LH-630 服務手冊

Machine Maintenance Manual
LH-630A/B
P/N: 1W63G2001A0
LITZ HIT E CH CO RP O RATI ON

No. 18 Yu 9 Rd., Yu Shih Ind. Park
Tachia Town, Taichung Hsien, Taiwan
Tel: 886-4-26815711
Fax: 886-4-26815712
LITZ HITECH CORP.

Users Manual
Horizontal Machining Center

Machine Model:
Serial No. :
LITZ HIT E CH CO RP O RATI ON

No. 18 Yu 9 Rd., Yu Shih Ind. Park
Tachia Town, Taichung Hsien, Taiwan
Tel: 886-4-26815711
Fax: 886-4-26815712
Email: sales@litzhitech.com
Http://www.litzhitech.com
LITZ HITECH CORP. 1

Company Profile
Sustainable management of a business comes from insistence on top quality.

About Litz:
Litz Hitech Corporation was founded in 1987. It is located in the Taichung Youth Industrial Park and
occupies an area of 17,000 m2. It has been committed to the development and manufacturing of CNC
machine tools since its founding. Other than manufacturing products under its own brand, Litz also
provides OEM & ODM services. By meeting stringent quality requirements of major international
machine tool manufacturers, Litz is widely accepted by customers worldwide. It provides sales services
to every corner of the globe, with its main emphasis on industrialized countries, including the U.S.,
Germany, France, England, Singapore, and Mainland China. In 2004, Litz Precision Machinery
(Jiaxing) Corporation was established in the Jiaxing Economic Development Zone, Zhejiang, China.
Occupying an area of 25,000 m2, it is a production base of machining centers.
Development & Innovation:

Research and development has been the foundation for Litzs growth over the years. The R&D
personnel not only stand at the forefront of product development trend, but also make immediate
response to customers requests. Litz creates innovative products based on modular design, which
satisfies the requirements of product function and production efficiency. Product design is completely
based on users needs, such as speed, precision, easy cleaning and maintenance, ease of use, and
durability.
Guaranteed Quality:
Litz upholds the ISO quality assurance system. By insisting on strict process inspection and inherent
quality, Litzs products are truly flawless. In 1998, Litz obtained ISO-9001 certification, assuring
customers that the services and products they receive are fully warranted. Furthermore, state-of-the-art
measurement equipment are utilized to verify the precision of various types of motion. To name a few
examples, all full-travel motion precision is calibrated and compensated by lasers. Spindle dynamic
balances of in-line equipment are calibrated by IRD equipment. Machines three-dimensional motion
precision is ensured
Environmental Policy:
Litz is obligated and committed to environmental protection. In order to ensure sustainable
management of a business and concern for the Earths resources, Litz promises to all employees,
clients, and the general public, that it will devote tremendous efforts in implementing environmentally-
friendly measures in all of its operations. Litz is a professional machine tool manufacturer. We will
continue to address environmental issues encountered in manufacturing of machine tools, such as
pollution control, waste reduction, and saving and recycling of resources.
Company Vision:
Sustainable management of a business comes from insistence on top quality. With this policy in
mind, Litz offers products that best suit customers needs and provide top-quality post-sales services.
Making Litz the benchmark machine tools company of the future is the mutual goal for all employees.
We cordially invite you to collaborate with us in creating a new era of high-tech machinery.
LITZ HITECH CORP. 2

Dear Customers,
First and foremost, we would like to thank you for choosing our product. We believe that the product
you purchased from us will definitely improve your production capacity and efficiency. This manual
will assist you in the installation, operation, and maintenance of a horizontal machining center.
We would like to remind you that since we continuously work on performance enhancement of our
product, there may be a slight discrepancy in the machine that you received and this manual. This only
means a new improvement has already been implemented on your machine. If you have any questions,
please contact your local retailer or us at any time.
Yours sincerely,
Litz Hitech Corporation
LITZ HITECH CORP. 3

LITZ HITECH CORPORATION
CERTIFICATE
This product has been manufactured in accordance with present specifications and is qualified for
delivery.
Product name:
Machine Model:
Serial number:
Inspector Quality Stamp for Product Delivery
LITZ HITECH CORP. 4

Questionnaire
Dear Customer,
Thank you for purchasing our product. Please fill out this questionnaire and fax it to us. Your helpful
suggestion is the driving force for our continual improvement and growth. Thank you!
FAX: +886-4-26815712
1. Where did you learn about Litzs product?

Machinery exhibitions Advertisements Litzs website Friends Other
2. What do you think of the overall exterior appearance of Litzs product?

Very satisfied Satisfied Average Unsatisfied Very unsatisfied
3. What do think of the packing and machine-anchoring methods of Litzs product?

4. What do you think of the technical knowledge and service attitude of our service representatives?
5. What impression do you have of the brand, LITZ?

6. If you have a chance, would you recommend Litzs product to your friends?
No Yes
7. Other suggestions:
Filled in by: Phone:
LITZ HITECH CORP. 5

To: Litz Hitech Corporation Customer Service FAX: +886 -4 26815712
Customer Service Request Form
A. Customer information:
Name: Contact person:
Address:
Phone: Fax:
B. Machine information:
Machine model: CV-______ MV-______ DV-______ SV-______ LH-______ Other ______
Purchase date: / / Serial No.
Control system: Mitsubishi 64SM 64ASM 65SM M70 M700

Fanuc OiMC 18iMB Other
Controller No. Warranty No.
Spindle speed: 6000RPM 8000RPM 10000RPM 12000RPM

15000RPM 18000RPM Other: PRM
Type of ATC Drum type 16T Drum type 20T Arm type 24T Arm type 32T
C. Service request:
D. Servicing status:
Filled in by Date
LITZ HITECH CORP. 6

[ Attention]
Litzs products can only be operated in ways and with objectives they were originally designed for.
Therefore, any modification of this product is not recommended. The warranty will no longer be valid
once the product is modified without authorization from Litz.
Litz reserves the right of correction or improvement of the machine, specifications, and users manual.
Also, it has no obligations to inform the users in advance about the modification of the product,
machine, and users manual.
Any forms or methods of reproduction, reprinting, or copying of this manual are prohibited before
obtaining a written authorization from Litz. Litz reserves all of the rights mentioned above.
LITZ HITECH CORP. 7

Users Manual
Table of Contents
Chapter 1 Safety Measures
1-1 Safety precautions --------------------------------------------------------------------------- 1-1
1-2 More on safety precautions------------------------------------------------------------------ 1-3
1-3 Basic guidelines for safe operation--------------------------------------------------------- 1-8
1-4 Hazardous areas ------------------------------------------------------------------------------- 1-11
1-5 Safety devices --------------------------------------------------------------------------------- 1-14
Chapter 2 Specifications and Applications
2-1 Applications ----------------------------------------------------------------------------------- 2-1
2-2 Specifications ---------------------------------------------------------------------------------- 2-2
2-3 Exterior dimensions and layout ------------------------------------------------------------- 2-4
2-4 Dimensions of working range --------------------------------------------------------------- 2-6
LITZ HITECH CORP. 0-1

Chapter 3 Preparations for Transport and Installation
3-1 Preventive measures -------------------------------------------------------------------------- 3-1
3-2 Compact floor space -------------------------------------------------------------------------- 3-2
3-3 Miscellaneous --------------------------------------------------------------------------------- 3-2
3-4 Installation environment --------------------------------------------------------------------- 3-3
3-5 More on installation environment ---------------------------------------------------------- 3-5
Chapter 4 Transport and Installation
4-1 Packing ----------------------------------------------------------------------------------------- 4-1
4-2 Preventive measures for operational safety ----------------------------------------------- 4-1
4-3 Hoisting ---------------------------------------------------------------------------------------- 4-2
4-4 Temporary storage ---------------------------------------------------------------------------- 4-5
4-5 Foundation ------------------------------------------------------------------------------------- 4-5
4-6 After installation ------------------------------------------------------------------------------ 4-7

Chapter 5 Preparations for Test Run
5-1 Removal of anchor plates -------------------------------------------------------------------- 5-1
5-2 Cleaning ---------------------------------------------------------------------------------------- 5-1
5-3 Leveling ---------------------------------------------------------------------------------------- 5-2
5-4 Inspection before operation------------------------------------------------------------------ 5-3
5-5 Warm-up of spindle--------------------------------------------------------------------------- 5-4
Chapter 6 Maintenance and Inspection
6-1 Maintenance schedule and recommended oil types -------------------------------------- 6-1
6-2 Maintenance and inspection area ----------------------------------------------------------- 6-2
6-3 Maintenance ----------------------------------------------------------------------------------- 6-4
6-4 Reminders on operation ---------------------------------------------------------------------- 6-10
6-5 Pneumatic and hydraulic systems ---------------------------------------------------------- 6-14
Chapter 7 Parts List ----------------------------------------------------------------------7-0
Chapter 8 Alarm Message And Trouble shooting-------------------------------------8-0
Chapter 9 Warranty information---------------------------------------------------------9-0
Electric Manual-------------------------------------------------------------------------------

Chapter 1
Safety Measures
LITZ HITECH CORP. 6

1-1 Safety precautions
Servicing, replacement, or maintenance of this machine by unqualified or untrained personnel is

prohibited
Numerous safety measures have been installed on this machine to prevent personal injury or damage to
machine. The operator not only should rely on these safety measures, but he/she also should understand
the issues addressed in the following chapters, so that safe operation can be guaranteed.
Furthering addition, incorrect operation or maintenance of any CNC machine increases the risk of
severe personal injury and greatly reduces the machines lifetime. By reading this manual carefully and
combining your common sense and experience on machine operation, the non-processing time will be
reduced. The production efficiency and operational safety will be enhanced. Some of the
operations/functions may not be provided on this machine, unless otherwise indicated clearly in this
manual.
If the machine is used for special applications, certain additional safety factors must be considered.
Please refer to reading materials related to operational safety.
Important rules
1. Maintenance or operation of this machine by unqualified personnel is prohibited.
2. Before reading and understanding the users manual and warnings/signs on the exterior of the
machine, do not operate or attempt to repair it.
3. Please work with discretion and watch for safety at any time. Please do not operate or repair
this machine if you are under the influence of medication or alcohol.
4. Please wear safety boots and protective goggles when you are inside the working range of the
machine. Safety boots must be grease-resistant. Frame-type protection goggles are
recommended.
5. Please do no wear watches, jewelry, or other accessories while operating the machine.
Otherwise, they may be pulled into the machine by the moving parts.
6. Keep the working area clean and workpieces in order.
7. Store the tools and other attachments in a proper place and make sure the working area is free
of miscellaneous articles.

8. Please do not directly blow on the spindle, pallet, control panel, electrical cabinet, or floor
with compressed air.
Use a brush or a scraper to remove the chips. Please do not remove the chips with your hands
or when the spindle is still running. Chips must be removed after the tool comes to a complete
stop. Also, frequent replacement of chips is suggested.
9. Do not turn on the machine when the tool is in contact with the surface of the workpiece. Pay
attention to the rotation direction of the spindle to prevent breaking of cutting tool.
10. Please be familiar with the locations of all Emergency Stop Buttons. All of the doors,
including those of control panel and electric cabinet, must be closed when the machine is
running.
11. Immediately turn off the main power when there is a power outage.
12. Do not turn on the machine unless all of its units hydraulic oil is sufficient in amount and
correct in type (or an alternative type is available).
13. Replaceable fuses must have a proper rated current.
14. Please do not modify the parameters, numbers, and other electrical settings. If there is a need
to do so, please record the changes for the convenience of future reference.
15. Please do not stain and scrape, or tear off the warning labels. If they are difficult to read or
have fallen off, please purchase new ones from the retailer and make necessary replacements.
16. Please be careful when operating forklifts, overhead cranes, or other similar types of machine,
so that the risk of colliding with or damaging nearby objects is minimized.
17. Please do not leave the machine unattended. At the same time, keep a safe distance between
you and the machine when it is running.
18. Please turn off the main power when your work is finished everyday or when you are on leave.

1-2 More on safety precautions
Numerous safety devices have been installed on this machine to prevent personal injury and damage to
mechanical components. Therefore, operators must thoroughly understand the following safety
precautions:
A. Basic operational practices
This machine consists of the following hazardous parts: specific control buttons, transformers, motors,
circuit junction boxes, high-voltage connectors. Please do not touch these hazardous parts.
[ Warning]
1. Please do not touch the control buttons with a wet hand. Otherwise, you may be subject to
electric shock.
2. Operators must be familiar with the locations of emergency stop buttons so they may
immediately use them in case of emergency.
3. Turn off the main power when replacing the fuse.
4. Please leave sufficient workspace in advance to prevent dropping of tools or workpieces.
5. In order to prevent people from slipping, keep the working areas floor free of coolant/oil and
chips at all times.
6. When operating the machine, please confirm the button you wish to use before pressing it.
7. If two people are operating the machine simultaneously, they must understand each others
operational signals. Otherwise, a second worker is prohibited.
[ Caution]
1. Please immediately turn off the main power breaker in case of power failure.
2. Please use the recommended types of hydraulic and lubricating oil.
3. Appropriate and commonly used types of fuses must be used for replacement.
4. Look out for electrical leakage of NC units, operation console and electrical cabinet to prevent
failure.
5. Please do not modify the default settings, amounts, and other computer settings. If there is a need
to do so, please record the changes so the original values may be recovered easily and correctly in
the future.
6. Keep the warning labels clean. If they become hard to read, replacement is needed. Make a mark
under the label to ensure the new label is installed at the correct location.

