mm), 6" (150 mm)
(1)
min width
DS-WPC120-REV-2-08/01

Fax: +32 16 55 36 74

Fax: +1 781 440-6271 FAX: Mexico +52 66 23-64-63
Contents
R Application Table for Girth Weld
WPCT, WPC/B, WPC B30, WPC C30, WPCZ, WPC C50, WPC65M, WPC100M, WPC120,
HTLP60, HTLP80, WATERWRAP
Pipe Outside
diameter pipe Sleeve length Patch width
DN inch mm inch mm inch mm inch mm inch
WPCT WPCT WPC120 WPC120 WPCT WPCT WPC C30 WPC C30
WPC/B WPC/B WPCZ WPCZ WPC C50 WPC C50
WPCZ WPCZ WPC B30 WPC B30 HTLP60/C HTLP60/C
WPC B30 WPC B30 WPC B50 WPC B50 HTLP80/C HTLP80/C
WPC C30 WPC C30 WPC 65M WPC 65M WATERWRAP/C WATERWRAP/C
WPC C50 WPC C50 WPC100M WPC100M
WPC65M WPC65M WPC120 WPC120
WPC100M WPC100M HTLP60 HTLP60
HTLP60 HTLP60 HTLP80 HTLP80
HTLP80 HTLP80 WATERWRAP/B WATERWRAP/B
50 2.375 305 12.0 100 4 NA
65 2.875 330 13.0 100 4 NA
80 3.500 380 15.0 380 15 100 4 125 5
100 4.500 460 18.0 485 19 100 4 125 5
125 5.563 550 21.5 585 23 100 4 125 5
150 6.625 640 25.0 685 27 100 4 125 5
200 8.625 800 31.5 915 36 100 4 125 5
250 10.750 980 38.5 1115 44 100 4 125 5
300 12.750 1150 45.5 1265 50 100 4 150 6
350 14.000 1260 49.5 1395 55 100 4 150 6
400 16.000 1420 56.0 1575 62 100 4 150 6
450 18.000 1590 62.5 1730 68 100 4 150 6
500 20.000 1770 69.5 1900 75 150 6 200 8
550 22.000 1950 77.0 2055 81 150 6 200 8
600 24.000 2110 83.0 2205 87 150 6 200 8
650 26.000 2270 89.5 2415 95 150 6 200 8
700 28.000 2430 95.5 2590 102 150 6 200 8
750 30.000 2600 102.5 2720 107 150 6 200 8
800 32.000 2760 108.5 2895 114 150 6 200 8
850 34.000 2930 115.5 3075 121 150 6 200 8
900 36.000 3100 122.0 3225 127 150 6 200 8
950 38.000 3260 128.5 3400 134 150 6 200 8
1000 40.000 3430 135.0 3555 140 150 6 200 8
1050 42.000 3590 141.5 3735 147 150 6 200 8
AT-GIRTHWELD-REV-2-08/01
1100 44.000 3750 147.5 3890 153 150 6 200 8
1150 46.000 3910 154.0 4065 160 150 6 200 8
1200 48.000 4065 160.0 4215 166 150 6 200 8
1250 50.000 4240 167.0 4420 174 150 6 200 8
1300 52.000 4420 174.0 4570 180 150 6 200 8
1350 54.000 4590 180.5 4750 187 150 6 200 8
1400 56.000 4750 187.0 4930 194 150 6 200 8
1450 58.000 4920 193.5 5105 201 150 6 200 8
1500 60.000 5080 200.0 5310 209 150 6 200 8
Selection of sleeve width
Minimum installed overlap onto the line coating shall be 50 mm (2 inches). In order to allow for some width shrinkage during installation, please add a 10%
safety factor, to the calculated width, and then choose the next widest standard width available e.g.:
2 (maximum cutback + minimum overlap) x 1,1

For a 150 mm (6") maximum cutback of coating at each pipe end, and a minimum specific 50 mm (2") overlap of sleeve onto line coating, the calculated width
will be 2 (150 + 50) x 1,1 = 440 mm (17.5") and the standard (supplied) width will be 450 mm (17.75").
For a 150 mm (6") maximum cutback of coating at each pipe end, but with a minimum specified 75 mm (3") installed overlap of sleeve onto line coating, the
calculated width will be 2 (150 + 75) x 1,1 = 495 mm (19.5") and the standard supplied width will be 500 mm (20").
Contents
R Application Table for Girth Weld
WATERWRAP
Pipe Outside Sleeve length Patch width
diameter pipe mm inch mm inch
DN inch WATERWRAP WATERWRAP WATERWRAP WATERWRAP
1550 62.000 5258 (x 25,4) 207 200 8
1600 64.000 5436 214 200 8
1650 66.000 5613 221 200 8
1700 68.000 5613 221 200 8
1750 70.000 5944 234 200 8
1800 72.000 6122 241 200 8
1850 74.000 6274 247 200 8
1900 76.000 6452 254 200 8
1950 78.000 6630 261 200 8
2000 80.000 6782 267 200 8
2050 82.000 6960 274 200 8
2100 84.000 7112 280 200 8
2150 86.000 7290 287 200 8
2200 88.000 7468 294 200 8
2250 90.000 7620 300 200 8
2300 92.000 7798 307 200 8
2350 94.000 7976 314 200 8
2400 96.000 8128 320 200 8
2450 98.000 8306 327 200 8
2500 100.000 8458 333 200 8
2550 102.000 8636 340 200 8
2600 104.000 8814 347 200 8
2650 106.000 8966 353 200 8
2700 108.000 9144 360 200 8
2750 110.000 9322 367 200 8
2800 112.000 9474 373 200 8
2850 114.000 9652 380 200 8
2900 116.000 9830 387 200 8
2950 118.000 9982 393 200 8
3000 120.000 10160 400 200 8
AT-GIRTHWELD-REV-2-08/01
Contents
R PPS120 Wrap-around Girth Weld Sleeve
The PPS120 with PCI (Permanent Change Indicator) is a 4-component field-
joint coating system for high temperature, polypropylene coated pipelines
operating up to 120C (248F) temperature.
Product description
PPS120 field-joint coating.
Construction: Four-component system:
First component: High shear strength copolymer adhesive layer.
Second component: Thick, radiation cross-linked polyethylene layer with PCI
Third component: High Temperature Adhesive Strips.
Fourth component: End seals composed of a two-component liquid epoxy with fiberglass
reinforcement.
PPS120 is a wrap-around, heat-shrinkable sleeve designed for corrosion prevention and sealing on high temperature, polypropylene coated
piping systems, which operate at temperatures up to 120C (248F). PPS120 is specially suited for higher stress conditions caused both by
elevated temperatures and by soils with severe contraction between wet-dry cycles. PPS120 is normally used for girth weld protection of
steel pipes coated with polypropylene. PPS120 may be cut to appropriate length to cover all pipe diameters. The system is designed to be
applied with special and user-friendly preheating methods.
While installing, PPS120 is wrapped around the joint, a closure patch is then installed (already pre-attached if Uni-sleeve) forming a tube, and the sleeve
is shrunk in place. Using special installation components provided with the PPS120, a two-component liquid epoxy is applied over the ends of the PPS120
and adjacent polypropylene coating in order to form the ultimate soil stress resistant high temperature girth weld protection. (See installation instruction
for more detail)

Dimpled backing provides a Permanent Change Indicator (PCI ) for PPS120
application of heat Max operating temperature 120C (248F)
Ensures correct application heat & allows easy post-heat inspection.
Compatible line coatings Polypropylene
Reliable inspectability at any time.
Available as a one-piece wrap-around unit or in roll form Min preheat temperature 200-210C (392-410F)
Saves money by keeping inventory and logistics costs low. Recommended pipe preparation SA 2
Specially designed application tools usable for all diameters
Soil stress restrictions None
Makes installation fast and easy.
Saves money.
High shear resistance
Provides high functional performance and safety.
High operating temperature rating
Top performance in demanding conditions.
Product thickness
PPS120 (/B)
DS-PPS120- REV-2-08/01
Product properties: PPS120 (1)
Backing
Tensile strength ASTM D-638 2500 psi @ 23C (73F)
630 psi @ 120C (248F)
Elongation ASTM D-638 580% @ 23C (73F)
670% @ 120C (248F)
150C (302F)
28 kV/mm
Adhesive
100 psi @ 120C (248F)
Shear resistance EN 12068 765 N/cm2 @ 23C (73F)
10 mm/min. 100 N/cm2 @ 120C (248F)
Contents
Product properties: PPS120 (2)
Property Test method Typical Value Property
Sleeve
Peel to Steel ASTM D-1000 30 lbs/in.width @ 23C (73F)
6 lbs/in.width @ 120C (248F)
Peel to Steel EN12068 103 N/cm @ 23C (73F)
10 mm/min. 7.2 N/cm @ 120C (248F)
Cathodic disbondment ASTM G-42, 30 days 12 mm radius @ 120C (248F)
Soil stress creep resistance TP-206, @ 120C (248F), 24 hrs 0.002 inches (0.051 mm)
Impact resistance EN 12068 Pass 8 Nm @ 23C (73F)
Pass 8 Nm @ 65C (149F)
Penetration resistance ASTM G-17 no holiday with 12 kV detector @ 120C (248F)
PPS120 type products are available as a total System. The system includes the Sleeves, System accessories and Installation Accessories.
The Sleeves are ordered:
as cut piece (pre-cut sleeve and separate closure patch)
as Uni-sleeve (pre-cut sleeve with pre-attached closure patch) EQ-HEAT-SHIELD-150X3X25M to protect the
as a roll (closure patches to be ordered separately) PP line coating while preheating the steel area
System accessories EQ-PP-PROTECT-150X0.25X30M to wrap around the
S1135-75X1X30000 mastic strip onto PP line coating PP line coating while preheating steel area to 200C
(for min 3 overlap onto the PP line coating) (392F) to prevent the glass fiber heat shield to stick
S1135-50X1X30000 mastic strip onto PP line coating into the PP line coating
(for min 2 overlap onto the PP line coating)
S1401-EPOXY-BRUSH (1.6 L or 0.5 L kits) 2-component epoxy onto installed sleeve edges
FIBERMAT-100X100M woven mat to be laminated between the 2 epoxy layers
Installation accessories
Select sleeve width that will overlap onto the mill-applied coating by 2 inches (50 mm) or 3 inches (76 mm) minimum on each side of the weld joint. Take a 10%
shrinkage during installation of sleeve width into account when calculating the minimum sleeve width.
Sw
* Cut piece / Uni-sleeve, (1) min width
Example: PPS120-10750X17/B/UNI Standard Ordering options
PPS120 Product type PPS120
10750 Outside pipe diameter in mils 2.375" 48.000" (DN50 DN 1200) L
B Thickness code B Sw
* Roll form (closure patches to be ordered separately), (1) min width
Sl
Example: PPS120-17x100/B-RL Standard Ordering options
PPS120 Product type PPS120
100 Roll length in feet (Sl) 100 ft (30 m)
Pl
* Closure patch, (1) min width
Example: WPCP-IV-4X17 Standard Ordering options Pw
DS-PPS120- REV-2-08/01

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Fax: +1 781 440-6271 FAX: Mexico +52 66 23-64-63
Contents
R HTLP Wrap-around Sleeve & Epoxy System
The most widely used girth weld protection system for three-layer coated pipes.
Product description
HTLP60, HTLP80 field-joint coatings.
Construction: Three-layer system:
First layer: Liquid epoxy, solvent-free two-component.
Second layer: High shear strength copolymer adhesive.
Third layer: Radiation cross-linked, high density polyethylene with PCI
The HTLP system is a wrap-around heat-shrinkable sleeve which replicates the structure and perform-
ance of mill-applied three-layer PE coatings. HTLP also has excellent compatibility and has been
extensively used on many other mill-applied coatings (see below). By far the majority of the girth welds
worldwide on three-layer coated pipes, diameters up to 100" (DN2500), have been coated with HTLP.
During installation, the epoxy is applied to the prepared pipe surface and the heat-shrinkable sleeve is immediately wrapped around the joint over the wet epoxy. Heat is then
applied to the sleeve which shrinks to form a tight fit around the joint. While curing, the epoxy forms strong mechanical and chemical bonds to the pipe surface & to the
copolymer adhesive layer. The radiation cross-linked outer layer forms a tough barrier against mechanical damage and moisture transmission.

Fully resistant to shear forces induced by soil and thermal movements HTLP60&65 HTLP80
The HTLP is tough & lasts as long a 3-layer, mill-applied coating. Max operating temperature 60C (140F) 80C (176F)
Sleeve applied over wet epoxy---allowing formation of strong mechanical & 65C (149F)
& chemical bonds Compatible line coatings PE, PP, FBE, Coal Tar PE, FBE, Coal Tar
Allows fast application, combined with high performance!
Superior cathodic disbondment and hot water immersion resistance Min preheat temperature 70C (158F) 70C (158F)
Offers the optimum barrier protection against corrosion. Recommended pipe
Fully reconstructs the coating of three-layer coated pipes preparation SA 2 SA 2
Thus, the HTLP allows the pipeline to have a virtually monolithic coating system. Soil stress restrictions None None
Dimpled backing provides a permanent change" indicator for
Performance EN 12068 EN 12068
application of heat
Ensures correct application heat & allows easy post-heat inspection. Class C50 Class C50,
Reliable inspectability at any time. Class C80
Product thickness /B (US standard) /1-1.5 /1.4-1.5

Backing (as supplied) 0.030 in. 0.75 mm 0.030 in. 0.75 mm 0.041 in. 1.04 mm
Backing (fully free recovered) 0.039 in. 1.0 mm 0.039 in. 1.0 mm 0.055 in. 1.4 mm
Adhesive (as supplied) 0.039 in. 1.0 mm 0.060 in. 1.5 mm 0.060 in. 1.5 mm
Product properties: HTLP

Property Test method Typical Value HTLP60&65 Typical Value HTLP80
Backing
Tensile strength ASTM D-638 3000 psi (20 MPa) 3000 psi (20 MPa)
Elongation ASTM D-638 580% 580%
Hardness, Shore D ASTM D-2240 55 55
Shrink force ASTM D-638, 150C (302F) 40 psi 40 psi
Dielectric strength ASTM D-149 500 volts/mil (20 kV/mm) 500 volts/mil (20 kV/mm)
DS-HTLP-REV-2-08/01
Moisture absorption ASTM D-570 0.05% 0.05%
Adhesive
Softening point ASTM E-28 103C (217F) 120C (248F)
Lap shear ASTM D-1002 350 psi @ 23C (73F) 750 psi @ 23C (73F)
11 psi @ 65C (149F) 65 psi @ 80C (176F)
EN 12068, @ 10 mm (0.40")/min. 0.22 N/mm2 @ 50C (122F)
Sleeve
Peel to Steel ASTM D-1000 25 lbs/in. width 21 lbs/in. width
EN 12068, @ 10 mm (0.40")/min. 4.2 N/mm 4.0 N/mm
Cathodic disbondment ASTM G-42, 30 days 13 mm radius @ 65C (149F) 12 mm radius @ 80C (176F)
Hot water immersion ASTM D-870, 120 days no delamination, no blisters no delamination, no blisters
@ 65C (149F), @ 80C (176F) or water ingress or water ingress
Soil stress creep resistance TP-206
65C (149F) 0.0004 in. (0.009 mm)
80C (176F) 0.0001 in. (0.003 mm)
Low temperature flexibility ASTM D-2671-C -70C (-94F) -25C (-13F)
EN 12068, class C > 15 Nm * > 15 Nm *
Penetration resistance ASTM G-17, @ 65C (149F) no holidays @ 10.000 volts
ASTM G-17, @ 80C (176F) no holidays @ 10.000 volts
EN 12068, Class C50 > 0.6 mm * > 0.6 mm *
* Remaining coating thickness for construction /1-1.5
Contents
HTLP type products are available: Sleeve width
as cut piece (pre-cut sleeve with separate closure patch)
as Uni-sleeve (pre-cut sleeve with pre-attached closure patch)
Select sleeve width that will overlap onto the mill-applied

coating by 2 inches (50 mm) minimum on each side of
the weld joint. Take a 10% shrinkage during installation of
sleeve width into account when calculating the minimum
* Cut piece / Uni-sleeve sleeve width.
Example: HTLP60-16000X17/B (/UNI)
60 Operating temperature in Celsius 60 (= 60C (140F)), 65 (= 65C (149F)), 80 (= 80C (176F))
Sw
16000 Outside pipe diameter in mils 2.375" 100.000" (DN50 DN2500)
17 Sleeve width in inches (Sw) 11" (285 mm) (1)(2), 17" (450 mm) (1), 20" (514 mm) (1)(2),
24" (600 mm) (1), 34" (870 mm) (1)
/B Product thickness /B, /1-1.5, /1.4-1.5 L
/UNI Designates pre-attached closure Optional
(1) (2)
nominal width not standard in all countries

Example: HTLP60-20x100/1-1.5-RL
Standard Ordering options Sw
60 Operating temperature in Celsius 60 (= 60C (140F)), 65 (= 65C (149F)), 80 (= 80C (176F))
20 Roll width in inches (Sw) 11" (285 mm) (1)(2), 17" (450 mm) (1), 20" (514 mm) (1)(2),
24" (600 mm) (1), 34" (870 mm) (1) Sl
100 Roll length in feet (Sl) 100 ft (= 30 m), 66 ft (=20 m, for 34" (870 mm) width)
/B Product thickness /B, /1-1.5, /1.4-1.5
(1) (2)
* Closure patch Pl
Example: WPCP-IV-4X17
17 Closure patch length in inches (Pl) 11" (285 mm) (1)(2), 17" (450 mm) (1), 20" (514 mm) (1)(2),
24" (600 mm) (1), 34" (870 mm) (1)
(1) (2)
HTLP type products are installed with epoxy primer:
HTLP60 is installed with S1239 or S1301 primer.
HTLP65&80 are installed with S1301 primer.
Epoxy Primers are ordered separately. For more ordering information on epoxy primers see application tables AT-S1239-REV-1-08/01 and
AT-S1301-REV-2-08/01. As field application of primers may vary, consult a Tyco Adhesives Representative or Authorized Distributor for rate of coverage
guidance.
DS-HTLP-REV-2-08/01

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Fax: +1 781 440-6271 FAX: Mexico +52 66 23-64-63
Contents
R Application Table for S1239 Epoxy
TABLE 1: EPOXY KITS
EPOXY ON THE BARE STEEL AND ON THE LINE COATING
S1239-EPOXY KITS Sleeve width
PIPE DIAMETER 10 11 17 18 20 24 26 28 30 34 36
Inch DN 260 286 464 514 616 667 718 768 870 921
2.375 50 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5
2.875 65 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5
3.500 80 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/4 1/4
4.000 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/4 1/4 1/4
4.500 100 1/5 1/5 1/5 1/5 1/5 1/5 1/4 1/4 1/4 1/3 1/3
5.000 1/5 1/5 1/5 1/5 1/5 1/4 1/4 1/4 1/3 1/3 1/3
5.563 125 1/5 1/5 1/5 1/5 1/5 1/4 1/3 1/3 1/3 1/3 1/2
6.625 150 1/5 1/5 1/4 1/4 1/4 1/3 1/3 1/3 1/2 1/2 1/2
7.625 1/5 1/5 1/4 1/4 1/3 1/3 1/2 1/2 1/2 1/2 1/2
8.625 200 1/5 1/5 1/3 1/3 1/3 1/2 1/2 1/2 1/2 2/3 2/3
10.750 250 1/4 1/4 1/3 1/2 1/2 1/2 1/2 2/3 2/3 2/3 2/3
12.750 300 1/3 1/3 1/2 1/2 1/2 2/3 2/3 2/3 2/3 1 1
14.000 350 1/3 1/3 1/2 1/2 2/3 2/3 2/3 1 1 1 1
16.000 400 1/3 1/2 1/2 2/3 2/3 1 1 1 1 1 1
18.000 450 1/2 1/2 2/3 2/3 2/3 1 1 1 1 3/2 3/2
20.000 500 1/2 1/2 2/3 2/3 1 1 1 1 3/2 3/2 3/2
22.000 550 1/2 1/2 1 1 1 1 1 3/2 3/2 3/2 3/2
24.000 600 1/2 2/3 1 1 1 3/2 3/2 3/2 3/2 3/2 3/2
26.000 650 2/3 2/3 1 1 1 3/2 3/2 3/2 3/2 2 2
28.000 700 2/3 2/3 1 1 3/2 3/2 3/2 3/2 3/2 2 2
30.000 750 2/3 2/3 1 1 3/2 3/2 3/2 3/2 2 2 2
32.000 800 2/3 1 1 3/2 3/2 3/2 3/2 2 2 2 2
34.000 850 1 1 3/2 3/2 3/2 3/2 2 2 2 2 3
36.000 900 1 1 3/2 3/2 3/2 2 2 2 2 3 3
38.000 950 1 1 3/2 3/2 3/2 2 2 2 2 3 3
40.000 1000 1 1 3/2 3/2 3/2 2 2 2 3 3 3
42.000 1050 1 1 3/2 3/2 2 2 2 3 3 3 3
44.000 1100 1 1 3/2 3/2 2 2 2 3 3 3 3
46.000 1150 1 1 3/2 3/2 2 2 3 3 3 3 3
48.000 1200 1 3/2 3/2 2 2 3 3 3 3 3 3
50.000 1250 1 3/2 2 2 2 3 3 3 3 3 4
52.000 1300 3/2 3/2 2 2 2 3 3 3 3 4 4
54.000 1350 3/2 3/2 2 2 2 3 3 3 3 4 4
AT-S1239-REV-1-08/01
56.000 1400 3/2 3/2 2 2 3 3 3 3 3 4 4
58.000 1450 3/2 3/2 2 2 3 3 3 3 4 4 4
60.000 1500 3/2 3/2 2 2 3 3 3 3 4 4 4
Note: 1/5 means 1 kit is recommended for 5 sleeves, 2/3 means 2 kits for each 3 sleeves, etc.
Due to the limited pot life (30 minutes once kit components are mixed), it may be impractical to coat multiple joints.
For maintenance, use 1 kit per sleeve.
Contents
TABLE 2: EPOXY KITS
EPOXY ONLY ON THE BARE STEEL
S1239 EPOXY KITS Pipe cutback (only one pipe / one side of the joint)
PIPE DIAMETER 3 4 5 6 7 8 9 10
Inch DN 75 100 125 150 175 200 225 250
2.375 50 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5
2.875 65 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5
3.500 80 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5
4.000 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5
4.500 100 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5
5.000 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5
5.563 125 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5
6.625 150 1/5 1/5 1/5 1/5 1/5 1/5 1/4 1/4
7.625 1/5 1/5 1/5 1/5 1/5 1/4 1/4 1/3
8.625 200 1/5 1/5 1/5 1/5 1/4 1/4 1/3 1/3
10.750 250 1/5 1/5 1/5 1/4 1/3 1/3 1/3 1/2
12.750 300 1/5 1/5 1/4 1/3 1/3 1/2 1/2 1/2
14.000 350 1/5 1/5 1/4 1/3 1/3 1/2 1/2 1/2
16.000 400 1/5 1/4 1/3 1/3 1/2 1/2 1/2 2/3
18.000 450 1/5 1/4 1/3 1/2 1/2 1/2 2/3 2/3
20.000 500 1/4 1/3 1/2 1/2 1/2 2/3 2/3 1
22.000 550 1/4 1/3 1/2 1/2 2/3 2/3 2/3 1
24.000 600 1/4 1/3 1/2 1/2 2/3 2/3 1 1
26.000 650 1/3 1/2 1/2 2/3 2/3 1 1 1
28.000 700 1/3 1/2 1/2 2/3 2/3 1 1 1
30.000 750 1/3 1/2 2/3 2/3 1 1 1 3/2
32.000 800 1/3 1/2 2/3 2/3 1 1 1 3/2
34.000 850 1/2 1/2 2/3 1 1 1 3/2 3/2
36.000 900 1/2 1/2 2/3 1 1 1 3/2 3/2
38.000 950 1/2 2/3 2/3 1 1 3/2 3/2 3/2
40.000 1000 1/2 2/3 1 1 1 3/2 3/2 3/2
42.000 1050 1/2 2/3 1 1 1 3/2 3/2 3/2
44.000 1100 1/2 2/3 1 1 3/2 3/2 3/2 3/2
46.000 1150 1/2 2/3 1 1 3/2 3/2 3/2 2
48.000 1200 1/2 2/3 1 1 3/2 3/2 3/2 2
50.000 1250 2/3 1 1 3/2 3/2 3/2 2 2
52.000 1300 2/3 1 1 3/2 3/2 3/2 2 2
54.000 1350 2/3 1 1 3/2 3/2 3/2 2 2
AT-S1239-REV-1-08/01
56.000 1400 2/3 1 1 3/2 3/2 2 2 2
58.000 1450 2/3 1 1 3/2 3/2 2 2 2
60.000 1500 2/3 1 3/2 3/2 3/2 2 2 3
Contents
TABLE 3: BULK EPOXY PART A

