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Ministry of Road Transport & Highways

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e STANDARD DATA BOOK
FOR ANALYSIS OF RATES
(First Revision)
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o Published by :
Indian Roads Congress
o on behalf of the Govt. of India,
Ministry of Road Transport & Highways
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o Copies can be had from the Secretary,
Indian Roads Congress, Jamnagar House,
o New Deihl 110011
o NEW DELHI - 2003

Price Rs. 12001-
(Plus packing and postage charges)
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FllSt Published April. 1994 f
FllStRevision June. 2003
Reprinted September. 2003 ~f
Reprinted September, 2004 f
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(The Rights of Publication and Translation are Reserved)

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Printed at Aravali Printers & Publishers (P) Ltd . New Delhi-l 10020
(500 copies)

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FOREWORD TO THE FIRST REVISION
I have great pleasure to present the first revised edition of the Standard Data Book for Analysis of Rates
for Road and Bridge Works.
The Standard Data Book for Analysis of Rates for Road and Bridge Works was first brought out by
this Ministry in the year 1994. Since then analysis of rates and estimates for National Highway Works are
prepared on the basis of the Data Book. This scientific approach provides for uniformity in inputs for various
items of works, besides standardization in, nomenclature. Further its compatibility with the specifications
of work is ensured, which had been changed to equipment intensive construction in around 1985 from labour-
intensive construction methods. The later still forms the basis for analysis of rates adopted by State PWDs,
Owing to its merits, ,Ministry's Standard Data Book is being adopted by various agencies for projects other
than National Highways.
However, a need had been felt for revision and updation of the Standard Data Book on account of the
following:
(i) Technological upgradation as per currently revised MORT&H Specifications for Road and Bridge Works
published in August, 2001.
_. (ii)
(iii)
("IV)
Increased level of 'mechanization.
Changes in size, capacity and types of equipment since 1994.
Rationalisation in overheads and contractor's profit, based on experience and general increase in
project 'size.
(v) Inclusion of new Chapters on Concrete Pavement, Gao-synthetics, Reinforced Earth and Maintenance
of Roads.
(vQ Incorporation of use of f1yash in road construction.
This revised edition of the Standard Data Book has been finalised in a record time with proper research,
analysis and validation, along with a user-friendly Window-based soflYlare for efficient applicaton, This would
not have been possible without untiring efforts ofconcemed officers and staff of the Ministry of Road Transport
& Highways, Indian Roads Congress and RITES, consultants engaged for the work. I would like to express
my appreciation of SlShri S.C. Sharma and C.C. Bhattacharya, former DG(RD) & AS for their valuable
guidance. I would also like to express my appreciation for commendable efforts put in by S/Shri Jai Prakash,
S.K. Kaistha, R.S. Ninan, A.P.S. Sethi, Chief Engineers, Shri S.S. Nahar, Superintending Engineer,
S/Shri Sudip Chaudhary and Atul Kumar, Executive Engineers of the Ministry of Road Transport & Highways,
Shri G. Sharan, Secretary, IRC, S/Shri R.K Jain & KB. Thandavan, Technical Consultants, IRC and
Shri S.C. Kakkar, Under Secretary, IRC and S/Shri N. Venkataraman & Harbhajan Singh of RITES.
I ar . sure this Data Book, in its present form, would prove to be very useful to all practicing Highway
Engineers. The Data Book, however, needs to be updated periodically with changes of technology and
environment. The Ministry would, therefore, welcome the feedback/suggestions from users, so that any further
amplification/modification/updating may be attempted in due course.
(N.K. Sinha)
New Delhi
Direclor General (Road Development) &
January, 2003.
Special Secretary to the Govt. of India
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KSOUMYSORE Page 1 ofl
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e HOME ABOUT PROGRNAIES ADr.ISStON DEPARnENT EXAMS RESU.TS ADlaI FACImES HELP
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ICamataIla State Open UrWersly plays a significant role In pnxTICIUng the desired growth of
higher education through Open clstataleilmlng system (001.). 0.. aM1by WII be a super
P3W8' only when I: ad*!ves the targeb!d growth of higher education, which I: achieves the
targeted growth of higher educaUon. which IS possible I7f the .Intervention of open and
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Course and Contirll*lg
mntInent.
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and abroad.
Course and CDnth*1g
For thIs-pupose,
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2010-2011 the UnIw!rsity IS expetted to enroll
Govet'M1eftts, PoMk:Ians, L.egaI

rNf!I 2.00 IilIkh students which are possible
ttvol9t Its state-of,.rt 1nIia5trucbJre, cornmIlted staff, and managerial sIdIs. ()Jr COl'I'lmldy
of learners lndudes Academidans, AdmllllmatM, Exel:utIYe;s.0Iftcers of cemat and state
Experts, Artists, Fanners, WrileIs, Meda Persons,
TechnIdans. and others whose age ~
The UntYersIty l!I'IlXlUfa9l!S
Fee ReImbursement under sqsr

ranges.from 18 to 80 yeBr$.
the students of SChecUe castes and 5l:tledt* Tribes by ~ of

gt;lVel'M'Il!nt sd1oIarsNps. It also encourages the students of
o ecooomicaDy weaker sectlons under -Huktha ~'

role In promoting the fleId oIl1erabft ttvoogh
PrasaiIraanga is playing a signIftcant
the publcatlons of great WOI1ts01 renowned
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CONTENTS
PART A. ROAD WORKS
PartA.
Road Works
Chapter Item No. Description
Basic Approach and General Conditions for the Preparation of Standard Data Book
Page
3
1. Carriage of Materials 9
1.1.
Preamble
Loading and Unloading of Stone Boulder/Stone Aggregates!
9
1
0
1.2.
SandlKankarIMoorum
Loading and Unloading of Stone Boulder by Manual Means 11
1.3. Loading and Unloading of Cement or Steel 11
by Manual Means and Stacl<ing
1.4. Cost of Haulage Excluding Loading and Unloading 12
1.5.
1.6.
Hand'BrokenStone Aggregates 63 mm Nominal Size
Crushing of Stone Aggregates 13.2 mmNominal Size

14
14
1.7. Crushing of Stone Aggregates 20 mm Nominal Size 15
1.6. Crushing of Stone Aggregates 40 mm NOl"flinalSize 16

18
2. Site Clearance 18

Preamble
19
r CuttIng of Trees, Trunks, Branches and Removal
2.1. 21
Clearing Grass and Removal of Rubbish
2.2. 21

Clearing and Grubbing Road Land
2.3. 23
I 2.4. Dismantling of Structures
36
t 2.5. Dismantlingof-Flexible Pavements

Dismantlingof Cement Concrete Pavement
37
I 2.6. 38
2.7. Dismantling of Guard Rails
39
2.8, Dismantling of Kerb Stone
40
~ Dismantlingof Kerb Stone Channel
2.9. 40
Dismantlingof Kilometre Stone
2.10.
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PartA.
Road Works t
Chapter Item No. Description t
Page
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2.11. Dismantling of Fencing
42 tI
2.12. Dismantling of CI Water Pipe line
42 tI
2.13. Removal of Cement Concrete Pipe of Sewer Gutter tI
43
2.14. Removal of TelephoneJEleclric Poles & lines
44

3. Earthwork, ErosIon Control and Drainages
45
Preamble

3.1.
3.2.
Excavation in Soil by Manual Means
Excavation in Ordinary Rock by Manual Means

45
48
til
49
3.3. Excavation in Soil with Dozer with lead upto 100 m til
50
3.4. Excavation in Ordinary Rock with Dozer with lead til
upto 100 m 50
til
3.5. Excavation in Hard Rock (requiring blasting) . til
51
with disposal upto 1000"m
til
3.6. Excavation in Soil using Hydraulic Excavator CK 90 and
52
Tipper with disposal upt!> 1000 m . til
3.7. Excali3!ion in Ordinary Rock using Hydraulic Excavator
53
CK 90 and Tipper with disposal upto 1000 m

3.8.
3.9.
Excavation in Hard Rock (blasting prohibited)
Excavatlon in Hard Rock (controlled blasting) with disposal

upto 1000 m .
54
56

3.10. Excavation in Marshy Soil
57
3.11. Removal of Unserviceable Soil with disposat upto 1000 m 58
3.12.
3.13.
Pre-splitting of Rock Excavation Siopes
Excavation for Structures
59
60

3.14. .Scarifying Existing Granular Surface to a depth of
67
50 mm by Manual Means

3.15. Scarifying Existing Bituminous Surface to a depth of 50 mm
by Mechanical Means
67

3.16. Construction of Embankment with Material obtained from
Borrowpils
68

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(vi)
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PartA.
Road Worlu!
Chapter Item No. Description -
Page
3.17. Construction of Embankment with Material 70
3.18.
deposited from Roadway Cutting
Construction of SUbgrade and Earthen Shoulders 71
3.19. Compacting Original Ground 72

3.20. Stripping' and Storing Top Soil 74
3.21.
3.22.
Stripping, Storing
TUrfing with Sods

.
and Re-Iaying Top Soil from
in Agriculture Fields
.
Borrow Areas 74
75
3.23.
3.24.
Seeding and MUlching
Surface Drains In Soil
76
77
3.25. Surface Drains in Ordinary Rock 79
3.26. Surface Drains in Hard Rock

80
3.27.
3.28.
Sub-Surface -Drains with Perforated Pipe
Aggregate Sub-Surface Drains
80
81
3.29. Underground Drain at "Edge of Pavement 82
'.
3.30. Preparation and Surface Treatment of Formation 82
3.31. Construction of Rocklin Embankment 83
o
3.32.
3.33
Excavation in Hilly Areas in Soil by Mechanical Means
Excavation in Hilly Areas in Ordinary Rock by Mechanical
84
85
Means not requiring Blasting
o 3.34. Excavation in Hilly Areas in Hard Rock requiring Blasting
o 86
3.35. Work in Urban Roads
o 3.36.
87
Construction of Embankment with FlyashIPond Ash available 89
'0 from Coal or Lignite Buming Thermal Plants as Waste
o . Material
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4. SUb-Bases, Bases (Non-Bituminous) and Shoulders
91
o Preamble
91
o 4.1.
4.2.
Granular Sub-Base with Close Graded Material
Granular Sub-Base with Coarse Graded Material
92
95 ....
o 4.3. Lime Stabilization for Improving Subgrade
97
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PartA.

RoadWorks
Chapter Item No. Description Page
99

4.4. Lime Treated Soil for Sub-Base
100
4.5. Cement Treated Soil Sub-BaseJBase
101
4.6.
4.7.
Cement Treated Crushed Rock or Combination
in Sub-BaseJBase
Making 50 mm x 50 mm Furrows 102

4.8. Inverted Choke 103
4.9. Water Bound Macadam 104
4.10. Crushed Cement Concrete Sub-BaseJBase 107

4.11. Penetration Coat Over Top .Layer of Crushed Cement
Concrete Base
109

4.12. Wet Mix Macadam 110

4.13. Construction of Median and Island with Soil taken from 112
RoadWay cutting
4.14. ConstruCtion of Median and Island with Soil taken from 11.3

Borrow Areas

. 4.15. Construction of Shoulders 114

4.16. Footpaths and Separators 114 '.~,

4.17. Crusher Run Macadam Base 116 /

4.18. Lime, Flyash Stabilised Soil Sub-Base 118

5. Bases and Surface Courses
Preamble
(Bituminous)
121
121

5.1. Prime Coat 123

5.2.
5.3.
Tack Coat
Bituminous Macadam
124
125

5.4. Bituminous Penetration Macadam 128

5.5.
5.6.
Built-up Spray Grout
Dense Graded Bituminous Macadam
130
132

5.7.
5.8.
Semi-Dense Bituminou~ Concrete
Bituminous Concrete

135
138

(vIII)

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PartA.
RoadWorks
e Chapter Item No. Description Page
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5.9. Surface Dressing 141
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5.10.
5.11.
Open-Graded Premix Surfacing
Close-Graded Premix SurfacinglMixed Seal Surfacing

143
146
e 5.12. Seal Coat 147
e 5.13.
5.14.
Supply of Stone Aggregates for Pavement Courses
MasticAsphalt
150
151
5.15.
5.16.
Slurry Seal
Recycling of Bituminous Pavement with.Central
Recycling Plant
153
157
"
~ 5.17. Fog Spray
159
5.18. Bituminous Cold Mix (Including Gravel Emulsion) 160

5.19. Sand Asphalt Base Course 168
5.20. Modified Binder 170

5.21. Crack Prevention Courses 172
6.
5.22. RecipeCold Mixes
Cement Concrete Pavement

177
181
,
Preamble 181
6.1.
6.2.
Dry Lean Cement Concrete Sut>.Base
183
184
6.3. Rolled Cement Concrete Base 187

0,
6.4.
6.5.
Transition Section between Rigid and Flexible Pavements
Construction of BaseJSut>.Baseof Pavement with Lean
Concrete - Flyash
188
189
OJ
6.6. Cement - Flyash Concrete Pavement 191
7. Geosynthetlcs and Reinforced Earth 194

o Preamble 194
7.1. Sut>.SurfaceDrain with Geotextiles .
o 195
7.2. Narrow Filter Sut>.SurfaceDrain
o 196
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PartA.

Road Works
Chapter Item No.
Description Page

41
7.3. Laying Paving Fabric Beneath a Pavement Overlay 197
41
7.4.
7.5.
Laying Boulder Apron in Crates of Synthetic Geogrids
Reinforced Earth Structures

198
199
205
8. Traffic Signs, Markings and other Road Appurtenances C
Preamble 205 C
Cast.in-Situ Cement Concrete M 20 Kerb 207 C
8;1.
8.2. Cast.in-Situ Cement Concrete M 20 Kerb with Channel 209

8.3.
8.4.
Printing New Letters and Figures of any Shade
Retro-Reflectorised Traffic Signs

211
213

8.5. Direction and Place Identification Signs upto 0.9 sqm 215

8.6.
Size Board
Direclionand Place Identification Signs with Size
more than 0.9 aqm Size Board
216
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8.7. Overhead Signs 218

I
~ 8.8. Painting Two Coats on New Concrete Surfaces 220

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8.9. Painting on Steel Surfaces 221 .' "

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"~I 8.10. Painting on Wood Surfaces 221

'i!
iii
i'l 8.11. Painting Unes, Dashes, Arrows, etc. on Roads in Two Coats 222

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8.12.
0 on New Work
Painting Unes, "Dashes, Arrows, etc. on Roads in Two
Coats on Old Work
223
mIt
1l.13. Road Marking with Hot Applied Thermoplastic Compound 225

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8.14.
with Reflectorising Glass Beads on Bituminous Surface
Kilometre Stone
226
8.15. Road Delineators
228

8.16.
8.17.
Boundary Pillar
G.!. Barbed Wire Fencing 1.2 m High
229
230
8.18.
8.19.
G.!. Barbed Wire Fencing 1.8 m High
Fencing with Welded Steel Wire Fabric 75 mm x 50 mm
231
233

(x)
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PartA. 4
Road Works
Chapter Item No. Description
4
Page
4
9. Pipe Culverts 270 4
Preamble 270
9.1. PCC 1:3:6 in Foundation 271

9.2. I..aying Reinforced Cement Concrete Pipe
NP 4IPrestressed Concrete Pipe on First Class Bedding
in Single Row .
272

9.3. I..aylng Reinforced Cement Concrete Pipe

274
NP 4IPrestressed Concrete Pipe on First Class Bedding
in Double Row
10. Maintenance of Roads
Preamble
277
277

10.1. Restoration of Rain Cuts 278

10.2.
10.3.
Maintenance of Earthen Shoulders (filling with fresh soil)
.
Maintenance of Earthen Shoulders (stripping excess soil)
. 279
280

10.4.
10.5.
FiRing Pot-holes and Patch Repairs with
Open-Graded Premix Surfacing, 20 mm
281

Filling Pot-holes and Patch Repairs with Bituminous
Concrete, 40 mm
282

10.6.
10.7.
Crack Filling
Dusting
283
284

10.8. Fog Seal, Crack Prevention Courses, Slurry Seal, 284

Surface Dressing for Maintenance Works

10.9. Repair of Joint Grooves with Epoxy Mortar 285

10.10.
10.11.
Repair of Old Joints Sealant
Hill Side Drain Clearance
286
286
10.12.
10.13.
landslide Clearance in Soil
landslide Clearance in Hard Rock Requiring Blasting
287
288
10.14.
10.15.
Snow Clearance on Roads with Dozer
Snow Clearance on Roads with Snow Blowers
289
290

(xii)

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PartA.
Road Works
11. Horticulture 291
Preamble 291
11.1.
11.2.
Spreading of Sludge Farm Yard Manure orland Good Earth
Grassing with 'Doob' Grass
292
292
11.3. Making Lawns including Ploughing and Dragging with

'Swagha' breaking'of Clod
294
11.4.
11.5.
Maintenance of Lawns or Turfing of Slopes
Turfing Lawns with Fine Grassing including Ploughing,
Dressing
295
295

t'
11.6. Maintenance of Lawns with Fine Grassing for the First Year 296
11.7. Planting and Maintaining of Permanent Hedges 297
11.8. Planting and Maintaining of Flowering Plants and Shrubs 299
11.9.
11.10.
_ Planting of Trees and their Maintenance for One Year
Renovation of Lawns inclUding, Weeling, Forking the Ground,
300
301
11.11.
Top Dressingwith Forked Soil
Supply of Site Well Decayed Farmyard Manure 302
11.12.
11.13.
Supply at Site of Work/Store-Deoiled Neem Cake
Supplying Sludge
302
303
0 11.14. Half Brick Circular Tree Guard 303
11.15. Edging with 2nd Class Brick, Laid Dry Lengthwise 304
11.16.
11.17.
Making Tree Guard 1.3 m High from Empty Bitumen Drums
MakingTree Guard 2.0 m High from Empty Bitumen Drums

305
306
t 11.18.
11.19.
Wrought Iron and Mild Steel Welded Work
Tree Guard with MS Iron

307
308
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11.20.
11.21.
Tree Guard with MS Angle Iron and Steel Wire .
Compensatory Afforestation
309
310
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B. BRIDGE WORKS
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Part B.
t
Bridge Works
Description
Page

Chapter Item No.
Basic Approach for the Preparation of Standard Data Book
315
318

tI
12. Foundation tI
318
Preamble
321

12.1
12.2
12.3
Excavation for structures
Filling Annular Space' Around Footing. in Rock
Sand Filling in Foundation Trenches
330.
331

12.4
12.5
PCC 1:3:6 in Foundation
Brick Masonry Work in Cement Mortar 1:3 in Foundation
331
332

12.6
12.7
Cement Mortar 1:3
Stone Masonry in Cement Mortar 1:3 in Foundation
333
333
335
12.8 Plain/Reinforced Cement Concrete in Open Foundation til
12.9
12.10
Providing & Constructing Temporary Island for Construction
of Well Founcfalion
Providing and Laying Cutting Edge of Mild Steel for Well
348
350

12.11
Foundation .
Plain/Reinforced Cement Concrete in Well Foundation
351
~

12.12 Sinking of6 m Extemal Diameter Well through all Type
371

of Strata
377

12.13 Sinking of 7 m Extemal Diameter Well through all Types
of Strata
383
Sinking of 8 m External Diameter Well through all Types
12.14
of Strata
389
12.15
of Strata
12.16
of Strata
395
401

12.17
of Strata
407

:\
12.18
12.19
of Strata
Sinking of Twin D-Type Well through all Types of Strata
413
419

! '
12.20
Pneumatic Sinking of Wells with Equipment

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(xiv)

"

PartB.
. Bridge Works
" 12.21
12.22
Sand Filling in Wells 422'
Providing Steel Liner 10 mm Thick for Curbs and 6 mm Thick 422
12.23
for Steining of Wells
Bored Cast-ln-8itu M 35 Grade RCC Pile of
Diameter 750 mm
423
12.24 Bored Cast-In-Situ M 35 Grade RCC Pile of

Diameter 1000 mm
424
12.25 Bored Cast-In-Situ M 35 Grade RCC Pile of

Diameter 1200 mm
425
12.26 Driven Cast-In-Place M 35 Grade RCC Pile of 427
12.27
Diameter 750 mm
Driven Cast-In-Place M 35 Grade RCC Pile of

Diameter 1.000 mm
428
12,28 Driven Cast-In-Place M 35 Grade RCC Pile of

Diameter 1200 mm
430
12.29 Driven Precast Vertical M 35 Grade RCC Pile of

Diameter 500 mm
431
.;
12.30
12.31
Driven Precast Vertical M 35 Grade RCC Pile of
Diameter 750 mm
Driven Precast Vertical M 35 Grade RCC Pile of
432
'714
0
12.32
Diameter 1000 mm
Driven Precast Vertical M 35 Grade RCC Pile of Size
300 mm x 300 mm
435
0 12.33 Driven Precast Vertical M 35 Grade RCC Pile of Size 436

0 500 mm x 500 mm
12.34 Driven Precast Vertical M 35 Grade RCC Pile of Size 437
0 750 mm x 750 mm
0 12.35 Driven Vertical Steel Piles of H-Section Steel Column 438
0 400 mm x 250 mm (ISHB series)
0 12.36 Driven Vertical Steel Piles of H-Section Steel Column 439
450 mm x 250 mm (ISHB series)
0
12.37 Pile Load Test on Single Vertical Pile 440
0 12.38 Cement Concrete for Reinforced Concrete in Pile Cap 441
0 12.39 Levelling Course for Pile Cap 44 7
0
0
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0
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c
Part B .
Bridge Works Page c
Description
Chapter Item No. c
12.40
Supplying, Fitting and Placing Uncoated HYSD Bar
Reinforcement in Foundation
448
449

Supplying, Fitting and Placing Uncoated Mild Steel
12.41
Reinforcement in Foundation
C
450 e
13. Substructure
Preamble
450
e
451 (
Brick Masonry Work in 1:3
13.1 451
13.2
pointing with Cement Mortar (1:3) on Brick Work e
13.3
13.4
Plastering with Cement Mortar (1:3) on Brick Work
Stone Masonry Work in Cement Mortar 1:3
452
453
455

13.5
13.6
PlaintReinforced Cement Concrete in Substructure
Supplying, Fitting & Placing HYSD Bar Reinforcement
459
460

13.7
13.8
Supplying, Fitting & Placing Mild Steel Reinforcement
Providing Weep Holes in Brick MasonrylPlainJ-
461

.
Reinforced Concre~e
462
Backfilling Behind Abutment, Wing Wall and Return Wall
13.9 463
Providing and Laying of Filter Media with Granular Materials '"
13.10 464
Supplying, Fitting and Fixing Cast Steel Rocker Bearing
13.11 465
supplying, Fitting and Fixing Forged Steel Roller Bearing
13.12
13.13
Supplying, Fitting and Fixing Sliding Plate Bearing with PTFE 466

13.14
Surface Sliding on Stainless Steel
Supplying, Filling and Fixing Elastomeric Bearing

Suppling, Fitting and Fixing Sliding Plate Bearing with
467
468

13.15 Stainless Steel Plate with Mild Steel Matrix
469
Supplying, Fitting and Fixing POT-PTFE Bearing
13.16 471
14. Superstructure 471
Preamble
Furnishing and .Placing Reinforced/Prestressed Concrete
472
14.1 489
Supplying, Fitting and Placing HYSD Bar Reinforcement
14.2 490
14.3
High Tensile Steel Wires/Strands Including all Accessories
for Stressing
(XVI) i

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,.
! PartB.
,
Bridge Works
t Chapter Item No. Description Page
14.4 Providing and Laying Cement Concrete Wearing Coat M 30 492
Grade Including Reinforcement
14.5 Mastic Asphalt 493
14.6 Construction of Pre-Cast RCC Railing of M 30 Grade, 495

Aggregate Size not Exceeding 12 mm
~ 497
14.7 Construction of RCC RaUlng of M 30 Grade, In-situ

with 20 mm Nominal Size
14.8
14.9
Providing. Fitting and Fixing Mild Steel Railing
Drainage Spouts
498
499
14.10
14.11
PCC M 15 Grade Levelling Course Below Approach Slab
ReinforcedCemllnt Concrete Approach Slab
500
500
14.12 Providing Anti"Corrosive Treatment to HYSD Reinforcement 501
-14.13
with FusiOn Bonded Epoxy Coating (FBEC)
Providing, Precasting, Transpqrtingand Placing in Position
Preeast-Pretensionild Concrete Girders
502
14.14 Providing and Fixing Helical Pipes in Voided Concrete Slabs 504
14.15 Crash Barriers 505
o
14.16
14.17
Painting on Concrete Surface
Buried Joint
505
506
14.18 Filler Joint 507

0,
510
o 14.19 Asphaltic Plug Joint
512
14.20 Elastomeric Slab Steel Expansion Joint
o 513
14.21 Compression Seal Joint
o Strip Seal Expansion Joint 515
14.22
o 14.23 Modular Strip/Box Seal Joint Beyond 70 mm and upto 516
o to 140mm
o 14.24 Modular Strip/Box Seal Joint Beyond 140 mm and upto . 517
to 210 mm
o
o 15. River Training & Protection Works 519
Preamble 519
0'
15.1 Providing and Laying Boulders Apron on River Bed 520
o
15.2 Boulder Apron Laid in Wire Crates 521
o
o (xvii)
o
o
o

4
4
4
Part B. ..; t
Bridge Works t
t
15.3 Cement Concrete Blocks (size 0.5xO.5xO.5 m) 522 t
15.4 . Providing and Laying Pitching on Slopes 522

15.5 Providing and Laying Filter Material Undemeath Pitching
in Slopes
523

C
15.6 Geotextlle Filter 524
f
15.7 Toe Protection 525
C
15.8 Providing and Laying Flooring 525
C

15.9 Dry Rubble Flooring 526
15.10 Curtain Wall 527

Flexible Apron 527 C
15.11
15.12 Gabion Structure for Retaining Earth 528
15.13 Gabion Structure for Erosion Control, River Training Works 530

and Protection Works
,
16. Repair and Rehabilitation 532

Preamble 532
16.1 . Removal of Existing Cement Concrete Wearing Coat 533 ,.

including its Disposal

18.2 Removal of Existing Asphaltic Wearing Coat 533

16.3 Guniting Concrete Surface with Cement Mortar Applied with
Compressor
534

16.4 Providing and Inserting Nipples with Approved 535

Fixing Compound

16;5 Sealing of CracksIPorous Concrete by Injection Process 536

16.6 . . Pa~ing of Damaged Concrete Surface with
-. POlYmerConcrete
537

16.1 Sealing of CrackIPorous Concrete with Epoxy 538
Grout by Injdon through Nipples

16.8 Applying Epoxy Mortar Over Leached, Honey Combed and
Spalled Concrete Surface and Exposed Steel Reinforcement
539

Removal of DefecUveConcrete 540

16.9
16.10 Applying Pre-Packed Cement Based Polymer for 541
Replacement of Spalled Concrete

(xviii) 1

-
PartB.
Bridge Works
'Chapter Item No. Description Page
16.11
16.12
Epoxy Bonding of New Concrete to Old Concrete
Providing Extemal Prestressing with High Tensile Steel
542
542
16.13
WireslStrands-Span 25 m
Providing Extemal Prestressiilg with High Tensile Steel
WireslStrands-Span 50 rn
544
16.14 p'rovidingExtemal Prestressing with High Tensile Steel

WirelStrands-Span 100 m
546
16.1~ Replacement of Bearings 547
16.16
16.17
16.18
Rectification of Bearings
Replacement of Expansion Joints
Replacement of Damaged Concrete Railing
548
549
550
16.19 Replacement of Crash Barrier 550
16.20
16.2J
Replacement of Damaged Mild Steel Raifing
Repair of Crash Barrie!
551
552
16.22 Repair of RCC Railing 553
17.
16.23 Repair of Steel Railing
Usage Rates of Plant and Machinery

554
555

o
o
o (xix)
o

f
f
ABBREVITA11QNS

mm MHlimetre
em
m
centimelre
Metre

fI
km Kilometre
Sqm Square metre fI
ha Hectrare

Sq.km
cum
Square Kilometre
Cubic Metre
I
kl
Litre
Kilolitre

41

kg Kilogram
q quintal
t
tkm
MoRT&H
tonne
tonne kilometre
MinislJy Qf Road Transport and Highways

IS Indian Standanl 41
IRC Indian Roads Congress
41
T&P Tools and Plants
..
Gl GaJvanlsedlron 41
a Cast Iron
RCC Reinfon:ed cement Concrete
PCC Plain Cement Concrete ,
GL Ground Level
Rs
Dia
Rupees
Diameter
Min Minimum

Max
No.
Maximum
Number
hr
i.e,
Holr
That is

eg For example
WBM Water Bound Macadam
BM Bituminous Macadam
SDBe
Be
SemI-Dense Bituminous Concrete
. Bituminous Concrete
FE loader Front end Loader

OMC
L
Optimum Moisture Content
Lead in Kilometre
HMP Hot Mix Plant

,.
RR Road Roller
WMM Wet Mix Macadam

(xx)

,.
e
e
e
e

PART-A
ROADWORKS

o
0,
o
o
o
o
0;
!
0:
o
o
oi
o
o,
0'
t
t

),- -.

':

e A. Road Works
Basic Approach and General Conditions for the Preparation

of Standard Data Book

The basic approach for the preparation of Standard Data Book for Road Works is indicated as under:
Description of Items

1. The description of items is given briefly and linked with the relevant clause of the MoRT&H
Specifications for Road and Bridge Works, which may be referred for detailed description, provisions.
and interpretation ..
2. Mechanical Means
Due to mechanization of construction work, rate analysis for various items have been prepared
using mechanical means. However, manual means have also been provldedforcertain
where areas maybe inaccessible for machines or quantum of work may not be large enough to
cases,
3.
justify use of machines.
Overhead Charges

The overhead charges include the following elements :
o i. Site accommodation,
arrangements.
selling up plant, access road, water supply, electricity and general site
o ii. Office fumiture, equipment and communications

o
iii. Expenditure on
o
o a) Corporate office of contractor
o b)
c)
Site supervision
Documentation and "as builr draWings
o
o w. Mobilisation/de-mobilisation of resources
o v. Labour camps with minimum amenities and transportation to work sites

o
o vi. Light vehicles for site supervision including administrative and managerial requirements
o vii. Laboratory equipment and quality control including field and laboratory testing
o
o
o 3
o
f>
tb

viii. Minor T&P and survey instruments and setting out works, including verification
dimensions, trial pits and bore holes, where reqUired
of line,

ix. watch and ward
x. Traffic management during construction

xi. Expenditure on safeguardiJ19 environment

xii. Sundries
xiii. Anancing Expenditure
xiv. saleslTum over tax

>N. Work Insurance/compensation

3.1. For the purpose of calCulation of overhead charges, the projects are categorized into 2 types

as under and overhead charges, provided as indicated against each.
Category 1: Cost up to Rs. 50 crores 10 percent

Category 2: Cost above Rs. 50 crores 8 percent
4. Contractor Profit: 10 per cent of cost of works

5.
Contractor profit is also added on overhead charges.
Basic Inputs

Basic inputs are only given in the standard data book. The rates for material and labour are to be

obtained from local authorities for thlil area where the project is located.

Plants and EqUipment

6.
6.1. A dozer is proposed for excavation where cutting and filling for the roadway is within 100 m. For
longer leads, a combination of hydraulic excavator and tipper is proposed.
6.2. Keeping in view the job and managerial factors and thlil aglil factor of machines, the output of plant
and lilquipment is taken approximately 70 per cent of thlil rated capacity given by manufacture

under ideal conditions.

4

----_.

t'- 6.3. It has been assumed lhat a water tanl(er would make one trip per hour on an average. Water
t
charges have flOt'beert inQIUdedfor items Where the Rlquirement is very nominal. It is assumed
that the same would be covered under sundries.
6.4. Output of plant/equipment is considered for the compacted quantities.

t
, 6.5. The usage charges for machines include ownership charges, cost of repair and maintenance
including replacement of lyres and running and operating charges which includes crew, fuel and

lubricants. '
,
7.
7.1.
Materials
Quantities of materialsgivenin the rate analysis are approximate for the purpose of estimating
and include normal wastages. ActUal consumption would have to be based on mix design.
7.2. '. The rates fo material shoukBnclude basic costat locations of stone crushers, loading, unloading,
cost fo carriage and stacking at plant sites as the case may be.
7.3. The alternative proposal for curshingown aggregate by installing Crusher should be compared
with procurement of crushed aggregates from the market and proposal found economical may be
7.4.
adopted.
The specifications of materials shall be govemed by section 1000 of MoRT&H Specifications for
Road and Bridge Works.
8. Labour
e

8.1.
8.2.
The labour wages should be as per rates fixed by state government.
One mate 'has been provided for 25 labours.
o 8.3. Skilled labour include mason, carpenter, blacksmith, mechanics and other trades.
o 9. Carriage of Materials
~
9.1. The unit for vehicle for carriage has been taken as under.
o
o a) In hours where lead Is defined inclUding time required tor loading and unloading.
o b) In tonne - km where lead Is variable. The loading and unloading for such cases have been
o provided.separately ,
o
o
o
o 5
9 I
t
9.2. Where the quantity of material to be transported is small such as dismantled materials and !be C
same are required to be loaded manually, provision oftraclor-Irolley has been made instead~)
tipper. C
10. General: ~
~
10.1. The clause numbers refer to MoRT&H Specifications for Road and Bridge Works. 4
10.2. Assumptions made have been indicated in respective chapter in the form of notes, where required.
4
t
10.3. Sundries to cater for unforeseen contingency and miscellan~us items have been added in the
overhead charges .. t
t
10.4. Arrangement tor traffic dUring construction shall be as per Clause 112 of MoRT&H Specifications
for Road and Bridge Works. 41
41
The supply of materials will be taken either at the location of mixing plant or at the work site as
the case may be. 41
41
10.6. ContractorwiJl make his own arrangements tor borrowing earth. However, compensation for earth
taken from private land has been inclUded in the rate analysis for construction of embankment
41
with borrowed earth . 411
10.7. The reqWrlll1lt!nt of machinery has been worked out assuming effective working period of 6 hours
per shift of 8 hours.

411
10.8. 411
The costof earthwork in urban roads will be comparatively higher due to following reasons: _ >.

a) There is mixed traffic on urban roads IikesJow moving hand and animal driven carts, rickshaws,
cycles, twoJIhree wheeler apart from the usual vehicular traffic reSUltinginto traffic jams. This
causes loss of working time which may be in the range of 10-15 per cent.
b) There is considerable disruption of traffic adversely affecting the efficiency of the working

parties including machines due to congestion caused by pedestrian traffic, local road side
venders, parking of vehicles by the road side, encroachments by the shopkeepers and local
shops who make use of the berms of the road in front of these shops and unauthorized

conversion of road berms into mini local market. The output of manpower and machines is
SUbstantially reduced due to factors mentioned above.
c) Cost of living in urban areas is comparatively more reSUlting into higherwages.
d) .Attimes, work is executed during ni';jhttime due to heavy traffic during day lime: This involves
extra expenditure by way of making arrangement for lighting and special transport for working

IIIi
parties due to odd hour.

.1

'I
6

iL

.'
In the light of above, the authorities engaged in preparing the cost estimates may exercise their
judgment and cater for the additional cost to the extent of2to 3 per cent. keeping in view the
severity of factors mentioned above. Support details for the "exb<i cost based on actual sit~
conditions in specific cases will have to be given in justification.
e 10.9. Credit for Dismantled Material
e The dismantled materials should be examined and a realistic assessment made for the credit for
such materials, which can be utilized for works or auctioned.

10.10. In the rate analyses of some items, the quantities ofsub-items involved in that analyses like
excavation for foundation, foundation concrete, painting, lettering etc. have been given. The rates
for such items may be taken from relevant chapters where the same have already been analysed.
10.11. The source of material and samples are required to be approved by the Engineerbefore start of
any work.

10.12. The rates of items include cost of testing of soil, materials and works.
10.13. The use of surface by construction vehicles shall be governed by Clause 119 of MoRT&H
10.14.
SpecifiC3tiOns.
The contractor shall arrange to provide and maintain an adequate equipped field laboratory as per
Clause 121.
10.15. Quality Control of works shall be governed by Section 900 of MoRT&H Specifications.
o 10.16. The various activities of works shall also be documented by photographs and vedic cassettes as
per Clauses 125 & 126 of MoRT&H Specifications.
10.17. The classification of soil shall be as per Clause 301.2 of MoRT&H Specifications.
o
o 10.18. The earth excavated from foundations has been considered to be backfilled and balance utilized
o locally for road work except in the case of marshy soil.
o 10.19. The rate analysis for removal of unsuitable soil does not provide for replacement by suitable soil
o which will have to be paid separately.
10.20. Items for hilly terrain have been analysed separately.
10.21. The hire charges rates for machinery and equipments are applicable for the year 2001-2002.
Suitable escalation may be added for subsequent years depending upon the market situation.
o
10.22. 10 per cent extra cement may be provided for concreting under water, where required.
o
o
7
o
o

10.23. Grade of cement may be adopted as per mix design.

4
10.24.
4
Quantities of cement in various grades of cement concrete have been taken as per IRC:21-2000"
and IRC:18-2000. 4
10.25. The rates for rigid, semi-rigid and flexible crash barriers have been analysed in Chapter-8.

10.26.
10.27.
The coarse and fine aggregates shall conform to IS:383.
Certain equipments like road rollers, are required to be available at site for complete period of the

shift, though from the consideration of their output, they may be required only for 3 to 4 hours.
This is necessitated to match with the output of other associated machines like HMP, Pavers
etc. in such cases, the hire charges of road rollers have been multiplied with a factor of 0.65 to

10.28.
account for the idle period.
For pricing of RCCsiab culverts, the items given in respective chapters in bridge section may be

reftered.

10.29. Wherever electric generator has not been provided to run a plant or equipment, it is assumed that
it is fitted with a diesel engine.

10.30. Some of the firms in the field of construction chemicals have evolved new brands of chemiCals for

_ water proofing, sealing of cracks, cementing compunds etc. The m..arketcan be explored to meet
such requirements.
10.31. Some of majorsteel producing firms have evolved thermo-mechanically treated steel whiCh has

enhanced strength, better corrosion resistance. ductility, weld ability and high temperature thermal
resistance. Enquiries frOm these firms can be made on techniCal specifications and use of sue'"
products considered in works based on performance in works where these have already been

used.

10.32. Provision of fly ash has been made in embankment construction, sub-base construction and in
cement concrete pavement.
10.33. The Standard Data Book is for Department use only. It cannot be produced in Court of Law as
reference/authority and thus is a privilege document.
10.34. In case it is decided to include the following iterna and their maintenance in the BOQ, the scope
and specifications should be worked out and defined in a detailedmannerinthe tender document
to avoid any dispute during execution.

MoRT&H Clause
120
122
Item
Site office and furniture for Engineer and his staff.

Site residential accommodation for Engineer and other supervisory staff.

124 Providing and maintaining vehicle for the Engineer ..

8
'<

e Cbapter-1
Carriage of Materials
,
Preamble:
1. The provision of tipper has been made in hours where lead is known like disposal of the materials upto
1000 m. In case where lead is variable like carriage of hot mix or concrete mix from plants or earth
from borrow areas, provision has been made in terms of tonne-kilometer (t-kml, which can be adopted
as per actual conditions.
2. Provision has been made for a tractor trolley instead of tipper where dismantled materials of sorts or
material having more volume as compared with weight are required 10 be transported. This arrangement
will be economical.
3. The cost of carriage wiUvary depending upon the riding surface of the road. Provision has accordingly
4.
been made considering surface roads, unsurfaced graveled roads and katcha tracks.
Analysis for iOading has been done both for manual and mechanical means for adoption as per actual
situations.

5. Where loading is done by mechanical plant like HMP or batching plant and there is automatic loading
in tippers, provision of loading and un-loading has been made at rate of 10 per cent of cost of carriagEf
to account for time taken by the tipper for getting loaded at the plant and un-loading in .the paver or
otherwise at site.
6. Although the market rates for supply of aggregates at site are generally taken for estimation purpose,
rate for crushing of aggregate'have also been analysed as most of the contractors prefer to crush their
own aggregates in case of large projects exceeding RS.50 crores in value.
o
:
4)
7. The cost of ma~\ilrialshall be evaluated considering the cost at crushing plants and cost of carriage
including loading and unloading or the rates for supply at site depending upon system being followed
at particular locations. These rates should be compared with the rates for own crushing and carriage
by the construction agency.
o
o
o
9

Chapter-1 4
4
Carriage of Materials 4
Sr. Reference to Description Unit Quantity Rate

Rs.

No. MoRT&H
Specifications

1.1. Loadln!! and Unloading of Stone
BoulderlStone Aggregates/Sandi C

KankarlMoorum
Placing tipper at loading point, loading t

with front end loader. dumping, turning
t

for retum trip, excluding time for haulage
andretum trip.
Unit= cum
Taking output = 5.5 cum

Time required for
o Positioning of tipper atloading point
ii) Loading by front end loader 1 cum
bucket capacity@ 25 cum per hour
iii) Maneuvering, reversing, dumping and
1 Min
13Min
2 Min
) ..

turning for return
ill) Waiting time, unforeseen
contingencies, etc.
4 Min

Tolal
a) Machinery
20 Min

Tipper 5.5 tonnes capacity
Front end-loader 1 cum bucket capacity
hour
hour
0.33
0.33

@25cumlhour
b) Overheads @ % on (a)
c) Contractor's profit @ % on (a+b)

10

Road Works: l-Carriage of Materials
e Sr..
No.
Reference
MoRT&H
to DeserlPtJon Unit Quantity Rate
As.
Speeifk:atlons
e
e Cost for 5.5 cum = a+b+c
., Rate per cum = (a+b+c)/5.5
Note: Unloading will be by tipping.

e
., 1.2.
Loading
Manual
and Unloading
Mellns
of Stone Boulders by
Unit =cum
Taking output =5.5 cum
a) LlIbour
Mate
Mazdoor for loading and unloading
day
day
0.11
0.75
b) Machinery
TIpper 5.5 tonne capacity

.
c) Overheads
,
@ .; % on (a+b)
hour 0.75

d) Contrllctor's profit
Cost for 5.5 cum = a+b+c+d

@ %on (lI+b+c)
o Rate pel' cum = (a+b+c+d)/5.5

o
o Note: Unloading
Loading
will be by tipping.
and Unloading of Cement or
o
1.3.
Steel by Manual Means and Stacking
Unit = tonne
o Taking output = 10 tonnes
o a) Labour
o Mate day 0.08
o Mazdoor for loading and unloading day . 2.00
o
o
0' 11
o
o
~
o
b

4
Road Worb : j-Cerriage ofMatcrials
4
Description Unit Quantity Rate

Sr.
No.
Reference to
MoRT&H
Rs.

Specifications

b) Machinery
Truck 10 tonne capacity hour 2.00

c) Overheads @ % on (a+b)

d) Contractor's profit @ %on (a+b+c)

Cost for 10 tonries =a+b+c+d

Rate per tonnes = (a+b+c+d)/10
t
Cost of Haulage excluding Loading and
1.4. t
Unloading
t
Haulage of materials by tipper excluding cost
of loading.unloadingand stacking. t
t
Unit = lkm

Taking output 10 tonries load and lead

10 km = 100 lkm
Case-I: Surfaced Road
Speed with load 25 kmlhour

) ..
Speed while returning empty: 35 kmIhour

a) Machinery

I) TIpper 10 tonne capacity
~

TImetaken for onwardhaulagewith hour 0.4
load
TIme taken for empty return trip hour 0.29


c) Contractor's profit @
Cost for 100 lkm = a+b+c

%on (a+b)

Rate per lkrn = (a+b+c)/100

12
>c

---------,

Road Works: I-Carriage of Materials
No. MoRT&H
Specifications
Rs.
Case-II: Unsurfaced Gravelled Road
Speed with load : 20 kmlhour
Speed for empty retumtrip: 30 kmlhour
a) Machinery
I) Tipper 10 tonnes capacity .
Time taken for onward haulage with load hour 0.5
Time taken for empty retum trip
b) Overheads @ % onla)
hour 0.33
Ok on Ia+b)

Cosl for 100 lkm = a+b+c
Rate per t.km C"(a+b+c)/100
Case-lll : Katcha Track and Track In River

BediNallah Bed and Choe Bed
Speed with load : 10 kmlhour

Speed while retuming empty : 15 kmlhour
a) Machinery .
I) Tipper 10 tonnes capacity

Time taken for onward haulage hour 1
.Time taken for empty retum trip hour 0.67
b) Overheads @ % on la)
o c) Contractor's profit @ % on la+b)
o Cosl for 100 tkrn = a+b+c

o
=
o Rate per t.km la+b+c)/100
o
o
o
o 13
o
,
t
. RoadWorks: l-CaniageofMaterials
t

Rs.
No. MoRT&H
Specifications
1.5. Hand Broken Stone Aggregates
Nominal Size
63 mm

Supply of quarried stone, hand breaking into
coarse aggregate 63 mm nominal size .

(passing 80 mm and retained on 50 mm

sieve) and stacking as directed;

Unit =cum
Taking output = 1 cum

a) LabOur
Mate
Mazdoor
day
day
0.06
1.5

b) Material
Supply of quarried stone 150-200 mm size cum 1.10

@

. c) Overheads ';;on (a+b)
d) Contractor's profit @ % on (a+b+c)
Rate per cum = a+b+c+d

1.6. Crushing of Stone Aggregates 13.2mm

Nominal Size

Crushing of stone boulders of 150 mm size in

an integrated stone crushing unit of200 tonnes
per hour capacity comprising of primary and
secondary crushing units, belt conveyor and

vibrating screens to obtain stone aggregates of
13.2 mm nominal size.

Unit: cum
Taking Output = 600 cum at crusher location
a) Labour
Mate day 0.76
Mazdoor Skilled day 2

Mazdoor including breaking of any over-
size boulder
day 17

..
14
) .

.
,
e
!
Road Works: l-CarriageofMateriais
Description Unit .Quantlty Rate
Sr. Reference
MoRT&H
to.
Rs.
No.
Spec.ifications
b) Material
Stone Boulder of size 150 mm and below cum 800
c) Machinery
Integrated stone crusher of 200 TPH Hour 6
including beltconveyor and vibrating

screens
Front end loader 1 cum bucket capacity Hour 20
Tipper 5.5 cum capacity Hour 20
d) Overhead charges@ .~ on (a+b+c)

e) Contractor's proflt@ % on (a+b+c+d)
= a+b+c+d+e

CasHor 600 cum
Rate per cum = (a+b+c+d+e)/600
Note: 1. 800 cum of stone boulders are needed to
get 600 cum of stone i:hips of size 13.2

mm.
2. 95 per cent of above cost will be attributed
to the production of 600 cum of stone chips
o of 13.2 mmsize and balance 5 Jl!!r cent to

the production of stone dust which comes
out as a by-product.
o 3. The integrated stone crusher includes

primary and secondary crushing units.
o 1.7. Crushing of Stone Aggregates 20 mm
o Nominal Size
Crushing of stone boulders of 150 mm size in
an integrated stone crushing unit of 200 tonnas

per hour capacity comprising of primary and
secondary crushing units, belt conveyor and
o vibrating screens to obtain stone aggregates

of 20 mm nominal size.
Unit: cum
o Taking Output = 670 cum at crusher location
o
o 15
~
1t

t
Road Works: I-Carriage of Material. t

No. MoRT&H Rs.

Specifications
a) Labour

M~ d~ 0.76 41
Mazdoor Skilled day 2
Mazdoor including breakingot any size day 17 41
boulder

b) Material
Stone Boulder ot size 150 mm and below
c) Machinery
cum 800
Integrated stone crusher ot200 TPH
includingbelt conveyor and vibrating
screens
Hour 6

Front end loader 1 cum bucket capacity Hour 20
TIpper 5.5 cum capacity Hour 20

d) Overhead charges @ % on (a+b+c)

e) Contractor's profit@ %on (a+b+c+d)

Cost tor 670 cum = a+b+c+d+e

Rate per cum = (a+b+c+d+e)l670

Nota: 1. 800 cum ot stone boulders are needed to
get 600 cum ot stone chips ot size 20 and
40mm.

2. 90 percent ot above cost will be attributed
to the production of 670 cum ot stone
aggregatesot 20 mmsizeand balance 10

per centwill be tor smaller size aggregates

and stone dust which comes out as a by-
product
3. The integrated stone crusher includes


1.8. Crushing of Stone Aggregates 40 mm

Nominal' Size

Crushingot stone bouldersot 150mmsize
in an integratedstone crushing unit ot 200
tonnes per hour capacity comprising ot

primaryand secondary crushingunits,bEill
conveyor and Vibrating screens to obtain
stone aggregates of 40 mm nominalsize.

16

"

~.;,

Road Works: l-CarriageofMaterials
Unit Quantity Rate

Description
Sr. Reference to Rs.
No. MoRT&H
Specifications
Unit: cum
Taking Output = 750 cum at crusher
location.
a) Labour
Mate
day 0.76
day 2
Mazdoor Skilled
day 17
Mazdoor
~ b) Material
Stone Boulder of size 150 mm andbekiW cum

800
,
c) Machinery
Integrated stone crusher of 200TPH
includiing belt conveyor and vibrating
Hour
6
screens
front end loader 1 cum bucketcapacily
Tipper 5.5 cum capacity
Hour
Hour
20
20
d) Overhead charges @ % on (a+b+c) .
e) eontractor'S proflt@ % on (a+b+c+d)
o. Cost for 750 cum = (a+b+c+d+e}xO.85
Rate per cum = (a+b+c+d+e)"O.85nSO

o
o Note:
1. 800 cum of stone boulders are needed to
get 600 cum of stone chips of size 13.2
mm.
o 2. 85 per cent of above cost will be attributed
o to the production of 750 cum of stone
aggregates of 40 mm size and balance 15
o per cent will be for smaller size aggregates
o and slone dust which comes out as a by-
o. product
o 3. The integrated stone crusher

includes
o
o
17
o
oL
f

41
41
Chapter-2

41
Site Clearance 41
41
Preamble:
41
1. Unless otherwise stated, the rates indude sorting and disposal of unserviceable material and stacking
of serviceable material with aillifls and upto a lead of 1000 m.
2. The rates indude T&P and scaffolding required for items ofdismanUing ~
f
3. Carriage of dismanUed materials, bushes, branches of tree, etc., has been catered with a tractor- .t
trolley of 3 tonne.s capacity with manual loading and unloading @ 2lrips per hour within a lead of
1000 m. This will be economical for such works as compared with a tipper. t
4. For cutting oftJ:eesabove 1800 mm girth, 4 mazdoors have been considered to cater for large size t
trees, which win fall in this categOlY;

5. Where only grasslwild growth is met, item No.2 l.e, dearing grass and removal of rubbish can be'
applied. As regards wild growth disposa.1of grass, the same can be dried and burnt

6. The dismanUing of struetureshas been catered both by manual and mechanical means. The estimator

7.
can use his discretion depending upon quantum of work and 'particular site conditions.
Cutting of rivets has been provided separately.

8.
9.
Dismantling of Humepipes has been catered manually as pipes can be easily rolled by men to a
suitable stacking place Within the right of way,
For dismanUingof structures, which remain submerged in water, the cost may be enhanced by 50
percent
,..

10. DismanUing of utilities is required to be done under the supervision ofconcemed departments with
prior information to the users. .
11. In certain itemsofdismanUing, like, pipe culverts, utilities, etc., excavation in earth and dismantling
of masonry works is notinctuded in this analysis for which suitable notes have been inserted. These
items are required to be priced separately based on actual quantities at site and nature of work.
12. The dismanUed materials should be examined and a realistic assessment and provision made after
due process for the credit for such materials, which can be utilized fotworks or auctioned.

13. In case where lead for disposal is more than 1000 rn, extra cost of carriage is required to be added
based Oil tonne-kilometerage.

14. All minor T&P items required for dismantling are already induded in overhead charges.
15. For dismanUing of utility services like water pipe lines, electric and telephone lines, prior intimation
should be given to users.

18
.>.

Chapter~2
Site Clearance
/, Quantity Rate
Description Unit
No. MoRT&H
Specifications
201 Cutting of Trees, Includinll cutting o.f

2.1.
Trunks, Branches and Removal
.~ / Cutting of trees, including cutting of trunks,

branches and removal of stumps, roots,
stacking of serviceable material with all lilts
and upto a lead of 1000m and earth filling in
the depression/pit

~
Unit = Each
(i) Girth from 300 mm to 600 mm
a) Labour
Mate
Mazdoors for cutting trees including
day
day
0.02
0.60
cutting, refilling,.compactionof backfilling
~ and stacking of serviceablematerials
within 1000 m lead by manual means.
b) Machinery
Tractor-trolley hour 0.10
.~ c) Overheads @ % on (a+b)

~
Rate for each tree = a+b+c+d
~
(ii) Girth from 600 mm to 900 mm
II
o a) Labour
M~ day 0.04
C) Mazdoors for cutting trees including day 0.90
q cutting, refilling,compaction of backfilling,
and stacking of serviceable materials
d within 1000 m lead by manual means
d {'
o~
19
~.
P
fo
b

~
Road Worlcs: 2Site Cleanmce ~

Reference to Descr1ptfon Unit Quantity Rate: ~
Sr.
No. MoRT&H Rs.
Specifications

b) Machinery

Tractor-trolley
hour 0.30

d) Contractors profit @ % on (a+b+c)


(iii) Girth from 900 mm to 1800 mm
a) Labour
Mate day 0.08 \

Mazdoors for culling treesIncluding
culling, refilling, compaction of backfilling
day 2.00

and stacking of serviceablematerials
within 1000m

b) Machinery

c) Overheads @ "10 on (a+b)

d) Contractor's profit @

"10 on (a+b+c) )~ .

(iv)Glrth above 1800 mm

a) Labour

Mate
Mazdoors for culling trees including
culling refilling, compaction of backfilling
day
day
0.16
4,00

and stacking of serviceablematerials
within 1000 m
b) Machinery
Tractor-trolley

hour 0.60

1.,
d) Contractor's profit @ "10 on (a+b+c)
= a+b+c+d
:!
i
.~
,I
Rate for each tree
I '?-

L
20

,.,
Road Works: 2-Sile Clearance
.'
, Sr.
No.
Reference to
MoRT&H
Specifications
Rs.
2.2. 201 Clearing Grass and Removal of Rubbish
Clearing grass and removal of rubbish upto

a distance of 50 metres outside the periphery
of the area .
By Manual Means
Unit = Hectare .
= 1 Hectare
Taking output
a) Labour
Mare day
day
2.00
50.00

Mazdoor
b) Over~ads @ % on (a)
c) Contractor's profit @. % on (a+b)
Rate per Hectare = a+b+c

~-_ ..
2.3. 201 Clearing and Grubbing Road Land
Clearing and grubbing road land including

uprooting rank vegetation, grass, bushes,
shrubs, saplings and trees girth upto 300 mm,

removal of stumps of trees cut earlier and
disposal of unserviceable materials and
stacking of serviceable. material to be used or
auctioned. upto a lead of 1000 m including'

removal and disposal of top organic soil not
exceeding 150 mm in thickness.

Unit = Hectare
Taking output = 1 Hectare
o
C')
C')
o
o 21
f
RoadWorks: 2Sitc Ctcarance
f
sr
No;,
..
Reference to
MoRT&H

Specifications
.- .....
,
. --
RS.

I. By Manual Means f
A. In area of light jungle

41

41
a) Labour
Male
Mazdoor
day
day
6.00
150.00

b) Machinery
Tractor-trolley
hour 1.00

Rate per Hectate = a+b+c+d
B. In area of thorny jungle

a) Labour
Male day 8.00
Mazdoor
b) Machinery
day 200.00

TractortroIley hour 2.00

c) Overheads @ %on (a+b)
Rate per Hectare = a+b+c+d

%on (a+b+c)

II. By Mechanical Means :
A. in area of light jungle

a) Labour
Mate day 0.16

Mazdoor day 4.00

22

II-

Road WorIcs: 2-Site Clearance
Sr. Reference to Descrlptl4n Unit Quantity Rate

No. MoRT&H Rs.
Specifications
.
b) Machinery
Dozer 80 HPwith attachmentfor removal hour 10,00
of trees & stumps
c) Overheads @ ~. on (a+b)
d) Contractor's profit @ % on (a+b+l:)
B. In area of thorny Jungle
a) Labour
Mate day
Mazdoor day
b) Machinery
Dozer80 HPwith attachment for removal hour 12.00
of trees & stumps
, c) Overheads @
% on (a+b)
% on (a+b+c)
e:t
~
2.4. 202 Dismantling of Structures
.'
Dismantlingof existingstructures likeculverts,
~ bridges, retaining walls and other structure
comprising of masonry, cement concrete,
ci wood work, steel work, including T&P and
scaffolding wherever neCessary, sorting the
~,
dismantledmaterial,disposalof unserviceable
o! materialandstackingthe serviceable material
with alilifls and lead of 1000 metres.
0;
Unit = cum
0\
0;,
0'
0',
o (,
23
01.,
"II

Road Wodcs : 2-8i C1eIIrance
Description Unit Qllantlty

Sr. Reference to Rate.
No. MoRT&H ~
Specifications

2.4. (i) 202 (i) Lime/Cement Concrete
i. By Manual Means:

A. Lime concrete, cement concrete grade
M10 and beiow

a) Labour
Mate day 0.04

Mazdoorfor dismaritJingand loading
b) Machinery
day 1.00

Tractor-trolley
c
hour 0.27


d) Conqactor'sprofit @ ~. on (a+b+c)

Cost for 1.25 cum =a+b+c+d

Rate per cum = (a+b+c+d)/1.25

B. Cement concrete grade M15 & M20

a) Labour
Mate day 0.05

Mazdoorfor dismantlingand loading
b) Machinery
day 1.25





24

Road Works: 2-Sile Clearance
RefeTence to DesC1'lptlon Unit Quantity Rate

Sr.
MoRT&H Rs.
No.
Specifications
C. Prestressed/reinforced cement
concrete grade M.20 & above
a) Labour
Mate day 0.15
Blacksmith day 0.25
Mazdoor for dismantling. loading and day 3.50
unloading
b) Machinery
Tracior-troUey hour 0.27
Cost for 1.25 cum = a-b-e-d
If II. By Mechanical
(B)&(C)
A. Cement concrete
Means for items N.o.202
grade M15 & M.20
o a) Labour
t\ ~r
Mate day 0.02
Mazdoor for loading and unloading day 0.25
Mazdoor with pneumatic breaker day 0.25
1
Q
,
d
':'<
b) Machinery
Air Compressor 250 cfm with 2 leads of
pneumatic breaker@ 1.5 cum per hour
Tractor-trolley
hour
hour
0.67
0.27
o d) Contractor's profit @ % on (a+b+c)

q Cost for 1.25 cum = a+b+c+d
~,
o Rate per cum = (a+b+c+d)/1.25
~
3_... 25

Road Worb: 2-si Clearance

4
Sr. Reference to Description Unit Quantity
t
Rale
No. MoRT&H t
Rs.
Specifications
t
B. Prestressed/reinforced cement t
concrete grade M-20 & above

a) Labour
Mate day 0.05

Mazdoorwith pne\lmatic breaker
Blacksmith
day
day
0.66

Mazdoorfor loadingand unloading day
0.25
0.25
b) Machinery
Air Compressor250 cfm with 2 leads of hour 1.00

pneumatic breaker @ 1,00 cum per hour


c) OVerheads @
% on (a+b)
%on(a+b+c)
-
Cosl for 1.25 cum = a+b+c+d

2.4. (ii) 202 (ii) Dismantling BrickfTile Work

A. In lime mortar'

a) Labour

iI
Male
Mazdoorfor dismantling, loadingand
unJoadjng
day
day
0.02
0.5
I b) Machinery

I
I

I c) OVerheads @ % on (a+b)
I d) Contractor's profit @ %on(a+b+c)
= a+b+c+d
j
Cost for 1.25 cum

,
,
I
Rate per cum. (a+b+c+d)/1.25

26

I.

Road Works : 2-Site Clearance
--
Descrlptlon Unit Quantity Rate'
Sr. Reference to
MoRT&H
Rs,
No.
Specifications
B. In cement mortar
a) Labour
Mate day 0.03
Mazdoor for dismantling. loadingand day 0.75
unloading
b) Machinery
c) Overheads @ %on(a+b)
Costfor 1.25 cum = a+b+c+d

Rate per cum = (a+b+c+dV1.25
C. In mud mortar
a) Labour
Mate day 0.016
Mazdoorfor dismantlingand loading day 0.40
b) Machinery
c) Overheads @ % on (i1+b)

~ D. Dry brick pitching or brick soling
o a) Labour
o Mate day
day
0.014
0.35
Mazdoor for dismantling. loadingand
o unloading
o b) Machinery
o Tractor-trolley hour 0.27
o
o 27
~

4
Road WOllts: 2-8ite C1oaranc:e
t
Sr.
No.
Reference to
MoRT&H
Specifications
Rs.
, .
4

d) Contractor's profit @ % on (a+b+c) f

Rate per cum = (a+b+c+d)/1.25 f
2.4. (iii) 202 (III) DlsmanUing Stone Masonry

A. Rubble stone masonry In lime mortar

a) Labour
Male. day 0.024

Mazdoor for dismantling, loadingand day 0.6
unloading
b) Machinery

Tractor-\J'l)11ey
c) Overheads @
% on (a+b)
% on (a+b+c)
hour 0.27
.\- .

Cosl for 1.25 cum = a+b+ctd

B. Rubble stone masonry In cement mortar .

a) Labour
Mare day 0.03

Mazdoor for dismantling, loadingand day 0.75

unloading
b) Machinery

Traclor-\J'l)11ey hour 0.27

c) Overheads @ Ao on (a+b)

28
'.

Road Worlcs: 20Site Clearance
Reference to DescrlptlOn Unit Quantity Rate

Sr.
MoRT&H Rs.
No.
Specifications
d) CQntractQr'sprofit @ % on (a+b+c)

C. Rubble stone masonry In mud mortar
a) Labour
Mate day 0.02
Mazdoor for dismantling, loading and day 0.50
unloading
b) Machinery .
c) Overll.eads @ % on (a+b)
CasUar 1.25 cum = a+b+c+d
Rate p6r eum e (a+b+c+d)/1.25
D. Dry rubble masonry
a) Labour
Mate day 0.018
Mazdoor for dismantling, loading and day 0.45
unloading
b) Machinery
c) Overheads @. % on (a+b)
d) Contractor's profit @ "I. on (a+b+c)

Cost for1.25 cum = a+b+c+d
Rate per' cum = (a+b+c+d)/1.25
29

Road Works: 2Si Clearance

Sr. Reference to Description Unit Quantity Rate <

No. MoRT&H
Rs.
Specifications
E. Dismantling stone pitching/dry stone

spalls
a) Labour
Mate
Mazdoor for dismantling,loadingand
day
day
0.016

0.40
unloading
b) Machinery



Cost for 1~25cum = a+b+c+d
-.
Rate per cum = (a+b+c+d)l1.25
F. Dismantling boulders laid in wire

crates Including opening of crates and
stacking dismantled materials
a) Labour

Male day .0.02
Mazdoor for dismantling,loadingand day 0.50"
unloading
b) . Machinery

Rate per eum = (a+b+c+d)l1.25

30

Road Worlcs: 2-8ite Cleannce
Reference to Description Umt Quantity Rate

Sr.
Rs.
No. MoRT&H
Specifications
2.4. (Iv) 202 (Iv)Wood Work Wrought Framed and

Fixed in Frames of Trusses upto a
Height of 5 m above Plinth Level
a) Labour
Mate day 0.06
,.
'Calpenler day 0.50'
MazdoorfordismanUing, loading and day 1.00
unloading
'.
,
, b) Machinery
~.
i
1.
i
c) oVerheads @
Cost for 1.25 cum

%on(a+b)
= a+b+c+d
% on. (a+b+c)

~ 2.4. (v) 202 (v) SteelWork in all types of Sections upto
~
~.
~
a Height of 5 m abovepnnth
excluding Cutting of Rivet
Level
r.i.
,:e
,
~
=
Unit tonne
=
Takingoutput 1 tonne
0.
'<'i<
A. Including dismembering
a) Labour
0 Mate day 0.14
Blacksmith day 1.00
0 Mazdoorfor dismanUing,loading and day 2.50
0 unloading
:0 Add 2.5 per cent of cost of
labour for gas cutting, ropes, pulleys etc.
0
0 b) Machinery
0
0
0 31
Road Works: 2-5ite Clearance
4
Sr.
'No.
Reference to
MoRT&H
Descrlptfon Unit ' Quantity Rate
Rs.

Specifications

d) Contractor's profit @ % on (a+b+c) t
Rate per tonne = a+b+c+d t
t
B. Excludingdlsmemberlng

a) Labour

Mare
MazdoorfordismanUing,loading and
unloading
day
day
0.22
2.00
Blacksmith
Add 2.5 per cent of cost of labo,urfor gas
day 0.50

cutting, ropes, pulleys etc.

b) Machinery


= a+b+c+d
Rate per tonne

C. Extra over Item No (v) A and (v) B for

cutting rivets
Unit = each

Taking output = 10rivets

a) Labour
Mare
Blacksmith
day
day
0.01
0.13'

Mazdoor day 0.13

b) Overheads @ Ok on (a)


Cost of 10 rivets = a+b+c
= (a+b+c)/10
Rate for each rivet

32
~ .

Road Works: 2'Site Clearance

Sr. Reference to
Rs.
No. MoRT&H
Specifications
202 (vi)Scraping of Bricks DI.smantled from

2.4. (vi)
Brick Work including Stacking
=
Unit numbers
=
Taking output 1000 numbers
A. In lime/cement mortar
a) Labour
Mate day 0.14
Mazdoor day 3.50
c) Cllntractor'sprofit @ %on (a+b)
Rate per 1000 Nos. = a+b+c

- B. In mud mortar
a) Labour
Mate day 0.05
Mazdoor day 1.25
it c) Contractor's profit @ % on (a+b)
~ Rate per 1000 Nos. = a+b+c

I
;
;'-
2.4. (vii) 202 (vii) Scraping of Stone from Dismantled
Stone Masonry
9 =
Unit cum
0
!- Taking output = 1 cum
0
() A. In cement and lime mortar
e a) Labour
o Mate
Mazdoor
day
day
0.06
1.40
o
o 33
o

Road Works: 2-8ite Cleirance

Rs.
"
No. MoRT&H
Specifications

b) Overheads @
% on (a)
% on (a+b)

Rate per cum = a+b+c
B. In mud mortar
a) Labour

M~ d~ om
M&ooa d~ 0.30
41
41
b) Overheads @
% on (a)
"I.on (a+b)


2.4. (viii) 202 (viii) Scarping Piaster In Lime or Cement
Mortar from BricK/Stone Masonry
Unit = sqm

Taking output = 100sqm

a) LabOur
M~ d~ 0.16

M&doorfor scarpingand loading day 4.00

b) Machinery
c) Overheads @
% on (a+b)
% on (a+b+c)

Cost for 100 sqm = a+b+c+d
Rate per sqm = (a+b+c+d)/100

34 ,.

Road Works; 2SiteClearance

Sr. Reference to
Rs.
No. MoRT&H
Specifications
202 (IX)Removing all types of Hume Pipes and

2.4. (Ix)
Stacking within a lead of 1000 metres
,
including Earthwork and DlsmanUing
of Masonry Works
Unit = metre
Taking output =. 1metre
A. Upto 600 mm dla
a) Labour
Male day 0.02
Mazdoor day 0.52
C) Contractor's profit @ % on (a+b)
Rate per metre = a+b+c
B. Above 600 mm to 900 mm dia
a) Labour
Male day 0.03
Mazdoor day 0.79
b) Overheads @ % On (a)

C. Above 900 mm
a) Labour
Male day 0;05
Mazdoor day 1.20
35

Road Works: 2-5ite CIearmce
re-
Sr.
No.
Reference to
MoRT&H
Description Unit Quantity Rate, .
Rs. .

Specifications 41
41
c) Contractor's profit @l % on (a+b)
41
Note:
1. The excavation of earth. dismanUing of t

stone masonry work in head walls and
protection works is not Includedwhich is
to bemeasured and paid separately. C

2. Credit for retrieved stone from masonry

work may be taken as per actual
availability.
2.5. 202 Dismantling of Flexible Pavements

Dismantrll19
of flexiblepavementsanddisposal
of dismanUedmaterials upto a lead of 1000

metres, stacking serviceable and
unseIViceabkJmalerialsseparately.
Unit = cum
Taking output = 1cum

I. By Manual Means :
A. Bituminous courses

a) Labour
Mate day 0.06

Mazdoor for dismanUing,loadingand
unloading
day 1.5

b) Machinery
c) Overheads @
% on (a+b)
% on (a+b+c)


36

Road Works: 2Site Clearance

Sr. Reference to
Rs.
No. MoRT&H
Specifications
I B. Granular courses
a) Labour
Mate day 0.04
Mazdoor for dismanUing,loadingand day 1.00
unloading
b) Machinery
II. By Mechanical Means: .
A. BituminouscourSes
a) Labour
Mate day 0.01
Mazdoor day 0.30
b) Machinery
Tractor.trolley hour 0.38
Farm traetorwilh ripper@60cumperhour hour 0.017
c) Overheads @"Io on (a+b)
202 Dismantling of Cement Concrete Pavement

2.6.
DlsmanUingof ce~t concrete pavementby
mechanical means using pneumatic tools,
breaking to pieces not exceeding 0.02 .curn
in volume and stock piling at designated
locationsand disposalof dismanuedmaterials
upto a lead of 1000 metres, staCkingservlc&
ableand unserviceable materialsseparately.
37

Road Worlcs: 2-5ite Cleannce

Sr. Reference to Description
.
Unit Quantity Ra~

e
No. MoRT&H Rs.
Specifications
Unit = cum

Taking output
a) Labour
Mate
= 1 cum
Semi skilled mazdoor for operating

day
day
0.03
0.50
'.
pneumatic tools
MazdOors as helpers including loading
and unloading
day 0.50
b) Machinery
Air compressor 250 cfm with two leads hour 1.00

for pneumatic cutler,;/hammers @ 1 cum
per hour

Joint Cutting Machine with 2-3 blades hour 1.00

- c) Overheads @ % on (;r+b)
% on (a+b+c)

Rate per cum" a+b+c+d

Note: The above analysis is forremovaJ of complete

pavement In case full depth repair work is

requ~ to be done alter dismanUing,provision
of a concrete cut6ng and ~ng machine may
be added for 0.25 hour:s.

2.7. 202

DismanUing of Guard Ralls
DismanUing guard rails by manual means and

disposal of dlsmanUed mat':!rIal with all lifts
and upto a lead of 1000 metres, stacking
serviceable materials and unserviceable

materials separately.
Unit = running metre

Taking output = 1 metre

38
o.t

"

Road Works: 2-5ite Clearance
$r. Reference to Description Unit Quantity Rate

No. MoRT&H Rs.
Specifications
a) Labour
Mate day 0.006
Mazdoor including loading and unloading day 0.15
b) Machinery
Rate per metre = a+b+c+d

2.8. 202 Dismantling of Kerb Stone
DismanUing kerb stone by manual means and

disposal of dismanUed material with all lills
and upto a lead of 1000 metre

a) Labour
Mate day 0.01
.Mazdoor including loading and unloading day . 0.15
b) Machinery
c) Overheads @' % on (a+b)

o
Cost for 10m = a+b+c+d
o
o Rate per metre = (a+b+c+d)l10
o
o
o
O~ 39
o

41
Road Works: 2-Site C1eanmcc

t

.
Description Unit Quantity Rat~ ~-41
.~;
Sr. Reference to
No. MoRT&H Rs. . 41
Specifications '41
2.9. 202 DismanUing of Kerb Stone Channel 41

DismanUing kerb stone channel by manual
means and disposal of dismanUed material '41
with a.lllifts and upto a lead of 1000 metre.

Ta~ngou~t=10metre

a) Labour
Mate
Mazdoor including loading and unloading
day
day
0.015
0.225

_'I
b) Machinery .

c) Overheads
d) Contractor's
@
profit
% on (a+b)
@ . %on(a+b+c)
Rate per metre = (a+b+c+d)l10 '..

~,
202 Dil;lmanUing of Kilometre Stone

2.10.

DismanUing of kilometre stone including
cutting of earth, foundation and disposal of
dismanUed material with all lifts and lead
upto 1000 m and back filling of pit

Unit = Each
Ta~ng output = one KM slone

A. 5'" KM Stone
Quantity of cement concrete = 0.392 cum

a) Labour
Mate
Mazdoor
day
day
0.13
0.75
.. :.

b) Machinery

40
{;.c.
~,

Road Works: 2-Site Clearance
RefeFence to Description Unit Quantity Rate

Sr.
MoRT&H Rs.
No.
Specifications
d) Contr:actor's profit @ % on (a+b+c)
Rat. for one 5'" KI!IIstone = a+b+c+d

C. Ordinary KM Stone
Quantity of cement concrete = 0.269 cum
e a) Labour
Mate day 0.02
e M~door day 0.50
e
b) Machinery
e Tractor.tron~y hour 0.3
e d) Contractor's profit @ % on (a+b+c)

e
e Rate for one ordinary KM stone = a+b+c+d
e B. Hectometre Stone
e Quantity of cement concrete = 0.048 cum

e
e a) Labour
Mate day 0.004
e M~door day 0.10
o
b) Machinery
o
o c) Overheads @ % on (a+b)
o d) Contr:actor's profit @ % on (a+b+c)

o
Rate for one Hectometre stone = a+b+c+d
o
o
o 41
o
o
f(}
1
('
C
,.
Road Works: 2-8ite Cleanuce

4
Sr. Reference to Description Unit Quantity Rate~

I
No. MoRT&H- Rs. I
Specificatll)ns
I
2.11. 202 Dismantling of Fencing
Dismantling of barbed wire fencinglwire mesh

fencing including posts, foundalior:'! concrete,
back filling of pit by manual means including
disposal of dismantled material with all lifts

41
and upto a lead of 1000 metres, stacking

serviceable material and unserviceable

material separately.

Taking output'; 30 metres

a) Labour
Mate
Mazdoor including loading and unloading
Blacksmith
day
day
day
0.15
3.00
0.75

b) Machinery

d) Contractor's
Cost for 30 metres

profit
= a+b+c+d
@ % on (a+b+c)

.
Rate per metre = (a+b+c+d)l30

2.12. 202

Dismantling of CI Water Pipe Line
DismanUing of CI water pipe line 600 mm dia

including disposal with all lifts and lead upto
1000 metres and stacking of serviceable
material and unserviceable material separately

under supervision of concerned department

Taking output = 10 metres

42
"--

Road works : 2Site Cleanmce
St. ReJerence. to Description Unft Quantity Rate

No. MoRT&H Rs.
Specifications
a) labour
Mate day 0.09
Mazdoor day 2.00
Plumber day 0.25
b) Machinery
Truck 10 tonne capacity hour 0.25
light Crane 3 tonne capacity hour 0.50
Cost for 10 metres = a+b+c+d
Rate per metre = (a+b+c+d)/10
Note: The rate analysis ~oes not include any

excavation in earth or dismantlingof masonry
works which are to be measured andpaid
separately.
2.13. 202 Removal of Cement Concrete Pipe of

Sewer Gutter
Removal of cement concrete pipe of sewer

lJutter 1500 mm dia under the supervisionof
concemed departmentincludingdisposalwith
all lifts and upto a lead of 1000 metres and
stacking of serviceable and unserviceable
material separately but excluding earth
excavationand dismantlingof masonryworks.

a) labour
Mate day 0.10
Mazdoor day 2:50
b) Machinery
Crane 5 tonne capacity hour 0.30
Truck flat body 10 tonne hour 1.00
43
,,

Road Works: 2-Site Clearance
Sr. Refere,!ce to Description ~.

"

Unit Quantity Rate
No. MoRT&H
Rs.
Specifications

'I
41
Cost for 10 metres = a-b-e-d

Note:
The rate analysis does not include any

J
excavation in earth or dismantling of masonry
works which are to be measured and paid
separately.

2.14. 202 Removal ofTelephone/Electric
lines
Poles and

Removal of telephone/electric poles including

exeavation and dismantling.of foundation

concrete and lines under the supervision of
concerned department, disposal with all lifts
and upto a lead of 1000 metres and slacking
the serviceable and unserviceable material
separatelY.

Unit = each
Taking output = 30 Nos.
a) Labour
Mate day. 0.48

Mazdoor
.Electrician/Lineman
day
day
10.00
2.00 .
b) Machinery

c) Overheads
II) Contractor's
@
profit
% on (a+b)
@ % on (a+b+c)

Cost for 30 poles = a+b+c+d
Rate per pole = (a+b+c+d)l30

44 ~.

