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Профессиональный Документы
Культура Документы
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CONTENTS
1 GENERAL ...................................................................................................................................................... 7
1.1 Intended use ............................................................................................................................................ 8
1.2 Misuse ..................................................................................................................................................... 8
1.3 Hazards when handling the system......................................................................................................... 8
1.4 Safety symbols ........................................................................................................................................ 8
1.5 General safety reminders ........................................................................................................................ 8
1.5.1 Organizational measures .............................................................................................................. 9
1.5.2 Impairments to safety ................................................................................................................... 9
1.5.3 Requirements to be met by the personnel involved ..................................................................... 9
1.5.4 Electrical safety............................................................................................................................. 9
1.5.5 Safe system at work ..................................................................................................................... 9
1.5.6 Electromagnetic compatibility (EMC)............................................................................................ 9
1.5.7 Radiation protection .................................................................................................................... 10
1.5.8 Structural changes ...................................................................................................................... 11
1.6 Warranty and liabilities ........................................................................................................................... 11
1.7 Conformity ............................................................................................................................................. 11
1.8 Standards .............................................................................................................................................. 12
1.9 Cleaning ................................................................................................................................................. 12
1.10 Disposal ............................................................................................................................................... 12
1.11 Product covered by the Kyoto protocol ................................................................................................ 13
1.12 Transport ............................................................................................................................................. 14
1.13 Lifting by crane..................................................................................................................................... 14
1.14 Daily handling ...................................................................................................................................... 14
2 GENERAL DESCRIPTION OF EVO X-RAY SERIES ................................................................................. 15
2.1 General description................................................................................................................................ 15
2.2 Unit / component configuration .............................................................................................................. 15
2.3 EVO water-cooled X-ray series ............................................................................................................. 16
2.4 EVO X-ray series tube head principles .................................................................................................. 16
2.4.1 Slit aperture SMART EVO / PXS EVO tube heads ..................................................................... 18
2.4.2 Lead belt with slit SMART EVO / PXS EVO panoramic tube heads .......................................... 18
2.4.3 Slit aperture XPO EVO / PXS EVO 225D/1200 tube head ......................................................... 18
2.4.4 Lead belt EVO series panoramic tube head ............................................................................... 19
2.5 CONTROL EVO principles ..................................................................................................................... 20
2.5.1 CONTROL EVO control unit ....................................................................................................... 22
2
2.5.2 Connections and setup ............................................................................................................... 24
2.5.2.1 XPO series, no 1...................................................................................................................... 24
2.5.2.2 SMART and EVO series, no 2 ................................................................................................. 24
2.5.2.3 External lamp, no. 5 ................................................................................................................. 24
2.5.2.4 Door interlock, no. 4................................................................................................................. 25
2.5.2.5 Connector AC mains, no. 8 ..................................................................................................... 26
2.5.2.6 Connector USB, no. 9 .............................................................................................................. 26
2.5.2.7 Connector Ethernet, no. 10 ..................................................................................................... 27
2.5.3 Door and lamp dongles............................................................................................................... 27
2.5.4 Access levels in CONTROL EVO ............................................................................................... 27
2.6 Technical specifications ......................................................................................................................... 27
2.6.1 SMART EVO / PXS EVO tube heads ......................................................................................... 28
2.6.2 XPO X-ray series tube heads ..................................................................................................... 30
2.6.3 Y.SMART / PXS tube heads ....................................................................................................... 31
3 OPERATION ................................................................................................................................................ 32
3.1 Important operational advices ................................................................................................................ 32
3.2 Basic operating instructions ................................................................................................................... 32
3.2.1 Powering up the X-ray system .................................................................................................... 32
3.2.2 System repositioning .................................................................................................................. 32
3.2.3 System disassembly ................................................................................................................... 32
3.2.4 Run-in procedure ........................................................................................................................ 33
3.2.5 Symbols used in CONTROL EVO .............................................................................................. 33
3.2.5.1 Symbols used in the status line ............................................................................................... 33
3.2.5.2 Symbols used in the message area ........................................................................................ 33
3.2.6 Main screen ................................................................................................................................ 34
3.2.7 Optional information available on the main screen .................................................................... 34
3.2.7.1 Recent exposures .................................................................................................................... 34
3.2.7.2 Monitor ..................................................................................................................................... 35
3.2.7.3 Extended message area .......................................................................................................... 35
3.2.8 Basic exposure settings .............................................................................................................. 36
3.3 Messages .............................................................................................................................................. 36
3.3.1 Info messages ............................................................................................................................ 36
3.3.2 Warning messages ..................................................................................................................... 37
3.3.3 Error messages .......................................................................................................................... 38
3.4 Tech menu ............................................................................................................................................. 40
3.4.1 System settings .......................................................................................................................... 40
3.4.1.1 Language ................................................................................................................................. 40
3.4.1.2 Date / Time .............................................................................................................................. 40
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3.4.1.3 Calibration ................................................................................................................................ 40
3.4.1.4 Safety configuration ................................................................................................................. 40