B. Before turning on the power
Hazardous objects: In order to prevent electrical leakage and machine failure, please check all the ropes,
steel wire ropes and electrical wires before operating the machine.
[ Warning]
1. Please ensure that all the functions and operational procedures of this machine are thoroughly
understood.
2. Please use anti-skid boots, protective goggles, safety suits and other installation gear.
3. Please close all the safety doors/gratings on the NC unit, control console, and electric cabinet.
[ Caution]
1. Cables lying on the floor must be secured and protected, prevent damaged by cutting chips.
Otherwise, short circuit may occur.
2. Please lubricate the slide way after the machine has not been used for a long period of time or
before the new machines first use. Make sure all the guide ways and ballscrew have sufficient
amounts of lubricating oil.
3. Please fill up all oil tanks.
4. Please refer to the instructions on the labels to ensure the correct lubricating places, types of
lubricating oil, and oil quantities.
5. Please check all buttons and handles are working properly.
6. After setting the plants power supply switch, machines main power switch, and main circuit
breaker to ON, the machine starts running.
7. Please check if the coolant needs topping up.
C. After turning on the power
[ Caution]
When the power switch is switched to ON, as described in No. 6 above, the READY indicator will
light up. If it is not lit, please check the source of failure.
D. Daily routine inspection.
[ Caution]
1. Please check the pressure gauges to see if the settings are correct.
2. Please check the motor, gearbox, and other components for any abnormal noises.
3. Please check the lubricating units and lubricating positions that can be easily seen.
4. Please check all the safety devices and covers.
5. Please check the hydraulic units to see if the oil quantity is sufficient.

E. Warm-up before operation
[ Warning]
Please refer to 5-5
F Preparing for operation
[ Warning]
1. Check all tools to see if they are suitable for this machine.
2. Severely-worn tools will damage the workpiece or cause hazard to people. Please replace them
beforehand.
3. Make sure sufficient lighting is available to facilitate inspection.
4. Tools and other parts must be stored on top of a clean, appropriate box.
5. Please do not place the tools on top of the spindle head, lathe, and cover.
[ Caution]
1. Please verify the length of the tool. Make sure the length is sufficient to prevent interference.
2. Please test run the machine after the tools have been installed.
G When the machine is running
[ Warning]
1. Operators with long hair must tie it up. Otherwise, loosely-hanging hair may cause injury.
2. Please do not use gloves to press the control buttons to prevent machine failure.
3. Large workpieces must be carried by two or more workers to prevent hazards.
4. Only trained or experienced personnel can operate forklifts, cranes, hook straps, and other types
of hoists.
5. When operating the forklifts and cranes as mentioned above, care must be taken to avoid
collision with other machine.
6. When hoisting the workpiece, please check the strength of the hoist cable or wire rope.
7. Please make sure the workpiece is secured properly.
8. The coolant nozzles flow rate on the spindle can only be adjusted after the machine stops
running.
9. Please do not touch the workpiece or spindle while the machine is running.
10. Keep a safe distance between the workpiece and the tool. They can only be moved when the
spindle stops running.
11. Please do not clean the chips with your hand or a piece of cloth while the machine is running.
12. Please do not machine the workpiece before the safety cover and chip-blocking plate have been
installed.
13. Please use a brush to clean the tool. Avoid cleaning with your hands.

[ Caution]
1. Please do not open the safety door when the machine is running.
2. Look out for chips that may sputter out and burn you during heavy duty.
H. After a machining session is completed
[ Warning]
Please turn the power switch to OFF when machining job is finished and before you are leaving the
machine.
I. After the work is completed
[ Caution]
1. Remove all of the chips from the machine. Do not clean the machine before it comes to a
complete stop.
2. Return all tools, hand tools, and parts.
3. Please check all transmission parts. Replace if necessary.
4. Please check the cleanness of coolant, hydraulic oil, and lubricating oil. Replace if necessary.
5. Please check the coolant and oil. Top up if necessary.
6. Make sure all switches are turned off before leaving the machine.
J. Safety devices
1. Front and back enclosures.

2. Storage limit switch (NC software)
3. Emergency stop button

K. Preparing for maintenance
1. Please do not carry out maintenance work without authorization from a supervisor.
2. Please prepare spare parts and other consumables (oil seals, o-rings, oil, grease, and etc.) for
replacement.
3. Prepare a record of all maintenance or calibration processes. (including processes that are do not
need to be carried out)
[ Caution]
Please be familiar, in advance, with all preventive measures for operational safety that are
described in this manual.
L. Maintenance
[ Danger]
1. Only experienced personnel can carry out maintenance work on electric cabinets. Please do not
carry out maintenance work at your discretion. Frequent communication with the machine duty
personnel is a must.
2. Please do not remove the travel dog, limit switch, proximity switch and other connecting
mechanisms at your discretion.
3. Please use a sturdy ladder for maintenance work at elevated locations.
4. Please use top-quality fuses and wires.
M After maintenance and before the machine starts running
[ Warning]
1. Please arrange the maintenance-purpose cloth and oil cleaners in order.
2. Please put the tool parts and excess oil back to their original places.
[ Caution]
1. Maintenance personnel should check the machine to see if it can be run safely.
2. Please make a maintenance log to facilitate future reference.

1-3 Basic guidelines for safe operation
Please ensure the five basic guidelines below are followed:
1. Only experienced and qualified (or approved) personnel may operate the machine or carry
out maintenance work. Qualified personnel must have undergone adequate training. They
are familiar with preventive measures for operational safety and machine maintenance
work. They also are certified for performing safety control procedures. Especially those in
charge of maintenance of electrical systems must be experienced and qualified. They must
be familiar with the safety guidelines and the national safety standards.
2. Before using the machine, pay specific attention to safety measures and detailed procedures
on operation, programming, and maintenance.
3. Personnel in charge of operating or maintaining the machine must be familiar with the
location and function of the Emergency Stop button.
Control panel
Emergency stop (red button).

All operations stop immediately after
pressing this button
Electric cabinet
Please turn the power switch off

before any maintenance service or in
emergency

4. Keys must be kept at a secure place. This machine is equipped with two extra security keys
to prevent unintended modifications of memory or opening of electric cabinet. The function
and locations are shown as follows:
Control panel
Memory lock: It is used to prevent the memory

from unauthorized and unintended modifications.
Electric cabinet
Electric cabinet lock: It

prevents unauthorized and
unintended opening

5. Definitions of symbols:
Danger (red)
High level of hazard: Severe personal injury or damage to machine may occur.
Warning (orange-red)
Medium level of hazard: Severe personal injury or damage to machine may occur.
Caution (white)
Low level of hazard: Minor personal injury may occur.

1-4 Hazardous areas
1-4-1 Moving parts
Since the spindle rotates at a high speed, the axes and automatic tool changer (ATC) area is
extremely dangerous. Also, since chips and coolant always sputter out continuously during
cutting, it is typically moist and hot inside the machine.
[ Warning]
1. Please do not open the chip door, acrylic window, and other protective covers.
2. Pay specific attention to safety when the machine is running or the power is ON.
Negligence of any warning may result in injury or severe damage to machine.

LH-630 hazardous areas
Highly hazardous area

Inside the A.T.C. protective cover

Inside the A.P.C. swing
door

Near the machine body
(moving column)

Inside the enclosure (within the machining
travel range)

Operators protective door

1-4-2
This machine uses a three-phase, 220 V power source. Please do not randomly open the
electric cabinet and any safety covers of motors, pumps, and wire connectors. You may only
open or remove them when you are doing electrical or maintenance work.
[ Danger]
Only experienced and qualified personnel can open the electric cabinet and other connector
covers. Inexperienced personnel are restricted from going near the high-vollabele area.
Negligence of above warnings will result in injury.

1-5 Safety devices
Although various types of safety devices are equipped to prevent injury and damage to
machine, operators must follow the preventive measures for operational safety rather than
just relying on the safety devices described below. Before turning on the machine, please
read this manual carefully to familiarize yourself with the locations and functions of all safety
devices.
[ Danger]
1. Do not move, modify, or remove the safety devices without our authorization.
2. Opening or removal of the following devices without authorization is strictly prohibited:
(a) Electric cabinet

(b) Covers that can only opened with special hand tools

LH-630 safety protective devices

Three-axis emergency tugging tool A.T.C. protective cover
Three-axis hermetic retractable
telescopic cover
Operators
protective door

Emergency stop button telescopic cover of moving
column
Operators protective
Safety alarm light door
Main breaker
Emergency
stop button
Full enclosure

Chapter 2
Specifications and Applications

2-1 Applications
This machine, including the spindle, ATC, lubricating, cutting, and pneumatic systems, is
controlled and operated by a computer. Both automatic and manual operation modes are available.
It is a reliable and precision machine.
This machine is well-suited for the metal machining industry, the mold manufacturing industry,
and machining of parts used in the defense industry.
Applications:
General metals (e.g., steel, casting, aluminum, and copper products) and non-metals (e.g., acrylic
products and wood substitutes). Milling, boring, tapping, or chamfering can be carried out under
an appropriate speed.
Please contact us or a representative office first if you wish to machine other types of materials.
This machine cannot be used in an environment filled with explosive gases.
[ Caution]
This machine is not suited for machining of special types of materials (e.g., graphite, ceramics,
quartz, and magnesium alloy). You may do so only after we install a specially-designed
protective device for you.

2-2 Specifications
Machine specification
LH-630A LH-630B
Traverse
Traverse X/Y/Z mm(inch) 1000/850/950 (39.4/33.5/37.4)
Spindle center to pallet mm(inch) 100-950 (3.94-37.4)
Spindle nose to pallet center mm(inch) 150-1100 (5.9-43.3)
Pallet
Pallet size mm(inch) 630x630 (24.8x24.8)
Maximum pallet capacity kg(lb) 1000 (2000)
Maximum workpiece size mm(inch) 1000 (39.4)
Maximum workpiece height mm(inch) 1000 (39.4)
Pallet surface configuration mm(inch) 24-M16 tapped holes, Pitch 125
Pallet indexing 1
Spindle
Spindle taper 7/24 Taper, No. 40 7/24 Taper, No. 50
Spindle speed RPM 10000 6000
Hi/Low wind conversion RPM 1200 1200
Spindle bearing inner dia. mm(inch) 70 (2.76) 100 (3.94)
Drive
Rapid speed X/Y/Z mm/min(fpm) 32000 (105)
Cutting federate mm/min(ipm) 1-10000 (0.04-394)
Jog federate mm/min(fpm) 1260 (50)
Automatic tool changer (ATC)
Magazine stations 60 40
Maximum tool dia. / No. adjacent tool
95/190 (3.74/7.5) 120/230 (4.7/9.1)
mm(inch)
Maximum tool length mm(inch) 400 (15.7) 400 (15.7)
Maximum tool weight kg (lb) 8 (17.6) 20 (44)
Tool selection Fixed address
Automatic pallet changer (APC)
Pallet No. 2
Pallet exchange type Rotary
Pallet change time sec 18
Controller
FANUC 18iMB

Machine specification
LH-630A LH-630B
Motor
Spindle motor KW(HP) 22/26 (30/35)
Axes motor X/Y/Z/B KW 5/5/5/4
Hydraulic motor KW 2.2
Coolant motor KW 1.6
Power
Power requirement KVA 42
Tank capacity
Hydraulic system L 60
Oil lubrication system L 4
Coolant system L 850
Air source kg/cm 6(85)
Machine size
Height mm(inch) 3362
Floor space mm(inch) 3400x5966 (158x235)
Weight kg (lb) 23000 (50660)
Standard accessories Optional accessories
Chip conveyor & chips cart Tool length measurement system

Coolant through ballscrew system Linear scale
Spindle oil cooling unit Coolant through spindle system 18 bar, 42bar
Base bolt and pad Pallet indexing 0.001
Chip augers (2 sets) Controller : FANUC/MITSUBISHI/SIEMENS/HEDENHAIN
Coolant system High torque spindle motor
Tool box 60/100 tools magazine
In door coolant flash system Work piece measurement system
IDD spindle transmission Coolant cooling system
Y axis brake system Spindle speed 8000 rpm (LH630B)
Oil/coolant separation system
Work light
Alarm light
Interlock door
This catalogue is only for reference. The machine may differ to this specification. The company reserves the rights to modify or to stop adopting the specification of this catalogue.