Chapter-3
Earthwork, Erosion Control and Drainage
Preamble:
1. The rates have been analysed using mechanical means. Manual means for certain items havealso
been provided which can be used for areas inaccessible to machines and for small jobs.
2. In the rate analyses of earthwork, only compacted volume of earth has been considered.
3. Rates have been analyzed for average working conditions.
4. Average achievable outputs of machines have been considered taking into account job and management
factors.
5. Cutting by dozer hal? been proposed where the cut earth can be utilized for filling for embankment
withiila lead of1 00 m. A dozer can economically push the earth upto a distance of 100 m.
6. Where lead for transporting of earth is more than 100 m, excavator and tipper have been provided.
7. A water tankerof6 KL capacity which is commonly used atcoostruclion sites has been considered.
8. The rate caters for disposal of unsuitable $oil only upto a distance of 1 km. The cost of transportation
beyond the initial lead of 1 km will be paid separately based on tonne-kilo mete rage. .
9. The replacement of unsuitable soil by suitable soil shall be included separately in the estimate. The
rate analyses for removal of unsuitable soil does not provide for replacement by suitable soil.
10. Incases where embankment is constructed with earth taken from roadway ,the cost of depositing the
earth at the siteofernbankment is already included in the disposal of excavated earth.
11. For narrow and restricted areas, plate compactor has been proposed for compaction to achieve the
desired density.
12. For small jobswhere loading and unloading is required to be done manually, tractor - trolley has been .
proposed for carriage instead of a tipper.
13. In case excavated rock is found suitable for incorporation in works, suitable credit for the available rock
shall be given.
14. The possibility of using the blasted rock fragments for backfilling behind structures or backfilling of
foundation pits or filling in medians I separators or use in service road shall be examined before
proposing disposal of excavated rock.
15. In case of hill roads, the cut earth can be pushed down the valley in case there is no objection. In that
case, cost of disposal is not required to be provided.
o
45
o
o

Road Worlcs : 3-Earthwork. Erosion Coolroland Drainage

'\ 41
16. 'L' represents ~ad in kin one way. This will vary from project-to-project and is.required to be ascerlainet- 41
at site at the time of estimation. . . . '.>
41
17. Forinhabited areas, controlled blasting with limited charges of explosives has been provided. This
involves smaller drill holes and additional requirement of electric detonators. Provision has accordingly 41
been made.
18. Ally work involved for water courses at culverts (Clause 312) will be priced under respective iterris, like,

excavation, grubbing, clearing, etc. for which rate analyses have separately been made.

19. In the case of embankment made from earth taken from roadway cutting, the input of dozer for
spreading earth can be deleted as the same is already provided in the cost of excavation.
20. Earth excavated from drains can be used in roadway berms. Hence, carriage for disposal of same
not provided.
is
21. In the rate analyses of some items, the quantities ofsub-items involved in that analyses, like, excavation
for foundation, foundation concrete, painting, lettering, etc. have been given. The rates for such items

shall be taken from relevant chapters where the same have already been analysed.

22. In case of rock fitl embankment, it is assumed that material is available at site from rock cutting.

23. The itemdfpreparationand surface treabnent offormatior\ (Clause 310) is requlred to be added in the
cost estimate only if there is substantial time lag between completion of sub-grade and laying of sub-
base. As this item is incidental to Works, it is not required to be inclOded in BOa.
_.

24. The items filling behind abubnents and wing wall and provision of filter media has been included in
Chapter-15.
25. Excavation for structures beyond the depth of 3 m has been included in Chapter~12.
26. In case of high altitudes areas above 2100 m, the percentage addition to the cost of manpower and
/.;
~i-
.

usage rates of machines are required to be made as per the Table given on next page.

46 .' .

Road Works: 3&Earthwork. Erosion Control and Drainage
e Extra Provision for High Altitude Areas
.,
e
Considering loss of output of men and machines above 2100 mtrs altitude, the percentage addition to
cost of manpower and usage rates of machines are required to bemade as under:-
e
Altitude in Mtrs Per cent of the value in Manpower
to be added to rates
er cent of the value in Machines
to be added to rates
., 2100 to 2400
.
7 percent

3 percent
2401102700 15 percent 6 percent
2701 to 3000
3001 to 3300
25 percent
32 percent
9 percent
12 percent
3301 to 3600 48 percent 15 percent
3601 to 3900 66 per cenl 18 percent
3901 to 4200 86 percent 21 percent
4201 to 4500
-
4501104800
108 percent
132 percent
-
24 percent
27 percent
4801105100 186 percent
The above provisions are based on the report of Defence Institute of Physiology and Allied Sciences,
30 percent
Delhi Cantt. regarding quantitative reduction in the physical work capacity of individuals working in high altitude
areas and the recommendation of the committee on cost of construction set up by Border Roads Development
Board for reduction in output of machines whUe working In highallitude's. These figures are adopted from
'Standard Schedule of Rates' of BRO as applicable to high altitude areas.
o
o
o
o
o
o
o
0'
o
o~ 47
olJ
oL.
--------- ---
,
,
,..
Earthwork,
Chapter-3
Erosion Control and Drainage

L .,:
jilifg
s:
,,
.
Sr.
No.
Reference
MoRT&H
to
Specifications
Rs.
3.1. 301 excavation in Soli by Manual Means
Excavation for roadway in soil using manual

means inclUding loading in truck for carrying
of cut earth to embankment site with all lifts
and lead upto 1000 metres.
,,
411
Unit = cum

Ta~ngou~t=120cwn

a) Labour
Male day 1.80 .
Mazdoor day- 45.00
-
b) Machinery
Truck 5.5 cum capacity
10.00
c) Overl111ads @
,
d) Contractor'sprofrt
% on .la+b)
@ % on la+b+c)

Cost of 120 cum = a+b+c+d
Rate per cum = la+b+c+d)/120
Note: In case there is a situation where the cross-

section is of cut and fill and cut earth is
required to be used in embankment in the
immediate vicinity, the item of carriage in the

truck shall be omitted.

48

t

Road WorIcs : 3-Earthworl<, Erosion Control and Drainage
Unit Quantity Rate

Reference to
Sr. R$.
No. MoRi&H
Specifications
301 Excavation In Ordinary Rock by Manual

3.2.
Means

,'" Excavation in ordinary rock using manual
means -includingloading in a truck and carrying
of excavated matelial to embankment site with
in all lifts and leads upto 1000 metres.
Unit = cum
a) Labour
Mate day 2.80
M:lzdoor day 70.00
b) Machinery
Truck 5.5 cum capacity hour 10:00
Cost for 120 cum = a+b+c+d
Rate per cum = (a+b+c+d)/120
Note: In case there is a situation where the cross-

.section is of cut and fill and cut earth is
required to be used in embankment in the
immediate vicinity, the item of carriage in the
truck shall be omitted.
.
49
~.,
f
o

4
RDad Worlcs : 3-Earthwork, Erosion Control and Draipage
-I

.

Unit Quantity Ratll
No. MoRT&H
Rs.
Specifications
3.3. 301 Excavation In Soil with Dozer with lead

upto 100 metres
Excavationfor roadway in soil by mechanical

meansincludingcuttingand pushingthe earth
to site of embankmentupto a distance of 100
metres (average lead 50 metres), including
"'Imming bottom and side slopes in

aocordancewith requirementsof lines,grades
and cross sections.
=
Unit cum
a) Labour

Mate
Mazdoor
day
day
0.08
2.00
b) Machlnery

Dozer, 80 HP @ 30 cum per hour hour 6.00
d) Contractor's profit @% on (a+b+c)


3.4. 301
Excavation In Ordinary Rock with lead
upto 100 metres .
Excavation for roadway in ordinary rock by

deployinga dozer,80 HP includingcullingand

pushing the cut earth to site of embankment

upto a distance of 100 metres ( average lead
50 metres), trimmingbottomand side slopes
in accordancewith the requirementsof lines,

grades and cross sections.

Unit = cum


50

Road Works : 3-Earthwor!c, Erosion Control and Drainage
Reference to DescriPtIon Unit Quantity Rate

Sr.
MoRT&H Rs.
No.
Specifications
a) Labour
Mate day 0.12
Mazdoor day 3.00
b) Machinery
Dozer, 80 HP @ 20 Cum per hour hour 6.00
c) Overheads @ 'Yo on (a+b)
d) Contractor's profit @'Yo on (a+b+c)
3.5. 301 Excavation In Hard Rock (requiring

blastlng),with disllO$al upto10DO metres
Excavation for roadway in hard rock (requiring

blasting) by drilling, blasting and breaking,
trimming of bottom and side slopes in
accordance with requirements of Hnes,grades
and cross sections, loading and disposal of
cut road with in all lifts and leads upto 1000
metres.
Unit = cum
a) Labour
Male day 0.22
Mazdoor day 3.00
Driller day 2.00
day 0.25
o Blaster
o b) Machinery
Dozer, 80 HP @ 30 cum per hour hour 6.00
o Air compressor, 250 crrn with 2 jack harrvner hour 6.00
o Front end loader 1 cum bucket capacity hour 6.00
hour
o Tipper 10 tonne capacity 11.25
o
o 51
('
t
t
Road Works : 3-Eartbwork, Erosion Control and Drainage 4
Sr.
No.
Reference to
MoRT&H
Description Unit Quantity ia
Rsf

Spec::lficatlons
c) Materials
Gelatin 80 per cent
Electric Detonators @ 1 detonatorfor
2 gelatin sticks 9f 125 gms each
kg
each
63.00
252.00
Credit for excavated rock found suitable
for use @ 50 per cent quantity blasted
cum 90.00
d) Overheads @ % on (a+b+c)
e) Contractor's profit @ % on (a+b+c+d)
Cost for 180 cum = a+b+c+d+e


Note: ~. Thequafity and availabilityof rockshall be
checked before affordingcredit

2. In case some rock is issued to the con-
tractor at site, the item of carriage shall
be redUced!restrictedto that extent
"
.{ .

3.6. 301 Ex~avatlon In Soli using Hydraulic

Excavator CK-90 and TIpperwith Disposal
upto 1000 metres
Excavationfor roadwork in soil with hydraulic
excavator of 0.9 cum bucket capacity
including cutting and loading in tippers,

trimming bottom and side slopes, in
accordancewith requirementsof lines,grades
and cross sections, and transporting to the

embankment location within all lifts and lead
upto 1000m.

Unit = cum


52

I

Road Works: 3-Earthworlc, Erosion Control and Drainage
Unit Quantity Rate

15r. Reference to
Rs.
No. MoRT&H
Specifications
a) Labour
Mate day 0.08
Mazdoor day 2.00
b) MachinerY
Hydraulic:excavator0.9 cum bucket hour 6.06
capacity @60 cum per hour
Tipper 5.5 cum capacity, 4 t~ps,per hour hour 16.00
d) Contractor's profit @ 0/. on la+b+c)
castlor 360 cum = a+b+c+d
Rate per cum = (a+b+c+d)/:!60
3.7. 301 Excavation in Ordinary Rock using

Hydraulic Excavator CK-90 and Tipper
with Disposlil upto 1000 metres
Excavation for roadway in ordinary rock with

hydraulic excavator of 0.9 cum bucket
capacity including cutting and loading in
tippers,transportingto embankmentsilewithin
anliftsand lead upto 1000m, lrimmingbottom
and side slopes in accordance with
requirements of lines, grades and cross
sections.
Unit = cum
_a) Labour
Mate day 0.08
Mazdoor dlly 2.00
53
('
('
t
Road Works: 3Earthwork, Erosion Control and Drainage
Unit Quantity Rate t

Rs.
No. MoRT&H
Specifications

b) Machinery
Hydraulic Excavator 0.90 cum bucket hour 6.00 ,
capacity @ 36 cum per hour
Tipper 5.5 cum capacity, 4 trips per hour hour 11.00

41
c) Overheads @ 'Yqon (a+b)
t
d) Contractor's profit @ % on (a+b+c) t


3.8. 301
Rate per cum
Excavation
prohibited)
= (a+b+c+d)/240'
In Hard Rock (blasting
Excavation for roadway in hard rock (blasting
prohibited) with rock breakers"including
:l/'elIking rock, loading in tippers and disposal
within all lifts and lead upto 1000 metres,
trimming bottom' and side slopes in
accordance with requirements oflines. grades
and cross-sections.
A. Mechanised
Unit = cum
a) Labour ~
Mate day 0.40

Mazdoor for trimming slopes including
manual loading in truck
b) Machinery
day 10.00

Hydraulic excavator with rock breaker hour 6.00 ~
attachment @ 6 cum per hour
Tipper 5.5 cum capacity, 1 tripperhour
Credit for excavated rock found suitable
hour
cum
6.50
18.00

for use @ 50 per cent of excavated

quantity

54
,

Road Works: 3-Earthwork. Erosion Control and Drainage
Sr. Reference to DesCription Unit Quantity Rate

No. MoRT&H Rs.
Specifications
Rate per cum = (a+~+c+d)136
Note: 1. The qualityand availabilityof rock shall be

checked before affordingcredil
2. In case some rock is issued to the

contractor at site, the itemof carriageshall
be restricted/reduced 10 that extent.
3. Being small quantity, manual loading will

be economicalin this case and has been
providedaccordingly.
B. Manual Method
Unit = cum
a) labour
Mate day 1.64
Mazdoor including loading In truck day 16.00
Chiseller day 24.00
Blacksmith day 1.00
b) Machinery
TIpper 5.5 cum capacity, 1 trip per hour hoor 2.90
Credit for excavated rock found suitable cum 8.00
for use @ 50 per cent of excavated
d) Contractor's profit @ % on(a+b+c)

o
o Cost for 16 cum = a+b+c+d
o Rate per cum = (a+b+c+d)/16

o
o 55
o
"

Road Works : 3-Earthwork, Erosion Control and Drainage
'4
Description Unit Quantity. Rate
Sr. Reference to
'if~

MoRT&H Rs.
No.
Specifications

Note: 1. Credit is considered for 50 per cent of
quantity of work.
2. Loadingfordisposalwill be done manually,

being small quantity.
t
4
3. In case some rock is issued to contractor
at site.the itemof carriageshallbe omitted
to the extent of quantity issued to the

contractor. t
3.'.1. 301 Excavation In Hard Rock (controlled
blastlng)w1th disposal upto1000 metres

Excavation for roadway in hard rock with
controlled blasting by drilUng,blaStingand

breaking.trimming of bottom and sid.eslopes
in accordance with requirements of I(nes,
grades and .crcss sections, loading and
disposal of cut road with in all lifts and leads

upto 1000 metres. <.
Unit = cum

a) Labour
Mare
M~door
Driller
day
d~
day
0.22
3.00
2.00

Blaster d~ 0.50

b) Machinery
Dozer 80 HP @ 30 cum per hour hour 6.00

Air compressor; 250 cfm with 2 jack hour 6.00

hammers
Front end loader 1 cum bucket capacity hour 6.00
Tipper 5.5 cum capacity, 4 trips per hour hour 8.20

56
'.

Road WoJlcs : 3-Earthwork, Erosion Control and Drainage
Deseriptlon Unit Quantity Rate

sr. Reference to
Rs.
No. MoRT&H
Specifications
c) Materials
Gelatin 80 per c~nt kg 63.00
Electric detonators @ 1 detonator for each 1008.00
1/2 gelatin stick of 125 gms each
Credit for excavated rock found suitable cum 90.00
foruse@50 per cent quantity blasted
d) Overheads@ % on (a+b+c)
e) contractor's profit @ % on 1a+b+c+d)
Cost for 180 cum=a+b+c+d+e
Rate per cum = (a+b+c+d+e)l1'80
Note: 1. Credit is considered for 50 per cent of

quantity of blastered rock; if found suitable
for constnlction.
2. In case some rock is issued to the

~.
contractor at site, the item of carriage shall
be reduced to lliat extent.
3.10. 301 Excavation In Marshy SoU
Excavation for roadway in marshy soil with

hydraulic excavator 0.9 cum buckelcapacily
inclUding cUlling and loading in tippers and
disposal with in all lifts and lead upto 1000
metres, trimming of bottom and side slopes
in accordance with requirements of lines,
grades and cross-sections.
Unit = cum
Taking output =300 cum
a) Labour
Male day 0.08
Mazdoor day 2.00
57

4
Road Works : 3-EaJthWOl'k,Erosion Control and Drainage


No. MoRT&H
Unit Quantity Rate ~
!' .f
Speclficiltlons
Rs.

b) Machinery
Hydraulic excavator 0.9 cum bucket hour 6.00


TIpper 5.5 cum capacity, 4 trips per hour
hour 13.64

41
d) Contractor's profit @ %on (a+b+c) 41
Cost for 300 cum = .a+b+c+d 41
Rate per cum = (a+b+c+d)1300

41
41
3.11. 301 Removal of Unserviceable 5011 with

Disposal upto 1000metres
Removal of unserviceable soil including

excavation, loading and dispOsal upto 1000
metres .Iead but excluding replacement
suitable soil which shall be paid separately
as per Clause 305.
by

Unit = cum

a) Labour
Mate

Mazdoor
b) Machinery
day
day
0.08
2.00
Excavator 0.90 cum bucket capacity @
60 cum per hour
hour 6.00
TIpper 5:5 cum capacity, 4 trips per hour
hour 16.36

Rate per cum = (a+b+c+d)l360

58

Road Works: 3-Earthwork, Erosion Control and Drainage
Unit Quantity Rate

Description
RefeTenceto Rs.
Sr.
MoRT&H
No.
Specifications
.; Note:
This item does not include replacement of
unsuitable soil by suitable soil. Replacement,
where required. is to be provided and paid
separately under Clause 305.
303
Pre-splitting of Rock excavation Slopes
3.12.
Canyingout excavationin hardrockto achieVe
a specifiedslope of the rock faceby controned.

use of explosiVesand blasting accessoriesin
properly aligned and spaced drillholes,

cOllectionof the excavated rock by a 80 HP
dozer, loading in tipper by a front end loader

and disposing of the material with all lifts and
lead upto 1000 Ill, all as specified in Clause
No. 303.
Unit = sqm
Takingoutput= 400 sqm (120cumconsidering

300 mm average depth of excavationoverthe

existing rock face)
a) Labour
Mate .day 0.60 .
Mazdoor day
15;00
o b) Machinery
Air compressor 250 cfm with 2 leads hour 6.00
o @20 cum per hour
6.00
Dozer, 80 HP hour
o Front end loader 1 cum bucket capacity hour 6.00
o
o c) Materials
42.00
Gelatin 80 per cent kg
o Electric detonators @ 1detonatorfor each 672.00
o 1/2 gelatin stick of 125 gms each
o
o
o 59
o
o
r
. Road Worlts : 3-EaJ1hworlc. Erosion COOl1Oland Drainase

Sr. Referenc;e to
Rs.
No. MoRT&H
Specifications
d) Overheads @ % on (a+b)
e) Contractor's profit @ % on (a+h+c+d)

r.
Cost for 400 sqm =a+b+c+d+e
Rate per sqm = (a+b+c+d+eV400
Note: In caseblastedrockis issuet;!to the contractor

against payment for constructed work, the
costof carriageshaDbereducedto thatextenl
3.13. Excavation for Structures
Earthwork in excavation of foundation of

structures as per drawing and technical
specifil:ation, including setting out,

construction of shoring and bracing, removal

of stumps and other deleterious matter, .
dressing of sides and bottom, backfilling the
excavation earth to the extent required and
utilising the remaining earth locally for road
work.
t

I) Ordinary soil

Unit = cum

A. Manual Means

(I) Depth upto 3 m
a) Labour
M~
Mudoor
d~
d~
0.32
8.00


60 ",'I.
ic"

I
Road Works : 3-Earthwor!c, Erosion Conaol and Drainage

Reference to
Sr. Rs.
No. MoRT&H
Specifications
c) Contractor's profit @ Ok on (a+b)
Cost for 10 cum = a+b+c

Rate per cum = (a+b+c)l10
e, Note: Cost of dewatering may be added, where

required upto 10 per cent of labour cost,
.' Assessmentfor dewatering shall be madeas

per site conditions.
B. Mechanical Means
.(1) Depth upto 3 m
=
Unit cum
a) Labour
Mate
Mazdoor
day
day
0.32
8.00

b) Machinery
o
capacity
o.
o

o Note: Cost of dewatering upto 5 per cent of (a+b)
o may be added, where required. Assessment
o for dewatering shall be made as per site
conditions.
o
o
o
o
61
o
o
fo
~
Road WorIcs : 3-EarthworIc, Erosion COllIroI and Drain&ge

Sr.
No.
Reference to
MoRT&H
Dll$crlption Unit Quantity Ra';'
f
Specificatlo01s
Rs.
f
II) Ordinal)' Rock (not requiring blasting) t
A. Manual Means
t
Depth upto 3 m
Unit = cum

t
Taking oulput =10 cum
t
a) Labour
Mate day 0,40

Maidoor,
b) Overheads @ % on (al
day 1000

'41
c) Contractor's profit @ % on (a+b) ,
Rateper cum = (a+b+c)l10

"'~
Note : Cost of dewateringupto 10,percentofJabour
cost may be added, where required.
Assessmentfor dewateringshalJbe madeas


B. Mechanical Means

Unit = cum
Takingoutput =216 cum
a) Labour
Mate day

0.24
Mazdoor day 6.00
b) MachineI)'
Hydraulicexcavator 1.0 cum bucket
capacity
hour 6.00

62
-I-

Road Works: 3Earthwori<, Erosion Conlrol and Drainage
Reference to Description Unit Quantity Rate

MoRT&H Rs.
Specifications

d) Contractor's profit @ ~. on (a+b+c)
Cost for 216 cum ,; a+b+e+d

.
Note: 1. CoStofdewateringupto5percentof(a+b),
maybe added, . where required.
Assessment for dewateringshall be made
as per site conditions.
2. In case of rock. foundation beyond 3 m is

not dug and hence not included.
Iii) Hard Rock (requiring blasting)
A. Manual Means
o
Unit=cum
a) Labour
e Mate day 0,53
o Driller day 0.84
Blaster 0.40
e Mazdoor
day
day 12.00
e
e b) Machinery
Air Compressor 250 chn with 2 jack hour 0.67
o hammer@ 15 cum per hour
o
c) Material
o Blasting Material kg 3.50
o Detonatorelectric nos 14.00
e d) Overheads @ % on (a+b+c)
o
o
o 63
o
it
I
Sr. Reference to
Road WorI<s: 3-Earthwodc. Erosion Control and Drainage
.~
--'l::~

Description Unit QuanUty Rate
No. MoRT&H
Rs.
Specifications f
41
4
t
Rate per cum = (a+b+c+d+e)l10 f
Note: Cost of dewatering @ 10 per cent of labour


Assessment for dewateringshanbe made as f
f
iv) Hard Rock (blasting prohibited) f
f

Unit = cum
A. Mechanical Means

a) Labour
Mate
Mazdoor
day
day
0.20
5.00
~ ..
b) Machinery

Air Compressor250 cfm with 2 leads of
pneumatic breaker@ 1cum per hour
hour 10.00


Note: 1. Cost of dewatering upto 5 per cent of

(a+b), may be added, Where required.

Assessmentfor dewateringshall be made

64
,.

"'.~

Road Worl<s : 3Ear!bwork. Erosion Control and Drainage

Reference to
Rs.
MoRT&H
Speclncatlons
2. In case of rock, foundation beyond 3 m i~

not dug and hence not included.
v) Marshy soil
Unit = cum
I) upto 3 m depth
A. Manual Means
a) Labour
day 0.40
e~ MatelSupervisor
Mazdoor day 10.00
el
e: b) Machinery
e'
c) Material
e' Selected earth for refilling cum 5.00
e e) Contractor's profit @ % on (a+b+c+d)
e
Rate per cum =( a+b+c+d+e)/10
o Note: 1. Cost of dewatering @ 30 per cent of (a),

o may be added, where required.
Assessment for dewatering shall be
o made as per site conditions.
o 2. Shoring and strutting 20 per cent of (a),
o where required may be added.
o 3. It is assumed that Marshy Soil will be
o available upto 3 m depth only. For deeper
o excavationbeloW3 m depth,refer analysis
in items (i) to (iv) for ordinary soil.
o
o
o 65
o
o
e
o
e
e
Road Works : 3-Earthwork, Erosion Control and Drainage
Sr.
No.
Reference to
MoRT&H
Rs.
t
i
Specifications

B. Mechanical Means
a) labour

M~ d~

'.
Mazdoor for dressing sides. bottom day
and backfilling
b) Machinery
Hydraulic excavator 1.0cum bucket hour

0.17
TIpper 5.5 cum capacity,4lrips per hour hour 0.45
c) Material
Selected earth forrefilling cum 5.00


Note:
1. Cost of dewatering @20percentof(a+b)

"- .

may be added,where required.

2. Shoring and strutling @ 10 per cent of
(a+b),where requiredmay be added.
3. It is assumed that Marshy Soil will be

available uptq 3 m depthonly. For deeper
excavationbelow3 m depth,referanalysis
in items (i) to (Iv) for ordinary soil.

66
1"
'.

Road Works: 3Ear\hwor!<, Erosion Control and Drainage

Sr.
MoRT&H Rs.
No. .
Specifications
305.4.3 Scarifying Existing Granular Surface to a

3.14.
Depth of 50 mm by Manual Means
Scarifying the existing granular road surface

to a depth of 50 mm and disposal of scarified
male rial within all lifts and leads upto 1000
metres.
Unit = sqm
Taking output = 100 sqm
a) Labour
Mate day 0.20
Mazdoor including loading and unloading day 5.00
b) Machinery
Tractor-trolley hour 1.67 -
Note: In case material is to be reused at site,

transportation cost catered above for disposal
shall be deleted.
3.15. 305.4.3 Scarifying EXisting Bituminous Surface to

a depth of 50 mm -by Mechanical Means
scarifying the existing bituminous road surface

to a depth of 50 mm and disposal of scarified
material within all lifts and lead upto 1000
metres.
Unit = sqm
67
o
p
()
o

Road Worb : 3-EarthworJc.Erosion Conlrol and Drainage
4
Sr.. Reference to Description Unit Cluantlty R I'!
No. MoRT&H Rs. 4
Specifications
4
a) Labour 4
Mate
Mazdoor
dw
day
0.01
0.25
b) Machinery
Tractor with ripper attachment @ 60 cum
per hour
hour 0.08
Front end loader 1 cum bucket capacity
@ 25 cum per hour
Tipper 5.5 cum capacity, 4 trips per hour
hour
hour
0.20
0.23

411
4
\ , 411
d) Contractor's profit

@ % on (a+b+c)


3.16. 305 Construction of Embankment with
Material obtained from Borrowpits

Construction of embankment with approved
material obtained from borrowpits with an lifts
and leads, transporting to site, spreading,

grading to required slope and compacting to
meet requirelT1!lntof Table 300-2.

Unit = cum
a) Labour
Mate day 0.04

Mazdoor day 1.00

.-

68

(

Road Works : 3-Earthwork, Erosion Control and Dnlinage
Sr. Reference to Description Unit Quantlty . Rate

No. MoRT&H Rs.
Specifications
b) Machinery
Hydraulic Excavator 1 cum bucket hour 1.67
Tipper 10 tonne capacity t.km 160 x L
Add 10 per cent of cost of carriage to

cover cost of loading and unloading
Dozer 80 HP for spreading @200cum hour 0.50

per hour
Motor grader for grading~ 100 cum hour 1.00
per hour
water tanker 6 KLcapacity hour 4.00
Vibratory roller 8 -10 tonnes @ 100cum hour 1.00
per hour
c) Material
Cost of water KL 24.00
Compensationfor earth taken from private cum 100.00
land

Note: Compensationfor earthwill vary from placeto
placeandwill haveto be assessedrealistically
as per particular ground situation. In case
earthisavailablefromGoVt.Iand,compensatioil
for earth will not be required. The position is
required to be clearly stated in the cost
estimate.
69
o
e
e
e
s----------------------------------------- ..
4
4
Road Works : 3Earthworl<, Erosion Control and Drainage 4
..
::1 4
.....
Sr. Ref-erence
'.1.. .
to Description Unit Quantity Rate 4
No. MoRT&H Rs.
4
Specifications
4
.
3.17. 305 Construction of Embankment with

Material deposited from Roadway Cutting
4
ConslJUctionof em~nkment with approved

materials deposited at site from roadway
CUlling and excavation from drain and
foundation of other structures graded and
compacted to meet requirement of Table

300-2.
Unit = cum

a) Labour
Mate day 0.02

Mazdoor
b) Machinery
day 0.50

Dozer 80 HP for spreading@200cum
per hour
Motorgrader for grading @ 100 cum
hour
hour
0.50
1.00 .

per hour
Water lanker 6 KL capacity hour 4.00
Vibratory roller 8-10 tonnes@ 100cum hour 1.00

.per hoiJr
c) Matllrial



e) Contractor's profit @ 0/. on (a+lJ+c+d)
Cost for 100cum = a+b+c+d+e
= (a+b+c+d+e)/100

Rate per cum

.'f

70 "
"e

Road Worlcs: 3-Earthwork, Erosion Control and Drainage
Refetence to Description Unit Quantity Rate

MoRT&H Rs.
Specifications
Note: In case the earth cutting is done by dozer and

pushed for filling in the embankmen~ the input
of dozer in the cost of embankment shllll be

deleted as the same is already provided in
the cost of excavation. However, if the earth is

dumped by tippers from roadway cutting, the
input of dozer for spreading is required to be
provided.
3.18. 305 Constructioll

Shoulders
of Subgrade and Earthen

Construction of subgrade .andearthen
Shoulders with approved material obtained
from borrowpits
transporting
with all lifts and leads,
to site, spreading, grading to

required slope and compacted to meet
requirement ofTable 300-2.
Unit = cum
a) Labour
Mate day 0.04
Mazdoor day 1.00
b) Machinery
Hydraulic excavator 1 cum bucket hour 1.67
o capacity @ 60 cum per hour

Tipper 10 tonne capacity
t.km 175xL
o cover cost of loading and unloading
o Dozer 80 HP for spreading @2oocum

per hour
. hour 0.50
o Motor grader for grading @ 50 cum hour 2.00
o per hour
hour 4.00
water tanker with 6 km lead
o Vibratory roller 8-10 tonnes @ 80 cum hour 1.25
o per hour
o
o 11
e
e
~
e
o
Road Worlcs : 3-Earthwodc, Erosion Control and DmiDage
. Sr. Reference to DescriPtIon UnIt Quantity Rate
No. MoRT&H Rs.

Specifications
e) Contractor's profit @ 0/. on (a+b+c+d)
Rate per cum = (a+b+c+d+e)lliOO
Case - II: Compacting original ground

supporting embankment
.,. '
Loosening,leveliingand Compacting original
ground supporting embankment to facmlate
placement of frrst layer of embankment
scarified to a depth of 150 mm, mixed with
water atOMC and then compacted by rolling

so as to achieveminimutndry densi1yas gillen
in Table 300-2for embankmentconstruetion.
Unit = cum

a) Labour
Mate day 0.08
0, M~door d~ 2.00
e b) Machinery
e Tractorwith ripperatlachment hour 6.00
7.50
Vibratory road roller 1\.10tonne capacity hour
o water tinker hour 4.00
o
c) Material
o water KL 24.00
o d) Overheads @ % on (a+b+c)
o
o e) Contractor's profit @ % on (a+b+c+d)
o Cost for 600 cum = a+b+c+d+e
o Rate per sqm" (a+b+c+d+e)l600

o
o 73
o
o

4
4
Sr.
No.
Reference
MoRT&H
to.
Rood Wod:s : 3-Eorthwork, Erosion Control ond DniDage
DesCription l,Inlt QuantitY'

-
. a.
R!
.
4
3.20.
Specifications
305 Stripping and Storing Top Soil

t
Stripping, storing of top.soil by road side at
15 m internal and re-application on t
embankment slopes, cut slopes and other
areas in localities where the available
embankment material is not conducive to plant .

growth.
= cum

Unit
a) Labour
Mate day 0.20

Mazdoor
b) MlIchlnery
day 5.00

Dozer80HP
c) Overheads
@ 100 cum per hour
@. % on (a+b)
hour 0.10

f
,~

3.21.
Rate per cum
Stripping,
= (a+b+c+d)/10
Storing and Re-Iaylng Top Soli

from Borrow Areas In Agriculture Fields
Stripping of top soil from borrow areas located

in agriculture fields, storing at a suitable place,
spreading and re-laylng a.1tertaking the borrow
earth to maintain fertility of the agricultural

field. finishing it to the required levels and
sallsfaclion of the farmer.

Unit = cum

74 ;.

Road Worlcs : 3-Ear!hwor!c, Erosion Control and Drainage

MoRT&H Rs.
Specifications
a) Labour
Mate day 0.08
Mazdoor day 2.00
b) Machinery
Dozer,80HP hour 6.00"
c) OVerheads @. % on (a+b)

.'
-" i
3.22. 307
Rate per sqm
Turfing with Sods
Furnishing
= (a+b+c+dJl300
and laying of thfil live sods of
perennial turf forming grass on embankment
slope, verges or other locations shown on thfil

drawing or as directed by the Engineer
including preparalion-Of ground, fetching of
e sods and watering.
Unit = sqm
o Taking output = 100 sqm
o a) Labour
e Mate
Mazdoor for preparation of ground and
day
day
0.12
3.00
e fetching of sods
e
o b) Machinery
Water tanker including watering for hour 2.00
o 3 months
o
o
o
o 7S
o
e
r
ao
.... --:-- ...... _- .,
,
I
t
Road Works : 3-Earth-". Erosion control ond Draiaage
C
- 4
Reference to Description Unit Quantity
Sr. 4
No. MoRT&H
Specifications
4
4
c) Material
Fannyard manure@0.18cumper cum 0.18 4
100 sqm at site of work 4
41
COst of water Kl 12.00
.41
d) Overheads
e) Contractor's
@
profit
% on (a+b+c)
@ % on (a+b+c+d) t

t
COst for 100 sqm
Rate per 100 sqm

= a+b+c+d+e
= (a+b+c+d+eV100

3.23. 308 Seeding and MlIlchlng
prepaf8tion of seed bed on previously laid top
soil, furnishing and piacing of Seeds, fertilizer,
mulching material, applying bituminous

emulsion at the rate of 0.23Ulres
and laying and fixing jute netting, including
per sqm

watering for 3 months all as per Clause 308:
=
Unit sqm
= 240 sqm
Taking output
a) Labour

Mate day 0.40
Mazdoor day 10.00
b) Machinery
Water tanker 6 KL capacity including hour 14.00

watering for 3 months

Traclor-trolley hour 2.40

76
..
;
f-

Road Worlcs : 3Earthwork, Erosion Control and Drainage
Reference to Description
Sr. Unit Quantity Rate

No. MoRT&H Rs.
Specifications
c) Material
.'
Seeds
SludgelFarm yard manure@O.18 cum
per 100 sqm
Bitumen Emulsion
Jute netling, open weave, 2.5 cm square
kg
cum
Ltr
sqm
3.60
0.43
55.20
264.00
opening
Cost of water for 3 months KL 84.00
Cost for 240 sqm = a+b+c+d+e
3.24. 309
Rate per sqm = (a+b+ct+d+e)/240
Surface Drains in 5011
,
Construction of unlined surface drains of
average cross sectional area 0.40 sqm in soil

to specified lines, grades,levels and
dimensions to the requirement of Clauses 301
and 309. Excavated material to be used in

embankment within a lead of 50 metres
(average lead 25 metres).
Unit = 'metre
o Taking output = 10 metres
A. Mechanical Means
o
a) Labour
o
Mate
Mazdoor for dressing of bed and side o.f
drain
day
day
0.01
0.25

e 77
e
e
e
Road Works : 3Earthwodc, Erosion Control aad Drainage

Sr,' ' Reference to
Rs.
No. MoRT&H
Specifications
b) Machinery
Hydraulic Excavator 0.3 cum bucket hour 0.33
capacity @30 metres per hour

Rate per metre = ,(a+b+c+d)/10
B. Manual Means
a) Labour
Mate day 0.08
Mazdoor day 2.00

c) Contractor'S profit @ %on (a+b) '~(;"'" .)
Cost for 10 metres = a+b+c

Rate per metre = (a+b+c)/10
Note: 'M1ereliningof drainis provided.quantityshall
beworkedout basedon approveddesignand
drawingand pricedon rateof cementconcrete

of approvedgrade or stonelbrick masonryas
the case may be. '

78 1,
,

\

I

Road Works : 3.Earthwork. Erosion Control and Drainage
Unit Quantity Rate

Description
Reference to Rs.
Sr.
No. MoRT&H
Specifications .
Surface Drains In Ordinary Rock

3.25. 309
Construction of unlined surface drain of .

average cross-s~ctional area 0.4 sqm in
ordinary rock to specifiedlines, grades, levels
and dimensions as per aPeroveddesign and
to the requirement of Clauses 301 to 309.
Excavatedmaterialto be usedin embankment
at site.
=
Unit metre
A. MechantcalMeans
a) Labour . 0.02
day
Mate
day 0.50
Mazdoortor dre~singof bed and side
of drain
b) Machinery
hour 0.67
Hydraulic Excavator 0.3 cum bucket
capaCity@ 15 metres per hour
c) Overheads.@ % on (a+b)
o Cost for 10 metres = a+b+c+d

o
B. Manual Means
o
o a) Labour
day 0.12
o Mate
Mazdoor
day 3.00
o
o
o
o 79
o
e
e
o
o
Road Works : 3Earthworlc, Erosioo Control and Drainage
Reference to. Description Unit Quantity Rate

Sr.
Rs.
No. MoRT&H
Specifications
Cost for 10 metres = a+b+c

Rate per metre = (a+b+c)/10
3.26. 309 Surface Drains in Hard Rock
Rate per metre may be worked out based O.il

quantity of hard rock as per design
For rate of hard rock cutting, refer relevant

item in this chapter
3.27. 309 Sub-Surface Drains with Perforated Pipe
Construction of sub-surface drain with

perforated pipe of 100 mm internal diameter
of metaVasbestos cement/cement concrete!
PVC, closely jointed, perforations ranging from
3 mm to 6 mm depending upon size of
material surrounding the pipe, with 150 mm
bedding below the pipe and 300 mmcushion
above the pipe, cross-section of excavation
450 x 550 mm. Excavated material to be
utilised in roadway at site.
Unit = metre
a) Labour
Mate day 0.04
Mazdoor for excavation and back filling day 2.00
c) Material

Perforated pipe of cement concrete, mtr 10.00
internal dia 100 mm
Crushed stone as per Table 300-3 cum 2.40

80
--
'1'.

Road Works : 3Earthworlc, Erosion Control and Drainage
Refe.rence to Description Unit Quantity R.te

'Sr.
MoRT&H Rs.
No.
Specifications
d) Overheads @ 0.4 on (a+b+c)
e) Contractor's profit @ % 011. (a+b+c+d)
Cost for 10 metres == a+b+c+d+e
Rate per metre" (a+b+c+d+e)/10
Note: Type of pipemaybe modifieddependingupon

provision in the design.
3.28. 309 Aggregate Sub-5urface Drains
Constructionof aggregate sub-surface drain

300mmx 450mmWithaggregaiesconforming
to Table 300-4, excavated material to be
utilised in roadWay.
Unit = metre
a) Labour
Mate day 0.02
Mazdoorfor excavation and baclt lilling day 1.50
with aggregates
b) Material
Crushedstone as per TabJe300-3 cum 1.35
d) Contractor's proflt @ % on (a+b+c)

Rate j)er metre" (a+b+c+d)/10
81
p
()
o
Unit QuantItY Rate
Sr. Rs;
No. MoRT&H
Specifications
309 Underground Drain at Edge of Pavement

3.29.
Construction of an underground drain 1 m x

1 m (inside dimensions) lined with RCC
15 cm thick and covered with RCC slab 10
em in thickness on urban roads,
=
Unit Running metre
=
Taking output one metre
cum 1.50
a) Earthwork in soil
cum 0.495
b) RCCwork
Rates"for lliese items may be taken from

chapters on earthwork and substructures
respectively.
Rate per metre = a+b

310 Preparation and Surface Treatment of
3.30.
Formation
Preparation and surface treatment offormalion

by removing mud and slurry. watering to the
extent needed to maintain the desired
moisture content , trimming to the required
line, grade, profile and rolling with 8-10 tonne
smooth wheeled roller,complete as per Clause
310.
=
Unit sqm
a) Labour
day 0.28
Mate
day 6.00
Mazdo9r
day 1.00
Mazdoor skilled
82

Road Works: 3-EarthwOO<, Erosion Control and Drainage
"Sr. Reference to Description Unit QuantitY Rate

No. MoRT&H Rs.
Specifications
b) Machinery
Smooth 3 wheeled steel roller 8-10 tonnes hour 3.00
Water tanker 6 KL, one trip per hour hour 3.00
c) Material
d) Overheads @. % on (a+b+c)
Cost for 3500 cum =a+b+c+d+e
Rate "llercum : (a+b+c+d+e)l3500
3.31. 313 Construction of RockfillEmbankment

.
Construction of rockfill embankment with
broken hard rock fragments of size not"
exceeding300 mmlaidin layersnotexceeding
500 mm thick includingfillingof surface voids
with stone spalls, blinding top layer with
granUlar material, rolled with Vibratory road
roller, all complete as per Clause 313.
Unit = cum
Taking output = 10Qcum
a) Labour
Mate day 0.04
M~door day 1.50
b) Machinery
Dozer 80 HP for spreading @200cum hour 0.50
per hour
Vibratory road roller 8-10 tonnes @ 100 hour 1.00
cum per hour"
Water tanker 6 KL, one trip per hour hour 2.00
83
('
('
('
Roid Works : J-Eartbworl<. Erosion Controllllll! Drainago
Unit Quantity Rate

Description Rs.
Sr. Reference to
No. MoRT&H
specifications
c) Material 12.00
KL
COst of water
d} Overheads @
0/0 on (a+!l+c)
e) contractor's profit @ % on (a+b+c+d)

.'
COStfor 100 cum = a+b+c+d+e
II is assumed that rock is available locally at

Note:
sitelrom roadWay cutting. In case, portion of
the rock requires breaking to acceptable size
of 300. mm, breakin~ charges will have to be
added.
-
EARTHWORK ON HILL ROAD
Excavation In Hilly Areas In Soli by

3.32. 301
Mechanical Means
excavation in soil in hilly area by mechanical

means including cutting and bimming of side

slOpes and disposing of excavated earth with
all lilts and lead upto 1000 metres.
Unit = cum

a) Labour
Mate
Mazdoor for trimming slopes and helping
day
day
0.24
6.00

, in excavation,
b) Machinery
etc.

Dozer 180 HP (0-80 A 12) @43.28'cum
per hour
Fr6ntend loader
hoUr
hour
6.00
6.00

hour 12.00

.
Tipper 5.5 cum capacity, 4 bips per hour
84
"~

1II1l1i1U\it' ..

Rood WorIcs : 3Eartbwork, Erosion ConlroI and Drainage

Reference to
Rs .
MoRT&H
Specifications

r

Note: In case the land on the valley side is barren
al'!d there is no objection tor disposing of
excavated earth on the valley side, the
provision of front end loader and tipper shall
be deleted as excavated earth shall be
disposed oft on the .valleyside.
301 excavation in Hlily Areas In Ordinary Rock

-by Mechanical Means not Requiring
Blasting
Excavation in hilly area in ordinary rock not

0: requiring blasting by mechanical means
including culling and trimming of slopes and
e disposal of cut material with all lift and lead
e upto 1000 metres.
e Unit=cum
o Taking output =170 cum
o a) Labour
o Mate day 0.32
o Mazdoor day 8.00
o b) Machinery
o Dozer 180 HP (D-80 A 12) @28.32cum hour 6.00
o per hour
Frontend loader hour 7.00
o Tipper 5.5 cum capacily, 4lrips per hour hour 1.00
o
o
o
o 85
o
o
o
(l
o
~

Sr. Reference to
Description
. ..
.-
Unit Quantity Rate
Rs.
No. MoRT&H
Specifications
41
d) Contractor's profit @ % on (a+b+c) 41
41
Rate per cum = (a+b+c+d)/170 41

41
mcase the land on the valley side is barren
Note:
and there is no objection for disposing of
excavated earth on .the valley side. the

provision of front end loader and tipper shall
bedeleledas excavatedearthcan bedIsposed
off on the valley side.

Excavation in Hilly Areas In Hard Rock
3.34. 301
Requiring Blasting
excavationin hillyareas in hard rock requiring

blasting. by mechanical means including
trinvningof s\opeSanddispOSalof cut material

with all lifts and lead upto 1000 metres.
Unit = cum
a) Labour
Mate day 0.49
Mazdoor day 10.00
Driller day 2.00
Blaster day 0.25
b) Machinery
Dozer180HP(D-80A12) @28.32 hour 6.00
cum per hour
Air compressor 2~ elm with two jack hour 5.00
hammer@20 cum per hour
Frontendloader hour 7.00
Tipper 5.5 cum capacity. 4 trips per hour hour 7.00
86

I

r.c
.~
Sr.
No.
Reference
MoRT&H
to
Road Works: 3Earthworlc, Erosion Control and Drainage

Rs.
Specifications
c) Materials
,
Gelatine 80 per cent

Electric detonators @ 1 detonator for
2 Gelatine slicks of 125 gms each
kg
nos
35.00
140.00
Note:

In case the !and on the valley side is barren
and there is no objection for disposing of
excavated earth on the valley side, the
provisibn of front end loader and tipper shall

be deleted as excavated earth can be disposed
off on the valley side.
In case of hill roads, the altitude effect comes
into play. The output of men and machines

decreases progressively afler2100 m eIevalion

leading toincrease in cost. High altilude effect
has been explained in the basic approach.
3.35. Work In Urban Roads
o The costof earth work in urban roads inhabited
area will be comparatively

following reasons:
higher due to
o a) There is mixed traffic on urban roads like

sloW moving hand and animal driven carts,
rickshaws, cycles, twoJIhree wheeler apart
o from the usual vehicular traffic resulting into
traffic jams. This causes loss of working
o lime which may be in the range of 10 -15
o percent.
o
o t- 87
O
On
o
o
o
Unit Quantity
Description
Sr. Reference to
No. MoRT&H
Specifications
b) There is considerable disruption of traffic
adversely affecting the efficiency of the
worl<ing parties including machines due to
congestion caused by pedestrian traffic,
local road side venders. parldng of vehicles
by the road $ide, encroachments by the .
shopkeepers arid local shops Who make
use of the bermS of the road in tro!lt of
these shoPs and unauthorised conversion
of road berms into mini local markel The
output of manpower and machines is
substantially reduced due to factors
mentioOed aboVe.
c) Cost of living in urban areas is

comparatively more resulting into higher
wages.
d) At times. work is executed during night

time due to heavy traffic during day time.
This involves extra expenditure by way of
making arrangement for lighting and
special transport tor working parties due
to odd hour.
In the light of above; the authorities engaged

in preparing the cost estimates may exercise
their judgment and cater tor the additional cost
to the extent of 2 to 3 per cent, keeping in
view the severity of factors mentioned aoove,
Suppqrting details for the extra cost based on
actual site conditions in specific cases will
have to be given in justification.
88

Road Worlcs : 3-ilarthwOrk, Erosion Control and Drainage
Reference to Descrlptlon Unit QuantIty Rate

MoRT&H Rs.
Specifications
Suggestive Construction of Embankment with Flyashl

Pond Ash available from Coal or Lignite
Burning Thermal Plants as Waste
Material
Construction of embankment with f1yash

conforming to Table 1 of IRC: SP:58 - 2001
obtained from coal or Ugnite buming thermal
power stations as waste material, spread and
compacted in layer of 200 mm thickness each
aIOMC. alias specified inIRC:SP: 58 - 2001
and as per approved plans.
Unit = cum
Taking output:= 360 cum
a) Labour
Mate day 0.16
Mazdoor day 4.00
bl Machinery
Hydraulic Excavator 0.9 cum bucket hour 6.00
e capacity @ 60 cumlhour
Tipper 10T capacity, f1yash 360 x 1.2= t.km 432xL
e 432tonnes
e
Add 10 per cent of cost of carriage for
e loading and unlociding
o
o
Dozer 80 HP for spreading @ 200
cumlhour
Motor Grader for grading @ 100 cumlhour
hour
hour
1.80
3.60
o water Tanker 6kL capacity hour
hour
12.00
Vibratory Roller 8-1 0 tonne @ 100 3.60
o cumlhour
o
cl OVerheads @ % on (a+bl
o
o
o
o i,, 89
o
('
('
('
Road Works : 3-Eallhwodc. Erosioa Conlrolllld Drainage
Sr. Reference' to Description Unit Quantity Rate

No. MoRT&H Rs.
Specifications
d) Contractor's profit @l % on (a+b+c)

Note: 1. As f1yashis available free of cost as waste
material from Thermal Plants. cost of
material has not been added.
2. The earthcover on sides and intermediate

layers of earth sandwiching the fIyash have
not been included in this analysis. The
same are required to be provided as per
approved design and priced separately as
embankment construction .
..
90
e Cha pte r-4

e
c>' SUb-Bases; Bases (Non-Bituminous) and Shoulders
e: Preamble:
e
e 1. Quantities of materials provided are approximate and are meant for the purpose of estimating only.
Actual quantities shall be as per mix design.
2. For construction of sUb-base, two altematives as under have been provided :
a.
b.
Mix in place method
Plarit mix method
.;
3. Although plant mix method has not been provided in the MoRT&H Specifications, it is actually being
adopted by some of the contractors who are holding the mixlng plants to get better qualilyof mix. llis
also found economical as it can achieve much more progress. It is recommended that this .point may
be kept in view during future revision of specifications of sl!b'base.
4. In the case of improvement of sub-gradewith lime stabilization, soil is assumeq to be available and has
not been provided for. Only lime hasbeeri catered. In the case ollime stabirlzation of SUb-base, so~
5.
has been provided to fohn the sub-base.
In the case of medians, separators and footpaths, plate compactor has been catered for compaction
due to restricted space.
6. It has been assumed in the case of crushed cement concrete sUb-baseibase that during the process
of dismantling, 25 per cent of aggregates will get segregated and only the remaining will have to be
brOken/crushed from dismantled concrete slab portions. Transportation of materials has been catered .
o
.,
from place of dismantling to work site. In case,site is the same, transportation cost can be deleted.
7. Separate rate for penetration coat over top layer of crushed cement concrete base has been provided,
as this item is optional.
o
8. While providing for the rate of materials, detailed local enquiries should be made and prevailing market
rates ascertained from concemed suppliers in the area keeping in view the location of crushing plants
and lead involved.
o 9. The rate analyses for crushing of aggregates has also been inclUded in Chapter-1. The cost of procured
o aggregates and crushed aggregates by own crusher should be compared and economic altemative
adopted. It has generally been observed in practice that contractors are setting up their own crushing
o plants where quantities of aggregates are large especially for projec:s above RS.50 crores.
o 10. The quantity considered in the output is the compacted quantity. The quantities of aggregates provided
o In the rate analysis under the head material are the uncompacted quantities.
o
o
o 91
o
o
o
o
Chapter-4
sub-Bases, Bases (Non-Bituminous) and Shoulders
Unit Quantity Rate
Description Rs.
Sr. Reference to
No. MoRT&H
Specifications
Granular Sub-Base with Close Graded

401
Material (Table 4001)
A. Plant Mix Method

eonstruefion of granularsub-base by providing
close graded malerial, mixing in a mechanical
miX plant at OMC, carriage of miXed material
owo
motor grader on prepared surface and
compacting with vibratory power roller to
achieve the desired density, complete as per
Clause 401.
Unit = cum
Taking output = 225 cum (450 tonne)
s--- ,
a) Labour 0.40
day
Mate 2.00
day
Mazdoor skilled
day 8.00
Mazdoor
b) Machinery 6.00
hoUr
Wet mix plant @ 75 tonne capacity
per hour 6.00
hour
Electric generating set, 125 'tNA
hoUr 4.50
water tanker 6 KL capacity 5 km lead
with one trip per hour
hoUr 6.00
t.km 450xL
Tipper 10 toone ~
cover loading and unlOading
hour 6.00
Motor grader 110 HP
hoUr 6.00
Vibratory roller 8-10 t
92

Road W<lIb: 4-Sub-BasoIBases

Reference to
Rs.
MoRT&H
specifications
c) Material
Close graded granular sub-base material
as per Table 400-1
For Grading I Material

53 mm to 9.5. mm @ 50 per cent cum 144.0
9.5 mm to 2;36 mm @20 per cent cum 57.00
2.36 mm below @ 30 per cent cum 86.40
OR
. For Grading II Material

26.5 mm to 9.5 mm@35 per cent cum 100,80
9.5 mm to 2.36 mm @ 25 per cent cum 72.00
2..36 mm belOw @40percent cum 115.20
OR
For Grading III Material

9.5 mm to 4.75 mm @35 per cent cum 100.80
4.75 mm to 2.36 mm@ 12.5 per cent cum 36.00
2.36 mm below'@ 52.5 percent cum 151.20
d) Overheads @ 0/. on (a+b+c)
o Rate per cum = (a+b+c+d+e)/225
..
"
93
Sr. Reference to Description Unit, Quantity Rate
No. MoRT&H
Rs
Specifications .
B. By Mix In Place Method
,Construction of granular sub-base by

providing close graded material, spreading
in unitor"! layers with motor grader on
prepared surface, mixing by mix in place
method with rotavator
at OMC, and
compacting with vibratory roller to achieve
the desired density, complete as per Clause
401.
Unit = cum
a) Labour
Mate day 0.48
Mazetoor skilled day 2.00
Mazdoor unskilled day 10.00
b) Machinery
Motor grader 110 HP @50cum hour 6.00
Vibratory roller 8-1 0 tonne hour 6.00
Tractor-Rolavalor hour 12.00
Water tanker hour 3.00
c) Material
Close graded granular sub-base material
as per Table 400-1
I
.1 For Grading I Material
t
53 mm to 9.5 mm @ 50 per cent cum 192.00
2.36 mm below@30percent cum 115.20
Cost otwater KL 18.00
OR
For Grading II Material
2.36 mm below @40 per cent cum 153.60
Cost ot water KL 18.00
94

-Unit Quantlf;y Rate
Sr. Rs.
No. MoRT&H
Specifications
OR
For Grading lit Material

4.75 mm to 2.36 mrn@ 12.5 per cent cum 48.00
2.36 mm below @ 52;5 per cent cum 201.60
cost of water KL 18.00
d) OVerheads @ % on (a+b+c)
e) Contractor's profit @ Ok on (a+b+c+d)
Cost for 300 cum = a+b+c+d+e .
Rate per cum = (a+b+c+d+e}l300

401 Granular Sub-Base with Coarse Graded -
4.2.
Material (Table 400-2)
Constructionof granularsu~ by providing

coarse graded material, spreading in uniform
layers with motor grader on preparedsurface,
mixing by mix in place method with rotavator
atOMC, and compEictingwith vibratory roller
to achieve the .desired density, complete as
per Clause 401.
Unit = cum
a) Labour
Mate day 0.40
Mazdoor skilled day 200
Mazdoor day 8.00
b) Machinery
Motor grader 110 HP@50cumperhour hour 6.00
Vibratoryroller~10tonne hour 6.00
95
('
('
c

t
Sr.
No.
,
Reference to
MoRT&H
Description
",
Unit. Quantity. Rate

Rs.
t
Specifications t
t
,
c) Material
For coarse graded granular sub-base t
Materia~ as per Table 400-2
For grading I Material

134.40

53 mm to 26.5 mm @ 35 per cent cum
172.80
t
26.5 mm to 4.75'mm @45 per cent
2.36 mm below @20 per cent
cum
cum 76.80

Cost of water KL
18.00

OR

"or Grading II Material
26.5 mm to 4.75 mm @ 75 per cent
2.36 mm below @25 per cent
cum
cum
288.00 '
96.00

~&mw~r KL 18.00
OR
For Grading ~II Material

9.5 mm to 4.75 mm@66percent cum 255.00
2.36 mm below @ 34 per cent cum 129.00
KL 18.00
Cost of water

Note: Anyone of the grading for material may be
adopted as per design
96

RoadWorks: 4-Sub-1Iase/Ilascs

No. MoRT&H Rs.
Specifications
4.3. 402 Lime Stabilisation for Improving

Subgrade
Laying and spreading available soil in the

sUbgrade on a prepared surface, pulverising,
mixing the spread soil in place with rotavator
with 31Jllrcent slaked lime having miriimum
content of 70 per cent of Cao, grading with
motor grader and compacting with the road
roller at OMC to the desired density to form a
layer of improVed sUbgrade.
Unit = cum
A. By Mechanical Means
a) Labour
Mate day 0.36
Skilled mazdoor for alignment and day 1.00
geometerics
Mazdoor for spraying lime day 8.00
b) Machinery
Tractorwith ripper and rotavator hour .12.00
attachments @ 60 Cum per hour for
ripping and 25 cum per hour for mixing
Motor Grader 110 HP @50cum per hour hour 6.00
Vibratory roller 8-1 0 tonne capacity hour 6.00 " 0.65'
water tanker hour 12.00
c) Material
Lime at site tonne 15.75
Cost of water KL n.OO
d) Overheads e % on (a+b+c)

97

RoocIWCIIb: 4-Sub-_

Sr. Reference to DesCription Unit" Quantity Rate
Rs.

No. MoRT&H
Speclflcatlons
*
Note: *Though vibratory roller is required only for 3 '.
hours as per norms, but the same has te;>
availableat sitefOr6"hours as other machines
for spreading
be
and mixing will take 6 hours.

"
. "
The usage ratesof rollerhave been multiplied

with a factor of 0.65.
"
B. By Manual Means
t

Unit = cum
. Taking output = 150cum (263 tonnes)

a) Labour
M~ d~ 1.44

Mazdoor skilled
Mmdoor
day
d~
1.00
35.00

b) Machinery
Vibratory roller 8-10 tonne @ 60 cum
per hour
hour 2.50
c) Material
Lime"at site tonne 8.00
Rate per cum" (a+b+c+d+e)/600
98

Road
Worlcs:
4-Sub-_

Sr.
No. MoRT&H
Specifications
. Rs.
402 Lime Treated Soil for Sub-Base

4.4.
Providing, laying and spreading soil on a
prepared subgrade. pulverising, mixing the
spread soil in place with r<!tavator with 3 per
cent slaked lime with minimum content of 70
per cent of Cao, grading with motor grader
and cornpactingwith the road roller at OMC
to achieve atleast 98 percent oflhe maximum
dry density to form ~ layer of sub-base,
=
Unit cum
a) Labour
Mate day 0.48
Mazdoor skilled day 2.00
MazdOOr day 10.00
b) Machinery
Excavator 0.90 cum bucket capacity hour 6.00
01 Tipper for carriage of soil t. km 525 x l
e Add 10 per cent of cost of carriage to
OX cover cost of loading. and unloading
o Motor Grader 110 HP @50cumperhour hour 6.00

o Vibratory roller 8-1 0 tonne hour
hour
6.00
Tractorwilh rotavator and blade@25 12.00
e cum per hour
o Water tanker hour 12.00
o c) Material
o Lime at site tonne 15.75
Cost of water Kl 72.00
o
% on (a+b+c)
o d) Overheads @
e Cost for 300 cum = a+b+c+d+e

o Rate percum = (a+b+c+d+eV300
o
o 99
o
o
o
o
o
No. MoRT&H Rs.
Specifications
4.5. 403 Cement Treated Soil Sub-BaselBase
Providing, laying and spreading soil on a

prepared subgrade, pulverising, adding the
designed quantity of cement to the spread soil,
mixing in place with rolavalor, grading with the
roIerat OMC to achieve the desired unainfined
compressive strength and to form a layer of
sub-baseJbase.
Unit = cum
For 4 per cent quantity of cement by

weight of soil
a) Labour
Mate day 0.48
Mazdoor day 10.00
b) Machinery
Excavator 0.90 cum bucket capacity hour 6.00
Tipper for carriage of soil t.km 525 x L

Motor Grader 110 HP @ 50 cum per hour hour 6.00

Vibratory roller 8-10 tonne hour 6.00
Tractorwith rotavator and b1ade@25 hour 1.2.00
cum per hour
c) Material
Cement at site (@ 4 per cent of 525 tonne) tonne 21.00
.
100
~.
....

Road Works: 4-Sub-BaseIBases

MoRT&H Rs.
Specifications
Cost for 300 cum ='a+b+c+d+e
Rate per cum =(a+b+c+d+e)l300
403 Cement Treated Crushed. Rock or

Combination as per Clause 403.2 and
Table 400.4 in Sub-Base/Base
Providing,layingand spreading material on

a prepared sUbgrade, adding the (jesigned
quantity of cementto the spread material,
mixing in place with rotavator, grading with the
ro1Ierat OMCto achieVe the desired unconfined
compressive strength and to form a layer of
sub-baselbase.
Unit = cum
Quantity of cement assumed as 4 per cent

of quantity of crushed rock by weight
)
o
a) Labour
Mate
Mazdoor skilled
day
day
0.48
2.00
o Mazdoor day 10.00
o b) Machinery
o Motor Grader 110 HP @50cum per hour hour 6.00
hour
o Vibratory roller 8-10 tonne
Tractorwith rotavator and blade@25 hour
6.00
12.00
o cum per hour
o water tanker hour 10.00
o
o
o
o 101
o
{'
{'\
('\
r
RDodWIlIb: 4-Sub-Bas<JBascs

Sr. Reference to
Rs.
No. MoRT&H
Specifications
c) Material
Cement at site @ 4 per cent by weight tonne 24.00
cif crushed aggregate (600 tonne)
Grading of material for sub-base course

37.5 mm to 9.5 mm@55 per cent cum 211.20
9.5 mm t04.75I1)m@20percent cum 76.80
4.75 mm to 75 micron @ 25 per cent cum 96.00
KL 60.00
Cost of water
OR
Grading of material for base course

37.5 mm to 9.5 mm @ 32.5 per cent cum 124.80

4.75 mm to 75 micron @ 62.5 per cent cum 240.00
KL 60.00
Cost of water
d) Overheads @
-
0/. on (a+b+c)
Note: Quantities of ~gregates provided under 'c'

above are uncompacted quantities
i/
\ 4.7. 404.3.1 Making 50 mm x 50 mm FurroW$
Making 50 mm x 50 mm furrows, 25 mm
deep, 45 to the center line of the road and at
one metre interval in the existing -thin
bituminous wearing coarse including sweeping
and di$posal of excavated material within 1000
metres lead.
Unit = sqm
Taking output = 30 m x7 m= 210sqm
102
--

I

Road Works: 4-Sub-BascIBases
Reference to Description Unit 'Quantity Rate

MoRT&H Rs.
Specifications
a) Labour
Mate day 0.08
Mazdoor day 2.00
b) Machinery
Tractor- trolley hour 0.20
Cost for 210 sqm= a+b+c+d
Rate per sqm= (a+b+c+d)l210
404.3.2 Inverted Choke
Construclionof inverted choke by prOViding,

layinQ, spreading and compacting screening
B type/coarse sand of specified grade in
unifonn layer on a prepared surface with motor
grader and c;ompacting with power roller etc.
Unit = cum
a) Labour
, Mate day 0.92
Mazdoor day 21.00
b) Machinery
Motor Grader 110 HP hour 6.00
Vibratory roller 8-10 tonnes @ 60 cum hour 6.00
per hour
c) Material
Screening type '8' or coarse sand cum 720.00
Costofwaler KL 108.00
103
o
fl
o
Rood Works: 4-Sub-Base/IIases
Description Urilt Quantity Rate'

Sr. Reference to
Rs.
No. MoRT&H
Specifications
Rate' per cum =, (a+b+c+d+e)/600
4.9. 404 Water Bound Macadam
PrOViding, laying, spreading and compacting

stone aggregates of specific sizes to water
bound macadam specification including
spreading in uniform thickness. hand packing,
rolling with 3-wheeled steeVvibratory roller
8.10 tonnes in stages to proper grade aoo
camtler, applying and brooming requisite type
of screeningl binding materials to fill-up the
interstices of coarse aggregate, watering and
compacting to the required density.
A. By Manual Means
Unit = cum
a) Labour

,t Mate
day 10.08
day 2.00
ilL
, Mazdoor skilled
day 250.00
Mazdoor
b) Machinery
Vibratory roller 8-10 tonne @,60 cum hour 6.00
per hour
OR
Smooth 3-wheeled steel roller hour 1200
@ 30 cumlhour
hour 24.00
Water tanker
104
-..

., ..
~("'"

Rood Wades: 4-Sub-1Iasc/IIasoS

Reference to
Rs.
MoRT&H
Specifications
c) Material (Refer Table 4007. 8 & 9)

Aggregate
Grading I 90 mm to 45 mm @ 1.21 cum cum 435.60

per 10 sqm for compacted thickness of
100mm
OR
Grading 1163 mm to 45 mm/Grading 11\ 53 cum 435.60
mm to 22.4 mm @ 0.91 cum per 10 sqm for
compacted thickness of 75 mm
OR
Grading 11153mmt022.4mm cum 435.60

@0.91 cum per 10 sqm for compacted
thickness of 75 mm
Stone SCreening
Type A 13.2 mm for grading I @0.27 cum cum 97.20
per 10 sqm
OR
Type A 13.2 mm for grading 11@0.12 cum cum 57.60
~
per 10 sqm
~
OR
e cum 9a.o1
TypeB 11.2 mm for grading 11@ 0.20 cum
('
per 10 sqm
c OR
e Type B 11.2 mm for grading 11\@ 0.18 cum cum 86.40
c per 10 sqm
e OR
o Crushabie type such as Moorum or Gravel cum 108.00
o for grading I @ 0.30 cum per 10 sqm
o OR
105.59
Crushable type such as Moorum or Gravel cum
o for grading 11&111@ 0.22 cuin per 10 sqm
o
o
Q lOS
o
Road WCIIb: +Sul>-1lase/IIasos
1
Sr. Reference
MoRT&H
to Description Unit Quantity Rate
4
No. Rs.
Specifications
Ellndlng material
i

Elinding Material @0.08cumper
grading I material
OR
10 sqm for cum 28.80 4
,
t
Binding Material @O.06cumper 10 sqm for cum 28.80
t
grading II material
(Any one ot the aggregate grading, screening t
and binding material may be used as per .
design)
CO,stotwater ' Kl ,144.00
t

t
d) Overheads
e) Contractor's
@
profit
% on (a+b+c)
@ % on (a+b+c+d)

Cost for 36(f cum = a+b+c+d+e
t


':.
EI. By Mechanical Means
Unit = cum
a) Labour
Mate
Mazdoor skilled
day
day
0.68
2.00

Mazdoor day 15.00
b) Machinery
Molor grader 110 HP @ 50 cumlhr. for hour 7.20
spreading
Vibratory roller 8-1 0 lonne @60 cumlhr. hour 6.00
OR,
Smooth 3-wheeled steel roller hour 12.00

@30cumlhr.
Water lanker 6 KL capacity hour 24.00
106

RoadWodcs:
4-Sub-_
Reference to Description Unlt Quantity Rate

MoRT&H Rs.
Specifi.catlons
c) Material
Same as in case of manual means
d) Overheads @ , % on (a+b+c)
Cost for 360. cum = a+b+c+d+e
Note: As three wheeled smooth rollers are also very

commonly Used, the same has been provided
as an alternative.
405 Crushed cement Concrete Sub-BaseIBase
Breaking and crushing of material obtained

by breaking damaged cement concrete slabs
to size range not exceeding 75 mm as
specified in Table 400.7 transporting the
aggregates obtained from breaking of cement
concrete slabs at a lead of L km, laying and
compacting the same as sub.baseJbase
course, constructed as WBM to Clause 404
except the use of screening or binding
material.
Unit = cum
a) Labour
Mate day 4.16
Mazdoor for crushing broken cement day 102.00
concrete pavement/slabs into aggregate
o
o
o s, 107
o
('
('
('
RDocI
W~: 4-Sub-Bose/BIseS
Unit Quantity Rate

Description
Sr. Reference to Rs~
No. MoRT&H
Specifications

b) Machinery 6.00
hoUr
Motor grader 110 HP @50cumlhr.
hoUr 6.00
Vibratory roller 8-10 tonne @ 60 cum
per hour
OR
hoUr 12.00
Smooth 3-wheeled steel roller@30
cumlhr.
hoUr 6.00
t.km 720xl
TIpper 10 tonne capacity

hoUr 12.00
Water tanker 6 Kl capacity with 5 km
lead hour @ 1lrip per hour
c) M~terlal
Material available from dismanUed concrete
slab alter crushinglbreaking and only
carriage is required to be provided
Kl 72.00
Cost of water
e) ContractOr's profit @ % on (a+b+c+d)

Note: 1. It is assumed that dismantling of concrete
slab/pavement has been considered
separately. Hence same is not added In
this analysis. Only labour for crushing the
dismanUed slab lnto aggregate has been
added. Carriage from stock pile to work
site has been provided with a lead of l
krn.
108

Road Wod<S: 4-Sub-1lase/Ilases
Oescrlptlon Unit Quantity Rate

Reference to
Rs.
MoRT&H
specifications
2. In case of breaking of slabs is done locally

without involvement of transportation, the
provision of tipper, front end loader and
loading/unloading charges may be
deleted.
3. As 3-wheeled smooth steel rollers are

commonly in use, lhesame has been
provided as an altemative.
405.2 Penetration Coat Over Top Layer .of

Crushed Cement Concrete Base
Spraying of bitumen over cleaned dlYsurface

of crushed cement concrete base althe rate
of 25 kg per 10 sqm by a bitumen pressure
distributor, s\5reading ofkeyagg~ates at the -
rate of 0.13 cum per 10 sqm by a mechanical
gritter and rolling the surface as per Clause
506.3.8.
Unit = sqm
Takillg output = 7500 sqm
a) Labour
day 0.56
Mate
Mazdoor day 12.00
b) Machinery
Mechanical broom hydraulic@ 1250 sqm hour 6.00
per hour
Hydraulic self propelled chips spreader hour 6.00
Tipper 10 tonne capacity hour 6.00
~
VibratolY roller 8-10 tonne @ 30 cum hour 6.00 x 0.65
, per hour
Bitumen pressure distributor@ 1750 sqm hour 4.28
f per hour
109
f'
f'
r
Sr. Reference to Description unn- Quantity Rate
No. MoRT&H Rs.
Specifications
c) Material
Crushed stone aggregate 11.2 mm size cum 97.50
Bitumen tonne 0.25

Rate per sqm = (a+b+c+d+e)/7500
Note: Though vibratory roller is required only for 3
hours as per norms, the same is required to
be available at site for 6 hours to match with
other machines. The usage rates of vibratory
roller have been multiplied with a factor of
0.65.
4.12. 406 Wet Mix Macadam
Providing, laying, spreading and compacting

graded stone aggregate to wet mix macadam
specification including premixing the material
with water at OMC in mechanical mix plant
carriage of mixed material by tipper to site,
laying in uniform layers with paver in sub-
baselbase course on well prepared surface
and compacting with vibratory roller to achieve
the desired density.
Unit cum=
T!lking output = 225 cum (195 tonne)
a) Labour
Male day 0.48
Mazdoor day -10.00
110

Road WOIb: 4-Su.b-BasoJBases
Sr. Ref.rence to Description Unit Quantity , Rate

No. MoRT&H Rs.
Specifications
b) MachInery
,Wet mix plant of 75 tonne hourly capacity hour 6.60
Electric generating set, 125IWA hour 6.00
Front end lOader 1 cum capacity hour 6.00
Paver finisher hour 6.00
VibratOlYroIler 8-1 0 tonne hour 6.00 x 0.65"
e
OR
~
Smooth 3-wheeJed steel roller@8-10 hour 12.00
e tonne
e
Water tanker
Tipper
hour
t.km
3.00
495xl
e Add 10 per cent of cost of carriage to cover
costof loading and unloading
c) Matvlal (Table 400-11)
45 mm to 22.4 mm @30percent
22.4 mm to 2.36 mm @40percent
cum 89.10
o
cum 118.80
2.36 mm to 75 micron @30 per cent cum 89.10
e
e) Contractor's profit @ ~. on (a+b+c+d)
('J
e Cost for 225 cum = a+b+c+d+e

0'
Rate per cum" (a+b+c+d+e)l225
e
o Note: "1. Though vibratory roller is required only for
3 hours as per norms, the same is required
o to be,available at site for 6 hours to match
o with other machines. The usage rates of
vibratory roller have been multiplied with a
o factor of 0.65.
o
o
o
o
o ',!.
v-
11l
o
o
('
o
Road Wades: 4-Sub-BaseJBases

Sr; Reference to
Rs.
No. MoRT&H
SPElcificatlons .
.
2. As 3-wheeled smooth steel rollers are
commonly in use, the same has been
provided as an altemative which can be
used if the thickness of individual layer
does not exceed 100 mm. .
4.13 .. 407 Construction of Median and Island. with

Soil taken from Roadway cutting
Construction of Median and Island above road

level with approved material deposited at site
from roadway cutting and excavation for drain
and foundation of other structures, spread,
graded and compacted as per Clause 407.
Unit = cum
a) Labour
Mate day 0.24
Mazdoor day 6.00
b) Machinery
Water tanker 6 KL with 5 km lead and hour 1.00
1 trip per hour

Plate compactor@ 3.5 cum per hour hour 6.00
c) Material
. KL 6.00
\ Cost of water
e) Contractor's profit @ 0;' on (a+b+c+d)

112

Reference to
MoRT&H
Specifications
Note:
4.14. 407

o

o
b) Machinery
Water tanker with 5km lead
hour 1.00
o
Plate Compactor@ 3.5 cum per hour
Hydraulic Excavator 1.0 cum bucket
hour
hour
6.00
O.$()

o Tipper 10 tonne capacity
t.km 52.5 x L
o
Add 10 per cent of cost of transportation
o to cover cost of loading and unloading
o
o c) Material
KL 6.00
Cost of water
o
o
o" 113
o
o
('
('
o
- -- -------,---
Unit Quantity Rate

Description Rs.
Sr. Reference to
No. MQRT&H
Specifications
Cost for 21 cum = a+b+t+d+e

This analysis provides formedian and island .
Note: with earthen top. In case the surface is
required to be turfed or planted with shrubs,
the same is required to be provided Sep;ll"8tely
as per analysis given in the Chapter on
horticulture. In case surface finish is of hard
type. the same may be provided separately
as per approved design.
Construction of Shoulders
4.15.
A. Earthen Shoul<!ers
The rate as applicable for sub-grade
construction may be adopted.
B. Hard Shoulders
Rate as applicable for sub-base and or
base may be adopted as per approved
design.
C. Paved Shoulders
The rate may be adopted as applicable for
dif(erentlayersol pavementdepellding upon
approved design of paved shoulders.
Footpaths and Separators

4.16. 409
Construction of footpath/separator 'a/ providIng
a 150 mm compacted granular sub-base as .
per Clause 401 and 25 mm thick cement
concrete grade M15, overlaid with precast
concrete tiles in cement mortar 1:3 including
provision of all drainage arrangements but
excluding kerb channel.
Unit =sqm
1\4

Road WClIb: 4-Sub-Base/Bases

Sr. Reference to
Rs.
No. MoRT&H
Speclfi~atlons
a) Labour
Mate day 1.36
Mason day 4.00
Mazdoor day 30.00
b) Machinery
Vibratory road roller 8-10 tonne @ hour 0.75
60.cum per hour
Warer tanker 6 KL capacity @ 1 trip hour 2.00
per hour
Concrete mixer 0.410.28 cum per hour hour 6.00
c) Material
I) For granular sub-base material
53 mm to 26.5 mm@35 per cent cum 20.79
26.5 mm to 4.75 mm@45 per cent cum 26.73
2.36 mm below@20 per cent cum 11.88
.
Ii) For cement concrete grade MiS, 7.5 cum
Aggregate 12 mm crushed@0.9cumof cum 6.75
concrete
Sand @ 0.45 cum/cum of concrele cum 3.38
Cement Ionne 1.88
ill) For cement plaster 1:3

Sand cum 3.84
Cement Ionne 1.83
Iv) Precast cement concrete tiles

Tiles size 300 x 300 mm and 25 mm thick Nos 3300.00
v) RCCpipes
Pipes 200 mm dia, 2.5 m long for drainage mtr 22.50
vi) Cost of water KL 12.00
Cost for 300 sqm a+b+c+d+e
Rate per sqm (a+b+c+d+e)/300
us
o
o
o
Sr. Reference to Description . Unit Quantity . Rate
No. MoRT&H Rs.
Specifications
4.17. 410 Crusher Run Macadam Base
Providing aushed stone aggregate; depositing

on a prepared surface by hauling vehicles,
spreading and mixing with a motor grader,
watering and compacting with a vibratory roDar
to Clause 410 to form a layer of sub-basel
base. .
Unit = cum
Ta~ngoutput=360cum
A. By Mix In Place Method
a) Labour
Mate day 0.48
Mazdoor s~lIed day 2.00
Mazdoor day 10.00
b) Machinery
Tractor attached with rotavator@25cum hour 12.00
per hour
Motor grader 110 HP hour 6.00
Vibratory roller8-10 tonne @ 60 cum per hour 6.00
hour
.
!
.\
c) Material
~ Aggregate at site
I) For 53 mm maximum size

63 mm to 45 mm @ 33 per cent cum 157.46
Below 5.6 mm @ 35 per cent cum 166.68
OR
116

.' ..'::........... " .....