3.4.1.5 Monitor configuration ............................................................................................................... 41
3.4.1.6 Network .................................................................................................................................... 41
3.4.1.7 Serial baud rate ....................................................................................................................... 41
3.4.2 System information ..................................................................................................................... 41
3.4.2.1 Software versions .................................................................................................................... 42
3.4.2.2 Tube information ...................................................................................................................... 42
3.4.2.3 Control unit information............................................................................................................ 42
3.4.2.4 Operational status report ......................................................................................................... 42
3.4.2.5 Diagnostic report...................................................................................................................... 42
3.4.2.6 Event log .................................................................................................................................. 42
3.4.3 Exposure settings ....................................................................................................................... 42
3.4.3.1 Auto run-in time ....................................................................................................................... 42
3.4.3.2 Extra run-in time ...................................................................................................................... 43
3.4.3.3 Advanced run-in settings ......................................................................................................... 43
3.4.3.4 Cable factor settings ................................................................................................................ 43
3.4.3.5 System limitations .................................................................................................................... 43
3.4.3.6 Advanced exposure settings ................................................................................................... 43
3.4.4 Service menu .............................................................................................................................. 43
3.4.4.1 Tube provisioning .................................................................................................................... 43
3.4.4.2 Restore factory settings ........................................................................................................... 44
3.4.4.3 Login ........................................................................................................................................ 44
3.4.4.4 Change supervisor code .......................................................................................................... 44
3.4.4.5 Service settings ....................................................................................................................... 44
3.4.4.6 XPO X-ray series tube adjustment .......................................................................................... 44
3.4.4.7 Demo mode ............................................................................................................................. 44
3.5 User menu ............................................................................................................................................. 44
3.5.1 Applications ................................................................................................................................ 44
3.5.1.1 Exposure calculator ................................................................................................................. 45
3.5.1.2 Exposure profiles ..................................................................................................................... 45
3.5.1.3 Exposure diagrams .................................................................................................................. 46
3.5.1.4 Basic calculator........................................................................................................................ 46
3.5.2 Exposure history ......................................................................................................................... 47
3.5.3 Exposure settings ....................................................................................................................... 47
3.5.3.1 Laser ........................................................................................................................................ 47
3.5.3.2 Pre-warning time...................................................................................................................... 47
3.5.3.3 Screen brightness .................................................................................................................... 47
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3.5.3.4 System sounds ........................................................................................................................ 48
3.5.3.5 Back-up / restore user settings ................................................................................................ 48
3.5.3.6 Short cuts ................................................................................................................................. 48
3.5.4 Help menu .................................................................................................................................. 48
4 MAINTENANCE ........................................................................................................................................... 49
4.1 Functional check .................................................................................................................................... 49
4.2 Recommended preventive maintenance ............................................................................................... 49
4.3 Software update..................................................................................................................................... 49
4.4 Male connectors power supply cable .................................................................................................... 49
5 DIAGRAMS .................................................................................................................................................. 50
5.1 Block diagram for the SMART EVO / PXS EVO X-ray system ............................................................. 50
5.2 mA curves for air and air/water-cooled SMART EVO / PXS EVO system ............................................ 50
5.3 mA curves for SMART EVO / PXS EVO panoramic system ................................................................. 51
5.4 mA curves for Y.SMART / PXS directional system ............................................................................... 51
5.5 mA curves for Y.SMART / PXS panoramic system ............................................................................... 52
5.6 mA curves for XPO X-ray series directional system .............................................................................. 52
6 CE DECLARATION...................................................................................................................................... 53
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All rights reserved. Copyright of YXLON International A/S, Helgeshj Alle 38, 2630 Taastrup, Denmark.
The English version is the original manual. Any other language is a translation from the original manual.
When receiving data carriers, the recipient acquires the personal, non-transferable and non-exclusive limited
license for the use and storage of the software in conjunction with the hardware supplied by YXLON
International A/S (hereinafter referred to as YXLON).
Modifications of the software supplied in conjunction with hardware components other than those supplied
by YXLON or copying of the software, except for data back-ups, should first be approved by YXLON in
writing.
This documentation may not be copied, duplicated, reproduced, translated or transferred to electronic media
or any other device, in part or in its entirety, without the prior written approval of YXLON.
YXLON reserves the right to make any modifications to its products required for their technical
development. Such modifications may not be necessarily individually documented.
This user manual and the information contained herein have been compiled with all due care and diligence.
The trademarks and product names mentioned in this user manual are brands or registered brands of the
respective title holders.
This user manual enable the user to work safely with the system described herein. The system must be
operated in accordance with the safety reminders contained in this user manual.
It is essential to read this user manual carefully and to observe all the instructions given herein.
English is the reference language for user manual and user interface.
The trademarks and product names mentioned in this user manual are brands or registered brands of the
respective title holders
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1 GENERAL
The user manual includes the necessary information for the safe operation of below shown specified
portable X-ray systems, with main focus on the EVO X-ray series.
This user manual includes information on the portable X-ray systems manufactured by YXLON
International A/S, in both YXLON and COMET brands. In the YXLON version the systems are called
SMART and XPO, and in the COMET version the same systems are called PXS.
SMART EVO X-ray system SMART EVO X-ray system XPO EVO X-ray system
XPO EVO X-ray system Y.SMART X-ray system Y.XPO X-ray system
PXS EVO X-ray system PXS X-ray system PXS EVO 225D/1200 X-ray system
When one or several products are mentioned in the manual, the reference is always above shown overview:
EVO X-ray series tube head CONTROL EVO control unit Interconnection cable
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1.1 Intended use
The specified portable X-ray systems should only be used for material inspection and material radiation.
The control unit monitors, commands and controls are all functions necessary for the safe operation of the
complete system.
1.2 Misuse
Any applications other than the inspection and radiation of materials (e.g. medical applications) are
prohibited. Hazards can occur in the event of misuse. Any such misuse includes e.g. the installation of
unspecified parts.
