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TONALITY
Ceramic cladding elements
CREATON AG
CREATON AG TONALITY
Programme holder Holder of the declaration
IBU - Institut Bauen und Umwelt e.V. CREATON AG
Panoramastr. 1 Dillinger Strasse 60
10178 Berlin D-86637 Wertingen
Germany
Declaration number Declared product/declared unit
EPD-CRE-20130256-IBA1-DE 1 m ceramic cladding elements with subconstruction
2. Product
2.1 Product description 539-2/
The declared product are flat ceramic cladding panels
made of clay. The panels are manufactured from The level of sound absorption is not relevant in the
various clay masses and obtain their surfaces resp. context of the application of the said ceramic cladding
their colours through coordinated incineration charts. panels.
They are single-leaf panels as well as panels with
cavities for claddings of external walls ventilated at 2.4 Marketing authorization/Application rules
rear. The cladding panels are tethered to the primary The EU Regulation No. 305/2011 dated March 9,
load-bearing systems of the cladding via system-bound 2011, shall apply with regard to the placing on the
aluminium substructures. market. The products require a declaration of
performance under consideration of /DIN EN 1304/ -
2.2 Application Clay roofing tiles and fittings Product definitions and
TONALITY is applied as sheeting material in non- specifications; German version EN 1304:2005 and the
bearing claddings for external walls ventilated at rear CE marking.
as well as for decorative interior fittings. The cladding
panels are also used for suspended ceilings, The national provisions and the General Technical
embrasures and coverings. Approval No: Z-33.1-567 dated July 11, 2007 and Z-
33.1-1234 dated October 24, 2010 issued by the
2.3 Technical specifications Deutsches Institut fr Bautechnik [German Institute for
Structural Engineering] shall apply in Germany as far
Technical specifications as application and use are concerned.
Description Value Unit
2000 - 3 2.5 Delivery conditions
Gross density kg/m
2200 Dimensions and tolerances of the TONALITY
Heat conductivity according to /DIN EN cladding panels in accordance with the Approvals
1.17 W/(mK)
60672-2 (90C)/ mentioned under 2.4
Breaking load depending on thickness 0.5 Thickness 22mm:
kN
and height 6.67 Height grid 150, 175, 200, 225, 250, 300mm
Water absorption according to /DIN EN 3 - 5 % Delivery lengths up to 1,200mm
2 Environmental Product Declaration CREATON AG Ceramic cladding panel TONALITY classic Translation
Thickness 26mm:
Height grid 150, 175, 200, 225, 250, 300, 400mm The waste resulting from the production process is
Delivery lengths up to 1,600mm (for height grids of either recycled internally or redirected to the production
150mm and 175mm up to 1,200mm) cycle or properly and professionally disposed of
externally.
2.6 Raw materials/Auxiliary materials Noise pollution for neighbours as well as for the
The ceramic cladding system TONALITY consists of employees of CREATON AG is monitored on a regular
ceramic cladding panels and a system-bound basis and complies with the corresponding statutory
subconstruction made of aluminium. limit values. Employees are provided with appropriate
The ceramic cladding panels consist to 40-70% of clay PPE in this context as well.
(weathering products of rocks containing feldspar), to The production is externally certified in accordance
20-35% of chamotte (burnt and grounded clays), of with the EU environmental standards (/ISO 14001/)
colour pigments 1-3% (metal oxides for integral and the requirements on occupational safety and
coloration of the raw material) and colour coatings on health protection (/OHSAS 18001/).
the surfaces 0-2% (engobes or glazings).
Clays and chamottes come from regional deposits in 2.9 Product processing/Assembly
the proximity of the production plant (Westerwald). The assembly is effected by means of a system-bound
Colour pigments and surface coatings are purchased subconstruction. The assembly instructions according
from renowned manufacturers of this kind of chemical to the Approval of the building authorities must be
substances. complied with.