for 1000 sleeves
S1239 PART A (kg) Sleeve width
Pipe diameter 10 11 17 18 20 24 26 28 30 34 36
Inch DN 260 286 438 464 514 616 667 718 768 870 921
2375 50 8.40 9.09 13.21 13.90 15.27 18.02 19.40 20.77 22.15 24.89 26.27
2875 65 10.17 11.00 15.99 16.82 18.49 21.81 23.48 25.14 26.81 30.14 31.80
3500 80 12.38 13.39 19.47 20.48 22.51 26.56 28.58 30.61 32.63 36.69 38.71
4000 14.14 15.30 22.25 23.41 25.72 30.35 32.67 34.98 37.30 41.93 44.24
4500 100 15.91 17.21 25.03 26.33 28.94 34.14 36.75 39.35 41.96 47.17 49.77
5000 17.68 19.13 27.81 29.26 32.15 37.94 40.83 43.73 46.62 52.41 55.30
5563 125 19.67 21.28 30.94 32.55 35.77 42.21 45.43 48.65 51.87 58.31 61.53
6625 150 23.43 25.34 36.85 38.76 42.60 50.27 54.10 57.94 61.77 69.44 73.28
7625 26.96 29.17 42.41 44.62 49.03 57.86 62.27 66.68 71.10 79.92 84.34
8625 200 30.50 32.99 47.97 50.47 55.46 65.44 70.44 75.43 80.42 90.40 95.40
10750 250 38.01 41.12 59.79 62.90 69.12 81.57 87.79 94.01 100.23 112.68 118.90
12750 300 45.09 48.77 70.91 74.60 81.98 96.74 104.12 111.50 118.88 133.64 141.02
14000 350 49.51 53.56 77.87 81.92 90.02 106.23 114.33 122.43 130.54 146.74 154.85
16000 400 56.58 61.21 88.99 93.62 102.88 121.40 130.66 139.92 149.19 167.71 176.97
18000 450 63.65 68.86 100.11 105.32 115.74 136.58 147.00 157.41 167.83 188.67 199.09
20000 500 70.72 76.51 111.24 117.03 128.60 151.75 163.33 174.91 186.48 209.63 221.21
22000 550 77.79 84.16 122.36 128.73 141.46 166.93 179.66 192.40 205.13 230.60 243.33
24000 600 84.87 91.81 133.48 140.43 154.32 182.10 196.00 209.89 223.78 251.56 265.45
26000 650 91.94 99.46 144.61 152.13 167.18 197.28 212.33 227.38 242.43 272.52 287.57
28000 700 99.01 107.11 155.73 163.84 180.04 212.45 228.66 244.87 261.07 293.49 309.69
30000 750 106.08 114.76 166.86 175.54 192.90 227.63 244.99 262.36 279.72 314.45 331.81
32000 800 113.15 122.41 177.98 187.24 205.76 242.81 261.33 279.85 298.37 335.41 353.93
34000 850 120.23 130.07 189.10 198.94 218.62 257.98 277.66 297.34 317.02 356.38 376.06
36000 900 127.30 137.72 200.23 210.65 231.48 273.16 293.99 314.83 335.67 377.34 398.18
38000 950 134.37 145.37 211.35 222.35 244.34 288.33 310.33 332.32 354.31 398.30 420.30
40000 1000 141.44 153.02 222.47 234.05 257.20 303.51 326.66 349.81 372.96 419.27 442.42
42000 1050 148.51 160.67 233.60 245.75 270.06 318.68 342.99 367.30 391.61 440.23 464.54
44000 1100 155.59 168.32 244.72 257.46 282.92 333.86 359.32 384.79 410.26 461.19 486.66
46000 1150 162.66 175.97 255.85 269.16 295.78 349.03 375.66 402.28 428.91 482.16 508.78
48000 1200 169.73 183.62 266.97 280.86 308.64 364.21 391.99 419.77 447.55 503.12 530.90
50000 1250 176.80 191.27 278.09 292.56 321.50 379.38 408.32 437.26 466.20 524.08 553.02
AT-S1239-REV-1-08/01
52000 1300 183.87 198.92 289.22 304.27 334.36 394.56 424.66 454.75 484.85 545.05 575.14
54000 1350 190.95 206.57 300.34 315.97 347.22 409.73 440.99 472.24 503.50 566.01 597.26
56000 1400 198.02 214.23 311.46 327.67 360.08 424.91 457.32 489.73 522.15 586.97 619.39
58000 1450 205.09 221.88 322.59 339.37 372.94 440.08 473.65 507.22 540.80 607.94 641.51
60000 1500 212.16 229.53 333.71 351.08 385.80 455.26 489.99 524.72 559.44 628.90 663.63
Note: One drum of part A contains 20 kg (14,7 L)
Contents
TABLE 4: BULK EPOXY PART B

for 1000 sleeves
S1239 PART B (kg) Sleeve width
Pipe diameter 10 11 17 18 20 24 26 28 30 34 36
Inch DN 260 286 438 464 514 616 667 718 768 870 921
2375 50 3.35 3.63 5.28 5.55 6.10 7.20 7.75 8.30 8.85 9.95 10.50
2875 65 4.06 4.39 6.39 6.72 7.39 8.72 9.39 10.05 10.72 12.05 12.72
3500 80 4.95 5.35 7.78 8.19 9.00 10.62 11.43 12.24 13.05 14.67 15.48
4000 5.65 6.12 8.89 9.36 10.28 12.14 13.06 13.99 14.91 16.77 17.69
4500 100 6.36 6.88 10.01 10.53 11.57 13.65 14.70 15.74 16.78 18.86 19.90
5000 7.07 7.65 11.12 11.70 12.86 15.17 16.33 17.49 18.64 20.96 22.12
5563 125 7.86 8.51 12.37 13.02 14.30 16.88 18.17 19.46 20.74 23.32 24.61
6625 150 9.37 10.13 14.73 15.50 17.04 20.10 21.64 23.17 24.70 27.77 29.31
7625 10.78 11.66 16.96 17.84 19.61 23.14 24.90 26.67 28.43 31.96 33.73
8625 200 12.19 13.19 19.18 20.18 22.18 26.17 28.17 30.17 32.16 36.16 38.15
10750 250 15.20 16.44 23.91 25.16 27.64 32.62 35.11 37.60 40.09 45.07 47.56
12750 300 18.03 19.51 28.36 29.84 32.79 38.69 41.64 44.60 47.55 53.45 56.40
14000 350 19.80 21.42 31.14 32.76 36.00 42.49 45.73 48.97 52.21 58.69 61.93
16000 400 22.63 24.48 35.59 37.44 41.15 48.56 52.26 55.97 59.67 67.08 70.78
18000 450 25.45 27.54 40.04 42.12 46.29 54.63 58.79 62.96 67.13 75.46 79.63
20000 500 28.28 30.60 44.49 46.81 51.44 60.70 65.33 69.96 74.59 83.85 88.48
22000 550 31.117 33.66 48.94 51.49 56.58 66.77 71.86 76.95 82.05 92.23 97.33
24000 600 33.94 36.72 53.39 56.17 61.72 72.84 78.39 83.95 89.51 100.62 106.18
26000 650 36.77 39.78 57.84 60.85 66.87 78.91 84.93 90.95 96.97 109.00 115.02
28000 700 39.60 42.84 62.29 65.53 72.01 84.98 91.46 97.94 104.42 117.39 123.87
30000 750 42.43 45.90 66.74 70.21 77.16 91.05 97.99 104.94 111.88 125.78 132.72
32000 800 45.26 48.96 71.19 74.89 82.30 97.12 104.53 111.93 119.34 134.16 141.57
34000 850 48.09 52.02 75.64 79.57 87.44 103.19 111.06 118.93 126.80 142.55 150.42
36000 900 50.91 55.08 80.09 84.25 92.59 109.26 117.59 125.93 134.26 150.93 159.27
38000 950 53.74 58.14 84.54 88.93 97.73 115.33 124.13 132.92 141.72 159.32 168.11
40000 1000 56.57 61.20 88.98 93.62 102.88 121.40 130.66 139.92 149.18 167.70 176.96
42000 1050 59.40 64.26 93.43 98.30 108.02 127.47 137.19 146.92 156.64 176.09 185.81
44000 1100 62.23 67.32 97.88 102.98 113.16 133.54 143.72 153.91 164.10 184.47 194.66
46000 1150 65.06 70.38 102.33 107.66 118.31 139.61 150.26 160.91 171.56 192.86 203.51
48000 1200 67.89 73.44 106.78 112.34 123.45 145.68 156.79 167.90 179.02 201.2 212.36
50000 1250 70.72 76.50 111.23 117.02 128.60 151.75 163.32 174.90 186.48 209.63 221.20
AT-S1239-REV-1-08/01
52000 1300 73.55 79.56 115.68 121.70 133.74 157.82 169.86 181.90 193.94 218.01 230.05
54000 1350 76.37 82.62 120.13 126.38 138.88 163.89 176.39 188.89 201.39 226.40 238.90
56000 1400 79.20 85.69 124.58 131.06 144.03 169.96 182.92 195.89 208.85 234.78 247.75
58000 1450 82.03 88.75 129.03 135.74 149.17 176.03 189.46 202.89 216.31 243.17 256.60
60000 1500 84.86 91.81 133.48 140.43 154.32 182.10 195.99 209.88 223.77 251.56 265.45
Note: One drum of part B contains 16 kg (17 L)
Contents

S1239 EPOXY KITS Pipe cutback (only one pipe / one side of the joint)
Inch DN 75 100 125 150 175 200 225 250
2.375 50 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5
2.875 65 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5
3.500 80 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5
4.000 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5
4.500 100 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5
5.000 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5
5.563 125 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5
6.625 150 1/5 1/5 1/5 1/5 1/5 1/5 1/4 1/4
7.625 1/5 1/5 1/5 1/5 1/5 1/4 1/4 1/3
8.625 200 1/5 1/5 1/5 1/5 1/4 1/4 1/3 1/3
10.750 250 1/5 1/5 1/5 1/4 1/3 1/3 1/3 1/2
12.750 300 1/5 1/5 1/4 1/3 1/3 1/2 1/2 1/2
14.000 350 1/5 1/5 1/4 1/3 1/3 1/2 1/2 1/2
16.000 400 1/5 1/4 1/3 1/3 1/2 1/2 1/2 2/3
18.000 450 1/5 1/4 1/3 1/2 1/2 1/2 2/3 2/3
20.000 500 1/4 1/3 1/2 1/2 1/2 2/3 2/3 1
22.000 550 1/4 1/3 1/2 1/2 2/3 2/3 2/3 1
24.000 600 1/4 1/3 1/2 1/2 2/3 2/3 1 1
26.000 650 1/3 1/2 1/2 2/3 2/3 1 1 1
28.000 700 1/3 1/2 1/2 2/3 2/3 1 1 1
30.000 750 1/3 1/2 2/3 2/3 1 1 1 3/2
32.000 800 1/3 1/2 2/3 2/3 1 1 1 3/2
34.000 850 1/2 1/2 2/3 1 1 1 3/2 3/2
36.000 900 1/2 1/2 2/3 1 1 1 3/2 3/2
38.000 950 1/2 2/3 2/3 1 1 3/2 3/2 3/2
40.000 1000 1/2 2/3 1 1 1 3/2 3/2 3/2
42.000 1050 1/2 2/3 1 1 1 3/2 3/2 3/2
44.000 1100 1/2 2/3 1 1 3/2 3/2 3/2 3/2
46.000 1150 1/2 2/3 1 1 3/2 3/2 3/2 2
48.000 1200 1/2 2/3 1 1 3/2 3/2 3/2 2
50.000 1250 2/3 1 1 3/2 3/2 3/2 2 2
52.000 1300 2/3 1 1 3/2 3/2 3/2 2 2
AT-S1239-REV-1-08/01
54.000 1350 2/3 1 1 3/2 3/2 3/2 2 2
56.000 1400 2/3 1 1 3/2 3/2 2 2 2
58.000 1450 2/3 1 1 3/2 3/2 2 2 2
60.000 1500 2/3 1 3/2 3/2 3/2 2 2 3
Note: One drum of part A contains 20 kg (14,7 L)
Contents

for 1000 sleeves
S1239 PART B (kg) Pipe cutback (only one pipe / one side of the welded joint)
Pipe diameter 3 4 5 6 7 8 9 10
Inch DN 75 100 125 150 175 200 225 250
2375 50 1.65 2.19 2.74 3.29 3.84 4.39 4.94 5.49
2875 65 1.99 2.66 3.32 3.99 4.65 5.32 5.99 6.65
3500 80 2.43 3.24 4.05 4.86 5.67 6.48 7.29 8.10
4000 2.77 3.70 4.63 5.55 6.48 7.40 8.33 9.26
4500 100 3.12 4.16 5.20 6.25 7.29 8.33 9.37 10.41
5000 3.47 4.63 5.78 6.94 8.10 9.26 10.41 11.57
5563 125 3.86 5.15 6.44 7.72 9.01 10.30 11.59 12.87
6625 150 4.60 6.13 7.66 9.20 10.73 12.27 13.80 15.33
7625 5.29 7.06 8.82 10.59 12.35 14.12 15.88 17.65
8625 200 5.99 7.98 9.98 11.98 13.97 15.97 17.97 19.96
10750 250 7.46 9.95 12.44 14.93 17.42 19.91 22.40 24.88
12750 300 8.85 11.80 14.75 17.71 20.66 23.61 26.56 29.51
14000 350 9.72 12.96 16.20 19.44 22.68 25.93 29.17 32.41
16000 400 11.11 14.81 18.52 22.22 25.93 29.63 33.33 37.04
18000 450 12.50 16.66 20.83 25.00 29.17 33.33 37.50 41.67
20000 500 13.89 18.52 23.15 27.78 32.41 37.04 41.67 46.30
22000 550 15.28 20.37 25.46 30.56 35.65 40.74 45.84 50.93
24000 600 16.66 22.22 27.78 33.33 38.89 44.45 50.00 55.56
26000 650 18.05 24.07 30.09 36.11 42.13 48.15 54.17 60.19
28000 700 19.44 25.93 32.41 38.89 45.37 51.86 58.34 64.82
30000 750 20.83 27.78 34.72 41.67 48.61 55.56 62.51 69.45
32000 800 22.22 29.63 37.04 44.45 51.86 59.26 66.67 74.08
34000 850 23.61 31.48 39.35 47.23 55.10 62.97 70.84 78.71
36000 900 25.00 33.33 41.67 50.00 58.34 66.67 75.01 83.34
38000 950 26.39 35.19 43.98 52.78 61.58 70.38 79.18 87.97
40000 1000 27.78 37.04 46.30 55.56 64.82 74.08 83.34 92.60
42000 1050 29.17 38.89 48.61 58.34 68.06 77.79 87.51 97.23
44000 1100 30.56 40.74 50.93 61.12 71.30 81.49 91.68 101.86
46000 1150 31.95 42.60 53.25 63.90 74.55 85.19 95.84 106.49
48000 1200 33.33 44.45 55.56 66.67 77.79 88.90 100.01 111.13
50000 1250 34.72 46.30 57.88 69.45 81.03 92.60 104.18 115.76
AT-S1239-REV-1-08/01
52000 1300 36.11 48.15 60.19 72.23 84.27 96.31 108.35 120.39
54000 1350 37.50 50.00 62.51 75.01 87.51 100.01 112.51 125.02
56000 1400 38.89 51.86 64.82 77.79 90.75 103.72 116.68 129.65
58000 1450 40.28 53.71 67.14 80.56 93.99 107.42 120.85 134.28
60000 1500 41.67 55.56 69.45 83.34 97.23 111.13 125.02 138.91
Note: One drum of part B contains 16 kg (17 L)
Contents
TABLE 1: EPOXY KITS
EPOXY ON THE BARE STEEL AND ON THE LINE COATING (HTLP60 system)
S1301-Epoxy kits Sleeve width

PIPE DIAMETER 10 11 17 18 20 24 26 28 30 34 36
Inch DN 260 286 438 464 514 616 667 718 768 870 921
2.375 50 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5
2.875 65 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5
3.500 80 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/4 1/4
4.000 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/4 1/4 1/4
4.500 100 1/5 1/5 1/5 1/5 1/5 1/5 1/4 1/4 1/4 1/3 1/3
5.000 1/5 1/5 1/5 1/5 1/5 1/4 1/4 1/4 1/3 1/3 1/3
5.563 125 1/5 1/5 1/5 1/5 1/5 1/4 1/3 1/3 1/3 1/3 1/2
6.625 150 1/5 1/5 1/4 1/4 1/4 1/3 1/3 1/3 1/2 1/2 1/2
7.625 1/5 1/5 1/4 1/4 1/3 1/3 1/2 1/2 1/2 1/2 1/2
8.625 200 1/5 1/5 1/3 1/3 1/3 1/2 1/2 1/2 1/2 2/3 2/3
10.750 250 1/4 1/4 1/3 1/2 1/2 1/2 1/2 2/3 2/3 2/3 2/3
12.750 300 1/3 1/3 1/2 1/2 1/2 2/3 2/3 2/3 2/3 1 1
14.000 350 1/3 1/3 1/2 1/2 2/3 2/3 2/3 1 1 1 1
16.000 400 1/3 1/2 1/2 2/3 2/3 1 1 1 1 1 1
18.000 450 1/2 1/2 2/3 2/3 2/3 1 1 1 1 3/2 3/2
20.000 500 1/2 1/2 2/3 2/3 1 1 1 1 3/2 3/2 3/2
22.000 550 1/2 1/2 1 1 1 1 1 3/2 3/2 3/2 3/2
24.000 600 1/2 2/3 1 1 1 3/2 3/2 3/2 3/2 3/2 3/2
26.000 650 2/3 2/3 1 1 1 3/2 3/2 3/2 3/2 2 2
28.000 700 2/3 2/3 1 1 3/2 3/2 3/2 3/2 3/2 2 2
30.000 750 2/3 2/3 1 1 3/2 3/2 3/2 3/2 2 2 2
32.000 800 2/3 1 1 3/2 3/2 3/2 3/2 2 2 2 2
34.000 850 1 1 3/2 3/2 3/2 3/2 2 2 2 2 3
36.000 900 1 1 3/2 3/2 3/2 2 2 2 2 3 3
38.000 950 1 1 3/2 3/2 3/2 2 2 2 2 3 3
40.000 1000 1 1 3/2 3/2 3/2 2 2 2 3 3 3
42.000 1050 1 1 3/2 3/2 2 2 2 3 3 3 3
44.000 1100 1 1 3/2 3/2 2 2 2 3 3 3 3
46.000 1150 1 1 3/2 3/2 2 2 3 3 3 3 3
48.000 1200 1 3/2 3/2 2 2 3 3 3 3 3 3
50.000 1250 1 3/2 2 2 2 3 3 3 3 3 4
52.000 1300 3/2 3/2 2 2 2 3 3 3 3 4 4
AT-S1301-REV-2-08/01
54.000 1350 3/2 3/2 2 2 2 3 3 3 3 4 4
56.000 1400 3/2 3/2 2 2 3 3 3 3 3 4 4
58.000 1450 3/2 3/2 2 2 3 3 3 3 4 4 4
60.000 1500 3/2 3/2 2 2 3 3 3 3 4 4 4
Contents
TABLE 2: EPOXY KITS
EPOXY ONLY ON THE BARE STEEL (HTLP80 system)
S1301 epoxy kits Pipe cutback (only one pipe / one side of the joint)
Inch DN 75 100 125 150 175 200 225 250
2.375 50 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5
2.875 65 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5
3.500 80 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5
4.000 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5
4.500 100 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5
5.000 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5
5.563 125 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5
6.625 150 1/5 1/5 1/5 1/5 1/5 1/5 1/4 1/4
7.625 1/5 1/5 1/5 1/5 1/5 1/4 1/4 1/3
8.625 200 1/5 1/5 1/5 1/5 1/4 1/4 1/3 1/3
10.750 250 1/5 1/5 1/5 1/4 1/3 1/3 1/3 1/2
12.750 300 1/5 1/5 1/4 1/3 1/3 1/2 1/2 1/2
14.000 350 1/5 1/5 1/4 1/3 1/3 1/2 1/2 1/2
16.000 400 1/5 1/4 1/3 1/3 1/2 1/2 1/2 2/3
18.000 450 1/5 1/4 1/3 1/2 1/2 1/2 2/3 2/3
20.000 500 1/4 1/3 1/2 1/2 1/2 2/3 2/3 1
22.000 550 1/4 1/3 1/2 1/2 2/3 2/3 2/3 1
24.000 600 1/4 1/3 1/2 1/2 2/3 2/3 1 1
26.000 650 1/3 1/2 1/2 2/3 2/3 1 1 1
28.000 700 1/3 1/2 1/2 2/3 2/3 1 1 1
30.000 750 1/3 1/2 2/3 2/3 1 1 1 3/2
32.000 800 1/3 1/2 2/3 2/3 1 1 1 3/2
34.000 850 1/2 1/2 2/3 1 1 1 3/2 3/2
36.000 900 1/2 1/2 2/3 1 1 1 3/2 3/2
38.000 950 1/2 2/3 2/3 1 1 3/2 3/2 3/2
40.000 1000 1/2 2/3 1 1 1 3/2 3/2 3/2
42.000 1050 1/2 2/3 1 1 1 3/2 3/2 3/2
44.000 1100 1/2 2/3 1 1 3/2 3/2 3/2 3/2
46.000 1150 1/2 2/3 1 1 3/2 3/2 3/2 2
48.000 1200 1/2 2/3 1 1 3/2 3/2 3/2 2
50.000 1250 2/3 1 1 3/2 3/2 3/2 2 2
52.000 1300 2/3 1 1 3/2 3/2 3/2 2 2
AT-S1301-REV-2-08/01
54.000 1350 2/3 1 1 3/2 3/2 3/2 2 2
56.000 1400 2/3 1 1 3/2 3/2 2 2 2
58.000 1450 2/3 1 1 3/2 3/2 2 2 2
60.000 1500 2/3 1 3/2 3/2 3/2 2 2 3
Contents
for 1000 sleeves