..'.
' ..!;:-\;'i;~~~io:ti~~~~~.;.
Road Wades: 4-Sub-1las<IBases
Sr. Reference to Desc.r1ptlon Unit Quantity Rate

No. MoRT&H
Rs.
Specifications
II) For 45 mm maximum size

45 mm to 22.5 inm @ 5 per cent cum 24.12
2i4 mm to 5.6 mm @ 50 per cent cum 237.60
Below 5.6 mm @45 per cent cum 213.48
d) Overheads @ . % on (a+b+c)
e) Contractor's profit @ % on (a-t,b+c+d)

Note: Anyone of the aggregate grading may be
adopted.
B. By Mixing Plant:
Unit = cum
Taking output = 225 cum (450 tonnes)
a) Labour
Mate day 0.28
Mazdoor day 6.00
b) Machinery
wet mix plant @ 75 tonne per hour hour 6.00
Electric generator sel, 125 KVA hour 6.00
Front end loader 1 cum buckelcapacity hour 6.00
Motor grader 110 HP hour 6.00
Vibratory roller 8-1 0 tonne hour 6.00
Tipper I.km 450xL
Add 10 per cent of cost of carriage to cover

cost of loading and unloading
o
,~
'o.~ il7
...
o
o
- ---
o
o
Road Works: 4-Sub-BaseIBases
Sr. Reference to Description Unit . Quan~ty . Rate

No. MoRT&H . I
Rs ..
Specifications
c) Material
Aggregate at site
\:
i) For 53 mm maximum size i
63mm to 45 mm @ 33 per cent
cum
cum
98.40

Below 5.6 mm@ 35 per cent Cum
94.41
104.18
OR
il) For 45 mm maximum size

45 mm 10 22.5 rrim @ 5 percent cum ~
15.06
Below5.6 mm @45 per cent
Costotwater
cum
cum
Kl
148.50
133.43
18.00

d) Overheads @
e) Contractor's profit @
% on (a+b+c)
% on (a+b+c+d)

4'!.


4.18. Suggestive Lime.Flyash Stabilised Soli Sub-Base

,
,
Constructionot sub-base using lime -llyash
\ admixlurewilh granularsoil, free fromorganic

matter/deleteriousmaterial or clayeysiltsand
low plasliclty clays haVing PI between 5 and
20 andliqUidlimitlessthan 25 andcommercicil
dry lime,slakedat site or pre-slakedwithGaO
conlent not less than 50 per cent, lIyash to
conform to gradation as per Clause 4.3 ot
IRC: 88-1984, lime + lIyash content ranging
between 10 to 30 per cent, the minimum un-
confinedcompressjvestrengthandCBRvalue
after28 days curing and 4 days soakingto be
7.5 kg!sqcmand 25 per cent respectively,all
as specifiedin IRe: 88-1984.
118
RDad Works: 4-Sul>-1laseIBases
Reference to DescriptIon UnIt Quantity. Rate

MoRT&H
Rs.
Specifications
Unil= cum
Takingoutpui = 480 cum (720 tonnes, density
1.50tlcum)
Assumptions m;lde
Tolal mass laken for analysis = 7201
Lime + Flyash admixture
@20percenl = 0.2 x 720 = 1441
Soil = 720.;144 ,. 576 I
576 /1.6=360cum
Lime + Ftyash = 1441
e Ratio Lime 4 : Flyash 16
Lime
Ftyash
=29 kg.
= 115 kg.
.- at Labour
Mate
Mazdoor
day 0.24

day 6.00
.'
Mazdoor (Skilled) day 1.00
b) Machinery
01 HydraUlic excavator 0,90 cum buckel hour 6.00
0:?, capacily@60cumlhr. for 360 cum soii
TIpper 10T capacity for carriage olsoil l.km 578xL
o 578tonne5
o TIpper 10T capacity for carriage of t.krn 115x L
115 tonnes flyash
o TIpper 10T capacity for carriage of hour 3.00
o 29 tonnesof lime from store 10work sile
o Add 10 per cent.of cost of carriage 10

o cover cost of loading and unloading
o Traclorwilh disc harrows for pulverlsalion hour 6.00
o Motor grader 110 HP@50cum per hour hour 9.60
o for mixing in-place and grading
Vibratory roller 8-10 tonne hour 6.00
o water lanker hour 12.00
o
o
o 119
o
Road WOIb: 4-&Jl>.1IasoIBases
I
Sr. Reference to Description Unit Quantity Rate.

.~
No. MoRT&H . Rs. ,
4
Specifications
\,,
.\ 4
c) Material
. Slaked Lime tonne
.'4
29.00
Compensation foi earth taken from private cum 360.00 >4
source
4

4

,
Cost for 480 cum = a+b+c+d+e 4
Rate percurn = (a+b+c+d+eV480 4
Note: 1. Cof11lensation for earth win valY from place

tQ place and will have to be assessed

realistically as per particular ground--

situation. In case earth is available from
Govt Iand,compensation for earth will not
be required. The position is required to be

clearly stated in the cost estimate.
2. Cost of flyash has not been considered as

same will be available free of cost Only
carriage of flyash has been provided.
3. Lime + Flyash has been taken as 20 per

cent of total mass and ratio of lime and
flyash as 1:4 for estimating purposes. Total
quantities will be as per approved design.
120
-

Chapter-'S
Bases and Surface Course (Bituminous)
Preamble:
1. Various alternatives for machines and materials have been provided. The one that suits a particular
situation and design may be adopted.
2. The Clauses of MoRT&H Specifieatlons, which have been mentioned tor each item, may be referred tor
detailed specifications and construclion procedure. The rate analyses mention. only brief description.
3. The machinery and equipment included in various analysis are as per various specifieatlons of MoRT&H
and are mandatory. As perthe present trend,contraetors areprocuring machinery and equipment of
higher capacily. Provision has accordingly been made.
4. The outputs taken for the construclion equipment are tor the compacted quantities of the relevant
items and not for loose quantities.
5. In case of prime coat and tack coat, minimum quantities of binder indicated in specifications have
been taken. Adjustment, plus or minus, can be made tor the variation between this quanlily and the
actual quanlily approved by the EngineeraflertheprelirTiinarytrials.
6. The items of bituminous works required under maintenance have been added in the Chapter on
Maintenance.
,
7.
8.
Tack coat and prime coat, wherever provided, are required to be measured and paid separately.
Cleaning of surface is a part of the prime coat and tack coat. As such cleaning of surface has not been
e 9.
provided tor bituminous courses as the same is already catered inprimeJtack coat. However, tor those
cases where such coats are not required to be done, cleaning of surface shall be included.
It is presumed that tack coat, where required, will be provided immediately preceding the bituminous
0 layer.
e 10. Rolling of bituminous courses is required to be done as per Clause 501.6. Provision in the analyses
~ has accordingly been made. It has been observed during actual praclice at work sites, that the
availabilily of road roller is generally inadequate. As compaclion is the key to good construction, this
0 point is being specifically highlighted to ensure that road rollers are deployed at site as per provision in
the rate analyses.
0 11. Spreading of bituminous materials shall be done by mechanical means except in areas where a
mechanical paver cannot have access.
0
12. The source of all materials to be used on the project must be tested and expressly approved by the
0 Engineer.
0
0
0
:oj,. 121
0 l>
0
{I
f"
('
4
Road Works: 5-Bases and Surface Course (Bituminous) 4
4
13. Quantities of materials taken in the analyses are for the purpose of cost estimate only. The'.a4
quantity shall be as per job mix formula. . . "'.
14. Choice of grade of bitumen shall be made as per the gUidelines given in Appendix-4 of MoRT&r.
Specifications.
15. The specification and requirements for modified binder with various type of modifiers have been laic 4
down in Clause 521 of MoRT&H Specifications and IRC: SP:53-2002 which shall be followed.
. 4
16. The guidelines given vide Annexure - A to Clause 501 of MoRT&H Specifications in regan! to protection .
of environment shall be followed for a particular situation..
17. The quantities taken as output of the it\lm in the rate analysis are the compacted quantities and the
quantities of aggregates taken under the head 'material'are the un-eompacted quantities for the
procurement purposes.
18. The approximate proportions by weigtlt of different aggregates and bitumen CorbyVolume in unavoidable
cases) necessary to produce the intended mix satisfying the job requirements and meeting the
designated Specifications are for estimating purpose only .. The actual quantities should be worked out.

on the basis of job mix formula adopted for the job. after working out the same in the laboratory for
particular aggregates and bitumen approved by the Engineer.

"

h
122
"-
.
--

I

Chapter- 5
Bases and Surface Course (Bituminous)

MoRT&H Rs.
No.
Specifications
5.1. 502 Prime coat
Providing and applying primer' coat with

bitumen emulsion on prepared sUrfa,ce of
granular base including clearing of road surface
and spraying primeratlhe' rate of 0.60 kg!
sqm using mechanical means.
Unit"'sqm
Taking output'" 3500 sqm
a) Labour
Male day -0.08
Mazdoor day 2.00
b) Machinery
Mechanical broom @ 1250 sqrn per hour hour 2.80
Air compressor 250 cfm hour 2.80
Bitumen pressure distributor @ 1750 sqm hour 2.00
perhour
water lanker 6 KL capacity @ 1 trip hour 1.00
per hour
c) Material .'
j
tonne ,.
Bitumen emulsion @ 0.6 kg per sqm 2.10
\,
Cost of water KJ.. 6.00
Cost for 3500 sqm '" a+b+c+d+e
123
o
o
o
,j
I
t
1
t
, Rood Wodcs: S-Bases and Surface cowse (Bituminous)

Sr.
No.
Reference to
MoRT&H
Description Unit
Quantity Ra

~
Specifications
Note:
Bitumen primer has been proVided @0.60kg
. Rs.
,
per sqm as per Clause 502.8. Payment shall
be made with adjustmen~' plus or minus, for
the variation between this quantity and the
4

actual quantity approved by the Engineer alter 41
the preliminary trials refe~ to in Clause No.
502.4.3.
f
4
5.2. 503 Tack Coat
4
Providing and applying lack coat With bitumen
41
emulsion using emulsion pressure distributor
at the rate of 0.20 kg per sqm on the prepared
41

bituminous/granular
mechanica, broom.
surface cleaned with

Unit = sqm

a) Labour
Mate
Mazdoor
b) MaChinery
day
day 0.08
2.00
, ..

Mechanical broom @ 1250 sqm per hour hour

Air compressor 250 cfm
Emulsion pressure distributor
@1750sqmperhour
hour
hour
2.80
2.80
2.00

c) Material
Bitumen emulsion @ 0.2 kg per sql"(! tonne

0.70



124
1Ir'_-----

Rood W(lIks: 5-Bases and Surface Course (Bituminous)
-Refercence to Description Unit Quantity Rate
MoRT&H Rs.
Specifications
Note: 1. Bitumen emulsion has been provided

@ 0.20 kg per sqm as per Clause 503.8.
Payment shall be made with adjustment,
pius or minus, for the variation between
this quantity and actual quantity approved
by the Engineer after preliminary trials
referred to in Clause 503.4.3.
2. An output of 3500 sqm has been

considered in case of prime coat and tack
coat which can be covered by bituminous -
courses on the same day.
504 -SltuminousMacadam
Providing and l<1yingbituminous ma<:adamwith

100-120 TPH hot mix plant producing an
average output of 75 tonnes per hour using
crushed aggregates of specified grading
premixed with bituminous binder, transported
10 site, laid over a previously prepared surface
with paver finisher to the required grade; level
and aJignmenl.and rolled as per Clauses 501.6
and 501.710 achieve the desired compaction
=
Unit cum
a) Labour
Mate day 0.84
Madoorworkingwith HMP, mechanical dqy 16.00
broom, paver, roller, asphalt culler and
assistance for selling out lines, levels and
layout of construction
Skilled mazdoor for checking line and day 5.00
levels
125
{'
('
('
.~
Road Worb: 5-1lases and Surface Course (Bituminous)
I
No. MoRT&H Unit Quantity .
Specifications
b) Machinery
Batch mix HMP 100-120 TPH @75tonne
per hour actual output
Mechanicalbroom hydraulic@ 1250 sqm
hour
hour
6.00 ..
;
i
A
2..20
per hour
4
Air compressor 250 cfm

hour 2.20
Paver finisher hydrostalic with sensor hour 6.00
control @ 75 cum per hour

Generator25O KVA
Front end loader 1 Cum bucket capacity
Tipper.10 tonne capacity

t.km
hour
hour
6.00
6.00
450 x l
':,4'.
:~
'-41
Smooth wheeled roller 8-1 0 tonnes for hour
inilialbreak down rolling
6.00 x 0.65 41
Vibratory roller 8 tonnes for intermediate hour 6.00' x 0.6$
t
rolling
t
Fipish rolling with 6-8 tonnes smooth hour 6.00 x 0.65 411
wheeled tandem roller
~t

c) Material , "
,.
I) Bitumen @ 3.3 per cent of mix
Weight of mix = 205 x 2.2 = 450 tonne
tonne 14.85
,.
,
\. ii) Aggregate
Total weight of mix = 450 tonnes
Weight of bitumen = 14.85 tonnes

Weight of aggregate = 450 -14.85
= 435.15 tonne.s

Taking density of aggregate = 1.5 ton/cum
Volume of aggregate = 290.1 cum
"Grading I (40 mm nominal size)

37.5-25mm
25-10 mm
15 percent
45 percent
cum 43.51

'.
cum 130.55
10-5 mm 25 percent cum 72.53
5 mm and below 15 per cent : cum

43.51
OR
126
*,.

.7

Road Works: S-B and Surface COUJSO (Biblminous)
sr. Reference to Description Unit Quantliy Rate

No. MoRT&H Rs.
Specifications
Grading II (19 mm nominal size)

25-10mm 40percent cum 116.04
105mm 40 percent cum 116.04
5 mm and below 20 percent cum 58.02
'Any one of the altemative may be adopted

as per approved design
d) Overhead charges@ % on (a+b+c)
e) Contractor's profit@ % on (a+b+c+d)
Rate per cum = (a+b+c+d+ll')/20S
"Note: '1. Although the roller are required only .for 3

.hours as per norms of output, but the same
have to be available at site for six hours as
the hot mix plant and paver will take six
hours for mixing and paving the output cif
450 tonnes considered in this analysis.
Tocaterforthe idle period of this rollers,
their usage rates have been multiplied by
a factor of 0.65.
2. Quantity of bitumen has been taken for

analysis purpose. The actual quantity wm
depend upon job mix formula.
3. Labour for traffic control, watch and ward

and other miscellaneous duties at site
including sundries have been included in
administrative overheads of the Contractor.
4. In case 8M Is laid over freshly laid tack

coat, provision of mechanical broom and
o 2 mazdoors for the same shall be deieted
o as the same has been included in the cost
of tack coal
o
o
o 127
4
~ WOlks:.s.:Bases and SurliIceCoune (BilumiDous) 4

Sr. Reference to Description Unit Quantity . Ratf

No. MoRT&H
Specifications
Rs.
-.

5.4\ 505 Bituminous Penetration Macadam
Construction of penetration macadam over
prepared base by providing a layer of
compacted crushed coarse aggregate using

chips spreader with alternate applications of t
bituminous binder andkey aggregates and t
rollingwith a smoothwheeled steelroller8-10
tonne capacity to achieve the desireddegree t
of compaction.

A. 50 mm thick

=
Unit sqm

Taking output = 4500 sqm (225 cum)
a) Labour

Mate
Mazdoor includingfor brooiningof key
aggregates
day
day
0.32
6.00

Mazdoor skUled day
2.00

b) Machinery
Hydraulicself propelled chip spreader
both for aggregates and key aggregates
hour 6.00

@ 1500 sqm per hour for 4500 x

'.
2 sqm = 9000 sqm
Bitumenpressure distributorfor hour 2.57
@ 1750sqm per hour
i1
TIpper5.5 cum capacity for carriageof hour 10.00
aggregates from stockpile to chip spreader
Vibratory roller 8 tonnes hour 6.00
c) Material
Bitumen @ 5 kg per sqm tonne 22.50
Crushedstone coarse aggregatepassing cum 270.00
45 mm and retained on 2.8 mm sieve
@ 0.06 cum per sqm
Key aggregates passing 22.4 mm and cum 67.50
retainedon 2.8 mm sieve@0.015cum
persqm
128
*'

Road Works: S-Bases and Surface Course (Bituminous)
DesCription Unit Quantity Rate

..sr, Rererence to
No. MoRT&H
Specifications
Rs.
d) Overhead charges @ %on (a+b+c)

Rate per sqm = (a+b+c+d+e)l45!l!l
Note: 2 tipperswill be neededto match the capacity

of chip spreader and front.end loader.
B. 75 mm thick
Unit=sqm
Taking output = 45011.sqm (337.5 cum
compacted)
a) Labour
Mate day - 0.40
Mazdoor includingfor brooming of key day 8.00
aggregates
b) Machinery
Hydraulicself propelledchlp.spread~r
bolh for aggr'egatesand key aggregates
hour 6.00
@ 1500 sqm per hour for 4500 x 2 sqm

BitUmenpressure disbibutor for hour 2.57
@ 1750 sqm per hour

10.00
o Tipper 5.5 cum capacity for carriage of
aggregates from stockpile to chip spreader
Vibratoryroller 8 tonnes
hour
hour 6.00
o
c) Material
o Bitumen @ 6.8 kg per sqm tonne 30.60

Cn,lshedstone coarse aggregate (loose) cum 405.00
passing 63 mm and retained on 2.8 mm
o sieve @ 0.09 cum per sqm
Key aggregates passing 26.5 mm and
o retained on 2.8 mm sieve @ 0.018 cum cum 81.00
o persqm
o
o 129
o
o
o
e
q 'III
!I
!:
Road Worts: 5-Basesaod Surface Course (Bituminous)

t
Sr. Reference to
Description 41
No. MoRT&H Unit Quantity Rare
Specifications
41

Rs.
d) Overhead charges@
% on (a+btc)
e) Contractor's Profit @

.Cost for 4500 sqm
% on (a+b+c+d)
= a+b+c+d+e

Note:
2 tippers and 2 rollers Will be needed to match
the capacity of chip spreader and front end
loader.

5.5. 506 Built-up Spray Grout
PrOViding, laying and rolling of bUilt-up spray

grout layer over prepared base consis6ng of
a two layer composite constr~tion of
compacted crushed coarse agg!l!gates using

motor grader for aggregates. Key stone chips
spreader may be used with application of
bituminous binder after each layer, and with .:-

key aggregates placed on top of the second
layer to serve as a base conforming to the
fine, grades and cross-section specified, the

, . compacted layer thickness being 75 mm.

~
10
Unit = sqrn
\ Taking output = 3000 sqm (225 cum)

\
a) Labour
Mate
day 0.40
Mazdoor inclUding for blOOming of key
agg!l!gates
Mazdoor skilled
day
day
6.00

2.00

130
',:,,'

..\

Road Works: S-Bases and Surface CllUI1lC (Bituminous)

MoRT&H Rs.
Specifications
b) Machinery
Hydraulic self propelledchip spreader hour 6.00
both for aggregates and key aggregates
@ 1500 sqm per hour for 3000 x 3 sqm
Bilumenpressure distributorfor hour 3.43
3000 x 2 sqm@ 1750 sqm per hour
TIpper 5.5 cum capacity hour 10.00
-*
Vibratory roller 8 tonnes hour 6.00
Front end lOader1 cum bucket capacity hour 6.00
c) Material
~-
Bitumen 30 kg per 10 sqm@ 15 kg tonne 9.00
, per 10sqm for each layer
Crushed sloneOOllfSeaggregate passing cum 300.00
53 mm and retainedon 2.8 mm sieve
@ 0.5 cum per 10 sqm for each layer

Key aggregates passing22.4 mm and cum 39.00
retained on 2.8 mm sieve @0.13 cum
.~

per10sqm
.cost for 3000 sqm = a+b+c+d+e

o Note: 2lippers will be neededto matchthe capacity

of hydraulic chip spreader and front end
o loader.
o
o
o
o
o
o
o ;.1
o 131
j
L _
o
o
o
Road Wodcs: 5-1lases and SurfiIce Course (Bitumin9US) 4
R"
Sr. Reference to
No. MoRT&H . Description Unit Quantity
Specifications
.~
5.6. 507
Dense Graded Bituminous Macadam
Provid"lIlgand /aying dense graded bittlminous

macadam with 100-120 TPH batch type HMP
Producing an average output of 75 tonne per
hour using crushed aggregates of specified

~
grading, premixed with bituminous binder
@ 4.0 to 4.5 per cent by w~ight of total mix ~
and filler, transporting the hot mix to work site,
laying With a hydrostatic paver finisher with
sensor conlrolto the required grade, level and

t
alignmel)t, rolling with smooth
vibraloly and .tandem roUers to achieve the
desired compaction as per
Wheeled,
MoRT&H

Specifications
respects;
Unit = cum
Clause 507 complete in aU

t
t
t
a) Labour
'"
Mate
MazdoorWOrkingwilh HMP, mechanical
broom, paver, roUer,asphalt culler and
day
day
0.84
16.00
assistance for selling outlines, levels
and layout of construction
SkiUed mazdoor for checking line and
levels
day
5.00

b) Machinery
Batch mix HMP @ 75 tonne per hour
Paver finisher hYdrostatic With sensor

hour
6.00

hour
control @ 75 cum per hour 6.00
Generalor250 ~A
hour
6.00

TIpper 10 tonne capacity
Add 10 per cent of cost of carriage 10

hour
l.km
6.00
450 x L
cover cost of loadin!! and unloading

132

i
I
thE

I

Road Works:.5-Bases ODdSurface Cowse (Bi1llminous)

$to
MoRT&H Rs.
No.
SpeGificatlons
Smoothwheeled roller8-10 tonne for hour 6.00 x 0.65*

initial break down rolling
Vibralolyroller 8 tonne for intermediate hour 6.00 x 0.65*
romng
Finish rollingwith 13-8tonne smooth hour 6.00 x 0.65*
wheeledtandemroller
c) Materials
I) Bitumen @ 4.25 per cent of weight tonne 19.13
of mix
iI) Aggregate
Total weight of mix <= 450 tonne
Weight of bitumen = 19.13tonne
Weight of aggregate'" 450 -19.13 = 430.87 tonne
=
Taking density of aggregate 1.5 ton/cum
=
Volume of aggregate 287.25 cum
Grading - I 40 mm (Nominal Size)

37.5 - 25 mm 22 percent cum 63.19
25 -10 mm 13 percent cum 37.34
10-4.75mm 19 percent cum 54.58
4.75 mm and below .44 per cent cum 126.39
Filler @2 per cent of weight of aggregates tonne 8.62
OR
Grading ~ Ii 19.mm (Nominal Size)
25-10mm 30 percent cum 86.16
10 - 5 mm , 28 percent cum 80.43
5 mm.and below 40 per cent cum 114.90
Filler@2 per cent of weight of aggregates "tonne 8.62
* Anyone of the alternativesmay be adopted

as per approveddesign.
d) Overhead cllarges @ % on (a+b+c)
e) Contractor's profit II % on (a+b+c+d)

Rate per cum" (a+b+c+d+e)l195
133
o
o
o
t
Road Worb: S-Bases and Smface Course (Bilulllinous)

Sr. Reference to >;~ 4

Description
No. Unit Quantity Ra~
MoRT&H
Specifications Rs .
Note: *1. Although the rollers are required only for 3

....
hours as per noons of output, but the same i
have to be available at site for six hours as
hours for mixing and paving the output of

t
450 tonne considered in this analysis.

,
To cater for the idle period of these rollers,
their Usage rates have been multiplied by . ~
a factor of 0.65.
2. Quantity of Bitumen has been taken for

analysis purpose. The actual quantity Viill
3. labour for traffic; control, walch and ward
and other miscellaneous duties at site

administrative overheads of thecontractor.
4. In case DBM is laid over freshly laid tack

coal, provision of mechanical broom and
2 mazdoors shan be deleted as the same
has been included in the cost of tack coal

5. The individual density for each size of

,
I
\ /
.
aggregates to be uSed for construction i.e.
37.5-25 mm, 25-10 mm etc. should be
found in the laboraloly 'and accordingly the

\ .;
\.~
quantities should be ammended for use in

field. The average density of 1.5 tonne/cum .
is only a reference density in this Data
Book.
6. The individual percentage of aggregates

should be calculated from the total weight .
of dry aggrega~ i.e. excluding the weight
of bitumen. The weight of filler will also be

2 per cent by weight of dry aggregates.

134 ';,~

,

Road Works; >Bascsand Surface Course (Bituminous)
,
, . DescriPtion Unit Quantity Rate
Sr. Reference to
No. MoRT&H Rs.
Specifications
5.7. sOs Semi-Dense Bituminous Concrete
Providing and laying semi-dense bituminous .

concrete with 100-120 TPH batch type HMP
producing an average output of 75 tonne per
grading, premixed with bituminous. binder
@ 4.5 to 5 per cent of mix and filler.
transporting the hot mix to work site, laying
with a hydrostatic paver finisher with sensor
control to the required grade, Jevel and
"
alignment, rolting with smooth wheeled,
vibratory and tandem rollers ~oachieve the
desired compaction as :per MoRTo&H
Specifications Clause 508 complete in all
respects.
Unit = cum
a) Labour
.Mate day 0.84
Mazdoorworking with HMP, mechaniCal day 16.00
broom, paver, roller, asphalt cutter and
assistance for setting out lines, levels and
levels
b) Machinery
Batch mix HMP @ 75 tonne per hour hour 6.00
Paver finls~r hydrostatic with sensor hour 6.00
Generator 250 KVA hour 6.00
Tipper 10 tonne capacity t.km 450xL

135
{l
p
()
I~ t
,I ~
,
Road Worb: SBases and Surface Course (Ilituminousj "
i
:1, Sr. Reference to f
No. MoRT&H
Description . Unit Quantity RatEf
Specifications Rs"
f
~.
I;
Smoothwheeled roller 8-10 tonne for
Vibratory roller 8lonne for intermediate
rolling
hour
hour
6.00 x 0.65*
6.00 x 0.65*

I
i'
Finish rolling with 6-8lonne smooth hour

6.00 x 0.65*
I
;~ wheeled tandem roller
c) Material
I

Grading I: 13 mm (Nominai Size)

I) Bitumen @ 4,5 per cent of weight of mix tonne
20.25
Ii) Aggregate
Total weight of mix = 450 tonne
Weight of bitumen = 20.25 tonne

Weight of aggregate = 450 -20.25

= 429.75 tonne
Taking density of aggregate = 1.5 ton/cum
Volume of aggregate = 286.5 cum
13.2 - 10 mm
10-5mm
20 per cent
38 percent
cum
cum
57.30

OR
5 mm and below 40 per cent cum
Filler@ 2 per centofweight of aggregates tonne
108.87
114.60
8.62

.\". :

Grading II: 10 mm
. ' ...
'.
I) Bitumen @ 5 per cent of weight of mix
weight of mix = 450 tonne
tonne
22.50
'.
Ii) Aggregate
Total weight of mix = 450 lonne
Weight of bitumen = 22.5 tonne

Weight of aggregate = 450 -22.50=427.50
tonne
Takingdensityof aggregate= 1.5 tonIcuni
Volume of aggregate = 285 cum

9.5 - 4.75 mm @ 57 per cent
4.75 and below @ 41 percent
cum 162.45

cum 116.85
.
Filler@2 per cent of weightof aggregates tonne
8.62
136 -,

RoadWorks: 5-Bases IIId Surfac:eCourse (Bituminous)

sr. Referlilnce to
MoRT&H Rs.
No.
Specifications
* Anyone of the alternative may be adopted

as per approved design.
Rate per cum =.(a+b+c+d+e}l195
Note: *1. Although the rollers are required only for 3

hours as per norms Of output, but the same
have tobeava.iableatsite for six hours as
the hot mix ~ntand paver will take six
450 tonne considered in thiSllnalyllis. To
cater for the idle period of these rollers,
a factor of 0.65.

anlllysis purpose. The actual quantity will
3. Labour for traffic control, watch and ward

lind other miscellaneous duties at site
administrative overheads of the contractor.
4. In case SDBC is laid over freshly laid tack

coat, proviSion of broom and 2 mazdoor
shall be deleted as the same has been
included in the cost of tack coal
5. The quantity of bitumen to be adjusted as

per job mix formula.
137
o
('I
o
I
Road Works: S-Bases and SurIiIce Course (BibmiiDous) ~
Sr. Reference to Descrlptllm

. .
c .
f
Unit Quantity Rat&'
No. MoRT&H
Rs. 4
Specifications
"
4
5.8. 509 Bituminous Concrete 4
Providing and laying bituminous concrete with 4
100-120 TPH. batch type hot mix plant 4
producing an average OUlputof75 tonne per
41
grading, premixed with bituminous binder 41
@ 5.4 to 5.6 per cent of mix and filler,
41

transporting the hot mix to work site, laying
with a hydrostatic paver finisher with sensor
control to the required grade, level and
alignment; rolling with smooth Wheeled,
Vibratory and tandem COltersto achieve the
desired compaction
Specifications
respects.
as per MoRT&H
Olause 509 complete in all
t
-t
Unit = cum
Taking output = 191 cum (450 tonnes)
t
t
a) Labour
Mate
Mazdoorworking with HMP, mechanical
day
day
0.84
16.00

broom, paver, roller, asphalt culler and
assistance for setting outlines, levels and

Skilled mazdoor for checking fine and levels day
b) Machinery
5.00

Batch mix HMP @ 75 tonne per hour hour 6.00

Paver finisher hydrostatic with sensor
Generator 250 KVA
hour
hour
6.00
6.00


l.km
hour 6.00
450xL

Smooth wheeled roller 8-1 0 tonne for
hour 6.COxO.65
138
<.

-4
h

,

Road Works: $-Bases and Smface COUTSe (Bituminous)
Reference to DesCription Unit Quantity Rate

MoRT&H Rs.
Spe'clflcatlons
Vibratory roller 8 tonne for intermediate hour 6,00 x 0,65*

rolling
Finish rolling with ~ tonne smooth hour 6,00 x 0.65*
wheeled tandemroller
c) Material
:~ I) Bitumen @ 5 per'cent of weight of mix tonne 22.50

f",
e II) Aggregate '
Total weight of miX = 450 tonne
e, Weight of bitumen" 22.5 tonne
Weight of agg~ate = 45022.50 = 427.50 tonne
Taking densily ofaggregate =' 1.5 ton/cum

Volume of aggtegate=285 cum
e
pradln9 - 119 mm (NomlnaISJ.ze)
20 - 10 mm
10 - 5 mm
35 per cent
23 percent
cum
cum.
99.75
65.55
e 5 mm and below 40 per cent

Filler@ 2 per cent of weight of aggregates
cum
tonne
114.00
8.62
e
OR
e Grading -II 13 mm (Nominal Size)
e 13.2 -10 mm 30 percent cum 85.50
It' 10 - 5 mm 25 percent cum 71.25
5 mm and below 43 per cent cum 122.55
C Filler @ 2 per cent of weight of aggregates tonne 8.62
C
* Anyone of the altematlves may be adopted
C
as per approveddesign.
C
C d) Overhead charges @ % on (a+b+c)
o e) Contractor's proflt@ % on (a+b+c+d)

o
Cost for 191 cum a+b+c+d+e
o
o Rate per cum" (a+b+c+d+e)l191
o
o
139
('
o
o
('
o
~
Road Worb: S-Ilasesand Surface Course (Bituminous) 4

~
I
,~
.
Sr.
No.
Reference to
MoRT&H
Specifications
Description
Unit Quantity
ii.
Flit. ,~
Rs.
~
t
Note:
'1. Although the rollers are required only for 3
hours as per noons of output, but the same

have to be available at site for six houis as
'~

450 tonne considered in this analysis. To
cater for the idle period of these rollers,

a factor of 0.65.
'I

analysis pUrpose. The actual quantity will
depend upon job mix fonnula.
4 '.
3. labour for traffic control, walch and ward
and other misceUaneous duties at site
including sundries have been inclUded in

adminislIative overheads of the contractor.

4. In case Be is laid over freshly leidtack
coat, provision of mechanical broom and
2 mazdoors shall be deleted as the same
has been inclUded in the cost of tack coat
.,., .
5. The individual density for each size of
aggregates to be used for conslrUcIioni.e.

37.5-25 mm, 25-10 mm etc. should be
found in the laboratory and acconlingly the
quantities should be ammended for use in
field. The average densily of 1.5 tonne/cum
is only a reference density in this Data

Book.
6. The individual percentage of aggregates

should be calculated from the total weight

of dry aggregates I.e. excluding the weight
of bitumen. The weight of filler will also"be
2 per cent by weight of dry aggregates.

140

--

I
Road Wmks: 5-Bascsand SurfacoCourse (Bituminous)
Reference to Description Unit. Quantity Rate

~r.
Rs.
No, MoRT&H
Specifications
510 Surface Dressing

5.9.
Providing and laying surface dressing as

wearing course in single coat using crushed
stone aggregates of specified size on a layer
of bituminous binder laid on prepared surface
and roPing with 8-10 tonne smooth wheeled
steel roller.
=
Unit sqm
Case - I :- 19 mm nominal chipping slxe
al Labour
Mate day 0.44
Mazdoor day 9.00
Mazdoorskilled day 2.00-
bl Machinery
Mechanical broom @ 1250 sqm per hour hour 7.20
HydraUlic self propelled chip spreader hour 6.00
@ 1500 sqm per hour
Tipper totonile capacity for carriage of hour 6.00
stone chips from stockpile on roa<I side
to chip spreader
Bitumen pressure distributor hour 6.00
Smooth wheeled roller 8-10 tonne weight hour 6.00
cl Material
Bitumen @ 1.20 kg per sqm tonne 10.80
Crushed stone chipping, 19 mm nominai cum 135.00
size @ 0.015 cum per sqm
d) Overhead charges @ % on (a+b+cl
o 141
o
o
(I
('
o
""'"

~
~
,,_:::,,:
Sr: . Reference to
No. MoRT&H
Descrlp60n
. Unit .Quantlty i~"'~f
R ae"
..
.. Specifications Rs.
" ."
-
e) Cantractor's profit@ % on (a+b+c+d)

Rate per sqm = (a+b+c+d+e)l9000
Case - II : 13 mm nominal size chipping

f
a) Labour
Mate day 0.44

Mazdoor day
9.00 41
MazdO()rskilled
b) Machinery
day
2.00

Mechanicalbroom@ 1250sqm per hour
Aircompressor250 cfm
Hydraulic self prnpelledchip spreader
hour
hour
hour
7.20
7.20
6.00

@1500sqmperhour

TlPP8r10 tonnecapacityfor carriage of hour 6.00
stone chips from stockpile on road side
to chip Spreader
,
Front end loader 1 cum bucket capacity hour
Bitumen pressuredistributor@1750 sqm hour
perhaur
6.00
6.00
; ...
,.....
.. ~
Vibratory roller 8-10 tonneweight
c) Material
hour 6.00

'\.
"l'i;
Bitumen @1.ookg per sqm
C~hed stone chipping, 13 mm nominal
size @ 0.01 cum per sqm
tonne
cum
9.00
90.00
e) Contractor's profit@ % on (a+b+c+d) .~
142
b

Reference to Description Unit. Quantity Rate

MoRT&H Rs.
Specifications
Note: 1. Where the proposed aggregate fails to

pass the stripping test, an approved
adhesionagentmaybe addedto the binder
as per Clause510.2.4.Alternatively, chips
may be pre-coatedas perClause 510.2.5.
2. Input for the second.coal,where reqUired,
will be the same as per the ist coat
mentionedabove
5.10. 511 Open -Graded Premix Surfacing
Providing,laying and rolling ofopen~ graded

premix surfacing of 20 rnrn thickness
'COlllposedof 13.2mmto 5.6,mmaggregates
either using penetrationgrade bilun1enor cut-
back or emulsion to required line, grade and
level to serve as wearing course on a
previously preparedbase, inclUdingmixing in
a suitable plant, laying and rolling with a.
smooth wheeled roller 8-10 tonne capacity,
finished to requiredlevel and grades.
Unit = sqm
Taking output = 10250sqm (205 cum)
Case I: MechanIcal method using

penelratlongrade bitumen and HMPof
approp.rlate capacity not less than 75
tonnelhour
a) Labour
Mate day 0.84
Mazdoorworkingwith HMP, road sweeper, day 16.00
paverand roller
levels
b) Machinery
i) Batch type HMP 75 tonne per hour hour 6.00
il) Electric generator set 250 KVA hour 6.00
iii) Front end loader 1 cum bucket capacity hour 6.00
w) TIpper 10 tonne capacity t.km 450xL
143
o
o
o
Road Wocb: 5-Bases and Surface Course (BilUminoUS) t
Sr.
No.
Unit Quantity Rat:
-
4

MoRT&H
Specifications Rs.

.

t
:4
~ Paver finisher hydrostatic with sensor
allachment
i.I) Smooth wheeledltandom roller
hour
.hour
6.00

6.00
8-10 Ionne weight
4
c) Material
Bitumen @ 14.60 kg per 10 sqrn Ionne 14.97
1

Crushed stone chipping, 13.2 mm to
5.6 mm @0.27 cum per 10 sqm
cum 276.75

d) Overhead charges @ % on (a+b+c) :.

Cost for 10250sqm =a+b+c+d+e

Ratepersqm = (a+b+c+d+e)l10250

Note:

If a premix sand seal coat of 'B' type is
proPOsed, the same is required to be provided
over the open graded premix carpet

immediately on the same day. As the same
.. .....
I l:.
I . HMP and other machines will be used for
\
~; laying of premix sand seal coat, out of 6

effective working hours, 4.00 hours may be

. ' 'I
\
~ utilised for laying of premix carpet and balance
2.00 hours for the seal coal. The rate for
the premix sand seal coat under Clause 513
(Case II) has been worked out accordingly by
Utilising the HMP for 2.00 hours for the purpose

of seal coal. In case type 'N seal coat is

Proposed, HMP can be worked for six hours
for the premix carpet as type 'A' seal coat
does not require the use of HMP."'

144
tim --

I
Sl'. Reference to Description .unit Quantity Rate

No. MoRT&H Rs.
Specifications
Case -II: Open-graded premix surfacing

using cationic bitumen emulsion
=
Unit sqm
=
Takingoutput 900 sqm (24;3cum)
a) Labour
Mate day C.BO
Mazdoor day 18.00
Mazdoorskilled day 2.00
b) Machinery
Concretemixer 0.410.28 cum capacity hour 6.00
Smoothwheelechsteelroller8-tO tonne hour 6.00
c) MaterIal
CalionicBitumen Emulsion@21.50kg tonne 1.94
per10sqm
Crushedstoneaggregates13.'2mmto cum 24.30

5.6 mm @ 0.27 cum per 10 sqm
Costfor 900 sqm = a+b+c+d+e
145
('
('
o

f
Road Works: ,S.Basesand Surface Course (Bilumm,ous) 4
t
S~.
No.
Re~erence
MoRT&.H
Specifications
to Description
Unit Qualltlty Fi'e
Rs.

'ij
5.11. 512
Close-Graded Premix Surfacing/Mixed
,.
Seal SUrfacing
t
Case - I : Mechanical means using HMP

of appropriate
tonnelhour.
capacity not less than 75

Providing, laying and rolling of close-graded t

premix sUrfacing material of 20mm thickness
composed of 11.2 mm to 0,09 mm(TYPfil-A)
or 13.2 mm to 0.09 mm (Type-B) aggregates

usingpenetralion grade bitumen lothe required
rme, grade and level loserve as wearing COUrse
on a previously prepared base, including
,.
mixing in a suitable p1anl,laying and rolling

with a smooth wheeled roller .8-10 tonne
capacity, and finishing 10 required leVel and
grade.

Unit = sqrn
Taking output = 10250sqm (205 cum) S'

a) labour
Mate day
0.84
,.. .
''..
Mazdoorworking with HMP, road sWeeper, day
16.00
paver and roller
(
\." Skilled mazdoor for checking line and day
.. 5.00
\ )\i;: levels
b) Machlne~
i) HMP of appropicate capacity hour

6.00
ii) Electric Generator 8et250 KVA hour
6.00
iii) Front end loader 1 cum bucket capaciIy hour
6.00
Iv) Tipper 10 tonne capacity l.km

450xL
Add 10 per cent of cost of carriage 10cover


146

it
---

Road WOIks: 5-Bases and Surface Course (Bituminous)
$1'. Reference to DesCrlpt!on Unit Quantity Rate

. No. MciRT&H Rs
Specifications
'" Paver finisher hydrostatic with sensor hour 6.00

attachment
VI) Smooth wheeled 8-10 tonne weight hour 6.00
c) Material
Type-A
Bitumen @ 22 kg per 10 sqm tonne 22.50
Stone crushed aggregates 11.2 mm to cum 276.75
0,09@ 0.27 cum per 10 sqm
OR
Type-B
Bitumen @ 19 kg per 10 sqm tonne 19.48
Stonecruahed aggregates 13.2 mmto cum 276.75
O.09mm @0.27<:lJmper10 sqm
e) Contractor's profit@ % Itn (a+b+c+d)

Anyone of the altematives may be adopted.
5.12. 513 Seal Coat
Providing and laying seal coat sealing \he voids

in a bituminous surface laid to the specified .
levels. grade and cross fall uaing Type Aand
o B seal coats
o Unit = sqm
o Taking output = 10250 sqm (92.25 cum)
o
o
o
147
I
Road Wotb : S-Bases and SurfiK:eCourse (Bituminous)
Sr. Reference to Descrlpt/c>.n Unit Quantity Rate

No. MoRT&H
Specifications
RS.
Case - I : Type A
a) Labour
Mate day 0.24
Mazdoor
day 6.00
b) Machinery
Hydraulic self propelled chip spreader hour 6.00
Tipper 5.5 cum capacity hour 6.00
Front end loader 1 cum bucket capacity. hour 6.00
Bitumen pressure distributor @ 1750 sqm hour 6.00
per hour
Smooth wheeled rollerB-,10 tonne weight hour 6.00
c) Material
Bitumen @9,80kgper10sqm tonne 10.05
Crushed stone chipping of 6.7 mm size cum 92.25 -
defined as 100 per cent passing 11.2 mm
sieve and retained on 2.36 mm sieve
applied @ 0.09 cum per 10 sqm
Coslfor 10250 sqm = a+b+c+d+e
Rate.per,qm = (a+b+c+d+e)l10250
,
Note: Since seal coat is provided immediately over
the bituminous layers, mechanical broom for
clea.ring has not been catered.
Case - II : Type B
Providing and laying of premix sand seal coat

with HMP of appropriate capacity not Jessthan
75 tonneJhours using crushed stone chipping
6.7 mm size and penetration bitumen of
suitable grade.
148

Road Works: 5Bases and Surtice Course (Bituminous)
Reference to Description Unit Quantity . Rate

MoRT&H Rs.
Specifications
Unit=sqm
Taking output = 7858 sqm (47.16 cum)
a) Labour
Mate . day 0.16
Mazdoor day 4.00
b) Machinery
HMP of 75 tonneslhour hour 2.00
Electric generator set 250 IfNA hour 2.00
Frontend loader 1 cum bucket capacity hour 2.00
Tipper 10 tonne capacity t.km 104 xL
Add 10 per cantof cost of carriage to

COVercost of loading and unloading
Paver finisher hydro~With sensor hour 2.00

attachment
Smooth wheeled 8-10 tonne capacity hour 2.00
c) Material
Billimen @6.80 kg per 10sqm tonne 5.34
Crushed stone chipping of 6.7 mm siu cum 47.16
delinedas passing 11.2 mm sieve and
retained on 2.36 mm sieve applied
@0.06cumper10sqm
d) Overhead charges @ ~. on (a+b+c)
Cost for 7858 sqm .= a+b+c+d+e
149
()
o
o
Road WorIcs: 5-1lases IIIIdSlJrfI=Courso (Bituminous)
Sr. ,
Reference to Description uPit' ..
.... .
No. MoRT&H qU!J!1t1ty R~~

Specifications RS: .
.~
Note:
..
Since seal coat is required to be provided over l
the premix carpet on the same day, out of the
6 working hours of the HMP, 4.00 hours are
proposed to be utilisedtor the preniix carpet

~
and the balance 2.00 hours tor the seal coal ,4
Hence 2.00 hours have been considered tor
this case. This may be linked to rate analysis
4
wolked out under Clause 511. 4
5.13. 514 Supply of Stone Aggregates
Courses
for Pavement
.,.
'4
Supply of stone aggregates from approved

sources conforming to the physical

41
requirement, specified in the respective
specified clauses, including royalties, fees
rents, collection, transportation, stacking and
t

testing and measured in cum as per Clause
514;5
Competitive malket rates to be ascertained. t
Alternatively, rates tor stone crushing given in
Chap!er-1 may be adopted, if found
economical. In case tor supply of aggregates

.. .
,
#
\
.
...
at site ate not available, nearest crusher site
may be ascertained. Loading and un-loading
charges and cost of carriage may be added
\:
\; .,
to these rates to arrive at the ccst at site.

ISO Ii':> .
-,It ...
.!4

Rood Works: S-Basesand SurfaceCoutse (Bituminous)
]teferenceto Description Unit Quantity Rate

Mc>RT&H Rs.
Specifications
515 Mastic Asphalt
Providing and laying 25 mm thick mastic

asphalt wearing course with paving grade
bitumen meeting the requirements given in
Table 500-29, prepared by using masliccooker
and laid to required level and slope after
cleaning the surface, including providing anti-
skid surface with bitumen precoated fine
grained hard stone chipping of 13.2 mm
nominal size at the rate of 0.005 CUm per 10
sqm and at an approximate spacing of 10 em
center to center In both dlreclions, pressed
into :surface when the temperature ofsurfaces
is not less thim 100"C. protruding 1 mmto
4 mmover mastic surface,an complete as
per Clause 515.
-
Unit=sqm
Taking output = 35.00 sqm (0.87 cum)
assuming a density of2.3tonnelcum-2 tonne
a) Labour
Mate day 0.44
Mazdoor day 10,00
b) Machinery
Mechanical broom @1250sqm per hour hour 0.06
Mastic cooker 1 tonne capacity hour 6.00
Bitumen boiler 1500 litres capacity hour 6.00
Tractor for towing and positioning of hour 1,00
mastic cooker and bitumen boiler
n
t
,r .>.
.
1 "\
'
-,.
,
lSI
(
Road WOIks: 5Basesand Surfac:cC (Biluminous)
No. MoRT&H
Specifications
c) Material
Base mastic (without coarse aggregates)
= 60 percent
Coarse aggregate (6.3 mm to 13.2 mm) =
40 per cent
Proportion of material required for mastic

asphalt with coarse aggregates (based on
mix design done by CRRI for a specific
case)
i) Bitumen 85125 or 30140 @ 10.2 per cent tonne 0.20
by weight of mix = 2 x 10.21100 = 0.204 .
ii) Fine aggregate passing 2.36 mm and cum 0.39
retainedonO.075mm @31.9percent
.by weight of mix = 2x 31.91100 = 0,638
tonne = 0.638/1.625= 0.39
iii) Lime stone dust filler with caiCium content MT ) 0.36
not less than 80 per cent by weight
@17.92 percent by weight of mix = 2 x
17.921100= 0.36
tI) Coarse aggregates 6.3 mm to 13.2mm' cum 0.55
@40 per cent by weight of mix = 2 x
40/100 = 0.8 MT = 0.8/1.458 = 0.55
II) Pre-coated stone chips of 13.2 mm cum 0.02
nominal size for skid resistance
= 35 x 0.005110 = 0.018
\/I) Bitumen for coating of chips @ 2 per cent kg ( 0.50
by weight = 0.018 x 1.458 x 21100 =
0.0005 MT = 0:5 kg
t52

Road Works: 5-Bases8lld Surface Course (Bituminous)
Unit Quantity Rate

Reference to Descrlptlon
Rs.
MoRT&H
. specifications
Note: 1. The rates for 50 mm and 40 mm thick layers

may be worked out on pro-rata basis.
2. Where tack coatis required to be provided'

~ before laying mastic asphalt, the same is
e. required to be measured and. paid
separately.
e
3. The quantities of binder, filler and
e aggregates are for estimating purpose.
Exact quantities shall be as per mix
design.
4. This rate analysis is based on design
made by CRRlfora specifiC.caseand is

meant for estimalingpurposes only. ACtual
design is required to be done for each case.
5.15. 516 . SlUrry Seal
Providing and laying slurry seal consisting of
a mixture of fine aggregates, portland cement

filler, bituminous emulsion and water on a road
surface including cleaning of surface, mixing

of slurry seal in a suitable mobile plant, laying
and compacting to provide even riding surface
o
e Case-I: 5 111m thickness
o Unit = sqm
o Taking output = 16000 sqm (80 cum)
Taking density of2.2 tonne per cum
o Weight of mix = 176 tonne
o
o a) Labour
Mate day 0.24
o Mazdoor day 6.00
o
o
o
o
153
o
o
o
o
('
o
Roed WOIb: 5-Basesand SurfaceCoune (Bituminous)
Sr. Refe/'ence to Description Unit Quantity

No. MoRT&H
Specifications
b) Machinery
Mechanicalbroom hour 6.00
Mobile sluny seal equipment hour 6.00
Front end loader 1 cumbucket capacity hour 6.00
Tipper 5.5 cum cap3city for carriage of hour 6.00
aggregate from stockpile on road side to
sluny equipment.bitumenemulsion and
fillei'
Pneumatictyred ronerwith individual hour 6.00
wheel load not exceeding 1.5 tonne
Water tanker 6 KL capacity hour 2.00
c) Material
Residual Binder@ 11 per cent of mix 80 tonne 19.36
x2.2xO.11
Fine aggregate4.75mm and belOw87 per cum 102.0&
=
cent of total mix, 80 x 2.2 x 0.87 153.12
=
tonne. Taking density 1.5 153.12/1.5
= 102.08 cum
F"dler@ 2 per cent of total mix = tonne 3.52
80 x 2.2 x 0.02
Cost for 16000sqm = a+b+c+d+e

Case -II : 3 mm thickness
Unit = sqm
Taking output= 20000 sqm (60 cum)
154


Reference to Rs.
MoRT&H
Specifications
a) Labour
Mate day 0,20
Mazdoor day 5.00
b) Machinery
Mechanicalbroom hour 6.00
Aircompressor250cfm hour 6.00
Mobile sluny seal equipment hour 6.00
Front end loader 1 cum bUcketcapacity hour 6.00
TIpper 5.5 cum Clipacityfor carriage of hour 6,00
ag~atefrom stockpile on road side to
sluny equipment, bitumen emulsion and
filler
Water tankerllKL capacity hour 2.00
c) Materlal
Residual Binder@ 13 per cent of miX =. tonne 17.16
60x2.2xO.13
Fine ",ggregate 3 mm and below 85 per cum 74.80
cent of1otal mix 60 x 2.2 x 0.85 =
,~
112.2tonne, Taking density 1.5
Filler @ 2 per cent of total mix = tonne 2.64
60 x 2.2 x 0.02
Costofwater KL 12.00
d) Ovemeadcharges @ % on (a+b+c)
,..'
. !i(
~
C" Cost for 20000 sqrn = a+b+c+d+e

c;
C'
o Case iii : 1.5 mm thickness
o
=
Unit sqm
o Taking output = 24000 sqm (36 cum)
o
o
o
o 155
f'
('
('
o
Road Works: S-Bascs ond Surface COWIe (Bituminous)
Sr. Reference to Description Unit Quantity . Rate

No. MoRT&H Rs.,<
Specifications
a) Labour
Mate day 0.20
Mazdoor day 5.00
b) Machinery
Mechanical broom hour 6.00
Mobile slurry seal equipment hour 6.00
Front end loader 1 cum bucket capacity' hour 6.00
Tipper 5.5 cum capacity for carriage of . hour 6.00
aggregate from stockpile on road side to
slurry equipment, bitumen emulsion and
filler
Water lanker 6 KL capacity hour 2.00 .
c) Material
Residual Binder @ 16 per-cent of mix tonne 12.87
36 x 2.2 x 0.16
Fine aggregate 2.36 mm and below. 82 cum 43.30
per cent of tolal mix 36 x 2.2 x 0.82 =
64.94 tonne. Taking density 1.5
Filler @ 2 per cent of total mix = tonne 1.58
36 x 2.2 x 0.02
d) Overhead charges @ % on (a+btc)

Rate per. sqm = (a+b+c+d+e)J24000
Note: Tack coat, if required to be provided. before
laying slurry seal may be measured and paid
separately
156

,

Road Works: 5-Bases and Surfaco Comse (Bituminous)
Reference to Description Unlt r Quantity Rate

R$;
MoRT&H
specifications
517 Recycling of Bituminous Pavement with

Central Recycling Plant
Recycling. pavement by cold mil6ng of existing

bi~minous layers, planning the surface after
cold miIHng,reclaiming excavated material to
the extent of 30 per. cent of the required
quantity, haunngand slockpiting the reclaimed
material near the central recycling plant after
carrying out necessary checks and evaluation,
adding fresh materia,!including rEljuvenalors
as required, mixing In a hot mix plant,
transporting and laying at site and:compacting
to the required grade, level and thk;kness, all
as specified in Clause 517 ..
=
Unit cum
a) Labour
Mate day 0.48
Mazdoor day 10.00
b) Machinery
Cold milling machine @.20cumperhour hour 6.00
Mechanical broom@ 12.50sqm per hour hour 1.28
per hour
Hot mix plant 100-1;10 TPH producing an hour 3.00
average of 75 tonne per hour
Electric generator set 250 K:V A hour 3.00
Front end loader 1.00 cum bUcket capacity hour 3.00
Tipper 5.5 cum capacity hour 18.00
Smooth wheeled roller 8-10 tonne hour 3.00 )( 0.65-
Vibratory roller 8 tonne hour 3.00 )( 0.65-
Smooth wheeled tandem roRer8-8 tonne hour 3.00 )( 0.65-
157
RoodWOlb: 5-_ and SurfilceCourse(BibDDinous)
Sr. Reference to Description Unit ,Quantity . Rate

No. MoRT&H Rs.
Specifications
c) Material
i) Bitumen
A bitumen content is 4.5 per cent by weight
of mix. For reclaimed material, fresh
bitumen will be required to the extent of
60 per cent of normal requirement
In a mix of 276 tonne, 82.8 tonne is

reclaimed and balance 193.2 tonne is fresh
mix.
Bitumen required for reclaimed mix of tonne 1.99

82.8 tonne @ 60 per cent = 82.8 "
0.60" 0.04 = 1;99
Bitumen required for fresh mixof 193.2 tonne 7.73
tonnes = 193.2 " 0.04 = 7.73
II) Aggregates
Percentage of mix requiring fresh
aggregates - 70 per cent
weight of fresh mix = 276 x 0.70 =193.2
tonne
weight of fresh aggregate in the mix =
193.2 x 0.96 = 185.47 tonne
Taking average density of 1.5 tonne/cum,
total volume of aggregate = 123.65 bum .
Size Wise requirement of fresh aggregates
37.5 - 25 mm @23 per cent cum 28.44
25 -10 mm@ 15 percent cum 18.55
10 - 5mm @20percent cum 24.73
Below 5 mm @ 40 per cent cum 49.46
Filler (cement) @ 2 per cent = 5.52 tonne 5.52
tonne of 276 tonne
e) Contractor's pro6t @ % on (a+b+c+d)
Cost for 120 cum of OBM = a+b+c+d+e
Rate per sqm (a+b+c+d+e)l120
158

I

Road Works: 5-Bases and Surface Course (Bituminous)

sr. Reference to
No. MoRT&H Rs.

Specifications
Note: Although the total rolling time is only 4 hours

as per norms, all the three rollers have to be
available at site for 3 hours each to match
with the output of re-qcling plant. To cater for
theiridling time, these have been multiplied
with a factor of 0.65.
5.17. 518 Fog Spray
Providing and applying low viscosity .biturnen

emulsion for sealing cracks less than 3 mm
wide or incipient fretting or disintegration In
an existing bituminous surfacin9.
Unit =
sqm
a) Labour
Mate day 0.12
Mazdoor day 3.00 ;..
b) Machinery
Mechanical broom @ 1250 sqm per hour' hour 6.00
Air compressor 250 cfrn hour 6.00
Bitumen emulsion pressure distributor tonne 6.00
@ 1750 sqmper hour
c) Material
Bitumen emulsion @ 0.75 kg persqm tonne 7.88
d) Overhead charges @ Ok on(a+b+c)

Rate per sqm (a+b+c+d+e)l10500
159
Road Works: S-Bues and SUrface Course (Bituminous)

No. MoRT&H Rs;
Specifications
In case it is decided by the Engineer to blind

the fog spray, the following may be added :
a) Labour
Mate day 0.16
Mazdoorfor pre-coatingof grit day 4.00
b) Material
Crushed stone grit 3 mm size @ 3.75 kg cum 26.25
per sqm .
Bitumen emulsion for prll-'COatinggrit tonne 0.79
@ 2 per cent of grit, 39.38 x 0.02
5.18. 519 Bituminous Cold.Mix (Including Gravel

Emulsion)
Providing,layingand roUingof.bituminOuS cold

mix on pfepared base consistingof a mixture
of unheatedmineralaggregateand emulsified
or cutbackbitumen,includingmixingirIa piant
of suitable type and capacity, transporting,
laying, compacting and finishing to specified
grades andlevels.
=
Unit cum
Taking output = 205 cum (450tonne)
Case -I: Using bitumen emulsion and

9.5 mm or 13.2 mm nominal size
aggregate
Composition of mix (450tonne) is assumed

to be as under:
Bitumen Emulsion . 8 percent By weight of total mix

Filler 2 percent
Totalaggregates 90 percent
160

Road Wod<s: 5-Bases and Surface Course (Bituminous)
Unit Quantity ~at1l.

Reference to . DescriptIon
Sr. RS;
No. MoRT&H
Specifications
Proportion of aggreg~tes
19 mm to 9.5 mm 25'percent
9.5 mmt06 mm 29 percent
6 mm to 0.075 mm 36 percent
,a) Labour
day 0.84
Mate
day 16.00
Mazdoor
day 5,00
Mazdoor skilled
.
b) . Machinery
hoUr 6.00
Drum mix plant for cold mixes of
approprlateeapacitY but noUess.th.an
75 tonnelhoUr
hoUr 6.00
Ele<!lricgenerator~ 125IWA
Front end loader 1 CUl1\ buciet cllpacity hoUr 6.00
l.km 450 xi.
Tipper 10tonnecapacily
Add 10 per cent of cost of carriage to etNer ,',
hoUr 6.00
Paver finisher
hoUr 6.00 0.65
Pneumaticlyredroller 12-15 tonne
Smooth wheeled steel tandem roller6-8 hoUr 6.00" 0.65
tonne
c) Material
tonne 36.00
Bitumen emulsion @ 8 per cent
tonne 9.00
Filler (lime) @ 2 per cent
cum 75.00
Aggregates size 19 to 9.5 mm -
450 x 0.25 x 1/1.5 .
cum 87.00
Aggregates size 9.5 to 6 mm -
450 x 0.29 x 1/1.5
cum 108.00
Aggregates size 6 to 0.075 mm -
450 x 0.36 x 1/1.5
161
f
Road Wodcs: 5-Bases SurlilceCouno (BitumiDous) ,
Sr. R.f.rence to Description Unit Quantity Rate

No. MoRT&H Rs.
,
Specifications
e) Contractor's profit@ % on (a+b+C+d)

(Applicable to Cases I to IV)
Note: 1. Density of aggregateshas beenassumed

1.5 gmfcc
2. Tack coatwhere PIQVided

wiI bemeasured
and paid separately.
*3. Though thef08elsare mquiredontyfor,s;S

hours each as per norms of outpul,but
these are required to be available at site
for6 .hOursas the drummix plant and the
paver would,take 6 hours for mixing and
paving. To cater for the idle period,their
usage rates have been muJtipfiedby a
factor of 0.65.
Case - II : Using .bitumenemulslonand 19

mm or 26.5 mm nominal size aggregate
Composition of mlx{450 tonne)is assumed

to be as under:
Bitumen EmulsiQ/1 8 percent

Filler 2 percent
Total aggregates 90 percent
Proportion of aggregates
37.5 rT)mto 19 mm 25 percent
19mmt06mm '30 percent
162

Road Works: 5-Bases 8IIlI Surface Course (Bituminous)
Reference to Description Unit QuantitY Rate

Rs.
MoRT&H
Sp!lciflcations
. a) Labour
Mate day 0.84
M~~ d~ 16.00
Mazdoor skilled ~ 5.00
b) Machinery
Drum mix plantfor cold mixes60-90 tonne hclur 6.00
per hour .producingaverageoutput of75
tonne per hour
Electric gen!lrator set 125 'INA hour 6.00
Front endtoad!lr 1 CumbuCketcapacity hour 6.00
TIpper 10 tonne capacity t.km 450xL
Add 10 per cent cost of carriag!l to cover

Pavlll'finisher hour 6.00

Pneumatic tyred roller 12-15tonne hour 6.00 x 0.65*
-. I .
Smooth wheeled steel tandom roller 6-8

tonne hour 6.00 x 0,65*
c) Material
Bitumen emulsion @ 8 per cent lonnll 36.00
FOler(lime) @ 2 per cent tonne 9.00
Aggregates size 37.5 to 19 mm- cum 75.00
450 x 0.25x 111.5
Aggregates size 19to 6 mm - cum 90.00 .
450 x 0.3 x 111.5
Aggregates size 6 to 0.075 mm - cum 105.00
450 x 0.35 x 111.5
e) Contractor's proflt@ 0" on (a+b+c+d)

163
a-J Works: 5-BasosIlld SurfaceCoone (Bi_inous)
Sr. Reference to Description .unit Quantity

No. MoRT&H Rate
Rs;
Specifications
Note: 1. Density of aggregates has been assumed

1.5 gmslce
2. Tack Coatwhere provided WiD be measured

. and paid separately.
*3. Though the rollers are required only for 3.5

hours each as per norms of oirlpu~ but
for 6 hours as the drum mix plant and the
paver would lake 6 hours for mixing and
paving. To cater for the idle period, their
usage rates have been multiplied by a
ractor of 0.65.
Case - UI : Using cutback bitumen and 9.5

mm or 13.2 mm nominal size aggregate
Composition of mix (450 tonne) Is assumed

to be as under:
Cutback bitumen 5 percent

Filler (lime) 2 percent
Total aggregates 93 per cent
9.5 mmt06 mm 31 percent
a) Labour
Mate
day 0:84
Mazdoor
day 16.00
Mazdoor skilled
day 5.00
164

RoadWorks: 50_and SurfaceCourse(Bituminous)
Descrtptlon Unit Quantity Rate

Reference to
Rs.
MoRT&H
specifications
b) Machinery
Drum mix plant for cold mixes 60-90 tonne hoUr 6.00
per hour prodl!Cing average output of75
tonne per hour
Electric generator set 125 IW A hoUr 6.00
Front end loader 1 cum bucket capacity hoUr 6.00


Pneumalic tyred roller 12-15 tonne hoUr 6.00 x 0.65* .
Smooth wheeled steel tandem roOerlj..8 hour 6.00 x 0.65*
tonne
e). Mattrial
CutbaCk bitumen @ 5 per cent tonne 22,50
Filler (lime)@ 2 per cent tonne 9.00
Aggregates size 19 to 9.5 mm cum 78.00
450 x 0.26 x 1/1.5
Aggregates size 9.5 to 6 mm - cum 93.00
450 x 0.31 x 111.5 '-.
Aggregates size 6 to 0.075 mm - cum 108.00
450 x 0.36 x 1/1.5
d) Ovtrhtad chargts @ 0/. on (a+b+c)
Ratt per cum = (a+b+c+d+t)l205

..Nott: 1. Density of aggregates has been assumed
1.5 gmslcc
2. T~coatwhereprovldedwillbemeasured
and paid Sllparately.
165
Rood WOIb: S-Bases and Surfac:eCourse (Biluminous)
Sr. Reference to. Oescrlptlori

No. MoRT&H
Specifications
*3. Thoughthe rollersare requiredonly for3.5

hours each as per nonns of outpu~ but
for 6 hours as the drum mix plant and the
paver would lake 6 hours for mixing and
usage rates have been multipfied !:ly a
factor of 0.65 ..
Case - IV : Using cutback bitumen and

19 mm or 26.5 mm nominal size aggregate
Composition of mix (450 tonne) is assumed

to be as under:
Cutbackbitumen 5 percent
Filler 2 per cent
Totataggregates 93 percent
37.5 mm to 19 mm 25 perC8llt
ts mrn to s mm 30 per cent
a) Labour
Mate day 0.84
Ma2door day 16..00
b) Machinery
Drummix plantfor cold mixes60-90tonne hour 6.00
per hour producing output of 75 tonne
per hour
Electricgenerator set 125 KVA hour 6.00

covercost of loading and unloading
166

. .
Road Works : 5-Bases and Surface Course (BibJrninous)
MoRT&H Rs.
specifications

Pneumatic lyred roller 12-15 tonne .hour 6.COx 0.65'
Smooth wheeled steel tandem roller . hour 6.00 x 0.65'
l).8tonne
c) Material
Cutback bitumen on @ 5 per cent tonne 22.50
Filler (lime) @ 2 per cent tonne 9.00
Aggregates size 37.5 to 19 10m - cum 75.00
450 x 0.25 x 1/1.5
Aggregates size 19 to 6 10m - cum 90.00
450 x 0.3 x 1/1.5
Aggregates size.6 to Q.Q7510m cum 114.00
450 x 0.38 x 1/1.5
d) Overhead charges @ "6 on (a+b+c)
Rate per cum = (a+b+c:+d+e)/205
Note: 1. Density Ofaggregates has been assumed

.1.5gmlcc.
2. Tack coat where provided will be measured

'3. Though the rollers are required only for 3.5

hours each as per norms of output; but
for6 hours as the drum mix plant and the
paver would take 6 hOurs for mixing and
factor of 0.65.
167
Road Works: 5-Bases lIIId Surface Course (Bituminous)

No. MoRT&H
Specifications
5.19. 520 Sand Asphalt Base Course
Providing, laying and rolringsand-asphall base

course composed of sand, mineral filler and
~ituminous binder on a prepared sUb-grade or
sub-base to the lines, levels, grades and
cross-sections as per the drawings including
mixing in a plant 0; suitable type and capacity,
transporting; laying, compacting and finishing.
Unit = cum
a) Labour
Mate day 0.84
Mazdoor day 16.00
b) Machinery
Hot mix Plant of appropriate capacity hour 6.00
bul'noUess than 75 tonneJhour
Electric generator set 250 KVA hour 6.00
lipper 10 tonne capacity t.km 450xl

r
\
;..
, \
-"'.~:
\( Paver finisher
Smooth wheeled roller 8-10 tonne for
hour
hour
6.00
6.00 x 0.65*
Vibratory roller 8 tonne for intennediate hour 6.00 x 0.65*
roUing
Finish rolling with 6-8 tonne S!!lOOth hour 6.00 x 0.65*
wheeled tandol11rollers
\68

Road Wod<s: 5-Bases and Surface Course (Bituminous)
Unit Quantity Rate

Description
Reference to Rs.
MoRT&H
specifications
c) Material
Compo~ltlon of mix (450 tonne) is
assumed to be as under:
DensitY 2.20 tonne per cum
Weight 450tonne
Bitumen 5 per cent
Filler . 2 per cent
Sahdofsize4.75to 93 percent
0.075mm
tonne 22.50
Bitumen @5 percent
tonne 9.00
Filler (lime) @ 2 per cent
cum 288.62
Sand of size 4.75 to 0.075mm-
450 x 0.93 x 1/1.5
d) Qverheadcharges@ % on (a+b+c)
e) ContraCtor's profit @ % on (a+b+c+d)

c
c Rate per cum = (a+b+c+d+e)l205
c
1. Tack coat wiD be measured and paid
c Note:
separately.
c-
e: "2. Although the rollers are required only for
3 hours as per norms of output, but the
c same have to be available at site for six
(' hjlUrs as the hot mix plant and paver will
take six hours for mixing and paving the
o output of 450 tonne considered in this
r analysis. To cater for the idle perlod, their
factor of 0.65.
..,
v
169
,"'
t
.-
f
1
Road WorIcs: SoBasos and SUrface Coone (Bituminous)

No. MoRT&H
Specifications
5.20. 521 Modified Binder
Supply of modified binder produced by mixing

bitumen with modifier such as natural rubber
or crumb rubber or any other polymer found
compatible with bitumen and which allows
properties given in Clause 521.3 and IRC:SP:
53 blencflll9of modifier with bitumen to be done
either at the refinery or central unit with all
facilities by proper industrial process, Is
essential.
Unit = tonne
The use of modified binder is expectedioresult
in an extended service life of bituminous
pavelJlllnts subject to heavy traffic Ioadsin
extremeclimaliccbnditions, tIlusjuslifyirlg the
entire cost of adding modifiers/fibres. Other
advantages incllide lower temperature
susceptibility, higher resistance to aging,
higherfatigue life, higherresi$tancetocracking
and better adhesion between aggregates and
binder.
Detailed information and b1duclive dose level

on the use of polymer modified binder is
available in JRC:SP:53-2002. A number of
proprielary products are now available in the
market For such proprietary products, test
reports and cost effectiveness should be the
basis tor their seledion in road works. .
The modifier, in the required quantity, shall be

blended at the refinery or central unit with all
facilities by proper industrial process, is
essential. If supplied in drums it shall be
agitated in melted condition with suitable device
for achieving homogeneity.
170

Road Works: S-Bases and Surface C"""'" (Bituminous)
Descrlptlon Unit Quantity Rate

~erence to Rs.
MoRT&H
speclflcat!ons
Proposals to use glass fibre. polypropylene
fibres or any other similar material in a
bituminoUsmixture should be substantiated.
completewith alldetailsincluding test resultS,
manufacturer'srecommendationsfor addition
or means of incorporating the fibres,
homogenEigusly. without segregation, Into
the mixture.
Before agreeing to the useof.afibre. it should

have been proved to be satisfactOry in use
under circumstances. similar to the work,
elsewhere or it would have undergone
appTOllriale'performlltlcelrials. Documented
evidence of use and tria1sof.thefibre. In any
country havingcondition! similarto Iridianwin
be acceptable.
Where information on use of trials is

inadequateor lacking.trials may be required
to be under taken before agreeing to the use
of th~ fibre.
Note: 1. The modified binder Is usually

manufactured by specialised finns as a
proprietaryproduell'herate forthlsproducl .
is required to be ascertained from the
market.
2. The specificationsfor various item ofroad

works using polymer/rubber modified
bitumens are same as those for
penetration grade bitumen except those
for any special conditions Which the
manufacturermay indicate.

