Sauerdanfoss Series s90 Pumps Catalogue en 520l0603

Series 90 Axial
Piston Pumps
Technical
Information
Series 90 Axial Piston Pumps
Technical Information
Revisions
History of Revisions Table of Revisions

Date Page Changed Rev.
August 2008 8 130 frame size case drain port changed to 1 5/16-12 FC
July 2007 Various Minor edits and dimension changes FB
March 2004 - Revision F F
2008 Sauer-Danfoss. All rights reserved.
Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material.
Sauer-Danfoss reserves the right to alter its products without prior notice. This also applies to products
already ordered provided that such alterations arent in conflict with agreed specifications. All trademarks in
this material are properties of their respective owners. Sauer-Danfoss and the Sauer-Danfoss logotype are
trademarks of the Sauer-Danfoss Group.
2 520L0603 Rev FC August 2008

Contents
General description Series 90 family of pumps and motors.................................................................................................... 5

Plus+1 Compliant controls and sensors.................................................................................................. 5
Design................................................................................................................................................................. 6
Pictorial circuit diagram................................................................................................................................ 7
System schematic............................................................................................................................................ 7
Technical Features and options..................................................................................................................................... 8

specifications Operating parameters................................................................................................................................... 8
Fluid specifications......................................................................................................................................... 9
Operating Overview..........................................................................................................................................................10
parameters Input speed.....................................................................................................................................................10
System pressure.............................................................................................................................................10
Case Pressure..................................................................................................................................................10
Hydraulic Fluids..............................................................................................................................................11
Temperature and viscosity.........................................................................................................................11
System design Fluid and filtration.........................................................................................................................................12

parameters Charge pressure.............................................................................................................................................12
Independent braking system....................................................................................................................12
Reservoir...........................................................................................................................................................12
Case drain.........................................................................................................................................................13
Sizing equations............................................................................................................................................13
Shaft Loads......................................................................................................................................................14
Features and options Shaft Availability and Torque Ratings....................................................................................................15

Filtration options...........................................................................................................................................16
Displacement limiter....................................................................................................................................16
Suction filtration option S.................................................................................................................16
Charge pressure filtration option R, T, P, and L............................................................................16
Overpressure protection.......................................................................................................................17
Pressure limiting function....................................................................................................................17
Multi-function valves...................................................................................................................................17
Bypass Function.......................................................................................................................................18
Speed sensor...................................................................................................................................................19
Charge Pump..................................................................................................................................................19
Charge pump sizing/selection............................................................................................................20
Charge pump flow and power curves..............................................................................................20
Auxiliary Mounting Pads.............................................................................................................................21
Mating pump requirements................................................................................................................21
Mounting Flange Loads..............................................................................................................................22
Estimating overhung load moments................................................................................................22
520L0603 Rev FC August 2008 3

Contents
Control options 3 -Position (FNR) Electric Control.............................................................................................................23

Response time..........................................................................................................................................23
Electric Displacement Control (EDC)......................................................................................................24
Operation....................................................................................................................................................24
Features and Benefits.............................................................................................................................24
(continued).................................................................................................................................................25
Control signal requirements................................................................................................................25
Response time..........................................................................................................................................25
Pump output flow direction vs. control current...........................................................................25
Hydraulic Displacement Control (HDC).................................................................................................26
Operation....................................................................................................................................................26
Features and benefits of the hydraulic displacement control:................................................26
Control signal requirements................................................................................................................27
Response time..........................................................................................................................................27
Manual Displacement Control (MDC)....................................................................................................28
Operation....................................................................................................................................................28
Features and benefits of the manual displacement control:....................................................28
External control handle requirements.............................................................................................29
Response time..........................................................................................................................................29
Non-linear Manual Displacement Control (MDC)..............................................................................30
Features and benefits of the non-linear manual displacement control:..............................30
External control handle requirements.............................................................................................31
Response time..........................................................................................................................................31
Non feedback proportional electric control (NFPE) ........................................................................32
Features and benefits of the NFPE control when used with sauer-danfoss
microcontroller.........................................................................................................................................33
Input signal requirements....................................................................................................................33
Installation Frame size 042................................................................................................................................................34

drawings Frame size 055................................................................................................................................................36
Frame size 075................................................................................................................................................40
Frame size 100................................................................................................................................................44
Frame size 130................................................................................................................................................48
Frame size 180................................................................................................................................................51
Frame size 250................................................................................................................................................55
Cover plate.......................................................................................................................................................59
3-position (F-N-R) electric control...........................................................................................................59
Electric Displacement Control (EDC) with MS-Connector or Packard connector................60
Hydraulic Displacement Control (HDC).................................................................................................60
Manual Displacement Control (MDC) with neutral start switch..................................................61
Non-linear Manual Displacement Control (MDC)..............................................................................61
Electrohydraulic Displacement Control (NFPE)..................................................................................62
(except 075 NFPE).........................................................................................................................................62
Integral Pressure Filter.................................................................................................................................63
Remote pressure without filter.............................................................................................................63
Frame size 075 NFPE....................................................................................................................................64

General description
Series 90 family of Series 90 hydrostatic pumps and motors can be applied together or combined with
pumps and motors other products in a system to transfer and control hydraulic power. They are intended for
closed circuit applications.
Series 90 variable displacement pumps are compact, high power density units. All
models utilize the parallel axial piston/slipper concept in conjunction with a tiltable
swashplate to vary the pumps displacement. Reversing the angle of the swashplate
reverses the flow of oil from the pump and thus reverses the direction of rotation of the
motor output.
Series 90 pumps include an integral charge pump to provide system replenishing

and cooling oil flow, as well as control fluid flow. They also feature a range of auxiliary
mounting pads to accept auxiliary hydraulic pumps for use in complementary hydraulic
systems. A complete family of control options is available to suit a variety of control
systems (mechanical, hydraulic, electric).
Series 90 motors also use the parallel axial piston/slipper design in conjunction with a
fixed or tiltable swashplate. They can intake/discharge fluid through either port; they are
bidirectional. They also include an optional loop flushing feature that provides additional
cooling and cleaning of fluid in the working loop.
Series 90 advanced technology today

Seven sizes of variable displacement pumps
Five sizes of fixed displacement motors
One variable displacement motor
SAE and cartridge mount configurations
Efficient axial piston design
Proven reliability and performance
Compact, lightweight
Worldwide sales and service
Plus+1 compliant controls and sensors
Plus+1 Compliant Series 90 controls and sensors are PLUS+1 compliant. PLUS+1 compliance means
controls and our controls and sensors are directly compatible with the PLUS+1 machine control
sensors architecture. Adding Series 90 pumps to your application using PLUS+1 GUIDE software
is as easy as drag-and-drop. Software development that used to take months can now
be done in just a few hours. For more information on PLUS+1 GUIDE, visit www.sauer-
danfoss.com/plus1.

General description
Design Series 90 pump cross-section
Piston
Slipper
Displacement control
Slider block Servo arm
Servo piston
Feedback linkage
Cradle bearing
Bushing
Cylinder block Roller bearing
Shaft
Valve plate seal
Rear
bushing
Input shaft
Charge pump Swashplate Cradle guide P106 648E
Name plate
Model-No./Ident-No. 501829 Model

Model Code 90L055 KA 1 N
Number
6 S 3 C6 C 03
Model NNN 35 35 24
Code
Serial-No. N - 88 - 126 - 67890 Serial
Number
Made in USA
P104 291E
Place of Manufacture

General description
Pictorial circuit This configuration shows a hydrostatic transmission using a Series 90 axial piston
diagram variable displacement pump and a Series 90 fixed displacement motor.
Control handle Displacement control valve
Heat exchanger bypass valve
Reservoir
Orificed check
valve Vacuum gauge
Heat exchanger
Purge relief valve
Charge pressure relief valve P102 000
Reversible variable Servo control cylinder Multi-function valve Fixed displacement motor
displacement pump
To
pump
case
Servo
pressure
relief valves
Charge pump
Input shaft Output shaft
Multi-function valve Motor swashplate
Pump swashplate
Servo control cylinder Loop flushing valve
Pump Motor
Working loop (high pressure) Working loop (low pressure) Suction line Control fluid Case drain fluid
System schematic
M3 L2 M3 M1
A A
M1
M4
M5
M2
B B
L1
S L2 M2 P104 286E

Technical specifications
Features and options
Frame
Feature Unit 042 055 075 100 130 180 250
Displacement cm/rev 42 55 75 100 130 180 250
[in]/rev [2.56] [3.35] [4.59] [6.10] [7.93] [10.98] [15.25]
Flow at rated speed l/min 176 215 270 330 403 468 575
(theoretical) [US gal/min] [46] [57] [71] [87] [106] [124] [160]
Torque at maximum Nm/bar 0.67 0.88 1.19 1.59 2.07 2.87 3.97
displacement (theoretical) [lbfin/1000 psi] [410] [530] [730] [970] [1260] [1750] [2433]
Mass moment of inertia of kgm 0.0023 0.0060 0.0096 0.0150 0.0023 0.0380 0.0650
rotating components [slugft] [0.0017] [0.0044] [0.0071] [0.0111] [0.0170] [0.0280] [0.0479]
Weight (with control opt. MA) kg [lb] 34 [75] 40 [88] 49 [108] 68 [150] 88 [195] 136 [300] 154 [340]
Mounting (per SAE J744) B C C C D E E
Rotation Clockwise or Counterclockwise
Main ports: 4-bolt split-flange mm 19.05 25.4 25.4 25.4 31.75 31.75 38.1
(per SAE J518 code 62) [in] [0.75] [1.0] [1.0] [1.0] [1.25] [1.25] [1.5]
Main port configuration Radial Radial or axial Radial
Case drain ports (SAE O-ring boss) UNF thread (in.) 0.87514 1.062512 1.062512 1.062512 1.312512 1.62512 1.62512
Other ports SAE O-ring boss. See Installation drawings, page 34.
Shafts Splined, straight keyed, and tapered shafts available. See Shafts, page 15.
Auxiliary mounting SAE-A, B, C SAE-A, B, C, D SAE-A, B, C, D, E
Installation position Installation is recommended with control on the top or side. Consult your Sauer-Danfoss
representative for nonconformance guidelines. The housing must remain filled with hydraulic fluid.
Operating parameters
Frame
Parameter Unit 042 055 075 100 130 180 250
Input speed
Minimum 500 500 500 500 500 500 500
Continuous min-1(rpm) 4200 3900 3600 3300 3100 2600 2300
Maximum 4600 4250 3950 3650 3400 2850 2500
System pressure
Rated 420 [6000]
Maximum bar [psi] 450 [6500]
Minimum low loop 10 [150]
Inlet pressure (charge inlet)
Minimum (continuous) bar (abs.) 0.7 [9]
Minimum (cold start) [in. Hg vac.] 0.2 [24]
Case pressure
Continuous 3 [40]
bar [psi]
Maximum (cold start) 5 [75]

Technical specifications
Fluid specifications Viscosity mm/sec (cSt) [SUS]

Minimum 7 [49]
Continuous 12-80 [70-370]
Maximum 1600 [7500]
Temperature C [F]
Minimum -40 [-40]
Continuous 104 [220]
Maximum 115 [240]
Filtration
Cleanliness 18/13 or better per ISO 4406
Efficiency (suction filtration) 35-45=75 (102)
Efficiency (charge filtration) 15-20=75 (1010)
Recommended inlet screen size 100-125 m [0.0039-0.0049 in]

Overview Maintain operating parameters within prescribed limits during all operating conditions.
This section defines operating limits given in the table Operating parameters, page 8.
Input speed Minimum speed is the lowest input speed recommended during engine idle condition.
Operating below minimum speed limits the pumps ability to maintain adequate flow for
lubrication and power transmission.
Continuous speed is the highest input speed recommended at full power condition.
Operating at or below this speed should yield satisfactory product life.
Maximum speed is the highest operating speed permitted. Exceeding maximum speed
reduces product life and can cause loss of hydrostatic power and braking capacity. Never
exceed the maximum speed limit under any operating conditions.
Consult Pressure and speed limits, BLN-9984, when determining speed limits for a
particular application.
W Warning
Unintended vehicle or machine movement hazard.
Exceeding maximum speed may cause a loss of hydrostatic drive line power and
braking capacity. You must provide a braking system, redundant to the hydrostatic
transmission, sufficient to stop and hold the vehicle or machine in the event of
hydrostatic drive power loss.
System pressure System pressure is the differential pressure between system ports A and B. It is the
dominant operating variable affecting hydraulic unit life. High system pressure, which
results from high load, reduces expected life. System pressure must remain at or below
continuous pressure during normal operation to achieve expected life.
Continuous pressure is the average, regularly occurring operating pressure. Operating

at or below this pressure should yield satisfactory product life.
Maximum pressure is the highest intermittent pressure allowed. Maximum machine

load should never exceed this pressure. For all applications, the load should move below
this pressure.
All pressure limits are differential pressures referenced to low loop (charge) pressure.
Subtract low loop pressure from gauge readings to compute the differential.
Case Pressure Under normal operating conditions, the maximum continuous case pressure must not
exceed 3 bar (44 psi). Maximum allowable intermittent case pressure during cold start
must not exceed 5 bar (73 psi). Size drain plumbing accordingly.
C Caution
Possible component damage or leakage
Operation with case pressure in excess of these limits may damage seals, gaskets, and/or
housings, causing external leakage. Performance may also be affected since charge and
system pressure are additive to case pressure.