2-3 Outline dimensions and equipment configuration
2-3-1 Outline dimensions

ATC maintenance door
Tool-changing Magazine
mechanism
LITZ HITECH CORP.

ATC automatic door Oil-cooling device
(Top)
Hydraulic unit
(Bottom)
2-3-2 Equipments configuration
2-5
Moving column
APC swing door
Operators
Safety alarm light protective door Operation panel
Manual APC
operation panel
Chip conveyor
Switching pallet
Coolant tank
Electric cabinet
2-4 Machine dimension diagrams
2-4-1 Machining range

2-4-2 Dimensions of pallet

2-4-3 Travel diagrams
850mm
Y-axis
X-a
xis
Sp 10
ind 00
le mm
?1000
Maximum workpiece
Maximum
workpiece rotary
1000
height
is
ax
B-
-a xis
Z m
50m
9

2-4-4 Maximum tool changing relationship
Tool unclamp travel

Max. tool length
Maximum tool diameter
Tool change swing diameter

Chapter 3
Preparations for Transport and

Installation
LITZ HITECH CORP. 3-0-9

3-1 Preventive measures
1. Only qualified personnel can use lift hooks and operate forklifts, overhead cranes, and other
similar types of machine.
2. Please refer to this manual for the correct size of steel wire. It must have strength sufficient
to support the weight of the machine.
1. The machine must be secured to the steel wire before hoisting it.
2. Keep the surrounding of the machine clean and in order.
3. You may press the POWER ON button on the control panel only after the
installation is completed.
4. Please make sure the wires and cables are not damaged during the installation.
5. After the installation is completed, please make sure the power supply has the
appropriate specifications before connecting the wire.
6. Before using the machine, please dampen a piece of cloth with kerosene or gas to
remove the anti-rust oil. Do not use compounds that contain methyl benzene.
7. Do not open the electric cabinet when the machine is powered on. High voltage that
may cause injury and severe damage are present inside the electric cabinet.

3-2 Minimum floor space
Length Width Height: 5970 3700 3360
Note: The above dimensions include the chip conveyor.
3-3 Preparation of sources
3-3-1 Power source
Voltage: 3P, 220 Volts

Frequency: 60/50 Hz
Please prepare a 400V/380V transformer, if necessary.
3-3-2 Grounding
Grounding wire =22 mm2

Machine must have their own grounding devices.
3-3-3 Air source
1. The minimum required air pressure is 5.5~7.0 kgf/cm2
2. A continuous and dry air source is required for this machine.
3. Excessive amounts of oil or water vapor in the air source will cause machine to
function abnormally. The filter/regulator inside the F.R.L. combination unit has an
automatic discharge outlet. Make sure that there is no residual water inside the cup
before turning on the machine. This must be checked daily to ensure normal
operation. Furthermore, excessive amounts of pollutants inside the air pressure pipe
may clog the valve, causing air and/or water vapor to directly enter the machine.
4. The air pressure detector was configured by original manufactory. When the air
pressure of the operating electromagnetic valve becomes too high, this indicator will
display important messages. Please do not adjust this indicator manually.
3-3-4 Metal-cutting coolant

The coolant used for the guide way is separated from the lubricating oil to prevent
deterioration in its quality and to increase its lifetime. Also, the coolants capacity is
800L, which means that it can effectively and rapidly remove the heat generated
during machining. It also reduces the influence of cutting temperature on machine
accuracy.

3-4 Installation environment
The guidelines below must be followed when installing the machine:
Avoid direct sunlight
Avoid installing the machine near other heat-

generating objects.
Ambient temperature is limited to 0~45 C
Relative humidity less than 75%

Do not install the machine near presses
and casting/hammering tools, which
generate intense vibrations
Do not install the machine in an

environment where dust and
acidic/alkaline gases are present.
Do not install the machine near hooks,

hanging brackets, and oil barrels, which
may leave stains or interfere with its
operation.
The floor on which the machine is

installed must be flat and sturdy.

3-5 More on installation environment
1. Avoid installing the machine under direct sunlight exposure or near heat sources. The
ambient temperature should be between 0~40C.
2. Avoid installing the machine in a place where the humidity variation or the humidity
itself is high.
3. Avoid installing the machine at a dusty and moist place.
4. Avoid installing the machine near sources of vibration.
5. Install the machine on a flat and smooth floor free of dust and other particles.
6. Avoid installing the machine at a place where electromagnetic interference is present.
(e.g., arc welders or electrical discharge machines)
7. The machine must be grounded separately. The grounding resistance must be less
than 100 ohms and the grounding must be made as short as possible.
8. The noise level at the operators location must be less than 85 dB.
9. The ground foundation on which the machine is installed must be reinforced or non-
reinforced cement structure with sufficient thickness and consistent quality. It must
satisfy the industrial standards in the class equivalent to the machine weight.
10. Foundation requirements: The ratio of cement to concrete is 1:24. The concrete
flatness must be 4mm/m. The concrete strength is 140 kg/cm2.

Chapter 4
Transport and Installation

4-1 Packing
Packed in containers is the standard way to transport the machine. Other transport methods can only be
used if the customer consents.
Exterior dimensions of the container (length width height): (7.45 3.50 3.80) m
Container weight: 26,640 kg
Machine net weight: 23,510 kg
4-2 Preventive measures for operational safety
This machine is a high-precision tool machine. Preventive measures for operational safety must be
specifically heeded during the transport process. Particularly, compression or severe collision of the
machine should be avoided during the transporting and discharging processes.
[ Caution]
1. Security inspection must be performed beforehand on the transport method and the machine/tools
used for hoisting.
2. All persons are prohibited from standing under the crane.

4-3 Hoisting
Machine weight: LH-630 23,510 kg
When putting down the machine, make sure no cables are under the base. Otherwise, the cables may be
damaged.
Please note the following when preparing to transport the machine:
1. To hoist the machine safely, please use a steel wire rope or cable with sufficient strength.
2. When hoisting the machine, parts that are not strapped by the steel wire must be pulled tightly. Also,
in order to prevent scratches, use cloth or wooden blocks to cushion the machines surface that
comes in contact with the wire rope.
3. As the steel wire rope is pulled tight, pay specific attention to pneumatic pipes, wires, NC control
box, and any other devices that may get in the way and get damaged.
4. Before the machine is hoisted off the ground, please check first the oil discharge outlets of
hydraulic and lubricating units to see if they are closed. Otherwise, oil may leak out.
5. Before moving the machine, please remove any obstacles that may get in the way. Pay specific
attention to any control switches in order to prevent collision hazards.
6. When transporting the machine, the hoisting distance is best as close to the ground as possible.

4-3-1. Lifting
1. Lifting by crane
LITZ HITECH CORP.

Long steel wire rope
4-3
4-3-2 Configurations of dispatched anchoring brackets

4-4 Temporary storage
If the machine is not immediately installed after its arrival, it must be stored in the warehouse to keep
dust and moisture away.
If the machine needs to be stored for quite some time, anti-rust treatment must be applied on some of
the limit switches and position detectors.
4-5 Foundation
The degree of performance the machine can safely achieve depends on whether or not it has been
installed properly.
Even if the machines guide is very smooth and has a high precision, it cannot achieve the required
precision if installed incorrectly. Most of the problems result from the last installation step. If the
machine is installed completely according to its original conditions, high precision can be achieved.
Optimal results can be obtained by following the installation methods shown below:
1. Place the machine first on the prepared foundation.
2. Place the foundation screws and plates beside the installation holes.
3. Hoist the machine. Insert the foundation bolts, foundation plates, and chucks into the bolt holes.
Tighten with nuts to prevent them from slipping down.
4. Place the machine on the foundation and insert the foundation bolts into the foundation holes.
5. Fill the foundation holes with concrete. Make sure the concrete is mixed with the right ratio and
expansion coefficient to prevent contraction after rectification.
6. After the concrete is poured the second time, adjust the machines levelness.
7. After the machines levelness is adjusted, tighten the nuts on the adjusting bolts and the hexagonal
nuts on the foundation bolts.
8. Floor space: Refer to the foundation layout.

4-5-1 LH-630 foundation dimensions

4-5-2 Schematic drawing of grounding
Machine Machine Machine
[ Caution]
1. Do not ground with any other machine in parallel type.
2. Serial type of grounding is generally used.
3. Voltage: 220V, 60/50 Hz, 3P.
4. Dimensions of wire: 22mm.
5. The grounding resistance is limited to less than 100 ohms.
4-6. After installation.

When complete the machine installation. The materials (e.g., wood plates, cardboard, cloth, and etc.)
used for packing or hoisting should be collected and sorted. Request a certified waste management
company for pickup for preventing environment pollution.

Chapter 5
Preparations for Test Run

5-1 Removal of anchor plates
After the machine has been installed in place and position adjustment has been completed, remove the
anchor plates and store at a proper place. They can be used again when further transporting of the
machine becomes necessary.
[ Caution]
Do not turn on the machine unless the anchor plates have been removed. Otherwise, damage to
machine may occur.
5-2 Cleaning
Anti-rust treatment has been applied to the machine before it was packed in the container. Lubricating
grease has been applied to the moving parts. A layer of anti-rust oil has been applied to the stationary
parts and black-colored parts.
After the machine is installed, use a piece of soft cloth, dampen it with kerosene, and clean the guide
ways and the part of surface that was treated with anti-rust oil. Apply lubricant afterwards.
[ Caution]
Do not allow the kerosene to drip into the guide ways or ballscrew when cleaning the machine.

5-3 Leveling
After the machine is placed on the foundation, its levelness must be calibrated with a level gauge.
Leveling the machine ensures precision and guarantees correct operation.
1. Move the pallet and saddle to the travel center position.
2. Place the level gauge at the center of the machine. The levelness can then be determined from the
level gauge. Adjust the foundation screws to calibrate the levelness. (see the diagram)
Initially, adjust locations 1~4. Next, adjust locations 5~12 and 13~14. Foundation screws must always
contact the ground. Tighten the nuts after the levelness is confirmed.
[ Caution]
Foundation screws must be on top of the foundation chucks fillister.
3. Calibrate the or perpendicularity between the pallet and spindle center
Spindle
Gauge
Pallet
Adjust again six months after the installation to ensure the foundations steadiness.

Nut
Adjustment
screw
Locking nut
Foundation
pad
L-type bolt
4. After the cooler pump and all of the pneumatic pipes have been connected, check the connections
to see if they have been made in the correct direction and if any leaking occurs.
5-4 Inspection before operation
1. Check to see if the voltage is 220V, 60/50 Hz, 3P.

2. Check the grounding line and other related wires to see if they have been connected
correctly.
3. Connect to the air source. (Pressure: 5.5~7 kg/cm2)
4. Check the alarm light to see if it works. You may press the EMG button to confirm.
5. Check all feeding movements in manual mode.
6. Remove all anchoring brackets used for transporting.
7. Keep the work area clean.
8. Connect the coolant piping system.
9. Check the levels of coolant and lubricating oil.
10. Check the tools to see if they fit the specifications.
11. Close all doors and windows on the machine.
12. Check all warning labels to see if they are placed at the correct locations.
5-5 Warm-up of spindle
This machine is a type of automatic machinery. Therefore, before operating the machine, please
follow the warm-up procedures indicated in the table below. Warm-ups will extend spindles
lifetime.
Spindle warm-up time

Condition Spindle speed Time Inspection
(optimal speed:
rpm %)
Daily operation Maximum speed 10 1. Temperature
raised less
than 20
2. Vibration
3. Noise
Spindle not operated for 1. 25% 10 1. Temperature
more than 72 hours 2. 50% 10 raised less
than 20
2. Vibration
3. Noise
Spindle not operated for 1. 20% 15 1. Temperature
more than 2 weeks 2. 40% 15 raised less than
3. 60% *30 20
4. 80% *30 2. Vibration
5. Maximum *40 3. Noise
speed 4. * Proceed with
the next step after
the temperature is
stabilized.
[ Caution]
(1) Do not run the spindle without tool.
(2) If the temperature exceeds 20, reduce the spindle speed to 800rpm. You may proceed
with the warm-up procedures shown in the table above only after the temperature is slightly
above 5

Chapter 6
Maintenance and Inspection

6-1 Maintenance schedule and recommended oil types
Please adhere to the following maintenance schedule to ensure reliable operation.