Warning : Indicates possible hazards. In order to avoid injuries to persons, the correct procedure or
handling is required.
The protective conductor terminals are uniquely marked with this symbol:
X-ray equipment must be grounded by protective conductor(s) attached to all terminal(s) marked
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1.5.1 Organizational measures
The required personal protective equipment is to be provided by the customer.
In all correspondence regarding this X-ray system, please quote the type and serial numbers. This data can
be found on the serial number labels of the individual components.
Calibration, maintenance and repair of the system should be carried out only by qualified persons who are
aware of the system hazards and risks.
To ensure the safe and correct operation of the system, it is essential for the user and service staff to
observe the generally applicable safety regulations and the safety reminders contained in this user manual.
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1.5.7 Radiation protection
Caution : With the high voltage switched on, this system generates X-rays which, in the event of
misuse, can be harmful to ones health. The system should only be operated by skilled and qualified
personnel. The safety key must be kept so that the system is prevented from being unintentionally switched
on.
The owner is responsible for the system being operated in compliance with the local X-ray regulations.
The radiation protection must be checked and monitored by authorized personnel. Most countries enforce
specific X-ray equipment safety regulations. Consult the relevant local authorities before operating the X-ray
equipment.
Caution : Be aware that the X-ray beam always creates radiation in the direction behind the X-
rayed specimen. Be aware of scatter radiation in general.
For this reason every precaution must be taken to prevent persons from being exposed to direct X-ray beam
as well as the scatter radiation field.
1. Aim the X-ray beam towards the ground or wall (preferably an outer wall).
2. Provide a screen with adequate lead lining to absorb all radiation behind the X-rayed specimen, i.e. 4
mm lead for 160 kV; 5 mm for 200 kV, 12 mm for 300 kV.
3. Keep the number of individuals permitted in the vicinity of X-ray activity to an absolute minimum.
Note: The useful X-ray beam may be dangerous at distances as great as 100 m from the X-ray system.
The X-ray tube beam port is made up of a thin beryllium window, in front of which is an aluminum filter. The
aluminum filter can be removed by means of suitable tools. This should be done only for special applications
and when absolutely necessary.
Caution : The total filtration of the X-ray beam affected by the beryllium window is very low, so the
radiation output, even for a short period of operation, can cause severe skin burns and/or eye damage if
the X-ray beam were to hit a person
For this reason all safety measures must be observed, particularly if the X-ray tube head is operated without
the filter.
Caution : The specified portable X-ray systems are based on constant potential technology, and like
other constant potential X-ray sets, the high voltage generating circuits contain a certain stored energy. In
normal circumstances this stored energy is discharged within a fraction of a second at the end of X-ray
exposure, but in the event of malfunction or equipment failure this discharging may be impaired in the
specified portable X-ray systems as in any other constant potential X-ray system. The stored energy will, in
this case, slowly discharge over an indefinite period of time, which may be several minutes, and during this
time a measurable amount of radiation is generated. Whether the discharge time is long or short, the total
dose radiated is limited by the amount of stored energy
For all specified portable X-ray systems it will be a small number of microsieverts (Sv) even under the most
unfavorable circumstances (maximum kV, dose directly on outer surface, etc.).
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1.5.8 Structural changes
It is prohibited to make structural changes, extensions or alterations without YXLONs written approval.
It is not permissible to use spares other than genuine spare and wearing parts.
Modifications to improve the equipment are a continuing process and the diagrams are subject to change at
any time without prior notice. Diagrams and drawings in the user manual may not be up-to-date. Prints
containing the latest revisions are available upon request.
Warranty claims will be excluded if the claims are based on one of the following events:
X-ray tube heads are vacuum articles. If new tube heads are stored for a long time, we recommend checking
their condition at six-month intervals.
Warning : Any modification to the product or the original installation not approved by YXLON will
invalidate the certificate of conformity and void the warranty.
1.7 Conformity
The CE conformity declaration is included in the product documentation.
Should you have further questions with regard to the national or international standards, please contact:
YXLON International A/S, Helgeshj Alle 38, 2630 Taastrup, Denmark (www.yxlon-portables.com).
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1.8 Standards
The EVO X-ray series comply with the following directives and standards.
1.9 Cleaning
Caution : Prior to cleaning, turn off the power supply and disconnect from AC mains!
Make sure that water or other liquids are prevented from getting into the appliance, which will help prevent
short-circuits in the electrical installation and corrosion of components.
Plastic surfaces should be cleaned with soapy water only. If other cleaning agents are used (e.g. with a high
alcohol content), the material will become dull or cracked. Do not use any corrosive, solvent or abrasive
cleaning and polishing agents. Lacquered parts and aluminum surfaces should be wiped using a moist cloth
and soapy water.
1.10 Disposal
When handled properly, an X-ray system is not hazardous for the user or the environment. Operation of an X-
ray system, however, requires the use of coolants that can be harmful to the environment and should therefore
be disposed of properly, in accordance with the applicable regulations.
Electrical waste, cooling water, greases should not be disposed of along with normal industrial or domestic waste.
X-ray tube heads contain potentially substances, such as beryllium windows and a lead shielding that are
harmful to the environment. These components should therefore be disposed of in a manner which protects
the environment.
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Tip: YXLON will assist you with the correct disposal of the above-mentioned materials and recycle reusable
material via certified waste disposal companies, thus contributing to the protection of our environment.
Therefore, please speak in confidence to our YXLON after sales service.
