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OM-477 116 508W September 2000 Processes Stick (SMAW) Welding Air Carbon Arc (CAC-A) Cutting and
OM-477 116 508W September 2000 Processes Stick (SMAW) Welding Air Carbon Arc (CAC-A) Cutting and
OM-477 116 508W September 2000 Processes Stick (SMAW) Welding Air Carbon Arc (CAC-A) Cutting and

OM-477

116 508W

September 2000

Processes

Stick (SMAW) WeldingOM-477 116 508W September 2000 Processes Air Carbon Arc (CAC-A) Cutting and Gouging With Optional Equipment:

Air Carbon Arc (CAC-A) Cutting and GougingOM-477 116 508W September 2000 Processes Stick (SMAW) Welding With Optional Equipment: TIG (GTAW) Welding Flux

With Optional Equipment:

TIG (GTAW) WeldingArc (CAC-A) Cutting and Gouging With Optional Equipment: Flux Cored (FCAW) Welding MIG (GMAW) Welding Description

Flux Cored (FCAW) Weldingand Gouging With Optional Equipment: TIG (GTAW) Welding MIG (GMAW) Welding Description Engine Driven Welding

MIG (GMAW) Welding

Description

Flux Cored (FCAW) Welding MIG (GMAW) Welding Description Engine Driven Welding Generator Big 40G Visit our

Engine Driven Welding Generator

Big 40G

Welding Description Engine Driven Welding Generator Big 40G Visit our website at www.MillerWelds.com Downloaded from
Welding Description Engine Driven Welding Generator Big 40G Visit our website at www.MillerWelds.com Downloaded from

Visit our website at

www.MillerWelds.com

Generator Big 40G Visit our website at www.MillerWelds.com Downloaded from www.Manualslib.com manuals search engine

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From Miller to You

Thank you and congratulations on choosing Miller. Now you can get the job done and get it done right. We know you don’t have time to do it any other way.

That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality. Like you, his customers couldn’t afford anything less. Miller products had to be more than the best they could be. They had to be the best you could buy.

Today, the people that build and sell Miller products continue the tradition. They’re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929.

This Owner’s Manual is designed to help you get the most out of your Miller products. Please take time to read the Safety precautions. They will help you protect yourself against potential hazards on the worksite. We’ve made installation and operation quick and easy. With Miller you can count on years of reliable service with proper maintenance. And if for some reason the unit needs repair, there’s a Troubleshooting section that will help you

there’s a Troubleshooting section that will help you Miller is the first welding equipment manufacturer in
there’s a Troubleshooting section that will help you Miller is the first welding equipment manufacturer in

Miller is the first welding equipment manufacturer in the U.S.A. to be registered to the ISO 9001 Quality System Standard.

figure out what the problem is. The parts list will then help you to decide which exact part you may need to fix the problem. Warranty and service information for your particular model are also provided.

information for your particular model are also provided. Miller Electric manufactures a full line of welders

Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual catalog sheets. To locate your nearest distributor or service agency call 1-800-4-A-Miller, or visit us at www.MillerWelds.com on the web.

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine Working as hard as you do – every power source

Working as hard as you do – every power source from Miller is backed by the most hassle-free warranty in the business.

Miller offers a Technical Manual which provides more detailed service and parts information for your unit. To obtain a Technical Manual, contact your local distributor. Your distributor can also supply you with Welding Process Manuals such as SMAW, GTAW, GMAW, and GMAW-P.

distributor. Your distributor can also supply you with Welding Process Manuals such as SMAW, GTAW, GMAW,

WARNINGThis product, when used for welding or cutting, produces fumes or gases which contain chemicals

This product, when used for welding or cutting, produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)

WARNINGHealth & Safety Code Section 25249.5 et seq.) Battery posts, terminals and related accessories contain

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

or other reproductive harm. Wash hands after handling. WARNING The engine exhaust from this product contains

WARNING

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

The following terms are used interchangeably throughout this manual:

TIG = GTAW Stick = SMAW

TABLE OF CONTENTS

SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING

1-1.

Symbol

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Engine Hazards

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Additional Symbols For Installation, Operation, And Maintenance

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Principal Safety Standards

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EMF Information

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4

SECTION 1 – CONSIGNES DE SÉCURITÉ – LIRE AVANT UTILISATION

1-1.

1-2.

. Dangers relatifs au soudage à larc

Signification des symboles

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5

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1-3.

. Dangers existant en relation avec le moteur

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1-4.

1-5.

Dangers supplémentaires en relation avec linstallation, le fonctionnement

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et la maintenance

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7

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SECTION 2 – DEFINITIONS

2-1.

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8

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Symbols And Definitions

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9

SECTION 3 – SPECIFICATIONS

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3-1.

Weld, Power, And Engine Specifications

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9

3-2.

3-3.

3-4.

Dimensions, Weights, And Operating Angles

Fuel Consumption

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10

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Duty Cycle And Overheating

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3-5.

AC

Auxiliary

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3-6.

Optional AC Power Plant Curves

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12

3-7.

Volt-Ampere Curves

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13

SECTION 4 – INSTALLATION

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14

4-1.

Installing Welding Generator

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14

4-2.

Connecting The Battery

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14

4-3.

4-4.

. Engine Prestart Checks

Installing Muffler

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14

15

4-5.

4-6.

4-7.

4-8.

Connecting To Weld Output Terminals

Selecting Weld Cable Sizes

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16

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Remote 14 Receptacle RC3 Information (Optional, See Section 4-8)

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17

Terminal Strip 3T Connections (Optional)

 

17

SECTION 5 – OPERATING WELDING GENERATOR

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18

5-1.

Front Panel Controls (See Section 5-2)

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18

5-2.

Description Of Front Panel Controls (See Section 5-1)

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19

5-3.

Remote Control (Optional)

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20

SECTION 6 – OPERATING AUXILIARY EQUIPMENT

6-1.

6-2.

6-3.

. 120 Volt Duplex And Optional GFCI Receptacles

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21

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240 Volt Duplex Receptacle (Optional) Connecting Optional Auxiliary Power Plant

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22

23

SECTION 7 – MAINTENANCE AND TROUBLESHOOTING

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24

7-1.

Routine Maintenance

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24

7-2.

7-3.

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Maintenance Label

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25

Servicing Air Cleaner

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26

Overload Protection

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7-5.

Changing Engine Oil And Filter

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7-6.

Changing Fuel Filter

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7-7.

7-8.

Inspecting And Cleaning Optional Spark Arrestor Muffler

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