Period Maintenance items
Daily Check the lubricating oil pump, the hydraulic unit, and the oil level of lubricating
oil tank in F.R.L. unit.
Check the air pressure of F.R.L. combination unit.
Check the automatic discharge cup in the F.R.L. (must be empty completely)
Check the pressure of hydraulic unit.
Remove chips off of front way covers, coolant trays, and tool changing
mechanisms.
Check the coolant level.
Clean the spindle nose with a clean piece of lint cloth and then spray some light
oil.
Weekly Check/clean the filter on the heat exchanger.
Clean the machine, but not with solvent.
Apply some lubricating grease on the daily moving parts and guides in the tool
changing mechanism.
Monthly Check the way cover to see if it is moving smoothly and apply some light
oil/lubricating grease. Clean the coolant tanks filter if necessary.
Apply grease on clips/tool pots.
Semi- Replace the coolant and clean the coolant tank thoroughly.
annually Check the chains for any abnormal wear or break.
Yearly Check the grounding resistance to see if it meets the specifications.
Drain, clean, and refill oil used by the spindle oil cooler. (if ever used)
Recommended oil types

Brand MOBIL SHELL ESSO CASTROL
Item
Pneumatic DTE LIGHT TURBO T32 TERESSO 32 HYSPINVG32
lubricating system NUTO H32
Automatic VACTRA 2 TONNA T68 FEBIS K68 MAGNA BD68
lubricating system
Spindle oil- DTE LIGHT TURBO T32 TERESSO 32 HYSPIN VG32
temperature cooling NUTO H32
system
Hydraulic system DTE 24 TELLUS 37 UNIVIS N32 HYSPIN
NUTO H32 AWS32
Rotating pallets MOBILGARD OMALA 150 SPARTAN ALPHA SP150
gearbox 629 EP150
Spindles ZF DTE HEAVY TURBO T68 TERESSO 68 ALPHA SP68
gearbox (optional) MEDIUM
6-2 Maintenance and inspection areas
Maintenance work described below must be carried out in adequate workspace.

[ Caution]
1. Sufficient space must be provided for the electric cabinet door and switches.
2. Ensure smooth and convenient removal of chips, supply of lubricating oil, and operation of
conveyor.
3. Ensure convenient mounting/dismounting of workpiece.
Negligence of above cautions may result in personal injury or damage to machine.

Inspection of manual tool
selection control panel
Inspection of fluid level of ATC lubricator
LITZ HITECH CORP.

Leakage inspection of pneumatic solemoid
valve
Inspection of pressure and oil levels of
pneumatic F.R.L. unit (Top)
6-2-1 Maintenance and inspection areas
Inspection of fluid level of slide way lubricator

(Bottom)
6-3
Cleaning and inspection of
spindles inner tapered hole
Inspection of fluid level of oil-
Inspection of CNC temperature coolant
control panel
Inspection of APC operation

panel
Cleaning of coolant filter

Inspection of coolant
Inspection of CNC
electric cabinet Inspection of pressure and
fluid level of hydraulic unit
6-3 Maintenance
Maintenance work must be carried out to ensure the machines designed lifetime can be reached.
Please check the following items before turning on the machine.
Inspection Period
(1) Check the lubricating oil pump and tank (on the rear and left side Check the oil capacity
of the machine) to ensure they are within the specifications. When (2~4L) every 2~3 days.
only a half tank of oil is left, immediately top up to full level. A red
alarm light will light up on the computer control panel when the oil
level lowers to 1/4. Do not wait for the red light to light up to refill
the tank.
(2) Check the guide way lubricating oil to see if it is sufficient Check daily
before turning on the machine. Check the presence of lubricating oil
on the guide way at any time. When the machine has not been used
for a long time, pay specific attention to the presence of lubricating
oil.
(3) Places where air pressure must be equal to 6.0 kg/cm2 can be Check daily
looked up from the table. Inspection of these places must be
performed.
(4) Prevent air from leaking out of the pneumatic system. When you Check at any time everyday
hear a hissing sound, it indicates that there is a leak. Repair must
be performed
(5) The sealed oil tank, which is made of light metals, is located in Check the oil tank capacity
front of the holder and either on its left side or both left and right periodically.
sides. Whenever there is a shortage of cooling oil in the coolant
tank, replenishment must be made. Check the level gauge to see if
the cooling oil is present.
(6) Keep the spindle taper and tool shank free of dust or chips so Clean daily
that the machines precision is not influenced. Although the spindle
has an automatic chip cleaning function, constant cleaning with soft
cloth must be carried out.
(7) Inspect the guides of the three axes (X,Y,Z) regularly. Check for Every half year
any chips or other types of particles adhered to the guides. Remove
them in order to prevent scratches generated from friction with the
guides. Slide ways lifetime will be protected as well.
(8) Make sure no obstacles get in the way of machines moving Check at any time
range.
(9) Check the hydraulic and pneumatic solenoid valves for any leaks Check monthly
in oil and air, respectively.
(10) Before operating the machine, please test run at low speed. Run Check daily
the travels for the three axes to the limit. Test run 10~20 minutes
before operation everyday.

6-3-1 Daily maintenance, periodic inspection items, and repair
1. Tools used for maintenance
(1) Measuring instruments

The measuring instruments mentioned below are used to check power inputted to the NC
controller, NC controllers wiring, and some simple troubleshooting work.
Tools Conditions Applications

Multimeter Used to check the NC controllers
wiring to see if it is correct before
turning on the power.
AC voltmeter Used to measure AC power supply Used to check the AC power
voltage. The tolerance is 2% or supply voltage (supplying an
less. external 24V device) to see if it is
correct and stable.
DC voltmeter Maximum scale is 30V. Used to measure:
The tolerance is 2% or less. DC power supply voltage
External 24V power supply
voltage (Check the 24V input
voltage of controller unit and
machines input/output interfaces)
Battery voltage
HR081/HR082/HR083 DC output
Phase meter Used to check the connecting
sequence of AC three-phase power
input.
Oscillator Used for general measurements
and before simple repair work.
(Note 1) Currently, high-resolution digital multi-meters are widely used. Also, they can serve as
both AC and DC voltmeters.
(Note 2) When performing more complicated troubleshooting, logic analyzers may be needed
(with a sampling frequency of 200 MHz or more).
(2) Hand tools
Screw drivers (large, medium, small)

Pliers

2. Maintenance list
The maintenance list is divided into two categories: daily and periodic (consumable parts are
replaced when their useful lifetimes are reached). Some parts may lose their functionality after
reaching their useful lifetimes. Therefore, please replace them before their lifetimes expire.
Category Parts Lifetime Inspection/Replacement Remark

Daily Exterior One or two times per
maintenance protective cover month (or whenever stains
become apparent)
Periodic Battery Total data Whenever the alert for
maintenance (Li battery) storage time is insufficient battery power
45,000 hours goes off (Target:
Approximately 5 years)
Cooling fan 30,000 hours Refer to the description Please refer
(controller unit) shown on the left to section
6.3.2 (1)
Other Keyboard More than 106 Refer to the description
consumable keystrokes shown on the left
parts
Exterior protective cover
(1) Keep the exterior protective cover clean

1) Please keep the exterior protective cover as clean as possible
2) Please use soft, clean, dry cloth to clean the exterior protective cover. If further
cleaning is needed, use a small amount of neutral detergent. Please do not use solvent
(alcohol or thinner) to clean.
LCD display
(1) Handling the LCD display
(a) Caution on using
(1) The polarizer on the surface of the LCD display is easily scratched when external
forces are applied. Therefore, please install and handle with care.
(2) Since the LCD display has parts that are made of glass, please do not drop it or
collide it with hard objects. Otherwise, these parts will be damaged.
(3) If water drops have adhered to the polarizer for a long time, the LCD display may
show distorted colors. Therefore, if any water drop is found adhered to the polarizer, wipe off
immediately.
(4) If any grease or dust is found adhered to the polarizer on the surface of the LCD
display, please use cotton wool or soft cloth to clean its surface.
(5) The PCB board inside the LCD display has a CMOS LSI chip. Therefore, please
keep the electrostatic discharge issue in mind when handling it.
(6) Please do not dismantle the LCD display. Otherwise, it may cause damage.

(b) Caution on storage
(1) Please do not store the LCD display at a place where temperature and humidity are
high. (Please store at room temperature)
(2) If there is a need to dismantle the LCD display and store its parts, please avoid
touching the polarizer (the display surface) or colliding it with other objects. Otherwise, scratches
or damage may occur.
(3) When there is a need to store the LCD display for a long time, please store in a shady
place. Keep away from direct sunlight or fluorescent light exposure.

(2) Other precautions on using
(a) Lifetime of backlight
The lifetime of a 7.2 or 10.4 LCD displays backlight is approximately 25,000 hours
(calculated as the time taken for a backlights brightness reduced to 50% of that of a new one)
at a temperature of 25. The backlights lifetime depends on the ambient temperature. It will
be reduced when used continuously at low temperatures. Please activate the screensaver when
the display will not be used for a long time. The backlight will turn off after the screensaver is
activated, preventing rapid ageing of backlight.
(b) Activation of backlight

As a characteristic of backlight, its brightness may be slightly reduced after it has just
been turned on at low temperatures. It may take 10 to 15 minutes for the brightness to recover
to its specified value.
(c) Missing pixels

Sometimes disordered, irregular bright or dark pixels may be present on the LCD
display. It does not mean the LCD display has a problem. This is a natural feature of the LCD
display, as long as the number of missing pixels does not exceed the specifications.
(d) Contrast
When using a STN LCD display, variations in temperatures may cause a reduction in
brightness. If this happens and you cannot see the screen clearly, open the control box door and
adjust the knob on the LCD signal circuit board to obtain proper contrast.
(3) Replacement of backlight

If the backlight needs to be replaced, please contact a Mitsubishi service center.
ATA memory card
(1) Usage of PCMCIA card

Refer to the following for general usage of PCMCIA card.
For further details, please refer to PCMCIA card users manual.
(a) Caution on usage
1) Insert the PCMCIA card into the slot with the correct direction as indicated.
2) Please do not allow the connector of PCMCIA card to have direct contact with your
hands or metal objects.
3) Please avoid pressing the connector of PCMCIA card with excessive force.
4) Please avoid bending the PCMCIA card or subjecting it to severe impact.
5) Please do not open the exterior cover of PCMCIA card or dismantle it.
6) Please do not use the PCMCIA card in an unclean and greasy environment.
(b) Caution on storage
1) Please do not store the PCMCIA card in a high-temperature or high-humidity
environment.
2) Please do not store the PCMCIA card at an unclean and greasy place.

6-3-2 Inspection and cleaning
1. Air filter [ Danger]
1. High-voltage hazard.
2. Electric shocks or electric shock-induced burns may cause injury or even death.
3. Please do not open the electric cabinet door or cover during operation.
4. Only qualified personnel can perform maintenance and inspection work. The
machines power must be turned off when carrying out such work.
Heat
exchanger
Spindles oil
cooler
(optional)
2. Coolant tank filter
1. Clean the filter at least once a week. Please take off the filter and clean with an air
gun or water. Let it dry.
2. Remove dust off of the condensation cooling fin with an air gun. Then put the filter
back on.
3. Please clean the filter periodically. Otherwise, poor cooling or failure of cooling
system may occur.
4. Oil vapor may damage the electrical system. Please ensure the electric cabinet door
is closed.

6-4 Reminders on operation
It is essential to preserve the machines precision and to extend its lifetime. Erroneous operation may
cause damage to the machine. Please note the following when operating the machine:
Operational reminder Details

(1) Air quality within air The air pressure to drive the pneumatic system is about 5.5
compressor kg/cm2. So the air compressors pressure must be more than 6
kg/cm2. Avoid any variations in the pressure. The air filter is a
part of the F.R.L. combination unit. Check regularly in order to
preserve its lifetime.
(2) Air pressure is too high or The air pressure is set as 6 kg/cm2. The tool changing
too low mechanism may not work when it is too low.
(3) Excessive or insufficient air Excessive air flow rate reduces moving parts lifetime. It also
flow rate produces larger impact on ATCs pneumatic pipes at the final
phase of each travel, which obstructs ATCs movement.
Insufficient flow rate slows down and destabilizes every
movement. If you wish to adjust the flow rate, make sure to
tighten the nut after the adjustment.
(4) Lubricating oil pump pumps Lubricating oil is pumped out from the lubricating oil pump
out lubricating oil (automatic (located on the rear side of the machine). It is used to lubricate
lubrication) all guides and ballscrew. Insufficient amount of oil wears
down the machine quickly, which in turn affects its precision.
The oil tank level must be checked regularly and refilled if
necessary. If the level reduces to 1/4, the LUB. ALARM
indicator will light up on the control panel.
(5) Please study oil properties in If the oil is not listed in the recommended oil types chart,
detail before making a please conduct a thorough evaluation to prevent unqualified oil
replacement from damaging the machine.
(6) Do not use tool holders or Tool holders pull stud is important components that connect
tool holders bolts with unknown the spindle and the tool holder. Therefore, operating the
specifications. machine with a wrong tool holder is very dangerous. Please
use designated tool holders.
(7) Installation of tools on When installing with your hands, make sure not to drop the
spindle with your hands. tools on the pallet or workpiece. Change the tools with your
hands only when it is necessary. When changing the tools, do
not mount or dismount them at an angle. You may
release/clamp the tools by pressing/releasing the TOOL
UNCLAMP button on the control panel.
(8) Tool diameter The maximum tool diameter is 120mm
The maximum tool length is 350mm
The maximum tool weight is 15kg
Tools with excessive lengths are dangerous and may easily
damage the machine.