." ~
.. ~:I ..
:.
!
Rood Works: SOB 1IdSurfacoCouno (BibgninMs)
~

Sr.
No.
Reference
MoRT&H
to DesCription Unit Quantity
~
Specifications ~
3. The other controls during mixing, Iayirlg 4

shaa be same as specified In IRC : 14,29, ~
94 and 95 for Open graded premix carpel,
. bituminous concrete, DBM and SDBC
1
respectively. ~
4. The temperature of mixing am:! rolling will

4
be slightly higher than conventional 4
bituminous mixes as indicated in Table 8 -t
of IRC:SP:53-2002.
41
5.21. 522 Crack Prevention Courses AI
Case I: stress absorbing

(SAM) crack width Ie:se than 6 mm
me!1lbrane
,
t
Providing and laying of a stress absoJbirlg

membrane over a cracked road surface, with
crack width below 6 mm after cleaning with a
mechanical-broom. using modified. binder
complying with Clause 521, sprayed at the
rate of 9 kg per 10 sqm and spreading 5.6
mm crushed stone aggregates @ 0.11 COm
per 10 sqm with hydraulic chip spreader,
sweeping iIle surface for uniform spread of
aggregates and surface finished to conform
to Clause 902.
Unit=sqm
a) Labour
Mate day 0.24
Mazdoor day 6.00
172

Road Wod<s: 5-Bascs and SurfaccCourse-(Bi!umiDous)
\Jnlt Quantity Rate

Description
sr, Reference to Rs.
No. MoRT&H
Specifications
b) Machinery
hour 6.00
Mechanical broom@ 1250 sqm per hour
hour 6.00
J!\jrcompressor 250 cfm
hour 6.00
.Bitumen pressure distributor @ 1750 sqm
per hour
hour 6.00
Hydraillicchip spreader
hour 6.00
Smooth wheeled road roller 8-1 0 tonne
c) Material 9.45
tonne
Modified billder
cum 105.00
Crushed stone aggregates 5.6 mm size
d)Ovemead charges@ % on (a+b+c)
f" Case _II : Stress absorbing membrane

(SAM) with crack width 6 mm to 9 mm
Col
f".' Providing and laying of a stress abs0rbiA9
membrane over a cracked road surfac:e. wilh
(", crack widlh6 109 mm after cleaning with a
(", mechanical broom, using modified binder
complying wilh Clause 521, sprayed at Ihe
f" rate of11 kg per 10 sqm and spreading 11.2
c: mm crushed stone aggregates@O.12'COO1
per 10 sqm, sweeping the surface for uniform
C spread of aggregates and surface finished to
{' conform to Clause 902.
C
Unit = sqm
('
TakingoiltpUt= 10500sqm
f
. a) Labour
{ day 0.24
Mate
day 6.00
r Mazdoor
(
C 173
(
RDad WOIb: 5-llasesand Surface Course (Biluminous)
$r..-, Reference tQ . Description Unit . Quantity Rate

No. MoRT&H Rs.
Specifications
b) Machinery
Mechanical broOm @ 1250 sqm per hour hour 6.00
Air compressor 250 cfm capacity . hour 6.00
per hour
Hydraulic chip spreader hour 6.00
Smooth wheeled road roller 8-10 tonne . 'hour .6.00
c) Material
Modffied binder tonne 11.55
Crushed stone chipping 11.2 mm size cum 105.00
d) Overhead charges @ %on (a+b+c)
e) Contractor's profIt@ % on (a+b+c+d)
Cost tor 10500 $qm ,. a+b+c+d+e

.
Case - III : Sues. a,bsotblng membrane

(SAM)crackwldtll above 9 mm and
cracked area above 50 per cent
Providing and layil)lJ a single coat of a stress

absorbing membrane over a cracked road
surface, with crack width above 9 mmand
cracked area above 50 per cent a.ltercleaning
with a mechanic;albroom, using modified
binder compJyingwith Clause 521, sprayed
at the rate of 15 kg Per 10 sqm and spreading
11.2 mm crushed stone aggregates @ 0.12
cum per 10 sqm, sweeping the surface for
uniform spread of aggregates and surface.
finished to conform to Clause 902.
Unit = sqm
174

Road Works: 5-Bases and Surface Course (Bibuninous)
Description Unit 'Qua"tltyRate

Reference
MoRT&H
to
~.
specifications
a) "Labour
M~ d~ 0.24
6.00
M~ooa d~
2.00
M~door skilled d~
b) Machinery
Mechanical broom@"1250sqmperhour hoUr 6:00
Air compressor 250 cfm capacity hour 6.00
Bitumen pressure distribulor@ 1750 sqm hoUr 6.00
per hour
Hydraulicchip spreader hour 6.00
Smoothwheeled road rolter3-10 Ionne hour 6.00
c) Material
Modifiedbinder tonne 15.15
Crushed stone,aggregates 11.2mm size cum 126.00
d) Overhti"adcharges @ % on (a+b+c) -
Note: In case 2nd coat is also required to be

provided, material provided for the 2nd coat
shall be as perTabl~ 500.47.
Case - IV : Bitumen Impregnated

geotextile
providing and laying a bitumen impregnated

geot8xti1e layer after cleaning the road surfacEi,
geotextile conforming to requirements of
Clause 703.3, laid over a tack coat with 1.05
kg per sqm of paving gradebilumen 80-100
penetration and constructed to the
requirementof Clause 703.4.5.
175
-
- _.. - .
Rood WOIIcs: 5-Bases and Surface Coone (BitumiDous)
Sr; Reference to Description Unit Quantity Rate

MoRT&H Rs~
No.
Specifications
Unit=.sqm
a) Labour
Mate day 0.56
Mazdoor day 12.00
b) Machinery
Mechanical broom @1250sqm per hour hoUr 2.80
PJrcompressor 250 cfmcapacity hour 2.80
Bitumen pressure distributor@ 1750 sqm tonne 2.00
per hour
Pneumalicroller hour 2.00
c) Material
Paving grade bitUmeno{ 80-100 tonne 3:68
penetration @ 1.05 kg per sqm
Geotextile including 10_percentfor sqm 3850.00
oveI1aps
d) Overhead charges @ % on (3+b+C)
e) Contractor's profit@ % on ta+b+c+d)
,- Cost for 3500 sqm = a+b+c+d+e

\
.. \
't, ~
Note: As bitumen overlay construction shall follow

closelythe fabric placementon the sameday,
an output of 3500 sqm only has been
consideredfor the analysis which will cover a -
length of 500 m of 7 m wide carriageway.
This can be conveniently overlaid by a
bituminiouscourse In a day.
176

Road Wodcs: 5-Bases aod SurIiM:eCourse (Bituminous)
Description Unit QuantItY Rate

Reference t~ Rs.
MoRT&H
specifications
519.3 Recipe Cold Mixes
Providing and laying ofpremix of aushed sJone

aggregates and emulsion binder, mixed in a
batch type cold mixing plant, laid CNerprepared
surface, by paver finisher, rolled with a
pneumatic tyred roller initially and finished
with a. smooth steel wheel roller, all as per
Clause 519.3.
Unit = cum.
Taking output = 205 cum (450 tonnes}
Case -J: 7.5mm thickness
a) Labour
Ma!& day 1.00
Mazdoor day 12.00
b) Machinery
Batch type cold mixing plant 100-12Q hour 6.00
TPH capacily prodUCing an average
output.of75 tonhe per hour
Electric generator 125tfNA hour 6.00
Front end loader 1 cum capacity hour 6.00
Paver finisher with electronic sensor, hour 6.00
75 tonne per hour
Tipper 10 tonne capacity lkm 450xL

Pneumatic tyred roller 12-15 tonne hour 6.00 x 0.65"

Smooth wheeled steel roller 6-8 tonne hour 6.00 x 0.65"
water tanker 6 KL capacity hour 1.00
177
,
,
Rood WOIb: SoBosesIlld Surface Course (BituminOus)

Nc). MoRT&H Rs.
Specifications .
c) Material
Bitumen emulsion @ 45 Iitres per tonne tonne 20.25
Crushed stone aggregates 40 mm cum 297.00
nominal size
Cost.ofwater KL 6.00
Cost for 205eum ::i a+b+c+d+e
Rate per cum = (a+b+c+d+eV205

Note: (Case -I to III)
- 1. These mixes are considered suitable for

minor repair work and temporaJY road
surface improvement
2. In case concrete mixtures are required to

be used for rilixing, a number of Ihese win
be needed tomatchthe capacity of road
rollers.
3. Tack coat, where provided, wit! be

measures! and paid separately.
*4. Both the rollers have to be available at site

to match with. the output of batch mixing
plant and paver finisher.A multiplying factor
of 0:l'l5 has been adopted tc)cater for the
idling period of road roners.
Case -II : 40 mm thickness
a) Labour
Mate day 1.00
Mazdoor day 12.00
Mazdoor skined day 5.00
178
Road Wotlcs: 5-Bascsand Surface Course (Billlminous)
Sf: Reference to Description Unit Quantity. Rate

.No. llIloRT&H Rs
Specifications
b) Machinery
Batch type c;o~ mixing plant 100-120 TPH hour 6.00
capacity producing an average output of
75 tonne per hour
Electric generator 125IWA hour 6.00
Paver,finisherwith electronicsensor, . hour 6.00
75 tonne per hour
Tipper 10 tonnecapi!City t.km 450xL
o
Pneumatic1yred roller 12-15tonne hour 6.00 " 065'

Smooth wheeled steel roller l).,$tonne hour a.oo " 065'
Water tanker6 KLcapaclly hour 1.00
c) Material
Bitumen emulsion @ 70 litres per tonne tonne 31.50
Crushed stone aggregates 14 mmnOl!1inal cum 287.00
size
e) Clintractor's profit@ % on(a+~+d)
Rate per eum (a+b+c+d+e)/205
Case - III : 25 mm thickness
a) Labour
Mate day 1.00
Mazdoor day 12.00
179
Rood Works: 5-Bases IIId Surfioce Course (Bituminous)
Sr. Reference t9 Description Unit Quantity Rate

No. MoRT&H Rs.
Specifications
b) Machinery
Batch type cold mixingp'lant100-120 TPH hour 6.00
capacity producingan averageoutput of
75 tonne per hour
Electric generator 125 KVA hour 6.00
Paverflnisherwilh electronicsensor, hour 6.00
75 tonne per hour
Tipper 10 tonne ca~ty t.km 450lCL
Add 1o per centof cost of cairlageto cover

Pneumalictyred roPer hour 6.00 lC0.65'

Smooth wheeled steel roller hour 6.00 lCO.65"
c) Material
Bitumen emulsion @85 Jitresper tonne tonne 38.25
Crushed stone aggregates6 mm nominal cum 270.00
size
d) Ovel'head charges @ % on (a+b+c)
e) Contractor's proflt@ %onla+b+c+d)
180

I

Cha,pter-6
1. High capacity batch mix plants of 75 cumlhour (effective output) has been considered in the rate
analysis of cement concrete pavement works.
2. While tippers have been provided for transpOrtation of dry lean cement concrete and rolled cement
concrete, transit truck mixers have been considered for the cement concrete pavemenl
3. super plasticizer admixture has been provided to improve workability with reduced water cement ratio.
4. Cement 43 grade has been catered for the cement concrete pavement i.e., for pavement quality
concrete to get higher strength. However, for dry lean concrete, cement of 33 grade may be preferred.
5. While a slip form paver has been catered forthe top layer of con crete pavement,a mechanical paver
has been provided for dry lean and rolled cement concrete.
6. The letter 'L' represents liad in km one way. This will vary hUm project to project and is required to be
ascertained at site to provide for the cost of carriage of the mix to the work site.
7. Materials provided in the rate analysis are for estimating purpose. Exact quantity of materials will be
determined from the job mix formula.
8. Fibre Reinforced Concrete for Pavements
Fibre reinforcement concrete is a recentdevelopment in the field of cement concrete pavements. In

industriarlZedcountries, it has been in use for nearly 20 years now for cement concrete pavements and
overlays. In India, it is still on an experimental stage. IRC have already published a code,IRC:SP:46-
1997 for "Steel Fibre Reinforced Concrete for Pavements" which specifies a fibre content of O.75 to 1.5
per cent and brings out the design aspects, material to be used, mix design and construction proce-
dure.
Some firms have developed Polypropylene fibres to be used in place of steel fibres. These fibres
reducepermeabili~ in concrete and prevent shrinkage cracks, which eliminate chances of corrosion of
steel.
The organizationsconcemed with the construction of cement concrete pavements and overlays on
roads and airfields who have experimented on fibre reinforcement should give a feed back to the
Ministry of Road Transport and Highways so that this item can be included in the Specifications laid
down by the Ministry and eventually included in the Standard Data Book for Analysis of Rates.
181
Road worts : 6-Cement ConClOle Pavement
9. Ultra- Thin White Topping
Some of the firms in developed countries, in the recent past have come-up with a innovative idea of
laying 50 to 100 mm thick overlay of high strength fibre reinforced cement concrete over a dislreSSecl
asphalt pavement They claim to have achieved 2 to 3 times layer durability than asphalt overlays.:
There Is a need to gather more detaOs of the work and include in the >speciflcations in case found
suitable to conditions in our country.
182

Chapter.06
e
.,
e
Reference to
MoRT&H
Cement Concrete Pavements

Rs.
Specifications
e DJY lean Cement Concrete Sub-Base
6.1. 601
ConslnJclion of dry lean cement concrete Sub-

base over a prepared sub-grade with coarse
and fine aggregate conforming. to IS:383, the
siZe of coarse aggregate not exceeding 25

mm, aggregate ~ntratio not to exceed
15:1, .aggregategradation after blending to be
as perTab1e~1, cement content not to be

tess than 100 kg/cum, optimum moisture
content to be determined durillgbial length
- constroetion, concrete strenglhl1otto be less
than 10 Mpa at 7 days, mixed in a batching

plant, transported to site,laid with a paverwith .
electronic sensor, compacting with 8-10 tonne

vibratory roller. finishing and curing.
=
Unit cum
= 450 cum (990 tonne)
Taking output
a) labour
Mate
Mazdoor skilled
day
day
1.12
6.00
Mazdoor day 22,00
b) .MachineJY
hour 6.00

Cement concrete batch mix plant @ 55
cum per hour hour 6.00
Elecbic generator 100 'INA hour 6.00
e Paver with electronic sensor hour 6.00
0 Vibratory roller 8-10 t ca~acity hour 8.00
0 t.km 990xL
Tipper
0
0 cover cost of loading and unlol ding
e
o 183
0
C
e
o
o
Road WOIb : 6-Cemenl Concrete Pavement

4
~
4
Rate
No. MoRT&H
Rs. ,4
Specifications
4
c) Material 4
Crushed stone coarse aggregate of25mm
and 12.5 mm nominal sizes graded as .
perTable6GO-1 @O.90cumlcumof

concrete conforming to Clause 602.2.4. cum 405.00

Coarse Sand as per IS:383@ 0.45
cum of concrete
cumi
cum 203.00

Cement@ .150 kg/cum of concrete.
Cost of water
tonne
KL
67.50
48.00

If) Overheads ,@ % on (a+b+c)
e) Contractor's profit @% on (a+b+c+d)

Note: Quantity provided for aggregate is for
estimating purpose. Exact quantilY shall be

6.2. 602
as per mix design.

Construction of un-reinforced, dowel jointed,

plain ceinent concrete pavement over a
prepared sub-base with 43 grade cement
@4oo kg per cum, coarse and fine aggregate

conforming to 15:383,maximum size ofcoarse
aggregate not exceeding 25 mm, mixed in a
belching and mixing plant as per approved mix

design, transported to site, laid with a fixed
form or slip form paver. spread, compacted
and finished in a continuous operation including
provision of contraction, expansion,
construction and longitudinal joints, joint filler,

:.
separation membrane, sealant primer, joint
sealant, debonding' strip, dowel bar, tie rod,
admixtures as approved, curing compound,
finishing to lines and grades as per drawing.

184

Road Works : ~ement Concrete Pavement

MoRT&H Rs.
Specifications
Unit = cum
Taking output: 1050 cum (2415 tonne)
a) Labour
Mate day 2,00
Mazdoor skiDoo day 15,00
t Mazdoor day 35.00
t b) Machinery
t' Road sweeper@ 1250 sqmper hour hour 2.80
Front end loader 1 cumbucketcapacily' hour 18.00
t Cement concrete batch mix plant@175
e cum per hour (liffecliveoutput) hour 6.00
e Electric generator250KVA hour
hour
6.00
6.00
Sfipform paver with eleetronicsensor

e TransiUruck agitator '5 cem capacity

tkm 2415" L

t
hour 12.00
e COncrete joint cutting machine
Texturing machine hour 12.00
t',
t' c) Material
Crushed stone coarse aggregates of cum 945.00
('
25 mm and 12.5mm IlOminalsize
r @O.90cum/cumofconcreteconforming
to Clause 602.2.4
('
5and as per 15:383 and conforming 10 cum 473.00
e . Clause 602.2.4 @0.45cum/cumof
C) concrete ,
Cement 43 grade @4oo kg/cum of tonne 414.00
o concrete
o 32 mm mild steel dowel bars of grade tonne 9.45
5240
o 16 mm deformed steel tie bars of grade tonne 1.17
o 5415
5eparation Membrane of impermeable sqm 3675.00
o plastic sheeting 125 micron thick
o
o
185
o
o
('
('
o
Road Works : 6-Cemcnt Coaaete Pavement

Sr. Reference to
Rs.
No. MoRT&H
Specifications
Pre-moulded Joint filler, 25 mm thick for sqm 16.33

expansion joint
Joint sealant kg 875.00
Sealant primer kg 116.67
Plastic sheath, 1.25 mm thick for dowel sqm 46.67
barS
Curing compound Iiler 1850.00
Super plasticizer admixture 15 marked as kg 2070.00
per9103-1999@0.5percentbyweight
of cement
Add 1 per cenl of material for cost of

miscellaneous materials like tarPauline,
Hessian cloth, metal cap, cottonl
compre5S1blesponge and cradle for dowel
. barS; WOfk bridges tor men to approach
concrete surface without walking over it,
culling blades and bites, minOrequipmenls
like scabbling machine, threads, ropes,
guideWires and any other unforeseen
items.
e) Contractor'sprof'tt @ % on (a+b+c+d)
Rate per cum = (a+b+c+d+e)/1050 .
Note: The quantities for cement, coarse aggregate

and fine aggregates are for estimating
only. The exact quantities will be as pet mix
design.
186

Road Works : 6-<:cmenI Conaete Pavement

Reference to
Rs.
MoRT&H
specifications
603 . Rolled Cement Concrete Base
Construction of rolled cement concrete base

course with coarse and fine aggregate
conforming to IS:383,the size of coarse
aggregate not exceeding 25 rnm with
minimum, aggregate cement ratio 15: 1 and
minimum cement content of 200 kg/cum.
aggregate gradation to be as per Table 600-4
after blending. mixing in batching plant at
optimum moisture content; transporting to
site,laying with a paverwithelectronic sensor.
compacting with 8-10 tonnes smoOth wheeled
lIitlr3loIy roIlertoachieve.1hedesignedfle:<ural
strength. finishing and curing.
=
Unit cum
a) Labour
Mate day 1.20
Mazdoor day 23.00
b) Machinery
Front end loader 1 cum bucket capaclly hour 6.00
Cement concrete batch mix plant@ 75
cum per hour hour 6.00
Electric generator 100 'tWA hour 6.00
Paver with electronic sensor @75cumlhr. hour 6.00
Vibratory roller 8-10 t capacity hour 8.00
water tanker with 5 km lead 6 KL capaclly hour 8.00
t.km 990 l< L
TIPP8'"

COlIercost of loading and unloading
," .
187
r
{
\
RoadWorks: 6-CementC_ Pavement
Sr. Reference to Description UnIt Quantity Rate

No. MoRT&H Rs .
Specifications
c) Material
Crushed stone coarse aggregates of cum 405.00
25 mm and 12.5 mm nominal size@ 0.90
cumlcum of concrete conforming to
Clause 602.2.3.
Sand as per IS:383 and conforming to cum 203.00
Clause 602.2.3@0.45cum1eumofconcrete
Cement@2oo kg/cum of concrete . tonne 90.00
I
e) Contractor's profit @ %on (a+b+c+d)
Cost for'450cum = a+b+c+d+e

Rate per cum = {a+b+c+d+e)l450
Note : The quantities for cement, coarse aggregate
and fine aggregates are for estimatin9 only.
The exact quantities win be as per mix design.
6.4. New Transition Section between RIgid and

Flexible Pavements
Cueto change in the properties of materials

and type of construction, a gradual
changeover from rigid pavement to flexible
pavement is desirable to avoid any damage
.. \
'... ,. at the butting joint. After provision of an
expansion joint in the cement concrete slab,
the thickness of slab should be tapered to 10
em over a length of 3 m towards the flexible
pavement. The deficiency of thickness
caused due to tapering of the slab should be
made up by the asphaltic layers.
The quantities oHtems should be worked out

based on the approved design and drawings
and priced as per rates given under respective
clauses for cement concrete and asphaltic
work.
ISS

Road Worlcs : 6-Cement Concrete pavement
Unit Quantity Rate

Description Rs.
Reference to
MoRT&H
specifications
Construction of Base/Sub-Base of
suggestive
Pavement with Lean Concrete Flyash
Constructionof basels\lb-base \Isingcement,

sand. fly ash and coarse aggregates
proportioned as per Table 4.of IRC: 74-1979
and with water cc:mtent ratio. sI\lmp and
compressive strength as. defined in the said
Table, miXprepared in a batchingand mixing
plant and compacted with a vibratory roller
8-10 tonnes capacily within the time limit laid
down vide Cla\lse 7.6.3 of IRC: 74-1979.
constructionjoints properly formed.atthe end
of day's work, cured for 14 days. all as
specifiedin IRC: 74-1979and as perapproved
plans.
Unit = cum
=
Taking outPut 450 cum (990 tonne)
a) Labour 1.12
Mare day
6.00
Mazdoor d~
b) Machinery 6;00
Front end loader 1 cum bucket capacily hour
Cemenl concrele batch miXplant @75
6.00
cum per hour hour
6.00
Electric generator 100 'rWA hour
6.00
Paverfinisherwith electronicsensor hour
8.00
Vibratory roller 8-10 t capacily hour
8.00
Water tanker 6 KL capacity hour
990xL
Tipper 10tcapacity t.km

cover cosloftoadlng and unloading
189
Road Wodcs: 6-CementC<Jacme Pavement
Reference to . Description Unit Quantity Rate

Sr.
Rs.'
No. MoRT&H
Specifications
c) Material
Crushed stone coarse aggregate of 40 mm cum 405.00
nominal size @0.90 cum/cum of concrete
conforming to Table 2 oflRC: 74-1979
Coarse sand as per IS:383-1970 cum 110.96
Cement@ 150kglcum of concrete tonne 67.50
FIYash conforming to IS: 3812 ( Part II ) cum 91.54
(Total fine aggregates =
450 x 0.45 =
202.50 cum, To be divided in ratio of2 sand:
1.65 ftyash, ReferTable4 oflRC: 74-1979)
8) Contractor'sprofit@ % on (a+b+c+d)

Rate per cum = (a+b+c+d+e)f450
Note: 1. Depending upon approved designs,

crushed stone aggregates of nominal size
20 mm can also be used as per gradation
given in Table 2 of IRC: 74-1979.
2. The ratio of specificgraviliesotftyasli and

sand has been assumed to,be 0.827.
3. The quantities of materials given in the

analysis are for estimating purpose.
Actual quantities shall be as per job mix
formula.
4. Construction procedure as laid down in

Clause oflRC: 74-1979 shall be followed.
190

Road WorI<s : 6-Cement Concrete Pavement
Description Unit Quantity 'Rate'

Reference to
Rs.
MoRT&H
specifications
Suggestive Cement - Ftyash Concrete Pavement
Construction of un-reinforced, dowel jointed,

plain cement concrete pavement over a
prepared sub-base with 43 grade cement,
coarse and fine aggregate conforming to
15:383" maximum size of coarse aggregate
not exceding 25 rnm, replacing cement by
flyash to the extent of 15 per cent and sand
by 10 per cent, mixed in a balching and mixing,
plant as perapproved mixdesign, transported
to site, laid with a fixed form or :SUpform p3ver,
spread, compacted and finished in a
continuous operation including provision of
contraction, expansiOn, 'construction and
longitudinal joints, joint filler,separatiOn
membrane, sealant primer, joint sealant,
debonding strip, dowel bar, tie rod, adrrixlures.
as approved, curing compound,finishing to
lines and grades as per drawing.
Unit = cum
Takingoulput= 1050 cum (2415lonne)
a) Labour
Mate day 2.00
Mazdoor skilled . day 15.00
Mazdoor day 35.00

b) Machinery
Road sweeper@ 1250 sqm per hour hour 2.80
Cement concrete batch mix plant@ 175 hour 6.00
cum per hour (effective output)
Electric generator 250 trNA hour 6.00
Slip form paverwith electronic sensor hour 6.00
water tanker houi 36.00
Transit truck agitator 5 cum capacity lkm 2415xL
191
RoadWorks: 6-CemcDt
Coacrele_

Sr.
No. MoRT&H
Specifications

Concretejoint cutting machine hour 12.00
Texturingmachine hour 12.00
c) Material
, Crushedstone coarse aggregatesof25 mm cum 945.00
and 12.5 mm nominal size @ 0.90 cum/cum
of concreteconforming to Clause,602.2.4.
sand as per 15:383and conformingto cum 425'
Clause602.2.4
cement 43 grade tonne 357'
Flyashconformingto IS:3812~1966(Part:l) tonne 109'
32 mm mild steel dowel 'bars of grade S 240 tonne 9.45
16 mm deformed steel tie bars of grade S 415 tonne 1.17
SeparationMembrane of impermeableplastic sqm 3675.00
sheeting 125 miCronthick
Pre-mouldedjoint filler, 25 mmthick for sqm 16.33
expansionjoint '
Jointsealant kg 875.00
sealant primer kg 116.67
Plastic sheath. 1.25 mm thick for dowel bam sqm 46.67
Curingcompound liter 1850.00
Super plasticizer admixture IS markedas per kg 2070:00
9103-1999@0.5 percenlbyweightofcement
Cost atwater KL 216.00
\ , Add 1 per cent of material for cost ot

\.
~
..
. miscellaneous malerials like tarpaullne
Hessian cloth. melal cap. cattani
compressible sponge and cradle for dowel
bars. work bridges for men to approach
concrete ,surface without walking over it.
cutting blades and bites. minor equipments
like scabbllng machine. threads. ropes.
guidewiresand any ,otherunforeseenitems.
d) Overheads @ % on (a+b+c) "
192

Road Works : 6-Cemcnt Concn:te Pavement
Reference to Description Unit Quantity Rate'

Sr. Rs.
No. MoRT&H
Specifications
Rate per cum'" {a+b+c+d+e)lf050
Note :' 1. The quantities for cement, coarse

aggregate and fine aggregates are fOr
estimating only. The exact quantities will
be 'as per mix design.
2. IRC: 68-1976 maybe referred fOr guide-

lines on the design of csment-flyash
concrete fOnigid pavement construction.
Calculation olc.ment, sand'llndfly;i$h
Cement
Cement @ 400 kg/cum = 1050 x 400 =

420 tonne
, 15 per cent of cement to be replaced by f1yash
= 63 tonne
Balance cement = 357 tonne
Quantity of f1yash = 63 x specific gravity of
fiyashlspecific gravity of cement =63 x 2.251
3, ; " = 45 tonne
Sand
Sand @ 0.45 cum/cum of concrete = 1050 x
0.45 = 472.50 x 1.6 = 756 tonne
10 per centto be replaced by f1yash ,
Balance sand = 756 x 0.9 = 680:4 tonne =
680.4/1.6 = 425 cum
Quantity of f1yash = (756-680.4) x specific
gravity of f1yashlspeciflc gravity of sand = 76.4
x 2.2512.687 = 63.97 tonne (say 64 tonne)
Flyash
Total nyash = 45 + 64 = 109 tonne.
193
,
4
4
t
Chapter-7 t
t
Geosynthetic and Reinforced Earth t
f
Preamble:
f
f
1. The specifications for geosynthelics which inclUdes geotextiles. geogrids, geonets, geomembranes
and geocomposites shall be !Is per section 700 oj MoRT&H Specifications.

2.
3.
The geotextile proposed for sub-surface drain shall satisfy the requirements given in Clause 702.2.3.
Care shall be taken to ensure that the geo!extile or core material is not exposed to dry light for more

41
than a cumulative total of 50 hours. 41
41
4. Bitumen overlay shali foIi.ow on the .same day where paving fabric is laid.
41
5. The siZe of mesh openingfOrgabions, and mattresses laid withgeogrids and geonets shall be between

35 mm and 100 mm.
6. The size of the boUlders shaH be at least 100 mm or double the siZe of the aperture whichever is larger.
7. The boulders shall be laid in crates as per the methodology given in Clause 2503.3.
8. The usual siZe of gabions in aprons is 1 m x 5 m with a height of 600 mm and baffles at 1 m centers.
194

,

Chapter-7

.'

Sr. Reference to
Geosymhetic and Reinforced Earth

Rs.
No. MoRT&H
Specifications
S'ub-Surface Drain with Geotextiles

.,
7.1. 702
Construction of sub-surface drain 200 mm dia
uSinggeotextiies treated with carbon black with
physical properties as given in Clause 702,2.:J
.''.
e. formed in to a stable network and a planar
geocomposite structure, joints wrapped with
geolexble to prevent ingress of '$Oil,all as per
Clause 702 and approved drawingsincluding
excavation and backfilling.
,. Unit:: Runnlng'metre
Taking output = one metre
a) LabQ.ur
day 0,04
Mate
Mazdoor day 0.50
;. b) Material
Geonets. geortlt :mbrane and geotextile to
make pianargeocomposile stable nelwQr1<
o forSUb-surfacedrain indUdingwrapping of
joints with 160 mm over lapping with
geotexble.
o
1,00
o Geonets
Geomembrane
sqm
sqm 1,00
o Geotextile sqm 2,00
o Add 2 per cent cost of material for
e miscellaneous items like synthetic cord
o
o Rate per metre = a+b+c+d
o
195
o
o
o
o
o
('
o
196

Road Works : 7-<Jeosynthetic and Reinfor<ed Earth

Reference to
Rs.
MoRT&H
specifications
703 Laying Paving Fabric Beneath a

Pavement Overlay
ProvIdingand layingpavingfabricwith physical

requirementsas per Table 704-2 over a tack
coat of paving grade bitumen 80-100
penetration; laid at the rate of 1'kg per sqm
over thoroughlycleaned and repairedsurface

to provide a water resistant membrane and

crack retardinglayer. Paving fabric to be free
of wrinkling and folding and to be laid before
cooling of tack coat, brooming and rolling of
surface with pneumatic rouer to maximis.e
.~

pavingfabric contactWithpavelhent surface.
Unit = sqm
Taking outpilt
a) Labour
= 2800 sqm
M~ d~ 0.80
Mazdoor
b) Machinery
day 20.00
o Roadsweeper 1250 sqmperhour

Pneumatic roller 14 tonne, 2000 sqm
per hour
hour
hour
2.24
1.40
o Bitumen pressure distributor 1750sqm hour 1.68
o perhour
0' c) Material
PavingFabric sqm 2940.00
o PavingBitumen80-100 tonne 2.80
o
d) Overh!Jads @ % on (a+b+c)
o
o Cost for 100 sqm = a+b+c+d+e

o Rate per sqm =(a+b+c+d+e)l100
o
o
o 197
o
o
o
('
('
Road WOIlcs : 7-Geosynthetic and Reinforced Earth

No. MoRT&H
Specifications
7.4. 704 laying Boulder Apron in Crates of

Synthetic Geogrids
Providing, preparinll and laying of geogrid

crated apron 1 m x 5 m, 600 mm thick
including excavation and backfilling .with
baffles at1 metre interval. made with geogrids
having characteristics as per Clause 704.2,
joining sides with connectors/ring staples. top
comers to be tie tensioned. placing of suitable
cross interval tlealn layers of 300 mm
connecting opposite side with lateral braces
and tied with polymer braids to avoid bulging,
constructed as per Clause 704;3 filled with
stone with minimum size of 200 mm 'and
speci/ic gravity not less than 2.65, packed with
stone spalls, keyed to the foundatiOn recess
in case of sloping ground-and laid over a layer
of geotextile to prevent migration of fines, all
as per Clause 704 and laid as per Clause
2503.3 and approved design.
Unit = cum
a) labour
, ~
Mate
Mazdoor skilled
day
day
0.06
0.50
r.. Mazdoor day 1.50
.-;;; .
b) Material
Geogrids sqm 21.00
Connectors/Staples Each 50.00
Polymer braids metre 20.00
Stones with min.mum size of 200 mm cum 3.45
Stones spall for 1 lling voids cum 0.45
c) Overheads @ % on (a+b+c)
198

RoadWorIcs"
~and Reinforced
Earth
Reference to Description Unit Quantity Rate'

MoRT&H Rs.
specifications

e Rate per cum = (a+b+.!l+d)/3
e 3100 Reinforced Earth Structures
Reinforced earth structures have four main

componentsas under:
a) Excavation for .foundation,foundation

concrete and.cement concrete grooved
seating in the f0rn:'dation for facing

elements(facia material)
.
b) Facia material and its placement

.' c) Assembling,joining with facing elements
and layingof the reinforcing elements
d) Earlhfillwith granular material which is to
be retainedby the wall
Each component is analysed separateiy as
under:
Consideringaverage height of wall = 8 m.

0
3102 Assembling, joining and laying of
0 reinforcing elements
0
A. With reinforcing element of steell
0 aluminium strlpsJf'Olymeric strips
0
=
Unit Runningmetre
0 =
Taking output 450 m
0 a) Labour
0 Mate day 0.36
Mazdoor day 6.00
0
0
0
199
0
0
('
('
f'
RoadWOIks: 1~c and ReinforcedEorth
Description Unit Quantity

Sr. ' Reference to
No. MoRT&H
.Specifications
b) Material
@ Reinforcementships 60 mm wide 5 mm
thick as per Clause 3102.
1..Gatvanisedcarbon steel ships m 450
Of
2. Copper ships m 45Q
Of
3. Aluminium ships m 450
Of
4. Stainless steel ships m 450
Of
5. Glass reinforcedpoIymerlfibre m 450
reinforcedpolymer/pOlymericships
@/Vryone6ftheaboveattematlvemay
be adoptedasperapproved design.
o
Add 1 per cent of the .costof .
reinforcing ship towards accessories
likelie-sbips, nutsand boltsand loops!
lugsforjoiningreinforcingelementswith
the facia pannels, overlaps. heat
bondingor extension.
c) .overhead @ o/.o.n (a+b)

.
.:
Cost of 450 m = a+b+c+d
Rate per metre =(a+b+c+d)/450
B. With reinforcing elements of synthetic

geogrids
Unit = sqm
Takingoutput = 300 sqm
200
e
~
e
Road Works : 1.(leosynthetic and Reinforced Earth
Referencet{) Description Unit Quantity Rate
MoRT&H Rs.
specifications
a) Labour
Mate day 0.36
Mazdoor day 6.00
b) Synthetic Geogrids as per Clause 3102.8 sqm 300

andapprovedde~gnandspecmcations
Add 10 per cent of the cost of reinforcing

elements (synthetic geogrids) for
accessories like tie-strips, nuts and bolts
and loops/lugs for joining reinforcing
elements with the facia pan nels, overlaps
and other protecliveelerilentsfor synthetic
geogrids.
c) Overheads @ "I. on (a+b)
d) Contrac;tor's profit @ % on (a+b+c)

!

Cost of 300 sqm of synthetic geogrids=
a+b+c+d
Rate per' cum = (a+b+c+d)1300
3104 Facing Elements of RCC
Unit = sqm
a) Labour
Male day 0.18
Mazdoor day 3.00
Mazdoor skilled day 1.50 .
b) Machinery
Light crane with lifting capacity upto 3 tonne hour 6.00
201
\l<!ad Worlcs : 1..<Jeosynthetic and Reinfon:ed EaI1h
Sr. Reference to Description Unit Quantity-

No. MoRT&H
Specifications
c) Material
Pre-cast RCC M-35 facing elements of size cum 13.50
as per design and 18 cm thick for 75 sqm
HYSD steel @ 5 kglsqm tonne 0.38
Add 2 per cent of cost of facia pannels, for

all necessary temporary formwork,
scaffolding and provision of loopsllugs for
lifting of Pannels and joining the reinforcing
elements.
II) Overheads @ % on (a+b)
e) Contractor'sprofit @ % on (a+b+d)

-Rate per cum = (a+b+c+d+e)l75
Note: 1. The specification and construction details
to be adopted shall be as per Section 3100

of MoRT&H Specifications.
2. Drainage arrangement shall be made as

per approved design and drawings.
3. The quantity of filler media shall be

calculated as per approved design and
specifications and shall be priced
separately. The rate for same to be adopted
from Chapter 15.
4. Excav;ltion for foundation including

foundation concrete and groove in the
foundation for seating of bottom most
facia panel and capping beam to be
calculated as per design and -priced
separately. The rates for excavation and
foundation concrete shall be taken from
the Chapter 12 & 13 in bridge section.
202

,

Road Works : 7.Qcosynthetic and Reinfun:ed Earth

Reference to
Rs.
MoRT&H
Specifications
5. The earthfillto be retained is not included

in this analysis. The same is to be worked
out and provideC:Sseparately complete as
per Clause 305.
6. For compaction of llarthwork, attention is

invited to Clause 3105.5 of MoRT&H
speeilications.
7. Length of reinforcing strips will vary with

the height of wall and will be as per
approved design and drawings.
8. The Iypeof reinforcing elements to be

adopted shall be as per approved design
and specifications.
9. The market rate for supply of reinforcing

elements and their accessories are to be
ascertained from reputed firms in the field
of earth reinforcement
10. The earthfill ma.terial shall be clean, free

draining, granularwilh high friction and low
cohesion, non-corrosive, coarse grained
with not 10 per centof particles passing
75 micron sieve, free of any deleterious
matter, chlorides, salts, acids, alkalies,
mineral oil, fungus and microbes and shail
be of specifiedPH value.
11. Capping beam is to be priced separately

as per approved design. The rate for
cement concrete shall be taken from the
chapter of sub-structure in bridge section.
203
Road Wod<s: 7-<Jeosyntbelic and Reinfon:ed Earth

No. .MoRT&H
Specifications
12. The cost of reinforced earth retaining wall

shall include following:
Q) Excavation for foundation including

backfilling.
(i) Foundation concrete as per approved

. design.
(iii) Cost of facial pannels and their

erection.
(III) Cost of reinforcing elements including

their fixing and joining with the facial
pannels.
(Ii) . Drainage arrangement including filter

media as per approved clesign and
drawings.
13. The compacted earth filling to beretained

. shall form part of embankment
.
\
'.
,
204
iI .. ,

Chapter-8
Traffic Signs, Markings and other Road Appurtenances
Preamble:
1. Rate analysis for fencing has been done for \WO different heights, i.e., 1.20 01and 1.80 m. Any of these
\WO can be adopted depending upon a particular situation and design.
2. . Rate analysis for fencing provides for three types as under:
a) Barbed wire fencing

b) Welded steel wire fabric with mesh size of 75 x 25 0101
c) Welded steel wire. fabric with mesh size of 75 x 50 0101
3. Kerbstone laying androad marking has been provided for laying by mechanical means.
4. Back filHng of foundation of boundary piUarshas been proposed with s.tonespaUs, tightly packed and
compacted.
5. The item pertaining to road traffic signals has not been analysed as this is a specialized work and
rates can be obtained from firms having specialization for desl!lll- and installation of this work;
6. For metal beam crash barrier, a W shaped bearnof size 311 x 830101 flange width made with
structural steel corrugated plate 3 0101thick and having a length of 4.5 01has been provided, over a
channel post of 150 x 15 x 5 0101with a spacer of channel section 150 x 75 x 50101, 330 mm long.
7. Printing of letters and signs on item Nos. 18 to 21 is required to be measured and paid separately. A
separate rate analysis for lettering has been prepared and included inthis chapter for this purpose.
8. Twosupports have been provided for direction and place identification signs where size is more than
0.9 sqm. Only one support is provided for size uptoO.9 sqm.
9. The traffic signs proposed are of retro-reflectorised type made of encapSUlated lens type reflective
sheeting fixed over almunium sheeting as per Clause 801.3 and installation.
(' 10. The size, location of traffic signs shall be as per IRC:67.
ci'
~
.., 11. The analysis for rigid. semi-rigid and flexible crash barriers have been included.
, 12. Provision has been made for a crane for installation of overhead signs.
".
205
I
f
Road Works : 8-Traffic Signs, Markings and other Road Appurtenances
13. Separate rate analysis have been made for Tubular steel railing with RCC posts and MS steelllOSls.
14. The organization and financial aspects are required to be finalized in consultation with administrative
and traffic authorities.
15. The rate for the message display board for gantry mounted variable message sign is required to be
ascertained from the market, this being a.commercially produced item by specialised firms.
16. The rate analysis for traffic impact attenuators at abutments and piers have been included.
17. In the case of road signs and direction boards the depth of foundation and quantity of cement concrete
provided in the rate analysis are indicative. These may' be sUitably increased in areas of higher wind
velocities like coastal areas.
16. Ducts for Utility SelVlces Along and Across the ExpresswaylHlghway :
The running metre cost of duct along the road inclUding inspection chambers (where applicable) or
across the road will depend upon the approved design. The various item involved are earthen work,
plain cement concrete, brick stone masonry, reinforcement cement concrete, form work, steel
reinforcement, laying of pipe line (where duct is of pipe) and cast ironlRCC cover for the inspeclion
chamber. The rate for these items are available under respective clauses which can be applied and
running metre-cost of ductworked out as per the approved design and drawing for particular situations.
In casecast iron cover for the inspection chamber, the rate can be ascertained from the market for the
size provided in the design and approved drawings.
19. Noise Barriers :
Noise barrier can be provided in the form ofabrick wall ofa suitable height as per the site requirement
and approved design. The.items involved forthe construction of this banier like earthwork, brick masonry,
plain cement concrete, etc. are available in the Data Book, which can be applied to arrive althe cost
of noise banier based on the design adopted.
Alternatively, wherever space permits, cluster of trees, shrubs and plants can be grown by the road
side 6 m awaY.from the edge of the roadway. This will intercept the annoying sound waves and fumes
from road vehicles.
206
Chapter~8
Traffic Signs, Markings & Other Road Appurtenances

sr. Reference to Rs.
No. MoRT&H
Specifications
408 Cast~in-Situ Cement Concrete M 20 Kerb

8.1.
Construction of cement concrete kerb with top
andbottomwidlh 115and 165 mm respeclively,
250 mm high in M20 grade PCC on M-10
grade foundation 150 mm thick, foundation
having 50 mm projection beyond kerb stone,
kerb stone laid with kerb laying machine,
foundation concrete laid manually,aDcomplete
as per Clause 408.
Unit = Running metre

Taking output =360 metre
A. Usfng Concrete Mixer
Cement Concrete '~,
Cement concrete of grade M20 = 12.60 cum

Cement concrete of grade M10 for base
= 11.61 cum
Total Concrete = 24.21 cum
a) Labour
day 0.72
Mate
Mason day 2.00
Mazdoor day 16.00
b) -Machinery
Kerb casting machine @ 60 metreJhour hour 6.00
Concrete mixer 0.48/0.28 cum capacity hour 12.00
207
Road Works : 8-Traffic Sips, Marldnp and other Road Appurtenances
Sr. Reference to DescripOon Unit Quanti,tv Rate

No. MoRT&H Rs.
Specifications
c) Material
Crushed stone aggregate 20 mm nominal cum 21.79
size 59%
Coarse sand 30% cum 10.9
Cement 11% tonne 5.7
Cost for 360 metre = a+b+c+d+e

Rate per .metre = (a+b+c+d+e)l360
B. Using Concrete BatChing and Mixing
Plant
Cement Concrete
Cement concrete of grade M20 = 12.60 cum
Cement concrete of grade Ml 0 for base
= 11.61 cum
a) Labour
Mate day 0.12
Mason day 1.00
Mazdoor day 2.00
b) Machinery
Kerb casting machine @ 60 metrelhour hour 6.00
Concrete batching and mixing plant @ 15 hour 1.60
cum/hr.
Water lanker 6 KLcapacity 'hour 5.00
Tipper 5.5 cum capacity hour 6
c) Ma,terlal
size 59%
208

Road Works: S-Traffic Signs, Marlcings and other-Road Appurtenances

Reference to
Rs.
MoRT&H
Specifications
Cost for 360 metre = a+b+e+d+e
Rate per metre = (a+b+c+d+e)l360

408 Cast-In-5ltu Cement Concrete M 20 Kerb'
with Channel
Construction of cement coneretekerb with

channel with top and bottom width 115 and
165 mm respectively, 250 mmhigh In M 20
o
gradePCC onM1 grade foundation150mm
thick, kerb chimnel3OOmmwide, 50 rl1m thick
in PCC M 20 grade, sloped tOwardsthekerb,
kerb stone with channel laid with'kerb laying
machine,foundation concrete laid manual!X,
all complete as per Clause 408.
A. Using Concrete Mixer

Taking output = 300 metre length
Cement Concrete
Cement concrete of grade M 20 "17.48 cum
Cementconcrete of grade M 10 forbase = 23.18 cum
=
Total Concrete 40.66 cum
a) Labour
Mate day 0.72
Mason day 2.00
Mazdoor day 16.00
b) Machinery
Kerb casting machine @ 50 metreJhour hour 6.00
for laying kerb and channel
Concrete mixer 0.4810.28 hour 16.00
L
209
()
o
o
Road Wom : B-Traffic Si Markin and olbcr Road Appurtenances

Sr.
Rs.
No. MoRT&H
Specifications .
c) Material
size 60%
Costof water KL 36.00
Rate per metre = (a+b+c+d+e)/300

B. Using Concrete Batching and Mixing Plant

Taking output = 300 metre length
Cement Concrete
Cement concrete ofgradeM 20 = 17.48 cum
Cement concrete of grade M10 for base = 23.18 cum
a) Labour
Mate day 0.12
\ .(
\. . Mason day 1.00
" ,"- Mazdoor day 2.00
~,~:~ .

b) Machinery
Kerb casting machine @ 50 metrelhour hour 6.00
for laying kerb and channel
Concrete batching and mixing plant @ 15 hour 2.70
cumlhr.
Water tanker 6 KL ClIpacity hour. 6.00
Tipper of 5.5 cum capacity hour 6.00
210

"211
Road Worlcs: B-Tnflic Sips.Marl<iop and other RoadAppurtcnanccs

No. MoRT&H Rs.
Specifications
Cost for 1600 em = a+b+e+d
Rate per cm height per letter'" (a+b+c+d)/

1600
II) English and Roman

Hyphens and the like not to be measured
and paid for
DelaUfor 100 lelters of 16 em height i.e.

1600 em
Unit = per em height per lelter
a) Labour
Mate day 0.07
Painter 1st class day 1.25
Mazdoor day 0.50
b) Material
Paint litre 0.5
d) Contractor's profit @ 0/. on (a+b+c)
Cost for 1600 em = a+b+e+d
Rate per cm height per letter

= (a+b+c +d)f1600
212

Road Works : "Traffic Signs, Markings and other Road Appurtcnanees

Referenc;e to
Rs.
MoRT&H
Specifications
8Qi Retro-Reflectorlsed Traffic Signs

8.4.
Providing and fixing of retro-reflectorised

caUtionary, mandatory and informatory sign
as per IRC:67 made of high inten!lity g'rade
sheeting vide Clause 801.3, fixed over
aluminium sheeting,
.. 1.5 mm thick supported~ .
on a mild steel angle iron post 75 mm x 75

mm x 6 mm firmly fixed to the ground by
means of property designed foundation with
M 15 grade cement concrete 45cm x 45 ern
x 60 em, 60 ern beloW ground level as per
approved drawing.
Unit = Each
Taking output = one traffic sign
.
cum 0.216
i) Excavation for foundation
i1)Cement concrete MiS grade cum 0.12
C iii) Painting angle Iron post two coats sqm 0.43 ~ ..>;
C'
a) Labour (For fixing at site)
("J Mate day 0.01
MazdoOr day 0.25
.
b) Material
('\ Mild steel angle iron 75 x 75 x 6 mm kg 19.00
c Aluminium sheeting fixed with encapsulated
C~ lens type reflective sheeting of size

including lettering and signs as applicable
c
Add 2 per cent of cost of angle iron towards
C
cost of drilling holes, nuts, bolts etc.
o
sqm 0.35
o ~. 90 ern equilateral triangle
o OR
Ii) 60 em eqUilateral triangle sqm 0.156

()
OR
0'
o
213
e
('
.-
(.
(
Road Wotlcs : I- TnflIc Signs, Markings and other Road Appurtenances
Sr. Reference to Description ~nlt'Qui'll!ltY'

No. MoRT&H ,'.'- :..: ...,
Specifications
iii) 60 cm circular sqm 0.283

OR
W) 80 mm x 60 mm rectangular sqm 0.48

OR
,"" 60 em x 45 em rectangular 'sqm 0.27 .

Or , ,.
III) 60 em x 60 em square 0.36

OR,
iii) 90 cm high octagon 'sqm 0.672
c) Machinery
4) Overbeads @ % on (a+b+c)
e) Contractor's profit @ % on fa..bi-C+d)

Rate per traffic sign = (1)+ii)+iIl)+a+b+C+d+e)
Note: 1. Any one area of aluminium sheeting given

at (i) to (vii) may be adopted as p$rsite
requirement and in accordance with
IRC:67.
2. Rate for excavation, cement concrete

M' 15 and painting may be taken from
respective chapters.
3. The depth of foundation and quantity of

cement concrete in the foundation are
indicative. These may be increased for
areas having higher wind velocities like in
, coastal areas. This is appflCable to all roail
signs and direction boards.
214

Road Works : a-Traffic Signs, Markinp and other Road Appurtenances
c' Refel'ence Description Unlt Quantity Rate

t()
Rs
MoRT&H
. specifications
801 Direction and Place Identification Signs

upto 0.9 sqm Size Board
Providing and erecting direction and place

identification retro-reflectorised sign as per
IRC:67made of high intensitygrade sheeting
vide Clause 801.3, fixed over aluminium
sheeting,2 mm thickwith area not exceeding
0.9 sqm supportedon a mildstee!single angle
iron post 75 x 75 x& mmfirmly fixed to the
ground by means of properly designed
t' foundation with M 15grade cement concrete
e 45x45 x6(lcm,60cmbelowgroundJevel as
perapproved drawing. .
e
e Unit=sqm
Taking output = 0.9 sqm
.
e i) excavation for foundation cum 0.216
e Ii) Cement concrete M 15 grade

iii) Painting angle iron post two coats
cum
sqm
0.12
0.43
':
e a) Labour (for fixing at site)

dayc 0.01
e Mate
Mazdoor day 0.20
e
e b) Material
kg 19.00
Mild steel angle iron 75 mm x 75 mm x
C 6 mm,2.85 metres long
c
sqm 0.90
o Aluminium sheeting fixed with
encapsulated lens type reflective sheeting
o of size 0.9 sqm
o
Add 2 per cent of cost of materials for
Q " drilling holes. nuts, bolts, fabrication etc.
o
o
o
o 215
o
('
('
('
('
Road Works : 8-Traflic Sigas, MIIItinp and other Road Appurtenances

No. MoRT&H
Specifications
c) Machinery
Cost for 0.9 sqm " i)+ii)+iii)+a+b+c+d+e
Rate per sqm ('orslgn having area upto

0.9 sqm)" 1)+1I)+i1i)+a+b+c+d+e)/0.9 . .
Noto : 1. Lettering and arrow mark$ on sign board

to be provided separately as per actual
requirement Rates for these items have
been analysed separately.
2. Rate for excavation. cement concrete

M 15 and painting may be laken from
respective Chapters.
8.6. 801 Direction and Place Identification Signs

with size more than 0.9 sqmslze Board
Providing and ereclinSl direction and place

identification retnrrefleclorised sign as per
IRC:67 made of high intensity grade sheeting
vide Clause 801.3, fixed over aluminium
sheeting, 2 mm thick with area exceeding
0.9 sqm supported on a mild steel angle iroo
post 75 mm x.75 mm x 6 mm, 2 Nos. firmly
fixed to the ground by means of properly
designed foundation with M 15 grade cement
concrete 45 em x 45 em x 60 cm, 60 cm
below ground level as per approved drawing.
Unit" sqm
Taking output " 1.50 sqm
216

Road Works : 8-Tnftic Signs, Marlcings8IldolhRoadApp_

Reference t()
Rs.
MoRT&H
specifications
i) Excavation for foundation cum 0.43

II) Cement concrete M 15 grade cum 0.24
iii) Painting angie iron post 2 coats sqm 0.86
a) Labour (for fixing at site)

Mate day 0.01
Mazdoor day 0.3
b) Material
Mild steel angle Iron 75 mm x 75 mrn x kg 38;00
6 mm, 2.85 metre long, 2 nos
Aluminium sheelingfixed withencapsu- sqm 1.50

latedlens type reflective sheetillg
Add 2 per cent 01 cost 01 materials for

drilling holes; nuts, Dolts, fabrication etc.
c) Machinery
Tractor-trolley hour, 0,02
d) Ovemeads @ % on (a+b+c)
e) Contractor's profit @ % oni)+ii)+iii)+

(a+b+c+d)
Cost lor 1.5 sqm = i)+ii)+iii)+a+b+c+d+e
Rate per sqm (for sign having area more

than 0,9 sqm) = (i)+II)+iII)+a+b+c+d+e)l1.50
Note: 1. Letteringand arrow marks on sign board

beenanalysed separately.
2. Rate for excavation, cement concrete

M 15 and painting may be taken from
respectivechapters.
217
,

Road Works : "Traffic Sips, Morkings and _ Road Appurtcoances
'.
Sr.
No.
Reference
MoRT&H
to Description Unit . Quantity

Specifications
8.7. 802 Overhead Signs

Providing and erecting overhead signs with a .
corrosion resistant 2 mm thick aluminium alloy
sheet with high intensity grade relr<Hefleclive J

sheeting of encapsulated lens type with vertical

and lateral clearance given in Glauses 802.2
and 802.3 and installed as per Clause 802,7
over a designed support system of aluminium

alloy or galvanised steellresUes and trusses
of sections and type as per structural design
requirements and approved plans.

;.
A. Truss-and Vertlcal Support
Unit = tonne
TakIng output = 1 tonne

a) Labour

Mate day
day
0.24
2.00
Blacksmith
Mazdoor including for handling and fixing day 4.00

at site
b) Material

Aluminium alloy/galvanised steel including
5 per cent wastage
tonne 1.05

Add 1 per cent on cost of material for nuts,

bolls and drilling and welding consumables

Add 15 per cent on cost of material for
fabrication of trusses as per approved
design
c) Machinery
Truck hour 0.50
218

Road Works os,Traffic Signs, Markings and other Road Appurtenances
'Description Unit Quantity Rate

R_erence tl)
Rs.
MoRT&H
Specifications
d) ,Overheads @ ok on (a+b+c)
e) Contractor's profit @ "10on (a+b+c+d)
Rate per tonne = (a+b+c+d+e)
B. Aluminium Alloy Plate for Over Head Sign
Unit = sqm
Taking output = 1sam
a) Labour
Male day 0.02
Blacksmith day 0.1
MilZdoor day 0.15
b) MaterIal
Aluminium alloy plate, 2 mm thick, fixed sqm 1.00 .
with high intensity grade sheeting vide
Clause801.3
Miscellaneous
Add 1 per cent of cost of labour for lifting
arrangement,like ladders, pulleys, ropes etc.
d) Contractor's profit @ Ok on(a+b+c)
Rate per sqm = (a+b+c+d)
Note: 1. The cost of excavation and foundation

concrete for fixing of vertical support
system to be worked out separately as
perthe approveddrawJngldesignand to ~
included in the estimate.
219
- -----------------
.
Road worts : lI-Traffic Si_ Markings and _ Road Apputtena1lcOs
Sr. Reference to Description Unit Quantity . Rate

No. MoRT&H Rs.
Specifications
2. Lettering and arrow marks on sign board

been included separately in this chapter.
8.8. 803 Painting Two Coats on New Concrete

SUrfaces
Paintingtwo coats alter fillingthe surfacewith

synthetic enamel paint in all shades on new
plastered concrete surfaces.
Unit=sqm
a) Labour
.Mate day 0.12
. PlIinter dllY 2.00
Mazdoor dllY 1.00
b) Material
Paintconforming to requirementof Clause Litre 6.00
803.3 .:
Add for scaffolding @ 1 per cent of labour

cost where required
220

Road Wodcs : II-Traffic Signs, Marlcinp and other Road Appurten

Reference to
Rs.
MoRT&H
Specifications
803 Painting on Steel Surfaces

8.9.
Providing and applying two coats of ready mix
paint of approved brand on steel surface alter
thorough cleaning of surface to give an even
shade.
Unit=sqm
a) Labour
day 0.03
Mate
day 0.45
Paint\lr
Mazdoor day 0.2S
b) Material
Paint reedy mixed approved brand titre 1.25
Add @ 1 per cent on cost of material for

scaffolding
c) Overheads @ % on (a+b)-
d) COlllriictor's profit @ % on (a+b+c)
Cost for 10 sqm= a+b+c+d
Rate per sqm = (a+b+c+d)l10
803 Painting on Wood Surfaces

8.10.
i:
Providing and applying two coats of ready mix
paint of approved brand on wood surface alter
1 thorough cleaning of surface to give an even
o s shade.
c Unit = sqm
c Taking output = 10 sqm
o
c
{' :>,
221
('
('
('
(
Road Wod<s : I-Traffic Signs, MarItings and otber Road Appurteuances

No. MoRT&!i '. Rs.
Specifications
a) Labour
Mate day 0.03
Painter day 0.50
Mazdoor day 0.20
b) Material
Paint ready mixed of approvedbrand Litre 1.50
Add @ 1 per cent on cost of material for

scaffolding
c) Overheads@ . % on (a+b)
t1)Contractor's profit @ % on (a+b+C)
Cost f9r 10 sqm = a+b+c+d

Rate per sqm = (a+b+c+d)/fo
8.11. 803 PalntlngLlnes, Dashes, Arrows, etc. on
Roads In Two Coats on NewWork
Painting lines, dashes,imows, etc., on roads

in two coats on new work with ready mixed
road marking paint conforming to 15:164 on
bituminous surface, including cleaning the
surfaceof all dirt,dustandotherforeignmaller,
'-J demarcation at site and traffic control.
'- I) Over 10 cm In width
.."
-s,
"
=
Unit sqm
a) Labour
Mate day 0.09
Painter day 0.55
Mazdoor day 1.55
222

Road Works : a-TrafIi~ Signs, Marldnp and other Road Appurla1aDteS
Unit . Quantity Rate

. R,eferenceto Description
sr, Rs.
NOI MoRT&H
Specifications
b) Material
litre 1.48
Road marking Paint as per IS :164
d) con~ctor's profit @ % on(a+b+c)
cost for 10 sqm = a+b+c+d
ii) Upto 10 em In width
Unit=sqm
e. a) Labour
day 0.07
Mate
e Painter
day 0.35
day 1.35
e Mazdoor
e b) Material
1.4&
'1"
litre
e Road marking paint
e c) Overheads@ % on (a+b)
e d) Contractor's profit @ % on (a+b+c)

e Cost for 10 sqm = a+b+c+d
e
e
e 8.12. 803 Painting Lines, Dashes, Arrows, etc. on
Roads in Two Coats on Old Work
o
Paintinglines, dashes, arrows, etc. on roads
o in two coats on old work with ready mixed
o road marking paint conforming to 15:164on
o bituminous surface, inclUding cleaning the
surfaceof alldirt, dust andotherforeignmatter,
o demarcation at site and traffic control.
o
o
o
o 223
('
f'
f'
C
C
No. MoRT&H Rs,
Specifications ;
I) Over 10 em In width
Unit=sqm
a) Labour
Mate day 0.06
Painter 1stclass day 0.30
Mazdoor day 1.25
b) Material
Road markingpaint Litre 0.90
. Rate per sqm = (a+b+c+d)/10
II) Upto 10 em In width
Unit=sqm
a) Labour
Mate day 0.07
Painter 1stclasS day 0.35
Mazdoor day 1.35
b) MO\terlal
Roadmarkingpaint Litre 0.90
Cost tor 10 sqm = a+b+c+d
224
Road Works: lIoTraflic Si_ ~ lIldotbcr Road Appwtcnanccs
DescriptIon Unit Quantity Rate

Sr. Reference to
Rs.
No . MoRT&H.
Specifications
803 Road Marking with Hot Applied ThennQ-

8.13
plastic Compound with Retleclorlsing
Glass Beads on BitumInous Surface
Providing and laying of hot applied

thermoplastic compound 2.5mm thick
including rellectorlslng glass beads @ 250
gms per sqm area, thickness of 2.5 mm .is -,
exclusive of surface applied glass beads as
per IRC:35. Thefihished sUrfaceto be'level,
uniform and free from streaks and holes.
=
Unit sqm
Taking output =600 sqm
a) Labour
lI1Iate day 0.03
Mazdoor day 0.75
b) Machinery
Road markingmachine@60sqmperhour hour 10.00
c) MaterIal
Hot appfiedthermoplastic compound Litre 1500.00
Rellectorising glass beads kg 150.00
e) Contractor's profit @ % on(a+b+c+d)

Note: 1. A sealingprimerinay be appliedinadvance
on cement concrete pavement to el1sure
'. properbonding.My IaitanCeand/orcuring
compound to be removed where paint is
require<\to be appfiedon concretesurface.
22S
1
1
Road Works : II-Trafti~ Signs, Markings and olhet Road Appurlellances
Sr. Reference to Description Unit Quantity Rate'

~ I
Rs~
No. MoRT&H
Specifications
2. Cost of painler is already included in hire , '.
charges of toad marking machine.

-.-1'.
8.14. 804 KIlometre stone
=
Unit Nos.
=
Taking output 6 Nos.
a) M 15 grade of concrete cum 2.35

b) Steel reinforcement @ 5 kg persqm kg 22.08
. c) Excavation In soil forfo'llndatlon cum 1.68
d). Painting two coats on concrete surface sqm 9.85
e) lettering on km post (average 30 percm 1800
letters of 10 cm height each) per letter
Transportation and fixing
t) labour
Male day 0.26
Mason day 0.60
Mazdoorincludingloading/unloading day 6.00
g) Machinery
Tractor-trolley hours 6.00
h) Overheads @ % on (f+g)
I) Contractor's profit @ 0/. on (f+g+h)
Cost for 6 Nos. 5th km stone =

a+b+c+d+e+f+g+h+i
Rate for each 5thkm Itone =

(a+b+c+d+e+f+g+h+I)l8 .
226

RDad Works: 11-Traffic Signs, Markings and other RDad Appurtenances
e g) Machinery
6.00
Tractor-trolley hour
e
C h) Overheads @ 0/. on (f+g)
c i) contractor's profit @ 0/. on (f+g+h)
r
(" Cost for 14 Nos. ordinary kin stone =
(a+b+c+d+e+f+g+h+i)
c
c Rate for each ordlflary km stone =
(a+b+c+d+e+f+g+ h+I)/14
e
c 1\1) Hectometre stene (precast)
o Unit = Nos.
e Taking output = 33 Nos.
o
('
{'
o 227
o
f'
o
('
('
('
RDad Wod<s : 8-Traffic Signs, MllII<inllllllld other RDad Appurtonanecs
Sr. Reference to Description Unit Quantity ~ate

No. MoRT&H Rs.
Specifications
a) M 15 grade of concrete cum 1.58
b) Steel reinforcement @ 5 kg per sqm kg 66.00

c) excavation In soil for foundation cum 1.39
d) Painting two coats on concrete surface sqm 6.27
e) Lettering on km post (average 1 letter percm 330.00
of 10 em height each) perleller
I) Labour
Mate day 0.34
Mason day 1.5
Mazdoor day 7.00
g) Machinery
Tractor -trolley hour 6.00
h) OVerheads @ 0/. on (f+g+h)
I) Contractor's profit @ 0/. on (f+g)
Cost for 33 Nos. Hectometre stone =

a+b+c+d+e+f+g+h+i
Rate for each Hectometrestone =

(a+b+c+d+e+f+g+h+i)/33
Note: The rate ft1rexcavation, cement concrete. steel

reinforcement, painting and lettering may be
taken from respective chapters.
8.15. 805 Road Delineators
Supplying and installation of delineators (road

way indicators, hazard markers,, object
marKers), 80-100 em high above ground level,
painted black and while in 15 em wide strips,
filled with 80 x 100 mrn rectangular or 75 mm
dia circular reftectorised panels at the top,
buried or pressed into the ground and
conforming to IRC:79 and the drawings.
228

Road Wodcs : 8-Traffic Signs, Martings and other Road AJlPUIlenance.
Description Unit QUantity Rate

Reference to
Rs.
MoRT&t-i
Specifications
Unit = Each
a) Labour
Mate day 0.040
Mazdoorfor fixing day 1.00
b) Material .
Cost of approvedtype.of delineators from Each 30.00
lSIcertifiedfirmasperthe slandarddrawing
givenin IRC:79
Add 10 per cent cost of material for installation
c) Overheads@ % on (a+b)
d) Contractor's profit @ 0/0 on (a+b+c)
Rate per delineators = (a+b+c+dl.

Note: In case Of soft ground, a proper foundation
may be provided as pet approved design. In
casefoundationis requiredto be provided,the
items of excavationand foundation concrete
are required to be measured and paid
separately..
806 Boundary Pillar
Reinforced cement concrete M 15 grade

boundary pillars of standard design as
per
IRC:25-1967,fiXed in position including
finishing and lettering but excluding painting.
=
Unit Each
r a) M 15 grade ofthe boundary stone cum 1.25

b) Steel reinforcement kg 79.80
c) excavation In soil cum 10.72
d) Lettering, each 10 cm high per leiter 2280.00
per em high
229
Rood Wodcs: 8-Traffic Sips, Markings and other Rood Appudenanccs

No. MoRT&H Rs.
Specifications
e) Labour
Mate day 0.57
Mazdoor day 14.25
I) Machinery
g) Material
Stone SP;lII cum 11.\)7
h) Overheads @ % on (a+b+c+e+f+g)
i) Contractor's profit @ % on (a+b+c+

e+f+g+h)
Cost for '57 Nos. boundary pillar = ;I+b+c+d

+e+f+g+h+i
Rate for each boundary pillar" (a+b+c+d

+e+f+g+h+I)/57
Note: In case of soft ground, a properfoundalion

may be provided as per approved design. In
case foulldation is required to be provided, the
items of excavation andfoundalion concrete
are required to be measured and paid
separately.
8.17. 807 G.I. Barbed Wire Fencing 1.2 Metre High
Providing and fixing 1.2 metres high GI barbed

wire fencing with 1.8 m angle iron posts 40
mm x 40 mm x 6 mm placed every 3 metres
centerlo center foullded in M 15 grade cement
concrete, 0.6 metre below ground level, every
15" post. last but one end post and comer
post shall be strutted on both sides and elld
post on one side only and provided with 9
horizontal Jines and 2 diagonals interwoven
with horizontal wires, fixed with GI staples,
tum buckles etc. complete as per Clause 807.
Unit = per running metre

230
Road Works : 8'-Traffic Signs, Markings and other Road Appurtenances
Referenceto Description Unit Quantity Rate

MoRT&H Rs.
Specifications
a) Labour
Mare d~ 0.09
Blacksmith d~ 0.25
M~~ d~ 2.00
b) M'!terlal
l3arbedwire 335 metre length @ 9.38 k!! kg 31.42.
. per 100metre
MS angle iron 40 mm x 40 mm x 6 rnrn, kg 80.5

23 metre in length@3.5 kg per metre
Add for GI staplebindingwire, drillingholes

etc. @2 per eel'ltof the cost of matenal
c) Painting
_ Applyingtwo coats of paintingon exposed sqm 2.11
surface of angle iron posts
,
:~
e) Contractor's profit @ % on (a+b+d)
Cost for 30 metre fencing = a+b+c+d+e
Note: Cost of excavation for foundation and

foundation concrete to be added separately
. in the cost estimate as per approved design.
The rate for these items may be taken from
respectivechapters.
807 G.I. Barbed Wire Fencing 1.8 Metre High
Providingand fixing 1.8metre high GI barbed

wire fencing with 2.4 m angle iron posts 50
mm x 50 mm x 6 mm placed every 3 metre
centerto centerfoundedin M 15grade cement
231
Road Works: ,.Tnffic Sips, Mad<inP ond other Road AppurtaIODcos

Sr.
No. MoRT&H
Specifications
conaete, 0.6 metrebeloWgroundlevel, every
.15" post, last but one end post and comer
post shall be strutted on both sides and end
post on one side only and provided with 12
horiZontal lines and 2 diagonals interwoven
with horiZontal wires, fixed with GI staples,
tum bUcklesetc.completeas per Clause807.
Unit per running metre

Taking output 30 metre
a) LabOur
Mate day 0.12
Blacksmith day 0.40
Mazdoor day 2.50
b) Material .
Barbedwire428metrelength@9.38kg kg. 40.15
per 100 metre
152.00
MS angle iron 50 mmx 50 mm x 6 mm, kg
33.8 metre in length @ 4.5 kg per metre
Add for GI staple, binding wire, drilling

holes ete. @ 2 per cent of the cost of
material .
c) Painting
Applying two coats of painting on exposed sqm 3.96
surface.ofangle'iron posts
d) Overheads @ OJ. on (a+b)
e) contractor's profit @ % on (a+b+d)
Cost for 30 metre fencing" a+b+c+d+e
Rate per metre fencing" (a+b+c+d+e)130
232

Rood Wmlcs : a-Traffic Signs, Marldngs and other Rood Appurteamees
Unit Quantity Rate

Description
Reference to Rs.
MoRT&H
specifications
Cost of excavation for foundation' and
Note:
foundation Concrete to be added separately
in.the cost estimate as per approved design.
The rate for these items may be taken fron
respectiVe chapters.
Fencing with Welded Steel Wire Fabric

suggestive
75mmx50mm
Providing 1.20 metre high fencing with angle

iron posts 50 min x50 mm x6 mm at3 metre
center to centerwilh 0.40 metre embedded in
Mt5grade cementconcrete. comer. end and
every 10" post to 'be strutted, provided with
welded steel wire fabric of 75mm x 50 mm
mesh or 75 mm x 25mm mesh and Iixedto
. iron posts by flat iron 50 x 5 mm and-bolls
etc. complete in all respects.
, fr
,;
',}
Taking output = 30 m '-:t
a) Labour
day 0.12
Mate
day 1.00
Welder
day 2.00
Mazdoor
b) Material
kg 106.00
~ Angle iron for posts 50 x50x6 mm
kg 26.00
ii) Runner flat.50 x 5 mm
iii) Welded steel wire fabric 75 x 50 mm kg 151.00
mesh @4 kglsqm,4 x 30 x 1.2 + 5
per cent wa!ltage
OR
Welded steel wire fabric 75 x 25 mm kg 293.00
mesh@7.75kgfsqm, 7.75x30x 1.2 +5
per cent wastage
233
Rood WOIIcs : B-Tnflic Signs, Modcings IIld olher Rood AppurIalIDc:es

No. MoRT&H
Specifications
Add 2.5 per cent of cost of material for

drilling holes in angles, flats, splitting angle
at bottom, nuts lind bolts and welded
consumables
c) Machinery
d) Painting
Painting two coats including priming sqm 8.00
e) Overheads @ "10 on (a+b+c)
f)Contractor's profit @ "10 on .(a+b+c+e)
Cost for 30 metre = a+b+c+d+e+f
Rate per mefi'e = (a+b+c+d+il+f)I30
Note: 1. Adopt anyone type of welded steel wire

fabric 75 x 50 mm or 75 x 25 mm as per
approved design.
2. The item of excavation and cement

concrete in foundation shall be measured
8.20. 808 Tubular Steel R3i11ng on Medium Weight

Steel Channel (ISMC Series) 100 mm x
50mm
Providing, fixing and erecting 50 mm dia steel

pipe raiDngin 3 rows duly paintell on medium
weight steel channels (ISMC series) 100 mm
x 50 mm, 1.2 metre high above ground, 2 m
centre to centre, complete as per approved
drawings.

234

,

Road Works : 8-Traffic Sigus, Markings and other Road Appurtenances

Reference to
Rs.
MoRT&H
Specifications
I) Excavation for foundation (6 Nos.) cum 1.296

6 x 0.6 x 0.6 x 0.6
II) Foundation concrete M 15 grade cum 0.648
PCC 6 X 0.6 x 0.6 x 0.3
Iii) Painting of pipe sqm 4.71
Iv) Painting of chaMelsection 6 Nos., sqm 2.16
1.8 metre each 11.2x 1.8 x 6 = 2.16
a) Labour (for fixing at sit!')
Mate
Mazdoor
Plumber
day
day
day
0.Q1
0.25
0.01

b) Material
Steel pipe 50 mm external dia as per
IS:1239
mtr 30
Mediumweightsteelchannel (ISMC series) kg

100 mm x 50 mm, 10.8 metre length
99.36
@9.2kgperm <~
Add tor drilling holes @ 2 percent of cost

otchannels
e c) Machinery
o Tractor-troney hour 0.04
o
o =
Cost for 10 metre j)+ii)+iii)+iv)+a+b+c+d+e
o
o Rate per metre = (1)+II)+III)+lv)+a+b+c+d+e)l10
o
o
o
o
o 235
o
Road WorIcs : 8-Traffic Sips, MarIdDp and other Road Appurtenances
Sr. Reference to Description Unit Quantity .

No. MoRT&H
Specifications
8.21. 808 Tubular Steel Railing on Precast RCC

Posts, 1.2 m High Above Ground Level
Providing, fencing and erecting 50 mm dia

painted steel pipe railing. in 3 rows on
precast M 20 grade RCC vertical posts 1.8
metre high (1.2 m above GL) with 3 holes
50 mm dia for pipe, fiXed2 metre .centre to,
complete.asper approveddrawing.

Takingoulput=10 metre
I) excavation for foundation (6 Nos.) cum 1.296

6 x 0.6 x 0.6 x 0.6
III Foundation concrete M 15 grade PGC cum .0.648
6 x 0;6 x 0.6 x 0.3
. .
iii) RCCM 20 for precast posts 6 Nos. of cum 0.32
1.8 metre each
Iv) Painting of pipe sqm 4.71
a) Labour
Male day 0.0'14
Mazdoor day 0.35
Plumber day 0.01
-
.j
b) Material
Steel pipe 50 mm dia as per IS:1239 mtr 30.00
'.
, ,i .
<
"" c) Machinery
e) Contractor's profit @ .'" on (a+b+c+d)
=
Cost for 10 metre i)+ii)+iii)+iv)+a+b+C+d+e
Rate per metre (1)+II)+III)+Iv)+a+b+c+d+eV10
236

Road Works : 8-Tnf)jc Signs, Maddnp and olhcr Road Appurtenances
Reference to Desl:riptlon Unit Quantity Rate .

MoRT&H Rs.
Specifications
809 Reinforced Cement Concrete Crash Barrier
Provision of an reinforced cement concrete

crash barrier at the edges of tile road,
approachesto bridgestructuresand rned"lans,
constructed with M 2~ grade concrete with
HYSDrein~contorrringto IRC:21and
dowel bars 25 mm dia, 450 mm long at
expansionjointsliIIedwithpre-rnouidedasphalt
fillerbo~rd,keyed to the structure on which it
is built and installed as per design given in
the enclosure to MOST CircularNo. RW~H-
33022l1l94-DO ill dated 24th June 1994 as
per dimensions In the approved drawing and
atlocli60ns direCled by the Engineer,all as
specified.
Unit = Linear metre

Taking output = 10 m
a) M 20 grade concrete cum 3.00
b) Labour
Mate day 0.04
Mazdoor day 1.00
c) Material
HYSD steel reinforcement inclUding~owel tonne 0.28
bars
Pre-mouldedasphaltfiller board sqm 0.32
o d) Overheads @ % on (b+c)
o e) Contractor's.proflt @ % on (b+c+d)
o
o
~ Rate per metre ::i (a+b+c+d+e)l10
o
o
c 237
c
r
c
c
(
Sr. Reference to Description . Unit Quantity . Rate
No. MoRT&H Rs.
Specifications
Note: 1. Excavation and backfiIHng are incidental

to work and not to be measured separately.
2. Rate for RCC M 20 may be taken frqm

Chapter on superstructure.
8.23. 810 Metal Beam Crash ,Barrier
A. Type .A, "W" : Metal Beam Crash

/
Barrier .
Providing and erecting a W metal beam crash

barrier comprising of 3mm thick corrugated
sheet metal beam rail, 7I>cmaboire road!
ground level, fixed on ISMC series channel
ve,ticalposl, 150 x 75 x5 mm spaced 2 m
centre-to-centre, 1.8 m high, 1.1 m below
grounatroad level, ansteel parts and fi~nts
to be galvanised by hotdipprocess, all fittings
to conform to 15:1367 and 15:1364, metal
beam rail to be fixed on the vertical post with
a spacer of channeJ section 150x75x 5mm,
330 mm long complete as per Clause 810.

Taking output = 4;5 metre length
a) Labour
Mate ~ 0.06
Blacksmith day 0.50

~;,:
Mazdoor ~ 1.00
b) Machinery
c) Material
Corrugated sheet,3 mm thick, "W' beam kg 41.21
section railing, 4.5 m in length
Channel post 150x75x5 mm, 1.8 m kg 88.56
long, 3 Nos. @ 16.4 kg per.mtr
238

Road Worlcs : I-Traffic Signs. Momngs and other Road Appprtcnanccs
Reference to Descrlptlon Unit Qual1t1tyRate

,Sr.
MoRT&H' Rs.
No.
Specifications
Spacer 150 x 75 x 5 mm channel 0.33 m kg 16.24
long, 3 Nos. @ 16.4 kg per m

Nuts and bolls kg 20.00
Add 25 per cent of the cost of material for

fabrication, nuts, bolls, washers, etc.
.~
..,

.,~
:.
;
e)Contractor'sproflt@
Cost for 4.5 metre = a+b+c+d+e

Rate ,per metre ~ .(a+1J+~+d+e)l4.5
Ok on (a+b+c+d)
B. Type - B,"THRIE" : Metal Beam Crash
Barrier
Providing and erecting a "Thrie" metal beam
crash barrier comprising of 3 mmthick

conugated sheet metal J)eam ra~,85 em above
road/ground level, fixed on ISMC series
channel vertical post, 150 x 75 x 5 mmspaced

2 mcentre-to-centre, 2 m high with 1.15 m
beJowground level, an steel parts and litrnents

to be galvanised bY hot dip process,
to conform to IS:1367 and 15:1364, metal
anfitlings
beam ra~ to be fixed on the vertical post with
a space of channel section 150 x 75 x 5'mm,

546 mm long complete as per Clause 810.
Unit = Running
Taking output
metre
= 4.5 metre length

o ,
a) Labour
Mate
Blacksmith
day
day
0.06
0.50
Mazdoor day 1.00
o
o b) Machinery
o
o
o >,' 239
o
o
o
o
o
RoadWorb: I-Tnflic Sips, ModdnpandolherRoadA~
Unit Quantity
Description
Sr. Reference to
No. MoRT&H
Specifications
c) Material
kg 72.94
Corrugated sheet, 3 mm thick, "Thrie"
beam section railing, 4.5 m in length
kg 98.40
Channel post 150 x 75 x 5 mm, 2 m long,
3 Nos. @ 16.4 kg per mtr
26.86
Spac:er150 x 75 x 5 mm channel 0.546 m kg
long, ,3Nos.
kg 30.00
Nuts and bolts
Add 15 per cent of the costof material for

fabrication, nuts, bolts, washers, etc.
d)OVerheads @ ./. on la+b+c)
e)ContractC)r's profit @ % on (a+b+C+d)
Cost for 4.5 metre = a+b+c+d+e
Rate per metre = (a+b+c+d+e)/4.5
Inlhe case of median crash barrier, Wmelal

Note:
beam or.lhrie beam section shooldbe provided
on both sideS of the vertical posts fixed in the
median. Extra provision for metal beam
railing and spacer is required to be made when
fixed in the median depending on approved
design.
Signals Electrically
811 Road "Traffic
8.24.
3 Operated
.;:
Since it is' a ready made item commercially

Note:
produced and erected by specialised firm in
the electrical and electronic field, rate may be
taken based on market enquily from firms
specialised in this field and 151 certified for
the approved design and drawings.
240

Road WOfl<s : I- TWfic Signs, Markings and olhcr Road Appurtenances
Description unit Quantity Rate

sr. Reference to
Rs.
No. MoRT&H
Specifications
Suggestive Flexible Crash Barrier, Wire Rope Safety

Barrier
Providing and erecting a wire rope safety barrier

with vertical poSts ofmedium weight RS Joist
(15MB. series) 100 mm x 75 mm (11.50 kg!
m), 1.50 m long, 0.85 m aboVe ground and
0.65 m beloW ground level, split althe bottom
forbe\tergrip, embedded inM 15gradecement
concrete 450 x 450 x 450 mm, 1.50 m centre-
to-eentre and with 4 horizontal steel wire rope
40 mm dia and anchored at terminal posts 15
.i
e
m apart. Terminal post to beem~ed
15 grade cement concrete foundation 2400
x 450 x 900 mm (depth), strengthened by a
in M
strut 6f RS joist 1oox75 mm, 2 m long at 45"

inclination anal! tie 100x 8mm, 1.50 m long
at the bottom, all emb~ded In foundation
concrete as per approved design and drawing,
~< rate excluding excavation and cement
e concrete.
e Unit = Running metre
e Taking output = 15 metre
~. '
a) Labour
e Mate day 0.12
2.00
e Mazdoor day
day 1.00
Blacksmith
o
o b) Material
kg 190.00
i) RS Joist 100 x 75 mm -16.5 m
o @ 11.5 kg per metre
o 46.00
Ii) Struts - 2 Nos. for terminal posts, 2 m kg
o long each 2 x2 x 11.50
o kg 188.40
iii) Tie 2 Nos. of 8 mm steel plate, 1.5
o sqm each for terminal posts @62.80
o kg!sqm (2 x 1.5)
o
o 241
{'
{'
('
(
Road Wodcs : "Traffic Sil!JlS,Markinp and other Road AppurtcDaDccs

4
No. MoRT&H Rs.
Specifications 4
4
iJ) Steel wire rope 40 mm, including 7.50 kg 65.00
per cent extra for fixing at ends 15 x 4
x 1.075 @ 1 kg per m

Add 5 per cent of cost of material for drilUng,
gripping, fixing. fabrication and welding

consumables

c) Painting
Applying 2 coats of painting on exposed
surface
sqm 16.5

d) MachineI}'

tracJor4ro1ley
e) Overheads @ % on (a"'b"'d)
hour 0.25
t

f) Contractor'sprofit@
Cost for 15 m = a+bi'c+d+e+f

% on (a+bi'd+e)

Rate per m (a+bi'c+d+e+f)t15
Note: The items of excavations andcementconcrele

works will be measured and included
separately as per the approved designs and
drawings.