Hydraulic Fluids Ratings and data are based on operating with hydraulic fluids containing oxidation, rust
and foam inhibitors. These fluids must possess good thermal and hydrolytic stability to
prevent wear, erosion, and corrosion of pump components. Never mix hydraulic fluids of
different types.
Fire resistant fluids are also suitable at modified operating conditions. Please see Sauer-
Danfoss publication 520L0463 for more information. Refer to publication 520L0465 for
information relating to biodegradable fluids.
Suitable Hydraulic fluids:

Hydraulic fluids per DIN 51 524, 2-HLP,
Hydraulic fluids per DIN 51 524, 3-HVLP,
API CD, CE and CF engine fluids per SAE J183,
M2C33F or G automatic transmission fluids (ATF),
Dexron II (ATF), which meets the Allison C3- and Caterpillar TO-2 test,
Agricultural multi purpose oil (STOU),
Premium turbine oils.
Temperature and Temperature and viscosity requirements must be concurrently satisfied. The data shown
viscosity in the table Fluid specifications, page 9, assume petroleum-based fluids are used.
The high temperature limits apply at the hottest point in the transmission, which is
normally the motor case drain. The system should generally be run at or below the rated
temperature. The maximum temperature is based on material properties and should
never be exceeded.
Cold oil will generally not affect the durability of the transmission components, but
it may affect the ability of oil to flow and transmit power; therefore temperatures
should remain 16 C [30 F] above the pour point of the hydraulic fluid. The minimum
temperature relates to the physical properties of component materials.
For maximum unit efficiency and bearing life the fluid viscosity should remain in the
recommended operating range. The minimum viscosity should be encountered
only during brief occasions of maximum ambient temperature and severe duty cycle
operation. The maximum viscosity should be encountered only at cold start.
Heat exchangers should be sized to keep the fluid within these limits. Testing to verify
that these temperature limits are not exceeded is recommended.

System design parameters
Fluid and filtration To prevent premature wear, it is imperative that only clean fluid enter the hydrostatic
transmission circuit. A filter capable of controlling the fluid cleanliness to ISO 4406 class
22/18/13 (SAE J1165) or better under normal operating conditions is recommended.
The filter may be located either on the inlet (suction filtration) or discharge (charge
pressure filtration) side of the charge pump. The selection of a filter depends on
a number of factors including the contaminant ingression rate, the generation of
contaminants in the system, the required fluid cleanliness, and the desired maintenance
interval. Filters are selected to meet the above requirements using rating parameters of
efficiency and capacity.
Filter efficiency may be measured with a Beta ratio (X). For simple suction-filtered closed
circuit transmissions and open circuit transmissions with return line filtration,
a filter with a -ratio within the range of 35-45 = 75 (10 2) or better has been found to
be satisfactory. For some open circuit systems, and closed circuits with cylinders being
supplied from the same reservoir, a considerably higher filter efficiency is recommended.
This also applies to systems with gears or clutches using a common reservoir. For these
systems, a charge pressure or return filtration system with a filter -ratio in the range of
15-20 = 75 (10 10) or better is typically required.
Because each system is unique, only a thorough testing and evaluation program can fully
validate the filtration system. Please see Design Guidelines for Hydraulic Fluid Cleanliness,
520L0467, for more information.
Charge pressure The charge pressure setting listed in the model code is based on the charge flow across
the charge pressure relief valve at fluid temperature of 50 C [120 F].
Independent braking W Warning

system Unintended vehicle or machine movement hazard.
The loss of hydrostatic drive line power, in any mode of operation (forward, neutral, or
reverse) may cause the system to lose hydrostatic braking capacity. You must provide a
braking system, redundant to the hydrostatic transmission, sufficient to stop and hold
the vehicle or machine in the event of hydrostatic drive power loss.
Reservoir The reservoir should be designed to accommodate maximum volume changes during
all system operating modes and to promote de-aeration of the fluid as it passes through
the tank.
A suggested minimum total reservoir volume is 5/8 of the maximum charge pump
flow per minute with a minimum fluid volume equal to 1/2 of the maximum charge
pump flow per minute. This allows 30 seconds fluid dwell for removing entrained air at
the maximum return flow. This is usually adequate to allow for a closed reservoir (no
breather) in most applications.
1
Filter x-ratio is a measure of filter efficiency defined by ISO 4572. It is defined as the ratio of the number of
particles greater than a given diameter (x in microns) upstream of the filter to the number of these particles
downstream of the filter.

Reservoir Locate the reservoir outlet (charge pump inlet) above the bottom of the reservoir to take
(continued) advantage of gravity separation and prevent large foreign particles from entering the charge
inlet line. A 125 m screen over the outlet port is recommended. Position the reservoir inlet
(fluid return) to discharge below the normal fluid level, toward the interior of the tank. A
baffle (or baffles) will further promote de-aeration and reduce surging of the fluid.
Case drain A case drain line must be connected to one of the case outlets (L1 or L2) to return
internal leakage to the system reservoir. The higher of the two case outlets should be
used to promote complete filling of the case. Since case drain fluid is typically the hottest
fluid in the system, it is advantageous to return this flow through the heat exchanger.
Sizing equations The following equations are helpful when sizing hydraulic pumps. Generally, the sizing
process is initiated by an evaluation of the machine system to determine the required
motor speed and torque to perform the necessary work function. Refer to Selection of
drive line components, BLN-9885, for a more complete description of hydrostatic drive
line sizing. First, the motor is sized to transmit the maximum required torque. The pump
is then selected as a flow source to achieve the maximum motor speed.
SI units V n
Output flow Q = g v (l/min) Vg = Displacement per revolution
1000 (cm3/rev)
p = pO - pi (system pressure)
Vg p
Input torque M = (Nm) (bar)
20 m
n = Speed (min-1(rpm))
v = Volumetric efficiency
Mn Q p
Input power P = 30 000 = 600 (kW) m = Mechanical efficiency
t = Overall efficiency (v m)
t
Vg n v
US units Output flow Q = (US gal/min) Vg = Displacement per revolution
231
(in3/rev)
p = pO - pi (system pressure)
Vg p
Input torque M = (lbfin) (psi)
2 m
n = Speed (min-1(rpm))
v = Volumetric efficiency
Mn Q p
Input power P = 198 000
= 1714 t
(hp) m = Mechanical efficiency
t = Overall efficiency (v m)

Shaft Loads Normal bearing life in B10 hours is shown in the table below. The figures reflect a
continuous differential pressure of 240 bar [3500 psi], 1800 min-1 (rpm) shaft speed,
maximum displacement, and no external shaft side load. The data is based on a 50%
forward, 50% reverse duty cycle, standard charge pump size, and standard charge
pressure.
Bearing life
Series 90 pumps are designed with Frame size Bearing life B hrs 10
bearings that can accept external radial 42 18 060

and thrust loads. The external radial 55 22 090
shaft load limits are a function of the 75 22 970
load position and orientation, and the 100 22 670
operating conditions of the unit. 130 17 990
180 16 150
The maximum allowable radial load 250 12 020
(Re), is based on the maximum external
moment (Me), and the distance (L) from Radial and thrust load position
the mounting flange to the load. It may L
0Re
be determined using the table and
formula below. Thrust (axial) load limits Re
90 270
are also shown. Re Re Tout Tin
Re = Me / L
180Re Pump
swashplate
P104 292E
All external shaft loads affect bearing life.
In applications with external shaft loads,
minimize the impact by positioning the load at 90 or 270 as shown in the figure.
Contact your Sauer-Danfoss representative for an evaluation of unit bearing life if:
continuously applied external loads exceed 25 % of the maximum allowable radial
load (Re).
the pump swashplate is positioned on one side of center all or most of the time.
the unit bearing life (B10) is critical.
Sauer-Danfoss recommends tapered input shafts or clamp-type couplings for

applications with radial shaft loads.
Allowable external shaft load

Parameter 042 055 075 100 130 180 250
External moment (Me) 126 101 118 126 140 161 176
Nm [lbfin] [1114] [893] [1043] [1114] [1238] [1424] [1556]
Maximum shaft thrust in (Tin) 2635 3340 4300 5160 5270 7000 7826
N [lbf ] [592] [750] [996] [1160] [1184] [1573] [1759]
Maximum shaft thrust out (Tout) 1020 910 930 1000 688 1180 1693
N [lbf ] [229] [204] [209] [224] [154] [265] [380]

Shaft Availability Through torque diagram

and Torque Ratings
Third Second stage First stage

stage
P102 014E
M e 2 for the M e 1 for the first pump

second pump M e Input torque
M e 3 for the next pump
Torque required by auxiliary pumps is additive. Ensure requirements dont exceed shaft torque ratings.
Shaft availability and torque ratings

Shaft description Shaft availability and torque ratings Nm [lbfin]
and option code 042 055 075 100 130 180 250
Contact your Sauer-Danfoss 15 teeth
530
representative for tapered 16/32 pitch C3
[4700]
spline
shaft torque ratings.
19 teeth
900
16/32 pitch C5
[8000]
spline
Legend: 21 teeth
1130
16/32 pitch C6
[10 000]
Not available spline
23 teeth
1580 1580
16/32 pitch C7
+ Not recommended spline
[14 000] [14 000]
for front pump in 27 teeth
tandem configurations 2938 2938 2938
16/32 pitch C8
[26 000] [26 000] [26 000]
spline
* Based on external 13 teeth 8/16 1810 1810 1810+ 1810+
F1
pitch spline [16 000] [16 000] [16 000]+ [16 000]+
moment load on
14 teeth
shaft equal to half the 735 735 735+
12/24 pitch S1
maximum torque valve [6500] [6500] [6500]+
spline
768*
1.375 Str key K1
[6800]
1130*
1.5 Str key K2
[10 000]
1582*
1.75 Str key K3
[14000]
768* 768*
1.375 tapered T1
[6800] [6800]
1130* 1130*
1.5 tapered T2
[10 000] [10 000]
1582*
1.75 tapered T4
[14 000]
497*
1.00 tapered T3
[4400]

Filtration options Suction filtration option S Suction filtration

Manometer
The suction filter is placed in the circuit Hydraulic fluid reservoir
between the reservoir and the inlet to

the charge pump, as shown below.
Charge pump
Filter
The use of a filter contamination monitor
is recommended.
Adjustable
To low charge pressure relief valve
loop and
control To pump case P102 003E
Charge pressure filtration option R, T, P, and L

The pressure filter can be mounted Charge pressure filtration
directly on the pump or mounted Screen
remotely for ease of servicing. A 100-

125m mesh screen, located in the Hydraulic fluid reservoir
Adjustable
reservoir or the charge inlet line, is charge pressure
relief valve
recommended when using charge
Charge pump
pressure filtration. This system requires
a filter capable of withstanding charge Filter
To low To pump case
pressure. pressure
side and
control P102 004E
Displacement limiter All Series 90 pumps are designed with Displacement limiter
optional mechanical displacement Displacement limiter adjustment screw
(stroke) limiters.
The maximum displacement of the

pump can be set independently for
forward and reverse using the two
Servo
adjustment screws. Servo piston cylinder
P102 005E
Displacement limiter location

Displacement Displacement
Pump rotation limiter mounted limitation at high
on servo side pressure side
1 A
Right
2 B
1 B
Left
2 A

Multi-function valves Overpressure protection

The Series 90 pumps are designed with a sequenced pressure limiting system and high
pressure relief valves. When the preset pressure is reached, the pressure limiter system
acts to rapidly destroke the pump to limit the system pressure. For unusually rapid load
application, the high pressure relief valve is also available to limit the pressure level. The
pressure limiter sensing valve acts as the pilot for the relief valve spool, such that the
relief valve is sequenced to operate above the pressure limiter level.
Both the pressure limiter sensing valves and relief valves are built into the multi-function
valves located in the pump endcap. The sequenced pressure limiter/high pressure relief
valve system in the Series 90 provides an advanced design of overpressure protection.
The pressure limiter avoids system overheating associated with relief valves and the
sequenced relief valves are available to limit pressure spikes which exist in severe
operating conditions.
Because the relief valves open only during extremely fast pressure spike conditions,
heat generation is minimized during the short time that they might be open. For some
applications, such as dual path vehicles, the pressure limiter function may be defeated
such that only the relief valve function remains. The relief response is approximately 20
ms whether used with or without the pressure limiter function.
Pressure limiting function

When set pressure is exceeded, the pressure sensing valve (A) flows oil through passage
(B) and across an orifice in the control spool raising pressure on the servo which was
at low pressure. Servo pressure relief valves (C) limit servo pressure to appropriate
levels. The pressure limiter action cancels the input command of the displacement
control and tends to equalize servo pressure. Swashplate moments assist to change the
displacement as required to maintain system pressure at the set point.

Multi-function valves Multifunction valve, pressure limiter, pressure regulation, option 1

(continued)
To control
Multifunction valve
M3
A
A
M1 Servo piston
Bypass hex
M4 adjustment
Port A
M5
B
M Servo pressure
relief valves
C
Port B
Servo piston Charge

M2 pressure
relief valve
B
S L2
Multifunction valve P102 007E
Bypass Function
In some applications it is desirable to bypass fluid around the variable displacement
pump when pump shaft rotation is either not possible or not desired. For example, an
inoperable vehicle may be moved to a service or repair location or winched onto a trailer
without operating the prime mover. To provide for this, Series 90 pumps are designed
with a bypass function.
The bypass is operated by mechanically rotating the bypass hex on both multifunction
valves three (3) turns counterclockwise (CCW). This connects working loop A and B and
allows fluid to circulate without rotating the pump and prime mover.
C Caution
Possible pump and/or motor damage
Bypass valves are intended for moving a machine or vehicle for very short distances at
very slow speeds. They are NOT intended as tow valves.

