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2 Motion control
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Motion control 3
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4 System overview motion control
DFEC IAC-P
pumps with pressure and valves with pressure and
ow control (p/Q) ow control (p/Q)
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System overview motion control 5
Scalable in hardware and software This fine scalability of hardware and software from Rexroth
From single-axis controls integrated in the drive and multi- standardizes automation across all drive technologies.
axis controls installed in the control cabinet through to
the complete machine control with integrated PLC, Rexroth Flexible parameterization, simple commissioning and trans-
always perfectly meets the requirements of any type of parent diagnostics of all drives via the control shortens
hydraulic application. The proven bundled I/O strategy cov- commissioning times and cuts total cost of ownership for
ers a wide variety of interfaces to offer you the optimum the user.
solution for your specific application.
DBR AUTOMATION, SL: C/ Jaln, 25. 29004 Mlaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: comercial@dbrautomation.com
6 Openness
A complete control for hydraulic, electric and hybrid drives with compact and
control-based hardware: The IndraMotion MLC integrates an open PLC accord-
ing to IEC 61131-3 with a powerful motion control. Rexroth is the pioneer in
utilizing the advantages of motion logic systems also for hydraulic and hybrid
drives.
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Openness 7
IP20 Inline Block I/O IndraControl S20 Flexible I/O device in IP20
(4 axis) Modular I/O and IP67: Connection of
standard sensors/actua-
tors via field bus systems
or sercos
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8 Hardware scalability
Perfect implementation:
Finely scalable for your application
The proven bundled I/O strategy covers a wide variety of Rexroth integrated its comprehensive experience in the
interfaces to offer you the optimum solution for your spe- field of hydraulics in software. You can therefore benefit
cific application. Even better, the use of Ethernet-based from the advantages of hydraulic drive technology such as
real-time communication sercos guarantees synchronous high power density, robustness and efficiency for modern
communication between the control, drives and I/O. drive concepts in an optimum way. Special, motion logic
integrated hydraulic, position, velocity, force and alternat-
ing control functions perfectly assume the implementation
of your automation sequence.
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Hardware scalability 9
High-end control technology I/O device (4 axes) for central High-end control technology IndraControl S20
for hydraulic controls with drive control for hydraulic controls with distributed I/O system in
sercos connectivity sercos connectivity protection class IP20
ff 12 analog differential
inputs, 16 bit resolution. ff sercos bus coupler
Current: 10 mA; 20 mA; ff digital I/O
0-20 mA; 4-20 mA. ff analog I/O
Voltage: 0-10 V, 10 V ff resistance temperature
ff 4 analog outputs, detector
16 bit resolution. ff incremental encoder input
Current: 10 mA; 20 mA; ff SSI encoder input
0-20 mA; 4-20 mA. ff ...
Voltage: 0-10 V, 10 V
ff 4 SSI position encoder
inputs
ff Thermal short-circuit and
overload protection,
dielectric strength up to
28 V
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10 Software scalability
Standardization of complete
automation
IndraMotion MLC integrates Best in Class fluid power control technology into automation.
For commissioning and operation no in-depth knowledge of fluid power is required. Pre-
defined blocks and functions automatically compensate for all special characteristics with
high control quality. For positioning in processing machines with micrometer accuracy or for
lifting extremely heavy loads in plants motion controls optimizes hydraulic to meet the
most exacting demands.
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Software scalability 11
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12 Consistent and easy to use
In this way, you will reach your goal faster, for one stan-
dardized engineering environment is sufficient for all your
automation tasks.
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Consistent and easy to use 13
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14 Consistent and easy to use
On the basis of numerous automation solutions Rexroth The pre-defined program frame with the machine sequence
examined typical application and developed a wizard, control increases the modularization of software, and
which creates all essential parts of an application interac- application-specific templates simplify the project start and
tively and significantly reduces the engineering effort. It error handling. For the layout of the user interface, Rexroth
assumes time-consuming routine tasks. Moreover, it pro- provides templates that ensure ease of programming.
motes the standardization of the program structure and
shortens the time of getting familiar with the project in the
case of a project hand-over or when repairs are must be
carried out.