8.26 Suggestive Antl-Glare Devices in Median
A. Plantation
Plantation of shrubs and plants of approved
species in the median. Apart from culling off
glare from vehicle coming from opposite
direction, these plants provide a pleasant
environment and are eco-friendly. The rate for
this item is available in the Chapter 11 on
horticulture.
242

I

Road Works : B-Traffic Signs, MadDngs and other Road Appurtenances
Unit Quantity Rate

Description
Reference to As.
MoRT&H
Specifications
. B. Anti-glare screen witli 25 mm steel

pipe framework fixed with circular anil
rectangular vanes
providing and erecting an anti-glare screen

with 25 mm dia vertical pipes fabricated and .
eo' framed in the rormofpaneis of one metre Ienglh.
e and 1.75 mtr height fixed with circular vane
.'
250 mm dia at top and rectangular varie 600 x
300 nimat the middle, made out of steel sheet
of 3 mm thiCKness, end vertical pipes of the
panel made larger for embedding in foundation

GOncrete, applying 2 GOats .of palnt on all
exposed surtaces,<l1I as per approved design
and drawings.
=
Unit Running metre
=
Taking output one metre
.J a) Labour
Mate
day 0.004
day 0.10
Mm:dOOr
b) Material
i) 25 mm steelpipe
Ii) MS sheet for 600 x 300 x 3 mm

mtr
kg
16.0
4.32
rectangular vane, one number@
24kg/sqm
iii) MS sheet for 250 mm di<lcircular vane kg 4.80
o 3 mm thick, 4 numbers @ 24 kg/sqm
Add 5 per cent cost of material for

o fabrication, welding, bending, nuts, bolts
o etc.
o
o
o
o ..
:(,. 243
o
o
o
o
o
\lDad WClI'b : 8-Traffic Sips, Martinp and odtcr \lDad AJlIlUIf<D8DCCS

Sr.
No. MoRT&H
Specifications
cl Painting
Applying 2 coats of painting on exposed sqm 1.83
surtaoe
e) Contractor'S profit @ % on (a+b+d)
Rate per metre" a+b+c+d+e
Note: The itemsof excavationand cementconcrete

as per approved design to be measuredand
paid$Elparately.
C. Antl'1llare screen with rectangular

valle of MS sheet
~rovidingand erecting anli-glarescreenwith

rectangularvanes of size750xSOO'mmmade
from MS sheet, 3,mmthick and fixed on MS
angle 50 x 50 x 6 mm at an angle of 45to the
direction of flow of traffic, 1.5 m center to
center, top edge of the screen 1.75 mabove
groundlevel, verticl!1postfirmlyembeddedin
M 15 cement concrete foundation 0.60 m
below ground level, applying2 coats of paint
on exposed faces, all complete as per
approveddesignand drawings.

Taking output = 1.50 metre
a) Labour
Mate day 0.004
Mazdoor day 0.10
b) Material
oAngle iron post, 50 x 50 x 6 mm, kg 10.56
length 2.35 m
ii) MS sheet 3 mm thick @ 24 kg/sqm kg 9.00
244

Road WOrks : II-Tnftic Signs, Marldngs and other Road AppurteIlODc:e5

Reference. to
Rs.
MoRT&H
Specifications
Add 5 per cent of cost of material for

fabrication, nuts, boilS etc
c) Machinery
hour 0.10
Tractor-trolley
d) Painting
Applying 2 coats of painting sqm 0.85
.'
.:
e) Overheads
t)
@
Conttactor's.proflt
% on (a+b+c)
@ "/. on (a+b+c+e)
.' Note:
Cost for 1.5 m
Rate per metre

= a+b+c+d+e+f
= (a+b+c+d+e+f)J1;50
The items of excavation and cement concrete
as per approved design to be measured and

paid separately. Rate of painting has been
analysed separately in this Chapter.

:r

8.27. Suggestive Street Lighting
Providing and erecting streetlight niounted
o
on a steel circular hollow pole of standard
specifications for street lighting, 9 m high
spaced 40 m apart, 1.8moyerhang on both
o sides if fixed in the median and on one side if

fixed on the footpath; fitted with sodium vapour
o lamp and fixed firmly in concrete foundation.
o
Unit = Each
o Taking output = one light
o
o a) Labour
Mate
day 0.03
o Mazdoor day 0.50
day 0.25
o Eleclrician
o
o 245
o
o
o
e
o
IlD8dWorks:a-Tnftic Sips, Mmtinp andolbor1lD8d~
Unit Quantity
Description
Sr. Reference to
No. MoRT&H
Specifications
b) Material
i) Steelcircular hol\oWpole of standard Each 1.00
specificationfor streetfl!Jhtingto mount
light at 9 m height above road level
ii) Sodiumvapourlamp-250Watt Each 1.00
Add 5 per cent of cost of material lor holder,

eleclric cable, insulation, ladder, scaffolding
etc.
c) Painting
For Fixing In Median
ProvIdingtwo coats ofalluminium paint .sqrn 5.75

CHersteelc:ircUlarhol\olN pipewithCHertlang
on both$id~$
For Flxll'lg In Footpath
pro'/idingtwo coats of alluminiumpaint sqm 4.63

eNersteelcircUlar hoI\oIN pipewithoverhaIl!I
on one side
d) Overheads @
% on (a+b)
e) Contractor's profit @ % on (a+b+d)
Rate per light = a+.b+c+d+e
Note: The itemsof excavationandcementconcrete

foundation will be measured and included
separately in the estimate as per approved
designanddrawing.The ratefor paintinghas
been analysedin this Chapter.
246

Road Works : B-Traffic Signs, Markings and other Road Appurtenances

Reference to
RI.
MoRT&H
specifications
Suggestive Lighting on Bridges
Providing and fixing lighting on bridges,

mounted on steel ho:low circular poles of
standard specifications, 5 m high fixed on
parapets with cement concrete, 20 m apart
and filled with sodium vapour lamp. .
J
Unit = Each
Taking output = one .Iight
a) Labour
M<lte d<I'J 0.02
.'
MazdQOr d<I'J 0;40
Electricioo d<I'J 0.20
b) Material
Q .Steel circular hollow pole of standard E<lCh 1.00
'specification for street lighting to mount

;"';:-
light <It5 m aoove deck level
ii) Sodium vapour lamp - 70 W<lll Each 1.00 f
Add 1 per cent of cost of material forholder,

insulatlon, ladder,

electric cable.
sC<lffolding. etc.
c) Painting
0 Providing two coots of alluminium paint sqm 2.76
0 over steel circular hollow pipe
0 d) Overheads @ % on (a+b)
0
e) Contractor's, profit @ %on(a+b+d)
0 Rate per light = a+b+c+d+e

0 Note: The items of cement concrete to be measured
and paid separately as per approved design.
0
The rate for painting h<ISalready been analysed
0 in this Chapter.
0
0 247
0
0
()
()
0
Road WOIb : II-Traffic Si8JlS, Maddngs and olher Road AppurteJiances

No. MoRT&H
Specifications
8.29. Suggestive Cable Duct Across the Road

Providing and laying of a reinforced cement
concrete pipe duct, 300 mm dia, across the
road (new construction), extending from drain
to drain In cuts and toe of slope to toe of slope
in fills, constrUcting head walls at both ends,
providing a minimum fill of granular material
OVe(top and sides of RCC pipe as per IRC:98-
1997, bedded on a 0.3m.thick Iayes:ofgranular
material free of rock pieces, outer to outer
distance of pipe aUeast half dia of pipe subject
to minimum 450 mmin case of double and
triple-row ducts, joints to be made leak proof,
invert level of duct to be above higher than
ground levello prevent entry of water and dirt,
all as per IRC: 98-1997 and approved drawings.
Case- I :5lngle row for one utility service
Uni!.= Running metre

a) Random rubble masonrylbrick masonry cum 2.36

in cement mortar 1:6 for headwall both
sides
b) Labour
Mate day 0.05
Mazdoor day 1.00
Skilled mazdoor day 0.25
c) Material
Reinforced cement concrete pipe 300 mm metre 20.00
dia
Granular soil with PI less than 6 for cum 7.20
bedding and sides of pipe (0.6xO.6x20 m)
Collar for joints 300 mm dia Nos. 9.00
Ces:nentmortar 1:2 for joints cum 0.02
248
Road Works : 8-Traffic Signs, Maddogs IIld other Road Appw1enlJlces

Reference to
Rs.
MoRT&H
specifications
d) Machinery
Tractor.trolley hour 0.50
e) Overheads@ ~. on (b+c+d)
t) Contractor's profit @ % on (b+c+d+e)
Rate per metre =ta+b+c+d+e+f)I20'
Case - II : Double row for two utilitly

services
Unit= Running metre
Taking output =20 metre
a) Random rubble masonrylbrlck cum 3.37
masonry in cement mortar 1:6for head

wall both sides
:;
b) Labour
day 0.05
Mate
Mazdoor
Skilled mazdoor
day
day
2.00
0.25
e c) Material
e Reinforced cement concrete pipe300 mm metre 40.00
o dia
Grariular soil with PIless than 6 for cum 14.40
o bedding and sides of pipe (0.6xO.6x40m)
18.00
o Collar for joints 300 mm dia
Cement mortar 1:2 for joints
Nos.
cum 0.04
o
o d) Machinery
hour 1.00
Tractor-trolley
o
o e) Overheade @ % on(b+c+d)
o
o
o 'l~
249
o
o
o
o
o
Road Works: 8-Traffic SiI!JlS,Mar!dnp IDd olher Road Appurteoanees .

Sr. Reference to
No. MoRT&H
Specifications
f) Contractor's profit @ % on (b+c+d+e)
Rate per metre = (a+b+c+d+e+f)/20
Case - III: Triple row for three utilltly

services
.
Taking output= 20metre
a) Random rubble masonl)'lbrIck masomy cum 4.38

in cement mortar 1:6 for head wall both
sides
b) Labour
Mate'
_ day 0.16
Mazdoor day 3.00
. Skilled mazdoor day 1.00
c) Material
Reinforced cemeotcoocrete pipe 300 mm metre 60.00
dia
Granular soil with PI less than 6 for cum 21.60
bedding and sides of pipe (0.6xO.6x60 m)
Collar for joints 300 mm dill Nos. 27.00
Cement mortar 1:2 for joints cum 0.06
d) MachineI)'
e) Overheads @ % on (b+c+d)
Cost for 20 metre'!' .a+b+c+d+e+f
Rate per metre = (a+b+c+d+e+f)l20
250

RoadWorks:g.TrafficSigns.MaddngsandotherRoadA~
. Unit Quantity . Rate

Description Rs.
Reference to
MoRT&H
specifications
1. Inspection chamber at both ends is the
Note:
responsibility of the agency who is laying
the ducl Hence not included.
2. Therates for stonemasonrylbrickmasonry

and cement mortar to be adopted from
.respectiVeClauses.
Highway Patrolling and Traffic Aid Post

Suggestive
It is proposed to loCateone TrlifficAid Post
every SQ-60kmof the highWaY.
The organisation and financial aspects ate

required to be finalised in CO!1sultationwith
administrativeand traffic authorities.
ttems Retated to Underpass/Subwayl

Suggestive
overhead Bridge/OVerhead FootBridge
The items involved for underpass/SubWaY/

overhead bridge/overhead foot bridge are
earthwork,plaincement concrete, plastering,
painting, information sign etc. Tlierates for
theseitemSareavailablein respectivechapters
whichcanbe adoptedfor thequanlities deriVed
from the approveddesigns and drawings.
Traffic Control system

and
suggestive
Communication System
providing a traffiC control centre and

communication system Including
telecommunication facilities and related
accessories, CClV, radar, vehicle detection
camera, central computer system.
251
:'l
Rl)lll! Weds :8-Tnffic Signs, Marlcinp BDcI other Road Appurtcnaoccs

Sr.
No. MoRT&H
Specifications
These are specialised item of

telecommunication system and are the
commercial productS. The designer is required
to contact the manufacturers to ascertain
market prices. In case of civil works required
to be executed for these installations, pricing
may be done as per rates in relevant Chapters
for quantities derived as per approved design
and drawings.
As regards the locations where such devices

are required to be installed, the traffic control
authority should be consulted to finalise the
location.
8.33. Suggestive Gantry Mounted Variable Message Sign

. Board
Provicflll9and erecting gantry mounted variable

message sign board electronically operated
capable of flashing the desired meSsageover
a designed support system of aluminium alloy
or galvanised steel, erected as per approved
design and drawings and with lateral clearance
as per Clause 802.3
i) Gantry Support System
.'.-
)
-.. Unit=tonne
~, Taking output = 1 tonne
...:.-
a) Labour
Mate day 0.12
Mazdoor day 2.00
Blacksmith day 1.00
252

Road Wotlcs : 1-TnftlcSigllS, Markings and other Road App_ccs
Description Unit Quantity Rate'

. Reference to
Rs.
MoRT&H
Specifications
b) Material
A1luminiumalloy/galvanised steel including tonne 1.05
5 per cent wastage

fabrication and erection
Add 1per cent of cost of material fQr nuts,

bolls and welding
c) Machinery
Truck 10 tonne hour 1.00
Rate per tonne = a+b+c+d+e
II) Message Display
Message display board 6 sqm electronically

operated with complete eletronlc fitments for
fla$hing the pre-determined messages.
This Is a speciliSed commerical product and

the lumpsum rate including erection at site is
required to be ascertained from the market
e, and including In the rate analysls.The size of
0' the board will vary depending upon specific
" location.
0'
o i The ra,e for the gantry mounted variable sign
o '.'
,;
would be the addition of cost of gantry support
system as per approved design determined
o C'
at (I) above and the cost of message display
o board asceltained from the market at (ii) above
o
o
o 253
0'
c
r
r
c
r.
Road WorI<s: B-Traffic Sitplll, MarIdnp 1IIld0lbcr Road Appurteaanees
Description Unit Quantity . Rate

Sr. Reference to
Rs.
No. MoRT&H
Specifications
8.34. Suggestive Traffic Impact Attenuators at Abutments

and Piers
A. With Scrap Tyres
Provision and installation of traffic attenuators

at abutmenlfpier of lIyovers bridges using
scrap tyres of size 100 x 20 rellieved from
trucks laid In 2 rows and 4 tiers. one above
the other and tied with 20 mm wire rope as
per approved design and drawings.
Unit = sqm
a) Labour
Mate day 0.08
Mazdoor day 1.50
Blacksmith - day 0.25
b) Material
SCrap tyres of size 900 x 20 Nos. 80.00
20mm steel wire rope kg 150.00
Add 1 per cent of cost of wire rope for

clamps etc.
c) Machinery
d) OVerheads @ "I. on (a+b+c)
; e) Contractor's profit @ % on (a+b+c+d)
Rate per sqm = (a+b+c+d+e)J20
254

Road Works : 8-TralT'" Sisns. Markinp and other Road Appurtenances
Road Works : 8-Trallic SillJll, Madcinp and othe< Road Appurtenane:a

No. MoRT&H Rs.
Specifications
1
C. With HI ORO Cell Sandwich 41
(Patented)
(In this patented HI - ORO cell system, water

gels discharged from plastic tubes on impact
over a pre-determined time, thus absorbing
the energy).

Providing and inslallinga patentend HI- ORO
cell system as a traffic impact altenuators,

t
using plastic tubes 50 em dia, 1.2 m in height, 't
25 mm opening at the top, placed in three
rows, filled with waier and tied with a 20 mm
.t
steel wire rope. . t
Unit=sqm

a) Labour
M~ d~ 0.1
Mazdoor
b) Material
d~ 2.50

Plastic tubes 50 cm dia, 1.2 m high
water
20 mm steel wire rope
Nos.
KL
kg
40.00
12.00
100.00

Add 1 per cent of cost of wire rope for
clamps etc.
.
.
;
<,-

c) Machinery
;,
Water lanker 6 KL capacity hour 2.00 .:
e.

d) Overheads @
e) Contractor's
% on (a+b+c)
profit

@ % on (a+b+c+d)
,.
256

Road Wod<s : 8-Traffic Signs, Markinill' and other Road AppurtcIlaDc:es
Sr.
No.
Reference to
MoRT&H
Rs.
Specifications
,
8.35. Suggestive Road Markers/Road

Reflector
Stud with Lens
Providing and fixing of road stud 100 x 100

mm, diecast in aluminium, resistant to
corrosiveeffect of salt and grit, fittedwithlens
reflectors, installed in concrete or asphaltic
surface by drilling hole 30 mmupto a depthof

60 mm and bedded in a suitable bituminous
grout or epoxy mortar, all as per 85:873
(Part 4) 1973.
Unit = Nos.
a) Labour
. Mate
-day 0.04
Mazdoor day 1.00
b) Material
Aluminium studs 100 x 100 mm fitted Nos. 50.00
with lense reflectors /
Add 10per centof cost of materialforfixing
and installation
Cost for 50 studs = a+b+c+d
o Rate per studs::: (a+b+c+d)/50
o
o
o
o
o 257
o
o
o
o
o
Road WorIcs : II-Tnflic ~ MarkiDp IIId olhcr Road Appurleuai

No. MoRT&H Rs.

Specifications
8.36. Suggestive traffic Cone
Provision of red lluorescentwilh while retleclive

sleeve traffic cone made of low density
polyethylene (LOPE) material with a square
base of 390 x 390 x 35 mm and a height of
770 mm, 4 kg in weight, placed at 1.5 m
interval, all as per 6S:873.

a) Labour
Mate day 0.02
Mazdoor day 0.50
b) Material
Traffic cones wilt! 150 mm relledive sleeve Nos. 68.00
.
c) Machinery
Cost for 68 Nos. = a+b+c+d+e

8,37. Suggestive Roadside Amenities
A. Rest areas
Providing plainly furnished accommodation for

rest rooms, donnitories, restaurants, stalls,
shops, petrol pump, telephone booth, first aid
room, traffic aid.pos~ police assistance booth,
including electricity, toilet and sewerage
system.
258

Road Works : 8-Tndlic Signs. Mukings and other Road Appurtenances

Sr. Reference to
Rs.
No. MoRT&H
Specifications
Pricing may be done based on current plin!h
area rates approved by PWD/CPWDIMES for
a particular zone. Area is required to be
assessed for specific location as per actual
site conditions.
B. Parking areas and bus laybves for

trucks, buses and light vehicleS
Pricing of parking areas maybe done for the
.'
quantities of various items based on the
approved dimensions and pavement design
for a parlicularterrain and soil. Rates for items
maybe fromrespeclivechapters.
C. lawn
Providing' a"lawn .planted with grass and its-
.
maintenance.
Pricing of lawn may be done as per rates given .~

.
': in the chapter on horticulture for the quantities

as per approved dimensions in the drawings. .
.!
e. 8.38. Suggestive Rumble Strips
o Provision of 15 nos. rumble strips coverd with

o premix bituminous carpel, 15-20 mm high at
center, 250 mm wide placed at1 m center to
o center at approved locations to control speed,
o marked with while strips of road marking paint
o Unit=sqm
o Taking output = 100 sqm (including gaps)
o The rate per sqm of premix carpet and road

marking may be adopted from Chapters 5 & 8
o respectively for the quantities calculated from
o approved drawings.
o
o
o
o 259
o
o
o
o
c
RoadW"",": 8-Tnftic Sips,Moddopand - Road AppurlCD8DCCS
Unit Quantity
Description
Sr. Reference to
No. MoRT&H
Specifications
suggestive policeman Umbrella

8.39.
Provision of a 2 m high (floor to roof) umbrella
for traffic policeman at road crossings, where
necessary, instanecl'on a raised platform, built
on a central support of a steel pipe 100 mm
dia, roof made of 25 mm dia steel pipe to
provide covered area of3 sqm, roofed with CGI
sheets, all steel parts to be given 2 coats of
paint
Unit = each
Taking output= one number
Quantities of these items to
EarthWork be calculated as per approved
cement design and cost added as per
concretelbrick rates of these items given in'
or stone Chapters 3 and 13
masonry
sqm 2.5
Painting
a) labour
day 0.09
Mate 1.00
day
Mazdoor
day 1.00
Blacksmith
day 0.25
Welder
b) Material
m 3.50
Steel pipe 100 mm dia
m 10.00
Steel pipe 25 mm dia
kg 8.00
CGlsheets

fabrication
Add 2 per cent of cost of material for welding

consumables, J-hOOks,washers etc.
260

Road Wod<s :8- Traflic signs, Maddngs and alb Road Appurtenances
Unit Quantity Rate

Rs.
MoRT&H
Specifications
c) Machinery.
hour 0.50
Tractor-trolley
Rate -per policeman umbrellil

= a+b+c+d+e
High Mast Pole Lighting -at Interchanges

Suggestive
and Flyovers
providing and erecting a high mast pole fighting

with 30 m high hot dip galvanised mast
designed to withstand forces exertedwith wind
speeds of 180 kin per hour with 3 seconds
gust, as per 15:875 (Parl3) -1978, fitted with
a base flange, door at the base of mast with
heavy duly internal lock, lantern carriage,
suilablewinching arrangement for safe working
load of 750 kg arid high powered electrically
driven power tools for raising and lowering of
Iantem carriage, flexible 8 core electric cable,
lightening conductor, earthing terminal, a,nd
fixing 2 nos. aviation obstruction lights on top
of the mast, all complete as per approved
design and drawings.
This is a specialised work and is generally

done by firms who specialise in such jobs.
The detailed designs and estimates are
submitted by the firms alongwith their tender
for checks by the Department The cost of
this work is required to be worked out based
on approved design, drawings and estimate
of the lowest tender. A separate contract for
this work Is concluded as the Contractor'S for
road and bridge works generally do not
undertake such jobs.
261
"
4

Road Works : I- Traffic Signs, Markinill' one!- Road AppurtcaaDCOS
Unit Quantity .4
Description
Sr. Reference to . f
No. MoRT&H
Specifications
4
....1
Toll Plaza
8.41. suggestive
The construction, operatiOn arid maintenance

of Toll Plaza can be bro.ken into separate
items of work as under based on the approved
design and drawings:
t
,
II
a) provision of tolllXlllection service lane to
separate different categories of vehicles for
purpose of toll collection. This involves

considerable
width.
Increase in carriageway
b) Provision of 2.5 m wide separators for

different toll collection service lanes for
safety.

c) Toll booths with integrated roof cover
d) Barrier gates for'individuallanes
e) - provision of building to provide f.licility to
toll plaza personnel

~ Toll plaza office equipment and fumiture

g) Water sllPply, electricity, sanitation"
septictank system and drainage
h) Telephone, intercomes, wireless
communication system

;.
i) High mast lighting
D pavement mar1<ing
kl. Overhead signs
I) Fixed message signs (Advance)

m) Variable message signs

n) Traffic cones and pylons
0) First aid post
p) Traffic aid post and security

The quantities for the aboVe mentioned items

may be calcUlated from the approved design

and drawings and their rates adopted from
respective Chapters of the standard Data
Book.

262

Road Works : 8-Tramc Signs, Markings and other Road Appurtenances

Reference to Rs.
MoRT&H
Specifications
Suggestive Safety Devices and Signs in Construction

Zones
Provision and fixing of traffic signs for limited

period at suilable locations in constrUctiOn
zone comprising of waming zone, approach
transitiOn zone, working zone and terminal
transition zone with a minimum distance of
60 em from the edge of the kerb incase of
kerbed roads and 2 to 3 m frQm the edge of
the carriageway in case of un-kerbed roads.
the bottom edge of the lowest sign plate lobe
not less than 2 m above the road level.1ilced
on 60 mm x 60 mm x 6 mmangl~ironpost,
founded and inslalled as per approved design
and drawings, removed and disposed of after
comple~on -of construction work, alias per
IRC:SP:55-2001.
=
Unit each
Taking output = one sign post
Following types of signs are required to be

e fixed in construction zones for safety of traffic
e
(" a) Diversion one km ahead
b) Traffic sign ahead
("
c) Road ahead closed
c d) Men at work
('
e) Road narrow
c ~ Single file traffic
o g) Rightlanediverted
o h) Lefllane diverted
i) Right lane closed
C'
j) Lefllane closed
{'
k) Median closed
o I) Diversion to other carriageway
o
o 263
('
f'
("
.-
Road Works : Tnllic Sips, MarkiDP olhor Road AJIIlUIl"IIaDteS

No. MoRT&H
Specifications
,
m) Traffic signal ahead

n) Two way traffic
0) Un-even road

p) Slippery road
q) Loose chippings
r) Dual carriageway ends

s) DiverSion

t) Do not enter
u) Roadctosed

'"
w) SloW
Stop

x) Oneway
y) G"rJeway

z) Overtakingprohibited
aal Speed limit
-bb) Weight limit
eel Height and length limit
dd) No stopping orstanding
-.
eel Any otherwamingor regulatorysafelysign
as per site requirement and consistent
with IRC:SP:55-2001andIRC:67

The rate for trallicslgns are already worked
out and given elsewhereIn this cliapter. The

8.43. Suggestive
same may be adopted. .
portable Barricade In Constnictlon Zone

Installation of a steel portable.barricadewith
horizontal rail 300 mm wide, 2.5 m in length
fitted on a 'A' frame madewith 45 x 45 x 5

mm angle iron section, 1.5 m in height,
horizontal rail painted (2 coats) with yellow
and white strips, 150mminwidth at an angle .

of 450,'A' frame paintedwith2 coatsofyeUow
paint, complete as per IRC:SP:55-2001.
264

, .

Road Works: I-Tralfic Signs, Markings and other !toad Appurtenances
Unit QuantitY, ,Rate

Rs.
MoRTI.H
Specifications
Unit = each
Taking output = one steel portable barricade
a) LabOur
day 0.02
Mate
day 0.25
Mazdoor
day 0.50
Painter
day 0.25
Welder
b). Material
25.00
Angle iron 45 x 45 x 5 mm kg
MS sheet 300 mm wide, 2.5 m long and

2.6 mm thick
Paint
kg
litre
15.00
0.50

Add 2 per cent of cost of steel for w~lding
consumables, nuts and bOltsand drilling
holes

= a+b+c+d

Rate per barricade
Suggestive Permanent Type Barricade in

8.44.
o . Construction Zone
A. With steel components

0' Construction of a permanent type barricade
o made of steel components, 1.5 m high from
o roadlevel,fittedWith3 horizontalrails200 mm
wide and 4 m long on 50 x 50 x 5 mm angle
o iron vertical support, painted with yellow and
o white strips, 150 mm in width at an angle of
450,complete as per IRC:SP:55-2oo1.
o
o
o
o 265
o
o
('
r
r
Road Works : B-Traffic Sips, Maddngs and other Road AJlPUllalal1CCS

No. MoRT&H
Specifications
Unit = each
Taking output = one barricade
a) Labour
Mate day 0.05
Mazdoor day 0.30
Painter day 0.60
Welder
cJ3y 0.30
b) Material
Angle iron 50 x 50 x 5 mm, 2 m long, kg 15.00
2.Nos.
MS sheet of 12 $WG, 3 Nos. 01200 mm kg 50.00
width and 4 m length
Paint litre 1.00
Add .1.per cent of cost of s!ee1 for welding

consumables, nuts and bolts and drilling
holes
c) Overheads @ ~. on (a+b)
d) Contractor'sprofit @ .. % on (a+b+c)
Rate per barricade = a+b+c+d

B. With wooden components
Construction of a permanent type barricade

madeof wooden components,1.5m highfrom
road level, fittedwith 3 horizontal planks 200
mm wide and 3.66 m,long on 100 x 100 mm
wooden verticalpost, paintedwith yellow and
white strips, 150 mm in width at an angle of
45, complete as per IRC:SP:55-2001.
266

Road Worlcs: B-Traffic Signs, Marl<ings and other RoadAppurtenanees
Unit QuantIty Rate

Rs.
MoRf&H
Specifications
=
Unit each
e; a) Labour
0.05
e; Mate
day
day 0.30
Mazdoor
Painter
day 0.60
Carpenter
b) Material
day 0.60
Tmber
cum 0.18
Add 1 per cent of cost of timber for nuts and
bolts, nails, etc.
c) Ovetheads @ 'Yo on (a+b)
<If Contractor's profit @'Yo olt(a+b+c)

~~"
.,!. C. With bricks
Construction of a permanent type barricade
made with brick work in mud mortar, 1.5 m

high, 4 m long, 600 mm thick, plasteredwith
cement mortar 1:6, painted with yelloWand

white strips.
=
Unit each
a) Labour
Mate
day
day
0.24
3.00
o
Mazdoor
Painter
Mason
day
daY
1.00
2.00
o
o
o
o
o 267
o
o
o
o
o
Road Wod<s: 8-TnIlic SiMarkingsaacI_ Road Appurtenances

Sr. Reference to
No. ' MoRT&H Rs.
Specifications
b) Material
Brick Nos. 1800.00
Cement kg 22.00
sand cum 0.09
Paint litre 1.25

8.45. SuggesUve Drum Delineator In Construction Zone
Provision of metal drum/empty bitumen drum

delineator, 300 mm in diameter,Boo mm high,
filled with earth for stability. painted in
circumferential strips of alt~mate black and
white 100 mm wide fitted with reftectors3 Nos.
of 7.5 cm dia, all as per IRC:SP:55-2oo1.
Unit = .each
Taking output = one drum delineator
a) Labour
Mate day 0.02
Mazdoor day 0:25
Painter day 0.25
b) Material
Steel drum 300 mm dia 1.2 m higillempty Nos. 1.00
bitumen drum
Paint litre 0.50
Rate per drum delineator = a+b+c+tl
268

Road Works : 8-Traffic Signs, Markings and other Road Appurtenances
MoRT&H Rs.
Specifications
SuggllStlve Flagman
, Positioning of a smart flagman with a yellow

vest and a yellow cap and a red flag 600 x 600
mm securely fastened to a staff 1 m in length
for gUiding the traffic.
Unit:: each
Taking output = one flagman
~.
~
a) Labour
Mate
Mazdoor
flay
day
0.04
1.00
~'
b) Material
Flag of red colour cloth 600 x 600 mm each 1.00
r j
Wooden staff for fastening of flag 25 mm each 1.00
r' dia, one m long
c< c) Overheads @ % on (a+b)

r',
r d) Contractor's profit @ % on(a+b+c)
r Rate per flagman = a+b+c+d

r :'
C
f
f
(" c,
f
e:
c
('
('
269
chapter-s .... ,
Pipe Culverts

Preamble:
-
.4
1. . Pipe culverts of size 1000 mm and 1200 mm dia in single row and double row which are generally
used on roads, have been included. Only laying of pipe has been included in the rate. Auxiliary
4
works such as excavation, backfilUng, concrete and masonry shall be paid for separately, as

2.
provided under the respective clauses.
In case of RCC culverts, rates for various items of work involved such as excavation, backfilling,

41
masonry, cement concrete etc. have been provided under respectiVe clauses in the chapters on 41
foundations, sub-structures,
section of this book.
super-structures and river training and protection works in bridge

3. Any river training and protection work like stone pitching, apron, rivelr(1ent, curtain wall etc. may
be provided under the respective clauses included in Chaptet 16 of bridge section ..
tI
4. The choice .between first class bedding and .cement cradle bedding will depend on particular
.t
situations and the approved design.
t
5. The jointing of pipes is proposed by collar joints: t
6. Backfilling upto 300 mm above top of the pipe shall be carefully done and the soil thoroughly
rammed, tamped or vibrated in layers not exceeding 150 mm.

7. Head walls and other ancillary works shall be costed under respective clauses.
8. The height of filling above the top of pipe shall not be less than 600 mm.

270

Chaplei"-9
Pipe Culverts
Unit Quantity Rate
Description Rs.
Reference to
MoRT&H
Specifications
408 PCC 1:3:6 In FoundaUon

9.1.
Plain cement concfele 1:3:6 mix with crushed
stone aggregate 40 mm nominal size
mechanically mixed. placed in foundation and
compacle9 by vibration including curing for 14
days.
.'., Unit =
cum
a) Labour
Mate
Mason
Mazdoor
day
day
day
0.64
1.00
15.00

b) Material
Aggregate at site
Sand at site
com
,cum
lonne
13.80
'6.90
3.30
Cement at site
Cost of water
KL 18.00
c) Machinery
Concrete mixer O.4f 0.28 cum
hour 6.00
o Generator set 33 kVA

Water lanker 6 KL capacity
hour
hour
6.00
3.00
o d) Overheads @ "10 on (a+b+c)
o e) Contractor's profit @ "10 on (a+b+c+d )
o Cost for 15 cum = a+b+c+d+e

o Rate per cum = (a+b+c+d+e)f15
o
Vibrator is a part Qf minor T & P which is
o Note:
already included in overhead charges of the
o contractor.
o
o 271
o
o
o
o
o
No. M6RT&H
Specifications
9.2. 2900 Laying Reinforced Cement Concrete Pipe

NP4IPresteressed. Concrete Pipe on First
Class Bedding In Single Row
laying reinforced a;mentconcrele pipe NP41

prestressed concrete pipe for culverts on first
class bedding of granular material in single
row including fixing collar with cement rnorta"r
1:2 but excluding excavation, protection
works, backfilling, concrete and masonry
works in head walls and parapets ..
Unit = metre
Taking output = 12.5 metre (5 pipes of 2.5 m
length each )
A. 1000mm dia
a) labour
Mate day 0.18
Mason day 0.50
Mazdoor day 4.00
b) Material
Sand at site cum 0.07
Cement at site tonne 0.05
RCC pipe NP41prestressed concrete mtr 12.50
pipe including collar at site
Granular material passing 5.6 mm sieve cum 4.50
for bedding
c) Overheads @ '"1. (a+b)
d) Contractor's profit @ % (a+b+c:)
Cost for 12.5 metre = a+b+c+d
Rate per metre = (a+b+c+dV12.5
272
-

Road Works : 9-Pipe Culverts

Reference to
Rs.
MoRTH
Specincations
Note: 1. in case of cement craddle bedding,

quantity of PCCM15 is to.be calculated
as per design and priced separately and
added.
2. The rate analysis does not include

excavation, cement/masonry works in
headwalls,backfilnng, protectionWOrks and
parapet walls. The same are to be
drawings and priced separately on rates
availableunder respective sections.
B. 1200 mmdla
a) Labour
Mate day 0.28
Mason day 1.00
MazQoor day 6.00 .1;
t
b) Material 'f".'
cum 0,09
Sand at site
RCC pipe NP-4/prestressedconcrete pipe metre 12.50
including collar at site
Granular material passing 5-6 mm sieve cum 5.00
for class bedding
d) Contractor's profit @ %on(a+b+c)

Rate per metre = (a+b+c+d)/12.5
273
274
Road Works : 9.Pipe Culverts
Unit Quantity Rate

Reference to DescrIption
Rs.
MoRTH
Specifications
b) Material
cum 0.14
Sand at site
tonne 0.10
Cement at site
RCC pipeNP-4Iprestressedconcretepipe metre 25.00
e. including collar at site

cum 12.50
Granular material passing 5.6 mm sieve
e for bedding
e.
% (a+b)
e . c) Overheads @
.! 0/. (a+b+c)
.-

Rate per metre = (a+b+c+d)l12.5
.
Note: 1. In case of cement craddle bedding
quantity of PCC M 15 is to be calculated
added. :'''!;

excavation, cement/masonry. works in
head walls. backfilling, protection works
and parapet walls. The same are to be

o drawings and priced separately on rates

availableunder respective sections.
B. 1200 mm dla
o a) Labour
o Mate
day 0.56
day 2.00
o Mason
Mazdoor day 12.00
o
o
o s
o
o
o .'~.. 275
o
o
o
()
o
Road Wades : 9-Pipe Culverts

Sr. Reference to
No. MoRT&H
Specifications
b) Material
Sand at site cum 0.18
RCC pipeNP-41prestresse<jconcrete metre 25.00
pipe including collar at site
Granular materialpassing 5-6 mm sieve cum 13.75
for class bedding
Rate per metre = (a+b+c+d)l12.5
Note: 1. In case of cement craddle bedding,

quantity of peC M 15 is to be calculated
added.

excavation, cemenUmasonry works in
headwalls. backfilling. protection works
and parapet walls.The same are to be
calculated as per approved design .and , .
drawings and priced separately on rates
availableunderrespectivesections.
276

Chapter-to
Maintenance of Roads
reamble:
. 1. In the case of rain cuts, it has been assumed that some material cut by rain, approximately 25 per
cent, win be <Wailable at site which can be retriev,ed and re-used and the balance75 per cent is required
to be provided as fresh material.
2. For making up earthen shoulders, it has been assumed that on an average 150 min filling will be
required. Similarly, for stripping 'of excess $Oilfrom the shoulder, an average depth of75 mm has been
assumed.
3. In the case of chocking of drain, it has been assumed that half the depth of drain has been filled with
earth/debris, which requires clearance.
4. During the process of landslide clearance on hill roads, it has been assumed that earth will be
disposed off I}y the dozer on the valley .side. Incase there is any objection to this arrangement due
to particular site conditions, resources like loader and tipper will have to be provided for disposal of
earth/debris for the lead involved.
5, Pot-hole repair and patchwork are provided to be done by mechanical means.

1".
0: 6. The items like slurry seal, fog spray, crack prevention courses, surface dressing for maintenance
works have already been included in Chapter-5 and are not being repeated in this chapter.
e
C 7. The cost of other items like repair of ruts and undulation maintenance of earthen shoulders, cross
drainage works, minor and major bridges and miscellaneous items like Iurfing and arboriculture,
o painting and lettering onkm stones, repair to signage, repair to footpath, street lighting, railing,
o dividers, separators and under passes for pedestrians has been given in tho::"Report of the Committee
o on NormS for Maintenance of Roads in India" published by IRC in January 2001 which may be referred
for guidance.
o
o 6. The repair items related to bridges have been given in Chapter-16.
o
o
o
o
o
o
o 277
('
('
('
f
f
Chapter-10
Maintenance of Roads
Unit Quantity
Sr.
No. MoRT&H
Specifications
3002 Restoration of Rain cuts

10.1.
Restoration of rain cuts with.soil, moorum,

gravelOf a mixtUre of th!lse, clearing the loose
soil, benching for 300 !lim width. laying fresh
malerial in layers not exceeding 250 mm and
compacting with plate compactor or power
rammers to restore the original alignment,
levels and slopes
Unit = cum
a) Labour
, 'day 0.08
Male
day 2.00
Ma%door
b) Machinery
hoUr 0.13
excavator 1.0 cum buCket capacity @60
.,.
-\ cum per hour
t.km 12xL
Tipper ( L is average lead in km for borrow
'" t
earth) <"
._.
) ~,
~ Add 10pereentofcost of carriage towards
loading and unloadingcharges
'UI
.:;;;.;.
hour 0.50
Plate compactor
d) contractor's profit @ % on (a+b+c)
cost for 10 cum = a+b+c+d

Rate per eum> (a+b+c+d)/10
278

Road Works: 16-Maioteoanoe of Roads
!teference to Description Unit Quantity Rate
MoRT&H R$.
$pecificatlons
Note: Only 75 per cent of fresh material has been

provided as 25 per cent can be retrieved at
site from earth tloat is flown down the slope in
the form of slurry and deposited at the foot of
the rain cuts
3003 Maintenance of Earthen Shoulder (filling

with fresh soil)
Making up loss of inateriallirregularities on

shoulder to the design level by adding fresh
approved soil and compacting it with
appropriate equipment
Unit = sqm
Assuming average thickness of filling to be

.~
150mm
Quantity of fresh material = 15 cum
a) Labour
Mate day 0.18
Mazdoor day 4.50
b) Machinery
Excavator 1.0 cum bucket capacity @ 60 hour 0.25
cum per hour
Tipper (L is average lead in km for borrow t.km 24xL
earth)
Add 10 per cent of cost of transportation

to cover cost of loading and unloading
Plate compactor@ 25 sqm per hour hour 12.00
279
(
RoadWotks: JU-M$_ oCRoads
~------ Sr. Reference to Description Unit Quantity

No. MoRT&H
Specifications

Rate per sqm on = (a+b+c+d)/100
10.3. 3003 Maintenance of' Earthen .Shoulder

(stripping excess soli)
Strippingexcesssoil from the shouldersurface

to achieve the approved levelandcompacting
with plate compactor.
Unit: sqm
Assuming averagedepth of smppingas
75mm
=
Quantity of earth culling involved 7,Scum
a) Labour
Mate day 0.10
Mazdoor day 2.50
-r.
I
\i\
<: b) Machinery
~
..
< .
>-
Plate compactor @ 25 sqm per hour hour 4.00
:r- % on (a+b)
-, c) Overheads @
A1
:;;:
d) ~ontractor's profit @ % on (a+b+c)
Rate per sqm" (a+b+c+d)/100
Note: The earth shipped from earthen shouldersto

be dumped on the side slopes locally for
disposal.
280

Road Worlcs : Io-Mainlellallce of Roads
MoRT&H Rs.
Specifications
3004.2 Filling Pot-holes and Patch Repairs with

Open-Graded Premlx Surfacing, 20 mm
Removal of all failed material, trimming of

completed excavation to provide finn vertical
faces, Cleaning of suiface, painting of tack coat
on the sides and base of excavation as per
Clause 503, back fimng the pOt-holes with hot.
bituminous material as per Clause 511,
complic:ting, trimming and finishing the surface
tofonn a smooth continuous surface,
"
all as
per Clause 3004.2.
Unit = sqm
Taking output = 10250sqm{20S'cum) (405
tonne)
a) Labour
Mate Day 3.76
Mazdoor Day 90
Mazdoor Skilled Day 4
b) Machinery
Air compressor 250 am hour 6
HMP 100'110 TPH capacity hour 6
Tipper 10 tonnescapacily hour 45
Smooth wheeled roller 8-10 tonne hour 12
c) Material
Crushed stone aggregates nominal size cum 184.5
13:2 rrim @ 0.18 cum/10 sqm.
Crushed stone aggregates nominal size cum 92.25
11.2 mm @ 0.09 cum/10 sqm.
Bitumen 801100 @ 14.6 kg.l10 sqm. tonne 14.97
Bitumen emulsion for tack coat including tonne 2.46
vertical sides of pot-hole

281
Road Works: IG-Maintenaoe:e of Roads

Sr. Reference to
No. MoRT&H
Specifications
3004.2 Filling Pot-holes and Patch Repairs with

10.5.
Bituminous Concrete, 40 mm
Removal of all failed material, trimming of

completed excavation io provide lirm vertlc31
faces, cleaning of surface, painting of tac;k coat
on the sides and base of excavation as per
Clause 503; back lilting the pot-holes with hot
bituminous material as 'per Clause 504,
compacting. binvning and linis/ling the surface
to form a smooth continuous surface, all as
per Clause 3004.2
Unit=sqm
Taking out put =4900 sqm (196 cum) (450
tonnes)
li) Labour
Mate Day 2.92
Mazdoor Day 70
Mazdoor skilled Day' 3
b) Machinery
Air compressor,250 cfm hour 6
.,.. HMP 100-110 TPHcapacity , hour 6
I hour 45
\r, Tipper 10 tonnescapacity
~ Smooth wheeled roller 8-10 tonne hour 12
....,..
-~
c) Materia,1
-~'"
IA, ,
i) Bitumen
ii) Bitumen emulsion for tack coat
tonne
tonne
22.5
1.18
:;0;::
iii) Aggregates
Grading I -19mm (Nominal size)

2Q-10mm 35 percent cum 99.75
1Q-5mm 23 percent cum 65.55
40 percent cum 114
5 mm and below
2 per cent by tonne 8.62
Filler
weight of aggregates
Add 5 per centfor wastage
OR
282

" .
..
(":i J .,
(s
1)
.i
1.. J
1
Road WOIl<s: IO-Maintenance of Roads

No. MoRT&H
Specifications
e) Contractor's profit @ %on(a+b+c)
Cosl for 500 sqm = a+b+c+d
Rate per metre = '(a+b+c+d+e)/500
10.7 3004A Dusting
Applying crusher dusllo areas of road where

bleeding of excess bitumen has occurred
Unil=.sqm
a) Labour
Male day 0.08
Mazdoor day 2
b) Material
Slone crusher duslliner than 3 mm with cum 6.25
not more than 10 per cenl passing 0.075
sieve
c) Overheads @. %on (a+b)
Cosl for 3500 sqm = a+b+c+d

10.8. 3004.3.2 Fog Seal
3004.3.4 Crack Prevention Courses
3004.5 Siuny Seal
3004.6 Surface Dressing for Maintenance Works
The above mentioned items have already been

inclUded in Chapter 5.
284
Road Worb : IO-Maintenance of Roads
Unit Quantity Rate

Rs.
MoRT&H
specifications
Repair of Joint Grooves with Epoxy

300$.1
Mortar
Repair of spalled joint grooves of contraction

joints. longitudinal joints and expansion joints
in concrete pavements using epoxy mortar or
epOxy concrete.

Taking output =10 metres
a) 1.abour
day 0.04
Mate
day 0.50
Mazdoor
day 0.50
Chiseller
b) Material
kg 2.50
,Epoxy primer
Epoxy compound with accessories/ for kg 10.00 ~,
, .~
preparing epoxy mortar
.~
c) Machinery
Air compressor 250 cfm for cleaning hoUr 0.05
Rate per metre = (a+b+c+d+e)/1Q
, "".'. The constituents of epoxy mortary/epoxy

, :' Note:
concrete will be 'as per the instruction, and
manual of the manufacturer.
285
Rood Works: to-Maintenance of Roads

Unit. Quantity
No. MoRT&H
Specifications
10.10. 3005.2 Repair of Old Joints Sealant
Removal of existing sealant and re-sealing

of contraction,longitudinal or.expansion joints
in concrete pavement with fresh sealant
material.
. Unit = running metre

a) Labour
Mate day 0.04
Mazdoor
day 0.50
b) Material
Primer
kg 0.25
Sealant kg 1.00
c) Machinery
Air compressor 250 ctm for cleaning hour 0.05
"
e) Contractor's prof"1t @ %on(a+b+C+d)
-,
r Cost for 10 metre = a+b+c+d+e
.)
,.,
10.11.
, Hill Side Drain Clearance
Removal of earth from the choked hill side

. drain and disposing it on the valley. side
manuC!lly.

~umirig muck causing choking of drain to
be 0.2 cum per metre. quantity of earth to be
removed for 10 metre 2 cum =
286

....
' ,.

".~,':"'~.
Road works: IO-Maintenance of Roads
Reference to Description Unit QuaJ:\tity Rate
MoRT&H Rs.
Specifications
a) Labour
Mate day 0.08
Mazdoor day - 1.00
Cost for 10 metre = a+b+e

Rate per metre = (a+b+cV10
3000 Landslide Clearance 1n Soil
Clearance of landslides. in soil and ordinary

rock by abulklozer n 80 A-12, 180 HPand
disposal of the same on the valley side.
Unit =cum
Taking output = 1()Ocum
a) Labour
Mate day 0.04
Mazdoor day 1.00
b) Machinery
Dozer 180 HP @60cum per hour hour 1.67
"!J;
o
o Rate per cum" (a+b+c+dV100

o
287
~
(
(
Road Wotks: IG-Mainlenance of Roads
Sr. . Reference to Description Unit Quantity

No.. MoRT&H
Specifications
Note: Slide clearance involves pushing of loose

earth slided on the road surface from hill face
on the valley side. Since no cutting of original
ground is involved, the output of dozer has
beentakenas60 cumper hourfor soil,ordinary
rock and blasted hard rock. However, if there
are objection to disposing of earth on yalley
side, additionalresourcesfOrits disposalshan
be considered as per site conditions.
10.13. 3000 Landslide Clearance In Hard Rock

Requiring Blasting
Clearing of landslide in hard rock requiring

blasting fOr50 per cent of the boulders and
disposal of the same on the valley side.
Unit = cum
a) Labour
Mate day 0.09
Mazdoor day 1.50
DriDer day 0.75
. Blaster day 0.07
b) Machinery
DozerD 80A-12, 180 HP@60cumper hour 1.67
hour
Air compressor 250 cfrn with two jack hour 2.50
hammer
c) Materials
Gelatine 80 per cent@35 kg per 100 cum kg 17.50
Electric Detonators @ 1 Detonator fOr2 Nos. 70.00
Gelatine slicks of 125 gms each
288

RoadWorks :lo.Maintenance of Roads
sr. Reference to Description Unit Quantity Rate

No: MoRT&H Rs.
Specifications
Rate per cum = (a+b+c+df'e)/100
Note: Credit for the rock if found acceptable as

construction material shall be afforded.
10.14. 3000 Snow Clearance on Roads with Dozer
Snow clearance from road surface by a

bulldozer165HP anddisposingit on thevaney
side
Unit = CUm
Ta~ngou~ut=5000cum
a) Labour
Mate day 0.08
Mazdoor day 2.0
b) MachinelY
Dozer 0 80A-1i, 180 HI;'@850cum hOur 5.88
per hour
(~I Rate per cum = (a+b+c+d)/500ll

" Note: Labour providedwill not be culling the snow.
They will be guidingthe dozer operatoron the
01 alignment of the road as entire surface gets
covered with snow and the edges of the road
are not visible and for changing the blade
angle. Also they will keep a watch on the hill
side for any eventuality of avalanches, slide
, etc.
289
RoadWorks: IO-M_ orRoads

No. MoRT&H
Specifications
10.15. 3000 Snow Clearance on Roads with Snow

Blowers
Snow clearance from roadsurfaceby a Snow

blower and disposing on the valley side.
=
Unit cum
Taking output =~ cum
a) Labour
Mate day 0.08
Mazdoor day 2.00
b) Machinery
Snow bloWerequipment140HP @600 hour 6.00
cum per hour
c) Overheads @ 0/. on (a+b)
Cost for 3600 cum (a+b+c+d)
290

Chapter-11
Horticulture
The items of turfing with sods and seeding and mulching have been included in the chapter of earthwork
2. The analysis of rates for grassing of lawns and hedges has been included, as the same may be
needed for resting places on highways.
3. Five types of tree guards as under have been provided:
a) Half prick circular type
b) Tree guards made from empty bitumen drums 1.30 m high
c) Tree guards made trom empty bitumen drums 2.00 m high
d) Tree guards with-MS flat iron
e) Tree guards with MS angle and 3 mm steel wire welded on MS flat and bolted to angle irori
posts
Selection from above may be made as per actual situation and design.
4. Analysis of rates for wrought iron and mild steel welded work has been included to cater for any
miscellaneous work in connection with horticulture, fencing and traffic sign.
C"
e~
,:}.
,-;.
5. Though the estimate for compensatory afforestation is made by the forest department the rate for this
item has been analysed and included for the purpose ofestimation.
o 6. In !he rate analysis of same items, the quantities of sub-items involved in that analysis, like, excavation
o for foundation, foundation concrete, painting, leltering, etc. have been given. The rates for such items
may be taken from relevant chapters where the same have already been analysed.
o
o 7. As grass and plantation need more care, one mate has been provided for every 10 mazdoors in case
of horticulture.
o
o
o
o
o
o 291
('
c
('
(
Chapter-11
Horticulture
Sr. Reference to Oescriptlon Unit Quantity

No. MoRT&H
Specifications
11.1. 307 Spreading of Sludge Farm Yard Manure

or/and Good Earth

Spreading of sludge farm yard manure or/and
good earth in required thickness (cost of
sludge, farm-yard manure or/and good earth
to be paid for separately)
Unit = cum
a) Labour
Mate day 0.04
Maz~ day 1.00
c) Contractor's profit "10 on (a+b)
Rate per cum = (a+b+c)/5
11.2. 307 Grassing with 'Ooob' Grass
Grassing with'Ooob' grass including watering

and maintenance of the lawn for 30 days or
more till the grass forms a thick lawn free from
weeds and fit for moving including supplying
good earth if needed.
Unit = sqm
292
(
RoodWodcs:IIHoI1i_

No. MoRT&H
Specifications
Note: In the case of horticullureone mate has been

provided for every 10 mazdoors as
maintenanceof grass andplantsrequiremore
care.
11.3. 307 Making Lawns including Ploughing and

Dragging with 'Swagha' breaking of Clod
Making lawns including ploughing and

breakingof clod, removalof rubbish, dressing
and supplyingdoobsgrass roots and planting
at 15 cm apart, including supplying and
spreadingoffarm yard manure at rate of 0.18
cum per 100 sqm.
Unit=sqm
a) Labour
Mate day 0.15
Mazdoorfor preparationof ground day 0.50
Mali for fetchingdoob grass roots and day 1.00
grassing at15 cm apart
b) Machinery
Traclorwith IiIler hour 0.01
c) Material
Supply of farm yard manure at site of work cum 0.16
Finegrass kg 100.00
Cost for 100sqm = a+b+c+d+e
Rate per sqm" (a+b+c+d+e)l100
294
...
I

Road Works : II-Horticulture

MoRT&H Rs.
Specifications
307 Maintenance of Lawns or Turfing of Slopes
Maintenance of lawns or Turfing of slopes

(rough grassing) lor a period of one year
including watering, etc.
Unit=sqm
a) Labour
Mali day 10.00
b) Machinery
Water tanker 6 KL capacity houlS 15.00
c) Material

.,
e) Contractor's profit@. % on (a+b+c+d)
Costfor 100 sqm = a+b+c+d+e
307 Turfing Lawns with Fine Grassing

including Ploughing, Dressing
Turfing lawns with fine grassing including

ploughing, dressing including breaking of
clods, removal of rubbish, dressing and
supplying doob grass roots at 10 em apart,
includingsupplyingand spreadingof farmyard
manure at rate of 0.6 cum per 100 sqm.
Unit = sqm
295
I
Road Wotks: II-HOftic:ulture
Sr. Reference to Description Unit Quantity Rat

No. MoRT&H
Rs:
Specifications
a) Labour
Mate day 0.25
Mazdoor for preparation of ground day 1.00
Mali for fetching doob grass roots day 1.50
hedges and grassing at 10 cm apart
b) Machinery
Water tanker 6 Kl capacity hoUr 0.50
Tractorwith filler hour 0.01
c) Material
Supply of farmyard manure at site of work cum 0.60
@0.6cumperl00sqm
Fine grass kg 100.00
e) Contractor's profit @ % on {a+b+c+d)
Rate per sqm = (a+b+c+d+e)tl00
11.6. 307 Maintenance of Lawns with Ane Grassing

for the First Year
Maintenance of lawns with fine grassing for

the first year including watering, etc.
Unit= sqm
a) Labour
Mali day 10.00
b) Machinery
Water tanker 6 Kl capacity hour 20.00
296
1.
Road Worlcs: l l-Herticulture

MoRT&H Rs.
Specifications
c) Material
Cost for 1'00 sqm = a+b+c+d+e
307 Planting and Maintaining of Permanent

Hedges
A) Planting permanenthedges including

digging of trenches
Planting permanent hedges including digging

of trenches, 60 em wide and 45 cm deep, '<!
refming the excavated earth mixed with
farmyard manure, supplied at the rate of 4.65
cum per 100 metre and supplying and planting
hedge plants at 30 cm apart.

a) Labour
Mate day 1.4 c
,':;-
Mazdoor for digging of trench 60 em wide day 10.00
and 45 ern deep ,
~.,.. Mazdoor for refilling ,theexcavated earth day 4.00
mixed with cow dung, preparation of
ground and digging of plant, from the
nursery carriage to site and planting in
position
b) Machinery
297
..
,
f
RDod WOIb: II-HOI1ioultunl

t
Sr. Reference to.. Description Unit Quantity 4
No. MoRT&H
. Specifications
t
c) Material 4
Cost of hedge plants 2 rows at 30 ern each 2x340
apart
t
Supply of farmyard manure at site of work cum 4.67

Pesticide
Costofwatar
d) Overheads @ . % on (a+b+c)
kg
KL
0.25
3.00

41

= a+b+c+d+e

'.
Cost for 1~tre

B) Maintenance of hedge for one year

;.'..
=
Taking output 1()0m
a) Labour
M~
M&door
b) Machinery
water tanker f? KL capacity
~
d~
hour .
3.00
30.00
5.00
,.:.
.-'.
;e
c) Material
Manureslu.dgelfarmyardmanure cum 2.00 ,e
Pesticide kg 0.50
Cost of hedge plants @ 10% casualty each 68.00
d) Overheads @ % on (a+b+c+d)
=
Cost for 100 metre a+b+c+d+e
Rate per metre (a+b+c+d+e)l100
298
Road Wades: II-Horticulture
Sr. Reference. to Description Unit Quantity Rate.

No. MoRT&H Rs.
Specifications
307 Planting and Maintaining of Flowering

Plants and Shrubs
A) Planting flowering plants and shrubs

In central verge
Unit = Running metres 200 plants and 800

shrubs in two rows in one kin length of road
where width ofvergElis 3m and above
Ta~ngou~ut=1000metre
a) Labour
Mate day 1.20
Mazdoor day 12.00
b) Machinery
c) Material
Plants each 200.00
Shrubs each 800.00
Manuresludgelfarmyardmanure cum 63:64
Pesticide kg 0.50
Rate per kin = (a+b+c+d+e)

B) Maintenance of flowering plants and .
shrubs In central verge for one year
Unit=km
Ta~ng ou~ut = one km
299
('
c
('
Rood WOIb: JJHoIticuJIure

No.- MoRT&H
Specifications
a) Labour
Mate day 36.00
Mazdoor day 365.00
b) Machinery
Water tanker 6 Kl capacity hour 90.00
c) Material
Manure Siudgelfarmyard manure at site cum 10.00
Cost of Wliter Kl 180.00
Replacement of casualJies @ 10 per cent
Plants each 20.00
Shrubs each 60.00
Pesticides kg 1.50
Malntenancelyearlkm = (a+b+c+d+e)
11.9. 307 Planting of Trees and their Maintenance

for One Year
Planting of bees by the roadside (Avenl,l8 bees)

in 0.60 m dia holes, 1 m deep dug in the
ground, mixing the soil with decayed fannyardl
slUdge manure, planting the saplings,
backfilling the trench, watering, Iixlngthe tree
guard and maintaining the plants for one year
Unit = Each
Taking output = 10 trees
a) Labour
Mate day. 1.70
Mazdoor for planting day 2.00
Mazdoor for maintenance for one year day 15.00
300
Road Works: II-Horticultun:

MoRT&H- Rs.
Specifications
b) Machinery
c), Material
Sapling 2 m high 25 mm dia each 10.00
Farmyard manure cum 0.94
Presticide kg 0.50
Cost for 10 trees = a+b+c+d+e

Rate per tree "'(a+b+c"d+e)/10
11.10. 3.08 Renovation of Lawns including, Weeding,

,i$
Forking the Ground, Top Dressing with
Forked Soil
Renovation lawns including, weeding forking

the ground, lop dressing Y1Ilh forked soil,
< watering and maintenance the lawns, for 30
days or more, till the grass forms a thick lawn,
!Tee frtimweeds, and lit for moving and dispOsal
of rubbish as directed, including supplying good
earth, if needed but excluding the cost of well
decayed farmyard manure.
Unit = sqm
Taking' output = 100 sqm
a) Labour
Mate day 0.12 - .
Mazdoor day 3.00
b) Machinery
301
('
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r
Rood Worla: II-Horticulture

No. MoRT&H Rs.
Specifications
c) Material
Cost for 100 sqm = a+b+q+d+e
11.11. 308.2 Supply at Site Well Decayed Farmyard

Manure
Supply at site of work well decayed farmyard,

manure, from any available source, approved
by lheengineer-in-dlarge including screening
and stacking.
Unit = cum
Taking output = one cum
a)CO$tof well decayed farmyard manure cum 1.00

''''! duly screened, loading. carriage, unloading
".-;
(j
f)
and stacking at site
-, b) Overheads @ % on (a)
-,..
...
&-
,.'
.~
c) Contractor's profit @ %on (a+b)
Rate per cum = (a+b+c)
11.12. 308.2 Supply at Site of WorklStore-Deolled

Neem Cake
Supply at site of worklstore-deoiled neem

cake duly packed in used gunny bags.
Unit = qUintal
Taking output = one quintal
302
Road Works: II-Horticulture
Description . Unit Quantity Rate

"$r. Reference to
Rs;
No. MoRT&H
Specifications
a) Cost, carriage, loading, Unloading quintal 1.00

and stacking in store/site
b) Overheads @ % on ('I)
c) Contractor's profit % on (a+b)
Rate per quintal = a+b+c
11.13. 308.2 Supplying Sludge
Supplying sludge duly stacked at site/store
Unit=cum
Taking output = one cum
a) Costofsludgeincludingcam0\Q8,loading, cum 1,00

unloading and stacking at site
I
c) Contractor's profit @ 'Y. on (a+b)
11.14. New Half Brick Circular Tree Guard, in 2nd

Class Brick, internal diametre 1.25 metre,
and height 1.2 metre, above ground and
0.20 metre below ground
Half brick circular tree guard, in 2nd class

brick; internal diametre 1.25 metre, and height
1.2 melia, above ground and 0.20 metre beloW
ground, bottom two courses laid dry, and top
three courses in cement mortar 1:6 (1 cement
6 sand) and the Intermediate Courses being
in dry honey comb masonry, as per design
complete,
303
('
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,

Road WQIi<s : II-Horticulture

Sr.
No.
Reference to
MoRT&H
f
Specifications f
4

Unit:: Each
=
Taking output one tree guard
f
a) Labour
Mate day 0.05
Mason
Mazdoor
day
day
0.25
0.25

b) Material

Brick 2nd class including carriage
Cement mortar 1:6
Nos.
cum
230.00
0.025
c) Overheads@ %on (a+b)

Rate per tree guard" a+b+c+d e-
11.15. New Edging with 2nd Class Bricks, Laid Dry

Lengthwise
Edging with 2nd class bricks, laid dry

lengthwise, including excavation, "refilling,
consolidation, with a hand packing and
spreading nearly surplus earth within alead
of 50 metre.
=
Unit metre
=
a) Labour
Mate day 0.002
Mason day 0.05
Mazdoor day 0.05
b) Material
Brick 2nd class including carriage Nos. 50.00
304

305
Roed Worb: t t-1IoIticu\lure
j

Sr. Reference to
No. MoRT&H
Specifications
New Making Tree Guard 53 em Dla and 2 Metre

11.17.
High as per Design from Empty Bitumen
Drums
Making tree guard 53 cm dia 2 metre high as

per design from empty bitumen drums, slit .
. suitably to permit sun and air, (supplied by
the department atstoek issue rate) including
providing and fixing four legs 40 ern long of
30 x 3 mm MS riveted to tree guard and
providing and' fixing 2 nos. MS sheet rings
50 x 0.5 mm with rivets complete in all
respects.
Unit=eaeh
Taking oUtput" one tree guard
a) Labour
day 0.04
Mate
Blacksmith day 0.20
Mazdoor day 0.20
b) Material
Empty bitumen drum each 1.50 '
MS sheet 50 x 0.5 mm kg 0.65
Rivets 6 mm dia and 10 mm in length each 50.00
MS plate 30 x 3 mm kg 1.30
d) Contractor's profit@ %on (a+b+c)
Rate for each tree guard = a+b+c+d
306

t

Road Wod<s: \\Hortic:ultuno
St. Reference to Description Unit Q~antlty Rate

No. MoRT&H Rs.
Specificatlo'ns
11.18. New Wrought Iron and Mild Steel Welded

Work
.'
Wrought iron and mild steel welded work
(using angles, square bars, tees and channel
grills, grating frames, gates and tree guai-ds
of any size and design etc. including cost of
screens and welding rods or bolts and nuts

comp~te fixed in position butwithout the cost
of excavation and concrete for fixing which will

be paid separately .
Unit = quintal
Taking output
a) Labour
= one q\lintal
Mat&- day 0.45
Blacksmithlwelder
.and shape and jointing
for cutting to design
Mazdoor for fixing and helper for black-

day
day
2.00
2.50
smithlwelder
b) Material
Angle, tees, channels etc.

Deduct the Cost 'of scrap
quintal
quintal
1.05
0,05
Add 5, per cent of cost of material for
o
welding rods
acCessories
and other welding
o d) Contractor's profit % on (a+b+c)

o
o Rate per qUintal = a+b+c+d
o
o
o
o
~.
0,' 307
o
o
o
('
()
----- ---------------------
RoodWorks: \I-Horticulbn .

Sr. Reference to
No. MoRT&H
Specifications
11.19. New Tree Guard with MS Iron
Providing and fixing MS iron tree guard 60 em

dia and 2 metre high above ground level formed
of 4 Nos. (25 " 6 rnm) and 8 Nos. (25 " 3 mm) .
vertical MS riveted to 3 Nos. (25 " 6 mm) iron
rings in two halves. boited together with 8 rnm
dia and 30 mm long bolls including paintirtg
two coals with paint of approved brand over a
coat of priming, complete in all respects.
Unit = each
Ta~ngoutput=onetreeguard
a) Labour
Mate day 0.05
Blacksmith day 0.25
Mazdoor . day 6.25
b) Material
MS iron 25" 6 mm kg 19.20
MS iron 25 " 3 mm kg 9.60

riveting, bolting and welding accessories
c) Machinery
d) Painting
Painting two coats including priming sqm 1.71
e) Overheads @ % on (a+b+c)
f) Contractor's profit @ % on (a+b+c+e)
Rate per tree guard = a+b+c+d+e+f
308

,

Road Wodcs: U-Horticullunl

MoRT&H Rs.
Specifications
Note: 1. The items of excavation and concreting to

be measured and paid separately as per
design.
2. Rate of painting may be adopted from the

chapter as traffic signs.
New Tree Guard with MS Angle Iron and Steel

Wire
Providing and fixing tree guard 0.60 metre

square, 2.00 metre high fabricated with US
angle iron 30 ><30 ><3 mm,MS iron 25 ><3
mm and steelwir.e 3 mm dia welded and
fabricaled <IS per design in two halves bolted
together.
Uni~= each
Taking output = one tree guard .
~
a) Labour
Mate day 0.05
Blacksmith day 0.25
Welder day 0.25
Mazdoor ,,:-\\: 0.25
b) Material
MS angle 30 ><30 " 3 mm kg 13.50
MS iron 25 " 3 mm kg 18.00
Steel wire 3 mm dia kg 6.00
Add 5 per cent of cost of material for riveling,

bolting and welding accessories
c) MachInery
d) Painting
Painting two coats Including priming sqm 1.50
309
('
('
c
Road Works: IIHorticulbml
,I Sr. Reference to Description Unit Quantity

N.o. MoRT&H
Specifications
e) Overheads@ % on (a+b+c)
f) Contractor's profit @ % on (a+b+c+e)
Rate per tree guard = a+b+c+d+e+f

11.21. New Compensatory Afforesta~on
Planting trees as compensatory afforestation

at the rate of2OOtrees per hectare at a spacing
ot6 m by grubbing and levelling the ground
upto a dethQf 15Omm, digging holes 0,9 ni
dia, 1 m deep, mixing farm yard/sludge manure
with soil, planting ofsaprtng 2 m high with
25 cm dia stem, backfilling the hole and
watering,
=
Unit hectare
Taking output = one hectare
a) Labour
i) Planting
~ Mate day 2.50
Mazdoor
\
. day 25.00
i i1) For Maintenance tor one year

~ Mate
..
'
t~
Mazdoor
day
day
5.00
50.00
"'" b) Machinery
Dozer 80 HP @ 1000 sqmlhour hour 10
Water tanker 6 KL capacity (for planting) hour 3.00
Water tanker 6 KL capacity (for hour 25.00
maintenance)
310
",,----

Road woiks: lI-HorticulluR
Reference to . Description Unit Quantity Rate

MoRT&H
Rs.
Specifications
c) Material
Sapling 1 to 1.5 m high 2 cm dia stem Nos. 290.00
Add 10 per cent of sapling Nos. 29.00
Decayed farmyard/sludge manure . cum 60.90
(planting)
Decayed farm yard/sludge manure cum 4.00
(maintenance)
Pesticides for planting kg 0.50
Pesticides for maintenance kg 1.50
e) Contractors profit @ % on (a+b+c+d)
Rate per hectare = a+b+c+d+e

Note: Cost of fencing to be provided as per size ~f
plot and approved design, measured and paid
separately.
,
0 - ;~'
e
o
o
o
o
o
o
o
o
o
311
o
o
o
(l
c:
()
I
f
1

'<(rf .
t

'4

,.
4
,I
I

~'~

i.

PART B
BRIDGE WORKS

~
.~
4
~
.~
f

4

4

,t

4".

B.,Brldge Works
Basic Approach for the Preparation of

Standard Data Book
basic approach for the preparation of Standard Data Book for Brid!le Works is indicated as under:
c:riptlon of items
description of items is given briefly and linked with relevant clause of Minisby's Specifications for Road and
e Works,which may be referred fordet,ailed description, provisions and interpretation.
rhead charges
overhead charges include the following elements :
SiteaccommOdalion, selting upplanl, access road, water supply, electricity and general silEl arrangements
Officefumiture, equipment and communications
Expenditure on:
a) Corporate office of con'!"Ctor
b) Site supervision
c) Documentation and "as builr drawings
4. Mobilisation/de-mobilisation of resources
5. Labour camps with minimum amenities and transportation towol:k sites
6. Light vehicles forsitesupervision including administrative and managerial requirements
7. Laboratory equipmentand quality control including field and laboratory testing
8. MinorT&Pand survey instruments and selting out works, including verification of line, dimensions, trial
pits and bore holes, where required
9. Watch and ward

0-.
10. Traffic management during construction
0
11. Expenditure on safeguarding environment
0
12. Sundries
0
13. Financing Expenditure
0
0 14. SaleslTum over tax
0 15. Work Insurance/compensation
0
0' 315
0
o
()
()
For the purpose of calculation of overhead charges, the bridge projects may be categorized into three '
types depending upon widl,\l of carriageway, length of the bridge a!"d the present cost.
Category-1: Major Bridges including State of Art Bridges and Minor Bridges 25%
Category-2 : Minor Bridges included in the Road Packages 20%
Category-3 : Rehabilitation of Bridges, 30%
For the bridge having more than two lanes, equivalent length and cost can be adjusted accordingly.
Contractor's Profit
Contractor's profit has been taken uniformly as 10 per cent, over the cost of items including overhead eha
Basic Inputs
In the Standard Data Book only basic inputs for material, labour and machinery/equipments are given.
rates for material and labour are to be obtained fiom local authorities for the area where the project is Ioca
Plant and Equipment

The usagelhire charges of machinery/equipment have been worked out based upon present cost of eqUip
repairs, POL and operational charges as indicated in Chapter-17. These charges are applicable for the b
year 2001-2002. For subsequent years, theseare required to be escalated depel}ding upon the market situa .
In the analysis of rates, for any items of work, capacity of equipment with corresponding output has .
indicated which is most common in use for estimation purpose. seeing the volume of job, different capacity,
equipment with corresponding output as indicated in Chapter-17 can be provided for preparing the estimate.
Mat,erials
The rates of material should include basic cost at crushing units, cost of carriage including loading and unloading",
and stacking of material at site of work and shall be determined through marketenquiries.
Labour
For labour, the general classification is mazdoor for unskilled labour and masonlfitterlblacksmilh etc. for skilled
labour.
One mate has been provided for 25 labourers.
Carriage of Materials
The unit for vehicle for carriage has been taken as under:
a) In hours where lead is d,efined including time required for loading and un-loading.
b) In tonne km where lead is variable. The loading and un-loading for such case, are to be have been
provided separately.
316

I'JI .
bearing and expansion joints are readymade items,commercially produced by speCialized firms and In
in cases using imported technology and parts. The rates of these. items are to be oblained dlrecUy from
t manufacturers approved by the Ministry and shall be adopted after comparison.
I method of curing has been covered In the schedule. Analysis for steam curing has been included in the
lysis of pre-cast concrete PSC beams.
, testing of materials and finished Items of work is covered under overhead charges.
arrangements during construction are covered under overhead charges. Provisions of a temllC?rarydivision,
Whererequired shall be govemed by Clause 112;3.
In the items for well foundation, provision for nominal Island/temporary protection, deep islands/cofferdams with
wooden ballies and sheet piles has been made. '
For innovative type of structures like cable slayed bridges, suspension bridges; arch bridges, bow string girder,
brillges, erected by innovative techniques where errectionslage is as Important as the construction of bridge
components in terms of input of machinery, manpower and materials, special analysis Is called for .
.t !'or some of the Items, certain Size/specifications 'have been assumed. If size/specifications other than the
same are adopted, corresponding modifications may be made in the i~puts of analysis.
,The ilems do not cover all components of bridge projecls for all situa,tirins. There may be specialized Items tllr,'
",~peCifiC cases, which need to be analysed keeping in view the basic approach.
Guide Bund
The,Items for the guide bund are excavation, embankment and protection works. The rates for these items may
be taken from lhe respective chapters.
In case bridge construction works are to be done on wide and deep water channels in major rivers or in sea '
creeks etc., provision of floating barrages etc, for taking the construction materials and equipments Inside
water shall also be made separately.
Analysis for sinking of wells cover diameters from 6 m to 12 and Twin D Type of size 12 m " 6 m. For other
shapes 'like rectangular or any other size, the rates of sinking may be worked out on pro-ralabasls.
The lift f?r casting of concrete in well steining may be 2 to 2.5m restricting the free fall of concrete to 1.5 m and
concreting layer to 450 mm.
The Standard Dala Book is for Department use only. It can not be produced in Court of Law as reference!
authority and this Is a privilege document
317
. (,

;f
4
v
Chapter-12 4
41
1;.
Foundation
4
141

Preamble:
1. Excavation for structures has been provided both by manual and mechanical means. The rate relevant to'
a particular situation may be adopted. .
2. The earth excavated li'om foUndation has been proposed to be baCkfilled an<!balance quantity utilized for
road work toeally except for marshy soil where disposal has been provided.

3. The rock foundations are required to be prepared which has been analysed.

4.
5.
In case of rockS. excavation has been considered upto a depth of
Embedment offoundation
3
rn only.
in soft and hard rockS has been provided as required by the specifications.

6. oewateriilg has been provided in excavation for foundation. In case dewatering is not required for a
particUlar site condition. the same rrtai! be omitted.

7. Mixing of cement concrete h.as been considered both by using concrete mixer and batching planl The

rate can be adopted depending upon availability of equipment and as approved by the Engineer.

8. Concrete batching plant is generally placed within one km of the bridge site. In case of longer lead.

<.
transportation cost may be worked out based on tonne km,
9. The coarse and fine aggregate loi" cement concrete shall be.as per IS:383.
10. oescription of items has been giVen very briefly. Relevant clauses of MoRT&H Specifications may be
referred for detailed specification.

;.
6
11. The rate analysis for well foundation has been included for diameter varying from m to 12 m. Well for
twin 0 type has also been included.

12. Pneumatic sinking is a speciafised job. All safety precaution as per IS:4138 are required to be taken.
Medical supeNlslon for such works is considered very essential. Depth of pneumatic sinking has been
restricted to 30 m beloW normal water level.

13. Rate analysis for various type of pileS like bored cast-in-situ. driven precast RCC pile and driven steel
piles of H section have been included. If the steel casing In case of driven pile is required to be retained.
the same is required to be priced separately.
313

Bridge Works: 12-Foundation
PUe driVing rigs including vibratory hammers are assumed to be self contained with power units and
necessary accessorieS required for driving.
15. The quantity of concrete which is required to be stripped off upto a minimum height of600 mm aboVe the
designed top level of the pile has been taken into account in the rate analysis.
16. The amount indicated for testing of piles are for the base year 2001-2002. For subsequent years. these
are required to be escalated depending upon market situation.
17. The levelling course below the pile cap is proposed with M 15 grade concrete.
18. Steel reinforcement for cement concrete works are reqUired to be provided separately. The rate for the
same has been a.nalysed.

19. Ai>pendix-4 oflRC: 78-2000 may be referred regarding precautions to be taken during sinking of wells.
20. In case of blasting during sinking of wells the inner face of the curb is required to be protected with the
steel plates' of thickness not less than 10 mm upto top level of well curb. For height above top of curb,
the thickness of steel plate may be redUced to 6 mm. This extra height of steel lining should be limited to
3m.
21. The concrete mix used in bottom plug shall have aroinimum cement content of 330 kg/cum and a slump
of about 150 mm to permit easy flow of concrete through tremie to fill-up all cavities. -
22. Necessary safety precautions shall be taken for excavation on open foundations for which guidance, {11ay
be taken from 15:3764.