Important notes on the disposal / return of equipment in line with Directive 2002/96/EG:
Portable X-ray systems: The specified portable X-ray systems that you have acquired from YXLON are
subject to the European Directive 2002/96/EG (WEEE, Waste Electric and Electronic Equipment) regulations
and the corresponding implementations in the EU member states law.
On the basis of these regulations, you are able and are required to return the equipment to YXLON at the
end of its service life to be disposed and recycled correctly. According to YXLONs general conditions of sale
and delivery, Copenhagen is the location for the return of equipment.
Note: If, according to the previously mentioned criteria, your YXLON equipment is subject to the return
regulations, the following provisions shall apply:
YXLON equipment is equipment purely for professional use as indicated by the WEEE and must not be
deposited at public collection points in the same way as consumer appliances (e.g. washing machines,
video recorders or standard PCs).
The WEEE symbol a crossed-out dustbin with a bar underneath on your equipment is intended to
show that it relates to the WEEE regulations. Consequently, equipment bearing this symbol should be
disposed of separately. In some EU countries this symbol is not prescribed for equipment that is used
purely for professional purposes. However, the symbol is used by YXLON as standard. Although YXLON
equipment uses the symbol, it is expressly prohibited from depositing this equipment at public collection
points (see above)!
If an individual solution has been agreed with YXLON or a local distribution partner, under which you are
responsible for the equipment disposal, please make sure that the equipment is correctly disposed of in
accordance with the WEEE regulations. In addition, please notify YXLON or your distribution partner of the
completed disposal and the quantities of recycled material involved so that these can be passed on to the
responsible governmental agencies.
When disposing of equipment, please contact YXLON direct (or your local distribution partner) in order to
find out the current manner of return. We will be happy to help you with any queries regarding this matter.
For further information regarding the European regulation please consult the following regulations:
REGULATION (EC) No 842/2006 of 17 May 2006 COMMISSION REGULATION (EC) No 305/2008 of 2
April 2008.
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1.12 Transport
When transporting the specified portable X-ray systems by car, please ensure that the equipment is properly
secured in order to avoid any risk and protect the equipment and surroundings if an emergency situation
should occur. For safe transportation and storage please use the original boxes supplied together with the
equipment when possible.
The CONTROL EVO is designed to be transported by a human person, by using the handle or by using the
shoulder strap. This is defined as normal use of the handle and the shoulder strap.
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2 GENERAL DESCRIPTION OF
EVO X-RAY SERIES
This section gives basic information about EVO X-ray series. The following is a brief description and
its underlying principles.
The EVO X-ray series use the constant potential principle which means that the X-ray output is generated
from a DC high voltage.
The operations are controlled from a computer installed in the control unit and all information regarding
kV, mA and time is clearly visible on the 6.5 color display. Any additional system information regarding
measurements, states or error messages are also presented on this display.
In order to secure a safe environment for the operator, tube lamps, primary external warning lamp and push
buttons are supervised. A malfunction will prevent the generation of X-rays, and any ongoing exposure will
be terminated, followed by an error message on the display
1 CONTROL EVO
or CONTROL EVO W
1 SMART EVO 160D (W) / PXS EVO 160D (W) tube head
or SMART EVO 200D (W) / PXS EVO 200D (W) tube head
or SMART EVO 225D (W) / PXS EVO 225D (W) tube head
or SMART EVO 300D (W) / PXS EVO 300D (W) tube head
or SMART EVO 300DS (W) / PXS EVO 300DS (W) tube head
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1 Interconnection cable 25 meter
1 Cable bag
1 Slit aperture for 10x48 cm film, 700 mm FFD (directional tube heads)
It is always the responsibility of the user to ensure that that adequate cooling water is available, failure to do
so will invalidate the warranty.
The CONTROL EVO has an interface for a flow / temperature switch which prevents operation or terminates
an ongoing exposure if connected and activated trough the safety configuration menu.
The tube head has a 12-pin metallic connector for the connection cable to the CONTROL EVO. Use the
dust cap in order to protect the inner parts of the connector from dirt and water when the tube head is not
connected to the control unit.
A clearly marked pin for additional grounding is located on top of the EVO X-ray series tube head in the
cathode end.
SMART EVO / PXS EVO directional tube heads are equipped with five laser diodes (Class 2 Laser) which
indicate the area covered by the X-ray beam at any distance from the tube head and the center of the beam
with a 25 mm off set. Always make sure that no part of the X-ray beam irradiates persons or areas out of
16
unsupervised areas by the operator. The EVO panoramic tube heads has six laser diodes (Class 2 Laser) indicating
the center of the X-ray beam with an off-set of 34 mm. The XPO EVO / PXS EVO 225D/1200 tube head has one
laser diode (Class 2 Laser), indicating the center of the X-ray beam.
The laser diodes are controlled from a push button located on top of the SMART EVO / PXS EVO tube head.
The laser diode on the XPO EVO / PXS EVO 225D/1200 tube head is controlled from the CONTROL EVO.
The EVO X-ray series tube heads have a clearly visible warning light. The warning light is monitored, and a
malfunction will prevent or abort X-ray operation.
The pressure inside the tank can be read from the gauge on top of the SMART EVO / PXS EVO tube
head. If the pressure is too high or too low, X-ray operation will automatically be prevented or aborted in
order to protect the tube head.
B Pressure gauge
The EVO X-ray series tube head has a beam blocker (directional) or
lead belt (panoramic) in order to minimize radiation to leakage
radiation level during run-in.