Speed sensor An optional speed sensor for direct Specifications

measurement of speed is available. This Supply voltage* 4.5 to 8.5 VDC
sensor may also be used to sense the Supply voltage (regulated) 15 VDC max.
direction of rotation. Required current 12 mA at 5 VDC, 1 Hz
Max. current 20 mA at 5 VDC, 1 Hz
A special magnetic ring is pressed onto Max. frequency 15 kHz
the outside diameter of the cylinder Voltage output (high) Supply -0.5 V min.
block and a Hall effect sensor is located Voltage output (low) 0.5 V max.
in the housing. The sensor accepts supply Temperature range -40 to 110C [-40 to 230F]
voltage and outputs a digital pulse signal * Do not energize the 4.5 to 8.5 VDC sensor with
in response to the speed of the ring. The 12VDC battery voltage. Use a regulated power
output changes its high/low state as the supply. If you need to energize the sensor with
north and south poles of the permanently battery voltage, contact your Sauer-Danfoss
magnetized speed ring pass by the face of representative for a special sensor.
the sensor. The digital signal is generated
at frequencies suitable for microprocessor To use the speed sensor in a PLUS+1
based controls.The sensor is available with Guide application, download HWD file
different connectors (see below). 10106825 from www.sauer-danfoss.
com/Plus1.
Pulse frequency
042 055 075 100 130 180 250
Pulse per revolution 48 52 58 63 69 77 85
Speed sensor with Turck Eurofast connector

turck eurofast Connector Keyway (Ref)
4 pin
(Supplied Connector) 2 1
Mating Connector
straight right angle
P001 492 No.: K14956 No.: K14957 3 4
Id.-No.: 500724 Id.-No.: 500725 P001 755E
Speed sensor with Packard Weather-Pack connector
Packard weather-Pack
Red 4 pin A
white (Supplied Connector) B
black
Green Mating Connector C
No.: K03379 D
P001 758E
P002 108E Id.-No.: 505341
Charge Pump Charge flow is required on all Series 90 pumps applied in closed circuit installations. The
charge pump provides flow to make up internal leakage, maintain a positive pressure in
the main circuit, provide flow for cooling and filtration, replace any leakage losses from
external valving or auxiliary systems, and to provide flow and pressure for the control
system.
Many factors influence the charge flow requirements. These factors include system
pressure, pump speed, pump swashplate angle, type of fluid, temperature, size of heat
exchanger, length and size of hydraulic lines, control response characteristics, auxiliary
flow requirements, hydrostatic motor type, etc.

Charge Pump
(continued) Unusual application conditions may require a more detailed review of charge pump
sizing. Charge pressure must be maintained at a specified level under all operating
conditions to prevent damage to the transmission. Sauer-Danfoss recommends testing
under actual operating conditions to verify this.
Charge pump sizing/selection

In most applications a general guideline is that the charge pump displacement should
be at least 10% of the total displacement of all components in the system. Unusual
application conditions may require a more detailed review of charge flow requirements.
Please refer to BLN-9885, Selection of Drive line Components, for a detailed procedure.
Available charge pump sizes and speed limits
System features and conditions which Charge pump size Rated speed
may invalidate the 10% guideline include cm [in] min-1 (rpm)
(but are not limited to): B 11 [0.69] 4200
Continuous operation at low input C 14 [0.86] 4200
speeds (< 1500 min-1 (rpm)) D 17 [1.03] 3900
High shock loading E 20 [1.20] 3600
Excessively long system lines (> 3m F 26 [1.60] 3300
[9.8 ft]) G 26 [1.60] 3100 (130 cm3 pump)
Auxiliary flow requirements H 34 [2.07] 3100
Use of low speed high torque motors J 47 [2.82] 2600
K 65 [3.90] 2300
Contact your Sauer-Danfoss
representative for application assistance if your application includes any of these
conditions.
Charge pump flow and power curves

Charge pressure: 20 bar [290 psi]
Case drain: 80 C (8.2 cSt) 180 F (53 SUS)
Reservoir temperature: 70 C (11 cSt) 160 F (63 SUS)
Charge pump output flow Charge pump power requirements
/Rev
v
/re
3.9 in 3
9 in
24 90 7
Rev
3.
v
m
5
v
/Re
65 c 3
/re
/
cm 3
9 in 3
in 3
80
9 in
21
65
.07
6
2.
ev
v
2.
2
/re
cm 3
/R
cm 3
in 3
v
cm3
4
/re
in
70
.60
47
18
.60
34
5
in
47
1
v
3
1
.07
/re
cm
v
cm 3
ev
2
60 /re
in
26
/R
3
ev
.2
3 n
cm
15 i
1
n /R 4 3
26
2i .03 v
3
3
n /re
34
.
cm
50 3 1 .0 3i e v 3 1 in v
/re
20
cm 3 1 3 /R cm .86
12 20 cm .86
in 3 17 3 0 .69 in
cm 3 0
US gal/min
17 3 0 2
l/min
40 14 cm
cm 11
14
kW
HP
9 2
30
1
6 1
20
3 10 0
0 500 1000 2000 3000 4000 4500
0
0 500 1000 2000 3000 4000 4500 Speed min-1 (rpm) P102 013E
Speed min (rpm) P102 012E

Auxiliary Mounting Auxiliary mounting pads specifications

Pads Minimum spline
Rated torque
Mounting pad size Option code Internal spline size engagement
Nm [lbfin]
mm [in]
9 teeth 13.5 107
SAE A AB
16/32 pitch [0.53] [950]
13 teeth 14.2 256
SAE B BC
16/32 pitch [0.56] [2200]
15 teeth 16.1 347
SAE B-B BB
16/32 pitch [0.63] [2990]
14 teeth 18.3 663*
SAE C CD
12/24 pitch [0.72] [5700]*
13 teeth 20.8 1 186
SAE D DE
8/16 pitch [0.82] [10 500]
13 teeth 20.8 1 637
SAE E EF
8/16 pitch [0.82] [14 500]
27 teeth 27.0 2 362
SAE E EG
16/32 pitch [1.06] [20.91]
* For the 055 pump the rated torque is limited to 445 Nm [3830 lbfin]
Mating pump requirements

The accompanying drawing provides the dimensions for the auxiliary pump mounting
flange and shaft.
Pump mounting flanges and shafts with the dimensions noted below are compatible
with the auxiliary mounting pads on the Series 90 pumps.
Auxiliary pump dimensions Auxiliary pump mounting flange and shaft

D
Flange size Units P diameter B maximum D F minimum
82.55 7.4 32 13.5 Minimum spline
SAE A E F engagement
[3.25] [0.29] [1.26] [0.53] min.
Mounting flange
101.6 10.7 41 14.2 (Ref)
SAE B
[4.00] [0.42] [1.61] [0.56]
101.6 10.7 46 16.1
SAE B-B
[4.00] [0.42] [1.81] [0.63]
[+0.000]
[-0.002]
P -0.05
mm 127.0 14.3 56 18.3

SAE C
0
[in] [5.00] [0.56] [2.20] [0.72]

152.4 14.3 75 20.8 Coupling
SAE D
[6.00] [0.56] [2.95] [0.82]
SAE E 165.1 18.0 75 20.8
0.8 [0.03] R
13 teeth [6.50] [0.71] [2.95] [0.82] B preferred P102 015E
max.
SAE E 165.1 18.0 75 27.0
27 teeth [6.50] [0.71] [2.95] [1.06]

Mounting Flange Adding tandem mounted auxiliary pumps and/or subjecting pumps to high shock loads
Loads may result in excessive loading of the mounting flange. The overhung load moment for
multiple pump mounting may be estimated as shown in the accompanying figure.
Overhung load example

Auxiliary Mounting
CG pad CG flange
pump 2 pump 1
P104 293E
L1
L2
Estimating overhung load moments

W = Weight of pump (kg)
L = Distance from mounting flange to pump
center of gravity (m)
(refer to pump installation drawings)
MR = GR (W1L1 + W2L2 + ... + WnLn)

MS = GS (W1L1 + W2L2 + ... + WnLn)
Where:
MR = Rated load moment (Nm)
MS = Shock load moment (Nm)
GR = Rated (vibratory) acceleration (Gs) * (m/sec)
GS = Maximum shock acceleration (Gs) * (m/sec)
* Calculations will be carried out by multiplying the

gravity (g = 9.81 m/sec) with a given factor.
This factor depends on the application.
Allowable overhung load moment values are shown in the accompanying table.
Exceeding these values requires additional pump support.
Allowable overhung load moments

Frame size Rated moment (MR) Shock load moment (MS)
Nm lbfin Nm lbfin
042 860 7600 3020 26 700
055 1580 14 000 5650 50 000
075 1580 14 000 5650 50 000
100 1580 14 000 5650 50 000
130 3160 28 000 10 730 95 000
180 6070 54 000 20 600 182 000
250 6070 54 000 20 600 182 000

Control options
3 -Position (FNR) The 3-Position (F-N-R) control uses an electric input signal to switch the pump to a full
Electric Control stroke position. To use the FNR control in a PLUS+1 Guide application, download HWD
file 10106826 from www.sauer-danfoss.com/Plus1.
Solenoid connector 3-position electric control hydraulic schematic

Solenoid plug face for DIN 43650 connector
SAUER-DANFOSS
mating parts kit
Part No. K09129 a b
Not connected
1 2 Voltage between terminals 1 and 2

M5 M4 T P
P102 022 P102021
Pump displacement vs. electrical signal Solenoid Data

Voltage Power Connector
100 % b 12 VDC 33 W Din 46350
Displacement
24 VDC 33 W Din 46350
"0"
Voltage VDC
-b 100 %
P102 023
Response time
The time required for the pump output flow to change from zero to full flow
(acceleration) or full flow to zero (deceleration) is a function of the size of the orifice in
the control flow passage.
A range of orifice sizes are available for the Series 90 Electric Displacement Control to
assist in matching the rate of swashplate response to the acceleration and deceleration
requirements of the application. Testing should be carried out to determine the proper
orifice selection for the desired response.
Pump output flow direction vs. control signal

Input shaft rotation CW CCW
Signal at solenoid a b a b
Port A flow Out In In Out
Port B flow In Out Out In
Servo cylinder active M5 M4 M5 M4

Control options
Electric Displacement Operation

Control (EDC) The electric displacement control uses an electrohydraulic Pressure Control Pilot (PCP)
valve to control the pilot pressure. The PCP converts an electrical input signal to a
hydraulic input signal to operate a 4-way servo valve, which ports hydraulic pressure to
either side of a double acting servo piston. The servo piston tilts the cradle swashplate,
thus varying the pumps displacement from full displacement in one direction to full
displacement in the opposite direction.
The control has a mechanical feedback mechanism which moves the servo valve in
relation to the input signal and the angular position of the swashplate. The electrical
displacement control is designed so the angular rotation of the swashplate (pump
displacement) is proportional to the electrical input signal. Due to normal operating
force changes, the swashplate tends to drift from the position preset by the machine
operator. Drift, sensed by feedback linkage system connecting the swashplate to the
control valve, will activate the valve and supply pressure to the servo piston, maintaining
the swashplate in its preset position.
Features and Benefits

The electric displacement control is a high gain control: With only a small change
of the input current, the servo valve moves to a full open position thus porting
maximum flow to the servo cylinder.
Oil filled PCP case lengthens control life by preventing moisture ingression and
dampening component vibrations.
All electrical displacement controls are equipped with dual coil PCPs. The user has
the option of using a single coil or both coils (in series or parallel).
Internal mechanical stops on the servo valve allow rapid changes in input signal
voltages without damaging the control mechanism.
Precision parts provide repeatable accurate displacement settings.
The swashplate is coupled to a feedback mechanism. The control valve drains the
ends of the servo piston when an electric input signal is not present.
Benefits:
- Simple, low cost design
- Pump returns to neutral after prime mover shuts down
- Pump returns to neutral if external electrical input signal fails or if there is a loss
of charge pressure
Electric displacement control schematic Cross-section

X2 X1
P C P
X2 X1
T M4 P M5 T
P102 025
To use the EDC control in a PLUS+1

M5 M4 T P Guide application, download HWD file
Feedback from
P102 024E
10106626 from www.sauer-danfoss.
swashplate com/Plus1.
Control options
Electric Displacement Control signal requirements Pump displacement vs. control current
Control (EDC) Control current
100 %
(continued) Coil a b Pin
Displacement
configuration mA mA connections
Single coil 14 5 85 18 A&B or C&D
Dual coil A&D
7 3 43 9
in series (C B common)
Dual coil -b -a Current mA
14 5 85 18 AC & BD "0"
parallel a b
Maximum input current under any

condition: 250 mA
PWM frequency: 200 Hz
Coil resistance at 24C [75F]:
A-B coil 20 100 % P102 026E
C-D coil 16
MS connector (option KA) MS 3102C-14S-2P Packard Weather-Pack (option KP) 4-way

Sauer-Danfoss shroud connector
D A mating parts kit
C B Part no. K01588 Sauer-Danfoss
A mating parts kit
Ident No. 615062
P102 027E B Part no. K03384
(female terminals)
C
D
P102 028E
Response time
A range of orifice sizes is available for the Series 90 Electric Displacement Control to
Pump output flow direction vs. control current
EDC using a single coil or dual coils in parallel (A and C common, B and D common)
Positive current to term A or C B or D A or C B or D
Servo cylinder M5 M4 M5 M4
EDC using a dual coil or dual coils in series (B and C common)

Positive current to term A D A D
Refer to Installation drawings, page 60, for port locations.