23. A levelling course of 100 mm thickness in M 10 (1:3:6) shall be provided before laying open foundations.
24. In the case of open foundation. dewatering shall not be permitted from the time of placing of conrete upto
24 hours after placement

25. In case of open foundations in rock. the trenches around the footing shall be filled-UP with concrete of
M 15 grade upto a level of 0.6m for hard rock and 1.5 m for soft rock above the foundation level. The
portion above this may be filled by boulders grouted with cemenl
26. When there are two or more compartments in a well. the lower edge of the cutting edge of the middle
stems of such wells shall be kept about 300 mm above that of outer stems to prevent rocking.
o 27. The well curb shall be in RCC of mix not leaner than M 25 grade with minimum steel reinforcement of
o
72 kg/cum excluding bond rods.
o
o 28. The top of the bottom plug shall be aUeast 300 mm above top of curb.
o
o 319
o
o
o
o
o
Bridge Wod<s: 12-Foanclatioft
29. No dewatering shall be carried out within 7 days of casting of bottom plug.
30. In case of cement concrete piles. the minimum grade of concrete shall be M 35 with minimum cement
content of 400 kg/cum.
31. The top of the pile shall project 50 '!'m into the pile cap and reinforcement of pile shall be fully anchored
in pile cap. .
32. The minimum thickness of pile cap should be aUeast 0.6 m or 1.5 times the diameter of the pile
whichever is more.
33. Guidance for piles is to be obtained from 15:2911.
34. Concrete in driven cast-In-situ piles shall be cast upto a minimum height of 606 mm above the designed
top level of pile. which shall be stripped off to obtain sound concrete either before final set or after 3 days.
320
Chapter-12
Foundation
Unit Quantity Rate
Reference to Description Rs.
MoRT&H
Specifications
304 Excavation for Structures

12.1.
Earth work in excavation for foundation of
structures as per drawings arid technical
specifications, including setting out .
construction of shoring and bracing, removal
of stumps and other deleterious matter,
dressing ofsides andboltom and backfilling
with approved material.
I. Ordinary soil
Unit =
cum
A. Manual Means
(i) Depth upto 3m
e a) Labour
0.14
('>' Mare d~
3.50
Mazdoor d~
c
C' 't,
C c) Contractor's profit @ % on (a+b)

o
o cost for 10 cum = a+b+c
o Rate per cum = (a+b+c)/10
o 1. Cost of dewatering may be added where
Note:
o required upto 10 per cent of labour cost
o Assessment for dewatering shall be made

as '?Orsite conditions.
o
o
o 32\
o '~
,
('
C
('
c
('
" -----
Bridge Works: 12-FouncIatioD
Unit Quantity Rate

Rs.
No. MoRT&H
Specifications
2. The excavated earthcan be usedpartially

for backfilling of foundation pit and partly
for roadwork exceptfor marshysoil.Hence
cost of disposal has not been added
except for marshy soil. This remark is
common to all cases of item 12.1
excluding marshy S?il.
3. The cost of shoring and shuttering,where

needed, may be added @ 1 per cent on
cost of excavation for openfoundation,
(II) 3 m to6m depth
a) Labour
Mate/Supervisor day 0.18
day 4.50
Mazdopr

Note: Cost of dewatering may be added where

required upto 15 per cent of labour cost.
Assessment for dewateringshall be done as
per actual groul)d conditions.
(iii) Above 6 m depth
a) Labour
day 0.24
Mate/Supervisor
day 6.00
Mazdoor
322

Bridge Wod<s: 12Foundation
rSr. Reference to Description Unit Quantity Rate

Rs.
No. MoRT&H
Specifications -
Cost tOr 10 cum = a+b+c
Rate per cum = (a+b+c)J10
Note: Cost of dewatering may be added where

required upto 20 per cent of tabour cost
Assessment for dewatering shall be made as
B. Mechanical Means
(i) Depth upto 3m
.~
e;,
8;- -
Unit = cum
a) Labour
Mme
=
Taking output 240 cum
"""'" ~
d~ 0.32
~d~ d~ 8
e
e b) Machinery
Hydraulic excavator 1.0cum bucket hour 6
e capacity
e c) Overheads @ % on (a+b)
e

o
Cost of dewatering upto 5 per cent of (a+b)
o Note:
may be added. where required, Assessment
o for dewatering shall be made as per site
o conditions.
o
o
323
o
o
o
o
o

Bridge Works: 12.FouadaIion
,
-4
Unit Quantity Rate ~

Sr.
No.
Reference
MoRT&H
'to
Description Rs.

4

Specifications
(ii) Depth 3 m to 6 m
41
Unit = cum
Taking output = 210 cum ,.
a) Labour
Mate
day 0.32
"
Mazdoor
day 8 t
t
b) Machinery
Hydraulic excavator 1.0 cum bucket
hoUr 6

c) Overheads @
% on (a+b)

d) Contractor'S profit @
% on (a+b+c)

costfot210cum =a+b+c+d

Cost of dewatering upto 7.5 per cent of(a+b)

Note:
may be added. where required.Assessment
for dewatering shall be made as per site

conditions.

(iii) Depth above 6 m
Unit =cum


a) Labour
Mate
day 0.4
10

day
Mazdoor
b) Machinery
Hydraulic excavator 1.0cum bucket
hoUr 6
capacily


324

BridgeWorks:t2-Foundation
Unit Quantity Rate

. sr. Rs.
No. MoRT&H
.Specifications
d) contractor's profit @ % on (a+b+c)
Cost lor 180 cum = a+b+c+d
Note: 1-. Cost of dewatering upto 10 per cent of

(a+b) may be added, where required.
Assessmentlor dewatering shall bemade
2. Labour provided for excavation by

mechanicalmeans includes that required
for trimming of bottom and side slopes.
1\. Ordinary rock (not requiring blasting)
A. Manuat Means
Depth upto 3 m
Unit = cum
a) Labour
day 0.20
Mate
day 5.00
Mazdoor
c) Contractor'S profit @ % on (a+b)
Note: Cost of dewatering upto 10 per cent oflabour

Assessmentlor dewatering shall be made as
325
BridIC Works: 12-fQUllllalion
Unit Quantity Rate

Description Rs.
Sr. Reference to
No. MoRT&H
Specifications
".
.,<.~
'.
n'

Bridg~ Works: 12Founda!ion
Unit Quantity Rilte

Rtlference t~ De$crlptlon
Rs:
MoRT&H
Specifications
b) Machinery
PJrCompressor 250 cfm with 2 jack hour 1
hammer for drilling
c) Material
kg 3.50
E!lastingMaterial
Detonator electric Nos. 14
d) Overheads @ 0" on (a+b+c)

e) Contractor's profit @ ~ on (a+b+c+d)
Note: Cost of dewatering@ 10 percent of (a+b)

may be added. where required.Assessment
for dewatering shall be made as per site
conditions. ~
...
rII. Hard rock ( blasting prohibited)
Unit = cum
A. Mechanical Means
a) Labour
day 0.2
en<
Mate
day 5
Mazdoor
or.,
o b) Ma~hlnery
6
Air Compressor250 cfm with 2 leads of hour
o pneumaticbreaker
o
o c) Overheads @ 0" on (a+b)
o
o
o ..
, 327
Bridge Worb: 12-Foundalion
Description Unit ..QuantltY

Sr. Refllrence to
No. MoRT&H .:',:
Specifications
COstfor 10 cum = a+b+c+d
Ratll pllr cum = (a+b+c+d)l10
Note: 1. Cost of dewatering uP1Cl10.percent of

(a+b), may be added, wherll required.
Assessmentfor dewateringshaUbll made
as per sire conditions.
2. In case of rock, foundationbllyond 3 m is

not dug and hence.not included.
V. Marshy soU
Unit = cum
Taking output.'" 1Q. cum
Upto 3 m depth
A. Manual Muns
a) Labour
day 0.4
Mate/Supervisor
.. Mazdoor day 10
" b) Machinery
Tractor-trolleyfor removal hour 2.OT
Cost for 10cum = a+b+c+d

328

Unit Quant1ty Rate

Description
~eference to Rs.
MoRi&H
specifications
Note: 1, Cost of dewatering @ 30 per cent of (a),

may be added, .where required.
Assessment fordewat~ng shall be made
2. Shoring and strutting 15 per cent of (a).

'where required may be added.
3. It is assumed that Marshy soil will be

available upto 3 m depth only. For deeper
excavationbelQW3 mdepth, referanalySis
in item 12.1 (i) to (iv) for ordinary soU.
a. Mechanical Means
a} Labour 0.08
Mare d~
2
Mazd60r for dressing sides, bottom and d~ - .'!
backfilling
b) Machinery
TIpper 5.5 cum capacity, 4 trips per hour hour 0.45
e c) OVerheads @ % on (a+b)
.....~.z'
o~ d} Contractor's profit @ oJ. on (a+b+c)

o ,'t'
o
o Rate per cum = (a+b+c+d}/10
o 1. Cost of dewatering@20percentof(a+b)
o Note:
m~ be added.where required.
o 2. Shoring and strutting @ 10 per cent of
o (a+b). where required may be 3dded.
o
C)
O"'\~ 329
o
o
o
o
o
,
Briclil" Wod<s: 12-Foundation

Unit Quantity
Description
Sr. Reference to
No. MoRT&H
Specifications 12.3 4
3.
It is assumed that Marshy soil will be i
available upto 3 m depth only. For deeper
excavation beloW 3 m depth. refer analysis
in items (i) to (iv) for ordinary soil. '4
. VI. Backfilling In Marshy Foundation PitS

Unit =
cum t
= 6 cum
Taking output s,

a) Labour
Mate
MazdoOr for dressing sides, bottom and
day
day
0.12
3.00
baCkfilli1l9

b) Machinery
Tractor-trolley for transportation
hour 2.00

%on (a+b)
c) overheads @

'.
%on(a+b+c)

Filling .Annular Space Around Footing In

;.
12.2. 304
:.
Rock
=
Unit cum
Lean cement concrete 1:3:6 nominal mix.

Rate may be taken as per item 12.4.
330

Bridge Works: 12.Foundation
Unit Quantity . Rate

Description
Reference to Rs.
MoRT&H
Specifications
304 Sand Filling in Foundation Trenches as

per Drawing & Technical Specification
Unit = cum
a) Labour
day 0.01
Male
day 0.3
Mazdoor
b) Material
cum 1.2
Sand (assuming 20 per cent voids)
c) Overheads @ %.on(a+b)
2100 PCC 1:3:6 In Foundation

12.4.
e Plain cement concrete 1:3:6 nominal mix iii
e foundation with crushed stone aggregate 40
("J mm nominal size mechanically mixed. placed
in foundation and compacted by vibration
d including curing for 14 days.
(',;
(". , =
Unit cum
o a) Labour 0.64
o Mate
day
1
day
o Mason
Mazdoor
day 15
o
o b) Material
cum 13.50
Aggregate 40 mm
o eoarsesand
cum 6.75
tonne 3.45
o Cement
KL 18.00
Cost of water
o
o
o 331
('
c
('
c
(
----- ---
,
Brielge Wades: 12-Foundalim

Sr. Reference to
No. MoRT&H
Specifications
c) Machinery
Concrete mixer 0.4/0.28 cum hour 6.00
hour 6.00
33 KYA generator set
hour 2;00
Water tanker 6 KL capacity
d) Overheads ~ 0/0 on (a+b+c)
e) Contractor's profii @ % on (a+b+c+d )

Vibratorisa partof minorT&P whichis already
Note:
includedin overheadchargesof theconliaCtor.
1.300 Brick Masonry Work in Cement Mortar1~3

12;5.
in Foundation complete excluding
Pointln~ and Plastering, as pefDrawing
and Technical Spl1cificatlons
Unil= cum
=
Taking oUlput 5 cum
a) Material
Nos. 2500
Bricks 1stclass
cum 1.2
Cement Mortar 1:3
, b) Labour
day 0.48
Mate
day 4
""
Mason
day 8.00
Mazdoor
c) Overheads @ 0/0 on (a+b)
d) Contractor's profit@ % on (a+b+c)

332
..

Bridge Works: 12foundation
Unit Quafltity - Rate

Rs.
MoRT&H
Specifications
Cement Mortar 1:3(1 cement: 3 sand)

Sub-analysis
Unit = 1 cum
a) Materials
MT 0.51
Cement
cum 1.05
Sand
b) Labour
day 0.04
Mate
day 0.90
Matdoor
Total Material and Labour = (a+b)
StoneNiasonry Work-In Cement-Mortar 1:3

1400
in Foundation complete as per Drawlng
and Technical Specification!> .
Unit=cum ji
'--
A. Square Rubble Coursed Rubble
1405.4
Masonry (first sort)
a) Material
cum 5.50
Stone
Nos. 35.00
Through and bond stone
(35no.xO.24mxO.24mxO.39m
= 0.79 cum).
cum 1.50
Cement mortar 1:3
b) Labour
"i
day 0.66
Mate
~.
,~, day 7.50
I' Mason
day 9
_Mazdoor
333
o
o
o
C'
('

t
Bridge Works: 12Foundation
I
Description Unit QuantItY

,
Sr. Reference to
41
No. MoRT&H
Specifications
t
d) Contractor's profit@
Cost tor 5 cum <: a+b+c+d

% on (a+b+c)

B: Random Rubble Masonry
1405.3

(coursed/Uncoursed) .
Unit= cum

a) Material
S~e
Through and bond stone
cum
Nos.
5.50
35.00

(35nOS.xO.24rnxO.24mxO.39m:O.79cuml
Cementmortar 1;3 cum 1.55

b) Labour
Mate
day
day

Mason
Mazdoor day

c) Overheads @
% on (a+b)
% on (a+b+c)


Note: The labour already considered in cement
mortar has been taken into account while

proposinglabour for masonryworks.

334

Jlrid&e WaRs: 12-Foundatioo .
Unit QuantIty 'Rate

Reference to Rs.
MoRT&H
Speclflcat1.ons .
..12.8. 1500,1700 & 2100 PlalnlRelnforced Cement Concrete In

Open Foundation complete as' per
Drawing and Technical SpecifiCations
A. PCC Grade M1~
Unlt= cum
Tatdng output= 15 cum
a) Material 4.13
MT
cement 6.75
cum
eoarsesand 8.1
cum
40 mm aggregate 4.05
cum
2()mmaggregate 1.35
cum
10 mm aggregate
b) l..a~ur day 0.86

Mate day 1.5
Mason 20
day
Mazdoor
i
c) Machinery 6.00
~.; Concrete miXer0.40/0.28 cum capacity hoUr
6.00
Generator63 tOIA hoUr
e
d) Formwork @ 4 per cent on cost of
03 concrete i.e. cost of material, labour and
e machinery
o e) Overheads @
% on (a+b+c+d)
o
f) contractor's profit @ % on (a+b+c+d+e)
o
o Cost for 15 cum = a+b+c+d+e+f
o Rate per cum = (a+b+c+d+e+f)/15

o NeedleVibratoris an itemof minorT&P which
Note:
o is already included in overhead charges.
Hence not added in rate analysis of cement
o
concreteworks.
o
o
335
o ',.
o
('
('
('
Brld&e WCIIb: 11-FouadaIiaD
Unit. . Quanti1-
Reference to Desc~ptlon
Sr.
No. MoRT&H . "
Specifications
B. PCC Gnde M 20
Unit = cum
Takingoutput= 15cum
a) Material
cement MT 5.16
coarse sand cum 6.75
40 mmaggregate cum 5.4 .
20 mmaggregate cum 5.4
10mmaggregate cum 2.1
b) Labour
Mate day 0.86
"Mason day 1.5
M~ d~ ~
c) Machinery
Concretemixer0.40/0.28"
cum cap;ICitYhoUr 6.00
Generator33KVA hOur 6,00

concretete. costof material,labourand
machinery
e) Overheads @ % on (a+b+e+d)
f) . Contnctor's profit @ % on (a+b+c+d+e)

Costfor 15 cum = a+b+c+d+e+f
Rate per cum (a+b+c+d+e+f)/15
J C. RCCGradeM 20
Case-I: Using Concrete Mixer
Unit= cum
Takingoutput= 15cum
336

Bridge Works: 12-Foundalion
Rilference to Description Unit QuantItY Rate

Sr. Rs.
Mo. . MoRT&H
Specifications
a} Material
cement MT 5.21
Coarsesand cum 6.75
b) Labour
day 0.86
Mate
Mason day 1.5
day 20
Mazdoor
c) Machinery
Concretemixer 0.40/0.28cum capacity hour 6.00
Generator33 KVA hour 6.00
d) Formwork @ 4 percent on (a+b+c)
e)' Overheads @ on (a+b+c+d)
f) Contractor's profit@ on (a+b+c+d+e).
Cost for 15 cum = a+b+c+d+e+f

.
Rate per cum = (a+b+c+d+e+f)/15
o Case-II: With Batching Piant, Trans.it

Mixer and Concrete Pump
o Unit = cum
o Takingoutput = 120cum
o a) Material
Cement' Mf
41.66/
o Coarsesand
20 mmaggregate
10mmaggregate
cum
cum
cum
54.00
64.80/
43.20/
o b) Labour
Mate day 0.84
3.00
o Mason day
18.00
Mazdoor day
o
o 337
e
o
o
o
c
IlridP WOIb: i2.FoundatiOn
DescriPtIon Unit Quantity Rate

Sr. Referenceto Re .:
No. MoRf&H
Specifications
c) Machinery
hoUr 6.00
Batchlng plant @ 20 cumlhr
hoUr 6.00
Generator 100 KVA
hoUr 6.00
Loader 1 cum capacity
hoUr 15.00
Transit mixer 4.0 cum capacity lead
upt01 km
t-km 300L
Lead beyond 1 km, L-lead in km
hoUr 6.00
Concrete pump
d) Formwcnk @ 4 per cent on cost of

concrete i.e. cost of material, labour and
machinery
.) Overheadll @ .% on (a+b+c+d)
f) Contractor's proflt@. "I.on (a+b+c+d+e)
D.PCC Grade M 25
Case-l : Using ConCrete Mixer
Unlt= cum
a) Material
MT 5.99
Cement
cum 6.75
Coarse sand 5.4
cum
40 mm aggregate
cum 5.4
20 mm aggregate
cum 2.7
10 mm aggregate
b) Labour
day 0.86
Mate
day 1.5
Mason
day 20
Mazdoor
338

BridgeWodcs: 12-Foundalion
Unit QuantIty Rate

Rs.
MoRT&H
Specifications
c) Machinery
Concrete mixer (capacity 0.40/0.28 cum) hour 6.00
Generator33KVA hoUr 6.00
d) Formwork@3.75percentof(a+b+c)
e) Overheads @ . "10 on (a+b+c+d)
f) Contractor's profit@ Ok on (a+b+c+d+e)
COst for 15 cum =a+b+c+d+e+f
Rate per cum = (a+b+c+d+e+t)/15
. Case-li: With Batchlng Plant. Transit

Mixer and QOncrete l"ump
Unit = cum
Taking output > 120 cum
a) Material
MT 47.95
cement
cum 54'
Coarse sand
e 40 mm aggregate
cum 43.2
cum 43.2
c 20 mm aggregate
cum 21.6
o 10 mm aggregate
c b) Labour
day 0.84
Mate
o Mason
day 3
18
c Mazdoor
day
o c) Machinery
hour 6.00
o Batching plant @20'cumlhr
hour 6.00
Generator 100 KVA
c Loader 1 cum capacity
hour 6.00
hour 15.00
C Transit mixer 4 cum capacity lead upto
f' 1 km
, Transit mixer 4 cum capacity lead beyond
t.km 300L
f' 1 km L-lead in kilometre
'~
hour 6.00
(' Concrete pump
r
f' 339
f'
(
(
IIridp Works: 12FOUDdaIioo
Sr. Reference to Description Unit. Quantity

No. MoRT&H
Specifications ." ',
d) Forrnwork @ 3.75 per cent Qf cost of -.

concrete i.e. cost of material, laboUrand
niachinery
e) Overheads @ % on (a+b+c+d)
f) Contractor's profit @ % on (a+b+c+d+e)
Cost for 120 cum = a:l'b+c+d+e+f
Rate per cum = (a+b+i:+d+e+f)f120
E. RCC GradeM25
ClIn-1 : Using Concrete Mixer
Unlt= cum
Taking oytput = 15 cum
a) Material
cement MT sos
Coarsesand cum 6.75
20 mm aggregate cum 8.1
b) Labour
Mate day 0.86
;
"\
, Mason
Mazdoor
day
day
1.50
20.00
";1.
c) Machinery
..-,/ Concrete mixer 0.40/0.28 cum capacity hour 6.00
~ Generator33 KVA hour 6.00
d) Formwork @ 3.75 per cent of a+b+c
f) Contractor's profit@ %on (a+b+c+d+e)
Rate per cum = (a+b+c+d+e+f)f15
340

Bridge WorIcs: ) 2-Foundation
Unit . Quantity Rate

Description
Sr. ,Reference to RS;
No: MoRT&H
Specifications
Case-II: With Batchlng Plant, Transit

Unit = cum
Takingoutput = 120 cum
a) Material
Cement Mf 48,38
Coarsesand cum 54
20 mmaggregate cum 64,8
10mmaggregate cum 43,2
b) Labour
Mate day 0,84
Mason day 3,00
M;mIoor day 18
c) Mac;hlnery
Batchingplant @ 20 .cumlhr hour 6,00
Generator100KVA hour 6,00
Loader1 cum capacity 1 cum hour 6,00
transit mixer4 cum capacitylead upto hour 15,00
1km
Transitmixer 4 cum capacitylead beyond t.krn 300L
1 km, L-1E1ad
in kilometre
Concretepump hour 6,00
c- d) Formwork @ 3,75 per cent on cost of

concretel.e. cost of material,labourand
o , machinery
o
% on (a+b+c+d)
o e) Overheads @
o l) Contractor's profit @ % on (a+b+c+d+e)

o
o
o Rate per cum (a+b+c+d+e+f)/120
o
()
f) 341
L
(',
("
t:
Bridge Wod<s: 12-Foundalion
Sr. Reference to . Description Unit Quantity -

Rate
Rs.
No. MoRT&H
Specifications
.
F. PCCGrade M 30
Unit= cum
Takingoutput= 15cum
a) Material
Cement Mi 6.08
Coarsesand cum 6.75
b) Labour
Mate day 0.86
Mason day 1.50
Mazdoor day 20.00
c) Machinery
Concretemixer0.40/0.28 cum capacity hOur 6.00
Generator33KVA hOur 6.00
d) Formwork @ 3.50 per cent of cost of

concretei.e.cost of material,labourand
machinery.
, f) Contractor's profit @ 0/. on (a+b+c+d+e)
Cost for 15cum= a+b+c+d+e+f
Rate per cum = (a+b+c+d+e+f)I15
342
I.
11

Unit Quantity Rate.

,., .. Description
Reference to Rs.
MoRT&H
Specifications
Case-II : Using 6atchlng Plant, Transit
Unil=cum
a) Material
MT 48.60
Cemenl
cum 54
Coarse sand 43.2
cum
40 mm aggregale 43.2
cum
20 mmcaggregale
cum 21.6
10 mm aggregale
Il) Labour 0.84

day
Mate
day 3.00
Mason
day 18
Mazdoor
c) Machinery
6.00
Balching planl @ 20 cumlhr hoUr
6.00
Generalor 100KVA hoUr
6.00
Loader 1 cum capacity hoUr
15.00
O' Transil mixer 4 cum capacity lead upto hoUr
o 1 km
Transil mixer 4 cum capacity lead beyond l.km
300L
0: 1 km, L-Iead in kilometre
6.00
o Concrelepump hoUr
o d) Formwork @ 3.5 per cent of cosl of

o concrele Le, cost of material, labour and
machinery
o
o e) Overheads @ 0/0 on (a+b+c+d)
o f) Contractor's profit@ % on (a+b+c+d+e)

o
o Cosl for 120 cum = a+b+c+d+e+f
o Rate per cum = (a+b+c+d+e+f)I120

o
o 343
0;;;;:
o
o
('
('
('
Briel WOIb: 12-f.',. jon

Sr. Reference to
No. MoRT&H
Specifications
G.: RCC Grade M 30
Unit.= cum
a) Material
Cement MT 6.10
Coarse sand cum 6.75
cum 5.4
10 mm aggregate
b) Labour
day 0.86
Mate
day 1.50
Mason
Mazdoor day 20.00
c) Machinery
Concrete mixer 0.4010.28 cum capacity hour 6.00
Generator33IWA hour 6.00
d) Formwork @ 3,S per cent on cost of

machinery
,,
~,J
'/ f) Contractor's profit@ % on (a+b+c+d+e)
I'.L
~ Cost fOr15 cum = a+b+c+d+e+f
Rate per cum = (a+b+c+d+e+f)l15
Case-II: Using Batchlng Plant, Transit

Unit= cum
344
l

BridgeWodcs: 12-FoundatiOn
ReJe~ence to Description Unit Quantity Rate

MoRT&H Rs.
Specifications
a) Material
cement MT 48.80
Coarse sand cum 54
b) L:abour
Mate day 0.84
Mason day 3.00
Mazdoor day 18
c) Machinery
Batching plant @20 cumlhr hour 6.00
Generator 100 IW A hour 6.00
Loader 1 cum capacity hour 6.00
Transit mixer"1cum capacity lead upto hour 15
1 km
." -
Transit mixer 4 cum capacity lead beyond t.km 300L
1 km, L-Iead in kilometre
Concrete pump hour 6.00
d) Formwork @ 3.5 per cent of cost of

concrete i.e. cost .of material, labour and
machinery
e) Overheads @ "10 on (a+b+c+d)
t) Contractor's profit @ ~. on (a+b+c+d+e)
0 Cost for 120 cum = a+b+c+d+e+f

~.
o ,.:; . Rate per cum = (a+b+c+d+e+f)l120

o H. RCC Grade M 35
o
o Case"1 : Using Concrete Mixer
o Unit= cum
o Taking output = 15 cum
o
o '\ 345
('
('
('
c
('

Bridge ~oII<s: 12Foundatioo
Description Unit QuantlW .

Sr. Reference to
No. MoRT&H
Specifications
a) Material
cement MT 6.33
Coarsesand cum '6:75
10mm"I9gregate cum 5.4
b) Labour
Mate day 0.86
Mason day 1.50
Mazdoor day 20.00
c) Machl~ery
.concrete mixer0.40/0:28 cum capacity. hour 6.00
d) FormwOrk @ 3 per cent on a+b+c
t) Contractor's profit @ % on (a+b+c+d+e)
l
Case-U : Using Batchlng Plant, Transit
j
Unit = cum
TakingoiJtput = 120cum
a) Material
Cement MT 50.64
Coarsesand cum 54
10mm aggregate cum 43.2
346

..:~
....
,-:: .~}f;;.;._
Bridge Worlcs: 12Foundation

. MoRT&H Rs.
Specifications
b) Labour
Mate ,day 0.84
Mason day 3.00
Mazdoor day 18
c) Machinery
Batching plant@20cumlhr hour 6.00
Generator 100 KVA hOur 6.00
Transit mixer 4 cum capacity lead upto hour 15.00
1 kin
Transit mixer 4 cum capacity lead beyond t.km 300L
1 kin, L-Iead in kilOmetre
Concrete pump hour .6.00
d) Fotmwork @ 3 per cent on cost of

concrefe teo cost of material, labour and"
machinery
.',
f) Contractor's profit@ % on (a+b+c+d+e)
e Cost tor 120 cum = a+b+c+d+e+f
Rate per cum = (a+b+c+d+e+f}l120

e
e Note: Wherever concrete is carried out using
batching plant, transit mixer, concrete pump,
'0
admixture @ 0.4 per cent of weight of cement
o may be added tor achieving desired slump of
o concrete.
o
o
o
o
o
o
0,-, 347
o
o
o
o
o
Bridp. Worb: 12Foundotioa
Sr. Reference to Description Unit Quari~

No. MoRT&H
Specifications
WELL FOUNDATION
12.9. 1200 Providing and Constructing Temporary

Island 16 m diameter for Construction of
Well Foundation forB m dla Well.
A. Assuming depth of water 1.0 m and

height of Island to be 1.25 rn .
Unit = 1 No.
Takingoulput = 1 No.
a) Material
Earth(compacted) cum 251.20
Sandbags Nos. 750.00
b) Labour
Mate day 0.40-
Ma2doorfor filling sand bags. stitching day 15.00
and placing
c) Machinery
Cranewith grab 1 cum capacity hour 20.00
Consumables@ 2.5 per cent of (c) above
d) Overheads @ %on.(a+b+c)
Rate per No. = (a+b+c+d+e)

Note : It is assumedthatearthwill be availablewithin
theworkingspace of crane with grab bucket
B. Assuming depth of water 4.0 m and

height of Island 4.5 m
=
Unit 1 No.
=
Takingoutput 1 No.
348

MoRT&H ~s.
Specifications
a) Material
Earth (compacted) cuin 904.32
Sandbags Nos: 6000
Wooden ballies .8" diaand 9 m long Nos. 95
Wooden ballies 2" dia for bracing Rm 190
b) labour
Mate day 5.60
Mazd()()rfor piling 8" dia ballies day 18.00
Mazd()()r for bracing with 2" dia ballies day 12.00
Mazdoor for filling sandbags, stitching day 110.00
and placing
c) Machinery
Crane with grab 1 cum capacity hour 50.00
Consurnables and other arrangernenlS for

pilingballies @2.5 per cent of (a+b+c).
d) Overheads @ 0/0 on (a+b+c)
~ e) Contractor's profit@ % on (a+b+c+d)
c. Rate per No. = (a+b+c+d+e)

c~
~.'; Note: For other well diameters tate can be worked
J{ out on the basis of cross-sectional area of
~, i'
well. The diameter of the island shall be in the
conformity with Clause 1203.2 of MoRT&H
C
Specifications.
C
() C. Providing and constructing one span
service road to reach Island location
()
from one pier location to another pier
o location
()
Assuming spaillength 30 m, width of service
('
road 10m and depth of water 1 m
{:
()
o 349
('
('
C
('
('
Bridge Works: 12FoundaIion

No. MoRT&H
Specifications
Unit = 1 metre
a) Material
Earth cum 450.00
Sandbags Nos. 300.00
b) Labour
Mate day 0.24
Mazdoor for filling sand bags, stitching day 6.00
and placing
c) Machinery
Front end Loader 1 cumcapacity hour 27.00
TIpper 5.5 cum capacity hour 28.00
d) Overheads @ %~on(a+b+C)
e) Contractor's profit@ % on'(a+b+c+d)
Cost for 30 m = a+b+c+d+e
Rate per m = (a+b+c+d+e)l30
12.10. 1200& 1900 Providing and laying cutting edge of mild

steel weighing 40 kg per metre for well
foundation complete as per drawing and
technical specification
Unit = 1 MT
Taking output = 1 MT
a) Material
Q Structural steel in plates, angles, etc. MT 1.05
including5 per cent wastage
ii) 'Nuts and bolts kg 20.00
350

I
..
'Sr, Reference to Description Unit Quantity Rate
No. MoRT&H Rs.
Specifications
b) Labour
(for cutting, bending, making holes,
joining, welding and erecting in position)
Mate day 1.32
Fitter day 5.50
Blacksmith day 5.50
Welder . day 5.50
Mazdoor day 16.50
Electrodes. culling gas and other

consumables@10percentOfcostol(a)above
Rate pllrMT = (a+b+c+d)
.".", '1".1
.~~
.
12.11. 1200,1500 & 1700 Plaln/ReinforcedCement Concrete, In
Well Foundation complete as per Drawing
and Tllchnical Specifications
Unit = 1 cum
A. Well Curb
i) RCC M 20 Grade
Samll as for 12.8(e) except lor 10rmWork
which shall be @20 per centof the cost
of concrete instead of4 per cent,
II) RCC M 25 Grade
e Same as for 12.8 (E) except for formwork

which shall be @ 20 per cent of the cost
of concrete instead of 3.75 per cenl
o III) RCC M 35 Grade

o Same as for 12.8 (H) except for formwork
which shall be @ 20per cent 01the cost
o of concrete Instead of 3 per cenl
o
0;' 351
0,
o
o
o
,
Bridge Worb: 12-Foundalion
4
4
Sr.
No.
Reference
MoRT&H
to Description Unit Quantity t
Speclflcattons /.,4
Note: If curb concrete is carried out within steel liner,
cost of formwor1<shall be excluded.

'4
B. Well Stelning 41

(I) PCC M 15 Grade
Same as for 12.8 (A) except for formwor1<

of concrete instead of 4 per cent.
(II) PCC M 20 Grade t
.Same as for 12.8 (B) except forformwor1<
t
of concrete instead of 4 per cent. t

(Iii) RCC M20 Grade
Same as for 12.8 (e) exceptforformwor1<
which shall be @ 10~r cent of th.e cost

(Iv) PCC M 25 Grade

Same as for 12.8 (0) except for formwor1<
which shall be @ 10 per cent Of the cost
of concrete instead of 3.75 per cent.

(v) RCC M 25 Grade
Same as for 12.8 (E) except for formwor1<

of concrete instead of 3.75 per cent

(vi) PCC M 30 Grade
Same as for 12.8 (F) except for formwor1<
which $hall be @ 10 per cent of the cost

(vII) RCC M 30 Grade

Same as for 12.8 (G) except forformwor1<

352

Bridge Wod<s: 12-Folindation
. .

sr, Reference to
Rs.
No. MoRT&H
Specifications
(viii) RCC M 35 Grade

Sameas for 12.8(H) exceptfor formwork
which shall be@10percentofthe cost
(Ix) RCCM 40 Grade

using Batcbln!! Plant, Transit Mixer
and Concrete Pump
Unit = cum
a) Material
e, Cement MT 51.60
54.00
e; Coarsesand cum
64.80
20 mm aggregates . cum
e, 10mm aggregates cum 43.20
206.00
e, Admixture kg
e b) Labour
e Mate day 0.84
3.00
Maison day
e Mazdoor day 18.00
e
o c) Machinery
Batching Plant hour 6.00
o Generator100 KVa hour 6.00
6.00
o Loader 1 cum capacity
Transit mixer 4 cum capacity for lead
hour
hour 15.00
o upto 1km
o Transit mixer 4 cum capacity for lead t.km 3OO.L
beyond 1 km.
o Concretepump hour 6.00
o
o d) Formwork @ 10 per cent on cost of
o machinery
o
o
o
0, 353
o
o
o
o
o
Bridge Works: 12-Foundatioo

No. MoRT&H
Specifications
I) Contractor's proflt@ % on (a+b+c+d+e)
Cost for 120 m = a+b+c+d+e+f
Rate per m = (a+b+c+d+e+f)/120
C. Bottom Plug
Concrete to be placed using tremie pipe

(Note: 10 percent extra cement to be added
where underwaterconcretingis involved)
(i) PCC Grade M 20
Unit= cum
Taking output = 15cu!"
a) Material
Cement MT 5.55
20 mm aggregate cum 5A
Admixture kg 18.60
b) Labour
Mate day 0.9
Mason day 1.50
Mazdoor day 20.00
c) Machinery
Concrete mixer OAO/0.28cum capacity hour 6.00
Light crane 3tonnes capacity for handling hour 6.00
tremiepipe
Add 5 per cent of cost of material and labour

towards cost of forming sump, protective
bunds,chisllingand making arrangementsfor
underwater concretingwith tremie pipe.
354

Bridge Works: I2-Foundation
Unit Quantity Rate

Reference to 'Description
Sr. Rs.
No: MoRT&H
Specifications
d} Overheads @ % on (a+b+c)
Cost for 15cum = a+b+c+d+e
Case-II: Using Batcl1ing Plant, Transit

Mixer and Crane/Concrete
Pump
Unit = cum
Tallingoutput = 120 cum

"
a) Material
MT 44.4

.'
cement
cum 64
Coarse sand
cum 64.8
20 mm aggregate
43.2

cum
.'
10 mm aggregate
kg 148:80
Admixture
b) Labour
0" day 0.88
Mate
e Mason day
day
3.00
18
Matdoor
e
o c) Machinery
hour 6.00
Batching plant @ 40 cumlhr
o Generator 100 KVA
hour 6.00

hour
hour
6.00
15.00
Transit mixer 4 cum capacity, lead upto
o 1 km
o Transit mixer 4 cum capacity, lead
t.km 300L
o beyond 1 km, L - lead in kilometre

hour 6.00
Concrete pump
o
o Add 5 per cent of cost of material and labour
o bunds, chiselling and making arrangements
o for under water concreting with tremie pipe.
o
o .:" 355
()
o
o
{'l
o
Bridge Wotb; 12.Poundation
i
No. MoRT&H 4
Specifications 4
4
e) Contractor's profit @
% on (a+b+c+d)


t
t
(Ii) PCC Grade M 25 t
Unit = cum
Taking output = 1.5cum

a) Material
Cement
Coarse sand
MT
.-
cum
5.99

6.75
Admixture kg 21.60
b) Labour
~
Mate day 0.9
\
Mason day 1.50
) Mazdoor
) day 20.00
c) Machinery
~
Concrele mixer 0.4010.28 cum capacity hour 6.00
Generalor 33IWA hour 6.00
light crane of 3 tonnes capacity for hour 6.00
handling tremie pipe

towards cost of forming sump. protective
bUrids, chiserrmgand making arrangements for
underwater concreting with tremie pipe.
356
... _-----
,

Bridge Works: 12-FoundatiOll
.,,- /
Reference to Description Unlt. Quantity Rate
MoRT&H Rs.
Specifications
CosHor 15 cum = a+b+c+d+e
., Rate per cum = (a+b+c+d~eV15
Case-II : Using Batchhig Plant, Transit
Mixer
Pump
and Crane/Concrete

.'
Unit= cum
.'
a) Material
Cement MT 47.88
. 54
"
Coarse sand cum

.' Admixture kg 172.80
e b) Labour
o Mate day 0.88
3.00
Mason day
o M~oocr d~ 18
e
c) Machinery
o Balching plant @ 20 cumlhr hour 6.00
o Generator 100 KVA hour 6.00

Transit mixer 4 cum capacity, lead upto
hour
hour
6.00
15.00
o 1 km
o Transit mixer 4 cum capacity, lead l.km 300L
o beyond 1 km, L-Iead in kilometre

Concrete pump hour
-
6.00
o
Add 5 pre cent of cost of material and labour
o towards cost of forming sump, protective
o bunds, chiselling and making arrangements
o for under water concreting with tremie pipe.
o
0"",
~ 357
o
o
o
()
o

No. MoRT&H
Specifications
Cost for tzocum = a+b+c+d+e

(iii) PCC Grade M 30
Case-I : Using Concrete Mixer
Unit = 1 cum
TakinQoutput = 15 cum
.a) Material
Cement MT 6.08.
Admixture kg 21.60
b) Labour
M~ d~ 0.9
M~n ~ 1.50
M~door d~ 20.00
c) Machinery
Concrete mixer 0.40/0.28 cum cap!lCity hour 6.00
Light crane of 3 tonne capacity for hour 6.00
handlingtremill pipe

bunds, chiselling and making arrangements
for under water concreting with tremie pipe.
358

Bridge Worlcs: 12-Foundation
Description Unit QlJantlty Rate

Sr. Reference to -
Rs.
No. MoRT&H
Specifications
e) Contractor's profit@ 0/. on (a+b+c+d)

Case-II: Using Batching Plant, transit
Mixer and CranefConcrete
Pump
Unit = cum
T<ikingoutput = 120 cum
a) l'iIIaterlal
Cement MT 48.64
COarse sand cum 54
10 mm aggregate cum 4.3.2
Admixture kg 172.80
b) Labour
Mate day 0.88
Mason day 3.00
Mazdoor day 18
c) Machinery
BatChing plant @ 20 cumlhr hour 6.00
Generator1ooKVA hour 6.00
Transit mixer 4 cum capacity, lead upto hour 15.00
1 km
Transit mixer 4 cum capacity,lead beyond t.km 300L
1 km, L-Iead in kilometre
Add 5 per cent of cqst of material and labour

bunds, Chiselling and making arrangements
359
(
{
f

Unit Quantity Rate

Description
No. MoRT&H
Specifications
Cost for 120 cum =.a+b+c+d+e
(Iv) PCC 'Grade M 3$
Unit = 1 cum
a) Material
Mf 6.29
Cement
cum 6.75
eoarsesand
.curn 5.4
40 mm aggregate
cum 5.4
20 mm aggregate
cum 2.7
10 mm aggregate
kg 21.60
Admixture
b) Labour
day 0.9
Mate
day 1.50
Mason
day 20.00
Mazdoor
c) ~achinery
hour 6.00
Concrete mixer 0.4010.28 cum capacity
hour 6.00
Generator 33 t<N A
hour 6.00
Light crane of 3 tonne capacity for
handling tremie pipe

bunds, chiselling and making arrangements
360

,.

",. .+4
Bridge Works: 12-Foundotioo

No. MoRT&H Rs.
Specifications
e) Contractor's proflt@ ". on (a+b+c+d)
Cost for 15 cum =a+b+c+d+e
Rate per cum = (a+b+c+d+e}/15
Case-II : Using Batchlng Plant, Transit

Mixer and Crane/Concrete
Pump
Unit= cum
a) Material
Cement MT 50.28
Coarsesand cum- 54
20 mmaggregate cum 64.!!
Admixture kg 172.80
b) Labour
Mate day 0.88
Mason day 3.00
Mazdoor day 18
c) Machinery
Batching plant @ 20 cumlhr hour 6.00
Generator100 !<VA hour 6.00
Transit mixer 4 cum capacity, lead upto hour 15.00
1 km
Transit mixer 4 cum capacity, lead beyond t.km 300L
1 km, L-lead in kilometre
Concretepump hour 6.00

towards cost of forming sump. protective
bunds. chiselling and making arrangements
for underwater concreting with tremie pipe.
361

Sr. Reference to
Rs.
No. MoRT&H
Specifications

D. Intermediate Plug
(I) Grade M 20 pec

Same as in bottom plug concrete,
excluding cost of forming sump, protective
bunds, chiselling etc.
(Ii) Grade M 25 PCC

Same-as in bottom plug concrete,
bunds, chiselling etc.
(iii) Grade M 30 PCC

Same as in bottom plug concrete,
. bunds, chiselling etc.
E. TopPlug
(i) Grade M 15 PCC

Same as item 12.8(A) excluding formwork
(Ii) Grade M 20 PCC

Same as item 12.8(B) excluding formwork
(ill) Grade M 25 PCC

Same as item 12.8 (D) excluding formwork
(tv) Grade M 30 PCC

same as item 12.8(F) excluding formwork
362

.. ~-_
,.~''''''~i~
.. . _,~.
~<~/:.i
~,~- .. }~
Reference to Description UnIt Quantity Rate

Sr.
MoRT&H Rs.
No.
Specifications
F. Well Cap
(i) RCC Grade M 20
Unit = cum'
a) Material
Cement MT 5.12
b) Labour
Male -day 0.86
Mason day 1.5
Mazdoor day 20
c: c) Machinery
e Concrete mixer (capacity 0.40/0.28 cum) hour
hour
6
Generator 33 KVA 6.
e Formwork @ 4 per cent of a-b-c
e
% on (a+b+c)
e d) Overheads @
c .- e) Contractor's profit@ % on (a+b+c+d)

o
o
o Rate per cum = (a+b+c+d+eV15
o Case-II: Using Batching Plant, Transit

o Mixer and Concrete Pump
o
Unit= cum
o Taking output = 120 cum
o
o
o s: 363
r
('
c
('
Bridge WorIcs: 12-Foundalioo
Sr. Reference to Description Unit Quantity Rate.

No. MoRT&H Rs.
Specifications
a) Material
Cement Mf 40.92
Coarse sand cum 54
b) Labour
Mate day 0.84
Mason day 3
Mazdoor day 18
c) MaChinery
Balching plant (output 20 cumihr) hour 6.00
Loader (capacity 1 cum) hour 6.00
Transilmixer (capacity 4.0 cum)
Lead upto 1 kin hour 15.00
Lead beyond 1 kin. L-lead in kilometre l.km 300L
Formwork@4 per cent of (a+b+c)

Rate pel' cum = (a+b+c+d+e)/120
Note: Wherever concrete is carried out using
batching plant, transil mixer, concrete pump.
admixtures@0.4percenlofweightofcement
may be added for achieving desiredslurilp of
concrete.
364


No. MoRT&H Rs.
Specifications
(il) RCC GradeM 25
Unit = cum
Takingoutput= 15cum
'a) Material
Cement MT 6.05
Coarsesand cum 6.75
b) Labour
Mate day 0.86
Mason day 1.5
Mazdoor - lIay 20
c) Machinery
Concretemixer(capacity0.40/0.28 cum) hour 6
Generator33KVA hour 6
d Formwork@3.75'percentof a+b+c
c,
0/. on (a+b+c+d)
e d) Overheads @
0\ ' e) Contractor's profit@ % on (a+b+c+d)

o
0'
o Rate per cum = (a+b+c+d+e)/15
o Case-II : Using Batchlng Plant, Transit
o Mixer and Concrete Pump
o
Unit = cum
o =
Takingoutput 120cum
o
o
o
o 365
('
(

Sr. Reference to
MoRT&H Rs.
No.
Specifications
a) Material
MT 48.40
Cement
Coarse sand cum 54
20 mm aggregate cum 64.8,
b) labour
, Mate day' 0.84
Mason day 3
Mazlloor day 18
c) Machinery
Batching plant (output20cum/hr) hour 6.00
Generator 100 twA hour 6.00
Loader (capacity 1 cum) hour 6
Transit mixer(capacity 4.0 cum)
Lead upto 1 km . hour 15.00
Lead beyond 1 km l-Iead in kiromelfe t.km 300l .
Formwork @ 4 per cent.of (a+b+c)
d) Overheads @ %on (a+b+c)
Cost for 120 cum ='a+b+c+d+e
Rate per cum = {a+b+c+d+e)l120
(iii) RCC Grade M 30
c Case-I: Using Concrete Mixer
'Unit= cum
366


Reference to
Rs.
MoRT&H
Specifications
a) Material
Cement MT 6.10

cum 5.4
10 mm aggregate
b) Labour
Mate day 0.86
Mason day 1.5

Mazdoor day 20
c) Machinery
Concrete mixer (capacity 0.40/0.28 cum) hour 6
Generator33IWA hour 6
Formwork@ -3.5 per cent of (a+b+c)
d) Overhqads @ "10 on (a+b+c)
e) Contractor's profit@ "10 on (a+b+c+d)

Case-II : Using Batching Plant, Transit

Unit = cum
a) Material
Cement MT 48.79
Coarse sand cum 54
b) Labour
Mate day 0.84
Mason day 3
Mazdoor day 18
o
o
o
o 367
('
('
f
(
1
Bridge Works: I2-Foundalion

Sr. Reference to
No. MoRT&H
Specifications
c} Machinery
Batching plant (output 20 cumlhr} hour 6.00
hour 6~00
Generator 100 KVA
hour 6.00
Loader (capacity 1 cum)
Transit mixer (capacity 4.0 cum)
hour 15.00
Lead upto 1 kin
Lead beyond 1 km, L-Iead in kilometre l.km 300L
hour 6.00
Concrete pump
Formwork@ 3.5 per cent of (a+b+c)
d} Overheads @ % on (a+b+c+d)
e} Contractor's profit @ % on (a+b+c+d)

Rate per cum = (a+b+c+d+&}/120
(Iv) RCC Grade M 35
=
Unit curn
a) Material
MT 6.33
cement
cum 6.75
Coarse sand
cum 8.1
20 mm aggregate
cum 5.4
10 mm aggregate
b} Labour
day 0.86
Mate
day 1.5
Mason
day 20
Mazdoor
c) Machinery
Concrete mixer (capacity 0.40/0.28 cum) hour 6
hour 6
Generator 33 KVA
Formwork@ 3 per cent of (a+b+c)
368

Bridge Works : 12-Foundation
Reference to Description UnltQlJ3lltity Rate

MoRT&H Rs.
Specifications
e) Contractor's profit@ % on:(a+b+c+d)

Case-II: \.ising Batching Plant, Transit
=
Unit cum
Taking ouput = 120cum
a) Material
cement MT 50.64
Coarse sand cum 54
20 mn):aggregate . cum 64.8
b) Labour
Mate day 0.84
Mason day 3
Mazdoor day 18
c) Machinery
Batching plant(output 20 cumlhr) hour 6.00
Generator100'tWA hour 6.00
Loader (capacity 1 cum) hour 6.00
Lead upto 1 km hour 15.00
Lead beyond 1 km, L-Ieadin kilometre t.km 300L
Formwork @ 3 per cent of (a+b+c)

369

No. MoRT&H
Specifications
Note: Wherever concrete is carried out using

batching plant, transit mixer, concrete pump,
admixtures @0.4 per cent of weight of cement
may be added for achieving desired slump of
concrete.
(v) RCC M 40 Grade
Using Batchlng Plant, Transit Mixer and

Concrete Pump
Unit = cum
a) Material
Cement MT 52.20
20 mm aggregates cum &1.80
10 mm aggregates cum 43.20
Admixture kg 206.00
b) Labour
Mate day 0.84
Mason day 3.00
Mazdoor day 18.00
c) Machinery
Batching Plant hour 6.00
Transit Mixer 4 cum capacity for lead hour 15.00
upto 1 km
Transit mixer 4 cum capacity for lead t.km 300L
beyond 1 km

concrete I.e. cost of material, labour and
machinery
370

Bridge Works: Ii-Foundation

MoRT&H Rs.
Specifications
.1) Contractor's profit@ % on (a+b+c+d+e)

Section 1200 Sinking of 6 m external diameter well
(other than pneumatic method of sinking)
through all types of strata namely sandy
soil, clayey soil and rock as shown against
'each case, complete as per,drawlngand
technical specific.ations. Depth of sinking
is reckoned from bed level.
Unit = ItUnhingme.lre
Taking output = 1 m
Diameter of well 6 m
A. Sandy Soil
(i) ,Depth below bed level upto 3.0 m
Rate of sinking = 0.50 m per hour
a) Labour
Mate day O.1<!
Sinker (skilled) day 1
Sinkinghelper (semi-skilled) day 2
b) Machinery
Hire & runningcharges of crane with grab hours 2
bucket of 0.75 cum capacity and
accessories
, "
Consumablesin sinking@ 10 percent of (b)
37\
Bridge Wod<s: 12Foondation

Sr. Reference to
No. MoRT&H
Specifications
c) Overheads @ of % on (a+b)
Rate per metre = (a+b+c+d)

(Ii) Beyond 3 m upto.10 m depth
Rate of sinking = 0.33 rn per hour
a) Labour
Mate day 0.15
Sinker day 1.25
Siriking helper day 2.5
b) Machinery
Hire & running charge;;of cranewith grab hours 3
accessories
Consumables in sinking @ 10 per cent of (b)
d) Contractor's profit@ % on(a+b+c)

(iii) Beyond 10 m upto 20 m
Add 5 per cent for every additional metre

depth of sinkingover the rateof sinkingfor
the previousmetre
(iv) Beyond 20 m upto 30 m
Add 7.5 per centfor everyadditionalmetre

depthof sinkingover the rateof sinkingfor
the preViousmetre
372

",\.
' .."~,,.
Bridge Worl<s: 12Fouodation
Reference to Descrlpt!on Unit Quantity Rate

MoRT&H Rs.
Specifications
Add 20 per cent of cost for Kentledge

including supports, loading arrangement
and labour
(v) Beyond 30 m upto 40 m
Add, 10 per cent for every additional metre
.'.'.
.;
depth of sinking over the rate of sinking for
the previous metre
Add 20 per cent of cost for kenUedge
.'.:(
and labour
B. Clayey Soil (6 m dia WeU)
Onit = Running metre
.~
(i) Depth below bed level upto 3.0 m
e a) Labour
Male
Sinker (skilled)
day
day
0.15
1.50
e ..'"1
-f
Sinking helper (semi-skilled) day 2.25
e b) Machinery
e Hire & running charges of crane with grab hours 3.00
e bucket of 0.75 cum capacity and
accessories
e
e Consumables in sinking@ 10 per cent of (b)
o
o Rate per metre = (a+b+c+d)

o
0;.;..
373
o
e
o
e
e
1I
4

Bridge Works: ll-Foundatioo
Sr. Reference to
Description
Unit QuantJty

'4
No. MoRT&H
Specifications
(ii) Beyond 3 m upto 10 m depth

t
a) Labour

Mate
Sinker
day
day
day
0.30
3.00
4.50

Sinking helper
b) Machinery
hours 6.00
Hire & running charges of crane with grab
bucket of O. 75 cum capac;ity and

accessories
Nr compressor with pneumatic chisel

hours 2.00
attachment for cutting hard clay
Consumables in sinking@10percentof(b)
%on(a+b)
~.

c) Overheads @

'.
d) Contractor's profit@ % on (a+~c)
Rate per metre = (a+b+c+d) '>,
'.
(iii) Beyond 10 m upto 20m

the previous metre
Add for dewatering @ 5 per cent of cost,

if required
(Iv) Beyond 20 m upto 30 m
Add 7.5 per cent for every additional metre

the previoUs metre
374

Unit Quantity Rate

Description
Reference to RS.
MoRT&H
Speciflcations
Add 5 per cent of cost for dewatering of

the cost, if relluired
Add 25 per cent of cost for kenlledge

including supports. loading arrangement
and labour

the previous metre
Add 5 percent of cost for dewatering; If

required

including supports, loading arrangernent
and labour
C. Soft Rock (6 m dia Well )

Taking output = 1 m
Depth in soft rock strata upto 3m
a) Labour
day 0.92
Mate
day 3.00
Sinker (skilled)
day 20.00
Sinking helper (semi-skilled)
day 0.50
ONer
b) Machinery
hours 4.00
Hire & running charges of crane With grab
accessories
hours 3.50
Air compressor with pneumatic breakers
?!.' 375
Bridge Weds: 12-FOUDdaIion
Description Unit Quantity l

Sr. Reference to,
MORT&H ~
No.
Specifications ~
Add for dewatering @ of 5 per cent of (a+b),
if required

4
c) Overheads @ % on (a+b) 4

% on (a+b+c)

'4
D. Hard Rock (6 m dia Well ) ,


Taking output = 1 m
Depth In hard roek strata upto 3 m .

Rate ohinking " 0.17 m per hour
a) Materlat

41
Gelatine 80 percent
Electricdetonators
kg.
No.
4.00
18.00
b) Labour
day 1.56
Mate
day 2
Driller
day 0.25
Blaster
day 12
Mazdoor
day
. 4
Mazdoor(skilled)
c) Machinery
Hire & runningcharges of cranewith grab hour 6

accessories
Hire & runningcharges of compressor hour 2

with pneumaticbreaker/Jackhammer for
drilling
Dewatering@ 5 per cent of cost of (b+c) if

required
Consumablesin sinking@10percentof cost

of (b).
376

.. -.
Bridge Wodes: 12-Foundation

Reference to
Rs.
MoRT&H
Specifications
Rate per metre" (a+b+c+d+e)
12.13. Section 1200 Sinking of 7 m external diameter well

./ soil, clayey soil and rock as shown against

each case, eomptete.as per drawlng'and
.'.v.,~
technical specifications. Depth of sinking
Unit Running metre
.-,
Taking output 1 m
Diameter of well ,7 m
A. Sandy Soil

Rate of sinking" 0.30 m per hour
o a) Labour
0:t5 _.
Mare d~
o Sinker (skilled) d~ 1.25
o Sinking helper (semi-skilled) day 2.5
o b) Machinery
e Hire & runningcharges of crane with grab hour 3.25
o
accessories

o
o c) Overheads @ of % on (a+b)
o d) Contractor's profit@ % on (a+b+c)
o Rate per metre" (a+b+c+d)

o
o
o '~ 377
o
o
e
o
o
Bridge Works: 12-FoIindation

No. MoRT&H
Specifications
a) Labour
Mate day 0.18
Sinker day 1.5
Sinking helper day 3
b) Machinery
Hire & running charges of cranewith glJlb hour 4.5
accessories
Consumables in sinking @ 10 per cent.of (b)

.

(iii) Beyond 10 m .upto 20 m
Add 5 per cent for every additionalmetre

the previous metre
(Iv) Beyond 20 m upto 30 In
Add 7.5 per cent foreveryadditionalmetre

depth of sinkingover therateof sinkingfor
the previous metre .

including supports. loadingarrangement
and labour
378

Bridge Worits: 12-Foundation
Unit Quantity Rat,e

Reference to DescriptIon
Rs.
MoRT&H
Specifications

depth of sinking over the rate of sinking fclr
the previous metre
Add 20 per cent of cost for kentledge

including supports, loading arrangement.
and labour etc.
B. Clayey Soil (7111 dia Well)

a) Labour
Male day 0.18
Sinker (skilled) day 1.50
0'" day 3.00
1.:C
0\ c'~
e b) Machinery
hour 4.50
Hire & running charges of crane with
e grab bucket of 0.75 cum capacity and
e accessories
o Consumables in sinking @ 10 per cent of (b)

o % on (a+b)
c) Overheads @
o

o (II) Beyond 3 m upto 10 m depth
o
o Rate of sinking = 0.17 m per hour
o
,.
O 1'; ,'t-. 379
o
o
o
o
o
Bridge WorIcs: 12-Foundalion
Referencfil to Description Unit QuantifY

Sr.
No. MoRT&H
Specifications
a) Labour
Mate day 0.26

Sinker
Sinking helper
day
day
2.00
4.00
b) Machinery
Hire & running charges of crane with grab hour 6.00

accessories

Air compressor with pneumatic chisel hour '3.25

attachment for culling hard clay

Consumables in sinking@ 10 per cent of (b)

:.
0.
d) Contractor's
Rate per metre"

profit@
(a+b+c+d)
% on (a+b+c)


the previous metre

if required.

the previous metre
Add 5 per cent of cost for dewatering on

the cost, if required

and labour
380
Unit Quantity Rate

Description
Reference to Rs.
MoRT&H
Specifications
. (v) Beyond 30 m upto 40 m

Ihe previous metre
Add 5 per cent of cost for dewatering, if

required
..:,
Add 20 per cent of cost for kentiedge

and labour
..'
e
C. Soft Rock (7 mdla Well )

Taking output = 1 m
'
.\ Depth in soft rock strata upto 3 m
o a) Labour
Mate
Sinker (skilled)
day
day
day
0.58
4.00
10.00
e DiVer
day 0.75
e c.
e bl Machinery
e bucket of O. 75 cum capacity and
e accessories
Air compressor with pneumatic breakers hour 3.75
e
o Add for dewatering @of5 per cent of (a+b),
o if required
o
e
o~ 381
o
o
o
o
o
Bridge Works: 12Founclalion -,
.4
Sr. Reference to Description Unit . QuantitY
iI
No. MoRT&H
Specifications

D. Hard Rock (7 m dla Well)
= Running metre
,

Unit
Taking output =1 m .
Depth In hard rock strata upto 3 in

a) Material

,.
Gelatine 80 per cent kg 7.00
Electric detonators No. 30.00
b) Labour
Mate
Driller
Blaster
day
day
day
1.6
2
0.25

Mazdoor day 18

Mazdoor (skilled)
Diver
day
day
4
0.5
c) Machinery
Hire & running charges of crane with grab hour 6
accessories
Hire & running charges of compressor hour 2
with pneumatic breakerljack hammer for
drilling
Dewatering@ 5 per cent of cost of (b+c), if

reqUired
Consumables in sinking @ 10 per cent of cost

of (b)
Rate per metre (a+b+c+d+e)
382
Bridge Works: 12-Fouodation

Reference to
Rs.
MoRT&H
Specifications
Section 1200 Sinking of 8 m external diameter well

each case, complete as per drawing and
technical specifications. Depth of sInking

Taking output = 1 m
Diameter of well =8m
A. Sandy Soil
(i) Depth below bed level upto 3;(tm
Rate of sinking @ 0.25 mlhour
a) Labour
Mate day 0.18
Sinking helper (semi-skilled) day 3
b) Machinery
accessories
(II) Beyond 3 m upto 10m depth
383
(
Bridge WOlb: 12Foundatioo

Sr. Reference to
No. MoRT&H
l:\peclflcations
a) Labour
Mate day 0.25
Sinker day 1.75
Sinking helper day 3.5
b) Machinery
Hire & running charges of crane with grab hours 5
accessories
c) Overhead @ % on (a+b)
(Iii) Beyond 10 m upto 20 m

depthof sinkingoverthe rate of sinkingfor
the previousmetre
(Iv) Beyond 20 mupto 30 m
Add 7,5 percentforeveryadditionalmetre

depthof sinkingoverthe rate of sinkingfor
the previousmetre

inclUdingsupp<frts,loading arrangement
and labour
Add 10 per centfor every additionalmetre

depthof sinkingoverthe rateof sinkingfor
the previousmetre
384

,

Unit Quantity Rate

Descrlptlon
Reference to Rs.
MoRT&H
Specifications
Add 20 per cenl of cosl for kentledge

including supports. loading arrangemenl
and labour etc.
B. Clayey Soil (8 m dia well)

Taking oulput = 1 metre
(I) Depth from bed level upto 3.0 m
Rale of sinking @0.18m/hour
a) Labour
day 0.22
Mate
day 2.00
Sinker !skilled)
- day 3.50
b) Machinery
hour 5.50
o accessories

e
e c) OVerheads @ % on (a+b)
e d) Contractor's profit@ % on (a+b+c)

e
e (Ii) Beyond 3 m upto 10 m depth
o Rate of sinking @ 0.17 m/hour

o
o a) Labour
day 0.32
Mate
o Sinker
day 2..50
4.50
o Sinking helper
day
o
0,;', 385
()
()
('
f'
(l

No. MoRT&H
Specifications
b) Machinery
Hire & running charges of cranewith grab hour 6.00
bucket of 0.75 cum capaCityand
accessories
Air compressor with pneumaticchisel hour 3.50
c) Overhead @ 0;. on (a+b)
Rate per metre = (a+b+c+d).

(ill) Beyond 10m upto 20 m
Add 5 per centfor.every additionalmetre

depth of sinkingoverthe rateof sinkingfor
the previous metre

if required
(iv)Beyond 20 m upto 30 m
I Add 7.5 per centfor everyadditionalmetre

the previous metre


including supports, loadingarrangement
and labour
386

Bridge Works: 12~FoU:ndation

Reference to
Rs:
MoRT&H
Specifications

the previous metre

required
Add 20 per cent of cost for kel'ltledge

and labour
C.Soft Rock (8 m dia Well)

Taking output =1 ni
Depth In soft rock strata upto 3 m
a) Labour
Mate day 0.68
Diver day 1.00
b) Machinery
,
f
accessories
Air compressor with pneumatic breakers. hour 3.75
,
Addfordewalering@of5percentof(a+b),if
required
387
Bridge Works: 12-FoundaIioo

J
1

No. MoRT&H Rs.
Specifications
c) Overheads
d) Contractor's
@ % on (a+b)
profit @ % on (a+b+c)


D. Har:d Rock (8 m dla well)

Taking output = 1 m

Depth In hard rock strata upto 3m
Rate of sinking @ 0.17 mIhour
a) Material

Gelatine 80 percent kg 8.00

Electric detonators No. 32.00
b) Labour

Mate
Driller
day
day
1.09
2
Blaster
Mazdoor
Mazdoor (Skilled)
day
day
day
0.25
20
4

c) , Machinery

hour 6

accessories
Hire & running charges of compressor with hour
pneumatic breakerljack hammer for drilling
2
Dewatering @ 5 per cent of cost of (b+c), if
reqUired.

Consumables in sinking @ 10 per cent of cost
of (b)
388

Bridge WorIcs: 12-Foundation

Sr. Reference to
Rs.
No. MoRT&H
Specifications
Rate per metre = (a+b+c+d+e)

12.15. Section 1200 Sinking of 9 m external diameter well
(other than pneumatic method ofslnking)
soli, clayey soil and rock as shown against
each case, complate as per drawing and
technical specifications. Depth ofsinking
Is reckoned from bed level.
Unit = Running melte

Taking output = 1 m
Diameter of well =9 m
A. Sandy Soil
(I) Depth below bed level upto 3.0 m
Rate of sinking @0.25 mlhour

{"
a) l-abour
(', 0.19
Mate day
(' Sinker (skilled) day 1.5
Sinkinghelper (semi-skilled) day 3.25
('
(' b) Machinery
(' '. bucket of 0.75 cum capacity and
Ci accessories
o Consumablesin sinking @ 10 per cent of (b)

o c) Overheads @ of % on (a+b)
O
o
o
o 389
,,
Bridge Works: 12FoundaIion
Unit Quantity Rate

Sr. Rs.
No. MoRT&H
Specifications
(iI) Beyond 3 m upto 10 m depth
a) Labour
Mate day 0.27
Sinker day 1.75
Sinkinghelper day 4
b) Machinery
Hire & runningcharges of crane with grab houi" 5.5
accessories
. Consumables in sinking @ 10 per cent of (b)
c) Overheads @ % onja+b)
d) Contractor's proflt@ % on (a+b+c)
(ill) Beyond 10 m upto 20 m

depthof sinkingover the rate of sinkingfor
the previousmetre
Add7.5 percentfor every additionalmetre

the previoUsmetre

includingsupports, loading arrangement
andlabour
390

Bridge Wodcs: 12-Foundalion
Unit Quantity Rate

Sr. Rs.
No. MoRT&H
Specifications
(v) Beyond 30 m upto 40 m 1

depth of sinking 9ver the rate of sinking for
the previous metre
Add 20 per cent .of cost for kentledge

including supports,loading arrangement
and labour etc.
B. Clayey Soli (9 m dla well)

Rate of sinking 0.17 mlhour
a) Labour
Mate day 0.24
b) Machinery
acCessories
d) Contractor's profit @ 'Y. on (a+b+c)

391
" .

Sr: Reference to
Bridll" Wod<s: 12-Foundalion
Description Unit Quantity I

No. MoRT&l:I
Specifications
a) Labour
Mate
Sinker
day
day
0.34
2.50
'.
b) Machinery
hour 6.50

accessories
hour

Air compressor with pneumatic chisel 3.75
attachment for culling hard olay

Consumables in sinking @ 10 percent Of(b)


d) Contractor's profit @ . % on (a+b+c)
Rate per metre = (a+b+c.j.d)
(Iii) Beyond 10 m upto20 m

the previous metre

Add for dewatering @ Sper cent of cost,
if reqUired.

Add 7.5 percent for every additional metre

the previous metre



392

Description UnIt Quan.t1ty Rate

Sr. Reference to
Rs.
No. MoRT&H
Specifications I,
-,
and labour
(v) Beyond 30 m upto40 m

the previous metre

required
.'.; ,
Add 20 per cent of cost lor kentledge
oincluding supports, loading arrangement
_ 'and labour
C. Soft Rock (9 m t1la well)

Taking output =1m

";'
a) Labour
Mate
Sinker (skilled)
day
day
0.76
4.00
o Sinking helper (semi-skilled)

Diver
day
day
14.00
1.2
o
o b) Machinery
Hire & running charges of crane with grab hours 6.50
o bucket of 0.75 cuni capacity and
o accessories
o Nr compressorwitli pneumaUc breakers hours 4.00

e
o . .'" 393
o
o
o
o
o
.. -
!'!I
Bridge works: 12Foondation

Rs.

No. MoRT&H
Specifications
Add for dewatering @ of 5 per cent of (a+b).
if required
:!"
-

c) Overheads
d) Contractor's
@
profit @
0/0 on (a+b)
. % on (a+b+c)

D. Hard Rock (9 m dia well)

Taking output = 1 m I
I

Depth In hard rock strata upto 3 m
Rate of sinking 0.15 m/hour
a) Material
Gelatine 80 percent kg 10.00
40.00

Electric detonators l'jo.
b) Labour

Mate day
day
1.17
2

Driller
Blaster day 0.25
Mazdoor day 22
4

Mazdoor (skilled) day
Diver day 1
c) Machinery


acceSsories
hour 2.5

Hire & running charges of compressorwith
pneumatic breaker!jack hammer for drilling
Dewatering @ 5 per cent of cost of (b+c), if

required

394


No. MoRT&H
Specifications
Consumables in sinking @ 10 per cent of
cost of (b)

.
1200 Slriklng of 10 m external diameter well
12.16.
through all types of strata namely san'dy
soil,clayey soil and rock as shown against
each cas:e, e.ompleteasper drawing and
technical specifications. Depth of sInking
'Unit = Running metre

Taking output = 1 m
Diameter of well- 10m
A. Sandy Soil
a) Labour
Mate day 0.2
Sinkinghelper (semi-skilled) day 3.5
b) Machinery
Hire & running charges of Cranewith ~rab hour 5
accessories
395
Bridge WOIb: 12-FOUDdaIion

No. MoRT&H Rs. 4
" Speclflcatlons
t
Rate per metre = (a+b+c+d) 4
"~
(II) Beyond 3 m upto 10 m depth
Rate of sinking 0.17 mIhour

I

a) LabC)ur
Mate day 0.31
Sinker
Sinking helper
day
day
2
4.25

41
b) Machinery \ 41
,.
Hire & running charges of crane with "grab hour 5.75
41
accessories 41
c) Overheads
d) Contractor's
@ % on (a+b)
profit @ % on (a+b+c) "

= (a+b+c+d)
Rate per metre

(iii) Beyond 10m upto ~O m

the previous metre


the previous metre
'.
Add 20 per cent of cost for kenUedge ';.
and labour
396

Bridgo Wodcs: 12-Foundalion
Reference to Description Unit Ql,lantlty Rate

MoRT&H Rs.
Specifications
Iv) Beyond 30 m upto 40 m

the previous metre

and labour etc.
B. Clayey Soil 11~m dla well)
e; Unit = Running'metre
.i
.'\ (i) Depth below bed level uptll.3.0 m
a) Labour
day 0.25

Mate
Sinker I skilled) day 2.50
e Sinking helper (semi-skilled)
b) Machinery
day 5.50
o Hire & running charges of crane with grab hour 6.00

e accessories
e
o
o c) Overheads @ 0/0 on la+b)
o
d) Contractor's profit @ %on la+b+c)
o
o
o
o
O -. 397
o
o
o
o
o
'.
I
JIrid&eWoob: 12-Fouodolion
Rate
Sr.
No. llIIoRT&H
Rs.
I~
Specifications
(Ii) Beyond 3 m upto 10 m depth
Rate of sinking 0.15 m/hour

a) Labour
Mate day 0.40
Sinker
Sinkinghelper
day
day
3.00
5.50

b) Machinery
Hire & running charges of crane with grab hoUr
6.00
accessories.
I'Jr compressor with pneumatic chisel
hoUr 4.00



. (iii) Beyond 10 m upto 20m

depthof sinkingO'v"7rthe rateof sinkingfor

the previousmetre

if required.


Add7.5 percentfor every additionalmetre
the previouSmetre

398
Description Unit Quantity. Rate

Sr. Reference to
Rs.
No. MoRT&H
Specifications


and labour
.,

depth of sinking over the rate ofsinkingfor
the previQ!ls metre
Add 5 per cenl of cost for dewalering on

s
inclUding supports, loading arrangement
and labour

.~t
C. Soft Rock (10 m dJa well)

Taking oulput = 1 m

o Depth in soft rock strata upto 3 m
Rate of sinking 0.14 m1hour
o a) Labour
day 0.86
Mate
e Sinker (skilled) day 4.00

1.4
Diver day
o
o b) Machinery
o bucket of 0.75.cum capacity and
o accessories
Air compressor with pneumatic breakers hour 4.25
o
o
o Add for dewatering @ 5 per cent of cost,
if required
o
o ~l'
., 399
o
o
o
o
o
Sr. Reference to Description . Unit Quantity Rate

No. MoRT&H Rs.
Specifications

D. Hard Rock (10 m dla well)

Taking output = 1 m
Depth in hard rock strata upto 3 m
a) Material
Gelatine 80 per cent kg 11
Electric detOnators !'los. 44.00
b) Labour
Mate day 1.27
Driller day 2.00
Blaster day 0.25
Mazdoor day 24.00
Mazdoor(skilled) day 4.00
c) Machinery
Hire & runningcharges of cranewith'grab hour 8.5
accessories
Hire & run'ningcharges of compressor hour 3
with pneumaticbreakerljack hammer
or drill
Dewatering@ 5 per cent of cost (c),

if requi.red
Consumablesin sinking @ 10 per cent of

cost of (b+c).
400
Bridge wOlb: 12Foundation

Reference to
Rs.
MoRT&H
Specifications
e) contractor's profit@ % on (a+b+c+d)

1200 Sinking of 11 m external diameter well
12.17.
technical specifications. Depth ofslnklng
Unit = Runnirigmetre
Taking output = 0.50 m
Diameter of well:: 11 m
A. Sandy Soil
(I) Depth from bed level upto 3.0 m
Rate of sinking @0.15mlhour
t",; a) Labour
e Male day
day
0.21
1.5
Sinker(skilled)
e Sinking helper (semi-skilled) day 3.3
c;
b) Machinery
e Hire & runningcharges of crane with grab hour 6
o bucket of 0.75curri capacity and
accessories
o
o Consumables in sinking @ 10 per Centof (b)
o d) Contractor's profit@ % on (a+b+c)

o
Cost for 0.5 m = a+b+c+d
o
Rate per metre = (a+b+c"\;d)/0.50
o
o 401
o
o
r
(
(
No. MoRT&H
Specifications
a) Labour
Mate day 0.32
Sinker day 2
b) Machinery
accessories
d) Contractor's profit@ % on (a+b+c) _
Cost for 0.5 m=a+b+c+d
Rate per metre (a+b+c+d}/O.SO

the previousmetre
Add 7.5 per centforeveryadditionalmetre

depthofsinking overthe rateof sinkingfor
the previousmetre

including supports, loading arr;mgement
and labour
402

Bridge Works: 12-Foundalioo

Reference to
Rs.
MoRT&H
Specifications

the previous m\ltre

and labour etc.
B. Clayey Soil (11 m dia well)

Ii
.,
Unit"'.Runningmetre
=
Taking output O;5qlTletre
(I) Depth from bed.level upto 3.0 m
e Rate of sinking @0.10m{hour
e. a) Labour
Mate day 0.26
e Sinker (skilled) day 2.50
day 4.00
e Sinking helper (semi-skilled)
e b) Machinery
e Hire & running charges of crane with grab hour 5.00
e accessories
o
o
o c) Overheads @ 0/0 on (a+b)

o
o Cost for 0.5 m '" a+b+c+d
o Rate per metre '" (a+b+c+d)lO.50

o
o
o _
403
o
o
o
()
o
Bridge WOfb: 12-Foundalioo

No. MoRT&H
Specifications
(II) Beyond 3 m upto 10 m depth
a) !-abour
Mate day 0.43
Sinker day 3.50
b) Machinery
Hire & runningcharges of crane with grab hour 6.00
accessories
Air compressorwith pneumatic chisel hour 4.25
attachment forculling hard clay
Consl1mablesin sinking@ 10 per cent of (b)

(III) Beyond 10 m upto 20 m

the previousmetre
Add for dewatering@ 5 per cent of cost.

if required
Add 7.5 percentfor every'additionalmetre

the previousmetre
,404

Bridge Works: 12Fouoda!ion
Unit Quantity Rate

Rs.
MoRT&H
SpecificatIons
Add 5 per cent of cosH or dewatering on

the cost, if r~uired

and laboUr
(v) Beyond 30 mupto 40 m

the previous metre
Add 5 per cent of cost for d~atering on

Add 20 per cen~ of costJor kenUedge

and labour
. C. Soft Rock (11 m dia well)

Taking output = 0.50 m
Depth in soft rock strata upto 3 m

C
a) .Labour
0 day 0.95
Mate
day 4.25
0 Sinker. (skilled)
day 18.00
0 day 1.50
DiVer
0
0 b) Machinery
hoUr 8.00
0 bucket of 0.75 cum capacity and
0 accessories
hoUr 4.50
Air compressor with pneumatic breakers
0
0
405
0
('
f'
f'
f'
Bridge Works: I2-FoundaIioD
Unit Quantity
Sr.
No. MoRT&H
Specifications
Consumables in sinking@10percentOf(b)

if required
d) Contractor's profit @ . % on (a+b+c)
Rate per metre = (a+b+c+d)/O.SO
D. Hard Rock (11 m dia well)

T~kingoutput =0.50 m
Depth in hard fock strata upto 3 m
a) Material
kg 12
Gelatine 80 percent
Nos. 48.00
Electric detonators
b) Labour
day 1.35
Mate
day 2.00
Driller
day 0.25
Blaster
day 26.00
Mazdoor
day 4.00.
Mazdoor (skilled)
c) Machinery
Hire & running charges of crane with hoUr 10
grab bucket of 0.75 cum capacity and
accessories
Hire & running charges of compressor hoUr 3.5
, with pneumatic breakerljack hammer
.;
or drill
406


Rs.
MoRT&H
Specifications
Dewatering @ 5 per cent of cost (c),

if required
Consumables in sinking @ 10 per cent of

cost of (b+c)
d) Overheads @. % on (a+b+c)
e) contractor's profit@ % on (a+b+c+d)

12.18. 1200 Sinking of 12 m external diameter well
techriicalspeclficatlons. Depth of sinking

d Taking output = 0.25 m
e Diameter of well = 12 m
c A. Sandy Soil
c'
(i) .Depth below bed level upto 3.0 m
c
c
c a) Labour
Mate day 0.22
C i Sinker (skilled) day 1.75
o Sinking helper (semi-skilled) day 4
o b) Machinery
o Hire & runningcharges of crane with hour 6
o grab bucket of 0.75 cum capacity and
aceessories
n
o Consumablesin sinking @ 10 per cent of (b)
o
o -~ 407
('
f'
r
r
f'
Bridge Wmks: 12FOUDdation

No. MoRT&H
Specifications
(Ii) Beyond 3 m upto 10 m depth
Rate of sinking @0.038 mihour
a) Labour
Mate day 0.37
Sinker day 2.5
Sinkinghelper day 4.75
b) MlIIchlnery
Hire & running charges ofcraoewith grab hour 6.5
accessories.
Consumablesin sinking @ 10 per cent of (b)
Rate per metre" (a+b+c+d)/0.25
Add 5 per cent for every additionall1)etre

the previousmetre
o 408


Sr. Referanca to
Rs.
No. MoRT&H
Specifications

the previous metre
Add 20 per cent for kenUedge including
supports, loading arrangement and labour
(v) Beyond 30 m upto 40m
.:
depth of sinking over the rate 0' sinking for
." the previous metre
Add 20 per cent for kenUedjle including
supportsjoading arrangemel'ltarid labour
B. Clayey Soil (12 m dla well)

Taking output = 0.25 metre

.'
(i) Depth below bed level upto 3;0 m
Rate of sinking @0.04 mJhour
a) Labour
Mate day 0.30
Sinker (skilled)
day
day
3.00
4.50
b) MachInery
o
Hire and running charges of crane with
accessories
hour 6.25

o
o
o
409
0,\
o
o
e
o
o
Bridge Wodts: 12Foundation
Sr. Reference to Description Unit Quantity'

No. MoRT&H
Specifications
d) Contractor's profit@ % on.(a+b+c)

(i1) Beyond 3 m upto 10 m depth
a) L~bour
Mate day 0.48
Sinker day 3.75
b) Machinery
Hire & running charges of crane with hours 8.33
accessories
Air compressor with pneumatic chisel hours 4.50
attachment for culling hard clay
d) Contractor's profit @ % on (a+b+c).