(9) Do not enter the ATC The ATC is controlled by the NC controller. After the machines
power is turned on, please do not enter the ATC area. Otherwise,
you may be injured. If you wish to change the tools by hand, the
machine must be switched to manual mode.
(10) Install extra functions on This machine was designed with stringent requirements on
the machine by yourself safety. If you modify or install extra functions, the machine may
not function properly. Please contact us if you wish to do so.
(11) Long period of inactivity If the machine will not be used for more than a month, please
apply anti-rust treatment. Especially if you are in an area with
high humidity and high salt content, you should pay more
attention on anti-rust treatment.
6-4-1 Note the following when using the machine:

1. Clean, collect, and recycle the chips generated from the machining process.
2. Regarding the usage of coolant, contact the supplier at any time. Use the correct type
and use repetitively if possible. The benefits are: degradation may be avoided; lifetime
may be extended; amount of industrial waste may be reduced.
3. Waste (e.g., lubricating oil, coolant, cloth, disposed parts, and etc.) generated from
machine repair/maintenance and disposed machine should be collected and sorted.
Request a certified waste management company for pickup.

6-4-2 Preparation before operation
Coolant
1. The coolant tank is placed below the machine. The fluid can be added in the tank via the netted
opening on the top of the tank.
2. Add coolant until its level is somewhere between L and H on the gauge. The tank has a capacity of
approximately 800 L.
Cleaning the coolant tank

1. Sometimes metal chips may sift through the netted opening and sediment in the tank. After a
sufficient period of time, please drain the coolant from the discharge outlet and clean the interior of
the tank.
2. There are rollers installed under the tank. You may easily pull it out from beneath the base.
3. Please drain the coolant from the discharge outlet.
Coolant level gauge
Plug

6-4-3 Safety measures
Safety measures on coolant
Please clean the screen opening once a week.
Inspect weekly
Replace the coolant at appropriate times.
Record
Please check the coolant level before operation. Top up to appropriate level if its too low
Inspect

6-5 Pneumatic and hydraulic systems
6-5-1 Pneumatic F.R.L unit
F.R.L. combination unit: 821-300-403(Rexroth Bosch)
Pressure switch: KP-35 (Rexroth Bosch)
Maximum operating pressure: 16 kg/cm2
Regulators range: 0.5~8 kg/ cm2
Filter: 111511-5B, 5Mtr
Recommended lubricating oil: ISO VG32
Maintenance and adjustment are performed on the pneumatic system/machine. The following units are
all controlled by the pneumatic system:
(a) ATC automatic door
(b) Spindles air sealing system
(c) Spindles chip removal system
(d) Cutting chip removal system
The air pressure is set as 6 kg/cm2. The air source pressure cannot be less than 5.5~7 kg/cm2
The filter is used to ensure the air quality. Air to be used must be free of dust and moisture. Therefore,
please use a 5 filter.
The F.R.L combination unit (including the air filter, pressure switch, pressure gauge, lubricating oil,
and solenoid valve) is installed on the rear side of the machine.

Piping layout of pneumatic system

6-5-2 Hydraulic unit (optional)
(a) Motor: 3HP-4P
(b) Variable pump: P22-A1
(c ) Oil tank capacity: 60 L
(d) Recommended oil type: SHELL #37
[ Caution]
Please do not adjust the pressure gauge unless it is necessary. The gauge has already been calibrated
before shipping to you.
(2) Oil fill-up

(a) Please confirm that the oil tank is clean before adding oil.
(b) The oil tank capacity is 60 L. Please fill to the upper limit of the oil gauge. The
machine consumes about 5 L as it starts running.
(c) Avoid using unsuitable oil. Please use recommended types of oil. If they are not
available, you may use similar types.
(3) Oil replacement
(a) Discharge the oil. Let it discharge completely from the discharge outlet.
(b) Remove the top casing and clean the bottom of the oil tank.
(c) Put back the casing. Keep the tank clean and dry.
(d) Fill oil to the upper limit of the oil gauge. Replace the filter at the same time as you
replace the oil.
[ Caution]
The oil viscosity is increased in cold weather. Therefore, lubricating effect will lessen temporarily on a
cold day. Make sure to warm up the machine for 20~30 minutes before operation.

IDD Spindle
LITZ HITECH CORP.

Hydraulic system loop layout
E: Tool clamping /
unclamping of spindle
6-18
A: Clamping of B:Ascent/descent of C:Rotation of D: Up/down of APC
pallet INDEX TABLE APC
With ZF Gearbox
LITZ HITECH CORP.

E: Tool clamping / unclamping of spindle
6-19
A: Clamping of B:Ascent/descent of C:Rotation of D: Up/down of APC
pallet INDEX TABLE APC
Chapter 7
Parts List

TABLE OF CONTENTS

1. ASSY BASE 1W63A1990A0 7-1-1

2. ASSY ROTARY TABLE 1W63A3S90A0 7-2-1

3. ASSY 50# COLUMN & HEAD 1W63A4S90A0 7-3-1
50#

4. ASSY 50#/40T A.T.C.SYSTEM 1W63B1S94A0 7-4-1
50#/40T
5. ASSY A.P.C.SYSTEM 1W63B4990A0 7-5-1
(APC)

6. NBT50,6K,CTS SPINDLE 1W50C1983B0 7-6-1
NBT50,6K,CTS
6B. NBT50,6K SPINDLE 1W50C1985A0 7-6-5
NBT50,6K
6C. ASSY X AXIS TRANSMISSION 1W63C3990A0 7-6-9
X
6D. ASSY Y AXIS TRANSMISSION 1W63C4S90A0 7-6-12
Y
6C. ASSY Z AXIS TRANSMISSION 1W63C5990A0 7-6-15
Z
7. ASSY CHIP DISPOSAL 1W63C6990A0 7-7-1

8. ASS,Y ENCLOSURE 1W63D1990A0 7-8-1

9. ASSY X-AXIS WAY COVER 1W63D2990A0 7-9-1
X
9A. ASSY Z-AXIS WAY COVER 1W63D4990A0 7-9-3
Z
(
)

9B. ASSY APC WAY COVER 1W63D6990A0 7-9-5
APC (
)

10. ASSY COOLANT SYSTEM 1W63F1990A0 7-10-1

10. ASSY OIL/COOLANT SEPARATION 1W63F1S52A0 7-10-4
UNIT
(
)
11. ASSY LUBRICATION SYSTEM 1W63F3990A0 7-11-1

12. ASSY MACHINE SHIPPING 1W63G1990A0 7-12-1


ASSY BASE


ASSY BASE

1W63A1990A0
ITEM PART NO. DESCRIPTION QTY
001 1W63A1001A BASE 1

002 1M86B1004A ADJUSTMENT BLOCK 1
ATC
003 1W63A1002A APC BASE 1
APC
004 1B42G1031A WASHER, COUNTERWIGHT 8
,

005 010C001680 SHCS 8

006 025S000016 WASHER, SPRING 8

007 1W63A3980A LINEAR, GUIDEWAY, ROLLER 1
,Z

008 010C001665 SHCS 50

009 1W63A1009A BRACKET, Z AXIS 2
.
.Z
010 1B3MA1026B BOLT, LEVELING 14

011 1B3MA1027A NUT, BASE BOLT 14
,

012 1W63A1003A PAD LEVELING 14

013 1W63A1007A PLATE, X CABINET CARRIER 1
,X

014 A132361288 X CABINET CARRIER 1
,X

015 1W63A1006A X CABLE SLOTS 1
X
016 1W63A1008A BRACKET,X CABLE SLOTS 2
,X

017 1W63A1004A TANK,OIL COOLANT SEPARATION 1

018 051H0001S1 HOSE 5M
,1

019 057S0003S2 CLAMP,TUBE 2
1 1/2
020 064HL1S111 ADAPTER,90 2
,90
,1PTxIID
021 1F3KA1003A PAD,LINEAR 4
,

65#
022 1W63A1980A LINEAR, GUIDEWAY, ROLLER 1
,X

023 010C001665 SHCS 52

024 1B3MA1024A TAPE 102

025 010C000616 SHCS 102


ASSY ROTARY TABLE


ASSY ROTARY TABLE

1W63A3S90A0
001 1W63C7981A ROTATORY TABLE 1
,1

002 A131001547 CABLE CARRIER 1
,Z

003 1W63A3004A BRACKET,Z CABLE CARRIER 1
,Z

,Z

Z
006 1W63A3002A BATTEN,Z BLOCK 2
,Z

1

ASSY 50# COLUMN & HEAD
50#
&

ASSY 50# COLUMN & HEAD
50#
&
1W63A4S90A0
001 1W50C1983B SPINDLE 1
,NBT50

002 1W63A4002A SPINDLE HEAD 1

50#
003 1M42D4019B PLATE 1

004 1W63C2001A BRACKET,MOTOR 1
50#
005 1W50C2004A COVER,MOTOR 1

006 1W50C2003B FLANGE,MOTOR 1
,AP22

007 1W63A4003A PLATE, Y CABINET CARRIER 1
,Y

008 A1320015KS CABINET CARRIER 1

009 1W63A4004A BRACKET, Y CABINET CARRIER 1
Y
010 1W63A4001A COLUMN 1

011 1W63A1007A PLATE, X CABINET CARRIER 1
,X

012 A132361288 CABINET CARRIER 1
,X

013 1W63A1006A CABLE SOLTS,X 1
X
014 1W63A1008A BRACKET,CABLE SOLTS X 1
X
015 1W50A1004A PAD,LINEAR 4

016 1W63A4980A0 GUIDE RALL,ROLLER,Y 1
,Y

017 010C00001665 SHCS 50

018 1B3MA1024A TAPER BLOCK 50

019 010C000616 SHCS 50

020 1W63C4005A BLOCK,Y STOP 2
Y
RUBBER STOP
021 1W63C4006A Y
,

2
022 010C000630 SHCS 2


ASSY DIN50/60T A.T.C.
DIN50/60T A.T.C.

ASSY DIN50/60T A.T.C.
DIN50/60T A.T.C.
1W63B1S94A0
001 1W63B1984A ATC, ASSY DIN50/60T 1
OKK DIN50,60T
002 1W63B1011A WATER DISC, ATC 1
ATC ,60T

003 1W63B1001A COVER, ATC FRONT 1
ATC (
)
004 1W63B1012A COVER, ATC REAR 1
ATC ,
60T
005 1W63B1013A BRACKET, REAR COVER 1
,60T

006 1W50D1017A DOOR, ATC 1
ATC
007 1M42D1025A PLATE,UPPER & LOWER 2
,
,
008 1M76D1036A PLATE,UPPER & LOWER 2
,
,

009 1M86D1027A ACRYLIC,WINDOW 1
,

010 1W63B1006A DOOR 1

011 1W50B1008A ATC BOLT, LEVELING 3
ATC
012 1W63B1004A WASHER, ATC 8
,21

013 1B3MA1027A NUT, BOLT LEVELING 3
,

014 1B3MA1028A PAD 3

015 037HAG1S2L DOOR HINGE,LEFT 4
,

016 1W63B1007A CUSHION,WATER DISC 1

017 010C020100 SHCS 8
M20X100L
018 025SC00020 WASHER, SPRING 8
M20

ASSY APC
(APC)

ASSY APC
(APC)
1W63B4990A0
001 1B3MA1028A0 PAD 1

002 1W63B4004A BOLT,APC 1
,APC

003 1W63B4005A NUT,APC 1
,APC

004 1W63B4003A SUPPORT PILLAR,APC 1
APC
005 1W63A1002A APC BASE 1
APC
006 1W63B4980A APC ASSY 1

007 1W63B4006A ORIENTATION PILLAR, APC 1
,APC

008 1W63B4002A PAD,APC REAR 2
APC ,

009 1W63B4001A PAD,APC FRONT 2
APC ,

010 079LFB6060 BEARING 1

011 1W50B4006A COVER,BEARING 1

012 1W50B4007B COVER 1

013 1W63B4007A CIVER 1
,


NBT50,6K,CTS SPINDLE
NBT50,6K,CTS

NBT50,6K,CTS
1W50C1983B0
001 SB16001A KEY, SPINDLE 2

002 SB52026A SPINDLE 1

003 SB52014A SPINDLE END CAP 1

004 SA28030 LABYRINTH RING, IN 1

005 SA28040 LABYRINTH RING, OUT 1

006 SB16004A SPACER, LOWER, OUTTER 1

007 SB16005A SPACER, LOWER, INNER 1

008 SB52013A QUILL 1

009 SB52003A SPACER, OUTTER 1

010 SB52004A SPACER, INNER 1

011 SB16007B WASHER, DRAW BAR 1

012 SB16008B DRAW BAR 1

013 SB52006A SPACER, UPPER, OUTTER 1

014 SB52007A SPACER, UPPER, INNER 1

015 SB52010C COVER, UPPER 1

016 SB52020A SPACER, SPINDLE 1

017 SB16013D CYLINDER 1

018 SB16014A SPACER, CYLINDER 1

019 SB16015B COVER, CYLINDER 1

020 SB16022A STAFF, CYLINDER 1

021 SB16017D PISTON RING 1

022 SB16018D COVER, CYLINDER 1

023 SB16019A PLATE, COUPLING 1

024 SB52012B WATER RING 1

025 SB52021A SPACER,OIL 1


NBT50,6K,CTS
1W50C1983B0
026 SB52022A CAP, OIL 1

027 SB52027B ADAPTOR MOTOR 1

028 0100000820 SHCS 2
M8xP1.25x20L
029 0100000830 SHCS 8
M8xP1.25x30L
030 08300000P6 O-RING 2
O P6
031 083000S150 O-RING 1
O S150
032 VEX1007CE1UL ANGULAR CONTACT BALL BEARING 2