Control options
Hydraulic Operation
Displacement The hydraulic displacement control uses a hydraulic input signal to operate a 4-way
Control (HDC) servo valve, which ports hydraulic pressure to either side of a double acting servo piston.
The servo piston tilts the cradle swashplate, thus varying the pumps displacement from
full displacement in one direction to full displacement in the opposite direction.
The control has a mechanical feedback mechanism which moves the servo valve in
relation to the input signal and the angular rotation of the swashplate. The hydraulic
displacement control is designed so the angular position of the swashplate (pump
displacement) is proportional to the hydraulic input signal pressure. Due to normal
operating force changes, the swashplate tends to drift from the position preset by the
machine operator. Drift, sensed by feedback linkage system connecting the swashplate
to the control valve, activates the valve to supply pressure to the servo piston,
maintaining the swashplate in its preset position.
Features and benefits of the hydraulic displacement control:

The hydraulic displacement control is a high gain control: With only small change
of the input signal, the servo valve moves to a full open position porting maximum
flow to the servo cylinder.
Internal mechanical stops on the servo valve allow rapid changes in input signal
pressure without damaging the control mechanism.
Precision parts provide repeatable, accurate displacement settings with a given
input signal.
The swashplate is coupled to a feedback mechanism. The control valve drains the
ends of the servo piston when an input signal is not present.
Benefits:
- Simple - low cost design.
- Pump returns to neutral after prime mover shuts down.
- Pump returns to neutral if there is a loss of input signal pressure or if there is a
loss of charge pressure.
Hydraulic signal pressure range* Hydraulic displacement control schematic

a 3 0.5 bar [43 6 psi] X2 X1
b 11 0.5 bar [160 6 psi]
Cross-section
X1 X2
T M4 P M5 T M5 M4 T P
P102 030
Feedback
from
swashplate P102029
*see diagram page 27

Control options
Hydraulic Control signal requirements Pump displacement vs. signal pressure

Displacement Maximum allowable signal pressure is
100 %
Control (HDC) 60bar [870 psi].
Displacement
(continued)
Response time
The time required for the pump output
flow to change from zero to full flow
-b -a Signal pressure
(acceleration) or full flow to zero "0"
a b
(deceleration) is a function of the size of
the orifice in the control flow passage.
A range of orifice sizes are available for

the Series 90 hydraulic displacement
control to assist in matching the rate of 100 % P102 031E
swashplate response to the acceleration

and deceleration requirements of the application. Testing should be carried out to
determine the proper orifice selection for the desired response.
Pump output flow direction vs. control pressure

Control pressure to
X2 X1 X2 X1
port
Port A flow In Out Out In
Port B flow Out In In Out
Refer to Installation drawings, page 60, for port locations.

Control options
Manual Displacement Operation

Control (MDC) The manual displacement control converts a mechanical input signal to a hydraulic
signal that tilts the cradle swashplate through an angular rotation varying the pumps
displacement from full displacement in one direction to full displacement in the
opposite direction.
The manual displacement control has a mechanical feedback mechanism which moves
a servo valve in the proper relationship to the input signal and the angular position of
the swashplate. The control is designed so that the angular rotation of the swashplate
is proportional to the mechanical input signal. The control is designed with an internal
override mechanism which allows the mechanical input to be moved at a faster rate than
the movement of the swashplate without damage to the control.
Features and benefits of the manual displacement control:

input signal.
The manual displacement control is a high gain control: With only small movement
of the control handle (input signal), the servo valve moves to full open position
porting maximum flow to the servo cylinder. This is a high response system with low
input force.
The integral override mechanism allows rapid changes in input signal without
damaging the control mechanism.
input signal.
The double-acting servo piston is coupled to a spring centering mechanism. The
servo control valve is spring centered such that with no input signal the servo valve
is open centered and thus no fluid is ported to the servo cylinder.
Benefits:
- Pump returns to neutral after prime mover shuts down.
- Pump returns to neutral if external control linkage fails at the control handle
or if there is a loss of charge pressure.
Manual displacement control schematic Cross-section

A0B Control handle input signal
Neutral
Start
Switch
Feedback M5 M4 T P T M5 P M4 T P102 033E
from P102 035E
swashplate

Control options
Manual displacement External control handle requirements Pump displacement vs. control lever rotation
control (MDC) Torque required to move handle
100 %
(continued) to maximum displacement is
Displacement
0.68 to 0.9 Nm [6 to 8 lbfin].
Torque required to hold handle

at given displacement is 35 max.
-24 to 30 -2 Lever rotation
0.34 to 0.57 Nm [3 to 5 lbfin]. "A" "0" "B"
2 24 to 30
-35 max.
Torque required to overcome the
override mechanism is 1.1 to 2.3 Nm
[10 to 20 lbfin] with the maximum
torque required for full forward to
100 %
full reverse movement. P102 034E
Maximum allowable input torque is

17 Nm [150 lbfin]
Response time
A range of orifice sizes is available for the Series 90 manual displacement control to
Pump output flow direction vs. control handle rotation

Handle rotation A CCW B CW A CCW B CW
Refer to Installation drawings, page 61, for handle connection requirements

Control options
Non-linear Manual The manual displacement control device a mechanical input signal to a hydraulic
Displacement signal that tilts the cradle swashplate through an angular rotation varying the pump`s
Control (MDC) displacement from full displacement in one direction to full displacement in the
opposite direction.
The manual displacement control has a mechanical feedback mechanism which moves
a servo valve in the proper relationship to the input signal and the angular position of
the swashplate. The control is designed so that the angular rotation of the swashplate
is progressive to the mechanical input signal. The control is designed with an internal
override mechanism which allows the mechanical input to be moved at a faster rate than
the movement of the swashplate without damage to the control.
Features and benefits of the non-linear manual displacement control:

The manual displacement control is a high gain control: With only small movement
of the control handle (input signal), the servo valve moves to full open position
porting maximum flow to the servo cylinder. This is a high response system with low
input force.
Low spool dead band results in good down hill and braking capability.
Smooth acceleration is possible.
The integral override mechanism allows rapid changes in input signal without
damaging the control mechanism.
input signal.
A double-acting servo piston is coupled to a spring centering mechanism. The servo
control valve is spring centered such that with no input signal the servo valve is
open centered and thus no fluid is ported to the servo cylinder.
Benefits:
- Pump returns to neutral after prime mover shut down.
- Pump returns to neutral if external control linkage fails at the control handle, or
there is loss of charge pressure.
Non-linear MDC schematic Cross section

A0B Control handle input signal
Feedback from M5 M4 T P
swashplate P102 032E T M4 P M5 P102 036E
S1 = servo side 1
S2 = servo side 2

Control options
Non-linear Manual External control handle requirements Pump displacement vs. control lever rotation
Displacement
100 %
Control (MDC) Torque required to move handle
Displacement
(continued) to maximum displacement is
0.68 to 0.9 Nm [6 to 8 lbfin].
Maximum allowable input torque is 33 max.

-31 -3
17 Nm [150 lbfin]. "A" "0"
Lever rotation 31
"B"
3
-33 max.
Response time
The time required for the pump output
flow to change from zero to full flow
(acceleration) or full flow to zero
100 %
(deceleration) is a function of the size of P102 037E
the orifice in the control flow passage.
A range of orifice sizes is available for the Series 90 Manual Displacement Control to
Pump output flow direction vs. control handle rotation

Handle rotation A CCW B CW A CCW B CW
Refer to Installation drawings, page 61, for handle connection requirements.

Control options
Non feedback The Non Feedback Proportional Electric (NFPE) control is an electrical automotive control
proportional electric in which an electrical input signal activates one of two proportional solenoids that
control (NFPE) port charge pressure to either side of the pump servo cylinder. The NFPE control has no
mechanical feedback mechanism.
The pump displacement is proportional to the solenoid signal current, but it also
depends upon pump input speed and system pressure. This characteristic also provides
a power limiting function by reducing the pump swashplate angle as system pressure
increases. A typical response characteristic is shown in the accompanying graph.
Resistance Table
Supply Voltage Coil Resistance
12 V 5.4 Ohms
24 V 21.6 Ohms
NFPE Schematic
M6 M3
M5 M4
M1 A
M2 B
L1 S L2
P003 174

Control options
Non feedback Features and benefits of the NFPE control when used with sauer-danfoss
proportional electric microcontroller
control (NFPE) Creep mode
(continued) Two automotive control ramps via mode switch
Engine overspeed protection
Electric control
Anti-stall function
Smooth operation
Electronic ramp control is superior to hydraulic control with orifices
Input signal requirements

The NFPE control requires a pulse-width-modulated (PWM) input current to optimize
performance. The recommended PWM frequency is 200 Hz. The minimum PWM
frequency is 80 Hz.
The NFPE control uses an AMP Junior Power Timer connector. The solenoids are
compatible with Sauer-Danfoss microcontrollers and joysticks.
NFPE pump displacement vs. input signal Solenoid data

Shaft rotation CW CCW Voltage Control current
Active solenoid A B A B Start End Max
Port A flow Out In In Out 12 V ~ 440 mA 1290 mA 1500 mA
Port B flow In Out Out In 24 V ~ 220 mA 645 mA 750 mA

Installation drawings
mm [in]
Frame size 042 Manual displacement control (MDC), endcap twin ports, option 80
Control MDC, option MA View "Z"

"Y" 86 111
[0.37]
Gauge port M2
9.4
[3.39] [4.37]
system pressure B
9/16-18UNF-2B
Coupling may not "W"
380.25
protrude beyond
[1.50.01]
this surface
Port S: Charge
[5.08]
20 Length of full spline

129
pump inlet [0.79]
[5.71]
7.9
145
1-1/16-12UN-2B Splined shaft
[0.31]
108 [4.25]
option C3
Port L1
B
Rotation
CCW CW
[2.047]
[0.31]
[maximum 2.76 ]
[4] [+0.000]
7.9
[-0.002]
52
70 maximum
101.6 -0.05
0
[ 0.562]
14.3
[2.047]
[1.0]
25.4
52
22.1
80 [3.15]
Port L2
[3.20]
[ 0.87]
81.4
[0.94]
A
23.8
R 0.8 maximum
"X"
9.7 [0.03 maximum] "Z"
[0.38]
Ports A and B 12.2 33
3/4 6000 psi (2x) Shaft spline data: [1.30]
[0.48]
split flange boss Pitch diameter = 23.813 [0.9375] Port L2
50.8 114.5 [4.51] 73 case drain
per SAE J518 Pressure angle = 30 Approximate
[2.00] Port L2 [2.875] 7/8-14UNF-2B
(Code 62) Number of teeth = 15 center
Approximate 130
3/8-16UNC-2B Pitch = 16/32 of gravity 146
center of gravity [5.12]
20 [0.787] ANSI B92.1-1970, class 5, [5.75]
207.8
minimum full thread fillet root side fit
[8.18]
Gauge port M1 View "X"
system pressure A View "Y" Gauge port M4
Charge pressure
9/16-18UNF-2B servo pressure
relief valve
9/16-18UNF-2B
Multifunction
valve
[1.64]
Gauge port M3
41.6
charge pressure
9/16-18UNF-2B
(3.27)
83
Multifunction
valve
Gauge port M5
Port L1 56.9
servo pressure
Case drain [2.24]
9/16-18UNF-2B
use highest
port as outlet 143.5
7/8-14UNF-2B [5.65]
258
[10.16]
Manual displacement control handle

dimensions
Torque applied to control handle shaft 6.33

not to exceed 17 Nm [150 lbin] [ 0.249]
Maximum R 50.8 12.70

displacement [R 2.0] [0.50]
um minimum
"B" 41.67
28
4.78 [1.64]
Neutral [0.188]
position R 25.4
minim
[R 1.0]
28
"A" P102 040

6,73
2x
Maximum [0.265]
displacement

mm [in]
Frame size 042 Auxiliary mounting pad options AB, BC, BB
(continued) View "X"
Coupling spline data:
Pitch diameter = 14.288 [0.5625]
Pressure angle = 30 SAE A, option AB
Number of teeth = 9
Pitch = 16/32
ANSI B92.1-1970, class 6,
fillet root side fit
Length of spline = 33.5 [1.32]
[3.252] [+0.005]
[- 0.000]
+ 0.13
0
[4.188]
106.38
"X"
82.6
18 4 threads
for O-ring 3/8-16UNC-2B
[0.71] 106.38
82.27 x 1.78 17.8 [0.70] deep
288 [4.188]
[3.24 x 0.07]
[11.34]
301.85
[11.88]
View "X"
Pressure Angle = 30 SAE B, option BC
Number of teeth = 13
Pitch = 16/32
[4.002] [+0.002]
[- 0.000]
+ 0.05
101.64 0
"X"
([5.75]
146
4 threads
for O-ring 20.5 1/2-13UNC-2B 146
101.32 x 1.78 [0.81] 22 [0.87] deep [5.75]
[3.99 x 0.07] 282.92
[11.14]
300.37
[11.83]
View "X"
Pitch diameter = 23.8125 [0.9375] SAE B-B, option BB
Pressure Angle = 30
Pitch = 16/32
Length of spline = 15. 2 [0.598]
[4.002] [+0.002]
[- 0.000]
+ 0.05
101.65 - 0.00
"X"
[5.75]
146
4 threads
For O-ring 30.8 1/2-13UNC-2B
101.32 x 1.78 [1.21] 146
22 [0.87] deep
[3.99 x 0.07] 282.92 [5.75]
[11.14]
P102 041
300.37
[11.83]

mm [in]
Frame size 055 Manual displacement control (MDC), endcap side ports, option 60
View "Z"
Gauge port M2
"Y" Control MDC, option MA
[0.37] 93.7 111.1
system pressure B [3.69] [4.37]
9.4
9/16-18UNF-2B Coupling may not