(iii) Beyond 10m upto 20 m

the previous metre
410

BridgeWorks: 12-Foundation

Reference to
"Rs.
MoRT&H
Specifications

if required.

depth of sinking over the rate of sinking tor
the previous metre
Add 5 per cent for dewatering on the cost,

if required
Add 25 per cent for kentledge including

supports. loading arrangement and labour
o
Add 1 per cent for every additional metre .r

the previous metre
Add 5 per cent of cost for dewatering.

if required

e and labour
e C. Soft Rock (12 m dia Well)

e
e raking output = 0.25 m
e
Depth in soft rock strata upto 3 m
o
o Rate of sinking @ 0.025 mlhour
o a) Labour
1.06
o M~
Sinker (skilled)
d~
day 4.50
o Diller d~ 1.75
o
o 411
o
o
o
Bridge Works: 12-FoundatilJll
Unit Quantity
Description
Sr. Reference to
No. MoRT&H
Specifications
b) Machinery
Hire & running charges of crane with grab hoUr 10.00
accessories .
Air compressor with pneumatic chisel hoUr" 4.75
attachment fOr cutting hard clay.
consumables in sinking @ 10 per cent of (b)
Add for dewatering @ 5 per cent, if required
c) Overheads @
%i on (a+b)
%on (a+b+c)
d) contractor's profit @
Rate per metre (a+b+c+d)/O.25
D. Hard Rock = (12 m ella weU) -

Taking output = 0.25m
Depth In hard rock strata upto 3 m
Rate of sinking @0:020 m/hour
a) Material kg 14
Gelatine 80 per cent 56.00
Nos.
Electric detonator
b) Labour day 1.44

Mate day 2.00
Driller day 0.25
Blaster day 28
Mazdoor 4.5
day
Mazdoor (skilled)
c) Machinery hoUr 12.5

Hire and running charges of crane with
accessories
412
Bridge Wotks: 12-F<lUIldalion
Unit Quantity Rate

Rs.
MoRT&H
Specifications
Hire and running chargesof compressor hour 4
with pneumatic breaker/Jackhammeror
drill
Dewatering @ 5 per cent, if required
Consuma"les in sinking @ 10 per cent of (c).
Cost for 0.25 m= a:>b+c+d+e
Sinking of..Twin D Type well (other than -
./ 12.19. 1200
pneumatic method of sinking) through all
types of strata, namely, sandy soil, clayey
.
soil and rock as shown against each case,
complete as per drawing and technical
specifications. Depth of sinking Is
"
i,
-:'':'
reckoned from bed level.
. Unit = Running metre

Taking output 1 m=
Dimensions of well
=

Overaillength 12 m
Overall width = 6 m
A. Sandy Soil
(i) Depth from bed level upto 3.0 m
a) Labour
0.2
M~ d~
o Sinker (skilled) day
1.25
o Sinking helper (semI-skilled) d~
3.75
o
0'
413
o
o
o
o
o
Bridge Wod<s: 12-FoundatiOll
Description Unit Quantity ..

Sr. Ref~rence to
No. MoRT&H
Specifications
b) Machinery
Hire & running charges of crane with hour 5.50
accessories
d) Contractor's profit @ 0/0 on (a+b+.c)
Rate of sinking @ 0.17 m/hour
a) Labour
day 0.3
Mate
day 1.5
Sinker
Sinking helper day 4
b) Machinery
accessories
(III) Beyond 10 m upto 20 m
Add 5 per cent for every additional metre depth

of sinking over the rate of sinking for the
previous metre
414
I
,..,
_,.;',~
,)'
..

..&.",/4i'<"".i\li,x ;;~~
"'f~Cj';:;.~,,"~~;

No. MoRT&f1 Rs.
Specifications
Add 7.5 per cent for every additionalmetre

the previousmetre
Add 20 per cent pf cost for kentledge

and labour
Add 10 per cent for every additionalmetre

the previousmetre

and labour
B. Clayey Soil (Twin D Type Well)

e'
e Unit = Runningmetre
c; =
e" . (i) Depth below bed level upto 3.0 m

e Rate of sinking @0.16mlhour
0"
a) Labour
o Mate day 0.26
o Sinker (skilled) day 2.50
o Sinkinghelper (semi-skilled) day 4.00
0; b) Machinery
Hire & running charges of crane with hours 6.25
o grab bucket of 0.75 cum capacity and
o accessories
o
Q
415
o
('
Bridge WOll<s: I2-Foundation
Sr. Reference to Description Unit Quantity Rate'

No. MoRT&H Rs. "
Specifications

(ii) Beyond 3 m upto 10m depth
a) labour
Mate day 0.45
Sinker day 3.25
b) Machinery
grab bucket of 0.75 "Cum,capacity and
aa:essories
Air compressor with pneumatic chisel
attachment for culling hard clay hour 4.50
c) Overheads @ 0/. on (a+b)


the previous metre
Add for dewatering @ 5 per cent of cost

(b), if required.
J
416

"Sr. Reference to
Rs.
No. MoRT&H
Specifications

the previous metre
Add 5 per cent for deWatering, if required

.'
and labOur
Add 10 per cent for every additiOnal metre

- the previous metre

required
Add 20 per cent for kentledge including

supports,loading arrangement and.labOur
o C. Soft Rock (Twin D Type Well)
o Unit= Running metre

.Taking output = 1 m
o
o Depth in soft rock strata upto 3 m
o Rate ohinking @0.12 mlhour

o
a) LabOur
o Mate day 0.86
o Sinker (skilled) day 4.50

day 15.00
o Sinking helper (semi-skilled)
Diver day 1.5
o
o
o
o .~ 417
o
o
e
o
o
Bridgeworb: l2-foundalion

No. MoRT&H
Specifications
b) Machinery
accessories
hour
Air compressor with pneumatic breakers 6.00

Add for dewatering@ 5 per cent, if required

c) Overheads@
% on (a+b)
% on (a+b+c)

D. Hard Rock (Twin D Type Well)
Taking output = 1m
Depth in hard rock strata upto 3 m
Rate of sinking @ 0.1 ~ mlhour
a) Material
Geletine 80 per cent kg 10
Electric detonators Nos. 40.00
b) Labour
Mate day 1.34
Driller day 2.00
Blaster day~ 0.25
Mazdoor day 25.00
Mazdoor (skilled) day 4.25
c) Machinery
Hire & running charges of crane with hour 10
accessories
Hire & running charges of compressorwilh hour 3
pneumatic breaker~ack hammer or drill

418

Bridge WoJl<s: 12-Fouodatioo
Descriptlon Unit Quantity Rate

Sr. Reference to
Rs.
No. MoRT&H
Specifications
Dewatering@ 5 per cent of cost of (b+c),

ifrequir~
Consumablesin sinking @ 10 per cent of (b)
e) Contractor's profit @ %on (a+b+c+d)
12.20. 1200 Pneumatic sinking of weils with

equipment of approved design, drawing
and speclflcations worked by competent
.;
.1 and tralned ,personnel and comprising of
compression and decompression
chambers, raducers, two air locks
separately for men and plant and

materials, arrangementfor supply of fresh
air to working chambers, check valves,
exhaust valves, shafts made from steel

platesof rivettedconstruction not less than

6 mm thick to withstand an air pressure
of 0.50 MPa, controlled blasting of hard
rock where required, staircases and 1 m
wide landing plateforms with ralllnq,

arrangement for comression
decompression, electric lighting of 50 V
and
maximum, proper rooms for rest and

medical examinations and compliance
with safety,precautlons as per IS:4138,all
o as per Clause1207.6 of MoRT&H
Specifications.
o
o Unit = 1 cum
Takingoulput = 5 cum
o
o
o
o
o
419
O .'-
"
o
o
o
fl
o
I
Bridge Works: 12FoundaIiOll

No. MoRT&H Rs.
Specifications
a) Material
M 35 grade RCC corbel provided for cum 6
supporting of equipment (Dimensions as
per ground conditions). Rate may be
adopted vide item no.12.6 (H)
HYSD bar relnforcement in corbel MT 0.460
BIl/stlng material
Gelatine 60 per cent kg 1.50
Electric detonators each 6.00
b) Labour
MeOlClIlOfficer day 0.50
Paramedical personnel day 1.00
Mate day 1.66
Drillers day 1.00
Blaster day 0.50
M32door (for culling, blasting, cleaning, day 30.00
removal of material,etc.)
. M32door skiDed (for fixation and removal day 10.00
of adopter for air lock, carrying out
mechanical andeleclrical operations and
repairs and other skilled jobs)
Diver day 4.00
c) Machinery
(i) .Induction, delnduction and erection hour 6.00

of plant and equipment Including
all components and accessories for
pneumatic method of well sinking
Induclion and deinduction L.S Rs.l,OO,ooo
Erection at site and commissioning L.S Rs.l,50,000
Usage of plant and equipment for hour 6.00
pneumatic method of well sinking
Air compressor 250 elm, 2 nos. hour 2x6
Hire and running charges of crane of hour 6.00
15 tonne capacity
420

Bridge WOJIcs: 12-Foundation
Unit Quantity Rate

Description
sr. Reference to Rs.
No. MoRT&H
Specifications
Motorised barge of 20 tonne capacity hour 6.00

Boat to carry alleast 20 persons hour 6.00
hour 6.00
Electric generating set 33 ~ A
hour 6.00
e) Contractor'sproflt@ % on (;i+b+c+d)
Cost for 5 cum = a+b+c+d+e (see notes below)
."
.;;
"
Note:
1. The cost of induction, deinduction and

erection of equipment shall be divided by
the total quantity of pneumatic sinking for
all the wells of a particular bridge to arrive

at the per cum rate on account of this item.
2. Cost of pneumatic sinking per cum of
individual wells will be added to the cost.

indicated at (1) above to arrive at the final
rate of pneumatic sinking per cum.
3 The cost of induction and deinduction will

depend upon the distance involved for
shifting of equipment which may be
assessed in individual cases as per actual

ground conditions atthe time of making of
cost estimates.
4. In case pneumatic sinking is involved on a
dry bed, the proyision of barge and boat
. may be omitted.
5. The necessity and dimensions of the corbel
will be as per actual ground conditions.
6. Small equipments, like, welding sets,
o
pumps, vibrators, pneumatic tools,
portable lamps,. fire extinguishers, hose
0, ..7t 421
o
e
o
o
o

Bridp Wodcs: 12-FoundaIioo
t
Sr. Reference to Description Unit .Quantity

No. MoRT&H
Specifications
~
pipes, etc., have not been included as the
same are covered as items of minor'T&P

underoverheadcharges.
7. Depth of sinking shall be restricted to 30

t
m.
11
12.21. 1207 Sand fililng In wells complete as per
drawing and technical specifications
t
=
Unit 1 cum 11
Taking output = 1 cum . -i J: -,;

a) Material
Sand (assuming 20 per cent voids) cum 1.2

b) Labour
Ml;lte
Mazdoor
day
day
0.01
0.3

d) Contractor's profit @ "loon (a+b+c)
Rate per cum = (a+b+c+d)

12.22. 1200& 1900 Providing steel liner 10 mm thick for curbs

and 6mm thick for stelnlng of wells

InCluding fabricating and setting out as
per detailed drawing

=
Unit 1 MT
=
Taking output 1 MT
a) Material
Q Structural steel including 5 per cent
wastage
MT 1.05

422


Sr. Re(erence to
Rs.
No. MoRT&H
Specifications
b) Labour
day 1.24
Mate
day 6.00
Filler
day 5.00-
Blacksmith
Welder day 5.00
Mazdoor day 10.00
Electrodes. culling gas and other

consumables @5percentoncost(a) above
c) Overheads @ "/. on (a+b)
= (a+b+c+d)
.
Rate per MT
1100& 1700 Bored castln-sltuM 35 grade R.C.C.pile

12.23
\ eltcludlng reinforcement complete as per
.: drawing and technical specifications and

removal of excavated earth ,with all lifts
and lead upto 1000 m
= 750 mm

Pile diameter
,{
Unit = metre
.' =
Taking output 15 m
a) Materials
ConcreteGrade M 35 cum 6.62
o Rate for concrete may be adopted same

as for boltomplugvide item no. 12.11( C-)
o (IV)
o Concrete to be cast with a tremie pipe
o 200mmdia
o
o
o
o
o 423
o
o
e
o
o
.t
..~
Bridge Works: 12-Foundalion ~

Sr.
No.
Reference
MoRT&H
Specifications
to
Description Unit
Quantity Rate
Rs.
E:
b) Machinery
construction)
(for boring
Hire and running charges of hydraulic

and
hour
6.00 4

piling rig with power unit and complete
accessories including shifting from one
bore locatjon to another

41
hour 0.50
Hire and running charges of light crane for 41
lowering reinfo/Cel1lent cage
hour 6.00 41
Hire and running charges of Bentonite
pump
Loader Ieumbucket capacity
hour
hour
0.30
0.30

TIpper 5.5 cum capacity for disposal of
muck from pile bore hole

Bentonite
kg 300

c) Labour
Mate/supervisor day
day
0.14
3.50

Mazdoor
d) Overheads @ % on (b+c)

e) Contractor's profit @ % on (b+.c+t\) ~.
Cost for 15 m = a+b+c+d+d+e

Rate per metre = (a+b+c+d+e)J15

12.24. 1100,1600 & 1700
Bored cast-In-situ M 35 grade R.C.C. pile

excluding reinforcement complete as per
drawing and technical specifications
removal of excavated
and
earth with all lifts

Pile diameter = 1000 mm

Unit= metre

424

Bridge Works: 12-FOUDdalion

:sr. Reference to
Rs.
No. MoRT&H
Specifications
a) Materials
Concrete Grade M 35 cum 7.85
Rate for concrete may be adopted same

as for bottom plugvide item no. 12.11( C )
(IV)
Concrele 10 be caslwith a lremie pipe 200 mm

dia'
b) Machinery (for boring and construction)

Hireand runningcharges of hydrauiic hour 6.00
.', ;4piling rig with power uniland complete

aceessoriesincludingshiftingfrom 'one
bor,elocation 10 another
0.50
Hire and runningcharges of light crane for hour

Ioweringreinforcemenlcage
Hire and runningcharges of Benlonite hour 6.00
pump
Loader I cum bucket capacity hour 0.40
Tipper 5.5 cum capacity for disposal of

hour 0.4
350

Bentonite kg
c) labour
MaleiSupelVisorday
~r d~
0.16
4.00
d) Overheads @ 0/. on (b+c)
e) Contractor's profit @ % on (b+c+d)
o

o
o
o
o
0,
425
o
o
o
o
o
j
BridgeWorks: 12-FoundaJion
sr,
No.'
Refereflce
MoRT&H
Specifications
to
Description
Unit Quantlty- Rate
Rs.
tt c
12.25. 1100& 1700
Bored cast-In-situ M 35 grade R.C.C. pile c
excluding reinforcement complete as per
drawing and technical specifications and
4
removal of excavated earth with all lifts 4

Unit = metre

Taking output= 9 m
a) Materials cum 10.17

Concrete Grade M 35

as for.bo\tomplug vide item no, 12.11( C )
(M
Concrete to be cast with a tremie pipe

200mmdia
boring and
b) Machinery (for

construction) hour 6.00
Hire and running charges of hydraulic
piling rig with power unit and complete

accessories including shifting from one
bOre Iqcation to another

hoUr 0.50
Hire and running charges of light crane for
loWering reinforcement cage 6.00
hour
Hire !lnd running charges of Bentonite
pump
Loader I cum bucket capacity.
Tipper 5.5 cum capacity for disposal of
hour
hour
0;50
0.5

Bentonite '
kg 385

426

Bridge Wodcs: 12-F_clation
Sr. Reference to Description Unit Quantity R.te

No. MoRT&H Rs.
Specifications ..

.'A'

o
o
o
o
o
o
o
o
0t- 427
o
o
o
o
o
428

Bridge Works: 12Foundalion

Sr.
Rs.
No. MoRT&H
Specifications
a) RCC Grade M 35 cum 23.55

as for bottom plug .vide item no. 12.11 ( C )
(IV)
b) Materials
Pile shoes-
Q C.J.shoes for the pile kg 160
ii) M.S.clamps fOr shoe @ 35 kg per kg 70
pile of 15 m
0"'Ii iii) Steel helmet and cushion block on kg 50
,~~'" top of casing head during driving
Ofl;;.
o c) Machinery
.hour
Hire and running charges of piling rig 6
o IncluolI'!g doUble acting piJe driving hammer
o complete with power unit and accessories
hour 0.5
o Hiring and running charges for light crane
5 tonne lifting capacity for lowering
0, reinforcement and handling steel casing
o Hire and running charges for light crane hour 0.5
for lowering reinforcement cage
o
o d) Labour
o Mazdoor day 4
o 1) Contractor's profit @ % on (b+c+d+e)
Cost for 30 rn = a+b+c+d+e

o
o Rate per metre" (a+b+c+d+e)/30
o 1. The quantity of concrete required to be
o Note:
removed above iIIe designed top level of
concrete, if any, will be provided for in the
rate analysis.
o
429
,
Bridp Wod<s: 12-Founda!ion
Quantity
Sr .

Description Unit
Sr. Reference to NO"
>'~:
No. MoRT&H t
Specifications
2. In case steel lining is included in the design

for driven cast-in-situ pile and is Ilianned
t
,
to be retained, the same may be,(ncluded
in the rate analysis. In case th~porary
t
,
steel casing used during .asting is
planned to be removed. an additional cost
@ 0.50 per cent of cost of concrete may

be provided to cover its usage.

12.28. 1100& 1700
Driven cast-ln-place vertical M 35 grade
R.C.C. piles exciudlng reinf<lrcement

c<lmplete as per drawing and tech~ical
Speclficati<lns
Unit" Running metre


a) RCC Grade M 35
cum 22.61

Rate fur concrete may be adopted same
as fur bottom plug vide item no. 12.11(C)

(IV)

b) Materials

Pile shoes
i) C.l.sh<l8S fur the pile
kg 160

ii) M.S.c1amps fur shoe @ 35 kg per pile kg
70

of 15 m
kg 50

iii) Steel helmet on top of casing head
during driving

c) Machinery
Hire and running charges of piling rig h<lUr 6

Including double acting pile driving harnrnEir

complete with power unit and accessories
Hiring and running charges fur rlQl:ltcrane hoUr 0.5

5 tonne lifting capacity for l<lwering

relnf<lrC8mentand handling steel casing

430

. ,-.1'
Unit Quantity Rate

Sr. Rs.
No. MoRT&H
Specifications
d) Labour
Mazdoor day 4.5
e) Overheads @. % on.(b+c+d)
f) Contractor's proflt@ % on (b+c+d+e)
.'...
.~ ".'
:J
Note:
1. The quantity of concrete required to be
removed above the designed top level of
.'' concrete, if any, will be provided for in the

rate analysis.
2. In case sleelliningis included in the design

for driven cast-in-situ pile and is planned

to be retained, the same may. be included
in the rate analysis. ,In case the temporary
steel casing used during casting is
planned to be removed,an additional cost

@ 0.50 per cent of cost of concrete may
_be provided to cover its usage.
Driven precast vertical M 35 grade R.C.C.
12.29. 1100& 1700

plies excluding reinforcement c,C)mplete

o
as per
Specifications
drawing and Technical
o Pile diameter = 500 mm
o
o
o 11.78
o Rate for concrete may be adopted same

o as for bottom plug vide item no. 12.11(F)
(IV)
o
o 431
e
o
o
o
Bridp WOIb: 12-FOIII1daIion

No. MoRT&H
Specifications
b) Materials
Pile shoes
a) C.I Shoes kg 240
b) M.S.shoes kg 105
c) Steel helmet and cushion block on kg 30
lOP of pile head during driving
c) MachInery
Crane 20 t capacity hour 6.00
Vibrating pile driving hammer complete hour 6.00
with power unit and accessories
d) Labour
MatelSupervisor day 0.12
Mazdoor day 3
_ Add 1 per cent of(a+b+c) forcaqiage of piles

from casting yard to work site and staCking,
and other imponderables during installation.
e) Overheads@ % on (b+c+d)
Rate per metre = (a+b+c+d+e+f)I60

Note: The quantity of concrete required to be
concrete, if any, will be provided for in the rate
analysis.
12.30. 1100& 1700 Driven precast vertlcal M 35 grade R.C.C.

plies excluding reinforcement complllte
as per drawing and Technical
Specifications
Pile Diameter ,. 750 mm
432
L

Bridge Works: 12-FoundaIiOll
-t-
Sr. Reference to Description l1nlt Quantity Rate

No. MoRT&H Rs.
Specifications
. Unit = Running metre

.',"
a) RCC Grade M 35 cum 22.08

as for bottom plug vide item no; 12.11 (F)
(IV)
b) Materials
Pile shoes
a) C.J.shoes
b) M.S.shoes
kg
kg
160
70
c) Steel helmet and cushion block on kl! 40
top of pile head duringdriving
c) MachineI)'
Crane 40 T capacity
Vibrating Pile drivirig hammercomplete
hour
hour
6.00
6.00
d) labour
MatelSupelVisor. day 0.16
Mazdoor day 4
Add 1per cent of (a+b+c)for carriage of piles
from casting yard to work site and stacking,
o and other imponderablesduring installation
e) Overheads @ % ori (b+c+d)
o t) Contractor's proflt@ % on (b+c+d+e).

o
o Cost for 50 m = a+b+c+d+e+f
o Rate per metre = (a+b+c+d+e+f)l50

o Note: The quantity of concrete required to be
o removed above the designed top level of
o concrete,if any,will be providedfor in the rate
analysis.
o
0/ 433
o.
e
o
o
Bridge Wod<s: 12FQUlIcIaIion

4
4
No. MoRT&H
4
Specifications
4
12.31. 1100 & 1700 Driven precast vertical M 35 grade R.C.C.
piles excluding reinforcement complete
Specifications

Pile Diameter = 1000 mm

=
Unit Running metre
=
Taking output 40 rn
12.3~.

a) RCC Grade M 35
Rate for concrete may be adopted same cum

31.40
as for bottom plug vide item no. 12.11(F)
(IV)

b) Materials

Pile shoes
a) C.I. shoes for the pile
b) M.S. shoes @ 35 kg per pile of 15 m kg
kg
160
70

50
c) Steel helmet and cushion block on top kg
of pile head during driVing
c) Machinery 6.00
Crane 50 t capacity
Vibrating Pile driving hammer complete
hoUr
hoUr
6.00

d) Labour
Mate/Supervisor
Mazdoor
day
day
0.2
5
Add 1 per cent of (a+b+c)for carriageof piles

and other imponderablesduring installation

e) Overheads @
% on (b+c+d)

I) Contractor's proflt@ % on (b+c+d+e)

434


Sr. Reference to
No. MoRT&H
Specifications
. Rs.
Rate per metre = (a+b+c+d+e+f}/40

concrete, if any.will be providedfor in the rate
analysis. .
12.32. 1100& 1700 Driven precast vertical M 35grade R.C.C.

as per drawing
Specifications
and Technical

Size of pile =300 mm x 300 mm
Unit = I'tunning metre

<,

a) RCC Grade M 35
Rate for concrete may be adopted same cum 5.40 .

as for bottom plugvide item no. 12.11(F)
(IV)
b) Material
Pile shoes
a) C I shoes
b) M S shoes
c) Steel helmet and cushion block on
kg
kg
kg
240
105
30
o top of pile head during driving.
o c) Machinery
o Crane 10 tonne capacity hour 6.00
6.00
Vibrating Pile driving hammer complete hour
o with power unit and accessories:
o
d) Labour
o MatelSupervlsor day 0.12
o M~d~ day 3
o
o 435
o
()
o
Bridge Woob: 12Foundalion
t

No. MoRT&H
Specifications
Add 1 per cent of (a+b+c) for carriageof piles
from casting yard to work site and
t
slacking,and other imponderables during t
installation.
t
e) Overheads@ % on (b+c+d)

I). Contractor's proflt@ % on (b+c+d+e)

= a+b+c+d+e+f
Cost for 60 m
Rate per metre = (a+b+c+d+e+f)l60


concrete,if any, will be providedfor in the rate
analysis.

12.33. 1100&1700 Driven precast vertical fA 35 grade ~C.C.
Specifications
Size of pile = 500 mmx 500 mm
=
Unit Running metre
=
Taking output 50 m
a) RCC Grade M 35
Rate for concrete may be adoptedsame cum 12.50

(IV)
b) Material
Pile shoes
a) C I shoes kg 160
b) M. S shoes kg 70
c) Steel helmet and cusbion block on kg 30
top of pile head duringdriving
436

Reference to Oescrlptlon . Unit Quantity Rate

Sr.
.
.
No. MoRT&H Rs.

Specifications .
.'
; c) Machinery
Vibrating Pile driving hammer complete hour 6.00
.i
d) Labour
. Mate/Supervisor. day 0.16
Mazdoor day 4
Add 1 per cent of (a+b+c) for carriage of piles

and other imponderables during installation
e) Overheads @ %on (b+c+d)
f) Contractor's profit @ "/. on (b+c+d+e)
Cost for 50 m '" a+b+c+d+e+f
Rate per metre = (a+b+c+d+e+f)I50 ."

./r:,
,t Note: The quantity of concrete required to be
concrete, if any. will be provided for in the rate

analysis.
12.34. 1100&1700 Driven precastver:tical

piles excluding
as per drawing
M 35 grade R.C.C.
reinforcement
and
complete
Technical
Specifications
Size of pile
Unit
= 750
= Running metre
mm x .750 mm
a) RCC Grade M 35

cum 22.50
o (IV)
o
O.k. 437
C
e
e
e
e
hi)
~l!:' Bridge Wqrb : 12-Fouodalion

No. MoRT&H
Specifications
b) Material
Pile shoes
a) C I shoes kg 160
b) M. S shoes kg 70
c) Steel helmet and cushion block on kg 30
top of pOehead during driving
c) Machinery
Vibrating Pile driving hammer complete hour 6.00
with power unit and aocessorles
d) Labour
MalelSupervisor. day 0.18
Ma2door day 4.5
Add 1 per cent of (a+b+c) for carriage of piles

and other imponderables dUring installation -.

Rate per metre = (a+b+c+d+e+f)/40
concrete, if any, will be provided for in the rate
analysis.
12.35. 1100& 1900 Driven vertical steel piles complete as

per drawing and Technical Specifications
Section, of the pile = H Section steel

column 4QO x 250 mm (ISHB Series)
438

Reference to Description Unit Quantity; Rate
MoRT&H Rs.
Specifications
Unit" Running metre

Taking output" 70 m
a) Materials
Structural steel including 5 per cent tonne 6.04 .
wastage @ 82.20 kglm
b) MaChinery
Crane 10 t capacity hour 6
Vibrating pile driving hammer complete hour 6.00
with power unit and other accessories
. c) Labour
Mazdoor day 3
AdaO.5 per cent at (a+b+c) tor providing steel

helmet on lop at pile head during driving,
stacking at piles at site, providing anti-
corrosion treatment and other imponderables .
during installation.
"
d) Overheads @ % on (a+b+c) .
e
e e) Co.ntractor'sprofit@ % on (a+b+c+d)
0, Cost tor 70 m " a+b+c+d+e

e
e Rate per metre = (a+b+c+d+e)J70

e 12.36. 1100&1900 Driven vertical steel piles complete as
o per drawing and Technical Specifications
o Section of the pile = H Section steel
o column 450 x 250 mm (ISHB Series)
o Unit = Running metre

o Taking output = 60 m
o
o
0'0
.,."
439
o
o
Unit Quantity Rate

Rs.
MoRT&H
Specifications
Cement concrete for reinforced concrete

1100,15011&1700
in pile cap complete as per drawing and
Technical Specifications
.,
A.RCC Grade M 20
Unit'" cum
.'
.;
Taldng output = 15 cum
a) Material
.0 cement
Coarse sand
MT
cum
5.12
6.75
20 mm aggregate cum
cum
8.1
5.4

10mmaggregale
b) Labour
0.9

day
Mate "
day 1.5 l
M~
day 20
Mazdoorfor concreting
Mazdoor forbreaking pilehead,bending day 1

bars, cleaning, etc.
c) Machinery
hour 6
Concrete mixer (capacity 0.40/0.28 cum)

Generator (capacity 33IWA) hour 6
Case-II : Using B;itchlng Plant, Transit

a) Material
Cement
Coarse sand
MT
cum
5.12
6.75
lj .20 mm aggregate cum

cum
8.1
5.4
10 mm aggregate
o
o
o
o
O.l", 441
o
o
. ,.
Bridgo Works: l1Fouodatioo
Unit QuantitY
Description
,s(; ., - -~~e',~~I'_nceto
N(l. . MoRT&H
Specifications
b) Labour 0.16
day
Mate day 0.38
Mason day 2.5
Mazdoor for concreting 1
day
Mazdoor for breakingpilehead,bending
bars, cleaning, etc,
c) Machinery' hoUr 0.75

Batching plant (output 20cumlhr)
hoUr 0.75
Generator 100 tWA 0.75
.hoUr
Loader (capacity 1 cum)
Transit mixer (capacity 4.0 cum) 2.00
hoUr
Lead upto 1 km 37.5L
t.km
Lead beyond 1 km, L-Ieadin kilOmetre
hoUr 0.75
Concrete Pump
Formwor~ @ 4 per cent on cost of

concrete,i.e.,costof a) Material,b) Labour
and c) Machinery
%on(a+b+c)
d) Overheads @
e) contractor's proflt@ % on (a+b+c+d)
Note: The value of a, band c may be taken as

applicable, Le., either using concrete mixer
or batching plant.
B. RCC Grade M 25
unit= cum
442
Bridge Works: II-Foundation
Unit Quanftty Rate

Rs.-
MoRT&H
Specifications
a) Material
Mf 5.99
Cement
cum 6.75
eoarsesand
cum 8.1
20 mm aggregate
cum 5.4
10 mm aggregate
b) Labour
day 0.9
Mate
day 1.5
Mason
day 20
Mazdoor for concreting
Mazdoor for breaking pile head. bending day 1
bars, c1eaning,etc.
c) Machinery
Consrete mixer (capacity 0.40/0,28 curn) hour 6
Generator (capacity 33 KVA) hour 6
Case-II : Using Batchlng Plant, Transit

Mixer and Concrete Pump -
a) Material -:
MT 5.99
Cement
cum 6.75
Coarse sand
cum 8.1
20 mm aggregate
cum 5.4
10 mm aggregate
b) Labour
e Mate
day 0.16
day 0.38
0] Mason
day 2.5
Maz~oor for concreting
o Mazdoor for breaking pile head, bending day 1
o bars, cleaning, elc.
o c) Machinery

0.75
o Balching plant (output 20 cumlhr) hour
hour 0.75
Generator 125 KVA
o 'Loader (capacity 1 cum) hoUr 0.75
o Transit mixer (capacity 4.0 cum)

hour 2.00
o Lead upto 1 km
Lead beyond 1 km, L-Iead in kilometre t.km 37.5L
o Concrete pump
hour 0.75
O'
443
o
o
I
1-,
Ilridsc Worb: J2-FouncIIlioG
Sr; Reference to Description . Unit Quanti

No. MoRT&H
Specifications
Formwork @4 per ~nt on cost of concrete,

i.e . cost of a) Material, b) Labour and
c) Machinery
Rate per metre = (a+b+c+d+e)l15
Note: The value of Ii, band c may be taken as

applicable, i.e., either using concrete mixer
or batching plant.
r
C. RCC Grade M 30
Uriit= cum
a) Material
cement MT 6.10

. 20 lnm aggregate cum .8.1
10 mm aggregate . cum 5.4
b) Labour
Mate day 0.9
~
Mason day 1.5 ;.
Mazdoor for concreting
Mazdoor for breaking pile head. bending
day
day
20
1
c) Machinery
Concrete mixer (capaclty 0.4010.28 cum) hour 6

Generator (capaclty 33 KVA)
~
hour 6

"'.
"
-A

DescrIption Urlit Quantity 'Rate

Reference to
Rs.
MoRT&H
Specifications

Mixer and Conrete Pump
a) Material
Cement MT 6.10
Coarsesand cum 6.75
b) Labour
Mate. day 0.16
Mason day 0.38
Mazdoorforconcreting day 2.5
Mazdoorforbreakingpilehead,bending day 1
bars,cleaning,etc.
c) Machinery
.c, Batchingplant(oulput20cumlhr)
Generator100KVA
hour
hour
0.75
0.75
loader (capacity1cum) hour , 0.75
et,
Transitmixer(capacity4;0 cum)
."
,:
lead upto1 km
lead beyond1 km, L-Ieadin kilometre
Concretepump
Formwork@4 percenton cost of concrete,

i.e., cost of a) Material, b) labour and
hour
t.km
hour
2.00
37.5l
0.75
c) Machinery
d) Overheads@ 0/0 on (a+b+c)
e) Contractor's profit@
Costfor 15cum = a+b+c1:d+e

% on (a+b+c+d)
o Rate per metre = (a+b+c+d+e)/15

o Note: The value of a, band c may be taken as
o applicable,i.e., either using concrete mixer
or batchingplant.
o
o 445
o
o
Ilridse Wodts: 12-Foundation
.
.- ~
i

.
4
Sr. Reference to
Rs. 4
No. MoRT&H
Specifications 4
~
D. RCC Grade M 35
Unit= cum
~

= 15 cum

Taking output
a) Material

cement MT 6.33

b) labour
Mate day
day
0.9
1.5

Mason
Mazdoor for conCreting day 20

Mazdoor fof-breaking pile head, ben<jing
d~y 1

c) Machinery

Concrete mixer (capacity 0.40/0.28 cum)
Generator (capacity 331<NA)
hour
hour
6
6

case-n : Using Batchlng Plant, Transit"

a) Material
MT 6.33
cement

5.4
10 mm aggregate cum

b) Labour

Mate day
day
0.16
0.38
Mason
Mazdoor for concreting day 2.5

Mazdoor for breaking pile head, bending
day 1

446

No. MoRT&H Rs.

Specifications
c) Machinery
Batching plant (output 20 cumlhr) hour 0.75
Generator 1251W A hour 0.75
Loader(capacity 1 cum) hour 0.75
Transit mixer ( capacity 4.0 cum)
Lead beyond 1 km, L-Iead in kilometre t.km 37.5L
Formwork @.4 per cent on cost of concrete,
i.e., cost of
c) Machinery
a) Material, b} Labour and

% on (a+b+c+d)

Rate per metre = (a+b+c+d+e)/15 .
12.39. 1100& 1700 Levelling Course for Pile Cap

"
Providing
Unit= cum
and laying of

pce M 151evelUng
course 100 mm thick below the pile cap
a) Material
Cement MT 4.13
40 mm aggregate
20 mm aggregate
cum
cum
8.1
4.05
10 mm aggregate
b) Labour
cum 1.35
o Mate day 0.86
o Mason
Mazdoor
day
day
1.5
20
o
o 447
e
o
e
e
,
'1


Sr.
No.
Reference to
MoRT&H
Specifications
Description
.
Unit Quantity Rate
Rs.
,
t
i4
c) Machinery 4
Concrete mixer 0.4010.28capacity hour 6
Generator 33 lINA hour 6 I
4
% on (a+b+c)
d) Overheads@

e) Contractor's profit@ %.on (a+b+c+d)

Rate per metre = (a+b+i:+d+e)/15
Supplying. fitting and placing uncoated

12.40. 1600
HYSD bar reinforcement iii foundatloJ:l
complete as per
,,;".
Specifications
.. drawing and Technical

Unit = 1 MT

a) Material
MT 1.05

HYSD bars including 5 per cent overlaps
and wastage
Bindingwire
b) Labour for cutting. bending. shifting to

kg 6.00

site. tying and placing In position

Mate
day 0.40
Blacksmith day 2.00

Mazdoor
day 6.00

d) Contractor'S profit@ %on(a+b+c)
Rate per MT " (a+b+c+d)
448

I
Unit Quantity Rate

Description
No. MoRT&H
Specifications
Supplying, fitting and placing uncoated

12.41. 1600
mild steel reinforcement complete In
foundation as per drawing and Technical
Specifications
Unit=1 MT
Takingoutput = 1 MT
a) Material
MSbars including5 percentoverlapsand MT 1.05
wastage
Bindingwire kg 6.00
b) Labour for straightening, cuttlnlh

bending, shifting to site, tying and
placing In position
d.fr/ 0.43
Mate 2.:l5
day
Blacksmith
day 6.50
~:
Mazdoor
.""",'
'. ~j:-
f..,
'
= (a+b+c+d)
o Rate per MT
o
o
o
o
o
o
o
o
o
o "
449
o
()
1

Chapter-13
4
Substructure 4

Preamble:

1. Although, Substructures are generally constructed in cement concrete, the rate analysis for brick and
stone masonry in CM 1:3 have also been included which can be adopted if permitted by design.
2. The cost of formwork will vary with the height of the substructure. Provision has accordingly been 41
made.
t
3. As the higher grade of concrete is consUier, the provision made for formwork on percentage basis has

4.
been suitably adjusted to make it comparable with other grades.
Bridge bearing, being commercial items produced by speclalaed firms with imported technology and

parts, the rates for the same are required to be ascertained from the market for the approved design
anI! technical specifications.

5. Filter media and backfilling behind abutments are required to be provided as per guidelines given in
IRC: 78-2000.

6. Weep holes shall be provided as per Clause 2706 of MoRT&H Specifications.

7. In case of roller-cum-rocker bearings, only full circular rollers are to be provided.

8. All bearings shall be set truly level so as to have full and even seating.
9. For elastomeric bearing pads, the concrete surface shall be levelled such that the variation is not more

than 1.5 mm from a straight edge placed in any direction across the area.

10. The bearing should be procured only from those manufacturers who have been pre-qualified by the
Ministry of Road Transport and Highways.

11. The bottoms of girders resting on the bearing shall be plane and truly horizontal.

12. For spans in grade, the bearing shall be placed horizontal by using sole plates for suitably designed
RCC pedestals.

450
..
Chapter-13
Substructure
DQscrlptlon Unit Quantity Rate

No. MoRT&H
Specifications
1300&2200 Brick masonry work in 1:31n substructure

13.1.
complete QXcludlng pointing and
plastQrlng, as per drawing and TQchnlcal
SpQcificatlon
Unit= cum
a) Material
BriCks1stclass Nos 500.00
Cement mortar 1:3 (Rate.as in item 12.6) cum 0.24
b) Labour
Mate day 0.06
Mason day 0.8
Mazdoor day 0.80
Add for scaffolding @ 5 per cent of cost of

materialand labour
13.2. 1300&2200 Pointing with cement mortar (1:3 ) on brick

work In substructure as per Technical
Specification
Unit = 10sqm
a) MatQrlal
Cement mortar 1:3 (Rate as in item 12.1) cum 0.03
,.
451
Bridge Works: 13-Subslructure

No. MoRT&H Rs
~
. Specifications.
b) Labour
Mate day 0.04
Mason day 0.50
Mazdoor day 0.50
Rate per 10 sqm = (a+b+c+d)
Note: Scaffolding is already included in item no. 13.1
13.3. 1300&2200 Plastering with cement mortar (1:3 ) on

brickwork In substructure as per Technical
Specifications
Unit = 10 sqm
a) Material
b) Labour
Mate day 0.04
Mason day 0.50
Mazdoor day 0.50
c) Overheads @ 'I.on (a+b)
Rate per 10 sqm = (a+b+c+d)
Note: 1. Scaffoldingis already included in item no.

13.1
452

Bridge Works: 13-Subotructure

Sr.
Rs.
No. MoRT&H
Specifications
2. The nunmber of masons and mazdoors

already catered in the cement mortar have
been taken into account while providing
these categories in brick masonry. pointing
and plastering.
13.4. Stone masonry work in cement mortar 1:3

for substructure complete as per drawing
and Technical Specifications
A.Random Rubble Masonry

(coursedluncoursed)
Unit = cum
a) Material
e, Stone cum 1.00
e, Through and bond stone

(7no.XO.24rnxO.24rnxO.39m =- 0.16
Cement mortar 1:3 (Rate as in item 12.6)
cum)
No
cum
7.00
0.33
e,
i
b)"Labour
.~
~dd
Mate
Mason
MazdOOr
for scaffolding @ 5 per cent of cost of a)

day
.day
day
0.1
1.2
1.2
e Material and b) Labour
o
o d) Contractor's profit @ %on (a+b+c)
o Rate per cum = (a+b+c+d)

o
o
o
o
o 453
o
4
Bridl!"Worb:
13-80_

No. MoRT&H Rs.
Specifications
B. Coursed rubble masonry (first sort)

4
14
Unit= cum
J
t : a) Material 't.
i, Stone cum 1.10
Through and bond stone Nos. 7.00 t
(7no.xO.24mxO.24mxO.39ril = 0.16 cum) 4
'. 4
'{.
,
, ' b) Labour 4
,
I
Mate day
day
0.12
1.50
',;

Mason
! Mazdoor day 1.50
!
I:
Add for scaffolding @ 5 per cent of cost of
rnaterialandlabour

!" t
1:\
',),
\F '
,III
;!-
c) Overheads
d) Contr.actor's
@
profit @

% on (a+b)
% on (a+b+c)
.y;/~.
~.
,
~.
.,.
'l:
,, :l
~
C. Ashlar mason~ (first sort)
Plain ashlar
Unit= cum
E J.
t
a) Material
Stone cum 1.11
Through and bond stone Nos. 7.00
(7no.xO.24mxO.24mxO.39m = 0.16 cum)
454

Bridge
Worlcs:
13-5u_
Sr. Re'f~rence to I Description Unit Quantity Rate

No. MoRT&H . .
Rs.
Specifications .
b) Labour for masonry work

Mate day 0.2
Mason day 2.5
Mazdoor day 2.5
Add for scaffolding .@ 5 per cent of cost of

a) Material and b) Labour
d) Contractor's profit @ % on (a+b+c) .
Ratep!!rcum = (a+b+c+d)
Note: The labour already considered in the cement
mortar have been taken into account while
e; providing these categories in the stone

masonry works.
.'
e
~'
'r
13.5. 1500,1700 & 2200 Plain/Reinforced cement concrete In
sUbstructumcomplete as per drawing,and
Unit= cum
~, Taking output = 1 cum
c;
e a) PCC GradeM 15
Same as item 12.8 (A) upto 5 m height,
C except forformwork which shall be 10 per
Co cent instead of 4 per cent of cost of
material, labour and machinery.
o
o b) PCC Grade M 20
Same as item 12.8 (B) upto 5 m height,
o except for formwork which shall be 10 per
o cent Instead of 4 per cent of cost of
o material, labour and machinery.
o
o
o - 455
o
o
Bridge Works: 13-SubstructUre
Unit Quantity
Description
Sr. Reference to
No. MoRT&H
Specifications

pee
c) Grade M 25
Same as item 12.8 (0) upto 5 m height

with the only change that the provision of
formwork shall be 10 per cent instead of
3.75 per cent of cost of material, labour
and machinery'.

For height above 5 m and upto 10m.
Same as item 12.8 (0) with the folloWing t
changes: (i) Add 2 per cent of cost of
t

material, labour and machinery excluding
formwork to cater for extra lift. (ii) The
provision of formwork shall be 12 per cent
instead of 3.75 per cent of cost of material,
labour and machinery. -

For height above 10 m.

Same as item 12.8 (0) with the following

material, taoour and machinery excluding

provision offormworkShall be 15 percent
labour and machinery.

d) pee Grade M30
Same as item 12.8 (F) upto 5 m height

with the only change that the provision of
formwork shall be 10 per cent instead of

3.50 per cent of cost of material, labour
and machinery.

For height above 5 m and upto 10 m.

456

Bridge Works : l3-Substrudure
,Sr. Rl:lference to Description Unit. Quantity Rate

No. MoRT&H Rs.
Specifications
Same as item 12.8 (F) with the following

material, labour and machinery excluding
.
labour and machinery .
:
.'
For height above 10m.
,
Same as item 12.8 (F) with the folloWing
t changes: (i) Add 4 per cent of cost of
.'f
.i; material, labour and machinery excluding
fomwvork to caterforextl'aliIl. (ii) The
instead of3.50 per cent of cost of material,

."
e) RCC Grade M 20-
Same as item 12.8 (C) upto 5 m height,
except for formworkwhich shall be 10 per
cent instead of 4 per cent of cost of

o For height, upto 10 m, add 2 per cent of

cost as above excluding formwok. For cost
o of formwork add 12 per cent of cost of
o material, labour and machinery instead of
4 percent
o
o For height above 10 m,
o Same as item 12.8 (C) with the following

o changes: (i) Add 4 per cent of cost of
o material, labour and .machinery excluding

formwork to cater for extra lift (ii) The
o provision of formwork shall be15 per cent
o Instead of 4 per cent of cost of material,
o
o
Of 457
o
o
Bridge WQIb: 13-Substructure

Sr. Reference to
Rs.
No. MoRT&H
Specifications
f) RCCGrade M 25
Same as item 12.8 (E) upto 5m height,
excluding formwork. For cost of formwor1<,
add 10 per cent of cost"of material, labour
and machinery instead of 3.75 per cent
For height, upto 10m, add 1.8 per cent of

cost as aboVe excluding formwork. For cost
of formwor1<add 11.8 per cent of costof
For height, above 10m, add 4 per cent of

cost as aboVe excluding formwork. For cost
of formwor1< add 15 per cent of cost of
g) RCC Grade M30

Same as item 12.8 (G) upto 5m height,
add 10 per cent of cost of rterial, laboUr
and machinery instead of 3.5 per cent
Forheight, upto 10m, add 1.6 per cent of

cost as above excluding formwork For
cost of formwork add 11.5 per cent of cost .
of material, labour and machinery.
For height, above 10 m, add 3.5 per cent

of cost as above excluding formwork. For
cost of formwor1<add 14 per cent of cost
of material, labour and machinery.
h) RCC Grade M 35
Same as item 12.8 (H) upto 5 m height,
add 10 per cent of cost of material, laboUr
and machinery instead of 3 per cent
458
",.~{,...
"l .
. ' .."..
Bridge Worl<s: 13-SubstnK:tuJe

Sr.
MoRT&H Rs.
No.
Specifications
For height, upto 10 m, add 1.4 per cent of

cost as above excluding formwork. For.ccst
of formwork add 11 per cent of cost of matelial,
For height, above 10 m, add 3 per cent of cost

as above excluding formwork.For cost of
formwork add 13 per cent of cost of material,
Note: The basic components of this analysis are

the same as Ihose of items 1.2.8 (A to H). The
only changes are as under:
a) Ramps/Stairs: Extra expenditure

structures which are more than 5 m ,high
on
.'
@ 2 per cent of cost for height upto 10m
and 4 per cent for heights above 10m will
be involved for approaching the work spot
by providing higher ramp/stair case for use

by the working parties.
o b) The above mentioned percentages have

e- been suitably modified for dinerent
categories as cost for various categories
O varies, whereas, effort for access for same
o height will be similar. As the costof richer

concrete is comparatively more, the
o percentage to be added has been reduced
o to maintain the same cost for extra efforts.
o 13.6. 1600&2200 Supplying, fitting and placing HYSD

o bar reinforcement In substructure
o complete
Specifications
o
o Output=MT
o
o
o ",' 459
o
o
o
Bridge Wod<s: 13-Subs1nlcture

Sr. Reference to
Rs:
No. MoRT&H
Specifications
a) Material
HYSD bars including 5 per cent overlaps MT 1.05
and wastage
Binding wire' kg 6.00
b) Labour for cutting, bending, shifting

to site, tying and placing In position
Mate day 0.34
Blacksmith day 2.00
Mazdoor day 6.50
Rate perMT = (a+b+c+d)
1600&2200 Supplying, fitting and placing mild steel

13.7.
relnforcementc()mplete In substructure as
per drawing and Technical Specifications
Unit= MT
a) Material
MS bars including 5 per cent overlaps MT 1.05
and wastage
Binding wire kg 6.00
b) Labour for straightening, cutting, bending,

shifting to site,tying and placing in position
Mate day 0.28
day' 1.50
Blacksmith
Mazdoor day 5.50
c) Overheads@ 0/0 on (a+b)
d)Contractor's profit @ 0/0 on (a+b+c)
Rate per MT = (a+b+c+d)
460

Bridge Worl<s: 13-Substructure
Unit Quantity Rate

Reference to . Description
Sr. . Rs.
No. MoRT&H
.
Specifications
Providing weep holes in brick masonry/

13.8. 2706&2200.
plain/reinforced concrete abutment, wing
wail/return wail with 100 mm dla AC
plpe,extending through the full width of
the structure with slope of 1V :20H towards
drawing .foce. Complete as per drawing
Unit =
Nos.
a) Material
AC pipe 100 rnm dia. (:ncluding wastage RM 31.5
. @ 5 per cent)
Averqge length of weep hole is taken a~ aile

metre for the purpose of estimating
MSclamp
Nos. 30
,
':~
Nos. 10
Collorfor AC pipe (average)
Cement mortar 1:3 rate as in Item 12.6 cum 0.05
0.
Cl b) Labour
day 0;03
Mate
c; Mason
day 0.5
day 0.25
0" Mazdoor
e c) Overheads @ 0/. on (a+b)

o % on (a+b+c)
0'
o Cost for 30 m = a+b+c+d
o Rate per m = (a+b+c+d)130
o
o Note: 1. In case of stone masonry. the size of the
weep hole shall be 150 mm x 80 mm or
o circular with 150 mm diameter.
o
o
o 46\
o.

BridgeWorks: t).~bslructure
j
Description Unit Quantity Rate ~ f

Sr. Reference to
No. MoRT&H
Specifications
Rs.

C
2. For structure in stone masonry, the weep ~
holes shall.bedeemed to be included in
~
the item of stone masonrywork and shall
not be paid separately. ~

13.9. 710.1.4,oflRC:78
&2200
Backfilling behincl abu.tment, wing wall
and return wall complete as per drawing

Unit =.cum
t

Taking output = 10 cum t
41
A. Granular material
41
a) Labour
Mate.
Mazdoor
day
day
0.28
7.00

b) Material
Granular material cum 12.00
c) Machinery
hour 2.50

Plate compactor/powerrammer
Water Tanker hour 0.05

Cost for tocum of granular backfill = a+b+c+d+e
B. Sandy material
a) Labour
Mate day 0.28
Mazdoorforfilling, watering, ramming, etc. day 7.00
462
,. a :.

,'.,' -'

Bridge w~: 13-Substructure

No. MoRT&H Rs.
Specifications'
b) Material
Sand cum 12.00
c) Machinery
Plate compactor/power rammer hoUr 2.50
Water tanker hoUr 0.06
o
Cost for 1 cum of sandy backfill= a+b+c+d+e
Rateper.cum = (a+b+c+d+e)J10
13.10. 710.1.4. of IRC:78 Providing and laying of Filter media with

and 2200 granlliar materials/stone .c:rushed
aggregates satisfying the requirements
laid down In Clause 2504.2.2of MoRT&H
Specifications to a thickness of not less
than 600 mm with smaller size towards
the soil and bigger size towards the wall
and provided over the entire surface
behind abutment, wing wall and return
wall to the full height compacted to a flfltl
condition complete as per drawing and
Unit= cum
a) Labour
Mate day 0.32
Mazdoor for filling, watering, ramming,elc. day 7.00
b) Material
Filtermediaof stone aggregateconforming cum 12.00
to Clause 2504.2.2. of MoRT&H
Specifications
463
~
~
Bridge Works : I3-SubslNcture
Unit Quantity

~
~
No. MoRT&H
Specifications

c) Machinery _

water tanker of 6 KL capacity hour 0.06 ~
i
41
e) contractor'S profit @ % on (a+b+c+d)
41
Cost for 10 cum of Filter Media = a+b+c+d+e ,.41
13.11. 1000,2000&2200
Supplying, fitting and fixing In position
,.
true to line and level cast steel rocker
bearing conforming to iRC: 83(Pt.1)
Section iX-and Clause 2003 of MoRT&H

Specifications cO"lplete Including all

accessories as per drawing and Technical
Specifications
Unit: one tonne capacity

Consideringa 250 tonne capacity bearingfor
this analysis

a) Labour
M~te
Mazdoorskilled
Mazdoor
day
day
day
0.06
0.50
1.00

b) Material
Cast steel rocker bearing assemblyof Nos. 1.00

250 tonne design load capacity duly
paintedcomplete with all its components

as perdrawing and specifications

Add 1 per cent of cost of bearing assembly
for foundation anchorage bolls, lifting
arrangements,greaseandotherconsumables".

464

Bridge Worl<s: I3Substro<lure
Unit Quantity Rate.

Refen!nce to Description
Sr. Rs.
No. MoRT&H
Specifications
Cost for 250 tonne capacity bearing = a+b+c+d
Rate per tonne capacity = (a+b+c+d)/250

13;12. 1000,2000 & 2200 Supptying, fitting and fixing In position
true to line and level forged steel roller
bearing conforming to IRC: 83(Pt. 1)
Section IX and Clause 2003 of MoRT&H
Specifications complete Includln'gall
accessories as per drawing and Technical
Specification

Consideringa 250 tonne capacity b!!aring for
this' analysis
a) Labour
day 0.06
Mate
day 1.00
Mazdoor
day 0.50
Mazdoor skilled
b) Material
Forged steel rollerbearing of 250 tonne . Nos. 1.00
designloadcapacityduly paintedcomplete
with all itscomponentsas per drawing and
specifications
Add 1 per cent of cost of bearingasseinbly

for foundation anchorage bolts, lifting
arrangements,greaseandotherconsumables.
d) Contractor'S profit @. % on (a+b+c)
Cost for 250 tonne bearing = a+b+c+d

Rate per tonne capacity = (a+b+c+d)1250
46S
Ilri<Ige
Worb;I3-Su~

No. MoRT&H
Specifications
13.13. 2000&2200 Supplying, fitting and fixing In position

. true to line and leve.1sliding plate bearing
with PTFE surface sliding on stainless steel
complete including all accessorles as per
drawing and T.echnical Specification and
as: 5400, Sections 9.1 & 9.2 (for PTFE) and
Clause 2004 of MoRT&H Specifications

Considering a 80 tonne capacity bearing for
this analysis
a) Labour
Mate day 0.06
Mazdoor day 1.00
b) Material
PTFE sliding plate bearing assembly of Nos, 1.00
80 tonne design load capacity dulypainled
complete with all its components as per
drawing and technical-, specification
Add 1 per cent for foundation anchorage boits

and consumables
Rate per tonne capacity = (a+b+c+dV80

i
i!
j'
\'1
d
qI
i
i
!
jl, 466
,

"
Bridge Works: I3-Subslnlcture

Sr. Reference to ,
Rs.
No. MoRT&H
Specifications \ "
13.14. 2000&2200 Supplying, fitting and fixing in position
true to line and level eiastomeric bearing
conforming to IRC: 83 (Part.II), Section IX
and Clause 2005 of MoRT&H Specifications
complete including all accessories as per
drawing and Technical Specifications
Unit: one cubic centimetre

Considering an elastomeriC bearing of size
500 x 400 x 96 mm for this analy.sls.
Overall volume 19200 cu.crn
Volume of6 nos. 488 x 388 x 4 mm size

reinforcing steel plates = 4545 cu.cm
Hence, volume of elastometer = t4655cu.cm.
a) Labour
Mate day 0.06
Maidoor day 1.00
~.
day 0.50
e... Mazdoor skilled
('1' bl Material
Elastomeric bearing assembly consisting Nos. 1.00
f'.,
'.' of 7 intemallayersof elastomer bonded to
f)"
6 nos, internal reinforcing steel laminates
Ci~ by the process ofvulcanisation, complete
with all components as per drawing and
C technlcal specifications.
(',
Add 1 percent of cost of bearing assembly
C
for foundation anchorage bolts and
o consumables.
f'
f' d) Contractor's profit @ % on (a+b+c)
I) .
o
o 467
Bridge Wod<s: I3-Subsbucture
~. .
. ..
Reference to Description Unit <9,,~ntity Rate

Sr.
MoRT&H . 't-' ~.; Rs
No. "
.:
Specifications .
Cost for 19200cc of elastomeric bearing =
a+b+c+d
Rate per cc of elastomerlc bearing

= (a+b+c+d)/19200
13.15. 2000&2200 . Supplying, fitting and fixing in position

true to line and level sliding plate bearing
with stahtless steel plate. sliding on
stainless steel plate Withmild steel matrix
complete Including all accessories as per

Considering the sliding bearing of 80 tonne
design capacity for this analysis.
a) Labour
Mate day 0.04
Mazdoor day 0.75
b) Material
Supplyof slidingplatebearingof 80 tonne Nos. 1.00
designcapacitycompleteas per drawings
and technicalspecifications

consumables
!
i d) Contractor's profit @ o/~on (a+b+c)
~ate per tonne capacity bearing

= (a+b+c+d)J80
:j
,
,
468

Bridge Wcirks: I3-Substructure

No. MoRT&H . Rs.
Specifications
.,
13.16. 2000&2200 Supplying, fitling and fixing in positiol)
true to line and level POT-PTFE bearing
consisting of a metal piston supported by
./.'
a disc or unrelnforced eiastomerconflned
within a metal cylinder, sealing rings, dust
;)
seals, PTFE surface sliding against
stainless steel mating surface, complete
.assembly to be of cast steel/fabricated
structural steel, metal and elastomer

elemlmts. to be as'per IRC: 83 Parts 1&11
.'
respectively and other parts conforming
to as: 5400, Sections 9.1 & 9.2 and Clause
2006.ofMoRT&HSpecificatlonscomplete
as per drawing and approved Technical
Specifications

Considering a pot bearing assembly of 250
tonne capacily for this analysis.
a) Labour
Mate day 0.08

M~OOor d~ 1.50
M~door skilled day 0.50

b) Material
Pot type bearing assembly consisting of
a metal piston supported by a disc, PTFE
Nos. 1.00
pads providing sliding surfaces against

stainless steel mating together with cast
steelassemblieslfabricatedstructuralsteel
assemblies duly painted with all
components as per Clause 2006 and

complete as per drawings and Technical
Specification.

o 469
o
Biidge Works: I3-Substructure

No. MoRT&H Rs.
Specifications

consumables.
c) Overheads @ % on (a-t,b)
Cost for 250 tonne capacity bearing =

a+b+c+d
Rate per tonne capacity = (a+b+c+d)/250
470
r-
Chapter-14
superstructure
Preamble:
1. The rate for the wearing coat has been analysed as under:
a) Cement concrete wearing coat
b) Ashphaltic concrete wearing coat
c) Bitumen mastic wearing coat
The item may be selected as per approved design. In case the thickness of wearing coat is differel1t
from that analysed, the rate for the desired thickness may be worked out on pro-rata basis. '
2. The rate analysis has been done both for RCC RaiUng and M.S. Railing, which can be adopted as per
approved design.
3. The length of drainage spout has been provided in such a way that it is connected to the drainage
system on the ground in case of fiyovers and there is no splashing of water on the structure in case of
bridges.
4. The rate foranti-corrosive treatment is required to be ascertained from firms specialised in this work. In
this connection Circular No. RW/NH-34041/44191-S&Rdated 21.3.2000 of Ministry of Road Transport
and High~ays may be referred for further details .
5.
Expansion joints involving movements exceeding 40 mm are speCialisedreadymade items commercially
produced by reputed firms with imported technology and parts. The rates for such joints are required to
be ascertained from the firms pre-qualified by the Ministry.
o The rate analysis for pre-cast and pre-tensioned girders has also been included.
e 6.
The rate analysis for prestressed cement concrete of M 60 grade lias also been included which can be
o 7.
adopted for bridges with innovative design/construction.
0:
MoRT&H letter No. RW/NH-34059/1196 S&R dated 30.11.2OQOand subsequent corrigendum dated
8.
Or 25.1.2001 may be referred for detailed specifications and provisions for various types of expansion
oI joints.
o 9.
S" pply of new type of expansion joint may be obtained on the basis of competitive bidding from
amongst the suppliers pre-qualified by the Ministry of Road Transport and Highways. Further, a
0: warranty of 10 years of trouble free performance may be insisted from the suppliers.
0'
For bridges having wide deck/span length of more than 120 m orland involving complex movements!
10.
o rotations in different directions/planes, provision of special type of modular expansion joints such as
o swivel joists joints are required for which firms specialised in this field maybe consulted. Such cases
will require prior approval of Ministry.
o
o
o 471
o
Chapter-14
Superstructure

No. MoRT&H
Specifications
14.1. 1500,1600 & 1700 Furnishing

prestressed
and placing reinforced/
cement concrete in

superstructure as per drawing and

A. RCC Grade M 20


Unit = 1 cum

a) Material
Cement MT 5.12
Coarsesand cum 6.75
10 mm aggregate cum -504
b) Labour
Mate day 0.86
Mason day 1.50
Mazdoor day 20.00
c) Machinery
Concretemixer (cap.0.40/0.28cum) hour 6.00
Generator33 t<NA hour 6.00
d) For formwork and staging add the

following:
I) For solid slab superstructure, 2ll-30 per

cent of (a+b+c)
Height uptc 5 m 20 percent
Height 5 m to 10 m - 25 percent
Heightabove 10 m - 30 percent
!
!
472
\
i

-.- '-
Bridge Wodcs: l4-Supentructure

No. MoRT&H Rs.
Specifications
ii) ForT-beam & slab, 25-35 per cent of

(a+b+c)
Height upto 5 m 25 percent
Heightabove.10 m 35 percenl
e) Overheads @ % on (a+b+c+d).
f) Conlraclqr's profit @ %on

(a+b+c+d+e)
Rate per eum (a+b+c+d+e+f)l15
Case-II: Using Balching Plant, Transit

Mixer and concrete Pump
Unit = cum
a) Material
Cement MT 40.92
Coarsesand cum 54
10mm aggregate cum 43.2
b) Labour
Male day 0.84
Mason day 3.00
Mazdoor day 18
c) Machinery
Batching plant (assuming output hoor 6.00
20cumlhr)
Generator100IWA hoor 6.00
Loader hoor 6.00
Lead upto 1 km hoor 15.00
Lead beyond 1 km, L-Iead in kilometre l.km 300L
Concretepump hoor 6.00
473
. ...J
Bridge Worla: 14-Superstmclure

Sr. Reference to
No. MoRT&H
Specifications

following:
i) For solid slab superstructure, 20-30 per

cent of (a+b+c)
Height above 10m 30 percent
i1) For T-beam & slab, 25-35 per cent C?f
(a+b+c)
Height upto 5 m - 25 percent
Height 5 m to 10 m 30 percent
Height above 10 m 35 percent
e) Overheads @ % on ((+b+c+d)
I f) Contractor's
(a+b+c+d+e)
profit @ % on
:1
J
~i
~
1i,; Rate per cum = (a+b+c+d+e+f)I120
~ B. RCC Grade M 25
;.
~
~ Case-I: Using Concrete Mixer
I:1 =
Unit 1 cum
I!
lJ a) Material
I'
,,
Cement
Coarse sand
MT
cum
5.99
6.75
~ 20 mm aggregate cum 8.1
l
~ 10 mm aggregate cum 5.4
b) Labour
day 0.86
Mate
Mason day 1.50
Mazdoor day 20.00
.\
474

" ..... :; .. . -,." ..

..
Bridge WOJks: t4-SuperstNctuR
Unit Quantity Rate

Description
No. MoRT&H
Specifications .
c) Machinery
hour 6.00
Concrete mixer (cap. 0.40/0.28 cum)
hour 6.00
Generator33 KVA

following:
I) For solid slab superstructure, 20-30 per

cent of (a+b+c)
Height upto 5 m - 20percent
Height 5 m to 10 m - 25percent
Heightabove 10m - 30percent
II) For T.beam & slab, 25-35 per cent of

(a+b+c)
Height upto 5 m - 25 'per cent .
Heightabove'O m 35 per cent
e) Overheads @ %orr(a+b+C'td-)
f) contractor's profit @ % OJ)

(a+b+c+d+e)
Rate per cum = {a+b+c+d+e+f)/15

Unit = cum
a) Material
Mf 47.95
Cement
cum 54.2
Coarsesand
cum 64.8
20 mm aggregate
cum 43.2
10 mmaggregate
475
,,!4~!~:?'i!.K}JtS*H};tj
. "-~:'<-~';,' ,:,.'-,.
, ., ,.
..
Bridge Worlcs: 14-SuperstructUJe
No. MoRT&H
Specifications
b) Labour
Mate day. 0.84
Mason day 3.00
Mazdoor day 18
c) Machinery
Batching plant (assuming output hour 6.00
20cum/hr)
Loader hour 6.00
Lead beyond 1 km, L-Iead in kHometre l.km 300L

following:
i) For s!>ild slab superstructure, 20-30 per

cent of cost of concrete
Height upto 5 m - 20 per cent
Height 5 m to 10m - 25 per cent
Height above 10.m - 30 per cent
II) For T_beam & slab, 25-35 per cent of

(a+b+c)
Height above 10m - 35 percent
l) Contractor's profit @ % on
,
(a+b+c+d+e)
Cost for 120 cum" a+b+c+d+e+f
Rate per cum" (a+b+c+d+e+f)l120
476

- .-
.. ~,
, ...
Bridge Works: 14-Superstructure

No. MoRT&H Rs.
Specifications
C. RCC Grade M 30
Unit = 1 cum
a) Material
Cement MT 6.10
Coarsesand cum 6.75
b) Labour
Mate
, day 0.9
Mason day 1.50
Mazdoor day 21.00
.'
c) Machinery
0,:
Concrete mixer (cap. 0.40/0.28 cum) hour 6.00
Generator33 twA hour 6.00
e
e following:
e
I) For solid slab superstructure,2l1-30 per
C'
cent of (a+b+c)
(', Height upto 5 m - 20 percent
Height'5 m to 10 m -' 25 per cent
C
Heightabove tum - 30 percent
C
o iI) For T-beam & slab, 25-35 per cerit of
(a+b+c)
o Height upto 5 m - 25 percent
o Height 5 m to 10 m - 30 percent
Heightabove 10 m - 35 percent
o
o e) Overheads @ % on (a+b+c+d)
o
o
o 477
.,.
~

BridgeWorb: 14-Supersbuctunl
Sr.
No.
Reference to
MoRT&H
Specifications
Description
f) Contractor's
.
profit @ % on
Unit Quantity Rate
Rs. t
1.
' .,.
III
(a+b+c+d+e)

,.
1(1
Rate per cum = (a+b+c+d+e+f)l15 t

Case-II: Using Batchlng Plant, Transit f
Unit = cum


a) Material
cement
Coarsesand
MT
cum
48.79
54.6

10 mmaggregat~ cum 43.2
b) Labour
Mate day 0.88
Mason ,day 3.00
Mazdoor day 19
c) Machinery ~
Batc:hingplant (assuming output hour 6.00

20cumlhr)
Loader hour 6.00

Lead beyond 1 km, L-Ieadin kilometre
Concretepump
t.km
hour
300L
6.00
d) For formwork
following:
and staging add thl!