S1301 PART A (kg) Sleeve width
PIPE DIAMETER 10 11 17 18 20 24 26 28 30 34 36
Inch DN 260 286 438 464 514 616 667 718 768 870 921
2375 50 10.08 10.90 15.85 16.68 18.33 21.63 23.27 24.92 26.57 29.87 31.52
2875 65 12.20 13.20 19.19 20.19 22.18 26.18 28.17 30.17 32.17 36.16 38.16
3500 80 14.85 16.07 23.36 24.58 27.01 31.87 34.30 36.73 39.16 44.02 46.45
4000 16.97 18.36 26.70 28.09 30.86 36.42 39.20 41.98 44.76 50.31 53.09
4500 100 19.10 20.66 30.03 31.60 34.72 40.97 44.10 47.22 50.35 56.60 59.73
5000 21.22 22.95 33.37 35.11 38.58 45.53 49.00 52.47 55.94 62.89 66.36
5563 125 23.61 25.54 37.13 39.06 42.92 50.65 54.52 58.38 62.24 69.97 73.84
6625 150 28.11 30.41 44.22 46.52 51.12 60.32 64.92 69.53 74.13 83.33 87.93
7625 32.36 35.00 50.89 53.54 58.84 69.43 74.72 80.02 85.32 95.91 101.20
8625 200 36.60 39.59 57.57 60.56 66.55 78.53 84.52 90.51 96.50 108.49 114.48
10750 250 45.62 49.35 71.75 75.48 82.95 97.88 105.35 112.81 120.28 135.21 142.68
12750 300 54.10 58.53 85.10 89.52 98.38 116.09 124.95 133.80 142.66 160.37 169.23
14000 350 59.41 64.27 93.44 98.30 108.03 127.47 137.20 146.92 156.64 176.09 185.82
16000 400 67.89 73.45 106.79 112.34 123.46 145.68 156.80 167.91 179.02 201.25 212.36
18000 450 76.38 82.63 120.14 126.39 138.89 163.89 176.40 188.90 201.40 226.40 238.91
20000 500 84.87 91.81 133.48 140.43 154.32 182.10 196.00 209.89 223.78 251.56 265.45
22000 550 93.35 100.99 146.83 154.47 169.75 200.31 215.59 230.87 246.16 276.72 292.00
24000 600 101.84 110.17 160.18 168.52 185.19 218.52 235.19 251.86 268.53 301.87 318.54
26000 650 110.32 119.35 173.53 182.56 200.62 236.73 254.79 272.85 290.91 327.03 345.09
28000 700 118.81 128.54 186.88 196.60 216.05 254.95 274.39 293.84 313.29 352.18 371.63
30000 750 127.30 137.72 200.23 210.65 231.48 273.16 293.99 314.83 335.67 377.34 398.18
32000 800 135.78 146.90 213.58 224.69 246.91 291.37 313.59 335.82 358.04 402.50 424.72
34000 850 144.27 156.08 226.92 238.73 262.35 309.58 333.19 356.81 380.42 427.65 451.27
36000 900 152.76 165.26 240.27 252.77 277.78 327.79 352.79 377.80 402.80 452.81 477.81
38000 950 161.24 174.44 253.62 266.82 293.21 346.00 372.39 398.78 425.18 477.96 504.36
40000 1000 169.73 183.62 266.97 280.86 308.64 364.21 391.99 419.77 447.55 503.12 530.90
42000 1050 178.22 192.80 280.32 294.90 324.07 382.42 411.59 440.76 469.93 528.28 557.45
44000 1100 186.70 201.98 293.67 308.95 339.51 400.63 431.19 461.75 492.31 553.43 583.99
46000 1150 195.19 211.16 307.01 322.99 354.94 418.84 450.79 482.74 514.69 578.59 610.54
48000 1200 203.68 220.35 320.36 337.03 370.37 437.05 470.39 503.73 537.07 603.74 637.08
50000 1250 212.16 229.53 333.71 351.08 385.80 455.26 489.99 524.72 559.44 628.90 663.63
AT-S1301-REV-2-08/01
52000 1300 220.65 238.71 347.06 365.12 401.24 473.47 509.59 545.70 581.82 654.06 690.17
54000 1350 229.14 247.89 360.41 379.16 416.67 491.68 529.19 566.69 604.20 679.21 716.72
56000 1400 237.62 257.07 373.76 393.20 432.10 509.89 548.79 587.68 626.58 704.37 743.26
58000 1450 246.11 266.25 387.10 407.25 447.53 528.10 568.39 608.67 648.95 729.52 769.81
60000 1500 254.60 275.43 400.45 421.29 462.96 546.31 587.98 629.66 671.33 754.68 796.35
Note: One drum of part A contains 24 kg (17 L).
Contents
for 1000 sleeves

S1301 PART B (kg) Sleeve width
PIPE DIAMETER 10 11 17 18 20 24 26 28 30 34 36
Inch DN 260 286 438 464 514 616 667 718 768 870 921
2375 50 6.09 6.59 9.58 10.08 11.07 13.07 14.06 15.06 16.06 18.05 19.05
2875 65 7.37 7.97 11.59 12.20 13.40 15.82 17.02 18.23 19.44 21.85 23.05
3500 80 8.97 9.71 14.11 14.85 16.32 19.25 20.72 22.19 23.66 26.60 28.07
4000 10.26 11.09 16.13 16.97 18.65 22.00 23.68 25.36 27.04 30.40 32.08
4500 100 11.54 12.48 18.15 19.09 20.98 24.76 26.64 28.53 30.42 34.20 36.09
5000 12.82 13.87 20.16 21.21 23.31 27.51 29.60 31.70 33.80 38.00 40.09
5563 125 14.26 15.43 22.43 23.60 25.93 30.60 32.94 35.27 37.61 42.27 44.61
6625 150 16.98 18.37 26.71 28.10 30.88 36.44 39.22 42.01 44.79 50.35 53.13
7625 19.55 21.15 30.75 32.35 35.55 41.95 45.15 48.35 51.54 57.94 61.14
8625 200 22.11 23.92 34.78 36.59 40.21 47.45 51.07 54.69 58.30 65.54 69.16
10750 250 27.56 29.82 43.35 45.60 50.11 59.14 63.65 68.16 72.67 81.69 86.20
12750 300 32.69 35.36 51.41 54.09 59.44 70.14 75.49 80.84 86.19 96.89 102.24
14000 350 35.89 38.83 56.45 59.39 65.27 77.02 82.89 88.76 94.64 106.39 112.26
16000 400 41.02 44.38 64.52 67.87 74.59 88.02 94.73 101.45 108.16 121.59 128.30
18000 450 46.15 49.92 72.58 76.36 83.91 99.02 106.57 114.13 121.68 136.79 144.34
20000 500 51.27 55.47 80.65 84.84 93.24 110.02 118.41 126.81 135.20 151.98 160.38
22000 550 56.40 61.02 88.71 93.33 102.56 121.02 130.26 139.49 148.72 167.18 176.41
24000 600 61.53 66.56 96.78 101.81 111.88 132.03 142.10 152.17 162.24 182.38 192.45
26000 650 66.65 72.11 104.84 110.30 121.21 143.03 153.94 164.85 175.76 197.58 208.49
28000 700 71.78 77.66 112.91 118.78 130.53 154.03 165.78 177.53 189.28 212.78 224.53
30000 750 76.91 83.20 120.97 127.27 139.85 165.03 177.62 190.21 202.80 227.98 240.57
32000 800 82.04 88.75 129.04 135.75 149.18 176.03 189.46 202.89 216.32 243.17 256.60
34000 850 87.16 94.30 137.10 144.23 158.50 187.04 201.30 215.57 229.84 258.37 272.64
36000 900 92.29 99.84 145.16 152.72 167.82 198.04 213.14 228.25 243.36 273.57 288.68
38000 950 97.42 105.39 153.23 161.20 177.15 209.04 224.99 240.93 256.88 288.77 304.72
40000 1000 102.55 110.94 161.29 169.69 186.47 220.04 236.83 253.61 270.40 303.97 320.75
42000 1050 107.67 116.49 169.36 178.17 195.80 231.04 248.67 266.29 283.92 319.17 336.79
44000 1100 112.80 122.03 177.42 186.66 205.12 242.05 260.51 278.97 297.44 334.37 352.83
46000 1150 117.93 127.58 185.49 195.14 214.44 253.05 272.35 291.65 310.96 349.56 368.87
48000 1200 123.05 133.13 193.55 203.62 223.77 264.05 284.19 304.34 324.48 364.76 384.90
50000 1250 128.18 138.67 201.62 212.11 233.09 275.05 296.03 317.02 338.00 379.96 400.94
AT-S1301-REV-2-08/01
52000 1300 133.31 144.22 209.68 220.59 242.41 286.05 307.88 329.70 351.52 395.16 416.98
54000 1350 138.44 149.77 217.75 229.08 251.74 297.06 319.72 342.38 365.04 410.36 433.02
56000 1400 143.56 155.31 225.81 237.56 261.06 308.06 331.56 355.06 378.56 425.56 449.05
58000 1450 148.69 160.86 233.88 246.05 270.38 319.06 343.40 367.74 392.08 440.75 465.09
60000 1500 153.82 166.41 241.94 254.53 279.71 330.06 355.24 380.42 405.60 455.95 481.13
Note: One drum of part B contains 29 kg (17 L).
Contents
TABLE 5
BULK EPOXY PART A: EPOXY ONLY ON THE BARE STEEL (HTLP80 system)
for 1000 sleeves

S1301 PART A (kg) Pipe cutback (only one pipe / one side of the joint)
Inch DN 75 100 125 150 175 200 225 250
2375 50 4.95 6.60 8.25 9.90 11.55 13.20 14.85 16.50
2875 65 5.99 7.99 9.98 11.98 13.98 15.98 17.97 19.97
3500 80 7.29 9.72 12.16 14.59 17.02 19.45 21.88 24.31
4000 8.34 11.11 13.89 16.67 19.45 22.23 25.00 27.78
4500 100 9.38 12.50 15.63 18.75 21.88 25.00 28.13 31.26
5000 10.42 13.89 17.36 20.84 24.31 27.78 31.26 34.73
5563 125 11.59 15.46 19.32 23.18 27.05 30.91 34.78 38.64
6625 150 13.80 18.41 23.01 27.61 32.21 36.81 41.41 46.02
7625 15.89 21.18 26.48 31.78 37.07 42.37 47.66 52.96
8625 200 17.97 23.96 29.95 35.94 41.93 47.93 53.92 59.91
10750 250 22.40 29.87 37.33 44.80 52.27 59.73 67.20 74.67
12750 300 26.57 35.42 44.28 53.13 61.99 70.85 79.70 88.56
14000 350 29.17 38.90 48.62 58.34 68.07 77.79 87.52 97.24
16000 400 33.34 44.45 55.57 66.68 77.79 88.90 100.02 111.13
18000 450 37.51 50.01 62.51 75.01 87.52 100.02 112.52 125.02
20000 500 41.67 55.57 69.46 83.35 97.24 111.13 125.02 138.91
22000 550 45.84 61.12 76.40 91.68 106.96 122.24 137.52 152.80
24000 600 50.01 66.68 83.35 100.02 116.69 133.36 150.03 166.70
26000 650 54.18 72.23 90.29 108.35 126.41 144.47 162.53 180.59
28000 700 58.34 77.79 97.24 116.69 136.13 155.58 175.03 194.48
30000 750 62.51 83.35 104.18 125.02 145.86 166.70 187.53 208.37
32000 800 66.68 88.90 111.13 133.36 155.58 177.81 200.03 222.26
34000 850 70.85 94.46 118.08 141.69 165.31 188.92 212.54 236.15
36000 900 75.01 100.02 125.02 150.03 175.03 200.03 225.04 250.04
38000 950 79.18 105.57 131.97 158.36 184.75 211.15 237.54 263.93
40000 1000 83.35 111.13 138.91 166.70 194.48 222.26 250.04 277.82
42000 1050 87.52 116.69 145.86 175.03 204.20 233.37 262.54 291.72
44000 1100 91.68 122.24 152.80 183.36 213.93 244.49 275.05 305.61
46000 1150 95.85 127.80 159.75 191.70 223.65 255.60 287.55 319.50
48000 1200 100.02 133.36 166.70 200.03 233.37 266.71 300.05 333.39
50000 1250 104.18 138.91 173.64 208.37 243.10 277.82 312.55 347.28
AT-S1301-REV-2-08/01
52000 1300 108.35 144.47 180.59 216.70 252.82 288.94 325.05 361.17
54000 1350 112.52 150.03 187.53 225.04 262.54 300.05 337.56 375.06
56000 1400 116.69 155.58 194.48 233.37 272.27 311.16 350.06 388.95
58000 1450 120.85 161.14 201.42 241.71 281.99 322.28 362.56 402.85
60000 1500 125.02 166.70 208.37 250.04 291.72 333.39 375.06 416.74
Note: One drum of part A contains 24 kg (17 L).
Contents
EPOXY ONLY ON THE BARE STEEL (HYLP80 system)
for 1000 sleeves

S1301 PART B (kg) Pipe cutback (only one pipe / one side of the joint)
IPE DIAMETER 3 4 5 6 7 8 9 10
Inch DN 75 100 125 150 175 200 225 250
2375 50 2.99 3.99 4.98 5.98 6.98 7.97 8.97 9.97
2875 65 3.62 4.83 6.03 7.24 8.45 9.65 10.86 12.06
3500 80 4.41 5.88 7.34 8.81 10.28 11.75 13.22 14.69
4000 5.04 6.71 8.39 10.07 11.75 13.43 15.11 16.79
4500 100 5.67 7.55 9.44 11.33 13.22 15.11 17.00 18.88
5000 6.29 8.39 10.49 12.59 14.69 16.79 18.88 20.98
5563 125 7.00 9.34 11.67 14.01 16.34 18.68 21.01 23.34
6625 150 8.34 11.12 13.90 16.68 19.46 22.24 25.02 27.80
7625 9.60 12.80 16.00 19.20 22.40 25.60 28.80 32.00
8625 200 10.86 14.48 18.10 21.72 25.34 28.96 32.57 36.19
10750 250 13.53 18.04 22.56 27.07 31.58 36.09 40.60 45.11
12750 300 16.05 21.40 26.75 32.10 37.45 42.80 48.15 53.50
14000 350 17.62 23.50 29.37 35.25 41.12 47.00 52.87 58.75
16000 400 20.14 26.86 33.57 40.29 47.00 53.71 60.43 67.14
18000 450 22.66 30.21 37.77 45.32 52.87 60.43 67.98 75.53
20000 500 25.18 33.57 41.96 50.36 58.75 67.14 75.53 83.93
22000 550 27.70 36.93 46.16 55.39 64.62 73.86 83.09 92.32
24000 600 30.21 40.29 50.36 60.43 70.50 80.57 90.64 100.71
26000 650 32.73 43.64 54.55 65.46 76.37 87.28 98.19 109.10
28000 700 35.25 47.00 58.75 70.50 82.25 94.00 105.75 117.50
30000 750 37.77 50.36 62.95 75.53 88.12 100.71 113.30 125.89
32000 800 40.29 53.71 67.14 80.57 94.00 107.43 120.85 134.28
34000 850 42.80 57.07 71.34 85.61 99.87 114.14 128.41 142.67
36000 900 45.32 60.43 75.53 90.64 105.75 120.85 135.96 151.07
38000 950 47.84 63.78 79.73 95.68 111.62 127.57 143.51 159.46
40000 1000 50.36 67.14 83.93 100.71 117.50 134.28 151.07 167.85
42000 1050 52.87 70.50 88.12 105.75 123.37 141.00 158.62 176.25
44000 1100 55.39 73.86 92.32 110.78 129.25 147.71 166.17 184.64
46000 1150 57.91 77.21 96.52 115.82 135.12 154.42 173.73 193.03
48000 1200 60.43 80.57 100.71 120.85 141.00 161.14 181.28 201.42
50000 1250 62.95 83.93 104.91 125.89 146.87 167.85 188.83 209.82
AT-S1301-REV-2-08/01
52000 1300 65.46 87.28 109.10 130.93 152.75 174.57 196.39 218.21
54000 1350 67.98 90.64 113.30 135.96 158.62 181.28 203.94 226.60
56000 1400 70.50 94.00 117.50 141.00 164.50 187.99 211.49 234.99
58000 1450 73.02 97.35 121.69 146.03 170.37 194.71 219.05 243.39
60000 1500 75.53 100.71 125.89 151.07 176.25 201.42 226.60 251.78
Note: One drum of part B contains 29 kg (17 L).
Contents
R DIRAX Wrap-around Sleeve & Epoxy System
A high performance fiberglass reinforced sleeve specifically designed for girth
weld corrosion protection on pipes used in directional drilling applications.
Product description
DIRAX field-joint coating for directional drilling.
Construction: Three-layer system:
First layer: Liquid epoxy, solvent-free two-component.
Second layer: High shear strength copolymer adhesive.
Third layer: Thick, fiberglass reinforced, radiation cross-linked polyethylene.
Additional component: Wear Cone as extra protection against pull-through forces, of the
same construction as the main sleeve.
The DIRAX system is a wrap-around heat-shrinkable sleeve reinforced with fiberglass.

DIRAX is designed to protect girth welds against corrosion and is the optimum joint protec-
tion for PE and FBE coated pipes used in directional drilling applications. The reinforcement
gives the backing greater wear resistance.
During installation, the epoxy is applied to the prepared pipe surface and the heat-shrinkable sleeve is immediately wrapped around the joint over the wet epoxy.
Heat is then applied to the sleeve, which shrinks to form a tight fit around the joint. While curing, the epoxy forms strong mechanical and chemical bonds
to the pipe surface & to the copolymer adhesive layer. The radiation cross-linked outer layer forms a tough barrier against mechanical damage and moisture
transmission. A wear cone is then applied over the leading edge of the sleeve.

Highly resistant to shear and peel forces induced by soil and thermal DIRAX
movements Max operating temperature 50C (122F)
The DIRAX is tough! Compatible line coatings PE, FBE
DIRAX offers abrasion and wear resistance at pull-through comparable
to mill coatings Min preheat temperature 70C (158F)
Provides a monolithic coating system. Recommended pipe SA 2
Wear cone protects leading edge of sleeve against pull-through forces preparation
Provides additional strength and security---increases reliability. Soil stress restrictions None
Sleeve applied over wet epoxy---there are no curing or waiting times /
formation of strong mechanical & chemical bonds Performance EN 12068 Class C50
Allows fast application---saves time!
Ensures high performance!
Superior cathodic disbondment and hot water immersion resistance
Offers the optimum barrier protection against corrosion.
Pre-attached closure patch
Allows fast and easy application.
Low preheat requirements
Makes installation faster and saves time.
Product thickness
Unit
Backing (as supplied) 1.85 mm (0.073 in.)
Backing (fully free recovered) 2.3 mm (0.091 in.)
DS-DIRAX-REV-2-08/01
Adhesive (as supplied) 1.2 mm (0.047 in.)
Wear cone (incl. coating) (as supplied) 3.05 mm (0.12 in.)
Product properties: DIRAX

Backing
Bursting strength DIN 30672 2350 N
Adhesive
Lap shear EN 12068 @ 10mm (0.40")/min. 0.55 N/mm @ 50C (122F)
Sleeve
Peel to steel EN 12068 @ 10mm (0.40")/min. 18 N/mm
Specific coating resistance DIN 30672, 100 days immersion 6 X 108 m
Impact resistance EN 12068, Class C Pass 15 J
Penetration resistance EN 12068, Class C50 > 0.6 mm * @ 50C (122F)
Cathodic disbondment EN 12068, 30 days 8 mm radius @ 50C (122F)
Contents
DIRAX type products are available:
as a kit, containing:
- a Uni-sleeve (pre-cut sleeve with pre-attached closure patch)
- a wear cone (also pre-cut with pre-attached closure patch)
Dirax is installed with S1239 2-component epoxy primer which has to be ordered separately.
Maximum cutback
Pre-attached Wear cone

WPCP IV closure patch
Note:
Hot-melt adhesive coated, Where FBE coated pipe is used a 12"
fiberglass reinforced (300 mm) sleeve width is recommended.
heat-shrinkable sleeve Maximum cutback is 6" (150 mm).
Standard sleeve width 24" (600 mm) Select sleeve width that will overlap onto the mill-
applied coating by 2 inches (50 mm) minimum on each
side of the weld joint.
Example: DIRAX-16000-24/1K
16000 Outside pipe diameter in mils 3.500" 48.000" (DN80 DN1200)
24 Sleeve width in inches 12" (300 mm)(1),17" (430 mm)(1) , 24" (600 mm)(1), 34" (863 mm) (1)
/1K Number of primer kits required 1, 2 or 3 S1239 kits according to size (to be ordered separately)
Wear cone Width 3" = 3.125" (80 mm) (included)
(1)
Nominal width
For proper product selection, see application table AT-DIRAX-REV-1-08/01.
DS-DIRAX-REV-2-08/01

Nieuwlandlaan B15
Adhesives B-3200 Aarschot, Belgium
Fax: +32 16 55 36 74

Fax: +1 781 440-6271 FAX: Mexico +52 66 23-64-63
Contents
R Application Table for Dirax
DIRAX
Pipe Outside Optional metal belt Epoxy primer kit
diameter pipe diameter cut length nominal S1239-Primer-Kit-252 or S1301-Primer-15-Kit
DN inch mm W = 34 inches W = 24 inches W = 17 inches W = 12 inches
80 3 500 595 1 1 1 1
100 4 500 680 1 1 1 1
125 5 563 760 1 1 1 1
150 6 625 850 1 1 1 1
200 8 625 1005 1 1 1 1
250 10 750 1175 1 1 1 1
300 12 750 1330 1 1 1 1
350 14 000 1450 1 1 1 1
400 16 000 1605 1 1 1 1
450 18 000 1765 1 1 1 1
500 20 000 1925 2 1 1 1
550 22 000 2085 2 1 1 1
600 24 000 2245 2 2 1 1
650 26 000 2405 2 2 1 1
700 28 000 2565 2 2 1 1
750 30 000 2725 2 2 1 1
800 32 000 2825 2 2 1 1
850 34 000 2985 2 2 1 1
900 36 000 3135 2 2 1 1
1000 40 000 3450 2 2 2 1
1050 42 000 3740 3 3 2 1
1100 44 000 3900 3 3 2 1
1150 46 000 4060 3 3 2 1
1200 48 000 4220 3 3 2 1
1250 50 000 4400 4 3 2 1
1300 52 000 4580 4 3 2 2
1350 54 000 4750 4 3 2 2
1400 56 000 4900 4 3 2 2
1450 58 000 5070 4 3 2 2
1500 60 000 5230 4 3 2 2
Note: 24 inches nominal for joint cutbacks up to 16 inches (400 mm); maximum 12 inches is recommended for FBE coated pipes with cutbacks of
6 inches (150 mm).
= sleeve width
AT-DIRAX-REV-1-08/01
Selection of sleeve width
Minimum installed overlap onto the line coating shall be 50 mm (2 inches). In order to allow for some width shrinkage during installation, please add a 10%
safety factor, to the calculated width, and then choose the next widest standard width available e.g.:
2 (maximum cutback + minimum overlap) x 1,1
For a 150 mm (6") maximum cutback of coating at each pipe end, and a minimum specific 50 mm (2") overlap of sleeve onto line coating, the calculated width
will be 2 (150 + 50) x 1,1 = 440 mm (17.5") and the standard (supplied) width will be 450 mm (17.75").
For a 150 mm (6") maximum cutback of coating at each pipe end, but with a minimum specified 75 mm (3") installed overlap of sleeve onto line coating, the
calculated width will be 2 (150 + 75) x 1,1 = 495 mm (19.5") and the standard supplied width will be 500 mm (20").
Contents
R PERP Coating Repair Patch
Repair system for damaged mill-applied PE coating.
Product description
PERP coating repair.
Construction: 2-layer or 3 layer system:
First (optional) layer: Liquid epoxy, solvent-free two-component.
Second layer: Copolymer adhesive.
Third layer: Radiation-cross-linked, high density polyethylene (unexpanded).
PERP is a heat-applied patch which, in combination with mastic filler, offers an economically
effective and high quality repair system for factory PE pipe coatings
damaged mechanically during transportation, storage and laying of pipes.
PERP, PERP80 and PERP120 are designed to repair the damaged areas on line coatings,
mainly 2 or 3 layer PE. PERP60E is designed to repair the damaged areas on
PE coated pipes used in high shear applications, such as directional drilling.
eee are recommended for large damaged areas (see selection table below).
e t e is used to fill the holiday, thus restoring the mill-applied coating thickness of the pipe.
o e is additionally used when a 3-layer coating is required.
Installation is done with standard gas torches. To repair a damaged area, installers round out, roughen, clean and preheat the area and apply the filler tape to
fill out the holiday. PERP, cut to size, is positioned onto the treated area and heated. During heating, the adhesive softens and flows to form a tight bond with
the substrate. The bond strength builds up during cool-down and is fully retained after job completion.
Adaptable repair system Available as kit or roll form
Highly economical. Saves time with fast and convenient installation.
Save money. Saves money by keeping inventory and logistics costs low.
Resistant to high shear forces No special equipment required
Long lasting and high performance. Makes installation fast and easy.
Excellent adhesion to commercial, PE mill-applied coatings Keeps installation costs low.
Provides a virtually monolithic coating repair of high quality.