47.6
[1.88]
protrude beyond "W"
this surface
27.9 Length of full spline
133.9 [5.27]
7.9
[1.10]
[0.31]
Splined shaft
[5.90]
121.9 [4.80]
149.9
option S1
port B
117.6 [4.63]
Rotation
port L1
CCW CW
[0.70]
17.8
[ 5] [+0.000]
[-0.002]
(maximum 3.34
84.8 maximum
127 -0.05
0
[ 1.226]
31.14
[3.50]
90.4 [3.56]
86.2 [3.39]
88.9
24.9
Port L2
port A
[ 0.98]
R 0.76 maximum
[0.03 maximum] "Z"
12.450.25
43.7
"X" Approximate 14.2 [0.490.01]
14.27 [1.72]
center of gravity [0.56]
120.4 [4.74] Shaft spline data: [ 0.562] Port L2
57.25
port L2 Pitch diameter = 29.633 [1.1667] (4x) case drain
Gauge port M1 152.4 [2.254]
Pressure angle = 30 1-1/16-12UN-2B
system pressure A Approximate
[6.00] Number of teeth = 14 114.5
9/16-18UNF-2B 243.7 [9.60] center of gravity (2x)
Port S Pitch = 12/24 [4.50]
288.8 ANSI B92.1-1970, class 5,
[11.37] fillet root side fit
View "X"
Coupling may not
Port L1 47.6
case drain View "Y" Gauge port M4
[1.88]
protrude beyond Charge pressure
servo pressure this surface relief valve
use highest
7/16-20UNF-2B 32.5 Length of full spline
port as outlet
1-1/16-12UN-2B 7.9 [0.31] [1.28]
Splined shaft
option C6
Multifunction
[ 1.355]
34.42
57.15 [2.25] valve
Gauge port M3
[1.62]
41.2
charge pressure
[1.093]
27.76
9/16-18UNF-2B
29 [3.25]
Multifunction
82.6
[ 1.14]
valve
Ports A and B Gauge port M5

Servo pressure 72.9 Shaft spline data:
1.00 - 6000 psi
7/16-18UNF-2B [2.87] Pitch diameter = 33.338 [1.3125]
split flange boss
Pressure angle = 30 Port S: Charge pump inlet
per SAE J518
168.9 Number of teeth = 21 1-5/16-12UN-2B 58.4
(Code 62)
[6.65] Pitch = 16/32 [2.30]
7/16-14UNC-2B
except 21 [0.83] 231.9
Fillet Root side fit
minimum full thread [9.13]
Manual Displacement Control Handle

Dimensions
Torque applied to control handle shaft
not to exceed 17 Nm [150 lbfin]
Maximum R 50.80.3
displacement [R 2.00.01]
um minimum
B
28
Neutral
position R 25.40.3
minim
[R 1.00.01]
28
A P102 042
6.730.13 2x
Maximum [ 0.2650.005]
displacement

mm [in]
Frame size 055 Manual displacement control (MDC) endcap twin ports, option 80
(continued)
Control MDC, option MA

Gauge port M2 "Y"
system pressure B
9/16-18UNF-2B
Port S: charge
pump inlet
1-5/16-12UN-2B
B
[2.28]
57.9
[1.093]
27.76
[2.28]
57.9
57.15 Gauge port M1: system pressure A

Ports A and B
[2.25] 9/16-18UNF-2B
1 6000 psi
split flange boss 232.2
per SAE J518 [9.14]
(Code 62) 247.1
7/16-14UNC-2B [9.73]
21 [0.83]
minimum full thread
View "Y"
85.1 [3.35]
[3.54]
port S
88.9
P102 043

mm [in]
Frame size 055 Auxiliary mounting pad options AB, BC, CD, BB
(continued)
Pitch diameter = 14.288 [0.5625] View "X"
Number of teeth = 9
Pitch = 16/32
[+0.005]
[- 0.000]
+ 0.13
0
106.375
[4.188]
[ 3.252]
"X"
82.6
15.13 4 threads
For O-ring 3/8-16UNC-2B
[0.59] 106.375
82.27 x 1.78 22.8 [0.90] deep
316.6 [4.188]
[ 3.24 x 0.07]
[12.46]
330.4
[13.01]
Pressure angle = 30
Number of teeth = 13 SAE B, option BC
Pitch = 16/32
[ 4.002] [+0.005]
[- 0.000]
+ 0.13
"X"
101.65 0
[5.75]
146
4 threads
For O-ring 17.66 1/2-13UNC-2B 146
101.32 x 1.78 [0.70] 22.0[0.87] deep [5.75]
[ 3.99 x 0.07] 311.5
[12.26]
329
[12.95]
Pressure angle = 30
Number of teeth = 14 SAE C, option CD
Pitch = 12/24
[ 5.00] [+0.005]
[- 0.000]
+ 0.13
"X"
127.03 0
[4.51]
114.5
6 threads
For O-ring 30.73 1/2-13UNC-2B 114.5
126.72 x 1.78 [1.21] 22 (0.87) deep [4.51]
[ 4.98 x 0.07] 314
[12.36] 181
331 P102 044 [7.13]
[13.03]

mm [in]
(continued)

Pressure angle = 30
Number of teeth = 15 SAE B-B, option BB
Pitch = 16/32
[ 4.002] [+0.005]
[- 0.000]
+ 0.13
"X"
101.65 0
[5.75]
146
4 threads
20.75 146
101.32 x 1.78 22 [0.87] deep
[0.82] [5.75]
[ 3.99 x 0.07] 311.5
[12.26]
329
[12.95] P102 045

mm [in]
Frame size 075 Manual Displacement Control (MDC) Endcap Side Ports, Option 60
View "Z"
Gauge port M2
"Y" Control MDC, option MA 99.3 110.7
System pressure B
[0.37]
[3.91] [4.36]
9.4
9/16-18UNF-2B
47.6
protrude beyond
[1.88]
this surface
[5.50]
139.7
7.9 27.9 length of full spline

[0.31] [1.10]
Splined shaft
[6.13]
155.7
124.2 [4.89]
129 [5.08]
option S1
port L1
port B
Rotation
CCW CW
[0.15]
[ 3.70 maximum]
3.8
[ 5] [+0.000]
[-0.002]
94 maximum
1267 -0.05
0
[ 1.226]
31.14
94.5 [3.72]
[3.69]
91.7 [3.61]
93.7
24.9
port L2
port A
[ 0.98]
"X" R 0.8 maximum
[0.03 maximum] "Z"
12.45 0.25
Gauge port M1 14.2 [0.49] [0.01] 40.6
system pressure A Approximate [0.56] +0.25
14.27 -0.18 [1.60]
9/16-18UNF-2B center of gravity 141.7 [5.58]
Shaft spline data: [ 0.562] [+0.010] Port L2
Port L2 [-0.007] 57.25 (4x)
Pitch diameter = 29.633 [1.1667] case drain
155.7 [2.254]
Pressure angle = 30 Approximate 1-1/16-12UN-2B
[6.13] 114.5
262.6 [10.34] Number of teeth = 14 center of gravity (2x)
Port S Pitch = 12/24 [4.50]
306,1 ANSI B92.1-1970, Class 5,
(12.05) Fillet Root Side Fit
View "X"
Port L1 Coupling may not
Case drain 47.62
View "Y" Gauge port M4
[1.875]
use highest servo pressure this surface relief valve
port as outlet 9/16-18UNF-2B
1-1/16-12UN-2B 34.8 length of full spline
7.9 [0.31] [1.37] B
Splined Shaft
M4 M5
Option C7 Multifunction
57.15 [2.25] valve
? 37.59
[ 1.48]
Gauge port M3
charge pressure
[1.64]
41.6
9/16-18UNF-2B
[1.093]
27.76
Multifunction [3.31]
84.0
32.3 valve
[ 1.27]
Gauge port M5
A
Ports A and B
servo pressure 81.3 Shaft spline data: Port S: charge pump inlet
1 6000 psi
9/16-18UNF-2B [3.20] Pitch diameter = 36.513 [1.4375] 1-5/16-12UN-2B
split flange boss 65
Pressure angle = 30
per SAE J518 [2.56]
172.2 Number of teeth = 23
(Code 62)
[6.78] Pitch = 16/32
7/16-14UNC-2B
20 [0.79] 248.2
61.850.64 Coupling must not protrude

[2.4350.025] beyond 56.4 [2.22] max
dimensions
Torque applied to control handle shaft +0.00
9.525 SQ Key x 38.1 long
not to exceed 17 Nm [150 lbfin] -0.05
[1.5]
6.33 +0.000
[0.375]
R 50.80.3 [ 0.249] -0.002
Maximum [R 2.00.01]
displacement 38.070.03
12.70
um minimum
B [0.50] [1.4990.001]
28
Neutral 41.67
position R 25.40.3 [1.64]
4.78 SHAFT OPTION K2
minim
[R 1.00.01]
28
A [0.188]
6.730.13 3x
Maximum [ 0.2650.005] P102 046
displacement

mm [in]
Frame size 075 Manual Displacement Control (MDC), endcap twin ports, option 80
(continued)
Gauge port M2 "Y" Control MDC, option MA

system pressure B
9/16-18UNF-2B
Port S: charge
pump inlet
1-5/16-12UN-2B
B
[2.402]
61
[1.093]
27.76
[2.402]
61
[3.90]
99
57.15 Gauge port M1: system pressure A

[2.25] 9/16-18UNF-2B
Ports A and B
242.3
1 - 6000 psi
[9.54]
split flange boss 248
per SAE J518 [9.76]
(Code 62)
7/16-14UNC-2B
except 20.8 [0.82]
minimum full thread
View "Y"
[3.62]
92
P102 047

mm [in]
Frame size 075 Auxiliary mounting pad Options AB, BC, CD, BB
(continued)
Number of teeth = 9
Pitch = 16/32 M4 B M5
[+0.005]
[- 0.000]
+ 0.13
0
[ 3.252]
106.375
[4.188]
"X"
82.6
A
For O-ring 4 threads
15.13
82.27 x 1.78 3/8-16UNC-2B 106.375
[0.59]
[ 3.24 x 0.07] 333.93 22.8 [0.90] deep [4.188]
[13.14]
347.8
[13.69]
Pressure angle = 30
Number of teeth = 13 SAE B, option BC
Pitch = 16/32
ANSI B92.1-1970, class 6, M4 B M5
[ 4.002] [+0.005]
[- 0.000]
+ 0.13
"X"
101.65 0
[5.75]
146
A
4 threads
For O-ring 17.66 1/2-13UNC-2B 146
101.32 x 1.78 [0.70] 22 [0.87] deep [5.75]
[ 3.99 x 0.07] 328.9
[12.95]
346.5
[13.64]
Pressure angle = 30
Number of teeth = 14 SAE C, option CD
Pitch = 12/24
ANSI B92.1-1970, class 6, M4 B M5
[ 5.001] [+0.005]
[- 0.000]
+ 0.13
"X"
127.03 0
[4.51]
114.5
A
6 threads
For O-ring 30.73 1/2-13UNC-2B 114.5
126.72 x 1.78 [1.21] 22 [0.87] deep [4.51]
[ 4.98 x 0.07] 331.4
[13.05] 181
348.4 [7.13]
[13.72]
P102 048

mm [in]
(continued)

Pressure angle = 30
Number of teeth = 15 SAE B-B, option BB
Pitch = 16/32
ANSI B92.1-1970, class 6, M4 B M5
[ 4.002] [+0.005]
[- 0.000]
+ 0.13
"X"
101. 65 0
[5.75]
146
A
4 threads
For O-ring 22.75 1/2-13UNC-2B 146
101.32 x 1.78 [0.896] 22 [0.87] deep [5.75]
[ 3.99 x 0.07] 328.9
[12.95]
346.5 P102 049
[13.64]

mm [in]
Frame size 100 Manual Displacement Control (MDC), endcap side ports, option 60
View "Z"
Gauge port M2
"Y" Control MDC, option MA 108.5 119.6
system pressure B
[0.37]
[4.27] [4.71]
9.4
9/16-18UNF-2B
66.7
protrude beyond
[2.625]
this surface
148.7 [5.85]

7.9
[1.95]
[0.31] Splined shaft
[6.46]
143.3 [5.64]
164.2
option F1
port B
139.1 [5.48]
Rotation
port L1
CCW CW
[0.80]
20.3
[ 5] [+0.000]
[maximum 3.96 ]
100.6 maximum
[-0.002]
127 -0.05
0
[ 1.73]
100.37 [3.95]
43.94
[4.02]
99.1 [3.90]
34.5
102
port L2
port A
[ 1.36]
R 0.8 maximum
[R 0.03 maximum]
"Z"
12.5 0.3
[0.49] [0.01] 42
"X" Approximate 14.2
14.27 [1.65]
center of gravity [0.56] Shaft spline data:
161 [6.34] [ 0.562] Port L2
Pitch diameter = 41.275 [1.625] 57.25
Port L2 (2x) case drain
Gauge port M1 180.3 Pressure angle = 30 [2.254]
1-1/16-12UN-2B
system pressure A [7.10] Number of teeth = 13 Approximate
288 [11.34] 114.5 (2x)
9/16-18UNF-2B Pitch = 8/16 center of gravity
port S [4.508]
339.0 ANSI B92.1-1970, class 5,
Port L1
View "X"
Coupling may not
case drain 47.6
[1.88]
use highest Servo pressure this surface relief valve
port as outlet 9/16-18UNF-2B
1-1/16-12UN-2B 38.9 Length of full spline
7.9 [0.31] [1.53]
Splined shaft
option C7
Multifunction
valve
[ 1.48]
37.59
57.15 [2.25]
Gauge port M3
[1.30]
charge pressure
33
[1.093]
27.76
9/16-18UNF-2B
Multifunction [3.53]
89.7
32.3
[? 1.27] valve
Ports A and B Gauge port M5 A