033 BT-50-45 COLLET 1

034 030S000028 RING, C-TYPE 1
C S28
035 0830000P28 O-RING 1
O P28
036 0830000P50 O-RING 3
O P50
037 56x28.5x3.0t DISK SPRING 54

038 EX907CE1UL ANGULAR CONTACT BALL BEARING 2

039 0100000620 SHCS 4
M6xP1.0x20L
040 MR90XP2.0 SET NUT 1

041 0100000650 SHCS 8
M6xP1.0x50L
042 0100000616 SHCS 4
M6xP1.0x16L
043 0830000S85 O-RING 2
O S85
044 1.5x3MM WEARPROOF RING 1
1.5x3mm
045 Q4433-366Y STAR RING 2
Q4433-366Y
046 PT0401600-T46 Turcon-T 1
Turcon-T PT0401600-T46
047 0100000635 SHCS 8
M6xP1.0x35L
048 Q4345-366Y STAR RING 2

049 0100000625 SHCS 8
M6xP1.0x25L
050 0830000P14 O-RING 2
O P14

NBT50,6K,CTS
1W50C1983B0
051 ELT38 COUPLING 1

052 06GME1S414 ADAPTOR, ELBOW 2
1/4PTx1/4PH,90
053 054E01S806 FITTING, L-TYPE 1
1/8PTx 6,90
054 NNM10-40L NOZZLE 4
NNM10-40L
055 083000G190 O-RING 2
O G190
056 0830000P12 O-RING 1
O P12
057 0100000520 SHCS 3
M5xP0.8x20L
058 0830000G85 O-RING 1
O G85
059 0100000610 FHSCS 3
M6XP1.0X10L
060 083000G145 O-RING 1
O G145
061 083000G140 O-RING 1
O G140
062 0830000P16 O-RING 3
O P16
063 083000G180 O-RING 2
O G180

NBT50,6K SPINDLE
NBT50,6K

NBT50,6K SPINDLE
NBT50,6K

1W50C1985A0
001 SB16001A KEY, SPINDLE 2

002 SB52026A SPINDLE 1

003 SB52014A SPINDLE END CAP 1

004 SA28030 LABYRINTH RING, IN 1

005 SA28040 LABYRINTH RING, OUT 1

006 SB16004A SPACER, LOWER, OUTTER 1

007 SB16005A SPACER, LOWER, INNER 1

008 SB52013A QUILL 1

009 SB52003A SPACER, OUTTER 1

010 SB52004A SPACER, INNER 1

011 SB16007B WASHER, DRAW BAR 1

012 SB52005A DRAW BAR 1

013 SB52006A SPACER, UPPER, OUTTER 1

014 SB52007A SPACER, UPPER, INNER 1

015 SB52010C COVER, UPPER 1

016 SB52020A SPACER, SPINDLE 1

017 SB16013D CYLINDER 1

018 SB16014A SPACER, CYLINDER 1

019 SB16015B COVER, CYLINDER 1

020 SB16016A STAFF, CYLINDER 1

021 SB16017D PISTON RING 1

022 SB16018D COVER, CYLINDER 1

023 SB16019A PLATE, COUPLING 1

024 SB52012B WATER RING 1

025 SB52021A SPACER,OIL 1


NBT50,6K SPINDLE
NBT50,6K
1W50C1985A0
026 SB52022A CAP, OIL 1

027 0100000820 SHCS 2
M8xP1.25x20L
028 0100000830 SHCS 8
M8xP1.25x30L
029 08300000P6 O-RING 2
O P6
030 083000S150 O-RING 1
O S150
031 VEX1007CE1UL ANGULAR CONTACT BALL BEARING 2

032 BT-50-45 COLLET 1

033 030S000028 RING, C-TYPE 1
C S28
034 0830000P28 O-RING 1
O P28
035 0830000P50 O-RING 3
O P50
036 56x28.5x3.0t DISK SPRING 54

037 EX907CE1UL ANGULAR CONTACT BALL BEARING 2

038 0100000620 SHCS 4
M6xP1.0x20L
039 MR90XP2.0 SET NUT 1

040 0100000650 SHCS 8
M6xP1.0x50L
041 0100000616 SHCS 4
M6xP1.0x16L
042 0830000S85 O-RING 2
O S85
043 1.5x3MM WEARPROOF RING 1
1.5x3mm
044 Q4433-366Y STAR RING 2
Q4433-366Y
045 PT0401600-T46 Turcon-T 1
Turcon-T PT0401600-T46
046 0100000635 SHCS 8
M6xP1.0x35L
047 Q4345-366Y STAR RING 2

048 0100000625 SHCS 8
M6xP1.0x25L
049 0100000612 FHSCS 2
M6XP1.0X12L

NBT50,6K SPINDLE
NBT50,6K
1W50C1985A0
050 ELT38 COUPLING 1

051 06GME1S414 ADAPTOR, ELBOW 2
1/4PTx1/4PH,90
052 054E01S806 FITTING, L-TYPE 1
1/8PTx 6,90
053 NNM10-40L NOZZLE 4
NNM10-40L
054 083000G190 O-RING 2
O G190
055 0830000P12 O-RING 1
O P12
056 0100000520 SHCS 3
M5xP0.8x20L
057 0830000G85 O-RING 1
O G85
058 0100000610 FHSCS 3
M6XP1.0X10L
059 083000G145 O-RING 1
O G145
060 083000G140 O-RING 1
O G140

ASSY X AXIS TRANSMISSION
X

X
1W63C3990A0
001 1W50C3003A PLATE,X MOTORG 1
,X

002 1MK6C3002B TRANSMISSION HOUSING 1

003 1MK6C3006A COVER,TRANSMISSION HOUSING 1

004 1MK6C3004A COVER, BEARING 1

005 077BSB4072 BEARING, BALLSCREW(FAG) 3
FAG
005A 077NBD4072 BEARING, BALLSCREW(NSK) 1
NSK (3
1 )
006 1W50C3002B ADAPTER, TRANSMISSION 1
,X

007 1W63C3001A X BALLSCREW 1
,X

008 089S103535 COUPLING 1

009 02300YSF40 UTN 2

010 1MK6C3012A SPACER 1

011 0800506812 OIL SEAL 2
NOK-TCN50*68*12t
012 030R000068 RING 1
R68
013 1W63C3003A RUBBER STOP 1
,90*20L

014 1M2KC3006A RUBBER STOP 1
,X
, 110*25L
015 1W63C3002A TAIL HOUSING 1

016 010C001445 SHCS 6

017 030R000045 RING 1
R45
018 0800254511 OIL SEAL 1
NOK-TCN25*45*11t
019 1W63C3005A ADAPTER,TAIL HOUSING 12
,XZ

020 077BSB4072 BEARING, BALLSCREW(FAG) 4
FAG
020A 077NBB4072 BEARING, BALLSCREW(NSK) 1
NSK (4
1 )
022 1W63C3006A SPACER 1
,

023 1W63C3004A COVER,TAIL HOUSING 1
,


X
1W63C3990A0
024 010C001445 SHCS 6

025 044T000845 TAPER PIN 3


027 010C000616 SHCS 4

028 1MK6C3007A KEY 2
,

029 010C000625 SHCS 4

030 043T013045 PIN 1
13*45L
031 1MK6C3013A PAD,TAIL HOUSING 2

032 1W50C3005A PLATE, TAIL HOUSING 2


ASSY Y AXIS TRANSMISSION
Y

Y
1W63C4S90A0
001 1W50C3003A PLATE,TRANSMISSION HOUSING 1
,X


003 089S103530 COUPLING 1

004 02300YSF40 UTN 2

005 1MK6C3004A COVER, BEARING 1

006 077BSB4072 BEARING 4
FAG
006A 077NBB4072 BEARING 1
,NSK(4
1 )
007 0800506812 OIL SEAL 1
NOK-TCN50*68*12t
008 030R000068 RING 1
R68
,90*20t

010 1W63C4004A PAD,TAIL HOUSING 2
,Y

012 1W63C3006A SPACER 1
,

,Y

014 030R000045 RING 1
R45
015 0800254511 OIL SEAL 1
NOK-TCN25*45*11t
,Y

017 1M42A1029A PIN 1
,

018 080TC50627 OIL SEAL 1
,TC,62*50*7


020 1W50C3002B ADAPTER, TRANSMISSION 1
,X

,

022 010C001465 SHCS 6

023 044T000845 TAPER PIN 4

024 010C001445 SHCS 6



Y
1W63C4S90A0
026 010C000616 SHCS 2

027 1W63C4001A Y BALLSCREW 1
,Y

028 1W63C3004A COVER 1
,


ASSY Z AXIS TRANSMISSION
Z

Z
1W63C5990A0
001 1W50C3003A PLATE,TRANSMISSION HOUSING 1
,X


003 089S103535 COUPLING 1

004 02300YSF40 NUT 2

005 1MK6C3004A COVER,BEARING 1

,FAG

006A 077NBB4072 BEARING 1
,NSK(4
1 )
007 0800506812 OIL SEAL 2
,NOK-TCN
50*68*12t
008 030R000068 RING 1
(
)

,
90*20L
010 1MK6C3013A PAD,TAIL HOUSING 1

,FAG

011A 077NBD4072 BEARING 1
,NSK(3
1 )
012 1W63C3006A SPACER,TAIL HOUSING 1
,


014 030R000045 RING 1
(
)