A slit aperture for 10x48 cm films, 700 mm FFD is also included in the
specified portable X-ray systems.
The XPO EVO / PXS EVO 225D/1200 tube head has a beam
blocker and a laser indicator, with a 47 mm offset from the focal
spot.
17
The SM A RT EVO / PXS EVO 2 00D and 300D tube heads has s ix
l as er s i nd ic at i n g t he X - r a y beam with a 3 4 mm offset from the
focal spot.
A Filmlength 4 cm x 43 / FFD
B Filmlength 4 cm x 43 / FFD
2.4.2 Lead belt with slit SMART EVO / PXS EVO panoramic tube heads
One section of the lead belt is delivered with a 38 x 60 slit which
allows the user to use a panoramic tube head for directional shots.
2.4.3 Slit aperture XPO EVO / PXS EVO 225D/1200 tube head
The un-milled disc for a customized slit aperture can be adapted to
local requirements. A and B are in mm and film length and FFD must
be in cm.
A Filmlength 4 cm x 52 / FFD
B Filmlength 4 cm x 52 / FFD
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2.4.4 Lead belt EVO series panoramic tube head
The lead belt for the EVO series panoramic tube heads is fully re-engineered and based on a new principle.
The lead belt consist of three closed sections which can be used during Run-in and a section with a 38 x 60
slit which allow the tube head to be used as a directional tube head if necessary.
Each section can also be mounted individually which means that a beam coverage of 120 or 240 can be
achieved.
The principle is based on that the alignment taps on the lead belt has to be put through the corresponding
holes, gently pushed into position and kept fixed into position by the locking knobs. The lead belt can be
mounted with the tube head in both vertical and horizontal position.
1. Place the EVO panoramic tube head in upright position (cathode end upper most)
2. Ensure that the two locking knobs on each section are in outer most position
3. Grab a section, hold it in upright position with the locking levers closest to the floor
4. Place the two alignment taps in front of the two corresponding holes and push the section straight in
5. Push the section downwards until the alignment taps are in bottom position
6. Turn the two locking levers to inner-most position
7. Re-do the procedure for the two other sections
Mounting and removal of the section with slit follows the same principles.
When the lead belt is mounted with all three sections, the leakage radiation will be below 5 mSv/h for EVO
panoramic 300 kV tube head, and 2.0 mSv/h for EVO panoramic 200 kV tube head.
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2.5 CONTROL EVO principles
The CONTROL EVO is a highly robust, air-cooled, multifunctional computer controlled control unit that is
able to control the following tube heads in both air and water-cooled versions:
SMART EVO 160D / DW Y.SMART 160E/0.4 PXS 160/640 XPO EVO 225D
SMART EVO 200D / DW Y.SMART 160E/1.5 PXS 160/960 Y.XPO 225 D02
SMART EVO 200P Y.SMART 160W PXS 160/640/W PXS EVO 225D/1200
The control unit will automatically identify the connected tube head and automatically set the run-in and
operational limitations for the connected tube head. It is only allowed to connect one tube head at a time to
the CONTROL EVO.
The user interface in the CONTROL EVO is divided into three main parts. The operator has direct access to
basic functions from the keypad, such as kV, mA and time functions, ensuring the user a smarter workflow.
These settings are the most commonly used and direct access to them reduces complexity and saves
time. They allow the user to get the job done without having to fully use the more advanced features
All functions related to the on-site use of the equipment are located in the user menu and all of the more
technical or administrative functions are located in the tech menu. On one hand, this provides a simple and
intuitive user interface, and on the other hand, it support more advanced features. The tech menu and the
user menu have each a key for direct access from the keypad.
An emergency stop is located on top of the control unit. In case of an emergency, the X-rays will be
deactivated instantly and cannot be activated again until the emergency button has been unlocked again
by a clockwise turn.
A push-button is located on each side of the emergency button for activation and de-activation of the X-rays.
The lamps in these buttons are monitored, and a malfunction will prevent or abort X-ray operation. The color
can be configured in order to comply with local regulations.
20
The CONTROL EVO has a three-position key-switch with a removable
key.
The CONTROL EVO has a Bluetooth interface for wireless communication. Furthermore, a USB connector
and an Ethernet connector are located on the back side of the control unit. These connections can be used
for external integration, remote diagnostics, software updates and to exchange user settings and stored
data.
The CONTROL EVO and thus the connected X-ray tube head can be operated remotely through the
standard Y.SMART or Y.XPO RS232 serial protocol. Use an RS232-to-USB adaptor. For additional information
regarding the Y.SMART or Y.XPO RS232 serial protocol, please contact your local YXLON sales office.
The CONTROL EVO has a connector plate where all connecters and fuses are located. The connectors and
fuses are marked with a number and a symbol.
8 Connector AC Main
21
POS. CONTROL EVO INTERFACE
L Up, down, left, right keys for navigation and change of settings
A 460 mm
B 391 mm
C 221 mm
D 220 mm
Environmental
IP66
protection
Operational
-20C to +50C
temperature
Frequency 45 65 Hz
Max. power
1.5 kVA
consumption 1,200 W
Power factor, max
0,98 1
power
22
Ethernet 10/100 Mbit
The CONTROL EVO is, due the electrical safety regulations, delivered with a 10 A fuse in 230 V areas and a
12.5 A fuse in 115 V areas. The CONTROL EVO monitors the input AC voltage and manages the power
limitation according to the curve below. A warning message will occur when operating in a limited power
area. The curve below shows the three power levels where an exposure can be started.