1.00 - 6000 psi servo pressure 87.3 Shaft spline data:
split flange boss 9/16-18UNF-2B [3.44] Pitch diameter = 36.513 [1.4375] Port S: charge pump inlet
per SAE J518 Pressure angle = 30 1-5/8-12UN-2B 66
(Code 62) 204.6 Number of teeth = 23 [2.60]
7/16-14UNC-2B [8.06] Pitch = 16/32
except 21 [0.83] ANSI B92.1-1970, class 5,
minimum full thread 277.7
[10.93]
Manual displacement control handle Coupling must not protrude

beyond 64.0 [2.52] max 61.860.64
dimensions
[2.4350.025]
Torque applied to control handle shaft 6.33
not to exceed 17 Nm [150 lbfin] [ 0.249] +0.00
9.525 SO Key x 38.1 Long
-0.05
[1.5]
R 50.80.3 +0.000
Maximum [0.375]
[R 2.00.01] 12.70 -0.002
displacement
[0.50]
um minimum
"B"
30
44.4250.025
41.67
[1.7490.001]
Neutral [1.64]
position R 25.40.3 4.78
minim
[R 1.00.01] [0.188]
30
"A"
6.730.13
SHAFT OPTION K3
3x
Maximum [ 0.2650.005]
displacement
44 520L0603 Rev FC August 2008 P102 050

mm [in]
Frame size 100 Manual Displacement Control (MDC), endcap twin ports, option 80
(continued)
Gauge port M2 "Y" Control MDC, option MA

system pressure B
9/16-18UNF-2B
Coupling may not
47.6
protrude beyond
Port S: charge [1.875]
this surface
pump inlet
1-5/8-12UN-2B 30.5 Length of full spline
7.9
[1.20]
[0.31]
B Splined shaft
option S1
[2.63]
66.8
[1.093]
27.76
[2.63]
66.8
[ 1.2258]
24.9
31.14
[ 0.98]
A
Shaft spline data:

57.15 Pitch diameter = 29.634 [1.1667]
Ports A and B Gauge port M1: system pressure A
[2.25] Pressure Angle = 30
1 - 6000 psi 9/16-18UNF-2B
split flange boss 277.9 Pitch = 12/24
per SAE J518 [10.94] ANSI B92.1-1970, Class 5,
(Code 62) 280.5
7/16-14UNC-2B
21 [0.83]
minimum full thread
View "Y"
99.8 [3.93]
[4.25]
port S
108
P102 051

mm [in]
Frame size 100 Auxiliary mounting pads, SAE AB, SAE BC, SAE CD
(continued)
COUPLING SPLINE DATA:
Pitch Dia = 14,288 (.5625) View "X"
Pressure Angle = 30 SAE A, Option AB
Number of teeth = 9
Pitch = 16/32
ANSI B92.1-1970, Class 6,
Fillet Root Side Fit
Length of spline = 37,13 (1.46)
(+.005)
(- .000)
+ 0,13
0
(3.252 Dia)
106,375
(4.188)
"X"
82,6
A
15,13 4 Threads
for O-Ring 3/8-16UNC-2B
(.60) 106,375
82,27 x 1,78 17 (.67) deep
366,02 (4.188)
(3.24 Dia x 0.07)
(14.41)
379,69
(14.95)
Pitch Dia = 20,6375 (.8125) View "X"
Pressure Angle = 30
Number of teeth = 13 SAE B, Option BC
Pitch = 16/32
Length of spline = 29,51 (1.16)
(4.002 Dia) (+.005)
(- .000)
+ 0,13
"X"
101,65 0
(5.75)
146
4 Threads
for O-Ring 17,66 1/2-13UNC-2B 146
101,32 x 1,78 (.70) 22 (.87) deep (5.75)
(3.99 Dia x 0.07) 360,9
(14.21)
378,3
(14.89)
Pitch Dia = 29,6333 (1.167) View "X"
Pressure Angle = 30
Number of teeth = 14 SAE C, Option CD
Pitch = 12/24
Length of spline = 18,97 (.747)
(5.001 Dia) (+.005)
(- .000)
+ 0,13
"X"
127,03 0
(4.51)
114,5
A
6 Threads
for O-Ring 30,73 1/2-13UNC-2B 114,5
126,72 x 1,78 (1.21) 22 (.87) deep (4.51)
(4.98 Dia x 0.07) 363,47
(14.31) 181
380,27 (7.13)
P106 645E
(14.97)

mm [in]
Frame size 100 Auxiliary mounting pad, SAE BB
(continued)
Pitch Dia = 23,8125 (.9375) View "X"
Pressure Angle = 30
Number of teeth = 15 SAE B-B, Option BB
Pitch = 16/32
Length of spline = 24,43 (.96)
(4.002 Dia) (+.005)
(- .000)
+ 0,13
"X"
101,65 0
(5.75)
146
4 Threads
for O-Ring 22,75 1/2-13UNC-2B 146
101,32 x 1,78 (.896) 22 (.87) deep (5.75)
(3.99 Dia x 0.07) 360,9
(14.21)
378,3 P106 646E
(14.89)

mm [in]
Frame size 130 Manual Displacement Control (MDC), end cap twin ports, option 80
View "Z"
Gauge port M2
"Y" Control MDC, option MA 110.5
System pressure B
[0.37]
[4.35]
9.4
9/16-18UNF-2B
66.68
protrude beyond
[2.63]
this surface
[6.63]
168.5
Port S: charge 42.5 Length of full spline

7.9 [0.31]
pump inlet [1.67]
Splined shaft
[7.26]
184.5
1-5/8-12UN-2B
option F1
147.1 [5.79]
B
port L1
Rotation
CCW CW
[0.59]
[ 6.00] [+0.000]
[-0.002]
[3.03]
[maximum 4.49 ]
15
114 maximum
77
152.4 -0.05
0
[3.03]
[ 1.728]
43.89
[1.25]
31.75
77
100 [3.94]
34.54
port L2
[4.39]
111.6
[ 1.36]
A
"X" R 0.8 maximum
[0.03 maximum] "Z"
Ports A and B 12.7 - 0.5
1- 1/4 - 6000 psi 16 [0.50] [-0.02] 48.8
20.6
split flange boss [0.63] [1.92]
66.68 Shaft spline data: [ 0.81]
per SAE J518 166 [6.54] Port L2
Pitch diameter = 41.275 [1.625] 80.8 (2x)
(Code 62) [2.63] port L2 case drain
185 Pressure angle = 30 [3.181]
1/2-13UNC-2B Approximate Approximate 1-5/16-12UN-2B
23 [0.906] center of gravity [7.28] Number of teeth = 13 center of gravity 161.6
290 Pitch = 8/16 (2x)
[11.42] ANSI B92.1-1970, class 5,
Gauge port M1 300 fillet root side fit
[11.81]
System pressure A View "X"
9/16-18UNF-2B Coupling may not
66.68
[2.625]
servo pressure this surface relief valve
7.9 [0.31] [1.67]
Splined shaft
option C8
Multifunction
[ 1.75]
44.35
valve
Gauge port M3
[1.89]
48
charge pressure
9/16-18UNF-2B
[4.37]
111
37
Multifunction
[ 1.46]
valve
Gauge port M5
Port L1 servo pressure 101.5 Shaft spline data:
case drain 9/16-18UNF-2B [4.00] Pitch diameter = 42.862 [1.6875]
use highest Pressure angle = 30
port as outlet 209.3 Number of teeth = 27
1-5/16-12UN-2B [8.24] Pitch = 16/32
370
[14.58]

dimensions
Maximum R 50.8
displacement [R 2.00]
um minimum
"B"
30
Neutral
position R 25.4
minim
[R 1.00]
30
"A" P102 052

6.73
2x
Maximum [ 0.265]
displacement

mm [in]
Frame size 130 Auxiliary mounting pad - options AB, BC, CD, DE, BB
(continued)
Coupling spline data: View "X"
Number of teeth = 9
Pitch = 16/32
[+0.005]
[- 0.000]
+ 0.13
0
[ 3.252]
106.375
[4.188]
"X"
82.6
15.6 4 threads
[0.61] 106.375
82.27 x 1.78 17.8 [0.70] deep
400.89 [4.188]
[3.24 diameter x 0.07]
[15.78]
414.56
[16.32]

Pitch diameter = 20.6375 [0.8125]
Pressure angle = 30 SAE B, option BC
Pitch = 16/32
Length of spline = 28.77 [1.1])
[ 4.002] [+0.005]
[- 0.000]
+ 0.13
101.65 - 0.00
"X"
[5.75]
146
4 threads
For O-ring 18.2 1/2-13UNC-2B 146
101.32 x 1.78 [0.72] 22 [0.87] deep [5.75]
[ 3.99 x 0.07] 408
[16.06]
425.65
[16.76]

Pressure Angle = 30 SAE C, option CD
Pitch = 12/24
[ 5.001] [+0.005]
[-0.000]
+ 0.13
0
"X"
[4.51]
114.5
127.03
31.4 6 threads
For O-ring [1.24] 1/2-13UNC-2B 114.5
126.72 x 1.78 411.05 22 [0.87] deep [4.51]
[ 4.98 x 0.07] [16.18] 181
427.75 [7.13]
P102 053
[16.84]

mm [in]
Frame size 130 Auxiliary mounting pad - options AB, BC, CD, DE, BB
(continued)
Pressure angle = 30 SAE D, option DE
Pitch = 8/16
Length of spline =
25.22 [0.993]
[ 6.002] [+0.005]
[- 0.000]
+ 0.13
152.45 - 0.00
"X"
[6.36]
161.6
4 threads
50.84 3/4-10UNC-2B
For O-ring [2.00] 41 [1.6] deep 161.6
153 x 3.0 415.62 [6.36]
[ 6.02 x 0.118] [16.36]
439.22
[17.29]

Pitch diameter = 23.8125 [0.9375]
Pressure angle = 30 SAE B-B, option BB
Pitch = 16/32
[ 4.002] [+0.005]
[- 0.000]
+ 0.13
101.65 - 0.00
"X"
[5.75]
4 threads 146
For O-ring 23.3 1/2-13UNC-2B 146
101.32 x 1.78 [0.92] 22 [0.87] deep [5.75]
[ 3.99 x 0.07] 408
[16.06]
425.65 P102 054
[16.76]

mm [in]
View "Z"
Gauge port M2
"Y" Control MDC, option MA 156.42
System pressure B [6.16]
[0.37]
"W"
9.4
9/16-18UNF-2B
Coupling may not
66.68
protrude beyond
[2.63]
7.9 [0.31] this surface
[8.03]

204
Port S: charge
[7.93]
[1.67]
201.5
pump inlet
Splined shaft
1-5/8-12UN-2B
option F1
181 [7.13]
port L1
[3.66]
[0.47]
93
[ 6.5] [+0.000]
[-0.002]
[maximum 4.49 ]
12
114 maximum
165.1 -0.05
0
ccw cw
[ 1.73]
43.89
[5.63]
[3.66]
[1.25]
143
31.75
34.04
93
112.25
[4.42]
"X" [ 1.34]
142 [5.59]
port L2
R 0.8 maximum
[0.03 maximum] "Z"
Ports A and B 15.65 0.25
1- 1/4 -6000 psi 20 [0.616][0.01]
56
split flange boss [0.79] 20.6 [2.20]
66.68 186 [7.32] Shaft spline data: Port L2
per SAE J518 [ 0.81]
[2.63] port L2 Pitch diameter = 41.275 [1.625] 112.25
(Code 62) 200 (2x) case drain
Approximate Pressure angle = 30 [4.42] 1-5/8-12UN-2B
1/2-13UNC-2B [7.87] Approximate
center of gravity Number of teeth = 13 224.5
23 [0.906] 321 center of gravity (2x)
Pitch = 8/16 [8.84]
minimum full thread [12.64] ANSI B92.1-1970, class 5,
326
Gauge port M1 fillet root side fit
[12.83] CPRV
system pressure A View "X"
Coupling may not
9/16-18UNF-2B 66.68
[2.63]
protrude beyond
servo pressure 7.9 [0.31] this surface
[1.67]
Splined shaft
option C8
Multifunction
[ 1.75]
44.35
valve
Gauge port M3
charge pressure
[2.20]
9/16-18UNF-2B
56
[5.43]
138
Multifunction
39 valve
[ 1.54]
108 Shaft spline data:

Port L1
Gauge port M5 [4.25] Pitch diameter = 42.8625 [1.6875]
case drain
servo pressure Pressure angle = 30
use highest
9/16-18UNF-2B Number of teeth = 27
port as outlet
228 Pitch = 16/32
1-5/8-12UN-2B
View "W"
[8.97]
398
[15.67]

dimensions
R 50.8
Maximum
[R 2.0]
displacement
um minimum
"B"
30
Null
position R 25.4
minim
[R 1.0]
30
"A"
6.73
2x
Maximum [ 0.265]
displacement 191 Port N (optional), speed pick-up
[7.52] 9/16-18UNF-2B
P102 057
mm [in]
Frame size 180 Auxiliary mounting pad - options AB, BC, CD, DE, EF, EG, BB
(continued)
SAE A, option AB
Pressure angle = 30
Number of teeth = 9
Pitch = 16/32
[+0.005]
[- 0.000]
+ 0.13
- 0.00
[ 3.252]
"X"
106.375
[4.188]
82.6
4 threads
For O-ring 15 3/8-16UNC-2B 106.375
82.27 x 1.78 [0.59] 17.8 [0.70] deep [4.188]
[ 3.24 x 0.07] 429.3
[16.90]
442.9
[17.44]
Pitch diameter = 20.6375 [0.8125] SAE B, option BC
Pressure angle = 30
Pitch = 16/32
[ 4.002] [+0.005]
[- 0.000]
+ 0.13
101.65 - 0.00
"X"
[5.75]
146
4 threads
For O-ring 17.5 1/2-13UNC-2B 146
101.32 x 1.78 [0.69] 22 [0.87] deep [5.75]
[ 3.99 x 0.07] 436.4
[17.18]
454.1
[17.88]

