#P273 - 1924 Chevy Delivery

Bring back memories of a simpler time with

our nostalgic delivery van! 17 long.
 GREAT AMERICAN

C
DOWNLOADABLE PATTERNS TM
The Berry Basket Copyright 2002 All Rights Reserved
www.greatamericanscrollsaw.com a division of The Berry Basket

G A J
J
E D
I
H

L
B F
K
#P273
1924 Chevy Delivery Van

#P273
1924 Chevy Delivery Van
Description Item Qty Size
Side A 2 3/8T x 6 7/16W x 11 3/8L
Fender B 2 3/4T x 2 1/2W x 15 1/8L
Roof C 1 1/4 or 3/8T x 6 1/2W x 12L
Hood D 1 2 5/8T x 2 5/8W x 3 1/2L
Front Window E 1 3/8T x 6W x 6 3/8L
Center Window F 1 3/8T x 5 1/4W x 6 3/8L
Back Doors G 2 3/8T x 2 9/16W x 6 3/8L
Radiator H 1 3/8T x 2 5/8W x 3 1/2L
Seat Base I 1 2T x 2W x 5 1/4L
Seat & Seat Back J 1 ea 3/8T x 2W x 5 1/4L
Frame K 1 3/4T x 6W x 13 3/8L
Bed L 1 3/8T x 5 1/4W x 5 1/4L

#P273 - Assembly Instructions

1. Select your material from a variety of hardwoods or solid core plywood.
2. Measure each pattern piece and cut the work pieces to size accordingly. Sand as necessary.
3. Make all pattern pieces by adhering the paper patterns to the work pieces with a repositionable
spray adhesive. Cut the outer shapes and any interior designs. And drill where indicated.
4. Remove all paper patterns. Sand where needed. The edges can be rounded by sanding or
using a small roundover router bit if desired.
5. Assemble by first attaching the Front and Center Windows to one Side. Then attach the Seat
Back, Seat and Seat Base to the same Side. Now attach the remaining Side, Roof, and Back
Doors. Next attach the Bed to the Frame. Then position the Side assembly over the Bed and
secure into place. Now attach the Hood and Radiator asssembly onto the Frame. Finally, attach
the Wheels, Fenders, and Lights, and finish as desired.

#P273
 Roof (C) goes here

Side (A)

#P273
Stock: 3/8, cut 2
Left pattern piece.

Back Doors (G)

Center Window (F)
Pattern overlap line

Small dashed lines indicate

placement of Seat assembly

Bed (L) goes here

The Berry Basket Copyright 2002

Frame (K) goes here Fender (B) goes here
 Radiator (H)
goes here
welding rod here for
Hood hinge and on
Silicon 1/16 brass

Door for handle

Thickness: 2 5/8,

Hood (D) goes here

Hood (D)
top view

Front Window (E)

Right pattern piece.
Stock: 3/8, cut 2
Side (A)

Pattern overlap line

Radiator (H) Stock: 3/8, front view

Thickness 2 5/8, front view
Hood (D)

Recommended: before cutting the outer shape of the Hood and the Radiator
- cut the interior design of the Radiator, then glue the Radiator to the Hood
and cut the outer shape of both
Optional: brass can be glued to the front of the Radiator before cutting
#P273

The Berry Basket Copyright 2002

 Seat Base (I)
Thickness: 2,
Drill for headlight front view
stock #A246

Pattern overlap line

Left pattern piece.
Stock: 3/4, cut 2
Fender (B)

Seat & Seat Back (J)

Stock: 3/8, cut 1 each.
Seat Back (J) goes here
Right pattern piece.
Stock: 3/4, cut 2
Fender (B)

Seat (J) goes here

NOTE: To get the curved

shape of the Seats, we
recommend sanding over
cutting as it is safer. The
shape shown in the side
Seat Base (I) goes here view is intended to be used
as a guide only.
tail light
Drill for

#A247
stock

Pattern overlap line #P273

The Berry Basket Copyright 2002

 goes her
Steering
Pattern overlap line

Seat Assembly goes here

Center Window (F) goes here

Side (A) goes here

Side (A) goes here

Stock: 1/4 or 3/8
Left pattern piece.
Roof (C)

Door (G) goes here Door (G) goes here

#P273
The Berry Basket Copyright 2002
 Radiator (H) goes here

Hood (D) goes here

Front Window (E) goes here

Stock: 1/4 or 3/8
Right pattern piece.

Steering wheel
Roof (C)

goes here

Pattern overlap line

#P273
The Berry Basket Copyright 2002
 Front Window (E)
Stock: 3/8
Drill 3/16 at a slight angle
for steering wheel - #A245

#P273
The Berry Basket Copyright 2002
 Center Window (F)
Stock: 3/8

#P273
The Berry Basket Copyright 2002
 Back Door (G) Back Door (G)
Stock: 3/8, cut 1 each. Stock: 3/8, cut 1 each.

Attach hinge of your choice

#P273
The Berry Basket Copyright 2002
 #P273
For Frame (K),
cut on outside
lines

Frame (K)
Stock: 3/4
Left pattern piece.
Pattern overlap line

Optional: cut off the end of the axle peg.

Taper the end by sanding so that a brass

The Berry Basket Copyright 2002

cap nut will fit on as the hub cap.
 #P273
Frame (K)
Stock: 3/4
Right pattern piece.

Bed (L)
Stock: 3/8
Pattern overlap line

Drill 3/8 for axle peg and

2 3/4 wheel - #A244

The Berry Basket Copyright 2002