I) For solid slab superstructure, 20-30per
Height upto 5 m 20 'per cent

478 ':"

1',1. -\:
iii

Bridge Wodcs : l4-SuperstnJcture
Unit Quantity Rate'

Description
No. MoRT&H
Specifications
Heightabove 10m - 30 per cent
Ii) For T-beam & slab, 25-35 per cent of

cost of concrete
_ 25percent
Height upt05 m
Height 5 m to 10 m 30 percent,
Heightabove 10m - 35 percent
e) Overheads @ ,%on (a+b+c+d)
/. on
l) contractor's profit @
(a+b+c+d+e)
Rate per cum = (a+b+c+d+e+f)f120

D. RCC/PSC Grade M 35
.'
Unit = 1 cum
a) Material
Mf 6.33

Cement
cum 6.75
eoarsesand
cum 8.1
0' 20 mm aggregate 5.4
cum
10mm aggregate
o
o b) Labour
day 0.9
o Mate
Mason
day 1.50
21.00
o Mazdoor
day
o c) Machinery
o Concrete mlxer(cap. 0.4010.28cum)
hoUr 6.00
hoUr 6.00
o Generator33 'rWA
o
O 479
o
0;
Bridge Worlcs: I4-Superstrutlure

No. MoRT&H
Specifications

following:

Heightabove10m - 28 percent
ii) For T-beam &. slab, 23-33 per .cent of

cost of concrete
Height 5 m.te 10m 28percent.
Height above 10 m - 33 percent
iii) For box girder and balanced

cantilever, 38-58 per cent of cost of
concrete
Height above 10m. - 58 percent
I) Contractor's profit @ % on
(a+b+c+d+e)
Rate per cum = (a+b+c+d+e+f)l120

Mixer and Concrete" Pump
Unit'" cum
480

r

Bridge Works: I4-Superstructure
Unit Quantity Rate

Reference to Descrlptlon
Sr. Rs.
No. MoRT&H
Specifications
a) Material .
MT 50.64
Cement
cum 54
Coarse sand
cum 64.8
20 mm aggregate
cum 43.2
10 mm aggregate
b) Labour
day 0.88
Male
day 3.00
Mason
day 19
Mazdoor
c) Machinery
hoUr 6.00
Batching plant (assuming output
20cum/hr)
hoUr 6.00
Generator 100 I<N A
hour 6.00
Loader
hour 15,00
Lead upto 1 km
t.km 300L
Lead beyond 1 km, L-lead in kilometre
hoUr 6.00
Concrete pump
d} For formwork and 'staglng add the
~ following:
~.
~\ cent of cost of concrete
~';
C' Heightabove 10m - 28 per cent
C
Ii) For T -beam & slab, 2333 per cent of
o cost of concrete
o Height upto 5 m -
-
23 percent
28 percent
Height 5 m to 10 m
o Height above 10m - 33 percent
o
() ,
Bridge Works: 14-Supentnlcture
Description . Unit Quantity Rate

Sr. Reference to
Rs.
No. MoRT&H
Specifications
Iii) For box girder and' balanced
cantilever, 3858 per cent of cost of
concrete
.~
Height above 10.m - 58 percent
~

f) contractor's
(a+b+c+d+e)
profit @ 0/0 on


Rate per cum
E. PSC Grade M40

= (a+b+c+d+e+f)J120

I
I
Case-l : Using Concrete Mixer
I
Unit = 1 cum

{t.
a) Material
Cement
Coarse sand
20 mm aggregate
MT
cum
cum
6.45
6.75
8.1

10 mm aggregate
Admixture @ 0.4 per cent of cement
cum
kg
5.4
25.8
b) Labour
0.96

Mate day
day 2.00
Mason
Mazdoor day 22.00

c) Machinery
Concrete mixer (cap.0.40/0.28cum) hour 6.00

GeneratOr33IWA
hour 6.00

482

Bridge Works: I4-Superstruc:ture

Sr. Reference to
Rs.
No. MoRT&H
Specifications

following:

cent of (a+b+c)
Height 5 mto 10 m - 25percent
Height above 10m - 30percent
ii) For T-beam & slab, 25-35 percent of

(a+b+c)
Height upto 5 m. - 25 percent
Height 5 mto 10 rn - 30.percent
Height above 10m - 35 per cent.
ef Overhead~ @ 0/0 on (<r+b+c+d)
f) Contractor's profit @ 0/. on

(a+b+c+d+e)

c Case-II : Using Batching Plant, Transit
O., Mixer and Concrete Pump
0,
Unit = cum
0;
o
o a) Material
Cement Mr 51.6
o Coarsesand cum 54
64.8
0: 20 mm aggregate cum
0' Adinixture @ 0.4 per cent of cement kg 206.4
o
0:
o
o. '
483
o
f
(
Bridge Works: I4-Superstnlclure

No. MoRl:&H
Specifications
b) Labour
Mate day 0.94
Mason day 3.50
Mazdoor day 20
c) Machinery
Batchingplant (assuming output hour 6.00
20cumlhr)
Generator 100KVA hour 6.00
Loader hour 6.00
Lead beyond 1 km, L-Iead in kilometre t.km 300L

following:
I) For solid slab/voided' slab super-

structure, 18-28 per cent of cost of
concrete
Heightabove 10m 28 percent
Ii) For I-beam and slab Including

launching of precast girders by
launching truss upto 40 m span, 23-33
per cent of cost of concrete
Heightabove10m - 33 percent
iii) For cast-In-situ box girder, segmental

construction and balanced cantilever,
38-58 per cent of cost of concrete
,r
484

Bridge Works: 14-SuperslJuclw"e

Sr. Reference to
~ Rs;
No. MoRT&H
Specifications .
f) Contractor's profit @ % on
(a+b+c+d+e)
Cost for 120 cum = .a+b+c+d+e+f

F. PSC Grade M 45
Unit = 1 cum
a) Material
Cement MT 55.80
'Coarsesand cum 54
10 mm aggregate cum 43.2 .,
#.
Admixture @ 0.4 per cent of cement kg 223.2 {-
b) Labour
Mate day 0.94
Mason day 3.50
Mazdoor day 20
c) Machinery
20cumlhr)
Generator 100 twA hour 6.00
Loader hour 6.00
Lead beyond 1 km, L-Iead in kilometre t.krn 300L
485
o
o
Bridge Wod<s: 14-SupentnK:ture
Description Unit QuantitY

Sr. Reference to
No. MoRT&H
Specifications

'.
following:
i) For solid slab/voided slab super-

structure, 16-26 per cent of cost of 't
concrete

t
Heightabove 10m - 26 percent ;t
'tI
II) For I-beam and slab including
,t
'.
launching of precast girders by
launching truss upto40 m span, 21-31
percent of cost of concrete
Height 5 m to 10m 26 per cent

Helghtabove 10 m - 31 percent
iii) For cast-in-situ box girder, segmental


'.
(a+b+c+d+e)
G. PSC Grade M 50
Unit = 1 cum
486
.. . :.~ '_ ..,i..;

Bridge Worlcs: I4-Superstruclure

No. MoRT&H Rs.
Specifications
a) Material
Cement MT 58.80
Coarse sand cum 54
Admixture @ 0.4 per cent of cement kg 235.2
b) Labour
Mate day 0.94
Mason day 3.50
Mazdoor day 20
c) Machinery
Batching'Plant (assuming output hour 6.00
20cumlhr)
'Loader hour 6.00
Lead upto 1 km. hour 15.00
Lead beyond 1 km, L-Iead in kilometre t.krn 300L

following:
i) For cast-In-situ box girder, segmental

35.55 per cent of cost of concrete
Height 5 m to 10 m - 45 per cent
Height above 10m 55 per cent
(a+b+c+d+e)
Rate per cum" (a+b+c+d+e+f)l120
487
Bridge Worb: 14-SuperstnIcIure
Sr. Referencq ~o Description Unit Quantity Rate

No. MoRT&H Rs.
Specifications
H. PSC Grade M 55
Unit = 1 cum
Taking output = 120 cuI!'
a) Material
Cement Mr. 63.50
Admixture @0.4 per cent of cement kg 254.00
b) Labour
Mate day 0.94
Mason day 3.50
Mazdoor day 20
c) Machinery
2Ocumlhr)
Loader hour 6.00
Lead upto 1 mm hour 15.00
. Lead beyond 1 km, L-Iead in kilometre t.km 300L

following:
I) For cast-ln-sltu box girder, segmental

Height upto 5 m 35 per cent
Height above 10m - 55 per cent
e) OYerheads @ % on (a+b+c+d)
488

Bridge Worlcs: 14-Supermucture
. Sr. Reference .to Description Unit .Quantity Rate

No. MoRT&H Rs.
Specifications
f) Contractor's. profit @ % on
(a+b+c+d+e)
Cost for 120.cum = a+b+c+d+e+f
Rate per cum = (a+b+c+d+e+f)I120
Note: 1 Wherever concrete is carried out using

batci)lng plant, transit mixer, concrete
pump, admixturesconformingIS: 9103@
0.4 percent of weight of cement may be
added for achieving desired slump of
concrete.
2. Cernerit providedfor various components

of the superstructure Is for estlmatirig
_ purpose only. Actual quantity of cement
will be as per approved mix design.
Similarly,lIle provisionfor coarse andfine
aggregates is for estimating purpose and
fhe exact quantity shall be as per the mix
/
design.
3. The Items, like, needle and surface

vibrators are part of minor T&P which is
already covered under the overhead
charges. As such lIlese items have not
beenaddedseparatelyin fhe rateanalysis.
14.2. 1600 A) Supplying, fitting and placing HYSO

bar reinforcement in superstructure
complete as per drawing and
Unit = 1 MT
a) Material
HYSD bars including 5 per cent for laps MT 1.05
andwaslage
Bindingwire kg 8.00
489
. ,; . .,..
o
Bridge WorIts: 14-Superstruc:twe

No. MoRT&H
Specifications
b) Labour for cutting, bending, tying and

placing in position
Mate day 0.44
Blacksmith day 3.00
Mazdoor day 8.00
Rate per MT = (a+b+c+d)

14.3. 1800 High tensile steelwireslstrands Including
all accessories for stressing, stressing
operations and groutlngcomplete as per
drawing and.Technlcal Specifications
Unit = 1 MT
Taking output = 0.377 MT
Details of cost for 12T13 strand 40 m long

cable (weight = 0.377 MT)
a) Material
H.T. Strand @ 9.42 kg/rri including MT 0.385
2 per cent for wastage and extra lengtlr
forjacking
Sheathing duct 1066 mm alongwith M 42.00
5 per cent extralength 40 x 1.05 = 42 m
Tube anchorageset completewith bearing Nos. 2.00
plate, permanentwedges, etc.
Cement for groutingincluding3 per cent MT 0.125
wastage @ 3.00 kg/m = 3 x 1.03 x 40 =
123.60 kg (say 125 kg)
Add 0.50 per centcostof materialfor spacers,

Insulation tape and miscellaneousItems
490

Bridge Works: 14-Superstruc:tw1:
. ;.
Sr
No .
Reference
MoRT&H
Specifications
Rs.
.: b) labour
.c.: I) For making and fixing cables,
anchorages
Mate day 0.16
Blacksmith day 1.00

.,
Mazdoor
II) For prestressing

Mate/Supervisor
Prestressingopel'lltorlFilter
day
day
day
3.00
0.05
0.25
Mazdoor day 1.00

III) For grouting
Mate/SupervisOr
Mason
day
day -
0.05
0.25
Mazdoor day 1.00
.:c/
c) Machinery
Stressing jack with pump hour 2.50
Grouting pumpwith agitator

Generator 331W A
hour
hour
1.00
3.50


Cost for 0.377 MT = a+b+c+d+e
. Rate !Jer MT = (a+b+c+d+e)/O.377
Note: Cost of HT steel has been taken for deliverY
at site. Hence, carriage has not been

considered.

e
491
o
'"
41
Bridge Works: 14-Supenlnlcture
'.
>.
Sr. Reference to Description . Unit Quantity
No. MoRT&H

'.
Specifications
14.4. 2702 Providing. and laying cement concrete

wearing coat M 30 grade including

reinforcement complete as per drawing
and Technical Specification

Unit = 1 cum
a) Material

i) Cement Concrete M 30 Grade cum 1.00
(Refer relevant item of concrete in item

No. 14.1.excludingformwork)

II) HYSD bar reinforcement
(Rateasperitem No 14.2)
Mr 0.075

b) Labour for cleaning deck slab concrete day 0.15
surface
c) Overheads @ % <m{b)

d) Contractor's profit @ %on{b+c)

Rate per cum = (b+c+d)

492

Bridge Works: I4-SuperstnJc:twe

Sr. Reference to
Rs.
No. MoRT&H
Specifications
14.5. 515&2702 Mastic Asphalt.
Providing and laying 12 mm thick mastic

asphalt wearing course on top of deck
slab excluding prime coat with paving
.grade' bitumen meeting the requirements
given in Table 500-29, prep;lredby using
mastic cooker and laid to required level
and slope after cleaning the surface,
Including providlngantl.skld surface with
bitumen precoated fine grained hard
stone chipPing of 9.5 mm nominal size at
the rate of 0;005 cum per 'lOsqm and at
an approximate spacing of10cm center
to center In' both directions, pressed Into
sUrface When the te'!1Perature of surfaces
not less than 'lOOC,protruding 1mm to4
mm over mastic surface, all complete as
per Clause 515.
Unit = sqm
Taking output = 72.46 sqm (2 lonnes) (0.869
e cum) assuming a density of 2.3 lonneslcum
a) Labour
0.49
e, M~e d~
11.00
Mazdoor day
e Mazdoor skilled d~ 1.25
e
b) Machinery
o Mechanicalbroom @ 1250 sqm per hour hour 0.06
o z
Mastic cooker 1 tonne capacity hour 6.00
o Bitumen boiler 1500 Iitres capacity hour 6.00
o Tractor for towing and positioningof hour 1.00
o mastic cooker and bitumen boiler
o
o
o
o 493
o
Bridge Worlcs: 14-Supcntructurc

No. MoRT&H
Specifications
~ c) Material
Base mastic (without coarse aggregates)
=60 percent
Coarse aggregate (3.35 mm to 9.5mm) =
40 percent
proportion of material required for mastic
asphalt with coarse aggregates (based on
mix design done by CRRI for a specific
case)
~ Bitumen 85125 or 3014()@ 10.2 per cent tonne 0.204

by weight of mix 2 x 10.2/100 = 0.204
ii) Crusher stone dust @ 31.9 per cent by cum 0.39
weightof mix = 2 x 31.9/100 = 0.638
tonnes= 0.63811.625 = 0.39
iii) Lime.stone dust filler with calcium MT 0.36
carbonate content not less than 80 per
cent by weight@ 17.92 per cent by
weight of mix = 2 x 17.92/100 = 0.36
w) Coarse aggregates 3.35 mm to 9.5 mm cum 0.55
@ 40 per cent by weight of mix =
2 x 401100 = 0.8 MT = 0.811.456 = 0.55
.., Pre-coated stone chips of 13.2 mm cum 0.036
nominal size for skid resistance =
72.46xO.005f10 = 0.036
."
III) Bitumen for coating of chips @ 2 per kg 1.05
cent by weight = 0.036 x 1.456 x 2/1 00 =
0.001048MT= 1.05kg -1-
.-'I!"

d) Overheads @
% on (a+b+c)
% on (a+b+c+d)

Cost for70 sqm = a+b+c+d+e
= (a+b+c+d+e)170
Rate per sqm

Note: 1. The rates for 6 mm or any other thickness
may be worked out on pro-rata basis.

b
494

Bridge Works: ..Superstro<:luie

Sr.
MoRT&H Rs.
No.
Specifications
2. INheretack coatis requiredto be provided

before laying mastic asphalt, the same is
required to be measured and paid
separately.
3. The quantities of binder,. filler and'
aggregates are for estimating purpose.
Exact quantities shall be as per mix
design.
4. This rate analysis is based on design
made by eRRI for a specific case and is .
meantfor B$timatingpurposes.ooly.Actual
designis requiredto be doneforeachcase.
5. Thequantily of bitumenworks out 17 per

cent of the mastic asphalt blocks without
aggregates andtalls.within thastandards
laid down by MoRT&H Specifications.
14.6. 2703,1500,1600& Construction of precast RCC railing ot

1700 M 30 grade, aggregate size not exceeding
12 mm, true to line and grade, tolerance
of vertical RCC post not toexc:eed 1 In
500, centre to centre spacing between
vertical post not to exceed 2000 mm,
leaving adequate space between vertical
post tor expansion, complete as per
e approved drawings and Technical
Specifications
o
o =
Unit 1 RM
o =
Taking output 2 x 24 m span = 48 m
o a) Material
o
I) M 30 Grade Reinforced Cement cum
o Concrete
(' No. of vertical posts = (12 + 2)2 = 28 Nos.
o External area of vertical post 0.25 x 0.275
= 0.069 sqm
o
('
495
o
.,.... ., ~ . ..""" .......
.t
t
t
Bridge WOIb: 14-Superstruc:Iure

t
Sr. Reference to Description Unit Quantity t
No. MoRT&H
t
. Specifications
t
Concrete in vehicle posts = 0.069 x 28 =
1.932 cum
Hand rail in 3tieis = 3 x 24 = 72 m

External area = 0.170 x 0.175 = 0.03 sqm
411

Concrete in hand rails = 0.03 x 72 = .
. 2,16cum
Total Concrete = 1.932 + 2.16 = ,4.092 cum 411
(Refer MoRT&H SDI202).
(Rate as per item No.14.1, except cost of
form work)

t
Add 5 per cent.of above cost for formwork for
casting in casting yard.

t
t
ii) HYSD bar reinforcement
(Rate as per item No. 14.2 )
MT 0.865

Refer.MoRT&H SDI202

Add 5 per cent of (a) for handling and fixing ()f
precast panels in position

Cost for 48 m= a
Rate per metre = (a)l48
Note: 1. Quantities of material have been adopted

from standard plans of MoRT&H vide
drawing No. 501202.
2. 48 m length is the tolailinear length adding

both sides of 24 m span. ,j

c.
_ ......
496

I
Bridge Worlcs: I4-Supers1IUe:ture
Reference to Description Unit Quantity . Rate

Sr.
MoRT&H Rs.
No.
Specifications
14.7. 2703,1500,1600 & Construction of .RCC railing of M 30

1700 grade In-situ with 20 mm nominal size
aggregate, true to line and grade,
tolerance o.f vertical RCC post not to
exceed 1 In 500, centre to centre spacing
.between vertical post notto exceed 2000
mm, leaving adequate space between
vertical post for expansion, complete as
per approved drawings and Technical.
Specifications
Unit = 1 RM
Taking output = 2 x 24m span =48 rn.
a) Material
il M 30 Grade Reinforced Cement cum 4.092

Concrete
No. of vertical posts = (12 + 2)2 = 28 Nos.

Externalarea of vertical post 0.25 x 0.275
=0.069sqrn
Concrete in vehicle posts = 0.069 x 28 =
1.932cum
Hand rail in 3 tiers = 3 x 24 = 72 rn
External area =0.170 x 0.175 = 0.03 sqm
Concrete in hand rails = 0.03 x 72 =
z.tscum
Total Concrete': 1.932+ 2.16= 4.092cum
(ReferMoRT&H501202).
(Rate as per item No.14.1, except cost of

formwork)
Add 12 per cent of above cost for formwork
497
Bridge Works: l4-Supemrueture

No. MoRT&H
Specifications
Ii) HYSD bar reinforcem.ent MT 0.865

(Rate as per item No. 14.2)
Refer MoRT&H 501202
Cost for 48 m : a
Rate per metre: (a)/48
Note: 1. Quantities of material have been adopted

from standard plans of MoRT&H vide
drawing No. 501202.
2. 48m length is the total linear length adding

both sides of 24 m span.
14.8. 2703.2 & 1900 Providing, fitting and fixing mild steel
railing complete as per drawing and
Unit : 1 Running metre

Taking output: 2 x 50 m span: 100 m
a) Material:
1) 15MC 100: 2.806 x 1.05: 2.946 MT MT 2.946
2) M5 Flat: 0.964 x 1.05: 1.012 MT MT 1.012
3) M5 bars: 0.17 x 1.05: 0.180MT MT 0.18
4) M5 bolls, nuls and washers MT 0.15
Add @ 5 per cent of cost of malerial for

painting one shop coat with red oxide primer
and three coals of synthetic enamel paint and
consumables to safeguard against weathering
and corrosion.
Add for cost of concrete for fixing vertical posls

in the performed recess @ 1 per cent of cost
of material
498

Bridge Works: 14-SupOlS1rUcturo
Description Unit . Quantity Rate

Sr. Reference to
Rs.
No. MoRT&H
Specifications
Add for eleclricily charges. welding and drilling

equipment, eleclrocles and other consumabtes
@ 1 per cent of cost of material
b) Labour
day 2.80
Mate
Mazdoor (skilled) day.. 30.00
Mazdoor day 40.00
c) Overheads @ "loon (a+b)
d) contractor's profit @ "loon (a+b+c)
Cost for 100 m .steelrailing =a+b+c+d
14.9. 2705 Drainage spouts complete as per drawing.

and Technlcat Specifications
Unit = 1 No.
Taking output = 1 No.
a) Material
corrosten resistant structural steel kg 4.00
including 5.per cent wastage
GI pipe 100 mm dia m 6.00
GI bolt 10 mm dia Nos. 6.00
Galvanised MS flat clamp Nos. 2.00
b) Labour
For fabrication
Mate day 0.02
Skilled (Blacksmith, welder etc.) day 0.02
Mazdoor day 0.02
For fixing In position

day 0.Q1
Mate
Mason day 0.01
Mazdoor day 0.20
499
. -.#. ': ".. ,

Bridge Works: 14-Supcrstruc:lme
Sr. . Reference to Description Unit Quantity Rate

No. MoRT&H Rs.
Specifications
Add @5 per cent of cost of material and labour

for electrodes, cu~ing gas, sealant, anti-
corrosive bituminous paint, mild steet grating,
etc.
c) Overheads. @ % on (a+b)
Note: 1. In case of viaducts in urban areas, the

drainage spouts should be connected with
suitably located pipelines to discharge the
surface run-offto drains provided at ground
level
2. In case of bridges, sufficient length of G.I

Pipe shall be provided to ensure that there
is no splashing of water from the drainage .
spout on the structure.
14.10. 2700 PCC M 15 Grade leveiling

approach
and Technical
Unit.= 1 cum
slab complete
course b.elow
as per drawing
Specifications
a) Material

Concrete, Rate as per item No. 12.8 (A)
Less Forrnwork
cum 1.00

14.11. 1500,1600, Reinforced cement concrete approach

1700&2704 slab
formwork
Including
complete
Technical SpeciflcaUons
reinforcement
as per drawing
and
and

Unit = 1 cum

500

."
Bridge Worl<s: I4-SuperstnJeture
~"'8r.
No.
Reference
MoRT&H
~.
Specifications
a) Material
Cement concrete RCC M30 Grade cum 1.00
(Refer relevant item of concrete in item
No. 12.8 (G) except thatformwork may be

added at the rate of 2 per cent of cost
against 4 per cent provided in the
foundation concrete.
HYSD bar reinforcement MT 0.05
(Rate as per item No. 14.2)
Rate per cum [a]
Note: The grade of reinforced cement concrete may

be adopted as M30 for severe conditions and
M 25 for moderate. conditions.
14.12. 1600 Providing antt-cerreslve treatment to

HYSD reinforcement with Fusion Bonded
Epoxy Coating (FBEC)
Unit =; 1 MT
Note:
To be taken as per the prevailing market rates.
Contractor's generally do not have expertise
o for this item. The job is, therefore, got done

from specialised firms who have the expertise
in the field of construction chemicalS. The
o prevailing rate in the market is reguirell to be

ascertained from the market and added in
o the cost estimate. Detailed guidelines in this
o regard have been issued by MoRT&H vide their
Circular No. RW/NH-34041/44191-8&R dated
o 21.3.2000.
o
o
o
o
o 501
o
o
Bridge Works: 14-Super.dnK:lU1

Sr. Reference to
No. MoRT&H
Specifications
1800&2300 Precast-pretensloned Girders 41

14.13.
Providing, precasting, transporting and

41
placing In positiOn precast-pretensloned 41
concrete girders .as per drawing and

Unit = 1 cum
Grade of concrete - M 40
t
a) Material
Cement
Coarse sand
Mf
cum
0.47
0.45
t
cum 0.54
zorom aggregate t
cum 0.36
10 mm aggregate
Admixture@ 0.4 per cent oh:ement kg 1.88 _

HYSOsteel.
HT strand with 5 per cent as wastage
and extra lengthfor anchoring
Mf
MT
0.1
0.06
LOO for steamcuring Ulre 37.00

Add consumablessuchas bindingwire,foam,
packing tape, shuttering oil, HOPE pipe for
unbondingof strand, bolt and nuts etc. @ 1
per cent of materialcost

b) Labour
(i) Cutting, bending, making reinforce-
ment cage, placing in position, binding
etc. complete
Taking quantity of steel 100 kg/cum of
concrete includinglaps andwastage
M~ d~ 0.06
Mazdoor skilled day
0.35
1.40
Mazdoor d~

502 ,
,e
,~

ts
~ -f,.'-
. Bridge Works: l4-SuporslIUcturo
Unit Quantity Rate
Sr.
No.
Reference to
MoRT&H
Specifications"
Description
Rs.
(ii) Cable cutting and threading in position
Including binding by Insulation tape
with HOPEpipes etc., prestressing and

cutting of extra length of HT strand
after de-stresslng
Taking quanlity of HT strand 60 kg/cum

day 0.02
Mate
Mazdoor
day 0.50
(iii) Erection and dismantling of shuttering

Taking shuttering area 10 sqmlcum of
concrete
Mate
Mazdoorskilled
day
day
0.11
1.00
Mazdoor
(iv)Concreting bybatching plant and

day 2.00
stationary concrete pump

day "0.03
Mate
day 0.05
Mazdoorskilled
day 0.60
Mazdoor
(v) Steam curing and manual curing

day 0.01
Mate
day 0.35
Mazdoor
(Vi) Handling of precast girder, stacking

In stockyard and again loading In
trallor
day 0.01
Mate
day 0.25
Mazdoor
(vii) Placement of girders In position over

pier caps Including placement of sand
Jacks, channel, levelling etc.
day 0.01
Male
day 0.06
Mazdoorskilled
day 0.24
Mazdoor
503
..~-' ..~.. ... .".~ .. -- ~
o
o
Bridge Works: 14-Superstructure

No. MoRT&H
Specifications
cl Machinery
il At casting yard
Batching plant @ 20 cumlhour hour 0.05
Transit mixer 4 cum capacity hour 0.10
Concrete pump stationary hour 0.05
Trailor30 tonne- capacity hour 0.10
Loader hour 0.05
iiI For transportation and placement at

site
Trailer 30 tonne capacity for transporting t.km 2.5L
to site.
(L-Lead in kilometre)
Trailor 30 tonne capacity during hour 0.15
placement
Cost of formwork, steam curing arrangement,

pretensioning arrangement etc. @ 5 per cent
of cost material, labour and machinery
, d) Overheads @ % on (a+b+c)
f
,
~
eI Contractor's profit@ % on (a+b+c+dl
I
. 14.14 . 1700& 1800
Rate per cum = (a+b+c+d+el
Providing and fixing

valde!! concrete slabs
heUcal pipes in
1-
N~
I Unit = 1 Running metre

it
--
Taking output =1 Running metre
504
-
-
" ~
..
Bridge Wodts: 14-Supc:rstrueture
Unit Quantity Rate

Description
No. MoRT&H
Specifications
a) Material
RM 1.00
Helical pipes 600 mm diameter
No. 1.00
TIe rods 20 mm diameter
Consumables for sealing joints etc.
@ 5 per cent of cost of material
b) Labour
day 0.01
Mate
Clay 0.05
Fitter
day 0.20
Mazdoor
c) Overheads @ Of. on (a+b)
d) Contract~":s profit@ % on (a+b+c)
800 Crash Barriers

14.15.
The rate analysis for rigid crash barrier in

reinforcedcement concrete, semi-rlgldcrash
barrier with metal beam and flexible crash
barrier with wire ropes have been made and
included in Chapter-Bon Traffic and
Transportation
-.4.16. 800 Painting on Concrete Surface
Providing and applying 2 coats of water

based cement paint tc:iunplastered
concrete surface after cleaning the
surface of dirt, dust, en, greaslt,
efflorescence and applying paint @ of 1
litre for 2 sqm.
Unit = sqm
Ta~ngou~ut=10sqm
505
",.- . - ............
Bridge WorIcs: I<hSupcrstruclure
'Sr.' R~~e~en'c~to Description Unit Quantity

No.; MoRT&H
, , .. ~pe,ciflc.atlons
a) Labour
Mate day 0.01
Painter day 0.25
b) Material
Water based paint of approvedquality Utres 5.00
for cement concrete surface
Cost for 10 sqm = ,,!+b+c+d
Rate per sqm = (a+b!,c+d)J10
14.17. 2604 Burri~d Joint
Providing and laying a burried expansion

Joint, expansion gap being 20 mm,
covered with 12 mm thick, 200 mm wide
galvanised weldable structural steel plate
as per IS: 2062, placed symmetrical to
centre line of the Joint, resting freely over
the top surface of the deck concrete,
welding of 8 mm dia. 100 mm long
galvanlsed nails spaced 300mm clc along
the centre line of the plate, all as specified
In Clause 2604.

a) Labour
Mate day 0.02
Mazdoor day 0.40
506

t-' .. ------
''..
~
ft'-
Bridge Works: 1+SupastnJc:tunl
. ,
Sr. 'Reference to Description Unit Q~antIW ,_ .Rate

Rs.

' .
llio. MoRT&H
Specifications'
b) Material
Galvanised MeS.plale 200 mmwide, kg 237.50 .
12 rnm lhick @ 94.20 kg/sqm including
.'
5 per cenl wastage
.Add 1 per cent of cosl of sleel plate culling,
welding consumablesand galvaniSednails
'.' d) Contractor's profit @ %on(a+b+c)
=
Cosl for 12 m a+b+c+d
~. Note: Guidefinalaid d<mn1lide1lleMoRT&HCircu~

No. RW/NH-34059/1196-S&R daled
30.11.2000 and subsequent corrigendum
;"
dated 25.01.2001 may be relfered for
expansion joints.
Filler Joint
I. 14.18. 2605
I- til Providing and fixing 2 min .thick
ef;
corrugated coppe~plate in expansion
Joint complete aspEir drawing and
'.
i~
~
=
Unil Runningmelre
=
Taking output 12 m
al Labour
Cutting, bending, carrying & fixing elc.

Male
Mazdoor
Mazdoor(skined)
day
day
day
0.04
0.50
0.50
p
p
b
b 507
.. 7 .
, .
Unit Quantity Rate

Reference to ' Description
Sr. ~s.
No. MoRT&H
Specifications
(iii) Providing andfixing In position 20mm
thick premoulded joint filler, In
expansion joint for fixed ends of
simply supported spans not
exceeding 10m to cater for a
horizontal movement upto 20 mm,
covered with sealant complete as
per drawing and Technical
Spec.ificatlons
Unit = Running'metre
=
Taking output 12m
a) Labour
Mate day 0.01
Mazdoor day 0.20
Maidoor{skined) day 0.10
b) Material
Premouldedjoint filler 12 m long. 20 mm sqm 3.60
thick and300 mmdeep
c) Overheads @ % on (a+b) ,
Cost for 12 rn = a+b+c+d
Rate per metre = (a+b+c+dV12

(Iv)Provldlng and filling joint sealing
compound as per drawings and
TechnIcal Specification with coarse
sand and 6 per cent bitumen by weight
=
Unit Runningmetre
Takingoutput= 12m
12 m long x 100mmwide x 10 mm deep recess
a) Labour
day 0.02
Mate
day 0.50
Mazdoor
509
... ' .
o
o
,

Bridge Worts: 14-SuperstnJdure

Sr.
No.
. Reference
MoRT&H
Specifications
Rs.
-
b) Material 41
Sand cum 0.012 411
Volume 12 x 0.1 x 0.01 = 0.012 cum
Weight = 0.012 x 1400 = 16.8 kg
41
Bitumen

16.8 x 0.06 = 1 kg
tonne 0.001

Cost for 12 m with 1 cm depth = a+b+c+d

Rate per m with 1 em depth = (a+b+c+d)l12
Note: For arriving at the fil1lllrateof fillerjoints per m
length and per cm depth of joint filling
-~
compound. the rates at Sr. No. i), ii), iii) & Iv)
shall be added Ie
2600 Asphaltic Plug Joint

14.19.
ProViding and laying of asphaltic plug Joint

to provide for horizontal movement of
25 mm and vertical movement of 2 mm,

depth of joint varying from 75 mm to
100 mm, width varying from 500 mm to
750 mm (In traffic direction), covered with

a closure plate of 200 mm x 6 mm of

weldable structural steel conforming to
IS: 2062, asphaltic plug to consist of
polymer modified bitumen binder,

carefully selected single size aggregate
of 12.5 mm nominal size and a heat
resistant foam caulking/backer rod, all as

per approved drawings and Specifications
=
Unit Runningmetre


510

":),
4ff .. Bridge Works: 14-Superstrueture
Unit Quantity Rate
Sr.
No.
Referen~e to
MoRT&H
Specifications
Description
Rs.
a) LaboUr
Mate
Mazdoor
Mazdoor (skilled)
day
day
day
0.052
1.00
0.30

b) Material
0.75

Crushed stone aggl'llgate 12.5 mm . cum
nominal size
polymer modified bitumen

Galvanised structural steel plate200 mm
wide, 6 mm thick, 24 m long (4.8 sqm)
kg
kg
77.50
113.00
@47.10kglsqmincluding5percent
wastage
Add 1 percentforwelding and foameaulkingf
backer rod and other incidentals
c) Machinery
Mini hot mix plant hour 0.50
Smooth 3-wheeled steel roller 8-10 hour 0.50

capacity
o d) Overheads @
% on (a+b+c)
% on (a+b+c+d)
o
Cost for 12 m asphalt plugjoint = a+b+c+d+e
o
o Rate per metre = (a+b+c+d+eV12
o The nominal size of aggregates shall be.12.5
Note:
o mm for depth of joint upto 75 mm and 20 mm
o for joil)ts of depth more than 75 mm.
o
o
o
o
o
o 511
o
e
. ,
~
41
tI

Sr. Reference to
Bridge Works: I4-SupentIUetun:

41
41
Rate
No. MoRT&H
Specifications
Rs.

14.20. 2606 Elastomeric Slab Seal Expansion Joint
Providing and laying of an elastomeriC

slab seal expanslonjolnt, catering to right ~
or skew (less than 20 deg., moderately
curved with maximum .horizontai

movement upto 50 mm, complete as per
approved drawings and standard

speciflcatlons to be installed by the
manufacturerisuppllllr or tIlelr authorised
representative ens\lring compliance to the
manufacturer's Instructions for installation
and Clause 2606of MoRT&H Specifications

for Road & Bridge Works

a) labour
Mate day 0.06
Mazdoor
Mazdoor (skilled)
day
day
1.00
0.50
b) Material
Supplyof elastomericslabsealexpansion M
joint assembly manufactured by using
12.00
chloroprene, elastomer for elastomeric
slab unit conforming to Clause 915.1 of

IRC:83 (Part II),completeas perapproved
drawings and standard specification
conforming to Clause 2608 of MoRT&H

Specifications
Add5 percentof cost of materialforanchorage

reinforcemen~welding and other incidentals

512

",I
.-'~ "1 ).

Bridge Works: I4-Supcntrueture

No. MoRT&H Rs.
.
Specifications
Cost for 12 m = a+b+c+d

14.21. 2600 Compression Seal Joint
Providing and laying of com~resslon seal

joint consisting of steel armoured nosing
attw.o edges of the joint gap suitably
anchored to the deck concrete and a
preformed chloroprene elastomer or
closed cell foam joint sealer compressed
and fixed into the joint gap with special
adhesive binder to cater for a horizontal
movement upt040 mm and vertical
movement of 3 mm

Taking output = 12 rn
a) Labour
Male day 0.036
Mazdoor day 0.60
b) Material
Galvanised angle sections 100 mm x kg 446.00
100 mm of 12 mm thickness weldable
structural steel as per IS: 2062, 2 Nos. of
24 m length each@ 17.7 kglm and 5 per
cent wastage .
Add 5 per cent of cost of above for

structuralsteelfor anchorage,welding and
other incidentals
513
,
o
,

Bridge Works: 14-Superstrudlue

Sr.
No.
Reference to
MoRT&H
Rs.

Specifications
Prefolmedcontinuouschloroprene
elastomer or closed cell foam sealing
element with high tear strength,
M 12.00

vulcanisedin a single operation for thefull
lengthof a joint to ensure water tightness
Add 1 per cent of cost of sealing element for
lubricant-cum-adh'esive
consumables
and other
I

I
c) Overheads @. 0/. on (a+b)
il

Rate per metre = (a+b+c+d)112
1. The installation shall be done by the

Note:
manufacturer or his authorised

representative to the satisfaction of the

Engineer.

2. The concreting for joining the expansion
joint assemblywith the deck has notbeen
included in this analysis as the same is

cateredin the quantities of RCC deck.

3. The anchoringbars of the expansionjoint
assembly shall. be welded to the main

reinforcementof the deck.

514
- .... ~:I
------------':....;;..;.~-'--'.'. . '." .

--
'.
I
JI.i-.'
~,
Sr.
No.
Reference-to
MoRT&H
Bridge Worlcs: 14-Supcrstru--
Description -Unit Quantity
.
Rate
Rs
Specifications
14.22. 2607 Strip Seal Expansion Joint
Providing and laying of a strip seal
expansion joint catering to maximum

horizontal movement upto -70 mm,
complete as per approved drawlngiS and
:.
standardspecifica60nstobelnstalled by
the manufacturer/supplier or thalr
'.
authorised representative ensurln!l .
I compliance to the manufacturer's
instructions for Installation
~
Ie Unit = Running metre
=
Taking output 12 m
I.
a) Labour
day 0.0&
Mate
day 1;00
Mazdoor
day 0.25
Mazdoor (skilled)
b) Material
1200
'ill Supply of complete assembly of strip seal RM
expansionjointcomprisingof edge beams,

anchorage, strip seal element and
complete accessories as per approved
specificationsanddrawings
o Add 5 percentofcostof materialforanch0rage

reinforcemen~welding and other incidentals
o d) Contractor's proflt@ % on (a+b+c)

o
o Cost for 12 m = a+b+c+d

o
o
o
e 515
o
Bridge WorIcs: 14-Supers1rUc:twe

Sr.
No. MoRT&H
Specifications
Note : 1. The installation shall be done by the

representatiVe to the satisfaction of the
Engineer.
2. The concreting !or joining the expansion

joint assemblywith the deck has not been
catered in the quantitiesof RCC deck.
14.23. 2600 Modular StripiBoxseal, Joint
Providing and laying of a modular strip

box steel expansion joint Including
anchorage catering to a horizontal
movement beyond 70 mm and upt~
140 mm, complete, as per approved
drawings and standard specifications
to be installed by the manufacturerl
supplier ortheir authorised representative
ensuring compliance to the
manufacturer's Instructions for installation
Unit = Runningmetre
'.
=
Taking output 12m
a) Labour

Mate
Mazdoor
day
day
0.056
1.00
M<1Zdoor(skilled) day 0.40

b) Material
Supply of a modularstriplbox seal joint RM 12.00

assembly comprising of edge beams,
centralbeam,2 moduleschloropreneseal,
anchorageelements,support and control
system, all steel sections protected

against corrosion and installed by the
manufacturer
representative.
or his authorised
516

.~

Bridge Works: I4-SupcrslNetuR
Unit Quantity Rate

Description Rs.
Sr. Reference to .
No. MoRT&H
Specifications
% on (a+b)
c) Overheads @
cestjcr 12 m modular strip/boXseal joint =

a+b+c+d

Note:
1. The installation shall be done by the
manufacturer' or h.is authorised
Engineer.
2. The concreting for joining the exparision
joint ;lSsemb1ywith the deckhas not been

.'

catered in the quantities of RCC deck. .
3. The anchoringbars of the expansionjoint

assembly shall be welded to tile main
reinforcementof the deck.
Modular Strip/Box Seal Joint
14.24. 2600
Providing and laying of a .modular strip

box seal expansion joint catering to a
horizontal movement beyond 140 mm
o
and upto 210 mm, complete as per
approved drawings
speclficatlons
and standard
to be Installed by the
o manufacturerlsupplier or their authorised
representative ensuring compliance to the
o manufacturer's Instructlons for
o Installation.
o
o =
Unit Running metre
=
Taking output 12 m
o
o
o 517
o
o
o
I>
._------- .....---
IL
~
Bricls.Wodts: 14-Supenlroeture
'l:
I
C
At

Sr. Reference to Description . Unit Quantity Rate
No. MoRT&H Rs.
Specifications
a) Labour
Ma~ day 0.07

Mazdoor
Mazdoor (skilled)
day
day
1.25
0.50

b) Material
Supply of a modular striplbox seal joint
assembly containing 3 modules/cells and
RM 12.00
comprisingof edgebeams.twocentralbeams.

chloropreneseal, anchorage elements.
supportand control system, all steel sections
protected against corrosion and installed by

the manufacturer or his authorised
representative.
c) OvlU'heads @
% on (a+b)
% on (a+b+c)

Cost for 12 m modular striplbox seal joint =
a+b+c+d

Note: 1. The installation shall be done by the

Engineer.

2. TIlecom:reting fOrjolningilr& expansion
joint assemblywith the deck has not been

catered in the quantitiesof RCC deck.

3. The anchoring bars of the expansionjoint
assembly shall be welded to the main

reinfOrcementof the deck.

S18

t-------------
Chapter-iS
River Training and Protection Works
Preamble:
1. Three types of aprons on riverbed as under have been catered.
a)' Boulder apron laid dry

b) Boulder apron laid in wire crates
c) Apron laid in cement concrete blocks on M 15
2. A toe wall for toe protection ofpjtching can be either in dry rubble masonry (uncoursed) or in nominal
mix cement concrete M 15. Depending upon the design, the rates may be adopted under respective
clauses.
3. Flooring has been proposed in dry rubble stone, rubble stone laid in C M 1:3 and with cement concrete
blocks M 15.
4. Curtain walls proposed are of following \Wo types:
a)
b)
Course rubble stone masonry (1 st sort) in C M 1:3.
Cement concrete M 15 grade.
5. The rate analysis for gabion structures comprising of stone boulders laid in wire crates have been
included. Such structures are suited as retaining structures and for crosion control in river training
works especially for situations where some settlement offoundation in anticipated. These. structures
o can adjust in minor settlements, being flexible structures, without losing their functional requirement.
o
o
o
o
o
o
o
o
o
o 519
o
'. (.
~
b

Chapter-15

River Training and Protection Works

Unit Quantity Rate

Rs.
No. MoRT&H
Specifications ',C
;jC
15.1. 2503 Providing and laying boulders apron on
river bed for protection against scourwith :c
stone boulders weighing not less than 40
C
kg each complete as per drawing and
Technical Specifications e

A., Boulder Laid Dry Without
Unit = cum
Wire Crates


a) Material
Stone cum 1.00
0.20

Stone spans cum
b) Labour

Mate
Mason
Mazdoor
day
day
day
0.04
0.35
0.75-

% (a+b)

c) Overheads @
d) Contractor's profit @ % (a+b+c)

Rate per cum = (a+b+c+c:I)

-'ncluding excavation
preparation of bed.
for trimming for

Note: Nominal excavation required for preparation

of bed has been taken into account while
making provision for labour.

520

..(
..

-..,.,..a_,"" ;"i.a-, ".,";c.,_.,_, ..
""uc;_

aiL'.
F-r.
.
,
'
Sr Reference to
Bridge Works : ISRiver TI1lining and Protection Works
Description Unit Quantlty Rate

Rs.
No. MoRTH
Specifications
Boulder Apron Laid in Wire Crates
15.2. 2503
Providing and laying of boulder apron laid in

wire crates made with 4 mm dia GI wire
conforming to IS: 280 &IS:4826 in 100 mm x
100 mm mesh (wea\'ed diagonally) including

10 per centexlra for laps and joints laid with .
stone boulders weighing not less \han 40 kg
each.
Unit =
cum
Taking output
5.63 cum
= 3 m x 1.5 m x 1.25 rn =
a) Material
4 mm GI wire crates woven in mesh size
of 100 mm x 100 mm
sqm 22
Stone cum
cum
5.63.
1.13

Stone spalls
b) Labour
day 0.18

Mate
Mazdoor day *3.00
d) Contractor's profit @ 'I. on (a+b+c)
Cost for 5.63 cum = a-b-e-d

*Including excavation for trimming for
preparation of bed.
Note: Readymade woven wire crate rolls have been

considered in the rate analysis. In case
ready made rolls are not available. GI wire 4
mm dia. @32kgper10sqmmaybeprovided.
In \hat case 2 per cent of \he.cost of GI wire
may be added for weaving the wire crates.
521

Sr.
.
Reference to
Bridge Works: IS-River Tnlining and Protection Works
Description
Unit Quantity Rate
Rs.
~ .
t
No. MoRT&H
.Specifications
t
\
I-
:
:.
'-

.~
Sr Reference to
Bridge Works: IS-River Training and 1'JOteetion WorkS
Description
Unit Quantity Rate
Rs.
No. MoRTH
Specifications
c) Overheads @ . 0/. on (a+\
I:
~
d) contractor's
Rate per cum

profit @
= (a+b+c+d)
% on (a+b+c)
.~ B. Cement Concrete Blocks of. size 0.3 x

0.3 x 0.3 m cast In cement concrete of
grade M 15
=
Unit cum
Taking output = 1 curn
a) ConcretegradeM 15
Rate as per item No. 12.8 (A) cum
1.00
-
Add 2 percent of costlo accountfor nominal
surface reinforcement and filling of granular .

material in recesses between blocks
= (a)

Rate per cum
Providing and laying filter material

15.5. 2504
underneath pitching In slopes complete
as per drawing
Specifications
and Technical

Unit = cum
a) Material
Graded stone aggregateof required size cum
1.20

b) Labour
Mate day
0.05
o Mazdoor(skilled)
Mazdoor
day
day
0.25
1*
o
o
o 523
o
o
~

Bridge Works: IS-RivorTraining and Protoction Works
t
Unit Quantity Rate
41
Sr. Rs. 41
No. MoRT&H
Specifications 41
. . -
c) Overheads @ Pfo on (a+b)

.41
,41
41

"Includes Mazdoor required for trimming of
slope to proper profile and preparation of bed.

15.6. 700&2504 Geotextile Filter

Laying of a geotextile filter between pitching
and embankment slopes on which pitching is

laid to prevent escape of the embankment
material through the voids oflhe stone pitchingf
.cement concrete blocks as well as to allow
free movement afwater without creating any
uplift head on the pitching.
,.
I
Unit = sqm
= 10 sqm

Taking output
a) Labour
day 0.02

Mate
Mazdoor
Mazdoor (skilled)
day
day
0.3
0.10
b) Material
Permeable synthetic geotextile including sqm 11.00

5 per cent for overlap and wastage

c) Overheads @ OJ. on (a+b)

%on (a+b+c)
d) Contractor'S profit @
Cost for 10 sqm = a+b+C+d


524
'.

Bridge WorIcs : IS-River Training and Protection Works
Sr Reference to DescrJption Unit Quantity Rate

No. MoRTH Rs.
Specifications
15.7. 2504A Toe Protection
A toe wall for toe protection can either be in

dry rubble masonry in case of dry rubble
pitchingor pitchingwith stones in wire crates
or it can be in PCC M 15 nominal mix if
cement concrete block have been used for
pitching. Rates for toe wall can be adopted
from respective Clauses depending upon
approved design. The rate for excavation for
foundation, dry rubble masonry and pce
M 15 have been analysed arid given in
respectivechapters.
o
15.8. 2505 Providing and laying flooring complete

as per drawing and Technica.i
Specification laid over cement concrete
bedding
A. Rubble stone iaid In cement mortar 1:3
Unit = cum
a) Cement mortar (1:3)

(for rate refer to item No.12.6) cum 0.33
Add for cement concrete bedding cum

(M 15 Nominal mix) vide item 12.8 (A)
,0
Quantityshall be adopted as per design
,0
o Add 1 per cent of cost to account for
excavationfor preparationof bed.
,o
!O b) Material
() Stone cum 1.00
Stone spalls cum 0.20
o
o
o 525
10
e----z
i
e

Bridge Works : IS-River Training and Protedinn Works
.', .1
.

.
Description Unit Quantity Rate I

Sr. Reference to
Rs.
No. MoRT&H jl
.
Specifications
I
c) labour
day 0.08
Mate
Mason
Mazdoor (for laying stones, filling of
day
day
0.50
1.50

quarry spalls)
. d) Overheads @ % on (b+c)

e) Contractor's profit @ %on(b+c+d)

Rate per cum = (a+b+c+d+e)
Includes cement molar for laying and filling
of joints.
B. Cement Concrete Blocks Grade M 15
Concrete grade M 15 block cum 1.00

Rate as per item No. 12.8 (A)

Add for cement concrele bedding
(M 15 Nominal mix).
cum

Quantity shall be adopted as per design
Add 1 per cent of cost to account for

excavation for preparation of bed.

15.9. 2506 Dry rubble flooring
Construction of dry rubble flooring at cross

drainage works for relatively less important

works.
Unit =
cum


a) Material
Slone "Cum
0.2
1

Stone spalls cum

526

.'

.------------
r.
.~
Sr Reference to
Bridge Works: IS-River Training and protection WorlcS
Description
.'
Unit Quantity . Rate
Rs.
No. MoRTH
Specifications
b) Labour
days 0.1
Mate
Mason
Mazdoor
days
days
0.5
1.5
Add 1 per cent of (b) for trimming

preparation of base
and

15.10. 2507.2
curtain
Technical
wall cornplete as per drawing-and
Specifications

I A. Stone rnasonrY In cernent mortar (1 :3)
t.,.
l.
coursed rubble masonry (1st sort)
Rate same as per item No; 12.7 (A)

cum 1.00
OR
~ B. Cernent concrete grade M 15
~ cum 1.00
Rate same as per item No. 12.8(A)
~ Rate per curn = A orB
.~
~
Note: Other items like excavation for foundation,

filling behind wall, filter media, weep holes etc.
shall be added separately as per approved
design.
2507.2 Flexible Apron: Construction of flexible

15.11.
apron 1 m thick cornprising of loose stone
boulders weighing not less than 40 kg
beyond curtain w~1I
527
II

Bridge Works : ISRiver Training 8IId Protection Worlcs t

Sr. Reference to Description ' UnIt Quantity Rate

No. MoRT&H
Specifications
Rs.

Unit= cum

Taking oulput = 1 cum

a) Material
Swne
Stone spalls
cum
cum
1
0.2

b) Labour
M~ d~ 0.05

Mason day 0.25

Mazdoor
Add 1 per cent of cost of (a+b) for trimming

day 1.00

{e
and preparationof bed. i.
c) Overheads @ % on (a+b) 1.

d) Contractor's proflt@

%on (a+b+c)
'.
15.12. 2503.3 Gabian Structure for Retaining Earth
Providingandconstructionof a gabianstructure

forretainingearthwith segmentsof wire crates
of size 7 m x 3 m x 0.6 m each divided into
1.5 m compartments by cross netting, made

from4 mm galvanised steel wire@ 32 kg per

10 sqm having minimum tensile strength of
300Mpaconformingto IS:260andgalvanizing
coating conforming to IS:4826, woven into
mesh with double twist, mesh size not
exceeding100x 100mm, filled with boulders

wiIhleastdimensionof2oo mm, all looseends
to be tied with 4 mm galvanised steel wire
Unit = cum

Taking output = 7 x 3 x 0.6 = 12.60 cum

528
1-.-..:....-------------:

E"~---------'
;..
\. Bridge Worl<s: IS-River Training and Protection WorlcS
~'i..
~
Sr
Rs.
I.
No. MoRTH
Specifications
a) Labour
Mate day
day
0.28
5.00
Mazdoor
b) Material
Galvanised steel wire crates of mesh size sqm 61.00
100 mm x 100 mm woven with 4 mm dia.
GI wire in rolls of required.slze.
. Stone boulderswith least dimension of cum 12.6
200mm
Stone.spalls of minimum SIZe25 mm cum 2.52
Cost for 12.60cum = a+b+c+d


Note: ~eadymade wovenwire crate rolls havebeen
considered in. the rate analysis. In case
readymade rolls are not available, GI wire
4 mm dia. @ 32 kg per 10 sqrn may be
provided, In that case 2 per cent of the cost
of GI wire may be added for weaving the wire
crates.
529
,
4
t
. Bridge Works: lSoRiverTraining and 1'Ioteotion Works

No. MoRT&H
Specifications
Rs.

15.13. 2503.3 Gabian Structure for Erosion Control,
River Training Works and Protection
Works
Providing and constructinggabianstructures

for erosion control, river training works and
1:"
Lt
protection works wiUtwire crates of size .2m }t
x 1 m x 0.3 m each divided into 1 m
compartments by cross nelling, made from
4 mm galvanised steel wire @ 32 kg per

10 sqm having minimumtensile strengUt of
300 Mpa confonningIoIS:280andgaJvanizing
coating conforming to IS:4826, woven into

mesh with double twist, mesh size not
exceeding 100 mm x 10<1.mm, filled with

.0
boulders wiUt least.dimensionbf 200 mm, all
loose ends to be securely tied with 4' mm

galvanised steelwire.

Unit = cum
Taking output = 2 x 1 x 0.3 x 10 Nos. =

6.00 cum

a) Labour
Mate day 0.14
2.50

M~door d~
M~door (skilled) ~ 1.00
b) Material
Galvanised steelwire crates of mesh size sqrn : 65.00

100 mm x 100mmwoven wiUt4 mm dia

GI wire in rollsof requiredsize to cover
6.00 cum
Stone boulderswiUtleast dimensionof sqm 6.00

200mm
Stone spalls of minimumsize 25 mm cum 1.2

530

----_ .....,--....:.;.} .... ..: ... ,
~

Bridge WOrks : IS-River Training and Protection WorkS.
Unit Quantity Rate

Sr Rs.
No. MoRTH
Specifications
d ) Contractor's profit @ 0/. on (a+b+c)
Rate per cum = (a+b+c+d)t6.00

Note: Readymadewovenwire crate rolls havebeen
considered in the rate analysis. In case
readymade rolls are not available, GI wire
4 mm dia. @ 32 kg per 10 sqm may be
t
.~
provided. In that case 2 per cent ofthe cost
of GIwire may be added for weaving the wire
crates.
-o
o
o
o
o
o
P!
531

Chapter-16

Repair and Rehabilitation
Preamble:
1. Removal of cement concrete wearing coat and asphaltic wearing coat has been proposed with pneumatic
breakers.

.c
;~c
2. The rate for extemal prestressing has been analysed for three different spans of25,50 and 100 m.
c
3. Sealing of cracks has been proposed with cement grout, cement mortar (1:1) grout and epoxy grout by

injectingwith grout pump through nipples ..

4. Bonding of new concrete with old concrete is proposed with epoxy resin.

5. The repair and replacement of following structures has been included:
(a) Bridge Marings

(b)
(c)
Expansion Joints
Concrete Railing
(d)
(e)
Mild steel railing
Crash barrier

532
'.

'.
!.
4' Chapter-16
Repair and Rehabilitation
Sr.
No.
Reference to
MoRT&H
Rs.
Specifications
2809 Removal of existing cement concrete

16.1.
wearing coat including its disposal
complete as per technical specification
without causing any detrimental eftect to
any part
removal
of the bridge
of dismantled
structure
material
and
with all
CIe lifts and leadupto
= sqm ( Thickness 75 mm)

1000 m
-
Unit
"
j
-
a)l.a\:lour
Mate day 0.06
Mazdoor day 1.00
~
b) Machinery
Air COmpressor 250 cfm with pneumatic hour 1.00
, breakerljack hammer along with

accessOries
Tractor"lrolley hour 0.50
d) Contractor's profit @ .~ on (a+b+c)
0
0 Rate per sqm = (a+b+c+d)/10

0 Removal of existing asphaltic wearing
16.2. 2809
0 coat comprising of 50 mm thick asphaltic
0 concrete laid over 12 mmthlck mastic
asphalt Including disposal with all 11ftand
0 lead upto 1000 m
9
f>
f> 533
1>
t
t>
-- .. ~.
--
5_
I
,

Sr.
No.
Reference
MoRT&H
to
Bridge Works: 16-Repair and Rehabilitation

Rs.
, .

t
Specifications t
Unit = sqrn
Ta~ngou~ut=10sqm
a) Labour
0.03
'I
II
Mate
Mazdoor
day
day 0.75 I
b) Machinery
Air compressor 250 cfm with pneumatic
breaker
Tractor-trolley
hoUr
hour
0.75
0.40

d) Contractor's profit@ 0/0 on (a+b+cj
-.
= a+b+c+d
Cost for 10 sqm

Guniting concrete surface with cement

16.3. 2807
mortar applied With compressor after

cleaning surface and spraying with epoxy

complete as per Technical Specifications
Unit = sqm
Ta~ng output = 1 sqm
Assuming thickness 25 mm

a) Material
Cement
Gradedsand
kg
cum
16.00
0.04

Wire mesh 50 mm x 50 mm size of 3 mm kg 2.00

wire
Epoxy
Acceleratorcompound for gunlling @4
kg
kg
0.67
0.64
per cent of weight of cement

534
,.

I----------------~

. --------~-
e- Bridge Wodcs : 16-hpair IIIldRehabilitation

-
Unit Quantity Rate
Rs.
No. MoRT&H
Specifications

miscellaneous consumables, like, nozzles,
wire brush, cotton waste, etc.
b) Labour
Mate - day 0.01
Mason day 0.04
Mazdoor day 0.14
c) Machinery
Compressorwith gunitingequipment hour 0.10

along with accessories
d) Overheads @ %on ta+b+c)
Rate per sqm = (a+b+c+d+e)
16.4. 2800 Providing and Inserting nipples with
approved fixing compound after drilling
holes for grouting as per Tel:hnlcal

Specification including subsequent
cutting/removal and sealing of the hole

as necessary of nipples after completion
of grouting with Cement/Epoxy
Unit = Number
=
Taking output 1 No.
o
o a) Material
Nipples
Cement,fixing compound and
No. 1.00
o consumables @ 15 per cent of cost
o of nipple
o
o
o
t')
e SJS
~---
t>

Bridgc Works; I6-RcpIirondRcbabilitalion

4
411
..
Unit Quantity Rate
Reference to Description 411
Sr. Rs.
No. MoRT&H 411
Specifications
b) Labour
Mate
Skilled labour for driRing
day
day
0.01
0.08
f1.
SkiDed labour for fixing nipple and sealing day 0.08

inlets
.Mazdoor for cutting and removing of
nipples
day 0.04

Add 10 per cent of labour cost for driRingholes,

etc.


Rate per No. = (a+b+c+d)

16.5. 2806
Sealing of cracks/porous concrete by

Injection
grouting
process
complete
through
as per Technical
nippiest

Specifications

A. Cement Grout

Unit = kg
= 1 kg

Taking output
a) Material
kg 1.10
Cement including 10 per cent wastage
AdmiXtures (anti shrinkage compound)
@ 20 per cent of cost of cement
b) Labour
day 0.08
Mate
Mazdoor Skilled
Mazdoor
day
day
0.10
0.10
c) Machinery
Grout pump with agitator and accessories
d) OVerheads @ % on (a+b+c)
hoUr 0.1

536
_ .... -.' ... . . ------------,

Bridse WorI<s: 16-Repair 8Ild Rehabititalion
.
Sr. Reference to
Rs
. No. MoRT&H
Specifications
Rate per kg = (a+b+c+d+e)
B. Cement mortar (1:1) Grouting
Unit= kg
Taking output = 1 kg
t
,
a) Material
Cement including 10 per cent wastage
Sand including 10 per cent wastage
Admixtures (anti shrinkage 'compound)
@ 20 per cent of cost of cement
kg
kg
0:55
0.55
b) Labour
M~ d~ O.O&-
Mazdoor (skilled) d~ 0~10
:f
MazOOa d~ 0.10
,
c) Machinery
Grout pump with agitator and accessories hour
d) Overheads @ ~. on (a+b+c)
0.10
e) Contractor'sprofit@
".
%on(a+b+c+d)
Patching of damaged concrete surface
,
16.6. 2800
with polymer concrete and curing
compounds, Initiator and promoter,
available In present formulations, to be
p applied as per Instructions

manufacturer and as approved ~y the
Engineer.
of
p Unit=sqm
Taking output = 10 sqm for an average
thickness of 25 mm
~
537
~-----------------------------"'4.

.. - ....
Bridge Worlcs: I6-Repair and Rehabilillllion
.. -., .. - .,


No.:. MoRT&H Rs.
Specifications
a) Labour
Mate

day 0.06
Mazdoor day 0.75
b) Material
Pre-packed polymer concrete based on kg 315.00

epoxy system complete with curing
compound. initiator and promoter including
5 per cent wastage

c) Machinery
Grout pump with agitator and accessories hOur 2.00


e) Contractor's
Cost for 10 sqm

profit
= a+b+c+d+e
@ % on (a+b+c+d)


Note: This item is a proprietory item available in

market as pre-packed polymer concrete and
is reqUired to be applied as per instructions of
the manufacturer

16.7. 2803 Sealing of crack/porous
Epoxy Grout by Injection through nipples
concrete with

complete as per Clause 2803.1.

Unit= kg
Taking output = 1 kg

a) Material
Epoxy including 10 per cent wastage kg 1.10

538
,.

r
- 0.", ~' ..-_~.
Bridge Works: 16-Repair andRdlabililalion
No. MoRT&H
Specifications
Rs.
b) Labour
Mate
Mazdoor(skilled)
day
day
0.08
0.10
Mazdoor day 0.10

c) Machinery
Epoxy Injectiongun hour 0.10
d) Overheads@ "10 on (a+b+c)

"10 on (a+b+c+d)

-
16.8. 2804 ApplYing epoxy mortar C!ver leached.
honeycombed and spalled concrete
surface and exposed steel reinforcement
complete as per Technical Specifications
Unit = sqm

Assume average 10 mm thickness of epoxy
mortar
a) Material
Epoxy resin-hardner mix for prime coat kg 2.50
o
Epoxymortar
Epoxy.resin- hardner mix for seal coat
kg
kg
2.20
2.00
o Add 3 per cent cost of material for other

o consumables,like, acetone,etc. and to cover
wastage
o
o b) Labour
Mate day 0.04
o . Skilledlabour day 0.50
o Unskilledlabour day 0.50
o
o
o 539
o
Ilri!II\CWorks: I6-RcpairandRcbabililalion
1.
Sr.
No.
Reference to
MoRT&1i
Rs.
Specifications


16.9. 2807 Removal of defective concrete, cleaning
the surface thoroughly, applying' the

shotcrete mixture mechanically with

compressed air under pressure,
comprising of cement, sand, coarse
aggregates, water and quick setting

compoull5i In the proportion as per
Clause 2807.1, sand and coarse-
aggregates conforming to IS: 383 and

Table 1 of IS: 9012 respectively, water

cement ratio ranging from 0.35 to 0.50, .
density of gunite not less than 20~Okg/
cum, strength not less than 25 MPil
and workmanship conforming to

Clause 2807.6.
Unit = sqm
= 10 sqm, 40 mm average

Taking output
thickness.

a) Labour
Mate
M!\Zdoor
day
day
0.04
0.50

day 0.50
Mazdoor(skilled)
b) Machinery
Air compressor250 elm
hour
hour
1.00
1.00
Shotcretingequipment

540
,.

Bridge'Works: 16-RepairandRehabilitation
Unit Quantity Rate

Description
Sr. Reference to ~.
No. MoRT&H
Specifications "
c) Material
k.g 120.00
cement
cum 0.15
Sand
,cum 0.15
Coarse aggregate of size 4.75 mm
kg 2.50
Quick selling compound
KL 0.10
Water
d) Overheads @ 0/0 on (a+b+c)
"
,
:, P'
16.10. 2800 Applying pre-packed cement based
polymer mortar of strength 45Mpa at 28
days for replacement of spalied concrete
Unit = sqm

Assumed thickness - 10 mm
a) Material
Acrylic polymer bonding coat Litre 1.4
Pr~packOOcement based polymer mortar kg

of strength 45 Mpaat 28 days
12.00
e
Add 3 per cent of (a ) abOvefor wastage
b) Labour
day 0.04
Mate
e SkiDoo labour day 0.50
o Unskilledlabour
day 0.50
o c) Overheads @ 0/0 on (a+b)

o
d) Contractor's proflt@ .". on (a+b+c)
o
o Cost for 10 sqm = a+b+c+d
o . Rate per sqm (a+b+c+d)l10
~
o 541
.,
e
r

4
4
Bridge Worb: 16-Rq>air end RebabiIitIIion
4
41
Unit Quantity Rate
Reference to Description 41
Sr. Rs.
No, MoRT&H 41
Specifications
Epoxy bonding of new concrete to old

I:
16.11, 2805
concrete
Unit=sqm ,t
~
:
t
a) Material It
8
Epoxy resin with pot life not less than
60-90 minutes and satisfying testing as
per Clause 2803.9
kg

Add 3 per cent of (a ) above for wastage
b) Labour
Mate
Skilled1abour -
day
day
0.04
. 0.50

Mazdoor day' 0.50

0) Overheads @ . 0/0 on (a+b)

d) Contractor'S profit @ 0/0 on (a+b+c)

Rate per sqm = {a+b+c+dV1O
16.12. 2810
Providing external prestressing with high

tensile steel wires/strands Including
drilling for passage of prestressing steel,
all accessories for stressing and stressing
operation and grouting complete as per

Span assumed : 25m

No. of cables
No. of anchorages
: 4 no.
: 8 no.
Unit=MT


542

---------------------.

Bridge Works: 16-Repair and Rehabilitation
." Unit Quantity Rate

Sr. Rs.
No. MoRT&H

. Specifications
Assume 12.7 mm dia. Strand in 12T13

system. Weight 9.42 kglm of cable.
a) Material
HTS strand including 5 per cent wastage Mf 1.05
and extra length for jacking

HDPE pipes 75mm dia including 5 per RM 112

cent wastage
kg 400.00
Cement for grouting
Tube anchorage set complete with Nos, 8.00
bearing plate, permanent wedges, -etc.

Epoxy
MS plalesfor deviator(wtlere deviator
kg
Mf
6.00
2.10
blocks are not provided)
Add .20 per cent costef material for other
materials, like, lead sheet, sleeves, deviator

fixtures, etc.
b) Labour
For making holes in the structure

i)
day 0.24
Male
Semi-skilled
Mazdoor
day
day
3.00
3.00
o
iI) For making and fixing anchorages
cables and placement
Mate
of cables
for
day 0.44
o Blacksmith day
day 8.00
3
o Mazdoor
ill) For prestressing

Mate/SUpervisor
Filler
day
day
0.13
0.70
o Mazdoor day 2.65
o
o
o
f)
543
f)
t

Bridge WOIb: 16-\tqloir IIIIdRehabilitalion
Sr.
No.
Reference
MoRT&H
Rs.

t
Specifications 1t
tt
Iv) For grouting
MatelSupervisor
MaSOn
day
day
0.13
0.70

Mazdoor
c) Machinery
day 2.65

Stressing jack with pump
Grouting pump with agitator
hour
hour
4.00
1.35
d) Overheads
e) Contractor's
@
profit@
'Yo on (a+b+c)
'Yo on (a+b+c+d)

Rate per MT = (a+b+c+d+e)
1613 2810 Providing
tensile
external prestressing
steel wires/strands
with high
Including

drililng for passage of prestressing steel,



Span assumed 50m
No. of cables 4 no.
No. of anchorages
Unit=MT
8 no.


Assume 12.7 mm dia Strand in 19T13system.
Weight 14.73 kglm of cable.

a) Material

HTS strand including 5 per cent wastage MT 3.1

HOPE pipes 90 mm dia including 5 per
cent wastage
RM 224

Cement for grouting tonne
Nos.
1.01
8~00

Tube anchorage set complete wi!/!
bearing plate, permanent wedges, etc

544
--------------~------ .
I

Bridge Wodcs: 16-Repoir and llehabilitalion

Rs.
No. MoRT~H
Specifications
10.00
Epoxy
MS platesfor deviator(where deviator
kg
MT 7.00
blocks are not provided)
Add 20 per cent cost of material for omer

fixtures, etc.
b) Labour
i) For making holes in the structure

M~ d~ 0.08
8.00
Semi-skilled
M~OOor
d~
d~ 8.00
ii) For making and fixing anchorages for

cables and placement of cables
M~ d~ 1.28
7
Blacksmilh
M~OOor
d~
d~ 25.00
iii) For prestressing

Mate/SUpervisor d~ 0.2
F~r d~ 1.00
4
M~OOor
Iv) For grouting

Mate/Supervisor
d~
d~ 0.26
e Mason day 1.50
e M~OOor ~ 5
o c) Machinery
o Stressingjack wilh pump hour 7.00
3
Groutingpumpwilh agitator hoUr
o
o d) Overheads @ OJ. on (a+b+c)
o e) Contractor's proflt@ OJ. on (a+b+c+d)

o Cost for 3.10 MT = a+b+c+d+e
o Rate per MT = (a+b+c+d+ei!3.10
(I
o
o 545
i....
t>
------------------
-~

BridgeWorb: t6-Rcpair and Rdlabililalioo

f
'."t
Sr. Reference to Description Unit Quantity Rate ,t
"

\
No. MoRT&H Rs.
16.14.
Specifications
2810 Providing external prestressing with high

tensile steel wires/strands including

dnlllng for passage of prestressing steel, t

Span assumed
No. of cables
No. of anchorages
100m
6 no.
.12 no.

Unit=MT

Assume 12.7 mm dia. Strand in 19T13
system. Weight 14.73 kglm of cable.:

a) Material
HTS strand inclUding5 per centwastage
MT 9.28
HOPE pipes 90 mm dia including 5 per RM

cent wastage
Cementfor grouting
Tube anchorageset completewith bearing
tonne
Nos.
3.04
12.00

plate, permanentwedges,etc
Epoxy kg 14.00
MS platesfor deviator (wheredeviator
blocksare not provided)
MT 20.00

Add 20 per cent cost of material for other

fixtures, etc.
b) Labour

I) For making holes In the structure
Mate
Semi-skilled
day
day
1.72
18.00

M~door day 25.00

546

------- ..-_._-_.
"--_.~.

Bridge Worb: 16-Rq>air and Rehabilitation
. Description Unit Quantity Rate

Sr.
No.
Reference to
MoRT&H
Specifications
- Rs.
ii) For making and fixing anchorages for

cables and placement of cables
Mate day 4
Blacksmith day 20
Mazdoor day 80.00
iii) For prestressing.

MatelSupervisor day 0.3
Fitter day 1.50
; Mazdoor day 6
Iv) For grouting

Mate/Supervisor day 1

Mason day 5.00
Mazdoor day 20
c) Machinery
,
Stressingjack with pump'
Groutingpumpwith agitator
hour
hour
10.00
10

Cost for 9.28 MT = a+b+c+d+e
Rate per MT = (a+b+c+d+e)l9.28
o
16.15. 2808 Replacement of be,lrlngs complete as per
o Unit = No
=
Taking output 3 No.
o
o Lifting of superstructure span by jacking up
from below,i.e., by placing the Jackson pieri
o abutment caps for span length of 30 m
o
o
d 547

Sr. Reference to
Bridge WlItks: 16-llqJairand R.bab;lilalion

.. Rate
Rs.
" .
t

No. MoRT&H
.
Specifications
a) Lifting of span
i) Hire charges for jack of 40 tonne each 3.00
ii)
iii)
w)
lifting capacity
Mate
Skilled labour
llnskilled labour
day
day
day
0.64
4.00
12-.00
I:,-
l,
-
'I) Wooden packing cum 0.15
b) Replacement of bearing

Cost of bearing No. 3


Cost for replacement of 3 bearings = a+b+c+d

Note:
Rate per No. = (a+b+c+d)l3
Thewor1<entails replacementofall1he bearings

16.16. 2808
on one side of the span
Rectification of bearings as per Technical

Specifications

Unit =1 No.

Taking output = 3 No.

a) Lifting
jacking
of superstructure span
up from below, i.e., by placing
the Jacks on pier/abutment
by
caps for

span length of 30m
i) Hire charges for jack of 40 tonne lifting each 3.00

capacity

ii) Mate day 0.64
iii) Skilled labour day 4.00
w) Unskilled labour day 12.00
I/) Wooden packing cum 0.15

548

---------~------------.

f: Bridge Wmlcs: l6--hpair and RdJabiIitalion
,.
i
i.;. Description Unit Quantity Rate

f
t.
'
Sr.
No.
Reference
MoRT&H
Specifications
to
- Rs.
,. b) Cost of parts to be replaced for As per actuala

:.
, 3 bearings
.; c) Overheads @ % on (a+b)
d) Contractor's profit@ Ok on (a+b+c)
Cost of repair of 3 bearings = a+b+c+d
Rate of repair per bearing = (a+b+c+d)/3
Note: The rectificationof 3 bearingsincluded in this

, analysis are on the same side of the span,
16.17. Replacement of Expansion joints
complete as per drawings
Unit = 1 Running metre
=
Taking output 12 Running metre
a) Material
Epoxy for bonding new concrete to old

concrete @0.8 kglsqm
kg
cum
9,6
3.6
Concrete M 30
b) Labour
Removal of old expansionjointlncluding

breaking of concrete, cutting of lugs and
shifting of broken material,etc.

Mate
Mazdoor
day
day
0.26
6.00
Mazdoor (Skilled) day 0.50
o d) Contractor's profit @
Cost for replacement of 12 RM

% on (a+b+c)
= a+b+c+d
e Rate per RM (a+b+c+d)/12
o
e 549
e
_. e
I)
.3.,-----..
e

Sr. Reference to
BridgeWorks:I6-Repairand~i1ita1ion
. Description Unit Quantity . Rate

'..
.
"
No. MoRT&H Rs.
i:
Specifications
Note: The rate for the installation of new expansion

joints may be taken from the chapter on
,-
1
superstructure. Broken concretewill have to

be replaced which has been included in this
analysis.

16.18. Replacement of Damaged Concrete
Railing
=
Unit Running metre
=

a) Labour
Labour for dismantling old railing and
disposal of dismantled material

~I.Mate
(ii) Mazdoor
day
day
0.20
5.00
b) Machinery

Tractor-trolley for disposal of dismantled
'material
hour 1.00

c) Overheads @
% on (a+b)
%on(a+b+c)

=
Cost for 10 m a+b+c+d

Note: The rate for the provision of new railing may
beadoptedfrom thechapteron superstruclure

16.19. Replacement of Crash Barrier
=
Unit Running metre

=

550

I

'.
'f'
Ie
Sr.
No.
Reference to
MoRT&H
Descnirt!on umt Quantity . Rate
Rs.
Specifications
'.
. .

o

o
o
o
o
o
o
e
o
551
e f
o
~
,.f.,! ."
.
d
1
...~
I

.
Unit Quantity . Rate --

No. MoRT&H
Specifications
Rs.

d) Contractor's proflt@ % on (a+b+c) . C
Cost for 10 m = a+b+c+d e
e
16.21. Repair of Crash Barrier
c
Repair of concrete crash barrierwilh cement e
concrete of M 30 grade by cutting and
trimming the damaged portion toa regular
shape, cleaning the area to be rel1<1ired

thorougly, applying cement concrete after

erectionof properfonnworl<. f
=
Unit Runningmetre
Taking output ~ 10m
It is assumed that darnage is to the extenhif

10 per cent of the volume of concrete. This
will require0.30 cum of concrete.
"
a) Manpower* .
Mate day 0.04

Mazdoor day 1.

For dismantlingand trimming the surface
to a regularshapeandremovalofdamaged
material.

b) Material
M 30 grade concrete cum 0.3

This may be priced based on the rate
given in the Chapter on Superstructure.
c) Overheads @
d) CO,ntractor's profit@
% on (a)
% on (a+c)


Rate per m = (a+b+c+d)/10
552

. ..
f'i. r>' - - . '.~ "-'.'~" ..
;
~'
~

Sr.
,No.
Reference to
MoRT&H'
Descrlpt10n Unit Quantity Rate
Rs.
Specifications .

.
16.22. Repair of RCCRailing'
carrying out repair of RCC raRingto bring it to
the original shape.

=
Taking output 10m
It is assumed that damage is totheeldent of
10percenl
a) Material
M 30 grade cement concrete cum 0.1
Rate as per items 14.1
HYSD reinforcement
Rate as per items 14.2
MT 0.013
b) Labour"
Mate
Mazdoor
day
day
0.016
0.2
Fordismantling and trimming the surface

to a reqular shape and removal of damaged
material.
c) Overheads @ 'Yo on (b)
o d) Contractor's profit @ 'Yo on (b+c)

o
e Rate per metre = (a+b+c+d)/10 \
e
o
o
o
o
o 553
o
t
o
e
11'1

Bridp WOIb: 16-Rcpo!r IDdRehobiIitaIi
...


Sr.
No.
Reference to
MoRT&H
Specifications
Rs.

Repair of Steel Railing
: 1
!
16.23.
Repair of steel raRing to bring it to the original

shape.

It is assumed illat the damage to the steel
railing is to tllIl extent of 10 per cent
,
I

!I a) Material

Mild steellSMC series kg
kg
29
10
!.
I
Flatiron
MS Bolt and nuts
Add 5' per cent of cost of material for
kg 1

painting

b) Labour
day 0.016
I
Mate
day 0.2

Mazdoor (skilled)
Mazdoor day 0.2
~.
I


1
Cost of repair for 10 m = a+b+c+d

Cost of metre = (a+b+c+d)/10

,
I 554

- -.,.. '_ ......, .."'-!"'. ~l!'lq.l."q.H"!Wi. :

.,~J.,"..
~..;-_2. ..,-----------------------
:'i..
r
i;. Chapter .17
;.
.ee aes 0 PIantadn Ma.ch"
Usage Rtf mery
Output of Machine
(J.IO
Usage ~tes
1- ,fA.-.\. )
In Rs._
I Sr Description of
Unit OUtput Unit Rates
Machine ActIVity
No. ;
cumlhour 200
Dozer D-5o-A 15 Spreading

1. eumillour per hour 1423
Cutting 100
Clearing cumlhour 150
;
2. Dozer D-8Q..A12 Spreading

Cutting
cumlhour
cumlhour
300
150 per hour 2400
;
Clearing cumlhoUr 250 i
3. Motor Grader 3.35 metre blade Clearing , cumlhour 200
cumlhour 200 per hour ;;1545"

; Spreading
Gsa cumlhour 50
- - ,WMM cumlhour 50 -

Soil Ordinary cumlhour 60
Hydraulic Excavator of 1

4. 840
Soil Marshy cumlhour 60 per hour
cum bucket
Soil Unsuitable cumlhour 60
cumlhour 60 perhbur 520

Front end loader 1 cum Soil loading
5.
Aggregate loading cumlhour 25
bucket capacity
6. Tipper-Scum Transportation of
soil, GSa. WMM,
Capacity in
cum 5.5
perkm
per
; 15.6
Holmix etc, tonne, km

per hour
1,74
200
7. Vibratory Roller 8 tonne Earth/Soil cumlhour 100
cumlhour 60 perhour 994

GSa
cumlhour 60

WMM
cumlhour 70 per hour ; 297

C) 8. Smooth Wheeled Roller Soil Compaction
8M Compaction cumlhour 25
C) 8 tonne
C) capacity 6 perkm 15,6

9, Water Tanker Water Transport
o inKL
C)
o
e 555
o
e
t-----
J,
w:;
--

BrIdp Works: 17-Ustt,eRates filr PIIIlt.l MIcIiIDeIy

.'
0UtjHit of MaChine
. ,
Usage Rates In RS.

,
,
,.

Sr; .Desc;JtptlOn of
No. Machine . ActiVity Unit OUtput Unit '-

-
O.75mdlato1.2m RmIhQur 2to3 perhour 3525.
38. PiI"lIl9 Rig WIth Bantonite
,Pump . '.
. ,
d1aBoring

Atlachment ,
.

,
I Concrete PaVet FlniSlierwith Paving ofConi:reIe ' c:ul'Whour 20 perhour 1850

39.
40HPMotor
Surface : -r,
,--

::rushing of SpaDs TPH 1 00
,-"
per hour
,
,,5590
40. Integrated Stone ,CIUsher
ClUshIrig o(SpaDs TPH ":,c. ., 200 pel: hour 11760

41'.
,
Preslresslilg'Jack
& Access
" --c-
with Pump
..
Stres$ing of Steel
Wlr~s
'., '
,
per hour
.
.
183
I
,

i 42 . General<1I'
Generall!>n of E1ectr 'tWA
.
100 ' JleI'hour 450

'.
. a) 100 tW.A
b) 33 w;
. Energy. 'tWA "
.50 per hour
1.5 to: perhoUr 2690

240

Pneumatic Sinking Plant Pneullllltic Sinking cum'
43.
of Wells hour 2.00
--
"
.
Truck 5.5 cum per 10 tonnes Material Transport capacityl 4.5 perkm 14.5
' .
44. per tonne kn ' 1.6 I

cum
..'

.Road Marking SqmlhoUr 100 perhour 60
45. ,Road Marking Machine ,
! Mobile Slurry Seal Mixing and laying Sqmlhour 2700 per hour 650

46, I
1
Equipment slUrry seal
,
I
The usage rates given above are for the base year 2001-2002. For subsequent years,
Note:
escalation is required to be added depending upon the market situation.

I 558

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~r

o NEW DELHI - 2003

FOREWORD TO THE FIRST REVISION

KSOU has established

2010-2011 the UnIw!rsity IS expetted to enroll

Govet'M1eftts, PoMk:Ians, L.egaI

TechnIdans. and others whose age ~

The UntYersIty l!I'IlXlUfa9l!S

Fee ReImbursement under sqsr

the students of SChecUe castes and 5l:tledt* Tribes by ~ of

o ecooomicaDy weaker sectlons under -Huktha ~'

PART A. ROAD WORKS

1.3. Loading and Unloading of Cement or Steel 11

by Manual Means and Stacl<ing

1.4. Cost of Haulage Excluding Loading and Unloading 12

Crushing of Stone Aggregates 13.2 mmNominal Size

1.7. Crushing of Stone Aggregates 20 mm Nominal Size 15

1.6. Crushing of Stone Aggregates 40 mm NOl"flinalSize 16

t 2.5. Dismantlingof-Flexible Pavements

Excavation in Ordinary Rock by Manual Means

Excavatlon in Hard Rock (controlled blasting) with disposal

3.17. Construction of Embankment with Material 70

Construction of SUbgrade and Earthen Shoulders 71

3.19. Compacting Original Ground 72

TUrfing with Sods

3.25. Surface Drains in Ordinary Rock 79

3.26. Surface Drains in Hard Rock

3.29. Underground Drain at "Edge of Pavement 82

Close-Graded Premix SurfacinglMixed Seal Surfacing

5.18. Bituminous Cold Mix (Including Gravel Emulsion) 160

5.20. Modified Binder 170

Cement Concrete Pavement

6.3. Rolled Cement Concrete Base 187

7. Geosynthetlcs and Reinforced Earth 194

Reinforced Earth Structures

Retro-Reflectorised Traffic Signs

"~I 8.10. Painting on Wood Surfaces 221

10. Maintenance of Roads

11. Horticulture 291

11.3. Making Lawns including Ploughing and Dragging with

Supply of Site Well Decayed Farmyard Manure 302

0 11.14. Half Brick Circular Tree Guard 303

MakingTree Guard 2.0 m High from Empty Bitumen Drums

Tree Guard with MS Iron

12.24 Bored Cast-In-Situ M 35 Grade RCC Pile of

12.25 Bored Cast-In-Situ M 35 Grade RCC Pile of

12.26 Driven Cast-In-Place M 35 Grade RCC Pile of 427

Driven Cast-In-Place M 35 Grade RCC Pile of

12,28 Driven Cast-In-Place M 35 Grade RCC Pile of

12.29 Driven Precast Vertical M 35 Grade RCC Pile of

0 12.33 Driven Precast Vertical M 35 Grade RCC Pile of Size 436

14.4 Providing and Laying Cement Concrete Wearing Coat M 30 492

Grade Including Reinforcement

14.5 Mastic Asphalt 493

14.6 Construction of Pre-Cast RCC Railing of M 30 Grade, 495

14.7 Construction of RCC RaUlng of M 30 Grade, In-situ

14.12 Providing Anti"Corrosive Treatment to HYSD Reinforcement 501

14.15 Crash Barriers 505

14.18 Filler Joint 507

15.10 Curtain Wall 527

16.14 p'rovidingExtemal Prestressing with High Tensile Steel

16.1~ Replacement of Bearings 547