Pitch diameter = 29.6333 [1.167] SAE C, option CD
Pressure angle = 30
Pitch = 12/24
[ 5.001] [+0.005]
[- 0.000]
+ 0.13
127.03 - 0.00
"X"
[4.51]
114.5
6 threads
For O-ring 30.5 1/2-13UNC-2B 114.5
126.72 x 1.78 [1.20] 439.4 22 [0.87] deep [4.51]
[ 4.98 x 0.07] [17.30]
456.1 181
P102 058
[17.96] [7.13]

mm [in]
(continued)
SAE D, option DE
Pressure angle = 30
Pitch = 8/16
[ 6.002] [+0.005]
[- 0.000]
+ 0.13
152.45 - 0.00
"X"
161]6
[6.36]
For O-ring 4 threads
153 x 3.0 49.9 3/4-10UNC-2B
[ 6.02 x 0.118] 161.6
[1.96] 448.1 41 [1.61] deep [6.36]
[17.64] 464.8
[18.30]
Pressure angle = 30
Number of teeth = 13 SAE E, option EF View "X"
Pitch = 8/16
[ 6.501] [+0.005]
[- 0.000]
+ 0.13
165.15 - 0.00
"X"
[8.84]
224.5
4 threads
46.5 3/4-10UNC-2B 224.5
For O-ring
[1.83] 41 [1.61] deep [8.84]
164.77 x 2.62 469.1
[6.48 x 0.10] [18.47] 494.1
[19.45]
Pressure angle = 30
SAE H, option EG View "X"
Pitch = 16/32
[ 6.501] [+0.005]
[- 0.000]
+ 0.13
165.15 - 0.00
"X"
[8.84]
224.5
4 threads
46.5 3/4-10UNC-2B 224.5
For O-ring
[1.83] 448.1 41 [1.61] deep [8.84]
164.77 x 2.62 P102 059
[ 6.48 x 0.10] [17.64] 473.7
[18.65]

mm [in]
(continued)

Pitch diameter = 23.8125 [0.9375]
Pressure angle = 30 SAE B-B, option BB
Pitch = 16/32
+ 0.13
"X" 101.65 - 0.00
[5.75]
146
[ 4.002] [+0.005]
[- 0.000]
4 threads
For O-ring 22.6 1/2-13UNC-2B 146
101.32 x 1.78 [0.89] 22 [0.87] deep [5.75]
[ 3.99 x 0.07] 436.4
[17.18]
P102 060
454.1
[17.88]

mm [in]
Control MDC, option MA

"Y" View "Z"
[0.37]
9.4
66.68
protrude beyond
[2.63]
212 maximum
7.9 [0.31] this surface

[8.35]
[7.93]
[1.67]
201.5
B Splined shaft
Rotation
option F1
181 [7.13]
port L1
CCW CW
[7.30]
185.5
[3.86]
[1.41]
35.71
[0.47]
98
[ 6.5] [+0.000]
[- 0.002]
[maximum 4.49 ]
12
114 maximum
+ 0.00
165.1 - 0.05
[ 1.73]
43.89
[5.63]
69.85
[3.86]
143
"X" 34.04
98
[2.75]
[ 1.34]
142 [5.59]
A
port L2
Port S: R 0.8 maximum
charge [R 0.03 maximum] "Z"
[1.44]
36.5
pump Inlet 15.5 0.25

1- 1/2 - 20 [0.61][ 0.01]
56
3000 psi 186 [7.32] [0.79] Shaft spline data: [2.20]
79.38 20.6 Port L2
split flange Pitch diameter = 41.275 [1.625]
[3.13] port L2 [ 0.81] 112.25
boss per SAE 210 Pressure angle = 30? (2x) case drain
Approximate [4.42] 1-5/8-12UN-2B
J518 (Code 61) [8.27] Number of teeth = 13 Approximate
1/2-13UNC-2B center of gravity 331 center of gravity 224.5
Pitch = 8/16 (2x)
24 [0.94] minimum [13] ANSI B92.1-1970, class 5, [8.84]
full thread 341 fillet root side fit
[13.43] View "X" Gauge port M2
Ports A and B
1- 1/2 - 6000 psi Coupling may not Charge pressure system pressure B
66.68
split flange boss View "Y" Gauge port M4
[2.63]
protrude beyond relief valve 9/16-18UNF-2B
per SAE J518 (Code 62) servo pressure 7.9 [0.31] this surface
5/8-11UNC-2B, 9/16-18UNF-2B 56 Length of full spline
25 [0.98] minimum [2.20]
full thread Splined shaft
option C8
[ 1.75]
44.35
Multifunction
valve
Gauge port M3
Charge pressure
[2.20]
9/16-18UNF-2B
56
[5.35]
136
Multifunction
39 Valve
[ 1.54]
M2 108 Shafte spline data:

Gauge port M5 [4.25] Pitch diameter = 42.8625 [1.6875]
Port L1 Pressure angle = 30 Gauge port M10 Gauge port M1
servo pressure
case drain Number of teeth = 27 charge pump Inlet system pressure A
9/16-18UNF-2B
use highest Pitch = 16/32 9/16-18UNF-2B
228 9/16-18UNF-2B
port as outlet ANSI B92.1-1970, class 5,
[8.98]
1-5/8-12UN-2B fillet root side fit
419
View "W"
[16.5]

dimensions
not to exceed 17 Nm (150 lbfin]
Maximum R 50.8
displacement [R 2.0]
um minimum
"B"
30
Null
position R 25.4
minim
[R 1.0]
"A"
30
6.73
2x
Maximum [ 0.265]
displacement
191 Port N (optional), speed pick-up
[7.52] 9/16-18UNF-2B
P102 061
mm [in]
(continued)
Pitch diameter = 14.288 [0.5625] SAE A, option AB
Pressure angle = 30
Number of teeth = 9
Pitch = 16/32
[+ 0.005]
[- 0.000]
+ 0.13
- 0.00
[ 3.252]
106.375
"X"
[4.188]
82.6
4 threads
For O-ring 15 3/8-16UNC-2B 106.375
82.27 x 1.78 [0.59] 17.8 [0.70] deep [4.188]
[ 3.24 x 0.07] 450.30
[17.73]
463.90
[18.26]
Pitch diameter = 20.6375 [0.8125] SAE B, option BC
Pressure angle = 30
Pitch = 16/32
[ 4.002][+0.005]
[- 0.000]
+ 0.13
101.65 - 0.00
"X"
[5.75]
146
For O-ring 17.5 [0.69] 4 threads
1/2-13UNC-2B 146
101.32 x 1.78
[ 3.99 x 0.07] 457.4 22 [0.87] deep [5.75]
[18.01]
475.1
[18.70]

Pitch diameter = 29.6333 [1.167] SAE C, option CD
Pressure angle = 30
Pitch = 12/24
[ 5.001] [+0.005]
[- 0.000]
+ 0.13
127.03 - 0.00
"X"
[4.51]
114.5
6 threads
For O-ring 30.5 1/2-13UNC-2B 114.5
126,72 x 1.78 [1.20] 460.4 22 [0.87] deep
[ 4.98 x 0.07] [4.51]
[18.13] 477.1 P102 062
181
[18.78] [7.13]

mm [in]
Frame size 250 Auxiliary mounting pad options AB, BC, CD, DE EF, EG, BB
(continued)
SAE D, option DE
Pressure angle = 30
Pitch = 8/16
[ 6.002] [+0.005]
[- 0.000]
+ 0.13
152.45 - 0.00
"X"
[6.36]
161.6
For O-ring
153 x 3.0
4 threads
[ 6.02 x 0.118] 49.9 3/4-10UNC-2B 161.6
[1.96] 469.1 41 [1.61] deep [6.36]
[18.47] 485.8
[19.13]
Pressure angle = 30
Number of teeth = 13 SAE E, option EF View "X"
Pitch = 8/16
[ 6.501] [+0.005]
[- 0.000]
165.15 - 0.00
+ 0.13
"X"
[8.84]
224.5
4 threads
For O-ring 48.5 3/4-10UNC-2B 224.5
164,77 x 2.62 [1.91] 469.1 41 [1.61] deep [8.84]
[ 6.48 x 0.10] [18.47] 494.1
[19.45]
Pressure angle = 30
Number of teeth = 27 SAE H, option EG
Pitch = 16/32
[ 6.501] [+0.005]
[- 0.000]
165.15 - 0.00
+ 0.13
"X"
[8.84]
224.5
4 threads
46.5 3/4-10UNC-2B 224.5
For O-ring
[1.83] 469.1 P102 063 41 [1.61] deep [8.84]
164.77 x 2.62
[ 6.48 x 0.10] [18.47] 494.1
[19.45]

mm [in]
Frame size 250 Auxiliary mounting pad options AB, BC, CD, DE, EF, EG, BB
(continued)
Pitch diameter = 23.8125 [0.9375] SAE B-B, option BB
Pressure angle = 30
Pitch = 16/32
[ 4.00] [+0.005]
[- 0.000]
+ 0.13
101.65 - 0.00
"X"
[5.75]
146
4 threads
For O-ring 22.6 1/2-13UNC-2B 146
101,32 x 1.78 [0.89] 22 [0.87] deep [5.75]
[ 3.99 x 0.07] 457.4
[18.01]
475.1 P102 064
[18.70]

mm [in]
Cover plate
C2
Option CA
Port View "W"
M4
C4 maximum
C1
C3
C1
C4 maximum
Displacement limiter
option 4
limitation both sides
Port
M5 P102065
"W"
Dimensions
Frame size C1 C2 C3 C4 maximum (option 4)
042 67.9 [2.67] 129.5 [5.10] 99.5 [3.92] 108 [4.25]
055 69.2 [2.72] 179.4 [7.06] 103.6 [4.08] 114 [4.48]
075 74.2 [2.92] 185.7 [7.31] 109.4 [4.31] 118 [4.65]
100 83.3 [3.28] 183.3 [7.22] 118.3 [4.66] 136 [5.35]
130 86.6 [3.41] 209.3 [8.24] 137.2 [5.40] 141 [5.55]
180 - - - 184 [7.24]
250 - - - 184 [7.24]
3-position (F-N-R) electric control

Option DC & DD View "W"
a
C5.1
C5 maximum
C5.2
P102065a
"W"
Dimensions
Frame size C5 maximum C5.1 C5.2
042 196.5 [7.74] 108.8 [4.28] 106.2 [4.18]
055 200.6 [7.90] 108.8 [4.28] 106.2 [4.18]
075 207.9 [8.19] 108.8 [4.28] 106.2 [4.18]
100 216.8 [8.54] 117.4 [4.62] 97.6 [3.84]
130 235.7 [9.28] 102.4 [4.03] 112.6 [4.43]
180 252.4 [9.94] 94.6 [7.32] 120.4 [4.74
250
210.4 [8.28] 94.6 [7.32] 120.4 [4.74
[option DD only]

mm [in]
Electric Displacement Control (EDC) with MS-Connector or Packard connector
View "W"
Option KA & KP
Packard-
Port Connector
X1 option KP
(Frame size 042 only)

C6
C7
C7
Port P102 066
X2 Frame size 042 only
"W"
Dimensions
Frame size C6 C7
042 95.3 [3.75] 168.6 [6.64]
055 95.3 [3.75] 141.2 [5.56]
075 105.2 [4.14] 144.8 [5.70]
100 114.0 [4.49] 153.7 [6.05]
130 99.1 [3.90] 172.7 [6.80]
180 93.4 [3.68] 190.0 [7.48]
250 93.4 [3.68] 226.2 [8.91]
Hydraulic Displacement Control (HDC)
Port X1 C12 Option HF View "W"

Port X2
C11
C8.1 (port X2)

C8.2 (port X1)
C9
C10
"W"
Dimensions
Frame size C8.1 C8.2 C9 C10 C11 C12
042 143.5 [5.65] 135.0 [5.31] 71.0 [2.79] 75.7 [2.98] 89.6 [3.52] 99.2 [3.90]
055 150.8 [5.94] 139.0 [5.47] 71.0 [2.79] 75.7 [2.98] 105.6 [4.15] 115.2 [4.53]
075 148.9 [5.86] 139.0 [5.47] 68.2 [2.68] 67.0 [2.63] 121.8 [4.79] 125.3 [4.93]
100 158.0 [6.22] 149.0 [5.86] 76.8 [3.02] 67.0 [2.63] 127.9 [5.03] 131.4 [5.17]
130 176.7 [6.95] 167.7 [6.60] 61.8 [2.43] 67.0 [2.63] 142.1 [5.59] 145.6 [5.73]
180/250 194.0 [7.63] 185.0 [7.28] 54.0 [2.12] 67.0 [2.63] 148.6 [5.85] 152.1 [5.99]
mm [in]
Manual Displacement Control (MDC) with neutral start switch
C13 Option MB View "W"
C14
Neutral
start switch
P102 067
"W"
Dimensions
Frame size C13 C14
042 0.35 [0.014] 96.0 [3.78]
055 18.0 [071] 100.0 [3.94]
075 25.0 [0.98] 106.9 [4.21]
100 31.3 [1.23] 115.8 [4.56]
130 46.0 [1.81] 134.5 [5.29]
180 52.0 [2.04] 151.8 [5.97]
250 52.0 [2.04] 151.8 [5.97]
Non-linear Manual Displacement Control (MDC)

