Magazine drive assembly

TOLERAN
CE OF
S. PARTICULARS MATERIAL CONDITION CORNER NOTES
no. ING RADII &
CHAMFER
S

TYPE DOUBLE ENVELOPING

WORM AND WORM WHEEL

1. GEAR RATIO- 40:1

WORM GEAR
- - - 2. CENTRE DISTANCE-3
1. REDUCER
(76.20)
(DOUBLE
ENVELOPING ) 3. BACKLASH- 0.05MM MAX

4. REQUIRED LIFE- 56*106

REVOLUTION OF WORM WHEEL
OVER 30 YEAR

5. MAXIMUM OUT PUT TORQUE-

70N-M

WORM ASTM A 564, GRADE - - -

630
GEAR ASTM A 564, GRADE - - -
630

2. COVER PLATE PARKERISE (MANGANESE

E250(FE410W) - IS:2102 IRON PHOSPHATE) TO IS:
Q UALITY B IS :2062 MEDIUM 3618 CLASS A1 ALL OVER.
CLASS

SQ 12.75
12.70
STANDARD INCH SIZE.
3. KEY
(CAM-CAM SHAFT ) ASTM A 564 H 925 IS:2102
GRADE 630 HRC 38-44 MEDIUM
CLASS C OAT KEY WITH NEVERSEEZ
COMPOUND NS -165 AT ASSEMBLY TO
PREVENT SIZING OF KEY WITH
MATING COMPONENT WIPES OFF
EXCESS COATING .

SQ 7.975
7.925
STANDARD 5/16 INCH SIZE
KEY COAT KEY WITH NEVERSEEZ
4. (CAM SHAFT WORM COMPOUND NS -165 AT ASSEMBLY TO
WHEEL ) A STM A 564, GRADE H 925HRC 38- IS:2102 MEDI PREVENT SIZING OF KEY WITH
MATING COMPONENT WIPES OFF
630 44 UM C LASS
EXCESS COATING .

SS 304
OR
SPACER SS 410 ANNEALED
- - -

6. IS:2102
MEDIUM
WASHER SS 410 ANNEALED -
CLASS
-

7. E250 (FE 410W ) IS:2102

Q UALITY B IS :2062 MEDIUM
COVER -
CLASS
-

8. SEALLEAKAGE IS:2102
MEDIUM
- - -
ADAPTOR CLASS
TUBE A STM- A-269-63 T - - ( OD 6.350/6.450, WALL THK
GRADE - TP 304 L 1.25)
( OD 0.250/0.254, WALL
THK 0.049)
ADAPTOR SS 304L - - -

SQ .6.40
6.35
STANDARD INCH SIZE

1. COAT KEY WITH NEVERSEEZ

COMPOUND NS -165 AT ASSEMBLY
9. KEY
TO PREVENT SIZING OF KEY WITH
(SPIDER COUPLING )
MATING COMPONENT WIPES OFF
EXCESS COATING .
ASTM A 564 H-925 IS:2102
GRADE 630 HRC 38-44 MEDIUM
2. SEAL LEAKAGE ADAPTOR -DYE
CLASS
CHECK WELDMENT PRIOR TO AND
AFTER FINISH MACHINING NO
DEFECTS PERMITTED .

3. COVER- PARKERISE
( MANGANESE IRON PHOSPHATE ) TO
IS : 3618 CLASS A 1 ALL OVER .

10. SEAL SUPPLY ASTM -A -269 63 T - - -

GRADE TP 304 L
TUBE

ADJUST THE THICKNESS OF

SPACER AT ASSEMBLY .
GEOMETRICAL FEATURES SHALL BE
11. SEAL SPACER IS:2102
MEDIUM
ACHIEVED EVEN AFTER GRINDING AT
SS 340 - ASSEMBLY .
CLASS
 HARD CHROME PLATE SURFACE
MARKED BAKE AT 190` C
DOWEL PIN IMMEDIATELY AFTER PLATING TO
12. AVOID HYDROGEN
H-1100 IS:2102 EMBRITTELEMENT . PLATING MIN THK
HRC 32-38 MEDIUM 0.08 MM PLATING THK LEFT OVER
ASTM A 564 GRADE
CLASS THE COMPONENT .
630

13 FLANGE
SS 410 - IS:2102 -
MEDIUM
CLASS

14 GASKET(HOUSIN - -
ASBESTOS 1.3MM THICK SHEET
G) EQUIVALENT TO CHAMPION STYLE -39
ASBESTOS
GRAPHITE COLOR ASBESTOS FIBER ,
JOINING IS : 2712 GRADE B/O.