015 010C000630 SHCS 6
5
,XZ

017 1W63C5001A Z BALLSCREW 1
,Z

018 043T013045 PIN 1
13

020 1W50C3002B ADAPTER,TRANSMISSION 1
,X


022 010C001445 SHCS 6

023 044T000845 TAPER PIN 3

Z
1W63C5990A0
024 010C001445 SHCS 6


026 010C000616 SHCS 6

027 1MK6C3007A KEY 2
,

028 010C000625 SHCS 4

029 1MK6C3015A TAPER BLOCK 2
,

030 1W63C3004A COVER,TAIL HOUSING 1
,

031 1MK6C3014A KEY 2
,


ASSY CHIP DISPOSAL


ASSY CHIP DISPOSAL

1W63C6990A0
001 A7GV200S50 MOTOR, CHIP DISPOSAL 2
,

002 1W50C6004A WASHER 8
,9*40*12t

003 1M76C6002A STRIP, MOTOR 2
,

004 1W50C6002A MOTOR PLATE, CHIP DISPOSAL 2

005 1M42C6018A SLEEVE, AUGER 2
,

006 1M42C6017A WASHER,SLEEVE 2
,

007 1W63C6001A AUGER 2

008 1W63C6002A TAIL CHIP DISPOSAL SLOTS 2

009 1W50C6005A WASHER 8
,7*30*8t

010 1W50C6010A RUBBER,CHIP DISPOSAL MOTOR 2

011 1W50C6009A PLATE,CHIP DISPOSAL MOTOR 4

012 1W50C6007A WINDOW,CHIP CONVEYER 1

013 1W50C6006A CHIP CONVEYER 1

014 1M86C6007A CHIP ROOK 1


ASSY ENCLDSURE


ASSY ENCLDSURE


ASSY ENCLDSURE

1W63D1990A0
001 1W63D1001A RIGHT ENCLOSURE,FRONT 1

002 1W63D1002A LEFT ENCLOSURE,FRONT 1

003 1W63D1003A MIDDLE ENCLOSURE,FRONT 1

004 1W63D1004A LOWER ENCLOSURE,FRONT 1

005 1W63D1005A MIDDLE ENCLOSURE,FRONT 4

009 1W63D1009A LEFT SIDE ENCLOSURE,FRONT 1
,

010 1W63D1010B RIGHT SIDE ENCLOSURE,FRONT 1
,

011 1W63D1011A UPPER COVER, SIDE ENCLOSURE 1
,

012 1W63D1012A RIGHT SIDE ENCLOSURE,REAR 1
,

013 1W63D1013A RIGHT SIDE ENCLOSURE,MIDDLE 1
,

014 1W63D1014A UPPER LINK TROUGH 1

015 1W63D1015B SIDE DOOR,RIGHT 1

016 1W63D1016C COVER 1

017 1W63D1017B BRUSH,SIDE DOOR 1
,

018 1W63D1018B BRUSH BRACKET,SIDE DOOR 1
,

019 1W63D1019B UPPER COVER,FRONT,MIDDLE 1

020 1W63D1020A SIDE UPPER COVER,ATC 1
,ATC

021 1W63D1021A BRACKET,SIDE UPPER DOOR SHAFT 2

022 1W63D1022A BRACKET,SIDE UPPER DOOR SHAFT 2

023 1W63D1023A LOWER RAIL,SIDE 1
,

024 1W63D1024A COVER,SIDE 1
,

025 1W63D1025A PIN PLATE,SIDE 1
,

026 1W63D1026A PIN BRACKET,SIDE 1
,

027 1W63D1027A FRONT DOOR,RIGHT 1


ASSY ENCLDSURE

1W63D1990A0
028 1W63D1028A FRONT DOOR,LEFT 1

029 1W63D1029A LOWER RALL,FRONT 1
,

030 1W63D1030A UPPER RALL,FRONT 1
,

031 1W63D1031B LOWER ENCLOSURE,FRONT,LOWER 1

032 1W63D1032A LOWER ENCLOSURE,FRONT,MIDDLE 1

033 1W63D1033B BRACKET,REAR ENCLOSURE 1

034 1W63D1034A COVER,SOLENOID VALVE 1
,

036 1W63D1036A COVER 1
,

037 1W63D1037A STOPPER BRACKET,SIDE DOOR 1
,

043 1W63D1043A UPPER COVER,FRONT ENCLOSURE 1

044 1W63D1044A UPPER COVER,RIGHT ENCLOSURE 1

045 1W63D1045A SWITCH BRACKET,SIDE DOOR 1

046 1S44D1009B ACRYLIC,FRONT DOOR 2

048 1H10D1020A WHEEL SEAL 6

049 1H10D1021A WHEEL 6

050 1H10D1022A WHEEL SHAFT 6

051 07000608ZZ BEARING 6

052 030R000022 RING 6
(
)

053 1M42D1052A WHEEL SHAFT,UPPER 4

054 07006001ZZ BEARING 4
6001ZZ
055 030SC00012 RING 4

(
)S12

056 1M76D1021A STOP RUBBER,DOOR 3
,

057 1W50D1027A STOPPER,FRONT DOOR 1

058 1M44F1007A BRACKET,SPRAY GUN 1


ASSY ENCLDSURE

1W63D1990A0
059 1W63D1028A ACRYLIC,SIDE DOOR 2
,

060 1W63D1029A PLATE,FRONT DOOR 4
,

061 1W63D1030A PLATE,ACRYLIC,LEFT & RGHT 4
,
,

062 032A311815 HANDLE 3

063 1W50D1014B COVER,REAR ENCLOSURE 1

064 1W50D1037A DOOR,OIL COOLER 1

065 037HAG1S2L DOOR HINGE,LEFT 2
,

066 037HAG1S2R DOOR HINGE,RIGHT 2
,

067 038CMS7261 DOOR LOCK 1
,A.T.C

068 1B3MD1133A PAWL,LATCH 1
,

069 1S86D1021A HOOK,FRONT DOOR 2

070 1H10D1027A SPACER 6

071 1W63E1001A PENDANT ARM 1

072 1W50E1001A CABINET 1

073 1W50E1008B BRACKT,CABINET 1

074 076BSC25UU WHEEL SHAFT 2

075 076G251640 UPPER RAIL 1
,

076 1S86E1009A BRACKET,SWITCH PIN 1


ASSY X-AXIS WAY COVER
X

ASSY X-AXIS WAY COVER
X
1W63D2990A0
001 1W63D2001A COVER, X 1
X
002 1W63D3001A COVER, Y 1
Y
003 1W63D2002A L-BRACKET, X WAY COVER 1
X
004 1W63D2003A R-BRACKET, X WAY COVER 1
X
005 1W63D2004A BRACKET,X WAY COVER 4
X

ASSY Z-AXIS WAY COVER
Z

ASSY Z-AXIS WAY COVER
Z
1W63D4990A0
001 1W63D4002A COVER, Z AXIS WAY REAR 1
Z
002 1W63D4001A COVER, Z AXIS WAY FRONT 1
Z
003 1W63D4004A R-COVER, Z SLIDE 1
Z
004 1W63D4003A L-COVER, Z SLIDE 1
Z

ASSY APC COVER
APC

ASSY APC COVER
APC
1W63D6990A0
001 1W63D6001A ROTARY DOORPOST 2

002 1W63D6002A CROSSRALL,ROTARY DOOR 1

003 1W63D6003B BRACKET,ROTARY DOOR 1
,

004 1W63D6004B MIDDLE DOORPOST, ROTARY DOOR 2
,

005 1W63D6005A BLOCK,MIDDLE DOORPOST 1
,

006 1W63D6006B FRONT COVER, MIDDLE DOORPOST 1
,

007 1W63D6007B REAR COVER, MIDDLE DOORPOST 1
,

008 1W63D6008A FIX PLATE,ROTARY SLEEVE 1
,

009 1W63D6009A ROTARY SLEEVE 1

010 1W63D1010B ROTARY DOOR 2

011 1W63D6011A LOWER BRACKET, ROTARY DOOR 2
,
R-DOOR

012 1W63D6012A SLEEVE RING,ROTARY SHAFT 2
,

013 1W63D6013B UPPER DOOR,ROTARY DOOR 2
,

014 1W63D6014B BRACKET,UPPER DOOR 2
,

015 1W63D6015A LOWER R-COVER,APC 1
,APC

016 1W63D6016A LOWER L-COVER,APC 1
,APC

017 1W63D6017A BRACKET,APC COVER 2
,APC

018 1W63D6018A SPACER 1
,

019 1W63D6019A SPACER,UPPER DOOR 2
,

020 1W63D6020B ROTARY SHAFT 1

021 1W63D6021B SWITCH BRACKET,APC 1
,APC

022 1W63D6022A RING,APC 1
,APC

023 1W63D6023A BRACKET,UPPER DOOR 4

024 1W63D6024A SIDE PLATE,ROTARY DOOR 2
,


ASSY APC COVER
APC
1W63D6990A0
025 1W63D6025A MIDDLE COVER, CROSSRALL 1
,

026 1W63D6026A R&L COVER, CROSSRALL 2
,

027 1W63D1041A LOWER COVER,APC 2
,APC

028 1W63D6028A SWITCH BRACKET,UPPER & LOWER 1
,

029 1W50D6004A COVER,ROTARY WINDOW 2

030 1W50D1093A ACRYLIC,SIDE DOOR 2
,


ASSY COOLANT SYSTEM


ASSY COOLANT SYSTEM

1W63F1990A0
001 1W63F1001A COOLANT TANK 1

002 1W63F1002A PLATE, PUMP 1

003 1W63F1003A COVER, COOLANT SEPARATION UNIT 1

004 1W63F1004A PLATE, COOLANT LEFT ARER 1
,

005 1W63F1005A PLATE, COOLANT RIGHT ARER 1
,

006 1W63F1006A PLATE, COOLANT RIGHT 1
,

007 1W63F1007A PLATE, COOLANT FRONT 1
,

008 051L1S29K0 TUBE 1
TA1/2-9000mm
009 062G000001 SPRAY GUN 1
5260A
010 065BT003S4 VALVE, T TYPE 1
T 3/4"PT
011 065C0001S1 CHECK VALVE 1
1PT
012 06HM3S41S2 ADAPTOR, I TYPE 1
,
, , 3/4PTx1/2PS
013 064HS1S234 ADAPTOR, I TYPE 1
,
, , 1/2PTx3/4ID
014 057S0009S8 CLAMP, OIL 2
1 1/8
015 064HS3S434 ADAPTOR, I TYPE 1
,
, , 3/4PTx3/4ID
016 064ME1S134 ADAPTOR, L TYPE 1
, 90, , 1PTx3/4PT

017 051H0003S4 HOSE, OIL 10M
3/4
018 1W50F1011A OIL TANK, COOLANT SEPARATION 1

019 0390MTH440 PUMP 1
MTH4-40,50/60Hz,220
020 064HL1S111 ADAPTOR, L TYPE 2
,
90, , 1PTx1ID
021 1B3MD1123A OIL RESERVIOR 1

022 1W63F1009A FITTER COVER,COOLANT 2

023 1W50F1006A COVER,COOLANT FRONT 1

024 1W63F1011A BRACKET 3


ASSY COOLANT SYSTEM

1W63F1990A0

025 066W000LS3 COOLANT LEVEL 1

026 1W63F1008A COVER 1
,

027 067FPF0640 FILTER 1
,40


ASSY OIL/COOLANT SEPARATION
UNIT
()

ASSY OIL/COOLANT SEPARATION
UNIT
()
1W63F1S52A0
001 03900DG310 COOLANT SEPARATION UNIT 1
310
002 1M86F1063B OIL RESERVIOR 1


ASSY LUBRICATION SYSTEM


ASSY LUBRICATION SYSTEM

1W63F3990A0
001 061C0B1523 OIL LUBRICATOR 1
(4L)

002 061C000DB7 DISTRIBUTOR, A TYPE 2
A
003 061C00PKD6 ADAPTOR 3

004 061C000PB6 TIMBLE 5
,6

005 061C000PA6 TIMBLE 5
,
6
006 061CPD6011 ADAPTOR, STRAIGHT 3
6X1/8PT
007 061C0PH401 ADAPTOR, SLEEVE, STRAIGHT 3
4 X PT1/8
008 061C000PA4 TIMBLE 15
4
009 061C000PB4 TIMBLE 15
4
010 061C0PH408 ADAPTOR, SLEEVE, STRAIGHT 3
M8M8
011 061C0PG004 PLUG 3

012 061D00PPS0 DISTRIBUTOR, PROPORTIONAL 12
PPS0
013 061D00PPS2 DISTRIBUTOR, PROPORTIONAL 3
PPS2
014 050NW00004 TUBE NYLON, WHITE 15
,

015 050NW00006 TUBE NYLON, WHITE 2
,

016 061C0000A40 DISTRIBUTOR, A TYPE 3
A
017 052H063500 HOSE, OIL 2
,
6 X 3500mm
019 052H064000 HOSE, OIL 2
,
6 x 4000mm
020 061CPZ1104 TUBE CLIPS 5
,
4
021 061COPD406 ADAPTOR, I TYPE 2
,
4 4 x M6
022 061CPZ1110 TUBE CLIPS 3
,
10
023 061COPH406 ADAPTOR, L TYPE 10
,
4 x M6
024 0100000625 SHCS 11

025 ELU000LF01 FILTER 1


ASSY MACHINE SHIPPING


ASSY MACHINE SHIPPING

1W63G1990A0
001 1M86G1008A BRACKET, DOOR,UPPER 2
,

002 1CKWG1002A BRACKET, DOOR,UPPER 1
,

003 1W50G1002A BRACKET,Y AXIS 1
Y
004 1W50G1005A BRACKET,OPERATION CABINET 1

005 1W63G1001A BRACKET,X AXIS 1
X ,
50#
005A 1W63G1003A BRACKET,X AXIS 1
X ,
50#
006 1W63G1002A BRACKET,Z AXIS 1
Z
007 1M86G1009A BRACKET, DOOR,LOWER 3
,

008 1W50G1006A BRACKET, Y MOTOR 1
Y

Chapter 8
Alarm Message
And
Trouble Shooting

8. Alarm message And Trouble shooting
Horizontal M/C FANUC alarm description
Alarm no. Alarm message Trouble shooting
1000 DOOR NOT CLOSE CAN NOT START Close the door
1002 ZYX AXIS NOT IN 2 POSITION Readust x/y/z axis tool change position
1003 Z AXIS CANCELLED Check z.axis canced conditions
a.Check tool inserted in spindle is
correct
1004 ATC NOT READY b.Check ATCarm home position and
sensor
1005 ARM RUN OVER TIME Check thermal replay dropped
1006 LUBE LOW PRESSURE Check lube oil pump
1007 ATC LS. FAILURE Check ATC arm sensor
1008 HYDRAULIC FAULT Check oil level and pressure switch
1009 OIL COOLER FAILURE Check spindle oil chiller.
1010 CHECK TOOL UNCLAMP LS Check spindle unclamping switch
1011 CHECK TOOL CLAMP LS Check tool clamping switch
1012 CHECK ARM BRAKE SENSOR 1 MS.OL Check ATC arm brake switch
1014 CHECK ARM U/C SENSOR 2 &MS.OL Check sensor position in cam box
1015 LUBE ALARM CANNOT CYCLE START add lubericatoin oil
Check pneumatic pressure (must be
1016 AIR ALARM CANNOT CYCLE START
6~8kg/cm2)
1017 TOOL NO. >C0 modify tool number
1018 TOOL NO.=0 modify tool number
1019 NO. OF PARTS REACHED Rest
1020 ARM SENOR K7&Q7 FAULT Check thermal replay Q7 overload
dropped
2021 LUBE LOW PRESSURE Check luberication oil pump
1022 SPINDLE ALARM Check spindle related signal
1023 EMERGENCY STOP Release emergency stop button.
a. Check coolant level
2024 LOW LEVEL WATER b. Check coolant level switch
2025 TOOL BROKEN DETECT Check tool break detector
1026 HI/LOW WINDING ERROR Check H/L contactor
1027 5AXIS CLAMP Check 5 axes clamp switch
1028 SPINDLE NO.=ARM NO. Modify value of D0 and D1
1029 SPINDLE TOOL NO.=0 Modify D0 value
a. Check gear box oil level
1030 GEAR OIL PRESSURE LOW
b. Check pressure switch
1031 MAG RUN OVER TIME Check magazine home position
1032 ARM IN TEST MODE K0.3 set 0
1033 ATLM FAULT Check tool length probe
2034 FRONT DOOR OPEN Close the front door
2035 SIDE DOOR OPEN Close the side windows
1036 DEVICE NOT CLAMP Check fixture
1037 AXIS NOT HOME OK Calibrate axes
2038 MIST LOW FLOAT add coolant
1040 B CORDINATE NOT INT Modify program(without dot)