"V"
Option NA
View "W"
View "V"
not to exceed 17 Nm (150 lbfin)
R 50.8 C15
Maximum
displacement (R 2.0)
um minimum
"B"
31
Null
position R 26.4
(R 1.04)
minim
"A"
31
8.26
2x
Maximum [ 0.325]
"W"
displacement P102 067a
Dimensions
Frame size C15
075 178.9 [7.04]
100 187.8 [7.39]
130 209.4 [8.24]

mm [in]
Electrohydraulic
Displacement Option FA, FB, FC, FD View "V"
Control (NFPE)
(except 075 NFPE)
X
Y
"V"
Option FG, FH
View "W"
Y
P003 165
"W"
Dimensions
Frame Size Option X Y
042 FA, FB, FC, FD 169.30 [6.67] 140.00 [5.51]
055 FA, FB, FC, FD 207.00 [8.15] 145.00 [5.71]
075 Special version see page 63
100 FA, FB, FC, FD 161.10 [6.34]
235.00 [9.25]
100 FG, FH 176.60 [6.95]
130 FG, FH 244.10 [9.61] 195.50 [7.70]
180 FG, FH 290.00 [11.42] 213.00 [8.39]
250

mm [in]
Integral Pressure Filter
View "X" Option P & L
Gauge port M6
charge pressure
before filter
9/16-18UNF 180
[ 3.71 maximum]
94.2 maximum
"X"
180
Gauge port M3
charge pressure
after filter Required 20.3 minimum 22.86
9/16-18UNF for removal [0.80 minimum] [0.90]
F4 maximum F1 = short filter cartridge (option P)

Frame size 042 130 = option P F2 = long filter cartridge (option L)
Frame size 042 250 = option L F3
Remote pressure View "X" Option R & T

without filter
Port E
from filter
7/8-14UNF (option R)
1 1/16 -12UN (option T)
180
[0.22]
5.6
"X"
[0.22]
5.6
180
Port D
to filter
7/8-14UNF
(option R)
F5 maximum Gauge port M3
1 1/16 -12UN
charge pressure 28.5
(option T)
F6 maximum after filter [1.12]
9/16-18UNF
Frame size 042 130 = option R
F7 maximum F3 P102 068
Frame size 180 250 = option T
Dimensions
Frame size F1 F2 F3 F4 maximum F5 maximum F6 maximum F7 maximum
042 174.5 [6.87] 262.6 [10.34] 201.4 [7.93] 207.7 [8.12] 112.7 [4.44] 152.7 [6.01] 168.0 [6.61]
055 174.5 [6.87] 262.6 [10.34] 240.9 [8.19] 209.6 [8.25] 114.3 [4.50] 154.3 [6.07] 169.6 [6.68]
075 174.5 [6.87] 262.6 [10.34] 253.2 [9.67] 214.4 [8.44] 119.1 [4.69] 159.1 [6.26] 174.4 [6.86]
075 NFPE 174.5 [6.87] 262.4 [10.34] 253.7 [9.99] 214 [8.441] 119 [4.691] 159 [6.264] 174 [6.866]
100 174.5 [6.87] 262.6 [10.34] 280.7 [11.05] 223.0 [8.78] 127.7 [5.03] 167.7 [6.60] 183.0 [7.20]
130 174.5 [6.87] 262.6 [10.34] 299.9 [11.81] 223.0 [9.17] 137.7 [5.03] 177.7 [6.99] 193.0 [7.60]
180 - - 327.8 [12.90] - 182.0 [7.16] 236.8 [9.32] 259.2 [10.2]
250 - - 342.8 [13.49] - 182.0 [7.16] 236.8 [9.32] 259.2 [10.2]

mm [in]
Frame size 075 NFPE Integrated NFPE control, endcap side ports
System pressure B
Gage port M2
9/16-18UNF-2B "C"
306
[12.043] View "B"
Case drain L1 54
1-1/16-12UN-2B [2.118] 65
14 [2.543]
"A" Connector
[0.56] "B"
AMP Junior Typ A
12.450.25
[0.4900.010]
7.95
to case drain L1
[0.313]
R0.8 max.
[4.89]
124.2
[0.03]
[3.755]
34.42
[1.355]
95
[0.157]
28.7
[1.13]
[-0.002]
4
"D"
127 -0.05
[51] [0]
0
[2.254]
57.25
[3.722]
[3.611]
31.2
94.5
91.7
[1.228]
47.6 Spline data:

[1.874] Pitch dia: 33.3375
[1.3125]
Pressure angle: 30 14.3 +0.25
-0.13
156 57.25
System pressure A [6.142] Number of teeth: 21 [0.565] [+0.10]
[-0.005] Case drain L2
Gage port M1 Pitch 16/32 [2.254]
ANSI B92.1 -1970, class 5 1-1/16-12UN-2B
9/16-18UNF-2B
Approx center Fillet root side fit
of gravity P104 324E
Charge pump inlet M10
9/16-18UNF-2B
"E"
View "C"
View "A"
Gage port M4 Charge pressure
Servo pressure relief valve
9/16-18UNF-2B
110.8
Multifunction valve [4.362]
221 max.
Connector
[8.701]
Deutsch: DTM 06-3 S

[1.093]
27.76
Split flange boss (2x)

DN 25 TypII 40MPa series
[3.31]
84
per ISO 6162

Thread: 0.4375-14UNC-2B
[7/16-14UNC-2B]
0.83 min.
full thread depth 172
57.15 [6.780]
[2.250] Multifunction valve
248 Charge pump inlet S
[9.772] 1-5/16-12UN-2B
Gage port M5
Servo pressure P104325E
9/16-18UNF-2B

mm [in]
Frame size 075 NFPE Integrated NFPE control, endcap side ports (continued)
(continued)
View "D"
141
[5.557]
Charge pressure
Gage port M3
9/16-18UNF-2B
Optional: Part for speed pick up

9/16-18UNF-2B
253
[9.962]
P104 326E
View "E"
262.4
[10.332]
141.7
[5.581]
[2.558]
65
[1.551]
39.4
P104 327E

mm [in]
Frame size 075 NFPE Integrated NFPE control, endcap twin ports
(continued)
"C"
System pressure B 306

Gage port M2 [12.043]
9/16-18UNF-2B 54
Case drain L1 [2.118]
1-1/16-12UN-2B 14
Connector [0.56]
AMP Junior Typ A
12.450.25
[0.4900.010]
7.95
[1.093]
27.76
[0.313]
R0.8 max.
[4.89]
[0.03]
124.2
34.42
[1.355]
[0.157]
28.7
[1.13]
[2.402]
4
61
[-0.002]
127 -0.05
"A" "B"
[51] [0]
0
[2.402]
61
[3.90]
99.0
31.2
[1.228]
47.6 Spline data:

[1.874] Pitch dia: 33.3375 [1.3125]
Pressure angle: 30
Charge pump inlet Number of teeth: 21
1-5/16-12UN-2B 57.15 156 Pitch 16/32
[2.25] [6.142] ANSI B92.1 -1970, class 5
242 Fillet root side fit
Split flange boss (2x) [9.54]
DN 25 TypII 40MPa series
per ISO 6162 248
Thread: 0.4375-14UNC-2B System pressure A [9.75]
[7/16-14UNC-2B] Gage port M1
0.83 min. 9/16-18UNF-2B
full thread depth
Approx center
of gravity
P104 328E
"E"
View "C"
Gage port M4
Servo pressure
9/16-18UNF-2B
Connector
221 max.
Deutsch: DTM 06-3 S

[8.701]
172
[6.780]
Gage port M5
Servo pressure
9/16-18UNF-2B
P104 329E

mm [in]
Frame size 075 NFPE Auxiliary mounting pad SAE-A
(continued)
348
Thread 3/8-16UNC-2B [13.704]
0.89 deep 334
[13.141]
15.13
[0.596]
[3.252] [[+0.005]
82.6 +0.13
106.376
0]
[4.118]
for O-ring
82.27x1.78 Spline data:
106.376 [3.24x0.07] Pitch dia: 14.288 [0.562]
[4.188] Pressure angle: 30
Number of teeth: 9
Pitch 16/32
ANSI B92.1 -1970, class 6
Fillet root side fit
effective lengh
of spline: 37.13 [1.46] P104 330E

OUR PRODUCTS Sauer-Danfoss Mobile Power and Control Systems
Market Leaders Worldwide
Hydrostatic transmissions
Sauer-Danfoss is a comprehensive supplier providing complete
Hydraulic power steering
systems to the global mobile market.
Electric power steering
Sauer-Danfoss serves markets such as agriculture, construction, road
Electrohydraulic power steering
building, material handling, municipal, forestry, turf care, and many
Closed and open circuit axial piston others.
pumps and motors
Gear pumps and motors We offer our customers optimum solutions for their needs and
develop new products and systems in close cooperation and
Bent axis motors partnership with them.
Orbital motors
Sauer-Danfoss specializes in integrating a full range of system
Transit mixer drives components to provide vehicle designers with the most advanced
Proportional valves total system design.
Directional spool valves Sauer-Danfoss provides comprehensive worldwide service for its
Cartridge valves products through an extensive network of Global Service Partners
strategically located in all parts of the world.
Hydraulic integrated circuits
Hydrostatic transaxles
Local address:
Integrated systems
Fan drive systems
Electrohydraulics
Microcontrollers and software
Electric motors and inverters
Joysticks and control handles
Displays Sauer-Danfoss (US) Company Sauer-Danfoss ApS
2800 East 13th Street DK-6430 Nordborg, Denmark
Sensors Ames, IA 50010, USA Phone: +45 7488 4444
Phone: +1 515 239-6000 Fax: +45 7488 4400
Fax: +1 515 239-6618
Sauer-Danfoss GmbH & Co. OHG Sauer-Danfoss-Daikin LTD
Postfach 2460, D-24531 Neumnster Sannomiya Grand Bldg. 8F
Krokamp 35, D-24539 Neumnster, Germany 2-2-21 Isogami-dori, Chuo-ku
Phone: +49 4321 871-0 Kobe, Hyogo 651-0086, Japan
Fax: +49 4321 871 122 Phone: +81 78 231 5001
Fax: +81 78 231 5004
www.sauer-danfoss.com
520L0603 Rev FC August 2008

Sauerdanfoss Series s90 Pumps Catalogue en 520l0603

Загружено:

Сведения о документе

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

Sauerdanfoss Series s90 Pumps Catalogue en 520l0603

Загружено:

Авторское право:

Доступные форматы

Series 90 Axial

History of Revisions Table of Revisions

2008 Sauer-Danfoss. All rights reserved.

2 520L0603 Rev FC August 2008

General description Series 90 family of pumps and motors.................................................................................................... 5

Technical Features and options..................................................................................................................................... 8

System design Fluid and filtration.........................................................................................................................................12

Features and options Shaft Availability and Torque Ratings....................................................................................................15

520L0603 Rev FC August 2008 3

Control options 3 -Position (FNR) Electric Control.............................................................................................................23

Installation Frame size 042................................................................................................................................................34

4 520L0603 Rev FC August 2008

Series 90 pumps include an integral charge pump to provide system replenishing

Series 90 advanced technology today

520L0603 Rev FC August 2008 5

Design Series 90 pump cross-section

Cylinder block Roller bearing

Charge pump Swashplate Cradle guide P106 648E

Model-No./Ident-No. 501829 Model

6 520L0603 Rev FC August 2008

Control handle Displacement control valve

Heat exchanger bypass valve

520L0603 Rev FC August 2008 7

Features and options

8 520L0603 Rev FC August 2008

Fluid specifications Viscosity mm/sec (cSt) [SUS]

520L0603 Rev FC August 2008 9

Continuous pressure is the average, regularly occurring operating pressure. Operating

Maximum pressure is the highest intermittent pressure allowed. Maximum machine

10 520L0603 Rev FC August 2008

Suitable Hydraulic fluids:

520L0603 Rev FC August 2008 11

Independent braking W Warning

12 520L0603 Rev FC August 2008

520L0603 Rev FC August 2008 13

bearings that can accept external radial 42 18 060

Sauer-Danfoss recommends tapered input shafts or clamp-type couplings for

Allowable external shaft load

14 520L0603 Rev FC August 2008

Shaft Availability Through torque diagram

Third Second stage First stage

M e 2 for the M e 1 for the first pump

Shaft availability and torque ratings

520L0603 Rev FC August 2008 15

Filtration options Suction filtration option S Suction filtration

between the reservoir and the inlet to

Charge pressure filtration option R, T, P, and L

remotely for ease of servicing. A 100-

The maximum displacement of the

Displacement limiter location

16 520L0603 Rev FC August 2008

Multi-function valves Overpressure protection

Pressure limiting function

520L0603 Rev FC August 2008 17

Multi-function valves Multifunction valve, pressure limiter, pressure regulation, option 1

Servo piston Charge

18 520L0603 Rev FC August 2008

Speed sensor An optional speed sensor for direct Specifications

Speed sensor with Turck Eurofast connector

Speed sensor with Packard Weather-Pack connector

520L0603 Rev FC August 2008 19

Charge pump sizing/selection

Charge pump flow and power curves

Speed min (rpm) P102 012E