In addition, the shaping process requires approx. 20% Employees must wear appropriate personal protective
of water in the course of the production process. equipment (respiratory protection P2/FFP2, safety
glasses and hearing protection) while drilling and
2.7 Manufacturing cutting the ceramic material to protect themselves
The manufacturing of the ceramic cladding panels is against the effects of dusts containing quartz, possible
divided into 8 processing steps. chippings and noise. The sufficient ventilation of the
During conditioning, the required raw materials are workplace must be ensured, as well as the use of tools
dosed, homogenised and mixed under addition of with a low exposure to dust (e.g. wet saw).
water to a plastic working mass. Conventional suitable tools can be used for
The shaping process then gives the plastic ceramic assembling the system-bound aluminium
mass the desired shape by pulling it in strands. subconstruction. The requirements on health
In the course of the drying process, the water protection and occupational safety must, however, be
contained in the blanks previously pulled in strands is observed in this context as well.
cast out on gentle and regulated conditions. The ceramic cladding panels are secured in the
The dried tiles are engobed or glazed in the course of subconstruction by lugs on the reverse of the panels
the surface refining process. and attached onto the hooks of the subconstruction. In
As a result of their firing in a roller kiln, the cladding addition, it is possible to secure them against
elements are added their technical characteristics as unauthorized removal.
well as their distinctive appearance.
During cutting, the cladding elements are cut exactly 2.10 Packaging
to the desired length. The packaging of the products is effected on reusable
In the course of quality control, they are examined Europaletts, partially with intermediate layers of
optically and measured on a random basis. cardboard or wood and using polyethylene shrinking
During the last production process of packaging, the foils.
cladding elements are securely packed for transport The reusable pallets can be taken back against
according to the customers requirements. reimbursement. All other packaging materials are
The production is monitored during each production taken back by the building materials trade and made
process and controlled by means of state-of-the-art available for recycling.
technology. The quality management of the products is
certified according to /ISO 9001/. For more information, 2.11 Utilisation condition
on this subject, please visit our homepage at Ceramic cladding panels do not alter after the
www.creaton.de production process. The cladding elements are
weather resistant, frost resistant as well as acid and
2.8 Environment and health during lye-proof in accordance with the current relevant
manufacturing standards.
Attempts are made in the course of the entire
production process to keep the impacts on the 2.12 Environment & health during use
environment as low as possible. The cladding elements do not emit any substances
Besides the responsible use of natural resources, hazardous to the environment and to health.
energy and water, CREATON participates in the The natural ionising radiation is extremely low and
Workplace Air Monitoring Programme (WAMP) of the comparable to other building products.
Etex parent company, meaning that dusts are
measured in the manufacturing facility as well as in the 2.13 Reference useful life
immediate proximity of the employee. Stringent limit Ceramic cladding panels do not alter after the
values are forcing CREATON to undertake technical completion of the production process. They are
measures and resp. to use specific personal protective extremely durable when used according to instructions.
equipment (PPE). The cladding elements are weather resistant according
The emissions of the manufacturing process are to /DIN EN 10545/ as well as frost resistant and acid
measured internally every year and externally every and lye-proof according to /DIN EN 1304/.
two years in accordance with the production approval.
3 Environmental Product Declaration CREATON AG Ceramic cladding panel TONALITY classic - Translation
Homogeneous dismantled ceramic elements can be
2.14 Extraordinary impacts processed to chamottes and thus be redirected to the
production process. Dismantled ceramic elements can
Fire also be used for road and underground construction.
Ceramic cladding elements meet the requirements of The use as floorings for tennis courts is possible just
/DIN EN 13501/. No toxic and visibility obstructing as well.
gases or vapours will develop in the case of fire. Even the subconstruction can be reused if dismantled
professionally. In addition, it is also possible to supply
Fire protection the aluminium material for recycling.
Description Value
Building material class A1 2.16 Disposal
Flaming droplets no In the event that there are no possibilities of recycling,
Smoke production no the ceramic elements can be disposed of and dumped
the conventional way (waste key number 31409
Water building rubble according to LAGA Waste Type
As a result of the solid ceramic bonds, no water Catalogue, waste key number 170102 bricks
contaminating substances will be washed out. according to European Waste Type Catalogue, Dump
class I in accordance with the Technical Instructions on
Mechanical destruction Municipal Waste).
The ceramic facade can be destructed mechanically, a
harmful effect on the environment is, however, not to 2.17 Further information
be expected. For further information, please visit our homepage at
www.creaton.de
2.15 Subsequent use
In the event of professional dismantling of buildings,
the ceramic claddings can be reused as such.