1. OPERATING CONDITION SHAFT

SPEED - 30 RPM
15. OIL SEAL
2. SEAL CONFIGURATION AS PER TYPE
- - - 5 OF IS : 5129( PART1)

LIPS BUNA - N RUBBER - - -

CASING STAINLESS STEEL TYPE - - -

304
GARTER SPRING CARBON STEEL - - -
STANDARD 5/8 SQ . KEY

1. HARD CROME PLATE

SURFAE MARKED BAKE AT 190
C IMMEDIATELY AFTER
PLATING TO AVOID
16. KEY HYDROGEN
EMBRITTELMENT.PLATING
H 1100 MINIMUM THICKNESS
HRC 32-38 0.08 MMPLATING THICKNESS IS LEFT
ASTM A 564 GRADE
OVER ON THE COMPONENT
630

2. AVOID SHARP CHANGES IN

SECTION TO PREVENT CHROME
PLATING CHIP - OFF .

17. ADAPTOR SS 304 OR SS 410 - IS:2102 -

ANNEALED MEDIUM
CLASS
ALUMINIUM ALLOY AS -
PER IS :733
18. COVER(ERROR DESIGNATION 24345
WP OR INDAL IS:2102
MEDIUM
 POT) IN BAR FORM GRADE B26 S CLASS

19. SHIM ALUMINIUM - - 0.05 INCH

20. ECCENTRIC UNLESS OTHERWISE SPECIFIED ALL

BUSHING THREADS SHALL CORRESPOND TO IS :
SS 410 ANNEALED - IS:2102 4218
MEDIUM
CLASS

SRE-WORK SWAGELOK # SS 400-

1-6
21. CONNECTOR (RE IS:2102
MEDIUM
SS 316 -
WORK ) CLASS

22. GASKET (END ASBESTOS 1.3MM THICK SHEET

- -
CAP ) EQUIVALENT TO CHAMPION STYLE -39
ASBESTOS
GRAPHITE COLOR ASBESTOS FIBER ,
JOINING IS : 2712 GRADE B/O.

23. MOTOR THIS COMPONENT IS MEANT FOR

SS 410 ANNEALED - IS:2102 MOUNTING R EXROTH OIL MOTOR #
MOUNTING MEDIUM A2FM16/61W-PB B04.
ADAPTOR CLASS

GEAR REDUCER UNLESS OTHERWISE SPECIFIED ALL

24. - - IS:2102
HOUSING ( MACHI INSIDE EDGES AND CORNERS SHALL
MEDIUM BE WELDED 3mm ( MIN ) FILLET AND
NING ) CLASS THE WELDS SHALL BE LEAK TIGHT.

1. M ASK THE MACHINE BORES WITH

SUITABLE MASKING TAPES AND SAND
BLAST THE HOUSING TO WHITE
METAL AS PER IS :1477 PART 2
25. SEAL SUPPLY
IS:2102 2. AMERCOAT EPOXY PAINT TO
ADAPTOR MEDIUM
- - SPECIFICATION PC - E -122( EXCEPT THE
CLASS MACHINED BORES AND THREADS ).

3. CARRY OUT SOAP -BUBBLE TEST

OF THE HOUSING AFTER CLOSING
THE ENTIRE DESIGN OPENING NO
 LEAKS PERMITTED .

TUBE ASTM A 269-63 T - - OD 6.350/6.450 WALL THK 1.25

GARDE TP 304 L ( OD .250/.254 WALL THK
0.049)
ADAPTOR SS 304L - - -

GEAR REDUCER
26. HOUSING NOTE ORIENTATION WITH BEND
- - - PLANE OF TUBE . S UGGEST MACHINE
(FABRICATION ) FLAT AND HOLES AFTER WELDING .

