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Project Concept 3
Market Potential 4
Growth Drivers 6
Gujarat Competitive Advantage 7
Project Information 9
- Location/ Size
- Infrastructure Availability/ Connectivity
- Raw Material/ Manpower
- Key Players/ Machinery Suppliers
- Potential Collaboration Opportunities
- Key Considerations
Project Financials 17
Approvals & Incentives 19
Key Department Contacts 21
Page 2
Project Concept
The concept
The project envisages setting up of Biodegradable Packaging for Food Products
Manufacturing Unit based on the raw material strength of Gujarat.
The manufacturing unit can focus on production, processing, marketing, exports, etc.
As it can be easily transported, its an popular export commodity with HS code 20089999.
The taste and composition of the fruit remains the same only the water content is removed.
Industry overview
The global fruit and vegetables processing
Global Fruit and Vegetables Processing industry industry trends are
Sales of processed fruits and vegetables has
By segment
increased in absolute numbers in past 5 years
but the overall share in the industry revenue
has been declining.
10%
Economic growth and rising incomes has
been driving demand in developing
14% economies for frozen fruit and vegetables,
40% this segment has seen growth in overall
contribution in revenue.
For juices and related products, rising health-
consciousness and the increasing value of
time in developed economies is expanding
demand for these products from OECD
country consumers. The product segment's
36% share of overall industry revenue has grown
over the past five years.
In, dried and dehydrated foods category the
overall share in industry revenue has fairly
Canned fruit and vegetables
remained constant due to its low cost and its
Frozen fruit and vegetables inability to gain traction with rising middle
Juices etc. income consumers.
Page 3
Market Potential
Global market overview In the developed nations of the OECD, consumers have become more
health conscious which has increased appetite for frozen dried fruits.
In the developing world, the expansion of middle-classes have led to increased durable good
ownership rates. As a result, economic growth and rising incomes have led to expanding demand
for products within this segment from the past 5 years.
Page 4
Market Potential
Page 5
Growth Drivers
Page 6
Gujarat Competitive
advantage
Availability of raw material in vicinity
Fruit production in Gujarat
(in 000 tonnes) Fruit production in Gujarat is growing at a
8,413 CAGR of 12% y-o-y from 1991 to 2014.
7,522 8,002
Availability of all fruits and vegetables that are
used in making freeze dried fruit powder/slices
1,829 2,347
Gujarat is the 3rd largest producer of fruits in
India with the highest productivity of 22 MT/Ha
1991-92 2001-02 2011-12 2012-13 2013-14
Source: Indian horticulture report 2015 in 2013-14.
1
High raw material
availability
2
Agri-marketing
infrastructure
3
Agriculture
development
4
Government support
Industries department,
The state has
Gujarat is the 3rd Amendment of Gujarat Gujarat government
witnessed above
largest producer of APMC Act, in 2007 has aggressively
average growth rate of
fruits in the country and made provisions for engaged in liberalizing
Gross State Domestic
has the highest direct procurement markets. Gujarat Agro
Product (GSDP) from
productivity. from fields, contract Industries Corporation
agriculture and allied
Majority of production farming etc. The state Ltd. (GAIC) is specific
activities. During the
is focused in Apples, has approximately 400 to food processing.
period 2005-06 to
Banana, Sapota, cold storages with a
2011-12, the national
Mango and Papaya total capacity of
average was ~4%
varieties approximately 12.70
while that for Gujarat
Lakh MT .
was 5.5%.
Page 7
Gujarat Competitive
advantage
Citrus fruits Pomegranate Chikoo
Production Production
Production District
District District (in MT) (in MT)
(in MT)
Banana
Papaya
Mango
Citrus
Pomegranate
Chikoo
Page 8
Project Information
Mangdalla Nargo
Mundra
Anand Bhavnagar Vansi Borsi
Ahmedabad
Veraval Hazira
Dahej Vadodara
Dahej Dahej
Page 9
Project Information
Project Location
Gujarat Agro Infrastructure Mega Food Park, Surat is an industrial estate focussed
exclusively at the food processing sector. The food park provides enabling infrastructure and
mechanisms to strengthen the Agricultural value chain, bringing together Farmers, Food Processors and
the End Consumers such as Wholesalers, Retailers & Exporters. The Park provides excellent
infrastructure and facilities to enable the industry in reducing the input costs and meeting the regulatory
and trade related compliances with respect to quality , environment and social standards.
Statutory Approvals
Constructed Promises
Minimum setup effort
Power supply
Warehousing
Central Processing Centre: Cold storage facility of 5000 MT is available
Primary Processing Centre: Cold storage facility totaling 5000MT is
available
catchment area on "Pay as you Use" basis especially with Automated
Staking Facility is also available.