Caution : Remember to replace the 10 A fuse to a 12.5 A fuse, if moving from 230 V to 115 V AC
mains supply. Replace fuse only as specified. Disconnect power before replacing fuse.
23
2.5.2 Connections and setup
The CONTROL EVO has two connectors for interfacing with X-ray tube heads and two connectors for
external devices like warning lamps, sirens/horns, door switches, a flow switch or other devices based on
customers demands. The CONTROL EVO W has couplings for inlet and outlet of cooling water placed
below the connector plate.
Caution : Connector contains hazardous voltage, risk of electrical shock. Disconnect system power
before operating this connector.
Caution : Connector contains hazardous voltage, risk of electrical shock. Disconnect system power
before operating this connector.
The circuitry is based on LED lamps. If bulbs or flashing lamps are used, trouble-free operation cannot be
expected, even if their specifications are within the below shown ratings.
Caution : Connector for external lamp interfaces according to guidelines or to the supplied door-
interlock dongle.
A 5 meter open-ended cable including connector can be ordered for integration with a customized lamp.
Below shown are optional items.
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Accepted current window for
50 mA 500 mA Primary lamps, red and yellow
Supervision
Siren / Horn
A/ B/ C/ B/ D/ B/ E/ B/ F/ B/ G/ B/ H/ B/
Black Brown Red Brown Orange Brown Yellow Brown Green Brown Blue Brown Violet or Brown
White
Caution : O u t p u t o n l y! D o n o t c o n n e c t a n y e x t e r n a l v o l t a g e t o a n y w i r e
Caution : Connector for door interlock system, interface according to guidelines or to supplied door-
interlock dongle.
A 5 m open-ended cable including connector can be ordered for integration with a door application. Below
shown are optional items:
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Short-circuit-protected at 600 mA. External catch
Output current, external relay 0 500 mA
diode must be used together with relay
Caution : O u t p u t o n l y! D o n o t c o n n e c t a n y e x t e r n a l v o l t a g e t o a n y w i r e
Warning : Connector containing hazardous voltage. Mount the CONTROL EVO power cable before
connecting to AC mains and do not remove the CONTROL EVO power cable before AC mains is
disconnected again.
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2.5.2.7 Connector Ethernet, no. 10
Connector for Ethernet 10/100 Mbit.
0. User level without any password required. Access to all basic functionality of the equipment,
including X-ray operation.
1. Supervisor level. The customers equipment/radiation safety manager has access to safety
configuration, diagnostic, settings and extended adjustment features. Protected by a 6-digit code.
2. Service level. For YXLON-approved service personnel. Additional settings and recovery features.
3. YXLON factory level. Only for YXLON.
Log in to a specific level gives access to all lower levels. General access, without having to log in for
each menu item, can be granted through the login menu item. The general access is valid until the logout
function is activated or until the CONTROL EVO is turned off. If a protected function is chosen, the login will
only cover this particular function.
DESCRIPTION SPECIFICATION
Frequency 45 65 Hz
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Exposure timer SMART X-ray series tube heads 1 second to 60 minutes or continuous
SMART EVO 160D / SMART EVO 200D / SMART EVO 225D / SMART EVO 300D /
TUBE HEAD
PXS EVO 160D PXS EVO 200D PXS EVO 225D PXS EVO 300D
Weight (W) 22 kg (24 kg) 23 kg (25 kg) 26 kg (28 kg) 29 kg (29 kg)
X-ray beam 40 x 60 40 x 60 40 x 60 40 x 60
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Filtration additional 3 mm AlMg3 3 mm AlMg3 4 mm AlMg3 4 mm AlMg3
Tube current range 0.5 7.0 mA 0.5 6.0 mA 0.5 5.5 mA 0.5 4.5 mA
Thermal
performance, max.
min. 1 hour min. 1 hour min. 1 hour min. 1 hour
kV, max. mA, in
35C
Noise level fan 59 dB 59 dB 59 dB 59 dB
SMART EVO 225DS SMART EVO 300DS / SMART EVO 200P / SMART EVO 300P /
TUBE HEAD PXS EVO 200P PXS EVO 300P
/ PXS EVO 225DS PXS EVO 300DS
Max. leakage
radiation, max. kV 5.0 mSv/h 5.0 mSv/h 2.0 mSv/h 5.0 mSv/h
max. mA
Tube current range 0.5 5.5 mA 0.5 4.5 mA 0.5 6.0 mA 0.5 4.5 mA
Thermal
performance, max. min. 1 hour min. 1 hour
min. 1 hour min. 1 hour
kV, max. mA, in
35C
Noise level fan 59 dB 59 dB 59 dB 59 dB
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2.6.2 XPO X-ray series tube heads
A 808 mm
B 668 mm
C 190 mm
D 150 mm
Weight 28 kg
X-ray beam 40 x 60
Focal spot EN 12543 3.0 mm
Max. leakage radiation max. kV max. mA 5.0 mSv/h
Filtration inherent 0.8 mm Be 0.1 mm
Filtration additional 4 mm AlMg3
Max. X-ray power 230 VAC 1,200 W
Operation 1,200 W, 30C 80% (30 min. on/7 min. off)
Operation 1,000 W, 30C Continuous (max. 60 min.)
Tube voltage range 25 225 kV
Tube current range 0.5 10 mA
Noise level fan 60 dB
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2.6.3 Y.SMART / PXS tube heads
Main specifications for Y.SMART / PXS tube heads when operated from a CONTROL EVO control unit. For
further details please see user manual for Y.SMART / PXS X-ray System.