SIDE PLATE IS:2062 G r. B - -

12 THK 220236
TOP COVER PLATE IS:2062 G r. B - -
6 THK 36094
SIDE BLOCK IS:2062 G r. B - -
45 THK 12094
BOTTOM PLATE IS:2062 G r. B - -
16 THK 186118
3/8 NPTF BOSS IS:2062 G r. B - -
26, LONG 14
 Magazine Assembly

TOLERAN
CE OF
S PARTICULARS MATERIAL CONDITIONI DIMENSIONS
CORNER
NO : NG
RADII &
CHAMFER
S

1.
SS 410 Annealed HRC 28-32 IS:2102 -
SPACER Medium Class

ASBESTOS 0.4 THICK SHEET EQUIVALENT

- TO CHAMPION STYLE -39 GRAPHITE
2. GASKET IS:2102 COLOR ASBESTOS FIBER , JOINING IS :

ASBESTOS 2712 GRADE B/O.

Medium Class

SS 304L - IS:2102 Stress relieves weldment before finish

3. COVER PLATE Medium Class machining.

Stress relieves weldment before finish

4. COOLANT SS 304L - IS:2102 machining.
Medium Class
CONNECTOR

SS 304L or - IS:2102 All threads correspond to IS 4218

5. COVER PLATE Medium Class
ADAPTOR SS 410 annealed

1. Ensure that the balls specified rest

on the 14and 9 tapers.
ASTM A 564 GRADE H 115, HRC 24-30 -
6. SEAL RING 630
2. Surface finish 1.6.

3. Apply molykote-g grease on all

mating surface during assembly.

- - -
7. HIGH PRESSURE Insert indicator into the stud and
CLAMP jam set screw of indicator into
bottom of thread.
ASSEMBLY

HIGH PRESSURE * * * *

CLAMP

STUD * * * *

INDICATOR * * * *

NUT(SPHERICAL * * * *

SEAT)

ENVIROMENT

1. Fluid: Heavy Water: PH=10,

Oxygen=0.05 ml/kg Chloride=0.1
ppm

8. 2. Pressure: Atmospheric Pressure to

BALANCED
140 kg/cm2
SHAFT
SEAL(SPECIFICAT - - - 3. Speed: 2.5 RPM
ION )
4. Temperature: 40`c

100`c (Accidental)
 RETAINER SS 304 - - -

SEAL RING # 5 Carbon - - -

INSERT Tungsten - - -

SLEEVE SS 304 - - -

SPRING SS 316 - - -

O-RING Ethylene Propylene - - -

9. HEX, SOCKET - - -

SET SCREW (CUP SS 304

POINT)

SS 304 - - -
10. HEX, SOCKET
SET SCREW
(DOG POINT)

11. LOCK PIN SS 304 - - -

12. DRIVE COLLAR SS 410 - - -

13. REINFORCEMENT SS 304 - - -

RING

14. BACK-UP RING SS 304 - - -

H 1100 IS:2102 Hard Chrome Plate Surface bakes at

15. HOUSING DOWEL Medium Class
190`c immediately after plating to
ASTM A 564 Grade 630 HRC 32-38
avoid Hydrogen embrittlement.0.08
plating thickness.

16. LOCK WASHER SS 304 - - -

FLASH CHROME PLATE ALL OVER

INCLUDING THREADS TO 0.005
ASTM A564 GRADE H 1100 ,HRC 32-38 IS:2102 THK.BAKE 190`C IMMEDIATELY
17. LOCK NUT 630 Medium Class AFTER PLATING TO AVOID
HYDROGEN EMBRITTLEMENT.
 OPERATING CONDITION

- - - 1.SHAFT SPEED: 2.5 RPM

18. OIL SEAL
2.SEAL CONFIGURATION AS PER
TYPE 5 OF IS: 5129

LIPS BUNA-N-RUBBER - - -

CASING SS TYPE 304 - - -

- - -
GARTER CARBON STEEL
SPRING

19. FORNT
RETINING SS 304 - - -
PLATE

20.
SS 304 - IS:2102 -
LABY RINTH Medium Class

WATER ENVIROMENT

TEMP 40`C

* * *
21. PRESSURE 140 KG/M2
BALL BEARING
OXYGEN 0.05 MI/KG

HYLOGENS 0.1 PPM AS CHLORIDE

Hard Chrome Plate Surface bakes at

190`c immediately after plating to
ASTM A 564 GRADE H1100, HRC 32-38 IS:2102
22. avoid Hydrogen embrittlement.0.08
PULL DOWEL 630 Medium Class
plating thickness.