4 Environmental Product Declaration CREATON AG Ceramic cladding panel TONALITY classic - Translation
Some emissions of the combustion process have been 3.8 Allocation
recorded based on measurements of CREATON AG The scrap of ceramic cladding panels can be reused.
as primary data. As the emission measurements were Scrap resulting after baking is given to a reprocessing
not complete, the generic background dataset company free of charge. This scrap can be used for
Thermal energy from natural gas was used for the most various purposes; such as for instance in road
combustion process, which takes into consideration all construction, as clay dust for tennis courts, as
the emissions of the combustion of natural gas. Since chamotte for the manufacturing of stoneware, etc. The
however, some of the values that have been measured unfired mass is returned to the supplier of clay and is
by CREATON were higher as those existing in the mixed in to produce clay of lower quality (recycling).
GaBi data base (CO and SO2), these emissions were CREATON receives no payment in return.
either considered too (carbon monoxide) or their Since CREATON supplies both by-products free of
difference calculated and integrated in the model charge, no by-product allocation criteria has been
(sulphur dioxide). The value from CREATON for used. Both material flows leave the system value-free
nitrogen oxides is approx. 90% of the value of the PE and unencumbered.
data set. In this case, the value of the customer was The LCA also considers the recycling potential of
not taken into account. aluminium. First, the amount of secondary aluminium
necessary for the manufacturing is redirected resp.
3.6 Data quality saturated (closed loop) from the aluminium scrap
The data collected by CREATON for the production resulting from manufacturing and the EoL of the
year 2012 was used for the modelling of the product subconstruction. Subsequently, the company credits
development stage of the ceramic cladding panels the remaining net scrap amount.
(incl. subconstruction). All other relevant background
data sets were taken from the database of the /GaBi 6/ 3.9 Comparability
software, which is not older than 2 years. In principle, the comparison or assessment of EPD
data is only possible, if all the data sets to be
3.7 Observation period compared were created in accordance with EN 15804
The underlying data of the LCA is based on the data and if the context of the building resp. the product-
collection of the year 2012. The observation period is specific technical characteristics are taken into
12 months. account.
5 Environmental Product Declaration CREATON AG Ceramic cladding panel TONALITY classic - Translation
5. LCA: Results
The following tables show the results of the indicators of the impact assessment, the input of resources as well as
of waste and other output flows with regard to 1 m of ceramic cladding panels including system-bound aluminium
subconstruction.
Energy consumption
Raw material supply
Water consumption
Reuse, recovery or
recycling potential
place of assembly
Waste treatment
manufacturer to
Transport from
Manufacturing
Replacement
Maintenance
Dismantling/
Demolition
Assembly
Transport
Transport
Renewal
Disposal
building
Repair
A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D
X X X MND X MND MND MND MND MND MND MND MND X MND X X
RESULTS OF THE LCA ENVIRONMENTAL IMPACTS: 1 m ceramic cladding panels including system-
bound aluminium subconstruction
Parameter Unit A1 - A3 A5 C2 C4 D
Global warming potential [kg CO2 eq] 43.1 2.24 0,11 0.57 -5.19
Depletion potential of the stratospheric ozone layer [kg CFC11 eq] 6.32E-9 1.48E-11 2.25E-12 4.37E-10 -1.28E-9
Acidification potential of soil and water [kg SO2 eq] 1.12E-1 2.28E-4 5.08E-4 3.47E-3 -2.81E-2
Eutrophication potential [kg (PO4)3- eq] 8.83E-2 4.65E-5 1.23E-4 4.75E-4 -1.37E-3
Formation potential for tropospheric ozone [kg Ethene eq] 9.04E-3 2.11E-5 -1.61E-4 3.63E-4 -1.46E-3
Potential for the abiotic degradation of non-fossil resources [kg Sb eq] 3.46E-4 2.46E-8 4.96E-9 2.04E-7 -1.55E-6
Potential for the abiotic degradation of fossil fuels [MJ] 608 0.42 1.47 7.62 -54.2
RESULTS OF THE LCA RESOURCE INPUT: 1 m ceramic cladding panels including system-bound
aluminium subconstruction