PERP PERP80 PERP120 PERP60E
Max operating temperature 60C (140F) 80C (176F) 120C (248F) 60C (140F)
Compatible line coatings PE, FBE PE, FBE PE PE, FBE
Min preheat temperature
- bare metal 60-70C (140-158F) 90-100C (194-212F) 150-180C (194-212F) 70-80C (194-212F)
- line coating 60-70C (140-158F) 70-80C (158-176F) 70-80C (158-176F) 70-80C (158-176F)
Recommended pipe preparation ST3 or SA 2 1/2 ST3 or SA 2 1/2 ST3 or SA 2 1/2 SA 2 1/2
Filler tape S1137-50x3x3000 S1137-50x3x3000 S1137-50x3x3000 S1182-50x3x3000
or S1080-50x3x3000 or S1238-50x3x3000
Epoxy primer S1239 S1301 N/A S1239
Soil stress restrictions None None None None
DS-PERP-REV-1-08/01
Performance EN12068 class C50 EN12068 class C50 EN12068 class C50 EN12068 class C50
Product thickness
PERP (80) (120) PERP60E
Backing (as supplied) 0.030 in. (0.76 mm) 0.030 in. (0.76 mm)
Backing (fully free recovered) 0.030 in. (0.76 mm) 0.030 in. (0.76 mm)
Adhesive (as supplied) 0.026 in. (0.65 mm) 0.031 in. (0.80 mm)
Product properties: PERP (80) (120) (60E)

PERP (80) (120) (60E)
Backing
Tensile strength ASTM D-638 3000 psi
20 MPa
150C (302F)
20 kV/mm
Contents
PERP PERP80 PERP120 PERP60E
Adhesive
Softening point ASTM E-28 103C (217F) 120C (248F) 155C (311F) 94C (201F)
Shear strength ASTM D-1002 350 psi @ 23C (73F) 750 psi @ 23C (73F) 1300 psi @ 23C (73F) 500 psi @ 23C (73F)
11 psi @ 65C (149F) 65 psi @ 80C (176F) 100 psi @ 120C (248F) 87 psi @ 50C (122F)
Sleeve
Peel to PE ASTM D-1000 25 lbs/in. width 21 lbs/in. width 30 lbs/in. width 60 lbs/in. width
Cathodic disbondment ASTM G-42 13 mm radius 12 mm radius 10 mm radius 8 mm radius
30 days @ 65C (149F) @ 80C (176F) @ 120C (248F) @ 50C (122F)
Impact resistance EN12068, Class C > 15 Nm > 15 Nm > 15 Nm > 15 Nm
Penetration resist. EN12068, Class C50 > 0.6 mm * > 0.6 mm * > 0.6 mm * > 0.6 mm *
* remaining coating thickness
PERP type products are available:
as a kit
as a roll
Example: RAYCLAD 80-6x500/A
PERP-KIT 1 pc PERP patch 170mm x 140mm with rounded For damaged area
corners, 1 pc S1137 filler (50x3x25mm), 1 pc abrasive less than 40x70 mm
paper P60 (150x50mm), Installation instruction
PERP-170x10000 Roll of 10 m (32.5 ft.) length, 170 mm (6.75") width For extensive areas of damage
PERP-425x10000 Rolls of 10 m (32.5 ft.) length, 438 mm (17.25") width
PERP80-425x10000
PERP120-425x10000
PERP60E-425x10000
50 mm (2") wide, 3 mm (0.12") thick, 3 m (10 ft.) long Filling adhesive, necessary where rolls
S1137-50x3x3000 Mastic for PERP + PERP80 + PERP120 are used
S1080-50x3x3000 Copolymer for PERP Note: 3 rolls of filler per roll of PERP are
S1238-50x3x3000 Copolymer for PERP80 recommended
S1182-50x3x3000 Copolymer for PERP60E
PERP-280x140-05 Kit of 2 pcs PERP with punched hole To be used with HTTE, house tap tee
protection
Epoxy primer Only when 3-layer coating
S1239 for PERP + PERP60E
S1301 for PERP80
Application table
Max. damaged area for using PERP. (*)
Pipe diameter Max. damage
< 10" 100 x 100 mm (4 x 4")
< 28 150 x 150 mm (6 x 6")
30" 300 x 300 mm (12 x 12")
DS-PERP-REV-1-08/01
(*)For larger damaged areas, the use of heat-shrinkable sleeves is recommended (refer to Tyco Adhesives girth weld sleeves).

Fax: +32 16 55 36 74

Fax: +1 781 440-6271 FAX: Mexico +52 66 23-64-63
Contents
R RAYCLAD 80/120
Heat Shrinkable Two
layer Pipeline Coating
Hot-applied tape coating for the corrosion protection of pipelines operating at
elevated temperatures.
Product description
Rayclad 80/120 pipe coating tape.
Construction: two layer system:
First layer: High shear strength copolymer adhesive.
Second layer: Radiation cross-linked, high density polyethylene.
Rayclad 80/120 hot-applied product coatings are designed to provide a continuous, holiday-
free, permanent barrier, which affords long-term protection for high-temperature pipelines
operating both on- and offshore. Rayclad is available in formulations for pipelines operating
up to 120C (248F), and is supplied in various widths to accommodate different pipe diam-
eters.
The installation is carried out either by professional pipe coaters in their coating plants, or near the pipeline construction site using mobile pipe coating equip-
ment. When wrapped around a properly blast-cleaned and preheated pipe, the adhesive melts. Simultaneously, the thermal recovery of the backing forces the
molten adhesive to flow, fill and completely coat the pipe surface, thereby forming a tight and uniform bond.
Supplied as a complete coating ready to install Has a high resistance to ultraviolet light, fungus, bacteria and
Ease of installation. cathodic disbondment
Wide handling and operation temperature range Long-lasting performance.
Allows installation at temperatures as low as -40C (-40F). Compatible with varying pipe diameters
Formulations available for pipelines operating to 80C (176F) and Minimizes inventory, thus saving money.
120C (248F). High shear and impact resistance - no rock-shield required
Can be stored indefinitely without shelf-life or gel-time problems Strong and tough.
Versatile. Highly resistant to transport and backfill damage.

RAYCLAD 80 RAYCLAD 120
Max operating temperature 80C (176F) 120C (248F)
Compatible line coatings N.A. (bare steel) N.A. (bare steel)
Min preheat temperature 170C (338F) 190C (374F)
Recommended pipe preparation SA 2 1/2 SA 2 1/2
Soil stress restrictions None None
Product thickness
RAYCLAD/A RAYCLAD/B
DS-RAYCL80/120-REV-1-08/01
Backing (as recovered) 0.030 in. (0.76 mm) 0.039 in. (1.00 mm)
Product properties: RAYCLAD

Backing
Tensile strength ASTM D-638 2500 psi @ 23C (73F) 2500 psi @ 23C (73F)
1500 psi @ 80C (176F) 630 psi @ 120C (248F)
Elongation ASTM D-638 580% @ 23C (73F) 580% @ 23C (73F)
650% @ 80C (176F) 670% @ 120C (248F)
Shrink Force ASTM D-638 40 psi 40 psi
Dielectric strength ASTM D-149 680 volts/mil 680 volts/mil
28 kV/mm 28 kV/mm
Contents
Adhesive
Lap Shear ASTM D-1002 750 psi @ 23C (73F) 1300 psi @ 23C (73F)
65 psi @ 80C (176F) 100 psi @ 120C (248F)
Sleeve
Peel to Steel ASTM D-1000 21 lbs/in. width 30 lbs/in. width
Cathodic disbondment ASTM G-42 18 mm radius 10 mm radius
30 days @ 60C (140F) @ 120C (248F)
Hot water immersion ASTM D-870 @ 80C (176F) @ 90C (194F)
120 days no delamination, no blisters no delamination, no blisters
or water under sleeves or water under sleeves
Soil stress creep resistance TP-206 @ 80C (176F) @ 120C (248F)
24 hrs 0.003 inches (0.051 mm) 0.002 inches (0.051 mm)
Impact Resistance* ASTM G-14 34 in-lb 75 in-lb
Penetration Resistance* ASTM G-17 Pass @ 80C (176F) Pass @ 120C (248F)
* on Rayclad /B construction
RAYCLAD type products are available:
as a roll
Example: RAYCLAD 80-6x500/A

80 Product type RAYCLAD 80, RAYCLAD 120
6 Roll width in inches (Sw) 3" (75 mm), 4" (100 mm), 6" (150 mm), 9" (225 mm), 11" (285 mm)
500 Roll length in feet (Sl) 500 feet (150 m) for /A, 400 feet (120 m) for /B
A Thickness code /A, /B
Application table
Product width Pipe diameter (inches) Pipe diameter (DN)

3" (75 mm) < 4.500 < DN100
4" (100 mm) 4.500 to 5.563 DN100 to DN125
6" (150 mm) 6.625 to 8.625 DN150 to DN200
9" (225 mm) 10.750 to 14.000 DN250 to DN350
11" (285 mm) > 20.000 > DN350
DS-RAYCL80/120-REV-1-08/01
Tape lengths depend on the pipe size and product width, see application table AT-Rayclad-REV-1-08/01.
For proper product installation, contact Tyco Adhesives representative.

Fax: +32 16 55 36 74

Fax: +1 781 440-6271 FAX: Mexico +52 66 23-64-63
Contents
R Application Table for RAYCLAD
RAYCLAD
Material requirement guide for Rayclad coatings
PIPE SIZE Lin. ft

ft2 of tape Lin. ft Lin. m
Recommended per 100 ft2 m2 per 100 of tape of tape
Nominal OD Area of pipe tape width lin. ft of tape of tape lin. ft per mile per km
inch DN ft2/mile m2/km inch mm of pipe per mile per km of pipe of pipe of pipe
2.375 50 3,297 190.4 3 75 94 4,946 283.7 375.5 19,782 3732.9
2.875 65 3,981 229.9 3 75 113 5,972 342.6 462.0 23,886 4507.9
3.500 80 4,838 279.3 3 75 137 7,257 416.2 549.8 29,028 5476.3
4.000 5,529 319.2 3 75 157 8,294 475.7 628.3 33,174 6259.2
4.500 100 6,220 359.1 4 100 157 8,293 481.9 471.3 24,880 4724.5
5.000 6,912 399.1 4 100 175 9,216 535.6 523.6 27,648 5251.0
5.563 125 7,699 444.5 4 100 194 10,265 596.6 583.2 30,796 5849.0
6.625 150 9,165 529.2 6 150 208 10,998 633.4 416.6 21,996 4167.1
7.625 10,546 603.7 6 150 240 12,655 722.5 479.3 25,310 4753.3
8.625 200 11,929 688.8 6 150 254 13,420 773.2 508.0 26,820 5086.9
10.750 250 14,860 858.0 9 230 317 16,718 963.1 422.2 22,290 4205.7
12.750 300 17,624 1017.6 9 230 376 19,830 1142.1 500.7 26,436 4987.3
14.000 350 19,353 1117.4 9 230 412 21,772 1254.3 549.8 29,030 5477.3
16.000 400 22,117 1277.0 11 280 461 24,328 1402.7 502.7 26,540 5027.6
18.000 450 24,881 1436.6 11 280 518 27,369 1578.0 565.5 29,857 5655.9
20.000 500 27,646 1596.3 11 280 576 30,410 1753.4 628.3 33,175 6284.6
22.000 550 30,410 1755.8 11 280 634 33,451 1928.6 691.1 36,492 6912.5
24.000 600 33,175 1915.5 11 280 691 36,493 2104.0 754.0 39,810 7541.2
26.000 650 35,940 2075.1 11 280 749 39,534 2279.3 816.8 43,128 8169.5
28.000 700 38,704 2234.7 11 280 806 42,574 2454.7 879.6 46,445 8798.2
30.000 750 41,469 2394.4 11 280 864 45,616 2630.1 942.5 49,763 9426.9
32.000 800 44,234 2554.0 11 280 922 48,657 2805.4 1005.5 53,081 10055.2
34.000 850 46,998 2713.6 11 280 979 51,698 2980.7 1068.1 56,398 10683.5
36.000 900 49,763 2873.3 11 280 1037 54,739 3156.1 1131.0 59,716 11312.2
38.000 950 52,527 3032.9 11 280 1094 57,780 3331.4 1193.8 63,032 11940.5
40.000 1000 55,292 3192.5 11 280 1152 60,821 3506.7 1256.6 66,350 12568.8
42.000 1050 58,057 3352.2 11 280 1209 63,863 3682.1 1319.5 69,668 13197.5
44.000 1100 60,821 3511.7 11 280 1267 66,903 3857.3 1383.2 72,985 13825.4
46.000 1150 63,586 3671.4 11 280 1325 69,945 4032.8 1445.2 76,303 14454.4
AT-RAYCLAD-REV-1-08/01
48.000 1200 66,350 3831.0 11 280 1382 72,985 4208.1 1508.0 79,620 15082.8
Material requirements listed here are based on the recommended tape widths, with a standard one-inch overlap.
Figures do not include field contingency allowances. A minimum 3 percent contingency is recommended.
To find material requirements for pipe sizes or tape widths not listed in this table, use:
W*A / W-L = Square ft of tape or mm2
W: tape width (inches/mm)
A: pipe area (ft2/mm2)
L: overlap (inches/mm)
Contents
R R80 Liquid epoxy coating
Liquid epoxy coating for transmission pipelines, girth welds,
bends and fittings.
Product description
R80 Liquid Epoxy Coating.
Construction: 2 Component Epoxy.
R80 is a high-performance isocyanate-free co-polymerized, 100% solids, urethane/epoxy
liquid coating for the corrosion protection of pipeline systems operating at temperatures up
to 80C (176F) maximum. The synergistic effect of co-polymerizing epoxy and urethane
produces a coating characterized by the superior adhesion and low permeability of epoxy,
coupled with the enhanced toughness and abrasion resistance of urethane.
R80 offers excellent performance in the following applications: rehabilitation of coatings on existing pipelines; corrosion protection of girth
welds on new pre-coated pipelines; on-site and plant-applied line coating of bare pipe; corrosion protection of valves, fittings, bends and
components. Under normal weather conditions, the liquid coating requires no steel preheat and eliminates the need for induction or catalytic
heaters. R80 coating is ideal for retrofit corrosion protection of flowing lines where preheating is impractical. Due to its superior drip and
sag property, R80 can be applied efficiently to horizontal and vertical surfaces.
R80 coating is applied by airless spray, roller, pad, or brush on steel surfaces above 10C (50F), by certified applicators. Prior to epoxy
application, the steel surface is blast-cleaned to NACE2, SA 2 1/2 or SSPC SP-10 near white metal finish with a desired roughness profile of
50 microns (2 mils) peak to valley.
R80 components are mixed and applied to a DFT of up to 1.0 mm (40 mils) in a single coat, when brush applied. For spray application, a DFT
of 0.5 mm (20 mils) is achievable in a single coat. Additional coats can be applied if a higher DFT is required. Curing time varies with pipe
temperature. Spray-applied epoxy becomes tack-free in 75 min at 25C (77F).
Application by brush or spray
Easy to apply with minimal waste.
Excellent resistance to cathodic disbondment up to 80C (176F)
Saves money by reducing electrical costs.
Excellent adhesion to blast-cleaned surfaces
Superior in-ground performance.
Excellent abrasion and impact resistance
Saves time by dramatically reducing handling and backfill damage.
100% solid No VOCs and Isocyanate free
Safe to use and environmentally friendly.

R80
Max operating temperature 80C (176F)
Compatible line coatings FBE, FRP
Recommended pipe preparation NACE2, SA 2 1/2 or SSPC SP-10
DS-R80-REV-1-08/01
Product thickness (DFT)
R80
Single coat - brush applied 1.0 mm (40 mils)
Single coat - spray applied 0.5 mm (20 mils)
Product properties: R80

Physical
Hardness ASTM D 2240-91 85 Shore D
Adhesion to Steel ASTM D 4541-Type III 2000 psi
Tensile Strength ASTM D-638 6,200 psi
Impact Strength ASTM D-256 22 in-lb.
Elongation ASTM D-638 9.0%
Contents
Chemical
Water absorption (24h) ASTM D-570 0.1%
Cathodic disbondment (28 days at 80C (176F)) CSA-Z245, 20M92 7 mm
Electrical
Volume resistivity ASTM D-257 1.0 x 1014 ohm-cm
Dielectric breakdown ASTM D-149 400 V/mil (16 kV/mm)
Handling
Shipping, storing and handling temperature 15C - 40C (59F - 104F)
Shelf life 1 year
Mixing ratio by volume 3:1 (base: hardener)
Workable pot life after mixing 14 - 20 min at 25C (77F)
Tack-free cure time 75 min at 25C (77F) (spray applied)
Hard cure time 3.5 h at 25C (77F) (spray applied)
Application surface temperature range 10C to 100C (50F - 212F)
Application humidity Below 90%, surface at least 3C above dew point
Application
Application methods Brush, pad, roller and airless spray
Coverage (practical) 1 - 1.5 m2/litre/mm
Wet/dry film thickness 0.5 mm (20 mils)min.
Single application maxi-mum dry film thickness on a vertical surface 1.0 mm (40 mils) - brush applied
Surface preparation Grit-blasted to NACE2,SA 2 1/2, or SSPC SP-10
Surface roughness profile 50 - 100 microns (2 - 4 mils)
Recoat interval 4 hrs. at 25C (77F) (20 min. at 100C (212F)) max. After max. time,
surface must be roughened to a min. profile of 50 microns.
Tool cleaner before cure Methyl ethyl ketone (MEK) or xylene
Tool cleaner after cure Paint stripper or immersion in MEK for 12 hrs.
R80 products are available:
In kits containing base and hardener in the proper 3:1 ratio by volume
The 1.6 liter brush-grade kit is pre-measured and supplied in oversized pails to enable the installer to pour the hardener directly into
the base for mixing with a mechanical stirrer
Application accessories, such as stirrers, pads and rollers, are also available and may be ordered separately
Description Volume (I) Contents / Base Hardener Weight(kg) Order quantity

R80 Epoxy Spray 800L 800 Three 200 liter drums One 200 liter drum 1175 1
R80 Epoxy Brush 1.6L 1.6 One 1.2 liter pail One 0.4 liter can 2.4 Multiples of 4
DS-R80-REV-1-08/01

Fax: +32 16 55 36 74

Fax: +1 781 440-6271 FAX: Mexico +52 66 23-64-63
Contents
R AnodeFlex 500 Cathodic Protection System
Long-line flexible anode for impressed-current cathodic protection
of buried pipelines.
Product description
ANODEFLEX 500 cathodic protection.
Construction: Two basic elements:
Central Copper Conductor: #6 AWG, serving as a low resistance busbar to deliver the
required current over considerable distance without incurring substantial longitudinal
voltage drop.
Conductive polymer: 0.5 inch (13 mm) in diameter extruded polymer jacket which
seals the copper conductor from external elements ie: chemical attack, and allows the
flow of current.
Anodeflex 500 is a long-line, flexible, cable-like anode, which is placed in continuous close proximity to the target structure. Hence, uniform
distribution of cathodic protection current is achieved on applications where many conventional anode ground beds do not work. Key to the
products performance is the central, conductive-polymer coated copper conductor. This unique construction allows current to flow long
distances down the center conductor, while allowing sufficient cathodic protection current to continuously pass through the conductive poly-
mer all along the length of the anode. In contrast to conventional CP systems, AnodeFlex 500 is placed in the ground in close proximity to
the steel surface to be protected and provides uniform distribution of protective current to each point evenly along the length of the steel
surface, maintaining the steel-to-soil "instant-off" potential in the required window of -850mv (-950mv if SRBs Present) and -1200mv.
The central anode cable is surrounded by high conductivity coke breeze, which is added separately at the time of installation. The improved
current distribution increases anode efficiency and helps prevent over-voltage problems such as hydrogen generation and associated rapid
coating disbondment. In addition, interference to foreign structures is minimized.
On poorly coated pipelines, where optimal polarization can no longer be achieved, Anodeflex 500 can often be installed as an alternative to
expensive recoating. Both on single and multi-parallel pipelines, safe levels of polarization will be restored at every point. The system avoids
difficult field recoating and greatly reduces environmental disturbance.
The anode is installed the same way as for a standard low voltage cable. AnodeFlex is delivered on easy-to-handle reel spools with sufficient lengths for most
applications. Several lengths of the anode can be arranged in simple circuit designs. AnodeFlex can be ploughed in or simply laid in an existing ditch.
AnodeFlex 500 is centrally laid in a 4" x 4" coke breeze backfill in a shallow trench and covered with soil, or the anode and coke breeze may be ploughed
directly into the ground using cable ploughing techniques. In those soil conditions where the coke breeze cannot be maintained around the polymeric cable
during its entire lifetime due to the risk of being washed away, than Anodeflex 1500-01 with pre-packaged coke breeze is recommended.
Anode is always in close proximity to the pipeline Low cost and ideal alternative to recoating.
Distributes current uniformly over total length of pipeline Long continuous circuit lengths
No over- or under-protected areas. Prevents accelerated 90% fewer joints compared to conventional anode systems.
coating disbondment. Lower maintenance cost.
More effective & economical (than a series of discrete anodes). Avoids interference and stray current problems
Independent of variations in soil resistivity. Enhances long-term performance.
Pipeline Rehabilitation without Excavation Focuses current on the target structure.
No loss in revenue or service. Improves protection and cost efficiency.
No safety concerns as needed for working on live lines Installation with modified cable laying equipment
Environmentally friendly. Fast, Easy, & Cost effective.
Significantly extends the lifetime of the existing coating.
DS-AFLX-REV-1-08/01
AnodeFlex 500
Recommended Max Design 52 mA/m (16 mA/ft) if installed
Current Output in Soil in a 4" coke breeze column
Product dimensions
AnodeFlex 500
Nominal diameter 0.5 in. (13 mm)
Weight 0.175 lbs/ft (260 g/m)
Length Up to 2000 ft (Up to 610 mm)
Coke breeze requirements Calcined petroleum coke (fluid or delayed)
Predominately spherical or round
Bulk density > 65 lb/ft3 = 961 kg/m3
Fixed carbon > 99%
Resistivity (10 bar) <= 0.1 Ohm-cm
Ash <= 0.5 %
No volatiles at 950C
Size as small as possible, but must meet 1% between 1.2 mm (Mesh 16) and 12.7 mm (1/2in.),
99% < 1.2 mm
Contents
Product properties: AnodeFlex 500
Calcined petroleum
coke breeze
Conductive polymer
anode material
1/2 (13 mm)
#6 AWG conductor