ASTM A 564 GRADE NITRIDING CASE - -

23. KEY 630 DEPTH 0.15 MIN
 ASTM A 564 GRADE H 1100 HRC 32-38 - -
24. ADAPTOR(DRA 630
IN)

- - IS:2102 -
25. HOUSING Medium Class

BAR SS 304L - - -

BAR 0R PLATE SS304L - - -

- - -
26. SPECIAL
SLOTTED HEAL SS 304
SCREW

DYE CHECKED PRIOR TO STRESS

RELIVING
SS 304L - IS:2102
27. Medium Class PENETRATIION TEST AT
REAR 1KG/CM2(GAUGE INTERNAL
RETAINING PRESSURE USING DEMINRALISED
WATER
PLATE

28. SHILDING
PLUG - - IS:2102 -
HOUSING Medium Class

29. BAR SS 304L - - -

30. PLATE 0R BAR SS304L - - -

SS 304L - IS:2102 DYE CHECK PRIOR TO STRESS

31. SNOUT PLUG Medium Class RELIEF
HOUSING

SS 304L - IS:2102 -
32. FILTR PLUG Medium Class
33. TUBE ASTM A 269- - - SIZE OD 19.050/19.177(0.750/0.755)
63T,GRADE-TP 304L WALL THIK 2.413(0.095)

* * * AFTER FINISHING MACHINING NO

34. SEAL PLUG DEFECTS PERMITTED
HOUSING

ASTM A 564 GRADE H1100, HRC 32-38 - ADAPTOR IS TO BE YSED ALONG

35. ADAPTOR(RTD 630 WITH DYNA SEAL #110-15/16
)

36. HIGH
PRESSURE ASTM A 508 GRADE 2 - - SAND BLAST AND AMERCOAT PAINT
CLASS 1 ALL OVER EXCEPT*
CLAMP

PART IS MAGNETIC
37.
PLUG SS 410 ANNEALED - IS:2102 HARD CHROME PLARTE THK 0.10 TO
Medium Class 0.25 BAKE AT 190`C IMMIDIATLY
AFTER PLATING TO AVOID
HYDROGEN EMBRITTLEMENT

ASTM A 564 GRADE H 1100, HRC 32-38 IS:2102 HARD CHROME PLARTE THK 0.10 TO
38. DOWEL 630 Medium Class 0.25 BAKE AT 190`C IMMIDIATLY
AFTER PLATING TO AVOID
HYDROGEN EMBRITTLEMENT

ASTM A 564 GRADE H1100 ,HRC 32-38 IS:2102 HARD CHROME PLARTE THK 0.10 TO
39. GEAR BOX 630 Medium Class 0.25 BAKE AT 190`C IMMIDIATLY
DOWEL AFTER PLATING TO AVOID
HYDROGEN EMBRITTLEMENT

ASBESTOS THK 0.4

40. GASKET CHAMPION STYLE 39
GRAPHITE COLOUR - IS:2102 *
ASBESTOS FIBER Medium Class
JOINTING MATERIAL
CONFORMING TO
IS:2712 GRADE B/O
41. LOCATING PIN ASTM A 564 H1100 HRC 32- IS:2102
GRADE 630 38 Medium
Class -

IS:2102
Medium
42. SS 304L - Class PLATE THK 25.4 AT WELDING
INDEXER GEAR
BOX

43. SS 410 TO ASTM A - IS:2102 RAW MATERIAL SIZE 720*310*85

HOUSING PAD
240 HARDENED Medium IN HEAT TREATED MECHANICAL
PLATE &TEMPERED TO Class AND NON-DESTRECTIVE TESTED
RB 95 MAX CONDITION

44. SPIGOT SS 403 MODIFIED - - -

FORGING

45.
NOZZLE - -
CONNECTOR
FORGING ASTM A 564 H1100, HRC
GRADE 630 32-38

46. ADPTOR (OUT ASTM A 564 H1100 , HRC - -

GRADE 630 32-38
LET)

47. INDICATOR * * * *

48. SLOTTTEL
HEAD DOG MS/SS 410 -
POINT GRUB ANNEALED
- -
SCREW

49. BAR MS - - -

50. ADAPTOR ASTM A 564 H1100, HRC - -

GRADE 630 32-38
(LEAK OFF)