Parameter Unit A1 - A3 A5 C2 C4 D
Renewable primary energy as energy source [MJ] 59.4 - - - -
Renewable primary energy for material use [MJ] 0 - - - -
Total renewable primary energy [MJ] 59.4 0.04 0.09 0.59 -20.1
Non-renewable primary energy as energy source [MJ] 651 - - - -
Non-renewable primary energy for material use [MJ] 0 - - - -
Total non-renewable primary energy [MJ] 651 0.48 1.48 7.97 -64
Use of secondary materials [kg] 1.02E-1 0.0E+0 0.0E+0 0.0E+0 -
Renewable secondary fuels [MJ] 0 0 0 0 0
Non-renewable secondary fuels [MJ] 0 0 0 0 0
Use of fresh water resources [m] 1.29E-1 5.4E-3 8.42E-5 -1.5E-2 -4.18E-2
RESULTS OF THE LCA OUTPUT FLOWS AND WASTE CATEGORIES:
1 m ceramic cladding panels including system-bound aluminium subconstruction
Parameter Unit A1 - A3 A5 C2 C4 D
Hazardous waste for landfill [kg] 8.03E-3 6.4E-3 0.0E+0 5.69E-3 6.95E-4
Disposed non-hazardous waste [kg] 1.68E+0 2.17E-4 2.92E-4 4.08E+1 -5.54E-1
Disposed radioactive waste [kg] 1.8E-2 2.59E-5 2.12E-6 1.41E-4 0.0E+0
Components for reuse [kg] 0 0 0 0 0
Materials for recycling [kg] 0 0 0 0 0
Materials for recovering of energy [kg] 0 0 0 0 0
Exported electrical energy [MJ] 0 3.02 0 0 0
Exported thermal energy [MJ] 0 7.29 0 0 0
6 Environmental Product Declaration CREATON AG Ceramic cladding panel TONALITY classic- Translation
6. LCA: Interpretation
2
Illustr.: Relative contribution of various life cycle energy use of 1 m ceramic cladding panels including
processes to the environmental impacts and primary system-bound aluminium subconstruction.
7 Environmental Product Declaration CREATON AG Ceramic cladding panel TONALITY classic - Translation
8. References
DIN EN 1304 Clay roofing tiles and fittings Product ISO 14025
definitions and specifications; German version EN DIN EN ISO 14025:2011-10, Environmental labels and
1304:2005, 2008-07 declarations Type III environmental declarations
Principles and procedures.
DIN EN 60672-2 Ceramic and glass insulating
material. Part 2: Methods of test, 2000-10 EN 15804
EN 15804:2012-04, Sustainability of construction
DIN EN 539-1/2 Determination of physical works Environmental product declarations Core
characteristics of roofing tiles and ceramic cladding rules for the product category of construction products.
elements. Part 1. Impermeability test, 2005-12. Part 2:
Test for frost resistance, 2013-08 DIN 38414 German standard methods for the
examination of water, waste water and sludge; sludge
DIN EN 13501 Fire classification of construction and sediments (group S), Determination of leachability
products and building elements, 2010-01 by water (S 4), 1984-10
DIN EN 10545 Determination of physical DIN 38404 German standard method for the
characteristics of porcelain stoneware, tiles and examination of water, waste water and sludge
panels, 1997-12 Physical and physical-chemical parameters (group C) -
Part 5: determination of pH-value (C 5), 2009-07
ISO 9001 International quality management
standard, 2008-12 DIN EN 27888 Water quality; Determination of
electrical conductivity (ISO 7888:1985); 1993-11
ISO 14001 International environmental management
standard, 2009-11 ISO 10304 Water quality Determination of
dissolved anions by liquid chromatography of ions -
OHSAS 18001 Certification basis for occupational Part 1: Determination of bromide, chloride, fluoride,
health and safety management systems (Occupational nitrate, nitrite, phosphate and sulphate, 2009-07
Health and Safety Assessment Series), 2010-02
DIN 38409-H1 German standard methods for the
Product category rules for construction products examination of water, waste water and sludge;
Part B: requirements concerning the EPD for ceramic parameters characterizing effects and substances
claddings, 2012-07 (group H); determination of total dry residue, filtrate dry
residue and residue on ignition (H1), 1987-01
Product category rules for construction products
Part B: requirements concerning the EPD for products DIN 38409-H8 - German standard methods for the
made if aluminium and aluminium alloys, 2012-07 examination of water, waste water and sludge;
parameters characterizing effects and substances
EMPA: EMPA Swiss Federal Laboratories for Material (group H); Determination of the extractable organic