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3 OPERATION
3.1 Important operational advices
Caution : Do not turn off power immediately after exposure as it may result in damage to the X-ray
target.
Caution : It is strictly forbidden to connect two tube heads at one time. The CONTROL EVO control
unit can only operate safely with one tube head.
Please always ensure there is a proper ground connection in order to ensure safety and
optimum operational stability. Ground connection can be mounted on the PE connection on the
CONTROL EVO control unit.
The SMART EVO / PXS EVO X-ray system has an excellent thermal performance, and one
hour of continuous exposure at max. kV, max. mA at 35C ambient temperature can be
expected. However, if extreme conditions cause thermal cut-outs, reducing the output power by
10-20% may result in significantly prolonged operation.
The CONTROL EVO control unit has been developed to improve performance when operated from a
mobile generator. However, please note the generator must be able to handle a raise from idle to full
X-ray power (100 W 2 kW) within 5 seconds without a loss of regulation. It is also important that the
generator is able to handle a termination of the exposure without uncontrolled voltage overshoots.
Please consult the supplier of the generator for additional information.
Place the CONTROL EVO control unit in such a way that free operation and monitoring of display are
secured and ensure free airflow around the tube head in order to achieve an efficient cooling.
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Turn off the power switch and disconnect the power source
Disconnect the power cable from the CONTROL EVO
Disconnect the PE connections and interconnection cable
When the CONTROL EVO identify a need for run-in, the message Run-in needed will be displayed and the
automatic calculated run-in time can be selected by pressing the time button followed by .
If stable behavior of the X-ray tube head cannot be achieved through the standard run-in duration, an
extended run-in can be selected. Please see section: Exposure settings.
Warning message
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Information message
It is not possible to access any functionality in the tech or user menus during an X-ray exposure when
operated at user level. The operator must be logged in at supervisor level or higher, to enable tech and user
menu during exposure.
Activate by pressing
34
A graph showing kV and mA for the last exposure will be
displayed. This graph will show the demanded and measured kV and
mA values.
Activate by pressing
3.2.7.2 Monitor
It is possible to monitor internal voltages, temperatures and other
information, by using the monitor functionality.
Activate by pressing
Activate by pressing
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3.2.8 Basic exposure settings
In order to prepare an exposure, three settings must be completed.
1. Press the kV button. The desired kV can be selected by using the numeric keys or the arrow keys followed
by . The kV will automatically be limited to the valid range based on the tube head currently connected.
2. Press the mA button. The desired mA can be selected by using the numeric keys or the arrow keys
followed by . The mA will automatically be limited to the valid range based on the tube head currently
connected.
3. Press the time button. The desired exposure can be selected by using the numeric keys or the arrow keys
followed by . The exposure time can be selected within the range of one second (00:01) to 59:59, or
continuous 00:00 for SMART X-ray series tube heads. For XPO X-ray series tube heads, the range will be
00:01 to 59:59. The exposure timer counts down from the selected exposure time.
The exposure can now be started, if the key switch is in stand by position (3) and the X-ray on-button is
illuminated, by pressing the X-ray on-button.
When the time has expired, the exposure will be terminated automatically. If the operator wishes to
terminate the exposure before the time has expired, the X-ray off-button can be pressed. An exposure
can always be terminated by pressing the emergency button.
The X-ray off-button is flashing together with the tube head lamp and the optional external warning
lamp. These lamps are monitored and a malfunction will terminate an ongoing exposure immediately. An
exposure cannot be started if one of these lamps is out of order.
3.3 Messages
Messages are divided into three groups:
36
XPO tube SW failed, Please cycle power to try
Related to XPO X-ray
XPO tube update failed again. If the problem persist, please contact your
series
service agent
AC main increased. The AC mains voltage is now within the range for
Maximum power 1,000 W 1,000 W X-ray output operation
AC main increased. The AC mains voltage is now within the range for
Maximum power 1,200 W 1,200 W X-ray output operation
37
Warning: Risk of cold emission! Re-
start the X-ray system exposure before
Risk of residual X-ray Risk of residual X-ray
getting close to the system in order
to discharge the High Voltage generator
Calibration needed
Calibration needed
due to calibration date passed
Tube head lamp error Tube head lamp error Tube head lamp defective
38
The tube head serial number has
Tube head ID error changed or the tube type number
has changed
Very low mains voltage. Operation not possible due to too Very low mains voltage. Operation not
Operation not possible low AC mains voltage possible
39
AC mains too high. AC mains voltage too high for
Exposure not allowed operation
3.4.1.1 Language
Choose the preferred language.
3.4.1.3 Calibration
A date for calibration can be set (for quality assurance).
The limitations are defined by YXLON and may vary from region
to region.
The start and stop lamps, which are monitored, are located on the
control unit. The monitored lamp is external, along with the non-
monitored red, yellow, blue, green lamps and the siren. These
lamps are represented as outputs at connector 5.
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A malfunction on a monitored lamp will prevent the X-ray from being turned on and will terminate an ongoing
exposure.
The external relay can control external devices, and a designated pin for a flow switch can be enabled if
water- cooled equipment is used. These pins are located on connector 4. For details regarding pin
configuration and ratings, please see section External lamp, no. 5 and Door interlock no. 4.
The color of some of the lamps can be configured, and functionality in the five different operational states
can be set to fast-blinking, slow-blinking and constant on. A gray-shaded field indicates that no configuration
can be made. The gray shaded functions may change according to the individual selections.
