INTERACTIVE SCHEMATIC

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 RENR6079-02
September 2008

938G Series II Wheel Loader

Hydraulic System
RTB1-UP
CRD1-UP
PHN1-UP
B9Y1-UP

2008 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

Machine Schematic
Description Part Number
Location Location
Accumulator - Brakes 213-8773 1 D-7
Connector 113-9234 2 E-4
Cooler - Oil - Core Asy. 189-0224 3 D-4
Cylinder Gp. - Lift 128-7678 4 F-4
Cylinder Gp. - Steering 139-3312 5 F-2
Cylinder Gp. - Tilt 137-7865 6 F-4
Filter Element 1R-0722 7 A-4
Metering Pump - HMU (Steering) 113-0061 8 D-2
Motor Gp. -Fan 191-2943 9 D-5
Pump Gp. - Piston (Hyd Fan) 215-8298 10 B-5
Pump Gp - Steerng, Impl, Brakes 105-2140 11 B-7
Tank - Hydraulic 160-3408 12 A-5
Valve - Ball (Pilot Shut Off) 156-5726 13 E-6
Valve - Brake (Tandem) 215-3687 14 E-7
Valve - Breaker Relief (Hyd Tank) 133-1963 15 B-4
Valve - Check (Lift Make Up) 9T-7634 16 F-4
Valve - Check (Pilot) 9T-3096 17 C-7
Valve - Check (Ride Control) 9T-3096 18 F-4
Valve - Control (Reducing/Selector) 6E-3078 19 E-6
Valve - Control (Steering) 9T-7420 20 E-2
Valve - Cooler Bypass 145-8983 21 C-4
Valve - Diverter (Suplm Steering) 141-2597 22 C-2
Valve - Dual Accumulator Charge 134-5106 23 D-7
Valve Gp - Control (2V) 133-4238 24 E-4
Valve Gp - Pilot (2V single axis) 164-2796 25 E-4
Valve - Relief (Aux. Cyl) 186-0809 26 E-5
Valve - Relief (Aux Cyl) 186-0809 26 E-5
Valve - Relief (Main Impl) 108-6428 27 E-5
Valve - Relief (Steering Backup) 6E-3447 28 E-2
Valve - Relief (Steering Crossover) 9T-7419 29 E-2
Valve - Relief (Tilt Cyl - Dump) 186-0809 26 E-4
Valve - Relief (Tilt - Rackback) 185-7712 30 E-4
Attachments
Accumulator 221-1753 31 F-3
Accumulator - Ride Control 124-9439 32 F-3
Cylinder Gp. - Auxiliary Supplier 33 F-5
Pump Gp - Supplemental Steering 217-3015 34 B-2
Valve - Check (Ride Control) 104-7108 35 E-3
Valve - Control (Aux) 164-2800 36 E-5
Valve - Control (Lift) 164-2801 37 E-4
Valve - Control (Tilt) 164-2797 38 E-4
Valve Gp - Control (Aux) 6E-5958 39 E-5
Valve Gp - Control (3V) 133-4239 40 E-4
Valve - Shuttle (Ride Control) 141-1481 41 E-3
Valve - Solenoid (Ride Control) 149-2610 42 F-3
TAP LOCATION

Pressure Schematic
Tap Description
Location
BB Implement Pilot Pump Pressure E6
GG Steering Pump Pressure C7
HH Hand Metering Unit Supply Pressure C2
JJ Implement Pump Pressure C7
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1
(6) CYLINDER GP
(TILT)
STEERING
137-7855 (4) CYLINDER GP
(33) CYLINDER GP (LIFT) (31) ACCUMULATOR
(AUX) 128-7678 (ATCH) (5) CYLINDER GP
(ATCH) 221-1753 (STEERING)
(42) SOLENOID 139-3312
(26) RELIEF (18) CHECK VALVE
VALVE VALVE (32) ACCUMULATOR
(RIDE CONTROL)