Testing and Research: Grey energy of construction halogens (EOX), 1979
products of aluminium under consideration of the value
corrected allocation, Dbendorf, 2008 DIN 38409-H16 - German standard methods for the
examination of water, waste water and sludge;
GaBi 6: PE INTERNATIONAL AG; GaBi 6: Software parameters characterizing effects and substances
system and database for holistic balancing. Copyright, (group H); determination of the phenol index (H 16),
TM. Stuttgart, Echterdingen, 1992-2013. 1984-06
LAGA Regulation No: 20: (issued Nov 5, 2004), DIN 38405-D14 - German standard methods for the
Table II 1.4-5 and table II 1.4-6 and according to examination of water, waste water and sludge; Anions
Landfill Ordinance (DepV) issued July 16, 2009 (group D) Part 14: Determination of cyanides in
drinking water, groundwater and surface water with low
European Waste Catalogue (EWC) in the version of contamination, 1988-12
the Decision of the Commission 2001/118/EG dated
January 16, 2001 amending the Decision 2000/532/EG DIN 38405-D18 - German standard methods for the
establishing a list of wastes examination of water, waste water and sludge; Anions
(group D) Part 18: Determination of arsenic by
Institut Bauen und Umwelt e.V., Berlin (Hrsg.): atomic absorption spectrometry, 1985-09
General Principles for the EPD programme of the DIN 38406-E6 - German standard methods for the
Institut Bauen und Umwelt e.V. (IBU), 2013-04. examination of water, waste water and sludge; Cations
(group E) - Part 6: Determination of lead by atomic
Product category rules for construction products absorption spectrometry (AAS) (E 6), 1998-07
Part A: Calculation rules for the Life Cycle Assessment
and requirements of the background report. 2013-04.
8 Environmental Product Declaration CREATON AG Ceramic cladding panel TONALITY classic - Translation
DIN 38406-E10 - German standard methods for the optical emission spectrometry (ICP-OES) (ISO
examination of water, waste water and sludge; Cations 11885:2007), 2009-09
(group E) - Part 10: Determination of chrome, 1985-06
DIN EN 1483 E12 Water quality Determination of
DIN 38406-E12 - German standard methods for the mercury Atomic absorption spectrometry method,
examination of water, waste water and sludge; Cations 2007-07
(group E) - Part 12: determination of mercury by
atomic absorption spectrometry, 1991 DIN EN 15169 Characterization of waste
Determination of loss on ignition in waste, sludge and
DIN 38406-E19 - German standard methods for the sediments, 2007-05
examination of water, waste water and sludge; Cations
(group E) - Part 19: DIN EN 13137 Characterization of waste
Determination of total organic carbon (TOC) in waste,
DIN EN 14039 Characterization of waste sludge and sediments, 2001-12
Determination of hydrocarbon content in the range of
C10 to C40 by gas chromatography, 2005-01 DIN 38414-4 - German standard methods for the
examination of water, waste water and sludge; Sludge
DIN ISO 10382 Soil quality Determination of and sediments (group S); Determination of leachability
organochlorine pesticides and polychlorinated by water (S 4), 1984-10
biphenyls Gas-chromatographic method with
electron capture detection (ISO 10382:2002), 2003-05 DIN EN 1484 Water analysis - Guidelines for the
Determination of total organic carbon (TOC) and
DIN EN ISO 11885 Water quality Determination of dissolved organic carbon (DOC), 1997-08
selected elements by inductively coupled plasma
9 Environmental Product Declaration CREATON AG Ceramic cladding panel TONALITY classic - Translation
Issuer
Institut Bauen und Umwelt e.V. Phone +49 (0)30 3087748- 0
Panoramastr.1 Fax +49 (0)30 3087748- 29
D-10178 Berlin E-mail info@bau-umwelt.com
Germany Web www.bau-umwelt.com
Programme holder
Institut Bauen und Umwelt e.V. Phone +49 (0)30 3087748- 0
Panoramastr.1 Fax +49 (0)30 3087748- 29
D-10178 Berlin E-mail info@bau-umwelt.com
Germany Web www.bau-umwelt.com
LCA prepared by
PE INTERNATIONAL AG Phone +49(0) 711341817-0
Hauptstrasse 111 - 113 Fax +49(0) 711 341817-25
D-70771 Leinfelden-Echterdingen E-mail info@pe-international.com
Germany Web www.pe-international.com
Holder of declaration
CREATON AG Phone +49 (0) 8272 860
Dillinger Strasse 60 Fax +49 (0) 8272 86 500
D-8663 Wertingen E-mail info@creaton.de
Germany Web www.creaton.de