Copper Conductor
Dimensions ASTM B-263 6 AWG
Resistance ASTM B-193 1.5 10-3 Ohm/m
Conductive Polymer
Dimensions ASTM B-263 Pass
Volume resistivity ASTM B-193 1.5 Ohm-cm
ANODEFLEX type products are available:
as a spool
Example: AFLX-500
AFLX AnodeFlex type product
500 Conductive polymer coated copper conductor
Accessories
AFLX-500-CAP End cap kit
AFLX-500-TEE Tee Connection kit
AFLX-500-SPLICE In-line splice kit
I ot t: Like any cathodic protection system, the Tyco Adhesives AnodeFlex system must be optimized for particular design conditions. Severe environments may limit the life-
DS-AFLX-REV-1-08/01
time. AnodeFlex is a flexible carbon cable anode system. When all the active anode material available around the polymeric cable is consumed, the anode will no longer function.
Tyco Adhesives warrants that AnodeFlex meets the internal Tyco Adhesives specification, but the purchaser must rely on its own engineering experience judgement and skill to
ascertain whether or not AnodeFlex is fit for the particular purpose proposed by the purchaser.
All of the above information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitability of each product for their application. Tyco
Adhesives makes no warranties as to the accuracy or completeness of the information and disclaims any liability regarding its use. Tyco Adhesives only obligations are those in the
Standard Terms and Conditions of Sales for this product and in no case will Tyco Adhesives be liable for any incidental, indirect or consequential damages arising from the sale,
resale, use or misuse of the product. Tyco Adhesives specifications are subject to change without notice. In addition, Tyco Adhesives reserves the right to make changes in materi-
als or processing, without notification to the Buyer, which do not affect compliance with any applicable specification.

Fax: +32 16 55 36 74

Fax: +1 781 440-6271 FAX: Mexico +52 66 23-64-63
Contents
R AnodeFlex 1500 Cathodic Protection System
Long-line flexible anode for impressed-current cathodic protection of buried
pipelines and of on-grade and buried storage tanks.
Product description
ANODEFLEX 1500 cathodic protection.
Construction: Five basic elements:
Central Copper Conductor: #6 AWG, serving as a low resistance busbar to deliver the
required current over considerable distance without incurring substantial longitudinal
voltage drop.
Conductive polymer: 0.5 inch (13 mm) in diameter special extrusion, sealing the cop-
per conductor from chemical attack, yet allowing current to flow through it, from the
conductor to the environment all along its length.
Coke breeze: Pre-packaged, high performance calcined petroleum coke breeze, serving as the active matrix in which the electrochemical
reactions take place. Designed for min. 20 years service life at max. current output of 16 mA/ft (52 mA/m).
Fabric jacket: Integrated woven, acid resistant and porous jacket holding the coke breeze in place around the anode.
Protective braid: Tough, porous, non-conductive protective braid enhancing the abrasion and damage resistance of the fabric jacket.
Anodeflex 1500-1 is a long-line, flexible, cable-like anode, which is placed in continuous close proximity to the target structure. Uniform dis-
tribution of cathodic protection current is therefore achieved on applications where many conventional anode ground beds do not work. Key
to the products performance is the central, conductive-polymer coated copper conductor. This unique construction allows current to flow
long distances down the center conductor, while allowing sufficient cathodic protection current to continuously pass through the conductive
polymer all along the length of the anode. In contrast to conventional CP systems, AnodeFlex is placed in the ground in close proximity to
the steel surface to be protected and provides uniform distribution of protective current to the entire steel surface, thereby maintaining the
steel-to-soil "instant-off" potential in the required window of -850mv (-950mv if SRBs present) and -1200mv. The central anode cable is sur-
rounded by factory prepackaged, high conductivity coke breeze, held in place by a porous, woven acid-resistant jacket. This arrangement
avoids handling loose coke breeze and simplifies field installation. The improved current distribution increases anode efficiency and helps
prevent over-voltage problems such as hydrogen generation and associated rapid coating disbondment. In addition, interference from other
structures and stray currents are virtually eliminated. On poorly coated pipelines where optimal polarization can no longer be achieved,
Anodeflex 1500-1 can often be installed as an alternative to expensive recoating. Both on single and multi-parallel pipelines, safe levels of
polarization will be restored at every point. The system avoids difficult and costly field recoating and greatly reduces environmental distur-
bance. Above ground storage tank bottoms and buried tanks can be more effectively protected from corrosion using this continuous, close
proximity anode system.
AnodeFlex 1500-1 is delivered on long length spools and because no additional coke breeze is required, the installation is as simple as laying a low voltage
power cable. Proven heat-shrinkable splice kits, Tee joints and end sealing caps are available to complete any installation design.
Anode is always in close proximity to the pipeline Long continuous circuit lengths
Distributes current uniformly over total length of pipeline. 90% fewer joints compared to conventional anode systems.
No over- or under-protected areas. Lower maintenance cost.
Prevents accelerated coating disbodment. Avoids interference and stray current problems
More effective & economical than a series of discrete anodes. Enhances long-term performance.
Independent of variations in soil resistivity. Focuses current on the target structure.
Pipeline Rehabilitation without Excavation Improves protection and cost efficiency.
DS-AFLX-1500-REV-1-08/01
A fraction of the cost of recoating. Pre-packaging coke breeze (Anodeflex 1500-01)
Environmentally friendly. Ensures low resistance ground bed all the time.
No loss of revenue or supply interruptions. Ensures the polymer coated cable is centred.
No safety problems associated with working on live lines. Simplifies field installation.
Far quicker, up to 1.25 miles(2 km) laying speed per day. Installation with standard cable laying equipment
Fast, Easy & Cost Effective.
Product selection guide Product dimensions

AnodeFlex 1500-01 AnodeFlex 1500-01
Recommended Max Design 52 mA/m (16 mA/ft) Nominal diameter 1.5 in. (38 mm)
Current Output in Soil Weight 1.0 lbs/ft (1.49 Kg/m)
Min Installation and -18C (0F) Length 1550 100 ft (472 30 m)
Storage Temperature Coke breeze requirements 0.072 lb/ft (1.15 kg/m)
Min Bend Radius 500 mm (20 inches)
Product properties: AnodeFlex 1500-01

Conductive Acid resistance
polymer Fabric
#6 AWG Coke breeze Protective

conductor braid
Contents
Copper Conductor
Dimensions ASTM B-263 6 AWG
Resistance ASTM B-193 1.5 10-3 Ohm/m
Conductive Polymer
Dimensions ASTM B-263 Pass
Volume resistivity ASTM B-193 1.5 Ohm-cm
Coke Breeze
Fixed carbon ASTM D-172 99.7%
Resistivity G.L.C. - C - 12A 0.4 Ohm-cm
@ 23C (73F), 10 bar
Fabric Jacket
Weight Min. 200 g/m2 229 g/m2
Bursting strength ISO 3303 575 N
Abrasion resistance ASTM D-4157 219 cycles to failure
Fluid resistance Internal immersion test 6 months Pass
Chlorine resistance Internal immersion test 6 months Pass
UV resistance ASTM G-53 55% tear strength loss
@ 60C (140F), 8 hrs
@ 50C (122F), 4 hrs condensation
ANODEFLEX type products are available:
as a spool
Example: AFLX-1500-01
AFLX AnodeFlex type product
1500-01 Conductive polymer coated copper conductor surrounded by pre-packaged high conductivity coke breeze
Standard cutlength = 472 +/- 30 M (1550 ft +/- 100 ft)
Accessories
AFLX-1500-01-CAP End seal kit
AFLX-1500-01-TEE Tee splice kit
AFLX-1500-01-SPLICE In-line splice kit
Design software Special computer program calculating the cathodic protection circuit lengths,
anode to pipe distances, power supply voltages and current demands for each individual AnodeFlex
section on pipeline and tank applications.
DS-AFLX-1500-REV-1-08/01
I ot t: Like any cathodic protection system, the Tyco Adhesives AnodeFlex system must be optimized for particular design conditions. Severe environments may limit the life-
time. AnodeFlex is a flexible carbon cable anode system. When all the active anode material available around the polymeric cable is consumed, the anode will no longer function.
Tyco Adhesives warrants that AnodeFlex meets the internal Tyco Adhesives specification, but the purchaser must rely on its own engineering experience judgement and skill to
ascertain whether or not AnodeFlex is fit for the particular purpose proposed by the purchaser.
All of the above information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitability of each product for their application. Tyco
Adhesives makes no warranties as to the accuracy or completeness of the information and disclaims any liability regarding its use. Tyco Adhesives only obligations are those in the
Standard Terms and Conditions of Sales for this product and in no case will Tyco Adhesives be liable for any incidental, indirect or consequential damages arising from the sale,
resale, use or misuse of the product. Tyco Adhesives specifications are subject to change without notice. In addition, Tyco Adhesives reserves the right to make changes in materi-
als or processing, without notification to the Buyer, which do not affect compliance with any applicable specification.

Fax: +32 16 55 36 74

Fax: +1 781 440-6271 FAX: Mexico +52 66 23-64-63
Contents
R MEPS, MPSM Socket joint sleeve
The corrosion protection sleeve for socket joints in steel and ductile cast iron
networks.
Product description
MEPS, MPSM socket joint coating and sealing.
First layer: Visco-elastic adhesive sealant.
Second layer: Thick-walled, radiation cross-linked, high density polyethylene.
The wrap-around MEPS and the tubular MPSM are heat-shrinkable socket joint corrosion protection
coatings. MEPS/MPSM are typically used on steel or ductile iron pipes coated with PE, concrete or other
coatings, i.e. paint and zinc. MEPS/MPSM are also used to coat reducers, bends and dielectric joints.
For specially designed bell & spigot type joints, please refer to our special range of products (TISK,
TISW-F, TISKW-F).
The installation is carried out directly on the cleaned and prepared pipe surface without any primer being required. Heating with a regular gas torch lets the high
shrink-ratio backing reduce in size to form a tight and clean fit around the socket joint. While shrinking, the sealant, with its superior flow and fill characteristics, spreads
evenly over the complete pipe surface and into all cavities.
Backing with enhanced shrink ratio Seal resists vibration, deflection and axial movement
Conforms easily to socket joint shapes. Reliable, high-performance seal stops water ingress.
High impact strength & high penetration resistance No special filler needed
Virtually no risk of damage during operation. Simple 1 part installation.
Fully retains the deflection and longitudinal movement Low preheat requirements
of the socket joint Fast installation---saves time.
No break of the sealing ring. No special equipment required
Product selection guide Product thickness

MEPS MPSM MEPS MPSM
Max operating temperature 30C (86F) 30C (86F) Backing (as supplied) 0.035 in. 0.035 0.059 in.
Compatible line coatings PE, Fibre-Cement, PE, Fibre-Cement, 0.9 mm 0.9 -1.5 mm
Zinc, Bitumen paint Zinc, Bitumen paint Backing (fully free recovered) 0.055 in. 0.055 0.090 in.
Min preheat temperature 50C (122F) 50C (122F) 1.4 mm 1.4 2.3 mm
Recommended pipe preparation ST3 ST3 Adhesive (as supplied) 0.059 in. 0.035 0.039 in.
Soil stress restrictions None None 1.5 mm 0.9 1.0 mm
Performance EN 12068 C30 EN 12068 C30
Product properties: MEPS / MPSM

Property Test method Typical Value MEPS Typical Value MPSM
Backing
DS-MEPS/MPSM-REV-2-08/01
Tensile strength ASTM D-638 3000 psi (20 MPa) 3000 psi (20 MPa)
Shrink force ASTM D-638 40 psi 40 psi
150C (302F)
Dielectric strength ASTM D-149 500 volts/mil 500 volts/mil
20 kV/mm 20 kV/mm
Adhesive
Lap shear EN 12068 8 N/cm2 8 N/cm2
@ 10 mm (0.40")/min.
Sleeve
Peel to Steel EN 12068 9 N/cm 9 N/cm
@ 10 mm (0.40")/min.
Impact resistance EN 12068, Class C > 15 Nm > 15 Nm
Penetration resistance EN 12068, Class C30 > 0.6 mm * > 0.6 mm *
Resistance to joint deflection and displacement DIN 30672 2 x 1010 m2 2 x 1010 m2
Cathodic disbondment EN 12068
30 days 9 mm radius @ 23C (73F) 9 mm radius @ 23C (73F)
Contents
L L
MEPS type products are available:
as uni-sleeve (pre-cut sleeve with pre-attached closure patch)
as a roll (closure patch to be ordered separately)
MPSM type products are available:
as ready-to-size tubular sleeves
ZL
MEPS (wrap-around)
L= Sleeve width
* Uni-sleeve ZL= Nominal pipe diameter
Example: MEPS-C30-(UNIV)-DN150-300
C30 Performance classification C30 Sw
DN100 Nominal pipe diameter DN150 (6.625") DN 1000 (40")
(> DN1000 (40") on request only)
UNIV Universal socket joint DN 150 (6.625") - DN 1000 (40") L
(special cutlenght)

Example: MEPS-C30-12x100-RL
Sw
12 Roll width in inches (Sw) 12" (300 mm)(1), 17" (450 mm)(1), 24" (600 mm)(1), 34" (870 mm)(1)
Sl
100 Roll length in feet (Sl) 100 ft (= 30 m), 66 ft (= 20 m), for width 34" (870 mm) only)
RL Unit of measure roll
(1)
Nominal width
* Closure patch
Pl
Pw
12 Closure patch length in inches (Pl) 12" (300 mm)(1), 17" (450 mm)(1), 24" (600 mm)(1), 34" (870 mm)(1)
(1)
Nominal width
Sleeve cut lengths and appropriate closure patch widths depend on the pipe size and product construction, see application table.
MPSM (tubular)
Example: MPSM-C30-UNIV-300-DN100
300 Sleeve width in mm 300 mm (12")
DN100 Nominal pipe diameter DN80 (3.5") DN300 (12.75") (> DN300 on request only) *
* For pipe sizes exceeding DN300 , the use of wrap-around MEPS sleeves is recommended.
DS-MEPS/MPSM-REV-2-08/01
For proper product selection, see application table AT-MEPS/MPSM-REV-2-08/01.

Fax: +32 16 55 36 74

Fax: +1 781 440-6271 FAX: Mexico +52 66 23-64-63
Contents
R TISW-F
Heat shrinkable corrosion protection sleeve specifically developed for installa-
tion on thrust-secured TIS socket joints or flange couplings that are already in
place.
Product description
TIS Wraparound sealing and protection.
First layer: Visco-elastic sealant.
Second layer: Glassfiber reinforced, radiation cross-linked, polyethylene backing.
The TISW-F is a wrap-around heatshrinkable sleeve, with a special designed zipper closing
system, allowing a fast and simple installation.The glassfiber reinforced woven backing gives
to the TISW-F a high mechanical resistance as well as a high recovery capacity.
TISW-F is installed using standard gas torches. The installation is carried out directly on the cleaned and prepared pipe surface and flange. After preheating,
the corrugated cardboard sheet is wrapped around the flange to be sealed.The heat-shrinkable sleeve is positioned centrally over the flange and closed using
the zipper closure. When heated above 125C (257F) the sleeve shrinks tightly around the substrate. During recovery, the adhesive softens and flows to form
an intimate bond. The bond strength builds up during cool down and is fully retained after completion of the job.
Backing with integrated glassfiber reinforcement Sealing adhesive automatically flows and repairs minor mechanical
Provides high mechanical resistance. damages
Provides a high recovery capacity. "Self-healing effect " Saves extra intervention steps
65% shrinkage ratio copes with high transitions Low preheat sensitivity & proven functionality
Reduces inventory logistics & costs. Allows easy application combined with high functional performance.
High mechanical resistance backing Zipper closure system
TISW-F resists abrasion, impact and penetration. Allows simple & fast installation.
No primer required No elaborate equipment required
No drying time and easy application. Makes installation fast and easy.
Specially formulated sealant Keeps installation costs low.
Ensures a strong bond & impervious seal to virtually any substrate.
Maintains its elasticity and sealing characteristics over a wide tempera-
ture range.

TISW-F
Compatible line coatings PE, PP, FBE, Tape, Coal tar, Asphalt, Plastics
Min preheat temperature +125C (+257F)
Recommended pipe preparation ST3
Product thickness
DS-TISW-F-REV-1-08/01
TISW-F
Product properties: TISW-F

Backing
Bursing strength DIN 30672 3500 N
Adhesive
Shear strength EN 12068 @ 10 mm (0.4)/min. 8 N/cm2
Sleeve
Peel strength EN 12068 @ 10 mm (0.4)/min. 9 N/cm
Contents
TISW-F type products are available:

as a kit, containing:
- a sleeve (pre-cut sleeve with zipper closure)
Example: TISW-F-DN150/200-425
TISW-F Product type Standard Ordering options
DN150/200 Min Pipe diameter in DN / DN100, DN150/200, DN250/300, DN350, DN400/500, DN600, DN700,
Max Pipe diameter in DN DN800
(4.500", 6.625"/8.625", 10.750"/12.750", 14.000", 16.000"/20.000",
24.000", 28.000", 32.000")
425 Sleeve width in mm 425 mm (16.75), 600 mm (23.5)
For proper product selection, see application table AT-MEPS/MPSM-2-08/01

DS-TISW-F-REV-1-08/01

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Contents
R Application Table for MEPS, MPSM, TISW-F
MPSM-C30-UNIV
Nom. pipe size Min. pipe Max. Bell Min. del. Sleeve MPSM-C30-XXX-DNXXX
DN mm mm mm
80 98 181 200 MPSM-C30-300-DN80
100 118 210 235 MPSM-C30-300-DN100
150 170 252 280 MPSM-C30-300-DN150
200 222 312 340 MPSM-C30-300-DN200
250 274 372 404 MPSM-C30-300-DN250
300 326 430 461 MPSM-C30-300-DN300
350 * 378 482 516 MPSM-C30-300-DN350
400 * 429 532 566 MPSM-C30-300-DN400
*For pipe sizes exceeding DN300, the use of wrap-around MEPS is recommended
MEPS-C30-UNIV
Nom. pipe size Min. pipe Max. Bell Sleeve length Patch width
DN mm mm mm mm
150 170 252 945 150
200 222 312 1140 150
250 274 372 1330 150
300 326 430 1510 150
350 378 482 1700 150
400 429 53 1860 150
500 532 647 2215 200
600 635 734 2500 200
700 738 877 2950 200
800 842 975 3260 200
900 945 1080 3600 200
1000 1048 1194 3960 200
MEPS-C30
Nom. pipe size Min. pipe Max. Bell Sleeve length Patch width
AT-MEPS/MPSM-REV-2-08/01
DN mm mm mm mm
150 170 217 845 150
200 222 278 1040 150
250 274 336 1220 150
300 326 393 1400 150
350 378 444 1580 150
400 429 500 1740 150
500 532 607 2100 200
600 635 715 2450 200
700 738 824 2790 200
800 842 942 3160 200
900 945 1050 3500 200
1000 1048 1155 3830 200
Contents
TISW-F
Nom. pipe size Min. pipe Max. Bell TISW-F-DNXXX-YYY
DN mm mm
100 118 252 TISW-F-DN100-425
150 170 312 TISW-F-DN150/200-425
200 222 372 TISW-F-DN150/200-425
250 274 456 TISW-F-DN250/300-425
300 326 516 TISW-F-DN250/300-425
350 378 576 TISW-F-DN350-425
400 429 618 TISW-F-DN400/500-600
500 532 733 TISW-F-DN400/500-600
600 635 840 TISW-F-DN600-600
700 738 958 TISW-F-DN700-600
800 842 1069 TISW-F-DN800-600
AT-MEPS/MPSM-REV-2-08/01
Contents
R FLEXCLAD Heat-Shrinkable Tape Wrap for Pipe Bends
Hand-wrapped, heat-shrinkable corrosion protection tape.
Product description
FLEXCLAD pipe bend coating.
Construction: Multi wrap construction:
Adhesives: Semi-crystalline mastic sealant (Flexclad),
High-shear strength copolymer adhesive (Flexclad-II-C30).
Backing: Flexible, radiation cross-linked, low density polyethylene.
FLEXCLAD tapes are stretchable, hand-wrapped, heat-shrinkable tapes used for corrosion
protection of pipe bends and also for small diameter straight pipes in distribution networks.
FLEXCLAD is available in 2 mechanical classes: B30 = FLEXCLAD; C30 = FLEXCLAD-II-C30.
The installation is carried out directly on the cleaned and prepared pipe surface without any primer. During installation, FLEXCLAD(-II) is to be wrapped spirally around
the bend with a 50% overlap. The carrier is heated and shrinks tightly around the substrate; at the same time, the sealing adhesive melts and is forced into all surface
irregularities, forming a thorough coating and a complete bond with the substrate.