DUMP
RACKBACK
(LINE) 9T-3096 RIDE CONTROL
FIXED FRONT AXLE (ATCH)
F 186-0908
149-2610
124-9439 F
C1
C2

P1

T1

RAISE

LOWER
(27) VALVE GP
(MAIN IMPL
RELIEF)
TO XMISSON 108-6428 (30) RELIEF
(16) CHECK (35) CHECK VALVE
CONTROL VALVE
TO STOP LAMP VALVE (RIDE CONTROL)
(LINE)
SWITCH (NC) 9T-7634 (ATCH)
185-7712
(39) VALVE GP 104-7108
(ATCH)
(41) SHUTTLE VALVE
6E-5958 (1V)
(ATCH)
141-1481
(29) RELIEF VALVE
LEFT AND RIGHT
(STEERING
PEDAL ASSEMBLY
E NO
(24) MAIN CONTROL CROSSOVER) E
VALVE GP (28) RELIEF 9T-7419
(19) VALVE GP 133-4238 (2V) VALVE
6E-3078 (STEERING
NC (40) VALVE GP BACKUP)
C (14) TANDEM CONTROL 6E-3447
BRAKE
VALVE
BB (ATCH)
133-4239 (3V)
215-3687 (20) VALVE GP
(2) CONNECTOR (6 PL) (STEERING
113-9234 CONTROL)
9T-7420
(25) VALVE GP
(PILOT)
(13) VALVE GP 164-2796 (2V)
156-5726

TO AUDIBLE
AND VISUAL
(1) HYDRAULIC SIGNLS SWITCH (36) VALVE GP
CONTROL (AUX) (37) VALVE GP (38) VALVE GP
ACCUMULATOR IS NORMALLY (8) HMU
CLOSED (ATCH) (LIFT) (TILT)
213-8773 113-0061
175-3244
164-2800 (3V) (ATCH) (ATCH)
164-2801 (3V) 164-2797 (2V)
(1) HYDRAULIC
D (23) DUAL ACCUMULATOR ACCUMULATOR D
CHARGE VALVE 213-8773
134-5106
HYDRAULIC COOLING

(9) MOTOR GP
(FAN DRIVE)
191-2943 (3) CORE AS.
(HYD OIL
COOLER)
189-0224

OSCILLATING REAR AXLE

(21) BYPASS VALVE

(HYD OIL COOLER)
145-8983
BRAKES
HH

C C

(22) DIVERTER
VALVE GP
(SUPPLEMENTAL
STEERING)
GG (17) CHECK
VALVE (ATCH)
9T-3096 141-2597

JJ

(10) PISTON
PUMP GP (34) PUMP GP
(HYD FAN) (SUPPLEMENTAL
215-8298 STEERING)
(11) PUMP GP (ATCH)
105-2140 217-3015

B B

LINE PATTERNS
(15) BREAKER
Pressure Line
RELIEF
VALVE GP Pilot / Load Sensing Pressure
133-1963
Drain / Return Lines

(7) FILTER Component Group

ELEMENT
Attachment
1R-0722
Air Line
(12) HYD TANK GP
160-3408 CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

PILOT PUMP OUTPUT
MAIN PUMP OUTPUT
SUPPLEMENTAL STEERING PUMP OUTPUT

A STEERING CIRCUIT
SCAVENGE PUMP
A
SUPPLY LINE
BRAKE CIRCUIT
LIFT CIRCUIT
DRAIN / RETURN LINE
AUXILARY CIRCUIT
TILT CIRCUIT

THIS SCHEMATIC IS FOR THE 938G SERIES II WHEEL LOADER

MEDIA NUMBER: RENR6079-02
PART NUMBER: 192-9949, CHANGE: 01, VERSION: (-)
Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

8 7 6 5 4 3 2 1
COMPONENT LOCATIONS
VIEW ALL CALLOUTS

7 12 15 1 23 2 8 14 5 18 35 41 31 32 42 4 26 39

40
21 30
3 27
9 24
16
17
10 33

11 6
4
BB
HH
13 19 28 20 29 34 22 38 37 36 2 25 JJ GG 5

2 36 25 37 38 31 41 18 42 32 35 27 4 30 40 6 39 16

15 24

3 26
21
9
7
12
10
BB

17
11 13 19 1 29 20 28 22 34 23 5 JJ GG HH 8 14 33