Horizontal M/C FANUC alarm description
Alarm
no. Alarm message Trouble shooting
1041 B CL/UCL SENOR ERROR Check sensor
2042 B UNCLAMP TIME OUT Check sensor
2043 B CLAMP TIME OUT Check sensor
1044 PALLET STOPPER ERROR Check sensor
1045 APC IN MANUAL SW. Key switch turn to AUTO
1046 PALLET GUARD DOOR OPEN Close APC door
1047 APC SET UP NOT READY Press ok button
1048 PALLET TIGHTNESS ERROR Check seal senso
1049 PALLET NOT READY Check pallet related signal
1050 ATC ARM NOT IN ORI POS Check alarm sensor
1051 B AXIS NOT HOME Calibrate B axis
Calibrate Z axis to second home
1052 Z AXIS NOT 2ND HOME position
1053 B AXIS NOT CLAMP Check B axis clamped
2056 PALLET UNCLAMP TIME OUT Check sensor or solenoid valve
2057 PALLET CLAMP TIME OUT Check sensor or solenoid valve
2058 PALLET UP TIME OUT Check sensor or solenoid valve
2059 PALLET DOWN TIME OUT Check sensor or solenoid valve
2060 PALLET A IN TIME OUT Check sensor or solenoid valve
2061 PALLET B IN TIME OUT Check sensor or solenoid valve
Follow procedures from screen for
2062 PLS. EXE. M72
pallet unclamp
2063 PLS. EXE. M74 OR M73 Follow procedures from screen for
APC up
2064 PLS. EXE. M73
pallet clamp
Follow procedures from screen for PB-
2065 PLS. EXE. M77 OR M75 in
2066 PLS. EXE. M76 OR M75
APC down
2067 PLS. EXE. M75 pallet down
2068 PLS. EXE. M76 OR M77 Follow procedures from screen for PA-
in
2069 NEED CYCLE START AGAIN Press start one time
2070 MAG. DOOR NOT CLOSE Close magazine door
1071 ATC DOOR OPEN TIME OUT Check sensor or solenoid valve
1072 ATC DOOR CLOSE TIME OUT Check sensor or solenoid valve
1073 M80 TIME OUT Check sensor or solenoid valve
1074 M86 TIME OUT Check sensor or solenoid valve
1075 MAG IN MANUAL POS Key switch turn to AUTO
1076 MAG NOT IN POS Calibrate ATC,or reset hope position
1077 MAG MOTOR ERROR Check magazine motor
1078 MAG BATTERY ERROR Check magazine battery
1079 REMOVE TOOL NOT IN Return shaft by tool pedal switch
2080 FILTER DIRTY clean or replace filter screen
2081 C.T.S. LOW PRESSURE Check jame of pipes
2082 TOOL LIFE EXPIRE Replace tool

Chapter 9
Warranty Information
Table of Contents
1.Warranty Information
2.Notes on using the Spindle

Litz Hitech Corporation
Warranty Information
I. Scope: All retailers or customers who have purchased Litzs products
II. Warranty period: One year or 3000 hours, whichever comes first.
III. Warranty starting date:
1. Litz brand: The warranty starts from the manufacturing date indicated on the machines
label. The warranty does not cover any machine that does not have this label.
2. OEM brand: The warranty starts from the machine delivery date.
IV. The warranty does not cover any damage resulted from the following conditions:
1. Spindle unit: Do not operate at high speed (higher than 80% of specified maximum speed)
continuously for more than eight hours.
2. Install or replace non-Litz parts by yourself.
3. Carry out installation, operation, or maintenance regardless of precautions mentioned in the
users manual.
4. Human factors or inappropriate operating conditions.
5. Force majeure. Natural disasters, such as flood, fire, earthquake, lightning strike, and etc.
6. Machine label removed, worn, or replaced by the customer.
7. Defective parts not stored or photographed and returned as requested by Litz after a
replacement covered by the warranty.
V. Litz is not liable for any damage resulted from erroneous operation

Notes on using the Spindle
I. The following applies to the scope of use of Litzs standard spindle (8000RPM).
II. Litzs standard spindle utilizes steel ball bearings and grease lubrication design.
III. Standard spindle is not suitable for long, continuous operation at high-speed. Otherwise, its lifetime
may easily be reduced, or it may even ignite.
IV. Definitions:
High-speed use: Speeds higher than 80% of spindles maximum speed.

Continuous operation: Machine operated at high-speed for more than 2 hours.
V. For customers who wish to operate the machine at high-speed, please purchase the following
spindles specifically designed for high-speed operation:
1. Spindle with ceramic bearings. (optional specifications)

2. Spindle with oil vapor lubrication. (optional specifications)
VI. Retailers are responsible for selecting a proper spindle system based on clients actual operating
needs.
VII. The warranty does not cover any damage resulted from operation of spindle disregarding the
scope of use

LITZ HITECH CORP.
MACHINE
ELECTRICAL MANUAL
LH -SERIES
OIMB/18IMB
1W50G2007A0
P/N
LITZ HITECH CORP.

INDEX PAGE
1.ELECTRIC LAYOUT
1.1 ELECTRIC LAYOUT 1-1-1
2.MAIN OPERATORS PANEL
2.1 MAIN OPERATORS PANEL 2-1-1
2.2 OPERATORS PANEL 2-2-1 ~ 2-2-10
3.CONNECTION BLOCK DIAGRAM
3.1 18iMB CONNECTION 3-1-1 ~ 3-1-2
4.WIRING
4.1 POWER SUPPLY 4-1-1 ~ 4-1-6
4.2 LIGHT 4-2-1
4.3 MOTOR 4-3-1 ~ 4-3-4
4.4 I/O SIGNAL 4-4-1 ~ 4-4-4
4.5 DETECTION 4-5-1 ~ 4-5-9
4.6 COIL 4-6-1 ~ 4-6-12
4.7 MCC 4-7-1 ~ 4-7-2
5.AXIS SERVO MOTOR
5.1 FEEDBACK CONTROL(JF1,JF2,JF3<>MOTOR) 5-1-1 ~ 5-2-1
5.2 AXIS POWER CONTROL CONNECTOR 5-3-1 ~ 5-3-3
5.3 SPINDLE POSITION CODER 5-3-1 ~ 5-3-3
5.4 SPINDLE MOTOR 5-4-1
5.5 DATA INPUT/OUTPUT (RS232C) 5-5-1
6.OPERATOR ASSIGNMENT
6.1-1 KEPP & TIMER 6-1-1
6.1-2 COUNTR & DATA 6-1-2 ~ 6-1-4
6.2 M-code 6-2-1 ~ 6-2-5
7.MACRO PROGRAM
7.1 THE MACRO PROGRAM OF AUTOMATICAL TOOL LENGTH
MEASUREMENT 7-1-1
8.TOOL MEASUREMENT
8.1 OMP60 CABLE 8-1-1
9.LADDER DIAGRAM 9-1-1 ~ 9-1-172
LITZ HITECH CORP.

ELECTRIC DIAGRAM
MODEL LH-630B .
NC EQUIPMENT FANUC Series 18IMB/0iMC-A .
POWER SUPPLY 3,220,380,415,440,10% 50/60Hz 1Hz .
SPECIFICATIONS X AXIS 30 / 3000i (5kw) .
Y AXIS 30B / 3000i (5kw) .
Z AXIS 30 / 3000i (5kw) .
B AXIS TAPER 40/50 1 degree 22/3000i (4kw) .
ATC 22is / 2000i ABS (2.5kw) .
SPINDLE T22 (22~26kw) .
LITZ HITECH CORP.

`

.

LITZ HITECH CORP. 5-1-1&5-2-1
LITZ HITECH CORP. 5-3-1&5-3-2&5-3-3
6. OPERATOR ASSIGNMENT
6.1-1 KEEP RELAY & TIMER

6.1-2 CONUTR & DATA

6.1-2 CONUTR & DATA

6.1-2 CONUTR & DATA

9. LADDER DIAGRAM
LITZ HITECH CORP. 9-1- 1


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Machine Maintenance Manual

LITZ HIT E CH CO RP O RATI ON

LITZ HITECH CORP.

Horizontal Machining Center

LITZ HIT E CH CO RP O RATI ON

LITZ HITECH CORP. 1

Sustainable management of a business comes from insistence on top quality.

Development & Innovation:

LITZ HITECH CORP. 2

LITZ HITECH CORP. 3

Inspector Quality Stamp for Product Delivery

LITZ HITECH CORP. 4

1. Where did you learn about Litzs product?

2. What do you think of the overall exterior appearance of Litzs product?

3. What do think of the packing and machine-anchoring methods of Litzs product?

5. What impression do you have of the brand, LITZ?

Filled in by: Phone:

LITZ HITECH CORP. 5

Customer Service Request Form

Name: Contact person:

Machine model: CV-______ MV-______ DV-______ SV-______ LH-______ Other ______

Purchase date: / / Serial No.

Control system: Mitsubishi 64SM 64ASM 65SM M70 M700

Controller No. Warranty No.

Spindle speed: 6000RPM 8000RPM 10000RPM 12000RPM

LITZ HITECH CORP. 6

LITZ HITECH CORP. 7

Chapter 1 Safety Measures

1-1 Safety precautions --------------------------------------------------------------------------- 1-1

1-2 More on safety precautions------------------------------------------------------------------ 1-3

1-3 Basic guidelines for safe operation--------------------------------------------------------- 1-8

1-4 Hazardous areas ------------------------------------------------------------------------------- 1-11

1-5 Safety devices --------------------------------------------------------------------------------- 1-14

Chapter 2 Specifications and Applications

2-1 Applications ----------------------------------------------------------------------------------- 2-1

2-2 Specifications ---------------------------------------------------------------------------------- 2-2

2-3 Exterior dimensions and layout ------------------------------------------------------------- 2-4

2-4 Dimensions of working range --------------------------------------------------------------- 2-6

LITZ HITECH CORP. 0-1

3-1 Preventive measures -------------------------------------------------------------------------- 3-1

3-2 Compact floor space -------------------------------------------------------------------------- 3-2

3-3 Miscellaneous --------------------------------------------------------------------------------- 3-2

3-4 Installation environment --------------------------------------------------------------------- 3-3

3-5 More on installation environment ---------------------------------------------------------- 3-5

Chapter 4 Transport and Installation

4-1 Packing ----------------------------------------------------------------------------------------- 4-1

4-2 Preventive measures for operational safety ----------------------------------------------- 4-1

4-3 Hoisting ---------------------------------------------------------------------------------------- 4-2

4-4 Temporary storage ---------------------------------------------------------------------------- 4-5

4-5 Foundation ------------------------------------------------------------------------------------- 4-5

4-6 After installation ------------------------------------------------------------------------------ 4-7

LITZ HITECH CORP. 0-2

5-1 Removal of anchor plates -------------------------------------------------------------------- 5-1

5-2 Cleaning ---------------------------------------------------------------------------------------- 5-1

5-3 Leveling ---------------------------------------------------------------------------------------- 5-2

5-4 Inspection before operation------------------------------------------------------------------ 5-3

5-5 Warm-up of spindle--------------------------------------------------------------------------- 5-4

Chapter 6 Maintenance and Inspection

6-1 Maintenance schedule and recommended oil types -------------------------------------- 6-1

6-2 Maintenance and inspection area ----------------------------------------------------------- 6-2

6-3 Maintenance ----------------------------------------------------------------------------------- 6-4

6-4 Reminders on operation ---------------------------------------------------------------------- 6-10

6-5 Pneumatic and hydraulic systems ---------------------------------------------------------- 6-14

Chapter 7 Parts List ----------------------------------------------------------------------7-0

Machine model: CV- MV- DV- SV- LH- Other