Different mechanical classes FLEXCLAD FLEXCLAD-II-C30
Provides options to the customer and allows cost savings. Max operating temperature 50 C (122F) 50 C (122F)
Highly flexible Compatible line coatings PE, FBE, PE, FBE,
Easy to apply at both low or high temperatures & on pipes of small Tape & Coal Tar Tape & Coal Tar
diameter. Min preheat temperature 70 C (158F) 70 C (158F)
Compatible with varying pipe diameters Recommended pipe preparation ST3 or SA 2 ST3 or SA 2
Minimizes inventory, thus saving money. Soil stress restrictions None None
Self-tensioning, heat-shrinkable backing
Performance EN 12068 B30 EN 12068 C30
Easy to use. Saves time.
No special equipment required
Product thickness
FLEXCLAD FLEXCLAD-II-C30
Product properties: FLEXCLAD

Property Test method Typical Value FLEXCLAD Typical Value FLEXCLAD-II-C30
Backing
Tensile strength ASTM D-638 22 MPa 22 MPa
Adhesive
DS-FLEX-REV-2-08/01
Softening point ASTM E-28 82C (180F) 94 C (201F)
Shear strength ASTM D-1002 120 psi 170 psi
EN 12068 80 N/cm2 120 N/cm2
@ 10 mm (0.40")/min.
Sleeve
Peel to Steel ASTM D-1000 45 lbs/in.width 68 lbs/in.width
EN 12068 5.6 N/mm 7.6 N/mm
@ 10 mm (0.40")/min.
Cathodic disbondment EN 12068 11 mm radius 11 mm radius
30 days
Impact resistance EN 12068
Class B > 8 Nm
Class C > 15 Nm
Penetration resistance EN 12068
Class B (> 1 N/cm2) > 0.6 mm *
Class C (> 10 N/cm2) > 0.6 mm *
Contents
FLEXCLAD type products are available:
as a roll (closure patches included)
FLEXCLAD
Example: FLEXCLAD-50X15000
FLEXCLAD-II-C30-50x15000
FLEXCLAD... Product type Flexclad, Flexclad-II-C30
50 Roll width in mm 35 mm (1.50"), 50 mm (2"), 75 mm (3"), 100 mm (4")
15000 Roll length in mm 15000 mm = 15 m (50 ft)
Calculated material usage (including 50 mm overlap on the mill-applied coating)

3 D-Bend 5 D-Bend
B/C 30 B/C 30
Pipe diameter Recommended Tape length Tape length
tape width in mm FLEXCLAD (II) in m FLEXCLAD (II) in m
DN 25 35 3.10 3.40
DN 40 35 4.80 5.40
DN 50 35 6.30 7.30
DN 80 50 7.50 9.00
DN 100 50 10.60 13.20
DN 125 50 14.50 18.50
DN 150 50 18.80 24.40
DN 200 75 19.10 25.40
DN 250 75 27.20 37.00
DN 300 100 27.30 37.60
Note: For pipe sizes exceeding DN300, the use of MEPS, WPC or HTLP is recommended.
For small riser bends also CPSM tubular sleeves can be used.
DS-FLEX-REV-2-08/01

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Fax: +1 781 440-6271 FAX: Mexico +52 66 23-64-63
Contents
R FLEXCLAD-II-C50 Heat-Shrinkable Tape System for Pipe Bends
Hand-wrapped, heat-shrinkable corrosion protection tape.
Product description
FLEXCLAD pipe bend coating.
Construction: Multi wrap construction:
Adhesive: High-shear strength copolymer adhesive.
Backing: Flexible, radiation cross-linked, low density polyethylene.
FLEXCLAD tapes are stretchable, hand-wrapped, heat-shrinkable tapes used for corrosion
protection of pipe bends and also for small diameter straight pipes in distribution networks.
FLEXCLAD-II-C50 system consists of FLEXCLAD-II-C30 + OVERFLEX. FLEXCLAD-II-C30 is a
heat-shrinkable wrapping tape with a thick-walled copolymer adhesive, serving as the main
corrosion protection layer. OVERFLEX is a heat-shrinkable wrapping tape with a thin-walled copolymer adhesive, serving as a mechanical
protection layer for FLEXCLAD-II-C30, complementing it and increasing the performance level.
The installation is carried out directly on the cleaned and prepared pipe surface without any primer. During installation, FLEXCLAD-II-C30 is to be wrapped spirally
around the bend with a 15 mm (1/2") overlap. The OVERFLEX is wrapped over the FLEXCLAD-II-C30 with a 50% overlap. During installation, the carrier is heated
and shrinks tightly around the substrate; at the same time, the sealing adhesive melts and is forced into all surface irregularities forming a thorough coating
and a complete bond with the substrate.

High impact strength & high penetration resistance FLEXCLAD-II-C50 system
Virtually no risk of damage during operation. Max operating temperature 50C (122F)
Highly flexible Compatible line coatings PE, FBE, Tape & Coal Tar
Easy to apply at both low or high temperatures & on pipes
of small diameter.
Compatible with varying pipe diameters Recommended pipe preparation ST3 or SA 2
Minimizes inventory and saves money. Soil stress restrictions None
Self-tensioning, heat-shrinkable backing
Performance EN 12068 C50
Easy to use. Saves time.
No special equipment required
Product thickness
FLEXCLAD-II-C30 OVERFLEX
DS-FLEX/C50-REV-2-08/01
Product properties: FLEXCLAD-II-C50 system
Backing
Tensile strength ASTM D-638 22 MPa
Adhesive
Shear strength EN 12068 80 N/cm @ 23C (73F)
@ 10 mm (0.40")/min. 13 N/cm @ 50C (122F)
Sleeve
Peel to Steel EN 12068 7.6 N/mm @ 23C (73F)
@ 10 mm (0.40")/min. 1.3 N/mm @ 50C (122F)
Cathodic EN 12068 20 mm radius
disbondment 30 days @ 50C (122F)
Impact resistance EN 12068, Class C > 15 Nm
Penetration resistance EN 12068 > 0.6 mm *
Class C50 @ 50C (122F)
Contents
FLEXCLADII-C30 and OVERFLEX type products are available:
as a roll (closure patches included)
Example: FLEXCLAD-II-C30-50x15000
OVERFLEX-50x15000
FLEXCLAD... Product type Flexclad-II-C30, Overflex
50 Roll width in mm 35 mm (1.50"), 50 mm (2"), 75 mm (3"), 100 mm (4")
15000 Roll length in mm 15000 mm = 15 m (50 ft)
Calculated material usage (including 50 mm overlap on the mill-applied coating)

3 D-Bend 5 D-Bend
C 50 C 50
Pipe diameter Recommended Tape length Tape length Tape length Tape length
tape width FLEXCLAD (II) Overflex FLEXCLAD (II) Overflex
in mm in m + in m in m + in m
DN 25 35 2.70 + 3.00 3.00 + 3.40
DN 40 35 4.20 + 4.80 4.80 + 5.40
DN 50 35 5.50 + 6.30 6.40 + 7.30
DN 80 50 5.40 + 7.50 6.50 + 9.00
DN 100 50 7.70 + 10.60 9.50 + 13.20
DN 125 50 10.50 + 16.20 14.95 + 21.00
DN 150 50 13.60 + 21.90 21.00 + 28.90
DN 200 75 12.20 + 17.00 17.80 + 22.90
DN 250 75 17.30 + 24.95 27.75 + 34.20
DN 300 100 16.50 + 27.30 27.60 + 37.60
Note: For pipe sizes exceeding DN300, the use of MEPS, WPC or HTLP is recommended.
For small riser bends also CPSM tubular sleeves can be used.
DS-FLEX/C50-REV-2-08/01

Fax: +32 16 55 36 74

Fax: +1 781 440-6271 FAX: Mexico +52 66 23-64-63
Contents
R CSEM-F CASEAL (US)
Wrap-around Pipeline
Casing Seal
Heat-shrinkable sleeve providing waterproof seal between
casing & carrier pipe.
Product description
CSEM-F/ CASEAL (US) casing/carrier step-down sealing.
Second layer: Fiberglass reinforced, radiation cross-linked, polyethylene backing.
Additional kit component: Non-shrinkable, polypropylene support sheet.
CSEM-F/CASEAL (US) is a heat-shrinkable, wrap-around sleeve with a very high shrink ratio,
specially developed for casing/service pipe sealing.
The special adhesive inside the thick-wall CSEM-F/CASEAL(US) assures an excellent bond
between the sleeve and bare or pre-coated pipes.
The fiberglass reinforced woven and laminated backing gives the CSEM-F/CASEAL(US) sleeve a high mechanical resistance as well as a high
recovery capacity. A zipper closing system allows a simple and fast installation. In addition to the CSEM-F/CASEAL(US) sleeve, a support
sheet is supplied which provides a smooth step-down in the transition area to ensure a tight closure and enhances the mechanical strength.
CSEM-F/CASEAL(US) is installed using standard gas torches. After pipe surface preparation and preheating, the support sheet is wrapped around the transi-
tion to be sealed followed by the heat-shrinkable sleeve. The sleeve is zipper-closed, forming a tube, and shrunk in place tightly fitting around the substrate.
During recovery, the adhesive softens and flows to form a tight bond. The bond strength builds up during cool down and is fully retained after completion of
the job.
Fiberglass reinforced backing Sealing adhesive automatically flows and repairs minor mechanical
Provides high mechanical resistance. damages
Provides a high recovery capacity. "Self-healing effect". Saves time.
65% shrinkage ratio conforms to high transitions Zipper closure system
Reduces inventory & logistics costs. Allows simple & fast installation.
Resists a wide range of environmental and mechanical forces Usable also when service pipe is not concentric with the casing.
Reliable, moisture-proof seal! Highly versatile.
Extremely tough. No special equipment required
Specially formulated sealant Makes installation fast and easy.
Ensures a strong bond & tight seal to virtually any substrate. Keeps installation costs low.
Maintains its elasticity and sealing characteristics over a wide
temperature range.

CSEM-F/CASUAL(US)
Recommended pipe preparation ST3 or SA 2 1/2
DS-CSEM/F-REV-1-08/01
Product thickness
CSEM-F/CASUAL(US)
Support sheet 0.043 in. (1.1 mm)
Product properties: CSEM-F/CASUAL (US)

Backing
Adhesive
Shear strength EN12068 @ 10 mm(0.4")/min. 8 N/cm2
Peel strength EN12068 @ 10 mm(0.4")/min. 9 N/cm
Sleeve
Pressure tightness, angular deflection and axial displacement tests are described in the Tyco Adhesives
CPG technical specification RUD6079
Contents
CSEM-F/CASEAL(US) type products are available as a kit, containing:
- a Uni-sleeve (pre-cut sleeve with integrated zipper closure system)
- a support sheet
Example: CSEM-F-280/110-425
CSEM-F Product type Standard Ordering options
280/110 Recovery ratio in mm See application table
425 Sleeve width in mm See application table
Example: CS10750
CSEM-F Product type Standard Ordering options
10750 Pipe diameter of the casing See application table
pipe in mils
Application table
CSEM-F CS* Min Pipe diameter Max Casing diameter

280/110-425 10750 114.3 mm (4.50") 250 mm (10")
380/140-425 14000 139.7 mm (5.50") 355 mm (14")
540/180-425 20000 219.1 mm (8.75") 508 mm (20")
600/215-425 22000 273.0 mm (10.75") 560 mm (22")
760/270-600 28000 323.9 mm (12.75") 710 mm (28")
880/320-600 32000 355.6 mm (14") 813 mm (32")
1050/370-600 40000 406.4 mm (16") 1016 mm (40")
1150/410-600 44000 457.2 mm (18") 1118 mm (44")
1300/470-600 50000 508.0 mm (20") 1270 mm (50")
* CASEAL (US) can be made for any specific casing diameter. In this table only the sizes similar to the standard CSEM-F sizes are mentioned.
DS-CSEM/F-REV-1-08/01

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Contents
R FCWS-F/FLANGESEAL (US)
Heat shrinkable corrosion protection sleeve specifically developed for installa-
tion on flanges or mechanical couplings that are already in place.
Product description
FCWS-F/Flangeseal (US) flange/pipe sealing and protection.
Second layer: Fiberglass reinforced, radiation cross-linked, polyethylene backing.
The FCWS-F/Flangeseal (US) - is a wrap-around heat-shrinkable sleeve, with a specially
designed zipper closing system, allowing a fast and simple installation. The fiberglass-rein-
forced woven backing gives the FCWS-F/Flangeseal (US) a high mechanical resistance as
well as a high recovery capacity. In addition to the sleeve, a cardboard sheet is supplied to
keep the flange nuts & bolts clean, allowing easy re-entry and disassembly when necessary.
FCWS-F/Flangeseal (US) is installed using standard gas torches. The installation is carried out directly on the cleaned and prepared pipe surface and flange.
After preheating, the corrugated cardboard sheet is wrapped around the flange to be sealed. The heat-shrinkable sleeve is positioned centrally over the flange
and closed, using the zipper closure. When heated above 125C (257F), the sleeve shrinks tightly around the substrate. During recovery, the adhesive soft-
ens and flows to form a tight bond. The bond strength builds up during cool down and is fully retained after completion of the job.
Backing with integrated fiberglass reinforcement Sealing adhesive automatically flows and repairs minor
Tough and long lasting. mechanical damages
Provides a high recovery capacity. "Self-healing effect." Saves money.
65% shrinkage ratio conforms to high transitions Low preheat sensitivity & proven functionality
Reduces inventory & logistics costs. Faster application, this saving time.
Saves money. Zipper closure system
High mechanical resistance backing Simple & fast installation.
Resists abrasion, impact and penetration. No special equipment required
No primer required Makes installation fast and easy.
No drying time and easy application. Keeps installation costs low.
Specially formulated sealant
Ensures a strong bond & tight seal to virtually any substrate.
temperature range.

FCWS-F/Flangeseal (US)
DS-FCWS-F/FS-REV-1-08/01
Product thickness
Product properties: FCWS-F/ Flangeseal(US)

Backing
Adhesive
Shear strength EN12068 @ 10 mm (0.4")/min. 8 N/cm2
Sleeve
Peel strength EN12068 @ 10 mm (0.4")/min. 9 N/cm
Contents
FCWS-F/Flangeseal (US) type products are available as a kit containing:
- a sleeve (pre-cut sleeve with zipper closure)
- a corrugated cardboard sheet
Example: FCWS-F-DN65-300
DN65 Pipe diameter in DN DN65, DN80, DN100, DN125, DN150
(2.875", 3.500", 4.500", 5.563", 6.625")
300 Sleeve width in mm 300 mm (12")
Example: FS5563-24 (US only)

5563 Pipe diameter in mils See application table
24 Sleeve width in inches 24" (600 mm)
Application Table
Max. flange (mm) Min. pipe . (mm) FCWS-F/Flangeseal

(US only)
141 (5.56") 73 (2.87") FS5563-24
168 (6.62") 89 (3.5") FS6625-24
185 (7.28") 76 (3") FCWS-F-DN65-300
200 (7.87") 89 (3.5") FCWS-F-DN80-300
219 (8.625") 102 (4") FS8625-24
230 (9.06") 114 (4.5") FCWS-F-DN100-300 FS10750-24
250 (9.84") 140 (5.5") FCWS-F-DN125-300 FS10750-24
285 (11.22") 168 (6.62") FCWS-F-DN150-300 FS12750-24
355 (14") 168 (6.62") * see FCWS or TISW-F FS14000-24
Bigger sizes available,
Up to 48000
DS-FCWS-F/FS-REV-1-08/01

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Contents
R FCMS/FCWS Flange Protection Product
Heat-shrinkable sleeve providing strong moisture-proof seal between
flange & pipe.
Product description
FCMS/FCWS flange/pipe sealing and protection
Second layer: Thick-walled, radiation-cross-linked, high density polyethylene
FCWS & FCMS are available in a variety of flange sizes. Both products eliminate the need for
molding and filling compounds or jellies. The visco-elastic properties of adhesives in the
installed product protect against pipe stresses caused by ground movement. The wall thick-
ness of the installed product offers additional mechanical strength in the critical transition
area. The design of FCMS and FCWS flange protection products keeps nuts and bolts free
from foreign substances (such as mastics), allowing easy re-entry and disassembly when necessary.
FCMS/FCWS are installed using standard gas torches. Both sleeves can be placed directly onto the cleaned and prepared pipe and flange surface after pre-
heating. FCMS: the tubular sleeve is to be slid over the pipe before assembling the flanges. FCWS: the wraparound sleeve for pipe sizes up to DN150 is closed
with a corrosion-resistant stainless steel channel. For pipe sizes above DN150, a heat-activated, pre-attached closure is used to bond the sleeve ends together.
In addition, a corrugated cardboard support sheet adds structural support in the transition area, keeping nuts and bolts free from adhesive. During recovery,
the adhesive softens and flows forming a tight bond. The bond strength builds up during cool-down, forming a moisture-proof seal that is mechanically
strong and resistant to vibration, impact, abrasion and corrosive gases & fluids.
No primer required Specially formulated sealant
No drying time and easy application. Ensures a strong bond & reliable protection.
Low preheat sensitivity & proven functionality Sealing adhesive automatically flows and repairs minor
Easy to apply. mechanical damage
Saves time. "Self-healing effect." Saves time.
High impact and penetration resistance No special equipment or skills required
Tough, but flexible. Makes installation fast and easy.
High shrink force backing Keeps installation costs low.
Easy & clean installation even at the difficult step-down area.

FCMS/FCWS
Compatible line coatings PE, PP, FBE, Coal Tar, Tape & Asphalt
DS-FCMS_FCWS-REV-1-08/01
Product thickness
FCMS FCWS FCWS

(tubular system) (Rail &Channel closure system) (Patch closure system)
Backing (as supplied)* 0.016 in. - 0.020 in. (0.4 - 0.6 mm) 0.020 - 0.032 in. (0.5 - 0.8 mm) 0.028 in. (0.7 mm)
Backing (fully free recovered) 0.017 in. (1.8 mm) 0.080 in. (2.0 mm) 0.055 in. (1.4 mm)
Adhesive (as supplied) 0.039 in. (1.0 mm) 0.039 in. (1.0 mm) 0.060 in. (1.5 mm)
* depending on the product size.
Product properties: FCMS/FCWS

Backing
Tensile strength ISO R527 20 Mpa
Elongation ISO R527 > 500%
Water absorption ISO 62 0.05%
Adhesive
Lap shear EN12068 @ 10 mm (0.4")/min. 8 N/cm2
Sleeve
Peel to Steel EN12068 @ 10 mm (0.4")/min 9 N/cm
Contents
FCMS type products are available as ready-to-size tubular molded part
Example: FCMS-170/40
FCMS Product type Standard Ordering options
170/40 Supplied diameter in mm / 170/40 (6.69"/1.57"), 230/70 (9.06"/2.76"), 350/110 (13.78"/4.33")
recovered diameter small
outlet in mm
FCWS type products are available as a kit, containing:

- a support sheet
- a wraparound sleeve, closed by a corrosion resistant slide-on channel (for pipe to DN150)
- a wraparound sleeve, closed by a heat-activated closure (for pipe above DN 150)
Example: FCWS-DN50-450
FCMS Product type Standard Ordering options
DN50 Pipe diameter in DN DN50 - DN 1000 (2.375" - 40.000")
450 Sleeve width in mm 450 mm (17"), 600 mm (24")
For proper selection of FCMS/FCWS size and kit content, see application table AT-FCMS-FCWS-REV-1-08/01
DS-FCMS_FCWS-REV-1-08/01

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Contents
R Application Table for FCMS & FCWS
FCMS
Nom. Pipe Min. pipe OD Min. pipe OD Max. flange OD Max. flange OD Product size
DN mm inch mm inch
40 48.3 1.902 145 5.709 FCMS170/40
50 60.3 2.375 165 6.500 FCMS170/40
65 76.1 3.000 185 7.284 FCMS230/70

80 88.9 3.500 200 7.874 FCMS230/70
100 114.3 4.500 220 8.661 FCMS230/70
125 141.3 5.563 230 9.055 FCMS350/110

150 168.3 6.625 285 11.220 FCMS350/110
200 219.1 8.625 340 13.385 FCMS350/110
FCWS
Nom. Pipe Min. Pipe OD Max. Pipe OD Max. flange OD Max. flange OD Product size Product
DN mm inch mm inch Type
DN50 60.3 2.375 165 6.500 FCWSDN50450 RC
DN65 76.1 3.000 185 7.284 FCWSDN65450 RC
DN80 88.9 3.500 200 7.874 FCWSDN80450 RC
DN100 114.3 4.500 230 9.055 FCWSDN100450 RC
DN125 141.3 5.563 250 9.843 FCWSDN150450 RC
DN150 168.3 6.625 285 11.220 FCWSDN150450 RC
DN200 219.1 8.625 340 13.385 FCWSDN200450* SP

DN250 273.0 10.750 405 15.945 FCWSDN250450* SP
DN300 323.9 12.750 460 18.110 FCWSDN300450* SP
DN350 355.6 14.000 520 20.472 FCWSDN350450* SP
DN400 406.4 16.000 580 22.835 FCWSDN400600 SP

DN450 457.2 18.000 640 25.197 FCWSDN450600 SP
DN500 508.0 20.000 715 28.150 FCWSDN500600 SP
DN600 609.6 24.000 840 33.070 FCWSDN600600 SP
AT-FCMS-FCWS-REV-1-08/01
DN700 711.2 28.000 910 35.827 FCWSDN700600 SP
DN800 812.8 32.000 1025 40.354 FCWSDN800600 SP
DN900 914.4 36.000 1125 44.291 FCWSDN900600 SP
DN1000 1016.0 40.000 1255 49.409 FCWSDN1000600 SP
* 600 mm wide sleeves also available

RC = Rail & Channel Product
SP = Sheet & Closure Patch Product
Contents
R SATM
Heat-shrinkable tubular sleeve for corrosion protection of free lengths of
ground anchors
Product description
SATM ground anchor coating sleeve.
Second layer: Thick-walled, radiation-cross-linked, high density polyethylene.
The Steel Anchor Tubing Metric (SATM) is internally coated with a self-priming mastic
sealant that bonds the sleeve to the bare and pre-coated pipes. The sealant contains an
active corrosion inhibitor and is designed to protect soil and rock anchors against stress
corrosion cracking. The enhanced visco-elastic behaviour of the sealant, combined with the
residual shrink forces of the sleeve, guarantees excellent self-healing capability in case of
mechanical damage to the backing.
SATM is installed using propane gas torches. The installation is carried out directly on the cleaned and dried (pre-heated) pipe surface without primer. When
heated, the sleeve shrinks tightly around the substrate. During recovery, the adhesive softens and flows to form a tight bond with the substrate. The bond
strength builds up during cool-down and is fully retained after completion of the job.
No primer required Specially formulated sealants
No drying time and easy application. Ensures a strong bond & impervious seal
Low preheat & proven functionality Sealing adhesive automatically flows and repairs minor
Allows fast and easy application. mechanical damage
Mechanically strong, and resists abrasion, impact and penetration "Self-healing effect." Saves time.
Reliable and flexible. No special equipment or skills required
Remains user-friendly even at low temperatures. Makes installation fast and easy.
Conforms well to difficult shapes Keeps installation costs low.
Makes installation & protection childs play.
Saves time and money.
Product dimensions
Backing (as supplied)* 0.020 - 0.039 in. (0.5 - 1.0 mm)
Backing (fully free recovered) 0.059 - 0.130 in. (1.5 - 3.30 mm)
* Backing thickness is function of the diameter
Product properties: SATM

Backing
Tensile strength ISO R527 20 Mpa
DS-SATM-REV-1-08/01
Elongation ISO R527 580%
Shrink force ASTM D-638, 150C (302F) 40 psi
Water absorption ISO 62 0.05%
Adhesive
Shear strength EN12068 @ 10 mm (0.4")/min. 0.08 N/mm2
Sleeve
Peel to steel EN12068 @ 10 mm (0.4")/min. 0.9 N/mm
Contents
SATM type products are available:
- as ready-to-size tubular sleeves
Example: SATM-37/12-2100
SATM Product Type Standard Ordering options
37/12 Recovery ratio in mm 37/12 (1.38/0.47")
(supplied diameter/ 45/24 (1.77/0.95")
recovered diameter) 70/26 (2.76/1.02")
90/36 (3.54/1.42")
115/30 (4.53/1.18")
2100 Sleeve width in mm See application table
Application Table
Threaded anchor bars 15 mm 26.5 mm 32 mm 36 mm

SATM size on
Free length SATM 37/12-2100 SATM37/12-2100 SATM 37/12-2100
Free length SATM 45/24-2100 SATM 45/24-2100 SATM 45/24-2100
Coupler SATM 70/26-750 SATM 70/26-750 SATM 70/26-750 or
SATM-90/36-750
Coupler liner tube SATM 70/26-750 SATM-90/36-750 SATM-90/36-750
Connection liner tube SATM 70/26-750 SATM 70/26-750 or SATM-90/36-750
SATM-90/36-750
Anchor head SATM-115/30-1000 SATM-115/30-1000
DS-SATM-REV-1-08/01

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Contents
R CPSM/XCSM Tubular Sleeve
Heat-shrinkable tubular pipe sleeve for corrosion protection and sealing of
mechanical couplers & fittings on pipelines.
Product description
CPSM, XCSM fittings & mechanical coupler coating and sealing.
CPSM, XCSM are thick-wall, high expansion heat-shrinkable tubular sleeves remarkable
for their high shrink ratio allowing awkward, irregular shapes to be coated easily.
This makes them specifically useful for corrosion prevention and sealing of screw- or
other mechanical couplers in distribution networks.
CPSM, XCSM are typically used for small diameters and high percentage transitions.
CPSM, XCSM can also be used on small diameter bends, like riser bends.
The installation is carried out directly on the cleaned and dried (pre-heated) coupler & pipe surface without any primer being required. CPSM/XCSM is positioned
on the pipes prior to coupling them together and, after installation of the coupler, slid centrally over the joint to be protected. When heated, the CPSM/XCSM sleeve
shrinks and the sealant melts, encapsulating mechanical couplings and straight pipes with a strong impervious seal. While the sleeve conforms to the shape of the
coupling or pipe, the melted sealant is forced into all surface irregularities providing a permanent environmental seal.
No primer required Specially formulated sealants
No drying time and easy application. Ensures a strong bond & impervious seal.
Low preheat sensitivity & proven functionality Self-healing effect
Allows easy application combined with high functional performance. Saves extra intervention steps (Sealing adhesive automatically flows and
Highly resistant seals off minor mechanical damages).
Trustful as CPSM/XCSM resists bending, impact, abrasion, penetration, Copes with relatively high transitions (high shrink ratio)
corrosive gases or fluids, disbonding and long-term storage. Minimizes inventory, thus economical.
Remains user-friendly (even at low temperatures). No special equipment or skills required
Copes with difficult shapes Makes installation fast and easy.
Makes installation & protection a childs play. Keeps installation costs low.
Saves time and money.