For activation, de-activation and configuration of monitor profiles, choose which operational parameters are
to be monitored while the system is in operation.
Create new monitor profiles, select from optional parameters, modify or delete monitor profiles. When
monitor is selected, the selected values are displayed in the monitor field on the main screen, and the full list
can be displayed by pressing
3.4.1.6 Network
Settings and information regarding network and Internet connections can be found here. Enable/disable
network functionality, IP-address, Net-mask, Gateway and MAC address.
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3.4.2.1 Software versions
Information regarding software versions of EVO control, power supply
unit, CPLD firmware and tube head software (XPO X-ray series)
can be found in this section.
42
3.4.3.2 Extra run-in time
If the normal run-in time does not result in the stable operation of the tube head, additional time can be
added. The operator is able to extend the time between 10% and 100% of the automatically calculated run-in
time.
It is also possible to disable the automatic run-in and define a manual run-in. This is a useful function when
recovering an unstable X-ray tube.
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3.4.4.2 Restore factory settings
It is possible to remove all customized settings and go back to the
original factory settings via the restore factory settings option. The
login level determines which settings can be restored.
3.4.4.3 Login
A general login for supervisor, service or production level can be
activated via the login section. A login will unlock all functions on the
chosen level. The login will be disabled when the system is powered
off or via the logout function in the login section.
3.5.1 Applications
The applications section consists of the most commonly used applications related to the daily tasks: the
exposure calculator for calculating the exposure time, the saved exposure profiles with additional data, the
exposure diagrams for a brief overview of the required exposure time and the basic calculator used for all
kinds of ad-hoc calculations.
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3.5.1.1 Exposure calculator
The CONTROL EVO exposure calculator is a useful tool for the
operator when determining the correct exposure time as quickly as
possible. In auto-calculate mode, the current tube head connected,
selected from the list, or tube head selected in demo mode is used.
The operator can select the desired film focus distance, the density
and the tube voltage. The current is based on the maximum
possible current for the selected tube voltage.
An exposure profile is a set of exposure data that is saved with data from the exposure calculator, or
from the exposure history, along with any additional information entered by the user. Each exposure
profile can be recalled for use in future jobs within same application.
The CONTROL EVO allows exposure profiles to be created. These profiles can be created directly via the
exposure profile section, the exposure calculator or via the exposure history.
The exposure settings for each profile can be transferred to the main screen. If the kV or mA from a profile
exceeds the limits for the connected tube, these values will be overruled by the limits of the actual tube.
45
Select new profile to create a new item. The length of the profile
name can be as long as necessary and is created using the virtual
keyboard. Use the < > keys in the virtual key board to read the full
name in the profile field. By default, the name indicates the origin of
editing, the tube type and number. By default, a new profile uses the
kV, mA and time settings displayed on the main screen.
In order to give the best possible overview, the search filter can be
used to list the only the profiles starting with the requested characters
or digits.
The operator can save the exposure profiles on a USB memory device and transfer these profiles to another
CONTROL EVO. Please see Back-up / restore user settings for more information
46
3.5.2 Exposure history
The CONTROL EVO can store up to 100 historic exposures. Each
exposure is assigned a number, date and time, tube head type, tube
head D-number, duration, kV, mA and exposure termination
status/reason. It is possible to manually sort and use filters in order
to get the best possible overview. Use the arrow keys to navigate
through the list and to highlight the field where the filters are found.
3.5.3.1 Laser
For activating the laser in the XPO X-ray series tube head, turn the
laser on and off here. This function is only available when an XPO X-
ray series tube head is connected.
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3.5.3.4 System sounds
The CONTROL EVO can issue an audio alert each time a key is pressed, as well as when an exposure
starts and stops. This sound can be activated and disabled by the user.
It is also possible to restore user settings from the internal memory or from a USB memory device. The
CONTROL EVO will automatically be restarted when the restore feature is activated.
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4 MAINTENANCE
Caution : T h e inner tube head tank contains pressured gas. It is strictly forbidden for unauthorized
personnel to try to open the tube tank. To do so may result in fatal injuries.
Check that the outer structure of the tube head and control unit is in a good condition
Check that all necessary devices, such as the beam blocker, lead belt or slit apertures are present
Check that the protective fan grill is in proper condition
Check that all cables are present, in good condition and correctly connected
Check that the warning lamps are visible and clean
Press the tech key constantly and turn the key switch at the same time the CONTROL EVO will
now be set to upgrade mode
Insert a USB memory device containing the necessary software update
The CONTROL EVO will automatically install the software update based on the file found on the
USB memory device. The update may take several minutes
When the updated software is installed, a message on the screen will ask the user to turn off the
power via the key switch
Turn the key switch on again, and allow the CONTROL EVO to initialize. The software update of the
CONTROL EVO is now complete
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5 DIAGRAMS
5.1 Block diagram for the SMART EVO / PXS EVO X-ray system
5.2 mA curves for air and air/water-cooled SMART EVO / PXS EVO
system
8,0
7,0
6,0
0,0
0 50 100 150 200 250 300
kV
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5.3 mA curves for SMART EVO / PXS EVO panoramic system
6,5
6,0
5,5
5,0
4,5
4,0
3,5
mA
3,0 SMART / PXS EVO 300P
2,5
SMART / PXS EVO 200P
2,0
1,5
1,0
0,5
0,0
0 50 100 150 200 250 300
kV
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5.5 mA curves for Y.SMART / PXS panoramic system
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6 CE DECLARATION
53