QC High-Tech laboratory
A High Tech Laboratory is to be set for Units to use on "Pay as you Use"
basis.
Testing Parameters
- Physical
- Microbiological Testing
- Chemical Testing
- Pesticides Testing
Other Facilities
Food testing laboratory IFQ line, capacity of 2 Tonne/Hr.
4 reefer vans & 4 other vehicles Availability of plug and play sheds
Pulping line (frozen) with capacity of 1Tonne/Hr. Larger plot sizes,2000-6000 sq. meters
Ancillary support systems 50% ground coverage is permissible
Page 11
Project Information
Rail Road
Air Port
Surat domestic airport is well connected to The nearest port is Hazira which is 25 km
various parts of the country. The city is from Surat.
located ~275 kms from the international Additionally, Hazira port is well connected to
airport at Ahmedabad. Mundra port and Jawaharlal Nehru Port Trust
(JNPT) Indias largest container port
Proposed Thus, it provides a convenient textiles-related
In January 2015, Airports Authority of India trade gateway to International (Europe,
gave an in-principle approval for cargo Africa, America and the Middle East) and
terminal at Surat airport worth INR70 million. domestic markets.
The terminal is expected to be operational in
2017.
In February 2016, Surat Airport Action
Committee filed an online petition for an
international airport at Surat.
Utilities
Water Power
Page 12
Project Information
Fruit receiving
Upload, Inspect, Wash,
(Inspection
Sort and Dry Cool, and
and Sample
clean Store
Analysis)
Inspect
Press Juice
Peel
Pulp and Mix Extract/slices/
Core
dices
Deseed
Sediment Freeze
Finish Strain Clarify Drying
Filter Process
Analyze
Store Packing
Adjust
Distribute process
Blend
The manufacturing of the fruit juice powder, fruit slices, bars and dices can be manufactured using the
same process and then can be precautious packaged in sterilized, storage packages which should
preserve the chemical composition, taste, colour and fresh aroma of the natural fruit.
One of the main pre-requisite of the entire process is keeping the premises, equipment and packaging
free from any contamination. The entire facility has to be made sterilized, along with that operators
working on the machines should be properly dressed and trained to avoid any direct contact with the
fruit concentrate or produce.
Page 13
Project Information
Page 14
Project Information
Ahmedabad
Anand
Bardoli
Ahmedabad
Vadodara
Navsari
Page 15
Project Information
Gujarat has 28 Industrial Training Institutes (ITIs) that offer industrial training courses
on Textile and Garment industry with an intake of ~6,000 students per year.
These institutes can be very useful in training of operators and hiring of skilled man
force.
Page 16
Project Information
The fruits should be frozen as soon as they are harvested to prevent any initiation of chemical
reaction or biological decay.
The processed fruits should be treated with ascorbic acid or submerged in a vinegar solution to
neutralize the enzymes use in the freeze process and remove the chances of vitamin C losses.
If the freeze fruit comes in contact with air then it develops foul smell, so in order to prevent that
the freeze fruit should be store in an air tight container.
In the production facility the workers in direct contact with the raw material, final product
or any part thereof should maintain highest level of hygienic standards.
Proper precautions should be taken to prevent contamination of the final product.
Page 17
Project Financials
Contingencies 2.90
The total project cost setting up a freeze dried fruit plant in Surat, Gujarat, is
approximately INR19.59 crore
Unit will run only 1 shift of 9 hours and 180 days in a calendar year.
The cumulative time to start production will be between 6 to 9 months
The Debt to equity ratio would be 2.0:1
The suggested plant utilization capacities are:
1st year: 30% utilization.
2nd year: 70% utilization.
3rd year: 90% utilization
Page 18
Approvals & Incentives
NOC (No objection certificate) from Local Gram Sabha/ MC etc. essential requirement
2
Permission from Ground Water Survey and Development Authority (GSDA) for fulfilling
5
water requirements from bore well
Registration with District Industry Centre (DIC) as Small and Medium Enterprise
6
Application to State Electricity Board/ Authority for a new connection and permission to
7 draw the required amount of load
Page 19
Approvals & Incentives
Page 20
Ministry of Food Processing Industries, Government of India
http://www.mofpi.nic.in/
Gujarat Agro Industries Cooperation
https://gaic.gujarat.gov.in/index.htm
Industries Commissionerate
www.ic.gujarat.gov.in
This project profile is based on preliminary study to facilitate prospective entrepreneurs to assess a prima facie scope.
It is, however, advisable to get a detailed feasibility study prepared before taking a final investment decision.