CPSM/87 CPSM-C30 XCSM/87
Max operating temperature 30C (86F) 30C (86F) 30C (86F)
Compatible line coatings PE, FBE, Tape, Coal tar, PE, FBE, Tape, Coal tar, PE, FBE, Tape, Coal tar,
Asphalt, Plastics Asphalt, Plastics Asphalt, Plastics
Recommended pipe preparation Clean, dry and free of grease Clean, dry and free of grease Clean, dry and free of grease
Soil stress restrictions None None None
DS-CPSM/XCSM-REV-2-08/01
Performance EN 12068 class B30 EN 12068 class C30 EN 12068 class B30
Product thickness
Backing (as supplied) * 0.028 - 0.047 in. (0.7 - 1.2 mm) 0.028 - 0.047 in. (0.7 - 1.2 mm) 0.028 - 0.047 in. (0.7 - 1.2 mm)
Backing (fully free recovered) * 0.091 in. (2.30 mm) 0.091 in. (2.30 mm) 0.13 in. (3.30 mm)
Adhesive (as supplied) 0.028 in. (0.7 mm) 0.028 - 0.035 in. (0.7 - 0.9 mm) 0.028 in. (0.7 mm)
Product properties: CPSM /87- CPSM C30 - XCSM

Backing
Tensile strength ISO R527 20 MPa 20 MPa 20MPa
Elongation ISO R527 580% 580% 580%
Shrink force ASTM D-638 40 psi 40 psi 40 psi
150C (302F)
Contents
Adhesive
Shear strength EN 12068 0.18 N/mm2 0.08 N/mm2 0.18 N/mm2
@ 10 mm (0.4")/min.
Sleeve
Peel to Steel EN 12068 0.5 N/mm 0.9 N/mm 0.5 N/mm
@ 10 mm (0.4")/min.
Cathodic disbondment EN 12068, 30 days 10 mm radius 9 mm radius 10 mm radius
Impact resistance EN 12068 > 8 Nm > 15 Nm > 8 Nm
Penetration resistance EN 12068
class B30 (1 N/mm2) > 0.6 mm * > 0.6 mm *
class C30 (10 N/mm2) > 0.6 mm *
CPSM/XCSM type products are available:
as ready-to-size tubular sleeves
Example: CPSM-90/36-1500/87 CPSM-C30-90/36-1000 XCSM-130/41-500/87

CPSM/87 CPSM-C30 XCSM
90/36 Recovery ratio in mm 25/8 (1/0.32") 25/8 (1/0.32") 30/8 (1.18/0.32")
130/41 (supplied diameter/recovered diameter) 35/12 (1.38/0.47") 37/12 (1.46/0.47") 44/12 (1.73/0.47")
50/16 (2/0.63") 50/18 (2/0.71") 55/18 (2.17/0.71")
70/26 (2.76/1.02") 70/26 (2.76/1.02") 85/22 (3.35/0.87")
90/36 (3.54/1.42") 90/36 (3.54/1.42") 115/30 (4.53/1.18")
120/54 (4.72/2.13") 120/54 (4.72/2.13") 130/41 (5.12/1.61")
164/80 (6.46/3.15") 164/80 (6.46/3.15") 160/55 (6.30/2.17")
195/102 (7.67/4.02") 195/102 (7.67/4.02") 178/60 (7.01/2.36")
1500 Sleeve width in mm * 350 mm (14") 350 mm (14") 300 mm (12")
1000 500 mm (19.75") 500 mm (19.75") 500 mm (19.75")
500 1000 mm (39.5") 1000 mm (39.5") 1000 mm (39.5")
1500 mm (59") 1500 mm (59")
* Take a 10% shrinkage during installation of sleeve width into account when calculating the minimum sleeve width.
DS-CPSM/XCSM-REV-2-08/01

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Contents
R BLOT Molded Part
Heat-shrinkable molded part for corrosion protection of weld-on blocking tees.
Product description
BLOT blocking tee coating.
First layer: High-viscosity, high strength mastic (collar & flap).
High performance copolymer (cap).
BLOT is a heat-shrinkable, two-piece molded part kit pre-shaped to encapsulate blocking
tees in gas distribution networks and thus protect from corrosion. The BLOT components
are fabricated from a special compound, that fit the contours of the metal tee-pieces. BLOT
consists of a "saddle" (a 30 mm (1.25") high collar provided with a square flap) and a sep-
arate cap provided with a tightly fitting plug cover.
The "saddle" is internally coated with a high-viscosity, high-strength mastic to secure the bond to the pre-coated pipe. This also makes the
installation easy. The high performance copolymer coating of the cap ensures an excellent bond to the bare steel of the tee-piece.
BLOT is installed using regular propane gas torches. The installation is carried out directly on the cleaned and preheated substrate surface. The BLOT "saddle"
is fit over the tee-piece and shrunk to firmly adhere onto the service pipe and the tee base. Then the BLOT cap is put onto the blocking tee and, beginning
from the plug, shrunk tightly around. During recovery, the adhesive softens and flows to form a tight bond with the substrate. The bond strength builds up
during cool down and is fully retained after completion of the job.
No primer required Small number of sizes for a large number of applications
No drying time and easy application. Reduced inventory & logistics costs.
Pre-shaped mold system Specially formulated sealant
Makes installation easy. Ensures a strong bond & reliable protection.
Provides accurate protection. Provides high peel and shear values after installation.
Controlled high wall thickness No special equipment or skills required
Provides accurate & reliable protection. Makes installation fast and easy.

BLOT
Compatible line coatings PE, FBE, Tape, Coal tar, Asphalt
Performance DIN30672 C30
Product dimensions
DS-BLOT-REV-1-08/01
D3
H3
H2
D2
D1
H1
Sw: sleeve width: 300 mm (12")

Flap dimensions: 300 mm (12") x 320 mm (12.75")
SW
BLOT D1 H1 D2 H2 D3 H3
min. max. min. min. max. min. max. min.
sup. rec. rec. sup. rec. rec. rec. rec.
mm mm mm mm mm mm mm mm
BLOT 100 55 40 30 65 40 37 24 12
BLOT 200 100 55 30 87 55 47 24 12
BLOT 300 100 70 32 110 70 42 40 28
BLOT 400 100 70 38 110 70 80 40 28
Note: diameters are inside diameters
Contents
Product properties: BLOT
Backing
Tensile strength DIN 30672 410 N/cm
Elongation DIN 30672 490%
Adhesive Copolymer Mastic
Shear strength EN 12068 120 N/cm2 8 N/cm2
Sleeve
Peel to Steel EN 12068 7.6 N/mm 0.9 N/mm
Impact resistance EN 12068 > 15 Nm
Penetration resist. EN 12068 > 0.6 mm *
class C30 (10 N/mm2)
* remaining thickness
BLOT type products are available as a kit, containing:
- a collar with square flap
- a cap with plug cover
Example: BLOT-100
100 Blot size 100, 200, 300, 400
See product dimension table
Note: When no more than a window has been cut out of the original mill-applied coating, the BLOT moulded part is suitable for the purpose of complete
coating. When the mill-applied coating has been completely peeled off all round to allow for the welding work, WPC-05 sleeve is used in addition to BLOT:
Nominal of the mains supply Order description

DN 80 WPC-C30-DN80-450-05
DN100 WPC-C30-DN100-450-05
DN150 WPC-C30-DN150-450-05
DN200 WPC-C30-DN200-450-05
DS-BLOT-REV-1-08/01

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Contents
R STTE Molded Part
Corrosion Protection and sealing system for welded or prefabricated branch-off
tees in distribution networks
Product description
STTE coating of straight pipe tees.
First layer: Copolymer adhesive
Second layer: Thick walled, radiation cross-linked, high density polyethylene.
STTE consists of a 110 mm (4.33") high collar provided with a square flap 320 by 320 mm
(12.5" by 12.5").
The pieces are fabricated from a special compound, that fits the contours of the metal tee-
pieces. STTE is coated internally with a high performance hot-melt that bonds it firmly to the
bare steel parts of the tee-piece and to the adjacent pipe coating. Prior to welding the tee,
STTE is placed on the branch-off pipe, where it remains in its packaging, protected from the
environment until the time of installation.
The installation is carried out directly on the cleaned and dried (pre-heated) pipe surface without primer During recovery, the adhesive softens and flows to
form a tight bond with the substrate. To fully reconstitute the line coating around the main pipe, an additional WPC sleeve, provided with a precut hole, can
subsequently be installed.
No primer required Specially formulated sealant
No drying time and easy application. Ensures a strong bond & reliable protection.
Pre-shaped mold system Provides high peel and shear values after installation.
Makes installation easy. No special equipment or skills required
Provides accurate protection. Makes installation fast and easy.
Controlled high wall thickness Keeps installation costs low.
Provides accurate & reliable protection.
Small number of sizes for a large number of applications
Reduced inventory & logistics costs.

STTE
Performance DIN 30672 C30
Product dimensions
D
DS-STTE-REV-1-08/01
H
Tb
Sw
STTE D H Sw Tb
sup. rec. sup. sup.
mm mm mm mm mm
DN40-DN50 129 (5.08") 40 (1.57") 110 (4.33") 320 (12.5") 1.9 (0,075")
DN65-DN80 228 (8.98") 70 (2.76") 110 (4.33") 320 (12.5") 1.8 (0,071")
DN100-DN150 291 (11.46") 110 (4.33") 110 (4.33") 320 (12.5") 1.8 (0,071")
Contents
Product properties: STTE
Backing
Adhesive
Shear strength EN 12068 120 N/cm2
Sleeve
Peel to Steel EN 12068 7.6 N/mm
STTE type products are available:
- As a moulded part (filler strip included)
Example: STTE DN40-DN50

DN40 DN50 Min Branch pipe diameter in DN40-DN50, DN65-DN80, DN100-DN150
DN - Max Branch pipe (1.625" - 2.375", 2.875" - 3.500", 4.500" - 6.625")
diameter in DN
The remaining non protected steel surface of the service pipe can be coated with WPC-C30 unisleeves with pre-cut hole.
WPC-C30 unisleeves need to be ordered separately.
Example: WPC-C30-DN80-450-S
DN80 Service pipe diameter in DN DN80, DN100, DN150, DN200, DN250, DN300
3500", 4.500", 6.625", 8.625", 10.750", 12.750"
450 Sleeve width in mm 450 mm (17.75")
S Code Indicates unisleeve has pre-cut hole to be installed with STTE
Note: The WPC sleeve can be used for all branch pipe diameters from DN40 up to DN150 (1.625" up to 6.625")
DS-STTE-REV-1-08/01

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Contents
R HTTE Molded Part
Heat-shrinkable molded part for the corrosion protection of
house connection tees
Product description
HTTE House Tap Tee.
First layer: Copolymer adhesive
Second layer: Thick walled, radiation cross-linked, high density polyethylene.
HTTE is a heat-shrinkable molded part, pre-shaped to encapsulate house connection weld-
on tees. The thick-walled, highly expanded molded part is coated with a specially formulated
hot-melt adhesive for this application. The adhesive melts during installation and, under
pressure from the shrinking sleeve, is forced into surface irregularities, thus providing an
excellent seal. The HTTE part can be delivered with or without a cap.
To prevent corrosion of the service pipe where the house connection is made, the use of a compatible PERP patch or WPC heat-shrinkable
wraparound sleeve is recommended.
HTTE is installed using regular propane gas torches. The installation is carried out directly on the cleaned and preheated substrate. The part is positioned on
the branch-off pipe and slid over the tee-piece to be protected. Using a torch, the HTTE is then shrunk in place. During recovery, the adhesive softens and
flows to form a tight bond with the substrate. The bond strength builds up during cool down and is fully retained after completion of the job.

No primer required as well as the main pipe. HTTE
No drying time and easy application. MaxSpecially
operatingformulated
temperaturesealant 50C (122F)
Pre-shaped mold system Ensures a strong bond & reliable protection.
Compatible line coatings PE, FBE, Tape, Coaltar, Asphalt
Makes installation easy. Provides high peel and shear values after installation.
Provides accurate protection. MinNopreheat
specialtemperature 70C (158F)
equipment or skills required
Controlled high wall thickness Recommended pipe preparation
Makes installation fast and easy. ST3
Provides accurate & reliable protection. SoilKeeps
stressinstallation costs low.
restrictions None
HTTE-kit available HTTE
Performance DIN30672 C30
An all-in-one product to protect the house tap tee. Max operating temperature 50C (122F)
Product dimensions
D1
D2
H1
H2
D3
H3
L
01: with cap DS-HTTE-REV-1-08/01
02: without cap
HTTE D1 D2 D3 H1 L H2 H3
sup. rec. sup. rec. sup. rec. rec. rec. rec. rec.
min. max.. min. max. min. max. min.
mm mm mm mm mm mm mm mm mm mm
HTTE-1500-02* 80 37 No Cap 70 23 137 48 137 53
HTTE-1600** 110 37 110 27 70 32 90 45 78 40
HTTE-1700** 160 58 160 35 95 45 116 41 95 51
HTTE-1800** 160 58 160 35 95 45 135 41 113 70
HTTE-2000** 160 58 160 35 95 45 165 41 141 51
HTTE-4000** 160 58 160 35 85 33 187 47 155 61
HTTE-4500** 160 58 160 35 85 33 169 47 145 68
HTTE-5000-02* 160 58 No Cap 95 45 214 41 185 92
* only available in 02-version sup.: as supplied

** 01 and 02 version available rec.: after full unrestricted recovery
Contents
Product properties: HTTE
Backing
Adhesive
Shear strength EN 12068 120 N/cm2
Sleeve
Peel to Steel EN 12068 7.6 N/mm
HTTE type products are available:
- as a molded part with or without cap
- as a kit (P-kit and G-kit)
Example: HTTE-4000-01-P05 / HTTE-4000-01-G05-DN100

4000 HTTE size See product dimension table
01 Code referring to cap 01 : HTTE with cap; 02 : HTTE without cap
P05 Code to indicate kit content Kit contains PERP patch + S1052 mastic strip
G05 Kit contains WPC-C30 unisleeve
DN100 Service pipe diameter in DN DN80, DN100, DN150, DN200
(3.500", 4.500", 6.625", 8.625")
For proper selection of HTTE size and kit content , see application table AT-HTTE-REV-1-08/01.
DS-HTTE-REV-1-08/01

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Contents
R FCMS-Cap Molded Part
Heat-shrinkable molded part for corrosion protection of
free-ending steel parts
Product description
FCMS-Cap: Flange Coupler Molded Shape Cap.
First layer: High performance copolymer & extra mastic strip on outlet.
FCMS-Cap is used in distribution networks. It has been developed for the corrosion protec-
tion and waterproof sealing of pipe ends, valve bottoms and any free-ending steel part.
The high performance copolymer coating of the cap ensures an excellent bond to the bare
steel of the tee-piece. It is usually combined with a TPSM or WPC product to seal to the line
coating.
FCMS-Cap is installed using regular propane gas torches. The installation is carried out directly on the cleaned and preheated substrate. The molded part is
slid onto the pipe so that it touches the steel end cap. The high shrink ratio backing shrinks and forms a tight fit onto the pipe end. During recovery, the adhe-
sive softens and flows to form a tight bond with the substrate. The bond strength builds up during cool down and is fully retained after completion of the job.
No primer required High shrink ratio
No drying time and easy application. Allows each size to fit a variety of sizes, keeping logistics costs low.
Pre-shaped mold system. Saves money by reducing inventory.
Makes installation easy Easy selection.
Provides accurate protection. No special equipment or skills required
Specially formulated sealant Makes installation fast and easy.
Ensures a strong bond & reliable protection. Keeps installation costs low.
Provides high peel and shear values after installation.
Controlled high wall thickness
Provides accurate & reliable protection.

FCMS-Cap
Min preheat temperature +60C (+140F)
Product dimensions
H
DS-FCMS-Cap-REV-1-08/01
D
FCMS Cap D H M
Sup Rec Rec Sup
mm mm mm mm
DN40-DN65 100 (3.94") 40 (1.57") 110 (4.33") 50 (2")
DN80-DN100 130 (5.12") 85 (3.35") 110 (4.33") 50 (2")
DN125-DN175 225 (8.86") 125 (4.92") 95 (3.74") 50 (2")
DN200-DN300 365 (14.37") 200 (7.87") 140 (5.51") 50 (2")
Contents
Product properties: FCMS-Cap
Backing
Adhesive Copolymer Mastic
Shear strength EN 12068 120 N/cm2 8 N/cm2
Sleeve
Peel to Steel EN 12068 7.6 N/mm 0.9 N/mm
FCMS-Cap type products are available:
as a molded part
Example: FCMS-CAP-DN80-DN100
FCMS-CAP Product type Standard Ordering options
DN80 DN100 Min nom pipe diameter DN40-DN65 (1.625" - 2.875"), DN80-DN100 (3.500" - 4.500"),
Maximum nom pipe diameter DN125-DN175 (5.563" - 7.125"), DN200-DN300 (8.625" - 12.750")
Application table
Nom. Pipe Size Min. pipe OD Product description

DN mm mm
40 (1.625") 48.3 FCMS-DN40-DN65
50 (2.375") 60.3 FCMS-DN40-DN65
65 (2.875") 76.1 FCMS-DN40-DN65
80 (3.500") 88.9 FCMS-DN80-DN100
100 (4.500") 114.3 FCMS-DN80-DN100
125 (5.563") 139.7 FCMS-DN125-DN175
150 (6.625") 168.3 FCMS-DN125-DN175
200 (8.625") 219.1 FCMS-DN200-DN300
250 (10.750") 273.0 FCMS-DN200-DN300
300 (12.750") 323.9 FCMS-DN200-DN300
DS-FCMS-Cap-REV-1-08/01