InitColdStart
OpModeCoord
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Consistent and easy to use 15
Sequential programming:
Simple and transparent
(*--------------------------------------------------------------------*)
(* press cycle (example) *)
(*--------------------------------------------------------------------*)
// acceleration and deceleration always constant
Seq[AXIS1].Acc := 1000; // acceleration [mm/s^2]
Seq[AXIS1].Dec := 1000; // deceleration [mm/s^2]
While (input_Start = True) Do // repeat as long input is set
(*----------------------------------------------------------------*)
(* activation of force limitation, command continues immediately *)
(*----------------------------------------------------------------*)
Seq[AXIS1].ForceRamp(Force := 100, // force [kN]
Ramp := 0, // force ramp [kN/s]
Mode := MODE_CONT);
(*----------------------------------------------------------------*)
(* Move axis to press position with profile: fast then slow speed *)
(*----------------------------------------------------------------*)
// Movement fast speed
arPos[1] := 300; // position array element 1 [mm]
arVel[1] := 200; // velocity array element 1 [mm/s]
// Movement press speed
arPos[2] := 350; // position array element 2 [mm]
arVel[2] := 30; // velocity array element 2 [mm/s]
// start Movement, command continues immediately
Seq[AXIS1].MoveProfile(
Pos
Vel
:= arPos,
:= arVel,
// position array
// velocity array With sequential programming, Rexroth offers an engineer-
Count := 2, // amount of elements
Mode := MODE_CONT); ing tool, with the help of which users can realize cyclical
(*----------------------------------------------------------------*)
(* wait until axis in press position or limitation force reached *) and sequential tasks with a common language. With a clear
(*----------------------------------------------------------------*)
WAIT(Seq[AXIS1].InPos OR Seq[AXIS1].InForce);
(*----------------------------------------------------------------*)
separation of PLC- and motion control tasks, this tool is
(* wait press time *)
(*----------------------------------------------------------------*) based on Structured Text (ST). In addition, it utilizes a
SeqBase.WaitTimeMs(500);
(*----------------------------------------------------------------*) common syntax and user interface, administrates common
(* move axis to home position, command ready, if position reached *)
(*----------------------------------------------------------------*)
Seq[AXIS1].Vel := 500; // velocity [mm/s]
variables and resources and offers an integrated debugger.
Seq[AXIS1].MoveAbsolute(Pos := 0, Mode := MODE_IN_POS);
End_While Sequential programming dedicated to electrohydraulic
(*--------------------------------------------------------------------*)
(* press cycle end *) system solutions, simplifies even complex projects while
(*--------------------------------------------------------------------*)
offering extremely high transparence.
Force
Time
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16 Best in Class
PLCopen
f Position control
with fine posi-
tioning
f State control
Firmware f Force control I/O device (4 axes) Hydraulic axis
f Inner-loop velo-
city control Valve command
Command value f Alternating value
generation control
Target
f Point-to-point Actual position
positions
control value
f etc.
* SFC: Sequential Function Chart
FBD: Function Block Diagram
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Best in Class 17
Variant examples
Master
Master principle Maximum value principle Minimum value principle Average value principle
(active synchronization) (active synchronization) (active synchronization) (passive synchronization)
All axes follow the master The axis with the greatest The axis with the smallest Alternating control: the axes
axis. For master axis appli- actual position value is the actual position value is the follow the average position
cations. master axis. For vertical master axis. For vertical of all axes. For parallel-hold-
axes and encoder setting axis and encoder setting ing (displacement synchro-
Max. value up, such as, for Max. value up, such as, nization).
example, for downstroke for example, for lifting plat-
presses. forms and elevators.
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18 Best in Class
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Best in Class 19
Rexroth combines know-how across technologies with competence in controls and hydrau-
lics to create system solutions in all drive and control technologies for nearly all industrial
sectors. Your advantage: The open Rexroth system solutions fit easily into your concept and
shorten your time to market. Consistently simple engineering tools help you realize your
concepts. And proven technology functions ensure perfect results.
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20 Technical data
IndraControl V visualization ff Embedded PC-based, Flexible I/O systems in IP20 ff Field bus coupler for sercos
devices and industrial PC hand-held control unit for und IP67 and all standard field bus
ff Control-based, small opera- mobile use ff I/O systems for central or systems
tor terminals ranging from ff Complete industrial PC decentralized connection ff IP67 variant with M8 and
7.6 cm (3) to 26.4 cm portfolio from the panel ff Finest granularity of digital M12 connection technique
(10,4) from the keypad PC via cabinet-mounted PC modules with 2, 4, 8, 16 or
through to a touch screen with separate display 32 channels
ff Embedded PC-based termi- through to complete PC ff Comprehensive portfolio
nals with touch screen of up operator units with digital, analog, func-
to 38.1 cm (15) tion, relay and supply
terminals
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Technical data 21
Technical data
1 Number of axes
3 Supported drives
4 On-board interfaces
4.1 sercos
4.5 PROFIBUS DP
5 Function modules
6 Digital inputs/outputs
6.2 Inline (local) I/O (64 byte) max. 512. max. 512. max. 512.
7 Functionality (selection)
7.6 Cams
Standard In preparation Not available Optional Depending on variant 1) Control-based control hardware
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22 Technical data
Technical data
7 Functionality (selection)
7.9 Kinematics 2 4 8
8 Functionality (hydraulics-specific)
Standard In preparation Not available Optional Depending on variant 1) Control-based control hardware
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Your partner for success 23
DBR AUTOMATION, SL: C/ Jaln, 25. 29004 Mlaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: comercial@dbrautomation.com
Bosch Rexroth AG
Zum Eisengieer 1
97816 Lohr, Germany
Phone +49 9352 18-0
Fax +49 9352 18-40
www.boschrexroth.com/hydraulics
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