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Contents
R Application Table for HTTE
MANIBS
Type Product size
DN32-outlet 1 HTTE-1600-04-P05
Serie D430V
DN50-outlet 1 - 1 1/4 HTTE-4000-01-P05
Serie D410
DN50-outlet 1 1/2 - 2 HTTE-4000-04-P05
Serie D410V, D413V
DN DN
WOESTE
Type Product size
DN25 HTTE-1600-01-P05
DN40 HTTE-1700-01-P05
DN50 HTTE-1800-01-P05
DN
RMA
Type Product size
DN25-outlet 1 HTTE-1600-04-P05
DN50-outlet 1,1 1/2 - 2(with stop) HTTE-4500-01-P05
DN50-outlet 1- 2(with tap) HTTE-4500-04-P05
AT-HTTE-REV-1-08/01
DN DN
PUSPAS
Type Product size
Typ VK-DG 50 S
Typ VK-GS 38 HTTE-4630-01-P05
outlet 1, 1 1/4, 1 1/1, 2
Contents
R GRS, GRSM, GRSM-F Wrap-around Sleeve
Heat-shrinkable (Gas) Repair Sleeve for permanently repairing leaking
caulked/screwed joints in low-pressure distribution networks.
Product description
GRS, GRSM, GRSM-F caulked/screwed joint leak repairing.
Second layer: Radiation-cross-linked, high density polyethylene.
Additional kit component: S1052 special shaped mastic profile, to form a gradual sloping
support for the sleeve in the transition area of (bell & spigot) joints. This profile is compati-
ble with the sleeve coating.
GRS(M), GRSM-F heat-shrinkable, wrap-around repair sleeves are a reliable, easy
method of permanently repairing leaking caulked/screwed joints in low-pressure (gas)
distribution networks for maximum operating pressure of 100 mbar or 10 KPa (1.45 psi).The GRS(M)/GRSM-F sleeve is ideally suited for
quick on-site repair of pitted or cracked pipe and bells. Ideal for limited space applications, it can be used in close proximity to other pipes
or cables where most systems wont fit.
GRS(M)/GRSM-F has to be used in conjunction with a mastic profile allowing the sleeve to accommodate the large diameter differences
associated with bell and spigot joints.
GRS(M) has a unique closure rail system consisting of a chromium-nickel steel channel. It suits pipe diameters up to DN150 (6"). For pipe
sizes exceeding DN150 (6"), GRSM-F should be used. GRSM-F, glass fiber reinforced, has a high shrink recovery ratio coping easily with
sharp step-downs. It is closed by a zipper shielded against flame contact by a factory applied closure patch.The sleeve inner sealant adheres
to virtually any substrate and maintains its elasticity and sealing characteristics over a wide temperature range.
The installation, simple and fast, is carried out directly on the cleaned and dried (pre-heated) surface. The mastic profile and sleeve are simply wrapped
around the pipe or joint and closed. When heated with a gas flame, the GRS(M)/GRSM-F sleeve shrinks tightly around the substrate. At the same time, the
mastic profile and the sealant that coats the inside of the sleeve soften and flow into all pits and surface irregularities, forming an excellent seal.
No primer required Sealing adhesive automatically flows and repairs minor mechanical
No drying time and easy application. damages
Low preheat sensitivity & proven functionality "Self-healing effect." Saves extra intervention steps.
Allows easy application combined with high functional performance. Unique closure systems
Highly resistant to temperature cycling, vibration, deflection, axial Allow simple & fast installation.
pull movement High shrink ratio conforms to transitions
Tough, dependable and user-friendly. Allows each size to fit a variety of sizes, keeping logistics costs low.
Limited space for application required Saves money by reducing inventory.
Reduces digging costs & saves time. Easy selection.
Specially formulated sealant No elaborate equipment required
Ensures a strong bond & impervious seal to virtually any substrate. Makes installation fast and easy.
Maintains its elasticity and sealing characteristics over a wide tempera- Keeps installation costs low.
ture range.
DS-REPAIR-REV-1-08/01
GRS(M) GRSM-F
Max operating temperature 30C (86F) 30C (86F)
Compatible line coatings PE, FBE, Tape, Coal tar, Asphalt, Plastics PE, FBE, Tape, Coal tar, Asphalt, Plastics
Min preheat temperature 60C (140F) 60C (140F)
Recommended pipe preparation ST3 or SA 2 1/2 ST3 or SA 2 1/2
Soil stress restrictions None None
Performance DIN30658 DIN30658
Product thickness
GRS(M) GRSM-F
Backing (as supplied) 0.016 in.- 0.024 in. (0.4 - 0.6 mm) 0.051 in. (1.3 mm)
Adhesive (as supplied) 0.039 in. (1 mm) 0.047 in. (1.2 mm)
Contents
Product properties: GRS(M) - GRSM-F
GRS(M) GRSM-F
Backing
Bursting strength DIN 30672 N/A 3500 N
Tensile strength ISO R527 20 MPa N/A
Elongation ISO R527 > 500% 580%
Adhesive
Shear strength EN 12068 @ 10 mm (0.4")/min. 8 N/cm2 8 N/cm2
Peel strength EN 12068 @ 10 mm (0.4")/min. 9 N/cm 9 N/cm
System
Total systems GRSM and GRSM-F are tested according to the requirements of DIN30658 and approved by DVGW.
GRS(M)/GRSM-F type products are available as a kit containing:
- a sleeve (for GRSM-F with integrated zipper closure system)
- a corrosion resistant stainless steel channel (for GRS, GRSM)
- one or more mastic profiles
Example: GRS-4-24-F / GRSM-100-600-AB / GRSM-F-DN200/8

4 Pipe in inches 1.5, 2, 3, 4, 6 (GRS)
100 Pipe in DN 40, 60, 80, 100, 150 (GRSM)
DN200/8 Pipe in DN / inches DN200/8, DN250/10, DN300/12, DN350/14, DN400/16, DN450/18,
DN500/20, DN600/24 (GRSM-F)
24 Sleeve width in inches 18, 24, 36 (GRS)
600 Sleeve width in mm 450, 600, 900 (GRSM), 600 (GRSM-F)
F Mastic profile code A, B, C: quadratic shape
AB E, F, G, H, J, K: triangular shape (for GRSM-F , only triangular
shapes are supllied)
R, S, T, V: rectangular shape
Accessories:
S1057-2 Gray caulking compound to temporarily seal live leaks from the joints
IT-1000-014 Channel puller
For proper product selection, see application table AT-GRSM-REV-1-08/01.

DS-REPAIR-REV-1-08/01

Fax: +32 16 55 36 74

Fax: +1 781 440-6271 FAX: Mexico +52 66 23-64-63
Contents
R GRSM-RP Wrap-around Sleeve
Heat-shrinkable (Gas) Repair Sleeve kit designed to combine an immediate
temporarily gas leak stop as well as a permanent repair of leaking screwed
riser pipes.
Product description
GRSM-RP caulked/screwed joint leak repairing.
Second layer: Radiation-cross-linked, high-density polyethylene.
Additional kit component: S1057 caulking mastic used to temporarily seal/stop gas leaks
prior to installation. This mastic is compatible with the sleeve coating.
GRSM-RP heat-shrinkable, wrap-around repair sleeves is a reliable, easy method of perma-
nently repairing leaking caulked/screwed joints in low-pressure (gas) distribution networks
for maximum operating pressure of 100 mbar or 10 KPa (1.45 psi).
The GRS-RP sleeve is ideally suited for quick, on-site repair of small diameters of screwed risers. GRSM-RP has a unique closure rail sys-
tem consisting of a chromium-nickel steel. GRSM-RP is ideal for limited space applications. GRSM-RP can be used in close proximity to
other pipes or cables where most systems wont fit.
The installation is carried out simply and quickly on the cleaned and dried (pre-heated) surface. Any leaks can immediately temporarily be sealed with the
mastic putty, S1057. The inner sealant of the sleeve adheres to virtually any substrate and maintains its elasticity and sealing characteristics over a wide tem-
perature range. When heated with a gas flame or heat-gun, the GRSM-RP sleeve shrinks tightly around the screwed riser. At the same time the sealant that
coats the inside of the sleeve softens and flows into all surface irregularities, forming an excellent seal.
No primer required Sealing adhesive automatically flows and repairs minor
No drying time and easy application. mechanical damages
Low preheat sensitivity & proven functionality "Self-healing effect." Saves extra intervention steps.
Allows easy application combined with high functional performance. Unique closure systems
Highly resistant to temperature cycling, vibration, deflections, Allow simple & fast installation.
axial pull movement S1057 mastic for temporarily sealing
Tough, dependable and user-friendly. Immediate solution for small gas leaks.
Limited space for application required No elaborate equipment required
Reduces digging costs & saves time. Makes installation fast and easy.
Specially formulated sealant Keeps installation costs low.
Ensures a strong bond & impervious seal to virtually any substrate.
temperature range.

GRSM-RP
Compatible line coatings PE, FBE, Tape, Coal tar, Asphalt, Plastics
DS-GRSM-RP-REV-1-08/01
Recommended pipe preparation ST3 or SA 2 1/2
Performance DIN30658
Product thickness
GRSM-RP
Backing (as supplied)* 0.016 in. - 0.024 in. (0.4 - 0.6 mm)
Adhesive (as supplied) 0.039 in. (1 mm)
Contents
Product properties: GRSM-RP
Backing
Tensile strength ISO R527 20 MPa
Elongation ISO R527 > 500%
Adhesive
2
Shear strength EN12068 @ 10 mm (0.4")/min. 8 N/cm
Peel strength EN12068 @ 10 mm (0.4")/min. 9 N/cm
System
Total system GRSM is tested according to the requirements of DIN30658 and approved by DVGW.
GRSM-RP type products are available as a kit, containing:
- a sleeve
- a corrosion resistant stainless steel channel
- a S1057 gray caulking mastic
Example: GRSM-50/15-300-1RP
50/15 Supplied sleeve in mm 50/15 (3.33"/0.59"), 76/22 (3"/0.87"),
Recovered sleeve in mm 101/30 (3.98"/ 1.18"), 139/38 (5.47" / 1.50")
300 Sleeve width in mm 300 (12")
1 Qty of S1057-2 mastic 1 (200 g or 441 lb)
RP Type of GRSM RP (Riser Pipe)
Application Table
Riser Pipe Nominal Bore
DN inch
20 - GRSM-50/15-300-1-RP
25-50 1-2 GRSM-76/22-300-1-RP
80 3 GRSM-101/30-300-1-RP
100 4 GRSM-139/38-300-1-RP
DS-GRSM-RP-REV-1-08/01

Fax: +32 16 55 36 74

Fax: +1 781 440-6271 FAX: Mexico +52 66 23-64-63
Contents
R Application Table for GRS, GRSM, GRSM-F
GRS/GRSM
Nominal pipe size Nominal pipe size Max. Bell OD Max. Bell OD Product size
DN inch mm inch
40 1 1/2 125 5.00 GRS-1.5 / GRSM40
50 2 140 5.50 GRS-2 / GRSM60
65 2 1/2 155 6.00 GRS-2 / GRSM60
80 3 175 6.80 GRS-3 / GRSM80
100 4 208 8.20 GRS-4 / GRSM100
125 5 220 8.60 GRS-6 / GRSM150
150 6 270 10.50 GRS-6 / GRSM150
GRSM-F
Nominal pipe size Nominal pipe size Max. Bell OD Max. Bell OD Product size
DN inch mm inch
200 8 326 12.85 GRSMF200/8
250 10 378 14.90 GRSMF250/10
300 12 437 17.20 GRSMF300/12
350 14 495 19.50 GRSMF350/14
400 16 559 22.00 GRSMF400/16
450 18 617 24.30 GRSMF450/18
500 20 675 26.60 GRSMF500/20
600 24 787 31.00 GRSMF600/24
Table Mastic Profiles

S1052 Code Shape Size Size Length Length Pipe Pipe
mm inch mm inch DN inch
3 A ! 32 x 32 1.26 x 1.26 360 14.17 40, 60 & 80 1 1/2, 2 1/2, 3 1/2
4 B ! 32 x 32 1.26 x 1.26 450 17.72 100 4
5 C ! 35 x 35 1.38 x 1.38 610 24.02 150 6
9 E * 40 x 40 1.57 x 1.57 360 14.17 80 3

10 F * 45 x 45 1.77 x 1.77 450 17.72 100 4
11 G * 50 x 50 1.97 x 1.97 610 24.02 150 6
AT-GRSM-REV-1-08/01
12 H * 55 x 55 2.16 x 2.16 360 14.17 80 (900 long only) 3 (36" long)
13 J * 55 x 55 2.16 x 2.16 450 17.72 100 (900 long only) 4 (36" long)
14 K * 55 x 55 2.16 x 2.16 610 24.02 150 (900 long only) 6 (36" long)
17 R ** 40 x 20 1.57 x 0.79 360 14.1 60 2 1/2

18 S ** 40 x 20 1.57 x 0.79 410 16.14 80 3
19 T ** 40 x 20 1.57 x 0.79 480 18.90 100 4
20 V ** 40 x 20 1.57 x 0.79 610 24.02 150 6
* Triangular profiles are used in UK, Austria and Italy

** Rectangular profiles are used in France and Germany
Contents
Accessories
Torches
Complete torch kit: EQ-FH-2601A-KIT (a.o. US regulator, BN60 nozzle)
EQ-TO-NOZZLE-BN80
M20 X1
EQ-TO-NOZZLE-BN60
EQ-TO-NOZZLE-BN40
EQ-TO-NOZZLE-BN25
R 3/8 RH
EQ-TO-HANDLE-PILOT-3488
EQ-TO-HANDLE-3486
M14X1
DS-ACCESSORIES-REV-1-08/01
EQ-TO-HOSE-4M-701291
EQ-TO-HAN-701922
M14X1
R 3/8 LH
POL 0.88 inches W 20.0 W 21.8

-14GO-LH -14LH -14LH
EQ-TO-REGU-US-3084-01
EQ-TO-REGU-IT-3084-04
EQ-TO-REGU-EU-3084-05
R
Contents
Installation equipment
roller: temperature pyrometer:

EQ-ROLLER-FLAT-SILICON RM-PYROMETER
+ surface contact probe:
RM-ROLLER-PROBE-SENSOR
temperature stick: plastic scraper for bevel-

RM-TEMP-IN-STICK- ling mill coating:
60C/70C (140F/158F) EQ-PE-SCRAPER
+ replacement blade:
EQ-PE-BLADE
Miscellaneous
heatshield for line coating: working gloves:

EQ-HEAT-SHIELD- EQ-GLOVES-PAIR
150x3x25M
field peel test set:
EQ-PEELTEST-SET
R
Contents
Primer equipment
Epoxy primer S1239 and S1301

Primer is available in bulk packages and in small kits
Small Epoxy primer kits:

S1239-PRIMER-KIT-252
S1301-PRIMER-15-KIT
Kits include appropriate quantities of resin (part A) and hardener (part B), a
stirring stick (EQ-PR-MIXING-STICK), primer safety gloves (EQ-PR-
GLOVES) and an applicator pad (EQ-PR-APPLICATOR-3).
Kits contain sufficient primer for up to 1 square meter (11 square feet) of
surface coverage.
Bulk Epoxy primer:

S1239: S1239-PART-A-14.7L-OV
S1239-PART-B-17L-OV
S1301: S1301-PART-A-17L-OV
S1301-PART-B-17L-OV
Bulk epoxy primer consist of 2-containers of resin Part A and 1-container of

hardener part B.
1 ltr* of mixed bulk primer covers a minimum of 6.7 m2 (72 square feet)
surface.
When using bulk epoxy primer, it is necessary to order primer pumpsets
and applicator pads seperately.
Applicator pad kits are available and these contain 100 pads, 100 mixing
cups and 100 gloves: RM-BULK-ACCESSORIES-KIT.
*1 ltr = 0.91 quart
R
Contents
Primer equipment
primer applicator pad: EQ-PR-APPLICATOR-3
primer mixing stick: EQ-PR-MIXING STICK
primer mixing cup: EQ-PR-CUP-460
primer safety gloves: EQ-PR-GLOVES
kit: 100 applicators, sticks, cups and

gloves: RM-BULK-ACCESSORIES-KIT
primer pumpset S1301 primer: 1pc EQ-PR-S1301-PUMP2-A

1pc EQ-PR-S1301-PUMP2-B
or
primer pumpset S1239 primer: EQ-PR-S1239-PUMP2-A

EQ-PR-S1239-PUMP2-A
R
Contents
New technologies
RayJoint
RayJoint is Tyco Adhesives's new jointing system for pre-insulated pipes. It

consists of a radiation-cross-linked heat-shrinkable polyethylene casing
installed with sealing strips for a watertight bond.
RayJoint can be easily installed using standard gas powered blow torches.
The crosslinked nature of the polyethylene casing means it can withstand
the heat needed to shrink the casing and bond the underlying sealant strip
without itself suffering damage. Consequently, no additional outside end-
seals are required.
Thanks to their excellent thermal stability, RayJoint casings can be stored

and transported without risk of pre-shrinking even in high temperatures.
The polyethylene casing provides outstanding protection against the envi-

ronment resisting attack from chemicals, water and heat as well as abra-
sion and mechanical stress.
R80 and R95 liquid epoxy coating
Tyco Adhesives introduces new high performance liquid epoxy coatings

designed for the corrosion protection of buried pipelines, operating at tem-
peratures up to 95C (203F). Epoxy coatings can be used for new con-
struction, including girth welds, bends, fittings etc., and for the recoating of
existing live lines. The coatings are available in both brush and spray applied
grades.
DS-TECHNOLOGIES-REV-1-08/01
Dirax joint protection for directional drilling
The use of fiberglass-reinforced materials enables installation to be achieved

under extreme conditions, e.g. in horizontal drillings or offshore service.
The special structure gives this kind of coating great resistance to mechani-
cal stresses, while the penetration resistance is several times higher than
that of unreinforced carrier materials.
R
Contents
General Technical data
Steel pipe sizes Conversion table

DN outside pipe diameter Length inch foot yard stat. naut. cm m km
inches mm inch mile mile
80 3 88,9 3.500 1 mil 0.001 - - - - 2.54.103 - -
100 4 114,3 4.500 1 inch 1 0.0833 0.0278 - - 2.540 0.0254 -
125 5 141,3 5.563 1 foot 12 1 0.3333 - - 30.48 0.3048 -
150 6 168,3 6.625 1 yard 36 3 1 - - 91.44 0.9144 -
200 8 219,1 8.625 1 stat. mile 63360 5280 1760 1 0.8678 - 1609 1.609
250 10 273,1 10.750 1 naut. mile 72950 6080 2026 1.152 1 - 1853 1.853
300 12 323,9 12.750 1 cm 0.3937 0.0328 - - - 1 0,01 -
350 14 355,6 14.000 1m 39.37 3.281 1.094 - - 100 1 0,001
400 16 406,4 16.000 1 km 39370 3.281 1093.6 0.6214 0.5396 - 1000 1
450 18 457,2 18.000
500 20 508,0 20.000 Surface square square square square acre cm2 m2 a ha km2
600 24 609,6 24.000 inch foot yard mile
700 28 711,2 28.000 1 circular mil - - - - - 5.067.106 - - - -
800 32 812,8 32.000 1 square inch 1 - - - - 6.452 - - - -
900 36 914,4 36.000 1 square foot 144 1 0.1111 - - 929 0.0929 - - -
1000 40 1016,0 40.000 1 square yard 1296 9 1 - - 8361 0.8361 - - -
1100 44 1120,0 44.000 1 square mile - - - 1 640 - - - 259 2.59
1200 48 1220,0 48.000 1 acre - 43560 4840 0.0016 1 - 4047 40.5 0.405 -
1400 56 1422,0 56.000 1 cm2 0.155 - - - - 1 0,0001 - - -
1600 64 1620,0 64.000 1m2 1550 10.76 1.196 - - 10000 1 0,01 - -
1a - 1076 119.6 - 0.0247 - 100 1 0,01 -
1ha - - - 0.0039 2.47 - 10000 100 1 0,01
1km2 - - - 0.3861 247.1 - - 10000 100 1
Volume cubic cubic cubic US Imp. US Imp Imp cm3 dm3

inch foot yard fl. oz fl. oz gallon gallon pint (L)
1 cubic inch 1 - - 0.5541 0.5768 - - 0.0288 16.39 0.0164
1 cubic foot 1728 1 0.0370 957.5 996.6 7.481 6.232 49.83 - 28.32
1 cubic yard 46656 27 1 25853 26909 202 168.2 1345 - 764.6
1 US fl. oz 1.805 - - 1 1.041 - - 0.0520 29.57 0.0296
1 Imp. fl. oz 1.734 - - 0.9607 1 - - 0.05 28.41 0.0284
1 US gallon 231 0.1337 - 128 133.2 1 0.8327 6.662 3785 3.785
1 Imp. gallon 277.4 0.1603 - 153.7 160 1.201 1 8 4546 4.546
DS-GENTECHDATA-REV-1-08/01
1 Imp. pint 34.68 0,02 - 19.21 20 0.1501 0.125 1 568.2 0.5682
1 cm3 0.061 - - 0.0338 0.0353 - - - 1 0,001
1 dm3 61.02 0.035 0.0013 33.81 35.3 0.2642 0.22 1.76 1000 1
Weight oz lb stone US Imp. US Brit g kg t

cwt cwt ton ton
1 oz 1 0.0625 0.004 - - - - 28.35 0.028 -
1 lb 16 1 0.071 0.01 0.009 - - 453.6 0.454 -
1 stone 224 14 1 0.14 0.125 0.007 0.0663 6350 6.35 0.0064
1 US cwt 1600 100 7.143 1 0.8929 0.05 0.0446 45359 45.36 0.0454
1 Imp. cwt 1792 112 8 1.12 1 0.056 0.05 50802 50.8 0.0508
1 US ton 32000 2000 142.9 20 17.841 1 0.3929 907190 907.2 0.907
1 Brit ton 35840 2240 160 22.40 20 1.120 1 1016050 1016 1.016
1g 0,0353 - - - - - - 1 0,001 -
1 kg 35.27 2.205 0.157 0.022 0.020 0.0011 0.00098 1000 1 0,001
1t 35274 2204.6 157.47 22.05 19.685 1.1023 0.3642 - 1000 1
R
Contents
Headquarters:
Tyco Adhesives
1400 Providence Hwy
Norwood, MA 02062 USA
Intl Tel: +1 781 440-6161
US Toll Free: +1 800 248-0149
Fax: +1 781 440-6271
E-mail: CPG@TycoAdhesives.com
In Europe, Middle East, Africa,

Asia & Pacific:
Nieuwlandlaan B15
Tel: +32 16 55 36 00
Fax: +32 16 55 36 74
E-mail: CPGE@TycoAdhesives.com
In the Americas:
Tyco Adhesives L.P.
1675 Suite C Brandywine Avenue
Chula Vista, CA 91911 USA
TEL: Mexico +52 (66) 23-34-33
TEL: US +1 (619) 4 24 42 59
FAX: Mexico +52 66 23-64-63
FAX: US +1 (619) 4 24 42 58
Local agent/Distributor:
RAYCHEM-CATCOV-REV-1-08/01
www.tycoadhesives.com

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R

Girth weld coating

Tyco Adhesives CPG (Corrosion Protection Group) 1

Girth weld coatings: Two-layer Tubular 2

Girth weld coatings: Two-layer Wrap-Around 3

Girth weld coatings for up to 120C, PP Coated pipes: Two-layer Wrap-Around 4

Girth weld coatings: Three-layer Wrap-Around 5

Repair system for damaged PE-coatings 7

Line coatings: Two-layer 8

Liquid epoxy Pipe Line & Rehabilitation Coatings 9

Socket joint coatings: Two-layer 11

Coatings for Bends 12

Coatings for casings & flanges 13

Tubular sleeve for ground anchors, mechanical couplers & fittings 14

Repair system for leaks 16

New technologies (MISC) 18

General technical data 19

Raychem heat-shrinkable products play a key role in

Raychem pioneered the heat-shrink process, and Tyco

Russia (Siberia) Indonesia

Figure 1 is an enlarged schematic view of a very small

While hot, the tubing is deformed by applying internal pressure,

While in this deformed shape, the tubing is cooled.

A user reheats the product, melting the crystals.

In order to protect metal pipe structures in contact with an electrolyte

flow and fill

High reliability, high performance

Two-layer and three-layer constructions complement wide range of pipe coatings

Low installation cost

Selecting the sleeve

Pipe operating temperature

Pipe coating type

Outside pipe diameter

Adverse soil conditions

Pipe laying method

Recommended pipe preparation

Mechanical resistance class

Pipe operating temperature

Pipe coating type

Raychem offers heat-shrinkable sleeves in four standard widths:

Outside pipe diameter

Pipe laying method

Offshore (Submarine Conditions)

Recommended pipe preparation

Mechanical resistance class

Selecting the proper sleeve

Pipe Coating Type:

Pipe Operating Temperature:

Pipe Operating Pressure:

Adverse Soil Conditions:

Mechanical Resistance Heat-shrinkable Coating:

Pipe Laying Method:

Climate conditions (Ambient Temperature during Sleeve Application):

GIRTH WELD COATING

50 / 122 Bitumen, > 3" NA*** Offshore Brushing NA*** NA 2 WPCZ

Product selection guide

Product properties: TPS -TPSM/87 - TPSM-C30

TPS TPSM/87 TPSM-C30

Drawing sleeve width, pipe diameter

Example: TPS-4500x18 / TPSM-150/104-450/87 / TPSM-C30-DN100-500

In Europe, Middle East, Africa, Local agent / Distributor:

Headquarters: In the Americas:

Product selection guide

50 / 122 Bitumen, > 3" NA* Offshore Brushing NA* NA 2 WPCZ